Woods Equipment M8200 Users Manual

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PN-46018 (Rev. 3/15/02)

111868 LOADER MOUNTING KIT

Loaders

1020

1027 mounting to

Kubota Tractor Models

M8200

M9000

Includes

Valve Kits

56037

56038

56042

Hose Kits

40542

40547

46047

46018

ii Introduction (2/9/01)

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the WOODS dealer. Read manual instructions

and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual

are completed before releasing equipment to the owner.

TO THE OWNER:

Read this manual before operating your WOODS equipment. The information presented will prepare you to do a better

and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and

become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement

manuals can be obtained from your dealer or, in the United States and Canada, by calling 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and

satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.

Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized WOODS dealer has trained mechanics, genuine WOODS service parts, and the

necessary tools and equipment to handle all your needs.

Use only genuine WOODS service parts. Substitute parts will void the warranty and may not meet standards required

for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces

provided:

Model: 111868 Loader Mounting Kit

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to

equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a

triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety.

This Safety-Alert Symbol indicates a hazard and means

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Indicates an imminently hazardous situation that, if not avoided, will

result in death or serious injury.

Indicates a potentially hazardous situation that, if not avoided,

could result in death or serious injury, and includes hazards that are

exposed when guards are removed.

Indicates a potentially hazardous situation that, if not avoided, may

result in minor or moderate injury.

Indicates that failure to observe can cause damage to equipment.

NOTE Indicates helpful information.

SAFETY 1

Loader Mounting Kit (9/11/00)

INSTALLATION

During installation, the tractor engine should be

off, the key removed and the brakes locked. Do not

disconnect hydraulic lines until attachments are

removed or lowered to the ground and system

pressure is released by operating valve levers.

Never operate any hydraulic cylinders during any

phase of the installation process.

This Loader Mounting Kit is to be used only for

the loaders and tractors specified in the Loader

Mount Installation section of this manual. Any

other use or modification of this mounting kit may

result in serious injury or death.

Hydraulics must be connected as instructed in

this manual. Do not substitute parts, modify, or

connect in any other way.

After connecting hoses, check that all control

lever positions function as instructed in the Opera-

tor’s Manual. Do not put into service until control

lever and equipment movements are correct.

TRAINING

Safety instructions are important! Read all

attachment and power unit manuals; follow all

safety rules and safety decal information. (Replace-

ment manuals are available from dealer or, in the

United States and Canada, call 1-800-319-6637.)

Failure to follow instructions or safety rules can

result in serious injury or death.

If you do not understand any part of this manual

and need assistance, see your dealer.

Know your controls and how to stop engine and

attachment quickly in an emergency.

Keep hands and body away from pressurized

lines. Use paper or cardboard, not hands or other

body parts to check for leaks. Wear safety goggles.

Hydraulic fluid under pressure can easily penetrate

skin and will cause serious injury or death.

Make sure that all operating and service person-

nel know that if hydraulic fluid penetrates skin, it

must be surgically removed as soon as possible by

a doctor familiar with this form of injury or gan-

grene, serious injury, or death will result. CON-

TACT A PHYSICIAN IMMEDIATELY IF FLUID

ENTERS SKIN OR EYES. DO NOT DELAY.

Never allow children or untrained persons to

operate equipment.

PREPARATION

Check that all hardware is properly installed.

Always tighten to torque chart specifications

unless instructed otherwise in this manual.

Air in hydraulic systems can cause erratic oper-

ation and allows loads or equipment components

to drop unexpectedly. When connecting equipment

or hoses or performing any hydraulic maintenance,

purge any air in hydraulic system by operating all

hydraulic functions several times. Do this before

putting into service or allowing anyone to

approach the equipment.

After connecting hoses, check that all control

lever positions function as instructed in the Opera-

tor’s Manual. Do not put into service until control

lever and equipment movements are correct.

Protective hose sleeves must cover all hydrau-

lic hoses and be secured onto metal hose fittings.

Replace hoses or sleeves if damaged or if protec-

tive sleeve cannot be properly positioned or

secured.

Make sure all hydraulic hoses, fittings, and

valves are in good condition and not leaking before

starting power unit or using equipment. Check and

route hoses carefully to prevent damage. Hoses

must not be twisted, bent sharply, kinked, frayed,

pinched, or come into contact with any moving

parts. Operate moveable components through full

operational range to check clearances. Replace

any damaged hoses immediately.

(Safety Rules continued on next page)

Safety is a primary concern in the design and

manufacture of our products. Unfortunately, our

efforts to provide safe equipment can be wiped out

by an operator’s single careless act.

In addition to the design and configuration of

equipment, hazard control and accident preven-

tion are dependent upon the awareness, concern,

judgement, and proper training of personnel

involved in the operation, transport, maintenance

and storage of equipment.

It has been said “The best safety device is an

informed, careful operator.” We ask you to be that

kind of operator.

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

2 SAFETY Loader Mounting Kit (9/11/00)

(Safety Rules continued from previous page)

Do not connect a low-pressure hydraulic hose

into a high-pressure system—it will burst the hose.

Do not use a high-pressure hose in place of a low-

pressure hose—it is possible to rupture the valve.

Always wear relatively tight and belted clothing

to avoid entanglement in moving parts. Wear

sturdy, rough-soled work shoes and protective

equipment for eyes, hair, hands, hearing, and head.

Make sure attachment is properly secured,

adjusted, and in good operating condition.

Power unit must be equipped with ROPS or

ROPS cab and seat belt. Keep seat belt securely

fastened. Falling off power unit can result in death

from being run over or crushed. Keep foldable

ROPS systems in “locked up” position at all times.

Whenever 3-point implements are attached to

tractor, always check full range of operation for

mechanical or hydraulic hose interference.

Make sure all safety decals are installed.

Replace if damaged. (See Safety Decals section for

location.)

Make sure shields and guards are properly

installed and in good condition. Replace if dam-

aged.

OPERATION

Do not allow bystanders in the area when oper-

ating, attaching, removing, assembling, or servic-

ing equipment.

Keep bystanders away from equipment.

Do not operate or transport equipment while

under the influence of alcohol or drugs.

Always comply with all state and local lighting

and marking requirements.

Never allow riders. Do not lift or carry anybody

on the loader or in the bucket or attachments.

Power unit must be equipped with ROPS or

ROPS cab and seat belt. Keep seat belt securely

fastened. Falling off power unit can result in death

from being run over or crushed. Keep foldable

ROPS systems in “locked up” position at all times.

Always sit in power unit seat when operating

controls or starting engine. Securely fasten seat

belt, place transmission in neutral, engage brake,

and ensure all other controls are disengaged

before starting power unit engine.

Before dismounting power unit or performing

any service or maintenance, follow these steps:

disengage power to equipment, lower the 3-point

hitch and all raised components to the ground,

operate valve levers to release any hydraulic pres-

sure, set parking brake, stop engine, remove key,

and unfasten seat belt.

Never work under a raised loader. Always lower

loader to the ground with bucket or loader attach-

ment in full roll-back position. Shut off tractor, set

parking brake, and remove key. Operate valve

levers to release any hydraulic pressure. If loader

obstructs tractor maintenance, loader must be

removed from tractor.

MAINTENANCE

Before dismounting power unit or performing

any service or maintenance, follow these steps:

disengage power to equipment, lower the 3-point

hitch and all raised components to the ground,

operate valve levers to release any hydraulic pres-

sure, set parking brake, stop engine, remove key,

and unfasten seat belt.

Never work under a raised loader. Always lower

loader to the ground with bucket or loader attach-

ment in full roll-back position. Shut off tractor, set

parking brake, and remove key. Operate valve

levers to release any hydraulic pressure. If loader

obstructs tractor maintenance, loader must be

removed from tractor.

Refer to loader manual and follow all mainte-

nance safety rules and instructions.

Do not modify or alter or permit anyone else to

modify or alter the equipment or any of its compo-

nents in any way.

Your dealer can supply original equipment

hydraulic accessories and repair parts. Substitute

parts may not meet original equipment specifica-

tions and may be dangerous.

Always wear relatively tight and belted clothing

to avoid entanglement in moving parts. Wear

sturdy, rough-soled work shoes and protective

equipment for eyes, hair, hands, hearing, and head.

Do not allow bystanders in the area when oper-

ating, attaching, removing, assembling, or servic-

ing equipment.

Make sure attachment is properly secured,

adjusted, and in good operating condition.

AFETY RULE

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

SAFETY 3

Loader Mounting Kit (9/11/00)

Keep all persons away from operator control

area while performing adjustments, service, or

maintenance.

