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OPER ATOR'S MANUAL

HERITAGE

REAR DISCHARGE

MOWER

MAN0260

Rev. 1/13/2006

Tested. Proven. Unbeatable.

RDC54

RD60

RD72

Introduction

Gen’l (Rev. 5/23/2005)

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions

and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual

are completed before releasing equipment to the owner.

The dealer must complete the Product Registration included with the Operator’s Manual. The customer must sign the

registration which certifies that all Dealer Check List items have been completed. The dealer is to return the prepaid

postage portion to Woods, give one copy to the customer, and retain one copy. Failure to complete and return this

card does not diminish customer’s warranty rights.

TO THE OWNER:

Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and

safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become

acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be

obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in

the United States and Canada call 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and

satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.

Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary

tools and equipment to handle all your needs.

Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for

safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces

provided:

Model: _______________________________ Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to

equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a

triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.

CAUTION

CAUTION

IMPORTANT

IMPORTANT

WARNING

WARNING

DANGER

DANGER

NOTE

NOTE

This Safety-Alert Symbol indicates a hazard and means ATTENTION!

BECOME ALERT! YOUR SAFETY IS INVOLVED!

Indicates an imminently hazardous situation that, if not avoided, will

result in death or serious injury.

Indicates a potentially hazardous situation that, if not avoided, could

result in death or serious injury, and includes hazards that are exposed

when guards are removed.

Indicates a potentially hazardous situation that, if not avoided, may

result in minor or moderate injury.

Indicates that failure to observe can cause damage to equipment.

Indicates helpful information.

Introduction 1

MAN0260 (8/6/2004)

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . INSIDE FRONT COVER

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 42

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER

Si no lee Ingles, pida ayuda a

alguien que si lo lea para que le

traduzca las medidas de seguridad.

LEA EL INSTRUCTIVO!

!

2 Introduction

MAN0260 (8/6/2004)

SPECIFICATIONS

MODEL RDC54 RD60 RD72

3-Point Hitch Limited Cat. 1 Cat. 1 Cat. 1

Cutting Width 54" 60" 72"

Cutting Height Range 1" - 4-1/2" 1" - 4-1/2" 1" - 4-1/2"

Operating Weight with

Chain Shielding 417 lbs. 521 lbs. 624 lbs.

Blade Speed (feet per minute) 16,200 18,000 18,100

Blade Spindles 3 3 3

Number of Blades 3 3 3

Universal Drive Series ASAE Cat. 3 ASAE Cat. 3 ASAE Cat. 3

Caster Wheels 3.5 x 4 x 10 3.5 x 4 x 10 3.5 x 4 x 10

Tractor PTO Speed RPM 540 540 540

Recommended Maximum

Tractor Horsepower 15-25 25-35 25-35

Mower Frame Thickness 10 GA 8 GA 8 GA

GENERAL INFORMATION

The purpose of this manual is to assist you in operating

and maintaining your mower. Read it carefully. It fur-

nishes information and instructions that will help you

achieve years of dependable performance. These

instructions have been compiled from extensive field

experience and engineering data. Some information

may be general in nature, due to unknown and varying

operating conditions. However, through experience

and these instructions, you should be able to develop

procedures suitable to your particular situation.

■ Some illustrations in this manual show the

mower with safety shields removed to provide a

better view. The mower should never be operated

with any safety shielding removed.

The illustrations and data used in this manual were cur-

rent at the time of printing. However, due to possible

inline production changes, your machine may vary

slightly in detail. We reserve the right to redesign and

change the machines as may be necessary without

notification.

Throughout this manual, references are made to right

and left directions. These are determined by standing

behind the tractor facing the direction of forward travel.

Safety 3

RD 54/60/72 (Rev. 1/13/2006)

TRAINING

Safety instructions are important! Read all

attachment and power unit manuals; follow all

safety rules and safety decal information. (Replace-

ment manuals and safety decals are available from

your dealer. To locate your nearest dealer, check

the Dealer Locator at www.WoodsEquipment.com,

or in the United States and Canada call 1-800-319-

6637.) Failure to follow instructions or safety rules

can result in serious injury or death.

Know your controls and how to stop engine and

attachment quickly in an emergency.

If you do not understand any part of this manual

and need assistance, see your dealer.

Operators must be instructed in and be capable

of the safe operation of the equipment, its attach-

ments, and all controls. Do not allow anyone to

operate this equipment without proper instruc-

tions.

Never allow children or untrained persons to

operate equipment.

PREPARATION

Check that all hardware is properly installed.

Always tighten to torque chart specifications

unless instructed otherwise in this manual.

Always wear relatively tight and belted clothing

to avoid entanglement in moving parts. Wear

sturdy, rough-soled work shoes and protective

equipment for eyes, hair, hands, hearing, and head;

and respirator or filter mask where appropriate.

Make sure attachment is properly secured,

adjusted, and in good operating condition.

Make sure spring-activated locking pin or collar

slides freely and is seated firmly in tractor PTO

spline groove.

Make sure driveline shield tether chains are

attached to the tractor and equipment as shown in

this manual. Replace if damaged or broken. Check

that driveline guards rotate freely on driveline

before putting equipment into service.

Before starting power unit, check all equipment

driveline guards for damage. Replace any damaged

guards. Make sure all guards rotate freely on all

drivelines. If guards do not rotate freely on drive-

lines, repair and replace bearings before putting

equipment into service.

Power unit must be equipped with ROPS or

ROPS cab and seat belt. Keep seat belt securely

fastened. Falling off power unit can result in death

from being run over or crushed. Keep foldable

ROPS systems in “locked up” position at all times.

Power unit must be equipped with ROPS or

ROPS cab and seat belt. Keep seat belt securely

fastened. Falling off power unit can result in death

from being run over or crushed. Keep foldable

ROPS systems in “locked up” position at all times.

Remove accumulated debris from this equip-

ment, power unit, and engine to avoid fire hazard.

Make sure all safety decals are installed.

Replace if damaged. (See Safety Decals section for

location.)

Make sure shields and guards are properly

installed and in good condition. Replace if dam-

aged.

A minimum 25% of tractor and equipment

weight must be on the tractor front wheels when

attachments are in transport position. Without this

weight, tractor could tip over, causing personal

injury or death. The weight may be attained with a

loader. Weigh the tractor and equipment. Do not

estimate.

OPERATION

Full chain shielding, designed to reduce the

possibility of thrown objects, must be installed

when operating in populated areas or other areas

where thrown objects could injure people or dam-

age property. If this machine is not equipped with

full chain shielding, operation must be stopped

when anyone comes within several hundred feet.

Safety is a primary concern in the design and

manufacture of our products. Unfortunately, our

efforts to provide safe equipment can be wiped

out by an operator’s single careless act.

In addition to the design and configuration of

equipment, hazard control and accident preven-

tion are dependent upon the awareness, concern,

judgement, and proper training of personnel

involved in the operation, transport, maintenance

and storage of equipment.

It has been said “The best safety device is an

informed, careful operator.” We ask you to be that

kind of operator.

S

AFETY RULE

S

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

4 Safety

RD 54/60/72 (Rev. 1/13/2006)

Inspect and clear area of stones, branches, or

other hard objects that might be thrown, causing

injury or damage.

Never direct discharge toward people, animals,

or property.

Keep bystanders away from equipment.

Never go underneath equipment (lowered to the

ground or raised) unless it is properly blocked and

secured. Never place any part of the body under-

neath equipment or between moveable parts even

when the engine has been turned off. Hydraulic

system leak down, hydraulic system failures,

mechanical failures, or movement of control levers

can cause equipment to drop or rotate unexpect-

edly and cause severe injury or death. Follow Oper-

ator's Manual instructions for working underneath

and blocking requirements or have work done by a

qualified dealer.

Do not operate or transport equipment while

under the influence of alcohol or drugs.

Operate only in daylight or good artificial light.

Keep hands, feet, hair, and clothing away from

equipment while engine is running. Stay clear of all

moving parts.

Always comply with all state and local lighting

and marking requirements.

Never allow riders on power unit or attachment.

Always sit in power unit seat when operating

controls or starting engine. Securely fasten seat

belt, place transmission in neutral, engage brake,

and ensure all other controls are disengaged

before starting power unit engine.

Operate tractor PTO at 540 RPM. Do not exceed.

Look down and to the rear and make sure area

is clear before operating in reverse.

Do not operate or transport on steep slopes.

Do not stop, start, or change directions sud-

denly on slopes.

Use extreme care and reduce ground speed on

slopes and rough terrain.

Watch for hidden hazards on the terrain during

operation.

Stop power unit and implement immediately

upon striking an obstruction. Dismount power unit,

using proper procedure. Inspect and repair any

damage before resuming operation.

TRANSPORTATION

Use additional caution and reduce speed when

under adverse surface conditions, turning, or on

inclines.

Do not operate PTO during transport.

A minimum 25% of tractor and equipment

weight must be on the tractor front wheels when

attachments are in transport position. Without this

weight, tractor could tip over, causing personal

injury or death. The weight may be attained with a

loader. Weigh the tractor and equipment. Do not

estimate.

Do not operate or transport on steep slopes.

Do not operate or transport equipment while

under the influence of alcohol or drugs.

Always comply with all state and local lighting

and marking requirements.

Never allow riders on power unit or attachment.

