Weider Pro 4950 14623 Owners Manual

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WEIDER Weight System Manual L0609451 WEIDER Weight System Owner's Manual, WEIDER Weight System installation guides

2014-08-26

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R
Model No. 831.14623.0
Serial No.
Write the serial number in the
space above for future reference.

PRO
WEIGHT SYSTEM EXERCISER
User's Manual

Serial Number Decal (under seat)

, Assembly
, Adjustments
, Troubleshooting
, Part List and Drawing

_CAUTION
Read all precautions and instructions in this manual before
using this equipment. Save this
manual for future reference.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

TABLE OF CONTENTS
iMPORTANT PRECAUTIONS ................................................................
BEFORE YOU BEGIN ......................................................................
PART iDENTiFiCATiON CHART ..............................................................
ASSEMBLY ..............................................................................
ADJUSTMENTS ..........................................................................
WEIGHT RESISTANCE CHART ..............................................................
CABLE DIAGRAM .........................................................................
MAINTENANCE
..........................................................................
EXERCISE GUiDELiNES ...................................................................
PART LiST ..............................................................................
EXPLODED DRAWING ....................................................................
ORDERING REPLACEMENT PARTS ..................................................
90 DAY FULL WARRANTY ..........................................................

3
4
5
7
28
31
32
34
35
39
41
Back Cover
Back Cover

iMPORTANT PRECAUTIONS
_WARNING:

To reduce the risk of serious
before using the weight system.
1.

Read all instructions in this manual and all
warnings on the weight system before using
the weight system. Use the weight system
only as described in this manual.

2.

it is the responsibUity of the owner to ensure
that all users of the weight system are adequately informed of all precautions.

3.

The weight system is intended for home use
only. Do not use the weight system in any
commercial, rental, or institutional setting.

4.

Keep the weight system indoors, away from
moisture and dust. Place the weight system
on a level surface, with a mat beneath it to
protect the floor or carpet. Make sure that
there is enough clearance around the weight
system to mount, dismount, and use the
weight system.

5.

Inspect and properly tighten all parts regularly. Replace any worn parts immediately.

6.

Keep hands and feet away from moving

7.

Keep chUdren under 12 and pets away from
the weight system at all times.

8.

Always wear athletic shoes for foot protection while exercising.

.

injury, read the following

important precautions

12. Always make sure that the weight pin is
inserted fully into the weight stack before
exercising.
13. if you feel pain or dizziness at any time while
exercising, stop immediately and begin cooling down.
14. Always secure the weight stack
pin and lock after exercising to
unauthorized
use of the weight
LOCKING THE WEIGHT STACK

with the lock
prevent
system (see
on page 29).

15. The decal shown below has been placed on
the weight system, if the decal is missing or
illegible, call toll4ree 1=877-992-5999 and
order a free replacement decal. Apply the
decal in the location shown.

parts.

A

Make sure that the cable remains on the pulleys at all times, if the cable binds as you are
exercising, stop immediately and make sure
that the cable is on the pulleys. Replace all
cables at least every two years.
n jury.
• Read user's manua
)nor to use and follo_
all wammqs
ano
nstruct_ons

10. The weight system is designed to be used
only with the included weight. Do not use the
weight system with dumbbells or any other
type of weight to increase the resistance.

• DO not allow ch_ldrer
on or arouna macnlne
° }£eep body, ClOtlllng
and hair free and clear
of all moving parts.
• Replace
damaged,
emovea

11. The weight system is designed to support a
maxi mum user weight of 300 pounds.

label il
illegible,

o_

|
-'| To provide more
_| head clearance do
| not use with
| backrest in rear
Lposition.

A WAR NiNG: Before
beginning
thisoranyexercise
program,
consult
your
physic ian.
This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. SEARS assumes no responsibility
for personal injury or property
damage sustained by or through the use of this product.

3

BEFORE YOU BEGIN
Thank you for selecting the versatile WELDER PRO
4950 weight system. The weight system offers a selection of weight stations designed to develop every major
muscle group of the body. Whether your goal is to tone
your body, build dramatic muscle size and strength, or
improve your cardiovascular system, the weight system
will help you to achieve the specific results you want.

reading this manual, please see the front cover of this
manual. To help us assist you, note the product model
number and serial number before contacting us. The
model number is 831.14623.0. The serial number can

TM

be found on a decal attached to the weight system
(see the front cover of this manual).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.

For your benefit, read this manual carefully before
using the weight system, if you have questions after

Note: The terms "right
side" and "left side"
are determined relative
to a person facing
away from the weight
system; they do not
correspond to right
and left on the draw=
ings in the manual.

ASSEMBLED DIMENSIONS:
Height: 82 in. / 208 cm
Width: 95 in. / 241 cm
Depth: 94 in. / 239cm

Lat Bar

Butterfly Arm

Shroud
Right Side

Military Press Arm

Backrest

Backrest
Adjustment Knob

Press Arm

Curl

Curl Adjustment
Knob

)

-Leg Press
Leg Level
Foam Pad

Left Side

Foot Plate

Seat
Seat Adjustment Knob

4

PART IDENTiFiCATiON

CHART--Model No. 831.14623.0

RO606A

Refer to the drawings below to identify small parts used in assembly. The number in parentheses by each drawing is the key number of the part, from the PART LIST on pages 39 and 40. Note: Some small parts may have
been pre-attached, if a part is not in the parts bag, check to see if it has been pre-attached, if a part is
missing, call toll-free 1-877-992-5999.

M8 Nylon
Locknut (78)

MIO Nylon
Locknut (77)

M12 Nut (112)

M4 Washer
(104)

M6 Washer
(114)

[

M8 Washer (103)

1

MIO Washer (80)

MIO Large Washer (105)

M12 Large Washer (98)

D
M4 x 12mm
Self-tapping
Screw (102)

M4 x 16mm
Self-tapping
Screw (110)

M6 x 16mm
Screw (88)

MIO x 75mm Button Screw (118)

MIO x lOOmm Bolt (140)

M8 x 22mm
Shoulder Bolt (90)

5

PART iDENTiFiCATiON

M8 x 69mm Shoulder Bolt (87)

CHART--Model

No.831.14623.0

M8 x 75mm Carriage Bolt (83)

MIO x 68mm Bolt (85)
MIO x 75mm Bolt (82)

M10 x 63mm Bolt (79)

M8 x 65mm Bolt (101)

MIO x 65mm Button Bolt (106)

M8 x 80ram Bolt (100)

MIO x 82mm Bolt (84)

M10 x 82mm Button Screw (92)

M6 x 60mm Button Screw (91)
MIO x 60mm Bolt Set (116)

MIO x 50mm Bolt (97)

MIO x 45mm Bolt (86)

MIO x 40mm Bolt (142)

MIO x 90mm Bolt (81)

MIO x 110mm Bolt (93)

MIO x 116mm Bolt (107)

D
M4 x 25mm
Self-tapping
Screw (96)

MIO x 120mm Bolt (115)

MIO x 141mm Bolt (141)

RO606A

ASSEMBLY
Make sure you have the following
Make Assembly

Easier

tools:

for Yourself
* Two adjustable wrenches

Everything in this manual is designed to
ensu re that the weight system can be assembled successfully by anyone. Before begin=
ning assembly, make sure to read the
information on this page. This brief introduction will save you much more time than
it takes to read it.

