Woods Equipment M8200 Users Manual
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2015-02-05
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111868 LOADER MOUNTING KIT Loaders 1020 1027 Includes Valve Kits 56037 56038 56042 Hose Kits 40542 40547 46047 46018 PN-46018 (Rev. 3/15/02) mounting to Kubota Tractor Models M8200 M9000 TO THE DEALER: Assembly and proper installation of this product is the responsibility of the WOODS dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. TO THE OWNER: Read this manual before operating your WOODS equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer or, in the United States and Canada, by calling 1-800-319-6637. The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment. For service, your authorized WOODS dealer has trained mechanics, genuine WOODS service parts, and the necessary tools and equipment to handle all your needs. Use only genuine WOODS service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided: Model: 111868 Loader Mounting Kit Provide this information to your dealer to obtain correct repair parts. Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety. This Safety-Alert Symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. Indicates that failure to observe can cause damage to equipment. NOTE ii Indicates helpful information. Introduction (2/9/01) SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator. INSTALLATION During installation, the tractor engine should be off, the key removed and the brakes locked. Do not disconnect hydraulic lines until attachments are removed or lowered to the ground and system pressure is released by operating valve levers. Never operate any hydraulic cylinders during any phase of the installation process. This Loader Mounting Kit is to be used only for the loaders and tractors specified in the Loader Mount Installation section of this manual. Any other use or modification of this mounting kit may result in serious injury or death. Hydraulics must be connected as instructed in this manual. Do not substitute parts, modify, or connect in any other way. After connecting hoses, check that all control lever positions function as instructed in the Operator’s Manual. Do not put into service until control lever and equipment movements are correct. TRAINING Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals are available from dealer or, in the United States and Canada, call 1-800-319-6637.) Failure to follow instructions or safety rules can result in serious injury or death. If you do not understand any part of this manual and need assistance, see your dealer. Loader Mounting Kit (9/11/00) Know your controls and how to stop engine and attachment quickly in an emergency. Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death. Make sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A P HYS ICIA N IM ME DIATE LY IF FLU ID ENTERS SKIN OR EYES. DO NOT DELAY. Never allow children or untrained persons to operate equipment. PREPARATION Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual. Air in hydraulic systems can cause erratic operation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before p ut t i ng i n t o s e r v i c e o r a l l o w i n g a n y o n e t o approach the equipment. After connecting hoses, check that all control lever positions function as instructed in the Operator’s Manual. Do not put into service until control lever and equipment movements are correct. Protective hose sleeves must cover all hydraulic hoses and be secured onto metal hose fittings. Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured. Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately. (Safety Rules continued on next page) SAFETY 1 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) Do not connect a low-pressure hydraulic hose into a high-pressure system—it will burst the hose. Do not use a high-pressure hose in place of a lowpressure hose—it is possible to rupture the valve. Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head. Make sure attachment is properly secured, adjusted, and in good operating condition. Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times. Whenever 3-point implements are attached to tractor, always check full range of operation for mechanical or hydraulic hose interference. Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.) Make sure shields and guards are properly installed and in good condition. Replace if damaged. OPERATION Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment. Keep bystanders away from equipment. Do not operate or transport equipment while under the influence of alcohol or drugs. Always comply with all state and local lighting and marking requirements. Never allow riders. Do not lift or carry anybody on the loader or in the bucket or attachments. Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times. Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine. 2 SAFETY Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt. Never work under a raised loader. Always lower loader to the ground with bucket or loader attachment in full roll-back position. Shut off tractor, set parking brake, and remove key. Operate valve levers to release any hydraulic pressure. If loader obstructs tractor maintenance, loader must be removed from tractor. MAINTENANCE Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt. Never work under a raised loader. Always lower loader to the ground with bucket or loader attachment in full roll-back position. Shut off tractor, set parking brake, and remove key. Operate valve levers to release any hydraulic pressure. If loader obstructs tractor maintenance, loader must be removed from tractor. Refer to loader manual and follow all maintenance safety rules and instructions. Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way. Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifications and may be dangerous. Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head. Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment. Make sure attachment is properly secured, adjusted, and in good operating condition. Loader Mounting Kit (9/11/00) SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Keep all persons away from operator control area while performing adjustments, service, or maintenance. Make sure shields and guards are properly installed and in good condition. Replace if damaged. Tighten all bolts, nuts and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service. Do not disconnect hydraulic lines until all system pressure is relieved. Lower unit to ground, stop engine, and operate all hydraulic control levers. Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.) Loader Mounting Kit (9/11/00) SAFETY 3 SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! MODEL NO. SERIAL NO. ID NO. 6 5 MASS (KG) 1 2 YR OF MFG. OREGON, IL U.S.A. 3 4 - SERIAL NUMBER PLATE 4 9 7 11 2 - PN 56053 Loader Mount (Left Side) DANGER 8 Optional Loader Control Valve Serious injury or death can result from contact with electrical lines. 1 - PN 56052 WARNING 10 DANGER FALLING LOAD HAZARD 3 - PN 56051 WARNING n Read and understand Operator’s ROLLOVERS CAN RESULT IN INJURY OR DEATH n n n n n n Always use ROPS and seat belt. Add rear tractor ballast. Move wheels to widest setting. Avoid slope operation. Operate at low speeds. Carry load low. 56053-A 4 SAFETY n n n n Manual before operating. (Replacement manuals are available from dealer or, in the United States and Canada, call 1-800-319-6637.) Keep others away when operating loader. Do not allow children or untrained persons to operate equipment. Lower loader to ground, stop engine, set park brake and remove key before leaving tractor seat. Failure to follow safety rules can result in serious injury or death. 56051-A To avoid injury or death Do not handle round bale or other shiftable load unless loader is equipped with approved attachments. (Read Operators Manual.) n Lift and carry only one bale at a time. n Handle raised load with caution. n Carry load low. 56052-A n (Safety Decals continued on next page) PN-46018 (Rev. 11/10/00) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! (Safety Decals continued from previous page) LOADER MOUNTING INSTRUCTIONS 6 - PN 56050 WARNING WARNING CRUSHING HAZARD To avoid injury or death: n Do not walk or work underneath a raised loader. n Lower loader to ground before leaving tractor seat. FALLING HAZARD To avoid injury or death: n Do not work from or allow riders on loader or its attachments. 56050-A 5 - PN 19924 Read Operator’s Manual instructions before proceding. To Remove Loader 1. Park tractor on level surface with bucket flat on ground. 2. Dump bucket to take weight off mount pins and allow for stand installation. Set brake and shut off tractor. 3. Remove stands from crosstube and pin into brackets. (Pin location noted in mounting manual.) 4. Remove mount pins from loader upright. 5. Roll back bucket completely to raise uprights from mounts. 6. Shut off engine. Disconnect hydraulics. Back tractor away. Store mount pins in loader uprights. To Mount Loader Remove mount pins from uprights. Drive tractor into loader slowly. Shut off tractor. Connect hydraulics. Dump bucket to lower upright into mounts. Continue dumping bucket until uprights settle into mounts, pins can be installed and stands can be removed. Set brake and shut off tractor. 