Wulfsberg Electronics Division RT-5000A VHF/ UHF Tactical Transeiver User Manual PRINTING INSTRUCTIONS
Wulfsberg Electronics Division VHF/ UHF Tactical Transeiver PRINTING INSTRUCTIONS
Contents
users manual 1
FINAL ASSEMBLY REVISIONS REV DESCRIPTION DATE APPROVED APPROVED Initial Release per DCN W1644 01-11-02 V Wallace S Hovelsrud Revised per DCN W3784 Revised per DCN W5241 12-2-04 V Wallace S H - CE DWG. NO. 150-041118 REV SH APPLICATION NEXT ASSEMBLY THIS COVER SHEET IS FOR WULFSBERG ELECTRONICS INTERNAL USE. IT IS NOT TO BE PUBLISHED WITH THE DOCUMENT IT DESCRIBES THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF WULFSBERG ELECTRONICS, A CHELTON GROUP COMPANY, NEITHER RECEIPT NOR POSSESSION THEREOF CONFERS ANY RIGHT TO REPRODUCE OR USE, OR DISCLOSE, IN WHOLE OR IN PART, ANY SUCH INFORMATION WITHOUT WRITTEN AUTHORIZATION FROM WULFSBERG ELECTRONICS Typed signatures indicate approval. Handwritten signature approval of this document is on file at Wulfsberg Electronics, Prescott, Arizona. APPROVALS DATE DRAWN C Gregory 01-11-02 C Estes 01-11-02 S Hovelsrud 01-11-02 V Wallace 01-11-02 CHECKED ENGINEER ISSUED INSTALLATION MANUAL COMMUNICATIONS MANAGEMENT CONTROLLER C-5000 (Digital Capable) SIZE CAGE CODE A 1B7G3 SCALE: NONE DWG NO. REV 150-041118 DO NOT SCALE DRAWING This page intentionally left blank. C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Wulfsberg Electronics Division, located in Prescott, Arizona, designs and manufactures the C-5000 Communication Management Controller Wulfsberg Electronics Division makes no warranty, expressed or implied, with regard to this manual, including but not limited to any implied warranties of merchantability, fitness for a particular purpose, and non-infringement. In addition, Wulfsberg Electronics Division makes no warranty with regard to the documentation or data contained herein. Wulfsberg Electronics Division is not liable in the event of incidental, special, consequential, or any other damages in connection with or arising from furnishing, performance, or use of this manual. Reproduction of this publication or any portion thereof by any means is prohibited. For further information contact Sales, Wulfsberg Electronics Division, 6400 Wilkinson Drive, Prescott, Arizona, 86301. Telephone: (928) 708-1500. Information in this manual is subject to change without notice. © 2001 Wulfsberg Electronics Division. All rights reserved C-5000 is a trademark of Wulfsberg Electronics Division. PROPRIETARY NOTICE This document contains proprietary information and such information may not be disclosed to others for any purpose, nor used for manufacturing purposes without written permission from Wulfsberg Electronics Division. Page ii Table of Contents May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Record of Revisions Rev No. Rev Date 1/2002 11/2004 5/2006 Date Inserted Publication No. 150-041118 Rev C By Rev No. Rev Date Date Inserted By Page iii Table of Contents May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Record of Revisions Rev No. Rev Date Page iv Table of Contents May 2006 Date Inserted By Rev No. Rev Date Date Inserted By Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL TABLE OF CONTENTS Page SECTION 1 - INTRODUCTION 1. Components ................................................................................................................1-1 A. Communication Management Controller .......................................................1-1 B. FLEXCOMM II ................................................................................................1-1 C. FLEXCOMM I .................................................................................................1-2 D. Part Numbering ..............................................................................................1-3 SECTION 2 - SYSTEM INSTALLATION 1. General........................................................................................................................2-1 2. Sample Systems .........................................................................................................2-1 3. Component Specifications ..........................................................................................2-3 A. C-5000 Communication Management Controller...........................................2-3 B. FLEXCOMM II (RT-5000) ..............................................................................2-4 C. RT-5000 Antennas .........................................................................................2-5 D. FLEXCOMM I .................................................................................................2-9 E. Miscellaneous Data Loading Cables and Software .......................................2-9 SECTION 3 – MECHANICAL INSTALLATION 1. General........................................................................................................................3-1 2. Unpacking and Inspecting Equipment ........................................................................3-1 3. General Installation Requirements..............................................................................3-2 A. 4. Component Weights.......................................................................................3-2 Installation of Multipin Crimp Connectors ...................................................................3-3 A. Contacts and Crimp Tool Information ............................................................3-3 B. Contacts and Insertion/Removal Tool Manufacturer Name and Address .....3-3 5. Installation of C-5000 ..................................................................................................3-3 6. Installation of RT-5000 ................................................................................................3-3 Continues……. Publication No. 150-041118 Rev C Page v Table of Contents May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL TABLE OF CONTENTS (cont’d) Page SECTION 3 – MECHANICAL INSTALLATION (cont’d) 7. Installation of Antennas...............................................................................................3-4 A. AT-560 / AT-5000...........................................................................................3-4 B. FC-5000 .........................................................................................................3-4 C. AT-160 and AT-150........................................................................................3-4 D. AT-550............................................................................................................3-4 E. FC-550 ...........................................................................................................3-4 F. AT-50 AND AT-51 ..........................................................................................3-5 G. FC-50 .............................................................................................................3-5 H. AT-400............................................................................................................3-5 I. AT-140............................................................................................................3-5 SECTION 4 - ELECTRICAL INSTALLATION 1. General........................................................................................................................4-1 2. Wiring Considerations .................................................................................................4-1 A. C-5000 System Interface Connector, P500 ...................................................4-2 B. C-5000 Transceiver Interface to RT-5000 ...................................................4-17 C. C-5000 RS-2332 Data Load Connector P503 .............................................4-22 D. RT-5000 Transceiver Installation ................................................................4-23 E. RT-5000 Transceiver Installation .................................................................4-30 F. C-5000 Communication Management Controller Installation ......................4-75 G. C-5000 Transceiver Interface, RT-9600, RT-9600F, RT-7200 ....................4-91 H. Special Options ..........................................................................................4-101 SECTION 5 – CONFIGURATION AND PROGRAMMING 1. General........................................................................................................................5-1 SECTION 6 – SYSTEM VERIFICATION PROCEDURE 1. General........................................................................................................................6-1 Page vi Table of Contents May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL TABLE OF CONTENTS (cont’d) Page SECTION 7 – SYSTEM CHECKOUT 1. General........................................................................................................................7-1 A. 2. 3. 4. Terms, Definitions and Limitations.................................................................7-1 System Checkout ........................................................................................................7-1 A. General...........................................................................................................7-1 B. Checkout Setup..............................................................................................7-2 C. Checklist.........................................................................................................7-2 D. Checkout Procedure ......................................................................................7-2 Transmitter Tests ........................................................................................................7-4 A. General...........................................................................................................7-4 B. Receiver Verification ......................................................................................7-4 C. Encryption Verification ...................................................................................7-5 Installation Checkout Data Tables and Checklist........................................................7-6 APPENDIX A: Continuous Airworthiness Instructions For Flexcomm II System............................... A-1 APPENDIX B: 1. 2. RAID OH-58 Upgrade Overview and Cabling Information......................................... B-1 A. Scope ................................................................................................................. B-1 B. Modification Process .......................................................................................... B-1 Flexcomm I to Flexcomm II Adapter Kit / Installation Kit ........................................... B-7 Publication No. 150-041118 Rev C Page vii Table of Contents May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL LIST OF FIGURES FIGURE PAGE 1-1 C-5000 Part Numbering ......................................................................................1-3 2-1 Single RT-5000 with Active Antenna ..................................................................2-1 2-2 Single RT-5000 with Passive Antenna................................................................2-1 2-3 Dual RT-5000 with Dual Mic/Headset.................................................................2-1 2-4 Dual Transceiver, RT-5000 and Flexcomm I ......................................................2-2 2-5 Dual Transceiver, RT-5000 and Parallel Flexcomm I Transceivers ...................2-2 2-6 Dual Transceiver with External Encryption .........................................................2-2 3-1 C-5000 Envelope Drawing ..................................................................................3-8 3-2 RT-5000 Envelope Drawing................................................................................3-9 3-3 RT-5000 Tray Horizontal Mount........................................................................3-10 3-4 RT-5000 Tray Vertical Mount............................................................................3-11 3-5 AT-560 Envelope Drawing ................................................................................3-12 3-6 AT-160 Envelope Drawing ................................................................................3-13 3-7 AT-5000 Envelope Drawing ..............................................................................3-14 3-8 AT-550 