Tighten all bolts, nuts and screws to torque

chart specifications. Check that all cotter pins are

installed securely to ensure equipment is in a safe

condition before putting unit into service.

Make sure all safety decals are installed.

Replace if damaged. (See Safety Decals section for

location.)

Make sure shields and guards are properly

installed and in good condition. Replace if dam-

aged.

Do not disconnect hydraulic lines until all sys-

tem pressure is relieved. Lower unit to ground,

stop engine, and operate all hydraulic control

levers.



SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

4 SAFETY PN-46018 (Rev. 11/10/00)

Loader Mount

(Left Side)

Optional Loader

Control Valve

MODELNO. SERIALNO. MASS (KG)

ID NO.

OREGON, IL U.S.A.

YR OF MFG.

4 - SERIAL NUMBER PLATE

2 - PN 56053

WARNING

Read and understand Operator’s

Manual before operating.

(Replacement manuals are

available from dealer or, in the

United States and Canada, call

1-800-319-6637.)

Keep others away when operating

loader.

Do not allow children or untrained

persons to operate equipment.

Lower loader to ground, stop en-

gine, set park brake and remove

key before leaving tractor seat.

Failure to follow safety rules can

result in serious injury or death.

56051-A

(Safety Decals continued on next page)

56053-A

DANGER

ROLLOVERS CAN

RESULT IN INJURY

OR DEATH

Always use ROPS and

seat belt.

Add rear tractor

ballast.

Move wheels to widest

setting.

Avoid slope operation.

Operate at low speeds.

Carry load low.

Serious injury or death

can result from contact

with electrical lines.

DANGER

3 - PN 56051

1 - PN 56052

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

SAFETY 5

PN-46018 (Rev. 11/10/00)

WARNING

56050-A

CRUSHING HAZARD

To avoid injury

or death:

Do not walk or work un-

derneath a raised loader.

Lower loader to ground

before leaving tractor

seat.

FALLING HAZARD

To avoid injury

or death:

Do not work from or

allow riders on loader or

its attachments.

WARNING

(Safety Decals continued from previous page)

56059-A

LOADER MOUNTING INSTRUCTIONS

Read Operator’s Manual instructions before proceding.

To Remove Loader

1. Park tractor on level surface with bucket flat on

ground.

2. Dump bucket to take weight off mount pins and

allow for stand installation. Set brake and shut off

tractor.

3. Remove stands from crosstube and pin into brackets.

(Pin location noted in mounting manual.)

4. Remove mount pins from loader upright.

5. Roll back bucket completely to raise uprights from

mounts.

6. Shut off engine. Disconnect hydraulics. Back tractor

away. Store mount pins in loader uprights.

To Mount Loader

1. Remove mount pins from uprights.

2. Drive tractor into loader slowly.

3. Shut off tractor. Connect hydraulics.

4. Dump bucket to lower upright into mounts.

5. Continue dumping bucket until uprights settle into

mounts, pins can be installed and stands can be

removed. Set brake and shut off tractor.

6. Install mount pins and clips. Remove stands and pin

into crosstube.

LOADER ATTACHMENT CAN FALL OFF IF NOT PROPERLY ATTACHED.

Read operator’s manuals for instructions.

Position and align loader to attachment.

Rotate coupler handles to full locked position. Lockpins must fully extend and

engage into attachment retaining slots.

Attachment mechanism must be functional and in good repair.

Only use loader manufacturer approved attachments.

For information on approved attachments, call 1-800-319-6637.

Failure to follow these instructions can result in serious injury or death.

WARNING

56055-B

WARNING

Only use loader manufacturer approved attachments.

Failure to do so can cause serious injury or death. 45024-A

6 - PN 56050

5 - PN 19924

7 - PN 56055

11 - PN 45024

9 - PN 56059

Check for leaks with cardboard; never use hand.

Before loosening fittings: lower load, release pressure, and

be sure oil is cool.

Consult physician immediately if skin penetration occurs.

WARNING

19924-B

8 - PN 260274

(WHEN EQUIPPED)

260274-C

8 - PN 45002

(WHEN EQUIPPED)

56889

10 - PN 56889

(WHEN EQUIPPED)

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

6 Mount Installation PN-46018 (Rev. 3/15/02)

LOADER MOUNT INSTALLATION

■ Only use 111868 Loader Mounting Kit for mount-

ing Woods 1020/1027 loaders to Kubota M8200 and

M9000 tractors. Any other use or modification of

this kit may result in serious injury or death.

Safety instructions are important! Read all

attachment and power unit manuals; follow all

safety rules and safety decal information. (Replace-

ment manuals are available from dealer or, in the

United States and Canada, call 1-800-319-6637.)

Failure to follow instructions or safety rules can

result in serious injury or death.

Do not modify or alter or permit anyone else to

modify or alter the equipment or any of its compo-

nents in any way.

If you do not understand any part of this manual

and need assistance, see your dealer.

Always wear relatively tight and belted clothing

to avoid entanglement in moving parts. Wear

sturdy, rough-soled work shoes and protective

equipment for eyes, hair, hands, hearing, and head.

IMPORTANT

■ A front wheel track setting of 60.6” is the widest

setting allowed by the tractor manufacturer for

2WD models using front end loaders.

CAUTION

TRACTOR PREPARATION

For installing this mounting kit, references to right,

left, forward, and rearward directions are determined

from the operator’s position in the tractor seat.

1. Shut off engine and set parking brake during

installation.

2. Remove the tractor front weights and front weight

bracket if equipped. Remove tool box on tractors with

cab.

IMPORTANT

■ Clean threaded holes in the tractor chassis

thoroughly, using a tap of the proper size. Paint,

rust, or debris in the threads may not permit cap

screws to be installed and tightened correctly.

3. Cab tractors only – Remove four bolts (Figure 1)

for cab tractor mountings.

Figure 1 Remove 4 bolts on each side

Mount Installation 7

PN-46018 (3/15/02)

LOADER MOUNT INSTALLATION Cont’d

Figure 3 111868 Loader Mounting Kit

Remove Tractor Connector Tube or

Adapter Block

Follow this procedure only if using #40547 or

#46047 Hose Kits.

NOTE: It is easier to remove the connector tube or

adapter block before installing the right mount.

1. Remove tractor hydraulic line connector tube or

adapter block (if equipped) as shown in Figure 2.

2. To prevent the line from leaking during installation

of the loader mounts, be sure to plug the fitting. A 3/4”

plastic cap taken from an adapter in the hose kit may

be used.

Figure 2 Hydraulic connector Tube Removed

(Rear line capped with 3/4” plastic cap)

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Grill Guard

1000545

RH Rear Mount

44490

LH Rear Mount

44491

Front Support

1002896

Crossmember

46000

RH Side Rail

59628

LH Side Rail

59631

Loader

Mounting

Instruction

Decal

56059

Spacer

Plate

46015

CD5612C-Var

Spacer

Plate

46015

8 Mount Installation PN-46018 (Rev. 3/15/02)

LOADER MOUNT INSTALLATION Cont’d

Install Crossmember

NOTE: Leave all cap screws loose until loader

mounts are completely installed.

1. Install #46000 crossmember to the underside of

the tractor clutch housing, using cap screws and

hardened flat washers as shown in Figure 4.

1. 307502 M18 x 1.5 x 85mm Cap screw

2. 57798 3/4 Hardened flat washer

3. 67376 M12 x 1.25 x 80mm Cap screw

4. 57816 1/2 Hardened flat washer Figure 4 Crossmember Installed

&52660(0%(5





Install Rear Loader Mounts

1. Install #44490 right rear mount and #44491 left

rear mount to tractor chassis and crossmember.

NOTE: Non-cab tractors will need #46015 spacer

plate installed between the rear mounts and the trac-

tor.

2. Use cap screws (1) and hardened flat washers (2)

at tractor clutch housing as shown in Figure 5.

3. Use cap screws (3) and hardened flat washers (4)

to attach mount to crossmember.

1. 46019 M18 x 1.5 x 70mm Cap screw

2. 57798 3/4 Hardened flat washer

3. 12274 5/8 x 2-1/4 Cap screw

4. 57817 5/8 Hardened flat washer (hidden)

6. 230 5/8 Hex nut (hidden)

Figure 5 Left Rear Mount Installed

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Mount Installation 9

PN-46018 (3/15/02)

LOADER MOUNT INSTALLATION Cont’d

Install Front Mount Bracket

1. Install front mount bracket (3) to tractor steering

housing, using cap screws (17) and hardened flat

washers (11) as shown in Figure 6.

