Weider Pro 4250 System 15402 Users Manual 154022 224978

Weider-154022-Owner-S-Manual weider-154022-owner-s-manual

2015-05-18

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Model No. 831.15402.2
Serial No.
Write the serial number in the
space above for reference.

WEIGHT SYSTEM EXERCISER
User’s Manual

Serial Number Decal (under seat)

• Assembly
• Adjustments
• Troubleshooting
• Part List and Drawing

Patent Pending

CAUTION
Read all precautions and instructions in this manual before using
this equipment. Save this manual for future reference.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

TABLE OF CONTENTS
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
FULL 90-DAY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of
this manual. Remove the PART IDENTIFICATION CHART and PART LIST/EXPLODED DRAWING before beginning assembly.

WARNING DECAL PLACEMENT
The decal shown here
has been placed on the
weight system. If the
decal is missing or illegible, please call toll-free
1-877-992-5999, Monday
through Friday, 6 a.m.
until 6 p.m. Mountain
Time, and order a free
replacement decal. Apply
the decal in the location
shown.

2

IMPORTANT PRECAUTIONS
WARNING:

To reduce the risk of serious injury, read the following important precautions
before using the weight system.
1. Read all instructions in this manual and all
warnings on the weight system before using
the weight system. Use the weight system
only as described in this manual.

10. The weight system is designed to be used
only with the included weight. Do not use the
weight system with dumbbells or any other
type of weight to increase the resistance.

2. It is the responsibility of the owner to ensure
that all users of the weight system are adequately informed of all precautions.

11. Make sure that the cables remain on the pulleys at all times. If the cables bind as you are
exercising, stop immediately and make sure
that the cables are on the pulleys. Replace all
cables at least every two years.

3. The weight system is intended for home use
only. Do not use the weight system in any
commercial, rental, or institutional setting.

12. Always secure the weight stack with the lock
pin and lock after exercising to prevent
unauthorized use of the weight system (see
LOCKING THE WEIGHT STACK on page 24).

4. Keep the weight system indoors, away from
moisture and dust. Place the weight system
on a level surface, with a mat beneath it to
protect the floor or carpet. Make sure that
there is enough clearance around the weight
system to mount, dismount, and use the
weight system.

13. Always stand on the foot plate when performing an exercise that could cause the
weight system to tip.
14. Never release the arms, leg lever, lat bar, leg
press, ab strap, or handle while weights are
raised. The weights will fall with great force.

5. Inspect and properly tighten all parts regularly. Replace any worn parts immediately.

15. Always disconnect the lat bar from the
weight system when performing an exercise
that does not use the lat bar.

6. Keep children under 12 and pets away from
the weight system at all times.
7. Always wear athletic shoes for foot protection while exercising.

16. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cooling down.

8. Keep hands and feet away from moving parts.
9. The weight system is designed to support a
maximum user weight of 300 pounds.

WARNING:

Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. Sears assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.

3

BEFORE YOU BEGIN
reading this manual, call 1-800-4-MY-HOME®
(1-800-469-4663). To help us assist you, please note
the product model number and serial number before
calling. The model number is 831.15402.2. The serial
number can be found on a decal attached to the
weight system (see the front cover of this manual for
the location of the decal).

Thank you for selecting the versatile WEIDER® PRO
4250 weight system. The weight system offers an
impressive array of weight stations designed to develop every major muscle group of the body. Whether
your goal is to tone your body, build dramatic muscle
size and strength, or improve your cardiovascular system, the weight system will help you to achieve the
specific results you want.

Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.

For your benefit, read this manual carefully before
using the weight system. If you have questions after

ASSEMBLED DIMENSIONS:
Height: 77 in. / 196 cm
Width: 81 in. / 206 cm
Depth: 59 in. / 150 cm

Right Side

High Pulley Station
Butterfly Arm
Ab Pulley Station
Backrest
Backrest

Left Side
Press Arm

Seat
Leg Lever

Leg Press

Low Pulley
Station

Weight
Stack

Foot Plate

Note: The terms “right side” and “left side” are determined relative to a person sitting on a seat;
they do not correspond to right and left on the drawings in the manual.

4

ASSEMBLY
Make sure you have the following tools:
Make Assembly Easier for Yourself

• Two adjustable wrenches

Everything in this manual is designed to
ensure that the weight system can be assembled successfully by anyone. Before beginning assembly, make sure to read the
information on this page. This brief introduction will save you much more time than
it takes to read it.

• One standard screwdriver
• One phillips screwdriver
• One rubber mallet
• You will also need grease or petroleum jelly, a
small amount of soapy water, and clear tape or
masking tape.

Assembly Requires Two Persons
For your convenience and safety, assemble the
weight system with the help of another person.

Note: Assembly will be more convenient if you have
a socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.

Set Aside Enough Time

How to Identify Parts

Due to the many features of the weight system, the
assembly process will require several hours. By
setting aside plenty of time and by deciding to
make the task enjoyable, assembly will go smoothly.
You may want to assemble the weight system over
a couple of evenings.

To help you identify the small parts used in assembly,
we have included a PART IDENTIFICATION CHART
in the center of this manual. Place the chart on the
floor and use it to easily identify parts during each
assembly step. Note: Some small parts may have
been pre-attached. If a part is not in the parts
bag, check to see if it has been pre-attached.

Select a Location for the Weight System
How to Orient Parts

Because of its weight and size, the weight system
should be assembled in the location where it will be
used. Make sure that there is enough room to walk
around the weight system as you assemble it.

As you assemble the weight system, make sure all
parts are oriented exactly as shown in the drawings.

Tightening Parts

How to Unpack the Box

Tighten all parts as you assemble them, unless
instructed to do otherwise.

To make assembly as easy as possible, we have
divided the assembly process into four stages. The
parts needed for each stage are found in individual
bags. Important: Wait until you begin each stage
to open the parts bag for that stage. Place all
parts of the weight system in a cleared area and
remove the packing materials. Do not dispose of
the packing materials until assembly is completed.

Questions?
If you have questions after reading these assembly
instructions, please call 1-800-4-MY-HOME®
(1-800-469-4663).

The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of
the weight system.

Cable Assembly—During this stage you will
attach the cables and pulleys that connect the
arms to the weights.

Arm Assembly—During this stage you will
assemble the arms and the leg lever.

