Weider Pro 9625 System Wesy9625C Users Manual 285430

Weider-Wesy9625C2-Owner-S-Manual weider-wesy9625c2-owner-s-manual

2015-05-18

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QUESTIONS?
As a manufacturer, we are com-
mitted to providing complete
customer satisfaction. If you have
questions, or find there are miss-
ing or damaged parts, we will
guarantee you complete satisfac-
tion through direct assistance
from our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained techni-
cians on our customer hot line
will provide immediate assis-
tance, free of charge to you.
CUSTOMER HOT LINE:
1-888-936-4266
Mon.–Fri., 8 a.m.–6:30 p.m. EST
(excluding holidays)
Model No. WESY96252
Serial No.
(Write the serial number in the space
above for reference.)
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
TM
USERʼS MANUAL
Serial Number Decal
2
TABLE OF CONTENTS
IMPORTANTPRECAUTIONS ................................................................2
BEFOREYOUBEGIN ......................................................................3
ASSEMBLY ...............................................................................4
ADJUSTMENT ...........................................................................19
TROUBLE-SHOOTINGANDMAINTENANCE ...................................................22
LIMITEDWARRANTY......................................................................23
PARTIDENTIFICATIONCHART....................................................EndofManual
PARTLIST .....................................................................EndofManual
EXPLODEDDRAWING...........................................................EndofManual
ORDERINGREPLACEMENTPARTS ..................................................BackCover
1. It is the responsibility of the owner to ensure
that all users of the home gym system are
adequately informed of all precautions.
2. Read all instructions in this manual and in
the accompanying literature before using the
home gym system.
3. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool-
ing down.
4. Use the home gym system only on a level
surface. Cover the floor or carpet beneath
the home gym system for protection.
5. Inspect and tighten all parts often. Replace
any worn parts immediately.
6. Keep small children and pets away from the
home gym system at all times.
7. The home gym system is designed to be
used by only one person at a time.
8. Keep hands and feet away from moving
parts.
9. Always wear athletic shoes for foot protec-
tion when exercising.
10. Always stand on a foot plate when perform-
ing an exercise that could cause the home
gym system to tip.
11. Never release the press arm, butterfly arms,
squat arm, leg lever, lat bar, or nylon strap
while weights are raised. The weights will fall
with great force.
12. Make sure that the cables remain on the pul-
leys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
13. Always disconnect the lat bar from the home
gym system when performing an exercise
that does not use the lat bar.
14. The home gym system is intended for home
use only. Do not use the home gym system in
a commercial, rental, or institutional setting.
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions before
using the home gym system.
WARNING: Before beginning this or any exercise program, consult your physician. This is espe-
cially important for persons over the age of 35 or persons with pre-existing health problems. Read
all instructions before using. ICON assumes no responsibility for personal injury or property damage
sustained by or through the use of this product.
3
BEFORE YOU BEGIN
ASSEMBLED
DIMENSIONS:
Height: 76 in.
Width: 38 in.
Length: 59 in.
Low Pulley Station
Foot Plate
High Pulley Station
Lat Bar
Leg Lever
Butterfly Arms
Press Arm
Squat Arm
Weight Stack
Seats
Backrests
Thank you for selecting the WEIDER®PRO 9625
Home Gym System. The versatile PRO 9625 is
designed to develop every major muscle group of the
body. Whether your goal is a shapely figure, dramatic
muscle size and strength, or a healthier cardiovascular
system, the PRO 9625 will help you to achieve the
specific results you want.
For your benefit, read this manual carefully before
using the WEIDER®PRO 9625 Home Gym System.
If you have additional questions, please call our
Customer Service Department toll-free at 1-888-936-
4266, Mon.–Fri., 8 a.m.–6:30 p.m. EST (excluding hol-
idays). To help us assist you, please note the product
model number and serial number before calling. The
model number is WESY96252. The serial number can
be found on a decal attached to the WEIDER®PRO
9625 (see the front cover of this manual).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
4
ASSEMBLY
1
2
27
11
11 15
78
78
3
5
51
51
11 4
1
Before beginning assembly, carefully read the
following information and instructions:
•Place all parts of the home gym system in a
cleared area and remove the packing materials;
do not dispose of the packing materials until
assembly is completed.
• The assembly is divided into four stages: 1)
frame assembly, 2) press, squat, and butterfly
arm assembly, 3) cable and pulley assembly, and
4) seat and backrest assembly. The hardware for
each stage is packaged separately.
• Wait until you begin each assembly stage to open
that parts bag.
•For help identifying the small parts used in
assembly, use the PART IDENTIFICATION
CHART located in the center of this manual.
Note: Some small parts may have been pre-
attached for shipping. If a part is not in the parts
bag, check to see if it has been pre-attached.
•As you assemble the home gym system, be sure
that all parts are oriented as shown in the
drawings.
•Tighten all parts as you assemble them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
• Two (2) adjustable wrenches
• One (1) standard screwdriver
• One (1) phillips screwdriver
• One (1) rubber mallet
• Lubricant, such as grease or petroleum jelly,
and soapy water will also be needed.
Assembly will be more convenient if you have the
following tools: A socket set, a set of open-end or
closed-end wrenches, or a set of ratchet wrenches.
1. Before beginning assembly, be sure that
you have read and understand the infor-
mation in the box above.
Press a 2” Square Inner Cap (27) into the
end of the Rear Base (51). Press a 2” Square
Cover Cap (78) onto each end of the
Stabilizer (5).