3. 1002896 Front mount bracket

11. 57817 5/8 Hardened flat washer

17. 307425 M16 x 1.5 x 35mm Cap screw

Figure 6 Front Mount Bracket

Install Side Rails

1. Install #59628 right side rail and #59631 left side

rail to outside of rear mounts as shown in Figure 7.

Secure with cap screws (13), hardened flat washers

(11), and hex nuts (12).

2. Secure at front support with cap screws (13), flat

washers (11), and hex nuts (12). Flat washers are

installed over the slot as shown below.

11. 57817 5/8 Hardened flat washer

12. 230 5/8 Hex nut

13. 4548 5/8 NC x 1-3/4 Cap screw Figure 7 Side Rails Installed to Rear Mounts

& Front Support

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13 11

10 Mount Installation PN-46018 (Rev. 3/15/02)

LOADER MOUNT INSTALLATION Cont’d

Install Grill Guard

1. Install grill guard outside the left and right side

rails as shown in Figure 8.

5. 59628 Right side rail (not shown)

6. 59631 Left side rail

11. 57817 5/8 Hardened flat washer

12. 230 5/8 Hex nut

13. 4548 5/8 NC x 1-3/4 Cap screw

Figure 8 Grill Guard Installed

CD5612C-Var

12 6

Torque Hardware

1. Tighten all hardware to specifications given.

TORQUE SPECIFICATIONS

Wrench

Cap Screw Qty Size Required Torque

M12 x 1.25 x 80mm 2 18mm 76 lbs.-ft.(103 N-m)

M16 x 1.50 x 35mm 6 24mm 133 lbs.-ft.(181 N-m)

M18 x 1.50 x 85mm 2 27mm 194 lbs.-ft.(263 N-m)

M18 x 1.50 x 70mm 12 27mm 194 lbs.-ft.(263 N-m)

5/8 NC x 1-3/4 8 15/16” 170 lbs.-ft.(230 N-m)

5/8 NC x 2-1/4 12 15/16” 170 lbs.-ft.(230 N-m)

Hydraulic Installation 11

PN-46018 (Rev. 3/15/02)

CONTROL VALVE & HOSE KIT INSTALLATION

■ Keep hands and body away from pressurized

lines. Use paper or cardboard, not hands or other

body parts to check for leaks. Wear safety goggles.

Hydraulic fluid under pressure can easily penetrate

skin and will cause serious injury or death.

■ Make sure that all operating and service per-

sonnel know that if hydraulic fluid penetrates skin,

it must be surgically removed as soon as possible

by a doctor familiar with this form of injury or gan-

grene, serious injury, or death will result. CON-

TACT A PHYSICIAN IMMEDIATELY IF FLUID

ENTERS SKIN OR EYES. DO NOT DELAY.

■ Air in hydraulic systems can cause erratic

operation and allow loads or equipment compo-

nents to drop unexpectedly. When connecting

equipment or hoses or performing any hydraulic

maintenance, purge any air in hydraulic system by

operating all hydraulic functions several times. Do

this before operating or allowing anyone to

approach the equipment.

■ Make sure all hydraulic hoses, fittings, and

valves are in good condition and not leaking before

starting power unit or using equipment. Check and

route hoses carefully to prevent damage. Hoses

must not be twisted, bent sharply, kinked, frayed,

pinched, or come into contact with any moving

parts. Operate moveable components through full

operational range to check clearances. Replace

any damaged hoses immediately.

■ Protective hose sleeves must cover all hydrau-

lic hoses and be secured onto metal hose fittings.

Replace hoses or sleeves if damaged or if protec-

tive sleeve cannot be properly positioned or

secured.

IMPORTANT

■ Hydraulic valves must be connected to the

tractor hydraulic system as shown in this loader

mounting kit manual.

■ If hydraulic lines are not connected as shown

in the mounting kit manual, the loader control valve

may be damaged. A blocked outlet (Return) or

improper hose connection will cause pressurized

oil to enter the return circuit and damage the valve.

COMPLETION OF THIS INSTALLATION REQUIRES CONNECTION TO THE LOADER,

ASSEMBLED ACCORDING TO INSTRUCTIONS IN MANUAL #56060.

SHUT OFF ENGINE AND LOCK PARKING BRAKE BEFORE INSTALLING HOSE KITS.

CHECK ALL PARTS IN HOSE KIT AGAINST PACKING LIST.

THE FOLLOWING INSTRUCTIONS ARE FOR OPERATING THE LOADER USING THE

TRACTOR HYDRAULIC REMOTE CONTROL LEVERS:

#40542 Hose Kit

(For use with tractor remotes). . . . . . . . . . . . . . . . . . . . . . . . . . . Page 12

#56037 Control Valve Kit & #40547 Hose Kit

(For use with loader joystick) . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15

#56038 Cable Control Valve Kit & #46047 Hose Kit (For use

on cab tractors with cable-operated control valve). . . . . . . . . . Page 21

12 Hydraulic Installation PN-46018 (Rev. 3/15/02)

#40542 Hose Kit

(For use with tractor remotes)

NOTE: To use this hydraulic connection, the tractor

must be equipped with two hydraulic levers and four

tractor hydraulic couplers.

Install Hose Clamp Bracket & Channel

1. Install #40539 hose clamp bracket to right loader

mount, using carriage bolts (3), flat washers (4), lock

washers (5), and nuts as shown in Figure 9.

NOTE: Bracket must be installed before the loader is

mounted to the tractor.

2. With loader in mounting position, connect loader

supply hoses to the loader feedlines as shown in Fig-

ure 11.

3. Install #40548 hose clamp channel to hose clamp

bracket. Clamp hoses as shown in Figure 10.

5. 40539 Hose clamp bracket

6. 40548 Hose clamp channel

10. 35735 3/8 NC x 2-1/2 Carriage bolt

11. 66840 3/8 NC Knob

12. 3632 5/8 Flat washer

13. 1286 5/8 Lock washer

14. 230 5/8 NC Hex nut

15. 5607 5/8 NC x 1-1/2 Carriage bolt

Figure 9 Hose Clamp Assembly

Figure 10 Hose Clamp Bracket & Channel Installed

Figure 11 Loader Feedline Identifications

(viewed from rear)

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Hydraulic Installation 13

PN-46018 (Rev. 3/15/02)

#40542 Hose Kit Cont’d

Route Hoses & Install Hose Support

1. Route hydraulic hoses along loader mount, under

right side of fuel tank, and over the rear axle. Be sure

to avoid contact with 3-point linkage, brake pedals,

and other moveable tractor components.

IMPORTANT

■ Hoses must be routed so that they are not

pinched bent sharply, or chafed during operation.

Hoses must not interfere with any tractor control

operation or contact any moving parts.

2. Attach #40543 hose support to tractor fuel tank

support channel, using existing tractor hardware from

the fuel tank support channel. Route hoses through

hose support.

Figure 12 Hose Support Installed

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A. 66511 1/2 NPT Quick coupler

(not included)

1. 315058 1/2 NPT x 3/4 JICF Adapter

2. 313053 1/2 NPT x 3/4 JICF Elbow

3. 313032 3/4 JICM x 3/4 JICF Elbow

4. 53670 3/8 x 150” Hose

Figure 13 Hose Fitting Identifications

Install Fittings to Hoses

1. Attach two adapters (1), 90-degree elbows (2), and

quick couplers A (not included), to boom cylinder hoses.

2. Attach two 90-degree elbows (2) and quick couplers

(not included) to bucket cylinder supply hoses.

14 Hydraulic Installation PN-46018 (Rev. 3/15/02)

#40542 Hose Kit Cont’d

Connect Hoses to Tractor

1. Connect hydraulic hoses to tractor hydraulic cou-

plers as shown in Figure 14.

2. Refer to tractor operator’s manual for operating

the tractor hydraulic levers.

Figure 14 Hose Connections to Tractor

Hydraulic Couplers

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6833257

Verification of Control Movements

1. Comply with all Safety Rules and start the tractor.

2. Check that all hydraulic control lever posi-

tions operate the loader movements correctly as

shown in Figure 15.

3. If loader movements do not respond cor-

rectly, shut off tractor, relieve pressure, and

reconnect properly. Loader control movements

must be correct before proceeding.

4. Once all loader functions are correct, start

the tractor and operate the loader to check for

leaks. Purge any remaining air from the hydraulic

system.