Seat Assembly—During the final stage you will
assemble the seats and the backrests.

5

1

Frame Assembly
1.

Before beginning assembly, make sure you
understand the information in the box on
page 5. See the PART IDENTIFICATION
CHART in the center of this manual for help
identifying small parts.

1

69

Insert four M8 x 72mm Carriage Bolts (69) up
through the Right Base (1). Note: It may be
helpful to place a piece of tape over each bolt
head to hold it in place.

69

2. Insert four M8 x 72mm Carriage Bolts (69) up
through the Left Base (25). Note: It may be helpful to place a piece of tape over each bolt
head to hold it in place.

2

25

69

69
3. Attach the Right Base (1) to the Left Base (25)
with two M8 x 77mm Bolts (82), two M8 Washers
(98), and two M8 Nylon Locknuts (91). Do not
tighten the Locknuts yet.

3
82

98

91

98
25
1
91
4. Attach the Center Base (52) to the Right Base (1)
with two M8 x 77mm Bolts (82), two M8 Washers
(98), and an M8 Nylon Locknut (91). Do not
tighten the Bolts yet.

4

82

Attach the Center Base (52) to the Left Base
(25) in the same manner.

25

98 1

98

98

52

91

6

82
98

5. See drawing A. Attach the Right Upright (2) to
the Right Base (1) with the two indicated M8 x
72mm Carriage Bolts (69) and two M8 Nylon
Locknuts (91). Do not tighten the Locknuts yet.

5A

B

See drawing B. Attach the Left Upright (26) to
the Left Base (25) with the two indicated M8 x
72mm Carriage Bolts (69) and two M8 Nylon
Locknuts (91). Do not tighten the Locknuts yet.

26
2

91

91
25

91

91
1
69

69

6. Attach the Right Seat Frame (3) to the Right
Base (1) with the two indicated M8 x 72mm
Carriage Bolts (69) and two M8 Nylon Locknuts
(91). Do not tighten the Locknuts yet.

6

82

Attach the Right Seat Frame (3) to the Right
Upright (2) with an M8 x 77mm Bolt (82), an M8 x
95mm Bolt (83), an M8 Washer (98), and an M8
Nylon Locknut (91). Do not tighten the Locknut
yet.

2
91

3

98

83

91

91
1
69

7

7. Attach the Left Seat Frame (27) to the Left Base
(25) with the two indicated M8 x 72mm Carriage
Bolts (69) and two M8 Nylon Locknuts (91). Do
not tighten the Locknuts yet.

7

26

98

82

91

Attach the Left Seat Frame (27) to the Left
Upright (26) with two M8 x 77mm Bolts (82), two
M8 Washers (98), and two M8 Nylon Locknuts
(91). Do not tighten the Locknuts yet.

98

27
82

91

25

91

69
8. Orient the Weight Guides (44) with the indicated
holes closer to the bottom. Attach the Weight
Guides inside of the Center Base (52) with two
M8 x 77mm Bolts (82), four M8 Washers (98),
and two M8 Nylon Locknuts (91).

8

44

44

Hole

Hole

82

82

98

52

8

98

98

91

98
91

9. Slide two Weight Bumpers (45) onto the Weight
Guides (44). Slide the eight Weights (55), with the
pin holes on the indicated side, onto the Weight
Guides.

9

44

Grease

56
Press the Weight Tube Bumper (46) into the
Weight Tube (47). Insert the Weight Tube into the
stack of Weights (55). Make sure the pin on the
Weight Tube sits in the groove in the top
Weight.

Pin
47

Grease the indicated holes in the Top Weight (56)
with an included grease pack. Slide the Top
Weight onto the Weight Guides (44).

46

Groove

55

45

10. Attach the Right Top Frame (5) to the Right
Upright (2) with two M8 x 77mm Bolts (82), two
M8 Washers (98), and two M8 Nylon Locknuts
(91). Do not tighten the Locknuts yet. Make
sure the Weight Guides (44) are behind the
Right Top Frame.

45

Pin
Holes

10
82
98
5

98

91
91

44

44

2

11. Attach a Weight Guide (44) to the Right Top
Frame (5) with an M8 x 77mm Bolt (82), two M8
Washers (98), and an M8 Nylon Locknut (91). Do
not tighten the Locknut yet.

11
82
98

5

Repeat this step with the other Weight Guide
(44).
98
91
44

9

44

12. Attach the Left Top Frame (36) to the Right Top
Frame (5) with four M8 x 77mm Bolts (82), two
M8 Washers (98), a Support Plate (31), and four
M8 Nylon Locknuts (91). Do not tighten the
Locknuts yet.

12
36

82

31

98

82

91
98

91

5

13. Attach the Left Top Frame (36) to the Left Upright
(26) with two M8 x 77mm Bolts (82), a Support
Plate (31), and two M8 Nylon Locknuts (91). Do
not tighten the Locknuts yet.

91

13

82
36
31

91
91
14. Orient the Butterfly Frame (14) as shown. Attach
the Butterfly Frame to the Right Upright (2) with
two M8 x 70mm Bolts (85), two M8 Washers (98),
and two M8 Nylon Locknuts (91). Do not tighten
the Locknuts yet.

26

82

14

98

98
5

91
Attach the Butterfly Frame (14) to the Right Top
Frame (5) with two M8 x 77mm Bolts (82), two
M8 Washers (98), and two M8 Nylon Locknuts
(91).

98

Tighten the M8 Nylon Locknuts (91) used in
steps 3–14.

91

91

2

14
85
98
15

Arm Assembly

74—Grease

7
15. Wet the lower end of the Left Butterfly Arm (6)
with soapy water. Slide a Large Foam Pad (15)
onto the Left Butterfly Arm.

Grease
23

14
100
90

Note: an entire grease packet should be used
for this step. Grease an M10 x 85mm Bolt (74)
and the indicated edges of two Arm Bushing (23)
with a grease packet. Attach the Left Butterfly
Arm (6) to the Butterfly Frame (14) with the Bolt
(74), an M10 Large Washer (100), the two Arm
Bushings, and an M10 Nylon Locknut (90). Make
sure the bolt head fits inside of the hole in the
Butterfly Frame.

Grease

23

6

15

Repeat this step with the Right Butterfly Arm
(7).

