Weider Club 4870 System Wesy3906 Users Manual

Weider-Wesy39060-Owner-S-Manual weider-wesy39060-owner-s-manual

Weider-Club-4870-Wesy3906-0-Users-Manual-233714 weider-club-4870-wesy3906-0-users-manual-233714

WESY3906.0 to the manual 2d665169-0683-4db7-9d16-f85e1d90c779

2015-05-18

: Weider Weider-Club-4870-System-Wesy3906-Users-Manual-734072 weider-club-4870-system-wesy3906-users-manual-734072 weider pdf

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Page Count: 36

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V
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
Model No. WESY3906.0
Serial No.
Write the serial number in the
space above for future reference.
Serial Number Decal (Under Seat)
USER’S MANUAL
QUESTIONS?
As a manufacturer, we are com-
mitted to providing complete
customer satisfaction. If you
have questions, or if a part is
damaged or missing, PLEASE
CONTACT OUR CUSTOMER
SERVICE DEPARTMENT
DIRECTLY.
CALL TOLL-FREE:
1-877-992-5999
Mon.–Fri., 6 a.m.–6 p.m. MST
ON THE WEB:
www.weiderservice.com
2
WARNING DECAL PLACEMENT
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PART IDENTIFICATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
TABLE OF CONTENTS
The decals shown here have been placed on
the weight system. If a decal is missing or
illegible, please call the toll-free telephone
number on the front cover of this manual
and order a free replacement decal. Apply
the decal in the location shown.
WEIDER is a registered trademark of ICON IP, Inc.
3
1. Read all instructions in this manual and all
warnings on the weight system before using
the weight system. Use the weight system
only as described in this manual.
2. It is the responsibility of the owner to ensure
that all users of the weight system are ade-
quately informed of all precautions.
3. The weight system is intended for home use
only. Do not use the weight system in any
commercial, rental, or institutional setting.
4. Keep the weight system indoors, away from
moisture and dust. Place the weight system
on a level surface, with a mat beneath it to
protect the floor or carpet. Make sure that
there is enough clearance around the weight
system to mount, dismount, and use the
weight system.
5. Inspect and properly tighten all parts regular-
ly.Replace any worn parts immediately.
6. Keep children under 12 and pets away from
the weight system at all times.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protec-
tion while exercising.
9. Make sure that the cables remain on the pul-
leys at all times. If the cables bind as you are
exercising, stop immediately and make sure
that the cables are on the pulleys. Replace all
cables at least every two years.
10. The weight system is designed to support a
maximum user weight of 300 pounds.
11. The weight system is designed to be used
only with the included weight. Do not use the
weight system with dumbbells or any other
type of weight to increase the resistance.
12. Never release the arms, leg lever, lat bar, leg
press, ankle strap, or handle while weights
are raised. The weights will fall with great
force.
13. Always disconnect the lat bar from the
weight system when performing an exercise
that does not use the lat bar.
14. Do not use the weight system with the top
weight pinned in an elevated position.
15. Always secure the weight stack with the lock
pin and lock after exercising to prevent
unauthorized use of the weight system (see
LOCKING THE WEIGHT STACK on page 26).
16. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool-
ing down.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the weight system.
IMPORTANT PRECAUTIONS
ASSEMBLED DIMENSIONS:
Height: 81 in. / 206 cm
Width: 82 in. / 208 cm
Depth: 89 in. / 226 cm
4
Leg Press
Butterfly Arm
Military Press Arm
Lat Bar
Backrest
Press Arm
12.5-lb. Weight
Right Side Left Side
Note: The terms “right side” and “left side” are determined
relative to a person sitting on the seat; they do not corre-
spond to right and left on the drawings in the manual.
Adjustable Backrest
Low Pulley
Station
High Pulley Station
Leg Lever
Curl Pad
BEFORE YOU BEGIN
Seat
Thank you for selecting the versatile WEIDER®Club
4870 weight system. The weight system offers a selec-
tion of weight stations designed to develop every major
muscle group of the body. Whether your goal is to tone
your body, build dramatic muscle size and strength, or
improve your cardiovascular system, the weight system
will help you to achieve the specific results you want.
For your benefit, read this manual carefully before
using the weight system. If you have questions after
reading this manual, see the front cover of this manu-
al. To help us assist you, please note the product
model number and serial number before calling. The
model number is WESY3906.0. The serial number can
be found on a decal attached to the weight system
(see the front cover of this manual).
To avoid a registration fee for any service needed
under warranty, you must register the weight sys-
tem at www.weiderservice.com/registration.
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
M6 Washer (90)
M8 Nylon Locknut (101)
M10 Washer (108)
M10 Nylon Locknut (84)
M6 Nylon Locknut (103)
M4 x 16mm
Self-tapping
Screw (100)
M8 x 25mm
Shoulder Bolt (92)
2 1/4" Bolt Set (86)
M10 x 40mm Bolt (104)
M10 x 35mm Screw (89)
M10 x 50mm Bolt (105)
M10 x 45mm Bolt (95)
M
PART IDENTIFICATION CHART
Refer to the drawings below and on page 6 to identify small parts used in assembly. The number in parentheses
by each drawing is the key number of the part, from the PART LIST on page 32 of this manual. Note: Some
small parts may have been pre-attached. If a part is not in the parts bag, check to see if it has been pre-
attached.
5
M10 x 130mm Bolt (106)
M10 x 120mm Bolt (97)
M10 x 150mm Bolt (94)
M10 x 80mm Carriage Bolt (88)
M6 x 80mm Screw (98)
M10 x 65mm Bolt (87)
M10 x 95mm Bolt (107)
M10 x 90mm Bolt (102)
M10 x 70mm Bolt (57)
M10 x 100mm Bolt (85)
M10 x 75mm Bolt (96)
Pulley (43)
(Not shown to scale)
"V"-pulley (44)
(Not shown to scale)
6
area and remove the packing materials. Do not dis-
pose of the packing materials until assembly is com-
pleted.