5. When hose routings and correct loader oper-

ations are verified, identify each circuit by placing

a matching colored band around the male and

female quick-disconnect coupler set. The colored

bands will make re-installation easier when the

loader is removed from the tractor.

6. Be sure that adequate slack is left in the

hoses so they can move as the loader moves

through its full range of motion.

7. Before operating the loader, make sure that the

Pre-Delivery, Delivery, and Pre-Operation Checklists

from the Operator section in the Loader Operator’s

Manual have been completed.

Figure 15 Tractor Hydraulic Control Levers

●Control #1, Handle forward - Boom down

●Control #1, Handle back - Boom up

●Control #2, Handle forward - Dump bucket or

attachment

●Control #2, Handle back - Rollback bucket or

attachment

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Hydraulic Installation 15

PN-46018 (Rev. 3/15/02)

#56037 Control Valve & #40547 Hose Kit

(For use with loader joystick)

General Description

This hydraulic connection uses a single lever control

valve mounted on the right loader mount with a

bracket as shown in Figure 16.

Figure 16 #56037 Control Valve Installed

(Typical installation)

16 Hydraulic Installation PN-46018 (Rev. 3/15/02)

#56037 Valve Kit & #40547 Hose Kit Cont’d

Assemble Control Valve Kit

1. Install the control lever:

a) Thread end of handle (9) into valve.

b) Align handle so that end with longer bend is

pointing toward the adapter fittings. Make sure

bends are in line with front and rear of valve.

c) Tighten jam nut (38) already installed on han-

dle.

d) Slide boot down over boot bracket.

2. The valve mounting plate contains two sets of

holes. Select the holes that will position the valve in

the desired location. Install the valve mounting plate

(8) to the right loader mount, using two 5/8 NC x 1-1/2

carriage bolts (40), flat washers (41), lock washers

(42), and nuts (43) as shown.

3. Install 3/8 NC x 1-1/4 carriage bolt (30) through-

back of mounting shoe, securing with flat washer (32),

lock washer (33), and nut (34).

Carriage bolts must be installed so that the head is

inside the loader mount.

4. Attach the valve mount to the valve plate so that

the control valve will be in the correct position for

operation. Secure with three 1/2 NC x 1-1/2 carriage

bolts (35), flat washers (36), lock washers (37), and

nuts (39) as shown.

5. Control valve must be positioned so that move-

ment of tractor controls is not restricted. Maintain at

least 6” spacing between control valve kit and any

tractor control (brake pedals, accelerator, hand throt-

tle, or hydraulic levers.) Check for clearances in the

operating position.

6. Torque all hardware to specifications given below.

Figure 17 2-Spool Control Valve Kit Assembly

8. 46340 Valve mounting plate

9. 56254 Bent handle

17. 56095 3/8 x 54” Hose

30. 20973 3/8 NC x 1-1/4 Carriage bolt

32. 565 3/8 Flat washer

33. 838 3/8 Lock washer

34. 835 3/8 NC Hex nut

35. 12735 1/2 NC x 1-3/4 Carriage bolt

36. 3598 1/2 Flat washer

37. 855 1/2 Lock washer

38. 13859 Jam nut

39. 1093 1/2 Hex nut

40. 5607 5/8 NC x 1-1/2 Carriage bolt

41. 3632 5/8 Flat washer

42. 1286 5/8 Lock washer

43. 230 5/8 Hex nut

TORQUE SPECIFICATIONS

Wrench

Bolt Size Required Torque

3/8 NC x 1-1/4 9/16” 35 lbs.-ft. (47 N-m)

1/2 NC x 1-1/2 3/4” 85 lbs.-ft.(115 N-m)

5/8 NC x 1-1/2 15/16” 170 lbs.-ft.(230 N-m)

414243

3334

CD5733

Hydraulic Installation 17

PN-46018 (Rev. 3/15/02)

#56037 Valve Kit & #40547 Hose Kit Cont’d

OUT

TRACTOR

PART

POWER

BEYOND

CD5558C

Assemble #40547 Hose Kit

IMPORTANT

■ If hydraulic lines are not connected as shown in the

mount installation manual or tractor manual, the loader

control valve may be damaged. A blocked outlet (return)

or improper hose connection will cause pressurized oil to

enter the return circuit and damage the valve or the trac-

tor hydraulic system.

1. Connect 90-degree end of 80” hose (8) to OUT port

adapter and tighten.

2. Connect two 54” hoses (7) to PBY and IN port adapaters.

3. Route 80” hose between tractor fuel tank and operator

platform to tractor Return port and connect, using 90° elbow

(5) and adapter (3).

2. 315038 1/2 NPTF x 3/4 JICM Adapter

3. 315058 1/2 NPTM x 3/4 JICF Adapter

4. 40549 1/2 NPTM x M26 x 1.5M 90° Elbow

5. 313032 3/4 JICM x 3/4 JICF 90° Elbow

7. 360130 54” Hose

8. 57911 80” Hose

Figure 17 #40547 Hose Kit Assembly

18 Hydraulic Installation PN-46018 (Rev. 3/15/02)

#56037 Valve Kit & #40547 Hose Kit Cont’d

Install Fittings to Tractor Hydraulic Line

Refer to Figure 17 and Figure 18.

1. If not done during installation of right rear loader

mount, remove the tractor hydraulic line connector

tube or adapter block (if equipped) as shown in Figure

NOTE: If 90-degree elbow (4) includes a nut and

sleeve, discard them.

2. Connect adapters (2) to each 90-degree elbow

(4) and tighten. NOTE: Use sealant on pipe threads.

3. Attach adapters (2) to PBY and IN hoses. Tighten

finger tight.

4. Route IN hose inside the right loader mount.

Install elbow onto end of tractor hydraulic line as

shown in Figure 18.

5. Route PBY hose inside right loader mount.

Remove plastic cap and install onto transmission end

of tractor hydraulic line as shown in Figure 18.

6. Point elbows up and slightly out to clear the

hydraulic Return line as shown.

7. Tighten elbows to tractor line and tighten hoses to

adapters.

Figure 18 Hose Hanger Bracket Installed

2. 315038 1/2 NPTF x 3/4 JICM Adapter

4. 40549 1/2 NPTM x M26 x 1.5M 90° Elbow

7. 360130 54” Hose

11. 480261 Clamp

12. 6128 1/4 NC Lock nut

13. 300057 1/4 NC x 3/4 Cap screw

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Hydraulic Installation 19

PN-46018 (Rev. 3/15/02)

#56037 Valve Kit & #40547 Hose Kit Cont’d

Install Hose Retainer & Line Support

Bracket

1. Remove the cap screws that hold the tractor

fender to the operator platform and install the hose

retainer.

2. Position the hose retainer to keep the hoses from

touching the tractor tire as shown in Figure 20. To

attach the hose retainer, use new cap screw (14), lock

washer (15), and flat washer (tractor part) as shown in

Figure 19 and Figure 20.

3. Refer to Figure 18. Install the line support bracket

as shown by removing nuts from right side of cross-

member then re-installing. Refer to Figure 19.

4. Attach the line clamp (11) and secure the line,

using cap screw (13) and nut (12).

Figure 19 Hose Retainer & Line Support Bracket

Figure 20 Hose Retainer Installed

9. 58859 Hose retainer

10. 40546 Line support bracket

11. 480261 Clamp

12. 6128 1/4 Lock nut

13. 300057 1/4 x 3/4 Cap screw

14. 307129 M8 x 1.25 x 30mm Cap screw

15. 2472 5/16 Lock washer

16. —— Tractor part

TRACTOR

PART

CD5558C-Var

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Connect Feedline Hoses

1. Connect 54” hoses from hose kit to valve work

ports A, B, C, and D as shown in Figure 21.

2. Identify the appropriate feedline locations and

connect opposite end of each hose to loader feedlines

as shown in Figure 21.

Figure 21 #56037 Control Valve & Loader Feedline Connections

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20 Hydraulic Installation PN-46018 (Rev. 3/15/02)

#56037 Valve Kit & #40547 Hose Kit Cont’d

Torque Hardware & Tighten Fittings

1. Torque all hardware to specifications given below. 2. Check to be sure all hydraulic fittings are tight.

TORQUE SPECIFICATIONS

Wrench

Bolt Qty Size Required Torque

1/4 x 3/4 1 7/16” 10 lbs.-ft.(13 N-m)

5/16 x 3/4 2 1/2” 19 lbs.-ft.(26 N-m)

3/8 x 1-1/2 4 9/16” 35 lbs.-ft. (47 N-m)

1/2 x 1-1/2 2 3/4” 85 lbs.-ft. (115 N-m)

5/8 x 1-1/2 2 15/16” 170 lbs.-ft. (230 N-m)

M8 x 1.25 2 13mm 15 lbs.-ft. (20 N-m)

Verification of Control Movements

1. Mount loader to tractor: Remove mount pins

from loader uprights. Align tractor with loader and

slowly drive tractor into loader. Shut off tractor.