MAINTENANCE

Before dismounting power unit or performing

any service or maintenance, follow these steps:

disengage power to equipment, lower the 3-point

hitch and all raised components to the ground,

operate valve levers to release any hydraulic pres-

sure, set parking brake, stop engine, remove key,

and unfasten seat belt.

Before working underneath, carefully read Oper-

ator’s Manual instructions, disconnect driveline,

raise mower, securely block up all corners with

jackstands, and check stability. Secure blocking

prevents equipment from dropping due to hydrau-

lic leak down, hydraulic system failures, or

mechanical component failures.

Do not modify or alter or permit anyone else to

modify or alter the equipment or any of its compo-

nents in any way.

Always wear relatively tight and belted clothing

to avoid entanglement in moving parts. Wear

sturdy, rough-soled work shoes and protective

equipment for eyes, hair, hands, hearing, and head;

and respirator or filter mask where appropriate.

Make sure attachment is properly secured,

adjusted, and in good operating condition.

Keep all persons away from operator control

area while performing adjustments, service, or

maintenance.

S

AFETY RULE

S

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Safety 5

RD 54/60/72 (Rev. 1/13/2006)

 Make certain all movement of equipment com-

ponents has stopped before approaching for ser-

vice.

Never go underneath equipment (lowered to the

ground or raised) unless it is properly blocked and

secured. Never place any part of the body under-

neath equipment or between moveable parts even

when the engine has been turned off. Hydraulic

system leak down, hydraulic system failures,

mechanical failures, or movement of control levers

can cause equipment to drop or rotate unexpect-

edly and cause severe injury or death. Follow Oper-

ator's Manual instructions for working underneath

and blocking requirements or have work done by a

qualified dealer.

Frequently check blades. They should be sharp,

free of nicks and cracks, and securely fastened.

Do not handle blades with bare hands. Careless

or improper handling may result in serious injury.

Your dealer can supply genuine replacement

blades. Substitute blades may not meet original

equipment specifications and may be dangerous.

Tighten all bolts, nuts, and screws to torque

chart specifications. Check that all cotter pins are

installed securely to ensure equipment is in a safe

condition before putting unit into service.

Make sure all safety decals are installed.

Replace if damaged. (See Safety Decals section for

location.)

Make sure shields and guards are properly

installed and in good condition. Replace if dam-

aged.

Wear gloves when installing belt. Be careful to

prevent fingers from being caught between belt

and pulley.

Use care when installing or removing belt from

spring-loaded idler. Springs store energy when

extended and, if released suddenly, can cause per-

sonal injury.

STORAGE

Follow manual instructions for storage.

Keep children and bystanders away from stor-

age area.



S

AFETY RULE

S

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

6 Safety

MAN0260 (8/6/2004)

3

2

26

10 2

1

1

8

7

6

5

4

9

11

ROTATING BLADES AND

THROWN OBJECTS

 Do not put hands or feet under or into mower when

engine is running.

 Before mowing, clear area of objects that may be

thrown by blade.

 Keep bystanders away.

 Keep guards in place and in good condition.

BLADE CONTACT OR THROWN OBJECTS CAN

CAUSE SERIOUS INJURY OR DEATH.

DANGER

15503-C

1 - 15503

3 - Serial Number Plate

MODEL NO. SERIAL NO.

Woods Equipment Company

Oregon, Illinois, U.S.A.

SHIELD MISSING

DO NOT OPERATE

PUT SHIELD ON

DANGER

18867--B

2 - 18867

CRUSHING AND PINCHING HAZARD

 Be extremely careful handling various parts of

the machine. They are heavy and hands, fingers,

feet, and other body parts could be crushed or

pinched between tractor and implement.

 Operate tractor controls from tractor seat only.

 Do not stand between tractor and implement

when tractor is in gear.

 Make sure parking brake is engaged before

going between tractor and implement.

 Stand clear of machine while in operation or

when it is being raised or lowered.

FAILURE TO FOLLOW THESE

INSTRUCTIONS COULD RESULT IN

SERIOUS INJURY OR DEATH.

WARNING

1003751-A

4-1003751

11 - 20106 - Rear Reflector (RD60 & RD72 Only)

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

Safety 7

MAN0260 (8/6/2004)

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

33347E

FALLING OFF CAN RESULT IN BEING RUN OVER.



Tractor must be equipped with ROPS (or ROPS CAB) and seat

belt. Keep foldable ROPS systems in “locked up” position at all

times.



Buckle Up! Keep seat belt securely fastened.



Allow no riders.

RAISED EQUIPMENT CAN DROP AND CRUSH.



Before working underneath, follow all instructions and safety rules in

operator’s manual and securely block up all corners of equipment

with jack stands.



Securely blocking prevents equipment dropping from hydraulic leak-

down, hydraulic system failures or mechanical component failures.

FALLING OFF OR FAILING TO BLOCK SECURELY CAN

RESULT IN SERIOUS INJURY OR DEATH.

WARNING

18865--C

8 - 18865

10 - 33347

7 - 1002423

BE CAREFUL!

Use a clean, damp cloth to

clean safety decals. Avoid

spraying too close to decals

when using a pressure

washer; high-pressure water

can enter through very small

scratches or under edges of

decals causing them to peel

or come off.

Replacement safety decals

can be ordered free from your

Woods dealer. To locate your

nearest dealer, check the

Dealer Locator at

www.WoodsEquipment.com,

or in the United States and

Canada call 1-800-319-6637.

540 RPM

WARNING

18866-D

5 - 18866

WARNING

TO AVOID SERIOUS INJURY OR DEATH:

 Read Operator's Manual before operating,

servicing or repairing equipment. Follow all

safety rules and instructions. (Manuals are

available from your selling dealer.)

 Never allow riders.

 Keep bystanders away from equipment during

operation.

 Operate from tractor seat only.

 Keep all shields in place and in good condition.

 Lower equipment to ground, stop engine,

remove key and set brake before dismounting

tractor.

 Never allow children or untrained persons to

operate equipment.

 Do not transport towed or semi-mounted units

over 20 MPH.

FAILURE TO FOLLOW THESE INSTRUCTIONS

CAN RESULT IN INJURY OR DEATH. 1002423-B

If shaft connection is visible, shield

is missing. Replace shield before

operating equipment.

DANG

NG

ER

ER

1004114

9 - 1004114

6 - 18864

DANGER

ROTATING DRIVELINE

CONTACT CAN CAUSE DEATH

KEEP AWAY!

DO NOT OPERATE WITHOUT -

 All driveline guards, tractor and

equipment shields in place

 Drivelines securely attached at both ends

 Driveline guards that turn freely on

driveline 18864-C

8 Operation

MAN0260 (8/6/2004)

OPERATION

The operator is responsible for the safe operation of

the mower. The operator must be properly trained.

Operators should be familiar with the mower, the trac-

tor, and all safety practices before starting operation.

Read the safety rules and safety decals on page 3

through 7.

This mower is designed for lawn and grass mowing. It

is not designed for rough conditions or heavy weed

mowing. It is equipped with suction type blades for best

results in lawn mowing.

Recommended mowing speed for most conditions is

from 2 to 5 mph.

Full chain shielding, designed to reduce the

possibility of thrown objects, must be installed

when operating in populated areas or other areas

where thrown objects could injure people or dam-

age property. If this machine is not equipped with

full chain shielding, operation must be stopped

when anyone comes within several hundred feet.

Never allow children or untrained persons to

operate equipment.

Keep bystanders away from equipment.

Make sure spring-activated locking pin or collar

slides freely and is seated firmly in tractor PTO

spline groove.

Operate tractor PTO at 540 RPM. Do not exceed.

Before working underneath, carefully read Oper-

ator’s Manual instructions, disconnect driveline,

raise mower, securely block up all corners with

jackstands, and check stability. Secure blocking

prevents equipment from dropping due to hydrau-

lic leak down, hydraulic system failures, or

mechanical component failures.

Keep all persons away from operator control

area while performing adjustments, service, or

maintenance.

Stop power unit and implement immediately

upon striking an obstruction. Dismount power unit,

using proper procedure. Inspect and repair any

damage before resuming operation.

Always wear relatively tight and belted clothing

to avoid entanglement in moving parts. Wear

sturdy, rough-soled work shoes and protective

equipment for eyes, hair, hands, hearing, and head;

and respirator or filter mask where appropriate.

Tractor Stability

A minimum 25% of tractor and equipment

weight must be on the tractor front wheels when

attachments are in transport position. Without this

weight, tractor could tip over, causing personal

injury or death. The weight may be attained with a

loader. Weigh the tractor and equipment. Do not

estimate.

Figure 1. Tractor Stability

Safety is a primary concern in the design and

manufacture of our products. Unfortunately, our

efforts to provide safe equipment can be wiped

out by an operator’s single careless act.

In addition to the design and configuration of

equipment, hazard control and accident preven-

tion are dependent upon the awareness, concern,

judgement, and proper training of personnel

involved in the operation, transport, maintenance

and storage of equipment.

It has been said “The best safety device is an

informed, careful operator.” We ask you to be that

kind of operator.

CAUTION

CD3550B

(Rev. 1/13/2006)

Operation 9

MAN0260 (8/6/2004)

Attach Mower to Tractor

Make sure spring-activated locking pin or collar

slides freely and is seated firmly in tractor PTO

spline groove.

The standard 1-3/8" 6B-spline driveline with a QD yoke

is used to connect the mower to the tractor.

1. Attach the mower hitch pins to the lower tractor lift

arms and secure.

