Woods Equipment Ds1260 Users Manual MAN0571

DS1440Q to the manual cb57aef4-1a12-4d0b-9794-404e8c53f319

2015-02-05

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DS1260 / DS1260Q
DS1440 / DS1440Q
DSO1260 / DSO1260Q

(Rev. 10/15/2010)

MAN0571

Serial Number 1081498 & Above
Also includes Service & Parts Information for
Serial Number 1081497 & Below

Tested. Proven. Unbeatable.

OPERATOR'S MANUAL

ROTARY CUTTER

TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions
and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual
are completed before releasing equipment to the owner.
The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that
all Dealer Check List items have been completed. Please contact your dealer to complete this form. Dealers can
register all Woods product at dealer.WoodsEquipment.com under Product Registration.
Failure to register the product does not diminish customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and
safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become
acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be
obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in
the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary
tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for
safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces
provided:

Model: _______________________________

Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment.
The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with
an exclamation mark) to indicate the degree of hazard for items of personal safety.

2 Introduction

Gen’l (Rev. 3/5/2010)

TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY VIDEO ORDER FORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
DEALER CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
INDEX TO PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 83
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . .BACK COVER

MAN0571 (Rev. 6/15/2007)

Introduction 3

SPECIFICATIONS
DS1260
DS1260Q

DSO1260
DSO1260Q

DS1440
DS1440Q

Cutting Height (varies with tire selection)

2" - 13"

Cutting Width

126"

144"

Overall Width

134"

152"

Overall Length (Pull-Type / Mounted)

165" / 115"

135"

175" / 125"

Tractor HP

40 - 200

50 - 200

Tractor PTO rpm (Q=1000)

540 or 1000

Blade Spindle

Blade Overlap

Number of Blades

Center Driveline with Slip Clutch

Cat 5 Heavy
(CV - Cat 6)

Cat 5 Heavy

Cat 5 Heavy
(CV - Cat 6)

Side Frame Thickness

1/4"

Weight - Pull-Type (approximate lbs)

2,643

2,750

3,062

Blade Speed (feet per minute) 540 / 1000

16,881 / 17,016

16,240 / 16,487

Blade Rotation

--------------- Left Spindle: CCW; Right Spindle: CW ---------------

Wheel Size

15" Rims or 21" OD
Solid Tires, Airplane

Torsion Protection

21" Solid Tires

15" Rims or 21" OD
Solid Tires, Airplane

--------------- Slip Clutch and Flex Couplers ---------------

GENERAL INFORMATION

WARNING
Some illustrations in this manual show the
equipment with safety shields removed to provide
a better view. This equipment should never be
operated with any necessary safety shielding
removed.
The purpose of this manual is to assist you in operating
and maintaining your cutter. Read it carefully. It furnishes information and instructions that will help you
achieve years of dependable performance. These
instructions have been compiled from extensive field
experience and engineering data. Some information
may be general in nature due to unknown and varying

4 Introduction

operating conditions. However, through experience
and these instructions, you should be able to develop
procedures suitable to your particular situation.
The illustrations and data used in this manual were current at the time of printing but, due to possible inline
production changes, your machine may vary slightly in
detail. We reserve the right to redesign and change the
machines as may be necessary without notification.
Throughout this manual, references are made to right
and left direction. These are determined by standing
behind the equipment facing the direction of forward
travel. Blade rotation is clockwise (right) and counterclockwise (left) as viewed from the top of the cutter.

MAN0571 (Rev. 6/15/2007)

Safety Video Order Form

BE SAFE!
BE ALERT!
BE ALIVE!
BE TRAINED
Before Operating Mowers!

Safety Training
Does Make a Difference.
ASSOCIATION OF
EQUIPMENT
MANUFACTURERS

Free Mower Safety Video
Fill out and return the order form and we will send you a FREE VHS
or DVD video outlining Industrial and Agricultural Mower Safety
Practices. The 22 minute video, developed in cooperation with
AEM (Association of Equipment Manufacturers), reinforces the
proper procedures to follow while operating your mowing
equipment. The video does not replace the information contained in
the Operator’s Manual, so please review this manual thoroughly
before operating your new mowing equipment.

Safety Video Order Form (8/2/2005)

Safety 5

Also, available from the Association of Equipment Manufacturers:
A large variety of training materials (ideal for groups) are available for a nominal
charge from AEM. Following is a partial list:
●

Training Package for Rotary Mowers/Cutters-English
Contains: DVD & VHS (English)
Guidebook for Rotary Mowers/Cutters (English)
AEM Industrial/Agricultural Mower Safety Manual (English)
AEM Agricultural Tractor Safety Manual (English)

●

Training Package for Rotary Mowers/Cutters-English/Spanish
Contains: DVD & VHS (English/Spanish)
Guidebook for Rotary Mowers/Cutters (English/Spanish)
AEM Industrial/Agricultural Mower Safety Manual (English/Spanish)
AEM Agricultural Tractor Safety Manual (English/Spanish)

AEM training packages are available through:
AEM at: www.aem.org

or
Universal Lithographers, Inc.
Email: aem@ulilitho.com
800-369-2310 tel
866-541-1668 fax

Free Mower/Cutter Safety Video Order Form
3 (Select one)
Please send me

VHS Format - VHS01052 Safety Video
DVD Format - DVD01052 Safety Video

Name: ________________________________________ Phone: __________________
Address:

_____________________________________
_____________________________________
_____________________________________

Mower/Cutter Model: ______________________ Serial #: ________________________
Send to:

ATTENTION: DEALER SERVICES
WOODS EQUIPMENT COMPANY
PO BOX 1000
OREGON IL 61061-1000
USA

6 Safety

Safety Video Order Form (Rev. 2/6/2006)

SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
In addition to the design and configuration of
equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of
personnel involved in the operation, transport,
maintenance, and storage of equipment.
It has been said, “The best safety device is an
informed, careful operator.” We ask you to be
that kind of operator.

TRAINING
Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replacement manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
the Dealer Locator at www.WoodsEquipment.com,
or in the United States and Canada call 1-800-3196637.) Failure to follow instructions or safety rules
can result in serious injury or death.
If you do not understand any part of this manual
and need assistance, see your dealer.
Know your controls and how to stop engine and
attachment quickly in an emergency.
Operators must be instructed in and be capable
of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to
operate this equipment without proper instructions.
Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
Make sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHY SI CIAN IMM ED IATELY IF FLUID
ENTERS SKIN OR EYES. DO NOT DELAY.
Never allow children or untrained persons to
operate equipment.

1260 Safety Rules (Rev. 2/1/2007)

PREPARATION
Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
Air in hydraulic systems can cause erratic operation and allows loads or equipment components
to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
p u t t i n g i n t o s e r v i c e o r a l l ow i n g a n y o n e t o
approach the equipment.
Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking before
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into contact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
Make sure attachment is properly secured,
adjusted, and in good operating condition.
Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
Make sure driveline guard tether chains are
attached to the tractor and equipment as shown in
the pamphlet that accompanies the driveline.
Replace if damaged or broken. Check that driveline
guards rotate freely on driveline before putting
equipment into service.
Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS system in “locked up” position at all times.
Inspect chain or rubber belt shielding before
each use. Replace if damaged.
(Safety Rules continued on next page)

Safety 7

SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)

Remove accumulated debris from this equipment, power unit, and engine to avoid fire hazard.
Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
Do not put this equipment into service unless all
side skids are properly installed and in good condition. Replace if damaged.
A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, tractor could tip over, causing personal
injury or death. The weight may be attained with
front wheel weights, ballast in tires or front tractor
weights. Weigh the tractor and equipment. Do not
estimate.
Inspect and clear area of stones, branches, or
other hard objects that might be thrown, causing
injury or damage.

OPERATION
Full chain or rubber shielding must be installed
when operating in populated areas or other areas
where thrown objects could injure people or damage property.
• If this machine is not equipped with full chain
or rubber shielding, operation must be stopped
when anyone comes within 300 feet (92 m).
• This shielding is designed to reduce the risk
of thrown objects. The mower deck and protective devices cannot prevent all objects from
escaping the blade enclosure in every mowing
condition. It is possible for objects to ricochet
and escape, traveling as much as 300 feet (92 m).
Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

Always comply with all state and local lighting
and marking requirements.
Never allow riders on power unit or attachment.
Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS system in “locked up” position at all times.
Always sit in power unit seat when operating
controls or starting engine. Securely fasten seat
belt, place transmission in neutral, engage brake,
and ensure all other controls are disengaged
before starting power unit engine.
Operate tractor PTO at 540 RPM (1000 RPM on Q
Series cutters). Do not exceed.
Look down and to the rear and make sure area
is clear before operating in reverse.
Do not operate or transport on steep slopes.
Do not stop, start, or change directions suddenly on slopes.
Use extreme care and reduce ground speed on
slopes and rough terrain.
Watch for hidden hazards on the terrain during
operation.
Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
remove key, inspect, and repair any damage before
resuming operation.
Leak down or failure of mechanical or hydraulic
system can cause equipment to drop.
On pull-type or semi-mounted units with
optional hydraulic cutting height adjustment, use a
single-acting cylinder with a maximum extended
length of 28-1/4" (718 mm) from attaching point
center to center.

Never direct discharge toward people, animals,
or property.

On mounted units with optional hydraulic cutting height adjustment, use a double-acting cylinder with a maximum extended length of 28-1/4"
(718 mm) from attaching point center to center.

Do not operate or transport equipment while
under the influence of alcohol or drugs.

TRANSPORTATION

Operate only in daylight or good artificial light.
Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.

8 Safety

The maximum transport speed for towed and
semi-mounted machines is 20 mph (32 km/h).
Regardless of the maximum speed capability of the
towing tractor, do not exceed the implement’s max-

1260 Safety Rules (Rev. 2/1/2007)

SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
imum transport speed. Doing so could result in:
• Loss of control of the implement and tractor
• Reduced or no ability to stop during braking
• Implement tire failure
• Damage to the implement or its components.
Use additional caution and reduce speed when
under adverse surface conditions, turning, or on
inclines.
Never tow this implement with a motor vehicle.
Do not operate PTO during transport.
Do not operate or transport on steep slopes.
Do not operate or transport equipment while
under the influence of alcohol or drugs.
Always comply with all state and local lighting
and marking requirements.
Never allow riders on power unit or attachment.

MAINTENANCE
Before dismounting power unit or performing
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3-point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key,
and unfasten seat belt.
Before performing any service or maintenance,
disconnect driveline from tractor PTO.
Before working underneath, raise mower, install
transport lock, and block mower securely. Hydraulic system leak down and failure of mechanical or
hydraulic system can cause equipment to drop.
Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its components in any way.
Your dealer can supply original equipment
hydraulic accessories and repair parts. Substitute
parts may not meet original equipment specifications and may be dangerous.
Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

1260 Safety Rules (Rev. 2/1/2007)

Never go underneath equipment (lowered to the
ground or raised) unless it is properly blocked and
secured. Never place any part of the body underneath equipment or between moveable parts even
when the engine has been turned off. Hydraulic
system leak down, hydraulic system failures,
mechanical failures, or movement of control levers
can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath
and blocking requirements or have work done by a
qualified dealer.
Make sure attachment is properly secured,
adjusted, and in good operating condition.
Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
Make certain all movement of equipment components has stopped before approaching for service.
Frequently check blades. They should be sharp,
free of nicks and cracks, and securely fastened.
Do not handle blades with bare hands. Careless
or improper handling may result in serious injury.
Your dealer can supply genuine replacement
blades. Substitute blades may not meet original
equipment specifications and may be dangerous.
Tighten all bolts, nuts, and screws to torque
chart specifications. Check that all cotter pins are
installed securely to ensure equipment is in a safe
condition before putting unit into service.
Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
Do not disconnect hydraulic lines until machine
is securely blocked or placed in lowest position
and system pressure is released by operating
valve levers.
Leak down or failure of mechanical or hydraulic
system can cause equipment to drop.

STORAGE
Keep children and bystanders away from storage area.

Safety 9

SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Follow manual instructions for storage.
(Safety Rules continued on next page)

STORAGE - Continued
ON MOUNTED AND SEMI-MOUNTED CUTTERS:
Disconnect cutter driveshaft and secure up off
ground. Raise cutter with 3-point hitch. Place
blocks under cutter side skids. Lower cutter onto
blocks. Disconnect hydraulic lines to optional cyl-

inder. Disconnect cutter from tractor 3-point hitch
and carefully drive tractor away from cutter.
ON PULL-TYPE CUTTERS:
Raise cutter and block securely. Block wheels
and raise tongue with jack. Disconnect hydraulic
lines to optional cylinder. Disconnect driveline and
secure up off the ground.

10 Safety

1260 Safety Rules (Rev. 2/1/2007)

SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!

1 - SERIAL NUMBER PLATE

4 - PN 1003751

WARNING
MODEL NO.

SERIAL NO.

Woods Equipment Company
Oregon, Illinois, U.S.A.

CRUSHING AND PINCHING HAZARD
Be extremely careful handling various parts of

2 - PN 5669

3 - PN 12777

the machine. They are heavy and hands, fingers,
feet, and other body parts could be crushed or
pinched between tractor and implement.
Operate tractor controls from tractor seat only.
Do not stand between tractor and implement
when tractor is in gear.
Make sure parking brake is engaged before
going between tractor and implement.
Stand clear of machine while in operation or
when it is being raised or lowered.
FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT IN
SERIOUS INJURY OR DEATH.
1003751-A

BE CAREFUL!
Use a clean, damp cloth to clean safety decals.
Avoid spraying too close to decals when using a pressure washer; high-pressure water can
enter through very small scratches or under edges of decals causing them to peel or come off.
Replacement safety decals can be ordered free from your Woods dealer. To locate your
nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United
States and Canada call 1-800-319-6637.
(Safety Decals continued on next page)

MAN0571 (Rev. 6/15//2007)

Safety 11

SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
(Safety Decals continued from previous page)

8 - PN 18865

5 - PN 18864

WARNING

DANGER

FALLING OFF CAN RESULT IN BEING RUN OVER.

ROTATING DRIVELINE

Tractor must be equipped with ROPS (or ROPS CAB) and seat

belt. Keep foldable ROPS systems in “locked up” position at all
times.

CONTACT CAN CAUSE DEATH

Buckle Up! Keep seat belt securely fastened.

KEEP AWAY!

Allow no riders.

DO NOT OPERATE WITHOUT -

RAISED EQUIPMENT CAN DROP AND CRUSH.

All driveline guards, tractor and
equipment shields in place

Before working underneath, follow all instructions and safety rules in

Drivelines securely attached at both ends

Securely blocking prevents equipment dropping from hydraulic leak-

Driveline guards that turn freely on
driveline

operator’s manual and securely block up all corners of equipment
with jack stands.
down, hydraulic system failures or mechanical component failures.

FALLING OFF OR FAILING TO BLOCK SECURELY CAN
RESULT IN SERIOUS INJURY OR DEATH.
18865--C

18864-C

DO NOT EXCEED PTO SPEED OF

-OR-

540 RPM

6b - PN 15922
1000 RPM

PTO speeds higher than 540 RPM can cause
equipment failure and personal injury.
18866-D

9 - PN 15503

7 - PN 18877

WARNING

6a - PN 18866
540 RPM

WARNING

1000 RPM
PTO speeds higher than 1000 RPM
can cause equipment failure and
personal injury.
15922-C

DANGER

WARNING
TO AVOID SERIOUS
INJURY OR DEATH:
Read Operator's Manual (available
from dealer) and follow all safety
precautions.
Keep all shields in place and in good
condition.
Operate mower from tractor seat only.
Lower mower, stop engine and remove
key before dismounting tractor.
Allow no children or untrained persons
to operate equipment.
Do not transport towed or
semi-mounted units over 20 mph.

Do not put hands or feet under or into mower when

engine is running.
Before mowing, clear area of objects that may be

thrown by blade.
Keep bystanders away.
Keep guards in place and in good condition.

FAILURE TO OPERATE SAFELY
CAN RESULT IN
INJURY OR DEATH.

18877-C

12 Safety

ROTATING BLADES AND
THROWN OBJECTS

BLADE CONTACT OR THROWN OBJECTS CAN
CAUSE SERIOUS INJURY OR DEATH.
15503-C

MAN0571 (Rev. 6/15/2007)

SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
10 - PN 1002940 AMBER FRONT REFLECTOR 9"

DANG
NGER
ER

11 - PN 57123 RED REAR REFLECTOR 9"
12 - PN 1004114

If shaft connection is visible, shield
is missing. Replace shield before
operating equipment.
1004114

13 - PN 1004991

WARNING
RAISED CUTTER CAN DROP AND CRUSH
Cutte
ers must be equipped with transport lock.

stands.
All trransport components must be functional, kept in good

1004991

Blocking
Bloc
up prevents cutter dropping from hydraulic leak down,
hydraulic system failures, or mechanical component failures.
FAILURE TO FOLLOW INSTRUCTIONS CAN
RESULT IN SERIOUS INJURY OR DEATH.

14 - PN 19924

SINGLE-ACTING FULL
EXTENSION
28-1/4"

TRANSPORT
LOCK

16 - PN 33347

WARNING
HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN
RESULTING IN SERIOUS INJURY, GANGRENE OR DEATH.
n Check for leaks with cardboard; never use hand.
n Before loosening fittings: lower load, release pressure, and
be sure oil is cool.

19924-B

TRANSPORT LOCK
AND CYLINDER
REQUIREMENTS

n Consult physician immediately if skin penetration occurs.

DANGER
GUARD MISSING.
DO NOT OPERATE.

DANGER
15a - PN 57840
540 RPM
-OR15b - PN 57841
1000 RPM

GUARD MISSING.
DO NOT OPERATE.

33347E

DANGER

17 - PN 15502

WARNING
ROTATING COMPONENTS
Do not operate without cover in place.
Look and listen for rotation. Do not
open cover until all components have
stopped.
CONTACT WITH ROTATING PARTS
CAN CAUSE SERIOUS INJURY.

18 - PN 24611
SLOW MOVING
VEHICLE EMBLEM

15502--B

MAN0571 (Rev. 6/15//2007)

Safety 13

OPERATION
The operator is responsible for the safe operation of
the cutter. The operator must be properly trained.
Operators should be familiar with the cutter, the tractor,
and all safety practices before starting operation. Read
the safety rules and safety decals on pages 7 to 13.

Safety tow chain must be hooked-up to both the
implement and tractor during operation or transport. A loose, dragging chain could be struck by
the blades causing serious injury.

This heavy-duty cutter is designed for grass and weed
mowing and shredding.

TRACTOR STABILITY

Recommended mowing speed for most conditions is
from 2 to 5 mph.

DANGER
Full chain or rubber shielding must be installed
when operating in populated areas or other areas
where thrown objects could injure people or damage property.
• If this machine is not equipped with full chain
or rubber shielding, operation must be stopped
when anyone comes within 300 feet (92 m).
• This shielding is designed to reduce the risk
of thrown objects. The mower deck and protective devices cannot prevent all objects from
escaping the blade enclosure in every mowing
condition. It is possible for objects to ricochet
and escape, traveling as much as 300 feet (92 m).

WARNING
A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, tractor could tip over, causing personal
injury or death. The weight may be attained with
front wheel weights, ballast in tires or front tractor
weights. Weigh the tractor and equipment. Do not
estimate.

Figure 1. Tractor Stability

WARNING
Never allow riders on power unit or attachment.
Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
Operate tractor PTO at 540 RPM (1000 RPM on Q
Series cutters). Do not exceed.
Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.
Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
remove key, inspect, and repair any damage before
resuming operation.

