Western Auto 3455A89 User Manual REAR TINE TILLER Manuals And Guides 98080198

WESTERN AUTO Tiller Attachment Manual 98080198 WESTERN AUTO Tiller Attachment Owner's Manual, WESTERN AUTO Tiller Attachment installation guides

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Western

Auto°

Operation and Service Instructions
Rear Tine Tiller
Stock Number
94-3455-6

Model Number
3455A89

Factory Number
3455A89

J

Thank you for purchasing an American-built product.

A
TRAINING
•

•

•

Safe Operation

Practices for Walk-Behind
•
•

....

Read the O_f_er's Manual carefully. Be thoroughly
familiar with the controls and the proper use of the
equipment. Know how to stop the unit and disengage
the controls quickly.
Never allow children to operate the equipment. Never
allow adults to operate the equipment without proper
instruction.
Keep the area of operation clear of all persons, particularly small children, and pets.

•
•
•

•
•

PREPARATION
•

•

•
•
•
•
•
•

•

A

SAFETY RULES

Thoroughly inspect the area where the equipment isto
be used and remove all foreign objects.
ET_engage all clutches and shift into neutral before
starting the engine (motor).
Do not operate the equipment without wearing adequate outer garments. Wear footwear that will improve footing on slippery surfaces.
Handle fuel with care; it is highly flammable.
Use an approved fuel container.
Never add fuel to a running engine or hot engine.
Fill fuel tank outdoors with extreme care. Never fill fuel
tank indoors.

Powered

Rotary Tillers

Keep children and pets away.
Do not overload the machine capacity by attempting to : :_
till too deep at too fast a rate.
Never operate the machine at high speeds on slippery
surfaces. Look behind and use care when backing.
Never allow bystanders near the unit.
Use only attachments and accessories approved by
the manufacturer of the tiller (such as wheel weights,
counterweights, cabs, and the like).
Never operate the tiller without good visibility or light.
Be careful when tilling in hard ground. The tines may
catch in the ground and propel the tiller forward. If this
occurs, let go of the handlebars and do not restrain the
machine.

MAINTENANCE-AND
•
•

•

Replace gasoline cap securely and clean up spilled
fuel before restarting.
Use extension cords and receptacles as specified by
the manufacturer for all units with electric drive motors
or electric starting motors.
Never attempt to make any adjustments while the
engine (motor) is running (except where specifically
recommended by manufacturer).

•

STORAGE

Keep machine, attachments, and accessories in safe
working condition.
Check shear pins, engine mounting bolts, and other
bolts at frequent intervals for proper tightness to be
sure the equipment is in safe working condition.
Never store the machine with fuel in the fuel tank inside
a buildingwhere ignition sources are present, such as
hot water and space heaters, clothes dryers, and the
like. Allow the engine to cool before storing in any
enclosure.
Always refer to the operator's guide instructions for
important details if the tiller is to be stored for an
extended period.

- IMPORTANT

-

CAUTIONS, IMPORTANTS, AND NOTES ARE A MEANS
OF ATTRACTING ATTENTION TO IMPORTANT OR
CRITICAL INFORMATION IN THIS MANUAL.
IMPORTANT: USED TO ALERT YOU THAT THERE IS A
POSSIBILITY OF DAMAGING THIS EQUIPMENT.

OPERATION
•
•

Do not put hands or feet near or under rotating parts.
Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden
hazards or traffic. Do not carry passengers.
•
After striking a foreign object, stop the engine (motor),
remove the wire from the spark plug, thoroughly inspect the tiller for any damage, and repair the damage
before restarting and operating the tiller.
•
Exerc_e caution to avoid slipping or falling.
";_ If the unit should start t0 vibrate abnormally, stop the
engine (motor) and check immediately for the cause.
Vibration is generally a waming of trouble.
•
Stop the engine (motor) when leaving the operating
position.
•
Take all possible precautions when leaving the machine unattended. Disengage the tines, shift into
neutral, and stop t.heengine.
•
Before cleaning, repairing, or inspecting, shut off the
engine and make certain all moving parts have stopped.
Disconnect the spark plug wire, and keep the wire
away from the plug to prevent accidental starting.
Disconnect the cord on electric motors.
•
Do not run the engine indoors; exhaust fumes are
dangerous. ................
•
Never operate the tiller without proper guards, plates,
or other safety protective devices in place.

NOTE:
Gives essential information that will aid you to
better understand, incorporate, or execute a particular set
of instructions.

A

A

Look for this symbol to point out important safety precautions. It means
CAUTIONlt! BECOME ALERTH! YOUR
SAFETY IS INVOLVED.

CAUTION: Always disconnect spark
plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting
up, transporting, adjusting or making
r_pairs.
_
-

A WARNING A
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other
reproductive
harm.

2

I

._,Ul_i_Jirl/._

i ul,.._,

i iul,i,_

ui i yvul

Vu!_.,b ,a,_

,... _, ,,.,,.

u.,..,..

rnuuuv

,;.

has been designed, engineered and manufactured to gwe
you the best possible dependability and performance,
Should you exl_erie"w:_e:
any proble_ _/ou cannot"easily
remedy, please contact your nearest authorized service
center, We have competent, well-trained technicians and
the proper tool_,'.toService or repair this unit.
Please read and retain this manual. The instructionswill
enable you to assemble and maintain your tiller properly.
Always observe the =SAFETY RULES'.
MODEL
NUMBER
SERIAL
NUMBER

i

_}rr..igll-ii_n

HoRsEPOWER:'"

e iVl_h.)

- ......5.5HP

.................

DISPLACEMENT:

13 cu. in. (221cc)

GASOLINE CAPACITY:

4 Quads (__8L)
Unleaded

3455A89

Regular

OIL(API-SF/SG/SH):
(CAPACITY:21 oz./0.6L)

See "ENGINE" in Customer
Responsibilities section

SPARK PLUG•
(GAP: .030"/0.76mm)

Champion
RN42C

DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE
FOUND ON THE MODEL PLATE ATTACHED TO
T-HE TOP OF THE TRANSMISSION.

CUSTOMER
•

Read and observe the safety rules.

YOU SHOULD RECORD BOTH SERIAL NUMBER
AND DATE OF PURCHASE AND KEEP IN A SAFE
PLACE FOR FUTURE REFERENCE.

•

Follow a regularschedule in maintaining, caring for and
using your tiller.

•

Follow instructionsunder "Customer Responsibilities"
and "Storage" sections of this Owner's Manual.

RESPONSIBILITIES

IMPORTANT:
THIS UNIT IS EQUIPPED WITH AN INTERNAL COMBUSTION
ENGINE AND SHOULD NOT BE USED ON OR
NEAR ANY UNIMPROVED
FOREST-COVERED,
BRUSH-COVERED
OR GRASS COVERED LAND UNLESS THE ENGINE'S
EXHAUST SYSTEM IS EQUIPPED WITH A SPARK ARRESTER MEETING APPLICABLE LOCAL LAWS (IF ANY).
IF A
SPARK ARRESTER
IS USED, IT SHOULD BE MAINTAINED IN EFFECTIVE WORKING ORDER BY THE OPERATOR.
IN THE STATE OF CALIFORNIA,
A SPARK ARRESTER IS REQUIRED BY LAW (SECTION 4442 OF THE CALIFORNIA
PUBLIC RESOURCES
CODE).
OTHER STATES MAY HAVE SIMILAR LAWS. FEDERAL LAWS APPLY ON FEDERAL
LANDS. SEE YOUR AUTHORIZED
SERVICE CENTER FOR SPARK ARRESTER.

