Woodstock Shop Fox W1758 Users Manual
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2015-02-03
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MODEL W1758 VARIABLE SPEED WOOD LATHE WITH DIGITAL READOUT OWNER'S MANUAL Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz COPYRIGHT © JUNE, 2007 BY WOODSTOCK INTERNATIONAL, INC., REVISED APRIL, 2010 (TS) #9397TS WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. (FOR MODELS MANUFACTURED SINCE 3/10) Printed in China This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, blade/cutter integrity, and the usage of personal protective equipment. The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement and other masonry products. • Arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. INTRODUCTION....................................... 2 Woodstock Technical Support................... 2 ACCESSORIES........................................ 26 Wood Lathe Accessories........................ 26 SAFETY................................................. 6 Standard Safety Instructions.................... 6 Additional Safety for Wood Lathes............. 8 MAINTENANCE...................................... General........................................... Cleaning.......................................... Lathe Bed......................................... Tailstock.......................................... Lubrication....................................... 27 27 27 27 27 27 SAFETY SERVICE.............................................. General........................................... Aligning Headstock & Tailstock Centers..... Changing V-Belt.................................. Electrical Components & Wiring Diagram... Troubleshooting.................................. 28 28 28 28 29 30 ELECTRICAL INTRODUCTION Contents ELECTRICAL........................................... 9 110V Operation.................................... 9 Extension Cords................................... 9 Electrical Specifications......................... 9 15 15 16 17 17 18 19 20 21 22 24 25 25 MAINTENANCE OPERATIONS......................................... General........................................... Adjusting Headstock............................ Adjusting Tailstock.............................. Adjusting Tool Rest.............................. Installing/Removing Headstock Center...... Installing/Removing Tailstock Center........ Installing/Removing Faceplate................ Selecting Turning Tools......................... Spindle Turning.................................. Faceplate Turning............................... Outboard Turning................................ Sanding/Finishing Using the Lathe........... PARTS................................................ 32 Label Placement................................ 34 OPERATIONS 10 10 10 11 11 12 12 14 SET UP SETUP................................................ Unpacking........................................ Inventory......................................... Machine Placement............................. Cleaning Machine................................ Mounting to Shop Floor......................... Assembly.......................................... Test Run........................................... SERVICE PARTS USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST! INTRODUCTION W1758 Owner's Manual (Mfg. Since 3/10) INTRODUCTION Woodstock Technical Support This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product. We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox. biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims. If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at: Woodstock International, Inc. Attn: Technical Documentation Manager P.O. Box 2309 Bellingham, WA 98227 Email: manuals@woodstockint.com -2- MACHINE SPECIFICATIONS Phone #: (360) 734-3482 • Online Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz MOdEl W1758 VARIABlE SPEEd WOOd lATHE WITH dIGITAl REAdOUT Motor Type .......................................................................................... TEFC Capacitor Start Induction Horsepower ................................................................................................................. 2 HP Voltage ...................................................................................................................... 110V Phase....................................................................................................................... Single Amps .......................................................................................................................... 14A Speed .................................................................................................................. 1725 RPM Cycle ........................................................................................................................ 60 Hz Number Of Speeds ............................................................................................................. 1 Power Transfer .................................................................................................... V-Belt Drive Bearings ............................................................................................... Sealed and Lubricated Main Specifications Operation Information Swing Over Bed ........................................................................................................ 16" Maximum Distance Between Centers .............................................................................. 46" Swing Over Tool Rest ................................................................................................. 13" Number Of Spindle Speeds .................................................................................... Variable Range Of Spindle Speeds ................................................................................600–2400 RPM Floor To Center Height ............................................................................................... 43" Headstock Rotation Stops ....................................................................... 0, 60, 90, 120, 180° Spindle Information Spindle Spindle Spindle Spindle Spindle Spindle Taper ....................................................................................................... MT#2 Diameter ....................................................................................................... 1" Bore............................................................................................................ 3⁄8" Center ....................................................................................................... Spur TPI ............................................................................................................... 8 Type.................................................................................................. Right Hand Tailstock Information Tailstock Taper ...................................................................................................... MT#2 Tailstock Center ......................................................................................................Live Overall Dimensions Weight .................................................................................................................. 287 lbs. Length ...................................................................................................................... 721⁄2" Width .......................................................................................................................... 19" Height ......................................................................................................................... 48" Foot Print (Length/Width)........................................................................................ 