Weider Pro 4850 System Wesy3964 Users Manual WESY39240 212817

Weider-Wesy39641-Owner-S-Manual weider-wesy39641-owner-s-manual

2015-05-18

: Weider Weider-Pro-4850-System-Wesy3964-Users-Manual-734089 weider-pro-4850-system-wesy3964-users-manual-734089 weider pdf

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Page Count: 40

CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manu-
al for future reference.
Model No. WESY3964.1
Serial No.
Write the serial number in the
space above for reference.
Serial Number Decal (under seat)
QUESTIONS?
As a manufacturer, we are com-
mitted to providing complete
customer satisfaction. If you
have questions, or if a part is
damaged or missing, PLEASE
CONTACT OUR CUSTOMER
SERVICE DEPARTMENT
DIRECTLY.
CALL TOLL-FREE:
1-877-992-5999
Mon.–Fri., 6 a.m.–6 p.m. MST
ON THE WEB:
www.weiderservice.com
USER’S MANUAL
Visit our website at
www.weiderfitness.com
new products, prizes,
fitness tips, and much more!
V
2
WARNING DECAL PLACEMENT
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of
this manual. Remove the PART IDENTIFICATION CHART and PART LIST/EXPLODED DRAWING before begin-
ning assembly.
TABLE OF CONTENTS
The decal shown here has
been placed on the weight
system. If the decal is
missing or illegible, call
the toll-free telephone
number on the front cover
of this manual and order a
free replacement decal.
Apply the decal in the
location shown.
1. Read all instructions in this manual and all
warnings on the weight system before using
the weight system. Use the weight system
only as described in this manual.
2. It is the responsibility of the owner to ensure
that all users of the weight system are ade-
quately informed of all precautions.
3. The weight system is intended for home use
only. Do not use the weight system in any
commercial, rental, or institutional setting.
4. Keep the weight system indoors, away from
moisture and dust. Place the weight system
on a level surface, with a mat beneath it to
protect the floor or carpet. Make sure that
there is enough clearance around the weight
system to mount, dismount, and use the
weight system.
5. Inspect and properly tighten all parts regular-
ly. Replace any worn parts immediately.
6. Keep children under 12 and pets away from
the weight system at all times.
7. The weight system is designed to support a
maximum user weight of 300 pounds.
8. Keep hands and feet away from moving parts.
9. Always wear athletic shoes for foot protec-
tion while exercising.
10. Make sure that the cables remain on the pul-
leys at all times. If the cables bind as you are
exercising, stop immediately and make sure
that the cables are on the pulleys. Replace all
cables at least every two years.
11. Always secure the weight stack with the lock
pin and lock after exercising to prevent
unauthorized use of the weight system (see
LOCKING THE WEIGHT STACK on page 25).
12. Always stand on the foot plate when per-
forming an exercise that could cause the
weight system to tip.
13. Never release the arms, leg lever, lat bar, leg
press, ab strap, or handle while weights are
raised. The weights will fall with great force.
14.
Always disconnect the lat bar from the
weight system when performing an exercise
that does not use the lat bar.
15. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool-
ing down.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the weight system.
IMPORTANT PRECAUTIONS
3
4
Leg
Press
High Pulley Station
Dip Assist
Pull-up Arm
Backrest
Ab Pulley Station
Press Arm
Weight
Stack
Right Side
Left Side
Note: The terms “right side” and “left side” are determined relative to a person sitting on the
seat; they do not correspond to right and left on the drawings in the manual.
Backrest
Low Pulley
Station
Leg Lever
Foot Plate
Seat
Butterfly Arm
BEFORE YOU BEGIN
Thank you for selecting the versatile WEIDER®PRO
4850 weight system. The weight system offers an
impressive array of weight stations designed to devel-
opevery major muscle group of the body. Whether
your goal is to tone your body, build dramatic muscle
size and strength, or improve your cardiovascular sys-
tem, the weight system will help you to achieve the
specific results you want.
For your benefit, read this manual carefully before
using the weight system. If you have questions after
reading this manual, see the front cover of this manu-
al. To help us assist you, please note the product
model number and serial number before calling. The
model number is WESY3964.1. The serial number can
be found on a decal attached to the weight system
(see the front cover of this manual for the location of
the decal).
To avoid a registration fee for any service needed
under warranty, you must register the weight sys-
tem at www.weiderservice.com/registration.
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
ASSEMBLED DIMENSIONS:
Height: 82 in. / 208 cm
Width: 105 in. / 267 cm
Depth: 94 in. / 239 cm
5
ASSEMBLY
remove the packing materials. Do not dispose of the
packing materials until assembly is completed.
The included grease and the following
tools (not included) may be required for
assembly:
Two adjustable wrenches
One standard screwdriver
One phillips screwdriver
One rubber mallet
Soapy water, and clear tape or masking tape.
Note: Assembly will be more convenient if you have
asocket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
How to Identify Parts
Tohelp you identify the small parts used in assembly,
we have included a PART IDENTIFICATION CHART
in the center of this manual. Note: Some small
parts may have been pre-attached. If a part is not
in the parts bag, check to see if it has been pre-
attached.
How to Orient Parts
As you assemble the weight system, make sure all
parts are oriented exactly as shown in the drawings.
Tightening Parts
Tighten all parts as you assemble them, unless
instructed to do otherwise.
Questions?
If you have questions after reading the assembly
instructions, please see the front cover of this manual.
Hire an Authorized Service Technician
To hire an authorized service technician to assem-
ble the weight system, call toll-free 1-800-445-2480.
Assembly Requires Two Persons
For your convenience and safety, assemble the
weight system with the help of another person.
Set Aside Enough Time
Assembling the weight system may require several
hours. By deciding to make the task enjoyable,
assembly will go smoothly. You may want to assem-
ble the weight system over a couple of evenings.
Select a Location for the Weight System
Because of its weight and size, the weight system
should be assembled in the location where it will be
used. Make sure that there is enough clearance to
walk around the weight system as you assemble it.
How to Unpack the Box
To make assembly as easy as possible, we have
divided the assembly process into four stages. The
parts needed for each stage are found in individual
bags. Important: Wait until you begin each stage
to open the parts bag for that stage. Place all
parts of the weight system in a cleared area and
Make Assembly Easier for Yourself
Everything in this manual is designed to
ensure that the weight system can be assem-
bled successfully by almost anyone. Before
beginning assembly, make sure to read the
information on this page. This brief intro-
duction will save you much more time than
it takes to read it.
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of
the weight system.
Arm Assembly—During this stage you will assem-
ble the arms and the moving parts.
Cable Assembly—During this stage you will attach
the cables and pulleys that connect the arms to the
weights.
Seat Assembly—During the final stage you will
assemble the seats, the backrests, and other parts.
6
1.
Insert four M8 x 75mm Carriage Bolts (84) up
through the Right Base (1). Note: It may be
helpful to place a piece of tape over the bolt
heads to hold them in place.
3. Insert two M8 x 75mm Carriage Bolts (84) up
through the Rear Base (3). Note: It may be help-
ful to place a piece of tape over the bolt heads
to hold them in place.
4. Attach the Rear Base (3) and the Left Base (2) to
the Right Base (1) with two M8 x 83mm Bolts (89)
and two M8 Nylon Locknuts (115). Do not tight-
en the Locknuts yet.