Assembly

Requires

One standard screwdriver

_-_[

I_

, One phillips screwdriver
, One rubber mallet
, You will also need grease or petroleum jelly, a
small amount of soapy water, and clear tape or
masking tape.

Two Persons

For your convenience and safety, assemble the
weight system with the help of another person.

Note: Assembly will be more convenient if you have
a socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.

Set Aside Enough

How to Identify

Time

Due to the many features of the weight system, the
assembly process will require several hours. By
setting aside plenty of time and by deciding to
make the task enjoyable, assembly will go smoothly.
You may want to assemble the weight system over
a couple of evenings.

Select

a Location

for the Weight

To help you identify the small parts used in assembly,
we have included a PART iDENTiFiCATiON CHART
in the center of this manual. Place the chart on the
floor and use it to easily identify parts during each
assembly step. Note: Some small parts may have
been pre-attached, if a part is not in the parts
bag, check to see if it has been pre-attached.

System
How

Because of its weight and size, the weight system
should be assembled in the location where it will be

to Orient

Tightening

Parts

the Box
Tighten all parts as you assemble them, unless
instructed to do otherwise.

To make assembly as easy as possible, we have
divided the assembly process into four stages. The
parts needed for each stage are found in individual
bags. Important: Wait until you begin each stage
to open the parts bag for that stage. Place all
parts of the weight system in a cleared area and
remove the packing materials. Do not dispose of
the packing materials until assembly is completed.

The Four

Parts

As you assemble the weight system, make sure all
parts are oriented exactly as shown in the drawings.

used. Make sure that there is enough room to walk
around the weight system as you assemble it.

How to Unpack

Parts

Stages of the Assembly

Questions?
If you have questions after reading these assembly
instructions, please call 1-800-4-MY=HOME ®
(1-800-469-4663).

Process

Frame Assembly--You will begin by assembling
the base and the uprights that form the skeleton of
the weight system.

Cable Assembly--During this stage you will
attach the cables and pulleys that connect the
arms to the weights.

Arm Assembly--During this stage you will
assemble the arms and the leg lever.

Seat Assembly--During the final stage you will
assemble the seats and the backrests.

7

Frame Assembly
Before beginning assembly, make sure
YOu understand th e information in the
box on page 7, See the PART IDENTIFI,

Grease

CATION
CNARTS
Onpages
5and6for
help identifying small

parts.
83

Insert four M8 x 75mm Carriage Bolts (83) up
through the Right Base (1). Note: It may be
helpful to place a piece of tape over each
Bolt head to hold it in place.

146

2

Apply a portion of the included grease to an
MIO x 141mm Bolt (141). Attach the Foot Plate
(146) to the Right Base (1) with the Bolt and an
MIO Nylon Locknut (77). Do not overtighten
the Locknut, the Foot Plate must pivot
freely.

83

insert six M8 x 75mm Carriage Bolts (83) up
through the Left Base (119). Note: It may be
helpful to place a piece of tape over each
Bolt head to hold it in place.

83

83

Attach the Right Base (1) to the Left Base (119)
with two M8 x 80mm Bolts (100), two M8
Washers (103), and two M8 Nylon Locknuts
(78). Do not Tighten the Nylon Locknuts yet.

O0

>

78
1

Attach the Bottom Center Base (147) to the
Right and Left Bases (1,119) with four M8 x
80mm Bolts (100), four M8 Washers (103), and
four M8 Nylon Locknuts (78). Do not Tighten
the Nylon Locknuts yet.

1O0

119

103
103

119
147

8

5.

Attach the Right Upright (2) to the Right Base
(1) with two M8 Nylon Locknuts (78) and the
two indicated M8 x 75mm Carriage Bolts (83).
Do not Tighten the Nylon Locknuts yet.

5

78

Orient the Rear Upright (121) so that the top
bracket slopes toward the Left Upright (120).
Attach the Rear Upright to the Left Base (119)
with two M8 Nylon Locknuts (78) and the indicated M8 x 75mm Carriage Bolts (83). Do not
Tighten the Nylon Locknuts yet.

Top Bracket

I

Attach the Left Upright (120) in the same manner. Do not Tighten the M8 Nylon Locknuts
(78) yet.

119

83

9

Attach the Right Top Frame (4) to the Right
Upright (2) with two M8 x 80mm Bolts (100),
two M8 Washers (103), and two M8 Nylon
Locknuts (78). Do not Tighten the Nylon
Locknuts yet.

lO0
103

78

Attach the Left Top Frame (126) to the Rear
Upright (121), the Left Upright (120), and the
Right Top Frame (4) with six M8 x 80mm Bolts
(100), six M8 Washers (103), and six M8 Nylon
Locknuts (78). Do not tighten the Nylon
Locknuts yet.

1 O0

126

78
121
1

Orient the Weight Guides (18) with the indicated
holes toward the floor. Attach a Weight Guide to
the Bottom Center Base (147) with an MIO x
82mm Bolt (84), two MIO Washers (80), two
20mm Steel Spacers (108), and an MIO Nylon
Locknut (77). Do not tighten the Nylon
Locknut yet.
Holes_

Attach the other Weight Guide (18) in the same
manner. Do not tighten the MIO Nylon
Locknut yet.

10

lO0

10. Slide the two Weight Bumpers (71) onto the
Weight Guides (18). Orient eleven Weights (19)
with the pin holes on the bottom as shown.
Slide the Weights onto the Weight Guides.

10

Insert the Weight Tube Cap (76) into the Weight
Tube (20). Insert the Weight Tube into the
eleven Weights (19). Make sure the pin on the
Weight Tube is oriented as shown.
Lubricate the indicated holes in a Weight (19)
with the included grease packet. Slide the
Weight onto the Weight Guides (18).

11. Attach the Top Center Frame (148) to the Right
and Left Top Frames (4, 126) with four M10 x
82mm Bolts (84), two Top Frame Plates (137),
and two M10 Nylon Locknuts (77). Do not tighten the Nylon Locknuts yet.

11
81
84

7\

Attach the Weight Guides (18) to the Top Center
Frame (148) with two M10 x 90mm Bolts (81),
four M10 Washers (80), and two M10 Nylon
Locknuts (77). Do not tighten the Nylon
Locknuts yet.

126

77

11

77

12. Attach Leg Lever Bumper (75) to the Front Leg
(10) with an M4 x 16mm Self-tapping Screw
(110) and an M4 Washer (104).

12

Attach the Front Leg (10) to the Right Base (1)
with two M8 Nylon Locknuts (78) and the indicated M8 x 75mm Carriage Bolts (83). Do not
tighten the Nylon Locknuts yet.