Envelope Drawing ................................................................................3-15 3-9 AT-150 Envelope Drawing ................................................................................3-16 3-10 AT-50 Envelope Drawing ..................................................................................3-17 3-11 AT-51 Envelope Drawing ..................................................................................3-18 3-12 AT-140 Envelope Drawing ................................................................................3-19 3-13 AT-400 Envelope Drawing ................................................................................3-20 3-14 FC-50 Envelope Drawing..................................................................................3-21 3-15 FC-5000 Envelope Drawing..............................................................................3-22 3-16 FC-550 Envelope Drawing................................................................................3-23 3-17 FC-550 Envelope Drawing................................................................................3-24 4-1 Rear View of C-5000...........................................................................................4-1 4-2 P500 Connector ..................................................................................................4-2 4-3 C-5000 Standard Installation Wiring Diagram ..................................................4-11 4-4 P501/P502 Connectors.....................................................................................4-17 4-5 P503 Connector ................................................................................................4-22 4-6 Connector J101 (Digital Capable).....................................................................4-23 4-7 Connector J101 (Analog) ..................................................................................4-30 4-8 FC-50 / FC-550 / FC-5000 Connector J1..........................................................4-37 Page viii Table of Contents May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL LIST OF FIGURES (cont’d) FIGURE PAGE 4-9 FC-50 / FC-550 / FC-5000 Connector J2..........................................................4-38 4-10 FC-50 / FC-550 / FC-5000 Connector J3..........................................................4-39 4-11 Flexcomm II System Interconnect Drawing ......................................................4-41 4-12 C-5000 Transceiver (FLEXCOMM I) Connector P501 or P502........................4-75 4-13 FLEXCOMM I Transceivers Installation Wiring Diagram..................................4-81 4-14 Connector P501/P502.......................................................................................4-91 4-15 Installation Wiring Diagram, RT-9600, RT-9600F, RT-7200.............................4-95 4-16 Dual C-5000/RT-5000 with Take_Control Block Diagram ..............................4-104 4-17 Cable Assembly, C-5000 Digital Interface ......................................................4-105 4-18 Cable Assembly, 8-Pin Mini Din with Cable....................................................4-109 4-19 Wiring Harness Diagram, KVL to RT-5000 .....................................................4-111 B-1 Current Configuration (Basic RT-5000) ............................................................. B-3 B-2 Configuration #1 (Basic RT-5000) ..................................................................... B-4 B-3 Configuration #2 (VHF and/or UHF Digital RT-5000) ........................................ B-5 B-4 Adapter Cables and Plates ................................................................................ B-6 B-5 Flexcomm I / Flexcomm II Cable Adapter.......................................................... B-8 B-6 Installation Wiring Diagram Flexcomm I / Flexcomm II Cable Adapters............ B-9 B-7 Cable Assembly, Flexcomm I Single to Dual Cable Adapter........................... B-10 B-8 Cable, Transceiver Logic, Flexcomm I / Flexcomm II...................................... B-11 B-9 Cable, Antenna, Flexcomm I / Flexcomm II ..................................................... B-12 B-10 Cable, Coax, Antenna (RG142), Flexcomm I / Flexcomm II ........................... B-13 B-11 Cable, Coax, Antenna (RG393), Flexcomm I / Flexcomm II ........................... B-14 Publication No. 150-041118 Rev C Page ix Table of Contents May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL LIST OF TABLES TABLE PAGE 1-1 RT-5000 Part Numbers .......................................................................................1-3 1-2 FLEXCOMM II Antenna Part Numbers ...............................................................1-7 1-3 RT-30 Part Numbers ...........................................................................................1-7 1-4 RT-118 Part Numbers .........................................................................................1-7 1-5 RT-138 Part Numbers .........................................................................................1-7 1-6 RT-138F Part Numbers.......................................................................................1-8 1-7 RT-406F Part Numbers.......................................................................................1-9 1-8 RT-450 Part Numbers .........................................................................................1-9 1-9 RT-7200 Part Numbers .....................................................................................1-10 1-10 RT-9600 Part Numbers .....................................................................................1-10 1-11 RT-9600F Part Numbers...................................................................................1-11 2-1 System Power Requirements .............................................................................2-3 3-1 Component Weights............................................................................................3-2 4-1 System Interface Connector P500 Pin Names ...................................................4-3 4-2 C-5000 Transceiver (RT-5000) Connector P501,:502 Pin Names ...................4-17 4-3 C-5000 RS-232 Data Load Connector P503 ....................................................4-22 4-4 RT-5000 Transceiver (Digital Capable) Connector J101 Pin Names ...............4-24 4-5 RT-5000 Transceiver (Analog) Connector J101 Pin Names ............................4-31 4-6 C-5000 Transceiver (FLEXCOMM I) Connector P501 or P502........................4-76 4-7 C-5000 Transceiver (RT-9600(F)/7200) Connector P50X (P501, P502 or P503) .......................................................................................4-92 4-8 Connectors Used ............................................................................................4-113 7-1 RT-30 Transceiver Test Frequencies ...............................................................7-10 7-2 RT-138(F) Transceiver Test Frequencies.........................................................7-10 7-3 RT-406F Transceiver Test Frequencies ...........................................................7-10 7-4 RT-450 Transceiver Test Frequencies .............................................................7-11 7-5 RT-5000 Transceiver Lo Split (29.7 to 399.999 MHz) Test Frequencies .........7-11 7-6 RT-5000 Transceiver Hi Split (400 MHz to 959.999) Test Frequencies...........7-11 7-7 RT-30 Transceiver Test Frequencies ...............................................................7-12 7-8 RT-138(F) Transceiver Test Frequencies.........................................................7-12 7-9 RT-406F Transceiver Test Frequencies ...........................................................7-12 7-10 RT-450 Transceiver Test Frequencies .............................................................7-13 7-11 RT-5000 Transceiver Lo Split (29.7 to 399.999 MHz) Test ..............................7-13 7-12 RT-5000 Transceiver Hi Split (400 MHz to 959.999) Test Frequencies...........7-13 Page x Table of Contents May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL SECTION 1 - INTRODUCTION IMPORTANT This manual contains information pertaining to the installation of the C-5000 Communication Management Controller with FLEXCOMM II and FLEXCOMM I. FLEXCOMM II consists of the RT-5000 Transceiver, appropriate antennas, and optional equipment as required. FLEXCOMM I consists of the RT-9600 Transceiver, RT-9600F Transceiver, RT-7200 Transceiver, and optional combinations of up to three of the following FLEXCOMM Transceivers: RT-30, RT-118, RT-138(F), RT-406F, RT-450, appropriate antennas, and optional equipment as required. The C-5000 can also interface with combined applications of FLEXCOMM II and FLEXCOMM I, i.e., a hybrid RT System configuration that consists of both RT-5000 and FLEXCOMM I Transceivers. 1. Components The following components can be installed: A. Communication Management Controller C-5000 PN 31300-1X02-XXXX (See Figure 1-1) B. FLEXCOMM II (1) Transceivers RT-5000 (2) PN 400-015525-XXXX (See Table 1-1) Antennas Systems (Refer to Table 1-2) AT-560 PN 121-040130-XX AT-160 PN 121-040129-01 AT-5000 PN 121-040045-01 AT-550 PN 121-017850-01 AT-150 PN 153-017822-01 AT-50 PN 121-016587-01 AT-51 PN 121-016796-01 AT-140 PN 121-016584-01 AT-400 PN 121-16821-01 FC-50 Logic Converter PN 153-016586-01 FC-5000 Logic Converter PN 153-040047-01 Publication No. 150-041118 Rev C Page 1-1 Section 1 - Introduction May 2006 RT-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL FC-550 Logic Converter (3) PN 153-017851 RT-5000 Mounting Trays Vertical Mounting Tray PN 300-316605-01 Horizontal Mounting Tray PN 300-316835-01 C. FLEXCOMM I (1) (2) Transceivers RT-30 PN 400-0098-XXX (See Table 1-3) RT-118 PN 400-0119-XXX (See Table 1-4) RT-138 PN 400-0102-XXX (See Table 1-5) RT-138F PN 400-014525-XX/5X (See Table 1-6) RT-406F PN 400-012785-XX/5X (See Table 1-7) RT-450 PN 400-0103-XXX (See Table 1-8) RT-7200 PN 400-0087-XXX (See Table 1-9) RT-9600 PN 400-0052-XXX (See Table 1-10) RT-9600F PN 400-0140-XXXX (See Table 1-11) Antennas AT-35 System PN 121-014235-XX AT-270 PN 121-0002-000 AT-461 PN 121-0011-000 AT-462 PN 121-014378-01 AT-695 PN 121-0019-000 AT-960 PN 121-0010-000 Note: Refer to the following for information on FLEXCOMM I antennas and installation: FLEXCOMM I Installation Manual, WED Manual No. 150-040011-000, for information on FLEXCOMM Antennas. WED Manual No. 150-0061-000 for information on RT-9600 and RT-7200 Antennas. Page 1-2 Section 1 - Introduction May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL D. Part Numbering The C-5000's basic unit part number 31300-XXXX-XXXX is configured as follows: Figure 1-1. C-5000 Part Numbering (Ref Dwg No. 400-031300, Rev AM) Note: Processor board PN 300-031315 can only be used with Parallel R/T board PN 300-031325. Processor board PN 300-017305 can be used with Parallel R/T PN 300-031325 and Serial R/T board PN 300-016290. The installation and operation of the Frequency Agile C-5000 Control Unit is limited to aircraft installations per FCC Rules and Regulations, Part 90, Section 90.423 and 90.203(h). A non-frequency agile C-5000 is available for other than aircraft installations and is in compliance with FCC Rules and Regulations 90.203(g). Publication No. 150-041118 Rev C Page 1-3 Section 1 - Introduction May 2006 RT-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Table 1-1. RT-5000 Part Numbers Part Number Analog Description 400-015525-0101 Standard Transceiver w/o Guard 400-015525-0201 Transceiver, 30-50 MHz Guard 400-015525-0301 Transceiver, 138-174 MHz Guard 400-015525-0401 Transceiver, 406-512 MHz Guard 400-015525-0501 Transceiver w/Synthesized Guard XTS-3000 Description 400-015525-0611 Transceiver, D.E.S. Encrypted VHF 138-174 MHz MTM Guard Receiver 400-015525-0711 Transceiver, VHF 138 MHz MTM Guard Receiver 400-015525-0811 Transceiver, D.E.S. Encrypted UHF403 MHz MTM Guard Receiver 400-015525-0911 Transceiver, UHF403 MHz MTM Guard Receiver 400-015525-1011 Transceiver, D.E.S. Encrypted UHF450-520 MHz MTM Guard Receiver 400-015525-1111 Transceiver, UHF520 MHz MTM Guard Receiver 400-015525-1211 Transceiver, D.E.S. Encrypted UHF800 Trunk MHz MTM Guard Receiver 400-015525-1311 Transceiver, UHF800 MHz MTM Guard Receiver 400-015525-1411 Transceiver, D.E.S. Encrypted VHF138 MHz MTM Guard Receiver and UHF800 MHz MTM Guard Receiver 400-015525-1511 Transceiver, VHF138 MHz MTM