10

16. Attach the Leg Bumper (59) to the Right Seat
Frame (3) with an M4 x 16mm Self-tapping Screw
(89) and an M4 Washer (96).

16

90
Grease

Grease an M10 x 72mm Bolt (60). Attach the Leg
Lever (4) to the Right Seat Frame (3) with the
Bolt and an M10 Nylon Locknut (90). Make sure
the “U”-rod is on the indicated side of the Leg
Lever. Do not overtighten the Locknut; the
Leg Lever must be able to pivot easily.

4

60

89
96

59
3

“U”-rod

17. Grease an M10 x 106mm Bolt (72). Orient the
Press Frame (29) so that the welded tube is on
the side toward the Left Upright (26). Attach the
Press Frame to the Left Base (25) with the Bolt
and an M10 Nylon Locknut (90). Do not overtighten the Locknut; the Press Frame must be
able to pivot easily.

17
Tube
29
26

Grease
90

72

25
18. Attach a Press Handle (32) to a Press Arm (30)
with an M10 x 65mm Bolt (77), two M10 Washers
(99), two M10 x 12mm Spacers (101), and an
M10 Nylon Locknut (90).

18

81

Attach a Press Arm Cap (34) to the Press Arm
(30) with an M10 x 45mm Button Bolt (81) and an
M10 Large Washer (100).

100
34

Repeat this step with the other Press Arm
(30).

32
30

90

99
30
101
101
99

11

77

19. Attach a Press Arm (30) to the Press Frame (29)
with two M8 x 66mm Bolt (86) and two M8 Nylon
Locknuts (91).

19

Repeat this step with the other Press Arm
(30).
30

86
30

29
20. Grease an M10 x 106mm Bolt (72). Attach the
Leg Press Frame (28) to the Left Base (25) with
the Bolt and an M10 Nylon Locknut (90). Do not
overtighten the Locknut; the Leg Press Frame
must be able to pivot easily.

91

20

28

90
25
72
21. Grease an M10 x 75mm Bolt (76). Attach the
Foot Plate (38) to the Leg Press Frame (28) with
the Bolt and an M10 Nylon Locknut (90). Make
sure the decal on the Foot Plate is right side
up. Do not overtighten the Locknut; the Foot
Plate must be able to pivot easily.

21

90
Grease
76

38
28

22

Cable Assembly

28
22. See the CABLE DIAGRAMS on pages 26 and
27 as you assemble the cables and to identify
the cables.

91

Locate the Press Cable (109). Attach the Cable
to the Leg Press Frame (28) with an M8 x 86mm
Shoulder Bolt (37) and an M8 Nylon Locknut (91).
Do not overtighten the Locknut; the Cable
must be able to pivot easily.

109
37

12

23. Wrap the Press Cable (109) around a 90mm
Pulley (63). Attach the Pulley, two Half Finger
Guards (66), a Cable Trap (68), and an M10
Washer (99) to the Left Seat Frame (27) with an
M10 x 103mm Bolt (22) and an M10 Nylon
Locknut (90). Make sure the Cable Trap and the
Finger Guards are oriented as shown.

23

27

90

63
66
22
68
24. Wrap the Press Cable (109) around a “V”-pulley
(62). Attach the “V”-pulley, two Half Finger Guards
(66), and two M10 Washers (99) to the Leg Press
Frame (28) with an M10 x 115mm Bolt (71) and
an M10 Nylon Locknut (90). Make sure the
Finger Guards are oriented as shown.

109
99 66

24
28
90
109
62
99

71

99

66
25. Wrap the Press Cable (109) around a 90mm
Pulley (63). Attach the Pulley, two Half Finger
Guards (66), a Cable Trap (68), and an M10
Washer (99) to the Left Upright (26) with an M10
x 106mm Bolt (72) and an M10 Nylon Locknut
(90). Make sure the Cable Trap and Finger
Guards are oriented as shown.

66

25
26
63 99
68

66

90

72
109

66

26. Wrap the Press Cable (109) around a 90mm
Pulley (63). Attach the Pulley, two Half Finger
Guards (66), a Cable Trap (68), and an M10
Washer (99) to the Press Frame (29) with an M10
x 134mm Bolt (70). Make sure the Cable Trap
and Finger Guards are oriented as shown.

26

29

109
66
99

70
68

13

63

66

27. Wrap the Press Cable (109) around a “V”-pulley
(62). Attach the “V”-pulley, two Half Finger Guards
(66), a Large Cable Trap (111), and an M10
Washer (99) inside the bracket on the Left
Upright (26) with an M10 x 65mm Bolt (77) and
an M10 Nylon Locknut (90). Make sure the
Cable Trap and Finger Guards are oriented as
shown.

27
66
99
62
109

77
26

111
66

90

28. Wrap the Press Cable (109) around a 90mm
Pulley (63). Attach the Pulley, two Half Finger
Guards (66), a Cable Trap (68), and an M10
Washer (99) to the Press Frame (29) with the
M10 x 134mm Bolt (70) used in step 26 and an
M10 Nylon Locknut (90). Make sure the Cable
Trap and Finger Guards are oriented as
shown.

28
90

66
63

109

99 68
66
29
70

29. Wrap the Press Cable (109) under a 90mm
Pulley (63). Attach the Pulley, two M10 Washers
(99), and two Half Finger Guards (66) inside the
bracket on the Left Base (25) with an M10 x
48mm Bolt (64) and an M10 Nylon Locknut (90).
Make sure the Finger Guards are oriented as
shown.

29
66
63
99
99
66

64
90

109
25

30. Wrap the Press Cable (109) over a 90mm Pulley
(63). Attach the Pulley and a Cable Trap (68) to
the Right Top Frame (5) with an M10 x 43mm
Bolt (80) and an M10 Nylon Locknut (90). Make
sure the Cable Trap is oriented to hold the
Cable in the groove of the Pulley.

30
80

68
63
5

90

109

14

31. Attach the end of the Press Cable (109) to a “U”bracket (50) with an M8 Washer (98) and an M8
Nylon Locknut (91). Note: Do not completely
tighten the Locknut; it should be tightened so
that only two threads of the Cable show past
the Locknut, as shown in the inset drawing.

