Weider Pro 9625 System Wesy9625C Users Manual 285430
Weider-Wesy9625C2-Owner-S-Manual weider-wesy9625c2-owner-s-manual
2015-05-18
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TM Model No. WESY96252 Serial No. (Write the serial number in the space above for reference.) Serial Number Decal QUESTIONS? As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or find there are missing or damaged parts, we will guarantee you complete satisfaction through direct assistance from our factory. TO AVOID UNNECESSARY DELAYS, PLEASE CALL DIRECT TO OUR TOLL-FREE CUSTOMER HOT LINE. The trained technicians on our customer hot line will provide immediate assistance, free of charge to you. 1-888-936-4266 CUSTOMER HOT LINE: Mon.–Fri., 8 a.m.–6:30 p.m. EST (excluding holidays) CAUTION Read all precautions and instructions in this manual before using this equipment. Save this manual for future reference. USERʼS MANUAL TABLE OF CONTENTS IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 PART IDENTIFICATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .End of Manual PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .End of Manual EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .End of Manual ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover IMPORTANT PRECAUTIONS WARNING: To reduce the risk of serious injury, read the following important precautions before using the home gym system. 1. It is the responsibility of the owner to ensure that all users of the home gym system are adequately informed of all precautions. 9. Always wear athletic shoes for foot protection when exercising. 10. Always stand on a foot plate when performing an exercise that could cause the home gym system to tip. 2. Read all instructions in this manual and in the accompanying literature before using the home gym system. 11. Never release the press arm, butterfly arms, squat arm, leg lever, lat bar, or nylon strap while weights are raised. The weights will fall with great force. 3. If you feel pain or dizziness at any time while exercising, stop immediately and begin cooling down. 4. Use the home gym system only on a level surface. Cover the floor or carpet beneath the home gym system for protection. 12. Make sure that the cables remain on the pulleys at all times. If the cables bind while you are exercising, stop immediately and make sure that the cables are on all of the pulleys. 5. Inspect and tighten all parts often. Replace any worn parts immediately. 13. Always disconnect the lat bar from the home gym system when performing an exercise that does not use the lat bar. 6. Keep small children and pets away from the home gym system at all times. 14. The home gym system is intended for home use only. Do not use the home gym system in a commercial, rental, or institutional setting. 7. The home gym system is designed to be used by only one person at a time. 8. Keep hands and feet away from moving parts. WARNING: Before beginning this or any exercise program, consult your physician. This is espe- cially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product. 2 BEFORE YOU BEGIN Customer Service Department toll-free at 1-888-9364266, Mon.–Fri., 8 a.m.–6:30 p.m. EST (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY96252. The serial number can be found on a decal attached to the WEIDER® PRO 9625 (see the front cover of this manual). Thank you for selecting the WEIDER® PRO 9625 Home Gym System. The versatile PRO 9625 is designed to develop every major muscle group of the body. Whether your goal is a shapely figure, dramatic muscle size and strength, or a healthier cardiovascular system, the PRO 9625 will help you to achieve the specific results you want. For your benefit, read this manual carefully before using the WEIDER® PRO 9625 Home Gym System. If you have additional questions, please call our Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled. ASSEMBLED DIMENSIONS: Height: 76 in. Width: 38 in. Length: 59 in. High Pulley Station Lat Bar Butterfly Arms Squat Arm Backrests Press Arm Seats Leg Lever Weight Stack Low Pulley Station Foot Plate 3 ASSEMBLY Before beginning assembly, carefully read the following information and instructions: • As you assemble the home gym system, be sure that all parts are oriented as shown in the drawings. • Place all parts of the home gym system in a cleared area and remove the packing materials; do not dispose of the packing materials until assembly is completed. • Tighten all parts as you assemble them, unless instructed to do otherwise. THE FOLLOWING TOOLS (NOT INCLUDED) ARE REQUIRED FOR ASSEMBLY: • The assembly is divided into four stages: 