WESTERN

AUTO TILLER LIMITED WARRANTY
3455A89

Western Auto Supply Company warrants to the original retail purchaser that this product is free from defects in
material or workmanship and agrees to repair this product free of charge within these time periods from the date of
purchase:
• 2 years, if the product is used for personal, family, or householduse;
• 90 days, if the productis used for any other purposesuch as commercial or rental use.
Excluded from this warranty are normalwear, maintenance, or mechanical ai:ljustmentswhichare notdue todefects
in material or workmanship. Consult your owner's manual for help to maintain your product or make mechanical
adjustments. Products which have been altered, misused, abused, or repaired by other than a Western Auto-authorized
or manufacturer-authorized service facility are also excluded.
A rider or tractor battery which proves defectivewithin 90 days will be replacedwithoutcharge. After 90 days but
within-1year from the date of purchase, Western Auto will replace the battery for a charge of 1/12 of the current retail price
of the battery for each full month between the date of purchase and the date of return.
Engines or transaxles are warranted by the engine or transaxle manufacturer whichgives its own 2 year warranty
and provides service through its authorized service facilities. See the engine or transaxle warranty for details. Repair may
be arranged through participating Western Auto stores.
For repair service return this product with proofof purchase date to a participating Western Auto store. This warranty
gives you specificlegal rightsand you may have otherrightsthatvaryfrom stateto state. If difficultyis encounteredin having
this warranty ho=_red, contact:
Western Auto Supply Company
Consumer AffairsSection of the General Service Department
2107 Grand Avenue, Kansas City, Missouri 64108
Telephone: 816 346-4411

3

TABLEOF

CONTENTS
MAINTENANCE SCHEDULE ....................................
12
SERVICE & ADJUSTMENTS ................ ................. 15-17
STORAGE ...................................................................
18
TROUBLESHOOTING ................................................. 19
REPAIR PARTS-TILLER ........................................ 20-26
REPAIR PARTS-ENGINE ...................................... 27-31

CUSTOMER RESp.ONSIBILmES ...................... 3,12-14
PRODUCT SPECIRCATIONS ...................................... 3
WARRANTY ............................. ;., ................................. 3
SAFETY RULES ............... ............................................. 2
ASSEMBLY ....;., .........................................................
5-7
OPERATION .............................................................
8-11

INDEX
A
Adjustments:
-= De_th Stake ..............................
Handle Height .........................
Side Shields ............................
Throttle ...................................
Tines .......................................
V-Belt (Ground Drive) .............
Air Cleaner ....................................

9
14
10
17
16
15
13

F

B
Belt:
Belt Guard .............................. 15
Repair Parts ............................ 21
V-Belt (Ground Drive) ............. 15

C
Cooling System ............................. 13
Controls:
Choke ....................................... 8
Throttle ..................................... 8
Tines (Drive Control) ................ 8
Cultivating ..................................... 11
Customer Responsibilities:
Air Cleaner .............................. 13
Cooling System ...................... 13
Finish ......................................
14
Maintenance Schedule ........... 12
Muffler .....................................
14
Oil Change .............................. 13
...... Spark Plug .............................. 14
_-Tmes ......-_-..:
.................... ......... 16
Transmission .................... :..... 14
V-Belt (Ground Drive) ............. 15

Fuel:
Filling Tank .............................
Storage ...................................
Type ........................................
Finish:
Maintenance ...........................

10
18
10
14

H
Handle:
Height Adjustment .................. 14
Repair Parts ............................ 20

L
Lubrication:
Lubrication Chart ................... 12
Engine .................................... 13

M
Muffler:
Maintenance ........................... 14
Spark Arrester .......................... 3

O
Oil:

D
Depth Stake:
Adjustment .... :'..:......................... 9
Repair Parts "
24

E
Engine:
Air Cleaner ..............................
Cooling System ......................
Fuel Type ................................

Engine (cont'd)
Lubrication .............................. 13
Oil Level .................................. 10
Oil Type ............................. 10,13
Spark Plug .............................. 14
Starling ................................... 11
Stopping ................................... 9
Storage ................................... 18
Winter Operation .................... 13

13
13
10

Level ....................................... 10
Type ................................... 10,13
Operation: ..
Cultivating ............................... 11
Fill Fuel Tank ........... ;..... ......... 10
Starting Engine ....................... 11
Stopping Tines & Engine .......... 9
Tilling ........................................
9
Tilling Hints ............................. 11
Tine Operation .......................... 9
Transporting Tiller ................... 10
Winter Operation .................... 13

4

R
Repair Parts ............................. 20-31
Rules for Safe Operation ................. 2

S
Service & Adjustments:
Handle Height ......................... 14
Side Shields ............................ 10
Throttle ................................... 17
Tines ....................................... 16
V-Belt (Ground Drive) ............. 15
Wheels .................................... 14
Service:
Repair Parts ....................... 20-31
Service Record ....................... 12
Shear Pins:
Operation ................................ 11
Repair Parts ............................ 25
Spark Plug:
Gap ........................................... 3
Maintenance ........................... 14
Storage:
Fuel System ............................
Tiller ........................................

18
18

T
Tilling ..........................................
9,11
Tines:
Arrangement/Replacement ..... 16
Operation .................................. 9
Repair Parts ............................ 25
Shear Pins .............................. 11
Transmission:
Maintenance ........................... 14
Repair Parts ............................ 23
Troubleshooting ............................ 19
Transporting ........ .......................... 10
W

m

Warranty ...................... .-................... 3
Wheels:
Removal ........................... :..... 14
Repair Parts ............................ 22

ASSEMBLY!
Your new tiller has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To
ensure safe and proper operation of your tiller, all parts and hardware you assemble must be tightened securely. Use the
correct tools asl"iecessary to insure proper tightness.

TOOLS

REQUIRED

FOR ASSEMBLY

FRONT

A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(1)
(1)
(1)
(1)
(1)

Utility knife
Tire pressure gauge
Pair of pliers
9/16" wrench
7/16" wrench

==OPERATOR'S

POSITION

LEFT

RIGHT

(See Fig. 1)

When right or left hand is mentioned in this manual, it
means when you are in the operating positron (standing
behind tiller handles).

I
OPERATOR'S
POSITION

FIG. 1

CONTENTS

OF HARDWARE

PACK

@

JIIlllll/Y
(1) Carriage Bolt
3/8-16 UNC x 1 Grade 5

(2) Handle Locks

(1) Center Locknut
3/8-16 UNC

©
(1) Flat Washer 13/32 x 1 x 11 Gauge

(1) Handle Lock Lever

(1) Pivot Bolt
3/8-16 UNC Grade 5

Extra Shear Pins & Clips

_j

5

(1) Hairpin Clip

ASSEMBEY
UNPACKING

CARTON

(See Fig. 2)

Grasp handleassembly. Hold in =up"position.Be sure
handle lock remains in gearcase notch. Slide handle
assembly into position.

-it _

staples when handling or disposing of
CAUTION:
Be careful of exposed
cartoning material.

=

..

HANDLE ASSEMBLY

IMPORTANT:
WHEN UNPACKING AND ASSEMBLING
TILLER, BE CAREFUL NOT TO STRETCH OR KINK
CABLES.
•

•
•

"UP" POSITION

....

While holding handle assembly, cut cable ties securing
handle assembly to top frame and depth stake. Let
handle assembly rest on tiller.

ILOCK
LEVERTO
'_,

I HOLD

Remove top frame of carton.
Slowly ease handle assembly up and place on top of
_-carton.

• = Cut-down right hand front and right I_and rear corners
of carton, lay side carton wall down.
•

"'-'"_-_.'X.'_., _.

LOCK LEVER TO
MOVE

_'_'/_,'(._--_
-______________
_' _" ,_ o ..,._"_

Remove packing material from handle assembly.
FIG. 4
HANDLE
ASSEMBLY

•

Rotate handle assembly down. Insert rear carriage
bolt first, with head of bolt on L.H. side of tiller and
loosely assemble Iocknut. (See Fig. 5)

•
•

Insert pivot bolt in front part of plate.
Cut down rear panel of carton.

•

Lower the handle assembly. Tighten bolts so handle
moves with some resistance. This will allow for easier
adjustment.
Place flat washer on threaded end of handle lock lever.

•
SHIFT ROD

•

Insert handle lock lever through handle base and
gearcase. Screw in handle lock lever just enough to
hold lever in place.

•

Insert second handle lock (with teeth inward) in the slot
of the handle base (just inside of washer).

•

With handle assembly in lowest position, securely
tighten handle lock lever by rotating clockwise. Leaving handle assembly in lowest position will make it
easier to remove tiller from carton.

FIG. 2

INSTALL
•

HANDLE

(See Figs. 3, 4, and 5)

Insert one handle lock (with teeth facing outward) in
gearcase notch. (Apply grease on smooth side of
handle lock to aid in keeping lock in place until handle
assembly is lowered into position.)
VIEWED

FROM

R.H; SIDE

OF TILLER

\

GEARCASE
HANDLE
LOCK

.o

HANGLE
BASE

FIG. 3

LOCKNU'I"

FIG. 5

6

FLAT
WASHER
HANDLE
LOCK

SLOT

HANDLE ASSEMBLY

NOTCH

HANDLE
LOCK

GEARCASE

ASSEMBLY" CONNECT
•

ATi'ACH

SHIFT ROD (See Fig. 6)

•

Insert end of shift rod into hole of shift lever indicator.

CLUTCH

CABLE

(See

Fig. 7)

Hook end of clutch cable through hole in control bar
bracket.

Insert hairpin clip through hole of shift rod to secure.
SHIFT

HAIRPIN
CLIP

SHIFT
LEVER
INDICATOR

END OF
CLUTCH CABLE

CONTROLBAR

CONTROLBAR
BRACKET

CONTROL
BAR

FIG. 6

REMOVE

TILLER

FROM CRATE

•

Make sure shift lever indicator is in "N" position (See
Fig. 6)

•

Tilt tiller forward by liftinghandle. Separate cardboard
cover from leveling shield,

•

Rotate tiller handle to the right and pull tiller out of
carton.