31

109

109

98
91
50 91

32. Locate the Butterfly Cable (106). Grease an M8
x 20mm Shoulder Bolt (39). Attach the Cable to
the Left Butterfly Arm (6) with the Bolt and an M8
Nylon Locknut (91). Make sure the flat edge of
the Cable is against the Butterfly Arm.

32
39 Grease

106
6
91

Flat
Edge
33. Wrap the Butterfly Cable (106) over a “V”-pulley
(62). Attach the “V”-pulley, a Large Cable Trap
(111), an M10 Washer (99), and two Full Finger
Guards (104) to the Right Upright (2) with an M10
x 62mm Bolt (73) and an M10 Nylon Locknut
(90).

33

2
106
111

90

62
73
104

34. Wrap the Butterfly Cable (106) under a 90mm
Pulley (63). Attach the Pulley and two Half Finger
Guards (66) to the Double “U”-bracket (61) with
an M10 x 46mm Bolt (84) and an M10 Nylon
Locknut (90). Make sure the Finger Guards are
oriented as shown.

99

34

104

106
63
66

90
66

61
84
35. Wrap the Butterfly Cable (106) over a “V”-pulley
(62). Attach the “V”-pulley, a Large Cable Trap
(111), an M10 Washer (99), and two Full Finger
Guards (104) to the Right Upright (2) with an M10
x 62mm Bolt (73) and an M10 Nylon Locknut
(90).

35

73
104
62
106

99
111

2
104
90

15

36. Grease an M8 x 20mm Shoulder Bolt (39). Attach
the Butterfly Cable (106) to the Right Butterfly
Arm (7) with the Bolt and an M8 Nylon Locknut
(91). Make sure the flat edge of the Cable is
against the Butterfly Arm.

36
Grease

39

106
7

91
Flat
Edge
37. Locate the Short Cable (108). Attach the Cable
to the M8 x 95mm Bolt (83) used in step 6 with
an M8 Washer (98), an M8 x 13mm Spacer (103),
and an M8 Nylon Locknut (91).

37

108
2

98
91
103
83

38. Wrap the Short Cable (108) over a 90mm Pulley
(63). Attach the Pulley and two Half Finger
Guards (66) to the Double “U”-bracket (61) with
an M10 x 46mm Bolt (84) and an M10 Nylon
Locknut (90). Make sure the Finger Guards are
oriented as shown.

38
90
61
66

66
108

84
63

39. Attach the end of the Short Cable (108) to a “U”bracket (50) with an M8 Washer (98) and an M8
Nylon Locknut (91). Note: Do not completely
tighten the Locknut; it should be tightened so
that only two threads of the Cable show past
the Locknut, as shown in the inset drawing.

39

108

98

108

50
91
91

40. Locate the Weight Cable (110). Route the Cable
up through the Right Top Frame (5) and over a
90mm Pulley (63). Attach the Pulley inside the
Top Frame with an M10 x 80mm Bolt (75), two
M10 Washers (99), two M10 x 19mm Spacers
(102), and an M10 Nylon Locknut (90).

40

110
99

63

75
102
5

16

99
102

90

41. Route the Weight Cable (110) over a 90mm
Pulley (63) and down through the Right Top
Frame (5). Attach the Pulley inside the Top Frame
with an M10 x 80mm Bolt (75), two M10 Washers
(99), two M10 x 19mm Spacers (102), and an
M10 Nylon Locknut (90).

41

75

102
99
90

99
63
110

42. Wrap the Weight Cable (110) under a 90mm
Pulley (63). Attach the Pulley, a Cable Trap (68),
and two Half Finger Guards (66) at the second
hole from the top of the two Pulley Plates (51)
with an M10 x 48mm Bolt (64) and an M10 Nylon
Locknut (90). Make sure the Cable Trap and
Finger Guards are oriented as shown.

42

5

110

64

63
66

66
90

68
51
51

43. Wrap the Weight Cable (110) over a 90mm Pulley
(63). Attach the Pulley to the indicated bracket on
the Right Top Frame (5) with an M10 x 43mm
Bolt (80) and an M10 Nylon Locknut (90).

43

Bracket
5

90

80 63
44. Wrap the Weight Cable (110) over a 90mm Pulley
(63). Attach the Pulley and a Cable Trap (68) to
the indicated bracket on the Right Top Frame (5)
with an M10 x 43mm Bolt (80) and an M10 Nylon
Locknut (90). Make sure the Cable Trap is oriented to hold the Cable in the groove of the
Pulley.

44

Bracket

Attach pulley
on this side
80 5
63

90
45. Set the M12 Washer (33) on top of the Weight
Tube (47). Thread the M12 Nut (49) all the way
onto the Weight Cable (110).

68

110

45
110
49

Thread the Weight Cable (110) into the Weight
Tube (47) a couple of turns.

33
47

17

110

46. Locate the Ab Cable (107). Route the small ball
on the Cable through the Leg Lever (4) and the
Right Seat Frame (3). Make sure the Cable is
over the rod in the Seat Frame.

46

3
90

4

63

101
Attach a 90mm Pulley (63) inside the Leg Lever
(4), over the Ab Cable (107), with an M10 x
65mm Bolt (77), two M10 Washers (99), two M10
x 12mm Spacers (101), and an M10 Nylon
Locknut (90).

99

Large
Ball

Rod
99
107

77
101

47. Attach a 90mm Pulley (63) inside the Right Seat
Frame (3), over the Ab Cable (107), with an M10
x 43mm Bolt (80) and an M10 Nylon Locknut
(90).

47

63

90
3

107
80

48. Route the Ab Cable (107) through the Right
Upright (2) and under a 90mm Pulley (63). Attach
the Pulley and two Half Finger Guards (66) to the
Right Base (1) with an M10 x 48mm Bolt (64) and
an M10 Nylon Locknut (90). Make sure the
Finger Guards are oriented as shown.

48
90 66
63
66
64
107

1

2

49. Wrap the Ab Cable (107) over a 90mm Pulley
(63). Attach the Pulley, a Cable Trap (68), and
two Half Finger Guards (66) to the lower hole in
the indicated “U”-bracket (50) with an M10 x
48mm Bolt (64) and an M10 Nylon Locknut (90).
Make sure the Cable Trap and Finger Guards
are oriented as shown.