Guard Receiver and UHF800 MHz MTM Guard Receiver 400-015525-1611 Transceiver, D.E.S. Encrypted VHF138 MHz MTM Guard Receiver and D.E.S. Encrypted UHF800 MHz MTM Guard Receiver 400-015525-1711 Transceiver, VHF138 MHz MTM Guard Receiver and D.E.S. Encrypted UHF800 MHz MTM Guard Receiver 400-015525-1811 Transceiver, D.E.S. Encrypted VHF138 MHz MTM Guard Receiver and UHF520 MHz MTM Guard Receiver 400-015525-1911 Transceiver, VHF138 MHz MTM Guard Receiver and UHF520 MHz MTM Guard Receiver 400-015525-2011 Transceiver, D.E.S. Encrypted VHF138 MHz MTM Guard Receiver and D.E.S. Encrypted UHF520 MHz MTM Guard Receiver 400-015525-2111 Transceiver, VHF138 MHz MTM Guard Receiver and D.E.S. Encrypted UHF520 MHz MTM Guard Receiver 400-015525-2211 Transceiver, D.E.S. Encrypted VHF138 MHz MTM Guard Receiver and UHF403 MHz MTM Guard Receiver 400-015525-2311 Transceiver, VHF138 MHz MTM Guard Receiver and UHF403 MHz MTM Guard Receiver Page 1-4 Section 1 - Introduction May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Table 1-1. RT-5000 Part Numbers (cont’d) Part Number XTS-3000 Description 400-015525-2411 Transceiver, D.E.S. Encrypted VHF138 MHz MTM Guard Receiver and D.E.S. Encrypted UHF403 MHz MTM Guard Receiver 400-015525-2511 Transceiver, VHF138 MHz MTM Guard Receiver and D.E.S. Encrypted UHF403 MHz MTM Guard Receiver 400-015525-2611 Transceiver, DVI-XL UHF520 MHz MTM Guard Receiver 400-015525-2711 Transceiver, DVI-XL UHF800 MHz MTM Guard Receiver 400-015525-2811 Transceiver, 138 MHz w/D.E.S. MTM Guard Receiver 400-015525-2911 Transceiver, 138 MHz w/D.V.P. MTM Guard Receiver 400-015525-3011 Transceiver, 800 MHz w/D.E.S, MTM Guard Receiver 400-015525-3111 Transceiver, 800 MHz w/MTM Guard Receiver 400-015525-3211 Transceiver, 403 MHz w/D.E.S., MTM Guard Receiver 400-015525-3311 Transceiver, 138 MHz w/D.E.S., MTM Guard Receiver and A.E.S. 400-015525-3411 Transceiver, 138 MHz w/Smartnet/D.E.S., 520 MHz/ Smartzone/A.E.S/D.E.S., MTM Guard Receiver 400-015525-3511 Transceiver, 138 MHz, Smartnet w/A.E.S./D.E.S., 403 MHz Smartnes w/A.E.S./D.E.S., P-25 MTM Guard Part Number XTS-5000 Description 400-015525-5011 Transceiver, VHF (136-174 MHz), P-25 TRUNKING, ENCRYPTION AND UHF (764-870 MHz), P-25 TRUNKING, ENCRUPTION 400-015525-5111 Transceiver, VHF (136-174 MHz), P-25 TRUNKING, ENCRYPTION AND UHF (380-470 MHz), P-25 TRUNKING, ENCRYPTION 400-015525-5211 Transceiver, VHF (136-174 MHz), P-25 TRUNKING, ENCRYPTION AND UHF (450-520 MHz), P-25 TRUNKING, ENCRYPTION 400-015525-5311 Transceiver, UHF (764-870 MHz), P-25 TRUNKING, ENCRYPTION 400-015525-5411 Transceiver, UHF (380-470 MHz), P-25 TRUNKING, ENCRYPTION 400-015525-5511 Transceiver, UHF (450-520 MHz), P-25 TRUNKING, ENCRYPTION 400-015525-5611 Transceiver, VHF (136-174 MHz), P-25 TRUNKING, ENCRYPTION Publication No. 150-041118 Rev C Page 1-5 Section 1 - Introduction May 2006 RT-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Table 1-2. FLEXCOMM II Antenna Part Numbers Part Number Antenna Description 121-040130-01 AT-560 -- 29.7 - 960 MHz 9.5” Tuned Multiband White 121-040130-02 AT-560 -- 29.7 - 960 MHz 9.5” Tuned Multiband Black 121-040129-01 AT-160 -- 29.7 – 960 MHz 9.5” Passive Multiband 121-040045-01 AT-5000 -- 29.7 – 960 MHz 5.5” (FC-5000 Req) White 121-040045-02 AT-5000 -- 29.7 – 960 MHz 5.5” (FC-5000 Req) Black 121-017850-01 AT-550 -- 29.7 – 960 MHz (FC-550 Req) White 153-017822-01 AT-150 -- 29.7 – 960 MHz (poor 30-88 MHz) White 121-016587-01 AT-50 -- 29.7 - 400MHz Autotuned Blade White 121-016796-01 AT-51 -- 29.7 - 400MHz Autotuned Blade White 121-016584-01 AT-140 -- 29.7MHz - 400MHz Blade White 121-016821-01 AT-400 -- 400MHz - 960MHZ Jet Blade White 153-016586-01 FC-50 Logic Converter -- Antenna Tuner for AT-50/51 153-040047-01 FC-5000 -- Antenna Tuner for AT-5000 and AT-560 Page 1-6 Section 1 - Introduction May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Table 1-2. FLEXCOMM II Antenna Part Numbers (cont’d) Part Number Antenna Description 153-017851 FC-550 Logic Converter 146-016958-01 Gasket, AT-400 146-014960-01 Gasket, AT-51 146-014959-01 Gasket, AT-50 Table 1-3. RT-30 Part Numbers Part Number RT-30 Description 400-0098-000 Transceiver, FLEXCOMM Lo Band VHF, 29.70-49.99 MHz. 400-0098-001 Transceiver, FLEXCOMM Lo Band VHF, 29.70 - 49.99 MHz, with Guard Receiver 400-0098-002 Transceiver, FLEXCOMM Lo Band VHF, 29.70 - 49.99 MHz, with Guard Receiver and Guard Receiver CTCSS Tones. Table 1-4. RT-118 Part Numbers Part Number RT-118 Description 400-0119-000 Transceiver, FLEXCOMM VHF-AM Band 118.000 - 137.975 MHz, Standard Receiver IF Bandwidth 400-0119-001 Transceiver, FLEXCOMM VHF-AM Band 118.000 - 137.975 MHz, Wide Receiver IF Bandwidth Table 1-5. RT-138 Part Numbers Part Number RT-138 Description 400-0102-000 Transceiver, FLEXCOMM Hi Band VHF, 138.0000 - 173.9975 MHz 400-0102-001 Transceiver, FLEXCOMM Hi Band VHF, 138.0000 - 173.9975 MHz, with Guard Receiver. 400-0102-002 Transceiver, FLEXCOMM Hi Band VHF, 138.0000 - 173.9975 MHz, with Guard Receiver and Guard Receiver CTCSS Tones 400-0102-003 Transceiver, FLEXCOMM Hi Band VHF, 138.0000 - 173.9975 MHz, with increased sensitivity (precludes Guard). Publication No. 150-041118 Rev C Page 1-7 Section 1 - Introduction May 2006 RT-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Table 1-6. RT-138F Part Numbers Part Number RT-138F Description 400-014525-00 Transceiver, FLEXCOMM Hi Band VHF, 138.0000-173.9975 MHz. 400-014525-01 Transceiver, FLEXCOMM Hi Band VHF, 138.0000 - 173.9975 MHz, with Guard Receiver. 400-014525-02 Transceiver, FLEXCOMM Hi Band VHF, 138.0000 - 173.9975MHz, with Guard Receiver and Guard Receiver CTCSS Tones. 400-014525-03 Transceiver, FLEXCOMM Hi Band VHF, 138.0000 - 173.9975 MHz, with increased sensitivity (precludes Guard). 400-014525-50 Transceiver, FLEXCOMM Hi Band VHF, 138.0000 - 173.9975 MHz, Voice Encryption interface compatible. 400-014525-51 Transceiver, FLEXCOMM Hi Band VHF, 138.0000 - 173.9975 MHz, with Guard Receiver, Voice Encryption interface compatible. 400-014525-52 Transceiver, FLEXCOMM Hi Band VHF, 138.0000 - 173.9975 MHz, with Guard Receiver, Guard Receiver CTCSS Tones and Voice Encryption interface compatible. 400-014525-53 Transceiver, FLEXCOMM Hi Band VHF, 138.0000 - 173.9975 MHz, with increased sensitivity and Voice Encryption interface compatible (precludes Guard). Note: All RT-138F units are compatible with Voice Encryption systems utilizing Non Return to Zero (NRZ) modulation at a data rate of 12 Kbit/sec or less. The -5X units are specifically wired to readily interface with Motorola and General Electric encryption modules. Additionally, all RT-138F units are compatible with Digital Coded Squelch Systems (Motorola Digital Private Line and GE Digital Channel Guard). Page 1-8 Section 1 - Introduction May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Table 1-7. RT-406F Part Numbers Part Number RT-406F Description 400-012785-00 Transceiver, FLEXCOMM UHF Band, 406.0000 511.9875 MHz. 400-012785-01 Transceiver, FLEXCOMM UHF Band, 406-0000 511.9875 MHz, with Guard Receiver. 400-012785-02 Transceiver, FLEXCOMM UHF Band, 406.0000 511.9875 MHz, with Guard Receiver and Guard Receiver CTCSS Tones. 400-012785-03 Transceiver, FLEXCOMM UHF Band, 406.0000 511.9875 MHz, with increased sensitivity (precludes Guard). 400-012785-50 Transceiver, FLEXCOMM UHF Band, 406.0000 511.9875 MHz, Voice Encryption interface compatible 400-012785-51 Transceiver, FLEXCOMM UHF Band, 406.0000 511.9875 MHz, with Guard Receiver, Voice Encryption interface compatible 400-012785-52 Transceiver, FLEXCOMM UHF Band, 406.0000 511.9875 MHz, with Guard Receiver, Guard Receiver CTCSS Tones and Voice Encryption interface compatible 400-012785-53 Transceiver, FLEXCOMM UHF Band, 406.0000 511.9875 MHz, with increased sensitivity and Voice Encryption interface compatible (precludes Guard). Note: All RT-406F units are compatible with Voice Encryption systems utilizing Non Return to Zero (NRZ) modulation at a data rate of 12 Kbit/sec or less. The -5X units are specifically wired to readily interface with Motorola and General Electric encryption modules. Additionally, all RT-406F units are compatible with Digital Coded Squelch Systems (Motorola Digital Private Line and GE Digital Channel Guard). Table 1-8. RT-450 Part Numbers Part Number RT-450 Description 400-0103-000 Transceiver, FLEXCOMM UHF Band, 450.0000 - 469.9875 MHz. 400-0103-001 Transceiver, FLEXCOMM UHF Band, 450.0000 - 469.9875 MHz, with Guard Receiver. 400-0103-002 Transceiver, FLEXCOMM UHF Band, 450.0000 - 469.9875 MHz, with Guard Receiver and Guard Receiver CTCSS Tones. 400-0103-003 Transceiver, FLEXCOMM UHF Band, 450.0000 - 469.9875 MHz, with increased sensitivity (precludes Guard). Publication No. 150-041118 Rev C Page 1-9 Section 1 - Introduction May 2006 RT-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Table 1-9. RT-7200 Part Numbers Part Number RT-7200 Description 400-0087-000 Transceiver, RT-7200 VHF HI-Band, 138.0000 - 173.995 MHz, 14/28 VDC, 100mW Audio, Recessed Connector. 400-0087-001 Transceiver, RT-7200 VHF HI-Band, 138.00 - 173.995 MHz, 14/28 VDC, 100mW Audio, Recessed Connector, with Guard Receiver. 400-0087-002 Transceiver, RT-7200 VHF HI-Band, 138.0000 - 173.995 MHz, 14/28 VDC, 100mW Audio, Recessed Connector, with CTCSS Tones. 400-0087-003 Transceiver, RT-7200 VHF HI-Band, 138.0000 - 173.995 MHz, 14/28 VDC, 100mW Audio, Recessed Connector, with Guard Receiver and CTCSS Tones. Table 1-10. RT-9600 Part Numbers Part Number RT-9600 Description 400-0052-002 Transceiver, RT-9600 VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC, 100 mW Audio, Protruding Connector 400-0052-005 Transceiver, RT-9600 VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC, 100 mW Audio, Protruding Connector, with Guard Receiver 400-0052-008 Transceiver, RT-9600 VHF HI-Band, 150.0000 - 173.995 MHz, 4/28 VDC, 100 mW Audio, Protruding Connector with CTCSS Tones 400-0052-011 Transceiver, RT-9600 VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC, 100 mW Audio, Protruding Connector, with Guard Receiver and CTCSS Tones 400-0052-024 Transceiver, RT-9600 VHF HI-Band, 150.0000 - 173.995 MHz, 14/28VDC, 100 mW Audio, Recessed Connector 400-0052-025 Transceiver, RT-9600 VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC, 100 mW Audio, Recessed Connector, with Guard Receiver 400-0052-026 Transceiver, RT-9600 VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC, 100 mW Audio, Recessed Connector, with CTCSS Tones 400-0052-027 Transceiver, RT-9600 VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC, 100 mW Audio, Recessed Connector, with Guard Receiver and CTCSS Tones Page 1-10 Section 1 - Introduction May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Table 1-11. RT-9600F Part Numbers Part Number RT-9600F Description 400-0140-002 Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC, 100 mW Audio, Protruding Connector 400-0140-005 Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC, 100 mW Audio, Protruding Connector, with Guard Receiver 400-0140-008 Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC, 100 mW Audio, Protruding Connector with CTCSS Tones 400-0140-011 Transceiver, RT-9600F VHF HI-Band, 14/28 VDC, 100 mW Audio, Protruding Connector, with Guard Receiver and CTCSS Tones 400-0140-024 Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28VDC, 100 mW Audio, Recessed Connector 400-0140-025 Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC, 100 mW Audio, Recessed Connector, with Guard Receiver 400-0140-026 Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC, 100 mW Audio, Recessed Connector, with CTCSS Tones 400-0140-027 Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC, 100 mW Audio, Recessed Connector, with Guard Receiver and CTCSS Tones 400-0140-052, 400-0140-152 Transceiver, RT-9600F VHF HI-Band, 150.0000 -173.995 MHz, 14/28 VDC, 100 mW Audio, Protruding Connector and Voice Encryption interface compatible 400-0140-055, 400-0140-155 Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC, 100 mW Audio, Protruding Connector, and Voice Encryption interface compatible 400-0140-058, 400-0140-158 Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC, 100 mW Audio, Protruding Connector with CTCSS Tones, and Voice Encryption interface compatible 400-0140-061, 400-0140-1611 Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC, 100 mW Audio, Protruding Connector, with Guard Receiver and CTCSS Tones, and Voice Encryption interface compatible 