CONNECT CUTTER TO TRACTOR
(PULL-TYPE)

NOTICE
■ For tractors with a 1-3/8" diameter PTO shaft,

the horizontal distance from end of tractor PTO
shaft to center of drawbar pin should be 14" for the
540 rpm cutter and 16" for the 1000 rpm cutter.
Tractors with a 1-3/4" 20-spline PTO shaft should
be set to 20". This will minimize joint knock and
damage to drive components.
1. Adjust tractor drawbar to obtain the desired
drawbar-to-hitch-point distance.
NOTE: On some tractors, a drawbar kit must be
used to obtain the required dimension. Check with
your tractor dealer for assistance.
2. Attach parking jack to cutter tongue. Raise tongue
to tractor drawbar height.

CAUTION
Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.

14 Operation

3. Secure cutter to tractor drawbar with a highstrength drawbar pin 3/4” or larger. Keep pin in
place during operation.
4. Loop safety tow chain around tractor drawbar
support. Secure the hook to a chain link that allows
enough slack for proper hitch articulation.

MAN0571 (Rev. 6/15/2007)

5. Connect cutter driveline to tractor PTO shaft,
making sure the spring-activated lock pin slides
freely and is seated in tractor PTO splined groove.
6. Remove parking jack from the tongue and attach it
to the storage post on the front of the cutter.
7. Adjust H-frame bearing height so that the front
driveline is parallel to the ground. Secure with 1/2 x
5-3/4 clevis pin and 1/4 x 1-1/2 cotter pin.
8. Attach drive shaft shield to bearing housing using
two 3/8 x 1 cap screws and 3/8 lock washers.

Hydraulic Connection
1. Inspect hydraulic hoses to ensure they are in good
condition.
2. Clean the fittings before connecting them to the
tractor hydraulic ports.
3. Attach the hydraulic hose from the cutter to the
tractor.
4. Route the hose through the hose holder on Hframe and be sure the hose can slide freely in the
holder. Do not allow hose slack to drag on the
ground or become caught on tractor protrusions.
5. From the operator position, start tractor and raise
and lower deck several times to purge trapped air
from the hydraulic cylinder.

The point at which the driveline can be connected
is the maximum turn that should be made.

CONNECT CUTTER TO TRACTOR
(MOUNTED & SEMI-MOUNTED)
Tractor Adjustments
Before attaching tractor to cutter, install sway blocks or
sway chains, or adjust stabilizer bars. Refer to the tractor operator's manual for instructions.
Install tractor front end weights as recommended by
the tractor manufacturer to provide 20% of weight on
front wheels.

Interference Check
1. Be sure that tractor 3-point lift links do not interfere
with hydraulic hoses, cutter driveline, or cutter
frame.
2. Check for straight-ahead operation and at fullturning angles. If there is any interference, remove
the lower lift links.
3. Contact between tractor lift links and cutter parts
can cause damage, especially when turning.

Turning Limits for Optional CV Driveline
You must not exceed a turning angle of 80 degrees at
the head of the Constant Velocity driveline or damage
will occur.
To check for potential excessive turn angle:
1. Disconnect driveline from tractor, start engine and
turn as far right or left as possible.
2. Shut engine off, set parking brake, remove key,
and try to connect CV driveline to tractor. If it
cannot be connected, the angle is too severe.
3. Restart engine and straighten angle slightly.
Repeat step 2 until driveline can be connected.

MAN0571 (Rev. 6/15/2007)

Figure 2. 3-Point Mounting Positions

Category 2 Standard Hitch
1. Position tractor lower lift arms between hitch mast
plates.
2. Insert lower hitch pins to Position B, Figure 2,
through mast plates and tractor lower lift arms.
3. Secure with lynch pins.
4. Attach top link for mounted units in the middle hole
of upper mast using top link pin.

Operation 15

Category 3 Standard Hitch
1. Position tractor lower lift arms between hitch mast
plates.
2. Insert lower hitch pins to Position A, Figure 2,
through mast plates and tractor lower lift arms.
3. Secure with lynch pins.
4. Attach top link for mounted units in the top hole of
upper mast using top link pin.
Figure 3. 4 Inch Minimum Overlap

Category 2 & 3 Quick Hitches
1. Position lower hitch pins to Position A, Figure 2.
2. Use the upper hole that matches upper quick hitch
point location. This is usually the lower hole for
Category 2 and the middle hole for Category 3.

Set the two U-joints to the minimum distance measured
(this is the cutters highest point) and check to see if the
driveline bottoms out. If driveline is too long follow the
instructions to shorting the drive.

Shorten Driveline

3. Secure with lynch pins.

1. Separate driveline into two halves and connect
them to the tractor PTO and gearbox input shaft.

4. Attach tractor to cutter and secure hitch according
to hitch manufacturer’s instructions.

2. Place the two halves parallel to one another to
determine how much the driveline must be
shortened. See Figure 4 for example.

NOTE: For DSO1260, place spacer sleeve (44)
between tractor lower 3-point arm and plate on hitch
assembly to prevent 3-point arm motion during side
shift.

DRIVELINE ADJUSTMENT
(MOUNTED & SEMI-MOUNTED)
Attach the cutter to the tractor 3-point hitch (or quick
hitch if available). Do not attach driveline at this time.

NOTICE
■ If attaching cutter using a Quick Hitch the distance between the tractor PTO and the gearbox
input shaft will increase. Follow steps as you would
for the 3-point hitch to insure proper engagement.

Figure 4. Drive Halves Placed Parallel
3. Measure from the end of the upper shield to the
base of the bell on the lower shield (A). Add 19/16" to dimension (A). See Figure 5.

Raise and lower cutter and measure the maximum and
minimum distance between the tractor PTO shaft and
the gearbox input shaft. Separate the driveline into two
halves and lay them side-by-side with U-joints at opposite ends.
Set the two u-joints at the maximum distance measures (this is the cutters lowest point of operation) and
check the amount of overlap between the two drive
halves. There must be at least 4 inches of overlap. If
the driveline is too short (less than 4" overlap) contact
your Woods dealer for a longer drive.

16 Operation

1-9/16"

DP3

Figure 5. Determine Shield Length

MAN0571 (Rev. 6/15/2007)

4. Cut the shield to the overall dimension (Figure 6).

length of 28-1/4" (718 mm) from attaching point
center to center.
Cutting height range is from 2" to 13". A hydraulic cylinder or ratchet jack is available for cutting height adjustment.
When selecting a cutting height, you should consider
the area of operation. If the ground is rolling and has
mounds the blades could contact, set the cutting height
accordingly.

NOTICE
DP4

Figure 6. Cut Shield
5. Place the cutoff portion of the shield against the
end of the shaft and use it as a guide. Mark and cut
the shaft. See Figure 7.
6. Repeat step 5 for other half of drive.

■ Avoid ground contact with blades. Striking
ground with blades produces one of the most damaging shock loads a cutter can encounter. If this
occurs repeatedly, the cutter, driveline, and gearboxes will be damaged.

Pull-Type Units
To adjust cutter for normal mowing, select a cutting
height (example: 4 inches). Blades are approximately
1-3/4" above bottom of cutter. Dimension A plus 1-3/4"
equals the cutting height.

7. File and clean ends of both drive halves.

Using any of the optional cutting height mechanisms,
raise or lower the tailwheel and set position A to 2-1/4"
to achieve a 4" cutting height.
Loosen the jam nut on the attitude rod that runs from
the tongue to the tailwheel. Adjust rod in or out until
position B is approximately 1/2 inch more than position
A. Refer to Figure 8.

DP5

1. Cutter
2. Break link
3. Tractor top link

Figure 7. Cut Shaft to Length

Driveline Interference Check
1. Check for clearance between driveline and cutter
deck.
2. Slowly lift cutter and observe driveline. If clearance
between driveline and cutter deck is less than 1
inch, shorten top link or limit upper travel of lower
hitch arms. Refer to tractor operator's manual for
instructions.

CUTTING HEIGHT ADJUSTMENT

WARNING
On pull-type or semi-mounted units with
optional hydraulic cutting height adjustment, use a
single-acting cylinder with a maximum extended

MAN0571 (Rev. 6/15/2007)

Figure 8. Cutting Height Adjustment

Mounted & Semi-Mounted Units
To adjust cutter for normal mowing, select a cutting
height (example: 4 inches). Blades are approximately
1-3/4" above bottom of cutter. Dimension A plus 1-3/4"
equals the cutting height.
Adjust the tractor 3-point hitch to a distance of 2-1/4" at
position A to obtain a 4" cutting height. See Figure 8.
Using any of the optional height adjustment devices,
raise or lower the tailwheel to obtain 2-1/2 to 2-3/4
inches at position B.

Operation 17

Adjust top link to provide 2 inches of clearance
between the break link (2) and the rear of the lift links.
See Figure 8. This clearance will allow the cutter to
float over uneven terrain.

TRACTOR OPERATION
Use care when operating around tree limbs and other
low objects.

ATTITUDE ADJUSTMENT (PULL-TYPE)

Use care and reduce ground speed on rough terrain.
Always watch for hidden hazards.

Normal Mowing

Being knocked off or falling off tractor can result in serious injury or death.

For the most economical power use and best cutting
results, the cutter should be from 1/2" to 3/4" higher at
the rear than at the front.
For grass and weed mowing, adjust cutter to run level
or with the front slightly lower.

Shredding
For shredding, it is better to set rear of cutter slightly
lower than the front. How much lower depends on the
material to be shredded. Determine the best setting for
your situation by experimenting. Use a slow ground
speed for better shredding.

DRIVELINE ADJUSTMENT (PULL-TYPE)
With the cutting height established, adjust the driveline
carrier bearings in the H-frames so that the front driveline is parallel to the ground with cutter in cutting position.

WHEEL SPACING
Wheels may be adjusted to any position for row crop
shredding.

BLADE SELECTION
There are two blade options: standard suction blades
and flat double-edge blades.
The standard suction blade is a general use, multi-purpose blade.
The double-edge blade requires less power because it
does not mulch or recut material. It is designed for use
in areas where blade wear is a problem. Sandy soils
are extremely hard on blades.
Blade rotation, viewed from top of cutter, is clockwise
for the right crossbar, and counter-clockwise for the left
crossbar.
When one cutting surface of a double-edge blade is
worn, the opposite one may be used by placing the
blade on a crossbar of the opposite rotation. Blades
from the right may be used on the left. Blades from the
left may be used on the right.
Blades must be moved in pairs. Never use one new
blade and one used blade on a crossbar.

18 Operation

Only use a tractor with a Roll Over Protective Structure
(ROPS) and seat belt. Securely fasten seat belt before
starting tractor.
The cutter is operated with tractor controls. Engage the
PTO at a low rpm to prevent excessive loads on the
cutter drive system. Increase throttle to proper PTO
speed (540 rpm or 1000 rpm).
Be sure operator is familiar with all controls and can
stop tractor and cutter quickly in an emergency. The
operator should give complete, undivided attention to
operating tractor and cutter.

OPERATING TECHNIQUE
Power for operating the cutter is supplied by the tractor
PTO. Operate PTO at 540 rpm (1000 rpm on "Q" models). Know how to stop the tractor and cutter quickly in
an emergency.
Engage PTO at a low engine rpm to minimize stress on
the drive system and gearbox. With PTO engaged,
raise PTO speed to 540 rpm (1000 rpm on "Q" models)
and maintain throughout cutting operation.
Gearbox protection is provided by a slip clutch with
replacement fiber disc. The slip clutch is designed to
slip when excessive torsional loads occur.
Move slowly into material. Adjust tractor ground speed
to provide a clean cut without lugging the tractor
engine. Use a slow ground speed for better shredding.
Proper ground speed will depend on the terrain and the
material’s height, type, and density.
Normally, ground speed will range from 2 to 5 mph.
Tall, dense material should be cut at a low speed; thin,
medium-height material can be cut at a faster ground
speed.
Always operate tractor PTO at proper rpm (540 or
1000) to maintain blade speed and to produce a clean
cut.
Under certain conditions tractor tires may roll down
some grass and prevent cutting at the same height as
the surrounding area. When this occurs, reduce your
ground speed but maintain PTO at 540 rpm (1000 rpm
on "Q" models). The lower ground speed will permit
grass to rebound partially.

MAN0571 (Rev. 6/15/2007)

Cutter Operation

imum transport speed. Doing so could result in:

When beginning operation of the cutter, make sure that
all persons are in a safe location. Slowly move into the
material with the tractor PTO set at 540 rpm (1000 rpm
on "Q" models).

Mowing Tips

WARNING
Look down and to the rear and make sure area
is clear before operating in reverse.
Do not operate or transport on steep slopes.

• Loss of control of the implement and tractor
• Reduced or no ability to stop during braking
• Implement tire failure
• Damage to the implement or its components.
Use additional caution and reduce speed when
under adverse surface conditions, turning, or on
inclines.
Never tow this implement with a motor vehicle.
1. Always transport with cutter in raised, locked
position.
2. Raise cutter with hydraulic cylinder.

Do not stop, start, or change directions suddenly on slopes.

3. Rotate transport lock over cylinder rod.

Use extreme care and reduce ground speed on
slopes and rough terrain.

5. To lower cutter for operation, extend hydraulic
cylinder. Rotate transport lock back away from
cylinder rod. Lower to desired cutting height.

Watch for hidden hazards on the terrain during
operation.

4. Lower cylinder against transport lock.

CAUTION
Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
remove key, inspect, and repair any damage before
resuming operation.
Maximum recommended ground speed for cutting or
shredding is 5 miles per hour. Adjust tractor ground
speed by using higher or lower gears to provide a clean
cut without lugging tractor engine.
Tall material should be cut twice. Cut material higher
the first pass. Cut at desired height at 90 degrees the
second pass.

Figure 9. Transport Lock Operation

STORAGE

WARNING

Remember, sharp blades produce cleaner cuts and
use less power.

Keep children and bystanders away from storage area.

Before entering an area, analyze it to determine the
best procedure. Consider the height and type of material to be cut and the terrain type (hilly, level or rough,
etc.).

ON MOUNTED AND SEMI-MOUNTED CUTTERS:

TRANSPORTING

WARNING
The maximum transport speed for towed and
semi-mounted machines is 20 mph (32 km/h).
Regardless of the maximum speed capability of the
towing tractor, do not exceed the implement’s max-

MAN0571 (Rev. 6/15/2007)

Disconnect cutter driveshaft and secure up off
ground. Raise cutter with 3-point hitch. Place
blocks under cutter side skids. Lower cutter onto
blocks. Disconnect hydraulic lines to optional cylinder. Disconnect cutter from tractor 3-point hitch
and carefully drive tractor away from cutter.
ON PULL-TYPE CUTTERS:
Raise cutter and block securely. Block wheels
and raise tongue with jack. Disconnect hydraulic
lines to optional cylinder. Disconnect driveline and
secure up off the ground.

Operation 19

PRE-OPERATION CHECK LIST
(OWNER'S RESPONSIBILITY)

___ Check that all hardware is properly installed and
secured.

___ Review and follow all safety rules and safety
decal instructions on pages 7 through 13.

___ Check to ensure blades are sharp, in good condition, and installed correctly. Replace if damaged.

___ Check that all safety decals are installed and in
good condition. Replace if damaged.

___ Make sure tractor ROPS or ROPS cab and seat
belt are in good condition. Keep seat belt
securely fastened during operation.

___ Check that equipment is properly and securely
attached to tractor.
___ Make sure driveline spring-activated locking pin
or collar slides freely and is seated firmly in tractor PTO spline groove.
___ Set tractor PTO at correct rpm for your equipment.
___ Lubricate all grease fitting locations. Make sure
PTO shaft slip joint is lubricated.
___ Check that all hydraulic hoses and fittings are in
good condition and not leaking before starting
tractor. Check that hoses are not twisted, bent
sharply, kinked, frayed, or pulled tight. Replace
any damaged hoses immediately.
___ Raise and lower equipment to make sure air is
purged from hydraulic cylinders and hoses.

20 Operation

___ Check that shields and guards are properly
installed and in good condition. Replace if damaged.
___ Check cutting height, front-to-rear attitude, and
top link adjustment.
___ Before starting engine, operator must be in tractor seat with seat belt fastened. Place transmission in neutral or park, engage brake and
disengage tractor PTO.
___ Inspect area to be cut and remove stones,
branches, or other hard objects that might be
thrown and cause injury or damage.
___ Check that belt or chain shielding is in good condition and replace any damaged parts.
___ Make sure tractor 3-point lift links do not interfere
with hydraulic hoses or driveline throughout full
turning range.

MAN0571 (Rev. 6/15/2007)

OWNER SERVICE
The information in this section is written for operators
who possess basic mechanical skills. If you need help,
your dealer has trained service technicians available.
For your protection, read and follow the safety information in this manual.

WARNING
Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.

CAUTION
If you do not understand any part of this manual
and need assistance, see your dealer.
Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.

BLOCKING METHOD

WARNING
Never go underneath equipment (lowered to the
ground or raised) unless it is properly blocked and
secured. Never place any part of the body underneath equipment or between moveable parts even
when the engine has been turned off. Hydraulic
system leak down, hydraulic system failures,
mechanical failures, or movement of control levers
can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath
and blocking requirements or have work done by a
qualified dealer.
To minimize the potential hazards of working underneath the cutter, follow these procedures.

The working surface must be level and solid to
support the weight on the jackstands. Make sure
jackstands are stable, both top and bottom. Make
sure cutter is approximately level.
3. With full cutter weight lowered onto jackstands, test
blocking stability before working underneath.
4. If cutter is attached to tractor when blocking, set
the brakes, remove key, and block cutter before
working underneath.
5. Securely block rear tractor wheels, in front and
behind. Tighten tractor lower 3-point arm anti-sway
mechanism to prevent side-to-side movement.

LUBRICATION
Do not let excess grease collect on or around parts,
particularly when operating in sandy areas.
See Figure 10 for lubrication points and frequency or
lubrication based on normal operating conditions.
Severe or unusual conditions may require more frequent lubrication.
Use a lithium grease of #2 consistency with a MOLY
(molybdenum disulfide) additive for all locations unless
otherwise noted. Be sure to clean fittings thoroughly
before attaching grease gun. One good pump of most
guns is sufficient when the lubrication schedule is followed.

Gearbox Lubrication
1. For gearbox, use a high quality gear oil with a
viscosity index of 80W or 90W and an API service
rating of GL-4 or -5 in gearboxes.
2. Fill gearbox until oil runs out the side plug on
gearbox. Check gearbox daily for evidence of
leakage, and contact your dealer if leakage occurs.

Driveline Lubrication

1. Jackstands with a load rating of 1000 lbs or more
are the only approved blocking device for this
cutter. Install a minimum of four jackstands (shown
by Xs in Figure 10) under the cutter before working
underneath unit.

1. Lubricate the driveline slip joint every ten operating
hours. Failure to maintain proper lubrication could
result in damage to U-joints, gearbox, and
driveline.

Do not position jackstands under wheels, axles, or
wheel supports. Components can rotate and cause
cutter to fall.

2. Lower cutter to ground, disconnect driveline from
tractor PTO shaft, and slide halves apart but do not
disconnect from each other.

2. Consider the overall stability of the blocked unit.
Just placing jackstands underneath will not ensure
your safety.

3. Apply a bead of grease completely around male
half where it meets female half. Slide drive halves
over each other several times to distribute grease.