54" x 133⁄4" -3- INTRODUCTION W1758 Owner's Manual (Mfg. Since 3/10) INTRODUCTION W1758 Owner's Manual (Mfg. Since 3/10) Construction Materials Bed ................................................................................................ Precision Ground Cast Iron Legs ..................................................................................................................... Cast Iron Headstock .............................................................................................................. Cast Iron Tool Rest ............................................................................................................... Cast Iron Tailstock ................................................................................................................ Cast Iron Paint ............................................................................................................... Powder Coat Shipping Dimensions Carton 1 Weight............................................................................................................. 199 lbs. Length ................................................................................................................... 63" Width .................................................................................................................... 16" Height ................................................................................................................ 161⁄2" Carton 2 Weight............................................................................................................. 106 lbs. Length ................................................................................................................... 32" Width ................................................................................................................. 151⁄2" Height ................................................................................................................... 10" Electrical Switch .............................................................................................. Paddle With Lockout Key Switch Voltage ............................................................................................................. 110V Cord Length................................................................................................................. 8 ft. Cord Gauge .................................................................................................................... 16 Recommended Circuit Size ................................................................................................ 20A Plug .......................................................................................................................... 5-15 Other Country Of Origin ......................................................................................................... China Warranty .................................................................................................................. 2 Year Serial Number Location .................................................................................... Machine ID Label Assembly Time ........................................................................................................... 1 hour Features Variable spindle speed from 600 to 2400 RPM Heavy Duty, Precision Ground Cast Iron Bed Cast Iron Legs Ensures Stability and Minimal Vibration Quick Lock/Release Levers for Headstock and Tailstock Outboard Turning with Standard Tool Rest Extension Spindle Tachometer with Digital Readout -4- INTRODUCTION W1758 Owner's Manual (Mfg. Since 3/10) Controls and Features C B A I F D G J K H L E R Q A. B. C. D. E. F. G. H. I. P O N J. K. L. M. N. O. P. Q. R. Motor Digital Readout Spindle Spur Center Speed Control Lever Tool Rest Tool Rest Base with Extension Tailstock Locking Lever Live Center -5- M Quill Locking Lever Quill Handwheel Lathe Bed Tool Rest Extension Locking Lever Tool Rest Base Locking Lever Tool Rest Locking Lever Headstock Rotation Locking Pin ON/OFF Switch with Lockout Key Headstock Locking Lever W1758 Owner's Manual (Mfg. Since 3/10) SAFETY SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. NOTICE This symbol is used to alert the user to useful information about proper operation of the equipment, and/or a situation that may cause damage to the machinery. Standard Safety Instructions 1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious injury hazards to untrained users. 2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eyeglasses only have impact resistant lenses—they are NOT safety glasses. 3. ALWAYS WEAR AN NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses. 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip footwear. 6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Be mentally alert at all times when running machinery. 7. Only allow trained and properly supervised personnel to operate machinery. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys. -6- W1758 Owner's Manual (Mfg. Since 3/10) 10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power off and allow all moving parts to come to a complete stop before leaving machine unattended. 11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or where any flammable or noxious fumes may exist. 13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords overheat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords for 220V machinery. 14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is in OFF position before reconnecting. 15. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY. 16. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusting wrenches before turning machinery ON. 17. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding and alignment of parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine operation. Repair or replace damaged parts. 18. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for recommended accessories. The use of improper accessories may cause risk of injury. 19. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was designed. 20. SECURE WORKPIECE. Always secure the workpiece with the use of hold-downs, miter gauge, or fence. Use jigs or fixtures when possible. A secured workpiece reduces the risk of kickback. 21. DO NOT OVERREACH. Keep proper footing and balance at all times. 22. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid conditions that cause the workpiece to "kickback." 23. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY. 24. Be aware that certain dust may be hazardous to the respiratory systems of people and animals, especially fine dust. Make sure you know the hazards associated with the type of dust you will be exposed to and always wear a respirator approved for that type of dust. -7- SAFETY 12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents. W1758 Owner's Manual (Mfg. Since 3/10) SAFETY Additional Safety for Wood Lathes READ and understand this entire instruction manual before using this lathe. Serious personal injury may occur if safety and operational information is not understood and followed. DO NOT risk your safety by not reading! Use this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is different. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results. 1. EYE/FACE PROTECTION. Always wear an approved face shield when operating this lathe. 2. RESPIRATORY PROTECTION. Always wear a respirator rated for wood dust when using this lathe. Wood dust may cause allergies or long-term respiratory health problems. 3. MOUNTING WORKPIECE. Before starting the lathe, be certain the workpiece has been properly embedded on the headstock and tailstock centers or faceplate, and that there is adequate clearance for full rotation of the workpiece. 