Woods Equipment Rdc54 Rd60 Rd72 Users Manual Heritage Rear Discharge Mower RDC54, RD60,
!! Woods-46 Woods Equipment Lawn Mower Manuals - Lawn Mower Manuals – The Best Lawn Mower Manuals Collection
RDC54, RD60, RD72 to the manual accf5f00-82b4-4f99-83d0-d31563cfce16
2015-02-05
: Woods-Equipment Woods-Equipment-Rdc54-Rd60-Rd72-Users-Manual-408581 woods-equipment-rdc54-rd60-rd72-users-manual-408581 woods-equipment pdf
Open the PDF directly: View PDF .
Page Count: 40
Download | |
Open PDF In Browser | View PDF |
Rev. 1/13/2006 MAN0260 RDC54 RD60 RD72 Tested. Proven. Unbeatable. OPERATOR'S MANUAL HERITAGE REAR DISCHARGE MOWER TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. The dealer must complete the Product Registration included with the Operator’s Manual. The customer must sign the registration which certifies that all Dealer Check List items have been completed. The dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to complete and return this card does not diminish customer’s warranty rights. TO THE OWNER: Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637. The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment. For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs. Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided: Model: _______________________________ Date of Purchase: _____________________ Serial Number: (see Safety Decal section for location) ____________________________________ Provide this information to your dealer to obtain correct repair parts. Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety. This Safety-Alert Symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! DANGER Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. WARNING Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. CAUTION IMPORTANT NOTE Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. Indicates that failure to observe can cause damage to equipment. Indicates helpful information. Introduction Gen’l (Rev. 5/23/2005) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . INSIDE FRONT COVER SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 42 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER ! LEA EL INSTRUCTIVO! Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. MAN0260 (8/6/2004) Introduction 1 SPECIFICATIONS MODEL RDC54 RD60 RD72 3-Point Hitch Limited Cat. 1 Cat. 1 Cat. 1 Cutting Width 54" 60" 72" Cutting Height Range 1" - 4-1/2" 1" - 4-1/2" 1" - 4-1/2" Operating Weight with Chain Shielding 417 lbs. 521 lbs. 624 lbs. Blade Speed (feet per minute) 16,200 18,000 18,100 Blade Spindles 3 3 3 Number of Blades 3 3 3 Universal Drive Series ASAE Cat. 3 ASAE Cat. 3 ASAE Cat. 3 Caster Wheels 3.5 x 4 x 10 3.5 x 4 x 10 3.5 x 4 x 10 Tractor PTO Speed RPM 540 540 540 Recommended Maximum Tractor Horsepower 15-25 25-35 25-35 Mower Frame Thickness 10 GA 8 GA 8 GA GENERAL INFORMATION The purpose of this manual is to assist you in operating and maintaining your mower. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature, due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation. The illustrations and data used in this manual were current at the time of printing. However, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification. Throughout this manual, references are made to right and left directions. These are determined by standing behind the tractor facing the direction of forward travel. WARNING ■ Some illustrations in this manual show the mower with safety shields removed to provide a better view. The mower should never be operated with any safety shielding removed. 2 Introduction MAN0260 (8/6/2004) SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator. TRAINING Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-3196637.) Failure to follow instructions or safety rules can result in serious injury or death. Know your controls and how to stop engine and attachment quickly in an emergency. If you do not understand any part of this manual and need assistance, see your dealer. Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions. Never allow children or untrained persons to operate equipment. PREPARATION Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual. Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. Make sure attachment is properly secured, adjusted, and in good operating condition. RD 54/60/72 (Rev. 1/13/2006) Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove. Make sure driveline shield tether chains are attached to the tractor and equipment as shown in this manual. Replace if damaged or broken. Check that driveline guards rotate freely on driveline before putting equipment into service. Before starting power unit, check all equipment driveline guards for damage. Replace any damaged guards. Make sure all guards rotate freely on all drivelines. If guards do not rotate freely on drivelines, repair and replace bearings before putting equipment into service. Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times. Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times. Remove accumulated debris from this equipment, power unit, and engine to avoid fire hazard. Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.) Make sure shields and guards are properly installed and in good condition. Replace if damaged. A minimum 25% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader. Weigh the tractor and equipment. Do not estimate. OPERATION Full chain shielding, designed to reduce the possibility of thrown objects, must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property. If this machine is not equipped with full chain shielding, operation must be stopped when anyone comes within several hundred feet. Safety 3 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage. Use additional caution and reduce speed when under adverse surface conditions, turning, or on inclines. Never direct discharge toward people, animals, or property. Do not operate PTO during transport. Keep bystanders away from equipment. Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer. A minimum 25% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader. Weigh the tractor and equipment. Do not estimate. Do not operate or transport on steep slopes. Do not operate or transport equipment while under the influence of alcohol or drugs. Always comply with all state and local lighting and marking requirements. Do not operate or transport equipment while under the influence of alcohol or drugs. Never allow riders on power unit or attachment. Operate only in daylight or good artificial light. MAINTENANCE Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts. Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt. Always comply with all state and local lighting and marking requirements. Never allow riders on power unit or attachment. Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine. Operate tractor PTO at 540 RPM. Do not exceed. Look down and to the rear and make sure area is clear before operating in reverse. Do not operate or transport on steep slopes. Do not stop, start, or change directions suddenly on slopes. Use extreme care and reduce ground speed on slopes and rough terrain. Watch for hidden hazards on the terrain during operation. Stop power unit and implement immediately upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation. TRANSPORTATION 4 Safety Before working underneath, carefully read Operator’s Manual instructions, disconnect driveline, raise mower, securely block up all corners with jackstands, and check stability. Secure blocking prevents equipment from dropping due to hydraulic leak dow n, hydraulic system failures, or mechanical component failures. Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way. Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. Make sure attachment is properly secured, adjusted, and in good operating condition. Keep all persons away from operator control area while performing adjustments, service, or maintenance. RD 54/60/72 (Rev. 1/13/2006) SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Make certain all movement of equipment components has stopped before approaching for service. Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer. Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened. Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service. Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.) Make sure shields and guards are properly installed and in good condition. Replace if damaged. Wear gloves when installing belt. Be careful to prevent fingers from being caught between belt and pulley. Use care when installing or removing belt from spring-loaded idler. Springs store energy when extended and, if released suddenly, can cause personal injury. Do not handle blades with bare hands. Careless or improper handling may result in serious injury. STORAGE Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous. Keep children and bystanders away from storage area. Follow manual instructions for storage. RD 54/60/72 (Rev. 1/13/2006) Safety 5 SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 10 9 2 1 8 11 2 - 18867 DANGER 6 1 7 2 5 3 SHIELD MISSING DO NOT OPERATE PUT SHIELD ON 6 18867--B 4 2 3 - Serial Number Plate 11 - 20106 - Rear Reflector (RD60 & RD72 Only) MODEL NO. SERIAL NO. Woods Equipment Company Oregon, Illinois, U.S.A. 1 - 15503 DANGER 4-1003751 WARNING CRUSHING AND PINCHING HAZARD ROTATING BLADES AND THROWN OBJECTS Be extremely careful handling various parts of Do not put hands or feet under or into mower when engine is running. Before mowing, clear area of objects that may be thrown by blade. Keep bystanders away. Keep guards in place and in good condition. BLADE CONTACT OR THROWN OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH. 15503-C 6 Safety the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement. Operate tractor controls from tractor seat only. Do not stand between tractor and implement when tractor is in gear. Make sure parking brake is engaged before going between tractor and implement. Stand clear of machine while in operation or when it is being raised or lowered. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. 1003751-A MAN0260 (8/6/2004) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 5 - 18866 WARNING WARNING 8 - 18865 DO NOT EXCEED PTO SPEED OF 540 RPM PTO speeds higher than 540 RPM can cause equipment failure and personal injury. FALLING OFF CAN RESULT IN BEING RUN OVER. Tractor must be equipped with ROPS (or ROPS CAB) and seat 18866-D belt. Keep foldable ROPS systems in “locked up” position at all times. Buckle Up! Keep seat belt securely fastened. DANGER Allow no riders. 6 - 18864 RAISED EQUIPMENT CAN DROP AND CRUSH. Before working underneath, follow all instructions and safety rules in operator’s manual and securely block up all corners of equipment with jack stands. Securely blocking prevents equipment dropping from hydraulic leak- down, hydraulic system failures or mechanical component failures. FALLING OFF OR FAILING TO BLOCK SECURELY CAN RESULT IN SERIOUS INJURY OR DEATH. 18865--C ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY! DO NOT OPERATE WITHOUT - DANG NGER ER All driveline guards, tractor and equipment shields in place Drivelines securely attached at both ends Driveline guards that turn freely on driveline 9 - 1004114 If shaft connection is visible, shield is missing. Replace shield before operating equipment. 1004114 18864-C 10 - 33347 DANGER BE CAREFUL! 7 - 1002423 WARNING TO AVOID SERIOUS INJURY OR DEATH: Read Operator's Manual before operating, servicing or repairing equipment. Follow all safety rules and instructions. (Manuals are available from your selling dealer.) Never allow riders. Keep bystanders away from equipment during operation. Operate from tractor seat only. Keep all shields in place and in good condition. Lower equipment to ground, stop engine, remove key and set brake before dismounting tractor. Never allow children or untrained persons to operate equipment. Do not transport towed or semi-mounted units over 20 MPH. FAILURE TO FOLLOW THESE INSTRUCTIONS 1002423-B CAN RESULT IN INJURY OR DEATH. MAN0260 (8/6/2004) Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off. Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637. GUARD MISSING. DO NOT OPERATE. DANGER GUARD MISSING. DO NOT OPERATE. 33347E DANGER Safety 7 OPERATION Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act. WARNING Operate tractor PTO at 540 RPM. Do not exceed. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. Before working underneath, carefully read Operator’s Manual instructions, disconnect driveline, raise mower, securely block up all corners with jackstands, and check stability. Secure blocking prevents equipment from dropping due to hydraulic leak dow n, hydraulic system failures, or mechanical component failures. It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator. Keep all persons away from operator control area while performing adjustments, service, or maintenance. The operator is responsible for the safe operation of the mower. The operator must be properly trained. Operators should be familiar with the mower, the tractor, and all safety practices before starting operation. Read the safety rules and safety decals on page 3 through 7. This mower is designed for lawn and grass mowing. It is not designed for rough conditions or heavy weed mowing. It is equipped with suction type blades for best results in lawn mowing. Recommended mowing speed for most conditions is from 2 to 5 mph. CAUTION Stop power unit and implement immediately upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation. Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. Tractor Stability DANGER Full chain shielding, designed to reduce the possibility of thrown objects, must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property. If this machine is not equipped with full chain shielding, operation must be stopped when anyone comes within several hundred feet. WARNING A minimum 25% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader. Weigh the tractor and equipment. Do not estimate. WARNING Never allow children or untrained persons to operate equipment. Keep bystanders away from equipment. Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove. CD3550B Figure 1. Tractor Stability 8 Operation (Rev. 1/13/2006) MAN0260 (8/6/2004) Attach Mower to Tractor Adjust Cutting Height WARNING WARNING Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove. Keep all persons away from operator control area while performing adjustments, service, or maintenance. The standard 1-3/8" 6B-spline driveline with a QD yoke is used to connect the mower to the tractor. IMPORTANT 1. Attach the mower hitch pins to the lower tractor lift arms and secure. 2. Attach tractor top link (1), Figure 2, to mower top link bracket attachment point (A). Connect the driveline to the tractor PTO shaft. 3. Attach tether chain to tractor drawbar (Figure 3). 4. Adjust the tractor lower 3-point arm anti-sway devices to prevent mower from swinging side to side during transport. ■ Avoid low cutting heights. Striking the ground with blades produces one of the most damaging shock loads a mower can encounter. Allowing blades to contact ground repeatedly will cause damage to mower and drive. 1. Level mower from side to side. Check by measuring distance from mower frame to the ground at each deck rail. 2. Verify that the same amount of spacers are under all caster arms. 3. Control cutting height by adjusting front and rear caster wheels. A 4. To raise rear of mower, move caster adjustment spacers under rear caster arms. 1 5. To raise front of mower, move spacers under front caster wheel arms. B Table 1: Cutting Height Chart CD3944 Spacers Required Under Caster Arm Pivot Tube 1. Tractor Top Link A. Mower Top Link Attachment Point B. Mower Hitch Pin Cut Height 1/2" Spacer 1" Spacer 1" 0 0 Figure 2. Attachment Points 1-1/2" 1 0 2" 0 1 2-1/2" 1 1 3" 0 2 3-1/2" 1 2 4" 0 3 4-1/2" 1 3 Tether Chain CM906 Figure 3. Attach Mower to Tractor MAN0260 (8/6/2004) Operation 9 Tractor Top Link Adjustment When the cutting height is set, adjust tractor top link until mower top link attachment point (A), Figure 4, is aligned vertically with mower hitch pin (B). The front tires of the mower will lift off the ground before the rear tires when the unit is raised. This will allow the mower to follow the ground contour. A. B. C. D. Mower top link attachment point Mower hitch pin Tractor top link Mower hitch plate attachment point (RDC54 only) C CD3528C Figure 5. Front Caster Wheel Interference Check C A B E D Figure 4. Top Link Adjustment RDC54 Only The RDC54 has two mower hitch plate attachment points (D). It may be necessary to change the mower hitch plate attachment point to obtain proper tire clearance and/or lift height. Front Caster Wheel Interference Check IMPORTANT ■ Do not operate tractor and mower until this interference check has been performed. If you change tractors, you must perform the check for that mounting. Perform this check with all of the spacers and springs above the caster wheel arm. This will place the caster wheels in their highest position and provide the lowest cutting height for the mower. 