2. Insert four M8 x 75mm Carriage Bolts (84) up
through the Left Base (2). Note: It may be help-
ful to place a piece of tape over the bolt heads
to hold them in place.
1
2
3
4
1
84
2
84
3
89
89
3
2
115
115
1
84
84
84
Before beginning assembly, make sure you
understand the information in the box on
page 5. Refer to the PART IDENTIFICATION
CHART in the center of this manual for help
identifying small parts.
Frame Assembly
7
5. Attach the Rear Upright (6) to the Rear Base (3)
with the two indicated M8 x 75mm Carriage Bolts
(84) and two M8 Nylon Locknuts (115). Donot
tighten the Locknuts yet.
6. Attach the Right Upright (4) to the Right Base (1)
with the two indicated M8 x 75mm Carriage Bolts
(84) and two M8 Nylon Locknuts (115). Do not
tighten the Locknuts yet.
5
6
6
4
115
115
3
84
115
115
84
1
8
8. Hold the Left Top Frame (8) between the Left
Upright (5) and the Rear Upright (6). Attach the
Pull-up Arm (19) and the Left Top Frame to the
Rear Upright with two M8 x 83mm Bolts (89), two
M8 Washers (117), and two M8 Nylon Locknuts
(115). Make sure the indicated handles point
up. Do not tighten the Locknuts yet.
9. Attach the Left Top Frame (8) to the Left Upright
(5) with two M8 x 83mm Bolts (89), the Left
Upright Plate (37), and two M8 Nylon Locknuts
(115). Note: The Left Upright Plate is wider
than the Rear Plate (not shown). Do not tight-
en the Locknuts yet.
7
8
9
5
2
84
115
115
19
89
8
6
5
115
115
115
115
117
Handles
89
5
8
37
7. Attach the Left Upright (5) to the Left Base (2)
with the two indicated M8 x 75mm Carriage Bolts
(84) and two M8 Nylon Locknuts (115). Donot
tighten the Locknuts yet.
9
10. Identify the Front Weight Guides (136), which
have the lock holes closer to the center than the
Rear Weight Guides (24). Orient the Weight
Guides with the holes closer to the bottom.
Attach the Front Weight Guides (136) to the Right
Base (1) with an M10 x 155mm Bolt (130), two
M10 Washers (116), and an M10 Nylon Locknut
(114).
Slide two Weight Bumpers (65) onto the Front
Weight Guides (136). Slide the ten Weights (35),
with the pin holes on the indicated side, onto the
Weight Guides.
Press a Weight Tube Bumper (66) into the Long
Weight Tube (36). Insert the Weight Tube into the
stack of Weights (35). Make sure the pin on the
Weight Tube sits in the groove on the top
Weight.
Grease the indicated holes in a Top Weight (34)
with an included grease pack. Slide the Top
Weight onto the Front Weight Guides (136).
Repeat this step with the Rear Weight Guides
(24) and eight Weights (35).
11. Attach the Right Top Frame (7) to the Right
Upright (4) with two M8 x 80mm Bolts (94), two
M8 Washers (117), and two M8 Nylon Locknuts
(115). Do not tighten the Locknuts yet.
Attach the Right Top Frame (7) to the Left Top
Frame (8) with two M8 x 80mm Bolts (94), two
M8 Washers (117), and two M8 Nylon Locknuts
(115). Do not tighten the Locknuts yet.
11 115
115
115
117
117
117
7
8
4
94
94
10
24
24
34
136
136
35
35 65
1
130
116
116 114
36
66
Grease
Pin
Pin
Holes
Lock
Holes
Groove
10
12. Attach the Front Weight Guides (136) to the Right
Top Frame (7) with two M10 x 38mm Screws (82)
and two M10 Washers (116).
Repeat this step with the Rear Weight Guides
(24).
13. Orient the Butterfly Frame (22) as shown. Attach
the Butterfly Frame to the Right Upright (4) with
two M8 x 72mm Bolts (91), two M8 Washers
(117), and two M8 Nylon Locknuts (115). Do not
tighten the Locknuts yet.
Attach the Butterfly Frame (22) to the Right Top
Frame (7) with two M8 x 80mm Bolts (94), two
M8 Washers (117), and two M8 Nylon Locknuts
(115). Do not tighten the Locknuts yet.
13
12
7
4
117
115
115
115
22
91
116 116
136
82
24
82
7
94
117
117
14
10
94
115
117
117 115
115
115
5
84
2
14. Attach the Left Seat Frame (10) to the Left Base
(2) with the two indicated M8 x 75mm Carriage
Bolts (84) and two M8 Nylon Locknuts (115). Do
not tighten the Locknuts yet.
Attach the Left Seat Frame (10) to the Left
Upright (5) with two M8 x 80mm Bolts (94), two
M8 Washers (117), and two M8 Nylon Locknuts
(115). Do not tighten the Locknuts yet.
Attach the Right Seat Frame (9) to the Right
Base (1) and the Right Upright (4) in the same
manner.
15
117
38
20
Handle
89
6
115
15. Attach the Dip Arm (20) to the Rear Upright (6)
with two M8 x 83mm Bolts (89), two M8 Washers
(117), the Rear Upright Plate (38), and two M8
Nylon Locknuts (115). Make sure the indicated
handle is horizontal.
Tighten the M8 Nylon Locknuts (115) used in
steps 4–15.
11
16. Grease an M10 x 108mm Bolt (99). Orient the
Press Frame (13) so that the welded tube is on
the side toward the Left Upright (5). Attach the
Press Frame to the Left Base (2) with the Bolt
and an M10 Nylon Locknut (114). Donot over-
tighten the Locknut; the Press Frame must be
able to pivot easily.
18. Grease an M10 x 108mm Bolt (99). Attach the
Leg Press Frame (12) to the Left Base (2) with
the Bolt and an M10 Nylon Locknut (114). Do not
overtighten the Locknut; the Leg Press Frame
must be able to pivot easily.
Grease an M10 x 77mm Bolt (133). Attach the
Foot Plate (23) to the Leg Press Frame (12) with
the Bolt and an M10 Nylon Locknut (114). Make
sure the decal on the Foot Plate is right side
up. Do not overtighten the Locknut; the Foot
Plate must be able to pivot easily.
17. Remove the M10 x 45mm Button Bolt (105) from
aPress Arm (14).
Attach a Press Handle (16) to a Press Arm (14)
with an M10 x 65mm Bolt (96), two M10 Washers
(116), two M10 x 12mm Spacers (75), and an
M10 Nylon Locknut (114).
Attach a Press Arm Cap (56) to the Press Arm
(14) with an M10 x 45mm Button Bolt (105) and
an M10 Large Washer (134).
Attach the Press Arm (14) to the Press Frame
(13) with two M8 x 70mm Bolts (97) and two M8
Nylon Locknuts (115).
Repeat this step with the other Press Arm
(14).
16
99
Grease
2
13
114
17
18
13
115
97
14
14
16
56
134
105
75
75
96
116
114
116
99
Grease
12
2
114
Arm Assembly
23
114
133
Grease
Tube
5
12
19
Grease
104
9
11
114
“U”-rod
20
21
116
Rod
107
75
21 5
667
116
116
116
108 108
Grease
114
114
114
64
Grease
Grease
114
134
92
59
22
141
18
79
17
20. Hold the Dip Assist (21) around the Rear Upright
(6) and Left Upright (5) as shown. Make sure the
Dip Assist is under the indicated rod.