49
90 66

50
66

68

64
63
107

18

50. Wrap the Ab Cable (107) under a 90mm Pulley
(63). Attach the Pulley, a Cable Trap (68), and
two Half Finger Guards (66) to the Right Base (1)
with an M10 x 48mm Bolt (64) and an M10 Nylon
Locknut (90). Make sure the Cable Trap and
Finger Guards are oriented as shown.

50

90 66

107
63
1
68

66
64
51. Wrap the Ab Cable (107) over a 90mm Pulley
(63). Attach the Pulley, a Cable Trap (68), and
two Half Finger Guards (66) at the second hole
from the bottom of the two Pulley Plates (51) with
an M10 x 48mm Bolt (64) and an M10 Nylon
Locknut (90). Make sure the Cable Trap and
Finger Guards are oriented as shown.

51

66
64

51
90

68
63
107
52. Wrap the Ab Cable (107) under a 90mm Pulley
(63). Attach the Pulley, a Cable Trap (68), and
two Half Finger Covers (66) to the Right Base (1)
with an M10 x 48mm Bolt (64) and an M10 Nylon
Locknut (90). Make sure the Cable Trap and
Finger Guards are oriented as shown.

52

90
66

66

107
63

68

1
66
53. Wrap the Ab Cable (107) over a 90mm Pulley
(63). Attach the Pulley, a Cable Trap (68), and
two Half Finger Guards (66) to the lower hole in
the indicated “U”-bracket (50) with an M10 x
48mm Bolt (64) and an M10 Nylon Locknut (90).
Make sure the Cable Trap and Finger Guards
are oriented as shown.

53
50

66

64

90

66
64
68
63
107

54. Wrap the Ab Cable (107) under a 90mm Pulley
(63). Attach the Pulley, a Cable Trap (68) and two
Half Finger Guards (66) to the Right Base (1) with
an M10 x 48mm Bolt (64) and an M10 Nylon
Locknut (90). Make sure the Cable Trap and
Finger Guards are oriented as shown.

54

90
66

107
1

66
63

64
68

19

55. Wrap the Ab Cable (107) over a 90mm Pulley
(63). Attach the Pulley and the two Quarter Finger
Guards (105) to the Right Upright (2) with an M10
x 106mm Bolt (72), an M10 Washer (99), and an
M10 Nylon Locknut (90). Make sure that the rod
is inserted through both Finger Guards and is
over the Cable.

55
Rod
105

90
99

63
105
72

107
2

56. Tighten the Weight Cable (110) into the Weight
Tube (not shown) until all the slack is taken out of
the cables. Tighten the M12 Nut (49) on the
Weight Cable against the M12 Washer (33).

56

110
33

Seat Assembly

57

26

49

88

53
113

57. Attach the Press Backrest (113) to the Backrest
Frame (53) with two M6 x 16mm Screws (88), an
M6 x 35mm Screw (78), and an M6 Washer (97).

43
78

Slide the Backrest Frame (53) into the Left
Upright (26). Engage the Knob (43) into the
Upright and Backrest Frame, and turn it clockwise
until it is tight.

97

58. Attach a Seat (8) to the Left Seat Frame (27) with
four M6 x 16mm Screws (88).

58
8

Repeat this step with the other Seat (8) and
the Right Seat Frame (not shown).

27

88
88

20

59. Attach the Butterfly Backrest (9) to the Right
Upright (2) with four M6 x 16mm Screws (88).

59
88

2
9

60. Press the two Shroud Covers (11) onto the
Shroud (10). Attach the Shroud to the Right Top
Frame (5) and the Center Base (52) with four M6
x 22mm Bolts (87), four M6 Washers (97), and
four M6 Nylon Locknuts (92). Be careful not to
scratch yourself when reaching through the
hole in the Shroud.

88

60
11

92

92

5

97

97
87

10

52
92

92

97

97
87

21

11

61. Attach the Lock Plate (21) to the Right Seat
Frame (3) with an M8 x 67mm Shoulder Bolt (41),
an M8 Washer (98), and an M8 Nylon Locknut
(91). Do not overtighten the Locknut; the Lock
Plate must be able to pivot easily.

61
91

3

98
89
24

Attach the Leg Pin (24) to the Right Seat Frame
(3) with an M4 x 16mm Self-tapping Screw (89).
Insert the Leg Pin through the Leg Lever (4) and
the Lock Plate (21).

21

4

41

62. Insert the Long Pad Tube (16) into the Right Seat
Frame (3). Slide two Small Foam Pads (18) onto
the Pad Tube. Press two Foam Caps (17) into the
Pad Tube.

62

17
18
3

Repeat this step with the Leg Lever (4) and
the Short Pad Tube (35).

16
18
4
17
35

63. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
ADJUSTMENTS, beginning on the following page.
Before using the weight system, pull each cable a few times to make sure that the cables move smoothly
over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If
the cables are not properly installed, they may be damaged when heavy weight is used. See the
CABLE DIAGRAMS on pages 26 and 27 of this manual for proper cable routing. If there is any slack
in the cables, you will need to remove the slack by tightening the cables. See MAINTENANCE on
page 28.

22

ADJUSTMENTS
This section explains how to adjust the weight system. See the EXERCISE GUIDELINES on page 29 for important
information about how to get the most benefit from your exercise program. Also, see the accompanying exercise
guide to see the correct form for each exercise.
Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immediately. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use solvents.
CHANGING THE WEIGHT SETTING
To change the setting of the weight stack, insert the
Weight Pin (57) under the desired Weight (55). Insert
the Weight Pin so that the bent end touches the
weight stack. Turn the bent end down. Note: Be
careful not to scratch yourself when reaching
through the hole in the Shroud (10). Do not use
the Top Weight (56, not shown) by itself.

55

Note: Due to the cables and pulleys, the amount
of resistance at each exercise station may vary
from the weight setting. Use the WEIGHT
RESISTANCE CHART on page 25 to find the
approximate amount of resistance at each weight
station.

10

57

ATTACHING THE ACCESSORIES TO A PULLEY
STATION
Attach the Handle (93) to the Ab Cable (107) at the low
pulley station with a Cable Clip (95). For some exercises, the Chain (94) should be attached between the
Handle and the Cable with two Cable Clips. Adjust the
length of the Chain between the Handle and the
Cable so that the Handle is in the correct starting
position for the exercise to be performed.