4. ADJUSTING TOOL REST. Adjust tool rest to provide proper support for the turning tool in use. Test tool rest clearance by rotating workpiece by hand before starting lathe. 5. TURNING SPEED. Select the correct turning speed for your operation, and allow the lathe to gain the desired speed before applying turning tool. 6. USING SHARP CHISELS. Keep lathe chisels properly sharpened and held firmly in position against the tool rest when using. 7. OPERATING DAMAGED LATHE. Never operate the lathe with damaged or worn parts. 8. ADJUSTMENT/MAINTENANCE. Make sure lathe is disconnected from power and the spindle has come to a complete stop before starting any inspection, adjustment, or maintenance procedures. 9. STOPPING LATHE. DO NOT attempt to stop the lathe by using your hand against the workpiece, face plate, or spindle. Allow the lathe to stop on its own. 10. AVOID ENTANGLEMENT. Keep long hair and loose clothing, belts, jewelry away from lathe during operation. Tie back long hair and button long sleeves. DO NOT wear gloves during lathe operations. 11. FACEPLATE TURNING. When faceplate turning, use lathe chisels on the downward spinning side of the workpiece only. 12. OUTBOARD TURNING. Always use the tool rest and extension to safely support turning tools when doing outboard turning. If the provided tool rest assembly will not safely reach the workpiece, use a free-standing tool rest. Never use the lathe without proper turning tool rest support. 13. WORKPIECE CONDITION. DO NOT turn stock with knots, splits, and other potentially dangerous conditions. Make sure glue joints have high quality bonds and will not fly apart during lathe operation. -8- W1758 Owner's Manual (Mfg. Since 3/10) ELECTRICAL The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so in the "Test Run" portion of this manual. The Model W1758 is wired for 110V operation. We recommend connecting this machine to a dedicated circuit with a verified ground, using the circuit size below as a minimum. Never replace a circuit breaker with one of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes. Figure 1. NEMA 5-15 plug and receptacle. This machine must be grounded! The electrical cord supplied with this machine comes with a grounding pin. If your outlet does not accommodate a ground pin, have it replaced by a qualified electrician. If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit, you may create a fire or circuit overload hazard— consult a qualified electrician to reduce this risk. Extension Cords DO NOT work on your electrical system if you are unsure about electrical codes and wiring! Seek assistance from a qualified electrician. Ignoring this warning can cause electrocution, fire, or machine damage. We do not recommend using an extension cord; however, if you have no alternative, use the following guidelines: • • • • Use a cord rated for Standard Service (S). Do not use an extension cord longer than 50 feet. Ensure that the cord has a ground wire and pin. Use the gauge size listed below as a minimum. Electrical Specifications Operating Voltage Amp Draw Min. Circuit Size Plug/Receptacle Extension Cord 110V Operation 14 Amps 20 Amps NEMA 5-15 14 Gauge -9- ELECTRICAL 110V Operation W1758 Owner's Manual (Mfg. Since 3/10) SETUP Unpacking This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. A Inventory C B SETUP The following is a description of the main components shipped with the Model W1758. Lay the components out to inventory them. Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for safer shipping. Box 1 Inventory (Figures 2–3) Qty A. Lathe Unit...................................................1 B. Faceplate 6".................................................1 C. Hardware Bag...............................................1 D. Knockout Tool...............................................1 E. Flat Wrenches 32mm.......................................2 F. Spur Center..................................................1 G. Live Center..................................................1 H. Tool Rest Handle............................................1 I. Hex Wrenches 3, 4, 6mm.............................1 Ea J. Cap Screws M8-1.25 x 35mm.............................8 K. Quill locking lever..........................................1 L. Lock Washers 8mm.........................................8 D E Figure 2. Box 1 inventory. H G F I J K L Figure 3. Hardware bag inventory. Box 2 Inventory (Figure 4) Qty M. Right Leg.....................................................1 N. Left Leg......................................................1 N M Keep machine disconnected from power until instructed otherwise. Figure 4. Box 2 inventory. -10- W1758 Owner's Manual (Mfg. Since 3/10) Machine Placement Floor Load: This lathe distributes a heavy load in a small footprint. Some residential floors may require additional bracing to support both machine and operator. • Working Clearances: Consider existing and anticipated needs, size of material to be processed through the machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your wood lathe. • Lighting: Lighting should be bright enough to eliminate shadow and prevent eye strain. • Electrical: Electrical circuits must be dedicated or large enough to handle amperage requirements. Outlets must be located near each machine, so power or extension cords are clear of high-traffic areas. Follow local electrical codes for proper installation of new lighting, outlets, or circuits. The table and other unpainted parts of your machine type are coated with a waxy grease that protects them from corrosion during shipment. Clean this grease off with a solvent cleaner or citrus-based degreaser. DO NOT use chlorine-based solvents such as brake parts cleaner or acetone—if you happen to splash some onto a painted surface, you will ruin the finish. NEVER clean with gasoline or other petroleumbased solvents. Most have low flash points, which make them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur if this warning is ignored! ALWAYS work in wellventilated areas far from possible ignition sources when using solvents to clean machinery. Many solvents are toxic when inhaled or ingested. Use care when disposing of waste rags and towels to be sure they DO NOT create fire or environmental hazards. USE helpers or power lifting equipment to lift this lathe. Otherwise, serious personal injury may occur. MAKE your shop “child safe.” Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away. NEVER allow untrained visitors in your shop when assembling, adjusting or operating equipment. -11- SETUP • Cleaning Machine W1758 Owner's Manual (Mfg. Since 3/10) Mounting to Shop Floor Although not required, we recommend that you mount your new machine to the floor. Because this is an optional step and floor materials may vary, floor mounting hardware is not included. Generally, you can either bolt your machine to the floor or mount it on machine feet. Both options are described below. Whichever option you choose it will be necessary to use a precision level to level your machine. Bolting to Concrete Floors Lag shield anchors with lag bolts and anchor studs (Figure 5) are two popular methods for anchoring an object to a concrete floor. We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific application. SETUP NOTICE Figure 5. Typical fasteners for mounting to concrete floors. Anchor studs are stronger and more permanent alternatives to lag shield anchors; however, they will stick out of the floor, which may cause a tripping hazard if you decide to move your machine at a later point. Using Machine Feet Using machine feet, shown in Figure 6, gives the advantage of fast leveling and vibration reduction. The large size of the foot pads distributes the weight of the machine to reduce strain on the floor. Assembly Figure 6. Machine foot example. To assemble your lathe, do these steps: 1. Stand the right and left legs upright approximately 41" apart, and get them reasonably aligned, as shown in Figure 7. 