1. Raise mower with tractor hydraulics to 16" at dimension C, Figure 5, or maximum height of tractor lift, whichever is less. 2. Pivot both front caster wheels forward and check that there is clearance between caster wheels and tractor tires. 10 Operation Front Roller (Optional) The caster wheels effectively reduce scalping in most cases. However, you may encounter areas where the caster wheels and/or side skids drop into depressions and allow center of the mower to contact ground and scalp. An optional front roller may be installed to minimize scalping. See page 40. Operating Technique CAUTION Stop power unit and implement immediately upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation. Power for operating the mower is supplied by the tractor PTO. Operate PTO at 540 rpm. Know how to stop tractor and mower quickly in an emergency. If mower becomes plugged causing belt to slip for over two seconds, follow these steps: 1. Maneuver equipment into a previously cut area and allow mower to clear accumulated material. 2. Continue running at least two minutes, allowing pulleys to cool. Stopping the mower when in contact with a very hot pulley will bake and ruin belt. Proper ground speed will depend upon the terrain, the height, and type and density of material to be cut. Normally, ground speed will range from 2 to 5 mph. Tall dense material should be cut at a low speed; thin medium-height material can be cut at a faster ground speed. Always operate tractor PTO at 540 rpm to maintain proper blade speed and produce a clean cut. MAN0260 (8/6/2004) Under certain conditions, tractor tires may roll some grass down and prevent it from being cut at the same height as the surrounding area. When this occurs, reduce your ground speed, but maintain PTO at 540 rpm. The lower ground speed will permit grass to partially rebound. Uneven Terrain In general, lower cutting heights give a more even cut and leave less tire tracks. However, it is better to cut grass frequently rather than too short. Short grass deteriorates rapidly in hot weather and invites weed growth during growing seasons. Follow local recommendations for the suitable cutting height in your area. Do not stop, start, or change directions suddenly on slopes. Operating Tips Pass diagonally through sharp dips and avoid sharp drops to prevent hanging up tractor and mower. WARNING Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage. WARNING Do not operate or transport on steep slopes. Use extreme care and reduce ground speed on slopes and rough terrain. Watch for hidden hazards on the terrain during operation. Practice will improve your skills in maneuvering rough terrain. Removing Mower from Tractor - Storage Follow cleaning procedure, page 16. Extremely tall material should be cut twice. Set mower at a higher cutting height for the first pass. Then cut at desired height, 90 degrees to the first pass. 1. Disengage tractor PTO and raise mower with the 3-point hitch. Remember, sharp blades produce cleaner cuts and require less power. 3. Collapse driveshaft as far as possible and store it in PTO hanger bracket to prevent ground contact. Analyze area to be cut to determine the best procedure. Consider height and type of grass and terrain type: hilly, level, or rough. 4. Place blocks under mower side skids. Lower mower onto blocks, disconnect mower from tractor 3-point hitch, and carefully drive tractor away from mower. Plan your mowing pattern to travel straight forward whenever possible. Mow with uncut grass to the right. This will distribute the clippings over the cut area. 2. Disconnect mower driveshaft from tractor PTO. WARNING Keep children and bystanders away from storage area. Figure 6. Mower Storage Position MAN0260 (8/6/2004) Operation 11 OWNER PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY) ___ Review and follow all safety rules and safety decal instructions on pages 3 through 7. ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Check that all shields and guards are properly installed and in good condition. Replace if damaged. ___ Make sure the driveline guards and tether chains are in good condition. Guards must rotate freely on driveline. Fasten tether chains to the tractor and the equipment as instructed. ___ Inspect area and remove stones, branches or other hard objects that might be thrown, causing injury or damage. ___ Do not allow riders. ___ Check that chain shielding is in good condition and replace any damaged chain links. ___ Check all lubrication points and grease as instructed in “Lubrication Information” on page 13 & 14. Make sure the PTO slip joint is lubricated and that the gearbox fluid levels are correct. ___ Check that all hardware and cotter pins are properly installed and secured. ___ Set tractor PTO at correct rpm for your equipment. ___ Check to ensure blades are sharp, in good condition, and installed correctly. Replace if damaged. ___ Make sure tractor ROPS or ROPS cab and seat belt are in good condition. Keep seat belt securely fastened during operation. ___ Check that equipment is properly and securely attached to tractor. ___ Make sure driveline spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove. 12 Operation ___ Before starting engine, operator must be in tractor seat with seat belt fastened. Place transmission in neutral or park, engage brake, and disengage tractor PTO. MAN0260 (8/6/2004) OWNER SERVICE Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act. WARNING Operate tractor PTO at 540 RPM. Do not exceed. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. BLOCKING METHOD It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator. Raise mower completely, set tractor brakes, turn engine off, remove key, block tractor wheels front and rear, and disconnect mower driveline from tractor. The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety information in this manual. CAUTION Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. Do not work underneath mower unless it is properly attached to the tractor and blocked securely. When properly attached, the unit will be anchored to minimize front to rear movement. The only approved blocking devices for this mower are jackstands with a load rating of 1000 pounds or more. One jackstand under each corner of the mower (four total) must be installed before working underneath this unit. When blocking, you must consider overall stability of the unit. Just blocking under the unit will not ensure your safety. The working surface must be level and solid to support the loaded weight of the jackstands. Test jackstand stability before working under any portion of the mower. WARNING X Never allow children or untrained persons to operate equipment. X Keep bystanders away from equipment. Before working underneath, carefully read Operator’s Manual instructions, disconnect driveline, raise mower, securely block up all corners with jackstands, and check stability. Secure blocking prevents equipment from dropping due to hydraulic leak down, hydraulic system failures, or mechanical component failures. Keep all persons away from operator control area while performing adjustments, service, or maintenance. Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove. (Rev. 1/13/2006) MAN0260 (8/6/2004) X X CD4985-1 Figure 7. Jackstand Placement Lubrication Information Do not let excess grease collect on or around parts, particularly when operating in sandy areas. Figure 8 shows the lubrication points. The accompanying chart gives the frequency of lubrication in operating hours, based on normal operating conditions. Owner Service 13 6 5 4 7 3 2 10 1 9 8 Ref No. Description Frequency 1 Front U-Joint 8 Hours 2 Caster Wheel (Four wheels) 8 Hours 3 Caster Pivot (Four wheels) 8 Hours 4 Left Spindle (Access through hole) 40 Hours 5 Shield Bearings 8 Hours 6 Rear U-Joint 8 Hours 7 Gearbox (Fill to center of horizontal shaft with SAE 80W or 90W gear lube) Check Daily For Leakage 8 Right Spindle (Access through hole) 40 Hours 9 Center Spindle (Access through hole) 40 Hours 10 Slip Joint 40 Hours Figure 8. Lubrication Points & Chart Severe or unusual conditions may require more frequent lubrication. Some reference numbers have more than one location; be sure you lubricate all locations. Use a lithium grease of #2 consistency with a MOLY (molybdenum disulfide) additive for all locations. Be sure to clean fittings thoroughly before attaching grease gun. When applied according to the lubrication chart, one good pump of most guns is sufficient. 