2. Attach tractor top link (1), Figure 2, to mower top

link bracket attachment point (A). Connect the

driveline to the tractor PTO shaft.

3. Attach tether chain to tractor drawbar (Figure 3).

4. Adjust the tractor lower 3-point arm anti-sway

devices to prevent mower from swinging side to

side during transport.

Figure 2. Attachment Points

Figure 3. Attach Mower to Tractor

Adjust Cutting Height

Keep all persons away from operator control

area while performing adjustments, service, or

maintenance.

IMPORTANT

■ Avoid low cutting heights. Striking the ground

with blades produces one of the most damaging

shock loads a mower can encounter. Allowing

blades to contact ground repeatedly will cause

damage to mower and drive.

1. Level mower from side to side. Check by

measuring distance from mower frame to the

ground at each deck rail.

2. Verify that the same amount of spacers are under

all caster arms.

3. Control cutting height by adjusting front and rear

caster wheels.

4. To raise rear of mower, move caster adjustment

spacers under rear caster arms.

5. To raise front of mower, move spacers under front

caster wheel arms.

B

A1

CD3944

1. Tractor Top Link

A. Mower Top Link Attachment Point

B. Mower Hitch Pin

CM906

Tether Chain

Table 1: Cutting Height Chart

Spacers Required Under

Caster Arm Pivot Tube

Cut Height 1/2" Spacer 1" Spacer

1" 00

1-1/2" 10

2" 01

2-1/2" 11

3" 02

3-1/2" 12

4" 03

4-1/2" 13

10 Operation

MAN0260 (8/6/2004)

Tractor Top Link Adjustment

When the cutting height is set, adjust tractor top link

until mower top link attachment point (A), Figure 4, is

aligned vertically with mower hitch pin (B). The front

tires of the mower will lift off the ground before the rear

tires when the unit is raised. This will allow the mower

to follow the ground contour.

Figure 4. Top Link Adjustment

RDC54 Only

The RDC54 has two mower hitch plate attachment

points (D). It may be necessary to change the mower

hitch plate attachment point to obtain proper tire clear-

ance and/or lift height.

Front Caster Wheel Interference Check

IMPORTANT

■ Do not operate tractor and mower until this

interference check has been performed. If you

change tractors, you must perform the check for

that mounting.

Perform this check with all of the spacers and springs

above the caster wheel arm. This will place the caster

wheels in their highest position and provide the lowest

cutting height for the mower.

1. Raise mower with tractor hydraulics to 16" at

dimension C, Figure 5, or maximum height of

tractor lift, whichever is less.

2. Pivot both front caster wheels forward and check

that there is clearance between caster wheels and

tractor tires.

Figure 5. Front Caster Wheel Interference Check

Front Roller (Optional)

The caster wheels effectively reduce scalping in most

cases. However, you may encounter areas where the

caster wheels and/or side skids drop into depressions

and allow center of the mower to contact ground and

scalp. An optional front roller may be installed to mini-

mize scalping. See page 40.

Operating Technique

Stop power unit and implement immediately

upon striking an obstruction. Dismount power unit,

using proper procedure. Inspect and repair any

damage before resuming operation.

Power for operating the mower is supplied by the trac-

tor PTO. Operate PTO at 540 rpm. Know how to stop

tractor and mower quickly in an emergency.

If mower becomes plugged causing belt to slip for over

two seconds, follow these steps:

1. Maneuver equipment into a previously cut area

and allow mower to clear accumulated material.

2. Continue running at least two minutes, allowing

pulleys to cool. Stopping the mower when in

contact with a very hot pulley will bake and ruin

belt.

Proper ground speed will depend upon the terrain, the

height, and type and density of material to be cut.

Normally, ground speed will range from 2 to 5 mph. Tall

dense material should be cut at a low speed; thin

medium-height material can be cut at a faster ground

speed.

Always operate tractor PTO at 540 rpm to maintain

proper blade speed and produce a clean cut.

C

A

B

D

E

A. Mower top link attachment point

B. Mower hitch pin

C. Tractor top link

D. Mower hitch plate attachment point

(RDC54 only)

C

CD3528C

CAUTION

Operation 11

MAN0260 (8/6/2004)

Under certain conditions, tractor tires may roll some

grass down and prevent it from being cut at the same

height as the surrounding area. When this occurs,

reduce your ground speed, but maintain PTO at 540

rpm. The lower ground speed will permit grass to par-

tially rebound.

In general, lower cutting heights give a more even cut

and leave less tire tracks. However, it is better to cut

grass frequently rather than too short. Short grass

deteriorates rapidly in hot weather and invites weed

growth during growing seasons. Follow local recom-

mendations for the suitable cutting height in your area.

Operating Tips

Inspect and clear area of stones, branches, or

other hard objects that might be thrown, causing

injury or damage.

Extremely tall material should be cut twice. Set mower

at a higher cutting height for the first pass. Then cut at

desired height, 90 degrees to the first pass.

Remember, sharp blades produce cleaner cuts and

require less power.

Analyze area to be cut to determine the best proce-

dure. Consider height and type of grass and terrain

type: hilly, level, or rough.

Plan your mowing pattern to travel straight forward

whenever possible. Mow with uncut grass to the right.

This will distribute the clippings over the cut area.

Uneven Terrain

Do not operate or transport on steep slopes.

Do not stop, start, or change directions sud-

denly on slopes.

Use extreme care and reduce ground speed on

slopes and rough terrain.

Watch for hidden hazards on the terrain during

operation.

Pass diagonally through sharp dips and avoid sharp

drops to prevent hanging up tractor and mower.

Practice will improve your skills in maneuvering rough

terrain.

Removing Mower from Tractor - Storage

Follow cleaning procedure, page 16.

1. Disengage tractor PTO and raise mower with the

3-point hitch.

2. Disconnect mower driveshaft from tractor PTO.

3. Collapse driveshaft as far as possible and store it

in PTO hanger bracket to prevent ground contact.

4. Place blocks under mower side skids. Lower

mower onto blocks, disconnect mower from tractor

3-point hitch, and carefully drive tractor away from

mower.

Keep children and bystanders away from stor-

age area.

Figure 6. Mower Storage Position

12 Operation

MAN0260 (8/6/2004)

OWNER PRE-OPERATION CHECK LIST

(OWNER'S RESPONSIBILITY)

___ Review and follow all safety rules and safety

decal instructions on pages 3 through 7.

___ Check that all safety decals are installed and in

good condition. Replace if damaged.

___ Check that all shields and guards are properly

installed and in good condition. Replace if dam-

aged.

___ Check that chain shielding is in good condition

and replace any damaged chain links.

___ Check that all hardware and cotter pins are prop-

erly installed and secured.

___ Check to ensure blades are sharp, in good condi-

tion, and installed correctly. Replace if damaged.

___ Check that equipment is properly and securely

attached to tractor.

___ Make sure driveline spring-activated locking pin

or collar slides freely and is seated firmly in trac-

tor PTO spline groove.

___ Make sure the driveline guards and tether chains

are in good condition. Guards must rotate freely

on driveline. Fasten tether chains to the tractor

and the equipment as instructed.

___ Inspect area and remove stones, branches or

other hard objects that might be thrown, causing

injury or damage.

___ Do not allow riders.

___ Check all lubrication points and grease as

instructed in “Lubrication Information” on page 13

& 14. Make sure the PTO slip joint is lubricated

and that the gearbox fluid levels are correct.

___ Set tractor PTO at correct rpm for your equip-

ment.

___ Make sure tractor ROPS or ROPS cab and seat

belt are in good condition. Keep seat belt

securely fastened during operation.

___ Before starting engine, operator must be in trac-

tor seat with seat belt fastened. Place transmis-

sion in neutral or park, engage brake, and

disengage tractor PTO.

Owner Service 13

MAN0260 (8/6/2004)

OWNER SERVICE

The information in this section is written for operators

who possess basic mechanical skills. If you need help,

your dealer has trained service technicians available.

For your protection, read and follow the safety informa-

tion in this manual.

Always wear relatively tight and belted clothing

to avoid entanglement in moving parts. Wear

sturdy, rough-soled work shoes and protective

equipment for eyes, hair, hands, hearing, and head;

and respirator or filter mask where appropriate.

Never allow children or untrained persons to

operate equipment.

Keep bystanders away from equipment.

Before working underneath, carefully read Oper-

ator’s Manual instructions, disconnect driveline,

raise mower, securely block up all corners with

jackstands, and check stability. Secure blocking

prevents equipment from dropping due to hydrau-

lic leak down, hydraulic system failures, or

mechanical component failures.

Keep all persons away from operator control

area while performing adjustments, service, or

maintenance.

Make sure spring-activated locking pin or collar

slides freely and is seated firmly in tractor PTO

spline groove.

Operate tractor PTO at 540 RPM. Do not exceed.

BLOCKING METHOD

Do not work underneath mower unless it is properly

attached to the tractor and blocked securely. When

properly attached, the unit will be anchored to minimize

front to rear movement.

Raise mower completely, set tractor brakes, turn

engine off, remove key, block tractor wheels front and

rear, and disconnect mower driveline from tractor.

The only approved blocking devices for this mower are

jackstands with a load rating of 1000 pounds or more.

One jackstand under each corner of the mower (four

total) must be installed before working underneath this

unit.

When blocking, you must consider overall stability of

the unit. Just blocking under the unit will not ensure

your safety. The working surface must be level and

solid to support the loaded weight of the jackstands.