400-0140-074, 400-0140-174 Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC, 100 mW Audio, Recessed Connector, and Voice Encryption interface compatible 400-0140-075, 400-0140-175 Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC, 100 mW Audio, Recessed Connector, with Guard Receiver, and Voice Encryption interface compatible continues… Publication No. 150-041118 Rev C Page 1-11 Section 1 - Introduction May 2006 RT-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Table 1-11. RT-9600F Part Numbers (Cont’d) Part Number RT-9600F Description 400-0140-076, 400-0140-176 Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC, 100 mW Audio, Recessed Connector, with CTCSS Tones, and Voice Encryption interface compatible 400-0140-077, 400-0140-177 Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC, 100 mW Audio, Recessed Connector, with Guard Receiver and CTCSS Tones, and Voice Encryption interface compatible Note: All RT-9600F units are compatible with Voice Encryption systems utilizing Non Return to Zero (NRZ) modulation at a data rate of 12 Kbit/sec or less. The -05X, -06X, and -07X units are specifically wired to readily interface with Motorola encryption modules. Additionally, all RT-9600F units are compatible with Digital Coded Squelch Systems (Motorola Digital Private Line and GE Digital Channel Guard). Page 1-12 Section 1 - Introduction May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL SECTION 2 - SYSTEM INSTALLATION 1. General This section contains system specifications, interface information, and examples of typical system configurations for the C-5000 Communication Management Controller installed with FLEXCOMM II, FLEXCOMM I, or a configuration consisting of both FLEXCOMM II and FLEXCOMM I transceivers. System power requirements are included in Table 2-1. Figures 2-1 through 2- 6 show generalized system interface diagrams. 2. Sample Systems The following are examples of ways to configure your aircraft installation: Figure 2-1. Single RT-5000 with Active Antenna Figure 2-2. Single RT-5000 with Passive Antenna ACTIVE OR PASSIVE ANTENNA ACTIVE OR PASSIVE ANTENNA Figure 2-3. Dual RT-5000 with Dual Mic/Headset Publication No. 150-041118 Rev C Page 2-1 Section 2 – System Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Figure 2-4. Dual Transceiver, RT-5000 and Flexcomm I Figure 2-5. Dual Transceiver, RT-5000 and Parallel Flexcomm I Transceivers Figure 2-6. Dual Transceiver with External Encryption Page 2-2 Section 2 – System Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL 3. Component Specifications COMPONENT POWER REQUIREMENTS C-5000 VOLTAGE: CURRENT: 27.5 Vdc ± 20% Aircraft 0.4 amps (typical) 1.3 amps (maximum external loading) FLEXCOMM II RT-5000 VOLTAGE: 27.5 VDC Aircraft STANDBY: 1.7 amps RECEIVE: 1.7 amps TRANSMIT: 10.0 amps RT-30 RT-118 RT-138 RT-138F RT-406F RT-450 RT-9600 RT-9600F RT-7200 Refer to FLEXCOMM I Transceiver System Installation Manual, Manual Number 150-040011, for power requirements. FLEXCOMM I Refer to VHF/FM Transceivers RT-7200, RT-9600, AN/ARC-513(V) Installation /Operators Manual, Manual Number 150-0061-000, for power requirements. Table 2-1. System Power Requirements A. C-5000 Communication Management Controller Note: The installation and operation of the Frequency Agile C-5000 Control Unit is limited to aircraft installations per FCC Rules and Regulations, Part 90, Section 90.423 and 90.203(h). A non-frequency agile C-5000 is available for other than aircraft installations and is in compliance with FCC Rules and Regulations 90.203(g). (1) Number of Channels: 350 programmable channels (2) Temperature: -30° to + 60° C (3) Panel Lighting: 5 Vdc, 5 Vac, or 28 Vdc (4) Keypad Lighting: Type: Electro Luminescent (E.L.) Lighting Color: Blue/white (standard) Green NVG (optional Publication No. 150-041118 Rev C Page 2-3 Section 2 – System Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL (5) Audio Output: Standard: 100 mV into 600 ohm load, shop adjustable 0.1 to 250 mW, 600 ohms Unsquelched Audio: 0.5 VRMS/2k ohms, adjustable 0.1 to 1.5 V (6) Audio Input Level: Std. Voice: 0.25 Vrms 150 ohm balanced pair, shop adjustable 30 mV to 1.5 Vrms Narrowband: same as voice, 2K single ended (7) Microphone Interface: Carbon or equivalent B. FLEXCOMM II (RT-5000) (1) RT-5000 Transceiver a) Tunability: b) Mode: c) Frequency Bands: 1.25 kHz Incremental Tuning Simplex/Semi-duplex. FM/AM/P25/Trunking 29.7-88 MHz (FM Band) 108-118 MHz (receive only) 118-156 MHz (AM Band) 138-174 MHz (FM Band) 220-225 MHz (AM/FM) 225-400 MHz (AM/FM) FM: 400-512 MHz 512-806 MHz 806-960 MHz P25 Options 136-174 MHz 380-470 MHz 403-470 MHz 450-520 MHz 764-870 MHz 806-870 MHz d) Channeling: 12.5/20/25/30/50 kHz e) Temperature: -30° C to + 60° C f) Altitude: 51,000 feet above MSL g) Control: C-5000 Serial Tuning Bus Page 2-4 Section 2 – System Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL h) Tx Power: 10 Watts FM 15 Watts AM 10 Watts (VHF P25 Module) 3 Watts (UHF P25 Module) C. RT-5000 Antennas 1) 2) AT-560 Antenna 1) Frequency: 29.7 - 960 MHz 2) VSWR: 2.5:1 maximum 3) Radiation Pattern: Omnidirectional in azimuth 4) Polarization: Vertical 5) Impedance: 50 ohms 6) Power: 20 Watts 7) Gain: 30 MHz, -14 dBi 88 MHz, -6 dBi 108-174 MHz, 0 dBi 220-960 MHz, 0 dBi 8) Temperature: -55°C to + 70°C 9) Altitude: 50,000 feet AT-160 Antenna 1) Frequency: 29.7 - 960 MHz 2) VSWR: 2.5:1 maximum 3) Radiation Pattern: Omnidirectional in azimuth 4) Polarization: Vertical 5) Impedance: 50 ohms 6) Power: 20 Watts 7) Gain: 30 MHz, -21 dBi 60 MHz, -21 dBi 88 MHz, -12 dBi 108-174 MHz, -3 dBi 225-960 MHz, 0 dBi Publication No. 150-041118 Rev C Page 2-5 Section 2 – System Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL 3) 4) 8) Temperature: -55°C to + 70°C 9) Altitude: 50,000 feet AT-5000 Antenna 1) Frequency: 29.7 - 960 MHz 2) VSWR: 2.5:1 maximum 3) Radiation Pattern: Omnidirectional in azimuth 4) Polarization: Vertical 5) Impedance: 50 ohms 6) Power: 20 Watts 7) Gain: 30 MHz, -15 dBi 88 MHz, -7.5 dBi 118-174 MHz, -3 dBi 225-960 MHz, 0 dBi 8) Temperature: -55°C to + 70°C 9) Altitude: 55,000 feet AT-550 Antenna 1) Frequency: 29.7 - 960 MHz 2) VSWR: 2.5:1 maximum 3) Radiation Pattern: Omnidirectional in azimuth 4) Polarization: Vertical 5) Impedance: 50 ohms 6) Power: 20 Watts 7) Gain: 30 MHz, -14 dBi 88 MHz, -6 dBi 108-174 MHz, 0 dBi 225-960 MHz, 0 dBi 8) Temperature: -55°C to + 70°C 9) Altitude: Page 2-6 Section 2 – System Installation May 2006 40,000 feet Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL 5) 6) AT-50 Antenna 1) Frequency: 29.7 - 400 MHz 2) VSWR: 2: 1 maximum 3) Radiation Pattern: Omnidirectional in azimuth 4) Polarization: Vertical 5) Impedance: 50 ohms 6) Power: 20 Watts 7) Gain: 30 MHz, -11 dBi 88 MHz, -6 dBi 108-174 MHz, 0 dBi 225-400 MHz, + 2 dBi 8) Temperature: -54°C to + 71°C 9) Altitude: 50,000 feet AT-51 Antenna 1) Frequency: 29.7 - 400 MHz 2) VSWR: 2.5: 1 maximum 3) Radiation Pattern: Omnidirectional in azimuth 4) Polarization: Vertical 5) Impedance: 50 Ohms 6) Power: 15 Watts 7) Gain: 30 MHz, -14 dBi 88 MHz, -7 dBi 108-174 MHz, -3 dBi 225-400 MHz, 0 dB 8) Temperature: -54°C to + 71°C 9) Altitude: Publication No. 150-041118 Rev C 50,000 feet Page 2-7 Section 2 – System Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL 7) AT-140 Antenna 1) Frequency: 29.7 - 400 MHz 2) VSWR: 2.5: 1 at 30-88 MHz 5.0: 1 at 108-117 MHz 2.5: 1 at 118-174 MHz 2.0: 1 at 225-400 MHz 3) Radiation Pattern: Omnidirectional in azimuth 4) Polarization: Vertical 5) Impedance: 50 ohms 6) Power: 50 Watts 7) Gain: 30 MHz 88 MHz 108 - 174 MHz 225 - 400 MHz 8) Temperature: -54°C to + 71°C operating -22.5 dBi -10 dBi -2 dBi +2 dBi -62°C to + 85°C non-operating 9) 8) Altitude: 50,000 ft AT-400 Antenna. 1) Frequency: 400 - 960 MHz 2) VSWR: 2.0: 1 maximum 3) Radiation Pattern: Typical of λ/4 stub 4) Polarization: Vertical 5) Impedance: 50 ohms 6) RF Power: 100 Watts 7) Efficiency: 90% min. 400 - 960 MHz 8) Temperature: -55°C to +70°C 9) Altitude: Page 2-8 Section 2 – System Installation May 2006 50,000 ft Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL D. FLEXCOMM I Note: Refer to FLEXCOMM I Transceiver System Installation Manual, Manual Number 150-040011, for specification data on FLEXCOMM Transceivers and Antennas. Refer to VHF/FM Transceivers RT-7200, RT-9600, AN/ARC-513(V) Installation/Operators Manual, Manual Number 150-0061-000, for specification data on RT-9600 and RT-7200 transceivers. E. Miscellaneous Data Loading Cables and Software (1) 149-041389-0101 C-5000 PC cloning cable and software. This software and cable allows the operator to program channel information into the C5000 via the front panel programming port. (2) 404-041382-0101 C-5000 PC remote programmer software. (3) 124-015911-01 5-Pin cloning cable. (4) 124-015911-02 9-Pin cloning cable. (5) 152-241520-01 RT-5000 KVL keyload cable. This cable allows the operator to load encryption keys using a Motorola KVL type keyloader into the RT-5000 (P/N 400-015525-0611 and above) via P1 connector on the RT-5000. Publication No. 150-041118 Rev C Page 2-9 Section 2 – System Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL This page intentionally left blank. Page 2-10 Section 2 – System Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL SECTION 3 - MECHANICAL INSTALLATION 1. General This section contains instructions and considerations for the proper mechanical installation of the C-5000 Communication Management Controller with FLEXCOMM II and FLEXCOMM I Systems. The information presented here is necessary for the proper operation and satisfactory performance of the equipment. The FLEXCOMM II System consists of the RT-5000 Transceiver, appropriate antennas, and optional equipment as required. The FLEXCOMM I System consists of an RT-9600F, or an RT-9600, or an RT-7200, or a combination of up to 3 of the following transceivers: RT-30, RT-118, RT-138, RT-138F, RT-406F, RT-450, appropriate antenna(s), and optional equipment as required. Note: An RT-138 transceiver or an RT-138F transceiver (not both) may be installed in the same RT-System. An RT-406F transceiver or an RT-450 transceiver (not both) may be installed in the same RT System. Refer to FLEXCOMM I Transceiver System Installation Manual, Manual Number 150040011, for mechanical installation information on FLEXCOMM transceivers. Refer to VHF/FM Transceivers RT-7200, RT-9600, AN/ARC-513(V) Installation /Operators Manual, Manual Number 150-0061-000, for mechanical installation information on the RT-9600, and RT-7200 transceivers. For instructions and considerations on the mechanical installation of a configuration that consists of both FLEXCOMM II and FLEXCOMM I transceivers, refer to applicable information in this section for the installation of FLEXCOMM II transceivers, and to the documents noted in the previous paragraph for installation of FLEXCOMM I transceivers. 2. Unpacking and Inspecting Equipment Physically compare the presence of each item in the shipment with that shown on the packing list. Exercise care when unpacking each unit. Make a visual inspection of each unit for evidence of damage incurred during shipment. If a claim for damage is to be made, save the shipping container to substantiate the claim. When all equipment is unpacked, it is suggested the carton and packing materials be saved for possible reshipment. Publication No. 150-041118 Rev C Page 3-1 Section 3 – Mechanical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL 3. General Installation Requirements A. Component Weights Component Weight C-5000 3.1 to 3.9 lbs (1.4 to1.8 kg) depending on configuration RT-5000 16.2 to 19.7 lbs (7.3 to 8.9 kg) depending on configuration AT-560 2.7 lbs (1.2 kg) AT-160 2.7 lbs (1.2 kg) AT-5000 3.5 lbs (1.6 kg) AT-550 2.7 lbs (1.2 kg) AT-150 2.7 lbs (1.2 kg) AT-50 4.8 lbs max (2.18 kg) AT-51 3.1 lbs max (1.41 kg) AT-140 4.0 lbs max (1.8 kg) AT-400 .75 lbs max (.34 kg) FC-50 1.65 lbs max (0.75 kg) FC-5000 1.65 lbs (0.75 kg) FC-550 1.75 lbs (0.79 kg) HA-4 1.13 lbs (0.51 kg) FLEXCOMM I Components Refer to appropriate Installation Manual Table 3-1. Component Weights Page 3-2 Section 3 – Mechanical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL 4. Installation of Multipin Crimp Connectors A. Contacts and Crimp Tool Information Contacts, D-Sub, Min. Crimp or Solder WED PN 129-115451-01 Positronic PN FC8122D, crimp (or equivalent) or Positronic FS8122D, solder (or equivalent) Crimp Tools (Suggested supplier: Daniels Manufacturing Corporation 526 Thorpe Road Orlando, FL 32824) C-5000 Serial RT Card interface Connector Handle - M22520/2-01 Positioner - M22520/2-08 C-5000 Parallel RT Card Interface Connector Handle - M22520/2-01 Positioner - M22520/2-06 RT-5000 Interface Connector Tool Frame - M22520/1-01 Turret - M22520/1-02 Positioner - M22520/2-08 Insertion/Removal Tool Positronic M81969/1-04 or equivalent B. Contacts and Insertion/Removal Tool Manufacturer Name and Address: Positronic Industries, Inc. 423 N. Campbell Ave. PO Box 8247 Springfield, Missouri 65801 5. Installation of C-5000 Mount C-5000 on Dzus/rails per MIL MS-25213. See Figure 3-1 for mounting dimensions. 