Yale 1500 Rim Exit Device Installation Instructions 1500seriesinstallation
User Manual: Yale 1500 Rim Exit Device Installation Instructions Installation Instructions
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1500(F) Rim Exit Devices Installation Instructions Standard Device Package Singe Doors or Pairs Attention Installer Devices are packed ready for application reinforced metal doors. Lifter for 620F or 630F Series Trim supplied when outside trim is packed with the device. (Panic Label) 1500 - RHR 1500 - LHR (Fire Label) 1500 Hinge Case Assembly 1500F - RHR 1500F - LHR RHR Door & Device Any retrofit or other field modification to a fire rated opening can potentially impact the fire rating of the opening, and Yale Locks & Hardware makes no representations or warranties concerning what such impact may be in any specific situation. When retrofitting any portion of an existing fire rated opening, or specifying and installing a new fire-rated opening, please consult with a code specialist or local code official (Authority Having Jurisdiction) to ensure compliance with all applicable codes and ratings. (4) 1/4-20 x 3/4" PRHMS (Special Head) LHR Door & Device Lifter Assembly 1500F Hinge Case Assembly Dogging Key (4) 1/4-20 x 3/4" PRHMS (Special Head) Dogging (4) 1/4-20 x 3/4" PRHMS (Special Head) Feature to hold bolts retracted and touchpad depressed, for push-pull door operation. (2) 5/16-18 x 3/4" Hex Socket FHMS To Dog Device 1. Hold crossbar depressed. 2. Insert dogging key. 3. Turn key 1/4 turn clockwise. 1500 Latch Case Assembly (Not a feature of fire labeled devices.) 1500F Latch Case Assembly Shim (4) 1/4-20 x 3/4" PRHMS (Special Head) 799 Strike Crossbar (4) 8-32 x 3/8" PFHMS(T23) (2) Bar Inserts (3) Lock Washers (2) Flat (1) C'Sunk (2) 12-24x5/8" PHMS (1) 12-24 x 5/8" POHMS (2) 10-24 x 3/4" Hex Socket Cap MS 3/16" Hex Key (6) 8-32 x 3/8" PFHMS(T23) Note: 1. These installation Instructions cover standard products. Options may use installation instructions packed with optional component. 2. Sex Nuts required for Composite, Wood, and Unreinforced Metal Doors. (See "Sex Nut Option".) 3. All dimensions are in inches (mm). 1500F Latch Case Cover 1500 Latch Case Cover 1500F Hinge Case Cover 1500 Hinge Case Cover 80-9415-0000-000 (04-13) An ASSA ABLOY Group brand Maintenance To Change Hands RHR Device Hinge Case Assembly LHR Device Hinge Case Assembly Latch Case Assembly 2. Check mounting fasteners periodically. Retighten if found loose. Apply screw locking compound (available at automotive part stores) or change part fasteners if screws continue to back out. 3. Periodic checks (and adjustments) of strikes are required to compensate for changes in the opening (e.g. door sagging). Pad Arm (2) Cotter Pin Note Position! (2) Pivot Pin Arm 1. Periodically remove covers and coat mechanisms with a silicone base lubricant. This is particularly required in corrosive environments for proper product function. Arm Arm PPH”AB”SMS PFHUMS RHR Door LHR Door Note: Complete device required to change hands, arms are swapped between latch and hinge cases, only essential components shown or highlighted, for clarity. FASTENER DESCRIPTION ABBREVIATION PFHMS PHILLIPS PAN HEAD TYPE “AB” SHEET METAL SCREW PHILLIPS FLAT HEAD UNDER CUT MACHINE SCREW PHILLIPS FLAT HEAD MACHINE SCREW PRH”AB”SMS PHILLIPS ROUND HEAD TYPE “AB” SHEET METAL SCREW PTH”AB”SMS PHILLIPS TRUSS HEAD TYPE “AB” SHEET METAL SCREW PPHMS PFH”AB”SMS PHILLIPS PAN HEAD MACHINE SCREW PHILLIPS FLAT HEAD TYPE “AB” SHEET METAL SCREW Check Before Starting Unreinforced Doors or Frames Doors and Frames with walls having a structural thickness (metal skin plus reinforcement or solid hardwood) to engage less than (3) full screw threads are considered unreinforced. Min. Door Stile 4-1/2" (114mm) Door and frame must meet structural and dimensional specifications on exit device template(s) for door and frame preparation. Unreinforced Doors: Use SNB (sex nuts and bolts). Unreinforced Frames: Use Blind Rivet Nuts. Recommended fasteners for unreinforced openings are not necessarily supplied by Yale Locks and Hardware. Door Must Swing Freely Reinforcement Door Skin Blind Rivet Nut 1. Mark Door For Pair without Mullion follow instructions packed with 793 Strike. Locate and Mark Horizontal and Vertical Reference Centerlines as shown. 