Test jackstand stability before working under any por-

tion of the mower.

Figure 7. Jackstand Placement

Lubrication Information

Do not let excess grease collect on or around parts,

particularly when operating in sandy areas.

Figure 8 shows the lubrication points. The accompany-

ing chart gives the frequency of lubrication in operating

hours, based on normal operating conditions.

Safety is a primary concern in the design and

manufacture of our products. Unfortunately, our

efforts to provide safe equipment can be wiped

out by an operator’s single careless act.

In addition to the design and configuration of

equipment, hazard control and accident preven-

tion are dependent upon the awareness, concern,

judgement, and proper training of personnel

involved in the operation, transport, maintenance

and storage of equipment.

It has been said “The best safety device is an

informed, careful operator.” We ask you to be that

kind of operator.

CAUTION

X

X

X

X

CD4985-1

(Rev. 1/13/2006)

14 Owner Service

MAN0260 (8/6/2004)

Figure 8. Lubrication Points & Chart

Severe or unusual conditions may require more fre-

quent lubrication. Some reference numbers have more

than one location; be sure you lubricate all locations.

Use a lithium grease of #2 consistency with a MOLY

(molybdenum disulfide) additive for all locations. Be

sure to clean fittings thoroughly before attaching

grease gun. When applied according to the lubrication

chart, one good pump of most guns is sufficient.

Use SAE 90W gear lube in the gearbox. Fill to plug on

side of gearbox.

Check gearbox daily for evidence of leakage at both

seals and the gasket between the housing and cover. If

leakage is noted, repair immediately. There may be a

small amount of lube emitted from the vent plug; this is

not considered leakage.

Overfilling the gearbox will cause the excess gear lube

to blow out vent plug and ruin the belt.

1

2

3

4

5

6

7

89

10

Ref

No.

Description Frequency

1 Front U-Joint 8 Hours

2 Caster Wheel (Four wheels) 8 Hours

3 Caster Pivot (Four wheels) 8 Hours

4 Left Spindle (Access through hole) 40 Hours

5 Shield Bearings 8 Hours

6 Rear U-Joint 8 Hours

7 Gearbox (Fill to center of horizontal shaft with

SAE 80W or 90W gear lube)

Check Daily

For Leakage

8 Right Spindle (Access through hole) 40 Hours

9 Center Spindle (Access through hole) 40 Hours

10 Slip Joint 40 Hours

Owner Service 15

MAN0260 (8/6/2004)

Driveshaft Lubrication

Lubricate the driveshaft slip joint every 40 operating

hours. Failure to maintain proper lubrication could

result in damage to U-joints, gearbox, and driveshaft.

1. Lower mower to ground.

2. Remove front half of driveshaft.

3. Apply grease all around and along inner shaft.

4. Reassemble driveshaft halves.

5. Raise and lower mower several times to distribute

grease.

SERVICE BELT

Replace Belt

One of the major causes of belt failure is improper

installation. Before installing a new belt, check the fol-

lowing:

1. Check pulley shafts and bearings for wear.

2. Check pulley grooves for cleanliness.

3. Make sure spindles turn freely and without wobble.

If grooves require cleaning, moisten a cloth with a non-

flammable, non-toxic degreasing agent or commercial

detergent and water.

Avoid excessive force during installation. Do not use

tools to pry belt into pulley groove. Do not roll belt over

pulleys to install. This can cause hidden damage and

premature belt failure.

Install Belt

Refer to Figure 9.

1. Slide belt under drive pulley A and over idler arm.

Position belt around drive pulley A.

2. It may be necessary to remove front bolts (1) and

swing gearbox stand up to gain access to pulley A.

Route belt around pulley B, idler C, and pulley D as

shown.

3. Make sure belt is on drive pulley A and route

around idler F.

4. Grasp belt between spindle pulley E, spring-loaded

idler F and spindle pulley D. Pull spring-loaded

idler with belt to obtain enough belt length to route

it over pulley E. Make sure spring-loaded idler

pivots freely with belt installed.

IMPORTANT

■ Use care when installing or removing belt from

spring-loaded idler. Springs store energy when

extended and, if released suddenly, can cause per-

sonal injury.

Figure 9. Belt Routing

SERVICE BLADE

Before dismounting power unit or performing

any service or maintenance, follow these steps:

disengage power to equipment, lower the 3-point

hitch and all raised components to the ground,

operate valve levers to release any hydraulic pres-

sure, set parking brake, stop engine, remove key,

and unfasten seat belt.

Keep all persons away from operator control

area while performing adjustments, service, or

maintenance.

Frequently check blades. They should be sharp,

free of nicks and cracks, and securely fastened.

1. Inspect blades before each use to determine that

they are mounted securely and are in good condi-

tion.

2. Replace any blade that is bent, excessively nicked,

worn, or has any other damage.

3. Small nicks can be ground out when sharpening.

1

A

B

C

D

E

F

CD6305

CAUTION

16 Owner Service

MAN0260 (8/6/2004)

Remove Blades

Do not handle blades with bare hands. Careless

or improper handling may result in serious injury.

1. Remove bolt (1), Figure 11, which has right hand

threads.

2. Remove washer and blade.

Sharpen Blades

IMPORTANT

■ When sharpening blades, be sure to balance

them. Unbalanced blades will cause excessive

vibration that can damage blade spindle bearings.

Vibration may also cause structural cracks in

mower housings.

Figure 10. Blade Balancing

1. Follow original sharpening pattern.

2. Do not sharpen blade to a razor edge, but leave

approximately 1/64" blunt edge.

3. Do not sharpen back side of blade.

4. Sharpen both cutting edges equally to keep blade

balanced. Balance blade using the method shown

in Figure 10.

Install Blades

Your dealer can supply genuine replacement

blades. Substitute blades may not meet original

equipment specifications and may be dangerous.

IMPORTANT

■ When installing blade, the lift of the blade must

be toward the spindle blade housing as shown in

Figure 11. Torque bolt (1) into shaft assembly to

100 lbs-ft.

1. Place blade over blade pilot on the bottom of the

shaft assembly.

2. Place bell washer (2) over blade and insert blade

bolt (1). Torque blade bolt to 100 lbs-ft.

Figure 11. Blade and Spindle Assembly

Chain Shielding

Full chain shielding, designed to reduce the

possibility of thrown objects, must be installed

when operating in populated areas or other areas

where thrown objects could injure people or dam-

age property. If this machine is not equipped with

full chain shielding, operation must be stopped

when anyone comes within several hundred feet.

Check that chain shielding is in good condition and

replace any damaged chain links.

CLEANING

After Each Use

●Remove large debris such as clumps of dirt, grass,

crop residue, etc. from machine.

●Inspect machine and replace worn or damaged

parts.

●Replace any safety decals that are missing or not

readable (supplied free by your Woods dealer).

NAIL

WORKBENCH

SC/DB2694

CAUTION

1

2

1. 5/8 NF x 2 Cap screw GR5

2. Bell washer, 5/8 x 1-3/4 x .075

(Rev. 1/13/2006)

Owner Service 17

MAN0260 (8/6/2004)

Periodically or Before Extended Storage

●Clean large debris such as clumps of dirt, grass,

crop residue, etc. from machine.

●Remove the remainder using a low-pressure water

spray.

1. Be careful when spraying near scratched or torn

safety decals or near edges of decals as water

spray can peel decal off surface.

2. Be careful when spraying near chipped or

scratched paint as water spray can lift paint.

3. If a pressure washer is used, follow the advice

of the pressure washer manufacturer.

●Inspect machine and replace worn or damaged

parts.

●Sand down scratches and the edges of areas of

missing paint and coat with Woods spray paint of

matching color (purchase from your Woods

dealer).

●Replace any safety decals that are missing or not

readable (supplied free by your Woods dealer).

See Safety Decals section for location drawing.

18 Owner Service

MAN0260 (8/6/2004)

TROUBLESHOOTING

MOWING CONDITIONS

PROBLEM POSSIBLE CAUSE SOLUTION

Grass cut higher in center of

swath than at edge

Height of mower higher at front

than at rear

Adjust mower height and attitude so

that mower rear and front are within

1/2 inch of same height. See instruc-

tions on page 9.

Loose blade Check blade hardware.

Grass cut lower in center of

swath than at edge

Height of mower lower at front

than at rear

Adjust mower height and attitude so

that mower rear and front are within

1/2 inch of same height. See instruc-

tions on page 9.

Loose blade Check blade hardware.

Streaking conditions in swath Conditions too wet for mowing Allow grass to dry before mowing.

Blades unable to cut that part of

grass pressed down by path of

tractor tires

Slow ground speed of tractor but keep

engine running at full PTO rpm. Cut-

ting lower will help. Adjust tractor tire

spacing if possible.

Dull blades Sharpen or replace blades.

Loose blade Check blade hardware.

Material discharges from mower

unevenly; bunches of material

along swath

Material too high and too much

material

Reduce ground speed but maintain

540 rpm at tractor PTO, or make two

passes over material. Raise mower

for the first pass and lower for the sec-

ond and cut 90-degrees to first pass.

Raise rear of mower high enough to

permit material discharge, but not so

high that conditions listed above

occur.

Grass is wet Allow grass to dry before mowing.

Slow ground speed of tractor but keep

engine running at full PTO rpm.