1) frame assembly, 2) press, squat, and butterfly arm assembly, 3) cable and pulley assembly, and 4) seat and backrest assembly. The hardware for each stage is packaged separately. • Two (2) adjustable wrenches • One (1) standard screwdriver • One (1) phillips screwdriver • Wait until you begin each assembly stage to open that parts bag. • One (1) rubber mallet • For help identifying the small parts used in assembly, use the PART IDENTIFICATION CHART located in the center of this manual. Note: Some small parts may have been preattached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached. • Lubricant, such as grease or petroleum jelly, and soapy water will also be needed. Assembly will be more convenient if you have the following tools: A socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches. 1. Before beginning assembly, be sure that you have read and understand the information in the box above. 1 FRAME ASSEMBLY Press a 2” Square Inner Cap (27) into the end of the Rear Base (51). Press a 2” Square Cover Cap (78) onto each end of the Stabilizer (5). 27 51 11 Insert two 5/16” x 2 1/2” Carriage Bolts (1) up through the Rear Base (51). Insert two 5/16” x 2 3/4” Bolts (11) through the Rear Base and Stabilizer (5) as shown. 78 2. Press a 2” Square Inner Cap (27) into the end of the Front Base (4). Insert two 5/16” x 2 1/2” Carriage Bolts (1) up through the Front Base (4). Slide the Front Base onto the two 5/16” x 2 3/4” Bolts (11) in the Rear Base (51) and Stabilizer (5). Hand-tighten two 5/16” Nylon Locknuts (3) onto the Carriage Bolts. Do not tighten the Nylon Locknuts yet. 4 2 5 78 11 1 5 51 3 4 11 1 27 3. Press a 2” Square Inner Cap (27) into the Rear Upright (56). 3 Attach a Rubber Bumper (90) to the Rear Upright (56) with a #8 x 1/2” Tap Screw (89). Slide the Rear Upright (56) onto the 5/16” x 2 1/2” Carriage Bolts (1) in the Rear Base (51). Hand tighten a 5/16” Nylon Locknut (3) onto each Carriage Bolt. The high side of the bracket on the Rear Upright must be on the side shown. Do not tighten the Nylon Locknuts yet. High Side of Bracket 89 90 27 56 FRAME ASSEMBLY 3 51 1 4. Press a 1” Square Inner Cap (65) into the Front Upright (42). 4 Slide the Front Upright (42) onto the 5/16” x 2 1/2” Carriage Bolts (1) in the Front Base (4). Hand tighten a 5/16” Nylon Locknut (3) onto each Carriage Bolt. Do not tighten the Nylon Locknuts yet. 42 65 3 5 1 4 5. Set two Weight Bumpers (19) onto the bracket on the Stabilizer (5). Insert both Weight Guides through the Weight Bumpers and the bracket on the Stabilizer. Be sure that the drilled holes in the Weight Guides are at the top, as shown. Press a 1” Round Cover Cap (70) onto the bottom of each Weight Guide (62). 5 Drilled holes must be at the top 62 Slide eight Weights (25) on the Weight Guides (62). Be sure that all of the Weights are turned so the pin grooves are on the same side. Pin Grooves must be on this side FRAME ASSEMBLY 25 19 70 6. Press the Weight Tube Bumper (64) into the end of the Weight Tube (63). Insert the Weight Tube into the stack of Weights (25). Be sure that the pins on the Weight Tube are resting in the pin grooves in the upper Weight. 70 6 Pins 64 25 11 27 6 62 63 7 Attach the Top Frame (55) to the Front Upright (42) and the Rear Upright (56) with four 5/16” x 2 3/4” Bolts (11), four 5/16” Flat Washers (8), and four 5/16” Nylon Locknuts (3). 76 Lubricate Lubricate the insides of the holes in the Top Weight (76). Slide the Top Weight onto the Weight Guides (62) and set it on the stack of Weights (25). 7. Press a 2” Square Inner Cap (27) into each end of the Top Frame (55). Press a 1 3/4” Square Inner Cap (44) into each end of the crossbar on the Top Frame. Press two 1” Round Inner Caps (49) into the top of the crossbar. 5 55 3 11 8 8 49 44 Crossbar 44 56 27 3 42 27 FRAME ASSEMBLY 8. Attach the upper ends of the Weight Guides (62) to the Top Frame (55) with the 5/16” x 6” Bolt (60), two 1/2” x 3/4” Spacers (61), and a 5/16” Nylon Locknut (3). 8 55 Tighten all Nylon Locknuts used in steps 2 through 8. 9. Press a 1” x 7/8” Plastic Bushing (75) onto each welded spacer on the Press Frame (17). Slide the Press Frame into place on the Front Base (4). Note: This will be a tight fit. The Plastic Bushings should fit onto each end of the indicated tube in the Base. Be sure that the indicated holes are on the side shown. 9 ARM ASSEMBLY Assemble the other Press Arm (46) in the same manner. 10 Attach a “V”-Pulley (6) and a Long Cable Trap (50) to the Left Arm (47) with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon Locknut (21). 