14 Owner Service Use SAE 90W gear lube in the gearbox. Fill to plug on side of gearbox. Check gearbox daily for evidence of leakage at both seals and the gasket between the housing and cover. If leakage is noted, repair immediately. There may be a small amount of lube emitted from the vent plug; this is not considered leakage. Overfilling the gearbox will cause the excess gear lube to blow out vent plug and ruin the belt. MAN0260 (8/6/2004) IMPORTANT Driveshaft Lubrication Lubricate the driveshaft slip joint every 40 operating hours. Failure to maintain proper lubrication could result in damage to U-joints, gearbox, and driveshaft. 1. Lower mower to ground. ■ Use care when installing or removing belt from spring-loaded idler. Springs store energy when extended and, if released suddenly, can cause personal injury. 2. Remove front half of driveshaft. E 3. Apply grease all around and along inner shaft. 1 4. Reassemble driveshaft halves. A 5. Raise and lower mower several times to distribute grease. SERVICE BELT F Replace Belt One of the major causes of belt failure is improper installation. Before installing a new belt, check the following: B D C 1. Check pulley shafts and bearings for wear. CD6305 2. Check pulley grooves for cleanliness. 3. Make sure spindles turn freely and without wobble. If grooves require cleaning, moisten a cloth with a nonflammable, non-toxic degreasing agent or commercial detergent and water. Avoid excessive force during installation. Do not use tools to pry belt into pulley groove. Do not roll belt over pulleys to install. This can cause hidden damage and premature belt failure. Install Belt Refer to Figure 9. 1. Slide belt under drive pulley A and over idler arm. Position belt around drive pulley A. 2. It may be necessary to remove front bolts (1) and swing gearbox stand up to gain access to pulley A. Route belt around pulley B, idler C, and pulley D as shown. 3. Make sure belt is on drive pulley A and route around idler F. 4. Grasp belt between spindle pulley E, spring-loaded idler F and spindle pulley D. Pull spring-loaded idler with belt to obtain enough belt length to route it over pulley E. Make sure spring-loaded idler pivots freely with belt installed. MAN0260 (8/6/2004) Figure 9. Belt Routing SERVICE BLADE WARNING Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt. Keep all persons away from operator control area while performing adjustments, service, or maintenance. CAUTION Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened. 1. Inspect blades before each use to determine that they are mounted securely and are in good condition. 2. Replace any blade that is bent, excessively nicked, worn, or has any other damage. 3. Small nicks can be ground out when sharpening. Owner Service 15 Remove Blades 1. Place blade over blade pilot on the bottom of the shaft assembly. 2. Place bell washer (2) over blade and insert blade bolt (1). Torque blade bolt to 100 lbs-ft. WARNING Do not handle blades with bare hands. Careless or improper handling may result in serious injury. 1. Remove bolt (1), Figure 11, which has right hand threads. 2. Remove washer and blade. Sharpen Blades IMPORTANT ■ When sharpening blades, be sure to balance them. Unbalanced blades will cause excessive vibration that can damage blade spindle bearings. Vibration may also cause structural cracks in mower housings. 2 1 1. 5/8 NF x 2 Cap screw GR5 2. Bell washer, 5/8 x 1-3/4 x .075 WORKBENCH Figure 11. Blade and Spindle Assembly Chain Shielding DANGER SC/DB2694 NAIL Figure 10. Blade Balancing 1. Follow original sharpening pattern. 2. Do not sharpen blade to a razor edge, but leave approximately 1/64" blunt edge. 3. Do not sharpen back side of blade. 4. Sharpen both cutting edges equally to keep blade balanced. Balance blade using the method shown in Figure 10. Full chain shielding, designed to reduce the possibility of thrown objects, must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property. If this machine is not equipped with full chain shielding, operation must be stopped when anyone comes within several hundred feet. Check that chain shielding is in good condition and replace any damaged chain links. CLEANING After Each Use Install Blades ● CAUTION Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous. ● ● Remove large debris such as clumps of dirt, grass, crop residue, etc. from machine. Inspect machine and replace worn or damaged parts. Replace any safety decals that are missing or not readable (supplied free by your Woods dealer). IMPORTANT ■ When installing blade, the lift of the blade must be toward the spindle blade housing as shown in Figure 11. Torque bolt (1) into shaft assembly to 100 lbs-ft. 16 Owner Service (Rev. 1/13/2006) MAN0260 (8/6/2004) Periodically or Before Extended Storage ● ● Clean large debris such as clumps of dirt, grass, crop residue, etc. from machine. Remove the remainder using a low-pressure water spray. 1. Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface. 2. Be careful when spraying near chipped or scratched paint as water spray can lift paint. 3. If a pressure washer is used, follow the advice of the pressure washer manufacturer. MAN0260 (8/6/2004) ● ● ● Inspect machine and replace worn or damaged parts. Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer). Replace any safety decals that are missing or not readable (supplied free by your Woods dealer). See Safety Decals section for location drawing. Owner Service 17 TROUBLESHOOTING MOWING CONDITIONS PROBLEM Grass cut higher in center of swath than at edge Grass cut lower in center of swath than at edge Streaking conditions in swath Material discharges from mower unevenly; bunches of material along swath POSSIBLE CAUSE SOLUTION Height of mower higher at front than at rear Adjust mower height and attitude so that mower rear and front are within 1/2 inch of same height. See instructions on page 9. Loose blade Check blade hardware. Height of mower lower at front than at rear Adjust mower height and attitude so that mower rear and front are within 1/2 inch of same height. See instructions on page 9. Loose blade Check blade hardware. Conditions too wet for mowing Allow grass to dry before mowing. Blades unable to cut that part of grass pressed down by path of tractor tires Slow ground speed of tractor but keep engine running at full PTO rpm. Cutting lower will help. Adjust tractor tire spacing if possible. Dull blades Sharpen or replace blades. Loose blade Check blade hardware. Material too high and too much material Reduce ground speed but maintain 540 rpm at tractor PTO, or make two passes over material. Raise mower for the first pass and lower for the second and cut 90-degrees to first pass. Raise rear of mower high enough to permit material discharge, but not so high that conditions listed above occur. Grass is wet Allow grass to dry before mowing. Slow ground speed of tractor but keep engine running at full PTO rpm. 18 Owner Service MAN0260 (8/6/2004) TROUBLE SHOOTING BELT CONDITIONS PROBLEM Belt slippage POSSIBLE CAUSE SOLUTION Mower overloading; material too tall or heavy Reduce tractor ground speed but maintain full PTO rpm. Cut material twice, one high pass and then mow at desired height. Cut 90-degrees to first pass. Oil on belt from over lubricating Be careful not to over lubricate. Clean lubricant from belt and pulleys with clean rag. Replace oil-soaked belt. Belt hung up or rubbing Check belt position in pulleys and idlers. Check belt for free travel in pulleys. Check under mower and around blade spindle shaft for wire, rags, or other foreign material. Clean all material from under mower. Belt is misaligned Re-align belt. Be sure belt does not rub any other part while running. Pulley is misaligned Inspect to ensure belt is running in center of backside idler. Shim idler as necessary to align. Pulley is misaligned Re-align. Damaged belt Replace belt. * Foreign object in pulley groove Inspect all pulley grooves for rust, paint, or weld spots and remove. Worn pulley groove Replace pulley. Damaged belt Rollover, high shock loads or installation damaged Replace belt. * Belt breakage High shock loads Avoid abusive mowing. Avoid hitting the ground or large obstructions. Belt came off drive Check pulleys for foreign material in grooves. Avoid hitting solid objects or ground. Frayed edges on belt cover Belt rollover * Check belt for damage by laying it flat on the floor. A belt that does not lie flat (has humps or twists, indicating broken or stretched cords) must be replaced. MAN0260 (8/6/2004) Owner Service 19 DEALER SERVICE The information in this section is written for dealer service personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to replace complete assemblies. X WARNING X Before working underneath, read manual instructions, securely block up, and check stability. Secure blocking prevents equipment from dropping due to hydraulic leak down, hydraulic system failure, or mechanical component failure. Keep all persons away from operator control area while performing adjustments, service, or maintenance. CAUTION X X CD4985-1 Figure 12. Jackstand Placement BLADE SPINDLE REPAIR Spindle repair requires special skills and tools. If your shop is not properly equipped or your mechanics are not trained in this type of repair, you may be time and money ahead to use a new spindle assembly. Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. For reference, the grease fitting is in the top of the spindle shaft. BLOCKING METHOD Remove Spindle Do not work underneath mower unless it is properly attached to the tractor and blocked securely. When properly attached, the unit will be anchored to minimize front to rear movement. 1. 2. 3. 4. Raise mower completely, set tractor brakes, turn engine off, remove key, block tractor wheels front and rear, and disconnect mower driveline from tractor. Disassemble Spindle The only approved blocking devices for this mower are jackstands with a load rating of 1000 pounds or more. One jackstand under each corner of the mower (four total) must be installed before working underneath this unit. When blocking, you must consider overall stability of the unit. Just blocking under the unit will not ensure your safety. The working surface must be level and solid to support the loaded weight of the jackstands. Test jackstand stability before working under any portion of the mower. 20 Dealer Service Permatex® 3D Aviation Form-A-Gasket or equivalent is recommended as a sealant. Remove belt shields from deck. Remove belt. Remove blade from spindle assembly. Remove nuts (6) and bolts (9) that secure spindle to mower. (See Figure 13.) 1. Remove bolt (1) and washer (2) from the top of the spindle. 2. Remove sheave (3) and spacer (4). NOTE: A wheel puller may be needed if sheave can not be removed by hand. Retain key (11). 3. Slide shaft assembly (12), lower bearing (5), and long spacer (10) out the bottom of spindle housing (8). 4. Remove upper bearing (5) and spacer (4) from top of spindle housing. 5. Inspect parts and replace as needed. MAN0260 (8/6/2004) 1. 3/8 NF x 1 HHCS GR5 1 Fill gearbox with SAE 80W or 90W gear lube until it runs out the side level plug. 4 Repair to this gearbox is limited to replacing bearings, seals, and gaskets. Replacing gears, shafts, and a housing is not cost effective. It is more economical to purchase a complete gearbox if repair to anything other than replacement of bearings, seals or gaskets is required. 2 2. Cup washer 3 3. Sheave 4. Spacer 5. Spindle bearing 6. 3/8 NC Flange lock nut 5 7. 1/4 Tapered grease fitting 6 Leakage is a very serious problem and must be corrected immediately. 8. Spindle housing 9. 3/8 NC x 1-1/2 HHCS GR5 10. Spacer 11. Square key Bearing failure is indicated by excessive noise and side to side or end play in gear shafts. 7 9 12. Shaft assembly 13. Blade kit 14. Cup washer 8 5 Inspect gearbox for leakage and bad bearings. 10 Seal Replacement Recommended sealant for gearbox repair is Permatex® Aviation 3D Form-A-Gasket or equivalent. Leakage can occur at the vertical or horizontal gaskets and shaft seals. 15. 5/8 NF x 2 HHCS GR5 11 Leakage at the horizontal gasket or seal can be repaired without removing the gearbox from the mower. 12 Seal Installation NOTE: Proper seal installation is important. An improperly installed seal will leak. CD6308 Figure 13. Blade Spindle Assembly Assemble Spindle 1. Slide lower bearing (5) over shaft assembly (12) with seal down. 2. Slide long spacer (10) on shaft assembly. 3. Insert shaft assembly with bearing and spacer into spindle housing from the bottom. 4. Install upper bearing (5) over shaft with the seal facing up. 5. Install spacer (4) and sheave (3) over shaft. 6. Align keyways in shaft and sheave and insert key (11). 7. Install washer (2), and bolt (1). Torque bolt to 35 lbs-ft. 8. Rotate sheave and check for free movement. 9. Lubricate spindle. 1. Clean area in housing where seal outer diameter (OD) seats. Apply a thin coat of Permatex. 2. Inspect area of shaft where seal seats. Remove any burrs or nicks with an emery cloth. 3. Lubricate gear shaft and seal lips. 4. Place seal squarely on housing, spring-loaded lip toward housing. Select a piece of pipe or tubing with an OD that will sit on the outside edge of the seal but will clear the housing. Tubing with an OD that is too small will bow seal cage and ruin seal. 5. Carefully press seal into housing, distortion to the metal seal cage. avoiding GEARBOX REPAIR Read this entire section before starting any repair. Many steps are dependent on each other. (Rev. 5/27/2005) MAN0260 (8/6/2004) Dealer Service 21 15 1 2 9 12 Incorrect Installation 13 14 3 2 8 1 CD1092 1.Seal 2.Pipe or tube 3.Seal seat 4.Casting 4 4 3 10 11 CD1094 5 6 Pipe or tube must press at outer edge of seal CD6306 7 Figure 14. Seal Installation Figure 15. Gearbox Stand Assembly 26 25 9 1. Seal 1 8 2. Snap ring 3. Shim 55.4 mm x 61.7 mm 3 4. Ball bearing 1 5. Input shaft 4 29 5 6 7 2 6. Key 8 mm x 10 mm x 30 mm 12 24 7. Input gear 8. Ball bearing 13 14 9. Shim 60.3 mm x 71.7 mm 14 15 8 10. Snap ring 17. Shim 60.3 mm x 71.7 mm 16 22. Washer 25 mm x 44 mm x RDC54 8 4 mm 17 23. Castle nut M24 x 2 15 24. 3/16 x 2 Cotter pin 18 25. 3/8 Solid plug 19 26. M10 x 22 mm Hex head screw 18. Snap ring 27. Vent plug 19. Seal 28. Cover 20. Washer, 1.58 x 3.13 x .04 29. Ball bearing 21. Snap ring 30. Spacer 11. Oil cap 12. Output shaft & gear 13. Ball bearing 14. Shim kit 15. Snap ring 16. Spacer 16 13 17 RD RD 18 19 20 21 22 23 Figure 16. Gearbox Assembly 22 Dealer Service (Rev. 6/10/2005) MAN0260 (8/6/2004) Vertical Shaft Seal Replacement Refer to Figure 15. 1. Disconnect and remove the driveline from the gearbox. 2. Remove vent plug (15) and siphon gear lube from housing through this opening. 3. Remove gearbox stand from mower deck. Disassemble Gearbox 1. Remove top cover (28), Figure 16, from housing. Turn gearbox upside down and pour out remaining gear oil from gearbox. 2. Remove oil cap (11) (to be replaced). 3. Remove snap ring (10) and shim (9) from input shaft (5). 4. Remove gearbox and pulley from stand (2). 4. Support gearbox in hand press and push on input shaft (5) to remove bearing (8). 5. Remove vertical shaft seal. Replace with new seal (see Seal Replacement, page 21). 5. Remove gear (7) from inside housing. Vertical seal should be recessed in housing. Horizontal seal should be pressed flush with outside of housing. NOTE: Distortion to seal cage or damage to seal lip will cause seal to leak. 6. Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug. 7. Assemble gearbox and pulley to gearbox stand. Attach gearbox stand to mower deck. Horizontal Shaft Seal Replacement 1. Disconnect and remove the driveline from the gearbox. 2. Remove vent plug (27), Figure 16, and siphon gear lube from housing through this opening. 3. If the leak occurred at either end of horizontal shaft, remove oil cap (11) and/or oil seal (1). Replace with new one (see Seal Replacement, page 21). 4. Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug. Remove Gearbox from Mower 1. Disconnect and remove the rear driveline from the gearbox. 2. Remove vent plug (15), Figure 15, and siphon gear lube from housing through this opening. 3. Remove gearbox stand (2) from mower deck by removing four hex screws (8). 4. Remove four cap screws (14) and washers (13) and remove shield (12) from gearbox. 5. Remove castle nut (6) and hardware from output shaft of gearbox. 6. Remove sheave (3) from gearbox. 7. Remove four bolts (10) that attach gearbox to gearbox stand and remove gearbox. MAN0260 (8/6/2004) 6. Remove oil seal (1) from front of housing (to be replaced). 7. Remove snap ring (2) and shim (3) from front of housing. 8. Remove input bearing (4) by using a punch and hammer from outside of housing. 9. Support housing in vise in a horizontal position. 