78

83

13. Attach the Right Frame (9) to the Front Leg (10)
and the Right Upright (2) with two M8 x 65mm
Bolts (101), two M8 x 80mm Bolts (100), four
M8 Washers (10% and four M8 Nylon Locknuts
(78). Do not tighten the Nylon Locknuts yet.

13

78
2
103

78
78

10

101

14. Attach the Left Frame (122) to the Left Base
(119) and the Left Upright (120) with two M8 x
80mm Bolts (100), two M8 Washers (10% four
M8 Nylon Locknuts (78), and the two indicated
M8 x 75mm Carriage Bolts (83).

103

14

Tighten all the M10 and M8 Nylon Locknuts
(77, 78) used in steps 3-14.

103

12

15

Arm Assem bly
15. Attach the Butterfly Frame Brace (6) to the
Right Upright (2) with two M8 x 80mm Bolts
(100), two M8 Washers (103), and two M8
Nylon Locknuts (78). Do not tighten the Nylon
Locknuts yet.

103

Attach the Butterfly Frame (5) to the Right Top
Frame (4) and the Butterfly Frame Brace (6)
with two M8 x 80mm Bolts (100), an M10 x
75mm Button Screw (118), two M8 Washers
(103), and two M8 Nylon Locknuts (78).
Tighten the M8 Nylon Locknuts
this step.

/

(78) used in

16. Apply grease to the locations shown and attach
the Left Butterfly Bracket (28) to the Butterfly
Frame (5) with an M10 x 82mm Bolt (84) and
an M10 Nylon Locknut (77).

16

Repeat this step for the Right Butterfly
Bracket (29).

Grease

Grease

5"

Grease

17. Remove the indicated Butterfly Arm Cap (43)
from the Right Butterfly Arm (26). Attach a
Butterfly Handle (27) to the Butterfly Arm with
an M10 x 65mm Button Bolt (106), two M10
Washers (80), two 13mm Steel Spacers (109),
and an M10 Nylon Locknut (77).

Grease

27

77

109

Arm

44

\\

"26

Apply grease in the locations shown and attach
the Right Butterfly Arm (26) to the Right
Butterfly Bracket (29) with an M10 x 75mm Bolt
(82) and an M10 Nylon Locknut (77). Press a
Bolt Cap (44) onto the end of the Bolt. Do not
overtighten the Bolt; the Butterfly Arm must
be able to pivot freely.
Repeat this step for the Left Butterfly
(25).

28

17

Attach the Butterfly Arm Cap (43) to the Right
Butterfly Arm (26) with an M10 x 82mm Button
Screw (92) and an M10 Large Washer (105).
Repeat this step for the Left Butterfly
and Butterfly Handle (25, 27).

-2

100

/
/
/
/
/

Arm

13

18. Apply grease to the 44mm Bushing (136) and
an M10 x 68mm Bolt (85). Then, insert the
Bushing into the Military Press Frame (127).
Attach the Military Press Frame inside the Left
Upright (120) with the Bolt (85) and an M10
Nylon Locknut (77). Do not overtighten the
Nylon Locknut; the Military Press Frame
must pivot freely.

18

19. Apply grease to an M10 x 40mm Bolt (142).
Attach the Military Press Arm (128) to the
Military Press Frame (127) with the Bolt and an
M10 Nylon Locknut (77). Do not overtighten
the Nylon Locknut; the Military Press Arm
must pivot freely.

19

• o

Grease
77

128

20. Apply grease to a 77mm Bushing (138) and to
an M10 x 100mm Bolt (140). Attach the Leg
Press Frame (123) to the Left Base (119) with
the Bushing, the Bolt, and an M10 Nylon
Locknut (77). Make sure the bushing is on
the indicated side.

20

Repeat this step with the Front Leg Press
Frame (132). Do not overtighten the Nylon
Locknuts (77); the Leg Press Frames must
pivot freely.

132

14O
138

14

21. Apply grease to twO M10 x 82mm Bolts (84)
and to the indicated locations on the Leg Press
Frame (123) and the Front Leg Press (132).
Attach the Leg Press (124) to the Leg Press
Frame and the Front Leg Press Frame (123,
132) with the two Bolts (84) and two M10 Nylon
Locknuts (77).

21
Grease

124
I

22. Apply grease in the locations shown. Insert a
57mm Spacer (69) into the indicated hole in the
Leg Lever (12). Attach the Leg Lever to the
Front Leg (10) with an M10 x 60mm Bolt Set
(116). Make sure the barrel of the Bolt Set is
inserted through both sides of the bracket
on the Front Leg. Make sure the indicated
rod is oriented as shown.

Grease

84

22
Grease

69

'

,_:_ - _

Grease

_

Bracket

._

I
t _116

ju

See the left inset drawing. Attach the Lock
Plate (14) to the Front Leg (10) with the M8 x
69mm Shoulder Bolt (87), an M8 Washer (103),
and an M8 Nylon Locknut (78).
See the right inset drawing. Insert the Lock
Plate Pin (95) through the Lock Plate (14) and
the Leg Lever (12). Attach the tether on the
Lock Plate Pin to the Front Leg (10) with an M4
x 12mm Self-tapping Screw (102).

)
78
102

"_"

951 O_
23. Orient a Press Arm Handle (17) with the 90 °
bend at the top as shown in the inset drawing.
Attach the Press Arm Handle to the Right Press
Arm (16) with two M10 x 65mm Button Bolts
(106), four M10 Washers (80), four 11mm
Spacers (99), and two M10 Nylon Locknuts
(77).

23

99

Repeat this step for the Left Press Arm (not
shown).

106--d,_/

80 ----,__,,_----_77
99----d"
/

))

17

2
15

"12

24. Apply grease to
a 90mm Spacer
(15) to the Right
the Spacer, and

an M10 x 110mm Bolt (93) and
(59). Attach the Left Press Arm
Press Arm (16) with the Bolt,
an M10 Nylon Locknut (77).

24

Ji

J

i
i
i

Finish attaching the Press Arms (15, 16) with
two M10 x 63mm Bolts (79), two M10 Washers
(80), and two M10 Nylon Locknuts (77). Do not
tighten the Nylon Locknuts yet.

i

i

II

_ i
i°

JJ
ff

J!

JJ

16_

/

t

Apply grease to an M10 x 110mm Bolt (93) and
a 90mm Spacer (59). Attach the Left and Right
Press Arms (15, 16) to the Right Base (1) with
the Bolt, the Spacer, and an M10 Nylon Locknut
(77). Do not over tighten the Nylon Locknut;
the Press Arms must pivot freely.
Tighten the Nylon Locknuts
this step.