6. Install mount pins and clips. Remove stands and pin into crosstube. 56059-A 1. 2. 3. 4. 5. 9 - PN 56059 WARNING HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN RESULTING IN SERIOUS INJURY, GANGRENE OR DEATH. n Check for leaks with cardboard; never use hand. n Before loosening fittings: lower load, release pressure, and be sure oil is cool. 19924-B n Consult physician immediately if skin penetration occurs. 8 - PN 45002 (WHEN EQUIPPED) WARNING LOADER ATTACHMENT CAN FALL OFF IF NOT PROPERLY ATTACHED. n Read operator’s manuals for instructions. n Position and align loader to attachment. n Rotate coupler handles to full locked position. Lockpins must fully extend and engage into attachment retaining slots. n Attachment mechanism must be functional and in good repair. n Only use loader manufacturer approved attachments. n For information on approved attachments, call 1-800-319-6637. Failure to follow these instructions can result in serious injury or death. 56055-B "# 10 - PN 56889 (WHEN EQUIPPED) 7 - PN 56055 8 - PN 260274 (WHEN EQUIPPED) 11 - PN 45024 WARNING LOADER ATTACHMENT CAN FALL OFF IF NOT PROPERLY ATTACHED. Only use loader manufacturer approved attachments. Failure to do so can cause serious injury or death. PN-46018 (Rev. 11/10/00) 45024-A AUXILIARY CONTROL 56889 LOADER CONTROL 260274-C SAFETY 5 LOADER MOUNT INSTALLATION WARNING ■ Only use 111868 Loader Mounting Kit for mount- ing Woods 1020/1027 loaders to Kubota M8200 and M9000 tractors. Any other use or modification of this kit may result in serious injury or death. CAUTION Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals are available from dealer or, in the United States and Canada, call 1-800-319-6637.) Failure to follow instructions or safety rules can result in serious injury or death. If you do not understand any part of this manual and need assistance, see your dealer. Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way. IMPORTANT Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head. ■ A front wheel track setting of 60.6” is the widest setting allowed by the tractor manufacturer for 2WD models using front end loaders. TRACTOR PREPARATION For installing this mounting kit, references to right, left, forward, and rearward directions are determined from the operator’s position in the tractor seat. 1. Shut off engine and set parking brake during installation. IMPORTANT ■ Clean threaded holes in the tractor chassis thoroughly, using a tap of the proper size. Paint, rust, or debris in the threads may not permit cap screws to be installed and tightened correctly. 2. Remove the tractor front weights and front weight bracket if equipped. Remove tool box on tractors with cab. 3. Cab tractors only – Remove four bolts (Figure 1) for cab tractor mountings. Figure 1 Remove 4 bolts on each side 6 Mount Installation PN-46018 (Rev. 3/15/02) LOADER MOUNT INSTALLATION Cont’d Remove Tractor Connector Tube or Adapter Block (1*,1( (1' Follow this procedure only if using #40547 or #46047 Hose Kits. NOTE: It is easier to remove the connector tube or adapter block before installing the right mount. 1. Remove tractor hydraulic line connector tube or adapter block (if equipped) as shown in Figure 2. 2. To prevent the line from leaking during installation of the loader mounts, be sure to plug the fitting. A 3/4” plastic cap taken from an adapter in the hose kit may be used. /,1( &$33(' &0 Figure 2 Hydraulic connector Tube Removed (Rear line capped with 3/4” plastic cap) RH Rear Mount 44490 Spacer Plate 46015 Spacer Plate 46015 Crossmember 46000 RH Side Rail 59628 LH Rear Mount 44491 Grill Guard 1000545 LH Side Rail 59631 Front Support 1002896 Loader Mounting Instruction Decal 56059 CD5612C-Var Figure 3 111868 Loader Mounting Kit PN-46018 (3/15/02) Mount Installation 7 LOADER MOUNT INSTALLATION Cont’d Install Crossmember NOTE: Leave all cap screws loose until loader mounts are completely installed. &52660(0%(5 1. Install #46000 crossmember to the underside of the tractor clutch housing, using cap screws and hardened flat washers as shown in Figure 4. 1. 2. 3. 4. 307502 57798 67376 57816 M18 x 1.5 x 85mm Cap screw 3/4 Hardened flat washer M12 x 1.25 x 80mm Cap screw 1/2 Hardened flat washer Figure 4 Crossmember Installed Install Rear Loader Mounts /2$'(5 02817 1. Install #44490 right rear mount and #44491 left rear mount to tractor chassis and crossmember. NOTE: Non-cab tractors will need #46015 spacer plate installed between the rear mounts and the tractor. 2. Use cap screws (1) and hardened flat washers (2) at tractor clutch housing as shown in Figure 5. 3. Use cap screws (3) and hardened flat washers (4) to attach mount to crossmember. 1. 2. 3. 4. 6. 