CLUTCH
CABLE

FIG. 7

CHECK TIRE PRESSURE
The tires on your unit were overinflated at the factory for
shipping purposes. Correct and equal tire pressure is
important for best tilling performance.
•

Reduce tire pre.ssure to 20 PSI (1,4 kg/cm2).

HANDLE
•

7

HEIGHT

Handle height may be adjusted to better suit operator.
(See "TO ADJUST HANDLE HEIGHT" in the Service
and Adjustments section of this manual).

OPERATION.
KNOW YOUR TILLER
READ TH!S OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TILLER.
Compare the illust_{ions with your tiller to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
These symbols may appear on your Tiller or in literature supplied with the product. Learn and understand their
meaning.

TILUNG

FORWARD

NEUTRAL

REVERSE

CAUTION
OR WARNING

ENGINE
ON

ENGINE
OFF

FAST

SLOW

CHOKE

FUEL

OIL

THROTTLE
CONTROL

= SHIFT LEVER

CHOKE CONTROL

RECOIL
STARTER
HANDLE

CLUTCH
CONTROL
eAR

DEPTH STAKE

LEVELING
SHIELD

.....

-OUTER
SIDE
S_ELD

FIG. 8

.

MEETS ANSI SAFETY

REQUIREMENTS

odr tillers conform to the safety standards of the American National Standards Institute.
!

THROTTLE CONTROL'-Used

to control engine speed.

OUTER SIDE SHIELD - Adjustable to pmtL_ctsmall plants
from being buried.
SHIFT LEVER - Used to shift transmission gears.
RECOIL STARTER HANDLE - Used to start the engine.
CHOKE CONTROL - Used when starting a cold engine.

CLUTCH CONTROL BAR o Used to engage tiller.
DEPTH STAKE - Controls depth at which tiller will dig.
LEVELING SHIELD - Levels tilled soil.

8

:; OPERATION
• . .....

.:,.,

The operation of any tiller can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields before starting
your tiller and while tilling. We recommend a wide vision safety mask over the spectacles
or standard safety glasses.

HOW TO USE YOUR TILLER

DEPTH

Know how to operate all controls before adding fuel and
oil or attempting to start engine.

The depth stake can be raised or lowered to allow you more
versatile tilling and cultivating, or to more easily transport
your tiller.

STOPPING

STAKE (See Fig. 10)

(See Fig. 9)

TINES AND DRIVE
•

Release clutch control bar to stop movement.
SHALLOWES1
TILLING

-"- -Move shift lever to "N" (neutral) position.

POSITION

ENGINE
•

Move throttle control to "STOP" position.

DEEPEST I,,_

•

Never use choke to stop engine.

TILLING

HANDLE

SHIFT
LEVER

CLUTCH CONTROL BAR
"ENGAGED" PosmoN

STAKE
DEPTH

_

@

/

FIG. 10

CONTROL

TILLING

Release depth stake pin. Pull the depth stake up for
increased tilling depth. Place depth stake pin in hole of.
depth stake to lock in position.

•

Place shift lever indicator in till position.

•

Hold the clutch control bar against the handle to start
tilling movement. Tines and wheels will both turn.
Move throttle control to ';FAST"position for deep tilling.
To cultivate, throttle control can be set at any desired
speed, depending on how fast or slow you wish to
cultivate.

•
CLUTCH CONTROL BAR
"DISENGAGED"
POSITION

IMPORTANT:
BAR BEFORE
POSITION.

FIG. 9

TINE OPERATION

- WITH WHEEL

DRIVE

•
,

Always release clutch control bar before moving shift
lever-into another position.

•

"Finemovement isachieved by moving shiftlever to (_)
till position and engaging clutch control bar.

FORWARD•

WHEELS ONLY/rlNES

DEPTH STAKE PIN
"RELEASED"
POSITION

\

STOPPED

- WHE-ELS ONLY/TINES

"LOCKED"
POSITION

STOPPED

•

DO NOT STAND DIRECTLY BEHIND TILLER.

•

Release the clutch control bar.

•

Move throttle control to "SLOW" position.

•

ALWAYS RELEASE CLUTCH CONTROL
MOVING SHIFT LEVER INTO ANOTHER

Release clutch control bar and move shift lever.indicator to "F" (forward) position. Engage clutch controlbar
and tiller will mo.y,.eforward.

REVERSE

'•

(See Fig. 11)

•

NUT "B"
SIDE SHIELD

Move shilt lever indicator to "R" (reverse) position.
FIG. 11

Hold clutch control bar against the handle to start tiller
movement.

9

OPERATION
TURNING

CHECK ENGINE OIL LEVEL (See Fig. 12)

•

Release the clutch control bar.

•

Move throttle control to "SLOW" position.

•
t

•

The engine in your unit has been shipped, from the
factory, already filled with SAE 30 summer weight oil.

Place shift lever indicator in "F" (forward) position.
Tines will not turn.

•

With engine level, clean area around oil filler plug and
remove plug.

Lift handle to raise tines out of groUnd.

•

Engine oil should be to point of overflowing when
engine is level. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual. All
oil must meet A.P.I. Service Classification SG.

•

For cold weather operation you should change oil for
easier starting (See oil viscositychart in the Customer
Responsibilitiessection of this manual).

•

To change engine oil, see the Customer Responsibilities section in this manual.

Swing the handle in the opposite direction you wish to
turn, being careful to keep feet and legs away from
tines.
•

When you have completed your turn-around, release
the clutch control bar and lower handle. Place shift
lever in tillposition and move throttle controlto desired
speed. To begin tilling, hold clutch control bar against
the handle.

(_-UTI_R SIDE SHIELDS

(See Fig. 11)

The front edges of the outer side shields are slottedso that
the shields can be raised for deep tilling and lowered for
shallow tilling to protect small plants from being buried.
loosen nut "A" in slot and nut "B". Move shield to desired
position (both sides). Retighten nuts.

OIL

TO TRANSPORT
FILLER
PLUG

I

CAUTION: Before lifting or transporting, allow tiller engine and muffler to
cool. Disconnect spark plug wire. Drain
gasoline from fuel tank.

I

I

•

Release the depth stake pin. Move the depth stake
down to the top hole for transporting the tiller. Place
depth stake pin in hole of depth stake to lock inposition.
This prevents tines from scuffing the ground.

•

Place shift lever indicator in "F" (forward) position for
transporting.

•

Hold the drive control bar against the handle to start
tiller movement. Tines will not turn.

•

Fill fuel tank. Use fresh, clean, regular unleaded
gasoline. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life.)
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F (0°C), USE FRESH, CLEAN, WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.

WARNING:
Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before
storage of 30 days or longer. Drain the gas tank, startthe
engine and let it run untilthe fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage section
of this manual for additionalinformation. Never use engine
or carburetor cleaner productsinthe fuel tank or permanent
damage may occur.

•
Move throttle control to desired speed.
AROUND TOWN
•-•

Disconnect spark plug wire.
Drain fuet tank.

•

Transport in upright position to prevent oil leakage.

STARTING

FIG. 12

ADD GASOLINE

AROUND THE YARD

BEFORE

PLUG

ENGINE

IMPORTANT:
BE VERY CAREFUL NOT TO ALLOW DIRT
TO ENTER THE E:.NGINE WHEN CHECKING OR ADDING
OiL OR FUEL. USE CLEAN OIL AND FUEL AND STORE
IN APPROVED,
CLEAN,_, COVERED CONTAINERS.
USE
CLEAN FILL FUNNEL,R?/

i

CAUTION: Fill to within 1/2" (1.3 cm) of
top of fuel tank to prevent spills-and to
allow for fuel expansion. If_asoiine is
accidentally spilled, move machine
away from area of spill. Avoid creating
any source of ignition until gasoline
vapor_ h_ve d'.,sappeared.
Do not overfill. Wipe off any spilled oil
or fuel. Do not store, spill or use gasoline near an open flame.

