White Rodgers 21V51U 843 Universal Two Stage Hsi Integrated Furnace Control Kit Wiring Diagram 81 Of Rodgers_catalog_R 4425_

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INTEGRATED

FURNACE CONTROLS

21V51U-843 WIRING

AND CONFIGURATION

The 50V51-843 has only one serviceable part –an automotive

type fuse, which protects the low voltage transformer from dam-

age if the output is short-circuited. If the fuse has opened up,

remove whatever caused the short circuit and replace the fuse

with only a 3 amp automotive type fuse. If the fuse is not the

causeofthecontrol’sproblem,replacetheentire50V51-843

control. There are no other user serviceable parts.

Following installation or replacement, follow appliance manu-

facturer’srecommendedinstallationorserviceinstructionsto

insure proper operation.

Y

W1

W2

G

R

O

B/C

DEHUM

YLO

R

G

W2

W1

Y2

Y

THERMOSTAT

50V51-843 TYPICAL SYSTEM WIRING DIAGRAM

Low Voltage (24 VAC)

Line Voltage (120 VAC)

LEGEND

N.C. = Normally closed switch

N.O. = Normally closed switch

HOT

(LINE)

NEUTRAL

(LINE)

120 VAC

24 VAC CLASS II

TRANSFORMER

50V51-843

24 VACTH TR

LINE

XFMR

EAC

HUM

CIRC N

HUM N

LINE N

XFMR N

EAC N

E2

INDUCER

HUMIDIFIER

(OPTIONAL)

ELECTRONIC

AIR CLEANER

(OPTIONAL)

CONDENSING

UNITS

IGNITOR

IGN

IND HI

IND LO

IND N

IGN N

FLAME

SENSOR

PROBE

2ND STAGE PRESSURE

SWITCH (N. O.)

HIGH LIMIT

(N. C.)

AUX. HIGH

LIMIT (N. C.)

1ST STAGE PRESSURE

SWITCH (N. O.)

GAS

VALVE

HLO

HLI

FP

PS1

MVL

MVH

GND

GND

PS2

MV COM

TR

TH

ROLLOUT

SWITCH (N. C.)

CIRCULATOR

CIRC.

INTER-

FACE

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TECHNICAL HELP

DIAGNOSTIC FEATURES

The control continuously monitors its own operation and the

operation of the system. If a failure occurs the diagnostic in-

dicatorLED(DSI)willasha“RED”failurecode.If a failure

is internal to the control the “RED” indicator will stay on

continuously. In this case, the entire control should be

replaced as the control is not eld-repairable. If the LED is

continuously OFF, there may be no power to the control or a

failure within the control. If the sensed failure is in the system

(externaltothecontrol),theLEDwillashREDinthesequence

listedintheDiagnosticTable.TheLEDwillalsoindicate“System

Status”aspertheAmberandGreenLEDsignatureslistedinthe

DiagnosticTable.TheLEDwillashoneREDashatpowerup.

CFM INDICATOR

TheLED(DS2)CFMasheswhentheblowermotorisrunning.

TheashingindicatesthemotorCFM(cubicfeetperminute)

INTEGRATED

FURNACE CONTROLS

21V51U-843

OPERATION

TRI-COLOR (DSI LED) DIAGNOSTIC TABLE

Green

LED

Flash

Amber

LED

Flash

Red LED

Flash

Error/Condition Comments/Troubleshooting

1Flamesensedwhennoameshouldbepresent Verify the gas valve is operating and shutting down properly. Flame in burner

assembleshouldextinguishpromptlyattheendofthecycle.Checkorices

and gas pressure.

2Pressureswitchstuckclosed/inducererror Pressureswitchstuckclosed.Checkswitchfunction,verifyinduceristurning

off.

31st-stagepressureswitchstuckopen/inducer

error

Checkpressureswitchfunctionandtubing.Verifyinduceristurningonthe

pullingsufcientvacuumtoengageswitch.