2. Using the help of assistants, carefully lift the lathe onto the stands and align the mounting holes. Note: The headstock end is the heaviest and usually requires two people lifting at that end. Figure 7. Legs approximately 41" apart. -12- W1758 Owner's Manual (Mfg. Since 3/10) 3. Using the 6mm hex wrench, secure the lathe to the legs with the eight cap screws and lock washers, as shown in Figure 8. 4. Install the handle into the tool rest, as shown in Figure 9. 5. Align the quill keyway with the entry hole of the quill lock lever (see Figure 10), then install the lever into the tailstock so that the end of it mates with the quill keyway. Figure 8. Securing lathe to legs. Note: Make sure the dog-end of the lock lever fits into the quill keyway so that the quill can move in and out of the tailstock without rotating. Figure 9. Installing tool rest handle. 6. Secure the digital readout to the top of the headstock, as shown in Figure 11. Quill Keyway Quill Locking Lever Figure 10. Quill locking lever installed. Figure 11. Digital readout installed onto the headstock (viewed from the back). -13- SETUP To safely secure a center in the tailstock quill, the quill locking lever must be aligned with the quill keyway and fully tightened. Failure to follow this procedure could result in the spinning workpiece or center being thrown from the lathe, causing death or serious personal injury. Test Run W1758 Owner's Manual (Mfg. Since 3/10) Test Run Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the switch disabling mechanism works correctly. Tie back long hair, roll up long sleeves, and remove loose clothing, jewelry, or gloves to prevent getting caught in moving parts. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 30. If you still cannot remedy a problem, contact our Tech Support at (360) 734-3482 for assistance. SETUP To test run the machine, do these steps: 1. Make sure you understand the safety instructions at the beginning of the manual and that the machine is setup properly. 2. Make sure all tools and objects used during setup are cleared away from the machine. 3. Connect the machine to the power source. 4. Turn the lathe ON by lifting up on the ON/OFF switch, and verify that it operates correctly. — When operating correctly, the machine runs smoothly with little or no vibration or rubbing noises. — Investigate and correct strange or unusual noises or vibrations before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems. 5. Turn the machine OFF by pushing down on the ON/ OFF switch. 6. Remove the switch disabling key (see Figure 12). 7. Try to start the machine with the switch. — If the machine does not start, the switch disabling feature is working as designed. — If the machine starts, immediately stop the machine. The switch disabling feature is not working correctly. Call Tech Support for help. -14- Figure 12. Removing lockout key from switch. W1758 Owner's Manual (Mfg. Since 3/10) OPERATIONS General This lathe will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If at any time you are experiencing difficulties performing any operation, stop using the machine! If you are an inexperienced operator, we strongly recommend that you read books, trade articles, or seek training from an experienced wood lathe operator before performing any unfamiliar operations. Above all, your safety should come first! READ and understand this entire instruction manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and followed. DO NOT risk your safety by not reading! Always wear an approved safety face shield and a respirator when operating this machine. Failure to comply may result in serious personal injury. -15- OPERATIONS DO NOT investigate problems or adjust the machine while it is running. Wait until the machine is turned OFF, unplugged and all working parts have come to a complete stop before proceeding! W1758 Owner's Manual (Mfg. Since 3/10) Adjusting Headstock The Model W1758 headstock can be positioned anywhere along the bed and swiveled 360°. To position the headstock along the length of the lathe bed, do these steps: 1. DISCONNECT THE LATHE FROM POWER! 2. Loosen the headstock locking lever (see Figure 13). 3. Position the headstock along the lathe bed and secure it in place by tightening the locking lever. Figure 13. Headstock locking lever. Note: The large clamping hex nut underneath the headstock may require occasional adjusting to ensure proper clamping pressure of the headstock to the bed. To swivel the headstock, do these steps: 1. DISCONNECT THE LATHE FROM POWER! OPERATIONS 2. Loosen the headstock locking handle (see Figure 13). 3. Pull out the headstock rotation locking pin (see Figure 14), and rotate the headstock in place. 4. Release the locking pin to secure the headstock in one of the five pre-set positions: 0°, 60°, 90°, 120°, or 180°. 5. Re-tighten the headstock locking lever. Figure 14. Headstock rotation locking pin. Always keep the headstock firmly locked in place with both the headstock locking lever and the headstock rotation locking pin during lathe operation. Otherwise, the headstock could unexpectedly move and send the moving workpiece, spindle, or faceplate toward you. Failure to heed this warning could result in serious personal injury. -16- W1758 Owner's Manual (Mfg. Since 3/10) Adjusting Tailstock The tailstock is equipped with a cam-action clamping system to secure it to the lathe bed. When the locking lever is tightened, a locking plate lifts up underneath the bed and secures the tailstock in place. To position the tailstock along the length of the bed, do these steps: 1. Loosen the tailstock locking lever (see Figure 15), and move the tailstock in position. Figure 15. Tailstock locking lever. 2. Re-tighten the locking lever to secure the tailstock in place. Note: The large clamping hex nut underneath the tailstock may require occasional adjusting to ensure proper clamping pressure of the headstock to the bed. Adjusting Tool Rest The Model W1758 comes with a three-way adjustable tool rest (see Figure 16). Use the base locking lever to position the tool rest along the length of the bed. • Use the extension locking lever to secure the tool rest a working distance from the bed or workpiece. • Use the tool rest locking lever to adjust the height of the tool rest relative to the workpiece. OPERATIONS • Always keep the tailstock firmly locked in place with the tailstock locking lever during lathe operation. Otherwise, the tailstock could unexpectedly move and send the spinning workpiece or center toward you. Failure to heed this warning could result in death or serious personal injury. Tool Rest Locking Lever Base Locking Lever For safety and good turning results, we recommend the tool rest be positioned approximately 1⁄4" away from the workpiece, and approximately 1⁄8" above the workpiece center line (see Figure 17). Extension Locking Lever Figure 16. Tool rest controls. Workpiece Always keep the tool rest assembly firmly locked in place during lathe operation. Otherwise, the tool rest could unexpectedly slip and draw the turning tool and your hand into the spinning workpiece. Failure to heed this warning could result in serious personal injury. Distances /4" 1 /8" 1 Center Line Tool Rest Figure 17. Tool rest position relative to workpiece. -17- Headstock Center W1758 Owner's Manual (Mfg. Since 3/10) Installing/Removing Headstock Center The included spur center installs into the headstock spindle with an MT#2 tapered fit. To install the headstock spur center, do these steps: 1. DISCONNECT THE LATHE FROM POWER! 