10

IOPERATION
TO START ENGINE

(See Fig. 13)

"DISENGAGED',
position when startC_LJTION: Keep drive control bar in
ing engine.
When starting engine for the first time or if engine has run
out of fuel, itwilltake extra pulls ofthe recoilstarter to move
fuel from the tank to the engine.
•
Make sure spark plug wire is properly connected.
•
Move shift lever indicator to "N" (neutral) position.
•
Place throttle control in "FAST" position.
•
Move choke control to full "CHOKE" position. Grasp
recoil starter handle with one hand and grasp tiller
handle with other hand. Pull rope out slowly until
engine reaches start of compression cycle (rope will
-pull slightly harder at this point).
Pull recoil starter handle quickly. Do not let starter
handle snap back against starter. Repeat ifnecessary.
•
If engine fires but does not start, move choke controlto
half choke position. Pull recoil starter handle until
engine starts.
•
When engine starts, slowly move choke control to
"RUN" position as engine warms up.
NOTE: A warm engine requires less choking to start.
•
Move throttle control to desired running position.
•
Allow engine to warm up for a few minutes before
engaging tines.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F), the carburetor fuel mixture
may need to be adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual.
NOTE: Ifengine does not start, see troubleshootingpoints.
SPARK

CONTROL

i':: :--i/77yJ..::
'tLDS"t;,LJ "'""
FIG. 14
•

•

Soilconditionsare important for proper tilling.Tines will
not readily penetrate dry, hard soil which may contribute to excessive bounce and difficulthandling of your
tiller. Hard soil should be moistened before tilling;
however, extremely wet soil will "ball-up" or clump
during tilling.Wait until the soil is less wet in order to
achieve the best results.When tillingin the fall, remove
vines and long grass to prevent them from wrapping
around the tine shaftand slowing your tilling operation.
Do not lean on handle. This takes weight off the wheels
and reduces traction. To get through a really tough
section of sod or hard ground, apply upward pressure
on handle or lower the depth stake.

CULTIVATING
Cultivating is destroying the weeds between rows to prevent them from robbing nourishment and moisture from the.
plants. At the same time, breaking up the upper layer of soil
crust will help retain moisture in the soil. Best digging depth
is 1" to 3" (2.5-7.5 cm). Lower the outer side shields to
protect small plants from being buried.
•
Cultivate up and down the rows at a speed which will
allow tines to uproot weeds and leave the ground in
rough condition, promoting no further growth of weeds
and grass (See Fig. 15).

GCHOK E

r_-.. I
RECOIL
"X_---"_T_..---_-_J2_/
_
STARTE_R HANDLE""'-_f./'_'_...__

-

TILLING

I _

\..1

i

t2

FIG. 13

,I_.1
k.--P

HINTS
handling your tiller, start actual field
use with throttle in slow position (midCAUTION: Until you are accustomed to
way between "FAST" and "IDLE").
FIG. 15

•

Tilling is diggin_J"into,turning over, and breaking up
packed soil before planting. Loose, unpacked soil
helps root growth. Best tilling depth is 4" to 6 • (10-15
cm). A tiller will also clear the soil of unwanted
vegetation. The decomposition of this vegetable matter enriches the soil. Depending on the climate (rainfall
and wind), it may be advisable to till the soil at the end
of the growing season to further conditionthe soil.
For easier handling of your tiller, leave about 8 inches
(20 cm) of untilled soil between the first and second
tilling passes. The third pass will be between the first 11
• a_ second (See Fig. 14).

_

-

TINE SHEAR PINS
The tine assemblies on your tiller are secured to the tine
shaft with shear pins (See "I'INE REPLACEMENT" in the
Service and Adjustments section of this manual).
If the tiller is unusually overloaded or jammed, the shear
pins are designed to break before internal damage occurs
to the transmission.
•

If shear pin(s) break, replace only with those shown in
the Repair Parts section of this manual.

•CUSTOMER RESP, eNSIBILITIES
i

MAINTENANCE
SCHEDUEE

Xo -7.jy.,

FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check Engine Oil Level

V'

SERVICE DATES

I_

i

Change Engine Oil

K2

Oil Pivot Points
Inspect Spark Arrester / Muffler
Inspect Air Screen

II_

Clean or Replace Air Cleaner Cartridge

I/2

Clean Engine Cylinder Fins
Replace Spark Plug

I#t

1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.

GENERAL

RECOMMENDATIONS

LUBRICATION

The warranty on this tiller does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, the operator must
maintain tiller as instructed in this manual.

CHART
* THROTTLE
CONTROL

Some adjustments will need to be made periodically to
properly maintain your tiller.

** ENGINE

All adjustments in the Service and Adjustments section of
this manual should be checked at least once each
season.
•

Once a year you should replace the spark plug, clean
or replace air filter, and check tines and belts for wear.
.... A new sp_a_rk
plug and clean air filter assure proper air- "-fuel mixture and help your engine run better and last
longer.

BEFORE

EACH USE

•

Check engine oil level.

•

Check tine operation.

•

Check for loose fasteners.

LUBRICATION

* SAE 30 OR 10W-30 MOTOR OIL
** REFER TO CUSTOMER RESPONSIBILITIES

Keep unit well lubricated (See =LUBRICATION CHART").

12

"ENGINE"

SECTION

CUSTOME RESBQNSIBIEITIES
Disconnect spark plug wire before performing any maintenance
accidental starting of engine.

(except carburetor adjustment)

to prevent

Prevent fire!! Keep the engine free of grass, leaves, spilled oil, or fuel. Remove fuel from tank before tipping unit
for maintenance. Clean muffler area of all grass, dirt, end debris.
Do not touch hot muffler or cylinder fins as contact may cause bums.

ENGINE

AIR CLEANER

(See Fig. 18)

Service air cleaner cartridge every twenty-five hours, more
often if engine is used in very dusty conditions.
•
Loosen air cleaner screws, one on each side of cover.
•
Remove ai." cleaner cover.

LUBRICATION
Use only high quality detergent oil rated with API servica
classification SF, SG or SH. Select the oil's SAE viscosity
grade according to your expected temperature.
SAE VISCOSITY GRADES

•

Carefully remove air cleaner cartridge. Be careful. Do
not allow dirt or debris to fall into carburetor.

•
•

Clean by tapping gently on a flat surface.
If very dirty or damaged, replace cartridge.

I

°F
°C

-20"
-30"

O"
-20"

TEMPERATURE

30'
-10"

32*

40"

60 =

0=

10"

RANGE ANTICIPATED

80 =
20"

CAUTION- Petroleum solvents, such
as kerosene, are not to be used to clean
cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to
clean or dry cartridge.

100 =
30"

40 =

BEFORE NEXT OIL CHANGE

FIG. 16
NOTE: Although multi-viscosity oils (5W-30,10W-30, etc.)
improve starting in cold weather, these multi-viscosityoils
will result in increased oil consumption when used above
32°F (0°C). Check your engine oil level more frequently to
avoid possible engine damage from running low on oil.

COVER

AIR

Change the oil after every 25 hours of operation or at least
once a year ifthe tractor is not used for 25 hours inone year.
Check the crankcase oil level before starting the engine
and after each five (5) hours of continuous use. Add SAE
30 motor oil or equivalent. Tighten oil filler plug securely
each time you check the oil level.

AIR
CLEANER
CARTRIDGE

?

TO CHANGE ENGINE OIL (See Figs. 16 and 17)
Determine temperature range expected before oilchange.
All oil must meet API service classification SF, SG or SH.
•
Be sure tiller is on level surface.
•
Oil will drain more freely when warm.
•
Use a funnel to prevent spill on tiller, and catch oil in a
suitable container.
•
Remove drain plug.
•
Tip tiller forward to drain oil.
•
After oil has drained completely, replace oil drain plug
-_
and _.qhten securely.
_,
Remove oil filler plug. Be careful not to allow dirt to
enter the engine.
•
Refill engine with oil. See "CHECK ENGINE OIL
LEVEL" in the Operation section of this manual.

FIG. 18

COOLING

SYSTEM

(See Fig. 19)

Your engine is air cooled. For proper engine performance
and long life keep your engine clean.
•
Clean air screen frequently using a stiff-bristled brush.
•
Remove blower housing and clean as necessary.
•
Keep cylinder fins free of dirt and chaff.
CYUNDER

FINS
BLOWER
HOUSING

OIL
DRAIN

OIL FILLER
PLUG

FIG. 19

FIG. 17

13

GUSTOMER RESPONSIBIE, ITIES
MUFFLER

'

....

TRANSMISSION

.....................

Do not operate tiller without muffler. Do not tamper with
exhaust system. Damaged mufflers or spark an'esters
could create a fire hazard. Inspect pedodically and replace
if necessary. If your engine is-equipped with a spark
attester screen assembly, remove every 50 hours for
cleaning and inspection. Replace if damaged.

SPARK

.....

Your transmission issealed and willonly require lubrication
if serviced.

CLEANING
•
•

Clean engine, wheels, finish,etc. of all foreign matter.
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
•
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
unit unless the muffler, air filter and carburetor are covered
to keep water out. Water in engine can result in a shortened
engine life.

PLUG

Replace spark plugs at the beginning of each tillingseason
or afterevery50 hoursof use, whichever comesfirst. Spark
plug type and gap setting is shown in =PRODUCT SPECIFICATIONS" on page 3 of this manual.
i

: -_

SERVICE

AND ADJUSTMENTS
i

&

°

i
i

CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come into
contact with plug.