7 Welded Spacers 21 4 Tube 75 44 44 Welded Brackets 48 49 46 49 11 Attach a “V”-Pulley (6) and a Long Cable Trap (50) to the Right Arm (48) with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon Locknut (21). 60 Lubricate 59 17 22 46 11. Identify the Right Arm (48) and the Left Arm (47). Note the position of the welded bracket on each Arm. Arm identification is very important for step 12. 62 Holes must be on this side Lubricate the 3/8” x 8” Bolt (59). Attach the Press Frame (17) to the Front Base (4) with the 3/8” x 8” Bolt and a 3/8” Nylon Locknut (21). 10. Press a 1 3/4” Square Inner Cap (44) into the top of a Press Arm (46). Press a 1” Round Inner Cap (49) into the side of the Press Arm. Attach the Press Arm to one side of the Press Frame (17) with two 5/16” x 2 1/2” Bolts (22) and two 5/16” Nylon Locknuts (3). 61 3 50 7 3 17 50 6 21 47 12. Lubricate both axles on the Top Frame (55). Slide the Right Arm (48) onto the right axle. Note: Be careful not to confuse the Right Arm with the Left Arm (47); refer to step 11 to identify the Right Arm. Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame (55). Tap two 1” Retainers (69) and a 1” Round Cover Cap (70) onto the right axle. Be sure that the teeth on the Retainers bend toward the Cover Cap, as shown in the inset drawing. Attach the Left Arm (47) in the same manner. ARM ASSEMBLY Press 1 3/4” Square Inner Caps (44) into the lower ends of the Right and Left Arms (47, 48). Wet the lower end of each Arm with soapy water. Slide a 10” Pad (45) onto the lower end of each Arm. 12 Bracket Lubricate Axle 55 69 70 48 44 Axle 45 47 45 69 70 13. Press two 1” x 2” Inner Caps (83) into the indicated end of the Squat Arm (79). Lubricate a 3/8” x 3 1/4” Bolt (85). Attach the Squat Arm (79) to the Front Upright (42) with the 3/8” x 3 1/4” Bolt and a 3/8” Nylon Locknut (21). Attach a Handle (92) to one side of the Squat Arm (79) with a 5/16” x 2 1/2” Bolt (22), two 5/16” Flat Washers (8), a 1/2” x 17/32” Spacer (94), and a 5/16” Nylon Locknut (3). Attach the other Handle (92) to the other side of the Squat Arm (79) in the same manner. 13 83 92 22 94 8 3 8 83 8 94 8 22 92 3 21 79 42 85 Lubricate 8 14. During steps 15 through 36, refer to the CABLE DIAGRAM attached to the PART ID Chart to verify proper cable routing. Before beginning this section, identify the Long Cable (86), the Medium Cable (23), and the Short Cable (58) by comparing the lengths and ends of the cables. 14 86 (169”) 23 (155”) IMPORTANT: While assembling the cables, do not overtighten the bolts and nuts securing the pulleys. The pulleys must be able to turn freely. 58 (47”) CABLE ASSEMBLY 15. Locate the Medium Cable (23). Wrap the Medium Cable around a 3 1/2” Pulley (15). Attach the Pulley to the Top Frame (55) with a 3/8” x 3 3/4” Bolt (71) and a 3/8” Nylon Locknut (21). Be sure that the end of the Cable with the ball is on the indicated side of the Pulley and that the Cable is between the Pulley and the hook. 15 21 15 Ball Hook 16. Wrap the Medium Cable (23) around a “V”Pulley (6). Attach the “V”-Pulley and a Long Cable Trap (50) to the indicated bracket on the Front Upright (42) with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon Locknut (21). Be sure that the Long Cable Trap is positioned to hold the Cable in place. 23 55 71 16 7 6 50 23 42 17. Route the Medium Cable (23) around the “V”Pulley (6) on the Left Arm (47). Be sure that the Cable is in the groove of the Pulley and that the Long Cable Trap (50) is positioned to hold the Cable in place. Tighten the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon Locknut (not shown). 21 17 23 9 7 6 47 50 18. Route the Medium Cable (23) around the “V”Pulley (6) on the Right Arm (48). Be sure that the Cable is in the groove of the “V”Pulley and that the Long Cable Trap (50) is turned to hold the Cable in place. Tighten the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon Locknut (not shown). CABLE ASSEMBLY 19. Route the Medium Cable (23) around the 3 1/2” Pulley (15) attached to the Pulley Bracket (20). Be sure that the Cable is in the groove of the Pulley and that the Cable Trap (66) is turned to hold the Cable in place. Tighten the 3/8” x 2” Bolt (12) and the 3/8” Nylon Locknut (not shown). 18 6 50 48 19 68 20 66 Be sure that the 5/16” x 5” Bolt (68) is properly tightened and that the Pulley Bracket (20) can move freely. 20. Route the Medium Cable (23) around one of the 3 1/2” Pulleys (15) attached to the “I” Plates (81). Be sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly. 7 12 15 23 20 23 15 81 10 23 21. Wrap the Medium Cable (23) around a 3 1/2” Pulley (15). Attach the Pulley to the Top Frame (55) with a 3/8” x 1 3/4” Bolt (87) and a 3/8” Nylon Locknut (21). 