(77) used in

25 S

Cable Assembly
25. See the CABLE DIAGRAMS on page 32 and
33 to identify the cables as you assemble
them.
identify the Butterfly Cable (50). Grease an
M8 x 22mm Shoulder Bolt (90). Attach the
Cable to the Left Butterfly Bracket (28) with the
Shoulder Bolt and an M8 Nylon Locknut (78).
Make sure the fiat edge of the Cable is
against the Left Butterfly Bracket. Do not
overtighten the Shoulder Bolt; the Cable
must be able to pivot freely.

f.__.__

_/

Flat Edge

28

"

26. Wrap the Butterfly Cable (50) over a "V'-pulley
(47). Attach the "V'-pulley, a Long Cable Trap
(57), an M10 Washer (80), and two Guards (54)
to the Right Upright (2) with an M10 x 63mm
Bolt (79) and an M10 Nylon Locknut (77).

/475'1
50%

16

54

I _

',

27. Wrap the Butterfly Cable (50) under a 90mm
Pulley (48). Attach the Pulley and two Half
Guards (55) to the Double "U'-bracket (61) with
an M10 x 50mm Bolt (97) and an M10 Nylon
Locknut (77). Make sure the Half Guards are
oriented as shown.

27

28. Wrap the Butterfly Cable (50) over a "V'-pulley
(47). Attach the "V'-pulley, a Long Cable Trap
(57), an M10 Washer (80), and two Guards (54)
to the Right Upright (2) with an M10 x 63ram
Bolt (79) and an M10 Nylon Locknut (77).

28

29. Grease an M8 x 22mm Shoulder Bolt (90).
Attach the Butterfly Cable (50) to the Right
Butterfly Bracket (29) with the Shoulder Bolt
and an M8 Nylon Locknut (78). Make sure the
flat edge of the Cable is against the Butterfly
Bracket.

29
Grease

90

78_.

Flat Edge

17

30. Identify the Lat Cable (49). Route the Cable
up through the Left Top Frame (126) and over a
90ram Pulley (48). Attach the Pulley inside the
Left Top Frame with an MIO x 82ram Bolt (84),
two MIO Washers (80), two 19ram Spacers
(67), and an MIO Nylon Locknut (77).

30

31. Route the Lat Cable (49) over a 90mm Pulley
(48) and down through the Left Top Frame
(126). Attach the Pulley inside the Left Top
Frame with an MIO x 82mm Bolt (84), two MIO
Washers (80), two 19mm Spacers (67), and an
MIO Nylon Locknut (77).

31

49
84

126

84

126 48

77

32. Wrap the Lat Cable (49) under a 90mm Pulley
(48). Attach the Pulley, a Cable Trap (56), and
two Half Guards (55) to the Military Press
Frame (127) with an MIO x 50mm Bolt (97), an
MIO Washer (80), and an MIO Nylon Locknut
(77). Make sure the Cable Trap and the Half
Guards are oriented as shown.

97

\
80

127

55

33. Route the Lat Cable (49) up through the Left
Top Frame (126) and over a 90mm Pulley (48).
Attach the Pulley inside the Left Top Frame with
an MIO x 82mm Bolt (84), two MIO Washers
(80), two 19mm Spacers (67), and an MIO
Nylon Locknut (77).

33
48

84

126

18

34. Wrap the Lat Cable (49) under a 90mm Pulley
(48). Attach the Pulley and a Cable Trap (56) to
the second hole in the "U'-bracket (151) with an
MIO x 50mm Bolt (97), two Half Guards (55),
and an MIO Nylon Locknut (77). Make sure the
Cable Trap and Half Guards are oriented as
shown.

34

55

35. Wrap the Lat Cable (49) over a 90mm Pulley
(48). Attach the Pulley to the Left Top Frame
(126) wtih an MIO x 45mm Bolt (86) and an
MIO Nylon Locknut (77).

151

35

77

36. Wrap the Lat Cable (49) under a 90mm Pulley
(48). Attach the Pulley, a Cable Trap (56), and
two Half Guards (55) at the second hole from
the top of the two Pulley Plates (60) with an
MIO x 50mm Bolt (97) and an MIO Nylon
Locknut (77). Make sure the Cable Trap and
Half Guards are oriented as shown.

36

97
60
37. Wrap the Lat Cable (49) over a 90mm Pulley
(48). Attach the Pulley to the Right Top Frame
(4) with an MIO x 45mm Bolt (86) and an MIO
Nylon Locknut (77).

37
86

77

19

48 /

_49

38. Wrap the Lat Cable (49) over a 90mm Pulley
(48). Attach the Pulley to the Top Center Frame
(148) wtih an MIO x 45mm Bolt (86) and an
MIO Nylon Locknut (77).

38

39. Set an M12 Large Washer (98) on top of the
Weight Tube (20). Thread the M12 Nut (112) all
the way onto the Lat Cable (49).
Thread the Lat Cable (49) into the Weight Tube
(20) two turns. Tighten the M12 Nut (112)
against the M12 Large Washer (98).

40. identify the Press Cable (133). Attach the
Cable to the Left Frame (122) with an MIO x
82mm Bolt (84), an MIO Washer (80), and an
MIO Nylon Locknut (77). Make sure the fiat
edge of the Cable is against the Left Frame.

84

Flat Edge
41. Wrap the Press Cable (133) over a 90mm
Pulley (48). Attach the Pulley and a Cable Trap
(56) to the Leg Press Frame (123) with an MIO
x 110mm Bolt (93), two Guards (54), two MIO
Washers (80), and an MIO Nylon Locknut (77).
Make sure the Cable Trap is oriented as
shown.

41
54
133

93

54

2O

42. Route the Press Cable (133) under a 90mm
Pulley (48). Attach the Pulley and a Cable Trap
(56) to the Left Frame (122) with an MIO x
116mm Bolt (107), two Half Guards (55), an
MIO Washer (80), and an MIO Nylon Locknut
(77). Make sure the Cable Trap and the Half
Guards are oriented as shown.

42
107

122
133

77

43. Route the Press Cable (133) under a 90mm
Pulley (48). Attach the Pulley to the Left Base
(119) with an MIO x 50mm Bolt (97), two Half
Guards (55), and an MIO Nylon Locknut (77).
Make sure the Half Guards are oriented as
shown.

43

119
44. Attach the Press Cable (133) to the "U'-bracket
(151) with an M8 Washer (103) and an M8
Nylon Locknut (78). See the inset drawing. Do
not completely tighten the Nylon Locknut; it
should be tightened so that only two
threads of the Cable show past the Nylon
Locknut.

-151

78

13
45. Identify the Leg Lever Cable (51). Route the
Cable through the Leg Lever (12) and the Front
Leg (10), under the indicated bar, and through
the Right Upright (2).

45

Insert a 90mm Pulley (48) into the Leg Lever
(12) from the indicated direction. Attach the
Pulley to the Leg Lever with an MIO x 68mm
Bolt (85), two MIO Washers (80), two 13mm
Steel Spacers (109), and an MIO Nylon
Locknut (77).