6. Installation of RT-5000 The RT-5000 is designed for horizontal or vertical fixed tray mounting. However, vertical mounting results in better cooling. A minimum of 1 inch clearance is required on all sides. 1. Firmly hand-tighten the rack knobs to secure the RT-5000 in the mounting tray. See Figures 3-2 through 3-4 for mounting dimensions. 2. Attach antenna cabling [Connector J103 (N Type, less-than-or equal-to 400 MHz), and J102 (TNC Type, greater-than-or-equal-to 400 MHz)]. Insure proper connector mating. 3. Attach RT-5000 mating Connector J101 (55 pin). 4. Vibration isolators are recommended but not required. Use of isolators (WED P/N 246017812, quantity 4) is recommended whenever clearance of the RT-5000 is available. Publication No. 150-041118 Rev C Page 3-3 Section 3 – Mechanical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL 7. Installation of Antennas The antenna should be mounted on the bottom of the aircraft if possible. Unpainted aluminum base must make good electrical contact with airframe. Antenna should be installed on flat surface, using RF Gasket supplied with the antenna. A bead of sealant such as Dow Corning RTV-738 should be applied to the outside perimeter of the mounting surface. See Figures 3-5 through 3-14 for appropriate antenna mounting dimensions. A. AT-560 and AT-5000 See the AT-560 and AT-5000 envelope drawings, Figures 3-6 and 3-8 respectively, for dimensions. Mount antenna with No. 10 screws. B. FC-5000 Note: The FC-5000 Logic Converter is required for the AT-560 and AT-5000 antennas. See the FC-5000 envelope drawing, Figure 3-16, for dimensions. C. AT-160 and AT-150 See the AT-160 and AT-150 envelope drawings, Figures 3-7 and 3-10 respectively, for dimensions. Mount antenna with No. 10 screws. D. AT-550 See the AT-550 envelope drawing, Figure 3-9, for dimensions. Mount antenna with No. 10 screws. E. FC-550 Note: The FC-550 Logic Converter is required for the AT-550 antenna. See the FC-550 envelope drawing, Figure 3-17, for dimensions. Page 3-4 Section 3 – Mechanical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL F. AT-50 and AT-51 If antenna is installed on top of aircraft, drainage holes at smaller end of antenna should be plugged with blanking plugs and RTV. Drainage holes in antenna base flange at mounting face should not be obstructed. If antenna is installed on underside of aircraft, drainage holes at smaller end of antenna base flange at mounting face should be sealed with a small fillet of RTV. Note: For full 29.7-900 MHz frequency coverage, the user must also install the AT-400 antenna for 400-960 frequencies. See the AT-50 and AT-51 envelope drawings, Figures 3-11 and 3-12 respectively, for dimensions. Mount antenna with No. 10 screws. G. FC-50 Note: The FC-50 Logic Converter is required for the AT-50 and AT-51 antennas. See the FC-50 envelope drawing, Figure 3-15, for dimensions. H. AT-400 See the AT-400 envelope drawing, Figure 3-14, for dimensions. Mount antenna with No. 8 screws. I. AT-140 Note: For full 29.7-400 MHz frequency coverage, the user must also install the AT-140 antenna for 400-960 frequencies. See the AT-140 envelope drawing, Figure 3-13, for dimensions. Mount antenna with No. 10 screws. 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Page 3-8 Section 3 – Mechanical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL SECTION 4 - ELECTRICAL INSTALLATION 1. General The following section describes the wiring requirements and options for the installation of the system. Because the system has so many features and options, it is recommended that the installer take the time to read pin descriptions and all notes on wiring diagrams before designing an installation. ------ SYSTEM INTERFACE ------ TRANSCEIVER #1 CONNECTOR ------ TRANSCEIVER #2 CONNECTOR / OR EMPTY ------ RS-232 DATA LOAD CONNECTOR / OR EMPTY Figure 4-1 2. Rear View of C-5000 Wiring Considerations To simplify the systems design, follow the steps below: Step 1: Determine the type and number of radios. The C-5000 can control one or two transceiver systems. The word system is used because a Flexcomm I installation can be made of multiple transceivers electrically daisy chained to make one system. Based on the type of radio, chose the part number of C-5000 that applies to your application. Step 2: Determine the type of antenna. For each transceiver, determine the appropriate antenna. For Flexcomm I Transceivers, see the proper installation manuals for options. For the RT-5000, the process begins by determining if the user needs optimum 30-88MHz performance. If so, the recommended antenna system will be an “active” antenna (i.e. one that is electrically tuned for maximum performance). If the user rarely uses 30-88 MHz, then passive antenna is suggested. Passive antennas are less expensive and less complex to install. Remember that performance in the 30-88 MHz frequency range is very degraded vs. an active antenna. Step 3: Microphone/Headset. If only one radio is installed, use the primary mic/headset port. If two radios are installed, use primary mic/headset for transceiver system #1 and secondary mic/headset for transceiver system #2. If only one mic/headset port is available on the audio panel, use the primary mic/headset port and configure the C-5000 to operate in “single mic mode”. Publication No. 150-041118 Rev C Page 4-1 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Panel Lighting. Select the input pin on P500 for the desired backlighting. Options Step 4: are 28 Vdc (pin 30) or 5 Vdc/5vrms (pin 8). Step 5: System Wiring. Based on steps 1-5, choose the wiring diagrams from this section that apply to your configuration. Note that if you have two RT-5000’s in your system, copy the wiring illustrated for P501 to P502. In other words, choose the wiring for each radio and apply it to the appropriate connector. A. C-5000 System Interface Connector, P500 Wiring Considerations (1) P500 Connector Figure 4-2 Page 4-2 Section 4 – Electrical Installation May 2006 P500 Connector Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL (2) System Interface Connector P500 Pin Names. PIN SIGNAL NAME RT-X REXMT AUDIO OUT PIN 32 SIGNAL NAME RESERVED SPARE D RS-422 TX LO 33 RT-X SELECT B XMT AUDIO IN HI 34 RT-X REXMT CONTROL KEY OUT XMT AUDIO COMMON 35 PLAIN/CIPHER SEL INTERNAL CIPHER SEL A 36 EXT. CIPHER ACTIVE INTERNAL CIPHER SEL B 37 RT-X WB MN RCV AUDIO OUT REXMT AUDIO IN 38 RCV'NG EXT ENCRYP TEXT 5V LITES 39 HEADSET AUDIO COMMON PRIMARY CARBON MIC Hl 40 PRIMARY HEADSET AUDIO HI 10 SECONDARY CARBON MIC LO 41 SECONDARY MIC PTT 11 SHIELD 42 EXT RT-X DECODED RCV AUDIO 12 CIPHER/PLAIN SEL 43 A/C POWER GND 13 RT-X GUARD AUDIO OUT 44 27.5 VDC A/C POWER 14 INTERNAL CIPHER DISABLE 45 RS-422 TX HI 15 PTT FROM EXT CIPHER 46 RS-422 RX1 HI 16 RT-X SELECT A 47 RS-422 RX1 LO 17 SECONDARY CARBON MIC HI 48 MIC OUT LO 18 PRIMARY MIC PTT 49 MIC OUT HI 19 XMT'NG EXT ENCRYP TEXT 50 28V LITES 20 SECONDARY HEADSET AUDIO HI 51 RESERVED SPARE E 21 RESERVED SPARE C 52 RESERVED SPARE G 22 GUARD PRECEDENCE IN 53 RESERVED SPARE A 23 BW CONTROL IN 54 RESERVED SPARE F 24 RS-422 RX2 HI 55 INTERNAL CIPHER SEL C 25 RS-422 RX2 LO 56 PTT TO CIPHER 26 ZEROIZE 57 SPARE B 27 AUX AUDIO IN HI 58 AUX -15VDC 28 AUX +5 VDC 59 SPARE A 29 PRIMARY CARBON MIC LO 60 AUX +15 VDC 30 LITES COMMON 61 EXT RT-X WB XMT AUDIO 31 RESERVED SPARE B 62 AUX GND Table 4-1. Publication No. 150-041118 Rev C System Interface Connector P500 Pin Names Page 4-3 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin(s) - Signal Name 9, 29 - PRIMARY CARBON MIC HI/LO These pins provide a 150 Ohm input impedance for the crew microphone input. Standard Carbon Mic bias of 15V through 300 Ohms is provided. Standard modulation of 1 kHz tone at 0.25 Vrms is factory set for ± 3 kHz deviation although an adjust range of 30 mV to 1.5 Vrms is provided by A2R174 on the system interface board. 18 - PRIMARY MIC PTT This pin, when grounded, activates the transceiver system(s) selected for the primary mic/headset interface. Note: The primary mic LO and PTT should be connected together at the mic interface (audio panel or mic jack). Alternately, the mic LO should be grounded at the mic interface as mic bias is not provided unless mic LO is DC grounded. 39, 40 - PRIMARY HEADSET AUDIO HI/COMMON The pins provide receive and sidetone audio output for the transceiver system(s) selected for the primary mic/headset interface. Standard audio levels of 100 mW into 600 Ohm load is provided for standard modulation although an adjustment range of 0.5 to 200 mW is provided by A2R86 of the system interface board. 10, 17, 20, 41 - SECONDARY CARBON MIC HI/LO, SECONDARY HEADSET AUDIO HI AND SECONDARY MIC PTT These pins provide a similar interface as the primary counterparts with some functional exceptions. Although levels and impedances provided are the same, the secondary interface provides the limited function of talk and listen in clear, non-encrypted audio. Features provided by the primary interface i.e. Selectable audio routing through internal or external encryption systems integrated with the C-5000 are not supported at the secondary interface. 11 – SHIELD All shields of signals originating at the C-5000 and terminating at other equipment should be connected to this pin and left unterminated at the other equipment. Similarly, the shields of signals originating at other equipment and terminating at the C-5000 should be grounded at the other equipment and left unterminated at the C-5000. 43, 44 - A/C POWER GROUND AND 27.5 VDC A/C POWER These pins provide aircraft 27.5 Vdc power to the C-5000 system. Typical loading is approximately 350 mA, however with external loading by auxiliary equipment connected to ±15 V and +5 V pins provided, the current requirement can be 1.3 Amp at 27.5 Vdc and approach 2 Amps at low voltage. Appropriate circuit breaker should be provided with consideration given to separately powered radio equipment as part of the basic communications equipment being controlled by the C-5000. Page 4-4 Publication No. 150-041118 Section 4 – Electrical Installation Rev C May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin(s) - Signal Name 8, 30, 50 - 28V, 5V, COMMON LITES These pins provide for aircraft lite dimmer bus control of the keyboard lighting. Either 28 Vdc, 5 Vrms or 5 Vdc lighting may be used. The C-5000 does not draw power from the buss but simply monitors the voltage for proper lite tracking. Only 5 V or 28 V may be connected at once. 2, 24, 25, 45, 46, 47 - RS-422 TX HI/LO, RS-422 RX1 HI/LO, RS-422 RX2 HI/LO These pins provide for a bi-directional digital data buss to other equipment on board the aircraft. Two separate receive inputs are provided and the transmit pair may be connected to multiple RS-422 devices. The receive shields should be connected only at the originating equipment and the transmit shield should only be connected to the C-5000 shield pin. 5, 6, 55 - INTERNAL CIPHER SEL A, B, C Unavailable function. 14 - INTERNAL CIPHER DISABLE This pin, when left unterminated, causes audio routing within the C-5000 to include the Internal Cipher Interface. By grounding this pin, audio routing of the following signals is to/from the external system interface for utilization with External Encryption Equipment, auxiliary systems and functions generally used in conjunction with military equipment. Associated signals routed to the External Interface are: Mic output, voice band transmit audio input, wideband transmit audio input, wideband receive audio output, voice band receiver audio output, decoded/deencrypted voice band received audio input, guard receiver voice band audio output. This pin should normally be grounded unless an Internal Cipher module (or other special module) is installed in the C-5000 and then it should be switched for Internal or External routing of the "RT-X" signals. 