The included hex keys and grease,
and the following tools (not included) may be
required for assembly:
Two adjustable wrenches
One standard screwdriver
One phillips screwdriver
One rubber mallet
A small amount of soapy water, and clear tape or
masking tape.
Note: Assembly may be more convenient if you have
asocket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
How to Identify Parts
Refer to the PART IDENTIFICATION CHART in the
center of this manual to identify the small parts used
in assembly. Note: Some small parts may have
been pre-attached. If a part is not in the parts
bag, check to see if it has been pre-attached.
How to Orient Parts
As you assemble the weight system, make sure all
parts are oriented exactly as shown in the drawings.
Tightening Parts
Tighten all parts as you assemble them, unless
instructed to do otherwise.
Questions?
If you have questions after reading the assembly
instructions, please see the front cover of this manual.
7
ASSEMBLY
Hire an Authorized Service Technician
To hire an authorized service technician to
assemble the weight system, call toll-free
1-800-445-2480.
Assembly Requires Two Persons
For your convenience and safety, assemble the
weight system with the help of another person.
Set Aside Enough Time
Assembling the weight system may require several
hours. By deciding to make the task enjoyable,
assembly will go smoothly.You may want to assem-
ble the weight system over a couple of evenings.
Select a Location for the Weight System
Because of its weight and size, the weight system
should be assembled in the location where it will be
used. Make sure that there is enough clearance to
walk around the weight system as you assemble it.
How to Unpack the Box
Tomake assembly as easy as possible, we have
divided the assembly process into four stages. The
parts needed for each stage are found in individual
packages. Important: Wait until you begin each
stage to open the parts package for that stage.
Place all parts of the weight system in a cleared
Make Assembly Easier
Everything in this manual is designed to
ensure that the weight system can be assem-
bled successfully by almost anyone. Before
beginning assembly, make sure to read the
information on this page. This brief intro-
duction will save you much more time than
it takes to read it.
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of
the weight system.
Arm Assembly—During this stage you will assem-
ble the arms and the moving parts.
Cable Assembly—During this stage you will attach
the cables and pulleys that connect the arms to the
weights.
Seat Assembly—During the final stage you will
assemble the seats, the backrests, and other parts.
8
1.
Insert four M10 x 80mm Carriage Bolts (88) up
through the Right Base (1). Place a piece of tape
over the Bolt heads to hold the Carriage Bolts in
place.
See the inset drawing. Insert two M10 x 80mm
Carriage Bolts (88) up through the Left Base (2).
Place a piece of tape over the Bolt heads to hold
the Carriage Bolts in place.
2. Attach the Center Base (5) to the Right and Left
Bases (1, 2) with four M10 x 70mm Bolts (57),
four M10 Washers (108), and two M10 Nylon
Locknuts (84). Do not tighten the Bolts yet.
1
88
88
1
2
108 108
5
12
57 57
84 84
9
2
108
108
84
84
108
57
57
3
1
51
Before beginning assembly, make sure you
understand the information in the box on
the previous page. For help identifying
small parts, use the PART IDENTIFICATION
CHART on pages 5 and 6 of this manual.
Frame Assembly
88
2
3. Orient the Center Upright (9) so the 2" Square
Inner Cap (51) is in the position shown. Attach
the Center Upright to the Right and Left Bases (1,
2) with four M10 x 70mm Bolts (57), four M10
Washers (108), and two M10 Nylon Locknuts
(84). Do not tighten the Bolts yet.
9
4. Attach the Right Upright (7) to the Right Base (1)
with two M10 x 90mm Bolts (102) and two M10
Nylon Locknuts (84). Donot tighten the Nylon
Locknuts yet.
5. Attach the Right Seat Upright (11) to the Right
Base (1) with the indicated M10 x 80mm Carriage
Bolts (88) and two M10 Nylon Locknuts (84).
7
4
1
102
84
1
88
11
84
84
5
6. Attach the Curl Post Upright (10) to the Right
Base (1) with the indicated M10 x 80mm Carriage
Bolts (88) and two M10 Nylon Locknuts (84).
10
84
88
6
84
1
10
8. Attach the Left Seat Upright (14) to the Left Base
(2) with the indicated M10 x 80mm Carriage Bolts
(88) and two M10 Nylon Locknuts (84).
7. Attach the Left Upright (8) to the Left Base (2)
with two M10 x 90mm Bolts (102) and two M10
Nylon Locknuts (84). Do not tighten the Nylon
Locknuts yet.
7
8
102
2
84
8
2
88
84
14
84
9. Attach the Right Top Frame (3) to the Center
Upright (9) with two M10 x 70mm Bolts (57), two
M10 Washers (108), and an M10 Nylon Locknut
(84). Do not tighten the Bolts yet.
Attach the Right Top Frame (3) to the Right
Upright (7) with two M10 x 90mm Bolts (102) and
two M10 Nylon Locknuts (84). Do not tighten the
Nylon Locknuts yet.
84 57
84
7
9
102
108
3
9
11
11. Attach the Butterfly Frame (24) to the Right Top
Frame (3) with two M10 x 65mm Bolts (87) and
an M10 Nylon Locknut (84). Do not tighten the
Bolts yet.
Attach the Butterfly Frame (24) to the Right
Upright (7) with two M10 x 35mm Screws (89).
Do not tighten the Screws yet.
10. Attach the Left Top Frame (4) to the Center
Upright (9) with two M10 x 70mm Bolts (57), two
M10 Washers (108), and an M10 Nylon Locknut
(84). Do not tighten the Bolts yet.
Attach the Left Top Frame (4) to the Left Upright
(8) with two M10 x 90mm Bolts (102) and two
M10 Nylon Locknuts (84). Do not tighten the
Nylon Locknuts yet.