Attach the Cross Brace (64) to the Dip Assist (21)
with an M10 x 232mm Bolt (108), two M10
Washers (116), and an M10 Nylon Locknut (114).
Grease an M10 x 232mm bolt (108). Attach the
Dip Assist (21) to the Left Upright (5) with the Bolt
and an M10 Nylon Locknut (114). Do not over-
tighten the Locknut; the Dip Assist must be
able to pivot easily.
Attach the Dip Assist Latch (67) to the Dip Assist
(21) with an M10 x 85mm Bolt (107), two M10
Washers (116), a 12mm Spacer (75), and an M10
Nylon Locknut (114). Do not overtighten the
Locknut; the Dip Assist Latch must be able to
pivot easily. Engage the Latch over the rod on
the Rear Upright (6).
21. Wet the lower end of the Left Butterfly Arm (18)
with soapy water.Slide a Large Foam Pad (79)
onto the Butterfly Arm.
Note: an entire grease packet should be used
for this step. Grease an M10 x 86mm Bolt (92)
and the indicated edges of a Top and a Bottom
Arm Bushing (59, 141). Attach the Left Butterfly
Arm (18) to the Butterfly Frame (22) with the Bolt,
an M10 Large Washer (134), the two Arm
Bushings, and an M10 Nylon Locknut (114).
Make sure the bolt head fits inside the hole in
the Butterfly Frame.
Repeat this step with the Right Butterfly Arm
(17).
19. Attach the Leg Bumper (76) to the Right Seat
Frame (9) with an M4 x 16mm Self-tapping Screw
(113) and an M4 Washer (131).
Grease an M10 x 75mm Bolt (104). Attach the
Leg Lever (11) to the Right Seat Frame (9) with
the Bolt and an M10 Nylon Locknut (114). Make
sure the “U”-rod is on the indicated side of
the Leg Lever. Do not over tighten the
Locknut; the Leg Lever must be able to pivot
easily.
76
131
113
13
25. Route the Lat Cable (71) up through the Right
Top Frame (7) and over a 90mm Pulley (39).
Make sure the Cable is between the Pulley
and the rod in the Top Frame. Attach the Pulley
inside the Top Frame with an M10 x 80mm Bolt
(111), two M10 Washers (116), two 19mm
Spacers (77), and an M10 Nylon Locknut (114).
26. Wrap the Lat Cable (71) around a 115mm Pulley
(41). Attach the Pulley and a Large Cable Trap
(125) to the Right Top Frame (7) with an M10 x
110mm Bolt (73) and an M10 Nylon Locknut
(114).
22
111
111
39 71
77 116
116
114
777
23
24
25
26
77 116
114
102
42
51
48
51
39
114
39
71
77
116
116
114
77
7
71
41
7
125
73
114
116
77
7
39
Rod
71
71
111
22. Refer to the CABLE DIAGRAMS on pages 27
and 28 as you assemble the cables and to
identify the cables.
Locate the Lat Cable (71). Route the Cable up
through the Right Top Frame (7) and over a
90mm Pulley (39). Make sure the Cable is
between the Pulley and the rod in the Top
Frame. Attach the Pulley inside the Top Frame
with an M10 x 80mm Bolt (111), two M10
Washers (116), two 19mm Spacers (77), and an
M10 Nylon Locknut (114).
23. Route the Lat Cable (71) over a 90mm Pulley
(39) and down through the Right Top Frame (7).
Make sure the Cable is between the Pulley
and the rod in the Top Frame. Attach the Pulley
inside the Top Frame with an M10 x 80mm Bolt
(111), two M10 Washers (116), two 19mm
Spacers (77), and an M10 Nylon Locknut (114).
24. Wrap the Lat Cable (71) under a 90mm Pulley
(39). Attach the Pulley, a Small Cable Trap (48),
and two Half Finger Guards (42) at the second
hole from the top of the two Pulley Plates (51)
with an M10 x 52mm Bolt (102) and an M10
Nylon Locknut (114). Make sure the Cable Trap
and Finger Guards are oriented as shown.
Cable Assembly
42
14
27. Route the Lat Cable (71) over a 90mm Pulley
(39) and down through the Left Top Frame (8).
Attach the Pulley inside the Top Frame with an
M10 x 80mm Bolt (111), two M10 Washers (116),
two 19mm Spacers (77), and an M10 Nylon
Locknut (114).
28. Wrap the Lat Cable (71) under a 90mm Pulley
(39). Attach the Pulley, a Small Cable Trap (48),
and two Full Finger Guards (43) to the Dip Assist
(21) with an M10 x 232mm Bolt (108), three M10
Washers (116), two 40mm Spacers (74), and an
M10 Nylon Locknut (114). Make sure the Cable
Trap is oriented as shown.
29. Attach the Lat Cable (71) to the bracket on the
Rear Upright (6) with an M8 x 22mm Shoulder
Bolt (88) and an M8 Nylon Locknut (115). Make
sure the flat edge of the Cable is against the
bracket.
30. Locate the Ab Cable (72). Wrap the Cable over
a90mm Pulley (39). Attach the Pulley and the
two Quarter Guards (95) to the Right Upright (4)
with an M10 x 108mm Bolt (99), an M10 Washer
(116), and an M10 Nylon Locknut (114). Make
sure that the rod is inserted through both
Quarter Guards and is over the Cable.
31. Wrap the Ab Cable (72) under a 90mm Pulley
(39). Attach the Pulley and two Half Finger
Guards (42) to the Double “U”-bracket (52) with
an M10 x 48mm Bolt (101) and an M10 Nylon
Locknut (114). Make sure the Finger Guards
are oriented as shown.
27 39
77
77 71
8
116
116
114
111
28
74
74
43
21
43
39 48
71
29
71
6
115
88
30
116
4
39
72
72
39
101
114
42
42
95
99 Rod
114
31
52
108
116
116
116
114
Flat
Edge
15
32. Wrap the Ab Cable (72) over a “V”-pulley (40).
Attach the “V”-pulley, a Cable Trap (49), an M10
Washer (116), and two Full Finger Guards (43) to
the Right Upright (4) with an M10 x 61mm Bolt
(90) and an M10 Nylon Locknut (114). Make sure
the Cable Trap is oriented to hold the Cable
in the groove of the Pulley.
33. Wrap the Ab Cable (72) around a “V”-pulley (40).
Attach the “V”-pulley, a Cable Trap (49), an M10
Washer (116), and two Full Finger Guards (43) to
the Left Butterfly Arm (18) with an M10 x 61mm
Bolt (90) and an M10 Nylon Locknut (114). Make
sure the Cable Trap is oriented to hold the
Cable in the groove of the Pulley.
34. Wrap the Ab Cable (72) around a “V”-pulley (40).
Attach the “V”-pulley, a Cable Trap (49), an M10
Washer (116), and two Full Finger Guards (43) to
the Right Upright (4) with an M10 x 68mm Bolt
(93) and an M10 Nylon Locknut (114). Make sure
the Cable Trap is oriented to hold the Cable
in the groove of the Pulley.