4 Open limit switch Verify continuity through rollout switch circuit.

5 Open rollout/open fuse detect Verifycontinuitythroughrolloutswitchcircuit,checkfuse.

61st-stagepressureswitchcyclelockout Iftherststagepressureswitchcycles5times(open,closed)duringonecall

forheatfromthethermostatthecontrolwilllockout.Checkpressureswitch

foruttering,inconsistentclosureorpoorvacuumpressure.

7Externallockout(retriesexceeded) Failuretosenseameisoftencausedbycarbondepositsontheame

sensor,adisconnectedorshortedamesensorleadorapoorlygrounded

furnace. Carbon deposits can be cleaned with emery cloth. Verify sensor is

notcontactingtheburnerandislocatedinagoodpositiontosenseame.

Checksensorleadforshortingandverifyfurnaceisgroundedproperly.

8Externallockout(ignitionrecyclesexceeded

whereameisestablishedandthenlost)

Checkitemsforexceededretrieslistedaboveandverifyvalveisnot

droppingoutallowingametobeestablishedandthenlost.

9 Grounding or Reversed polarity Verifythecontrolandfurnaceareproperlygrounded.Checkandreverse

polarity (primary) if incorrect.

10 Module gas valve contacts energized with no

call for heat

Verify valve is not receiving voltage from a short. If a valve wiring is correct

and condition persists, replace module.

11 Limit switch open – possible blower failure

overheating limit

Possibleblowerfailure,restrictedairowthroughapplianceorductwork.

Verify continuity through limit switch circuit and correct overheating cause.

12 Module Ignitor contact failure Fault code indicates the module ignitor contacts are not functioning properly.

Replace module.

Solid Module - internal fault condition Module contacts for gas valve not operating or processor fault. Reset control.

if condition persists replace module.

3

double

2nd-stagePressureSwitchStuckOpen/Inducer

Error

Checkpressureswitchfunctionandtubing.Verifyinduceristurningonand

pullingsufcientvacuumtoengageswitch.

1NormalOperationwithcallforrststageheat Normaloperation-rststage

2 Normal Operation with call for second stage heat Normaloperation-rststage

3 W2 present with no W1 Secondstagecallforheatonthermostatcircuitwithnocallforrststage.

VerifyDIPswitchesaresetfortwostagethermostatandcheckthermostat

rststagecircuit.Conguredforamulti-stagethermostattheModulewillnot

initiateheatingunlessrststagecallfromthermostatisreceived.

4YpresentwithnoGcall Modulewillallowcoolingtooperatewithonlya"Ysignalfromthethermostat

butwillalsotriggerthiscode.Verifythermostatisenergizingboth"Y"and"G"

oncallforcool.Check"G"terminalconnections.

Rapid Lowamesensecurrent Lowamesensecurrentisoftencausedbycarbondepositsontheame

sensor,apoorlygroundedfurnaceoramis-alignedamesenseprobe.

Carbondepositscanbecleanedwithemerycloth.Checkforimprove

furnaceandmoduleground.Verifysensorislocatedinorverynearameas

speciedbytheappliancemanufacturer.

1 Standby or Call for Cool Normal operation. Waiting for call from thermostat or receiving thermostat

call for cool.

airowdesignatedbythefurnacemanufacturer.Consultthe

furnacemanufacturerforashcodedetail.

FAULT CODE RETRIEVAL

Toretrievefaultcodes,pushandreleasethe“LASTERROR”

button for more than 1/5 second and less than 5 seconds.

(Control will indicate this period by solid GREEN for 1/5 secs.

to5secs.).TheLEDwill ashup tove storedfault codes,

beginning with the most recent. If there are no fault codes in

memory,theLEDwillashtwogreenashes.Thecontrolwill

ashthemostrecenterrorrstandtheoldesterrorlast(lastin

rstout).Thereshallbe2secondsbetweencodes.SolidLED

error codes will not be displayed.

NOTE

These error codes may be different from furnace label or

furnace manual.

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182

TECHNICAL HELP