2. Connect loader feedline hoses to control valve

hydraulic couplers.

NOTE: At least 6” spacing should be maintained

between valve, bracket, or hoses and any tractor con-

trol (brake pedals, accelerator, hand throttle, or

hydraulic levers).

3. Comply with all Safety Rules and start the tractor.

4. Check that all hydraulic control lever positions

operate the loader movements correctly as shown in

Figure 22.

5. If loader movements do not respond correctly,

shut off tractor, relieve pressure, and reconnect prop-

erly. Loader control movements must be correct

before proceeding.

6. Once all loader functions are correct, start the

tractor and operate the loader to check for leaks.

Purge any remaining air from the hydraulic system.

7. When hose routings and correct loader opera-

tions are verified, identify each circuit by placing a

matching colored band around the male and female

quick-disconnect coupler set. The colored bands will

make re-installation easier when the loader is

removed from the tractor

Figure 22 Single Lever Control Operation

●Handle Forward - Boom down

●Handle forward to limit - Float position

●Handle back - Boom up

●Handle to right - Dump bucket or attachment

●Handle to left - Rollback bucket or attachment

8. Be sure that adequate slack is left in the hoses so

they can move as the loader moves through its full

range of motion.

9. Before operating the loader, make sure that the

Pre-Delivery, Delivery, and Pre-Operation Checklists

from the Operator section in the Loader Operator’s

Manual have been completed.

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Hydraulic Installation 21

PN-46018 (Rev. 3/15/02)

#56038 Cable Control Kit & #46047 Hose Kit

(For cab tractors only)

Install Control Valve

(2-Spool #56038 or 3-Spool #56042)

1. Install valve assembly to valve guard, using three

3/8 x 1-1/2 carriage bolts (1), 3/8 lock washers (2),

and hex nuts (3).

2. Install valve/guard assembly to right loader

mount, using three 3/8 x 1-1/2 carriage bolts (1), 3/8

lock washers (2), and hex nuts (3).

3. For 3-spool valve only: Use two 3/8 x 3/4 car-

riage bolts (4) and lock nuts (5) to hold valve guard to

mounting shoe.

NOTE: Carriage bolts must be installed so that heads

are inside loader mount frame.

1. 301104 3/8 NC x 1-1/2 Carriage bolt

2. 838 3/8 Lock washer

3. 835 3/8 Hex nut

4. 24597 3/8 NC x 3/4 Carriage bolt

(for 3-spool valve only)

5. 14350 3/8 NC Flange lock nut

(for 3-spool valve only)

6. 56250 2-spool valve

6. 56270 3-spool valve

7. 46045 Valve guard

Figure 23 Valve Guard Assembly

CD5817

22 Hydraulic Installation PN-46018 (Rev. 3/15/02)

#56038 Valve Kit & #46047 Hose Kit Cont’d

Connect Controller to Cables

1. Slide the rubber control boot up out of the way.

Orient the controller as shown in Figure 24.

2. Using a vice, clamp the controller loosely.

3. Remove both cable retainer bolts.

4. Push the control lever to expose the bucket cable

actuator at the bottom of the controller. Thread the

cable end to the cable actuator and tighten.

5. Push the control lever and insert the bucket cable

collar into the control lever body. Replace the cable

retainer bolt and tighten.

6. Push the control lever to expose the boom cable

actuator at the bottom of the controller. Thread the

cable end to the cable actuator and tighten.

7. Release the control lever and insert the boom

cable collar into the control lever body. Replace the

cable retainer bolt and tighten.

8. Remove the controller from the vice.

Figure 24 Attaching Control Cables

to Control Lever

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Hydraulic Installation 23

PN-46018 (Rev. 3/15/02)

#56038 Valve Kit & #46047 Hose Kit Cont’d

Install Controller Stand Bracket

NOTE: Use #46049 adapter plate and hardware from

#46047 Hose Kit.

1. Locate the control cable access hole under the

rubber floor mat in the right front corner of the tractor

cab.

2. Insert three carriage bolts (2) into the adapter

plate (1) as shown in Figure 26.

3. Position the adapter plate over the holes in the

cab floor and install cap screws (6) and lock washers

(7) as shown in Figure 26. Torque to specifications

given.

NOTE: Before tightening three cap screws, verify that

the fourth cap screw will line up with the hole in the

cab floor.

4. Install controller mount bracket on top of the pre

installed carriage bolts and fasten with lock washers

(3) and nuts (4) as shown in Figure 25.

5. Install fourth cap screw as shown in Figure 26.

6. Torque all hardware to specifications given.

7. Trim the rubber floor mat and foam padding to fit

around the adapter plate.

Figure 25 Assembled Control Stand Bracket

Figure 26 Control Stand Bracket

1. 46049 Adapter plate

2. 20973 3/8 NC x 1-1/4 Carriage bolt

3. 838 3/8 Lock washer

4. 835 3/8 NC Hex nut

5. 56215 Controller mount bracket

6. 307129 M8 x 1.25 x 30mm Cap screw

7. 2472 5/16 Lock washer

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TORQUE SPECIFICATIONS

Wrench

Bolt Size Required Torque

M8 x 1.25 13mm 15 lbs.-ft.(20 N-m)

3/8 NC x 1.5 9/16” 35 lbs.-ft.(47 N-m)

24 Hydraulic Installation PN-46018 (Rev. 3/15/02)

#56038 Valve Kit & #46047 Hose Kit Cont’d

Install Controller Stand

1. Attach controller stand to controller mount

bracket, using four 3/8 x 1-1/4 carriage bolts, 3/8 flat

washers, lock washers, and nuts.

2. Attach controller to controller stand, using three

5/16 x 4-1/2 cap screws, 5/16 lock washers, and nuts.

NOTE: Be sure the handle is positioned with the

“float” position forward (see Figure 35).

3. Adjust the controller stand, maintaining at least 4”

spacing between the control ever and any restriction

(hand throttle, door, fender, or hydraulic levers).

4. Position the controller stand so that the loader

control movements will not be restricted.

5. Apply controller operational decals to a clean sur-

face that is visible to the operator. See Figure 28 for

completed installation.

NOTE: If using a 3-spool valve, attach the auxiliary

controller to the outside of the controller stand, using

5/16 x 6 cap screws, 5/16 lock washers, and 5/16

nuts.

Figure 27 Controller Stand Assembly

Figure 28 Controller Stand Installed

1. 20973 3/8 x 1-1/4 Carriage bolt

2. 300110 5/16 x 4-1/2 Cap screw

3. 301001 5/16 x 6 Cap screw

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TORQUE SPECIFICATIONS

Wrench

Bolt Size Required Torque

5/16 1/2” 19 lbs.-ft.(26 N-m)

3/8 9/16” 35 lbs.-ft.(47 N-m)

Hydraulic Installation 25

PN-46018 (Rev. 3/15/02)

#56038 Valve Kit & #46047 Hose Kit Cont’d

Attach Control Cables to Valve

1. Thread jam nut (g) over threaded end of cable.

2. Slide retainer (f) over cable.

3. Thread adjuster (e) completely over cable.

4. Thread jam nut (d) onto cable.

5. Thread cable adapter (a) onto end of cable.

Adapter should be installed so that three threads on

the cable remain visible at the jam nut.

6. Remove screws from retainer (c) while keeping

retainer in place.

7. Attach adapter (a) to the valve spool using pin (b).

Thread adjuster (e) onto cable to hold pin (b) in place.

8. Install socket head cap screws (h) through the

assembly (c-f). Leave retainer (f) just loose enough to

allow adjuster (e) to be turned.

NOTE: Valve cable connect kit contains three sets of

socket head cap screws. Use 3/4” long screws for all

sections.

9. Turn the adjuster to remove all slack from the

cable housing and to keep the control lever centered.

Figure 29 Control Cable Assembly

Adjust Control Cable

1. Check control lever operation before starting trac-

tor. Lever should be centered and movement should

be equal in all directions except “float” position. Float

position is locked forward.

2. If the lever movement is not equal or the “float”

position cannot be engaged, adjust the cables as fol-

lows (refer to Figure 29):

3. Loosen the adjuster jam nut (g) and the retainer

cap screws (h) slightly so that adjuster (e) can be

turned by hand.