2. Move the tailstock and tool rest to a safe working distance from the headstock. Before beginning any turning operation, make sure the headstock and tailstock centers are properly aligned. Refer to Aligning Headstock & Tailstock Centers on Page 28 for instructions on this procedure. Failure to heed this warning could result in the spinning workpiece being thrown from the lathe resulting in death or serious personal injury. 3. If the faceplate is installed, remove it (refer to Page 20 for instructions). 4. Make sure the mating surfaces of the spur center and spindle are free of debris and oily substances before inserting the center. OPERATIONS 5. Insert the tapered end of the center into the spindle, and push it in with a quick, firm motion (see Figure 18). 6. Make sure the spur center is securely installed by attempting to pull it out by hand—a properly installed center will not pull by hand. To remove the headstock spur center, do these steps: Figure 18. Installing the headstock center. 1. DISCONNECT THE LATHE FROM POWER! 2. Hold a clean rag under the spindle or wear a glove to catch the spur center when you remove it. 3. Insert the knockout tool through the outboard end of the spindle and firmly tap the center, catching it as it falls (see Figure 19). Knockout Tool Figure 19. Removing the headstock center. -18- Tailstock Center3/10) W1758 Owner's Manual (Mfg. Since Installing/Removing Tailstock Center Quill Locking Lever The included live center installs into the tailstock quill with an MT#2 tapered fit. To install the tailstock live center, do these steps: 1. Move the tailstock to a safe working distance away from the tool rest and headstock. 2. Loosen the quill locking lever, then rotate the quill handwheel clockwise until the quill extends out from the tailstock about 1" (see Figure 20). 3. Make sure the mating surfaces of the live center and quill are free of debris and oily substances before inserting the center. 4. Insert the tapered end of the center into the quill with a quick, firm motion. 5. Make sure the center is secure by attempting to pull it out by hand—a properly installed center will not pull out by hand. Note: Make sure the quill locking lever is aligned with the quill keyway to prevent the quill from rotating during use. To remove the tailstock live center, do these steps: 1. Loosen the quill locking lever. 2. Hold a clean rag under the center or wear a glove to catch the center when you remove it. 3. Rotate the quill handwheel counterclockwise—the quill will retract back into the tailstock causing the center to be forced out. -19- Quill Keyway Figure 20. Installing the tailstock center. Always lock the quill in place during lathe operation. Before tightening the quill locking lever, it must be properly aligned with the keyway on the quill. Otherwise, the spinning workpiece could be thrown from the lathe causing death or serious personal injury. OPERATIONS 6. Tighten the quill locking lever to hold the quill and center in place. Handwheel Installing Faceplate W1758 Owner's Manual (Mfg. Since 3/10) Installing/Removing Faceplate The faceplate is used for removing material from the face of the workpiece, such as in hollowing operations. The faceplate can be installed only if the center has been removed from the headstock spindle. To install the faceplate onto the spindle, do these steps: 1. DISCONNECT THE LATHE FROM POWER! 2. If the headstock center is installed, remove it (refer to Page 18 for instructions). Figure 21. Tightening faceplate onto headstock spindle. 3. Thread the faceplate onto the headstock spindle. 4. Using the two included 34mm flat wrenches, tighten the faceplate, as shown in Figure 21. Note: To remove the faceplate, reverse Steps 3–4. OPERATIONS For detailed instructions on mounting a workpiece to the faceplate, refer to Faceplate Turning on Page 24. -20- Always make sure that the workpiece is firmly attached to the faceplate and the faceplate is fully tightened onto the headstock spindle before turning the lathe ON. Otherwise the spinning workpiece or faceplate could fly off the spindle and cause death or serious personal injury. W1758 Owner's Manual (Mfg. Since 3/10) Selecting Turning Tools Lathe chisels come in a variety of shapes and sizes, and usually fall into five major categories. See Figures 22–25 for some examples. Gouges: Mainly used for rough cutting, detail cutting, and cove profiles. The rough gouge is a hollow, double-ground tool with a round nose, and the detail gouge is a hollow, double-ground tool with either a round or pointed nose. Skew Chisels: A very versatile tool that can be used for planing, squaring, V-cutting, beading, and parting off. The skew chisel is flat, double-ground with one side higher than the other—usually at an angle of 20°–40°. Figure 22. Example of a gouge. Scrapers: Typically used where access for other tools is limited, such as hollowing operations. This is a flat, double-ground tool that comes in a variety of profiles (round nose, spear point, square nose, etc.) to match many different contours. Parting Tools: Used for sizing and cutting off work. This is a flat tool with a sharp pointed nose that may be single or double-ground. Figure 23. Example of a skew chisel. OPERATIONS Specialty Tools: These unique, special function tools aid in hollowing, bowl making, cutting profiles, etc. Refer to Accessories on Page 26 for examples of recommended wood chisels. Figure 24. Example of a round nose scraper. Figure 25. Example of a parting tool. -21- Spindle Turning W1758 Owner's Manual (Mfg. Since 3/10) Spindle Turning Spindle turning is the operation performed when a workpiece is mounted between the headstock and tailstock centers (see Figure 26). Before beginning any turning operation, make sure the headstock and tailstock centers are properly aligned. Refer to Aligning Headstock & Tailstock Centers on Page 28 for instructions on this procedure. Failure to heed this warning could result in the spinning workpiece being thrown from the lathe resulting in death or serious personal injury. To set up a spindle turning operation, do these steps: Figure 26. Typical spindle turning operation. Workpiece 1. Find the center point of both ends of your workpiece by drawing diagonal lines from corner to corner across the end of the workpiece (see Figure 27). Pencil Lines Marked Diagonally Across Corners OPERATIONS 2. Using a wood mallet, tap the point of the spur center into the center of the workpiece on both ends, leaving an indented center mark. 3. Use a 1⁄4" drill bit to drill a 1⁄4" deep hole at the center mark on the workpiece end to be mounted on the headstock spur center. 4. To help embed the spur center into the workpiece, cut 1⁄8" deep saw kerfs into the same workpiece end along the diagonal lines marked in Step 1. Workpiece Center Figure 27. Workpiece marked diagonally from corner to corner to determine the center. 5. If your workpiece is over 2" x 2", cut the corners off the workpiece length-wise to make turning the corners safer and easier. 6. Drive the spur center into the workpiece end center mark with a wood mallet to embed it at least 1⁄4" into the workpiece (see Figure 28). 7. With the workpiece still attached, insert the spur center into the headstock spindle (refer to Installing Headstock Center on Page 18 for instructions). -22- /4" 1 Figure 28. Spur center properly embedded. Tool Rest Height W1758 Owner's Manual (Mfg. Since 3/10) 8. Install the live center into the tailstock quill, and lock the quill in place with the quill locking lever (refer to Installing Tailstock Center on Page 19 for instructions). 9. Slide the tailstock toward the workpiece until the point of the tailstock center touches the workpiece end center mark, then secure the tailstock in place with the tailstock locking lever. 