Insert two 5/16” x 2 1/2” Carriage Bolts (1)
up through the Rear Base (51). Insert two
5/16” x 2 3/4” Bolts (11) through the Rear
Base and Stabilizer (5) as shown.
2. Press a 2” Square Inner Cap (27) into the
end of the Front Base (4).
Insert two 5/16” x 2 1/2” Carriage Bolts (1)
up through the Front Base (4). Slide the
Front Base onto the two 5/16” x 2 3/4” Bolts
(11) in the Rear Base (51) and Stabilizer (5).
Hand-tighten two 5/16” Nylon Locknuts (3)
onto the Carriage Bolts. Do not tighten the
Nylon Locknuts yet.
FRAME ASSEMBLY
27
5
3. Press a 2” Square Inner Cap (27) into the
Rear Upright (56).
Attach a Rubber Bumper (90) to the Rear
Upright (56) with a #8 x 1/2” Tap Screw (89).
Slide the Rear Upright (56) onto the 5/16” x
2 1/2” Carriage Bolts (1) in the Rear Base
(51). Hand tighten a 5/16” Nylon Locknut (3)
onto each Carriage Bolt. The high side of
the bracket on the Rear Upright must be
on the side shown. Do not tighten the
Nylon Locknuts yet.
4. Press a 1” Square Inner Cap (65) into the
Front Upright (42).
Slide the Front Upright (42) onto the 5/16” x
2 1/2” Carriage Bolts (1) in the Front Base
(4). Hand tighten a 5/16” Nylon Locknut (3)
onto each Carriage Bolt. Do not tighten the
Nylon Locknuts yet.
3
89
90
27
1
3
51
3
1
4
FRAME ASSEMBLY
High Side of
Bracket
56
65
4
42
6
5. Set two Weight Bumpers (19) onto the bracket
on the Stabilizer (5). Insert both Weight Guides
through the Weight Bumpers and the bracket
on the Stabilizer. Be sure that the drilled
holes in the Weight Guides are at the top,
as shown. Press a 1” Round Cover Cap (70)
onto the bottom of each Weight Guide (62).
Slide eight Weights (25) on the Weight
Guides (62). Be sure that all of the Weights
are turned so the pin grooves are on the
same side.
6. Press the Weight Tube Bumper (64) into the
end of the Weight Tube (63). Insert the
Weight Tube into the stack of Weights (25).
Be sure that the pins on the Weight Tube are
resting in the pin grooves in the upper
Weight.
Lubricate the insides of the holes in the Top
Weight (76). Slide the Top Weight onto the
Weight Guides (62) and set it on the stack of
Weights (25).
7. Press a 2” Square Inner Cap (27) into each
end of the Top Frame (55). Press a 1 3/4”
Square Inner Cap (44) into each end of the
crossbar on the Top Frame. Press two 1”
Round Inner Caps (49) into the top of the
crossbar.
Attach the Top Frame (55) to the Front Upright
(42) and the Rear Upright (56) with four 5/16”
x 2 3/4” Bolts (11), four 5/16” Flat Washers
(8), and four 5/16” Nylon Locknuts (3).
7
6
5
FRAME ASSEMBLY
11
8
3
27
42
25
Pin Grooves must
be on this side
19
5
70
70
64
63
Lubricate
Pins
76
62
62
25
Drilled holes must
be at the top
Crossbar
49 44
44
27
27
11
8
3
55
56
7
8. Attach the upper ends of the Weight Guides
(62) to the Top Frame (55) with the 5/16” x 6”
Bolt (60), two 1/2” x 3/4” Spacers (61), and a
5/16” Nylon Locknut (3).
Tighten all Nylon Locknuts used in steps 2
through 8.
9. Press a 1” x 7/8” Plastic Bushing (75) onto
each welded spacer on the Press Frame (17).
Slide the Press Frame into place on the Front
Base (4). Note: This will be a tight fit. The
Plastic Bushings should fit onto each end
of the indicated tube in the Base. Be sure
that the indicated holes are on the side
shown.
Lubricate the 3/8” x 8” Bolt (59). Attach the
Press Frame (17) to the Front Base (4) with
the 3/8” x 8” Bolt and a 3/8” Nylon Locknut
(21).
10. Press a 1 3/4” Square Inner Cap (44) into the
top of a Press Arm (46). Press a 1” Round
Inner Cap (49) into the side of the Press Arm.
Attach the Press Arm to one side of the Press
Frame (17) with two 5/16” x 2 1/2” Bolts (22)
and two 5/16” Nylon Locknuts (3).
Assemble the other Press Arm (46) in the
same manner.
11. Identify the Right Arm (48) and the Left Arm
(47). Note the position of the welded bracket
on each Arm. Arm identification is very
important for step 12.
Attach a “V”-Pulley (6) and a Long Cable Trap
(50) to the Right Arm (48) with a 3/8” x 2 1/2”
Bolt (7) and a 3/8” Nylon Locknut (21).
Attach a “V”-Pulley (6) and a Long Cable Trap
(50) to the Left Arm (47) with a 3/8” x 2 1/2”
Bolt (7) and a 3/8” Nylon Locknut (21).
8
10
11
ARM ASSEMBLY FRAME ASSEMBLY
62
61
3
60
55
17
4
Tube
75
Welded
Spacers
Holes must be
on this side
21
44
44
49
46
46 22
3
50
Welded
Brackets
21
48
47
9
Lubricate
59
17
49
7
6
50
8
12. Lubricate both axles on the Top Frame (55).
Slide the Right Arm (48) onto the right axle.