Owner Service 19

MAN0260 (8/6/2004)

TROUBLE SHOOTING

BELT CONDITIONS

* Check belt for damage by laying it flat on the floor. A belt that does not lie flat (has humps or twists, indicating broken

or stretched cords) must be replaced.

PROBLEM POSSIBLE CAUSE SOLUTION

Belt slippage Mower overloading; material too

tall or heavy

Reduce tractor ground speed but

maintain full PTO rpm. Cut material

twice, one high pass and then mow at

desired height. Cut 90-degrees to first

pass.

Oil on belt from over lubricating Be careful not to over lubricate. Clean

lubricant from belt and pulleys with

clean rag. Replace oil-soaked belt.

Belt hung up or rubbing Check belt position in pulleys and

idlers. Check belt for free travel in pul-

leys. Check under mower and around

blade spindle shaft for wire, rags, or

other foreign material. Clean all mate-

rial from under mower.

Frayed edges on belt cover Belt is misaligned Re-align belt. Be sure belt does not

rub any other part while running.

Pulley is misaligned Inspect to ensure belt is running in

center of backside idler. Shim idler as

necessary to align.

Belt rollover Pulley is misaligned Re-align.

Damaged belt Replace belt. *

Foreign object in pulley groove Inspect all pulley grooves for rust,

paint, or weld spots and remove.

Worn pulley groove Replace pulley.

Damaged belt Rollover, high shock loads or

installation damaged

Replace belt. *

Belt breakage High shock loads Avoid abusive mowing. Avoid hitting

the ground or large obstructions.

Belt came off drive Check pulleys for foreign material in

grooves. Avoid hitting solid objects or

ground.

20 Dealer Service

MAN0260 (8/6/2004)

DEALER SERVICE

The information in this section is written for dealer ser-

vice personnel. The repair described here requires

special skills and tools. If your shop is not properly

equipped or your mechanics are not properly trained in

this type of repair, you may be time and money ahead

to replace complete assemblies.

Before working underneath, read manual

instructions, securely block up, and check stability.

Secure blocking prevents equipment from drop-

ping due to hydraulic leak down, hydraulic system

failure, or mechanical component failure.

Keep all persons away from operator control

area while performing adjustments, service, or

maintenance.

Always wear relatively tight and belted clothing

to avoid entanglement in moving parts. Wear

sturdy, rough-soled work shoes and protective

equipment for eyes, hair, hands, hearing, and head;

and respirator or filter mask where appropriate.

BLOCKING METHOD

Do not work underneath mower unless it is properly

attached to the tractor and blocked securely. When

properly attached, the unit will be anchored to minimize

front to rear movement.

Raise mower completely, set tractor brakes, turn

engine off, remove key, block tractor wheels front and

rear, and disconnect mower driveline from tractor.

The only approved blocking devices for this mower are

jackstands with a load rating of 1000 pounds or more.

One jackstand under each corner of the mower (four

total) must be installed before working underneath this

unit.

When blocking, you must consider overall stability of

the unit. Just blocking under the unit will not ensure

your safety. The working surface must be level and

solid to support the loaded weight of the jackstands.

Test jackstand stability before working under any por-

tion of the mower.

Figure 12. Jackstand Placement

BLADE SPINDLE REPAIR

Spindle repair requires special skills and tools. If your

shop is not properly equipped or your mechanics are

not trained in this type of repair, you may be time and

money ahead to use a new spindle assembly.

For reference, the grease fitting is in the top of the spin-

dle shaft.

Permatex® 3D Aviation Form-A-Gasket or equivalent is

recommended as a sealant.

Remove Spindle

1. Remove belt shields from deck.

2. Remove belt.

3. Remove blade from spindle assembly.

4. Remove nuts (6) and bolts (9) that secure spindle

to mower. (See Figure 13.)

Disassemble Spindle

1. Remove bolt (1) and washer (2) from the top of the

spindle.

2. Remove sheave (3) and spacer (4).

NOTE: A wheel puller may be needed if sheave

can not be removed by hand. Retain key (11).

3. Slide shaft assembly (12), lower bearing (5), and

long spacer (10) out the bottom of spindle housing

(8).

4. Remove upper bearing (5) and spacer (4) from top

of spindle housing.

5. Inspect parts and replace as needed.

CAUTION

X

X

X

X

CD4985-1

Dealer Service 21

MAN0260 (8/6/2004)

Figure 13. Blade Spindle Assembly

Assemble Spindle

1. Slide lower bearing (5) over shaft assembly (12)

with seal down.

2. Slide long spacer (10) on shaft assembly.

3. Insert shaft assembly with bearing and spacer into

spindle housing from the bottom.

4. Install upper bearing (5) over shaft with the seal

facing up.

5. Install spacer (4) and sheave (3) over shaft.

6. Align keyways in shaft and sheave and insert key

(11).

7. Install washer (2), and bolt (1). Torque bolt to 35

lbs-ft.

8. Rotate sheave and check for free movement.

9. Lubricate spindle.

GEARBOX REPAIR

Read this entire section before starting any repair.

Many steps are dependent on each other.

Fill gearbox with SAE 80W or 90W gear lube until it

runs out the side level plug.

Repair to this gearbox is limited to replacing bearings,

seals, and gaskets. Replacing gears, shafts, and a

housing is not cost effective. It is more economical to

purchase a complete gearbox if repair to anything other

than replacement of bearings, seals or gaskets is

required.

Inspect gearbox for leakage and bad bearings.

Leakage is a very serious problem and must be cor-

rected immediately.

Bearing failure is indicated by excessive noise and side

to side or end play in gear shafts.

Seal Replacement

Recommended sealant for gearbox repair is Perma-

tex® Aviation 3D Form-A-Gasket or equivalent.

Leakage can occur at the vertical or horizontal gaskets

and shaft seals.

Leakage at the horizontal gasket or seal can be

repaired without removing the gearbox from the mower.

Seal Installation

NOTE: Proper seal installation is important. An improp-

erly installed seal will leak.

1. Clean area in housing where seal outer diameter

(OD) seats. Apply a thin coat of Permatex.

2. Inspect area of shaft where seal seats. Remove

any burrs or nicks with an emery cloth.

3. Lubricate gear shaft and seal lips.

4. Place seal squarely on housing, spring-loaded lip

toward housing. Select a piece of pipe or tubing

with an OD that will sit on the outside edge of the

seal but will clear the housing. Tubing with an OD

that is too small will bow seal cage and ruin seal.

5. Carefully press seal into housing, avoiding

distortion to the metal seal cage.

1

2

3

4

56

7

8

9

10

11

12

5

1. 3/8 NF x 1 HHCS GR5

2. Cup washer

3. Sheave

4. Spacer

5. Spindle bearing

6. 3/8 NC Flange lock nut

7. 1/4 Tapered grease fitting

8. Spindle housing

9. 3/8 NC x 1-1/2 HHCS GR5

10. Spacer

11. Square key

12. Shaft assembly

13. Blade kit

14. Cup washer

15. 5/8 NF x 2 HHCS GR5

CD6308

(Rev. 5/27/2005)

22 Dealer Service

MAN0260 (8/6/2004)

Figure 14. Seal Installation Figure 15. Gearbox Stand Assembly

Figure 16. Gearbox Assembly

2

3

4

CD1094

1

1.Seal

2.Pipe or tube

3.Seal seat

4.Casting

Pipe or tube must

press at outer

edge of seal

CD1092

Incorrect

Installation

4

5

6

7

2

3

1

12

8

14

13

9

11

10

15

CD6306

R

D

R

D

RDC54

21

22

23

12

24

14

8

16

8

17

15

18

19

29

2

34

567

8

91

13

14

15

16

17

18

19

20

25

26

13

1

1. Seal

2. Snap ring

3. Shim 55.4 mm x 61.7 mm

4. Ball bearing

5. Input shaft

6. Key 8 mm x 10 mm x 30

mm

7. Input gear

8. Ball bearing

9. Shim 60.3 mm x 71.7 mm

10. Snap ring

11. Oil cap

12. Output shaft & gear

13. Ball bearing

14. Shim kit

15. Snap ring

16. Spacer

17. Shim 60.3 mm x 71.7 mm

18. Snap ring

19. Seal

20. Washer, 1.58 x 3.13 x .04

21. Snap ring

22. Washer 25 mm x 44 mm x

4 mm

23. Castle nut M24 x 2

24. 3/16 x 2 Cotter pin

25. 3/8 Solid plug

26. M10 x 22 mm Hex head

screw

27. Vent plug

28. Cover

29. Ball bearing

30. Spacer

(Rev. 6/10/2005)

Dealer Service 23

MAN0260 (8/6/2004)

Vertical Shaft Seal Replacement

Refer to Figure 15.

1. Disconnect and remove the driveline from the

gearbox.

2. Remove vent plug (15) and siphon gear lube from

housing through this opening.

3. Remove gearbox stand from mower deck.

4. Remove gearbox and pulley from stand (2).

5. Remove vertical shaft seal. Replace with new seal

(see Seal Replacement, page 21).

Vertical seal should be recessed in housing. Hori-

zontal seal should be pressed flush with outside of

housing.

NOTE: Distortion to seal cage or damage to seal

lip will cause seal to leak.

6. Fill gearbox with SAE 80W or 90W gear lube until it

runs out the level plug.

7. Assemble gearbox and pulley to gearbox stand.

Attach gearbox stand to mower deck.

Horizontal Shaft Seal Replacement

1. Disconnect and remove the driveline from the

gearbox.