TILLER

TO REMOVE WHEEL (See Fig. 21)

TO ADJUST

HANDLE

HEIGHT

(See Fig. 20)

Select handle height best suited for your ti!lingconditions.
Handle height will be different when tiller digs into soil.
•
First loosen handle lock lever.
•
Handle can be positioned at different settings between
"HIGH" and "LOW" positions.
•
Retighten handle lock lever securely after adjusting.

•

Place blocks under transmission to keep tiller from
tipping.

•

Remove outerside shield by removing nuts "A" and"B".

•

Remove inner side shield by .removing nuts "C" and
M[_M.

•
•

Remove hairpin clip and clevis pin from wheel.
Remove wheel and tire.

•

Repair tire and reassemble.

HANDLE (HIGH
POSITION)
CLEVIS
HANDLE LOCK
LEVER

"i- HANDLE (l:.-OW
POSITION) HAIRPIN
CLIP

,
TIRE

I &

CARE

FIG. 20

-NUT "A"

---

_IER SIDE
SHIELD
OUTER
SIDE
SHIELD

less beads are seated, overinflation
CAUTION:
When
mounting tires, uncan cause an
explosion.
i

•
•

FIG. 21

Maintain 20 PSI (1.4 kg/cm =) of tire pressure. If tire
pressures are not equal, tiller will pull to one sloe.
Keep tires free of gasoline or oil which can damage
rubber.

14

SERVICEAN D ADJUSTM ENTS
i

To maintain the superb tilling performance of this
machine the tines should be checked for sharpness,
wear, and bending, particularlythe tines which are next
to the transmissson. If the gap between the tines
exceeds 3-1/2 inches (9 cm), they should be replaced
or straightened as necessary.

TINE REPLy. CEMENT (See Figs. 22, 23 and 24)
i

_-

gloves or other protection when handling
tines. Tines are sharp.
CAUTION:
Wear

_

New tines should be assembled as shown in Fig. 26.
Sharpened tine edges will rotate rearward from above.

A badly worn tine causes your tiller to work harder and dig
more shallow. Most important, worn tines cannot chop and
shred organic matter as effectively nor bury it as deeply as
good tines. A tine this worn needs to be replaced.

TRANSMISSION

WORN "lINE

TINE

I
I
I

I
I
I

I

I

TINE

.19CM)

FIG. 22

FIG. 23

SHARP EDGE

I

TINE
ROTATION
OUNTER

HAIRPIN CLIP

I

HAIRPIN CLIP

SHARP EDGES

SREAR PIN

.... SHARP

SHEAR PIN _

FIG. 24

15

."

SHARPEDGE

TO REMOVE BELT GUARD (See Fig. 25)
•
•
•
•

TO REPLACE GROUND
Figs. 25 and 26)

Remove L.H. outer and inner side shields (See "TO
REMOVE WHEEL" in this section of this manaul).
Remove hairpin clip and clevis pin from leftwheel. Pull
wheel out from tiller about I inch (2.5cm).

Pull belt guard out and away from unit.

•

Replace belt guard by reversing above procedure.

_ELT_UARD

CAP NUT
AND WASHER

d' HEX NUT
AND
WASHER
(LOCATED
BEHIND
TIRE)

_.

CAPNUT
AND WASHER'':-

_

Remove belt guard (See'TO REMOVE BELT GUARD"
in this section of this manual).

•

Loosen belt guides "A"and"B" and also nuts =C" and

•

Remove old belt by slipping from engine pulley first.

•

Place new belt in groove of transmission pulley and
into engine pulley. BELT MUST BE IN GROOVE ON
TOP OF IDLER PULLEY. NOTE POSITION OF BELT
TO GUIDES.

•

Tighten belt guides "A" and "B" and nuts "C" and "D".

•

Check belt adjustment as described below.

•

Replace belt guard.

•

Reposition wheeland replace clevis pin and hairpin
clip.

•

Replace inner and outer side shields.

DRIVE

BELT ADJUSTMENT

•

Loosen cable clip screw securing the drive control
cable.

•

Slide cable forward for less tension and rearward for
more tension until about 5/8 inch (16 mm) stretch is
obtained while the clutch control bar is engaged.

•

Tighten cable clip screw securely.

CLEVIS PIN

BELT
GUIDE

CABLE CLIP
SCREW
DRIVE
CONTROL
CABLE

BELT
GUIDE "B"

LESS
TENSION

IDLER
PULLEY

(See

For proper belt tension, the extension spring should have
about 5/8 inch stretch when drive control bar is in "ENGAGED" position. This tension ca. be a_ained as follows:

HAIRPIN CUP AND

ENGINE
PULLEY

(See

•

GROUND
Fig. 26)

FIG. 25

NUT "C"

BELT

"D".

Remove two (2) cap nuts and washers from side of belt
guard.
Remove hex nut and washer from bottomof belt guard
(located behind wheel).

•

DRIVE

EXTENSION
SPRING
TRANSMISSION
PULLEY

FIG. 26

16

....SERVICE AND ADJUSTMENTS
ENGINE
IDLE SPEED

TO ADJuST-.THROTFLE
(See Fig, 27)

CONTROL

THROTTLE

THROTTLE STOP

CABLE
SCREW

•

If adjustment is needed, move throttle control lever to
=FAST" position.

•

Loosen casing clamp screw "A" and move casing and
wire "B" in direction shown to end of travel.
Tighten casing clamp screw "A".
Move throttle control lever to "STOP" position. Lever
on engine must make good contact with stop on carburetor or control plate.
NEEDLE VALVE

FIG. 28
FINAL ADJUSTMENT

"B"

FIG. 27

TO ADJUST

CARBURETOR

(See Fig. 28)

,o
-

Open the needle valve 1-1/2 tums counterclockwise.
This T_jtial adjustment-will permit the engine to be
started and warmed up (approximately 5 minutes) prior
to final adjustment.

•

Turn needle valve in until engine slows (clockwiselean mixture).

•

Turn needle valve out past smoothoperating point until
engine runs unevenly (rich mixture).

•

Turn needle valve to the midpoint between rich and
lean so the engine runs smoothly.

•

Adjust idle RPM. Rotate throttlecounterclockwise and
hold against stop while adjusting idle speed adjusting
screw to obtain 1750 RPM. Release throttle.

IMPORTANT"
NEVER TAMPER WITH THE ENGINE
GOVERNOR,
WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING
THE ENGINE ABOVE
THE FACTORY
HIGH
SPEED
SETTING
CAN
BE
DANGEROUS.
IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING,
CONTACT
YOUR
NEAREST
AUTHORIZED
SERVICE FACILITY,
WHICH
HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE
ANY NECESSARY ADJUSTMENTS.

INITIAL ADJUSTMENT
Gently turn needle valve clockwise until it just closes.
Valve may be damaged by turning it in too far.

Place throttle control lever in =SLOW" position.

Engine should accelerate without hesitation or sputtering..
If engine does not accelerate
smoothly, the carburetor
should be readjusted, usually to a slightly richer mixture.

The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustments may be required to compensate for differences in
fuel, temperature, altitude or load.
NOTE: The air cleaner and air cleaner cover must be
assembled to carburetor when running engine. The best
carburetor adjustment is obtained with fuel tank approximately 1/2 full.
•

•

17

STORAGE
ENGINE

Immediately prepare your tillerfor storage at the end of the
season or if the unit will not be used for 30 days or more.
cAuTION:

OIL

Drain oil (with engine warm) and replace with clean oil.
(See "ENGINE" in the Customer Responsibilities sectionof
this manual).

Never store the tiller with

where fumes may reach an open flame
gasoline in the tank inside a building
or spark. Allow the engine to cool
before storing in any enclosure.

CYLINDERS
•

Remove spark plug.

•

Pour I ounce (29 ml) of oil throughspark plug hole into
cylinder.

TILLER

•

Pullstarter handle slowlyseveral times to distribute oil.

•

Clean entire tiller (See "CLEANING" in the Customer
Responsibilities section of this manual).

•

Replace with new spark plug.

•

Inspect and replace belts, if necessary (See belt re= =placement instructionsin the Service and Adjustments
-- section of this manual),

OTHER
•

Do not store gasoline from one season to another.

•

Lubricate as shown in the Customer Responsibilities
section of this manual.

•

Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.

•

Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts fordamage, breakage
and wear. Replace if necessary.

•

If possible, store your unit indoors and cover itto give
protection from dust and dirt.

•

Touch up all rusted or chipped paint surfaces; sand
lightly before painting.

•

Cover your unit with a Suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your unit to rust.
IMPORTANT:
NEVER COVER TILLER WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.