4. Rotate the adjust to move the control lever to cen-

ter position.

5. If the lever cannot be adjusted for correct opera-

tion, remove the adjuster (e) and disconnect the cable

adapter (a) from the valve.

6. Loosen the adapter jam nut (d) and turn the cable

adapter until movement is correct (lengthen cable by

turning 2 or 3 times).

7. Reconnect the cable adapter (a) and repeat cable

adjustment procedure (Steps 1-4).

8. When adjustment is complete, tighten jam nut (g)

and retainer cap screws (h) securely to hold cable

housing in place, but do not overtighten.

9. Torque cap screws to 10 lbs.-ft.

10. Use a plastic tie strap to secure the cables to the

loader mount.

CD5816

BUCKET

AUXILIARY

(OPTIONAL)

BOOM

26 Hydraulic Installation PN-46018 (Rev. 3/15/02)

#56038 Valve Kit & #46047 Hose Kit Cont’d

PYB

OUT

CD5618C-Var

Figure 30 #46047 Hose Kit

PBY

Connect

Hydraulic

Lines

IMPORTANT

■

If hydraulic lines are not connected as shown in

he mounting kit manual or the tractor manual, the

ontrol valve my be damaged. A blocked outlet

return) or improper hose connection will cause

ressurized oil to enter the return circuit and dam-

ge the valve or the tractor hydraulic system.

■

Use care when identifying valve ports. Cable

perated loader valve is mounted in the inverted

osition (stems down as shown in Figure 33.)

■

If tractor hydraulic system pressure is greater

han 2650 psi, make sure the valve used is

quipped with a relief valve.

Install OUT Line

1. Connect 90-degree end of 100” hose (3) to adapter

in valve OUT port. Refer to Figure 30.

2. Route hose under fuel tank, then over right rear

axle to tractor Return port (above the upper right of the

PTO shield) and connect. Use straight adapter (1) and

90-degree elbow (2) as shown in Figure 31.

1. 315058 1/2 NPTM x 3/4 JICF Adapter

2. 313032 3/4 JICM x 3/4 JICF 90° Elbow

3. 46044 100” Hose

Figure 31 Tractor Return (OUT) Port

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Hydraulic Installation 27

PN-46018 (Rev. 3/15/02)

#56038 Valve Kit & #46047 Hose Kit Cont’d

Install IN & PBY Lines

1. If not done during installation of right rear loader

mount, remove the tractor hydraulic line connector

tube or adapter block (if equipped) as shown in Figure

2, Page 7.

NOTE: If 90-degree elbow includes a nut and a

sleeve, discard them.

2. Remove plastic cap from tractor hydraulic line.

3. Refer to Figure 30. Route hose (3) from valve IN

port outside the loader mount to elbow (1) installed to

the engine end of the hydraulic line as shown in Fig-

ure 32.

4. Refer to Figure 30. Route the hose (3) from valve

PBY port outside the loader mount to elbow (1)

installed in the transmission end of the hydraulic line

as shown in Figure 32.

1. 40549 1/2 NPTM x M26 x 1.5M 90° Elbow

2. 315038 1/2 NPTF x 3/4 JICM Adapter

3. 46046 38” Hoses

Figure 32 Tractor PBY & IN Connections

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28 Hydraulic Installation PN-46018 (Rev. 3/15/02)

#56038 Valve Kit & #46047 Hose Kit Cont’d

Connect Loader Feedline Hoses

1. The Control Valve Kit contains hoses assembled

with quick couplers. Attach the hoses to loader feed-

lines.

2. Connect loader feedline hoses to control valve

hydraulic couplers following the color scheme shown in

Figure 33.

3. Connect auxiliary feedlines to loader feedline hoses.

Refer to Figure 33.

Connect Hoses to Control Valve

1. Route control cables to valve. Protect cables from

being crushed or pinched. Do not allow cable to be

kinked or stretched. Keep all bends in cable to an 8”

radius or greater.

2. Tighten fittings and align hoses as shown in Figure

34. Leave an opening to allow for installation and

removal of the loader mounting pin.

Figure 34 Hose Installation to Control Valve

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Figure 33 3-Spool Hydraulic Connection

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Hydraulic Installation 29

PN-46018 (Rev. 3/15/02)

#56038 Valve Kit & #46047 Hose Kit Cont’d

Verification of Control Movements

1. Refer to the Woods Loader Operator’s Manual to

complete the loader installation. At least 6” spacing

should be maintained between valve, bracket, or

hoses and any tractor control (brake pedals, accelera-

tor, hand throttle, or hydraulic levers).

2. Comply with all Safety Rules and start the tractor.

3. Check that all hydraulic control lever positions

operate the loader movements correctly as shown in

Figure 35.

NOTE: When the optional auxiliary hydraulic control

is used for operating an attachment such as a grap-

ple, pushing the control lever forward should close the

attachment and pulling the lever rearward should

open the attachment. See Figure 36.

4. If loader movements do not respond correctly,

shut off tractor, relieve pressure, and reconnect prop-

erly. Loader control movements must be correct

before proceeding.

5. Once all hoses are connected correctly, start the

tractor and operate the loader to check for leaks.

Purge any remaining air from the hydraulic system.

6. When hose routings and correct loader opera-

tions are verified, identify each circuit by placing a

matching colored band around the male and female

quick-disconnect coupler set. The colored bands will

make re-installation easier when the loader is remove

from the tractor.

7. Attach the plastic tie straps (included in kit) every

20 inches around the hoses to keep them tightly bun-

dled and away from contact with the ground or other

moving parts on the tractor or loader.

8. Be sure the adequate slack is left in the hoses so

they can move as the loader moves through its full

range of motion.

9. Before operating the loader, make sure that the

Pre-Delivery, Delivery, and Pre-Operation Checklists

from the Operator section in the Loader Operator’s

Manual have been completed.

Figure 35 Single Lever Control Operation

●Handle Forward - Boom down

●Handle forward to limit - Float position

●Handle back - Boom up

●Handle to right - Dump bucket or attachment

●Handle to left - Rollback bucket or attachment

Figure 36 Auxiliary Control Operation

)/2$7 326,7,21

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30 Hydraulic Installation PN-46018 (Rev. 3/15/02)

NOTES

PARTS 31

PN-46018 (Rev. 11/10/00)

Loaders

255

260

Loaders

255

260

Loaders

1020

1027

PARTS INDEX

111868 LOADER MOUNTING KIT

#111868 LOADER MOUNT KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

#40542 HOSE KIT

(For use with tractor remotes). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

#56037 CONTROL VALVE KIT

(For use with loader-mounted control lever) . . . . . . . . . . . . . . . . . . 34-35

#56038/#56042 CABLE CONTROL VALVE KIT

(For tractors with cab). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-37

#46047 HOSE KIT

(For use with cable-operated controls) . . . . . . . . . . . . . . . . . . . . . . . . . 38

#40547 HOSE KIT

(For use with loader-mounted control lever) . . . . . . . . . . . . . . . . . . . . . 39

Kubota Tractor Models

M8200

M9000

mounting to

32 PARTS PN-46018 (Rev. 11/10/00)

111868 LOADER MOUNTING KIT

CD5612C

REF PART QTY DESCRIPTION

1 44490 1 Right rear mount

2 44491 1 Left rear mount

3 1002896 1 Front mount bracket

4 46000 1 Crossmember

5 59628 1 Right side rail

6 59631 1 Left side rail

7 46015 2 Spacer plate

(use only on non-cab models only)

8 1000545 1 Grill guard

9 57816 2 1/2 SAE Hardened flat washer

11 57817 38 5/8 Flat washer

12 230 24 5/8 NC Hex nut

13 4548 20 5/8 NC x 1-3/4 Hex head cap screw

GR5

REF PART QTY DESCRIPTION

14 12274 4 5/8 NC x 2-1/4 Hex head cap screw

GR5

16 67376 2 M12 x 1.25 x 80mm Hex head cap

screw GR10.9

17 307425 6 M16 x 1.5 x 35mm Hex head cap

screw GR8.8

18 46019 12 M18 x 1.5 x 70mm Hex head cap

screw GR8.8

19 307502 2 M18 x 1.5 x 85mm Hex head cap

screw GR8.8

20 56059 1 Decal, loader mounting instructions

22 57798 14 3/4 SAE Hardened flat washer

23 ——— — Front anchor (no longer used; order

1002896, item 3)

(Rev. 3/15/02)

PARTS 33

PN-46018 (Rev. 11/10/00)

#40542 HOSE KIT

(FOR USE WITH TRACTOR REMOTE CONTROL LEVER)

/2$'(5

%220

$  %8&.(7 &</ %$6( (1'

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52//%$&.