MAN0571 (Rev. 6/15/2007)

Owner Service 21

REF

DESCRIPTION

FREQUENCY

1. Front U-Joint

10 hrs.

2. Mid U-Joint

10 hrs.

3. Carrier Bearing Block

40 hrs.

4. Telescoping Shaft

10 hrs.

5. Rear U-Joint

10 hrs.

6. Rotating Drive Shield

10 hrs.

7. Side Drive Yoke (2 Places)

40 hrs.

(grease fitting located near outside gearbox)
8. Gearbox (Check Oil Level)

Daily

9. Tailwheel Spindle

20 hrs.

10. Caster Wheel Swivel

40 hrs.

11. Hitch Pivot Sleeve

Daily

Figure 10. Jackstand Placement and Lubrication Points

22 Owner Service

MAN0571 (Rev. 6/15/2007)

BLADE SERVICING
Removing Blades (Figure 11)

NOTICE
■ If blade pin (12) is seized in crossbar and
extreme force will be needed to remove it, support
crossbar from below to prevent gearbox damage.

1. Disconnect driveline from tractor PTO.
2. Open blade access cover and align crossbar (8)
with blade access hole in the cutter frame. Remove
cap screw (32), blade pin lock clip (16), keyhole
plate (15), and shims (13 & 14). Carefully drive
blade pin (12) out of crossbar.
3. Rotate crossbar (8) and repeat for opposite blade.

Installing Blades

2. Insert blade pin through the blade (9). Blade
should swivel on blade pin; if it doesn’t, determine
the cause and correct.
3. Align crossbar (8) with blade access hole in cutter
frame. Apply a liberal coating of Never Seez® or
equivalent to blade pin and crossbar hole. Make
sure blade offset is away from cutter. Push blade
pin through crossbar. Pin should rotate freely prior
to installing blade clip (16).
4. Install shims (13 & 14) over blade pin.
NOTE: Only use enough shims to allow keyhole
plate (15) to slide into blade pin groove.
5. Install blade clip (16) over keyhole plate and into
blade pin groove.
6. Secure into position with cap screw (32). Torque
cap screw to 85 lbs ft.
7. Repeat steps for opposite side.

CAUTION
Your dealer can supply genuine replacement
blades. Substitute blades may not meet original
equipment specifications and may be dangerous.

NOTICE
■ Crossbar rotation has counterclockwise rota-

tion on left gearbox and clockwise rotation on the
right gearbox when looking down on cutter. Be
sure to install blade cutting edge to lead in correct
rotation.

NOTE: Blade should be snug but should swivel on
pin without having to exert excessive force. Keep
any spacers not used in the installation as replacements or for future installation.

Sharpening Blades

NOTICE
■ When sharpening blades, grind the same
amount on each blade to maintain balance.
Replace blades in pairs. Unbalanced blades will
cause excessive vibration, which can damage
gearbox bearings. Vibration may also cause structural cracks to cutter.

1. Sharpen both blades at the same time to maintain
balance. Follow original sharpening pattern.
2. Do not sharpen blade to a razor edge—leave at
least a 1/16" blunt edge.
8.
9.
12.
13.
14.
15.
16.
32.

Crossbar
Blade
Blade pin
Shim
Shim
Keyhole plate
Blade pin lock clip
Cap screw

3. Do not sharpen back side of blade.

Figure 11. Blade Assembly
NOTE: Always replace or sharpen both blades at the
same time.
1. Inspect blade pin (12) for nicks or gouges, and if
you find any, replace the blade pin.

MAN0571 (Rev. 6/15/2007)

Figure 12. Sharpen Blade Cutting Edge

Owner Service 23

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

Flange yoke
Friction disc
Hub, 1-3/4" 20-spline
Drive plate
Drive plate - SN
Thrust plate
12 mm x 115 mm GR8.8 HHCS
Compression spring
Flat washer
12 mm x 1.25P Nylok lock nut
12 mm x 65 mm GR8.8 HHCS
12 mm x 1.5P Nylok lock nut

Figure 13. Slip Clutch Assembly

SLIP CLUTCH ADJUSTMENT
The slip clutch is designed to slip so that the gearbox
and driveline are protected if the cutter strikes an
obstruction.
A new slip clutch or one that has been in storage over
the winter may seize. Before operating the cutter, make
sure it will slip by performing the following operation:

washer (9). The minimum spring height is 1.36".
See Figure 13.
8. If a clutch continues to slip when the springs are
compressed to 1.36", check friction discs (2) for
excessive wear. Discs are 1/8" when new. Replace
discs after 1/16" wear. Minimum disc thickness is
1/16".

SHIELDING REPAIR
1. Turn off tractor engine and remove key.
2. Remove driveline from tractor PTO.
3. Loosen six 12 mm cap screws (7) to remove all
tension from compression spring (8).
4. Hold clutch hub (3) solid and turn shaft to make
sure clutch slips.
5. If clutch does not slip freely, disassemble and clean
the flange yoke (1), clutch hub (3), drive plate (5),
and thrust plate faces (6).
6. Reassemble clutch.
7. Compress each of the six compression springs (8)
by tightening the six cap screws (7) and lock nuts
(10). The compression springs should be
compressed to a height of 1-7/16", not including

24 Owner Service

DANGER
Full chain or rubber shielding is required for all
non-agricultural mowing. Full shielding is also recommended for all agricultural use to further reduce
the risk of thrown objects.

Repairing Rubber Shielding
Inspect belting and rear bands each day of operation
and replace if bent, cracked, or broken.

Repairing Optional Chain Shielding
Inspect chain shielding each day of operation and
replace any broken or missing chains as required.

MAN0571 (Rev. 6/15/2007)

1.
2.
3.
5.
6.
7.
8.
9.
10.
11.

Complete drive
Inner connector yoke
Outer connector yoke 1-3/4 20-spline
Rubber disk
Shaped washer
Bushing, .63 ID
Hex head cap screw
M16 x 2.0 Lock nut
Grease fitting
3/8 NC x 3/4 Square head set screw

Figure 14. Flexible Coupler

FLEXIBLE COUPLER
RUBBER DISK REPLACEMENT
The flexible coupler side drive is designed to flex when
striking heavy objects or during start-up to protect gearboxes. The rubber disks will wear out over time and
require replacement much like slip clutch disks. To
maximize rubber disk life, lower tractor engine speed to
an idle when engaging the PTO and avoid striking the
ground with cutter blades.

SERVICING TIRES SAFELY
Used Aircraft Tires (Figure 15)

WARNING

Periodically inspect the disks for signs of cracking. A
disk may run for some time after a crack starts but this
is the first sign that disk replacement is required in the
future.
To replace the disks, remove hardware items 6, 7, 8,
and 9. Remove sleeves (7) from old disk and install in
new disk. Reassemble and torque bolts to 85 lbs-ft.
See Figure 14. Take special care not to rotate gearbox
shaft and throw blades out of time. If rubber disks have
failed and blades are hitting, you will need to re-time
the blades per instructions on page 35.

Do not attempt to mount a tire unless you have the
proper equipment and experience to perform the job.
Always maintain the correct tire pressure. Do not inflate
tires above the recommended pressure. Never weld or
heat a wheel and tire assembly. The heat can cause an
increase in air pressure and result in a tire explosion.
Welding can structurally weaken or deform the wheel.
When inflating tires, use a clip-on chuck and an extension hose long enough to allow you to stand to the side
— not in front of or over the tire assembly. Use a safety
cage if available.
Check wheels for low pressure, cuts, bubbles, damaged rims, or missing lug bolts and nuts.

MAN0571 (Rev. 6/15/2007)

Owner Service 25

Never remove split rim assembly hardware (A) with the
tire inflated.

●

Inspect machine and replace worn or damaged
parts.

●

Replace any safety decals that are missing or not
readable.

Periodically or Before Extended Storage
●

Clean large debris such as clumps of dirt, grass,
crop residue, etc. from machine.

●

Remove the remainder using a low-pressure water
spray.

1. Be careful when spraying near scratched or torn
safety decals or near edges of decals as water
spray can peel decal off surface.

2. Be careful when spraying near chipped or
scratched paint as water spray can lift paint.
3. If a pressure washer is used, follow the advice of
the pressure washer manufacturer.
●

Inspect machine and replace worn or damaged
parts.

●

Sand down scratches and the edges of areas of
missing paint and coat with Woods spray paint of
matching color (purchase from your Woods
dealer).

●

Replace any safety decals that are missing or not
readable (supplied free by your Woods dealer).
See Safety Decals section for location drawing.

DECAL PN 1006348

Figure 15. Split Rim Tire Servicing

CLEANING
After Each Use
●

Remove large debris such as clumps of dirt, grass,
crop residue, etc. from machine.

26 Owner Service

MAN0571 (Rev. 6/15/2007)

TROUBLESHOOTING
PROBLEM
Does not cut

POSSIBLE CAUSE

SOLUTION

Dull blades

Sharpen blades.

Worn or broken blades

Replace blades. (Replace in pairs
only.)

Incorrect PTO speed

Set at rated PTO speed.

Ground speed too fast

Reduce ground speed.

Drive not functioning (blades do
not turn when PTO is running)

Check drive shaft connection.
Check gearbox.

Gearbox malfunction

Repair gearbox.

Excessive clutch slippage

Adjust clutch.

Incorrect blade direction

Check to be sure blade edge is
correct for direction of rotation.

Broken or worn blades

Replace or sharpen blades.

Attitude incorrect

Level machine.

Ground speed too fast

Reduce ground speed.

Excessive cutting height

Lower cutting height. (Note: Set
height so blades do not frequently
hit ground.)

Excessive lush and tall vegetation

Recut at 90° to first pass.

Excessive side skid wear

Running with skids continuously
on ground

Raise cutting height or adjust.

Excessive clutch slippage

Clutch out of adjustment

Adjust clutch.

Clutch discs worn; wear stops
contacting opposite plate

Replace discs.

Blades hitting ground

Raise cutting height.

Broken blade

Replace blades in pairs.

Bearing failure

Check gearbox shafts for side
play.

Hitch length incorrect

Reset hitch length.

Universal drive

Adjust pedestal bearing height to
be parallel to ground.

Flexible coupler is binding

Lubricate grease fitting on spline
yoke.

Blades hitting deck

Bent blades or crossbar

Replace bent blades or crossbar.

Blades hitting each other

Side drive failure

Retime blades, or replace rubber
coupler disks. See page 35.

Unit will not raise

Low oil

Add hydraulic oil.

Streaks or ragged cut

Vibration

MAN0571 (Rev. 6/15/2007)

Troubleshooting 27

NOTES

28 Troubleshooting

MAN0571 (rev. 6/15//2007)

DEALER SERVICE
The information in this section is written for dealer
service personnel. The repair described here requires
special skills and tools. If your shop is not properly
equipped or your mechanics are not properly trained in
this type of repair, you may be time and money ahead
to replace complete assemblies.

WARNING
Before working underneath, disconnect driveline, raise cutter, lock in transport position, and
block cutter securely. Hydraulic system leak down
and failure of mechanical or hydraulic system can
cause equipment to drop.
Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.

1. Clean area in housing where seal outer diameter
(OD) seats. Apply a thin coat of Permatex.
2. Inspect area of shaft where seal seats. Remove
any burrs or nicks with an emery cloth.
3. Lubricate gear shaft and seal lips.
4. Place seal squarely on housing, spring-loaded lip
toward housing. Select a piece of pipe or tubing
with an OD that will sit on the outside edge of the
seal but will clear the housing. Tubing with an OD
that is too small will bow seal cage and ruin seal.
5. Carefully press seal into housing,
distortion to the metal seal cage.

avoiding

Pipe or tube must
press at outer
edge of seal.

Incorrect
Installation

GEARBOX MAINTENANCE
NOTE: Read this entire section before starting any
repair. Many steps are dependent on each other.
1. Fill gearbox with SAE 80W or 90W gear lube until it
runs out the side level plug.
NOTE: Repair to this gearbox is limited to replacing bearings, seals, and gaskets. Replacing gears,
shafts, and a housing is not cost effective. Purchasing a complete gearbox is more economical.
2. Inspect gearbox for leakage and bad bearings.
Leakage is a very serious problem and must be
corrected immediately. Bearing failure is indicated
by excessive noise and side-to-side or end-play in
gear shafts.

Seal Replacement
Recommended sealant for gearbox repair is
Permatex® Aviation 3D Form-A-Gasket or equivalent.

1.
2.
3.
4.

Seal
Pipe or tube
Seal seat
Casting

Figure 13. Seal Installation

Vertical Shaft Seal Repair (Spindle
Gearbox)
Refer to Figure 14.
1. Disconnect and remove the rear driveline from the
gearbox.
2. Remove vent plug (24) and siphon gear lube from
housing through this opening.

Leakage can occur at the vertical or horizontal gaskets
and shaft seals.

3. Remove crossbar (see Crossbar, page 34).

Leakage at the horizontal gasket or seal can be
repaired without removing the gearbox from the cutter.

4. Remove protective seal (8) and vertical shaft seal
(18). Replace seal (18) with new seal (see Seal
Replacement page 29).

Seal Installation
NOTE: Proper seal installation is important. An
improperly installed seal will leak.

MAN0571 (Rev. 6/15/2007)

Vertical seal should be recessed in housing. Horizontal
seal (19) should be pressed flush with outside of
housing.

Dealer Service 29

NOTE: Distortion to seal cage or damage to seal lip will
cause seal to leak.
5. Fill gearbox with SAE 80W or 90W gear lube until it
runs out the level plug.
6. Remove and replace any seal damaged in
installation.

Horizontal Shaft Seal Repair (Figure 14)

10. The castle nut (15), cotter pin (25), and hub are
already removed with the stump jumper/crossbar.
Remove the protective seal (8), and oil seal (18).
11. Remove cotter pin (9), castle nut (14), and washer
(17) from output shaft (4).
12. Remove output shaft (4) by using a punch and
hammer and tap on top to drive down. Remove
gear (5) and shim (16) from inside housing.

1. Disconnect and remove the rear driveline from the
gearbox.

13. Remove bottom bearing (6) by using a punch and
hammer from the top, outside the housing.

2. Remove vent plug (24) and siphon gear lube from
housing through this opening.

14. Support housing upside down (top cover surface)
and remove bottom bearing (6) by using a punch
and hammer from the bottom side of the housing.

3. If the leak occurred at either end of horizontal shaft,
remove oil cap (20) and/or oil seal (19). Replace
with new one (refer to Seal Installation, page 29).
4. Fill gearbox with SAE 80W or 90W gear lube until it
runs out the level plug.

SPINDLE GEARBOX REPAIR (Figure 14)
NOTE: Replacing gears, shafts, bearings, and seals
may not be cost effective. Purchasing a complete
gearbox may be more economical.

Remove Gearbox From Cutter
1. Disconnect and remove flex side driveline from the
gearbox.
2. Remove cotter pin and nut from vertical shaft and
remove crossbar (see Crossbar, page 34).
3. Remove breather level plug (24) and siphon gear
lube from housing through this opening.
4. Remove the six bolts that attach gearbox to cutter
and remove gear.

Disassemble Gearbox
1. Remove plug from side of gearbox and pour out
gear oil.
2. Remove oil cap (20) (to be replaced).
3. Remove snap ring (10) and shim (13) from input
shaft (3).
4. Support gearbox in hand press and push on input
shaft (3) to remove bearing (7).
5. Remove six cap screws (23) and top cover (22)
from housing. Remove gear (1) from inside
housing.

15. Inspect gears for broken teeth and wear. Some
wear is normal and will show on loaded side.
Forged gear surfaces are rough when new. Check
that wear pattern is smooth.
16. Inspect vertical and horizontal shafts for grooves,
nicks, or bumps in the areas where the seals seat.
Resurface any damage with emery cloth.
17. Inspect housing and caps for cracks or other
damage.

Assemble Gearbox
1. Clean housing, paying specific attention to areas
where gaskets will be installed.
2. Wash housing and all components thoroughly.
Select a clean area for gearbox assembly. Replace
all seals, bearings, and gaskets. All parts must be
clean and lightly oiled before reassembling.
3. Insert both output bearings (6) in the housing,
using a round tube of the correct diameter and a
hand press.
4. Slide output shaft (4) through both bearings (6)
until it rests against top bearing (6).
5. Slide shim (16) over output shaft (4).
6. Press gear (5) onto output shaft (4) and secure
with washer (17), castle nut (14), and cotter pin (9).
7. Apply grease to lower seal lips (18) and press seal
(18) over output shaft (4), using a tube of the
correct diameter. Be sure not to damage seal lip.
8. Press in housing so that seal is recessed. Press
protective seal (8) until seated flush with housing.
Verify that the seal (8) is seated correctly.

6. Remove oil seal (19) from front of housing (to be
replaced).

9. Press bearing (7) into the housing, using a round
tube of the correct diameter and a hand press.
Secure with shim (13) and snap ring (10).

7. Remove snap ring (10) and shim (13) from front of
housing (2).

10. Secure snap ring (11) on input shaft (3) if not
already secure.

8. Remove input bearing (7) by using a punch and
hammer from outside of housing.

11. Place gear (1) through top of housing and align
gear (1) and gear (5) so that gear teeth are a
match.

9. Support housing in vise in a horizontal position.

30 Dealer Service

MAN0571 (Rev. 6/15/2007)

12. While holding gear (1) in place, slide input shaft (3)
through gear (1) and bearing (7). Align splines on
shaft (3) and gear (1). Slide spacer (12) over input
shaft (3) and press bearing (7) onto input shaft (3),
using a round tube of the correct diameter and a
hand press.
13. Slide shim (13) over input shaft (3) and secure with
snap ring (10).
14. Check input shaft end float by moving the input
shaft (3) by hand. If end float is higher than 0.012",
insert shim between input shaft (3) and rear
bearing (7). Repeat until end float is less than
0.012". Check rotational torque by hand. The
torque should be less than 2.2 lbs-inch.
15. Check that the gear backlash is between 0.006"
and 0.016". You should not have to adjust the
backlash.
16. Press in input oil seal (19), using tube of correct
diameter. Be careful not to damage seal lip.

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
22.
23.
24.
25.

17. Press oil cap (20) on to cover the rear of housing,
using a tube of the correct diameter.
18. Place top cover (22) on top of housing and secure
with six cap screws (23).
19. Check gearbox housing for leaks by plugging all
holes except one. Apply 4 psi compressed air and
immerse the gearbox in water to verify that there
are no leaks.
20. Remove gearbox from water and dry off with
compressed air. Add SAE 80W or 90W EP oil until
it runs out of side level hole. Tighten all plugs.

Reinstall Gearbox
NOTE: Gearbox is heavy: do not attempt to move
without mechanical assistance.
1. Set gearbox on cutter and fasten with bolts and
nuts. Torque bolts to 300 lbs-ft.
2. Attach crossbar (Crossbar Installation, page 35).

Crown gear
Gearbox housing
Input shaft
Output shaft
Gear pinion
Bearing
Input bearing
Protective seal
Cotter pin
Snap ring
Snap ring
Shim, 45.3 x 2.5
Shim, 70.3 x 84.7
Nut
Castle nut
Shim, 50.3 x 70.3
Shim
Oil seal (Vertical Shaft)
Oil seal (Horizontal Shaft)
Cap
Top cover
Cap screw 8mm x 16 (8.8)
Vent plug
Cotter pin
Figure 14. Spindle Gearbox Assembly

MAN0571 (Rev. 6/15/2007)

Dealer Service 31

1.
2.
3.
4.
5.
6.