10
4
9
8
84
108
57
102
84
7
11
24 84
87
89
3
30 30
12
66
68
87
5
84
108
108
Hole
12. Orient a Weight Guide (30) with the indicated
hole closer to the bottom. Attach the Weight
Guide to the Center Base (5) with an M10 x
65mm Bolt (87), two M10 Washers (108), a 1/2”
Bushing (68), and an M10 Nylon Locknut (84).
Slide a Weight Bumper (66) onto the Weight
Guide.
Attach the other Weight Guide (30) to the
Center Base (5) in the same manner.
Tighten the M10 x 70mm Bolts (57) used in
step 2.
12
13. Slide eleven 12.5-lb. Weights (34), with the pin
grooves on the bottom, onto the Weight Guides
(30).
Orient a Weight Tube (75) as shown. Insert the
Weight Tube into the stack of Weights (34).
Slide another 12.5-lb. Weight (34) onto the
Weight Guides (30).
75
34
30
30
13
34
Pin
Groove
14. Attach the Center Top Frame (6) to the Right and
Left Top Frames (3, 4) with four M10 x 70mm
Bolts (57), four M10 Washers (108), and two M10
Nylon Locknuts (84). Do not tighten the Bolts
yet.
Attach a Weight Guide (30) inside the Center Top
Frame (6) with an M10 x 65mm Bolt (87), two
M10 Washers (108), a 1/2” Bushing (68), and an
M10 Nylon Locknut (84).
Attach the other Weight Guide (30) to the
Center Top Frame (6) in the same manner.
Tighten the bolts, screws and locknuts used
in steps 3, 4, 7, 9, 10, 11, and 14.
15. Apply grease to a 2" Bushing (63) and insert the
Bushing into the Leg Lever (15). Attach the Leg
Lever and the Bushing to the Curl Post Upright
(10) with a 2 1/4" Bolt Set (86).
6
3
4
108
57
84
84
108
30 30
108
108
87
87
68
68
14
57
15 10
86
Grease
86
63
15
Arm Assembly
13
16. Apply grease to a 3" Bushing (71) and the two
Large Round Bushings (61) in the Right Butterfly
Arm (23). Next, insert the 3" Bushing into the
Large Round Bushings. Attach the Butterfly Arm
tothe Butterfly Frame (24) with an M10 x 100mm
Bolt (85) and an M10 Nylon Locknut (84).
Repeat this step with the Left Butterfly Arm
(22).
84
24
71
23
61
61
22
85
16
91
Grease
Grease
17. Apply grease to the 1 3/4" Bushing (64) and
insert the Bushing into the Military Press Frame
(20). Attach the Military Press Frame inside the
Left Upright (8) with an M10 x 65mm Bolt (87)
and an M10 Nylon Locknut (84).
18. Apply grease to an M10 x 45mm Bolt (95). Attach
the Military Press Arm (21) to the Military Press
Frame (20) with the Bolt and an M10 Nylon
Locknut (84). Do not overtighten the Nylon
Locknut; the Military Press Arm must be able
to pivot easily.
87
64
20
8
84
Grease
17
18
Grease
20
21
95
84
14
20. Attach the Right Press Arm (26) to the Press
Frame (13) with two M10 x 70mm Bolts (57) and
two M10 Nylon Locknuts (84).
Attach the Left Press Arm (25) to the Press
Frame (13) in the same manner.
20
13
57
26
25
84
19. Apply grease to a 2 3/4" Bushing (65) and insert
the Bushing into the Left Base (2). Attach the
Press Frame to the Left Base (2) with an M10 x
90mm Bolt (102) and an M10 Nylon Locknut (84). 13
102
84
65
2
19
Grease
21. Apply grease to an M10 x 70mm Bolt (57). Attach
aPress Arm Handle (27) to the Right Press Arm
(26) with the Bolt and an M10 Nylon Locknut (84).
Do not overtighten the Nylon Locknut; the
Press Arm Handle must be able to pivot easily.
Repeat this step with the other Press Arm
Handle (27) and the Left Press Arm (25).
22. Apply grease to a 2 3/4" Bushing (65) and insert
the Bushing into the Press Leg (21). Next, orient
the Leg Press with the welded spacer on the indi-
cated side and attach the Leg Press to the Left
Base (2) with an M10 x 95mm Bolt (107) and an
M10 Nylon Locknut (84).
84
21
22
25
27
27
26
12
2
84
107
65
Grease
57
Grease
Welded
Spacer
15
23. Apply grease to an M10 x 75mm Bolt (96). Attach
the Leg Press Plate (29) to the Leg Press (12)
with the Bolt and an M10 Nylon Locknut (84). Do
not overtighten the Nylon Locknut; the Leg
Press Plate must be able to pivot easily.
24. During steps 24–53, see the CABLE DIAGRAM
on page 28 to identify the cables and ensure
proper cable routing.
Identify the Butterfly Cable (73). Attach the
Cable to the Right Upright (7) with an M8 x 25mm
Shoulder Bolt (92) and an M8 Nylon Locknut
(101). Make sure that the Cable end can pivot
easily around the shoulder of the Bolt.
96
29
12
23
24
92
73
7
101
Grease
84
Cable Assembly
25. During steps 25–52, see the PART IDENTIFI-
CATION CHART to identify the different types
of pulleys.
Wrap the Butterfly Cable (73) around a Pulley
(43). Attach the Pulley, a Cable Trap (48), an M10
Washer (108), and two Guards (45) to the Left
Butterfly Arm (22) with an M10 x 50mm Bolt (105)
and an M10 Nylon Locknut (84). Make sure that
the Cable Trap is oriented to hold the Cable in
the groove of the Pulley.