2. Remove vent plug (27), Figure 16, and siphon gear

lube from housing through this opening.

3. If the leak occurred at either end of horizontal shaft,

remove oil cap (11) and/or oil seal (1). Replace

with new one (see Seal Replacement, page 21).

4. Fill gearbox with SAE 80W or 90W gear lube until it

runs out the level plug.

Remove Gearbox from Mower

1. Disconnect and remove the rear driveline from the

gearbox.

2. Remove vent plug (15), Figure 15, and siphon gear

lube from housing through this opening.

3. Remove gearbox stand (2) from mower deck by

removing four hex screws (8).

4. Remove four cap screws (14) and washers (13)

and remove shield (12) from gearbox.

5. Remove castle nut (6) and hardware from output

shaft of gearbox.

6. Remove sheave (3) from gearbox.

7. Remove four bolts (10) that attach gearbox to

gearbox stand and remove gearbox.

Disassemble Gearbox

1. Remove top cover (28), Figure 16, from housing.

Turn gearbox upside down and pour out remaining

gear oil from gearbox.

2. Remove oil cap (11) (to be replaced).

3. Remove snap ring (10) and shim (9) from input

shaft (5).

4. Support gearbox in hand press and push on input

shaft (5) to remove bearing (8).

5. Remove gear (7) from inside housing.

6. Remove oil seal (1) from front of housing (to be

replaced).

7. Remove snap ring (2) and shim (3) from front of

housing.

8. Remove input bearing (4) by using a punch and

hammer from outside of housing.

9. Support housing in vise in a horizontal position.

10. The castle nut (23) and cotter pin (24) are already

removed with the drive sheave. Remove the snap

ring (18), washer (20), and seal (19).

11. Remove output shaft (12) and bearings by using a

punch and hammer and tap on top to drive down.

12. Inspect gears for broken teeth and wear. Some

wear is normal and will show on laded side. Forged

gear surfaces are rough when new. Check that

wear pattern is smooth.

13. Inspect vertical and horizontal shafts for grooves,

nicks, or bumps in the areas where the seals seat.

Resurface any damage with emery cloth.

14. Inspect housing and caps for cracks or other

damage.

Reassemble Gearbox (RD60, RD74 shown,

RDC54 similiar)

Refer to Figure 16.

NOTE: Repair to this gearbox is limited to replacing

bearings, seals, and gaskets. Replacing gears, shafts,

and a housing is not cost effective. Purchasing a com-

plete gearbox is more economical.

1. Clean housing, paying special attention to areas

where seals will be installed.

2. Wash housing and component thoroughly. Select a

clean area for gearbox assembly. Replace all seals

and bearings. All parts must be clean and lightly

oiled before reassembling.

24 Dealer Service

MAN0260 (8/6/2004)

RD60 & RD72

3. Install upper output bearing (13), shims (14), and

snap ring (15) on output shaft (12). Use new shims

equal to the thickness of the original shims.

4. Press output shaft assembly into housing from the

bottom opening.

5. Install spacer (16), lower output bearing (13),

shims (17), and snap ring (18) in bottom of

housing.

RDC54

3. Install shims (14), upper output bearing (8), spacer

(16), lower output bearing (8), shims (17), and

snap ring (15) on output shaft. Use new shims

equal to the thickness of the original shims.

4. Press output shaft assembly into housing from the

bottom opening.

5. Install snap ring (18) in bottom of housing.

All Models

6. Apply grease to lower seal lips (19), and press seal

over output shaft (5), using a round tube of the

correct diameter. Be sure not to damage the seal

lip. Press in housing so that the seal is recessed.

7. Insert protective washer (20) (RD60 & RD72 only)

by hand.

8. Install snap ring (21) and position it together with

seal (19) by pressing it into position. Verify that the

snap ring is seated properly.

9. Press bearing (8) into the housing, using a round

tube of the correct diameter and a hand press.

Secure with shims (9) and snap ring (10).

10. Install key (6) on input shaft (5).

11. Place gear (7) through top of housing and align the

two gears so they match.

12. While holding gear (7) in place, slide input shaft (5)

through the gear and bearing (8).

13. Slide spacer (29) (RDC54 only) and bearing (4)

over input shaft (5) and press into housing, using a

round tube of the correct diameter and a hand

press.

14. Slide shim (3) over input shaft and secure with

snap ring (2).

15. Check input shaft end float by moving the input

shaft by hand. If the end float is more than .012",

insert shim (9) between the rear bearing (8) and

snap ring (10).

16. Check that gear backlash is between .006" and

.016". You should not have to adjust the backlash.

17. Press in input seal (1), using a round tube of the

correct diameter. Be careful not to damage the seal

lip.

18. Press oil cap (11) on to the rear cover of housing,

using a round tube of the correct diameter.

19. Check the gearbox housing for leaks by plugging

all holes except one. Apply 4 psi compressed air

and immerse the gearbox in water to verify that

there are no leaks.

20. Remove the gearbox from water and dry off with

compressed air. Add SAE 80W or 90W EP oil until

it runs out of the side level hole. Tighten all plugs.

Install Gearbox

NOTE: Gearbox is heavy: do not attempt to move with-

out mechanical assistance.

1. Set gearbox on gearbox stand and fasten with

bolts and nuts. Torque bolts to 175 lbs-ft.

2. Attach drive sheave to output shaft. Secure using

castle nut and hardware previously removed.

3. Attach gearbox stand to mower using four hex

screws.

Install Drive Sheave

1. When gear stand is installed on mower, dimension

A (from the top of the mower deck to the center line

of the drive pulley) must be 2-1/16" (±1/32"). This is

a critical dimension and must be carefully adjusted

for proper belt life. Add or subtract shim washers

under idler pulley to align with drive pulley.

2. Tighten gear stand hardware.

3. Fill gearbox half full with SAE 90W gear lube.

4. Check level after waiting five minutes to permit

lube to work through bearings. Add lube, if

necessary, until gearbox is half full.

5. Replace driveline shield. Attach driveline to

gearbox.

Dealer Service 25

MAN0260 (8/6/2004)

UNIVERSAL JOINT REPAIR

Figure 17. U-Joint Exploded View

U-Joint Disassembly

1. Remove external snap rings from yokes in four

locations as shown in Figure 18.

Figure 18

2. With snap rings removed, support drive in vise,

hold yoke in hand and tap on yoke to drive cup up

out of yoke. See Figure 19.

3. Clamp cup in vise as shown in Figure 20 and tap

on yoke to completely remove cup from yoke.

Repeat Step 2 & Step 3 for opposite cup.

4. Place universal cross in vise as shown in Figure 21

and tap on yoke to remove cup. Repeat Step 3 for

final removal. Drive remaining cup out with a drift

and hammer.

Figure 19

Figure 20

Figure 21

3

3

3

3

2

2

2

2

4

1

1 CD1645A

1. Yoke

2. Cup and bearings

3. Snap ring

4. Journal cross

CD1385A

CD1386

CD1387

CD1388

26 Dealer Service

MAN0260 (8/6/2004)

U-Joint Assembly

1. Place seals securely on bearing cups. Insert cup

into yoke from outside and press in with hand

pressure as far as possible. Insert journal cross

into bearing cup with grease fitting away from

shaft. Be careful not to disturb needle bearings.

Insert another bearing cup directly across from first

cup and press in as far as possible with hand

pressure.

2. Trap cups in vise and apply pressure. Be sure

journal cross is started into bearings and continue

pressure with vise, squeezing in as far as possible.

Tapping the yoke will help.

3. Seat cups by placing a drift or socket (slightly

smaller than the cup) on cup and rap with a

hammer. See Figure 22. Install snap ring and

repeat on opposite cup.

4. Repeat Step 1 & Step 2 to install remaining cups in

remaining yoke.

5. Move both yokes in all directions to check for free

movement. If movement is restricted, rap on yokes

sharply with a hammer to relieve any tension.

Repeat until both yokes move in all directions

without restriction.

Figure 22

CD1389

Assembly 27

MAN0260 (8/6/2004)

ASSEMBLY INSTRUCTIONS

DEALER SET-UP INSTRUCTIONS

Assembly of this mower is the responsibility of the

Woods dealer. It should be delivered to the owner com-

pletely assembled, lubricated, and adjusted for normal

cutting conditions.

Complete Dealer Check Lists on page 31 when you

have completed the assembly.

The mower is shipped partially assembled. Assembly

will be easier if components are aligned and loosely

assembled before tightening hardware. Recommended

torque values for hardware are located on page 41.

Select a suitable working area. Open parts boxes and

lay out parts and hardware to make location easy.

Refer to illustrations, accompanying text, parts lists and

exploded view drawings.

Before working underneath, carefully read Oper-

ator’s Manual instructions, disconnect driveline,

raise mower, securely block up all corners with

jackstands, and check stability. Secure blocking

prevents equipment from dropping due to hydrau-

lic leak down, hydraulic system failures, or

mechanical component failures.

Always wear relatively tight and belted clothing

to avoid entanglement in moving parts. Wear

sturdy, rough-soled work shoes and protective

equipment for eyes, hair, hands, hearing, and head;

and respirator or filter mask where appropriate.

Uncrate Mower

1. Remove sides and top of mower shipping crate.

2. Remove lag screws and brackets that secure

mower to crate base.

3. Remove driveshaft wired to mower deck.

Install A-Frame Arms

1. Loosen lock nuts (52) at lower hitch point and

install A-frame arms (13) as shown.