35. Wrap the Ab Cable (72) around a “V”-pulley (40).
Attach the “V”-pulley, a Cable Trap (49), an M10
Washer (116), and two Full Finger Guards (43) to
the Right Butterfly Arm (17) with an M10 x 61mm
Bolt (90) and an M10 Nylon Locknut (114). Make
sure the Cable Trap is oriented to hold the
Cable in the groove of the Pulley.
32 4
43
43
90
72
49 40 116
114
33 90
43
43
18
40
72
49
116
114
34
114
116
93
72
4
43
43
49
40
35
90
43
43
17
40
72
49
116
114
16
36. Grease an M8 x 22mm Shoulder Bolt (88). Attach
the Ab Cable (72) to the bracket on the Right
Upright (4) with the Bolt and an M8 Nylon
Locknut (115). Make sure the flat edge of the
Cable is against the bracket on the Upright
37. Locate the Leg Lever Cable (70). Route the
Cable through the Leg Lever (11) and the Right
Seat Frame (9). Make sure the Cable is over the
rod in the Seat Frame.
Attach a 90mm Pulley (39) inside the Leg Lever
(11), over the Leg Lever Cable (70), with an M10
x65mm Bolt (96), two M10 Washers (116), two
12mm Spacers (75), and an M10 Nylon Locknut
(114).
38. Attach a 90mm Pulley (39) inside the Right Seat
Frame (9), over the Leg Lever Cable (70), with an
M10 x 45mm Bolt (138) and an M10 Nylon
Locknut (114).
39. Route the Leg Lever Cable (70) through the Right
Upright (4) and under a 90mm Pulley (39). Attach
the Pulley and two Half Finger Guards (42) to the
Right Base (1) with an M10 x 48mm Bolt (101)
and an M10 Nylon Locknut (114). Make sure the
Finger Guards are oriented as shown.
40. Wrap the Leg Lever Cable (70) over a 90mm
Pulley (39). Attach the Pulley and two Half Finger
Guards (42) to the Double “U”-bracket (52) with
an M10 x 48mm Bolt (101) and an M10 Nylon
Locknut (114). Make sure the Finger Guards
are oriented as shown.
36 88
4
72
115
Grease
37
70
11
39
75
75
96
9
Rod
116
116
114
38
39
70
42
42
1
39
4
40
52
42
39 70
42
114
101
39
70
114
101
9
138
114
Flat
Edge
17
41. Wrap the Leg Lever Cable (70) under a 90mm
Pulley (39). Attach the Pulley and two Half Finger
Guards (42) to the Right Base (1) with an M10 x
48mm Bolt (101) and an M10 Nylon Locknut
(114). Make sure the Finger Guards are orient-
ed as shown.
42. Wrap the Leg Lever Cable (70) over a 90mm
Pulley (39). Attach the Pulley, a Small Cable Trap
(48), and two Half Finger Guards (42) at the sec-
ond hole from the bottom of the two Pulley Plates
(51) with an M10 x 52mm Bolt (102) and an M10
Nylon Locknut (114). Make sure the Cable Trap
and Finger Guards are oriented as shown.
43. Wrap the Leg Lever Cable (70) under a 90mm
Pulley (39). Attach the Pulley and two Half Finger
Guards (42) to the “U”-bracket on the Right Base
(1) with an M10 x 48mm Bolt (101) and an M10
Nylon Locknut (114). Make sure the Finger
Guards are oriented as shown and are on the
outside of the “U”-bracket.
44. Wrap the Leg Lever Cable (70) under a 90mm
Pulley (39). Attach the Pulley, a Small Cable Trap
(48), and two Half Finger Guards (42) to the
bracket on the Right Base (1) with an M10 x
52mm Bolt (102) and an M10 Nylon Locknut
(114). Make sure the Cable Trap and Finger
Guards are oriented as shown and that the
bracket is between the Pulley and the Finger
Guard next to the Locknut.
45. Route the Leg Lever Cable (70) up through the
Right Top Frame (7), over a115mm Pulley (41),
and back down through the Top Frame. Attach
the Pulley inside the Top Frame with an M10 x
80mm Bolt (111), two M10 Washers (116), two
19mm Spacers (77), and an M10 Nylon Locknut
(114).
41
70
39
42
42
1101
114
42
42
42
48 39
70
114 51
102
43
70
39
42
42
101
1
114
44
114
42 39
70
42
48
1
Bracket
102
45
70
116
116
111
114
77
77
41
7
18
46. Set an M12 Washer (129) on top of the Short
Weight Tube (123). Thread an M12 Nut (128) all
the way onto the Leg Lever Cable (70).
Thread the Leg Lever Cable (70) into the Short
Weight Tube (123). Tighten the M12 Nut (128)
against the M12 Washer (129).
47. Locate the Right Stack Cable (68). Attach the
Cable to the Left Top Frame (8) with an M8 x
80mm Bolt (94), an M8 Washer (117), and an M8
Nylon Locknut (115).
48. Wrap the Right Stack Cable (68) under a 90mm
Pulley (39). Attach the Pulley, a Small Cable Trap
(48), and two Half Finger Guards (42) to the
upper hole in the indicated “U”-bracket (50) with
an M10 x 52mm Bolt (102) and an M10 Nylon
Locknut (114). Make sure the Cable Trap and
Finger Guards are oriented as shown.
49. Wrap the Right Stack Cable (68) over a “V”-pulley
(40). Attach the “V”-pulley and a Cable Trap (49)
to the Left Top Frame (8) with an M10 x 55mm
Bolt (137) and an M10 Nylon Locknut (114).
Make sure the Cable Trap is oriented to hold
the Cable in the groove of the Pulley.
50. Wrap the Right Stack Cable (68) around a 90mm
Pulley (39). Attach the Pulley and a Small Cable
Trap (48) to the Right Top Frame (7) with an M10
x110mm Bolt (73) and an M10 Nylon Locknut
(114).
46
70
128
129
123
47
94
68
117
115
8
48
50
42
48
102
114
8
114
42
68
39
49
68
40
49
137
50 73
48
39
68
7
114
19
51. Route the Right Stack Cable (70) down through
the Right Top Frame (7) and over a 90mm Pulley
(39). Attach the Pulley and a Small Cable Trap
(48) inside the Top Frame with an M10 x 80mm
Bolt (111), two M10 Washers (116), a 19mm
Spacer (77), a 16mm Spacer (124), and an M10
Nylon Locknut (114). Make sure the 16mm
Spacer and the Small Cable Trap are on the
same side of the Pulley.
52. Set an M12 Washer (129) on top of the Long
Weight Tube (36). Thread an M12 Nut (128) all
the way onto the Right Stack Cable (68).
Thread the Right Stack Cable (68) into the Long
Weight Tube (36). Tighten the M12 Nut (128)
against the M12 Washer (129).
53. Locate the Press Cable (69). Grease an M8 x
86mm Shoulder Bolt (86). Attach the Cable to the
Leg Press Frame (12) with the Bolt, an M8
Washer (117) and an M8 Nylon Locknut (115).
54. Wrap the Press Cable (69) around a 90mm
Pulley (39). Attach the Pulley, two Half Finger
Guards (42), a Small Cable Trap (48), and an
M10 Washer (116) to the Left Seat Frame (10)
with an M10 x 103mm Bolt (106), an M10 Washer
(116), and an M10 Nylon Locknut (114). Make
sure the Cable Trap and Finger Guards are
oriented as shown.