26. Wrap the Butterfly Cable (73) around a Pulley
(43). Attach the Pulley, a Cable Trap (48), an M10
Washer (108), and two Half Guards (46) to the
Right Upright (7) with an M10 x 120mm Bolt (97),
an M10 Washer, and an M10 Nylon Locknut (84).
Make sure that the Cable Trap is oriented to
hold the Cable in the groove of the Pulley.
Make sure the Half Guards are oriented as
shown.
84
45
45
22
73
43
105
48
108
25
26
46
73
46 48
43
7
108
108
97
84
16
27. Wrap the Butterfly Cable (73) around a Pulley
(43). Attach the Pulley, a Cable Trap (48), an M10
Washer (108), and two Guards (45) to the Right
Butterfly Arm (23) with an M10 x 50mm Bolt (105)
and an M10 Nylon Locknut (84). Make sure that
the Cable Trap is oriented to hold the Cable in
the groove of the Pulley.
28. Wrap the Butterfly Cable (73) under a “V”-pulley
(44). Attach the “V”-pulley, a Long Cable Trap
(83), an M10 Washer (108), and two Guards (45)
to the Right Upright (7) with an M10 x 150mm
Bolt (94) and an M10 Nylon Locknut (84). Make
sure that the Cable Trap is oriented to hold
the Cable in the groove of the “V”-pulley.
27
28 84 45
45 7
94
73
83
44
84
45
45
23
73
43
105
48
108
29. Wrap the Butterfly Cable (73) over a Pulley (43).
Attach the Pulley to the Right Top Frame (3) with
an M10 x 40mm Bolt (104) and an M10 Nylon
Locknut (84).
30. Wrap the Butterfly Cable (73) under a Pulley (43).
Attach the Pulley, a Cable Trap (48), and two Half
Guards (46) at the second hole from the top of
the two Pulley Plates (49) with an M10 x 50mm
Bolt (105) and an M10 Nylon Locknut (84). Make
sure that the Cable Trap is oriented to hold
the Cable in the groove of the Pulley.Make
sure the Half Guards are oriented as shown.
29 84 3
43
104
73
105
46
46
84
43
48
49 49
73
30
108
17
31. Wrap the Butterfly Cable (73) over a Pulley (43).
Attach the Pulley to the Right Top Frame (3) with
anM10 x 45mm Bolt (95) and an M10 Nylon
Locknut (84).
32. Wrap the Butterfly Cable (73) over a Pulley (43).
Attach the Pulley to the Center Top Frame (6)
with an M10 x 45mm Bolt (95) and an M10 Nylon
Locknut (84).
31 84
95
43
3
73
73
43 95 6
32
73
84
105
75
67
33
33. Attach the Butterfly Cable (73) and a Weight Cap
(67) to the indicated Weight Tube (75) with an
M10 x 50mm Bolt (105) and an M10 Nylon
Locknut (84).
34. Identify the Low Cable (70). Route the Cable
through the Leg Lever (15) and the Curl Post
Upright (10).
Attach a Pulley (43) inside the Leg Lever (15),
above the Low Cable (70), with an M10 x 45mm
Bolt (95) and an M10 Nylon Locknut (84).
70
43
10
15
95
84
34
84
18
35. Attach a Pulley (43) inside the Curl Post Upright
(10), above the Low Cable (70), with an M10 x
65mm Bolt (87), two M10 Washers (108), two 1/2”
Bushings (68), and an M10 Nylon Locknut (84).
36. Route the Low Cable (70) through the Right Seat
Upright (11) and the Right Upright (7) and under a
Pulley (43). Attach the Pulley, an M10 Washer
(108), and two Half Guards (46) to the Right Base
(1) with an M10 x 45mm Bolt (95) and an M10
Nylon Locknut (84). Make sure the Half Guards
are oriented as shown.
35
36
37
108
70
10
87
68
108
108
46
11
146
43
70
7
95
84
43
8468
84
46 46
49
105
48
43
70
37. Wrap the Low Cable (70) over a Pulley (43).
Attach the Pulley, a Cable Trap (48), and two Half
Guards (46) at the second hole from the bottom
of the two Pulley Plates (49) with an M10 x 50mm
Bolt (105) and an M10 Nylon Locknut (84). Make
sure that the Cable Trap is oriented to hold
the Cable in the groove of the Pulley. Make
sure the Half Guards are oriented as shown.
19
38. Wrap the Low Cable (70) under a Pulley (43).
Attach the Pulley, an M10 Washer (108), and two
Half Guards (46) to the Right Base (1) with an
M10 x 45mm Bolt (95) and an M10 Nylon Locknut
(84). Make sure the Half Guards are oriented
as shown.
39. Route the Low Cable (70) over a Pulley (43) and
through the Center Upright (9). Attach the Pulley
inside the Center Upright with an M10 x 65mm
Bolt (87), two M10 Washers (108), two 1/2”
Bushings (68), and an M10 Nylon Locknut (84).
40. Wrap the Low Cable (70) under a Pulley (43).
Attach the Pulley, a Cable Trap (48), and a Guard
(45) to the Small Pulley Plate (50) with an M10 x
50mm Bolt (105) and an M10 Nylon Locknut (84).
Make sure that the Cable Trap is oriented to
hold the Cable in the groove of the Pulley.
38
1
84
4643
108
70
95
46
40
41
84
39
105 50
43 48 45
70 84
84
43
4
95
70
41. Wrap the Low Cable (70) over a Pulley (43).
Attach the Pulley to the Left Top Frame (4) with
an M10 x 45mm Bolt (95) and an M10 Nylon
Locknut (84).
68
68
87
9
43
70
108
108
20
42. Wrap the Low Cable (70) under a Pulley (43).
Attach the Pulley to the Military Press Frame (20)
with an M10 x 40mm Bolt (104) and an M10
Nylon Locknut (84).