12

80 77

21

46. Insert a 90mm Pulley (48) into the Front Leg
(10) from the indicated direction. Attach the
Pulley to the Front Leg with an MIO x 68mm
Bolt (85), two MIO Washers (80), two 13mm
Steel Spacers (109) and an MIO Nylon Locknut
(77).

46

85"
109

80 77

47. Route the Leg Lever Cable (51) under the indicated bars on the Right Base (1). Then, wrap
the Cable under a 90mm Pulley (48). Attach the
Pulley to the Right Base with an MIO x 50mm
Bolt (97), two Half Guards (55), and an MIO
Nylon Locknut (77). Make sure the Half
Guards are oriented as shown.

48. Wrap the Leg Lever Cable (51) over a 90mm
Pulley (48). Attach the Pulley, a Cable Trap
(56), and two Half Guards (55) to the second
hole from the bottom of the Pulley Plates (60)
with an MIO x 50mm Bolt (97) and an MIO
Nylon Locknut (77). Make sure the Cable Trap
and the Half Guards are oriented as shown.

48

77

55

49. Wrap the Leg Lever Cable (51) under a 90mm
Pulley (48). Attach the Pulley to the Right Base
(1) with an MIO x 50mm Bolt (97), two Half
Guards (55), and an MIO Nylon Locknut (77).
Make sure the Half Guards are oriented as
shown.

49

51

1

22

77

50. Wrap the Leg Lever Cable (51) under a 90mm
Pulley (48). Attach the Pulley to the Right Base
(1) with an MIO x 50mm Bolt (97), two Half
Guards (55), and an MIO Nylon Locknut (77).
Make sure the Half Guards are oriented as
shown.

50
97

\

55

5577
51. Wrap the Leg Lever Cable (51) over a 90mm
Pulley (48). Attach the Pulley to the Double "U"
-bracket (61) with an MIO x 50mm Bolt (97),
two Half Guards (55), and an MIO Nylon
Locknut (77). Make sure the Half Guards are
oriented as shown.

51

97

\

52. Wrap the Leg Lever Cable (51) under a 90mm
Pulley (48). Attach the Pulley and a Cable Trap
(56) to the Right Upright (2) with an MIO x
120mm Bolt (115), two Guards (54), an MIO
Washer (80), and an MIO Nylon Locknut (77).
Only tighten the Nylon Locknut two turns.
Make sure the Cable Trap is oriented as
shown.

53. Wrap the Leg Lever Cable (51) under a 90mm
Pulley (48). Attach the Pulley and a Cable Trap
(56) to the Right Press Arm (16) with an MIO x
50mm Bolt (97), two Half Guards (55), an MIO
Washer (80), and an MIO Nylon Locknut (77).
Make sure the Cable Trap is oriented as
shown.

52

53

23

51

54. Wrap the Leg Lever Cable (51) around a "V'pulley (47). Attach the Pulley to the Right
Upright (2) with an MIO x 68mm Bolt (85), two
Half Guards (55), an MIO Washer (80), a Long
Cable Trap (57), and an MIO Nylon Locknut
(77). Make sure the Cable Trap and Half
Guards are oriented as shown.

54

55. Wrap the Leg Lever Cable (51) under a 90mm
Pulley (48). Attach the Pulley and a Cable Trap
(56) to the Left Press Arm (15) with an MIO x
50mm Bolt (97), two Half Guards (55), an MIO
Washer (80), and an MIO Nylon Locknut (77).
Make sure the Cable Trap and Half Guards
are oriented as shown.

55

55

97

55
15

56. Remove the indicated MIO Nylon Locknut (77).
Attach the Leg Lever Cable (51) to the Right
Upright (2) with the MIO x 120mm Bolt (115),
an MIO Washer (80), a 7mm Spacer (111), and
the MIO Nylon Locknut.

80

56

51
/

Seat Assem bly

57
2_

57. Attach a Backrest (31) to the Right Backrest
Frame (7) with two M6 x 16mm Screws (88), an
M6 x 32mm Screw (89), and an M6 Washer
(114).

88

Insert the Right Backrest Frame (7) into the
Right Upright (2) and tighten a Backrest
Adjustment Knob (53) into the Upright. Make
sure the Adjustment Knob passes through
one of the holes in the Backrest Frame.

\

\

Repeat this step for the Left Backrest
(3, not shown).

48

Frame

24

114

77

58. Attach the Right Seat (32) to the Right Seat
Frame (8) with two M6 x 16mm Screws (88), an
M6 x 32mm Screw (89), and an M6 Washer
(114).

58

Insert the Right Seat Frame (8) into the Right
Frame (9). Tighten the Seat Adjustment Knob
(52) into the Right Frame and the Right Seat
Frame. Make sure the Adjustment Knob
passes through one of the holes in the Right
Seat Frame.

114

59. Attach the Left Seat (129) to the Left Seat
Frame (125) with two M6 x 16mm Screws (88),
an M6 x 45mm Screw (145), and an M6
Washer (114).

59

insert the Left Seat Frame (125) into the Left
Frame (122). Tighten a Backrest Adjustment
Knob (53) into the Left Frame and the Left Seat
Frame. Make sure the Adjustment
Knob
passes through one of the holes in the Left
Seat Frame.
88

60. Attach the Right Butterfly Pad (35) to the Right
Butterfly Arm (26) with two M6 x 60mm Button
Screws (91) and two M6 Washers (114).
Repeat this step for the Left Butterfly
(34).

6O

Pad

35
114

61. Insert a Pad Tube (13) through the indicated
hole in the Leg Lever (12). Slide a Foam Pad
(36) onto each end of the Pad Tube. Note: Lift
the Leg Lever Cable (51) when inserting a
Pad Tube through the hole in the bottom of
the Leg Lever.

34

26

61

13

143
37

Press a Pad Cap (37) into an end of each
Foam Pad (36) and slide a Foam Cover (143)
onto each Foam Pad.

36

Repeat this step for the other Pad Tube (13)
and the Front Leg (10).

37

25

62. Attach the Butterfly Cover (30) to the Butterfly
Frame (5) with four M4 x 12mm Self-tapping
Screws (102).

62
102.

102

63. Attach a Shroud (21) to the Top Center Frame
and Bottom Center Base (148, 147) with four
M4 x 12mm Self-tapping Screws (102). Note: It
may be necessary to loosen the M10 Nylon
Locknuts (77) and the two indicated M10 x
82mm Bolts (84) securing the Top Center
Frame and the Weight Guides (18).

63

110
104

Attach the other Shroud (21) in the same
manner.
Attach the Shroud Covers (23) to the Shrouds
(21) with six M4 x 16mm Self-tapping Screws
(110) and six M4 Washers (104). Tighten any
IVll0 Nylon Locknuts (77) and IVll0 x 82mm
Bolts (84) that were loosened.