&  %220 &</ 52' (1'

'2:1

'  %220 &</ %$6( (1'

83



























%RRP

/LIW +RVHV

%XFNHW

&\OLQGHU +RVHV

REF PART QTY DESCRIPTION

A 66511 4 Quick coupler ISO 1/2 NPT

(not included)

1 315058 2 Adapter, 1/2 NPT x 3/4 JICF

2 313053 2 Elbow, 1/2 NPT x 3/4 JICF

3 313032 2 Elbow, 3/4 JICM x 3/4 JICF

4 53670 4 3/8 x 150” Hose w/clamped protective

shield

5 40539 1 Hose clamp bracket

6 40548 1 Hose clamp channel

7 40543 1 Hose support

10 35735 2 3/8 NC x 2-1/2 Carriage bolt

REF PART QTY DESCRIPTION

11 66840 2 3/8 NC Knob

12 3632 2 5/8 Flat washer

13 1286 2 5/8 Lock washer

14 230 2 5/8 NC Hex nut

15 5607 2 5/8 NC x 1-1/2 Carriage bolt

NS 395061 2 Spiral band, red

NS 395062 2 Spiral band, blue

NS 395063 2 Spiral band, orange

NS 54124 2 Spiral band, white

NS 88 6 Plastic tie

NS = Not Shown

34 PARTS PN-46018 (Rev. 11/10/00)

56037 CONTROL VALVE

21-26

18(1)

18(2)

34 33

33 34

CD5736v ar-1

(Rev. 3/15/02)

PARTS 35

PN-46018 (Rev. 11/10/00)

56037 CONTROL VALVE PARTS LIST

REF PART QTY DESCRIPTION

1 56251 1 2-Spool valve with controller

2 45056 1 2-Spool valve mount

3 46305 1 Boot bracket

4 40527 1 Rubber control boot (2-spool)

8 46340 1 Valve mounting plate

9 56254 1 Bent handle, 0.5 OD x 11.31

10 45003 1 Knob, 1.88 diameter x 1/2 NC

11 45002 1 Valve control decal

12 316016 3 Adapter, 3/4 JICM x 7/8 ORBM

15 45001 4 45° Elbow, 3/8 NPTM x 3/4 ORBM

16 316007 4 Quick-attach coupler

17 56095 4 3/8 x 54” Hose, 3/8 NPTM x 3/4 JICM

18 1082312 2 Plug, 7/8 x 14 (For open-center

systems only; one replaces Item 12 in

PBY port; one replaces Item 20 shut-

off plug)

19 56252 1 Relief valve assembly

20 X102202 1 MRV Shut-off plug

21 395061 2 Spiral band, red

REF PART QTY DESCRIPTION

22 395062 2 Spiral band, blue

23 56061 2 Spiral band, green

24 56062 2 Spiral band, yellow

28 56268 2 1/4 NC x 5/8 Button head cap screw

30 20973 1 3/8 x 1-1/4 Carriage bolt

31 12169 3 3/8 NC x 1-1/4 Hex head cap screw

32 565 1 3/8 Flat washer

33 838 4 3/8 Lock washer ZP

34 835 4 3/8 NC Plated hex nut

35 12735 3 1/2 NC x 1-3/4 Carriage bolt HT

36 3598 3 1/2 SAE Flat washer

37 855 3 1/2 Lock washer ZP

38 13859 2 1/2 NC Jam nut

39 1093 3 1/2 NC Plated hex nut

40 5607 2 5/8 NC x 1-1/2 Carriage bolt

41 3632 2 5/8 SAE Standard flat washer

42 1286 2 5/8 Lock washer ZP

43 230 2 5/8 Plated hex nut

(Rev. 3/15/02)

36 PARTS PN-46018 (Rev. 11/10/00)

20(2)

24 16

22 23

21 24

20(1) 17

CD5737

CABLE CONTROL VALVE PARTS

#56038 - 2 Spool Valve

#56042 - 3 Spool Valve

PARTS 37

PN-46018 (Rev. 11/10/00)

CABLE CONTROL VALVE PARTS LIST

#56038 - 2 SPOOL VALVE

#56042 - 3 SPOOL VALVE

REF PART QTY REF

1 56214 1 Controller stand

2 56215 1 Controller mount bracket

3 488010 1 Dual axis controller

4 488011 1 Single axis controller (56042)

6 46045 1 Valve guard

7 56250 1 Husco 2-spool valve (56038)

7 56270 1 Husco 3-spool valve (56042)

8 56252 1 Relief valve, 2650 psi

9 56210 AR 66” Control cable

10 56209 AR Husco valve kit connectors

(2 for 2-spool, 3 for 3-spool;

includes items A-H

11 2 1 Grommet

12 46048 AR Hose 3/8 x 48”

13 316007 AR Quick coupler set

14 8472 AR Elbow, 3/8 NPTM x 3/8 NPSM

(4 for 2-spool, 6 for 3-spool)

15 315039 AR Adapter, 3/8 NPTM x 3/8 NPSM

(4 for 2-spool, 6 for 3-spool)

16 315043 AR Adapter, 3/4 ORM x 3/8 NPTM

(4 for 2-spool, 6 for 3-spool)

17 1009 1 Adapter, 1/2 NTPF x 7/8 ORBM

18 315057 1 Adapter, 1/2 NPTM x 3/4 JICM

19 316016 2 Adapter, 3/4 JICM x 7/8 ORBM

20 1082312 2 Plug, 7/8 x 14 (Used for open-center

systems only; one replaces items 17 &

18 in PBY port; one replaces shut-off

plug)

REF PART QTY REF

21 395061 2 Spiral band, red

22 395062 2 Spiral band, blue

23 56061 2 Spiral band, green

24 56062 2 Spiral band, yellow

25 395063 2 Spiral band, orange (not shown)

26 54124 2 Spiral band, white (not shown)

31 300110 3 5/16 NC x 4-1/2 Cap screw (56038)

31 301101 3 5/16 NC x 6 Cap screw (56042)

32 4378 AR 5/16 Flat washer

(3 for 2-spool, 6 for 3-spool)

33 2472 AR 5/16 Lock washer

(3 for 2-spool, 6 for 3-spool)

34 4529 AR 5/16 NC Hex nut

(3 for 2-spool, 6 for 3-spool)

35 839 4 3/8 NC x1 Cap screw

36 24597 2 3/8 NC x 3/4 Carriage bolt (56042)

37 20973 4 3/8 NC x 1-1/4 Carriage bolt

38 301104 3 3/8 NC x 1-1/2 Carriage bolt

39 21757 6 3/8 SAE Flat washer

40 838 11 3/8 Lock washer

41 835 11 3/8 NC Hex nut

42 14350 2 3/8 NC Flanged lock nut (56042)

43 45005 3 Control valve ball stud (repair part

for dual axis controller, item 3)

NS 260274 1 Decal, Instructional control

NS 56889 1 Decal, Auxiliary hydraulic control

NS 88 2 Plastic tie straps

AR = As Required

NS = Not Shown

(Rev. 11/27/00)

38 PARTS PN-46018 (Rev. 11/10/00)

#46047 HOSE KIT

(TO BE USED WITH CABLE-OPERATED CONTROLS)

NOTE: Kit contains fittings that are not needed for

the M8200 or M9000 tractor.