ENGINE
FUEL SYSTEM
IMPORTANT:
IT IS IMPORTANT
TO PREVENT GUM
DEPOSITS
FROM
FORMING
IN ESSENTIAL
FUEL
SYSTEM PARTS SUCH AS THE CARBURETOR,
FUEL
FILTER, FUEL HOSE, OR TANK DURING STORAGE.
ALSO,
EXPERIENCE
INDICATES
THAT ALCOHOL
BLENDED
FUELS
(CALLED
GASOHOL
OR USING
ETHANOL OR METHANOL)
CAN ATTRACT MOISTURE
WHICH LEADS TO SEPARATION
AND FORMATION OF
ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE
THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.

•

Drain the fuel tank.

•

Start the engine and let it run until the fuel lines and
carburetor are empty.

•

Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
Use fresh fuel next season.

•

N-I_TE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
notdrain the gas t_nk and carburetor if usingfuel stabilizer.

18

TROUBLESHOOTING
PROBLEM

CAUSE

....

DINTS
CORREC_ON

1. Out 0f fuel.

1.

Fill fuel tank.

2.
3.
4.
5.

Engine not "CHOKED" pmpedy.
Engine flooded.
Dirty air cleaner.
Water in fuel.

2.
3.
4.
5.

See "TO START ENGINE" in Operation section.
Wait several minutes before attempting to start.
Clean or replace air cleaner cartridge.
Drain fuel tank and carburetor, and refill tank with fresh

6.
7.
8.
9.
10.

Clogged fuel tank.
Loose spark plug wire.
Bad spark plug or improper gap.
Carburetor out of adjustment.
Oil soaked air filter.

6.

gasoline.
Remove fuel tank and clean,

7.
8.
9.
10.

Hard-to start

1.
2.
3.
4.
5.
6.

Throttle control not set properly.
Dirty air cleaner.
Bad spark plug or improper gap.
Stale or dirty fuel.
Loose spark plug wire.
Carburetor out of adjustment.

1.
2.
3.
4.
5.
6.

Loss of power

1.
2.
3.
4.
5.

Engine is ovedoadeO.
Dirty air cleaner.
Low oil level/dirty oil.
Faulty spark plug.
Oil in fuel.

1. Set depth stake for shallower tilling.
2. Clean or replace air cleaner cartridge.
3. Check oil level/change oil.
4. Clean and regap or change spark plug.
5, Drain and clean fuel tank and refill, and clean carburetor.
6. Drain fuel tank and refill with fresh gasoline.
7. Drain fuel tank and carburetor, and refill tank with fresh

Will not start

6. Stale or dirty fuel.
7. Water in fuel.
8.
9.
10.
11.
12.
13.

Engine overheats

1.
2.
3.
4.
5.

Excessive bounce/

Clogged fuel tank.
Spark plug wire loose.
Dirty engine air screen.
Dirtylclogged muffler.
Carburetor out of adjustment.
Poor compression.

Placethrottlecontrolin -FAST"position.
Clean or replaceaircleanercartridge.
Replacesparkplugor adjustgap.
Drainfueltankandrefillwithfreshgasoline.
Make sure sparkplugwireis seatedproperlyon plug.
Makenecessaryadjustments.

8,

gasoline.
Remove fuel tank and clean.

9,

Connect and tighten spark plug wire.

10,
11,
12.
13.

Low oil level/dirty oil.
Dirty engine air screen.
Dirty engine.
Partially plugged muffler.
Improper carburetor adjustment.

Make sure spark plug wire is seateO propedy on plug.
Replace spark plug or adjust gap.
Make necessary adjustments.
Replace airfilter,

Cleanengineair screen.
Clean/replacemuffler.
Make necessaryadjustments.
Contactanauthorizedservicecenterldepartment.

1.
2.
3.
4.

Check oil level/change oil.
Clean engine air screen.
Clean cylinOer fins. a_rscreen, ana muffler area.
Remove and clean muffler.

5.

Adjust carburetor to richer position.

1. Ground too dry and hard.

1. Moisten ground or wait for more favorable soil
conditions.

Soil balls up or clumps

1. Ground too wet.

1. Wait for more favorable soil conditions.

Engine runs but tiller
won't move

1. Drive control bar is not engaged.
2. V-belt not correctly adjusted.....
3, V-belt is off pulley(s) .....

1.
2.
3.

_difflcult handling

.

Engage drive control.
Inspect/adjust V-belt.
Inspect V-belt.

m

Engine runs but labors"

!

when, tilling

1. Tilling too deep.
2. Throttle control not properly adjusted.
3. Carburetor out of adjustmonL

1.
2.
3.

Tines will not rotate

1. Shear pin(s) broken.

1. Replaceshearpin(s).

19

Set depth stake for shallower tilling. "
Check throttle control setting.
Make necessary adjustments.

.....REPAIR PARTS,
_" '" TILLERHANDLE

-_ MODELNUMBER

ASSEMBLY

3455A89

........

2
5

25
24
22

6

26

\
26

Z2

\

15

21

17

14

13
8

17

1110

12

KEY
NO.
1
23
4
5
6
7
8
9
10
11
12
13
14

PART
NO.

DESCRIPTION

8389J_
Grip, Handle
121248X
Bushing,.Snap
71191008
* Screw, Pan Hd. #10-24
126949X505
Bracket, Handle
72110514
* Bolt, Carriage 5/16-18 x 1-3/4
108281X
Rod, Shift
72110608
* Bolt, Carriage 3/8-16 x I G r. 5
4497H
Clip, Hairpin
109229X
_ Lock, Handle
73930600
Nut 3/8-16
19131611
* Wi_her 13132 x 1 x 11 Ga.
109228X
Lever, Lock, Handle
150217
Handle
159232
Cable, Clutch

18

KEY
NO.

PART
NO.

15
17
18
21
22
24
25
26
27
28

145821
102604X
150696
159227X
150744
73731000
127012X
146480
10040500
73800500

DESCRIPTION
Bracket, Clutch Cable
Grip, Bar Control
Bolt, Pivot
Bar, Control
Grip, Handle
* Nut, Keps #10-24 UNC
Control, Throttle
Grommet, Handle
"Washer, Lock 51.16
Locknut 5116-18

* STANDARD HARDWARE - - PURCHAKE LOCALLY
NOTE:

2O

All component dimensions given in U.S. inches.
1 inch = 25.4 mm

REPAIR PARTS
TILLER -- MODEL NUMBER 3455A89
MAINFRAME;

LEFT

SIDE

:t

•

\

37

\

36

17
21
20
3O

2115
28

3

27

23

KEY
NO.
1
2
3
4
5
6
7
8
9

PART
NO.
73510500
10040600
73220600
74930568
154734
110111X
72110404
8700J
86777

DESCRIPTION
24

* Nut, Keps 5/16-18
* Washer, Lock 3/8
* Nut, Hex 3/8-16
Bolt, Hex 5/16-18 x 4-1/4
Screw, Shift Lever
Lever, Shift
"Bolt, Carriage 1/4-20 x 1/2 Gr. 5
Plate, Shift Indicator
Screw, Hex, Washer Head, Slotted
#10-24 x 1/2
10 94-84R
Clip
11 10040400
* Washer, Lock 1/4
12 73220400
* Nut, Hex 1/4-20
13 23230506
* Screw, Set, Hex 5/16-18 x 3/8
_14
120938X
Spacer, Split 0.327 x 0.42 x 2.68
15. 19111116
*Washer 11/32x 11/16x 16Ga.
16 145102 .
Sheave, Transmission
-17
73220500
" Nut, Hex 5/16-18
19 12000028
.-Ring, Retainer
20 110653X
-ISuard, Pinch Point
21 145216
Spacer, Split 0.327 x 0.42 x 1.688
22 104214X
Nut, Cap 5/16-18
23 5015J
Tire
128952
Rim
795R
Tire Valve
24 126875X
Rivet, Drilled
25 4497H
* Clip, Hairpin
26 131159X505
Guard, Belt
27 132801
Belt, V

25

KEY
NO.
28
29
30
31
32
33
34
35
.36
37
38
39
41
42
43

PART
NO.
104679X
12000032
159229
102384X
102141X
74760616
102383X
74760524
102331X
130812
145822
140062
19111610
151004
69180

DESCRIPTION
Pulley, Idler
Ring, Klip
Bracket, Idler
Bolt, Hex 5/16-16 x 12
Shaft, Idler Arm
* Bolt, Hex 3/8-16 x 1
Counterweight, L. H.
Bolt, Hex 5/16-18 x 1-112
Bracket, Reinforcement, L. H.
Sheave, Engine Stud, Belt Guard
Cap, Plunger
Washer 11/32 x I x 10 Ga.
Spacer
Nut Lock #10-24

* STANDARD HARDWARE - - PURCHASE LOCALLY
NOTE:

21

All component dimensions given in U.S. inches.
1 inch = 25.4 mm

REPAIR PARTS
TILLER'- ' MODEIL' NUMBER 3455A89
MAINFRAME,.RIGHT

SIDE
10\

7

KEY
NO.
1
2
3
4
5
6
7
8

PART
NO.
73510500
102332X
74760524
102173X
10040600
73220600
4497H
126875X

6

DESCRIPTION
""

KEY
NO.