26

64. Attach the Curl Pad (33) to the Curl Post (11)
with two M6 x 16mm Screws (88).

64

33

65. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
ADJUSTMENTS, beginning on the following page.
Before using the weight system, pull each cable a few times to make sure that the cables move smoothly
over the pulleys. If one of the cables does not move smoothly, find and correct the problem, iMPORTANT: If
the cables are not properly installed, they may be damaged when heavy weight is used. See the
CABLE DIAGRAMS on pages 32 and 33 for proper cable routing, if there is any slack in the cables,
you will need to remove the slack by tightening the cables. See MAINTENANCE on page 34.

27

ADJUSTMENTS
This section explains how to adjust the weight system. Refer to the accompanying
rect form for each exercise.

exercise guide to see the cor-

Make sure that all parts are properly tightened each time the weight system is used. Replace any worn parts
immediately. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not
use solvents.
CHANGING THE WEIGHT SETTING
To change the weight setting of the weight stack,
insert the Weight Pin (70) under the desired Weight
(19). Make sure to insert the Weight Pin until the bent
end of the Weight Pin is touching the Weights, and
turn the bent end upward. Note: The weight system
works best when at least two Weights are used.

ATTACHING THE ACCESSORIES
To attach the Lat Bar (63) to the Lat Cable (49),
attach a Weight Clip (66) to the Lat Cable and the Lat
Bar. Note: For some exercises, you will need to
attach the Chain (117) to the Weight Clip, and use
another Weight Clip to attach the Chain to the Lat
Bar.
Attach the other accessories
in the same manner.

to the weight system

63

28

USING THE CURL PAD
To use the Curl Pad (33), remove the indicated
50mm Round Inner Cap (39) and insert the Curl
Post (11) into the Front Leg (10). Tighten the Curl
Adjustment Knob (58) into the Front Leg. Make
sure the Curl Adjustment Knob passes through a
hole in the Curl Post.

33
11

When you are performing exercises that do not
require the Curl Pad (33), remove the Curl Pad and
reinsert the 50mm Round Inner Cap (39) into the
Front Leg (10). Note: You must remove the Curl
Pad to use the press arms.

ADJUSTING THE BACKREST
The Backrest (31) can be adjusted to provide the correct position for each exercise. To adjust the
Backrest, loosen, but do not remove, the Backrest
Adjustment Knob (53) and pull it out. Move the
Backrest into or out of the Right Upright (2). Insert the
Backrest Adjustment Knob into the Upright and
through the Backrest Frame (not shown). Tighten the
Backrest Adjustment Knob.
The Seats and the other Backrest (not shown) can
be adjusted in the same manner.

LOCKING THE WEIGHT STACK
To lock the weight stack, insert the Locking Pin (72)
through one of the holes in the Weight Guides (18)
and secure the Locking Pin with the Lock (73).

29

LOCKING THE LEG LEVER
To lock or unlock the Leg Lever (12), remove the
Lock Plate Pin (95) from the Lock Plate (14). Move
the Lock Plate to either the position shown on the
Front Leg (10), or the indicated hole in the Leg Lever.
Insert the Lock Pin back through the Lock Plate.

3O

WEIGHT RESISTANCE

CHART

The chart below shows the approximate weight resistance at each exercise station. Weight resistance shown for
the butterfly arm station is for each arm. Note: The actual resistance at each station may vary due to differences in individual weight plates as well as friction between the cables, pulleys, and weight guides. The
maximum number of plates when performing exercises with the Butterfly Arms (25, 26) is 10.

WEIGHT

HIGH
PULLEY

BUTTERFLY ARM

PRESS
ARM

LEG
LEVER

LOW
PULLEY

(Ibs.)
1

(Ibs.)

(Ibs.)

(Ibs.)

(Ibs.)

(Ibs.)

(Ibs.)

45

19

49

34

29

40

69

2

64

22

61

47

41

47

93

3

76

28

76

62

54

57

115

4

95

36

90

74

67

66

140

5

103

42

106

88

80

81

160

6

117

51

123

98

97

94

185

7

136

57

144

112

110

107

210

8

150

64

157

127

124

113

224

9

173

70

176

143

137

125

256

10

190

75

190

151

155

133

288

11

210

80

212

164

169

149

315

12

222

89

227

183

188

165

338

Note: 1 lb. equals .454 kg.

31

MILITARY
PRESS

LEG
PRESS

CABLE DIAGRAM
The cable diagram shows the proper routing of the cables (49, 50, 133, 51). Use the diagram to make sure that
the cable and the cable traps have been assembled correctly. If the cable has not been correctly routed, the
weight system will not function properly and damage may occur. The numbers show the correct route for the
cable. Make sure that the cable traps do not touch or bind the cable.

Lat Cable (49)
Length 211 "/536cm
4
2

Butterfly Cable (50)
Length 119" / 302cm

jlO

Press Cable (133)
Length 125" / 318cm

32

Leg Lever Cable (51)
Length 265" / 672cm

11

33

MAINTENANCE
Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immediately. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use
solvents.
TiGHTENiNG

THE CABLES

Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is
slack in the cables before resistance is felt, the cables should be tightened. To tighten the cables, first insert the
weight pin into the middle of the weight stack. Slack can be removed from these cables several ways:
See drawing 1. Remove the MIO Nylon
Locknut (77) and the MIO x 50mm Bolt (97)
from the Cable Trap (56), the 90mm Pulley (48),
the two Half Guards (55), and the two Pulley
Plates (60). Reattach the Pulley, Cable Trap,
and Half Guards to the next closer hole to the

97

center of the Pulley Plates. Make sure that the
Cable Trap is oriented to hold the cable in
the groove of the Pulley, that the Half
Guards are oriented as shown, and that the
Cable and Pulley move smoothly.

>60

See drawing 2. Loosen the M12 Nut (112) on
the Lat Cable (49). Tighten the Cable into the
Weight Tube (not shown) until the slack is
removed from the Cable. Retighten the M12
Nut against the M12 Washer (98).

0

Do not overtighten the cables, if the cables are overtightened, the top weight will be lifted off the weight
stack, if a cable tends to slip off the pulleys often, it may have become twisted. Remove the cable and
re=install it. If the cables need to be replaced, see the part ordering information on the back cover of this manual.

34

EXERCISE GUiDELiNES
THE FOUR BASIC TYPES OF WORKOUTS

PERSONALIZING

Muscle Building
To increase the size and strength of your muscles,
push them dose to their maximum capacity. Your muscles will continually adapt and grow as you progressively increase the intensity of your exercise. You can
adjust the intensity level of an individual exercise in
two ways:
• by changing the amount of weight used
• by changing the number of repetitions or sets performed. (A "repetition" is one complete cycle of an
exercise, such as one sit-up. A "set" is a series of
repetitions.)

Determining the exact length of time for each workout,
as well as the number of repetitions or sets completed,
is an individual matter. It is important to avoid overexerting yourself during the first few months of your exercise program. You should progress at your own pace
and be sensitive to your body's signals. If you experience pain or dizziness at any time while exercising,
stop immediately and begin cooling down. Find out
what is wrong before continuing. Remember that adequate rest and a proper diet are important factors in
any exercise program.