21

95
94

107

95

The Lat Bar (not shown), the Ab Strap (79), or the
Handle (93) can be attached at any pulley station in
the same manner. Always engage the Lock Plate (21)
when using the low pulley station (see USING THE
LOCK PLATE below).

93

USING THE LOCK PLATE
When using the low pulley station, engage the Leg
Pin (24) into the Leg Lever (4) and the Lock Plate
(21).

4
24

To use the Leg Lever (4), engage the Leg Pin (24)
into the Right Seat Frame (3) and the Lock Plate (21).

21
3

23

ADJUSTING THE BACKREST

26

To adjust the position of the Press Backrest (113),
disengaging the Knob (43) from the Left Upright (26)
and move the Backrest to the desired position.
Reengage the Knob into the Left Upright and the
Backrest Frame (53). Make sure the Knob is fully
tightened.

53

113

43

LOCKING THE WEIGHT STACK
44

Lock the weight stack by inserting the Lock Pin (65)
through a Weight Guide (44) and securing the Lock
(48) onto the Lock Pin.

65

24

48

WEIGHT RESISTANCE CHART
The chart below shows the approximate weight resistance at each exercise station. “Top” refers to the 6 lb. top
weight. The other numbers refer to the 12.5 lb. weight plates. Weight resistance shown for the butterfly arm station is for each arm. Note: The actual resistance at each station may vary due to differences in individual
weight plates as well as friction between the cables, pulleys, and weight guides.

WEIGHT

HIGH
PULLEY
(lbs.)

BUTTERFLY ARM
(lbs.)

PRESS
ARM
(lbs.)

LEG
LEVER
(lbs.)

LOW
PULLEY
(lbs.)

LEG
PRESS
(lbs.)

AB
STATION
(lbs.)

Top

10

16

31

11

27

45

19

1

25

30

48

22

35

59

27

2

38

45

81

39

43

84

41

3

54

51

97

49

61

118

60

4

67

60

120

66

71

146

73

5

84

73

138

85

87

162

90

6

97

88

150

94

107

193

100

7

105

93

176

106

120

223

114

8

122

106

214

126

143

248

130

25

CABLE DIAGRAMS
The cable diagrams below show the proper routing of the Butterfly Cable (106), the Ab Cable (107), the Short
Cable (108), the Press Cable (109), and the Weight Cable (110). Use the diagrams to make sure that the cables
and the cable traps have been assembled correctly. If the cables have not been correctly routed, the weight system will not function properly and damage may occur. The numbers show the correct route for each cable. Make
sure that the cable traps do not touch or bind the cables.

Butterfly Cable (106)
Length: 5 feet

4

2
5

1
3

6
10
2

1
3
4

Short Cable (108)
Length: 3 feet 11 inches

8

5

3

7

2
1
9

26

Ab Cable (107)
Length: 21 feet 1 inch

9

5

2

1

4

3
Weight Cable (110)
Length: 12 feet 1 inch
10
6

6
8

7

4

Press Cable (109)
Length: 22 feet 6 inches
5
3
2
1

27

MAINTENANCE
Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immediately. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use
solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is
slack in the cables before resistance is felt, the cables should be tightened. To tighten the cables, first insert the
weight pin into the middle of the weight stack. Slack can be removed from these cables several ways:
•

See drawing 1. Tighten the M8 Nylon Locknut
(91) that connects the end of a cable to a “U”bracket (50).

•

See drawing 1. Re48mm Bolt (64) from the
Cable Trap (68), the 90mm Pulley (63), the two
Half Finger Guards (66), and a “U”-bracket (50).
Reattach the Pulley, Cable Trap, and Finger
Guards to the other hole in the “U”-bracket. Make
sure that the Cable Trap and Finger Guards
are oriented as shown and that the cable and
Pulley move smoothly.

•

•

1

90 66

50
91
66

68
63

See drawing 2. Remove the M10 Nylon Locknut
(90) and the M10 x 48mm Bolt (64) from the
Cable Trap (68), the 90mm Pulley (63), the two
Half Finger Guards (66), and the two Pulley
Plates (51). Reattach the Pulley, Cable Trap, and
Finger Guards to the next closer hole to the center of the Pulley Plates. Make sure that the
Cable Trap is oriented to hold the cable in the
groove of the Pulley, that the Finger Guards
are oriented as shown, and that the Cable and
Pulley move smoothly.

2

See drawing 3. Loosen the M12 Nut (49) on the
Weight Cable (110). Tighten the Cable into the
Weight Tube (not shown) until the slack is
removed from the Cable. Retighten the M12 Nut
against the M12 Washer (33).

3

64

64
51

66

66

68
63

90

110
49

33

Do not overtighten the cables. If the cables are overtightened, the top weight will be lifted off the weight
stack. If a cable tends to slip off the pulleys often, it may have become twisted. Remove the cable and
re-install it. If the cables need to be replaced, see the part ordering information on the back cover of this manual.

28

EXERCISE GUIDELINES
THE FOUR BASIC TYPES OF WORKOUTS

PERSONALIZING YOUR EXERCISE PROGRAM

Muscle Building
To increase the size and strength of your muscles,
push them close to their maximum capacity. Your muscles will continually adapt and grow as you progressively increase the intensity of your exercise. You can
adjust the intensity level of an individual exercise in
two ways:
• by changing the amount of weight used
• by changing the number of repetitions or sets performed. (A “repetition” is one complete cycle of an
exercise, such as one sit-up. A “set” is a series of
repetitions.)

Determining the exact length of time for each workout,
as well as the number of repetitions or sets completed,
is an individual matter. It is important to avoid overdoing it during the first few months of your exercise program. You should progress at your own pace and be
sensitive to your body’s signals. If you experience pain
or dizziness at any time while exercising, stop immediately and begin cooling down. Find out what is wrong
before continuing. Remember that adequate rest and a
proper diet are important factors in any exercise program.
WARMING UP

The proper amount of weight for each exercise
depends upon the individual user. You must gauge
your limits and select the amount of weight that is right
for you. Begin with 3 sets of 8 repetitions for each
exercise you perform. Rest for three minutes after
each set. When you can complete 3 sets of 12 repetitions without difficulty, increase the amount of weight.