;T.
* N_, Keps 5/16-18
Br'Ecket,Reinforcement
Bolt, Hex 5/16-18 x 1-1/2
Counter Weight, R.H.
* Washer, Lock 3/8
* Nut, Hex 3/8-16
* Clip, Hairpin
Rivet, Drilled

10

PART
NO.
5015J
128952
795R
.......

"STANDARD
NOTE:

22

DESCRIPTION
Tire
Rim
Tire Valve
Engine (See breakdown)
HARDWARE - - PURCHASE LOCALLY

All component dimensions given in U.S.inches.
1 inch = 25.4 mm

REPAIR PARTS
TILLER'TRANSMISSION

- MODEL NUMBER 3455A89
12_

3

15

9
\

25
I

25
6
5

44
48
53

i

18

2

5O

24

25

KEY
NO.
KEY
NO.

PART
NO.

1

154354

2

150698

3 106211X
4 5020J
5 1370H
6 137335
7 145101
8 4895H
9 154467
10 7392M
11 100371K
12 106160X
13 142145
14 8353J
15 1200003_
16 154466
18 4358J
19 12000040
20 102114X
21 -102115X
22 6803J
23 102111X
24 10040700
25 73610700
27 143009

DESCRIPTION
Transmission Assembly
(Includes Key Nos. 2-53)
Gearcase, L.H. w/Bearing
(Includes Key No. 4)
Gasket, Gearcase
Bearing, Needle
Washer, Thrust 5/8 x 1.10 x 1/32
Pinion, Input
Shaft, Input
Bearing, Needle
Washer, Seal
Ball, Steel
Spring, Shift, Fork
O-Ring
Arm,. Shift
Fork, Shift
Ring, Klip
._Svhaft,Shift
asher
Ring, Klip
Gear, Assembly, Reverse Idler
(Includes Key Nos. 21 and 22)
Gear, Reverse Idler
Bearing, Needle
Shaft, Reverse Idler
* Washer, Lock 7/16
* Nut, Hex 7/16-20
Bearing, Shaft, Ground Drive L.H.

PART
NO.

28
29
30
31
32
33
34
35
36

106390X
102134X
150737
143O08
106388X
102121X
102112X
102101X
154355

37
38
39
40
41
42
43
44
48

4422J
154356
105345X
105346X
8358J
4220R
106146X
155236
150700

49
50
51
52
53
--

132688
106147X
17720408
73220500
122204X
6066J

DESCRIPTION
Spacer 0.765 x 1.125 x 1.23
Chain #35-50 Pitch
Ground Shaft Assembly
Bearing, Shaft, Ground Drive R.H.
Spacer 0.70 x 1.00 x 1.150
Sprocket and Gear Assembly
Shaft, Reduction (2nd)
Screw, Whiz, Lock 5/16-18 x 3-1/2
Sprocket Assembly w/Bearing
(Includes Key Nos. 37 and 38)
Bearing, Needle
Sprocket, Tine
Gear, Cluster, Red 1st & 2rid
Gear, Reverse
Shaft, Reduction (1 st)
Washer, Thrust
Spacer 1.01 x 1.75 x 0.760
Seal Asm Oil
Gearcase, Roll. w/Bearing
(Includes Key No. 8)
Shaft, Tine
Chain, Roller #5_-50 _itch
Screw 1/4-20 x 1/2
* Nut, Hex 5/16-18
Kit, Bearing
Grease, Plastilube #1

* STANDARD HARDWARE - - PURCHASE LOCALLY
NOTE: All component dimensions given in U.S. inches.
1 inch= 25.4 mm

23

"

REPAIR, PARTS
'TILLER"--MODEL
TINE SHIELD

NUMBER 3455A89

"

2
i_

--'+ "X

KEY
NO.
1
•2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
19

PART
NO.
98000129
1614-1-5X505
8393J12000036
72140506
8394J
8392J
109230X
124289X5_5
72140508
73220500
10040500
72110510
124311X
161414X505
73510400
72040410
102701X

4

5

.-'::•

":

- "

DESCRIPTION

'- " ""

KEY
NO.

Nut, Flange 5/16-18
Shield, Side, Outer L. H.
Pin, Stake, Depth
Ring, Klip
* Bolt, Carriage 5/16-18 x 3/4 Gr 5
Spring
Bracket, Latch
Spring, Depth Stake
Shield, Tine
'
* Bolt, Carriage 5/16-18 x I Gr. 5
*'_JJt, Hex 5/16-18
* Washer, Lock 5116
Bolt, Carriage 5/16-18x 1-1/4
Bracket, ShieldTine
Shield, Side, Outer R.H.
* Nut, _crou Hex 1/4-20
* Bolt, Carriage 1/4-20 x 1-1/4 Gr. 5
Grip

20
21
22
23
24
25
26
27
28
29
30

PART
NO.

DESCRIPTION

73220600
"Nut, Hex 3/8-16
102156X
Stake, Depth
74930632
Bolt, Hex 3/8-16 x 2
4440J
Hinge
72140404
* Bolt, Carriage 1/4-20 x 1/2 Gr. 5
6712J
Cap, Vinyl
109227X
Pad, Idler
102695X505
Shield, Leveling
120588X
Pin, Hinge
124309X505
Shield, Side
73970500
Locknut, Hex, Flamj_e -

* STANDARD HARDWARE - - PURCHASE LOCALLY

NOTE:

24

All component dimensions given in U.S. inches.
1 inch = 25.4 mm

RFPAIH

PAH I :5
TILL'ER-

- MODEL NUMBER 3455A89

TINE ASSEMBLY

5
\

9
11

9

KEY
NO.
1
2
3
4
5
6
7

PART
NO.
4459J
132673
6554J
3146R
132727 -'
7361060(7'
10040600

KEY
NO.
8
9
10
11

DESCRIPTION
Tine, Outer, L.H.
Clevis Pin
Tine, Inner, L.H.
* Clip, Hairpin
Assembly, Hub and Plate, L.H:_
Nut, Hex 3/8-24
"-Washer, Lock 3/8

PART
NO.
74610616
4460J
132728
6555J

DESCRIPTION
Bolt, Hex 3/8-24 x 1
Tine, Outer, R.H.
Assembly, Hub and Plate, R.H.
Tine, Inner, R.H.

* STANDARD HARDWARE--PURCHASE
NOTE:

_==0=

25

LOCALLY

All component dimensions given in_U.S, inches.
1 inch = 25.4 mm

_ FII_PAIH

I_AH I
TILLER,

MODEL NUMBER:3455A89

DECALS

3

4
11

6

5
7
9

KEY
NO.
1
2
3
4
5
6
7
9
11
--

\

PART
NO.
162998
127521
146353
110655X
120431X
102180X
162215
120075X
156199
163002

DESCRIPTION
Decal, Logo
Decal, USA BIk
Decal, Logo
Decal, Instruction, Tilling
Decal, Hand Placement
Decal, Shift Indicator
Decal, Warning
Decal, Waming, Rotaung Tines
Decal, Control Pnl. Rev.
Manual, Owner's

26

REPAIR PARTS
TILLER-ENGINE, BRIGGS

& STRATTON

MODEL NUMBER 3455A89
- - MODEL NUMBER 134202, TYPE NO. 1115-E1

307

306
383

552

25001
9

_6

527

16

36

35

741

I

26_
12

45

219,
22O

-Jr REQUIRES SPECIALTOOLS
TO INSTALL. SEE REPAIR
IN_rRUCTION MANUAL

Y

1036 LABEL

22A

27

KIT EMISSION

I

REPAIR PARTS
TILLER - - MODEL NUMBER 3455A89 .....
ENGINE, BRIGGS & STRATTON - - MODEL NUMBER 134202, TYPE NO. 1115-E1

435

434

205

%

679
127A

127
187
i

124
393 _

216

190t

28

1222

REPAIR PARTS
TILLER - - MODEL NUMBER 3455A89
ENGINE, BRIGGS & STRATTON

-- MODEL NUMBER

134202, TYPE NO. 1115-E1

l,
REQUIRES SPECIAL TOOLS
TO INSTALL SEE REPAIR
INSTRUCTION MANUAL
305

24_

73

200

1095 VALVE OVERHAUL

GASKET SET

3O4

37

307

332 (_
121 CARBURETOR

OVERHAUL

KIT

/__394
51/__YI

65

163

_u_._,

373
t
imp

58

29

REPAIR PARTS
TILLER

MODEL NUMBER 3455A89

ENGINE, BRIGGS & STRA'rFON - - MODEL NUMBER 134202, TYPE NO. 1115-E1
KEY PART
NO. NO.