Note: Be careful not to confuse the Right
Arm with the Left Arm (47); refer to step 11
to identify the Right Arm. Be sure that the
upper end of the Right Arm is behind the
indicated bracket on the Top Frame (55).
Tap two 1” Retainers (69) and a 1” Round
Cover Cap (70) onto the right axle. Be sure
that the teeth on the Retainers bend
toward the Cover Cap, as shown in the
inset drawing.
Attach the Left Arm (47) in the same manner.
Press 1 3/4” Square Inner Caps (44) into the
lower ends of the Right and Left Arms (47,
48). Wet the lower end of each Arm with
soapy water. Slide a 10” Pad (45) onto the
lower end of each Arm.
13. Press two 1” x 2” Inner Caps (83) into the
indicated end of the Squat Arm (79).
Lubricate a 3/8” x 3 1/4” Bolt (85). Attach the
Squat Arm (79) to the Front Upright (42) with
the 3/8” x 3 1/4” Bolt and a 3/8” Nylon
Locknut (21).
Attach a Handle (92) to one side of the Squat
Arm (79) with a 5/16” x 2 1/2” Bolt (22), two
5/16” Flat Washers (8), a 1/2” x 17/32” Spacer
(94), and a 5/16” Nylon Locknut (3).
Attach the other Handle (92) to the other side
of the Squat Arm (79) in the same manner.
12
13
ARM ASSEMBLY
Axle
47
48
45
45
44
69
69
70
21
79
92
92
83
22
3
94
42
70
Bracket
Lubricate
Axle
55
85
Lubricate
8
3
8
83
22
8
8
94
9
14. During steps 15 through 36, refer to the
CABLE DIAGRAM attached to the PART ID
Chart to verify proper cable routing. Before
beginning this section, identify the Long Cable
(86), the Medium Cable (23), and the Short
Cable (58) by comparing the lengths and ends
of the cables.
IMPORTANT: While assembling the cables,
do not overtighten the bolts and nuts
securing the pulleys. The pulleys must be
able to turn freely.
15. Locate the Medium Cable (23). Wrap the
Medium Cable around a 3 1/2” Pulley (15).
Attach the Pulley to the Top Frame (55) with a
3/8” x 3 3/4” Bolt (71) and a 3/8” Nylon
Locknut (21). Be sure that the end of the
Cable with the ball is on the indicated side
of the Pulley and that the Cable is between
the Pulley and the hook.
16. Wrap the Medium Cable (23) around a “V”-
Pulley (6). Attach the “V”-Pulley and a Long
Cable Trap (50) to the indicated bracket on
the Front Upright (42) with a 3/8” x 2 1/2” Bolt
(7) and a 3/8” Nylon Locknut (21). Be sure
that the Long Cable Trap is positioned to
hold the Cable in place.
17. Route the Medium Cable (23) around the “V”-
Pulley (6) on the Left Arm (47). Be sure that
the Cable is in the groove of the Pulley and
that the Long Cable Trap (50) is positioned
to hold the Cable in place. Tighten the 3/8” x
2 1/2” Bolt (7) and the 3/8” Nylon Locknut (not
shown).
14
15
16
17
CABLE ASSEMBLY
86 (169”)
23 (155”)
58 (47”)
23
55
71
21
Hook
Ball 15
50
23
7
47
23
7
21
650
6
42
10
18. Route the Medium Cable (23) around the “V”-
Pulley (6) on the Right Arm (48). Be sure
that the Cable is in the groove of the “V”-
Pulley and that the Long Cable Trap (50) is
turned to hold the Cable in place. Tighten
the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon
Locknut (not shown).
19. Route the Medium Cable (23) around the
3 1/2” Pulley (15) attached to the Pulley
Bracket (20). Be sure that the Cable is in
the groove of the Pulley and that the Cable
Trap (66) is turned to hold the Cable in
place. Tighten the 3/8” x 2” Bolt (12) and the
3/8” Nylon Locknut (not shown).
Be sure that the 5/16” x 5” Bolt (68) is proper-
ly tightened and that the Pulley Bracket (20)
can move freely.
20. Route the Medium Cable (23) around one of
the 3 1/2” Pulleys (15) attached to the “I”
Plates (81). Be sure that the Cable is in the
groove of the Pulley and that the Cable
and Pulley move smoothly.
18
19
20
CABLE ASSEMBLY
23
15
81
50
7
23
66
15
12
20
68
23
48
6
11
21. Wrap the Medium Cable (23) around a 3 1/2”
Pulley (15). Attach the Pulley to the Top
Frame (55) with a 3/8” x 1 3/4” Bolt (87) and
a3/8” Nylon Locknut (21).
22. Wrap the Medium Cable (23) around a 3 1/2”
Pulley (15). Attach the Pulley to the Top
Frame (55) with a 3/8” x 1 3/4” Bolt (87) and
a 3/8” Nylon Locknut (21).
23. Attach the Medium Cable (23) to the Small
“U”-Bracket (67) with a 1/4” Nylon Locknut (2)
and a 1/4” Flat Washer (10). Do not com-
pletely tighten the Nylon Locknut. It
should be threaded onto the end of the
Cable only a couple of turns, as shown in
the inset drawing.