10. Loosen the quill locking lever and rotate the quill handwheel clockwise to push the tailstock center into the workpiece at least 1⁄4". Workpiece Distances /4" 1 /8" 1 Center Line Tool Rest Figure 29. Relative position of tool rest to workpiece. 11. Position the tool rest approximately 1⁄4" away from the workpiece, and approximately 1⁄8" above the workpiece center line (see Figure 29). 12. Before turning the lathe ON, rotate the workpiece by hand to ensure that there is safe clearance on all sides. Spindle Turning Safety Tips: When turning the lathe ON, stand away from the vertical path of the spinning workpiece until the lathe reaches full speed and you can verify that the lathe will not throw the workpiece. • Use the slowest speed when starting the lathe. • Select the right speed for the size of the workpiece you are turning: — Use the slower speeds for large workpieces of diameters of 4" and over, and for rough cutting. — Use the middle range speeds for workpiece diameters of 2–4". — Use the faster speeds for workpieces under 2", and for finish turning. • Keep the turning tool on the tool rest the ENTIRE time that it is approaching the workpiece and it is in contact the workpiece. • Learn the correct techniques for each tool you will use. If you are unsure about how to use the lathe tools, read books or magazines about lathe techniques, and seek training from experienced and knowledgeable lathe users. -23- Always keep the turning tool resting on the tool rest when preparing to make contact with the workpiece and when it is in contact with the workpiece. Otherwise, the spinning workpiece could force the tool towards you at a high rate of speed, or entangle your hands with the moving workpiece. Failure to heed this warning could result in serious personal injury. OPERATIONS • DO NOT press the workpiece too firmly with the tailstock center or the bearings will bind and overheat. Likewise, DO NOT leave the workpiece too loose or the workpiece will spin off the lathe. Use good reason and care, otherwise, serious personal injury could result. Faceplate Turning W1758 Owner's Manual (Mfg. Since 3/10) Faceplate Turning Faceplate turning is when a workpiece is mounted to the faceplate that, in turn, is secured to the headstock spindle. This type of turning is usually done with open-faced workpieces like bowls or plates (see Figure 30). To mount the workpiece onto the faceplate, do these steps: 1. Mark the center of the workpiece back, as in Spindle Turning on Page 22. Note: Cut off the excess corners of the workpiece to make it as close to "round" as possible. Figure 30. Typical faceplate turning operation. 2. Use the mark made from Step 1 to center the faceplate on the workpiece back, and attach it with wood screws that do not have tapered heads (see Figures 31 & 32). OPERATIONS 3. Thread and secure the faceplate onto the headstock spindle (refer to Installing Faceplate on Page 20 for detailed instructions). If wood screws cannot be placed in the workpiece, then the faceplate can be mounted to a backing block that is securely glued to the workpiece. To mount your workpiece to a backing block, do these steps: Figure 31. Typical attachment of faceplate to workpiece (shown with backing block). Correct Incorrect 1. Make the backing block from a piece of scrap wood that is flat on both sides, and is free of knots and splits. 2. Locate and mark the center of both the workpiece and the backing block. 3. Drill a 1⁄4" hole completely through the backing block at its center. 4. Looking through the hole in the backing block to line it up with the center of the workpiece, glue and clamp the backing block to the workpiece. Note: Allow the glue joint to completely cure according to the manufacturer's instructions. -24- Figure 32. Correct and incorrect screw types for mounting faceplate to workpiece. NOTICE Only use tap screws or wood screws with non-tapered heads (see Figure 32) to attach the faceplate to the workpiece. DO NOT use drywall screws or screws with tapered heads because they can split the faceplate, or the screws may snap off during lathe operation. W1758 Owner's Manual (Mfg. Since 3/10) Outboard Turning Outboard turning is a variation of faceplate turning and is usually done when stock diameter is greater than 12". For the size of the Model W1758 and its minimum turning speed, we recommend not exceeding a maximum workpiece diameter of 17". Figure 33 depicts the lathe setup at 90° and using the provided tool rest extension. Figure 34 shows the headstock setup for outboard turning at 180°. It is important for safety and performance to use the provided tool rest extension in a manner that will offer the greatest stability and range for your turning tool. If this tool rest assembly will not work for your operation, you must use a free-standing tool rest (not supplied). Figure 33. Headstock positioned outboard at 90°. Sanding/Finishing Using the Lathe The lathe can be used for finishing procedures after the turning operations are complete, such as sanding, polishing, and applying finishes by hand (see Figure 35). Sandpaper Workpiece Wrapping sandpaper or other finishing materials completely around the workpiece could pull your hands into the spinning workpiece and cause personal injury. Never wrap anything completely around the spinning workpiece. -25- Figure 35. Typical sanding operation on a lathe. OPERATIONS Note: Whenever performing finishing procedures to your workpiece, remove the tool rest to avoid entanglement. Use the slowest speeds for safer control and better results. Figure 34. Headstock positioned outboard at 180°. Accessories W1758 Owner's Manual (Mfg. Since 3/10) ACCESSORIES Wood Lathe Accessories The following wood lathe accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-545-8420 or at sales@woodstockint.com. The D1090 Steelex 3-Jaw Chuck for Wood Lathes is a "must have" for the serious wood turner. This 3-jaw chuck is a self-centering style chuck used mostly for round work. All three jaws tighten together to aid in centering the workpiece. Jaws are reversible for expanded work holding capacity. Threaded insert required for mounting, such as the D1098 Steelex 1" x 8 TPI RH threaded insert. OPERATIONS The D1089 Steelex 4-Jaw Chuck for Wood Lathes is another "must have" for the serious wood turner. This 4-jaw chuck is an independent type chuck that is used for square and odd-shaped pieces. Each jaw tightens individually and can be turned around to hold larger dimension workpieces. Threaded insert required for mounting, such as the D1098 Steelex 1" x 8 TPI RH threaded insert. The D2304 Steelex Plus 6-Piece Deluxe Lathe Chisel Set features beefy ash handles for unsurpassed control, brass ferrules, and highspeed steel blades. Includes: a 17" long 13⁄16" parting tool, 13⁄16" round nose, 3⁄8" gouge, 19" long 1" skew, 5⁄8" gouge, and a 223⁄4" long 3⁄8" gouge. Comes in a beautiful red blow-molded carrying case. The D2250 Steelex 5-Piece Turning Chisel Set is for those fine detail turning operations. This set features well balanced hardwood handles and high carbon steel cutting edges. Includes: a 1⁄16" radius gouge, 1⁄8" radius gouge, 3⁄16" parting tool, 1⁄4" spear point, and a 1⁄4" skew. All tools are 101⁄2" overall in length. -26- W1758 Owner's Manual (Mfg. Since 3/10) MAINTENANCE General Regular periodic maintenance on your machine will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check for the following conditions and repair or replace when necessary: • • • • • Loose mounting bolts. Worn switch. Worn or damaged cords and plugs. Damaged V-belt. Any other condition that could hamper the safe operation of this machine. Make sure that your machine