43. Route the Low Cable (70) up through the Left Top
Frame (4) and over a Pulley (43). Attach the
Pulley inside the Left Top Frame with an M10 x
65mm Bolt (87), two M10 Washers (108), two 1/2”
Bushings (68), and an M10 Nylon Locknut (84).
44. Wrap the Low Cable (70) over a Pulley (43) and
down through the Left Top Frame (4). Attach the
Pulley inside the Left Top Frame with an M10 x
65mm Bolt (87), two M10 Washers (108), two 1/2”
Bushings (68), and an M10 Nylon Locknut (84).
45. Identify the Press Cable (72). Attach the Cable
to the Left Base (2) with an M8 x 25mm Shoulder
Bolt (92). Make sure that the Cable end can
pivot easily around the shoulder of the Bolt.
104
42
43
45
46
108
84
68
87
70
68 108
43
4
44
92
2
72
108
72
45
84
45
97
43 48
12
46. Wrap the Press Cable (72) over a Pulley (43).
Attach the Pulley,aCable Trap (48), an M10
Washer (108), and two Guards (45) to the Leg
Press (12) with an M10 x 120mm Bolt (97) and
an M10 Nylon Locknut (84). Make sure that the
Cable Trap is oriented to hold the Cable in the
groove of the Pulley.
20
84
70
43
108
43 70
68
108
84
68
87
4
21
47. Wrap the Press Cable (72) under a Pulley (43).
Attach the Pulley, a Cable Trap (48), an M10
Washer (108), and two Half Guards (46) to the
Left Seat Upright (14) with an M10 x 120mm Bolt
(97) and an M10 Nylon Locknut (84). Make sure
that the Cable Trap is oriented to hold the
Cable in the groove of the Pulley. Make sure
the Half Guards are oriented as shown.
48. Note: This step is shown from the opposite
side of the Press Frame (13).
Wrap the Press Cable (72) under a Pulley (43).
Attach the Pulley, a Cable Trap (48), an M10
Washer (108), and two Half Guards (46) to the
Press Frame (13) with an M10 x 45mm Bolt (95)
and an M10 Nylon Locknut (84). Make sure that
the Cable Trap is oriented to hold the Cable in
the groove of the Pulley. Make sure the Half
Guards are oriented as shown.
49. Wrap the Press Cable (72) under a Pulley (43).
Attach the Pulley, a Cable Trap (48), an M10
Washer (108), and two Half Guards (46) to the
Left Base (2) with an M10 x 130mm Bolt (106)
and an M10 Nylon Locknut (84). Make sure that
the Cable Trap is oriented to hold the Cable in
the groove of the Pulley. Make sure the Half
Guards are oriented as shown.
108 4348
46
14
46
72
97
84
47
48
72
43
48
46
95
13
84
108
46
72
43
46
2
50
84
108
49
46
48
106
90
72
50
103
50. Attach the Press Cable (72) to the Small Pulley
Plate (50) with an M6 Washer (90) and an M6
Nylon Locknut (103). See the inset drawing. Do
not completely tighten the Nylon Locknut; it
should be tightened so that only two threads
of the Cable show past the Nylon Locknut.
72
103
50
22
51. Attach a Backrest (35) to the Right Upright (7)
with four M6 x 16mm Screws (99).
54. Attach a Backrest (35) to the Backrest Frame (19)
with four M6 x 16mm Screws (99).
Tighten an Adjustment Knob (69) into the Left
Upright (8). Insert the Backrest Frame (19) into
the Left Upright and engage the Adjustment Knob
into the Backrest Frame.
52. Attach the Large Seat (37) to the Right Seat
Frame (17) with two M6 x 16mm Screws (99), an
M6 x 80mm Screw (98), and an M6 Washer (90).
Attach the Small Seat (not shown) to the Left
Seat Frame (not shown) in the same manner.
35
99
99
7
51
52
17
98
90
99
37
99
54
99
19
35
69
8
Seat Assembly
53. Tighten an Adjustment Knob (69) into the Right
Seat Upright (11). Insert the Right Seat Frame
(17) into the Right Seat Upright and engage the
Adjustment Knob into the Right Seat Frame.
Repeat this step with the Left Seat Frame (not
shown) and the Left Seat Upright (not shown).
11
69
53
17
23
55. Attach the Shroud (32) to the Right Upright (7)
with six M4 x 16mm Self-tapping Screws (100).
Attach the Shroud (32) to the Left Upright (8)
inthe same manner.
56. Attach the Leg Lever Lock (47) to the Curl Post
Upright (10) with an M10 x 70mm Bolt (57), an
M10 Washer (108), and an M10 Nylon Locknut
(84). Do not overtighten the Nylon Locknut; the
Leg Lever Lock must be able to pivot easily.
57. Slide four Foam Pads (39) onto the Curl Post
Upright (10) and the Leg Lever (15). Press four
3/4" Round Inner Caps (58) into the ends of the
Foam Pads.
55
100
100
100
100
100
7
32
100
8
84 10
47
39
15
39 58
10
58
58
58
39
57
108
56
57
24
58. Attach the Curl Pad (38) to the Curl Post (16) with
two M6 x 16mm Screws (99).
59. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
ADJUSTMENTS, beginning on page 25.
Before using the weight system, pull each cable a few times to make sure that the cables move smoothly
over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If
the cables are not properly installed, they may be damaged when heavy weight is used. See the
CABLE DIAGRAM on page 28 of this manual for proper cable routing. If there is any slack in the
cables, you will need to remove the slack by tightening the cables (see page 26).
58
38
16
99
25
This section explains how to adjust the weight system. See the EXERCISE GUIDELINES on page 29 for important
information about how to get the most benefit from your exercise program. Also, refer to the accompanying exer-
cise guide to see the correct form for each exercise.
Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immediate-
ly. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use solvents.