21 87 55 21 15 23 22. Wrap the Medium Cable (23) around a 3 1/2” Pulley (15). Attach the Pulley to the Top Frame (55) with a 3/8” x 1 3/4” Bolt (87) and a 3/8” Nylon Locknut (21). 22 55 21 CABLE ASSEMBLY 87 15 23 23. Attach the Medium Cable (23) to the Small “U”-Bracket (67) with a 1/4” Nylon Locknut (2) and a 1/4” Flat Washer (10). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable only a couple of turns, as shown in the inset drawing. 23 23 10 2 24. Locate the Short Cable (58). Attach the Short Cable to the Rear Upright (56) with a 5/16” x 3” Bolt (93), a 5/16” Flat Washer (8), and two 5/16” Nylon Jam Nuts (84). The end of the Cable must be between the two Nylon Jam Nuts and there must be enough room between the Nylon Jam Nuts for the end of the Cable to pivot. Wrap the Short Cable (58) around a 3 1/2” Pulley (15). Attach the Pulley and a Cable Trap (66) to the Squat Arm (79) with a 3/8” x 3 3/4” Bolt (71), a 3/8” Flat Washer (9), and a 3/8” Nylon Lock Nut (21). The Cable Trap must be turned to hold the Cable in place. 11 23 24 67 10 2 67 21 9 79 66 71 58 15 56 84 8 93 25. Attach the end of the Short Cable (58) to the Long “U”-Bracket (57) with a 1/4” Nylon Locknut (2) and a 1/4” Flat Washer (10). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable so only a couple of threads are showing above the nut, as shown in the inset drawing. 25 58 CABLE ASSEMBLY 57 58 10 2 26. Attach the 3 1/2” Low Pulley (88) and the 5/8” x 9/16” Spacer (73) to the indicated hole in the Press Frame (17) with a 3/8” x 3 3/4” Bolt (71), a 3/8” Flat Washer (9), and a 3/8” Nylon Locknut (21). Do not tighten the 3/8” Nylon Locknut (21) yet. Be sure that the 3/8” x 3 3/4” Bolt (71), the 3/8” Flat Washer (9), the 5/8” x 9/16” Spacer (73), the 3 1/2” Low Pulley (88), and the 3/8” Nylon Locknut (21) are oriented as shown. 26 2 57 9 21 12 10 17 71 73 88 27. Locate the Long Cable (86). Route the Long Cable under the 3 1/2” Low Pulley (88). Be sure that the end of the Cable with the ball is on the indicated side of the Press Frame (17) and that the Cable is between the Pulley and the crossbar on the Press Frame. Tighten the 3/8” Nylon Locknut (21) and the 3/8” x 3 3/4” Bolt (not shown). 27 21 Ball 86 CABLE ASSEMBLY 28. Wrap the Long Cable (86) around a 3 1/2” Pulley (15). Attach the Pulley and a Cable Trap (66) to the lower hole in the Front Upright (42) with a 3/8” x 3 3/4” Bolt (71), a 3/8” Flat Washer (9), and a 3/8” Nylon Locknut (21). Be sure that the Cable Trap is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown. 29. Wrap the Long Cable (86) around a 3 1/2” Pulley (15). Attach the Pulley and a Cable Trap (66) to the Press Frame (17) with a 3/8” x 3 1/2” Bolt (16), a 3/8” Flat Washer (9) and a 3/8” Nylon Locknut (21). Be sure that the Cable Trap is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown. Crossbar 17 28 21 66 86 15 71 9 42 29 86 15 9 30 13 6 42 21 16 21 17 30. Wrap the Long Cable (86) around a “V”-Pulley (6). Attach the “V”-Pulley to the indicated hole in the Front Upright (42) with a 3/8” x 3 1/4” Bolt (85), a 3/8” Flat Washer (9), and a 3/8” Nylon Locknut (21). Be sure that the Cable is in the groove of the “V”-Pulley and that the Cable is routed around the “V”-Pulley as shown. 88 86 85 9 66 31. Wrap the Long Cable (86) around a 3 1/2” Pulley (15). Attach the Pulley and a Cable Trap (66) to the Press Frame (17) with a 3/8” x 3 1/2” Bolt (16), a 3/8” Flat Washer (9), and a 3/8” Nylon Locknut (21). Be sure that the Cable Trap is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown. 31 86 9 16 CABLE ASSEMBLY 32. Wrap the Long Cable (86) around a 3 1/2” Pulley (15). Attach the Pulley and a Cable Trap (66) to the indicated hole in the Front Upright (42) with a 3/8” x 3 3/4” Bolt (71), a 3/8” Flat Washer (9), and a 3/8” Nylon Locknut (21). Be sure that the Cable Trap is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown. 33. Route the Long Cable (86) over the lower 3 1/2” Pulley (15) attached to the “I”-Plates (81). The Cable must be routed from the direction shown. 42 86 9 15 71 66 81 15 86 14 34 86 12 66 17 32 33 34. Wrap the Long Cable (86) around a 3 1/2” Pulley (15). Attach the Pulley and a Cable Trap (66) to the bracket on the Front Base (4) with a 3/8” x 2” Bolt (12) and a 3/8” Nylon Locknut (21). Be sure that the Cable Trap is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown. 21 15 66 15 4 21 21 CABLE ASSEMBLY 35. Route the Long Cable (86) around the indicated 3 1/2” Pulley (15) and through the Long “U”-Bracket (57). The Cable must be between the Cable Trap (66) and the Pulley. Tighten 3/8” x 2” Bolt (12) and the 3/8” Nylon Locknut (not shown). Be sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly. 35 57 66 12 15 Attach the end of the Long Cable (86) to the Front Base (4) with a 5/16” x 2 3/4” Bolt (11), a 5/16” Flat Washer (8), and a 5/16” Nylon Locknut (3). 