Input shaft
Oil seal, metric 50 x 90 x 10
Oil plug, 3/8
Gearbox housing
Cotter pin
Castle nut M40 x 1.5

7.
8.
8.
10
11.
12.
13.
14.
15.
16.

Spacer
Gear 16T M8 (540 rpm)
Gear 22T M8 (1000 rpm)
Cap screw, M10 x 25
Bearing, cup & cone
Housing, Gearbox Input
Bearing, cup & cone
Output shaft
Oil seal, metric 45 x 85 x 10
Snap ring, 85 dia.

17.
18.
19.
19.
20.

Shim
Bearing, cup & cone
Gear 16T M8 (1000 rpm)
Gear 22T M8 (540 rpm)
Dipstick plug

Figure 15. Splitter Gearbox Assembly

SPLITTER GEARBOX REPAIR (Figure 15)
NOTE: Replacing gears, shafts, bearings, and seals
may not be cost effective. Purchasing a complete
gearbox may be more economical.

Remove Gearbox from Cutter
1. Disconnect driveline from the tractor PTO and
remove it from center gearbox.
2. Remove dipstick plug (20) and siphon gear lube
from housing through this opening.
NOTE: Flex coupler driveline can not be removed
when center and side gearboxes are bolted in
place.
3. Disconnect and remove flex coupler driveline from
side of gearbox by:
a. Removing six 3/4 x 2-1/2 cap screws and 3/4 hex
nuts from around center gearbox
b. Removing tapered cap screw and hex nut from
flex coupler yoke
c. Rotating gearbox and slide flex coupler from
gearbox shaft.

Disassemble Gearbox (Figure 15)
1. Remove breather plug from top of gearbox.
2. Remove plug (3) from side of input housing (12)
and pour out gear oil.

32 Dealer Service

3. Remove eight 10 mm cap screws (10) from around
input housing (12). Remove input shaft assembly
and housing.
4. Remove oil seals (15) (to be replaced) from both
sides of output shaft (14).
5. Remove snap rings (16) and shims (17) from both
sides of output shaft (14).
6. Support gearbox in a handpress and push on left
side of output shaft (14) to remove right bearing
(18) and gear (19) from housing.
7. Support housing in vise in a horizontal position.
8. Remove left bearing (18) by using a punch and
hammer from right side of housing. Drive bearing
out of housing.
9. Remove cotter pin (5), castle nut (6), shim (7), gear
(8) and shim (17) from input shaft (1).
10. Remove seal (2) (to be replaced) from input
housing (12).
11. Support input housing in a vise and remove
bearing (11) by using a punch and hammer. Drive
bearing out of housing.
12. Inspect gears for broken teeth and wear. Some
wear is normal and will show on loaded side.
Forged gear surfaces are rough when new. Check
that wear pattern is smooth.

MAN0571 (Rev. 6/15/2007)

13. Inspect vertical and horizontal shafts for grooves,
nicks, or bumps in the areas where the seals seat.
Resurface any damage with emery cloth.
14. Inspect housing and caps for cracks or other
damage.

Assemble Gearbox (Figure 15)
1. Clean housing, paying specific attention to areas
where gaskets will be installed.
2. Wash housing and all components thoroughly.
Select a clean area for gearbox assembly. Replace
all seals, bearings, and gaskets. All parts must be
clean and lightly oiled before reassembling.
3. Press bearing (18) in left side of gearbox housing
using a round tube of the same diameter and a
handpress.

18. Remove gearbox from water and dry off with
compressed air. Add SAE 80W or 90W EP oil until
it runs out of level hole in front cover. Tighten all
plugs.

Reinstall Gearbox
NOTE: Gearbox is heavy: do not attempt to move
without mechanical assistance.
1. Install flex coupler driveline
gearboxes and center gearbox.

between

side

2. Set gearbox on cutter and fasten with bolts and
nuts. Torque bolts to 300 lbs-ft.

SIDE DRIVE SERVICE

4. Place gear (19) inside of gearbox housing.
5. Insert output shaft (14) through opening in right
side of gearbox, gear (19), and bearing (18) on left
side of housing.
6. Place second bearing (18) over output shaft on
right side and press into housing, using a round
tube of the same diameter and a handpress.
7. Install shim (17) and snap ring (16) to right side of
housing to secure output shaft in housing.
8. Place seal (15) over output shaft on right side and
press into housing, using a round tube of the same
diameter and a handpress.
9. Install shim (17) and snap ring to left side of
housing.
10. Place seal (15) over output shaft on left side and
press into housing, using a round tube of the same
diameter and a handpress.
11. Press bearings (11) into input housing (12), using a
round tube of the same diameter and a handpress.
12. Assembly bearing (13), shim (17), gear (8), shim
(7), and castle nut (6) to input shaft (1).
13. Align groove in castle nut (6) and hole in end of
shaft and insert cotter pin (5).
14. Insert input shaft assembly into gearbox housing
and align teeth of the two gears.
15. Place input housing (12) over input shaft (1) and
secure into position using cap screws (10).
16. Place seal (2) over input shaft on cover and press
into housing, using a round tube of the same
diameter and a handpress.
17. Check gearbox housing for leaks by plugging all
holes except one. Apply 4 psi compressed air and
immerse the gearbox in water to verify that there
are no leaks.

MAN0571 (Rev. 6/15/2007)

2. Shaft
3. Inner yoke
4. Outer yoke

5.
6.
7.
8.
9.
11.

Rubber disk
Shaped washer
Bushing
Bolt
Lock nut
Set screw

Figure 16. Side Drive Assembly
The drives between the center and side gearboxes
contain rubber shock-absorbing discs. To service or
remove the side drives or remove a gearbox, the
flexible coupling must be disassembled. See page 25
for rubber disk replacement.
Remove end yokes by removing nuts (9) and sliding
bolt (8) inward to clear yoke. Do not remove bolt unless
rubber disks (5) are to be serviced. Remove complete
center section by lifting straight up on center shaft (2).
The outer yoke can be slid off gearbox shaft. The inner
yoke is held by two set screws (11).
Reassemble shaft as shown in Figure 16. End yokes (3
& 4) do not bolt directly to center shaft (2). Use the
special formed washer (6) and bushings (7) between
the rubber disks (5) and under bolt head or nut near
rubber disc. Tighten nuts (9) and bolts (8) to 85 lbs-ft.
Tighten set screw (11).
NOTE: Crossbar must be re-timed anytime a crossbar
or a side drive is disconnected. (See page 35.)

Dealer Service 33

CROSSBAR
Crossbar Removal
1. Access bottom side of cutter for crossbar removal.
See BLOCKING METHOD, page 21.
NOTE: You will need to use either the puller screw
(Item 6, Figure 18) or a small hydraulic jack to
remove the crossbar.
2. Remove blades as shown in Figure 17.

8.
9.
12.
13.
14.
15.
16.
32.
33.
34.

Crossbar
Blade
Blade pin
Shim
Shim
Keyhole plate
Blade pin lock clip
Cap screw
Castle nut
Cotter pin
Figure 17. Blade Removal

3. Remove cotter pin (34) and castle nut (33) from
bottom of crossbar.
4. Refer to Figure 18. Attach a clevis (1) to each end
of crossbar, using blade pins, spacers, keyhole
plates, and blade pin clips.
5. Position tube assembly (5) with threaded nut
toward crossbar for puller screw removal or down
for hydraulic jack removal.
6. For removal with puller screw, attach tube (5) to
each clevis with bolts (2) and nuts (3). Place pad
(4) in nut and thread puller screw (6) into nut from
bottom. Tighten until pad is solid against gearbox
shaft. For best results, strike head of puller screw
with a hammer while tightening with a wrench.
7. For removal with a jack, attach tube to each clevis
with puller links (7), bolts (2), and nuts (3). Place
jack on tube with end of jack pressing against
gearbox shaft. Slowly apply force with jack.
NOTE: Hydraulic jack will not operate if tipped
more than 90-degrees. Use care to prevent bending crossbar during removal.

34 Dealer Service

1.
2.
3.
4.
5.
6.

Clevis
5/8 NC x 4 Cap screw
5/8 NC Hex nut
Pad assembly
Tube assembly
Screw assembly

Figure 18. Crossbar Removal

MAN0571 (Rev. 6/15/2007)

Crossbar Installation
1. Using emery cloth (220 or finer), remove surface
rust, and foreign material from hub, splined
gearbox vertical shaft, and crossbar. See Figure
19.

Figure 20. Crossbar Installation

Crossbar Timing
Crossbar must be re-timed anytime a crossbar or a
side drive is disconnected.
1. To re-time crossbars, position bars as shown in
Figure 21.
Figure 19. Typical Crossbar and Gearbox Shaft

2. Install crossbar (2) on splined shaft. See Figure 20.
Install nut (3). Torque nut to 450 lbs-ft. Install cotter
pin.

2. The right crossbar will be at right angles to the front
of the cutter.
3. Measure from the front of the cutter to the blade pin
on left crossbar.
4. Hold crossbars in position while connecting the
side drivelines.

Figure 21. Crossbar Timing - Bottom View

MAN0571 (Rev. 6/15/2007)

Dealer Service 35

UNIVERSAL JOINT REPAIR
1.
2.
3.
4.

Yoke
Cup and bearing
Snap ring
Journal cross

2. With snap rings removed, support drive in vise,
hold yoke in hand and tap on yoke to drive cup up
out of yoke. See Figure 24.

Figure 22. Universal Joint Exploded View

U-Joint Disassembly
1. Remove external snap rings from yokes in four
locations as shown in Figure 23.

Figure 25. Remove Cups
3. Clamp cup in vise as shown in Figure 25 and tap
on yoke to completely remove cup from yoke.
Repeat Step 2 and Step 3 for opposite cup.

Figure 23. Remove Snap Ring

Figure 26. Remove Cups

Figure 24. Remove Cups

36 Dealer Service

4. Place universal cross in vise as shown in Figure 26
and tap on yoke to remove cup. Repeat Step 3 for
final removal. Drive remaining cup out with a drift
and hammer.

MAN0571 (Rev. 6/15/2007)

U-Joint Assembly
1. Place seals securely on bearing cups. Insert cup
into yoke from outside and press in with hand
pressure as far as possible. Insert journal cross
into bearing cup with grease fitting away from
shaft. Be careful not to disturb needle bearings.
Insert another bearing cup directly across from first
cup and press in as far as possible with hand
pressure.
2. Trap cups in vise and apply pressure. Be sure
journal cross is started into bearings and continue
pressure with vise, squeezing in as far as possible.
Tapping the yoke will help.
3. Seat cups by placing a drift or socket (slightly
smaller than the cup) on cup and rap with a
hammer. See Figure 27. Install snap ring and
repeat on opposite cup
4. Repeat Step 1 and Step 2 to install remaining cups
in remaining yoke.
5. Move both yokes in all directions to check for free
movement. If movement is restricted, rap on yokes
sharply with a hammer to relieve any tension.
Repeat until both yokes move in all directions
without restriction.

Figure 27. Install Cups

❖

MAN0571 (Rev. 6/15/2007)

Dealer Service 37

ASSEMBLY INSTRUCTIONS
DEALER SET-UP INSTRUCTIONS

Install Attitude Rod

These instructions are for the assembly of the DS1260
and DS1440 mounted, semi-mounted and pull-type
cutters as well as the DSO1260 semi-mounted cutter.
Many of the procedures apply to all units. When an
instruction applies to a specific unit, the section
heading will indicate which unit. Assembly of options
may not apply to all units.

Slide attitude rod (3) under right spindle driveline and
through pivot block on the tailwheel. Loosely install
washer (25) and two hex nuts (26).

Assembly of the cutter is the responsibility of the
Woods dealer. It should be delivered to the owner
completely assembled, lubricated, and adjusted for
normal cutting conditions.

2. Place spring arm (11) and spring (12) on deck as
shown. Secure spring arm (11) to spring arm lugs
(on the cutter) using pin (14) and two cotter pins
(27). Install retaining cap screw (28) and flange
lock nut (24).

The cutter is shipped partially assembled. Assembly
will be easier if aligned and loosely assembled before
tightening hardware. Recommended torque values for
hardware are located in the Bolt Torque Chart, page
82.
Select a suitable working area. A smooth hard surface,
such as concrete, will make assembly much quicker.
Open parts boxes and lay out parts and hardware to
make location easy. Refer to illustrations, accompanying text, parts lists and exploded view drawings.
Complete check lists on page 52 when you have completed the assembly.

DS1260 & DS1440 PULL-TYPE CUTTER REAR HALF (Figure 28)
Place jackstands under cutter to raise it off the ground
to provide clearance when assembling cutter. See
“BLOCKING METHOD” on page 21 for jackstand
placement.

Install Rear Tailwheel
1. Attach tailwheel arms (1) to the tailwheel using
eight (four per arm) cap screws (21) and lock nuts
(22).
NOTE: Position tailwheel arms on tailwheel to
desired location (usually on row crop centers).
Wheel hubs should be positioned to the outside of
the cutter.
2. Attach solid or aircraft tires to wheel hubs using
five lug nuts (33). Install the chamfered side of the
lug nut toward the inside for steel rim for pneumatic
tires and rims (shown).
NOTE: Install the flat side of the nut toward the
inside for solid tires and aircraft tires.

38 Assembly

Install Spring Arm
1. Attach spring arm (11) to cylinder (6) or ratchet
(10) using pin (13).

Install Height Adjustment Device
Ratchet
Attach ratchet (10) to tailwheel lugs and secure with pin
(15) and two cotter pins (27).
Cylinder
1. Place hydraulic cylinder (6) between lugs (Position
A) on tailwheel.
2. Extend cylinder rod, place transport lock bracket
(5) over cylinder rod end and between lugs on
tailwheel.
3. Align holes of cylinder rod, transport lock bracket
and lugs on tailwheel. Secure assembly using pin
(15) and two cotter pins (27).

Install Hydraulic Hose

WARNING
On pull-type units with optional hydraulic cutting height adjustment, use a single-acting cylinder
with a maximum extended length of 28-1/4" (718
mm) from attaching point center to center.

NOTICE
■ If using a cylinder other than the one supplied

by Woods, make sure a breather fitting is installed
in the cylinder rod end port. Use a restricter fitting
in the base end port to dampen the cutter lowering
action.
1. Install reducer bushing (7) and restricter swivel
elbow (8) in port at base end of cylinder (6).
Position elbow to point toward front of cutter.
NOTE: Make sure there is a breather fitting
installed in the rod end port.
2. Connect hose (9) to elbow (8).
3. Install optional stroke control kit (16) to cylinder
rod. Stroke control kit is used to set cut height.

MAN0571 (Rev. 6/15/2007)

Install SMV Emblem
1. Remove manual tube and hardware.
2. Align holes of manual tube and SMV mounting
bracket (17) and reattach to deck using previous
hardware.

3. Attach SMV socket (18) with two carriage bolts (29)
and lock nuts (30).
4. Attach SMV emblem (20) to SMV bracket (19)
using two round head cap screws (31) and hex
nuts (32).
5. Insert SMV bracket (19) and emblem (20) into
socket (18).

1.
2.
3.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.

Tailwheel arm
Tire & hub
Attitude rod
Transport lock-up
3-1/2 x 8 Hydraulic cylinder
1/2 to 1/4 Reducer
Elbow with restricter
Hose
Ratchet adjustment link
Spring arm
Spring
1 x 3 Headless pin
1 x 4-1/2 Headless pin
1 x 5 Headless pin
Stroke control kit
SMV Mounting bracket

18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.

SMV Socket
SMV Bracket
SMV Emblem
5/8 NC x 5 HHCS GR5
5/8 NC Lock nut
1/2 NC x 3 HHCS GR5
1/2 NC Flanged lock nut
1" Standard flat washer
1" NC Hex nut
1/4 x 1-1/2 Cotter pin
1/2 NC x 5 HHCS GR5
5/16 NC x 3/4 Carriage bolt
5/16 NC Flanged lock nut
1/4 NC x 1/2 Round head screw
1/4 NC Nut
1/2 NF Lug nut

Figure 28. DS1260 & DS1440 Pull-Type Cutter Assembly - Rear Half

MAN0571 (Rev. 6/15/2007)

Assembly 39

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.

Tongue
H-Frame
Sleeve, 5/8 x 1 x 9/16
Cup washer
Safety chain
Parking jack
Clevis pin, 1/2 x 5-3/4
Front 2/3 drive
Rear 1/3 drive
3-Joint drive bearing housing
Bearing
Snap ring
Shield
1/2 Schedule 40 x 3.56 pipe
Hose holder
Sleeve, 1.02 x 1.38 x .62
Clevis pin, 1 x 2-1/2
Attitude rod
1/2 NC x 3 Hex head cap screw GR5

20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
†

1/2 NC Lock nut
1/2 NC x 2 Hex head cap screw GR5
1/2 NC x 5-1/2 Hex head cap screw GR5
5/8 NC x 6 Hex head cap screw GR5
5/8 NC Lock nut
1 NC x 9 Hex head cap screw GR5
1" Standard flat washer
1 NC Lock nut
1/4 x 1-1/2 Cotter pin
1/2 NC Flange lock nut
1/4-28 x 90° Grease fitting
3/8 Standard lock washer
3/8 NC x 1 Hex head cap screw
3/16 x 1 Cotter pin
As required

Figure 29. DS1260 & DS1440 Pull-Type Cutter Assembly - Front Half

40 Assembly

MAN0571 (Rev. 6/15/2007)

DS1260 & DS1440 Pull-Type Assembly
(Continued)

3. Attach rear tether chain on driveline to clip on
plastic gearbox shield.
Install H-Frame

FRONT HALF (Figure 29)
Install Tongue
1. Place tongue (1) between mast plates.
2. Place washer (26†) and sleeve (16) on cap screw
(25).
3. Place washer (26) between mast plates and
tongue, insert cap screw (25) with washer (26) and
sleeve (16) through mast plates and tongue.
4. Secure with washer (26) and lock nut (27).
5. Attach front half of attitude rod (18) to lug on
tongue using clevis pin (17) and cotter pin (33).
6. Raise front of cutter and install parking jack (6) to
support tongue.
7. Attach safety tow chain (5) to tongue by wrapping
chain around diagonal brace and threading the
hook end back through the large link on opposite
end of chain.

Install 3-Joint Driveline (Figure 29)
Install Driveline

1. Place H-frame (2) in correct hole in bottom of
tongue to maintain proper PTO distance (see
Figure 29).
2. Secure H-frame to tongue using cap screw (23),
two sleeves (3), two cup washers (4) and lock nut
(24).
Attach Driveline to H-Frame
NOTE: Select holes in H-frame that will allow driveline
to run level. Refer to Operation section for driveline
height. Final adjustment will be necessary when cutter
is attached to the tractor.
Place driveline bearing carrier between H-frame (2)
and secure with clevis pin (7) and cotter pin (28).
Install Front Drive
1. Slide rear yoke of front driveline (8) over shaft of
driveline (9) and align with notch on shaft.
2. Secure drives together using cap screw (21) and
lock nut (20).
3. Attach tether chain on front half of driveline (8) to
H-frame (2).
Install Drive Shield & Hose Holder

1. Coat input shaft of gearbox with a light coating of
grease.

1. Attach drive shield (13) to driveline carrier bearing
using two cap screws (32) and lock washers (31).

2. Attach slip clutch on driveline (9) to input shaft of
gearbox. Tighten cap screws (19) and lock nuts
(20).

2. Attach hydraulic hose holder (15) to the top hole in
H-frame (2) with cap screw (22), spacer (14), and
lock nut (29).

MAN0571 (Rev. 6/15/2007)

Assembly 41

DS1260 & DS1440 Pull-Type Assembly
(Continued)
INSTALL CV DRIVELINE (OPTIONAL)
Install Driveline (Figure 30)

Attach Driveline to H-Frame
NOTE: Select holes in H-frame that will allow driveline
to run level. Refer to Operation section for driveline
height. Final adjustment will be necessary when cutter
is attached to the tractor.