CHANGING THE WEIGHT SETTING
To change the setting of the weight stack, insert the
Weight Pin (93) under the desired 12.5-lb. Weight
(34). Insert the Weight Pin so that the bent end touch-
es the weight stack. Turn the bent end down.
Note: Due to the cables and pulleys, the amount of
resistance at each exercise station may vary from
the weight setting.
93
34
ATTACHING THE LAT BAR
Attach the Lat Bar (74) to the Low Cable (70) with a
Weight Clip (81). For some exercises, the Chain (82)
should be attached between the Lat Bar and the
Cable with two Weight Clips. Adjust the length of the
Chain between the Lat Bar and the Cable so that
the Lat Bar is in the correct starting position for
the exercise to be performed.
The Lat Bar (74) or the Ankle Strap (not shown) can
be attached to the Low Cable (70) at the low pulley
station (not shown) in the same manner. When using
the low pulley station, always engage the Leg Lever
Lock (47 see USING THE LEG LEVER LOCK on
page 27).
ADJUSTMENTS
70
81
81
74
82
26
37
11
17
77
30
78
ADJUSTING THE BACKREST
To adjust the position of the left Backrest (35), first
loosen the indicated Adjustment Knob (69) and disen-
gage it from the Backrest Frame (19). Next, move the
Backrest to the desired position. Reengage the Knob
into the Backrest Frame and retighten the Knob into
the Left Upright (8). Make sure the Knob is fully
tightened. 69
35
19
8
69
ATTACHING THE CURL PAD
Insert the Curl Post (16) into the Curl Post Upright
(10) and secure it at the desired height with an
Adjustment Knob (69). Remove the Curl Pad (38)
from the weight system when performing an exercise
that does not require it. Note: You may need to
lower the Large Seat (37, see ADJUSTING THE
SEATS above) to remove the Adjustment Knob.
LOCKING THE WEIGHT STACK
Lock the weight stack by inserting a Lock Pin (78)
through a Weight Guide (30) and securing the Lock
(77) onto the Lock Pin.
10
38
69
37
16
ADJUSTING THE SEATS
To adjust the position of the Large Seat (37), loosen
the indicated Adjustment Knob (69) and disengage it
from the Right Seat Frame (17). Next, move the Seat
to the desired position. Reengage the Knob into the
Right Seat Frame and retighten the Knob into the
Right Seat Upright (11). Make sure the Knob is fully
tightened.
The Small Seat (not shown) can be adjusted in the
same manner.
27
72
50
USING THE LEG LEVER LOCK
When using the low pulley station, engage the Leg
Lever Lock (47) onto the Leg Lever (15) tube.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight
system, can stretch slightly when it is first used. If
there is slack in the cables before resistance is felt,
the cables should be tightened. To tighten the cables,
first insert the weight pin into the middle of the weight
stack. Slack can be removed from these cables in
several ways:
See drawing A. Remove the M10 Nylon Locknut (84)
and the M10 x 50mm Bolt (105) from the indicated
Pulley (43), Cable Trap (48), Half Guards (46), and
Pulley Plates (49). Reattach the Pulley,Cable Trap,
and Half Guards using a hole closer to the center of
the Pulley Plates. Make sure that the Cable Trap is
oriented to hold the cable in the groove of the
Pulley, that the Half Guards are oriented as
shown, and that the Cable and Pulley move
smoothly. Adjust the top Pulley (43) in the same
manner, if necessary.
See drawing B. To remove slack from the Press
Cable (72), tighten the M6 Nylon Locknut (103) fur-
ther onto the end of the Press Cable (72).
105
84
46
46
A
B
48
43
43
49
103
43
15
47
28
Butterfly Cable (73)
Length: 10' 2"
CABLE DIAGRAM
The cable diagrams below show the proper routing of the Low Cable (70), the Press Cable (72), and the
Butterfly Cable (73). Use the diagrams to make sure that the cables, the cable traps, and the guards have been
assembled correctly. If the cables have not been correctly routed, the weight system will not function properly
and damage may occur. The numbers show the correct route for each cable. Make sure that the cable traps
donot touch or bind the cables.
9
10
7
6
5
8
10
11
Low Cable (70)
Length: 27'
Press Cable (72)
Length: 11' 6"
1
2
3
4
6
7
8
9
5
1
2
3
4
5
6
1
2
3
4
29
EXERCISE GUIDELINES
THE FOUR BASIC TYPES OF WORKOUTS
Muscle Building
To increase the size and strength of your muscles,
push them close to their maximum capacity. Your mus-
cles will adapt and grow as you progressively increase
the intensity of your exercise. You can adjust the inten-
sity level of an individual exercise in two ways:
• by changing the amount of weight used
by changing the number of repetitions or sets per-
formed. (A “repetition” is one complete cycle of an
exercise, such as one sit-up. A “set” is a series of
repetitions.)
The proper amount of weight for each exercise
depends upon the individual user. You must gauge
your limits and select the amount of weight that is right
for you. Begin with 3 sets of 8 repetitions for each
exercise you perform. Rest for 3 minutes after each
set. When you can complete 3 sets of 12 repetitions
without difficulty,increase the amount of weight.
Toning
You can tone your muscles by pushing them to a mod-
erate percentage of their capacity. Select a moderate
amount of weight and increase the number of repeti-
tions in each set. Complete as many sets of 15 to 20
repetitions as possible without discomfort. Rest for 1
minute after each set. Work your muscles by complet-
ing more sets rather than by using high amounts of
weight.
Weight Loss
To lose weight, use a low amount of weight and
increase the number of repetitions in each set.
Exercise for 20 to 30 minutes, resting for a maximum
of 30 seconds between sets.
Cross Training
Cross training is an efficient way to get a complete and
well-balanced fitness program. An example of a bal-
anced program is:
Plan strength training workouts on Monday,
Wednesday, and Friday.