24. Locate the Short Cable (58). Attach the
Short Cable to the Rear Upright (56) with a
5/16” x 3” Bolt (93), a 5/16” Flat Washer (8),
and two 5/16” Nylon Jam Nuts (84). The end
of the Cable must be between the two
Nylon Jam Nuts and there must be
enough room between the Nylon Jam Nuts
for the end of the Cable to pivot.
Wrap the Short Cable (58) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the Squat Arm (79) with a 3/8” x
3 3/4” Bolt (71), a 3/8” Flat Washer (9), and a
3/8” Nylon Lock Nut (21). The Cable Trap
must be turned to hold the Cable in place.
21
22
23
24
CABLE ASSEMBLY
23
55
87
55
15
23
21
87
23
67
10
2
71
66
15
58
84
93
8
9
21
79
21
15
56
23
67
2
10
25. Attach the end of the Short Cable (58) to the
Long “U”-Bracket (57) with a 1/4” Nylon Lock-
nut (2) and a 1/4” Flat Washer (10). Do not
completely tighten the Nylon Locknut. It
should be threaded onto the end of the
Cable so only a couple of threads are
showing above the nut, as shown in the
inset drawing.
26. Attach the 3 1/2” Low Pulley (88) and the 5/8”
x 9/16” Spacer (73) to the indicated hole in
the Press Frame (17) with a 3/8” x 3 3/4” Bolt
(71), a 3/8” Flat Washer (9), and a 3/8” Nylon
Locknut (21). Do not tighten the 3/8” Nylon
Locknut (21) yet. Be sure that the 3/8” x
3 3/4” Bolt (71), the 3/8” Flat Washer (9),
the 5/8” x 9/16” Spacer (73), the 3 1/2” Low
Pulley (88), and the 3/8” Nylon Locknut
(21) are oriented as shown.
25
26
CABLE ASSEMBLY
12
57
10
2
88
73
71
9
21
17
58
58
57
2
10
13
27. Locate the Long Cable (86). Route the Long
Cable under the 3 1/2” Low Pulley (88). Be
sure that the end of the Cable with the ball
is on the indicated side of the Press Frame
(17) and that the Cable is between the
Pulley and the crossbar on the Press
Frame. Tighten the 3/8” Nylon Locknut (21)
and the 3/8” x 3 3/4” Bolt (not shown).
28. Wrap the Long Cable (86) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the lower hole in the Front
Upright (42) with a 3/8” x 3 3/4” Bolt (71), a
3/8” Flat Washer (9), and a 3/8” Nylon
Locknut (21). Be sure that the Cable Trap is
turned to hold the Cable in place and that
the Cable is routed around the Pulley as
shown.
29. Wrap the Long Cable (86) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the Press Frame (17) with a 3/8”
x 3 1/2” Bolt (16), a 3/8” Flat Washer (9) and
a 3/8” Nylon Locknut (21). Be sure that the
Cable Trap is turned to hold the Cable in
place and that the Cable is routed around
the Pulley as shown.
30. Wrap the Long Cable (86) around a “V”-Pulley
(6). Attach the “V”-Pulley to the indicated hole
in the Front Upright (42) with a 3/8” x 3 1/4”
Bolt (85), a 3/8” Flat Washer (9), and a 3/8”
Nylon Locknut (21). Be sure that the Cable
is in the groove of the “V”-Pulley and that
the Cable is routed around the “V”-Pulley
as shown.
27
28
29
30
CABLE ASSEMBLY
86
Crossbar
Ball
88
21
17
21
42
15
71
9
86
66
86
15
16
66
21
17
86
6
42
21
9
85
9
14
31. Wrap the Long Cable (86) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the Press Frame (17) with a 3/8”
x3 1/2” Bolt (16), a 3/8” Flat Washer (9), and
a 3/8” Nylon Locknut (21). Be sure that the
Cable Trap is turned to hold the Cable in
place and that the Cable is routed around
the Pulley as shown.
32. Wrap the Long Cable (86) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the indicated hole in the Front
Upright (42) with a 3/8” x 3 3/4” Bolt (71), a
3/8” Flat Washer (9), and a 3/8” Nylon
Locknut (21). Be sure that the Cable Trap is
turned to hold the Cable in place and that
the Cable is routed around the Pulley as
shown.
33. Route the Long Cable (86) over the lower
3 1/2” Pulley (15) attached to the “I”-Plates
(81). The Cable must be routed from the
direction shown.
34. Wrap the Long Cable (86) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the bracket on the Front Base (4)
with a 3/8” x 2” Bolt (12) and a 3/8” Nylon
Locknut (21). Be sure that the Cable Trap is
turned to hold the Cable in place and that
the Cable is routed around the Pulley as
shown.
31
32
33
34
CABLE ASSEMBLY
86
15
66
16
21
17
42
66
15
21
21
12
9
9
71
86
15
86
86
81
4
15
66
15
35. Route the Long Cable (86) around the indicat-
ed 3 1/2” Pulley (15) and through the Long
“U”-Bracket (57). The Cable must be
between the Cable Trap (66) and the Pulley.
Tighten 3/8” x 2” Bolt (12) and the 3/8” Nylon
Locknut (not shown). Be sure that the Cable
is in the groove of the Pulley and that the
Cable and Pulley move smoothly.
Attach the end of the Long Cable (86) to the
Front Base (4) with a 5/16” x 2 3/4” Bolt (11),
a 5/16” Flat Washer (8), and a 5/16” Nylon
Locknut (3).