11 36. Attach the Small “U”-Bracket (67) to the Weight Tube (63) with the 5/16” x 1 3/4” Bolt (72) and a 5/16” Nylon Locknut (3). 86 4 8 36 67 72 37. Attach the Small Backrest (80) to the Rear Upright (56) with two 1/4” x 2 1/2” Screws (43) and two 1/4” Flat Washers (10). 3 63 SEAT ASSEMBLY 37 80 10 56 15 3 43 38. Press a 1 3/4” Square Inner Cap (44) into the Rear Seat Frame (77). Insert the 1/4” x 2 1/2” Carriage Bolt (91) into the center hole in a Seat Plate (37). Attach the Seat Plate to a Seat (13) with two 1/4” x 1/2” Screws (18). 38 91 44 Insert the 1/4” x 2 1/2” Carriage Bolt (91) into the indicated hole in the Rear Seat Frame (77). Tighten a 1/4” Nylon Locknut (2) with a 1/4” Flat Washer (10) onto the Carriage Bolt. Attach the other end of the Seat (13) to the Rear Seat Frame (77) with a 1/4” Flat Washer (10) and the 1/4” x 2 1/4” Screw (82). SEAT ASSEMBLY 39. Align the holes in the Rear Seat Frame (77) with one set of holes in the Rear Upright (56). Attach the Rear Seat Frame to the Rear Upright with a 5/16” x 2 3/4” Carriage Bolt (14) and a Seat Knob (40). 40. Attach the Large Backrest (41) to the Front Upright (42) with two 1/4” x 2 1/2” Screws (43) and two 1/4” Flat Washers (10). The Backrest must be oriented as shown. 13 37 18 77 10 2 82 39 40 77 14 56 40 41 43 10 42 16 Thick End 41. Press a 1 1/2” Square Inner Cap (32) into the Front Seat Frame (36). Insert the 1/4” x 2 1/4” Carriage Bolt (38) into the center hole in a Seat Plate (37). Attach the Seat Plate to the Seat (13) with two 1/4” x 1/2” Screws (18). 41 13 37 Insert the 1/4” x 2 1/4” Carriage Bolt (38) into the indicated hole in the Front Seat Frame (36). Tighten a 1/4” Nylon Locknut (2) with a 1/4” Flat Washer (10) onto the Carriage Bolt. Attach the other end of the Seat (13) to the Front Seat Frame (36) with a 1/4” Flat Washer (10) and the 1/4” x 2” Screw (24). SEAT ASSEMBLY 42. Press a 1 1/2” Square Inner Cap (32) into the Leg Lever (29). 42 Lubricate—33 43. Rest the Front Seat Frame (36) on the indicated pin in the Front Upright (42). Attach the Front Seat Frame to the Front Upright with a 5/16” x 2 3/4” Carriage Bolt (14) and the Seat Knob (40). 18 2 36 29 35 32 43 40 36 42 14 17 32 36 Lubricate the 5/16” x 2 1/4” Bolt (33). Attach the Leg Lever (29) to the Seat Frame (36) with the 5/16” x 2 1/4” Bolt and a 3/8” Nylon Locknut (21). Do not overtighten the Nylon Locknut. The Leg Lever must be able to pivot freely. Insert the 3/8” x 2” Eyebolt (35) into the Leg Lever (29) from the direction shown. Tighten a 3/8” Nylon Locknut (21) with a 3/8” Flat Washer (9) onto the Eyebolt. 10 24 38 3 9 21 SEAT ASSEMBLY 44. Press 3/4” Round Inner Caps (34) into the ends of both Pad Tubes (28). Insert one Pad Tube (28) into the Front Seat Frame (36). Slide a Foam Pad (30) onto each end of the Pad Tube. 44 36 Insert the other Pad Tube (28) into the Leg Lever (29). Slide a Foam Pad (30) onto each end of the Pad Tube. 45. Remove the backing from the PRO 9625 decal and apply it to the home gym system as shown. 28 34 30 34 30 29 45 MISC. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in ADJUSTMENT, beginning on page 19 of this manual. Before using the home gym system, pull each cable a few times to be sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If the cables are not properly installed, they may be damaged when heavy weight is used. See the CABLE DIAGRAM attached to the PART ID CHART for proper cable routing. If there is any slack in the cables, you will need to remove it by tightening the cables. See TROUBLE-SHOOTING AND MAINTENANCE on page 22. 18 PRO 9625 ADJUSTMENT The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise poster accompanying this manual to see how the home gym system should be set up for each exercise. IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct starting position for the exercise to be performed. If there is any slack in the cables or chain as an exercise is performed, the effectiveness of the exercise will be reduced. CHANGING THE WEIGHT SETTING To change the weight setting of the weight stack, insert a Weight Pin (26) under the desired Weight (25). Be sure to insert the Weight Pin until the bent end of the Weight Pin is touching the Weights, and turn the bent end downward. The weight setting of the weight stack can be changed from 6.5 pounds to 106.5 pounds, in increments of 12.5 pounds. Note: Due to the cables and pulleys, the amount of resistance at each exercise station may vary from the weight setting. Use the WEIGHT RESISTANCE CHART on page 21 to find the approximate amount of resistance at each weight station. 