793 Strike Option For Pairs of Doors Without Mullions (Not for Fire Devices) 793 Strike (2) 10-24 x 3/4" PFHMS 2 80-9415-0000-000 (04-13) An ASSA ABLOY Group brand 2. Prepare Door and Frame A. Seat template on door and stop faces. B. Align horizontal and vertical centerlines. C. Locate and tape Trim Template to door. (See instructions packed with Trim) D. Spot and prepare holes: 3. Prepare Device For Trim If outside trim is not used, go to step 4. Drawing shows only essential parts, for clarity. Lifter Track (Ears nest in the Case, between the two center tabs.) The Lifter Assembly is nested in the Device Case. Lifter Moving Plate (Boss activates Case Slider when lifted by Lifter Cam.) The boss of the lifter moving plate penetrates the round hole above the case slider center. The Device Case seats over the door face, with the Lifter Assembly projecting thru the door cutout surface and into the door cavity. Lifter Cam (Trim Tailpiece penetrates Cam slot.) 4. Prepare Crossbar Crossbar length (L) = Door Opening Width - 6-1/4" (159mm) 5/16 Dia. Thru Cut Line (Cut Square) (8) (This Wall) A. Cut bar to required length (Detail "A"). B. Locate and drill hole (Detail "B"). C. Assemble crossbar (Detail "C"). Hole on This End L" n" io ns e Dim 1 (25) Scribed Line DETAIL B DETAIL A 5/32" Hex Key (Dogging Key) Crossbar (2) Hex Socket Cap Screws (2) Bar Inserts DETAIL C 3 80-9415-0000-000 (04-13) An ASSA ABLOY Group brand 5. Mount Device A. Install Trim. Note that the tailpiece of an active trim must penetrate slot in lifter cam. See step 3. (Otherwise, follow instructions packed with trims.) B. Mount Latch Case with round head machine screws (4 for panic, 6 for fire device). Latch Case mounts to tapped door, trim studs, or sex nuts. C. Install Latch Case Cover with (6) flat head screws. D. Install Crossbar inserted into Latch Case and Hinge Case Arm grooves. Use crossbar and level to position Hinge Case, as a template. E. Locate and prepare (4) holes for Hinge Case mounting screws, as follows: Metal Reinforced Door: 1/4-20 machine screws All other doors: 3/8" (9.5) diameter SNB F. Mount Hinge Case with (4) round head machine screws, and Hinge Case Cover with (4) flat head screws. G. Reassemble crossbar. H. Check device action (Latchbolt should be fully extended. Latchbolt should fully retract when crossbar is depressed, or trim, or dogging activated. When fire device guardbolt is depressed, the latchbolt should dead lock.) Latch Case, underneath, bolts to Door, Trim Studs, or Sex Nuts with Round Head Screws 1500: 4 screws 1500F: 6 screws Case Cover mounts to case with Flat Head Screws Latch Cover: 6 screws Hinge Cover: 4 screws Guardbolt (Depress to deadlock Latchbolt.) -Fire Devices Only - Hinge Case bolts to Door or Sex Nuts with (4) Round Head Screws Assembly has to be level to set Hinge Case in position. 3/16" Hex Key (2) Flat Head Cap Screws Bolt Arm to Crossbar Assembly 6. Install Strike A. Position Strike Projection (Strike + Shims). See Detail A. B. Position Strike depth. See Detail B. C. Fasten Strike securely, as shown on Detail C. Use lockwashers supplied. 1/8" to 3/16" (32. to 4.8) D. Check Bolt engagement. 1. Bolt should retract to clear the strike, when activated by bar, trim, or dogging action. Bolt should consistently reengage the strike, when actuators are released and the door shuts. 2. Door should remain latched and not rattle when pushed, pulled or shaken in/out. E. Prepare for and install Strike locking screw as shown in Detail E (1# 12-24 POHMS, and countersunk lockwasher). Detail A Detail B Detail C Detail E (2) PPHMS Shim(s) as needed 799 Strike Locking Screw (MUST) Bolt Fully Extended (MUST) 4 80-9415-0000-000 (04-13) An ASSA ABLOY Group brand Frame Stop or Mullion Face (Strike Seat) Frame Stop or Mullion Face (Strike Seat) FOR HOLE SIZES SEE FASTENERS CHART PAGE 6 CAUTION: Office copiers, printers and facsimile machines may change the size of a drawing and make the template inaccurate to use as a door marker. 5 80-9415-0000-000 (04-13) An ASSA ABLOY Group brand Notes: 1. Rectangular slot for Trim Lifter is not required for exit only openings. 2. Mark centerline of rods on door face. 3. Unreinforced frames require that 10-24 blind rivet nuts (by others) be used to bolt strike. Frames are considered not reinforced when strike mounting screws cannot engage (3) full threads. 4. Dimensions are given in inches (mm). 5. CAUTION: Office copiers, printers and facsimile machines may change the size of a drawing and make the template inaccurate to use as a door marker. Product Support Tel 800.438.1951 • www.yalelocks.com Yale Locks & Hardware is a division of Yale Security Inc., an ASSA ABLOY Group company. Yale® is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. All contents current at time of publication. Yale Security Inc. reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials. Copyright © 1997, 2013, Yale Security Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 6 80-9415-0000-000 (04-13) An ASSA ABLOY Group brand
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