36. Attach the Small “U”-Bracket (67) to the
Weight Tube (63) with the 5/16” x 1 3/4” Bolt
(72) and a 5/16” Nylon Locknut (3).
37. Attach the Small Backrest (80) to the Rear
Upright (56) with two 1/4” x 2 1/2” Screws
(43) and two 1/4” Flat Washers (10).
35
36
37
CABLE ASSEMBLY
SEAT ASSEMBLY
11 83
80
56
67
63
3
72
4
15
66
12
57
86
10
43
16
38. Press a 1 3/4” Square Inner Cap (44) into the
Rear Seat Frame (77).
Insert the 1/4” x 2 1/2” Carriage Bolt (91) into
the center hole in a Seat Plate (37). Attach
the Seat Plate to a Seat (13) with two 1/4” x
1/2” Screws (18).
Insert the 1/4” x 2 1/2” Carriage Bolt (91) into
the indicated hole in the Rear Seat Frame
(77). Tighten a 1/4” Nylon Locknut (2) with a
1/4” Flat Washer (10) onto the Carriage Bolt.
Attach the other end of the Seat (13) to the
Rear Seat Frame (77) with a 1/4” Flat Washer
(10) and the 1/4” x 2 1/4” Screw (82).
39. Align the holes in the Rear Seat Frame (77)
with one set of holes in the Rear Upright (56).
Attach the Rear Seat Frame to the Rear
Upright with a 5/16” x 2 3/4” Carriage Bolt
(14) and a Seat Knob (40).
40. Attach the Large Backrest (41) to the Front
Upright (42) with two 1/4” x 2 1/2” Screws
(43) and two 1/4” Flat Washers (10). The
Backrest must be oriented as shown.
38
39
40
SEAT ASSEMBLY
13
91
44
37
77
18
82
2
77
56
40
14
42
41
Thick End
10
10
43
17
41. Press a 1 1/2” Square Inner Cap (32) into the
Front Seat Frame (36).
Insert the 1/4” x 2 1/4” Carriage Bolt (38) into
the center hole in a Seat Plate (37). Attach
the Seat Plate to the Seat (13) with two 1/4” x
1/2” Screws (18).
Insert the 1/4” x 2 1/4” Carriage Bolt (38) into
the indicated hole in the Front Seat Frame
(36). Tighten a 1/4” Nylon Locknut (2) with a
1/4” Flat Washer (10) onto the Carriage Bolt.
Attach the other end of the Seat (13) to the
Front Seat Frame (36) with a 1/4” Flat
Washer (10) and the 1/4” x 2” Screw (24).
42. Press a 1 1/2” Square Inner Cap (32) into the
Leg Lever (29).
Lubricate the 5/16” x 2 1/4” Bolt (33). Attach
the Leg Lever (29) to the Seat Frame (36)
with the 5/16” x 2 1/4” Bolt and a 3/8” Nylon
Locknut (21). Do not overtighten the Nylon
Locknut. The Leg Lever must be able to
pivot freely.
Insert the 3/8” x 2” Eyebolt (35) into the Leg
Lever (29) from the direction shown. Tighten
a 3/8” Nylon Locknut (21) with a 3/8” Flat
Washer (9) onto the Eyebolt.
43. Rest the Front Seat Frame (36) on the indi-
cated pin in the Front Upright (42). Attach the
Front Seat Frame to the Front Upright with a
5/16” x 2 3/4” Carriage Bolt (14) and the Seat
Knob (40).
41
42
43
SEAT ASSEMBLY
13
38
37
18
36
32
24
36
29
32
35 9
3
21
Lubricate—33
40
42
36
14
2
10
18
44. Press 3/4” Round Inner Caps (34) into the
ends of both Pad Tubes (28).
Insert one Pad Tube (28) into the Front Seat
Frame (36). Slide a Foam Pad (30) onto each
end of the Pad Tube.
Insert the other Pad Tube (28) into the Leg
Lever (29). Slide a Foam Pad (30) onto each
end of the Pad Tube.
45. Remove the backing from the PRO 9625
decal and apply it to the home gym system as
shown.
Make sure that all parts have been properly
tightened. The use of the remaining parts will
be explained in ADJUSTMENT, beginning on
page 19 of this manual.
Before using the home gym system, pull each
cable a few times to be sure that the cables
move smoothly over the pulleys. If one of the
cables does not move smoothly, find and cor-
rect the problem. IMPORTANT: If the cables
are not properly installed, they may be
damaged when heavy weight is used. See
the CABLE DIAGRAM attached to the
PART ID CHART for proper cable routing.
If there is any slack in the cables, you will
need to remove it by tightening the cables.
See TROUBLE-SHOOTING AND MAINTE-
NANCE on page 22.
44
45
MISC. SEAT ASSEMBLY
36
29
30
30
34
34
28
PRO 9625
19
ADJUSTMENT
The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise
poster accompanying this manual to see how the home gym system should be set up for each exercise.
IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the cor-
rect starting position for the exercise to be performed. If there is any slack in the cables or chain as an
exercise is performed, the effectiveness of the exercise will be reduced.