36 - EXT CIPHER ACTIVE This pin, when grounded, will automatically enable external encryption. Publication No. 150-041118 Rev C Page 4-5 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin(s) - Signal Name 3, 4 - XMT AUDIO IN HI/COMMON This pair provides a voice band input to the transmitter(s) as selected by the crew. Typical use is with external encryption equipment in which the mic input to the C-5000 is routed out to the encryption unit and when the encryption unit is not active, the mic input (voice band) is returned to this port for normal voice transmit. Standard levels are 0.9 Vrms into 600 Ω, although A2R160 and A2JP3 provide adjustment range of approximately 40 mV (150 Ω) to 5.4 V (600Ω). 27 - AUX AUDIO IN HI This port provides an auxiliary input to the headset audio amplifiers (primary and secondary). It is not switched and all inputs to this port will appear at the headset(s). Typical use is alert tones, progress tones, medical telemetry equipment like Doppler Monitors, etc. Typical input level of 0.5 Vrms (5k Ohm) will yield standard audio although A2R102 on the system interface board provides an adjustment range of 0.33 to 7.75 Vrms. 35 - PLAIN/CIPHER SEL This output provides control signals to external equipment for activating encryption equipment. For normal operation, this output is an open circuit. An active pull to ground is provided for encryption active. 12 - CIPHER/PLAIN SEL This output is similar to Plain/Cipher, but is opposite polarity and provides a ground for normal operation. 38 – RCV’NG EXT ENCRYP TEXT This input, when grounded, indicates to the C-5000 computer that the external encryption equipment at the system interface is receiving properly decoded and encrypted text. 19 – XMT’NG EXT ENCRYP TEXT When grounded, this input indicates to the C-5000 computer that the external encryption equipment is active and is providing cipher text for wideband modulation to the crew selected transmitter. 56 - PTT TO CIPHER This pin provides a ground to repeat the mic input (primary only). Page 4-6 Section 4 – Electrical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin(s) - Signal Name 15 - PTT FROM EXT CIPHER When grounded, this pin will cause the C-5000 to remain in transmit mode. Transmitter end of text messages can be transmitted after mic PTT has been released by utilizing this input as a stretched or delayed PTT input. 26 - ZEROIZE Not to be used on new designs. 48, 49 - MIC OUT HI/LO This pair provides a buffered primary mic output. As standard configuration, the balanced mic output is a combination of Primary Mic Input, REXMT Audio In, XMT Audio In and Internal Cipher Voice XMT Audio. The level is set for 0.25 Vrms for standard modulation. When external (or internal) encryption equipment is connected to the system interface board, A2JP2 on the system interface board is typically moved from "l to 2" to "2 to 3" and zero Ohm resistor A2R140 (system interface board) is removed. With A2JP2 changed and A2R140 removed, the mic out is only the buffered primary mic input. In addition, the primary mic input is isolated from the rest of the C-5000 such that normal clear text voice modulation must be routed from mic out Hi/Lo. In this configuration, the external encryption equipment must be installed to complete the audio path from the primary mic input to the selected transmitter(s). Jumpers from mic out Hi/Lo to XMT Audio In Hi/Lo may be used temporarily when the external encryption equipment is disconnected. Audio levels are typically 0.9 Vrms (600 Ω) although A2R170 on the system interface board provides considerable adjustment range. 22 - GUARD PRECEDENCE IN This pin, when grounded, disables nearly all of the C-5000 functions and channels the system to a pre-stored precedence channel. The volume control is functional. This mode is useful for an emergency mode in which all functions are disabled except basic talk/listen on the pre-stored system precedence channel. Normal operation is with this pin open circuited. 23 – BW CONTROL IN Not to be used on new designs. Publication No. 150-041118 Rev C Page 4-7 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin(s) - Signal Name 16, 33 - RT-X SELECT A & B Unavailable function. 13 - RT-X GUARD AUDIO OUT This pin provides the selected RT System Guard RCV Audio (voice band) signal for use with external equipment. Typically the plain text guard audio is summed with decoded main RCV audio and routed to the C-5000 for combined main (recovered cipher) and guard (clear) to the headset. Standard levels are 2 Vrms at low impedance, although A2R114 on the system interface board provides adjustment range of 0.5 to 4 Vrms. 7 - REXMT AUDIO IN This input provides an auxiliary voice band transmit audio input and is summed with the primary mic audio. The receive audio from other equipment can be routed to this port and in conjunction with the "PTT from Ext. Cipher" (an auxiliary PTT input), a multi-system relay can be established. A level of 2 Vrms for standard modulation is standard, although A2R167 on the system interface board provides an adjustment range of 0.1 to 7.75 Vrms. 1 - RT-X REXMT AUDIO OUT This pin provides a voice band receive audio output from the selected RT system (1, 2 or 3). The audio is normal audio from the selected radio system and includes both main and guard audio as well as sidetone during XMT. In conjunction with REXMT control key out, (squelch activity from this system and PTT input to other aircraft equipment) this signal may be used in a multi system relay to provide receive audio from this system to transmit audio to other equipment on board the aircraft. Typical application with external encryption equipment connected to the system interface utilizes this signal as clear text receive audio to be routed to, and returned from, the external equipment in time of nonencrypted reception to the RT-X Decoded Audio Input. The signal level is 2 Vrms for standard voice, although A2R108 on the system board provides an adjustment range of 0.2 to 7.75 Vrms. Pin(s) - Signal Name 34 - RT-X REXMT CONTROL KEY OUT This signal provides a ground output when the selected radio system (1, 2 or 3) main receiver is active (squelch activity). This signal provides a PTT input to other aircraft equipment in a multi-system relay mode. Page 4-8 Section 4 – Electrical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL 37 - RT-X WB MN RCV AUDIO OUT This signal is a wideband received audio signal from the selected RT system (1, 2 or 3) main receiver. It is not squelch gated and typically is used with external encryption equipment connected to the system interface. The standard level is 6 Vpp although A2R135 provides an adjustment range of 1.2 to 12 Vpp. The Motorola encryption equipment requires 4 Vpp. 42 - EXT RT-X DECODED RCV AUDIO This input is typically used with external encryption equipment connected to the system interface. The signal is the decoded or de-encrypted voice band clear text from the encryption system. By proper C-5000 system programming, this signal can be routed directly as the selected RT system (1, 2 or 3) recovered audio or it can be internally summed with the selected RT system guard audio, sidetone, or both. In addition, the recovered audio can also be programmed to provide deemphasis if required. A level of 2 Vrms is standard, although A2R131 provides an adjustment range of 0.25 to 7.75 Vrms. 61 - EXT RT-X WB XMT AUDIO This input provides for wideband digital audio (encrypted or cipher text) modulation input to the selected RT system (1, 2 or 3). Modulation level of 6Vpp is standard, although A2R141 on the system interface board provides and adjustment range of 1.2 to 12 Vpp. 60 - AUX +15 VDC This output can be used to power external auxiliary equipment. Total load cannot exceed 600 mA. In addition, the combined external load of + 15V, -15V and +5V outputs cannot exceed 11.5 Watts. 58 - AUX -15 VDC (OPTIONAL) This optional output can be used to power external auxiliary equipment. A jumper must be installed on the system interface board to activate this output. Total load for this output cannot exceed 100 mA. In addition, the combined external load of +15V, -15V and +5V outputs cannot exceed 11.5 Watts. 28 - AUX +5 VDC (OPTIONAL) This optional output can be used to power external auxiliary equipment. A jumper must be installed on the system interface board to activate this output. Total load for this output cannot exceed 200 mA. In addition, the combined external load of +15V, -15V and +5V outputs cannot exceed 11.5 Watts. 62 - AUX GND This is a C-5000 power ground connection suitable for electrical reference ground to other auxiliary equipment. Publication No. 150-041118 Rev C Page 4-9 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL This page intentionally left blank. Page 4-10 Section 4 – Electrical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Remove this page and insert 147-014995 Sheet 1 of 3 (Figure 4-3a) Publication No. 150-041118 Rev C Page 4-11 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Remove this page. Page 4-12 Section 4 – Electrical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Remove this page and insert 147-014995 Sheet 2 of 3 (Figure 4-3b) Publication No. 150-041118 Rev C Page 4-13 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Remove this page. Page 4-14 Section 4 – Electrical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Remove this page and insert 147-014995 Sheet 3 of 3 (Figure 4-3c) Publication No. 150-041118 Rev C Page 4-15 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Remove this page. Page 4-16 Section 4 – Electrical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL B. C-5000 Transceiver Interface to RT-5000 Transceiver Wiring Considerations Figure 4-4. P501/P502 Connectors PIN SIGNAL NAME DIGITAL SHIELD PIN 23 SIGNAL NAME SPARE RS-422 CTRL TX LO 24 SPARE ON/OFF 25 RESERVED OUT SPARE B RS-422 CTRL TX HI 26 VOICE AUDIO LO IN RS-422 CTRL RX LO 27 RESERVED OUPUT SPARE A SPARE 28 SPARE IN SPARE #1 29 AUDIO GND RS-422 CTRL RX HI 30 MIC HI OUT SPARE 31 UNSQL MN RX AUDIO IN 10 SPARE 32 SPARE 11 MIC LO/PTT OUT 33 TX 12 SPARE 34 IN SPARE #3 13 VOICE AUDIO HI IN 35 SPARE 14 CIPHER / 36 IN SPARE #2 15 SPARE 37 GROUND 16 PLAIN / 17 TAKE CONTROL 18 EXT XMT AUDIO OUT 19 GROUND 20 CONTROL GROUND 21 UNSQL GD RCV AUDIO 22 SPARE PLAIN CIPHER Table 4-2. Publication No. 150-041118 Rev C C-5000 Transceiver (RT-5000) Connector P501, P502 Pin Names Page 4-17 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Note: Verify that the C-5000 Serial RT Card is installed for this interface. Pin(s) - Signal Name 1 - DIGITAL SHIELD Shield ground connection for RS-422 CONTROL TX H and CONTROL TX L lines. Normally not used. 2 – RS-422 CTRL TX LO This pin is the active low sense serial data output and meets EIA RS-485 voltage levels. The data from this output must be connected to the RT-5000 input pin RS-422 CTRL RX LO (pin L). 3 - ON/OFF When this output is pulled to ground, the power supply in the RT-5000 is enabled and the transceiver will turn on. This must be connected to pin W of the RT-5000. 4 – RS-422 CTRL TX HI This pin is the active high sense serial data output and meets EIA RS-485 voltage levels. The data from this output must be connected to the RT-5000 input pin RS-422 CTRL RX HI (pin M). 5 – RS-422 CTRL RX LO This pin is the active low sense serial data input and meets EIA RS-485 voltage levels. This input must be connected to the RT-5000 output pin RS-422 CTRL TX LO (pin K). 6 – SPARE Spare pin. 7 - IN SPARE #1 Spare input pin. 8 – RS-422 CTRL RX HI This pin is the active high sense serial data input and meets EIA RS-485 voltage levels. This input must be connected to the RT-5000 RS-422 output pin CTRL TX HI (pin k). 9 – SPARE Spare pin. Page 4-18 Section 4 – Electrical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin(s) - Signal Name 10 – SPARE Spare pin. 11 - MIC LO/PTT OUT Low side of the microphone audio that connects to the RT-5000 input pin MIC LO/PTT IN (pin Z). This pin floats during receive mode and goes to ground when a transmit condition occurs. Audio on this pin along with MIC HI is the voice audio used to modulate the RT-5000. 12 - SPARE Spare output pin. 13 - VOICE AUDIO HI IN Input pin that gets voice bandwidth receive audio from the RT-5000. This pin must be connected to the RT-5000 AUDIO HI output (pin j). 