is unplugged during all maintenance procedures! If this warning is ignored, serious personal injury may occur. Lubrication Cleaning Cleaning the Model W1758 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. Remove any debris or oily substances from the inside of the spindle and quill. Lathe Bed Tailstock To disassemble the tailstock for cleaning, loosen the set screw above the handwheel, then completely unthread the handwheel from the threads of the quill. Except for the live center, thoroughly clean all of the unpainted parts with mineral spirits and apply a thin coat of light machine oil to these surfaces. When re-assembling the tailstock, thread the handwheel back onto the quill, tighten down the set screw that secures it, then back the screw off one full turn so that the handwheel can freely rotate. -27- Wipe a lightly oiled shop rag on the outside of the headstock spindle. DO NOT allow any oil to get on the inside mating surface of the spindle. Use the quill handwheel to extend the tailstock quill all the way out, and apply a thin coat of white lithium grease to the outside of the quill. DO NOT allow any lubricant to get on the inside mating surface of the quill. MAINTENANCE Protect the unpainted cast iron lathe bed by wiping it clean after every use—this ensures moisture from wood dust does not remain on the bare metal surfaces. Keep your lathe bed rust-free with regular applications of quality lubricants. Since all bearings for the Model W1758 are sealed and permanently lubricated, simply leave them alone until they need to be replaced. Do not lubricate them. V-Belt Align Headstock & Tailstock W1758 Owner's Manual (Mfg. Since 3/10) SERVICE General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz. Aligning Headstock & Tailstock Centers Make sure that your machine is unplugged during all service procedures! If this warning is ignored, serious personal injury may occur. To ensure accurate and safe results, make sure that the headstock and tailstock centers are aligned before you begin your lathe operation. To align the headstock and tailstock centers, do these steps: 1. DISCONNECT THE LATHE FROM POWER! 2. With the headstock and tailstock centers installed, slide the tailstock up to the headstock. 3. Loosen the headstock locking lever and swivel the headstock so that the tips of the centers touch, as illustrated in Figure 36, then lock the headstock securely in place. Figure 36. Center tips touching to ensure proper alignment. Changing V-Belt To change the V-belt, do these steps: SERVICE 1. DISCONNECT THE LATHE FROM POWER! 2. Remove the belt safety cover from the back of the lathe. 3. Pull the motor pulley plates apart so that the V-belt will slip down to the motor arbor—this will loosen the V-belt tension (see Figure 37). 4. While keeping the tension off the V-belt, roll it off the spindle pulley and remove it. 5. Install the new V-belt by reversing Steps 3–4. -28- Figure 37. Changing the V-belt. W1758 Owner's Manual (Mfg. Since 3/10) Electrical Components & Wiring Diagram Hot 110 VAC Bk NEMA 5-15 Plug (As Recommended) Gr Ground Bk Wt Neutral Wt Gr Bk Paddle Switch Wt Gr Wt Bk Digital Readout Motor Rd Bk Capacitor 100MFD 250VAC -29- SERVICE Spindle Speed Sensor Troubleshooting W1758 Owner's Manual (Mfg. Since 3/10) Troubleshooting This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop! Motor & Electrical PROBLEM POSSIBLE CAUSE corrective action Lathe will not start, or it growls on start up. 1. Power supply fuse or circuit break- 1. Disconnect power, and inspect circuit for electrical shorts and repair. Replace circuit breaker if it is er has tripped. old or has tripped many times. 2. Replace or adjust fan cover; inspect motor fan and 2. Motor fan cover is dented, stopreplace if damaged. ping the fan from being able to spin. 3. Disconnect power, and use an ohmmeter to check 3. Paddle switch is broken or faulty. switch terminals for continuity, and replace switch if required. 4. Replace start capacitor. 4. Start capacitor is at fault. 5. Replace motor. 5. Motor is at fault. Fuses or circuit breakers trip open. 1. Short circuit in line cord or plug. 2. Short circuit in motor or loose connections. 3. Incorrect fuses or circuit breakers in power supply. Vibration noise while machine is running; noise changes when speed is changed. 1. V-belt cover loose. 2. V-belt cover bent or dented and is making contact with motor pulley or V-belt. 3. Bad spindle bearing(s). 1. Dented motor fan cover. 1. Tighten the four screws securing V-belt cover; if necessary, install a soft, vibration dampening material between V-belt cover and headstock. 2. Remove V-belt cover and inspect for dents, bends, or indications of rubbing. Tap out dents with rubber mallet, bend back into proper shape, or shim away from the motor pulley. 3. Replace spindle bearing(s). 1. Replace or adjust fan cover; inspect motor fan and replace if damaged. 2. Replace spindle bearing(s). 2. Bad spindle bearing(s). SERVICE Vibration noise while machine is running; noise remains constant when speed is changed. 1. Inspect cord or plug for damaged insulation and shorted wires, and replace extension cord. 2. Replace or adjust fan cover; inspect motor fan and replace if damaged. 3. Install correct fuses or circuit breakers. -30- W1758 Owner's Manual (Mfg. Since 3/10) Lathe Operation PROBLEM POSSIBLE CAUSE corrective action Bad surface finish. 1. Wrong spindle speed. 2. Dull chisel or wrong chisel being used for operation. 1. Use trail-and-error to find better spindle speed. 2. Sharpen chisel or try a different chisel. Tailstock moves. 1. Tailstock mounting bolt loose. 2. Bed surface is oily or greasy. 1. Tighten. 2. Clean bed surface to remove excess oil/grease. Excessive vibration. 1. Workpiece mounted incorrectly. 2. 3. 4. 5. 6. 7. 1. Re-mount workpiece, making sure centers are aligned and are fully embedded in true center of workpiece. Workpiece warped, out of round, 2. Cut workpiece to correct, or use a different or is flawed. workpiece. Spindle speed is set too fast for 3. Reduce spindle speed. mounted workpiece. Lathe is resting on uneven surface. 4. Shim legs or adjust machine feet to ensure lathe is even and stable on the floor. 5. Tighten motor mounting bolts. Motor mounting bolts are loose. 6. Replace V-belt (refer to Page 28). V-belt is worn or damaged. 7. Replace spindle bearing(s). Spindle bearing(s) are worn. 4. Chisel/tool is dull. 1. Adjust tool rest higher (refer to Page 23). 2. Move tool rest closer to workpiece (refer to Page 23). 3. Use correct chisel/tool; educate yourself by reading books, trade magazines, or seeking help from an experienced lathe operator. 4. Sharpen or replace chisel/tool being used. Inaccurate turning results from one end of the workpiece to the other. 1. Headstock and tailstock are not properly aligned with one another. 1. Re-align headstock and tailstock to one another (refer to Page 28). Cannot remove tapered tool from tailstock barrel. 1. Tailstock quill not fully retracted into tailstock. 2. Debris or oily substance not removed from quill and tapered tool mating surfaces before installing. 1. Turn quill handwheel until it forces tapered tool out of quill. 2. Always make sure the mating surfaces of the quill and tapered tool are free from debris and oily substances. Chisels grab or dig into workpiece. 1. Tool rest adjusted too low. 2. Tool rest set too far from workpiece. 