54
53
52
23
39
25
26
54
86
52
53
CHANGING THE WEIGHT SETTING
To change the weight setting of the weight stack,
insert a Weight Pin (26) under the desired Weight
(25). Be sure to insert the Weight Pin until the bent
end of the Weight Pin is touching the Weights, and
turn the bent end downward. The weight setting of
the weight stack can be changed from 6.5 pounds to
106.5 pounds, in increments of 12.5 pounds. Note:
Due to the cables and pulleys, the amount of
resistance at each exercise station may vary from
the weight setting. Use the WEIGHT RESISTANCE
CHART on page 21 to find the approximate
amount of resistance at each weight station.
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE HIGH PULLEY STATION
Attach the Lat Bar (54) to the Medium Cable (23) with
a Cable Clip (53). For some exercises, the Chain (52)
should be attached between the Lat Bar and the
Medium Cable with two Cable Clips. Adjust the
length of the Chain between the Lat Bar and the
Medium Cable so the Lat Bar is in the correct
starting position for the exercise to be performed.
The Nylon Strap (39) can be attached in the same
manner.
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE LOW PULLEY STATION
Attach the Lat Bar (54) to the Long Cable (86) with a
Cable Clip (53). For some exercises, the Chain (52)
should be attached between the Lat Bar and the Long
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Long Cable so
the Lat Bar is in the correct starting position for
the exercise to be performed.
The Nylon Strap (39) can be attached in the same
manner.
39
20
ATTACHING THE LEG LEVER TO THE LOW
PULLEY STATION
To use the Leg Lever (29), the seat must be attached
to the front upright (see ATTACHING AND REMOV-
ING THE SEATS below).
Attach one end of the Chain (52) to the Long Cable
(86) with a Cable Clip (53). Attach the other end of
the Chain to the Eyebolt (35) with a Cable Clip.
Always remove the Chain (52) from the Eyebolt
(35) before removing the seat.
ATTACHING AND REMOVING THE SEATS
See drawing A. Set the bracket on the Front Seat
Frame (36) onto the indicated pins on the Front
Upright (42). Attach the Front Seat Frame to the Front
Upright with the 5/16” x 2 3/4” Carriage Bolt (14) and
the Seat Knob (40).
For some exercises, the Front Seat Frame (36) must
be removed. First, be sure that the chain is not
attached to the leg lever. Next, remove the Seat Knob
(40) and the 5/16” x 2 3/4” Carriage Bolt (14) from the
Front Seat Frame. Lift the Front Seat Frame off the
Front Upright (42).
See drawing B. Align the holes in the Rear Seat
Frame (77) with one set of holes in the Rear Upright
(56). Attach the Rear Seat Frame to the Rear Upright
with the 5/16” x 2 3/4” Carriage Bolt (14) and the Seat
Knob (40).
For some exercises, the Rear Seat Frame (77) must
be removed. Remove the Seat Knob (40) and the
5/16” x 2 3/4” Carriage Bolt (14) from the Rear Seat
Frame. Lift the Seat Frame off the Rear Upright (56).
40
42
A
B
14
40
14
77
56
36
29
53
52
35
86
21
WEIGHT RESISTANCE CHART
This chart shows the approximate weight resistance at each station. “Top” refers to the 6.5 lb. top weight. The
other numbers refer to the 12.5 lb. weight plates. Weight resistance shown for the butterfly arm station is for
each butterfly arm.
PRESS BUTTERFLY LEG HIGH LOW SQUAT
WEIGHT ARM ARM LEVER PULLEY PULLEY ARM
PLATES (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)
Top 24 14 21 15 19 31
1 45 21 41 30 34 58
2 69 42 60 43 52 77
3 98 51 76 58 68 102
4 117 65 87 74 82 143
5 142 86 101 92 98 169
6 162 94 116 106 117 196
7 191 118 140 121 128 204
8 210 126 169 134 147 215
The actual resistance at each weight station may vary due to differences in individual weight plates, as
well as friction between the cables, pulleys, and weight guides.
22
TROUBLE-SHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The
home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the home
gym system, can stretch slightly when it is first used.
If there is slack in the cables before resistance is felt,
the cables should be tightened. Insert the Weight Pin
(26) under one of the indicated Weights (25). Slack
can be removed from the cables by tightening the
1/4” Nylon Locknuts (2) at the end of the Medium
Cable (23) (see drawing 1) and at the end of the
Short Cable (58) (see drawing 2). To do this you may
need to remove the Small “U”-Bracket (67) from the
Weight Tube (not shown) or remove the 3 1/2” Pulley
(15) from the Long “U”-Bracket (57). Make sure that
the cables are not too tight or the Top Weight (76) will
be lifted off the weight stack.
Additional slack can be removed by moving the 3 1/2”
Pulley (15) to the other hole in the Long “U”-Bracket
(57). Remove the 3/8” Nylon Locknut (21) and the
3/8” x 2” Bolt (12) from the Cable Trap (66), Pulley,
and “U”-Bracket. Re-attach the Pulley and Cable Trap.
Be sure that the Cable trap is in the proper position
and that the Cable and Pulley move smoothly.
Note: If a cable tends to slip off the pulleys often,
the cable may have become twisted. Remove the
cable and re-install it.
If the cables need to be replaced, see ORDERING
REPLACEMENT PARTS on the back cover of this
manual.
57
67
76
26
25
66
15
2
2
86
12
23
1
2
58
21
23
ICON of Canada Inc.