10. The castle nut (23) and cotter pin (24) are already removed with the drive sheave. Remove the snap ring (18), washer (20), and seal (19). 11. Remove output shaft (12) and bearings by using a punch and hammer and tap on top to drive down. 12. Inspect gears for broken teeth and wear. Some wear is normal and will show on laded side. Forged gear surfaces are rough when new. Check that wear pattern is smooth. 13. Inspect vertical and horizontal shafts for grooves, nicks, or bumps in the areas where the seals seat. Resurface any damage with emery cloth. 14. Inspect housing and caps for cracks or other damage. Reassemble Gearbox (RD60, RD74 shown, RDC54 similiar) Refer to Figure 16. NOTE: Repair to this gearbox is limited to replacing bearings, seals, and gaskets. Replacing gears, shafts, and a housing is not cost effective. Purchasing a complete gearbox is more economical. 1. Clean housing, paying special attention to areas where seals will be installed. 2. Wash housing and component thoroughly. Select a clean area for gearbox assembly. Replace all seals and bearings. All parts must be clean and lightly oiled before reassembling. Dealer Service 23 RD60 & RD72 3. Install upper output bearing (13), shims (14), and snap ring (15) on output shaft (12). Use new shims equal to the thickness of the original shims. 4. Press output shaft assembly into housing from the bottom opening. 5. Install spacer (16), lower output bearing (13), shims (17), and snap ring (18) in bottom of housing. RDC54 3. Install shims (14), upper output bearing (8), spacer (16), lower output bearing (8), shims (17), and snap ring (15) on output shaft. Use new shims equal to the thickness of the original shims. 4. Press output shaft assembly into housing from the bottom opening. 5. Install snap ring (18) in bottom of housing. All Models 6. Apply grease to lower seal lips (19), and press seal over output shaft (5), using a round tube of the correct diameter. Be sure not to damage the seal lip. Press in housing so that the seal is recessed. 7. Insert protective washer (20) (RD60 & RD72 only) by hand. 8. Install snap ring (21) and position it together with seal (19) by pressing it into position. Verify that the snap ring is seated properly. 9. Press bearing (8) into the housing, using a round tube of the correct diameter and a hand press. Secure with shims (9) and snap ring (10). 17. Press in input seal (1), using a round tube of the correct diameter. Be careful not to damage the seal lip. 18. Press oil cap (11) on to the rear cover of housing, using a round tube of the correct diameter. 19. Check the gearbox housing for leaks by plugging all holes except one. Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks. 20. Remove the gearbox from water and dry off with compressed air. Add SAE 80W or 90W EP oil until it runs out of the side level hole. Tighten all plugs. Install Gearbox NOTE: Gearbox is heavy: do not attempt to move without mechanical assistance. 1. Set gearbox on gearbox stand and fasten with bolts and nuts. Torque bolts to 175 lbs-ft. 2. Attach drive sheave to output shaft. Secure using castle nut and hardware previously removed. 3. Attach gearbox stand to mower using four hex screws. Install Drive Sheave 1. When gear stand is installed on mower, dimension A (from the top of the mower deck to the center line of the drive pulley) must be 2-1/16" (±1/32"). This is a critical dimension and must be carefully adjusted for proper belt life. Add or subtract shim washers under idler pulley to align with drive pulley. 2. Tighten gear stand hardware. 10. Install key (6) on input shaft (5). 3. Fill gearbox half full with SAE 90W gear lube. 11. Place gear (7) through top of housing and align the two gears so they match. 4. Check level after waiting five minutes to permit lube to work through bearings. Add lube, if necessary, until gearbox is half full. 12. While holding gear (7) in place, slide input shaft (5) through the gear and bearing (8). 13. Slide spacer (29) (RDC54 only) and bearing (4) over input shaft (5) and press into housing, using a round tube of the correct diameter and a hand press. 5. Replace driveline shield. Attach driveline to gearbox. 14. Slide shim (3) over input shaft and secure with snap ring (2). 15. Check input shaft end float by moving the input shaft by hand. If the end float is more than .012", insert shim (9) between the rear bearing (8) and snap ring (10). 16. Check that gear backlash is between .006" and .016". You should not have to adjust the backlash. 24 Dealer Service MAN0260 (8/6/2004) UNIVERSAL JOINT REPAIR 1. Yoke 2. Cup and bearings 3. Snap ring 4. Journal cross 3 3 2 1 2 4 2 2 3 1 CD1386 3 Figure 19 CD1645A Figure 17. U-Joint Exploded View U-Joint Disassembly 1. Remove external snap rings from yokes in four locations as shown in Figure 18. CD1387 Figure 20 CD1385A Figure 18 2. With snap rings removed, support drive in vise, hold yoke in hand and tap on yoke to drive cup up out of yoke. See Figure 19. 3. Clamp cup in vise as shown in Figure 20 and tap on yoke to completely remove cup from yoke. Repeat Step 2 & Step 3 for opposite cup. 4. Place universal cross in vise as shown in Figure 21 and tap on yoke to remove cup. Repeat Step 3 for final removal. Drive remaining cup out with a drift and hammer. CD1388 Figure 21 MAN0260 (8/6/2004) Dealer Service 25 U-Joint Assembly 1. Place seals securely on bearing cups. Insert cup into yoke from outside and press in with hand pressure as far as possible. Insert journal cross into bearing cup with grease fitting away from shaft. Be careful not to disturb needle bearings. Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure. 2. Trap cups in vise and apply pressure. Be sure journal cross is started into bearings and continue pressure with vise, squeezing in as far as possible. Tapping the yoke will help. 3. Seat cups by placing a drift or socket (slightly smaller than the cup) on cup and rap with a hammer. See Figure 22. Install snap ring and repeat on opposite cup. 4. Repeat Step 1 & Step 2 to install remaining cups in remaining yoke. 5. Move both yokes in all directions to check for free movement. If movement is restricted, rap on yokes sharply with a hammer to relieve any tension. Repeat until both yokes move in all directions without restriction. 26 Dealer Service CD1389 Figure 22 MAN0260 (8/6/2004) ASSEMBLY INSTRUCTIONS DEALER SET-UP INSTRUCTIONS Assembly of this mower is the responsibility of the Woods dealer. It should be delivered to the owner completely assembled, lubricated, and adjusted for normal cutting conditions. Complete Dealer Check Lists on page 31 when you have completed the assembly. The mower is shipped partially assembled. Assembly will be easier if components are aligned and loosely assembled before tightening hardware. Recommended torque values for hardware are located on page 41. Install A-Frame Arms 1. Loosen lock nuts (52) at lower hitch point and install A-frame arms (13) as shown. 2. Tighten nut securely. 3. Repeat for opposite side. 55 51 14 51 Select a suitable working area. Open parts boxes and lay out parts and hardware to make location easy. Refer to illustrations, accompanying text, parts lists and exploded view drawings. 16 WARNING Before working underneath, carefully read Operator’s Manual instructions, disconnect driveline, raise mower, securely block up all corners with jackstands, and check stability. Secure blocking prevents equipment from dropping due to hydraulic leak down, hydraulic system failures, or mechanical component failures. CAUTION Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. Uncrate Mower 1. Remove sides and top of mower shipping crate. 54 15 13 52 25 56 13. 14. 15. 16. 25. 51. 52. 54. 55. 56. CD6497 A-frame arms Rear offset link arms Top link U-bracket Sleeve 1-1/4 x 1-3/4 x 2-3/4 Sleeve 5/8 x 1 x 7/16 1/2 NC Flanged lock nut 5/8 NC Flanged lock nut 5/8 Standard flat washer 1/2 NC x 1-1/4 HHCS GR5 5/8 NC x 2-1/2 HHCS GR5 Figure 23. A-Frame Arms Installed 2. Remove lag screws and brackets that secure mower to crate base. 3. Remove driveshaft wired to mower deck. (Rev. 1/13/2006) MAN0260 (8/6/2004) Assembly 27 Install Rear Offset Link Arms Install Driveshaft 1. Loosen nut (51) and bolt (55) at rear frame lug and attach rear offset link arm (14) as shown in Figure 24. (Do not use wheel tube bolt.) 1. Slide QD yoke of driveshaft assembly onto gearbox shaft. Make sure QD yoke pin is seated securely in groove of gearbox shaft. 