Plan 20 to 30 minutes of aerobic exercise, such as
running on a treadmill or riding an exercise cycle, on
Tuesday and Thursday.
Rest from both strength training and aerobic exercise
for at least one full day each week to give your body
time to regenerate.
The combination of strength training and aerobic exer-
cise will reshape and strengthen your body, plus devel-
op your heart and lungs.
PERSONALIZING YOUR EXERCISE PROGRAM
Determining the exact length of time for each workout,
as well as the number of repetitions or sets completed,
is an individual matter. It is important to avoid overdo-
ing it during the first few months of your exercise pro-
gram. You should progress at your own pace and be
sensitive to your body’s signals. If you experience pain
or dizziness at any time while exercising, stop immedi-
ately and begin cooling down. Find out what is wrong
before continuing. Remember that adequate rest and a
proper diet are important factors in any exercise pro-
gram.
WARMING UP
Begin each workout with 5 to 10 minutes of stretching
and light exercise to warm up. Warming up prepares
your body for more strenuous exercise by increasing
circulation, raising your body temperature and deliver-
ing more oxygen to your muscles.
WORKING OUT
Each workout should include 6 to 10 different exercis-
es. Select exercises for every major muscle group,
emphasizing areas that you want to develop most. To
give balance and variety to your workouts, vary the
exercises from session to session.
Schedule your workouts for the time of day when your
energy level is the highest. Each workout should be
followed by at least one day of rest. Once you find the
schedule that is right for you, stick with it.
EXERCISE FORM
Maintaining proper form is an essential part of an
effective exercise program. This requires moving
through the full range of motion for each exercise, and
moving only the appropriate parts of the body.
Exercising in an uncontrolled manner will leave you
feeling exhausted. On the exercise guide accompany-
ing this manual you will find photographs showing the
correct form for several exercises, and a list of the
muscles affected. Refer to the muscle chart on the
next page to find the names of the muscles.
The repetitions in each set should be performed
smoothly and without pausing. The exertion stage of
each repetition should last about half as long as the
return stage. Proper breathing is important. Exhale
during the exertion stage of each repetition and inhale
during the return stroke. Never hold your breath.
30
Rest for a short period of time after each set. The
ideal resting periods are:
Rest for three minutes after each set for a muscle
building workout.
Rest for one minute after each set for a toning work-
out.
Rest for 30 seconds after each set for a weight loss
workout.
Plan to spend the first couple of weeks familiarizing
yourself with the equipment and learning the proper
form for each exercise.
COOLING DOWN
End each workout with 5 to 10 minutes of stretching.
Include stretches for both your arms and legs. Move
slowly as you stretch and do not bounce. Ease into
each stretch gradually and go only as far as you can
without strain. Stretching at the end of each workout
is an effective way to increase flexibility.
STAYING MOTIVATED
For motivation, keep a record of each workout. List the
date, the exercises performed, the resistance used,
and the numbers of sets and repetitions completed.
Record your weight and key body measurements at
the end of every month. Remember, the key to achiev-
ing the greatest results is to make exercise a regular
and enjoyable part of your everyday life.
O
P
Q
R
S
T
U
V
X
W
N
M
J
G
F
H
I
K
E
C
D
B
A
L
MUSCLE CHART
A. Sternomastoid (neck)
B. Pectoralis Major (chest)
C. Biceps (front of arm)
D. Obliques (waist)
E. Brachioradials (forearm)
F. Hip Flexors (upper thigh)
G. Abductor (outer thigh)
H. Quadriceps (front of thigh)
I. Sartorius (front of thigh)
J. Tibialis Anterior (front of calf)
K. Soleus (front of calf)
L. Anterior Deltoid (shoulder)
M. Rectus Abdominus (stomach)
N. Adductor (inner thigh)
O. Trapezius (upper back)
P. Rhomboideus (upper back)
Q. Posterior Deltoid (shoulder)
R. Triceps (back of arm)
S. Latissimus Dorsi (mid back)
T. Spinae Erectors (lower back)
U. Gluteus Medius (hip)
V. Gluteus Maximus (buttocks)
W. Hamstring (back of leg)
X. Gastrocnemius (back of calf)
31
NOTES
PART LIST—Model No. WESY3906.0 R0606C
Key
No. Qty. Description
Key
No. Qty. Description
Key
No. Qty. Description
1 1 Right Base
2 1 Left Base
31 Right Top Frame
4 1 Left Top Frame
5 1 Center Base
6 1 Center Top Frame
7 1 Right Upright
8 1 Left Upright
9 1 Center Upright
10 1 Curl Post Upright
11 1 Right Seat Upright
12 1 Leg Press
13 1 Press Frame
14 1 Left Seat Upright
15 1 Leg Lever
16 1 Curl Post
17 1 Right Seat Frame
18 1 Left Seat Frame
19 1 Backrest Frame
20 1 Military Press Frame
21 1 Military Press Arm
22 1 Left Butterfly Arm
23 1 Right Butterfly Arm
24 1 Butterfly Frame
25 1 Left Press Arm
26 1 Right Press Arm
27 2 Press Arm Handle
28 1 13/4" Square Inner
Cap
29 1 Leg Press Plate
30 2 Weight Guide
31 1 Top Cover
32 1 Shroud
33 1 Bottom Cover
34 12 12.5-lb. Weight
35 2Backrest