YOUR EXERCISE PROGRAM

WARMING UP
The proper amount of weight for each exercise
depends upon the individual user. You must gauge
your limits and select the amount of weight that is right
for you. Begin with 3 sets of 8 repetitions for each
exercise you perform. Rest for three minutes after
each set. When you can complete 3 sets of 12 repetitions without difficulty, increase the amount of weight.

Begin each workout with 5 to 10 minutes of stretching
and light exercise to warm up. Warming up prepares
your body for more strenuous exercise by increasing
circulation, raising your body temperature and delivering more oxygen to your muscles.
WORKING OUT

Toning
You can tone your muscles by pushing them to a moderate percentage of their capacity. Select a moderate
amount of weight and increase the number of repetitions in each set. Complete as many sets of 15 to 20
repetitions as possible without discomfort. Rest for one
minute after each set. Work your muscles by completing more sets rather than by using high amounts of
weight.
Weight Loss
To lose weight, use a low amount of weight and
increase the number of repetitions in each set.
Exercise for 20 to 30 minutes, resting for a maximum
of 30 seconds between sets.

Each workout should include 6 to 10 different exercises. Select exercises for every major muscle group,
emphasizing areas that you want to develop most. To
give balance and variety to your workouts, vary the
exercises from session to session.
Schedule your workouts for the time of day when your
energy level is the highest. Each workout should be
followed by at least one day of rest. Once you find the
schedule that is right for you, stick with it.
EXERCISE FORM
Maintaining proper form is an essential part of an
effective exercise program. This requires moving
through the full range of motion for each exercise, and
moving only the appropriate parts of the body.
Exercising in an uncontrolled manner will leave you
feeling exhausted. On the exercise guide accompanying this manual you will find photographs showing the
correct form for several exercises, and a list of the
muscles affected. See the muscle chart on the next

Cross Training
Cross training is an efficient way to implement a complete and well-balanced fitness program. An example
of a balanced program follows:
• Plan strength training workouts on Monday,
Wednesday, and Friday.
• Plan 20 to 30 minutes of aerobic exercise, such as
running on a treadmill or riding on an elliptical exerciser or exercise cycle, on Tuesday and Thursday.
• Rest from both strength training and aerobic exercise
for at least one full day each week to give your body
time to regenerate.

page to find the names of the muscles.
The repetitions in each set should be performed
smoothly and without pausing. The exertion stage of
each repetition should last about half as long as the
return stage. Proper breathing is important. Exhale
during the exertion stage of each repetition and inhale
during the return stroke. Never hold your breath.

The combination of strength training and aerobic exercise will reshape and strengthen your body, plus develop your heart and lungs.

35

Rest for a short period of time after each set. The
ideal resting periods follow:
• Rest for three minutes after each set for a muscle

slowly as you stretch and do not bounce. Ease into
each stretch gradually and go only as far as you can
without strain. Stretching at the end of each workout
is an effective way to increase flexibility.

building workout.
Rest for one minute after each set for a toning workout.
Rest for 30 seconds after each set for a weight loss
workout.

STAYING MOTIVATED
For motivation, keep a record of each workout. The
chart on pages 37, 38 can be photocopied and used
to schedule and record your workouts. List the date,
the exercises performed, the weight used, and the
numbers of sets and repetitions completed. Record
your weight and key body measurements at the end of
every month. Remember, the key to achieving the
greatest results is to make exercise a regular and
enjoyable part of your everyday life.

Plan to spend the first couple of weeks familiarizing
yourself with the equipment and learning the proper
form for each exercise.
COOLING DOWN
End each workout with 5 to 10 minutes of stretching.
Include stretches for both your arms and legs. Move

MUSCLE CHART

R
S
T

V
W
X

36

A.
B.
C.
D.
E.
R
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
Q.
R.
S.
T.
U.
V.
W.
X.

Sternomastoid (neck)
Pectoralis Major (chest)
Biceps (front of arm)
Obliques (waist)
Brachioradials (forearm)
Hip Flexors (upper thigh)
Abductor (outer thigh)
Quadriceps (front of thigh)
Sartodus (front of thigh)
Tibialis Anterior (front of calf)
Soleus (front of calf)
Anterior Deltoid (shoulder)
RectusAbdominus (stomach)
Adductor (inner thigh)
Trapezius (upper back)
Rhomboideus (shoulder)
Posterior Deltoid (Upper Back)
Triceps (back of arm)
Latissimus Dorsi (mid back)
Spinae Erectors (lower back)
Gluteus Medius (hip)
Gluteus Maximus (buttocks)
Hamstring (back of leg)
Gastrocnemius (back of calf)

MONDAY

EXERCISE

WEIGHT

SETS

REPS

WEIGHT

SETS

REPS

WEIGHT

SETS

REPS

Date:
/

/

AEROBIC

TUESDAY

EXERCISE

Date:
/

/

WEDNESDAY

EXERCISE

Date:
/

/

AEROBIC EXERCISE

THURSDAY
Date:
/

/

FRIDAY

EXERCISE

Date:
/

/

Make photocopies of this page for scheduling and recording your workouts.

37

MONDAY

EXERCISE

WEIGHT

SETS

REPS

WEIGHT

SETS

REPS

WEIGHT

SETS

REPS

Date:
/

/

AEROBIC

TUESDAY

EXERCISE

Date:
/

/

WEDNESDAY

EXERCISE

Date:
/

/

AEROBIC

THURSDAY

EXERCISE

Date:
/

/

FRIDAY

EXERCISE

Date:
/

/

Make photocopies of this page for scheduling and recording your workouts.

38

PART LIST--iVlodei
Key
No.

Qty.

1
2
3

1
1
1

Right Base
Right Upright
Left Backrest Frame

4
5
6
7
8
9
10
11

1
1
1
1
1
1
1
1

Right Top Frame
Butterfly Frame
Butterfly Frame Brace
Right Backrest Frame
Right Seat Frame
Right Frame
Front Leg
Curl Post

12
13
14
15

1
2
1
1

Leg Lever
Pad Tube
Lock Plate
Left Press Arm

16
17

1
2

Right Press Arm
Press Arm Handle

18
19
20
21

2
12
1
2

Weight Guide
Weight
Weight Tube
Shroud

22
23

2
2

Butterfly Handgdp
Shroud Cover

24
25
26
27
28
29
30
31
32
33

1
1
1
2
1
1
1
2
1
1

Upright Cover
Left Butterfly Arm
Right Butterfly Arm
Butterfly Handle
Left Butterfly Bracket
Right Butterfly Bracket
Butterfly Cover
Backrest
Right Seat
Curl Pad

34
35
36

1
1
4

Left Butterfly Pad
Right Butterfly Pad
Foam Pad

37
38
39
40
41
42
43
44
45
46
47
48
49

4
5
3
4
4
2
2
2
4
8
3
23
1

50
51
52
53
54

1
1
1
3
8

No. 831.14623.0

Description

Pad Cap
64mm Round Inner Cap
50mm Round Inner Cap
Press Arm Cap
40mm x 20mm x 1 mm Inner Cap
40mm x 25mm x 1 mm Inner Cap
Butterfly Arm Cap
Bolt Cap
Butterfly Arm Bushing
Bracket Bushing
"V"-pulley
90mm Pulley
Lat Cable
Butterfly Cable
Leg Lever Cable
Seat Adjustment Knob
Backrest Adjustment Knob
Guard

39

RO606A

Key
No.