2. Repeat for opposite side. 2. Attach shield anti-rotation chain to drive shield. 3. Do not tighten at this time. Fill Gearbox 55 CD6497A-1 14 51 1. Make sure vent plug hole is clear. Fill gearbox halffull with high quality gear oil that has a viscosity index of 80W or 90W and an API service rating of GL-4 or GL-5. 2. Fill gearbox until oil runs out the side plug on gearbox. 3. Pour in one pint of gear lube, wait five minutes and add additional gear lube until it just comes out of side hole. 14. 51. 55. 4. Allow an additional five minutes for the lube to flow through bearings, then check to make sure oil level is at bottom of side hole. Replace side plug. Install vent plug. Rear offset link arm Nut, flanged lock 1/2 NC 1/2 NC x 1-1/4 HHCS GR5 IMPORTANT ■ Gearbox is not filled at the factory. Prior to delivery, make sure each gearbox is filled half-full with 80W or 90W API GL-4 or GL-5 gear lube. Figure 24. Right Rear Offset Link Installed Install Chain Shielding (Optional) Install Top Link 1. Insert cap screw (54) through A-frame arms (13), U-bracket (15), sleeve (16) and rear offset link arms (14) and tighten securely with nut (51). 3. 14. 15. Shield, chain plate Bolt, carriage 3/8 NC x 1 Nut, flanged lock 3/8 NC 2. Tighten hardware on rear frame lug and offset link. 14 51 15 14 16 54 3 13 13. 14. 15. 16. 51. 54. 15 CD6497-2 A-frame arms Rear offset link arms Link, U-bracket Sleeve, .62 x .84 x 2.75 Nut,flanged lock 1/2 NC Screw, HHCS 1/2 NC x 4-3/4 GR5 Figure 25. Top Link Assembled 28 Assembly CM768 Figure 26. Chain Shielding Installed (RD60 & RD72 Only) CM757 (Rev. 1/13/2006) MAN0260 (8/6/2004) 5 10 0 7 6 A 5 5 5 4 4 CD6309 5 8 9 3 1 2 1. 2. 3. 4. 5. 6. Figure 27. Chain Shield Installed (RDC54 Only) DANGER Full chain shielding, designed to reduce the possibility of thrown objects, must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property. If this machine is not equipped with full chain shielding, operation must be stopped when anyone comes within several hundred feet. 1. Install chain shielding plate (3) to rear mower frame as shown. 2. Secure with carriage bolts (14) and flanged lock nuts (15). 3. Insert carriage bolts from bottom upward as shown. Install Quick Hitch Kit (Optional) (RD60 & RD72 Only) NOTE: Figure 28 shows RD60. Other models use the same assembly instructions. NOTE: This kit allows mower to fit only Cat. 1 standard ASAE quick hitch. (Rev. 1/13/2006) MAN0260 (8/6/2004) 5 1 1/2" x 4-3/4" HHCS 1/4 Pin 3-Link 1/4 proof chain Shield, chain plate Sleeve 1/2 x 3/4 x 1/2 3/8 NC x 1-1/4 Carriage bolt 3/8 NC Flanged lock nut 2 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 3 CD6080A Offset link, .38 x 2 x 25.88 (A-frame bars) 38" Long chain Sleeve, .91 x 1.44 x 1.25 1/2 NC x 6 Cap screw 1/2 Flat washer Sleeve, .5 x .75 x 3.38 1/2 NC Flange lock nut Sleeve, .875 x 1.125 x .593 HT 7/8 Flat washer Sleeve, .81 x 1.25 x 1.81 Figure 28. Quick Hitch Kit Installation 1. Attach offset link (1) to mounting pins, using 7/8" sleeve (8) and flat washer (9). Do not tighten hardware. 2. Attach upper end of offset link to pivot link, using flat washer (5), sleeves (6 & 10), flange lock nut (7), and 1/2" x 4-3/4" cap screw. 3. Remove rear offset links and replace with chains (2). 4. Attach chain to top of A-frame as shown, using cap screw (4), flat washer (5), and nut. Attach opposite end of chain (2) to rear mower frame as shown. 5. Cut chain to length (RD60 - 40", RD72 45"). Vary length slightly as desired. Twist chain to make finite adjustments in length until unit lifts level. NOTE: Do not bottom out the drive on front of deck. 6. Install sleeve (3) on mounting pins and retain with klik pin. Assembly 29 NOTES Install Front Roller (Optional) 1. Insert four carriage bolts (8) through the front mower frame from inside out. 2. Place roller bracket (2) over bolts; then install flange lock nuts (9) on bolts and tighten. 3. Place front roller (1), sleeve (3), bearings (4), and washers (5) in roller bracket as shown in Figure 29. 4. Insert cap screw (3) through bracket and roller. 5. Secure with flanged lock nut (2). Do not overtighten, roller must spin freely. 8 9 7 2 5 4 1 6 3 5 CD6310 4 1. Roller 2. Roller bracket 3. Spacer 4. Bearing 5. 1/2 Flat washer SAE 6. 1/2 NC x 9 HHCS GR5 7. 1/2 NC Flanged locknut 8. 3/8 NC x 1-1/4 Carriage bolt 9. 3/8 NC Flanged locknut Figure 29. Front Roller Installation 30 Assembly MAN0260 (8/6/2004) DEALER CHECK LISTS DEALER PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer. The following check lists are a reminder of points to inspect. Check off each item as it is found satisfactory or after proper adjustment is made. ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Check that shields and guards are properly installed and in good condition. Replace if damaged. ___ Check all bolts to be sure they are properly torqued. ___ Check that all cotter pins and safety pins are properly installed. Replace if damaged. ___ Check and grease all lubrication points as identified in “lubrication information” on page 13. ___ Gearboxes are not filled at the factory. Prior to delivery, fill as specified in the "Service, lubrication information" on page 13 and check to see that there are no leaking seals. ___ Check that blades have been properly installed. DEALER DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) ___ Show customer how to make adjustments and select proper PTO speed. ___ Instruct customer how to lubricate and explain importance of lubrication. ___ Point out the safety decals. Explain their meaning and the need to keep them in place and in good condition. Emphasize the increased safety hazards when instructions are not followed. ___ Present Operator's Manual and request that customer and all operators read it before operating equipment. Point out the manual safety rules, explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed. ___ Explain to customer the potential crushing hazards of going underneath raised equipment. Instruct that before going underneath to disconnect the driveline, securely block up all corners with jackstands and to follow all instructions in the "Service, blocking methods" section of the Operator’s Manual. Explain that blocking up prevents equipment dropping from hydraulic leak down, hydraulic system failures, or mechanical component failures. ___ Show customer how to make sure driveline is properly installed and that spring-activated locking pin or collar slides freely and is seated in groove on tractor PTO shaft. ___ For mounted units, add wheel weights, ballast in front tires, and/or front tractor weight to enhance front end stability. A minimum 20% of tractor and equipment gross weight must be on front tractor wheels. When adding weight to attain 20% of tractor and equipment weight on front tractor wheels, you must not exceed the ROPS weight certification. Weigh the tractor and equipment. Do not estimate! ___ Show customer the safe, proper procedures to be used when mounting, dismounting, and storing equipment. ___ Make customer aware of optional equipment available so that customer can make proper choices as required. ___ Point out all guards and shields. Explain their importance and the safety hazards that exist when not kept in place and in good condition. MAN0260 (8/6/2004) Dealer Check Lists 31 PARTS CONTACT YOUR WOODS DEALER TO ORDER PARTS To locate your nearest dealer: Check the Dealer Locator at www.WoodsEquipment.com, or In the United States and Canada, phone 1-800-319-6637 Outside the United States, phone 1-815-732-9509 plus the appropriate international dialing code for the USA To order correct parts, provide this information to your dealer: Model Number: ____________________________ Serial Number: ____________________________ Parts BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96. SAE Bolt Head Identification SAE SERIES TORQUE CHART A SAE Grade 2 (No Dashes) SAE Grade 8 (6 Radial Dashes) SAE Grade 5 (3 Radial Dashes) MARKING ON HEAD A SAE 2 SAE 5 SAE 8 Diameter (Inches) Wrench Size lbs-ft N-m lbs-ft N-m lbs-ft N-m 1/4" 5/16" 7/16" 1/2" 6 12 8 17 10 19 13 26 14 27 18 37 3/8" 7/16" 9/16" 5/8" 23 36 31 48 35 55 47 75 49 78 67 106 1/2" 9/16" 3/4" 13/16" 55 78 75 106 85 121 115 164 120 171 163 232 5/8" 3/4" 15/16" 1-1/8" 110 192 149 261 170 297 230 403 240 420 325 569 7/8" 1" 1-5/16" 1-1/2" 306 467 416 634 474 722 642 979 669 1020 907 1383 METRIC SERIES TORQUE CHART A A Metric Bolt Head Identification 8.8 Metric Grade 8.8 10.9 Metric Grade 10.9 COARSE THREAD FINE THREAD MARKING ON HEAD MARKING ON HEAD A