14 – CIPHER / PLAIN Normally internally pulled high output pin able to sink 30mA to ground. Used to set the mode of an external encryption device. Pins 14 and 16 provide for control of devices that have different polarities for the mode set function. This pin is not used in RT-5000 systems. 15 – SPARE Spare Pin. 16 – PLAIN / CIPHER Normally internally pulled high output pin able to sink 30mA to ground. Used to set the mode of an external encryption device. Pins 16 and 14 provide for control of devices that have different polarities for the mode set function. This pin is not used in RT-5000 systems. 17 - TAKE CONTROL If this input pin is grounded, the Serial control lines will be tri-stated. This allows for control of the RT-5000 by another C-5000. Publication No. 150-041118 Rev C Page 4-19 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin(s) - Signal Name 18 - EXT XMT AUDIO OUT This output is a single ended audio output to the RT-5000 that carries wide band audio to the RT-5000. Normally the audio on the pin comes from an external encryption device connected to P500 of the C-5000 and is the encrypted transmit audio from that device. Connect this pin in all installations even though an external encryption box is not used. Use shielded wire. 19 - GROUND General purpose ground. Not a required pin for installation. 20 - CONTROL GROUND Provides for ground connection between the control head and the RT-5000. This pin is very important to establish a common signal ground between the units. It should be connected to RT-5000 pin D. 21 - UNSQL GD RCV AUDIO IN Single ended audio line that routes unsquelched receiver audio from the RT5000 Guard Receiver to the C-5000. When the RT-5000 is using the external encryption device at the C-5000, the guard receiver audio from this input is added inside the C-5000 to the decoded audio from the MAIN receiver so that both MAIN and GUARD messages can be received simultaneously. It should be connected inside a shielded cable to RT-5000 WIDE BAND GD RX AUDIO OUT (pin w). 22, 23, 24 28, 32, 35 – SPARE Spare pins. 25 - RESERVED OUT SPARE B Reserved spare output. 26 - VOICE AUDIO LO IN Low side of the voice band receive audio that comes from the RT-5000. Use shielded wire. 27 - RESERVED OUT SPARE A Reserved spare output. Page 4-20 Section 4 – Electrical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin(s) - Signal Name 29 – AUDIO GND Used for grounding shields. There is not separate digital and analog grounds within the C-5000 so all shields can be connected to this pin. All shields should also be connected to the Backshell of the connector and then grounded to the aircraft frame. 30 - MIC HI OUT High side of the transmit voice audio that connects to the RT-5000 input pin MIC HI IN (pin Y). The pin along with MIC LO/PTT OUT should be connected using shielded wire. 31 - UNSQL MN RCV AUDIO IN Single ended audio line that inputs unsquelched receiver audio from the RT-5000 Main Receiver into the C-5000. When the RT-5000 is using the external encryption device at the C-5000, the main receiver audio from this input is routed to the encryption device for decoding encrypted signals. It should be connected inside a shielded cable to RT-5000 WIDE BAND MN RX AUDIO OUT (pin q). 33 - TX This active low input pin holds the MIC LO/PTT OUT line low in order for external devices to send a turn off message. No application for this pin is currently available. 34 - IN SPARE #3 Spare input pin. 36 - IN SPARE #2 Spare input pin. 37 - GROUND This ground performs the same function as CONTROL GROUND pin 20. Either or both of these two pins can be used for providing a signal ground between the C-5000 and RT-5000. Publication No. 150-041118 Rev C Page 4-21 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL C. C-5000 RS-232 Data Load Connector P503 This connector is used to program the C-5000 from a PC using a standard serial cable. It parallels the circular connector on the front of the C-5000. Figure 4-5. P503 Connector PIN SIGNAL NAME DIGITAL SHIELD / GROUND RS-422 CTRL TX LO RX DMA ON/OFF TX DATA RS-422 CTRL TX HI DTR RS-422 CTRL RX LO GND SPARE DSR IN SPARE #1 RTS RS-422 CTRL RX HI CTS SPARE RI Table 4-3. Page 4-22 Section 4 – Electrical Installation May 2006 C-5000 RS-232 Data Load Connector P503 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL D. RT-5000 Transceiver Installation Wiring Considerations (Digital Capable P/N’s 400-015525-0611 and above ) (1) J101 Connector Figure 4-6 Publication No. 150-041118 Rev C Connector J101 Page 4-23 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL (2) RT-5000 Transceiver (P/N’s 400-015525-0611 and above ) Connector J101 Pin Names. PIN SIGNAL NAME AUX AUDIO IN AUX SIDETONE KEY CONTROL GND RS-422 ANT TX H RS-422 ANT TX L RS-422 ANT RX L RS-422 ANT RX H RS-422 CTRL TX HI RS-422 CTRL TX LO RS-422 CTRL RX LO RS-422 CTRL RX HI DATA SHIELD GND MAIN SQUELCH ANNUN GUARD SQUELCH ANNUN RS232-RXD RS232-TXD RS232-CTS ATTENUATOR CONTROL ON/OFF GUARD SQUELCH DISABLE MIC HI IN MIC LO/PTT IN EXTERNAL PTT PTT OUTPUT SWITCHED +15V TX SWITCHED +15V SWITCHED +27.5V MAIN AUDIO INHIBIT EXTRA WIDE BAND AUDIO IN WIDE BAND AUDIO IN Table 4-4. PIN AA BB CC DD EE FF GG HH SIGNAL NAME GUARD AUDIO INHIBIT AUDIO HI OUT AUDIO LO OUT AUDIO GND EXTRA WB MAIN RX AUDIO MAIN SQUELCH DISABLE WIDE BAND MN RX AUDIO OUT DF ENABLE DF AUDIO RS-232-RTS HOMING SIGNAL STRENGTH MN RX 180 ENABLE WIDE BAND GD RX AUDIO OUT GD RX 180 ENABLE GUARD RX AUDIO TX 180 ENABLE 28 VDC PWR 28 VDC PWR 28 VDC PWR 28 VDC PWR PWR GND PWR GND PWR GND PWR GND RT-5000 Transceiver (P/N’s 400-015525-0611 and above) Connector J101 Pin Names Page 4-24 Section 4 – Electrical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin - Signal Name A - AUX AUDIO IN This input will take audio from an external source unit and add to the normal transceiver audio. Not used in normal installations. B - AUX SIDETONE This input will take alert tone audio from an external source and produce headset sidetone. Not used in normal installations. C - KEY Bi-directional pin between the key loader and RT-5000. D - CONTROL GND This ground goes to the control head. Loss of this ground may disable the RT5000 or cause intermittent function. E – RS-422 ANT TX H This output is the active high sense serial data output and meets EIA RS-485 voltage levels. The data from this output controls the RT-5000 antenna. F – RS-422 ANT TX L This output is the active low sense serial data output and meets EIA RS-485 voltage levels. The data from this output controls the RT-5000 antenna. G – RS-422 ANT RX L This input is the active low sense serial data output and meets EIA RS-485 voltage levels. The data from this input comes from the RT-5000 antenna. H – RS-422 ANT RX H This input is the active high sense serial data output and meets EIA RS-485 voltage levels. The data from this input comes from the RT-5000 antenna. J – RS-422 CTRL TX HI This output is the active high sense serial data output, meets EIA RS-485 voltage levels. K – RS-422 CTRL TX LO This output is the active low sense serial data output, meets EIA RS-485 voltage levels. Publication No. 150-041118 Rev C Page 4-25 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin - Signal Name L – RS-422 CTRL RX LO This input is the active low sense serial data input and meets EIA RS-485 voltage levels. The data from this input comes from the C-5000. M – RS-422 CTRL RX HI This input is the active high sense serial data input and meets EIA RS-485 voltage levels. The data from this input comes from the C-5000. N - DATA SHIELD GND Spare ground. P - MAIN SQUELCH ANNUN This output sinks 30 mA to ground when the main receiver signal-to-noise squelch conditions are met. R - GUARD SQUELCH ANNUN This output sinks 30 mA to ground when the guard receiver signal-to-noise squelch conditions are met. S - RS232-RXD This pin is used to transfer information to the MTM guard. T - RS232-TXD This pin is used to transfer information to the MTM guard. U - RS232-CTS This pin is used to transfer information to the MTM guard. V - ATTENUATOR CONTROL When this input is pulled to ground, the RT-5000 will engage a 10 dB receive attenuator in both main and crystal synthesized guard receivers. W - ON/OFF When this input is pulled to ground by the C-5000, power is applied to the RT5000. X - GUARD SQUELCH DISABLE When this input is pulled to ground, the guard squelch conditions are overridden. Page 4-26 Section 4 – Electrical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin - Signal Name Y - MIC HI IN This input is the standard 150 Ohm carbon microphone high input. The nominal input is .25 Vrms and is adjustable over a range of .125 Vrms to 1.5 Vrms. The 3 dB bandwidth is 100 Hz to 8.7 kHz for raw audio and 300 Hz to 3 kHz for processed audio per EIA specifications. Z - MIC LO/PTT IN This input when pulled to ground, places the radio in transmit mode if the transmit bit is set in the serial data stream. This input also forms the low side of the standard 150 Ohm carbon microphone. a - EXTERNAL PTT If the radio is controlled by a controller other than a C-5000, the RT-5000 will transmit if this pin is grounded. b - PTT OUTPUT This output sinks 30ma to ground when the RT-5000 is transmitting. c - SWITCHED +15 V This output is capable of supplying +15 V ± 1.5 V at 500 mA. d - TX SWITCHED +15V When the RT-5000 is placed in transmit mode, this output supplies +15V ± 2.5V at a maximum of 100 mA. e - SWITCHED +27.5V This output is capable of supplying unregulated +27.5V at 500 mA. f - MAIN AUDIO INHIBIT When this input is pulled to ground, the main receiver audio is disabled. g - EXTRA WIDE BAND AUDIO IN This input is the single ended extra wide band audio input. It has a nominal impedance between 2k Ohms and 5k Ohms and a 3 dB bandwidth of I Hz to 40 kHz. The input is adjustable from 0.1 Vrms to 1.5 Vrms and set to .6 Vrms. Publication No. 150-041118 Rev C Page 4-27 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin - Signal Name h - WIDE BAND AUDIO IN This input is the single ended wide band audio input. It has a nominal impedance between 2k Ohms and 5k Ohms and a 3 dB bandwidth of 1 Hz to 27.5 kHz. The input is adjustable from .1 Vrms to 1.5 Vrms and set to .6 Vrms. i - GUARD AUDIO INHIBIT When this input is pulled to ground, the guard receiver audio is disabled. j - AUDIO HI OUT This is the high side differential audio output. It can drive a 150 Ohm load to 100 mW and a 600 Ohm load to 25 mW. 3 dB bandwidth is 300 Hz to 3 kHz. k - AUDIO LO OUT This is the low side differential audio output. It can drive a 150 Ohm load to 100 mW and a 600 Ohm load to 25 mW. 3 dB bandwidth is 300 Hz to 3 kHz. m - AUDIO GND This ground is for shielding the audio outputs. n - EXTRA WB MAIN RX AUDIO This output is the single ended extra wide band audio output. It is capable of driving a 2k Ohm impedance and has a 3 dB bandwidth of 1 Hz to 40 kHz. The output is adjustable from .1 Vrms to 1.5 Vrms and set to .6 Vrms. p - MAIN SQUELCH DISABLE When this input is pulled to ground, the main squelch conditions are overridden. q - WIDE BAND MN RX AUDIO OUT This output is the single ended audio output. It is capable of driving a 2k Ohm impedance and has a bandwidth of 1 Hz to 27.5 kHz. r - DF ENABLE Grounding this input enables the DF audio output. DF function only available when using the main receiver. Digital channels do not have DF capability. s - DF AUDIO This output produces an output proportional to the AM signal. The output has a 3 dB bandwidth of 1Hz to 10 kHz. The output will drive a 2k Ohm impedance. The output is adjustable from. 1 Vrms to 1.5 Vrms and set to .1.4 Vrms (4Vp-p). Page 4-28 Section 4 – Electrical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin - Signal Name t – RS-232-RTS This pin is used to transfer information to the MTM guard. u - HOMING SIGNAL STRENGTH This output produces an output based on the signal strength that varies between 0 and 8 VDC, and is capable of driving a 2k Ohm load. This signal has a 3 dB bandwidth between DC and 50 Hz. v - MN RX 180 ENABLE Grounding this input causes 180 degrees of phase shift in the main received audio. w - WIDE BAND GUARD RX AUDIO OUT This output is the single ended wide band guard audio output. It is capable of driving a 2k Ohm impedance and has a 3 dB bandwidth of 1 Hz to 27.5 kHz. The output is adjustable from .1 Vrms to 1.5 Vrms and set to .6 Vrms. x - GD RX 180 ENABLE Grounding this input