25 26 ATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH PULLEY STATION Attach the Lat Bar (54) to the Medium Cable (23) with a Cable Clip (53). For some exercises, the Chain (52) should be attached between the Lat Bar and the Medium Cable with two Cable Clips. Adjust the length of the Chain between the Lat Bar and the Medium Cable so the Lat Bar is in the correct starting position for the exercise to be performed. 39 53 23 52 54 The Nylon Strap (39) can be attached in the same manner. ATTACHING THE LAT BAR OR NYLON STRAP TO THE LOW PULLEY STATION Attach the Lat Bar (54) to the Long Cable (86) with a Cable Clip (53). For some exercises, the Chain (52) should be attached between the Lat Bar and the Long Cable with two Cable Clips. Adjust the length of the Chain between the Lat Bar and the Long Cable so the Lat Bar is in the correct starting position for the exercise to be performed. 39 52 86 The Nylon Strap (39) can be attached in the same manner. 19 53 54 ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION 53 To use the Leg Lever (29), the seat must be attached to the front upright (see ATTACHING AND REMOVING THE SEATS below). Attach one end of the Chain (52) to the Long Cable (86) with a Cable Clip (53). Attach the other end of the Chain to the Eyebolt (35) with a Cable Clip. Always remove the Chain (52) from the Eyebolt (35) before removing the seat. 52 35 86 ATTACHING AND REMOVING THE SEATS 29 A See drawing A. Set the bracket on the Front Seat Frame (36) onto the indicated pins on the Front Upright (42). Attach the Front Seat Frame to the Front Upright with the 5/16” x 2 3/4” Carriage Bolt (14) and the Seat Knob (40). 36 For some exercises, the Front Seat Frame (36) must be removed. First, be sure that the chain is not attached to the leg lever. Next, remove the Seat Knob (40) and the 5/16” x 2 3/4” Carriage Bolt (14) from the Front Seat Frame. Lift the Front Seat Frame off the Front Upright (42). 40 42 14 See drawing B. Align the holes in the Rear Seat Frame (77) with one set of holes in the Rear Upright (56). Attach the Rear Seat Frame to the Rear Upright with the 5/16” x 2 3/4” Carriage Bolt (14) and the Seat Knob (40). B For some exercises, the Rear Seat Frame (77) must be removed. Remove the Seat Knob (40) and the 5/16” x 2 3/4” Carriage Bolt (14) from the Rear Seat Frame. Lift the Seat Frame off the Rear Upright (56). 40 14 20 77 56 WEIGHT RESISTANCE CHART This chart shows the approximate weight resistance at each station. “Top” refers to the 6.5 lb. top weight. The other numbers refer to the 12.5 lb. weight plates. Weight resistance shown for the butterfly arm station is for each butterfly arm. WEIGHT PLATES PRESS ARM (lbs.) BUTTERFLY ARM (lbs.) LEG LEVER (lbs.) HIGH PULLEY (lbs.) LOW PULLEY (lbs.) SQUAT ARM (lbs.) Top 24 14 21 15 19 31 2 69 42 60 43 52 77 1 3 4 45 98 65 162 94 142 7 191 8 51 117 5 6 21 210 41 76 58 34 68 58 102 87 74 82 143 116 106 117 196 169 134 86 101 118 140 126 30 92 121 98 128 147 169 204 215 The actual resistance at each weight station may vary due to differences in individual weight plates, as well as friction between the cables, pulleys, and weight guides. 21 TROUBLE-SHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. TIGHTENING THE CABLES 1 Woven cable, the type of cable used on the home gym system, can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened. Insert the Weight Pin (26) under one of the indicated Weights (25). Slack can be removed from the cables by tightening the 1/4” Nylon Locknuts (2) at the end of the Medium Cable (23) (see drawing 1) and at the end of the Short Cable (58) (see drawing 2). To do this you may need to remove the Small “U”-Bracket (67) from the Weight Tube (not shown) or remove the 3 1/2” Pulley (15) from the Long “U”-Bracket (57). Make sure that the cables are not too tight or the Top Weight (76) will be lifted off the weight stack. 23 67 2 25 26 Additional slack can be removed by moving the 3 1/2” Pulley (15) to the other hole in the Long “U”-Bracket (57). Remove the 3/8” Nylon Locknut (21) and the 3/8” x 2” Bolt (12) from the Cable Trap (66), Pulley, and “U”-Bracket. Re-attach the Pulley and Cable Trap. Be sure that the Cable trap is in the proper position and that the Cable and Pulley move smoothly. 