1. Coat input shaft of gearbox with a light coating of
grease.

Place driveline bearing carrier between H-frame (2)
and secure with clevis pin (5) and cotter pin (20).

2. Attach slip clutch on driveline (6) to input shaft of
gearbox. Tighten cap screws (14) and lock nuts
(15).

Install CV Drive

3. Attach rear tether chain on driveline to clip on
plastic gearbox shield.

Install H-Frame
1. Attach H-frame mounting bracket (13) to cutter
frame with carriage bolts (23), washers (24) and
lock nuts (21).

1. Slide rear yoke of CV driveline (1) over shaft of
driveline (6) and align with notch on shaft.
2. Secure drives together using cap screw (16) and
lock nut (15).

Install Drive Shield & Hose Holder

2. Place H-frame (2) over bracket and align holes.

1. Attach drive shield (10) to driveline carrier bearing
using two cap screws (26) and lock washers (25).

3. Secure H-frame to bracket using cap screw (18),
two sleeves (3), two cup washers (4), and lock nut
(19).

2. Attach hydraulic hose holder (12) to the top hole in
H-frame (2) with cap screw (17), spacer (11), and
lock nut (21).

42 Assembly

MAN0571 (Rev. 6/15/2007)

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.

CV Drive assembly
H-Frame
Sleeve, 5/8 x 1 x 9/16
Cup washer 5/8 x 1-3/4 x 14 Ga
Clevis pin, 1/2 x 5-3/4
Rear stub shaft
3-Joint drive bearing housing
Bearing
Snap ring
Shield
1/2 Schedule 40 x 3.56 pipe
Hose holder
CV H-Frame mounting base

14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.

1/2 NC x 3 Hex head cap screw GR5
1/2 NC Lock nut
1/2 NC x 2 Hex head cap screw GR5
1/2 NC x 5-1/2 Hex head cap screw GR5
5/8 NC x 6 Hex head cap screw GR5
5/8 NC Lock nut
3/16 x 1 Cotter pin
1/2 NC Flange lock nut
1/4-28 x 90° Grease fitting
1/2 NC x 1-1/2 Carriage bolt
1/2" Flat washer
3/8 Standard lock washer
3/8 NC x 1 Hex head cap screw GR5

Figure 30. DS1260 & DS1440 CV Drive Installation

MAN0571 (Rev. 6/15/2007)

Assembly 43

DS1260 & DS1440 MOUNTED OR
SEMI-MOUNTED CUTTER (Figure 31)
Place jackstands under cutter to raise it off the ground
to provide clearance when assembling cutter. See
“BLOCKING METHOD” on page 21 for jackstand
placement.

Install A-Frame (Mounted)
1. Attach A-Frame weldment (3) to the lower (square)
hole of the cutter mast plates. Secure using
carriage bolts (29), bushing sleeves (19), washers
(28) and lock nuts (25).
2. Remove two lock nuts (26) from rear of cutter.
Slide washer (37), rear A-frame bar (2), and
second washer (37) over bolt and re-attach with
lock nuts (26).
3. Attach the two rear A-frame bars (2) together at the
top rear hole using cap screw (36), spacer sleeve
(9), and lock nut (25).
4. Place both break links (7) together and position
between front holes of rear A-frame bars. Secure
rear A-frame bars and break links together using
cap screw (36), spacer sleeve (9), and lock nut
(25). NOTE: Break links must rest on top of rear
spacer sleeve (9).
5. Place spacer sleeve (8) through front holes of
break links. Align break links with rear holes of Aframe weldment (3) and secure together using cap
screw (33), sleeve (6), and lock nut (34).

Install Tailwheel Arms
Attach tailwheel arms (1) to tailwheel using eight (four
per arm) cap screws (24) and lock nuts (25).
NOTE: Position tailwheel arms on tailwheel to desired
location (usually on row crop centers).

Install Spring Arm

2. Extend cylinder rod, place transport lock bracket
(13) over cylinder rod end and between lugs on
tailwheel.
3. Align holes of cylinder rod, transport lock bracket
and lugs on tailwheel. Secure assembly using pin
(21) and two cotter pins (35).

Install Hydraulic Hoses

WARNING
On mounted units with optional hydraulic cutting height adjustment, use a double-acting cylinder with a maximum extended length of 28-1/4"
(718 mm) from attaching point center to center.
On pull-type or semi-mounted units with
optional hydraulic cutting height adjustment, use a
single-acting cylinder with a maximum extended
length of 28-1/4" (718 mm) from attaching point
center to center.

■ If using a cylinder other than the one supplied
by Woods, make sure a breather fitting is installed
in the cylinder rod end port. Use a restricter fitting
in the base end port to dampen the cutter lowering
action.

NOTE: Semi-mounted requires only one hose kit
installed in base end of cylinder.
NOTE: Mounted units must use a double-acting
cylinder to prevent damage to tailwheels during
transport.
1. Connect hoses (17) to elbows (16).

1. Attach spring arm (10) to cylinder (14) or ratchet
(18) using pin (22).
2. Place spring arm (10) and spring (11) on deck as
shown. Secure spring arm (10) to spring arm lugs
(on the cutter) using pin (20) and two cotter pins
(35). Install retaining cap screw (38) and flange
lock nut (39).

Install Height Adjustment Device
Attach ratchet (18) to tailwheel lugs and secure with pin
(21) and two cotter pins (35).
Cylinder
(14)

44 Assembly

between

2. Install reducer bushing (15) and restricter swivel
elbow (16) in port at each end of cylinder (14).
Position elbow to point toward front of cutter.
3. Install optional stroke control kit (23) to cylinder
rod. Stroke control kit is used to set cut height.

Install Driveline
1. Coat input shaft of gearbox with a light coating of
grease.

Ratchet

1. Place hydraulic cylinder
(Position A) on tailwheel.

NOTE: Semi-mount units require cylinder to be
located between rear holes (Position B) of tailwheel lugs.

lugs

2. Attach slip clutch on driveline (5) to input shaft of
gearbox. Tighten cap screws (31) and lock nuts
(32).
3. Attach rear tether chain of driveline to driveline
shield.

MAN0571 (Rev. 6/15/2007)

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.

Tailwheel
Rear A-frame link
Front A-frame assembly
Lower hitch pin
Drive
Sleeve .781 x 1.38 x 2.40
Break link
Sleeve 1-3/8 x 1-3/4 x 1-1/4
Sleeve 5/8 x 1 x 1-1/4
Spring arm
Spring
Top link pin
Transport lock-up
3-1/2 x 8 Hydraulic cylinder
1/2 to 1/4 Reducer
1/4 x 1/4 90° Elbow with 1/16 restricter
1/4 x 156" Hose
Ratchet adjustment link
Sleeve 5/8 x 1 x 13/16
1 x 4-1/2 Headless pin
1 x 5 Headless pin
1 x 3 Headless pin
1-1/4 Stroke control kit

24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.

5/8 NC x 5 Hex head cap screw GR5
5/8 NC Flange lock nut
1 NC Lock nut
1 NC x 12 Hex head cap screw GR5
5/8 Standard flat washer
5/8 NC x 2-1/2 Carriage bolt GR5
7/16 x 2 Klik pin
1/2 NC x 3 Hex head cap screw
1/2 NC Lock nut
3/4 NC x 4-1/2 Hex head cap screw GR5
3/4 NC Lock nut
1/4 x 1-1/2 Cotter pin
5/8 NC x 3 Hex head cap screw GR5
1" Standard flat washer
1/2 NC x 5 Hex head cap screw GR5
1/2 NC Flange lock nut

Figure 31. DS1260 & DS1440 Mounted Cutter Assembly

MAN0571 (Rev. 6/15/2007)

Assembly 45

Install SMV Emblem (Semi-Mounted)
See Figure 32.
1. Remove manual tube and hardware.
2. Align holes of manual tube and SMV mounting
bracket (16) and reattach to deck using previous
hardware.

1.
2.
3.
4.
5.
6.
7.
8.
9.

Tailwheel
Lower hitch pin
Drive
Spring arm
Spring
Transport lock-up
3-1/2 x 8 Hydraulic cylinder
1/2 to 1/4 Reducer
1/4 x 1/4 90° Elbow w/ 1/16
restricter
10. 1/4 x 156" Hose
11. Ratchet adjustment link

12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.

3. Attach SMV socket (17) with two carriage bolts (28)
and lock nuts (29).
4. Attach SMV emblem (19) to SMV bracket (18)
using two round head cap screws (30) and hex
nuts (31).
5. Insert SMV bracket (18) and emblem (19) into
socket (17).

1 x 4-1/2 Headless pin
1 x 5 Headless pin
1 x 3 Headless pin
1-1/4 Stroke control kit
SMV Mounting bracket
SMV Socket
SMV Bracket
Slow moving vehicle emblem
5/8 NC x 5 HHCS GR5
5/8 NC Lock nut
7/16 x 2 Klik pin
1/2 NC x 3 HHCS

24.
25.
26.
27.
28.
29.
30.

1/2 NC Lock nut
1/4 x 1-1/2 Cotter pin
1/2 NC x 5 HHCSGR5
1/2 NC Flange lock nut
5/16 NC x 3/4 Carriage bolt
5/16 NC Flange lock nut
1/4 NC x 1/2 Round head
screw
31. 1/4 NC Nut

Figure 32. DS1260 & DS1440 Semi-Mounted Cutter Assembly

46 Assembly

MAN0571 (Rev. 6/15/2007)

DSO1260 CUTTER (Figure 33)
Place jackstands under cutter to raise it off the ground
to provide clearance when assembling cutter. See
“BLOCKING METHOD” on page 21 for jackstand
placement.

Install Hitch Mechanism

2. Extend cylinder rod, place transport lock bracket
(15) over cylinder rod end and between lugs on
tailwheel.
3. Align holes of cylinder rod, transport lock bracket
and lugs on tailwheel. Secure assembly using pin
(23) and two cotter pins (32).

Install Hydraulic Hose

1. Align left hitch arm (2) and right hitch arm (3), and
washers (33) to deck as shown.
NOTE: Left hitch arm should be oriented with cylinder lug on bottom side of arm, protruding towards
left of cutter.
2. Secure hitch arms to cutter using flag pins (14),
washers (36), and cap screws (37).
3. Align front ends of hitch arms, washers (33) and
hitch weldment (4) as shown.
4. Secure hitch arms to hitch weldment (4) with flag
pins (14), washers (36), and cap screws (37).
5. Attach hydraulic cylinder (7) to left hitch arm (2)
and lug on left side of cutter using pins (26) and
cotter pins (32).
6. Install reducer bushing (17) and restricter swivel
elbow (18) in port at each end of cylinder (7).
Position elbow to point toward front of cutter.
7. Connect hoses (21) to elbows (18).

Install Tailwheel Arms
Attach tailwheel arms (1) to tailwheel using eight (four
per arm) cap screws (27) and lock nuts (28).
NOTE: Position tailwheel arms on tailwheel to desired
location (usually on row crop centers).

Install Spring Arm
1. Attach spring arm (12) to cylinder (16) or ratchet
(20) using pin (24).
2. Place spring arm (12) and spring (13) on deck as
shown. Secure spring arm (12) to spring arm lugs
(on the cutter) using pin (22) and two cotter pins
(32). Install retaining cap screw (34) and flange
lock nut (35).

Install Height Adjustment Device
Ratchet
Attach ratchet (20) to tailwheel lugs and secure with pin
(23) and two cotter pins (32).
Cylinder
1. Place hydraulic cylinder (16) between rear holes
(Position B) of lugs on tailwheel.

MAN0571 (Rev. 6/15/2007)

WARNING
On pull-type or semi-mounted units with
optional hydraulic cutting height adjustment, use a
single-acting cylinder with a maximum extended
length of 28-1/4" (718 mm) from attaching point
center to center.

NOTICE
■ If using a cylinder other than the one supplied

by Woods, make sure a breather fitting is installed
in the cylinder rod end port. Use a restricter fitting
in the base end port to dampen the cutter lowering
action.
1. Install reducer bushing (17) and restricter swivel
elbow (18) in port at base end of cylinder (16).
Position elbow to point toward front of cutter.
2. Connect hose (19) to elbow (18).
3. Install optional stroke control kit (25) to cylinder
rod. Stroke control kit is used to set cut height.

Install SMV Emblem
1. Remove manual tube and hardware.
2. Align holes of manual tube and SMV mounting
bracket (8) and reattach to deck using previous
hardware.
3. Attach SMV socket (9) with two carriage bolts (38)
and lock nuts (39).
4. Attach SMV emblem (11) to SMV bracket (10)
using two round head cap screws (40) and hex
nuts (41).
5. Insert SMV bracket (10) and emblem (11) into
socket (9).

Install Driveline
1. Coat input shaft of gearbox with a light coating of
grease.
2. Attach slip clutch on driveline (6) to input shaft of
gearbox. Tighten cap screws (30) and lock nuts
(31).
3. Attach rear tether chain of driveline to driveline
shield.

Assembly 47

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.

Tailwheel
Left hitch arm
Right hitch arm
Hitch assembly
Lower hitch pin
Drive
2-1/2 x 16 Hydraulic cylinder
SMV Mounting bracket
SMV Socket
SMV Bracket
Slow moving vehicle emblem
Spring arm
Spring
1.50 x 8.02 Flag pin
Transport lock-up
3-1/2 x 8 Hydraulic cylinder
1/2 to 1/4 Reducer
1/4 x 1/4 90° Elbow w/ 1/16
restricter
1/4 x 156" Hose
Ratchet adjustment link
1/4 x 72" Hose
1 x 4-1/2 Headless pin
1 x 5 Headless pin
1 x 3 Headless pin

25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.

1-1/4 Stroke control kit
1.00 x 2.72 Headless pin
5/8 NC x 5 H HCS GR5
5/8 NC Flange lock nut
7/16 x 2 Klik pin
1/2 NC x 3 HHCS
1/2 NC Lock nut
1/4 x 1-1/2 Cotter pin
Washer, 1.62 x 3 x .18
1/2 NC x 5 HHCS GR5
1/2 NC Flange lock nut
1/2" Flat washer
1/2 NC x 1-1/4 H HCS GR5
5/16 NC x 3/4 Carriage bolt
5/16 NC Flange lock nut

40. 1/4 NC x 1/2 Round head
screw
41. 1/4 NC Nut
42. 1/4 - 28 Grease fitting
43. Split bushing
44. Sleeve 1.56 x 2.19 x 4.00

Figure 33. DSO1260 Cutter Assembly

48 Assembly

MAN0571 (Rev. 6/15/2007)

DS1260 & DS1440 - ALL MODELS
FILL GEARBOXES

NOTICE
■ Gearbox is not filled at the factory. Prior to
delivery to customer, make sure gearbox is filled
only half-full with 80W or 90W API GL-4 or GL-5
gear lube. Use side plug to remove any excess oil.

1. Make sure vent plug hole is clear (installed by
dealer).
2. Remove plug on side of gearbox.
3. Fill gearbox until oil runs out the side plug on
gearbox. Use a high quality gear oil with a viscosity
index of 80W or 90W and an API service rating of
GL-4 or GL-5.
4. Install side plug and vent plug.

INSTALL CHAIN OR RUBBER SHIELDING

Rubber Shielding (Figure 34)
1. Attach rubber belting and deflector brackets to the
front of the frame using carriage bolts (9), and lock
nuts (10).
2. Attach rear band to the rear of the frame using
carriage bolts (9), and lock nuts (10).

Optional Chain Shielding (Figure 35)
The optional chain shielding assemblies are ready for
installation when you receive them.
Install front and rear chain shielding as shown using
carriage bolt (10) and lock nut (11).

MAN0571 (Rev. 6/15/2007)

Assembly 49

DS1440
DS1260
1.
2.
3.
9.
10.

Front belt bracket
Front rubber deflector
Rear band
3/8 NC x 1-1/4 Carriage bolt GR5
3/8 NC Flange lock nut

4. Left front belt bracket
5. Right front belt bracket
6. Center front belt bracket
7. Front rubber deflector
8. Rear band
9. 3/8 NC x 1-1/4 Carriage bolt
GR5

Figure 34. Rubber Belt Shielding Installation

50 Assembly

MAN0571 (Rev. 6/15/2007)

DS1440

DS1260
1.
2.
7.
9.
10.
11.

Front chain shield bracket
Front chain shield bracket
Pin, 52 to 54-chain
5/16 Chain, 6-link
3/8 NC x 1-1/4 Carriage bolt GR5
3/8 NC Flange lock nut

3.
4.
5.
6.
8.
9.
10.
11.
12.

Left front chain shield bracket
Right front chain shield bracket
Center front chain shield bracket
Rear chain shield bracket
Pin, 34 to 36-chain
5/16 Chain, 6-link
3/8 NC x 1-1/4 Carriage bolt GR5
3/8 NC Flange lock nut
Pin, 49 to 51-chain

Figure 35. Optional Chain Shielding Installation

(Rev. 11/6/2009)
MAN0571 (Rev. 6/15/2007)

Assembly 51

DEALER CHECK LISTS
PRE-DELIVERY CHECK LIST

DELIVERY CHECK LIST

(DEALER’S RESPONSIBILITY)

(DEALER’S RESPONSIBILITY

Inspect cutter thoroughly after assembly to make sure
it is set up properly before delivering it to the customer.
The following check list is a reminder of points to
inspect. Check off each item as it is found satisfactory,
corrections are made, or services are performed.

___ Show customer how to make adjustments.
Describe the options available for this cutter and
explain their purpose.

IMPORTANT

___ Point out all guards and shielding. Explain their
importance and the safety hazards that exist
when not kept in place and in good condition.

■ Gearbox was not filled at the factory. It must be

serviced before operating cutter. (See LUBRICATION, page 21). Failure to service will result in damage to gearbox.
___ Check that gearbox is properly serviced and
seals are not leaking.
___ Check and grease all lubrication points as identified in Owner Service, LUBRICATION, page 21.
___ Check that blades have been properly installed
___ Check all bolts to be sure they are properly
torqued.
___ Check that all cotter pins are properly installed
and secured.
___ Check that PTO shaft is properly installed.

___ Explain importance of lubrication to customer and
point out lubrication points on cutter.

___ For mounted units, add wheel weights, ballast in
front tires, and/or front tractor weight to enhance
front end stability. A minimum 20% of tractor and
equipment gross weight must be on front tractor
wheels. When adding weight to attain 20% of
tractor and equipment weight on front tractor
wheels, you must not exceed the ROPS weight
certification. Weigh the tractor and equipment. Do
not estimate!
___ Present Operator's Manual and request that customer and all operators read it before operating
equipment. Point out the manual safety rules,
explain their meanings and emphasize the
increased safety hazards that exist when safety
rules are not followed.
___ Explain to customer that when equipment is
transported on a road or highway, safety devices
should be used to give adequate warning to operators of other vehicles.