55. Wrap the Press Cable (69) around a “V”-pulley
(40). Attach the “V”-pulley, two Half Finger Guards
(42), and two M10 Washers (116) to the Leg
Press Frame (12) with an M10 x 118mm Bolt
(100), an M10 Washer (116), and an M10 Nylon
Locknut (114). Make sure the Finger Guards
are oriented as shown.
51
124
116
116
114 111
77
68
7
48
39
52
68
36
128
129
53
117
115
12
69
86
54
114
116
116
106
10
69
42
42 48
39
55
116
116
116
100
114
12
40
69 42
42
Grease
20
56. Wrap the Press Cable (69) around a 90mm
Pulley (39). Attach the Pulley, two Half Finger
Guards (42), a Small Cable Trap (48), and an
M10 Washer (116) to the Left Upright (5) with an
M10 x 108mm Bolt (99), an M10 Washer (116),
and an M10 Nylon Locknut (114). Make sure the
Cable Trap and Finger Guards are oriented as
shown.
57. Wrap the Press Cable (69) around a 90mm
Pulley (39). Attach the Pulley, two Half Finger
Guards (42), a Small Cable Trap (48), and an
M10 Washer (116) to the Press Frame (13) with
an M10 x 135mm Bolt (98). Make sure the Cable
Trap and Finger Guards are oriented as
shown.
58. Wrap the Press Cable (69) around a “V”-pulley
(40). Attach the “V”-pulley, two Half Finger Guards
(42), a Cable Trap (49), and an M10 Washer
(116) to the Left Upright (5) with an M10 x 68mm
Bolt (93) and an M10 Nylon Locknut (114). Make
sure the Cable Trap and Finger Guards are
oriented as shown.
59. Wrap the Press Cable (69) around a 90mm
Pulley (39). Attach the Pulley, two Half Finger
Guards (42), a Small Cable Trap (48), and an
M10 Washer (116) to the Press Frame (13) with
the M10 x 135mm Bolt (98) used in step 57 and
an M10 Nylon Locknut (114). Make sure the
Cable Trap and Finger Guards are oriented as
shown.
60. Wrap the Press Cable (69) under a 90mm Pulley
(39). Attach the Pulley,two M10 Washers (116),
and two Half Finger Guards (42) to the Left Base
(2) with an M10 x 52mm Bolt (102) and an M10
Nylon Locknut (114). Make sure the Finger
Guards are oriented as shown.
56
99
5
42
69
39
48
42 116
116
114
57
42
98
42
48
39
69
13
116
58 42
42
5
40
49
114
69
93
116
59
98
13
42
42
48
114
39
116
60
2
42
42
69
114
116
116
102
39
21
61. Attach the end of the Leg Press Cable (69) to the
“U”-bracket (50) with an M8 Washer (117) and an
M8Nylon Locknut (115). Note: Do not complete-
ly tighten the Locknut; it should be tightened
sothat only two threads of the Cable show
past the Locknut, as shown in the inset draw-
ing.
63. Attach the Right Backrest (28) to the Right
Upright (4) with four M6 x 16mm Screws (85).
64. Attach the Left Backrest (33) to the Backrest
Frame (27) with two M6 x 16mm Screws (85), an
M6 x 35mm Screw (139), and an M6 Washer
(132).
Slide the Backrest Frame (27) into the Left
Upright (5). Engage the Knob (121) into the
Upright and Backrest Frame, and turn it clockwise
until it is tight.
62. Attach the Seat (29) with the serial number decal
on the bottom to the Right Seat Frame (9) with
four M6 x 16mm Screws (85).
Repeat this step with the other Seat (29) and
the Left Seat Frame (not shown).
61
69
50
29
85
9
85
115
117
62
63
64
4
85
28
33
85
85
527
121 139
132
50
115
Seat Assembly
22
65. Attach the Lock Plate (80) to the Right Seat
Frame (9) with an M8 x 69mm Shoulder Bolt (87),
an M8 Washer (117), and an M8 Nylon Locknut
(115). Do not overtighten the Locknut; the
Lock Plate must be able to pivot easily.
Attach the Leg Pin (83) to the Right Seat Frame
(9) with an M4 x 16mm Self-tapping Screw (113).
Insert the Leg Pin through the Lock Plate (80)
and the Leg Lever (11).
66. Press the two Shroud Covers (26) onto the Front
Shroud (15), which has a taller opening than the
Rear Shroud (not shown). Attach the Shroud to
the Right Top Frame (7) and the Right Base (1)
with four M6 x 22mm Bolts (109), four M6
Washers (132), and four M6 Nylon Locknuts
(135). Be careful not to scratch yourself when
reaching through the hole in the Shroud.
Repeat this step with the Rear Shroud (not
shown).
65
66
26
109
7
135
132
132
15
26
109
1
135
135
117
115
80
9
87
83
113
11
69. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
ADJUSTMENTS, beginning on the following page.
Before using the weight system, pull each cable a few times to make sure that the cables move smoothly
over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If
the cables are not properly installed, they may be damaged when heavy weight is used. See the
CABLE DIAGRAMS on pages 27 and 28 of this manual for proper cable routing. If there is any slack
in the cables, you will need to remove the slack by tightening the cables. See MAINTENANCE on
page 29.
23
67. Slide the Pad Tube (31) through the Right Seat
Frame (9). Slide two Small Foam Pads (32) onto
the Pad Tube. Press two Foam Caps (58) into the
Pad Tubes.
Repeat this step with the Leg Lever (11).
68. Attach the Knee Pad (30) to the Dip Assist (21)
with four M6 x 16mm Screws (85).
67
68
85
85
21
30
58
32
32
58
31
9
11
This section explains how to adjust the weight system. See the EXERCISE GUIDELINES on page 30 for important
information about how to get the most benefit from your exercise program. Also, refer to the accompanying exer-
cise guide to see the correct form for each exercise.
Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immediate-
ly. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use solvents.
24
CHANGING THE WEIGHT SETTING
To change the setting of the weight stack, insert the
Weight Pin (119) under the desired Weight (35). Insert
the Weight Pin so that the bent end touches the
weight stack. Turn the bent end down. Note: Be care-
ful not to scratch yourself when reaching through
the hole in a Shroud (15, 25). Do not use a Top
Weight (34, not shown) by itself.
Note: Due to the cables and pulleys, the amount of
resistance at each exercise station may vary from
the weight setting. Use the WEIGHT RESISTANCE
CHART on page 26 to find the approximate
amount of resistance at each weight station.
ATTACHING THE ACCESSORIES TO A PULLEY
STATION
Attach the Handle (78) to the Leg Lever Cable (70) at
the low pulley station with a Cable Clip (103). For
some exercises, the Chain (110) should be attached
between the Handle and the Cable with two Cable
Clips. Adjust the length of the Chain between the
Handle and the Cable so that the Handle is in the
correct starting position for the exercise to be per-
formed.
The Lat Bar (not shown), the Ab Strap (not shown), or
the Handle (78) can be attached at any pulley station
in the same manner. Always engage the Lock Plate
(80) when using the low pulley station (see USING
THE LOCK PLATE below).
35
15
103
103
110 70
83
80
11
9
119
USING THE LOCK PLATE
When using the low pulley station, engage the Leg
Pin (83) into the Lock Plate (80) and the Leg Lever
(11).
