White Rodgers 21V51U 843 Universal Two Stage Hsi Integrated Furnace Control Kit Wiring Diagram 81 Of Rodgers_catalog_R 4425_
2015-03-28
: White-Rodgers White-Rodgers-21V51U-843-Universal-Two-Stage-Hsi-Integrated-Furnace-Control-Kit-Wiring-Diagram-676501 white-rodgers-21v51u-843-universal-two-stage-hsi-integrated-furnace-control-kit-wiring-diagram-676501 white-rodgers pdf
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INTEGRATED FURNACE CONTROLS 21V51U-843 WIRING AND CONFIGURATION The 50V51-843 has only one serviceable part –an automotive type fuse, which protects the low voltage transformer from damage if the output is short-circuited. If the fuse has opened up, remove whatever caused the short circuit and replace the fuse with only a 3 amp automotive type fuse. If the fuse is not the Following installation or replacement, follow appliance manufacturer’s recommended installation or service instructions to insure proper operation. 50V51-843 TYPICAL SYSTEM WIRING DIAGRAM NEUTRAL (LINE) 120 VAC 24 VAC CLASS II TRANSFORMER TH 24 VAC TR 50V51-843 CIRC. CIRCULATOR INTERFACE LINE XFMR EAC HUM IGN IND HI IND LO IND N IGN N INDUCER HUMIDIFIER (OPTIONAL) CIRC N HUM N LINE N XFMR N EAC N ELECTRONIC AIR CLEANER (OPTIONAL) THERMOSTAT IGNITOR R R G G W2 W2 W1 W1 Y2 Y Y YLO DEHUM CONDENSING UNITS B/C O FLAME SENSOR PROBE E2 HLO HLI FP PS1 MVL MVH GND GND PS2 MV COM TR TH HIGH LIMIT ROLLOUT (N. C.) SWITCH (N. C.) 1ST STAGE PRESSURE SWITCH (N. O.) AUX. HIGH LIMIT (N. C.) LEGEND Low Voltage (24 VAC) GAS VALVE Line Voltage (120 VAC) N.C. = Normally closed switch N.O. = Normally closed switch 2ND STAGE PRESSURE SWITCH (N. O.) www.white-rodgers.com 181 TECHNICAL HELP HOT (LINE) cause of the control’s problem, replace the entire 50V51-843 control. There are no other user serviceable parts. 21V51U-843 OPERATION INTEGRATED FURNACE CONTROLS TRI-COLOR (DSI LED) DIAGNOSTIC TABLE Green LED Flash Amber Red LED Error/Condition LED Flash Flash 1 Flame sensed when no flame should be present Pressure switch stuck closed/ inducer error Pressure switch stuck closed. Check switch function, verify inducer is turning off. 3 4 5 6 1st-stage pressure switch stuck open/inducer error Open limit switch Open rollout/open fuse detect 1st-stage pressure switch cycle lockout 7 External lockout (retries exceeded) 8 External lockout (ignition recycles exceeded where flame is established and then lost) Grounding or Reversed polarity Check pressure switch function and tubing. Verify inducer is turning on the pulling sufficient vacuum to engage switch. Verify continuity through rollout switch circuit. Verify continuity through rollout switch circuit, check fuse. If the first stage pressure switch cycles 5 times (open, closed) during one call for heat from the thermostat the control will lockout. Check pressure switch for fluttering, inconsistent closure or poor vacuum pressure. Failure to sense flame is often caused by carbon deposits on the flame sensor, a disconnected or shorted flame sensor lead or a poorly grounded furnace. Carbon deposits can be cleaned with emery cloth. Verify sensor is not contacting the burner and is located in a good position to sense flame. Check sensor lead for shorting and verify furnace is grounded properly. Check items for exceeded retries listed above and verify valve is not dropping out allowing flame to be established and then lost. Verify the control and furnace are properly grounded. Check and reverse polarity (primary) if incorrect. Verify valve is not receiving voltage from a short. If a valve wiring is correct and condition persists, replace module. Possible blower failure, restricted air flow through appliance or duct work. Verify continuity through limit switch circuit and correct overheating cause. Fault code indicates the module ignitor contacts are not functioning properly. Replace module. Module contacts for gas valve not operating or processor fault. Reset control. if condition persists replace module. Check pressure switch function and tubing. Verify inducer is turning on and pulling sufficient vacuum to engage switch. Normal operation - first stage Normal operation - first stage Second stage call for heat on thermostat circuit with no call for first stage. Verify DIP switches are set for two stage thermostat and check thermostat first stage circuit. Configured for a multi-stage thermostat the Module will not initiate heating unless first stage call from thermostat is received. Module will allow cooling to operate with only a "Y signal from the thermostat but will also trigger this code. Verify thermostat is energizing both "Y" and "G" on call for cool. Check "G" terminal connections. Low flame sense current is often caused by carbon deposits on the flame sensor, a poorly grounded furnace or a mis-aligned flame sense probe. Carbon deposits can be cleaned with emery cloth. Check for improve furnace and module ground. Verify sensor is located in or very near flame as specified by the appliance manufacturer. Normal operation. Waiting for call from thermostat or receiving thermostat call for cool. 10 11 12 Solid 3 double Module gas valve contacts energized with no call for heat Limit switch open – possible blower failure overheating limit Module Ignitor contact failure Module - internal fault condition 1 2 3 2nd-stage Pressure Switch Stuck Open/Inducer Error Normal Operation with call for first stage heat Normal Operation with call for second stage heat W2 present with no W1 4 Y present with no G call Rapid Low flame sense current Standby or Call for Cool DIAGNOSTIC FEATURES TECHNICAL HELP Verify the gas valve is operating and shutting down properly. Flame in burner assemble should extinguish promptly at the end of the cycle. Check orifices and gas pressure. 2 9 1 Comments/Troubleshooting air flow designated by the furnace manufacturer. Consult the furnace manufacturer for flash code detail. The control continuously monitors its own operation and the operation of the system. If a failure occurs the diagnostic indicator LED (DSI) will flash a “RED” failure code. If a failure is internal to the control the “RED” indicator will stay on continuously. In this case, the entire control should be replaced as the control is not field-repairable. If the LED is continuously OFF, there may be no power to the control or a failure within the control. If the sensed failure is in the system (external to the control), the LED will flash RED in the sequence listed in the Diagnostic Table. The LED will also indicate “System Status” as per the Amber and Green LED signatures listed in the Diagnostic Table. The LED will flash one RED flash at power up. To retrieve fault codes, push and release the “LAST ERROR” button for more than 1/5 second and less than 5 seconds. (Control will indicate this period by solid GREEN for 1/5 secs. to 5 secs.). The LED will flash up to five stored fault codes, beginning with the most recent. If there are no fault codes in memory, the LED will flash two green flashes. The control will flash the most recent error first and the oldest error last (last in first out). There shall be 2 seconds between codes. Solid LED error codes will not be displayed. CFM INDICATOR NOTE The LED (DS2) CFM flashes when the blower motor is running. The flashing indicates the motor CFM (cubic feet per minute) 182 FAULT CODE RETRIEVAL These error codes may be different from furnace label or furnace manual. www.white-rodgers.com
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