52 Dealer Check Lists

MAN0571 (Rev. 6/15/2007)

PARTS INDEX
Rotary Cutters
DS1260, DS1440 & DSO1260
MAIN FRAME ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 - 55
PULL-TYPE ASSEMBLY
FRONT HALF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
REAR HALF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
OPTIONAL CV MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
MOUNTED CUTTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
SEMI-MOUNTED CUTTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
DSO1260 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
GEARBOXES
SPLITTER GEARBOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
SPINDLE GEARBOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
DRIVES
FLEXIBLE COUPLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
FRONT EQUAL ANGLE DRIVE ASSEMBLY - PULL-TYPE . . . . . . . . . . . 65
REAR EQUAL ANGLE DRIVE ASSEMBLY - PULL-TYPE . . . . . . . . . . . . 66
540 RPM FRONT CV DRIVE ASSEMBLY
WEASLER SPLINE PROFILE . . . . . . . . . . . . . . . . . . . . . . . . . . . 67-68
WALTERSCHEID STAR PROFILE . . . . . . . . . . . . . . . . . . . . . . . . . . 69
1000 RPM FRONT CV DRIVE ASSEMBLY
WEASLER SPLINE PROFILE . . . . . . . . . . . . . . . . . . . . . . . . . . . 70-71
WALTERSCHEID SPLINE PROFILE . . . . . . . . . . . . . . . . . . . . . . . . 72
REAR FIXED-LENGTH DRIVE FOR CONSTANT VELOCITY DRIVE . . . 73
SLIP CLUTCH DRIVE ASSEMBLY - MOUNTED . . . . . . . . . . . . . . . . . . . . 74
WHEEL & TIRE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
TAILWHEEL ASSEMBLIES
MDS1260 / MDS1440 MOUNTED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
DSO1260 / SMDS1260 / SMDS1440 SEMI-MOUNTED . . . . . . . . . . . . . . 77
BELT SHIELDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
CHAIN SHIELDING (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3-1/2 X 8" STROKE HYDRAULIC CYLINDER (OPTIONAL) . . . . . . . . . . . . . . . . 80
HYDRAULIC CYLINDER STROKE CONTROL KIT (OPTIONAL) . . . . . . . . . . . 81
CROSSBAR PULLER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

(Rev. 10/15/2010)
MAN0571 (Rev. 6/15/2007)

Parts 53

DS1260 / DS1440 MAIN FRAME ASSEMBLY

54 Parts

MAN0571 (Rev. 6/15/2007)

DS1260 / DS1440 MAIN FRAME ASSEMBLY

REF

PART

QTY

DESCRIPTION

REF

PART

QTY

DESCRIPTION

1026976 ‡

Tailwheel weldment - DS1260
(S/N 1081498 & after) -or-

18 1021390

Flexible drive coupler - DS1260,
DSO1260 (see page 64) -or-

1026981 ‡

Tailwheel weldment - DS1440
(S/N 1081498 & after)

18 1022179

Flexible drive coupler - DS1440
(see page 64)

58806

Spindle gearbox - DS1260, DSO1260
(see page 63) -or-

19 1021371

Shield hold down

57050

Blade access cover

1022228

Spindle gearbox - DS1440
(see page 63)

21 1022235

Complete decal set

1002495

Splitter gearbox - 540 RPM
(see page 62) -or-

22 1022236

Safety decal set

39141

1 NC x 12 HHCS GR5
1 NC Lock nut

1002496

Splitter gearbox - 1000 RPM
(see page 62)

34279

3678

1 NC x 2-3/4 HHCS

1002048

Clutch shield

39070

1021370

Shield - DS1260, DSO1260 -or-

Sleeve, 1.02 x 1.38 x .62 DS1440 only

1022177

Shield - DS1440

30068 *

3/4 NC x 2-1/2 HHCS GR5

57118

Right skid - DS1260, DSO1260 -or-

57798

3/4 Hardened flat washer

1022174

Right skid - DS1440

302207 *
6100 *

3/4 NC Flange lock nut

57119

Left skid - DS1260, DSO1260 -or-

1022173

Left skid - DS1440

39323

M30 x 2.0P Castle nut

1021393

Crossbar - DS1260, DSO1260 -or-

64803 *

3/16 x 2 Cotter pin

1022163

Crossbar - DS1440

5607 *

5/8 NC x 1-1/2 Carriage bolt GR5

19161KT

Right blade CW
(kit includes 2 blades)

36
37

4529 *

5/16 NC Hex nut

10 19160KT

Left blade CCW
(kit includes 2 blades)

2472 *

5/16 Lock washer

11 19162KT

Double edge blade
(kit includes 2 blades)

35155 *

5/16 Flat washer

6250 *

32616

Blade pin

10520

Shim, 18 ga

13946

Shim, 20 ga

63716

M10 x 1.50P x 20 mm HHCS

19025

1/2 NC x 1-1/4 HHCS GR5

39254
565 *
5664 *

5/8 NC Flanged lock nut

5/16 NC x 1-1/4 HHCS GR5
M8 x 1.25P x 16 mm HHCS CL8.8
3/8 Flat washer
7/16 Lock washer

32603

Keyhole plate

32604

Blade pin lock clip

14350 *

3/8 NC Flange lock nut

17 1003828

Manual tube

66840

3-Prong knob, 3/8 NC

47 1024670
‡

For Serial Numbers 1081497 & before contact Woods

Standard hardware, obtain locally

HHCS

(Rev. 7/4/2008)
MAN0571 (Rev. 6/15/2007)

1.22 x 2.205 x .236 Washer

Hex head cap screw

Parts 55

DS1260 / DS1440 PULL-TYPE ASSEMBLY - FRONT HALF

REF

PART

QTY

DESCRIPTION

REF

PART

QTY

DESCRIPTION

1026245 ‡

Tongue (S/N 1081498 & after)

39385

Attitude rod - DS1260 -or-

32098

H-Frame

18 1022200

Attitude rod - DS1440

1791

Sleeve, 5/8 x 1 x 9/16 HT

3489 *

10635

Cup washer 5/8 x 1-3/4 OD x 14 Ga

765 *

19407

Safety chain

3699 *

23790

Parking jack (see page 76)

12305 *

1/2 NC x 5-1/2 HHCS GR5

404

Clevis pin, 1/2 x 5-3/4

12005

5/8 NC x 6 HHCS GR5

57282

Front 2/3 drive, 540 RPM - 6 spline
(see page 65) -or-

1003480

Front 2/3 drive, 1000 RPM - 21 spline
(see page 65) -or-

1004925

Front 2/3 drive, 1000 RPM - 20 spline
(see page 65)

1285 *

1004778

Rear 1/3 drive (see page 66)

11900 *

2985 *

1/4-28 x 90° Grease fitting

838 *

3/8 Standard lock washer

839 *

3/8 NC x 1 HHCS GR5

1256 *

32347

13133

3-Joint drive bearing housing
(includes items 11, 12, 30)
Bearing

12128

Snap ring

1011760

Shield

7035

1/2 Schedule 40 x 3.56 pipe

3443

Hose holder

39070

Sleeve, 1.02 x 1.38 x .62

445

Clevis pin, 1 x 2-1/2

56 Parts

25
27

1/2 NC x 3 HHCS GR5
1/2 NC Lock nut
1/2 NC x 2 HHCS GR5

6239 *

5/8 NC Lock nut

15087
1863 *
34279

1 NC x 9 HHCS GR5
†

1" Standard flat washer
1 NC Lock nut
1/4 x 1-1/2 Cotter pin
1/2 NC Flange lock nut

3/16 x 1 Cotter pin

‡

For Serial Numbers 1081497 & before contact Woods

†

As required

*
HHCS

Standard hardware, obtain locally
Hex head cap screw

MAN0571 (Rev. 6/15/2007)

DS1260 / DS1440 PULL-TYPE ASSEMBLY - REAR HALF

REF

PART

QTY

1022181

-----

DESCRIPTION

REF

PART

QTY

DESCRIPTION

Tailwheel arm

62484

SMV Socket

2
or
4

Tire & hub (see page 75)

19 1004251

SMV Bracket

Slow moving vehicle emblem

24611
378 *

5/8 NC x 5 HHCS GR5

39385

Attitude rod - DS1260 -or-

6239 *

5/8 NC Lock nut

1022200

Attitude rod - DS1440

3489 *

1/2 NC x 3 HHCS GR5

1004814

Transport lock-up

11900 *

1/2 NC Flange lock nut

10475

3-1/2 x 8 Hydraulic cylinder
(see page 80)

1863 *

1" Standard flat washer

11893

1/2 to 1/4 Reducer

10290

1/4 x 1/4 90° Elbow w/ 1/16 restricter

8669

1/4 x 156" Hose

10 1005020

Ratchet adjustment link

11 1009245

Spring arm

13316

Spring, compression

11493

1 x 3 Headless pin

8346

1 x 4-1/2 Headless pin

8347

1 x 5 Headless pin

24098

1-1/4 Stroke control kit (see page 81)

17 1021369

SMV Mounting bracket

MAN0571 (Rev. 6/15/2007)

3132 *

1 NC Hex nut

1285 *

1/4 x 1-1/2 Cotter pin

23479 *

1/2 NC x 5 HHCS GR5

16148 *

5/16 NC x 3/4Carriage bolt

14139 *

1282 *

1/4 NC x 1/2 Round head screw

5288 *

1/4 NC Hex nut

*
HHCS

5/16 NC Flange lock nut

Standard hardware, obtain locally
Hex head cap screw

Parts 57

DS1260 / DS1440 PULL-TYPE - OPTIONAL CV MOUNTING ASSEMBLY

REF

PART

QTY

1024175

DESCRIPTION

PART

QTY

DESCRIPTION

10 1011761

Shield

7035

1/2 Schedule 40 x 3.56 pipe

3443

Hose holder

13 1021377

CV H-Frame mounting base

CV Drive assembly - 540 RPM
(see page 68) -or-

3489 *

765 *

3699 *

1/2 NC x 3 HHCS GR5
1/2 NC Lock nut

1021102

CV Drive assembly - 1000 RPM
21-spline (see page 70) -or-

1021101

CV Drive assembly - 1000 RPM
20-spline (see page 70)

12305 *

1/2 NC x 5-1/2 HHCS GR5

12005

5/8 NC x 6 HHCS GR5

1021375

H-Frame

6239 *

5/8 NC Lock nut

1791

Sleeve, 5/8 x 1 x 9/16

1256 *

3/16 x 1 Cotter pin

10635

Cup washer 5/8 x 1-3/4 x 14 Ga

11900 *

404

Clevis pin, 1/2 x 5-3/4

2985 *

1022221

Rear stub shaft - DS1260
(see page 73) -or-

29893 *

854 *

1/2" Flat washer

1022222

Rear stub shaft - DS1440
(see page 73)

838 *

3/8 Standard lock washer

32347

3-Joint drive bearing housing
(includes items 8, 9, 22)

839 *

3/8 NC x 1 HHCS GR5

13133

Bearing

12128

Snap ring

58 Parts

*
HHCS

1/2 NC x 2 HHCS GR5

1/2 NC Flange lock nut
1/4-28 x 90° Grease fitting
1/2 NC x 1-1/2 Carriage bolt

Standard hardware, obtain locally
Hex head cap screw

MAN0571 (Rev. 6/15/2007)

DS1260 / DS1440 MOUNTED CUTTER ASSEMBLY

REF

PART

QTY

DESCRIPTION

1
2
2
3
4
5

----1021373
1022180
1021350
39064
57419

2
2
2
1
2
1

57290

57422

57425

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

39071
1021374
7176
66661
1009245
13316
39065
1004814
18725
11893
10290
8669
1005020
12313
8346

1
2
1
2
1
1
1
1
1
2
2
2
1
2
1

Tailwheel (see page 76)
Rear A-frame link - DS1260 -orRear A-frame link - DS1440
Front A-frame assembly
Lower hitch pin
Drive 540 RPM - DS1260
(see page 74) -orDrive 1000 RPM - DS1260Q
(see page 74) -orDrive 540 RPM - DS1440
(see page 74) -orDrive 1000 RPM - DS1440Q
(see page 74)
Sleeve .781 x 1.38 x 2.40
Break link
Sleeve 1-3/8 x 1-3/4 x 1-1/4
Sleeve 5/8 x 1 x 1-1/4
Spring arm
Spring
Top link pin
Transport lock-up
3-1/2 x 8 Hyd cylinder (see page 80)
1/2 to 1/4 Reducer
1/4 x 1/4 90° Elbow w/ 1/16 restricter
1/4 x 156" Hose
Ratchet adjustment link
Sleeve 5/8 x 1 x 13/16
1 x 4-1/2 Headless pin

MAN0571 (Rev. 6/15/2007)

REF
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

PART
8347
11493
24098
378 *
19025 *
34279
39141
692 *
5836 *
35124 *
3489 *
765 *
12558 *
2371 *
1285 *
34473 *
1863 *
23479 *
11900 *
*
HHCS

QTY

DESCRIPTION

1
1
1

1 x 5 Headless pin
1 x 3 Headless pin
1-1/4 Stroke control kit (see page 81)
5/8 NC x 5 HHCS GR5
5/8 NC Flange lock nut
1 NC Lock nut
1 NC x 12 HHCS GR5
5/8 Standard flat washer
5/8 NC x 2-1/2 Carriage bolt GR5
7/16 x 2 Klik pin
1/2 NC x 3 HHCS GR5
1/2 NC Lock nut
3/4 NC x 4-1/2 HHCS GR5
3/4 NC Lock nut
1/4 x 1-1/2 Cotter pin
5/8 NC x 3 HHCS GR5
1" Standard flat washer
1/2 NC x 5 HHCS GR5
1/2 NC Flange lock nut

Standard hardware, obtain locally
Hex head cap screw

Parts 59

DS1260 / DS1440 SEMI-MOUNTED CUTTER ASSEMBLY

REF

PART

QTY

DESCRIPTION

-----

Tailwheel (see page 77)

2
3

39064
57419

2
1

57290

57422

Lower hitch pin
Drive 540 RPM - DS1260
(see page 74) -orDrive 1000 RPM - DS1260Q
(see page 74) -orDrive 540 RPM - DS1440
(see page 74) -or-

57425

Drive 1000 RPM - DS1440Q
(see page 74)

4
5

1009245
13316

1
1

Spring arm
Spring

6
7

1004814
10475

1
1

Transport lock-up
3-1/2 x 8 Hyd cylinder (see page 80)

8
9

11893
10290

1
1

1/2 to 1/4 Reducer
1/4 x 1/4 90° Elbow w/ 1/16 restricter

10
8669
11 1005020

1
1

1/4 x 156" Hose
Ratchet adjustment link

12
13

8346
8347

1
1

1 x 4-1/2 Headless pin
1 x 5 Headless pin

11493

1 x 3 Headless pin

60 Parts

REF

PART

QTY

DESCRIPTION

15
24098
16 1021369

1
1

1-1/4 Stroke control kit (see page 81)
SMV Mounting bracket

17
62484
18 1004251

1
1

SMV Socket
SMV Bracket

19
20

24611
378 *

Slow moving vehicle emblem
5/8 NC x 5 HHCS GR5

21
22

6239 *
35124 *

23
24

3489 *
765 *

1/2 NC x 3 HHCS GR5
1/2 NC Lock nut

25
26

1285 *
23479 *

1/4 x 1-1/2 Cotter pin
1/2 NC x 5 HHCS GR5

27
28

11900 *
16148 *

1/2 NC Flange lock nut
5/16 NC x 3/4 Carriage bolt

29
30

14139 *
1282 *

5/16 NC Flange lock nut
1/4 NC x 1/2 Round head screw

5288 *
*
HHCS

5/8 NC Lock nut
7/16 x 2 Klik pin

1/4 NC Hex nut
Standard hardware, obtain locally
Hex head cap screw

MAN0571 (Rev. 6/15/2007)

DSO1260 ASSEMBLY

REF

PART

QTY

DESCRIPTION

1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
23
24
25

----1021783
1021784
1021775
39064
57422
57425
1022208
1021369
62484
1004251
24611
1009245
13316
1021398
1004814
18725
11893
10290
8669
1005020
8346
8347
11493
24098

2
1
1
1
2
1
1
1
1
1
1
1
1
1
4
1
1
3
3
3
1
1
1
1
1

26
27
28
29

1631
378
19025
35124

2
*
*
*

Tailwheel (see page 77)
Left hitch arm
Right hitch arm
Hitch assembly
Lower hitch pin
Drive 540 RPM (see page 74) -orDrive 1000 RPM (see page 74)
2-1/2 x 16 Hyd cyl, double-acting
SMV Mounting bracket
SMV Socket
SMV Bracket
Slow moving vehicle emblem
Spring arm
Spring, compression
1.50 x 8.02 Flag pin
Transport lock-up
3-1/2 x 8 Hyd cyl (see page 80)
1/2 to 1/4 Reducer
1/4 x 1/4 90° Elbow w/ 1/16 restricter
1/4 x 156" Hose
Ratchet adjustment link
1 x 4-1/2 Headless pin
1 x 5 Headless pin
1 x 3 Headless pin
1-1/4 Stroke control kit (see page
81)
1.00 x 2.72 Headless pin
5/8 NC x 5 HHCS GR5
5/8 NC Flange lock nut
7/16 x 2 Klik pin

MAN0571 (Rev. 6/15/2007)

REF PART
30
3489
31
765
32
1285
33
2370
34
23479
35
11900
36
854
37
6100
38
16148
39
14139
40
1282
41
5288
42
12296
43 1012615
44 1022238
*
HHCS

QTY
*
*
*
*
*
*
*
*
*
*
*
*
8
2

DESCRIPTION
1/2 NC x 3 HHCS GR5
1/2 NC Lock nut
1/4 x 1-1/2 Cotter pin
Washer, 1.62 x 3 x .18
1/2 NC x 5 HHCS GR5
1/2 NC Flange lock nut
1/2" Flat washer
1/2 NC x 1-1/4 HHCS GR5
5/16 NC x 3/4 Carriage bolt
5/16 NC Flange lock nut
1/4 NC x 1/2 Round head screw
1/4 NC Hex nut
1/4 - 28 Straight grease fitting
Split bushing
Sleeve 1.56 x 2.19 x 4.00

Standard hardware, obtain locally
Hex head cap screw

Parts 61

DS1260 / DS1440 / DSO1260 SPLITTER GEARBOX ASSEMBLY

NOTE: 1000 RPM GEARBOX SHOWN; GEAR (8)
AND GEAR (19) ARE REVERSED ON 540
RPM GEARBOX.

REF

PART

1002495

QTY

1002496

DESCRIPTION

REF

PART

QTY

DESCRIPTION

Complete 540 rpm
Gearbox assembly DS1260,
DS1440, DSO1260 -or-

11 1002493

Bearing, cup & cone

12 1002490

Housing, Gearbox input

Complete 1000 rpm
Gearbox assembly DS1260Q,
DS1440Q, DSO1260Q

Bearing, cup & cone

14 1002491

Output shaft

57318

Oil seal 45 x 85 x 10

39263

1002489

Input shaft

16 1002494

Snap ring 85 dia.