2 58 12 Note: If a cable tends to slip off the pulleys often, the cable may have become twisted. Remove the cable and re-install it. 66 If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual. 22 57 76 21 2 15 86 LIMITED WARRANTY ICON OF/DU CANADA INC., (ICON), warrants this product to be free from defects in workmanship and material, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product at one of its authorized service centers. All products for which warranty claim is made must be received by ICON at one of its authorized service centers with all freight and other transportation charges prepaid, accompanied by sufficient proof of purchase. All returns must be pre-authorized by ICON. This warranty does not extend to any product or damage to a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an ICON authorized service center, to products used for commercial or rental purposes, or to products used as store display models. No other warranty beyond that specifically set forth above is authorized by ICON. ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection with the use or performance of the product or damages with respect to any economic loss, loss of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other consequential damages of whatsoever nature. Some provinces do not allow the exclusion or limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you. The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein. Some provinces do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation may not apply to you. The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein. This warranty gives you specific legal rights. You may also have other rights which vary from province to province or so specified by the retailer of your equipment. ICON OF/DU CANADA, 900 de lʼIndustrie, St-Jérôme, QC J7Y 4B8 PLACE STAMP HERE ICON of Canada Inc. 900 de lʼIndustrie St-Jérôme, Québec Canada, J7Y 4B8 23 CABLE DIAGRAM The cable diagram below shows the proper routing of the Short Cable (58), the Medium Cable (23), and the Long Cable (86). Use the diagram to be sure that the three cables and the cable traps have been assembled correctly. If the cables have not been correctly routed, the home gym system will not function properly and damage may occur. The numbers show the correct route for each cable. The starting and ending points of each cable are labeled. Be sure that the cable traps do not touch or bind the cables. 7 Medium Cable (23) 2 8 5 1—High Pulley 3 4 6 2 Short Cable (58) 7 Rear Upright—1 9—Weight Stack Long “U”-Bracket—3 Long Cable (86) 9 Base—10 6 4 3 8 5 2 1—Low Pulley REMOVE THIS PART IDENTIFICATION CHART FROM THE MANUAL This chart is provided to help you identify the small parts used in assembly. Important: Some parts may have been pre-assembled for shipping purposes. If you cannot find a part in the parts bags, check to see if it has been pre-assembled. The number in parenthesis below each part refers to the key number of the part. The second number refers to the quantity needed for assembly. Please Note: The assembly is divided into four stages: 1) frame assembly, 2) press, squat, and butterfly arm assembly, 3) cable and pulley assembly, and 4) seat and backrest assembly. The hardware for each stage is packaged separately. Wait until you begin each assembly stage to open that parts bag. 1" Square Inner Cap (65)—1 2" Square Cover Cap (78)–2 1 3/4" Square Inner Cap (44)–7 1 1/2" Square Inner Cap (32)—2 2" Square Inner Cap (27)–6 1" x 2" Endcap (83)–2 1/2" x 3/4" Spacer (61)–2 1 1/8" x 2 1/2" Plastic Bushing (74)–2 3/8" x 1 3/4" Bolt (87)–4 1/2" x 17/32" Spacer (94)–2 5/8" x 9/16" Spacer (73)–1 3/8" x 2" Bolt (12)–3 3/8" x 2 1/2" Bolt (7)–3 1" x 7/8" Plastic Bushing (75)–2 1" Retainer (69)–4 5/16" x 2 1/4" Bolt (33)–1 3/4" Round Inner Cap (34)–4 5/16" x 2 1/2" Bolt (22)–6 5/16" x 3" Bolt (93)–1 3/8" x 3 1/4" Bolt (85)–2 Cable Clip (53)–2 1" Round Inner Cap (49)–6 3/8" x 3 1/2" Bolt (16)–2 3/8" x 3 3/4" Bolt (71)–5 1" Round Cover Cap (70)–4 3/8" x 8" Bolt (59)–1 5/16" x 1 3/4" Bolt (72)–1 1/4" Nylon Locknut (2)–4 1/4" x 2" Screw (24)–1 5/16" Nylon Jam Nut (84)–2 1/4" x 2 1/4" Carriage Bolt (38)–1 5/16" Nylon Locknut (3)–21 1/4" x 2 1/2" Screw (43)–4 3/8" Nylon Locknut (21)–21 1/4" x 2 1/2" Carriage Bolt (91)–1 1/4" Flat Washer (10)–10 1/4" x 2 1/4" Screw (82)–1 5/16" Flat Washer (8)–10 5/16" x 2 3/4" Bolt (11)–7 3/8" Flat Washer (9)–8 1/4" x 1/2" Screw (18)–4 #8 x 1/2" Self Tapping Screw (89)–1 5/16" x 2 1/2" Carriage Bolt (1)–4 5/16" x 2 3/4" Carriage Bolt (14)–2 5/16" x 5" Bolt (68)–1 5/16" x 6" Bolt (60)–1 PART LIST—Model No. WESY96252 Key No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Qty. 4 4 21 1 1 4 3 10 8 10 7 5 2 2 13 2 1 4 2 1 21 6 1 1 8 1 6 2 1 4 6 2 1 4 1 1 2 1 1 2 1 1 4 