2. Tighten nut securely.

3. Repeat for opposite side.

Figure 23. A-Frame Arms Installed

CAUTION

14

13

16

15

51

54

51

55

56 25

52

CD6497

13. A-frame arms

14. Rear offset link arms

15. Top link U-bracket

16. Sleeve 1-1/4 x 1-3/4 x 2-3/4

25. Sleeve 5/8 x 1 x 7/16

51. 1/2 NC Flanged lock nut

52. 5/8 NC Flanged lock nut

54. 5/8 Standard flat washer

55. 1/2 NC x 1-1/4 HHCS GR5

56. 5/8 NC x 2-1/2 HHCS GR5

(Rev. 1/13/2006)

28 Assembly

MAN0260 (8/6/2004)

Install Rear Offset Link Arms

1. Loosen nut (51) and bolt (55) at rear frame lug and

attach rear offset link arm (14) as shown in Figure

24. (Do not use wheel tube bolt.)

2. Repeat for opposite side.

3. Do not tighten at this time.

Figure 24. Right Rear Offset Link Installed

Install Top Link

1. Insert cap screw (54) through A-frame arms (13),

U-bracket (15), sleeve (16) and rear offset link

arms (14) and tighten securely with nut (51).

2. Tighten hardware on rear frame lug and offset link.

Figure 25. Top Link Assembled

Install Driveshaft

1. Slide QD yoke of driveshaft assembly onto

gearbox shaft. Make sure QD yoke pin is seated

securely in groove of gearbox shaft.

2. Attach shield anti-rotation chain to drive shield.

Fill Gearbox

1. Make sure vent plug hole is clear. Fill gearbox half-

full with high quality gear oil that has a viscosity

index of 80W or 90W and an API service rating of

GL-4 or GL-5.

2. Fill gearbox until oil runs out the side plug on

gearbox.

3. Pour in one pint of gear lube, wait five minutes and

add additional gear lube until it just comes out of

side hole.

4. Allow an additional five minutes for the lube to flow

through bearings, then check to make sure oil level

is at bottom of side hole. Replace side plug. Install

vent plug.

IMPORTANT

■ Gearbox is not filled at the factory. Prior to

delivery, make sure each gearbox is filled half-full

with 80W or 90W API GL-4 or GL-5 gear lube.

Install Chain Shielding (Optional)

Figure 26. Chain Shielding Installed

(RD60 & RD72 Only)

14

51

55

14. Rear offset link arm

51. Nut, flanged lock 1/2 NC

55. 1/2 NC x 1-1/4 HHCS GR5

CD6497A-1

14

16

15

51

54

13

13. A-frame arms

14. Rear offset link arms

15. Link, U-bracket

16. Sleeve, .62 x .84 x 2.75

51. Nut,flanged lock 1/2 NC

54. Screw, HHCS 1/2 NC x 4-3/4 GR5

CM757

CD6497-2

15

3

14

CM768

3. Shield, chain plate

14. Bolt, carriage 3/8 NC x 1

15. Nut, flanged lock 3/8 NC

(Rev. 1/13/2006)

Assembly 29

MAN0260 (8/6/2004)

Figure 27. Chain Shield Installed (RDC54 Only)

Full chain shielding, designed to reduce the

possibility of thrown objects, must be installed

when operating in populated areas or other areas

where thrown objects could injure people or dam-

age property. If this machine is not equipped with

full chain shielding, operation must be stopped

when anyone comes within several hundred feet.

1. Install chain shielding plate (3) to rear mower frame

as shown.

2. Secure with carriage bolts (14) and flanged lock

nuts (15).

3. Insert carriage bolts from bottom upward as

shown.

Install Quick Hitch Kit (Optional)

(RD60 & RD72 Only)

NOTE: Figure 28 shows RD60. Other models use the

same assembly instructions.

NOTE: This kit allows mower to fit only Cat. 1 standard

ASAE quick hitch.

Figure 28. Quick Hitch Kit Installation

1. Attach offset link (1) to mounting pins, using 7/8"

sleeve (8) and flat washer (9). Do not tighten

hardware.

2. Attach upper end of offset link to pivot link, using

flat washer (5), sleeves (6 & 10), flange lock nut

(7), and 1/2" x 4-3/4" cap screw.

3. Remove rear offset links and replace with chains

(2).

4. Attach chain to top of A-frame as shown, using cap

screw (4), flat washer (5), and nut. Attach opposite

end of chain (2) to rear mower frame as shown.

5. Cut chain to length (RD60 - 40", RD72 45"). Vary

length slightly as desired. Twist chain to make finite

adjustments in length until unit lifts level.

NOTE: Do not bottom out the drive on front of

deck.

6. Install sleeve (3) on mounting pins and retain with

klik pin.

12

3

4

5

6

CD6309

1. 1/4 Pin

2. 3-Link 1/4 proof chain

3. Shield, chain plate

4. Sleeve 1/2 x 3/4 x 1/2

5. 3/8 NC x 1-1/4 Carriage bolt

6. 3/8 NC Flanged lock nut

10

0

2

3

1

5

5

7

5

5

5

8

9

A

4

1

/

2" x 4-

3/

4" HH

CS

CD6080A

1. Offset link, .38 x 2 x 25.88 (A-frame bars)

2. 38" Long chain

3. Sleeve, .91 x 1.44 x 1.25

4. 1/2 NC x 6 Cap screw

5. 1/2 Flat washer

6. Sleeve, .5 x .75 x 3.38

7. 1/2 NC Flange lock nut

8. Sleeve, .875 x 1.125 x .593 HT

9. 7/8 Flat washer

10. Sleeve, .81 x 1.25 x 1.81

(Rev. 1/13/2006)

30 Assembly

MAN0260 (8/6/2004)

Install Front Roller (Optional)

1. Insert four carriage bolts (8) through the front

mower frame from inside out.

2. Place roller bracket (2) over bolts; then install

flange lock nuts (9) on bolts and tighten.

3. Place front roller (1), sleeve (3), bearings (4), and

washers (5) in roller bracket as shown in Figure 29.

4. Insert cap screw (3) through bracket and roller.

5. Secure with flanged lock nut (2). Do not

overtighten, roller must spin freely.

Figure 29. Front Roller Installation

NOTES

1

2

4

3

4

5

5

6

7

89

CD6310

1. Roller

2. Roller bracket

3. Spacer

4. Bearing

5. 1/2 Flat washer SAE

6. 1/2 NC x 9 HHCS GR5

7. 1/2 NC Flanged locknut

8. 3/8 NC x 1-1/4 Carriage bolt

9. 3/8 NC Flanged locknut

Dealer Check Lists 31

MAN0260 (8/6/2004)

DEALER CHECK LISTS

DEALER PRE-DELIVERY CHECK LIST

(DEALER’S RESPONSIBILITY)

Inspect the equipment thoroughly after assembly to

ensure it is set up properly before delivering it to the

customer.

The following check lists are a reminder of points to

inspect. Check off each item as it is found satisfactory

or after proper adjustment is made.

___ Check that all safety decals are installed and in

good condition. Replace if damaged.

___ Check that shields and guards are properly

installed and in good condition. Replace if dam-

aged.

___ Check all bolts to be sure they are properly

torqued.

___ Check that all cotter pins and safety pins are

properly installed. Replace if damaged.

___ Check and grease all lubrication points as iden-

tified in “lubrication information” on page 13.

___ Gearboxes are not filled at the factory. Prior to

delivery, fill as specified in the "Service, lubrica-

tion information" on page 13 and check to see

that there are no leaking seals.

___ Check that blades have been properly installed.

DEALER DELIVERY CHECK LIST

(DEALER’S RESPONSIBILITY)

___ Show customer how to make adjustments and

select proper PTO speed.

___ Instruct customer how to lubricate and explain

importance of lubrication.

___ Point out the safety decals. Explain their mean-

ing and the need to keep them in place and in

good condition. Emphasize the increased safety

hazards when instructions are not followed.

___ Present Operator's Manual and request that

customer and all operators read it before oper-

ating equipment. Point out the manual safety

rules, explain their meanings and emphasize

the increased safety hazards that exist when

safety rules are not followed.

___ Show customer how to make sure driveline is

properly installed and that spring-activated lock-

ing pin or collar slides freely and is seated in

groove on tractor PTO shaft.

___ Show customer the safe, proper procedures to

be used when mounting, dismounting, and stor-

ing equipment.

___ Explain to customer the potential crushing haz-

ards of going underneath raised equipment.

Instruct that before going underneath to discon-

nect the driveline, securely block up all corners

with jackstands and to follow all instructions in

the "Service, blocking methods" section of the

Operator’s Manual. Explain that blocking up

prevents equipment dropping from hydraulic

leak down, hydraulic system failures, or

mechanical component failures.

___ For mounted units, add wheel weights, ballast in

front tires, and/or front tractor weight to enhance

front end stability. A minimum 20% of tractor

and equipment gross weight must be on front

tractor wheels. When adding weight to attain

20% of tractor and equipment weight on front

tractor wheels, you must not exceed the ROPS

weight certification. Weigh the tractor and

equipment. Do not estimate!

___ Make customer aware of optional equipment

available so that customer can make proper

choices as required.

___ Point out all guards and shields. Explain their

importance and the safety hazards that exist

when not kept in place and in good condition.