39289

Oil seal, metric 50 x 90 x 10

57471

Shim kit (as required)

NSS

Oil plug, 3/8

39411

Bearing, cup and cone

NSS

Gearbox housing

57447

Gear 16T M8 (1000 rpm) -or-

–––– *

Cotter pin B 4 x 60

57446

Gear 22T M8 (540 rpm)

57329

Castle nut M40 x 1.5

57057

Dipstick / Plug

1002492

Spacer

57446

Gear 22T M8 (540 rpm)

57447

Gear 16T M8 (1000 rpm)

–––– *

M10 x 25 Hex head cap screw

62 Parts

NSS
*

Not Serviced Separately
Standard hardware, obtain locally

MAN0571 (Rev. 6/15/2007)

DS1260 / DS1440 / DSO1260 SPINDLE GEARBOX ASSEMBLY

REF
A
A
1
1
2
3
4
5
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
23
24
25
26

MAN0571 (Rev. 6/15/2007)

PART

QTY

DESCRIPTION

58806
Gearbox, Repair asy DS1260/DSO1260 -or1022228
Gearbox, Repair assembly DS1440
57316
1 Gear crown 23T M6.7 DS1260/DSO1260 -or1024781
1 Gear crown 23T M6.5 DS1440
NSS
1 Gearbox housing
57319
1 Input shaft 1-3/4 - 20
57356
1 Output shaft
57358
1 Gear pinion 17T M6.7 DS1260/DSO1260 -or1024782
1 Gear pinion 20T M6.5 DS1440
39263
2 Bearing, cup & cone
39411
2 Bearing, cup & cone
57338
1 Protective seal
– – – – * 1 Cotter pin B 4 x 50
57320
2 Snap ring 85 UNI7437
57321
1 Snap ring 50 UNI7435
57471
1 Shim 45.3 x 2.5 (57471 Kit)
57471
2 Shim 70.3 x 84.7 (57471 Kit)
57329
1 Castle nut M40 x 1.5
39323
1 Castle nut M30 x 2
57471
1 Shim 50.3 x 70.3 (57471 Kit)
57471
1 Shim 40.3 x 61.7 x 1 (57471 Kit)
39289
1 Oil seal 50 x 90 x 10
57318
1 Oil seal 45 x 85 x 10
57371
1 Cap
57372
1 Top cover
– – – – * 6 M8 x 16 GR8.8 HHCS
57057
1 Dipstick 1/2 x 6.18
64803 * 1 3/16 x 2 Cotter pin
1024670
1 1.22 x 2.21 x .236 Washer
NSS Not Serviced Separately
HHCS Hex head cap screw
* Standard hardware, obtain locally

Parts 63

DS1260 / DS1440 / DSO1260 FLEXIBLE COUPLER

REF

PART

QTY

1021390

Complete drive DS1260/DSO1260
-or-

1022179

Complete drive DS1440

-------

1008147

Outer connector yoke 1-3/4 20-spline

1008140

Rubber disc

1008141

Shaped washer

1008142

Bushing, .63 I.D.

Inner connector yoke

1001042

M16 x 2.0 x 90 mm HHCS

1008146

M16 x 2.0 Lock nut

------- *

Grease fitting

90016031 *

3/8 NC x 3/4 Square head set screw

64 Parts

DESCRIPTION

Standard hardware, obtain locally

MAN0571 (Rev. 6/15/2007)

DS1260 / DS1260Q & DS1440 / DS1440Q
FRONT EQUAL ANGLE DRIVE ASSEMBLY - PULL-TYPE

REF

PART

QTY

DESCRIPTION

1004925

Complete 1000 RPM (20 Spline) -or-

40777

Anti-rotation chain

1003480

Complete 1000 RPM (21 Spline) -or-

40778

Screw

57282

Complete 540 RPM (6 Spline)

18864

Danger decal, rotating driveline

40563

Yoke 1-3/8 - 6 spline (540 RPM) -or-

33347

Danger decal, shield missing

40757

Yoke 1-3/8 - 21 spline (1000 RPM) -or-

19811

1/2 NC x 2 HHCS GR8

1001525

Yoke 1-3/4 - 20 spline (1000 RPM)

765

1/2 NC Lock nut

40566

Cross & bearing

40758

40751

Inboard yoke

40753

Outer profile

Lock collar kit ASG
(540 RPM 6 spline 1-3/8) and
(1000 RPM 21 spline 1-3/8)

40765

Spring pin, 10 x 90

57299

Yoke, 1-1/2 - 23 spline I.C.

40727

Outer shield

40728

Inner shield

40766

Bearing ring SC25

MAN0571 (Rev. 6/15/2007)

REF

PART

QTY

DESCRIPTION

-or17 1003465

Lock collar kit ASG
(1000 RPM 20 spline 1-3/4)

HHCS Hex head cap screw

Parts 65

DS1260 / DS1260Q & DS1440 / DS1440Q
REAR EQUAL ANGLE DRIVE ASSEMBLY - PULL-TYPE

REF

PART

QTY

DESCRIPTION

1004926

Complete rear drive assembly

21 1004931

Inner guard half

57421

Friction clutch

57441

Flange yoke

40566

Cross & bearing

57432

Friction disc

40765

Spring pin, 10 x 90

57442

Hub 1-3/4 - 20 spline

40750

Inboard yoke

57443

Drive plate

40752

Inner profile

57256

Drive plate - SN

NSS

Outer profile, w/sleeve & stub

57257

Thrust plate

40766

Bearing ring SC25

57263

M12 x 115 mm HHCS

REF

PART

QTY

DESCRIPTION

40777

Anti-rotation chain

57258

Spring, compression

18864

Danger decal, rotating driveline

57265

Flat washer, 24 x 13 x 2.5 mm

33347

Danger decal, shield missing

57264

M12 Hex lock nut

40778

Screw

57262

M12 x 65mm HHCS

40767

Support bearing

57261

M12 Hex lock nut

40779

Grease fitting

44 1004928

Female drive half, complete

20 1004930

Outer guard half
NSS Not Serviced Separately
HHCS Hex Head Cap Screw

66 Parts

MAN0571 (Rev. 6/15/2007)

TYPE A - 540 RPM FRONT CV DRIVE ASSEMBLY
- WEASLER SPLINE PROFILE
(SEE PAGE 69 FOR STAR PROFILE)

REF

PART

QTY

DESCRIPTION

1024175

Weasler 540 rpm front CV drive
complete

19851

Slide lock repair kit, 1.38 ID

58774

Yoke, QD CV 1.375-6

58759

U-Joint repair kit, Cat 6 CV 55E

58760

CV Body with fitting

1019642

Yoke & shaft - CV splined 30.4

1009065

Drive shield bearing kit

18864

Danger decal - rotating driveline(N/S)

1019641

Outer shield, CV

1021315

Inner shield, CV

33347

Danger decal - shield missing(N/S)

11 1021316

Yoke, tube & sleeve,
55R x 36.4 x 1.69-20

58765

U-Joint cross & bearing kit 55E

13 1007869

Yoke, 55R x 4.50 x SP 1.5-23

765

1/2 NC Lock nut

3699

1/2 NC x 2 HHCS GR5

N/S Not Shown
HHCS Hex head cap screw

(Rev. 10/15/2010)
MAN0571 (Rev. 6/15/2007)

Parts 67

TYPE B - 540 RPM FRONT CV DRIVE ASSEMBLY
- WEASLER SPLINE PROFILE
(SEE PAGE 69 FOR STAR PROFILE)

REF

PART

QTY

DESCRIPTION

1024175

Weasler 540 rpm front CV drive
complete

19851

Slide lock repair kit, 1.38 ID

1033103

Yoke, QD CV 1.375-6

1033107

U-Joint repair kit, Cat 6 CV 55E

1033106

CV Body with fitting

1033114

Yoke & shaft - CV splined 30.4

1009065

Drive shield bearing kit

18864

Danger decal - rotating driveline (N/S)

1019641

Outer shield, CV

1021315

Inner shield, CV

33347

Danger decal - shield missing (NS)

11 1021316

Yoke, tube & sleeve,
55R x 36.4 x 1.69-20

58765

U-Joint cross & bearing kit 55E

13 1007869

Yoke, 55R x 4.50 x SP 1.5-23

765

1/2 NC Lock nut

3699

1/2 NC x 2 HHCS GR5

N/S Not Shown
HHCS Hex head cap screw

68 Parts

(Rev. 10/15/2010)
MAN0571 (Rev. 6/15/2007)

540 RPM FRONT CV DRIVE ASSEMBLY
- WALTERSCHEID STAR PROFILE
(SEE PAGE 67 OR 68 FOR SPLINE PROFILE)

REF

PART

QTY

DESCRIPTION

REF

PART

QTY

DESCRIPTION

1005797

Complete CV drive asy (540 rpm)

40767

Support bearing

57293

Yoke 1-3/8, 6-spline (540 rpm)

40777

Anti-rotation chain

57294

Double yoke

18864

Decal, danger rotating driveline

1004967

Inboard yoke

33347

Decal, danger guard missing

57296

Cross & bearing

1001042

M16 x 2.0P x 90 mm HHCS 8.8

40765

Spring pin 10 x 90

1005522

M16 x 2.0P Hex lock nut

1004968

Inner profile (540 rpm)

40758

Slide lock collar repair kit

1010841

Outer profile (540 rpm)

1004970

Outer guard half (540 rpm)

40751

Inboard yoke

1004971

Inner guard half (540 rpm)

57299

Yoke 1-1/2, 23-spline

NSS

40566

Cross & bearing

Shaft assembly, male
(complete w/guard) (540 rpm)

40766

Bearing ring SC25

1010840

40779

Grease fitting

Shaft assembly, female
(complete w/guard) (540 rpm)

1003450

Cone & bearing asy

40778

Screw (package of 10)

MAN0571 (Rev. 6/15/2007)

NSS Not serviced separately
HHCS Hex head cap screw

Parts 69

TYPE A - 1000 RPM FRONT CV DRIVE ASSEMBLY
- WEASLER SPLINE PROFILE
(SEE PAGE 72 FOR WALTERSCHEID PROFILE)

1000 RPM 1-3/8 21-SPLINED

1000 RPM 1-3/4 20-SPLINED

REF

PART

QTY

DESCRIPTION

REF

PART

QTY

DESCRIPTION

1021102

Weasler 1000 RPM CV drive assembly complete, 21-spline

1021101

Weasler 1000 RPM CV drive assembly complete, 20-spline

19851

Slide lock repair kit, 1.38 ID

19837

Slide lock repair kit, 1.75 ID

58770

Yoke, QD CV 1.375-21

58758

Yoke, QD CV 1.75-20

58759

U-Joint repair kit, 55E Cat 6 CV

58759

U-Joint repair kit, 55E Cat 6 CV

58760

CV Body with fitting

58760

CV Body with fitting

1021305

Yoke & shaft, CV splined 32.3

1021305

Yoke & shaft, CV splined 32.3

1009065

Drive shield bearing kit

1009065

Drive shield bearing kit

18864

Danger decal - Rotating

18864

Danger decal - Rotating

1021306

CV Outer shield

1021306

CV Outer shield

1021319

CV Inner shield

1021307

CV Inner shield

33347

Danger decal - Shield missing (N/S)

33347

Danger decal - Shield missing (N/S)

11 1021320

Yoke, tube & sleeve, 55R x 38.4 x
1.69-20

11 1021308

Yoke, tube & sleeve, 55R x 42.5 x
1.69-20

58765

U-Joint cross & bearing kit 55E

58765

U-Joint cross & bearing kit 55E

13 1007869

Yoke, 55R x 1.50 x SP 1.5-23

13 1007869

Yoke, 55R x 1.50 x SP 1.5-23

765

1/2 NC Lock nut

765

1/2 NC Lock nut

3699

1/2 NC x 2 Hex head cap screw GR5

3699

1/2 NC x 2 Hex head cap screw GR5

driveline (N/S)

N/S Not Shown

70 Parts

driveline (N/S)

N/S Not Shown
(Rev. 10/15/2010)
MAN0571 (Rev. 6/15/2007)

TYPE B - 1000 RPM FRONT CV DRIVE ASSEMBLY
- WEASLER SPLINE PROFILE
(SEE PAGE 72 FOR WALTERSCHEID PROFILE)

1000 RPM 1-3/8 21-SPLINED

1000 RPM 1-3/4 20-SPLINE

REF

PART

QTY

DESCRIPTION

REF

PART

QTY

DESCRIPTION

1021102

Weasler 1000 RPM CV drive assembly complete, 21-spline

1021101

Weasler 1000 RPM CV drive assembly complete, 20-spline

19851

Slide lock repair kit, 1.38 ID

19837

Slide lock repair kit, 1.75 ID

1033104

Yoke, QD CV 1.375-21

1033105

Yoke, QD CV 1.75-20

1033107

U-Joint repair kit, 55E Cat 6 CV

1033107

U-Joint repair kit, 55E Cat 6 CV

1033106

CV Body with fitting

1033106

CV Body with fitting

1033110

Yoke & shaft, CV splined 32.3

1033110

Yoke & shaft, CV splined 32.3

1009065

Drive shield bearing kit

1009065

Drive shield bearing kit

18864

Danger decal - Rotating

18864

Danger decal - Rotating

1021306

CV Outer shield

1021306

CV Outer shield

1021319

CV Inner shield

1021307

CV Inner shield

33347

Danger decal - Shield missing (N/S)

33347

Danger decal - Shield missing (N/S)

11 1021320

Yoke, tube & sleeve, 55R x 38.4 x
1.69-20

11 1021308

Yoke, tube & sleeve, 55R x 42.5 x
1.69-20

58765

U-Joint cross & bearing kit 55E

58765

U-Joint cross & bearing kit 55E

13 1007869

Yoke, 55R x 1.50 x SP 1.5-23

13 1007869

Yoke, 55R x 1.50 x SP 1.5-23

765

1/2 NC Lock nut

765

1/2 NC Lock nut

3699

1/2 NC x 2 Hex head cap screw GR5

3699

1/2 NC x 2 Hex head cap screw GR5

driveline (N/S)

N/S Not Shown
(Rev. 10/15/2010)
MAN0571 (Rev. 6/15/2007)

driveline (N/S)

N/S Not Shown

Parts 71

1000 RPM FRONT CV DRIVE ASSEMBLY
- WALTERSCHEID SPLINE PROFILE
(SEE PAGE 70 OR 71 FOR WEASLER PROFILE)

REF

PART

QTY

DESCRIPTION

REF

PART

QTY

DESCRIPTION

1003459

Yoke 1-3/8 - 21 spline -or-

40778

Screw

1003463

Yoke 1-3/4 - 20 spline

40767

Support bearing

57294

Double yoke

40777

Safety chain

57295

Yoke

18864

Danger decal - Rotating driveline

57296

Cross & bearing kit

33347

Danger decal - Shield missing

40765

Spring pin

19811

1/2 NC x 2 HHCS GR8

57297

Splined shaft

765

1/2 NC Lock nut

1003460

Shaft, female

40758

Repair kit

57299

Yoke 1-1/2 - 23 spline

1003451

Shield half, male

40566

Cross & bearing kit

1003461

Shield half, female

40766

Bearing ring

1003457

Drive half, male

1003450

Cone & bearing assembly

1003458

Drive half, female

HHCS Hex head cap screw

72 Parts

MAN0571 (Rev. 6/15/2007)

REAR FIXED-LENGTH DRIVE FOR
CONSTANT VELOCITY DRIVE

REF

PART

QTY

DESCRIPTION

1022221

Drive assembly complete - DS1260 or-

1022222

Drive assembly complete - DS1440

1024775

Drive without shield - DS1260 -or-

1024777

Drive without shield - DS1440

40566

Cross & bearing kit

57421

Friction clutch

40766

Bearing ring

40767

Support bearing

18864

Danger decal - Rotating driveline

33347

Danger decal - Shield missing

40778

Screw

15 1024776

Shield - DS1260 -or-

15 1024778

Shield - DS1440

57441

Flange yoke

57432

Friction disc

57442

Hub, 1-3/4 - 20 I.C. - SN

57443

Drive plate

57256

Drive plate - SN

57257

Thrust plate

57263

M12 x 115 mm HHCS

57258

Spring, compression

57265

Flat washer, 24 x 13 x 2.5 mm

57264

M12 Hex nut

57262

M12 x 65 mm HHCS

57261

M12 Hex nut

HHCS

MAN0571 (Rev. 6/15/2007)

Hex head cap screw

Parts 73

DS1260 (Q) / DS1440 (Q) / DSO1260 (Q)
SLIP CLUTCH DRIVE ASSEMBLY - MOUNTED

REF

PART

QTY

DESCRIPTION

REF

PART

QTY

DESCRIPTION

57419

Complete 540 RPM drive assembly DS1260 -or-

40758

Slide lock collar repair kit

40727

Outer guard half

57290

Complete 1000 RPM drive assembly DS1260Q -or-

57273

Inner guard half - DS1260 (Q)

57422

Complete 540 RPM drive assembly DS1440, DSO1260 -or-

57271

Inner guard half - DS1440 (Q),
DSO1260 (Q)

57425

Complete 1000 RPM drive assembly DS1440Q, DSO1260Q

40754

Male drive half, Complete (540 rpm) DS1260 -or-

40563

Yoke, 1-3/8 - 6 Spline ASG - DS1260,
DSO1260, DS1440 -or-

23 1003455

Male drive half, Complete (1000 rpm) DS1260Q -or-

40757

Yoke, 1-3/8 - 21 Spline AS - DS1260Q,
DSO1260Q, DS1440Q -or-

57423

Male drive half, Complete (540 rpm) DS1440, DSO1260 -or-

1001525

Yoke, 1-3/4 - 20 Spline AS

57426

Male drive half, Complete (1000 rpm) DS1440Q, DSO1260Q

40566

Cross and bearing

57441

Flange yoke

40765

Spring pin 10 X 90

57432

Friction disc

40750

Inboard yoke S4

57442

Hub 1-3/4 - 20 I.C. -SN

40752

Inner profile S4

57443

Drive plate

44676

Outer profile & sleeve S5

57256

Drive plate - SN

40751

Inboard yoke S5

57257

Thrust plate

57421

Friction clutch, 1-3/4, 20-spline

57263

M12 x 115 mm HHCS

40766

Bearing ring SC25

57258

Spring, compression

40777

Anti-rotation chain

57265

Flat washer, 24 x 13 x 2.5 mm

18864

Decal, Danger Rotating driveline

57264

M12 Hex lock nut

33347

Decal, Danger guard missing

57262

M12 x 65 mm HHCS

40778

Screw

57261

M12 Hex lock nut

40767

Support bearing

40779

Grease fitting

74 Parts

HHCS Hex Head Cap Screw

MAN0571 (Rev. 6/15/2007)

WHEEL & TIRE ASSEMBLY

REF

QTY

DESCRIPTION

REF

PART

QTY

1017050

PART

1017080F

1017034

1017030

3
4
5
6
7
8
9
10
11
12
13
14
15
16
16

1017033
1017027
1017028
1017036
1017037
1017029
1017031
1017032
1017035
1017038
1017069
1017067
35317
1017088
1017040

1
1
1
1
1
1
1
1
1
5
1
1
5
1
1

1017081

1017026

1017082

1017025

19
20
21
22
23
-

6100
765
19887
838
835
1015834

1015833

1017080

Heavy hub assembly
(includes items 1 through 15)
Heavy wheel hub with cups
(includes items 6, 7, 14)
Axle
Seal
Bearing cone
Bearing cup
Bearing cup
Bearing cone
Washer
Castle nut
Hub cap
Stud
Cotter pin
Grease fitting
Nut, lug 1/2 NF
15" Rim for pneumatic tire - 5 bolt -or6.00 x 9 Solid tire,
rim & hardware - 5 bolt -or22 x 6.6 x 10 Aircraft tire,
rim & hardware - 5 bolt -or-