Begin each workout with 5 to 10 minutes of stretching
and light exercise to warm up. Warming up prepares
your body for more strenuous exercise by increasing
circulation, raising your body temperature and delivering more oxygen to your muscles.
WORKING OUT

Toning
You can tone your muscles by pushing them to a moderate percentage of their capacity. Select a moderate
amount of weight and increase the number of repetitions in each set. Complete as many sets of 15 to 20
repetitions as possible without discomfort. Rest for one
minute after each set. Work your muscles by completing more sets rather than by using high amounts of
weight.
Weight Loss
To lose weight, use a low amount of weight and
increase the number of repetitions in each set.
Exercise for 20 to 30 minutes, resting for a maximum
of 30 seconds between sets.

Each workout should include 6 to 10 different exercises. Select exercises for every major muscle group,
emphasizing areas that you want to develop most. To
give balance and variety to your workouts, vary the
exercises from session to session.
Schedule your workouts for the time of day when your
energy level is the highest. Each workout should be
followed by at least one day of rest. Once you find the
schedule that is right for you, stick with it.
EXERCISE FORM

Cross Training
Cross training is an efficient way to get a complete and
well-balanced fitness program. An example of a balanced program is:
• Plan strength training workouts on Monday,
Wednesday, and Friday.
• Plan 20 to 30 minutes of aerobic exercise, such as
running on a treadmill or riding on an elliptical or
exercise bike, on Tuesday and Thursday.
• Rest from both strength training and aerobic exercise
for at least one full day each week to give your body
time to regenerate.
The combination of strength training and aerobic exercise will reshape and strengthen your body, plus develop your heart and lungs.

29

Maintaining proper form is an essential part of an
effective exercise program. This requires moving
through the full range of motion for each exercise, and
moving only the appropriate parts of the body.
Exercising in an uncontrolled manner will leave you
feeling exhausted. On the exercise guide accompanying this manual you will find photographs showing the
correct form for several exercises, and a list of the
muscles affected. See the muscle chart on the next
page to find the names of the muscles.
The repetitions in each set should be performed
smoothly and without pausing. The exertion stage of
each repetition should last about half as long as the
return stage. Proper breathing is important. Exhale
during the exertion stage of each repetition and inhale
during the return stroke. Never hold your breath.

slowly as you stretch and do not bounce. Ease into
each stretch gradually and go only as far as you can
without strain. Stretching at the end of each workout
is an effective way to increase flexibility.

Rest for a short period of time after each set. The
ideal resting periods are:
• Rest for three minutes after each set for a muscle
building workout.
• Rest for one minute after each set for a toning workout.
• Rest for 30 seconds after each set for a weight loss
workout.
Plan to spend the first couple of weeks familiarizing
yourself with the equipment and learning the proper
form for each exercise.

STAYING MOTIVATED
For motivation, keep a record of each workout. The
chart on page 31 of this manual can be photocopied
and used to schedule and record your workouts. List
the date, the exercises performed, the weight used,
and the numbers of sets and repetitions completed.
Record your weight and key body measurements at
the end of every month. Remember, the key to achieving the greatest results is to make exercise a regular
and enjoyable part of your everyday life.

COOLING DOWN
End each workout with 5 to 10 minutes of stretching.
Include stretches for both your arms and legs. Move

MUSCLE CHART
O
A

P
L

B

Q

C

R

D

S

E

T
F
G

M

U

N

H

V

I

W

J

X

K

30

A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
Q.
R.
S.
T.
U.
V.
W.
X.

Sternomastoid (neck)
Pectoralis Major (chest)
Biceps (front of arm)
Obliques (waist)
Brachioradials (forearm)
Hip Flexors (upper thigh)
Abductor (outer thigh)
Quadriceps (front of thigh)
Sartorius (front of thigh)
Tibialis Anterior (front of calf)
Soleus (front of calf)
Anterior Deltoid (shoulder)
Rectus Abdominus (stomach)
Adductor (inner thigh)
Trapezius (upper back)
Rhomboideus (upper back)
Posterior Deltoid (shoulder)
Triceps (back of arm)
Latissimus Dorsi (mid back)
Spinae Erectors (lower back)
Gluteus Medius (hip)
Gluteus Maximus (buttocks)
Hamstring (back of leg)
Gastrocnemius (back of calf)

EXERCISE

MONDAY

WEIGHT

SETS

REPS

WEIGHT

SETS

REPS

WEIGHT

SETS

REPS

Date:

/

/

AEROBIC EXERCISE

TUESDAY
Date:

/

/

WEDNESDAY

EXERCISE

Date:

/

/

THURSDAY

AEROBIC EXERCISE

Date:

/

/
EXERCISE

FRIDAY
Date:

/

/

Make photocopies of this page for scheduling and recording your workouts.

31

PART IDENTIFICATION CHART—Model No. 831.15402.2
See the drawings below to identify small parts used in assembly. The number in parentheses by each drawing is
the key number of the part, from the PART LIST in the center of this manual. Note: Some small parts may
have been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached. If a part
is missing, call toll-free 1-877-992-5999.

M6 Nylon Locknut (92)

M10 x 72mm Bolt (60)

M8 x 70mm Bolt (85)
M8 Nylon Locknut (91)
M8 x 67mm Shoulder Bolt (41)

M8 x 66mm Bolt (86)

M10 Nylon Locknut (90)

M4 Washer (96)

M10 x 65mm Bolt (77)

M12 Nut (49)
M10 x 62mm Bolt (73)

M6 Washer (97)

M10 x 48mm Bolt (64)

M12 Washer (33)

M8 Washer (98)

M10 x 46mm Bolt (84)

M10 x 45mm Button Bolt (81)

M10 Large Washer (100)

M10 Washer (99)

M10 x 43mm Bolt (80)

M6 x 35mm Screw (78)
M8 x 72mm Carriage Bolt (69)

M8 x 20mm Shoulder Bolt (39)
M10 x 75mm Bolt (76)

M6 x 22mm Bolt (87)
M8 x 77mm Bolt (82)
M6 x 16mm Screw (88)
M10 x 80mm Bolt (75)
M4 x 16mm Self-tapping Screw (89)

M10 x 85mm Bolt (74)

M8 x 86mm Shoulder Bolt (37)

M8 x 95mm Bolt (83)

M10 x 103mm Bolt (22)

M10 x 106mm Bolt (72)

M10 x 115mm Bolt (71)

M10 x 134mm Bolt (70)

PART LIST—Model No. 831.15402.2
Key No.