To use the Leg Lever (11), engage the Leg Pin (83)
into the Lock Plate (80) and the Right Seat Frame (9).
78
80
ADJUSTMENTS
25
28
5
ADJUSTING THE BACKREST
To adjust the position of the left Backrest (28), disen-
gaging the Knob (121) from the Left Upright (5) and
move the Backrest to the desired position. Reengage
the Knob into the Left Upright and the Backrest
Frame (27). Make sure the Knob is fully tightened.
27
121
LOCKING THE WEIGHT STACK
Lock a weight stack by inserting a Lock Pin (44)
through a Weight Guide (24 or 136) and securing the
Lock (45) onto the Lock Pin.
24 or 136
45
44
LOCKING THE DIP ASSIST
Make sure the Dip Assist (21) is locked when per-
forming an exercise that does not require it. To lock
the Dip Assist, engage the Dip Assist Latch (67) over
the rod on the Rear Upright (6).
21
Rod
6
67
26
WEIGHT RESISTANCE CHART
The chart below shows the approximate weight resistance at each exercise station. “Top” refers to the 6 lb. top
weight. The other numbers refer to the 12.5 lb. weight plates. Weight resistance shown for the butterfly arm sta-
tion is for each arm. Note: The actual resistance at each station may vary due to differences in individual
weight plates as well as friction between the cables, pulleys, and weight guides.
WEIGHT
Top
1
2
3
4
5
6
7
8
9
10
HIGH
PULLEY
(lbs.)
15
30
44
60
74
87
99
115
129
-
-
BUTTER-
FLY ARM
(lbs.)
26
35
45
54
63
77
82
90
112
-
-
PRESS
ARM
(lbs.)
35
60
80
105
125
150
178
200
215
245
260
LEG
LEVER
(lbs.)
34
44
62
77
102
111
125
147
172
-
-
LOW
PULLEY
(lbs.)
29
47
59
75
88
100
120
132
152
-
-
LEG
PRESS
(lbs.)
27
58
89
110
147
183
208
238
263
296
327
AB
STATION
(lbs.)
25
40
54
70
80
94
109
129
155
-
-
Right Stack Cable (68)
Length: 7 feet 7 inches
CABLE DIAGRAMS
The cable diagrams below show the proper routing of the Right Stack Cable (68), the Press Cable (69), the Leg
Lever Cable (70), the Lat Cable (71), and the Ab Cable (72). Use the diagram to make sure that the cables and
the cable traps have been assembled correctly. If the cables have not been correctly routed, the weight bench
will not function properly and damage may occur. The numbers show the correct route for each cable. Make
sure that the cable traps do not touch or bind the cables.
1
2
4
5
6
Press Cable (69)
Length: 15 feet 7 inches
3
1
43
2
5
9
7
6
8
27
2
1
2
3
4
5
6
5
6
7
8
9
10
5
6
7
1
3
4
1
2
3
4
7
8
28
Ab Cable (72)
Length: 10 feet 3 inches
Leg Lever Cable (70)
Length: 21 feet 11 inches
Lat Cable (71)
Length: 16 feet
29
Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts imme-
diately. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use
solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is
slack in the cables before resistance is felt, the cables should be tightened. To tighten the cables, first insert the
weight pin into the middle of the weight stack. Slack can be removed from these cables several ways:
See drawing 1. Tighten the M8 Nylon Locknut
(115) that connects the end of a cable to a “U”-
bracket (50).
See drawing 1. Remove the M10 Nylon Locknut
(114) and the M10 x 52mm Bolt (102) from the
Small Cable Trap (48), 90mm Pulley (39), the two
Half Finger Guards (42), and a “U”-bracket (50).
Reattach the Pulley, Cable Trap, and Finger
Guards to the other hole in the “U”-bracket. Make
sure that the Cable Trap and Finger Guards are
oriented as shown and that the cable and
Pulley move smoothly.
See drawing 2. Remove the M10 Nylon Locknut
(114) and the M10 x 52mm Bolt (102) from the
Small Cable Trap (48), the 90mm Pulley (39), the
two Half Finger Guards (42), and the two Pulley
Plates (51). Reattach the Pulley, Cable Trap, and
Finger Guards to the next closer hole to the center
of the Pulley Plates. Make sure that the Cable
Trap is oriented to hold the cable in the groove
of the Pulley, that the Finger Guards are orient-
ed as shown, and that the Cable and Pulley
move smoothly.
See drawing 3. Loosen the M12 Nut (128) on a
cable. Tighten the cable into the Weight Tube (not
shown) until the slack is removed from the cables.
Retighten the M12 Nut against the M12 Washer
(129).
50
48
42
42 39
115
114
102
1
51
42
42
102
114
39
48
128 129
3
Do not overtighten the cables. If the cables are overtightened, the top weight will be lifted off the weight
stack. If a cable tends to slip off the pulleys often, it may have become twisted. Remove the cable and
re-install it. If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of
this manual.
MAINTENANCE
2
30
EXERCISE GUIDELINES
THE FOUR BASIC TYPES OF WORKOUTS
Muscle Building
Toincrease the size and strength of your muscles,
push them close to their maximum capacity. Your mus-
cles will continually adapt and grow as you progres-
sively increase the intensity of your exercise. You can
adjust the intensity level of an individual exercise in
two ways:
by changing the amount of resistance used
by changing the number of repetitions or sets per-
formed. (A “repetition” is one complete cycle of an
exercise, such as one sit-up. A “set” is a series of
repetitions.)
The proper amount of resistance for each exercise
depends upon the individual user. You must gauge
your limits and select the amount of resistance that is
right for you. Begin with 3 sets of 8 repetitions for each
exercise you perform. Rest for 3 minutes after each
set. When you can complete 3 sets of 12 repetitions
without difficulty, increase the amount of resistance.
Toning
You can tone your muscles by pushing them to a mod-
erate percentage of their capacity. Select a moderate
amount of resistance and increase the number of rep-
etitions in each set. Complete as many sets of 15 to
20 repetitions as possible without discomfort. Rest for
1minute after each set. Work your muscles by com-
pleting more sets rather than by using high amounts of
resistance.
Weight Loss
To lose weight, use a low amount of resistance and
increase the number of repetitions in each set.
Exercise for 20 to 30 minutes, resting for a maximum
of 30 seconds between sets.
Cross Training
Cross training is an efficient way to get a complete and
well-balanced fitness program. An example of a bal-
anced program is:
Plan strength training workouts on Monday,
Wednesday, and Friday.
Plan 20 to 30 minutes of aerobic exercise, such as
running on a treadmill or riding on an elliptical or
exercise bike, on Tuesday and Thursday.
Rest from both strength training and aerobic exercise
for at least one full day each week to give your body
time to regenerate.
The combination of strength training and aerobic exer-
cise will reshape and strengthen your body, plus devel-
op your heart and lungs.
PERSONALIZING YOUR EXERCISE PROGRAM
Determining the exact length of time for each workout,
aswell as the number of repetitions or sets completed,
is an individual matter. It is important to avoid overdo-
ing it during the first few months of your exercise pro-
gram. You should progress at your own pace and be
sensitive to your body’s signals. If you experience pain
or dizziness at any time while exercising, stop immedi-
ately and begin cooling down. Find out what is wrong
before continuing. Remember that adequate rest and a
proper diet are important factors in any exercise pro-
gram.