1017042

HHCS
*

MAN0571 (Rev. 6/15/2007)

*
*
*
*
*
1

DESCRIPTION
22 x 6.6 x 10 Aircraft tire, rim &
hardware, foam filled - 5 bolt -or29 x 9 x 15 Aircraft tire,
rim & hardware - 5 bolt
10.0 x 5.5 Rim half
(for 22" aircraft wheel only) -or15.0 x 6.0 Rim half
(for 29" aircraft wheel only)
10.0 x 5.5 Rim half w/ valve hole
(for 22" aircraft wheel only) -or15.0 x 6.0 Rim half w/ valve hole
(for 29" aircraft wheel only)
1/2 NC x 1-1/4 HHCS GR5
1/2 NC Locknut
3/8 NC x 1 HHCS GR8
3/8 Standard lock washer
3/8 NC Hex nut
22 x 6.6 x 10 Inner tube
(for 22" aircraft wheel only)
29 x 9 x 15 Inner tube
(for 29" aircraft wheel only)
Rim half for 6 x 9 solid tire

Hex head cap screw
Standard hardware, obtain locally

Parts 75

MDS1260 / MDS1440 MOUNTED TAILWHEEL ASSEMBLY
REF

PART

QTY

1009185

Tailwheel arm

15580

Tailwheel clevis

12577

4 x 8 Rim & laminated tire

15591

Wheel hub with cups (includes two of item 6)

15277

Wheel hub assembly (includes two of items 6, 7, 8)

309

Bearing cup

310

Bearing cone

314

Seal for 1-1/2 shaft

15574

Sleeve, 1.25 x 1.50 x .903

15575

Sleeve, 1.25 x 1.50 x 1.86

15573

Sleeve, 1.00 x 1.25 x 5.81

15087

1 NC x 9 HHCS GR5

1386

1 NC Jam nut

34279

1 NC Lock nut

1/2 Standard lock washer

855 *

DESCRIPTION

4119 *

1/2 NF x 1 HHCS GR5

4674

3/8 x 2 Spirol pin

2370

Washer, 1.62 x 3 x .18

12296 *

1/4-28 Straight grease fitting

12889

3/32 x 1-9/16 OD O-Ring

12881

Cap washer

HHCS
*

Hex head cap screw
Standard hardware, obtain locally

76 Parts

MAN0571 (Rev. 6/15/2007)

DSO1260 / SMDS1260 / SMDS1440 SEMI-MOUNTED TAILWHEEL ASSEMBLY
REF
1

PART

QTY

25620

DESCRIPTION
Caster yoke

19459

4 x 6.15 Friction disc

15076

Caster arm (includes items 6 & 7)

12881

Tailwheel cap washer

12889

3/32 x 1-9/16 OD O-Ring

11011

1-1/2 x 1-5/8 x 1-1/2 Bronze bushing

12296 *

1/4-28 Straight grease fitting 15/32L

4674

3/8 x 2 Spirol pin

4984

Heavy hub with long axle

530

Heavy wheel hub with cups

6271

Long axle assembly for heavy hub

314

Seal for 1-1/2 shaft

310

Bearing cone

309

Bearing cup

531

Hub cap

7428

6.00 x 9 Solid tire & rim, 21 OD

7431

Wheel rim & hardware

7430

Rim half for 6.00 x 9 tire

NSS

1256 *

3/16 x 1 Cotter pin

1972 *

1/4-28 Tapered thread grease fitting

6.00 x 9 Tire

838 *

3/8 Standard lock washer

835 *

3/8 NC Hex nut, plated

19887

3/8 NC x 1 HHCS GR8

855 *

4119 *

1257 *

3/4 Standard flat washer

5849

3/4 NF Slotted hex nut

3689

1" Standard lock washer

3626

1-14 UNS Hex nut

NSS

Not Serviced Separately

HHCS
*

1/2 Standard lock washer
1/2 NF x 1 HHCS GR5

Hex head cap screw
Standard hardware, obtain locally

MAN0571 (Rev. 6/15/2007)

Parts 77

DS1260 / DS1440 BELT SHIELDING (STANDARD)

DS1260/DSO1260
REF

PART

QTY

1021386

1021387

1021388

DESCRIPTION

DS1440
REF

PART

QTY

DESCRIPTION

Front belt bracket

1022193

Left front belt bracket

Front rubber deflector

1022194

Right front belt bracket

Rear band

1022195

Center front belt bracket

20973 * 22

3/8 NC x 1-1/4 Carriage bolt GR5

1022196

Front rubber deflector

14350 * 22

3/8 NC Flange lock nut

1022197

Rear band

Standard hardware, obtain locally

20973 * 22

3/8 NC x 1-1/4 Carriage bolt GR5

14350 * 22

3/8 NC Flange lock nut

78 Parts

Standard hardware, obtain locally

(Rev. 7/9/2010)
MAN0571 (Rev. 6/15/2007)

DS1260 / DS1440 CHAIN SHIELDING (OPTIONAL)

DS1260/DSO1260
REF

PART

QTY

1021381

1021384

1007856

DESCRIPTION

DS1440
REF

PART

QTY

DESCRIPTION

Front chain shield bracket

1022186

Left front chain shield bracket

Rear chain shield bracket

1022187

Right front chain shield bracket

Pin, 52 to 54 chain

1022188

Center front chain shield bracket

5498

163 5/16 Chain, 6-link

1022191

Rear chain shield bracket

20973 *

3/8 NC x 1-1/4 Carriage bolt GR5

1007851

Pin, 34 to 36 chain

14350 *

3/8 NC Flange lock nut

5498

20973 *

14350 *

3/8 NC Flange lock nut

Pin, 49 to 51-chain

Standard hardware, obtain locally

12 1007855
*

(Rev. 11/6/2009)
MAN0571 (Rev. 6/15/2007)

190 5/16 Chain, 6-link
3/8 NC x 1-1/4 Carriage bolt GR5

Standard hardware, obtain locally

Parts 79

3-1/2 x 8" STROKE HYDRAULIC CYLINDER (OPTIONAL)

REF PART
1

QTY

10475

DESCRIPTION

REF PART

QTY

DESCRIPTION

Hydraulic cylinder complete, single
acting (for pull-type & semi-mounted)

23543

Rod end housing, 1-1/4 bore

23546

Cylinder butt end

-or-

923 *

1/4 x 1-3/4 Cotter pin

6698 *

3/8 NC Hex lock nut

18725

Hydraulic cylinder complete, double
acting (for mounted unit only)

23540

Seal repair kit
(includes items 2A - 2D)

–––– †

1-1/4 ID Wiper seal

–––– †

1-1/4 ID O-Ring

–––– †

3/16 x 3-1/2 OD O-Ring

–––– †

3-1/2 OD Back-up washer

23544

Piston

23549

Cylinder rod clevis

23551

Cylinder rod

NSS

Tie rod

NSS

Cylinder barrel

80 Parts

17
18

23550
1093 *

3/8 NC x 1-1/2 Socket head cap
screw
1/2 NC Heavy hex nut

11893

–––– *

11975

1/2 NPT Vent plug

25496

1-14 UNS Jam nut

1631

1 x 3-5/8 Clevis pin

*
NSS
†

1/2 x 1/4 Pipe reducer bushing
1/2 Pipe plug

Standard hardware, obtain locally
Not Serviced Separately
Included in seal kit

MAN0571 (Rev. 6/15/2007)

HYDRAULIC CYLINDER STROKE CONTROL KIT (OPTIONAL)

REF

PART

QTY

DESCRIPTION

24098

Stroke control set for 1-1/4" cylinder rod (contains items 2 - 5)

––––

1-1/2" Segment

––––

1-1/4" Segment

––––

1" Segment

––––

3/4" Segment

CROSSBAR PULLER (OPTIONAL)

REF

PART

QTY

DESCRIPTION

REF

PART

QTY

DESCRIPTION

8811

Crossbar puller, complete

24876

Crossbar puller tube assembly

19914

Crossbar puller clevis

24881

Crossbar puller screw assembly

24885

Crossbar puller link

3097 *

5/8 NC x 4-1/2 HHCS GR5

230 *

5/8 NC Hex nut

Crossbar puller pad assembly

24879

*
HHCS

MAN0571 (Rev. 6/15/2007)

Standard hardware, obtain locally
Hex head cap screw

Parts 81

BOLT TORQUE CHART
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific
application.
Fasteners must always be replaced with the same grade as specified in the manual parts list.
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.
All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.
SAE Bolt Head
Identification

SAE SERIES
TORQUE
CHART

SAE Grade 2
(No Dashes)

SAE Grade 8
(6 Radial Dashes)

SAE Grade 5
(3 Radial Dashes)
MARKING ON HEAD

SAE 2

SAE 5

SAE 8

Diameter
(Inches)

Wrench
Size

lbs-ft

N-m

lbs-ft

N-m

lbs-ft

N-m

1/4"
5/16"

7/16"
1/2"

6
12

8
17

10
19

13
26

14
27

18
37

3/8"
7/16"

9/16"
5/8"

23
36

31
48

35
55

47
75

49
78

67
106

1/2"
9/16"

3/4"
13/16"

55
78

75
106

85
121

115
164

120
171

163
232

5/8"
3/4"

15/16"
1-1/8"

110
192

149
261

170
297

230
403

240
420

325
569

7/8"
1"

1-5/16"
1-1/2"

306
467

416
634

474
722

642
979

669
1020

907
1383

METRIC SERIES
TORQUE
CHART

Metric Bolt Head
Identification

8.8
Metric
Grade 8.8

10.9
Metric
Grade 10.9

Coarse Thread

Fine Thread

Marking on Head

Diameter &
Thread Pitch
(Millimeters)

Wrench
Size

N-m

lbs-ft

N-m

lbs-ft

N-m

lbs-ft

N-m

lbs-ft

Diameter &
Thread Pitch
(Millimeters)

6 x 1.0

10 mm

6 x 1.0

8 x 1.25
10 x 1.5

13 mm
16 mm

20
39

15
29

27
54

20
40

21
41

16
30

29
57

22
42

8 x 1.0
10 x 1.25

12 x 1.75
14 x 2.0

18 mm
21 mm

68
109

50
80

94
151

70
111

75
118

55
87

103
163

76
120

12 x 1.25
14 x 1.5

16 x 2.0
18 x 2.5

24 mm
27 mm

169
234

125
172

234
323

173
239

181
263

133
194

250
363

184
268

16 x 1.5
18 x 1.5

20 x 2.5
22 x 2.5

30 mm
34 mm

330
451

244
332

457
623

337
460

367
495

270
365

507
684

374
505

20 x 1.5
22 x 1.5

24 x 3.0
30 x 3.0

36 mm
46 mm

571
1175

421
867

790
1626

583
1199

623
1258

459
928

861
1740

635
1283

24 x 2.0
30 x 2.0

Typical Washer
Installations
Bolt

Metric 8.8

Lock Washer

Metric 10.9

Metric 8.8

Metric 10.9

Flat Washer

8/9/00

82 Appendix

Bolt Torque & Size Charts (Rev. 3/28/2007)

BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

SAE Bolt Thread Sizes
5/16
3/8
1/2

5/8

3/4

7/8

100

125

150

175

Metric Bolt Thread Sizes
8MM
10MM

12MM

14MM

16MM

18MM

ABBREVIATIONS
AG .............................................................. Agriculture
ASABE.................... American Society of Agricultural &
Biological Engineers (formerly ASAE)
ASAE ....... American Society of Agricultural Engineers
ATF ............................... Automatic Transmission Fluid
BSPP .............................British Standard Pipe Parallel
BSPTM ................ British Standard Pipe Tapered Male
CV.....................................................Constant Velocity
CCW .............................................. Counter-Clockwise
CW............................................................... Clockwise
F ...................................................................... Female
FT .............................................................. Full Thread
GA .................................................................... Gauge
GR (5, etc.) ........................................... Grade (5, etc.)
HHCS ........................................Hex Head Cap Screw
HT ........................................................... Heat-Treated
JIC .................Joint Industry Council 37° Degree Flare
LH .................................................................Left Hand
LT........................................................................... Left
m......................................................................... Meter
mm................................................................ Millimeter
M.......................................................................... Male

Bolt Torque & Size Charts (Rev. 3/28/2007)

MPa......................................................... Mega Pascal
N.......................................................................Newton
NC ...................................................... National Coarse
NF ...........................................................National Fine
NPSM..................... National Pipe Straight Mechanical
NPT .......................................... National Pipe Tapered
NPT SWF ......... National Pipe Tapered Swivel Female
ORBM .......................................... O-Ring Boss - Male
P...........................................................................Pitch
PBY ...................................................... Power-Beyond
psi.......................................... Pounds per Square Inch
PTO ..................................................... Power Take Off
QD ....................................................Quick Disconnect
RH ..............................................................Right Hand
ROPS ........................... Roll-Over Protective Structure
RPM ........................................Revolutions Per Minute
RT ....................................................................... Right
SAE ..........................Society of Automotive Engineers
UNC ..................................................... Unified Coarse
UNF...........................................................Unified Fine
UNS...................................................... Unified Special

Appendix 83

INDEX
Category 2 Standard Hitch 15
Category 3 Standard Hitch 16
Tractor Adjustments 15
Pull-Type 14
Hydraulic Connection 15
Interference Check 15
Turning Limits for Optional CV Driveline 15
Cutting Height Adjustment 17
Mounted & Semi-Mounted 17
Pull-Type 17
Driveline Adjustment (Mounted) 16
Shorten Driveline 16
Driveline Adjustment (Pull-Type) 18
Driveline Attachment
Mounted & Semi-Mounted
Driveline Interference Check 17
Operating Technique 18
Cutter Operation 19
Mowing Tips 19
Pre-Operation Check List (Owner’s Responsibility) 20
Recommended Speed 14
Storage 19
Tractor Operation 18
Transporting 19
Wheel Spacing 18

A
ASSEMBLY
Dealer Set-Up Instructions
DS1260 & DS1440 All Models 49
DS1260 & DS1440 Mounted or Semi-Mounted Cutter 44
DS1260 & DS1440 Pull-Type Cutter 38
DSO1260 Cutter 47
Dealer Set-up Instructions 38

D
DEALER CHECK LISTS
Delivery (Dealer’s Responsibility) 52
Pre-Delivery (Dealer’s Responsibility)

DEALER SERVICE
Crossbar
Installation 35
Removal 34
Timing 35
Gearbox Maintenance 29
Horizontal Shaft Seal Repair 30
Seal Installation 29
Seal Replacement 29
Vertical Shaft Seal Repair (Spindle Gearbox)
Side Drive Service 33
Spindle Gearbox Repair
Assembly 30
Disassembly 30
Installation 31
Removal 30
Splitter Gearbox Repair
Assembly 33
Disassembly 32
Installation 33
Removal 32
Universal Joint
Assembly 37
Disassembly 36
Repair 36

OWNER SERVICE
Blade Servicing 23
Installation 23
Removal 23
Sharpening 23
Blocking Method 21
Cleaning 26
Flexible Coupler Rubber Disk Replacement
Jackstand Placement Diagram 22
Lubrication 21
Driveline 21
Gearbox 21
Lubrication Points Diagram 22
Service Tires Safely 25
Shielding Repair
Optional Chain Shielding 24
Rubber Shielding 24
Slip Clutch Adjustment 24

GENERAL
Abbreviations 83
Bolt Size Chart 83
Bolt Torque Chart 82
General Information 4
Introduction 2
Obtaining Replacement Manuals
Product Registration 2
Specifications 4
Table of Contents 3
Warranty
Product 77
Replacement Parts 73

P
PARTS
Index to Parts Lists

S
SAFETY
Blocking Method 21
Check Lists
Delivery (Dealer’s Responsibility) 52
Pre-Delivery (Dealer’s Responsibility) 52
Pre-Operation (Owner’s Responsibility) 20
Free Mower Safety Video Order Form 5, 6
Safety & Instructional Decals 11, 12, 13
Safety Rules 7, 8, 9, 10
Safety Symbols Explained 2

O
OPERATION
Attitude Adjustment (Pull-Type) 18
Normal Mowing 18
Shredding 18
Blade Selection 18
Connect Cutter to Tractor
Mounted & Semi-Mounted 15
Category 2 & 3 Quick Hitches

84 Index

T
TROUBLESHOOTING

Problems & Solutions

27
MAN0571 (Rev. 6/15/2007)

WARRANTY
All Models Except Mow’n MachineTM Zero-Turn Mowers
Please Enter Information Below and Save for Future Reference.
Date Purchased: ____________________________

From (Dealer): __________________________________________

Model Number: ____________________________

Serial Number: __________________________________________

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth
below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE
PRODUCT TO THE ORIGINAL PURCHASER.
All current model loaders and backhoes are warranted for two (2) years from the date of delivery to the original purchaser.
The warranty periods for specific parts or conditions are listed below:
Part or
Condition
Warranted
Gearbox
Seals

Gearbox
components

Blade
spindles
Rust-through

Model Number

Duration (from date of
delivery to the original
purchaser)

All units listed below

2 years

BW1260, BW1620, BW1800, BW2400

8 years

BW240HD, BW180HD, BW180HB, BW126HB

7 years

BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X, BB8400X,
DS1260, DSO1260, DS1440, TS1680, BW126-3, BW180-3, BW240

6 years

PHD25, PHD35, PHD65, PHD95, 2162, 3240, DS96, DS120, RCC42, RM550-2, RM660-2, RM9903, PRD6000, PRD7200, PRD8400, S15CD, S20CD, S22CD, S25CD, S27CD, BW180LH, TC/R74,
TC/R68, TC/R60, TBW144, TBW180, TBW204

5 years

RDC54, RD60, RD72, TBW150C, TS/R60, TS/R52, TS/R44

3 years (1 year if used in rental or
commercial applications)

RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2, 9204RD-2

3 years

BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-3, BW126HB, BW180-3, BW180HB,
BW180HD, BW1260, BW1800, BW240, BW240HD, 2162, 3240, DS1260, DSO1260, DS1440,
TS1680

10 years

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to
improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially
modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center.
This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other
than those obtainable through WOODS.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a
third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by
WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in
its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of
purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the
dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or
replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY.
THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS
MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY
OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal
theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues
or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or
rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture
replacement parts.
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its
authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. Answers to any
questions regarding warranty service and locations may be obtained by contacting:

Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061 USA
800-319-6637 tel
800-399-6637 fax
www.WoodsEquipment.com
F-3079 (Rev. 9/16/2010)

WARRANTY
(Replacement Parts For All Models Except Mow’n MachineTM
Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and
workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser
with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of
WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty
does not cover normal wear or tear, or normal maintenance items.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or
otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any
way. There are no third party beneficiaries of this Warranty.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of
charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this
Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after
such defect or noncompliance is discovered or should have been discovered, routed through the dealer and
distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete
such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO
OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE
SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS
WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS
SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY
IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly
or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty,
negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing,
Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of
crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute
machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain
materials or manufacture replacement parts.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including
without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify,
or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:

Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
800-319-6637 tel
800-399-6637 fax
www.WoodsEquipment.com

©2007 Woods Equipment Company. All rights reserved. WOODS and the Woods logo are trademarks of Woods Equipment Company. All other
trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective
companies or mark holders. Specifications subject to change without notice.
F-8494 (Rev. 6/23/2005)

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