900 de lʼIndustrie
St-Jérôme, Québec
Canada, J7Y 4B8
PLACE
STAMP
HERE
LIMITED WARRANTY
ICON OF/DU CANADA INC., (ICON), warrants this product to be free from defects in workmanship and mate-
rial, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This
warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing
or repairing, at ICON's option, the product at one of its authorized service centers. All products for which war-
ranty claim is made must be received by ICON at one of its authorized service centers with all freight and other
transportation charges prepaid, accompanied by sufficient proof of purchase. All returns must be pre-autho-
rized by ICON. This warranty does not extend to any product or damage to a product caused by or attribut-
able to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an ICON autho-
rized service center, to products used for commercial or rental purposes, or to products used as store display
models. No other warranty beyond that specifically set forth above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection
with the use or performance of the product or damages with respect to any economic loss, loss of property,
loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other consequential dam-
ages of whatsoever nature. Some provinces do not allow the exclusion or limitation of incidental or conse-
quential damages. Accordingly, the above limitation may not apply to you. The warranty extended hereunder
is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a partic-
ular purpose is limited in its scope and duration to the terms set forth herein. Some provinces do not allow lim-
itations on how long an implied warranty lasts. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer-
chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein.
This warranty gives you specific legal rights. You may also have other rights which vary from province to
province or so specified by the retailer of your equipment.
ICON OF/DU CANADA, 900 de lʼIndustrie, St-Jérôme, QC J7Y 4B8
4
3
2
7
7
8
8
6
2
54
3
2
Base—10
6
1—Low Pulley
1—High Pulley
Long Cable (86)
Medium Cable (23)
Rear Upright—1
9—Weight Stack
9
Short Cable (58)
5
CABLE DIAGRAM
The cable diagram below shows the proper routing of the Short Cable (58), the Medium Cable (23), and the
Long Cable (86). Use the diagram to be sure that the three cables and the cable traps have been assembled
correctly. If the cables have not been correctly routed, the home gym system will not function properly and dam-
age may occur. The numbers show the correct route for each cable. The starting and ending points of each
cable are labeled. Be sure that the cable traps do not touch or bind the cables.
Long “U”-Bracket—3
REMOVE THIS PART IDENTIFICATION
CHART FROM THE MANUAL
This chart is provided to help you identify the small
parts used in assembly. Important: Some parts
may have been pre-assembled for shipping pur-
poses. If you cannot find a part in the parts bags,
check to see if it has been pre-assembled. The
number in parenthesis below each part refers to the
key number of the part. The second number refers
to the quantity needed for assembly.
Please Note: The assembly is divided into four
stages: 1) frame assembly, 2) press, squat, and
butterfly arm assembly, 3) cable and pulley
assembly, and 4) seat and backrest assembly.
The hardware for each stage is packaged sepa-
rately. Wait until you begin each assembly stage
to open that parts bag.
1 1/2" Square Inner Cap (32)—2
1 3/4" Square Inner Cap (44)–7
2" Square Inner Cap (27)–6
2" Square Cover Cap (78)–2
1" x 2" Endcap (83)–2
1" Square Inner Cap (65)—1
1" Round Inner Cap (49)–6
1" Round Cover Cap (70)–4
3/4" Round Inner Cap (34)–4
1" Retainer (69)–4
5/16" x 1 3/4" Bolt (72)–1
1/2" x 3/4" Spacer (61)–2
3/8" x 2" Bolt (12)–3
3/8" x 3 1/2" Bolt (16)–2
5/16" x 2 1/2" Bolt (22)–6
3/8" x 2 1/2" Bolt (7)–3
3/8" x 3 3/4" Bolt (71)–5
3/8" x 8" Bolt (59)–1
Cable Clip
(53)–2
1 1/8" x 2 1/2" Plastic Bushing (74)–2
1" x 7/8" Plastic Bushing (75)–2
5/16" x 2 1/4" Bolt (33)–1
5/8" x 9/16" Spacer (73)–1
3/8" x 3 1/4" Bolt (85)–2
3/8" x 1 3/4" Bolt (87)–4
5/16" x 3" Bolt (93)–1
1/2" x 17/32" Spacer (94)–2
1/4" Flat Washer (10)–10
5/16" Flat Washer (8)–10
3/8" Flat Washer (9)–8
1/4" x 2 1/2" Screw (43)–4
3/8" Nylon Locknut (21)–21
1/4" Nylon Locknut (2)–4
1/4" x 2 1/2" Carriage Bolt (91)–1
1/4" x 2" Screw (24)–1
5/16" x 2 1/2" Carriage Bolt (1)–4
5/16" x 2 3/4" Carriage Bolt (14)–2
1/4" x 1/2" Screw (18)–4
5/16" x 5" Bolt (68)–1