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59

1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
4
4
6
8
1
1
4
1
1
1
1
1
1
2
2
2
2
2
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
2
2
1
1
1
8
1
1
2
1

Description
Right Base
Right Upright
Right Seat Frame
Leg Lever
Right Top Frame
Left Butterfly Arm
Right Butterfly Arm
Seat
Butterfly Backrest
Shroud
Shroud Cover
Seat with Tag
Lat Bar
Butterfly Frame
Large Foam Pad
Long Pad Tube
Foam Cap
Small Foam Pad
63mm Round Inner Cap
50mm Round Inner Cap
Lock Plate
M10 x 103mm Bolt
Arm Bushing
Leg Pin
Left Base
Left Upright
Left Seat Frame
Leg Press Frame
Press Frame
Press Arm
Support Plate
Press Handle
M12 Washer
Press Arm Cap
Short Pad Tube
Left Top Frame
M8 x 86mm Shoulder Bolt
Foot Plate
M8 x 20mm Shoulder Bolt
50mm Round Outer Cap
M8 x 67mm Shoulder Bolt
56mm Round Inner Cap
Knob
Weight Guide
Weight Bumper
Weight Tube Bumper
Weight Tube
Lock
M12 Nut
“U”-bracket
Pulley Plate
Center Base
Backrest Frame
25mm x 40mm Inner Cap
Weight
Top Weight
Weight Pin
Handgrip
Leg Bumper

R0905A

Key No. Qty.
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
#
#
#
#

1
1
4
23
9
1
34
2
13
8
1
1
4
2
2
2
1
4
1
1
4
2
23
1
2
2
4
4
14
2
34
42
4
1
1
3
1
5
29
22
4
6
4
1
4
2
1
1
1
1
1
3
2
1
1
1
2
1

Description
M10 x 72mm Bolt
Double “U”-bracket
“V”-pulley
90mm Pulley
M10 x 48mm Bolt
Lock Pin
Half Finger Guard
Base Bushing
Cable Trap
M8 x 72mm Carriage Bolt
M10 x 134mm Bolt
M10 x 115mm Bolt
M10 x 106mm Bolt
M10 x 62mm Bolt
M10 x 85mm Bolt
M10 x 80mm Bolt
M10 x 75mm Bolt
M10 x 65mm Bolt
M6 x 35mm Screw
Ab Strap
M10 x 43mm Bolt
M10 x 45mm Button Bolt
M8 x 77mm Bolt
M8 x 95mm Bolt
M10 x 46mm Bolt
M8 x 70mm Bolt
M8 x 66mm Bolt
M6 x 22mm Bolt
M6 x 16mm Screw
M4 x 16mm Self-tapping Screw
M10 Nylon Locknut
M8 Nylon Locknut
M6 Nylon Locknut
Handle
Chain
Cable Clip
M4 Washer
M6 Washer
M8 Washer
M10 Washer
M10 Large Washer
M10 x 12mm Spacer
M10 x 19mm Spacer
M8 x 13mm Spacer
Full Finger Guard
Quarter Finger Guard
Butterfly Cable
Ab Cable
Short Cable
Press Cable
Weight Cable
Large Cable Trap
20mm x 40mm Inner Cap
Press Backrest
User’s Manual
Exercise Guide
Grease Packet
Allen Wrench

Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover
of the user’s manual for information about ordering replacement parts. If a part is missing, call toll-free
1-877-992-5999.

EXPLODED DRAWING A—Model No. 831.15402.2
68 63

80

99
102 63
75
82
102
99
98 90
98
98 98

63

75

90

5 92
63
80

99
102
90
102
74
99
39 106

19

11

97

58

92
73 104
62
111
104

10

91 91
100
90
23 42

23

91

14
100
39 85

90

20

91 111 62 99

98

104

91
90

106

23

90
99

91
8

97
87

87

99
63
80

91
74

7

15

13

58

90 90

68

110
23

R0905A

90

104
105

6

73
63

88
17

20
18

72

88

9

107
16

105

88
15

17
18
35

98
18

17
17

20
89

88

83

91

20

88

98
4

89 96
21

90

59

3
91

90
91

60
41

91
88

91

11
97
97
108
87
66
90
103
63
90
98
66
66
66
82
2
64
90
68
91
68
66
63
66
90
82 66

82

90

18

24

20

64

63
64

80

101
99
63

63
101
99
77

1

20

69

107
19

69

68

66

64

EXPLODED DRAWING B—Model No. 831.15402.2
82 98

31

63

82

90

36

19

82

66

R0905A
81

100
66

34

94
82

91
98

90

84
31

82
91

79

61
66

66

19

100

110

91

77

66
64

68 63 90 99

91

56

101

30

47

86

48

90
63

112

88

65
46
55 43

66

30

68
99

101 99

66

77 66
66 63

29

70

53

93

113

54

44

68

99

91
19

90

68

63
99

82

66

91
90

27

64
66
99
82
82

109

72

37
33

98

91
88
66

98

90
91

108

40

50

99
67

52
69

90

66 28

71

67
82

62 99
99

64

66

90

88

25

76
66

111

91
63 91
98
98

98
90 66

12

66
72

38

66

62

99

91

63

112
66

66
98

90

77

98

20

98

78
97

98
91

82

95

90

50

90

98

91

98

109

91
72

99
68

57

68

66

63

98
91

68

98
92
91

92
91

22

90

63

51

66

26

68

45

66

51
66

82

101
99

32

63

98
91 91
33

98

32

34

84

49

90 99
101

81

66

69

19

64

63

66

90

FULL 90-DAY WARRANTY
For 90 days from the date of purchase, if failure occurs due to defect in material or workmanship in this
WEIGHT SYSTEM EXERCISER, contact the nearest Sears Service Center throughout the United
States and Sears will repair or replace the WEIGHT SYSTEM EXERCISER, free of charge.
This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commercially or for
rental purposes.
This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state.
Sears, Roebuck and Co., Dept 817WA, Hoffman Estates, IL 60179

Part No. 224978 R0905A

Printed in China © 2005 Sears, Roebuck and Co.



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