Parts

PARTS

CONTACT YOUR WOODS DEALER TO ORDER PARTS

To locate your nearest dealer:

Check the Dealer Locator at www.WoodsEquipment.com, or

In the United States and Canada, phone 1-800-319-6637

Outside the United States, phone 1-815-732-9509 plus the

appropriate international dialing code for the USA

To order correct parts, provide this information to your dealer:

Model Number: ____________________________

Serial Number: ____________________________

Appendix 41

Bolt Torque & Size Charts (Rev. 8/14/02)

BOLT TORQUE CHART

Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific

application.

Fasteners must always be replaced with the same grade as specified in the manual parts list.

Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.

Make sure fastener threads are clean and you start thread engagement properly.

All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

Diameter

(Inches)

Wrench

Size

MARKING ON HEAD

SAE 2 SAE 5 SAE 8

lbs-ft N-m lbs-ft N-m lbs-ft N-m

1/4" 7/16" 6 8 10 13 14 18

5/16"1/2"121719262737

3/8"9/16"233135474967

7/16"5/8"3648557578106

1/2" 3/4" 55 75 85 115 120 163

9/16" 13/16" 78 106 121 164 171 232

5/8" 15/16" 110 149 170 230 240 325

3/4" 1-1/8" 192 261 297 403 420 569

7/8" 1-5/16" 306 416 474 642 669 907

1" 1-1/2" 467 634 722 979 1020 1383

A

SAE SERIES

TORQUE

CHART

SAE Bolt Head

Identification

SAE Grade 2

(No Dashes)

SAE Grade 5

(

3 Radial Dashes

)

SAE Grade 8

(

6 Radial Dashes

)

Diameter &

Thread Pitch

(Millimeters)

Wrench

Size

COARSE THREAD FINE THREAD

Diameter &

Thread Pitch

(Millimeters)

MARKING ON HEAD MARKING ON HEAD

Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9

N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft

6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0

8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0

10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25

12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25

14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5

16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5

18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5

20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5

22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5

24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0

30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0

METRIC SERIES

TORQUE

CHART

Metric Bolt Head

Identification

8.8

Metric

Grade 10.9

10.9

Metric

Grade 8.8

A

Typical Washer

Installations

Lock Washer

Flat Washer

Nut

8/9/00

Bolt

A

A

A

42 Appendix

Bolt Torque & Size Charts (Rev. 8/14/2002)

BOLT SIZE CHART

NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

5/16 3/81/2 5/83/4 7/8

SAE Bolt Thread Sizes

MM 25 50 75 100 125 150 175

IN 1 7

Metric Bolt Thread Sizes

8MM 18MM14MM12MM10MM 16MM

234 56

ABBREVIATIONS

AG .............................................................Agriculture

ATF .............................. Automatic Transmission Fluid

BSPP........................... British Standard Pipe Parallel

BSPTM .............. British Standard Pipe Tapered Male

CV .................................................. Constant Velocity

CCW.............................................Counter-Clockwise

CW .............................................................Clockwise

F ..................................................................... Female

GA ................................................................... Gauge

GR (5, etc.)..........................................Grade (5, etc.)

HHCS ...................................... Hex Head Cap Screw

HT.......................................................... Heat-Treated

JIC ............... Joint Industry Council 37° Degree Flare

LH............................................................... Left Hand

LT..........................................................................Left

m .......................................................................Meter

mm ............................................................. Millimeter

M ........................................................................ Male

MPa ....................................................... Mega Pascal

N.....................................................................Newton

NC .................................................... National Coarse

NF..........................................................National Fine

NPSM ...................National Pipe Straight Mechanical

NPT ........................................ National Pipe Tapered

NPT SWF ....... National Pipe Tapered Swivel Female

ORBM......................................... O-Ring Boss - Male

P .........................................................................Pitch

PBY .....................................................Power-Beyond

psi........................................ Pounds per Square Inch

PTO ....................................................Power Take Off

QD ..................................................Quick Disconnect

RH ............................................................Right Hand

ROPS ......................... Roll-Over Protective Structure

RPM ...................................... Revolutions Per Minute

RT...................................................................... Right

SAE ........................ Society of Automotive Engineers

UNC.................................................... Unified Coarse

UNF .........................................................Unified Fine

UNS....................................................Unified Special

Index 43

MAN0260 (8/6/2004)

INDEX

Assembly

Dealer Set-up Instructions 27

Dealer Check Lists

Delivery (Dealer’s Responsibility) 31

Pre-Delivery (Dealer’s Responsibility) 31

Dealer Service

Blocking Method 20

Gearbox

Assemble 24

Disassemble 23

Install 24

Remove 22

Repair 21

Seal Installation 21, 22

Seal Replacement 21

Vertical Shaft Repair 22

Drive Sheave 24

Spindle Repair 20

Assemble Spindle 21

Disassemble Spindle 21

Remove Spindle 20

Universal Joint

Assembly 26

Disassembly 25

Repair 25

General

Abbreviations 42

Bolt Size Chart 42

Bolt Torque Chart 41

General Information 2

Introduction Inside Front Cover

Obtaining Replacement Manual Inside Front Cover

Specifications 2

Warranty

Product 44

Replacement Parts 45

Operation

Adjustment

Cutting Height 9

Cutting Height Chart 9

Tractor Top Link 9

Attach Mower to Tractor 9

Check List

Owner Pre-Operation (Owners Responsibility)

12

Operation (Cont’d)

Front Caster Wheel Interference Check 10

Front Roller 10

Operating

On Uneven Terrain 11

Technique 10

Tips 11

Removing Mower from Tractor 11

Tractor Stability 8

Owner Service

Belt

Install 15

Replace 15

Blade

Install 16

Service 15

Blocking Method 13

Chain Shielding 16

Lubrication

Driveshaft 15

Information 13

Points 14

Parts

Parts Index 33

Safety

Blocking Method 13, 20

Dealer Check Lists

Delivery (Dealer’s Responsibility) 31

Pre-Delivery (Dealer’s Responsibility) 31

Owner Check List

Owner Pre-Operation (Owner’s Responsibility)

12

Safety & Instructional Decals 6

Safety Rules 3, 4, 5

Safety Symbols explained ii

Trouble Shooting

Belt Conditions 19

Mowing Conditions 18

F-3079 (Rev. 9/21/2005)

Woods Equipment

Company

2606 South Illinois Route 2

Post Office Box 1000

Oregon, Illinois 61061

815-732-2141 tel

815-732-7580 fax

www.WoodsEquipment.com

WARRANTY

(All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)

Please Enter Information Below and Save for Future Reference.

Date Purchased: __________________________ From (Dealer): ________________________________________

Model Number: __________________________ Serial Number:________________________________________

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise

set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF

THE PRODUCT TO THE ORIGINAL PURCHASER.

The warranty periods for certain gearboxes are listed below:

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to

improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been

materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized

service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs

made with parts other than those obtainable through WOODS.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this

product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this

Warranty.

WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by

WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if

WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to

WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been

discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.

WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO

OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND

EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY.

WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED

WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the

product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other

legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits,

business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor,

supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture

replacement parts.

No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation,

WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.

Answers to any questions regarding warranty service and locations may be obtained by contacting:

Model No.Part Warranted Duration

PHD25, PHD35, PHD65, PHD95, 1260, 2120, 2162, 3180, 3240, BB48, BB60,

BB72, BB84, BB600, BB720, BB840, BB6000, BB7200, BB8400, BW180,

DS96, DS120, RCC42, RM550-2, RM660-2, RM990-3, PRD6000, PRD7200,

PRD8400, 7144RD-2, 9180RD-2, 9204RD-2

Gearbox

components 5 years from the date of delivery to

the original purchaser.

RDC54, RD60, RD72 Gearbox

components

3 years from the date of delivery to

the original purchaser.

BW180, DS96, DS120, RDC54, RD60, RD72 Gearbox

components

1 year from the date of delivery to

the original purchaser if used in

rental or commercial applications.

F-8494 (Rev. 6/23/2005)

Woods Equipment

Company

2606 South Illinois Route 2

Post Office Box 1000

Oregon, Illinois 61061

815-732-2141 tel

815-732-7580 fax

www.WoodsEquipment.com

WARRANTY

(Replacement Parts For All Models Except Mow’n MachineTM

Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and

workmanship for a period of ninety (90) days from the date of delivery of the product to the original

purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a

period of 12 months.

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of

WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This

Warranty does not cover normal wear or tear, or normal maintenance items.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell

or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser

in any way. There are no third party beneficiaries of this Warranty.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of

charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with

this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30)

days after such defect or noncompliance is discovered or should have been discovered, routed through

the dealer and distributor from whom the purchase was made, transportation charges prepaid.

WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the

product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF

REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS

WA RRA N TY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF

THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND

WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/

OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising

directly or indirectly from the product, whether such claim is based upon breach of contract, breach

of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality

of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or

goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for

labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to

obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, service person, salesperson, or employee of any company,

including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized

to alter, modify, or enlarge this Warranty.

Answers to any questions regarding warranty service and locations may be obtained by contacting:

PART NO.

MAN0260

© 2004 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of Woods

Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual

are the property of their respective companies or mark holders. Specifications subject to change without notice.

Woods Equipment

Company

2606 South Illinois Route 2

Post Office Box 1000

Oregon, Illinois 61061

815-732-2141 tel

815-732-7580 fax

www.WoodsEquipment.com