5/16" x 6" Bolt (60)–1
5/16" x 2 3/4" Bolt (11)–7
1/4" x 2 1/4" Carriage Bolt (38)–1
5/16" Nylon Locknut (3)–21
5/16" Nylon Jam Nut (84)–2
#8 x 1/2" Self Tapping Screw (89)–1
1/4" x 2 1/4" Screw (82)–1
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
PART LIST—Model No. WESY96252 R0803A
Key No. Qty. Description
145/16” x 2 1/2” Carriage Bolt
241/4” Nylon Locknut
321 5/16” Nylon Locknut
41Front Base
51Stabilizer
64“V”-Pulley
733/8” x 2 1/2” Bolt
8 10 5/16” Flat Washer
983/8” Flat Washer
10 10 1/4” Flat Washer
11 7 5/16” x 2 3/4” Bolt
12 5 3/8” x 2” Bolt
13 2 Seat
14 2 5/16” x 2 3/4” Carriage Bolt
15 13 3 1/2” Pulley
16 2 3/8” x 3 1/2” Bolt
17 1 Press Frame
18 4 1/4” x 1/2” Screw
19 2 Weight Bumper
20 1 Pulley Bracket
21 21 3/8” Nylon Locknut
22 6 5/16” x 2 1/2” Bolt
23 1 Medium Cable
24 1 1/4” x 2” Screw
25 8 Weight
26 1 Weight Pin
27 6 2” Square Inner Cap
28 2 Pad Tube
29 1 Leg Lever
30 4 Foam Pad
31 6 Hand Grip
32 2 1 1/2” Square Inner Cap
33 1 5/16” x 2 1/4” Bolt
34 4 3/4” Round Inner Cap
35 1 3/8” x 2” Eyebolt
36 1 Front Seat Frame
37 2 Seat Plate
38 1 1/4” x 2 1/4” Carriage Bolt
39 1 Nylon Strap
40 2 Seat Knob
41 1 Large Backrest
42 1 Front Upright
43 4 1/4” x 2 1/2” Screw
44 7 1 3/4” Square Inner Cap
45 2 10” Pad
46 2 Press Arm
47 1 Left Arm
48 1 Right Arm
Key No. Qty. Description
49 6 1” Round Inner Cap
50 3 Long Cable Trap
51 1 Rear Base
52 1 Chain
53 2 Cable Clip
54 1 Lat Bar
55 1 Top Frame
56 1 Rear Upright
57 1 Long “U”-Bracket
58 1 Short Cable
59 1 3/8” x 8” Bolt
60 1 5/16” x 6” Bolt
61 2 1/2” x 3/4” Spacer
62 2 Weight Guide
63 1 Weight Tube
64 1 Weight Tube Bumper
65 1 1” Square Inner Cap
66 8 Cable Trap
67 1 Small “U”-Bracket
68 1 5/16” x 5” Bolt
69 4 1” Retainer
70 4 1” Round Cover Cap
71 5 3/8” x 3 3/4” Bolt
72 1 5/16” x 1 3/4” Bolt
73 1 5/8” x 9/16” Spacer
74 2 1 1/8” x 2 1/2” Plastic Bushing
75 2 1” x 7/8” Plastic Bushing
76 1 Top Weight
77 1 Rear Seat Frame
78 2 2” Square Cover Cap
79 1 Squat Arm
80 1 Small Backrest
81 2 “I” Plate
82 1 1/4” x 2 1/4” Screw
83 2 1” x 2” Inner Cap
84 2 5/16” Nylon Jam Nut
85 2 3/8” x 3 1/4” Bolt
86 1 Long Cable
87 2 3/8” x 1 3/4” Bolt
88 1 3 1/2” Low Pulley
89 1 #8 x 1/2” Tap Screw
90 1 Rubber Bumper
91 1 1/4” x 2 1/2” Carriage Bolt
92 2 Handle
93 1 5/16” x 3” Bolt
94 2 1/2” x 17/32” Spacer
#1Userʼs Manual
#1Exercise Poster
EXPLODED DRAWING—Model No. WESY96252 R0803A
ORDERING REPLACEMENT PARTS
To order replacement parts, simply call our Customer Service Department toll-free at 1-800-936-4266, Monday
through Friday, 8 a.m. until 6:30 p.m. EST (excluding holidays). To help us assist you, please be prepared to
give the following information:
1. The MODEL NUMBER of the product (WESY96252).
2. The NAME of the product (WEIDER®9625 Home Gym System).
3. The SERIAL NUMBER of the product (see the front cover of this manual).
4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING at the
center of this manual).
Part No. 185136 R0803A Printed in Canada © 2003 ICON Health & Fitness, Inc.
®
IMPORTANT: MAIL WITHIN 14 DAYS OF PURCHASE
NAME:
ADDRESS:
COUNTY:
MODEL NO.
RETAILER NAME:
PHONE:
POSTCODE:
SERIAL NO. PURCHASE DATE:
RETAILER ADDRESS:
1) Primary user(s) of product:
Male Female Family
2) Age of primary user:
0–24 35–44 55–64
25–34 45–54 65 and over
3) Annual household income:
0–9,999 15,000–19,999
10,000–14,999 20,000+
4) How many times a week do you exercise?
Less than 3 times 3 times or more
5) Have you ever purchased an ICON product before?
Yes No
6) Where did you first see or hear about ICON products?
Magazine Friend/relative
Newspaper Ad Store
Other
7) What was the primary reason for purchasing this ICON product?
Store Employee Television Ads Colour
Electronic Features Magazine Ads Price
Product Design Product Innovation
Other Features
8) Did you consider purchasing fitness equipment from another
manufacturer?
No Yes
What other Manufacturer?
9) Based on your impression of what you have purchased,
would you buy another ICON product?
Yes No No Opinion
If not, what other brand name equipment would you purchase?
10) What other type of exercise equipment do you own?
Bicycle Exercise Cycle Treadmill
Home Gym Weight Bench Stepper
Cardio Glide Other
11) Which type of magazines do you read regularly?
Sports Fitness Motoring
Business Computer General
12) Do you wish to be sent further bulletins about ICON products?
Yes No
THANK YOU FOR YOUR TIME
of/du Canada Inc.
™
PRODUCT WARRANTY REGISTRATION
© 2003 ICON of Canada, Inc. Printed in Canada

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