""

1
2
3
5
7
8
9
10
11
12

Cylinder Assembly
Bushing, Cylinder
0* Seal, Oil
Head, Cylinder
0* Gasket, Cylinder Head
Breather Assembly
* Gasket, Valve Cover
Screw, Breather Mounting
Grommet, Breather Tube
* Gasket, Crankcase, Standard .015"
* Gasket, Crankcase .005" Thick
* Gasket, Crankcase .009" Thick
Screw, Cylinder Head • 2-3/32"
Screw, Cylinder Head 2-15/32"
Plug, Pipe, Hex Socket
Crankshaft
Cover Assembly, Crankcase
Bushing, Crankcase Cover
* Seal, Oil
Plug, Oil Filler
Plug, Oil Filter
Screw, Cover Mounting
Stud (Used in positions I and 2)
Flywheel, Magneto
Key, Flywheel
Piston Assembly, Standard Size
Piston Assembly .010" Oversize
Piston Assembly .020" Oversize
Piston Assembly .030" Oversize
Ring Set, Piston, Standard Size
Ring Set, Piston .010" Oversize
Ring Set, Piston .020" Oversize
Ring Set, Piston .030" Oversize
Lock, Piston Pin
Pin Assembly, Piston, Standard
Pin Assembly, Piston .005" Over
Rod Assembly, Connecting
Rod Assembly, Connecting
.020" Undersize Crankpin Bore
Dipper, Connecting Rod
Screw, Connecting Rod
Valve, Exhaust
• Valve, Intake
Spring, intake Valve
Spring, Exhaust Valve
Guard, Flywheel
Retainer, Intake Valve and Exhaust
Spring

495133
399268
299819
214040
272157
495774
27549
94621
66578
270080
270125
270126
13 94-221
14 94679
15 94916
16 492088
18 494044
19 495660
20 294606
21 281658
21A 399195
22 94682
22A 94917
23 399673
24 222698
25 393819
393820
393821
393822
26 399067
399014
399015
399016
27 26026
28 298909
298908
29 299430
390459
30
32
33
_34
35_
36
37
40

225183
94699
211119
26104_
260552 _
26478
222443
93312

KEY PART
NO. NO.

DESCRIPTION

45
46
51
55
56
58

280642
214726
2731.13
497442
498144
280399

59 396892
60 393152
65 94686
73 225176
81 222263
90 498298
95 93499
96 223793
97 497600
109 497230
111 262715
121 495606
124 94913
127 220352
127A 223789
146 94388
152 260575
154 93527
162 490589
163 271935
180 495405
181 494559
187 231068
190 94924
190A 94919
191 272489
200 223886
201 262280
202 262270

DESCRIPTION
Tappet, Valve
Gear, Cam
o.* Gasket, Carburetor Mounting (2)
Housing, Rewind Starter
Pulley, Rewind Starter
Rope, Rewind Starter
(Cut to Required Length)
Insert, Starter Handle
Handle, Rewind Starter
Screw, Housing Mounting
Screen, Rotating
Lock, Screw
Carburetor Assembly
Sc:rew, Throttle Valve to Shaft
Throttle, Carburetor
Shaft and Lever, Throttle
Valve and Shaft Group, Choke
Spring, Choke
Carburetor Overhaul Kit
Screw, Hex Head
Plug, Welch
Plug, Welch
Key, Timing Gear
Spring, Throttle Adjustment
Screw, Machine, Round Head
Screw and Collar
o,* Gasket, Air Cleaner Mounting
Tank Assembly, Fuel
Cap, Fuel Tank
Pipe, Fuel
Screw, Torx_
Screw, 1-3/4"
0°* Gasket, Fuel Tank to Carburetor
Guide, Air
Link, Governor
Link, Throttle

Included in Gasket Set (495603)
•

Included in Carburetor Overhaul Kit (495606)

o

Included in Valve Overhaul Gasket Set (498529)

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

3O

REPAIR PARTS
....TILLER - - MODEL NUMBER 3455A89
ENGINE, BRIGGS & STRATTON
KEY PART.
NO. NO.

- - MODEL NUMBER 134202, TYPE NO. 1115-E1

""

203 280720
205 231520
208 262279
209 262248
216 262359
219 494845
220 221551
222 490649
227 490374
230 94927
256 223813
300"__494585
304 495759
"305 94786
306 224820
307 94680
308 224738
332 94877
333 397358
334 93414
337 802592
346 94896
356 497833
358 495603
363 19069
369 263073
373 94908
383 89838
392 262328
393 225058
394 272538
414 220982
432 221377
433 93265
434 213963
435 93141
455 225121
456 225257
456A 281503
459 281505
467 280715
524 271485
--526 94914
527 223786
528 231550
529 67838
535 491435
536 494279

KEY PART
NO. NO.

DESCRIPTION

DESCRIPTION

Screw
94897
Bushing, Governor Crank
231079
Bolt, Governor Lever
94907
Nut, Hex
231978
Starter Assembly, Rewind
497830
Fuel Pipe and Clip Assembly
391813
Screw, Hex Head, Shoulder
93935
Pin, Cotter
93306
Crank, Governor
495243
Switch, Stop
396847
Screw, Shoulder
94943
Washer, Throttle Shaft, Foam
271853
. Elbow, Spark Plug
66538
Deflector, Exhaust. Side Outlet
393757
Washer, Foam
270382
Washer, Brass
221839
Gear, Timing
262992
Link
262570
Cable Terminal, Ignition
493880
Seat, Intake Valve, Standard
211787
Seat, Exhaust Valve, Standard
263094
Guide, Exhaust Valve
262001
Guide, Intake Valve
63709
Gasket, Exhaust
883 272228
Rack, Gear Control
916 280321
Base, Air Cleaner
966 492797
Filter, Air Cleaner
967 491588
Cover, Air Cleaner
968 495872
Screw, Air Cleaner
969 490073
Screw, Hex Head
971 94902
Gasket, Cover
978 273326
Cover, Oil Guarde)
979 494807
Screw, Hex Head
982 94658
Seal, Throttle Shaft
987 398970
Lever, Bracket Assembly
995 225057
Retainer, Link
1012 490507
Label Kit, Emission
1036 499345
Gasket Set, Valve Overhaul
1095 498529
2500 134202-0114 Replacement Engine
Replacement Shortblock
495952

Bell Crank
Screw, Shoulder
Rod, Speed Control
Spring, Governor
Link, Choke
Gear, Governor
Washer, Thrust
Panel, Control
Lever Assembly, Governor
Washer, Governor Lever
Crank, Bell
Muffler, Exhaust
Housing, Blower
Screw, Blower Housing Mounting
Shield, Cylinder
Screw, Cylinder Shield
Cover, Cylinder Head
Nut, Flywheel
Armature Group
Screw, Armature Mounting
Plug, Spark
Screw, Seres
Wire, Ground
Gasket Set
Flywheel Puller
Spring
Nut, Hex
Wrench, Spark Plug
Spdng, Fuel Pump Diaphragm
Screen
•Diaphragm
Washer
Cap, Spring
Pin, Diaphragm Cover
Cover, Diaphragm
Screw, Diaphragm Cover
Cup, Starter
Retainer Spring
Retainer
Pawl, Starter
Knob, Control
* Seal, O-Ring
Screw, Sems, Tank Bracket Mount.
Clamp, Breather Tube
Tube, Breather
Grommet, Breather Tube
Filter, Air
Cleaner, Air

542
552
562
592
608
611
613
614
616
621
623
634
635
676
679
680
741
779
851
869
870
871

RPM Settings:

Low: 1200-1600, High: 3500-3700

"

Included in Gasket Set (495603)

•

Included in Carburetor Overhaul Kit (495606)

o

Included in Valve Overhaul Gasket Set (498529)

NOTE: All component dimensions, given in U.S. inches
1 inch = 25.4 mm

31

HOW AND WHERE TO ORDER PARTS
You can identify your product correctly by looking at its model number label which is located on top of the
transmission.
1. A. Name the product that needs a part, for example: tiller.
B. State the product's model number and factory number. These numbers appear on a label on the product.
2. List the description and part numberof the part you want. This manual shows drawings, descriptions, and part
numbers.
3.

You may order from a participating Western Auto store. If you cannot do thaL please order direct from:
Telephone: 1-800-633-8434
Western Auto National Parts Center
2107 Grand Avenue
Kansas City, MO 64108

163002
PI_E_

10.29.97 TR
U.S.A.



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PDF Version                     : 1.2
Linearized                      : No
Page Count                      : 32
Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 3, 2, 1, 4
Create Date                     : Sat Sep 29 12:58:33 2007
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Title                           : 
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