Diameter & Thread Pitch (Millimeters) Wrench Size N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft Diameter & Thread Pitch (Millimeters) 6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0 8 x 1.25 10 x 1.5 13 mm 16 mm 20 39 15 29 27 54 20 40 21 41 16 30 29 57 22 42 8 x 1.0 10 x 1.25 12 x 1.75 14 x 2.0 18 mm 21 mm 68 109 50 80 94 151 70 111 75 118 55 87 103 163 76 120 12 x 1.25 14 x 1.5 16 x 2.0 18 x 2.5 24 mm 27 mm 169 234 125 172 234 323 173 239 181 263 133 194 250 363 184 268 16 x 1.5 18 x 1.5 20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5 22 x 2.5 24 x 3.0 34 mm 36 mm 451 571 332 421 623 790 460 583 495 623 365 459 684 861 505 635 22 x 1.5 24 x 2.0 30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0 Typical Washer Installations Bolt Metric 8.8 Lock Washer Nut Bolt Torque & Size Charts (Rev. 8/14/02) Metric 10.9 Metric 8.8 Metric 10.9 Flat Washer 8/9/00 Appendix 41 BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 3/8 1/2 IN MM 5/8 3/4 7/8 1 2 3 4 5 6 7 25 50 75 100 125 150 175 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG .............................................................Agriculture NC .................................................... National Coarse ATF .............................. Automatic Transmission Fluid NF..........................................................National Fine BSPP........................... British Standard Pipe Parallel NPSM ................... National Pipe Straight Mechanical BSPTM .............. British Standard Pipe Tapered Male NPT ........................................ National Pipe Tapered CV .................................................. Constant Velocity NPT SWF ....... National Pipe Tapered Swivel Female CCW.............................................Counter-Clockwise ORBM......................................... O-Ring Boss - Male CW .............................................................Clockwise P .........................................................................Pitch F ..................................................................... Female PBY .....................................................Power-Beyond GA ................................................................... Gauge psi........................................ Pounds per Square Inch GR (5, etc.)..........................................Grade (5, etc.) PTO ....................................................Power Take Off HHCS ...................................... Hex Head Cap Screw QD .................................................. Quick Disconnect HT.......................................................... Heat-Treated RH ............................................................Right Hand JIC ............... Joint Industry Council 37° Degree Flare ROPS ......................... Roll-Over Protective Structure LH............................................................... Left Hand RPM ...................................... Revolutions Per Minute LT..........................................................................Left RT...................................................................... Right m .......................................................................Meter SAE ........................ Society of Automotive Engineers mm ............................................................. Millimeter UNC.................................................... Unified Coarse M ........................................................................ Male UNF .........................................................Unified Fine MPa ....................................................... Mega Pascal UNS....................................................Unified Special N.....................................................................Newton 42 Appendix Bolt Torque & Size Charts (Rev. 8/14/2002) INDEX Assembly Dealer Set-up Instructions 27 Dealer Check Lists Delivery (Dealer’s Responsibility) 31 Pre-Delivery (Dealer’s Responsibility) 31 Dealer Service Blocking Method 20 Gearbox Assemble 24 Disassemble 23 Install 24 Remove 22 Repair 21 Seal Installation 21, 22 Seal Replacement 21 Vertical Shaft Repair 22 Drive Sheave 24 Spindle Repair 20 Assemble Spindle 21 Disassemble Spindle 21 Remove Spindle 20 Universal Joint Assembly 26 Disassembly 25 Repair 25 General Abbreviations 42 Bolt Size Chart 42 Bolt Torque Chart 41 General Information 2 Introduction Inside Front Cover Obtaining Replacement Manual Inside Front Cover Specifications 2 Warranty Product 44 Replacement Parts 45 Operation Adjustment Cutting Height 9 Cutting Height Chart 9 Tractor Top Link 9 Attach Mower to Tractor 9 Check List Owner Pre-Operation (Owners Responsibility) 12 MAN0260 (8/6/2004) Operation (Cont’d) Front Caster Wheel Interference Check 10 Front Roller 10 Operating On Uneven Terrain 11 Technique 10 Tips 11 Removing Mower from Tractor 11 Tractor Stability 8 Owner Service Belt Install 15 Replace 15 Blade Install 16 Service 15 Blocking Method 13 Chain Shielding 16 Lubrication Driveshaft 15 Information 13 Points 14 Parts Parts Index 33 Safety Blocking Method 13, 20 Dealer Check Lists Delivery (Dealer’s Responsibility) 31 Pre-Delivery (Dealer’s Responsibility) 31 Owner Check List Owner Pre-Operation (Owner’s Responsibility) 12 Safety & Instructional Decals 6 Safety Rules 3, 4, 5 Safety Symbols explained ii Trouble Shooting Belt Conditions 19 Mowing Conditions 18 Index 43 WARRANTY (All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles) Please Enter Information Below and Save for Future Reference. Date Purchased: __________________________ From (Dealer): ________________________________________ Model Number: __________________________ Serial Number:________________________________________ Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER. The warranty periods for certain gearboxes are listed below: Model No. Part Warranted PHD25, PHD35, PHD65, PHD95, 1260, 2120, 2162, 3180, 3240, BB48, BB60, Gearbox BB72, BB84, BB600, BB720, BB840, BB6000, BB7200, BB8400, BW180, components DS96, DS120, RCC42, RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2, 9204RD-2 Gearbox RDC54, RD60, RD72 components BW180, DS96, DS120, RDC54, RD60, RD72 Gearbox components Duration 5 years from the date of delivery to the original purchaser. 3 years from the date of delivery to the original purchaser. 1 year from the date of delivery to the original purchaser if used in rental or commercial applications. Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS. This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty. WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers. WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss. This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts. No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. Answers to any questions regarding warranty service and locations may be obtained by contacting: Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 815-732-2141 tel 815-732-7580 fax www.WoodsEquipment.com F-3079 (Rev. 9/21/2005) WARRANTY (Replacement Parts For All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months. Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty. WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/ OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss. This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts. No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. Answers to any questions regarding warranty service and locations may be obtained by contacting: Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 815-732-2141 tel 815-732-7580 fax www.WoodsEquipment.com F-8494 (Rev. 6/23/2005) PART NO. MAN0260 Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 815-732-2141 tel 815-732-7580 fax www.WoodsEquipment.com © 2004 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.5 Linearized : Yes Page Count : 40 Has XFA : No XMP Toolkit : XMP toolkit 2.9.1-13, framework 1.6 About : uuid:a0b39029-a042-4243-888e-17453624782f Producer : Acrobat Distiller 6.0 (Windows) Create Date : 2006:01:11 07:28:35-06:00 Creator Tool : PScript5.dll Version 5.2.2 Modify Date : 2006:01:23 15:52:31-06:00 Metadata Date : 2006:01:23 15:52:31-06:00 Document ID : uuid:d13acfb3-6bbf-4dd3-a4ea-1a638167dddb Format : application/pdf Title : Heritage Rear Discharge Mower RDC54, RD60, RD72 Creator : MAN0260 1/13/2006 Description : Cover,3, 4, 8, 16, 27, 28 Author : MAN0260 1/13/2006 Subject : Cover,3, 4, 8, 16, 27, 28EXIF Metadata provided by EXIF.tools