3. Wrong chisel/tool being used. PARTS -31- 102 106 107 108 111 112 116 117 101 -32149 148 147 146 151 113 150 114 105V2 104 103 108 154 152 153 121 110 105-1V2 105-2V2 105-4V2 105-6V2 105-5V2 PARTS 183 145 184 144 115 159 128 158 132 126 133 115-2 115-1 142 143 140 115-4 141 123 135 134 122 119 120 109 124 129-1 136 138 137 139 118 125 160 129 162 169 187 161 164 163 127 186 185 170 171 157 184 187 183 182V2 181V2 180V2 177V2 178V2 176V2 173V2A 175V2 173V2 172V2 201 200 130 174V2 168 167 166 165 131 116-1 W1758 Owner's Manual (Mfg. Since 3/10) PARTS W1758 Owner's Manual (Mfg. Since 3/10) Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 102 103 104 105V2 105-1V2 105-2V2 105-4V2 105-5V2 105-6V2 106 107 108 109 110 111 112 113 114 115 115-1 115-2 115-4 116 116-1 117 118 119 120 121 122 123 124 125 126 127 128 129 129-1 130 131 132 133 134 135 136 137 138 139 XPS05M X1758102 XPB26M XPLW04M X1758105V2 X1758105-1V2 X1758105-2V2 X1758105-4V2 X1758105-5V2 X1758105-6V2 X1758106 XPR12M X1758108 X1758109 XPR38M XP6007ZZ X1758112 XPR12M X1758114 X1758115 X1758115-1 D2751 X1758115-4 X1758116 X1758116-1 XPK93M XPR06M X1758119 X1758120 X1758121 XPVM24 XPR06M X1758124 X1758125 XPS68M XPS68M X1758128 X1758129 X1758129-1 X1758130 X1758131 X1758132 X1758133 XPK93M XP6205ZZ XPR26M XPR26M XP6205ZZ XPR11M PHLP HD SCR M5-.8 x 8 MOTOR COVER HEX BOLT M8-1.25 X 30 LOCK WASHER 8MM MOTOR 2HP 110V 60HZ V2.10.08 MOTOR FAN COVER V2.10.08 MOTOR FAN V2.10.08 S CAPACITOR 100M 250V V2.10.08 MOTOR JUNCTION BOX V2.10.08 JUNCTION BOX COVER V2.10.08 KNOCKOUT TOOL EXT RETAINING RING 35MM CENTER-DRILLED SET SCR M6-1 X 10 MOTOR PULLEY SET INT RETAINING RING 62MM BALL BEARING 6007ZZ SHIFTING LEVER BRACKET EXT RETAINING RING 35MM RACK SWITCH ASSEMBLY SWITCH BOX PADDLE SWITCH W/KEY SWITCH BOX PLATE HEADSTOCK CASTING HEADSTOCK ASSEMBLY KEY 4 X 4 X 80 EXT RETAINING RING 16MM MOTOR SHAFT SLEEVE COMPRESSION SPRING SPINDLE PULLEY SET V-BELT M24 3L240 EXT RETAINING RING 16MM STRAIN RELIEF M20-1.5 POWER WIRE 16G 3W 5-15 PLUG PHLP HD SCR M6-1 X 10 PHLP HD SCR M6-1 X 10 DIGITAL READOUT BRACKET DIGITAL READOUT ASSEMBLY RPM SENSOR FLAT WRENCH 32MM SPUR CENTER MT#2 FACEPLATE 6" SPINDLE 1" x 8" KEY 4 X 4 X 80 BALL BEARING 6205ZZ INT RETAINING RING 52MM INT RETAINING RING 52MM BALL BEARING 6205ZZ EXT RETAINING RING 25MM 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172V2 173V2A 173V2 174V2 175V2 176V2 177V2 178V2 180V2 181V2 182V2 183 184 185 186 187 200 201 XPR58M X1758141 X1758142 XPS08M XPS02M X1758145 X1758146 X1758147 X1758148 XPN29M XPR58M X1758151 X1758152 XPSS21M XPN03M X1758157 XPCAP12M XPR08M X1758160 X1758161 X1758162 XPN29M X1758164 X1758165 X1758166 XPR08M X1758166 X1758169 X1758170 X1758171 X1758172V2 X1758173V2A X1758173V2 X1758174V2 X1758175V2 X1758176V2 X1758177V2 X1758178V2 X1758180V2 X1758181V2 XPN29M XPS08M X1758184 XPLW04M XPN03M X1758187 X1758200 XPSS04M EXT RETAINING RING 24MM SPEED CHANGE LABEL SPEED CONTROL LEVER ASSY PHLP HD SCR M5-.8 X 12 PHLP HD SCR M4-.7 X 12 PIVOT LOCKING PIN HEADSTOCK PIVOT BOLT PIVOT BASE BED CLAMP PLATE HEX NUT M18-2.5 EXT RETAINING RING 24MM HEADSTOCK ECCENTRIC SHAFT LEVER SET SCREW M8-1.25 X 25 HEX NUT M8-1.25 BED CAP SCREW M8-1.25 X 40 EXT RETAINING RING 19MM BALL LEVER TOOL REST ECCENTRIC SHAFT TOOL REST BASE HEX NUT M18-2.5 TOOL REST CLAMP PLATE TOOL REST PIVOT BOLT LOCK HANDLE ASSY M10-1.5 X 15 EXT RETAINING RING 19MM LOCK HANDLE ASSY M10-1.5 X 15 TOOL REST EXTENSION ARM TOOL REST TAILSTOCK LIVE CENTER MT#2 TAILSTOCK LOCK LEVER V2.11.09 TAILSTOCK ASSEMBLY V2.11.09 TAILSTOCK CASTING V2.11.09 TAILSTOCK QUILL V2.11.09 QUILL LOCK HANDLE ASSY V2.11.09 HANDWHEEL SET SCREW V2.11.09 TAILSTOCK HANDWHEEL V2.11.09 HANDWHEEL HANDLE V2.11.09 TAILSTOCK PIVOT BOLT V2.11.09 TAILSTOCK CLAMP PLATE V2.11.09 HEX NUT M18-2.5 PHLP HD SCR M5-.8 X 12 BED END PLATE LOCK WASHER 8MM HEX NUT M8-1.25 STAND LEG TAILSTOCK LEADSCREW V2.11.09 SET SCREW M6-1 X 12 PARTS -33- W1758 Owner's Manual (Mfg. Since 3/10) Label Placement Safety labels warn about machine hazards and how to prevent machine damage or injury. The owner of this machine MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unreadable, REPLACE that label before allowing the machine to enter service again. Contact Woodstock International, Inc. at (360) 734-3482 or www. shopfoxtools.com to order new labels. 191 194 189 190 192 196 199 197 198 195 193 PART # DESCRIPTION REF PART # DESCRIPTION 189 190 191 192 193 194 X1758189 X1758190 X1758191 X1758192 X1758193 X1758194 MACHINE ID LABEL DIGITAL READOUT LABEL ELECTRICITY LABEL SPEED CHANGE NOTICE LABEL READ MANUAL LABEL DISCONNECT POWER LABEL 195 196 197 198 199 X1758195 XPPAINT-1 X1758197 X1758198 X1758199 ENTANGLEMENT WARNING LABEL SHOP FOX WHITE TOUCH-UP PAINT BLACK PIN STRIPE LABEL SHOP FOX NAMEPLATE MODEL NUMBER LABEL PARTS REF -34- W1758 Owner's Manual (Mfg. Since 3/10) Warranty Registration Name____________________________________________________________________________________ Street___________________________________________________________________________________ City__________________________ State____________________________Zip_________________________ Phone #_______________________ Email___________________________Invoice #____________________ Model #_________Serial #______________Dealer Name__________________Purchase Date___________ The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. CUT ALONG DOTTED LINE 1. How did you learn about us? ______ Advertisement ______ Mail Order Catalog ______ Friend ______ Website _ ____ Local Store _ ____ Other: 2. How long have you been a woodworker/metalworker? ______ 0-2 Years ______ 2-8 Years _ ____ 8-20 Years ______ 20+ Years 3. How many of your machines or tools are Shop Fox? ______ 0-2 ______ 3-5 _ ____ 6-9 ______ 10+ 4. Do you think your machine represents a good value? ______ Yes _ ____ No 5. Would you recommend Shop Fox products to a friend? ______ Yes _ ____ No 6. What is your age group? ______ 20-29 ______ 50-59 ______ 30-39 ______ 60-69 7. What is your annual household income? ______ $20,000-$29,000 ______ $30,000-$39,000 ______ $50,000-$59,000 ______ $60,000-$69,000 _ ____ 40-49 _ ____ 70+ _ ____ $40,000-$49,000 _ ____ $70,000+ 8. Which of the following magazines do you subscribe to? ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ Cabinet Maker Family Handyman Hand Loader Handy Home Shop Machinist Journal of Light Cont. Live Steam Model Airplane News Modeltec Old House Journal ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ Popular Mechanics Popular Science Popular Woodworking Practical Homeowner Precision Shooter Projects in Metal RC Modeler Rifle Shop Notes Shotgun News ____ ____ ____ ____ ____ ____ ____ ____ ____ Today’s Homeowner Wood Wooden Boat Woodshop News Woodsmith Woodwork Woodworker West Woodworker’s Journal Other: 9. Comments:___________________________________________________________________ _ _____________________________________________________________________________ _ _____________________________________________________________________________ _ _____________________________________________________________________________ _ _____________________________________________________________________________ FOLD ALONG DOTTED LINE Place Stamp Here Woodstock international inc. p.o. box 2309 bellingham, wa 98227-2309 FOLD ALONG DOTTED LINE tape along edges--please do not staple Warranty Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred. Woodstock International, Inc. will repair or replace, at its expense and at its option, the Shop Fox machine or machine part which in normal use has proven to be defective, provided that the original owner returns the product prepaid to a Shop Fox factory service center with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product. This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products. Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products. High Quality Machines and Tools Woodstock International, Inc. carries thousands of products designed to meet the needs of today's woodworkers and metalworkers. Ask your dealer about these fine products:
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