Qty.

55
56
57
58
59
60
61

28
9
3
1
2
2
1

62
63

1
1

Ankle Strap
Lat Bar

64
65

2
1

Hand Grip
Handle

66
67
68
69
70
71
72
73

2
6
10
1
1
2
1
1

Weight Clip
19mm Spacer
25mm Bushing
57mm Spacer
Weight Pin
Weight Bumper
Lock Pin
Lock

74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93

12
1
1
54
38
4
44
2
2
10
14
4
3
1
10
3
2
4
2
3

16mm Bushing
Leg Lever Bumper
Weight Tube Cap
MIO Nylon Locknut
M8 Nylon Locknut
MIO x 63mm Bolt
MIO Washer
MIO x 90mm Bolt
MIO x 75mm Bolt
M8 x 75mm Carriage Bolt
MIO x 82mm Bolt
MIO x 68mm Bolt
MIO x 45mm Bolt
M8 x 69mm Shoulder Bolt
M6 x 16mm Screw
M6 x 32mm Screw
M8 x 22mm Shoulder Bolt
M6 x 60mm Button Screw
MIO x 82mm Button Screw
MIO x 110mm Bolt

94
95

1
1

96
97

1
12

M4 x 25mm Self-tapping Screw
MIO x 50mm Bolt

98
99
100
101

1
8
22
2

M12 Large Washer
11mm Spacer
M8 x 80mm Bolt
M8 x 65mm Bolt

102
103
104

14
26
8

M4 x 12mm Self-tapping Screw
M8 Washer
M4 Washer

105
106

2
6

Description
Half Guard
Cable Trap
Long Cable Trap
Curl Adjustment Knob
90mm Spacer
Pulley Plate
Double "U"-bracket

Military Arm Bumper
Lock Plate Pin

MIO Large Washer
MIO x 65mm Button Bolt

PART LiST--Model
Key
No.

Qty.

107
108
109
110
111
112
113
114
115
116
117
118

No. 831.14623.0

RO606A

Description

Key
No.

Qty.

1
4
8
7
1
1
2
8
1
1
1
1

M10 x 116mm Bolt
20mm Steel Spacer
13mm Steel Spacer
M4 x 16mm Self-tapping Screw
7mm Spacer
M12 Nut
40mm x 20mm x 2mm Inner Cap
M6 Washer
MIO x 120mm Bolt
MIO x 60mm Bolt Set
Chain
MIO x 75mm Button Screw

132
133
134
135
136
137
138
139
140
141
142
143

1
1
2
1
1
2
2
2
2
1
1
4

Front Leg Press Frame
Press Cable
32mm Square Inner Cap
Left Frame Cap
44mm Bushing
Top Frame Plate
77mm Bushing
40mm x 25mm x 2mm Inner Cap
MIO x lOOmm Bolt
MIO x 141mm Bolt
MIO x 40mm Bolt
Foam Cover

119
120
121
122

1
1
1
1

Left Base
Left Upright
Rear Upright
Left Frame

144
145
146
147

2
1
1
1

28mm Round Inner Cap
M6 x 45mm Screw
Foot Plate
Bottom Center Base

123
124
125
126
127
128
129
130
131

1
1
1
1
1
1
1
2
2

Leg Press Frame
Leg Press
Left Seat Frame
Left Top Frame
Military Press Frame
Military Press Arm
Left Seat
Long Handgrip
Short Handgrip

148
149
150
151
#
#
#
#

1
2
4
1
1
1
5
3

Top Center Frame
Press Arm Handgip
34mm Round Inner Cap
"U'-bracket
User's Manual
Exercise Guide
Hex Key
Grease Pack

Description

Note: "#" indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover
of this manual for information about ordering replacement parts.

4O

EXPLODED

DRAWING--Model

No. 831.14623.0

23

86
148

112

RO606A

77

19_

20,q_
i
i
i
i
i
i
i

76--,,_
i

19_
e

71_

_71
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77

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99

77

99

106

,_ 80
"99

149

8O
1

,77 55

149

40

56
/ 55

_72

_b_-73

106-

41

EXPLODED DRAWING--Model
103

O0

No. 831.14623.0

RO606A

84
48
97
55

-48

7\

84

151 __ 133 103
/

48
38
77

55

48

64
102

78

88

41
48
55
.31

68

77

104
114

27

41

-121

77
150

53

1
134
i129

125

107
130

78
150

38
150
84

83
119

77

83

83

138

42

EXPLODED

DRAWING--IVlodei

No. 831.14623.0

45

RO606A

84
IO0
74 9

50

100

77

74

45
109

65

143

6

/

1O0

41

106 _/_,_

88

62
33

£.

'I_ 114
41

115

55

77

_

78

36

1 O2

87

1

4_

i

8o_

39
36

95

103
36

8O

83

59

36

68
83

43

Your Home
For repair--in
or heating

your home--of
all major brand appliances,
and cooling systems,
no matter who made

For the replacement

parts, accessories,

lawn and garden equipment,
it, no matter who sold it!

and user's manuals that you need to do-it-yourself.

For Sears professional
installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME

® (1-800-469-4663)

Call anytime, day or night (U.S.A. and Canada)
WWW,

sears,

Gem

www,

sears=ca

Our Home
For repair of carry-in items like vacuums, lawn equipment,
and electronics, call or go on-line for the location of your nearest
Sears Parts & Repair Center.
1-800-488-1222

Call anytime, day or night (U.S.A. only)
WWW=Sears.com

To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655

(U.S.A.)

Pard pedir servicio de reparacidn

1-800-361-6665

(Canada)

..............

a domicilio, y pard ordenar piezas:

1-888-SU-HOGAR

c_(1-888-784-6427)

Sears
® Registered Trademark / TMTrademark / SMService Mark of Sears Brands, LLC
® Marca Registrada / TMMarca de Fabrica / SMMarca de Servicio de Sears Brands, LLC

90 DAY FULL WARRANTY
If this Sears WEIGHT SYSTEM EXERCISER fails due to a defect in material or workmanship within 90
days of the date of purchase, call 1-800-4-MY-HOME _)(1-800-469-4663) to arrange for free repair (or
replacement if repair proves impossible).
This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commercially or for
rental purposes. This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
Sears, Roebuck

and Co., Hoffman

Estates, IL 60179
J

.J
Part No. 240547 RO606A

Printed in China © 2006 ICON IP, Inc.



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