PYB

OUT

CD5618C

REF PART QTY DESCRIPTION

1 46046 2 1/2 X 38” Hose without sleeve,

3/4 JICF x 3/4 JICF

2 46044 1 1/2 x 100” hose without sleeve,

3/4 JICF x 3/4 JICF

5 315038 2 Adapter, 1/2 NPTF x 3/4 JICM

6 40549 2 90° Elbow, 1/2 NPTM x M26 x 1.5M

7 313032 1 90° Swivel elbow, 3/4 JICM x 3/4 JICF

8 315058 1 Adapter, 1/2 NPTM x 3/4 JICF

9 40543 1 Hose support

10 40546 1 Line support bracket

11 480261 1 Clamp

12 6128 1 1/4 NC Lock nut

13 300057 1 1/4 NC x 3/4 Hex head cap screw GR5

14 46049 1 Adapter plate

15 2472 4 5/16 Lock washer

16 307129 4 M8 x 1.25 x 30mm Hex head cap screw

GR8.8

17 835 3 3/8 NC Hex nut

18 838 3 3/8 Lock washer

19 20973 3 3/8 NC x 1-1/4 Carriage bolt

NS 88 3 Plastic tie (not shown)

PBY

(Rev. 3/15/02)

PARTS 39

PN-46018 (Rev. 11/10/00)

#40547 HOSE KIT

(FOR USE WITH LOADER-MOUNTED CONTROL LEVER)

OUT

TRACTOR

PART

POWER

BEYOND

CD5558C

REF PART QTY DESCRIPTION

2 315038 2 Adapter, 1/2 NPTF x 3/4 JICM

3 315058 1 Adapter, 1/2 NPTM x 3/4 JICF

4 40549 2 90° Elbow, 1/2 NPTM x M26 x 1.5M

(discard nut & sleeve to install on trac-

tor)

5 313032 1 90° Elbow, 3/4 JICM x 3/4 JICF

7 360130 2 54” Hose

8 57911 1 80” Hose

9 58859 1 Hose retainer

10 40546 1 Line support bracket

11 480261 1 Clamp

12 6128 1 1/4 NC Lock nut

13 300057 1 1/4 NC x 3/4 Hex head cap screw GR5

14 307129 3 M8 x 1.25P x 30mm Hex head cap

screw CL8.8

15 2472 3 5/16 Lock washer

NS 88 3 Plastic tie (not shown)

Items 10-13 are used to support the tractor hydraulic line.

Item 10 attaches to mounting crossmember #59265 using

hardware supplied with loader mounting kit.

Items 9,14, and 15 are used as a hose guide for 80” hoses, item 8.

40 APPENDIX Bolt Torque & Size Charts (Rev. 2/5/02)

BOLT TORQUE CHART

Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific

application.

Fasteners must always be replaced with the same grade as specified in the manual parts list.

Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.

Make sure fastener threads are clean and you start thread engagement properly.

All torque values are given to specifications used on hardware defined by SAE J1701 & J1701M JUL96.

Diameter

(Inches) Wrench

Size

MARKING ON HEAD

SAE 2 SAE 5 SAE 8

Lbs.-Ft. N-m Lbs.-Ft. N-m Lbs.-Ft. N-m

1/4” 7/16” 6 8 10 13 14 18

5/16”1/2”121719262737

3/8” 9/16” 23 31 35 47 49 67

7/16”5/8”3648557578106

1/2” 3/4” 55 75 85 115 120 163

9/16” 13/16” 78 106 121 164 171 232

5/8” 15/16” 110 149 170 230 240 325

3/4” 1-1/8” 192 261 297 403 420 569

7/8” 1-5/16” 306 416 474 642 669 907

1” 1-1/2” 467 634 722 979 1020 1383

SAE SERIES

TORQUE

CHART

SAE Bolt Head

Identification

SAE Grade 2

(No Dashes) SAE Grade 5

(

3 Radial Dashes

)

SAE Grade 8

(

6 Radial Dashes

)

Diameter &

Thread Pitch

(Millimeters) Wrench

Size

COARSE THREAD FINE THREAD

Diameter &

Thread Pitch

(Millimeters)

MARKING ON HEAD MARKING ON HEAD

Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9

N-m Lbs.-Ft. N-m Lbs.-Ft. N-m Lbs.-Ft. N-m Lbs.-Ft.

6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0

8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0

10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25

12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25

14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5

16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5

18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5

20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5

22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5

24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0

30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0

METRIC SERIES

TORQUE

CHART

Metric Bolt Head

Identification

8.8

Metric

Grade 10.9

10.9

Metric

Grade 8.8

Typical Washer Installations

Bolt Lockwasher Flat Washer

Nut 8/9/00

APPENDIX 41

Bolt Torque & Size Charts (Rev. 9/5/00)

BOLT SIZE CHART

NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

ABBREVIATIONS

AG ............................................................ Agriculture

ATF ..............................Automatic Transmission Fluid

BSPP ...........................British Standard Pipe Parallel

BSPTM ..............British Standard Pipe Tapered Male

CV...................................................Constant Velocity

CCW ............................................ Counter-Clockwise

CW............................................................. Clockwise

F .....................................................................Female

GA ...................................................................Gauge

GR (5, etc.) ......................................... Grade (5, etc.)

HHCS ...................................... Hex Head Cap Screw

HT..........................................................Heat Treated

JIC ...............Joint Industry Council 37° Degree Flare

LH ...............................................................Left Hand

LT..........................................................................Left

m....................................................................... Meter

mm.............................................................. Millimeter

M.........................................................................Male

MPa .......................................................Mega Pascal

N .................................................................... Newton

NC ....................................................National Coarse

NF......................................................... National Fine

NPSM ...................National Pipe Straight Mechanical

NPT......................................... National Pipe Tapered

NPT SWF........National Pipe Tapered Swivel Female

ORBM......................................... O-Ring Boss - Male

P .........................................................................Pitch

PBY .................................................... Power Beyond

psi ........................................Pounds per Square Inch

PTO ................................................... Power Take Off

QD ..................................................Quick Disconnect

RH ............................................................Right Hand

ROPS .........................Roll Over Protective Structure

RPM...................................... Revolutions Per Minute

RT...................................................................... Right

SAE ........................Society of Automotive Engineers

UNC....................................................Unified Coarse

UNF ........................................................ Unified Fine

UNS ....................................................Unified Special

F-8494 3/1/2000 (Rev. 1/1/2002)

Woods Equipment

Company

2606 Illinois Route 2 South

Post Office Box 1000

Oregon, Illinois 61061

815-732-2141 tel

815-732-7580 fax

WARRANTY

(Replacement Parts For All Models Except Mow’n Machines)

WEC Company, d/b/a Woods Equipment Company (“WOODS”), warrants this product to be free from

defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product

to the original purchaser with the exception of V-belts, which will be free of defect in material and work-

manship for a period of 12 months.

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of

WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This

Warranty does not cover normal wear or tear, or normal maintenance items.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell

or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser

in any way. There are no third party beneficiaries of this Warranty.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of

charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with

this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30)

days after such defect or noncompliance is discovered or should have been discovered, routed through

the dealer and distributor from whom the purchase was made, transportation charges prepaid.

WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the

product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF

REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WAR-

RANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF

THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND

WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/

OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising

directly or indirectly from the product, whether such claim is based upon breach of contract, breach

of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality

of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or

goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for

labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to

obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, service person, salesperson, or employee of any company,

including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized

to alter, modify, or enlarge this Warranty.

Answers to any questions regarding warranty service and locations may be obtained by contacting:

F-3079 Effective 3/2/2000 (Revised 3/1/01)

Woods Equipment

Company

2606 Illinois Route 2 South

Post Office Box 1000

Oregon, Illinois 61061

815-732-2141 tel

815-732-7580 fax

WARRANTY

(All Models Except Mow’n Machines)

Please Enter Information Below and Save For Future Reference.

Date Purchased: __________________________ From (Dealer): _____________________________

Model Number: __________________________ Serial Number:_____________________________

WEC Company, d/b/a Woods Equipment Company (“WOODS”), warrants this product to be free from defect in material

and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS

COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER.

The warranty period for certain gearboxes are listed below:

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been

subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that

the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distrib-

utor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance

items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise trans-

fer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party

beneficiaries of this Warranty.

WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not man-

ufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the

product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must

be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discov-

ered or should have been discovered, routed through the dealer and distributor from whom the purchase was made,

transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS

receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR

REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WAR-

RANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DIS-

CLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS

FOR A PARTICULAR PURPOSE.

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indi-

rectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict

liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any

damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting;

(iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property

or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or

manufacture replacement parts.

No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limi-

tation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this War-

ranty.

This Warranty is effective only if the warranty registration card is returned within ten (10) days.

Answers to any questions regarding warranty service and locations may be obtained by contacting:

Model No.Part Warranted Duration

1160, 1190, BB600, BB720, BB840, BB6000,

BB7200, BB8400 Gearbox components 5 years from the date of delivery.

1130, 3180, 3240, BB48, BB60, BB72, BB84 Gearbox components 3 years from the date of delivery.

XT148, XT160, XT172, XT184 Rotary cutter gearbox 90 days from the date of delivery if used

in rental or commercial applications.

Woods Equipment

Company

2606 Illinois Route 2 South

Post Office Box 1000

Oregon, Illinois 61061

815-732-2141 tel

815-732-7580 fax

MANUAL

PART NUMBER

46018

Woods Equipment M8200 Users Manual

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