WARMING UP
Begin each workout with 5 to 10 minutes of stretching
and light exercise to warm up. Warming up prepares
your body for more strenuous exercise by increasing
circulation, raising your body temperature and deliver-
ing more oxygen to your muscles.
WORKING OUT
Each workout should include 6 to 10 different exercis-
es. Select exercises for every major muscle group,
emphasizing areas that you want to develop most. To
give balance and variety to your workouts, vary the
exercises from session to session.
Schedule your workouts for the time of day when your
energy level is the highest. Each workout should be
followed by at least one day of rest. Once you find the
schedule that is right for you, stick with it.
EXERCISE FORM
Maintaining proper form is an essential part of an
effective exercise program. This requires moving
through the full range of motion for each exercise, and
moving only the appropriate parts of the body.
Exercising in an uncontrolled manner will leave you
feeling exhausted. On the exercise guide accompany-
ing this manual you will find photographs showing the
correct form for several exercises, and a list of the
muscles affected. Refer to the muscle chart on the
next page to find the names of the muscles.
The repetitions in each set should be performed
smoothly and without pausing. The exertion stage of
each repetition should last about half as long as the
return stage. Proper breathing is important. Exhale
during the exertion stage of each repetition and inhale
during the return stroke. Never hold your breath.
31
Rest for a short period of time after each set. The
ideal resting periods are:
Rest for three minutes after each set for a muscle
building workout.
Rest for one minute after each set for a toning work-
out.
Rest for 30 seconds after each set for a weight loss
workout.
Plan to spend the first couple of weeks familiarizing
yourself with the equipment and learning the proper
form for each exercise.
COOLING DOWN
End each workout with 5 to 10 minutes of stretching.
Include stretches for both your arms and legs. Move
slowly as you stretch and do not bounce. Ease into
each stretch gradually and go only as far as you can
without strain. Stretching at the end of each workout
is an effective way to increase flexibility.
STAYING MOTIVATED
For motivation, keep a record of each workout. List the
date, the exercises performed, the resistance used,
and the numbers of sets and repetitions completed.
Record your weight and key body measurements at
the end of every month. Remember, the key to achiev-
ing the greatest results is to make exercise a regular
and enjoyable part of your everyday life.
O
P
Q
R
S
T
U
V
X
W
N
M
J
G
F
H
I
K
E
C
D
B
A
L
MUSCLE CHART
A. Sternomastoid (neck)
B. Pectoralis Major (chest)
C. Biceps (front of arm)
D. Obliques (waist)
E. Brachioradials (forearm)
F. Hip Flexors (upper thigh)
G. Abductor (outer thigh)
H. Quadriceps (front of thigh)
I. Sartorius (front of thigh)
J. Tibialis Anterior (front of calf)
K. Soleus (front of calf)
L. Anterior Deltoid (shoulder)
M. Rectus Abdominus (stomach)
N. Adductor (inner thigh)
O. Trapezius (upper back)
P. Posterior Deltoid (shoulder)
Q. Infraspinatus (mid back)
R. Triceps (back of arm)
S. Latissimus Dorsi (mid back)
T. Spinae Erectors (lower back)
U. Gluteus Medius (hip)
V. Gluteus Maximus (buttocks)
W. Hamstring (back of leg)
X. Gastrocnemius (back of calf)
M6 Washer (132)
M10 Nylon Locknut (114)
M8 Nylon Locknut (115)
M6 Locknut (135)
M8 Washer (117)
M4 Washer (131)
M10 x 75mm Bolt (104)
M10 x 55mm Bolt (137)
M10 x 61mm Bolt (90)
M10 x 65mm Bolt (96)
M10 x 77mm Bolt (133)
M
M10 x 48mm Bolt (101)
M10 x 52mm Bolt (102)
M
M8 x 70mm Bolt (97)
M
M8 x 69mm Shoulder Bolt (87)
M10 x 68mm Bolt (93)
M8 x 72mm Bolt (91)
M
M10 x 232mm Bolt (108)
M10 Washer (116)
M10 Large Washer (134)
M12 Washer (129)
M12 Nut (128)
M10 x 45mm Bolt (138)
M
M10 x 45mm Button Bolt (105)
M8 x 80mm Bolt (94)
M8 x 22mm Shoulder Bolt (88)
M6 x 16mm Screw (85)
M6 x 22mm Bolt (109)
M10 x 103mm Bolt (106)
M10 x 80mm Bolt (111)
M10 x 86mm Bolt (92)
M10 x 135mm Bolt (98)
M10 x 108mm Bolt (99)
M10 x 118mm Bolt (100)
M8 x 86mm Shoulder Bolt (86)
M8 x 83mm Bolt (89)
M10 x 110mm Bolt (73)
M10 x 38mm Screw (82)
M
M10 x 85mm Bolt (107)
M10 x 155mm Bolt (130)
M
M6 x 35mm Screw (139)
M4 x 16mm Self-
tapping Screw (113)
M8 x 75mm Carriage Bolt (84)
M
PART IDENTIFICATION CHART—Model No. WESY3964.1 R1105A
Refer to the drawings below to identify small parts used in assembly. The number in parentheses by each draw-
ing is the key number of the part, from the PART LIST in the center of this manual. Note: Some small parts
may have been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.
Key No. Qty. Description Key No. Qty. Description
1 1 Right Base
2 1 Left Base
3 1 Rear Base
41 Right Upright
5 1 Left Upright
6 1 Rear Upright
7 1 Right Top Frame
8 1 Left Top Frame
9 1 Right Seat Frame
10 1 Left Seat Frame
11 1 Leg Lever
12 1 Leg Press Frame
13 1 Press Frame
14 2 Press Arm
15 1 Front Shroud
16 2 Press Handle
17 1 Right Butterfly Arm
18 1 Left Butterfly Arm
19 1 Pull-up Arm
20 1 Dip Arm
21 1 Dip Assist
22 1 Butterfly Frame
23 1 Foot Plate
24 2 Rear Weight Guide
25 1 Rear Shroud
26 4 Shroud Cover
27 1 Backrest Frame
28 1 Right Backrest
29 2 Seat
30 1 Knee Pad
31 2 Pad Tube
32 4 Small Foam Pad
33 1 Left Backrest
34 2 Top Weight
35 18 Weight
36 1 Long Weight Tube
37 1 Left Upright Plate
38 1 Rear Upright Plate
39 24 90mm Pulley
40 7 “V”-pulley
41 2 115mm Pulley
42 32 Half Finger Guard
43 10 Full Finger Guard
44 2 Lock Pin
45 2 Lock
46 1Lat Bar
47 2 Handgrip
48 11 Small Cable Trap
49 6Cable Trap
50 1 “U”-bracket
51 2Pulley Plates
52 1Double “U”-bracket
53 3 50mm Large Round Inner Cap
54 763mm Round Inner Cap
55 11 50mm Round Inner Cap
56 2 Press Arm Cap
57 1 56mm Round Inner Cap
58 4 Foam Cap
59 2 Top Arm Bushing
60 1 50mm Outer Cap
61 4 32mm Round Inner Cap
62 2 Dip Arm Cap
63 2 25mm Outer Cap
64 1 Cross Brace
65 4 Weight Bumper
66 2 Weight Tube Bumper
67 1 Dip Assist Latch
68 1 Right Stack Cable
69 1 Press Cable
70 1 Leg Lever Cable
71 1 Lat Cable
72 1 Ab Cable
73 2 M10 x 110mm Bolt
74 2 40mm Spacer
75 7 12mm Spacer
76 1 Leg Bumper
77 11 19mm Spacer
78 1 Handle
79 2 Large Foam Pad
80 1 Lock Plate
81 2 Left Base Bushing
82 4 M10 x 38mm Screw
83 1 Leg Pin
84 10 M8 x 75mm Carriage Bolt
85 18 M6 x 16mm Screw
86 1 M8 x 86mm Shoulder Bolt
87 1 M8x 69mm Shoulder Bolt
88 2 M8 x 22mm Shoulder Bolt
89 8 M8 x 83mm Bolt
90 3 M10 x 61mm Bolt
91 2 M8 x 72mm Bolt
92 2 M10 x 86mm Bolt
93 2 M10 x 68mm Bolt
94 11 M8 x 80mm Bolt
95 2 Quarter Guard
96 3 M10 x 65mm Bolt
97 4 M8 x 70mm Bolt
98 1 M10 x 135mm Bolt
99 4 M10 x 108mm Bolt
100 1M10 x 118mm Bolt
101 5 M10 x 48mm Bolt
102 5 M10 x 52mm Bolt
103 3Cable Clip
104 1 M10 x 75mm Bolt
105 2M10 x 45mm Button Bolt
106 1M10 x 103mm Bolt
107 1 M10 x 85mm Bolt
108 3M10 x 232mm Bolt
PART LIST—Model No. WESY3964.1 R1105A
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover
of the user’s manual for information about ordering replacement parts.