causes 180 degrees of phase shift in the guard received audio. y - GUARD RX AUDIO This output is the single ended guard audio output. It is capable of driving a 2k Ohm impedance and has a 3 dB bandwidth of 1 Hz to 3kHz. The output is adjustable from .1 Vrms to 1.5 Vrms and set to .6 Vrms. z - TX 180 ENABLE Grounding this input causes 180 degrees of phase shift in the transmitted audio. This phase shift may be required when using an external encryption device. AA, BB, CC, DD – 28 VDC PWR Input Aircraft power pins. EE, FF, GG, HH – PWR GND Input Aircraft power ground pins. Publication No. 150-041118 Rev C Page 4-29 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL E. RT-5000 Transceiver Installation Wiring Considerations (P/N’s 400-015525-0101 to 0501) (1) J101 Connector Figure 4-7 Page 4-30 Section 4 – Electrical Installation May 2006 Connector J101 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL (2) PIN RT-5000 Transceiver (P/N’s 400-015525-0101 to 0501) Connector J101 Pin Names. SIGNAL NAME AUX AUDIO IN AUX SIDETONE RES SPARE A CONTROL GND RS-422 ANT TX H RS-422 ANT TX L RS-422 ANT RX L RS-422 ANT RX H RS-422 CTRL TX HI RS-422 CTRL TX LO RS-422 CTRL RX LO RS-422 CTRL RX HI DATA SHIELD GND MAIN SQUELCH ANNUN GUARD SQUELCH ANNUN AM/FM MODE INDICATOR VHF/UHF MODE INDICATOR VHF_LO MODE INDICATOR ATTENUATOR CONTROL ON/OFF GUARD SQUELCH DISABLE MIC HI IN MIC LO/PTT IN EXTERNAL PTT PTT OUTPUT SWITCHED +15V TX SWITCHED +15V SWITCHED +27.5V MAIN AUDIO INHIBIT EXTRA WIDE BAND AUDIO IN WIDE BAND AUDIO IN Table 4-5. Publication No. 150-041118 Rev C PIN AA BB CC DD EE FF GG HH SIGNAL NAME GUARD AUDIO INHIBIT AUDIO HI OUT AUDIO LO OUT AUDIO GND EXTRA WB MAIN RX AUDIO MAIN SQUELCH DISABLE WIDE BAND MN RX AUDIO OUT DF ENABLE DF AUDIO RES SPARE B HOMING SIGNAL STRENGTH MN RX 180 ENABLE WIDE BAND GD RX AUDIO OUT GD RX 180 ENABLE GUARD RX AUDIO TX 180 ENABLE 28 VDC PWR 28 VDC PWR 28 VDC PWR 28 VDC PWR PWR GND PWR GND PWR GND PWR GND RT-5000 Transceiver (P/N’s 400-015525-0101 to 0501) Connector J101 Pin Names Page 4-31 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin - Signal Name A - AUX AUDIO IN This input will take audio from an external source unit and add to the normal transceiver audio. Not used in normal installations. B - AUX SIDETONE This input will take alert tone audio from an external source and produce headset sidetone. Not used in normal installations. C – RESERVED SPARE A D - CONTROL GND This ground goes to the control head. Loss of this ground may disable the RT5000 or cause intermittent function. E – RS-422 ANT TX H This output is the active high sense serial data output and meets EIA RS-485 voltage levels. The data from this output controls the RT-5000 antenna. F – RS-422 ANT TX L This output is the active low sense serial data output and meets EIA RS-485 voltage levels. The data from this output controls the RT-5000 antenna. G – RS-422 ANT RX L This input is the active low sense serial data output and meets EIA RS-485 voltage levels. The data from this input comes from the RT-5000 antenna. H – RS-422 ANT RX H This input is the active high sense serial data output and meets EIA RS-485 voltage levels. The data from this input comes from the RT-5000 antenna. J – RS-422 CTRL TX HI This output is the active high sense serial data output, meets EIA RS-485 voltage levels. K – RS-422 CTRL TX LO This output is the active low sense serial data output, meets EIA RS-485 voltage levels. Page 4-32 Section 4 – Electrical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin - Signal Name L – RS-422 CTRL RX LO This input is the active low sense serial data input and meets EIA RS-485 voltage levels. The data from this input comes from the C-5000. M – RS-422 CTRL RX HI This input is the active high sense serial data input and meets EIA RS-485 voltage levels. The data from this input comes from the C-5000. N - DATA SHIELD GND Spare ground. P - MAIN SQUELCH ANNUN This output sinks 30 mA to ground when the main receiver signal-to-noise squelch conditions are met. R - GUARD SQUELCH ANNUN This output sinks 30 mA to ground when the guard receiver signal-to-noise squelch conditions are met. S – AM/FM MODE INDICATOR This output sinks 30mA to ground when the RT-5000 is in AM mode. T – VHF/UHF MODE INDICATOR This output sinks 30mA to ground when the RT-5000 is tuned to a frequency that is less than 400 MHz. U – VHF_LO MODE INDICATOR This output sinks 30mA to ground when the active frequency is less than 88 MHz. V - ATTENUATOR CONTROL When this input is pulled to ground, the RT-5000 will engage a 10 dB receive attenuator in both main and crystal synthesized guard receivers. W - ON/OFF When this input is pulled to ground by the C-5000, power is applied to the RT5000. Publication No. 150-041118 Rev C Page 4-33 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin - Signal Name X - GUARD SQUELCH DISABLE When this input is pulled to ground, the guard squelch conditions are overridden. Y - MIC HI IN This input is the standard 150 Ohm carbon microphone high input. The nominal input is .25 Vrms and is adjustable over a range of .125 Vrms to 1.5 Vrms. The 3 dB bandwidth is 100 Hz to 8.7 kHz for raw audio and 300 Hz to 3 kHz for processed audio per EIA specifications. Z - MIC LO/PTT IN This input when pulled to ground, places the radio in transmit mode if the transmit bit is set in the serial data stream. This input also forms the low side of the standard 150 Ohm carbon microphone. a - EXTERNAL PTT If the radio is controlled by a controller other than a C-5000, the RT-5000 will transmit if this pin is grounded. b - PTT OUTPUT This output sinks 30ma to ground when the RT-5000 is transmitting. c - SWITCHED +15 V This output is capable of supplying +15 V ± 1.5 V at 500 mA. d - TX SWITCHED +15V When the RT-5000 is placed in transmit mode, this output supplies +15V ± 2.5V at a maximum of 100 mA. e - SWITCHED +27.5V This output is capable of supplying unregulated +27.5V at 500 mA. f - MAIN AUDIO INHIBIT When this input is pulled to ground, the main receiver audio is disabled. g - EXTRA WIDE BAND AUDIO IN This input is the single ended extra wide band audio input. It has a nominal impedance between 2k Ohms and 5k Ohms and a 3 dB bandwidth of I Hz to 40 kHz. The input is adjustable from 0.1 Vrms to 1.5 Vrms and set to .6 Vrms. Page 4-34 Section 4 – Electrical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin - Signal Name h - WIDE BAND AUDIO IN This input is the single ended wide band audio input. It has a nominal impedance between 2k Ohms and 5k Ohms and a 3 dB bandwidth of 1 Hz to 27.5 kHz. The input is adjustable from .1 Vrms to 1.5 Vrms and set to .6 Vrms. i - GUARD AUDIO INHIBIT When this input is pulled to ground, the guard receiver audio is disabled. j - AUDIO HI OUT This is the high side differential audio output. It can drive a 150 Ohm load to 100 mW and a 600 Ohm load to 25 mW. 3 dB bandwidth is 300 Hz to 3 kHz. k - AUDIO LO OUT This is the low side differential audio output. It can drive a 150 Ohm load to 100 mW and a 600 Ohm load to 25 mW. 3 dB bandwidth is 300 Hz to 3 kHz. m - AUDIO GND This ground is for shielding the audio outputs. n - EXTRA WB MAIN RX AUDIO This output is the single ended extra wide band audio output. It is capable of driving a 2k Ohm impedance and has a 3 dB bandwidth of 1 Hz to 40 kHz. The output is adjustable from .1 Vrms to 1.5 Vrms and set to .6 Vrms. p - MAIN SQUELCH DISABLE When this input is pulled to ground, the main squelch conditions are overridden. q - WIDE BAND MN RX AUDIO OUT This output is the single ended audio output. It is capable of driving a 2k Ohm impedance and has a bandwidth of 1 Hz to 27.5 kHz. r - DF ENABLE Grounding this input enables the DF audio output. DF function only available when using the main receiver. Digital channels do not have DF capability. s - DF AUDIO This output produces an output proportional to the AM signal. The output has a 3 dB bandwidth of 1Hz to 10 kHz. The output will drive a 2k Ohm impedance. The output is adjustable from. 1 Vrms to 1.5 Vrms and set to .1.4 Vrms (4Vp-p). Publication No. 150-041118 Rev C Page 4-35 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Pin - Signal Name t – RESERVED SPARE B This pin is used to transfer information to the MTM guard. u - HOMING SIGNAL STRENGTH This output produces an output based on the signal strength that varies between 0 and 8 VDC, and is capable of driving a 2k Ohm load. This signal has a 3 dB bandwidth between DC and 50 Hz. v - MN RX 180 ENABLE Grounding this input causes 180 degrees of phase shift in the main received audio. w - WIDE BAND GUARD RX AUDIO OUT This output is the single ended wide band guard audio output. It is capable of driving a 2k Ohm impedance and has a 3 dB bandwidth of 1 Hz to 27.5 kHz. The output is adjustable from .1 Vrms to 1.5 Vrms and set to .6 Vrms. x - GD RX 180 ENABLE Grounding this input causes 180 degrees of phase shift in the guard received audio. y - GUARD RX AUDIO This output is the single ended guard audio output. It is capable of driving a 2k Ohm impedance and has a 3 dB bandwidth of 1 Hz to 3kHz. The output is adjustable from .1 Vrms to 1.5 Vrms and set to .6 Vrms. z - TX 180 ENABLE Grounding this input causes 180 degrees of phase shift in the transmitted audio. This phase shift may be required when using an external encryption device. AA, BB, CC, DD – 28 VDC PWR Input Aircraft power pins. EE, FF, GG, HH – PWR GND Input Aircraft power ground pins. Page 4-36 Section 4 – Electrical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL PIN SIGNAL NAME PIN SIGNAL NAME RX DATA H S0 RX DATA L GROUND TX DATA H TX DATA L GROUND GROUND S3 NC NC GROUND NC NC Figure 4-8. FC-50 / FC-550 / FC-5000 Connector J1 Publication No. 150-041118 Rev C Page 4-37 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL PIN SIGNAL NAME 28 VDC DC RTN GND Figure 4-9. FC-50 / FC-550 / FC-5000 Connector J2 Page 4-38 Section 4 – Electrical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL NOTE: FC-50 Connector J3 connects to AT-50/AT-51 antennas. These pins provide proprietary channeling information to the antenna. PIN SIGNAL NAME PIN SIGNAL NAME Proprietary Proprietary Proprietary Proprietary Proprietary Proprietary Proprietary Proprietary Proprietary Proprietary Figure 4-10. FC-50 / FC-550 / FC-5000 Connector J3 Publication No. 150-041118 Rev C Page 4-39 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL This page intentionally left blank. Page 4-40 Section 4 – Electrical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Remove this page and insert 152-140131 Sheet 1 of 17 (Figure 4-11a) Publication No. 150-041118 Rev C Page 4-41 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Remove this page. Page 4-42 Section 4 – Electrical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Remove this page and insert 152-140131 Sheet 2 of 17 (Figure 4-11b) Publication No. 150-041118 Rev C Page 4-43 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Remove this page. Page 4-44 Section 4 – Electrical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Remove this page and insert 152-140131 Sheet 3 of 17 (Figure 4-11c) Publication No. 150-041118 Rev C Page 4-45 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Remove this page. Page 4-46 Section 4 – Electrical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Remove this page and insert 152-140131 Sheet 4 of 17 (Figure 4-11d) Publication No. 150-041118 Rev C Page 4-47 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Remove this page. Page 4-48 Section 4 – Electrical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Remove this page and insert 152-140131 Sheet 5 of 17 (Figure 4-11e) Publication No. 150-041118 Rev C Page 4-49 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Remove this page. Page 4-50 Section 4 – Electrical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Remove this page and insert 152-140131 Sheet 6 of 17 (Figure 4-11f) Publication No. 150-041118 Rev C Page 4-51 Section 4 –Electrical Installation May 2006 C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Remove this page. Page 4-52 Section 4 – Electrical Installation May 2006 Publication No. 150-041118 Rev C C-5000 COMMUNICATION MANAGEMENT CONTROLLER INSTALLATION MANUAL Remove this page and insert 152-140131 Sheet 7 of 17 (Figure 4-11g) Publication No. 150-041118 Rev C Page 4-53 Section 4 –Electrical Installation May 2006
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