46019 57798 12274 57817 230 M18 x 1.5 x 70mm Cap screw 3/4 Hardened flat washer 5/8 x 2-1/4 Cap screw 5/8 Hardened flat washer (hidden) 5/8 Hex nut (hidden) &0 &52660(0%(5 Figure 5 Left Rear Mount Installed 8 Mount Installation PN-46018 (Rev. 3/15/02) LOADER MOUNT INSTALLATION Cont’d Install Front Mount Bracket 1. Install front mount bracket (3) to tractor steering housing, using cap screws (17) and hardened flat washers (11) as shown in Figure 6. 3 3. 1002896 11. 57817 17. 307425 Front mount bracket 5/8 Hardened flat washer M16 x 1.5 x 35mm Cap screw 17 11 Figure 6 Front Mount Bracket Install Side Rails 1. Install #59628 right side rail and #59631 left side rail to outside of rear mounts as shown in Figure 7. Secure with cap screws (13), hardened flat washers (11), and hex nuts (12). 13 11 12 2. Secure at front support with cap screws (13), flat washers (11), and hex nuts (12). Flat washers are installed over the slot as shown below. 11. 12. 13. 57817 230 4548 5/8 Hardened flat washer 5/8 Hex nut 5/8 NC x 1-3/4 Cap screw 13 11 &0 /()7 /2$'(5 02817 12 Figure 7 Side Rails Installed to Rear Mounts & Front Support PN-46018 (3/15/02) Mount Installation 9 LOADER MOUNT INSTALLATION Cont’d Install Grill Guard 1. Install grill guard outside the left and right side rails as shown in Figure 8. 5. 6. 11. 12. 13. 59628 59631 57817 230 4548 Right side rail (not shown) Left side rail 5/8 Hardened flat washer 5/8 Hex nut 5/8 NC x 1-3/4 Cap screw 6 12 11 13 CD5612C-Var Figure 8 Grill Guard Installed Torque Hardware 1. Tighten all hardware to specifications given. TORQUE SPECIFICATIONS Wrench Qty Size Required Torque M12 x 1.25 x 80mm Cap Screw 2 18mm 76 lbs.-ft.(103 N-m) M16 x 1.50 x 35mm 6 24mm 133 lbs.-ft.(181 N-m) M18 x 1.50 x 85mm 2 27mm 194 lbs.-ft.(263 N-m) M18 x 1.50 x 70mm 12 27mm 194 lbs.-ft.(263 N-m) 5/8 NC x 1-3/4 8 15/16” 170 lbs.-ft.(230 N-m) 5/8 NC x 2-1/4 12 15/16” 170 lbs.-ft.(230 N-m) 10 Mount Installation PN-46018 (Rev. 3/15/02) CONTROL VALVE & HOSE KIT INSTALLATION WARNING WARNING WARNING WARNING ■ Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death. ■ Make sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY. ■ Air in hydraulic systems can cause erratic operation and allow loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before operating or allowing anyone to approach the equipment. ■ Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately. ■ Protective hose sleeves must cover all hydraulic hoses and be secured onto metal hose fittings. Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured. IMPORTANT ■ Hydraulic valves must be connected to the tractor hydraulic system as shown in this loader mounting kit manual. ■ If hydraulic lines are not connected as shown in the mounting kit manual, the loader control valve may be damaged. A blocked outlet (Return) or improper hose connection will cause pressurized oil to enter the return circuit and damage the valve. COMPLETION OF THIS INSTALLATION REQUIRES CONNECTION TO THE LOADER, ASSEMBLED ACCORDING TO INSTRUCTIONS IN MANUAL #56060. SHUT OFF ENGINE AND LOCK PARKING BRAKE BEFORE INSTALLING HOSE KITS. CHECK ALL PARTS IN HOSE KIT AGAINST PACKING LIST. THE FOLLOWING INSTRUCTIONS ARE FOR OPERATING THE LOADER USING THE TRACTOR HYDRAULIC REMOTE CONTROL LEVERS: 1 #40542 Hose Kit (For use with tractor remotes) . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 12 2 #56037 Control Valve Kit & #40547 Hose Kit (For use with loader joystick) . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15 3 #56038 Cable Control Valve Kit & #46047 Hose Kit (For use on cab tractors with cable-operated control valve). . . . . . . . . . Page 21 PN-46018 (Rev. 3/15/02) Hydraulic Installation 11 1 #40542 Hose Kit (For use with tractor remotes) NOTE: To use this hydraulic connection, the tractor must be equipped with two hydraulic levers and four tractor hydraulic couplers. Install Hose Clamp Bracket & Channel 1. Install #40539 hose clamp bracket to right loader mount, using carriage bolts (3), flat washers (4), lock washers (5), and nuts as shown in Figure 9. NOTE: Bracket must be installed before the loader is mounted to the tractor. 2. With loader in mounting position, connect loader supply hoses to the loader feedlines as shown in Figure 11. 3. Install #40548 hose clamp channel to hose clamp bracket. Clamp hoses as shown in Figure 10. 5. 6. 10. 11. 12. 13. 14. 15. 40539 40548 35735 66840 3632 1286 230 5607 Hose clamp bracket Hose clamp channel 3/8 NC x 2-1/2 Carriage bolt 3/8 NC Knob 5/8 Flat washer 5/8 Lock washer 5/8 NC Hex nut 5/8 NC x 1-1/2 Carriage bolt +26( &/$03 &+$11(/ Figure 10 Hose Clamp Bracket & Channel Installed % ' FP $ & 5+ /2$'(5 %220 $ %8&.(7 &
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