7 2 2 1 1 Description 5/16” x 2 1/2” Carriage Bolt 1/4” Nylon Locknut 5/16” Nylon Locknut Front Base Stabilizer “V”-Pulley 3/8” x 2 1/2” Bolt 5/16” Flat Washer 3/8” Flat Washer 1/4” Flat Washer 5/16” x 2 3/4” Bolt 3/8” x 2” Bolt Seat 5/16” x 2 3/4” Carriage Bolt 3 1/2” Pulley 3/8” x 3 1/2” Bolt Press Frame 1/4” x 1/2” Screw Weight Bumper Pulley Bracket 3/8” Nylon Locknut 5/16” x 2 1/2” Bolt Medium Cable 1/4” x 2” Screw Weight Weight Pin 2” Square Inner Cap Pad Tube Leg Lever Foam Pad Hand Grip 1 1/2” Square Inner Cap 5/16” x 2 1/4” Bolt 3/4” Round Inner Cap 3/8” x 2” Eyebolt Front Seat Frame Seat Plate 1/4” x 2 1/4” Carriage Bolt Nylon Strap Seat Knob Large Backrest Front Upright 1/4” x 2 1/2” Screw 1 3/4” Square Inner Cap 10” Pad Press Arm Left Arm Right Arm Key No. 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 # # Qty. 6 3 1 1 2 1 1 1 1 1 1 1 2 2 1 1 1 8 1 1 4 4 5 1 1 2 2 1 1 2 1 1 2 1 2 2 2 1 2 1 1 1 1 2 1 2 1 1 Description R0803A 1” Round Inner Cap Long Cable Trap Rear Base Chain Cable Clip Lat Bar Top Frame Rear Upright Long “U”-Bracket Short Cable 3/8” x 8” Bolt 5/16” x 6” Bolt 1/2” x 3/4” Spacer Weight Guide Weight Tube Weight Tube Bumper 1” Square Inner Cap Cable Trap Small “U”-Bracket 5/16” x 5” Bolt 1” Retainer 1” Round Cover Cap 3/8” x 3 3/4” Bolt 5/16” x 1 3/4” Bolt 5/8” x 9/16” Spacer 1 1/8” x 2 1/2” Plastic Bushing 1” x 7/8” Plastic Bushing Top Weight Rear Seat Frame 2” Square Cover Cap Squat Arm Small Backrest “I” Plate 1/4” x 2 1/4” Screw 1” x 2” Inner Cap 5/16” Nylon Jam Nut 3/8” x 3 1/4” Bolt Long Cable 3/8” x 1 3/4” Bolt 3 1/2” Low Pulley #8 x 1/2” Tap Screw Rubber Bumper 1/4” x 2 1/2” Carriage Bolt Handle 5/16” x 3” Bolt 1/2” x 17/32” Spacer Userʼs Manual Exercise Poster Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. 31 44 13 8 2 10 91 37 49 31 92 83 22 3 14 54 18 94 8 52 71 83 82 10 77 66 94 8 22 53 40 15 3 8 49 79 85 92 80 21 31 9 39 21 27 31 84 11 51 58 56 3 78 1 27 11 3 10 8 11 43 90 89 5 70 3 19 64 63 23 12 67 76 72 25 27 8 93 66 15 21 21 20 15 87 55 68 3 61 11 70 12 3 12 11 86 66 2 10 15 66 23 15 3 9 8 3 15 43 10 15 71 21 3 71 58 66 57 21 21 27 15 15 15 81 44 12 26 81 21 78 60 49 27 87 44 62 10 2 8 1 3 42 21 7 4 3 85 9 9 3 21 6 50 21 41 21 6 65 15 66 21 36 24 14 40 27 34 10 37 30 34 2 33 30 35 38 13 3 28 70 69 21 6 9 32 21 29 30 28 32 45 44 48 18 74 50 7 49 34 30 46 34 69 70 44 47 74 16 9 15 66 17 21 22 31 45 44 75 3 21 46 59 15 21 9 31 88 66 16 71 44 73 86 49 EXPLODED DRAWING—Model No. WESY96252 R0803A ORDERING REPLACEMENT PARTS To order replacement parts, simply call our Customer Service Department toll-free at 1-800-936-4266, Monday through Friday, 8 a.m. until 6:30 p.m. EST (excluding holidays). To help us assist you, please be prepared to give the following information: 1. The MODEL NUMBER of the product (WESY96252). 2. The NAME of the product (WEIDER® 9625 Home Gym System). 3. The SERIAL NUMBER of the product (see the front cover of this manual). 4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING at the center of this manual). Part No. 185136 R0803A Printed in Canada © 2003 ICON Health & Fitness, Inc. ™ ® of/du Canada Inc. PRODUCT WARRANTY REGISTRATION IMPORTANT: MAIL WITHIN 14 DAYS OF PURCHASE NAME: PHONE: ADDRESS: POSTCODE: COUNTY: MODEL NO. SERIAL NO. PURCHASE DATE: RETAILER ADDRESS: RETAILER NAME: 1) Primary user(s) of product: Male Female 2) Age of primary user: 0–24 25–34 35–44 45–54 3) Annual household income: 0–9,999 15,000–19,999 10,000–14,999 20,000+ Family 55–64 65 and over 4) How many times a week do you exercise? Less than 3 times 3 times or more 5) Have you ever purchased an ICON product before? Yes No 6) Where did you first see or hear about ICON products? Magazine Friend/relative Newspaper Ad Store Other 7) What was the primary reason for purchasing this ICON product? Store Employee Television Ads Colour Electronic Features Magazine Ads Price Product Design Product Innovation Other Features 8) Did you consider purchasing fitness equipment from another manufacturer? No Yes What other Manufacturer? 9) Based on your impression of what you have purchased, would you buy another ICON product? Yes No No Opinion If not, what other brand name equipment would you purchase? 10) What other type of exercise equipment do you own? Bicycle Exercise Cycle Treadmill Home Gym Weight Bench Stepper Cardio Glide Other 11) Which type of magazines do you read regularly? Sports Fitness Motoring Business Computer General 12) Do you wish to be sent further bulletins about ICON products? Yes No THANK YOU FOR YOUR TIME © 2003 ICON of Canada, Inc. Printed in Canada
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