Key No. Qty. Description Key No. Qty. Description
109 8 M6 x 22mm Bolt
110 1 Chain
111 6 M10 x 80mm Bolt
112 6 M4 x 12mm Self-tapping Screw
113 2 M4 x 16mm Self-tapping Screw
114 45 M10 Nylon Locknut
115 40 M8 Nylon Locknut
116 50 M10 Washer
117 20 M8 Washer
118 1 Ab Strap
119 2 Weight Pin
120 1 Backrest Frame Bushing
121 1 Knob
122 2 Guard
123 1 Short Weight Tube
124 1 16mm Spacer
125 1 Large Cable Trap
126 2 28mm Round Inner Cap
127 1 25mm Round Inner Cap
128 2 M12 Nut
129 3 M12 Washer
130 2 M10 x 155mm Bolt
131 1 M4 Washer
132 9 M6 Washer
133 1 M10 x 77mm Bolt
134 4 M10 Large Washer
135 8 M6 Locknut
136 2 Front Weight Guide
137 1 M10 x 55mm Bolt
138 1 M10 x 45mm Bolt
139 1 M6 x 35mm Screw
140 2 40mm x 20mm Inner Cap
141 2 Bottom Arm Bushing
# 1 User’s Manual
# 1 Exercise Guide
# 1 Allen Wrench
# 2 Grease Packet
80
11
39
75
96
114
116
55
70
75
55
55
55
1
92
114
114
92
22
134
134
57
115
115
5
91 117
101
42
114 42
42
39
114
42
4
113
76 104
39
138
114
87
117
114
115
115
85
115
88
72
1
49
43
43
40
40
49 43
59
43 49
59
55
141
79
79
17
18
31
32
58
32
58 29
9
1
28
4
43
49
40
43
72
43 43
40
39
42 42
42 39 42
54
54
4
99
90
116
114
114
85
85
94
115
115
116
84
84
101
114
114
102
101
1
115
115
115
6
93
114
90
90
114
114
95
95
39
1
115
115
48
117
117
116
116
83
113
131
135
135 135
1
116
1
116
55
31
32
58
32
58
1
141
EXPLODED DRAWING C—Model No. WESY3964.1 R1105A
120
121
116114
42
106
48
39 116
116
96
114
56
105
16
14
14
16
116
96
116
105
56
48
42
114
116
39 42
99
114
13 115
42
42
39
48
116
98
97
114
75
75
75
75
116
9
53
114
133
115
114
99
86
69
117
23
9
42
42
1
12 114
42
40
42
100
116
93
40
49
42
114
116
42
4
42
54
5
37
39
48
50
69
29
33
10
54
81
81
42
42
39
48 42
39
2
27
9
115
114
115 102
84
42
84
115
115
85
85
99
116
115
115
94
117
117
139
85
89
114
115
117
102
1
60
9
114
116
1
134
134
115
115
97
116
116
116
1
129
1
132
140
140
1
EXPLODED DRAWING D—Model No. WESY3964.1 R1105A
39
39
42
42
42
101
101
42
52
114
51
51
42
42
30
48
48
39
39
42
42
114
47
46
47
2
102
21
67
75
74
43
43
39
74
64
61
61
61
19
61
126
126
62
62
20
6
38 63
122
122
63
71
54
3
103
110
78
118
119
112
112
112
112
84 89
89
115
115
88
115
114
89
54
85
85 116
107
108 116 116
108
108
114
116
114
116
114
116 48
114
116 9
55
55
53
53
89
117
117
EXPLODED DRAWING A—Model No. WESY3964.1 R1105A
45
3
26
109 109
132 132
26
109
132 132
26
26
77 41125
77
48
39
39
77
77
40
49
68
7
77
77
77
77
77
77
77 124
39
39
39
71
54
24 24
25
15
70
128
129
68
128
129
1
123
66
34
35
34
35
65 65 65
1
94
94
117
117
114 116
115
115
114
111 116 73
73
115
115
117
117
94
114
115
94
115
137
111
116
116
114
116
116
114
111
82 116 116 82
136
114
116 48
111
82
116
116
82
109 132
109
132
109132
109
132
116
130
116
114
116 114
66
116
130
109
111 116
39
116 114
8
36
5
127
135
135 135
116
115 117
44
EXPLODED DRAWING B—Model No. WESY3964.1 R1105A
Part No. 231025 R1205A Printed in China © 2005 ICON IP, Inc.
LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and mate-
rial, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This
warranty extends only to the original purchaser.ICON's obligation under this warranty is limited to replacing
or repairing, at ICON's option, the product through one of its authorized service centers. All repairs for which
warranty claims are made must be pre-authorized by ICON. If the product is shipped to a service center, freight
charges to and from the service center will be the customer’s responsibility. For in-home service, the customer
will be responsible for a minimal trip charge. This warranty does not extend to any product or damage to a
product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or repairs
not provided by an ICON authorized service center; products used for commercial or rental purposes; or prod-
ucts used as store display models. No other warranty beyond that specifically set forth above is authorized by
ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection
with the use or performance of the product or damages with respect to any economic loss, loss of property,
loss of revenues or profits, loss of enjoyment or use, costs of removal or installation or other consequential
damages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or conse-
quential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer-
chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein.
Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation
may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813
To order replacement parts, see the front cover of this manual. To help us assist you, please be prepared to give
the following information:
1.the MODEL NUMBER of the product (WESY3964.1)
2. the NAME of the product (WEIDER PRO 4850 weight system)
3. the SERIAL NUMBER of the product (see the front cover of this manual)
4. the KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING at the
center of this manual)
ORDERING REPLACEMENT PARTS

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