36 1 Small Seat
37 1Large Seat
38 1Curl Pad
39 4 Foam Pad
40 3 Upright Bushing
41 1 Upright Cover
42 8 Handgrip
43 22 Pulley
44 1 “V”-pulley
45 9 Guard
46 16 Half Guard
47 1 Leg Lever Lock
48 10 Cable Trap
49 2 Pulley Plate
50 1 Small Pulley Plate
51 2 2" Square Inner Cap
52 1 2" x 1 1/2" Inner Cap
53 2 2 1/2" x 1 1/2" Inner
Cap
54 4 1" x 2" Inner Cap
55 12 2" Round Inner Cap
56 4 1 1/2" Round Inner
Cap
57 23 M10 x 70mm Bolt
58 4 3/4" Round Inner Cap
59 12 11/8" Round Inner
Cap
60 8 Small Round Bushing
61 4 Large Round Bushing
62 4 Leg Lever Bumper
63 1 2" Bushing
64 1 13/4" Bushing
65 2 23/4" Bushing
66 2 Weight Bumper
67 1 Weight Cap
68 12 1/2" Bushing
69 4 Adjustment Knob
70 1 Low Cable
71 2 3" Bushing
72 1Press Cable
73 1 Butterfly Cable
74 1Lat Bar
75 1Weight Tube
76 1 Weight Tube Cap
77 1 Lock
78 1 Lock Pin
79 4 2" x 2 1/2" Inner Cap
80 1 Ankle Strap
81 4 Weight Clip
82 1 Chain
83 1 Long Cable Trap
84 65 M10 Nylon Locknut
85 2 M10 x 100mm Bolt
86 1 2 1/4" Bolt Set
87 11 M10 x 65mm Bolt
88 6 M10 x 80mm
Carriage Bolt
89 2 M10 x 35mm Screw
90 3 M6 Washer
91 2 Butterfly Foam
92 2 M8 x 25mm Shoulder
Bolt
93 1 Weight Pin
94 1 M10 x 150mm Bolt
95 8 M10 x 45mm Bolt
96 1 M10 x 75mm Bolt
97 3 M10 x 120mm Bolt
98 2 M6 x 80mm Screw
99 14 M6 x 16mm Screw
100 18 M4 x 16mm Self-tap-
ping Screw
101 1 M8 Nylon Locknut
102 9 M10 x 90mm Bolt
103 1 M6 Nylon Locknut
104 2 M10 x 40mm Bolt
105 6 M10 x 50mm Bolt
106 1 M10 x 130mm Bolt
107 1 M10 x 95mm Bolt
108 44 M10 Washer
#1User’s Manual
# 1 Exercise Guide
#2Hex Key
#2Grease Pack
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover
of the usersmanual for information about ordering replacement parts.
32
33
32
31
77
78
30
75
34
34
67
73
30
43
6
68
68
76
66
68
68
66
84
3
43
43
43
43
68
68
4
68
68
43
74 42 59
42
59
70
55 56
27
59
56
42
59
55
25
56
55
59
56
42
59
55
26
27
43
46
48
46
13
65
79
45 43
48
45
29
60
65
79
60
12
84
84
84
84
95
84
84
84
84
84
84
84
84
84
84
84
84
84
108
108
108
108
108
108
84
108 108 108
108
108
87 87
95
105
87
100
100
100
100
100
100 100
100
100
100
100
100
104
57
84
87
95
87
57
57
57
57
95
102
97
96
84
93
108
108
62 100
62 100
5
EXPLODED DRAWING—Model No. WESY3906.0 R0606C
33
EXPLODED DRAWING—Model No. WESY3906.0 R0606C
45
45
44
46
48
43
46
7
35 54
54
55
37
22
61
61 45
55
43
48
45
24
51
45
43
48
45
61
61
55
23
55
38
16
17
40
53
11
69
69
39
39
58
40
10
60
60
63
52
15
39
39
58
68
68
43
62
43
70
79
47 1
46
43
46
46
73
71
71
83
84
84
84
84
84
101
84
84
84
84
84
84
84
86
84
84
84
84
84
108
108
90
108
108
89
87
85
105
97
94
102
99
92
102
57
95
87
57
95
86
99 98 99
9
88
88
5
100
58
58
91
91
105
108
108
108
108
108
99
4
34
EXPLODED DRAWING—WESY3906.0 R0606C
43
60
60
64
20
55
55
21
59
42
55
59
59
55
42
59
41
54
35
19
28
54
69
8
80
81
82
79
72
62
60
60
2
46
46
43 48
46
46
43
48
14
40
69
59
42
53
59
42
18
36
9
72
50
43
48
45
43 68
68
51
84
84
84
84
84
84
103
84
84
84
84
84
90
108
98
99
97
88
8
57
107
100
92
106
84
57
57
102
105
87 102
87 100
100
99
99
104
95
49 46
46
43
43
48
48
46
49
105
84
46
57
108
108
57
108
108
108
108
90
35
Part No. 241255 R0606C Printed in China ©2006 ICON IP, Inc.
LIMITED WARRANTY
To order replacement parts, see the front cover of this manual. To help us assist you, please be prepared to give
the following information:
1. the MODEL NUMBER of the product (WESY3906.0)
2. the NAME of the product (WEIDER CLUB 4870 weight system)
3. the SERIAL NUMBER of the product (see the front cover of this manual)
4. the KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING on
pages 36–39 of this manual)
ORDERING REPLACEMENT PARTS
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and mate-
rial, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This
warranty extends only to the original purchaser.ICON's obligation under this warranty is limited to replacing
or repairing, at ICON's option, the product through one of its authorized service centers. All repairs for which
warranty claims are made must be pre-authorized by ICON. If the product is shipped to a service center, freight
charges to and from the service center will be the customersresponsibility. For in-home service, the customer
will be responsible for a minimal trip charge. This warranty does not extend to any product or damage to a
product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or repairs
not provided by an ICON authorized service center; products used for commercial or rental purposes; or prod-
ucts used as store display models. No other warranty beyond that specifically set forth above is authorized by
ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection
with the use or performance of the product or damages with respect to any economic loss, loss of property,
loss of revenues or profits, loss of enjoyment or use, costs of removal or installation or other consequential
damages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or conse-
quential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer-
chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein.
Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation
may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813

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