Yale 1500 Rim Exit Device Installation Instructions 1500seriesinstallation

User Manual: Yale 1500 Rim Exit Device Installation Instructions Installation Instructions

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1500(F) Rim Exit Devices
Installation Instructions
Attention Installer
Any retrofit or other field modification to a fire
rated opening can potentially impact the fire
rating of the opening, and Yale Locks & Hardware
makes no representations or warranties
concerning what such impact may be in any
specific situation. When retrofitting any portion of
an existing fire rated opening, or specifying and
installing a new fire-rated opening, please consult
with a code specialist or local code official
(Authority Having Jurisdiction) to ensure
compliance with all applicable codes and ratings.
Standard Device Package
Devices are packed ready for
application reinforced metal doors.
Lifter for 620F or 630F Series Trim
supplied when outside trim is packed
with the device.
Dogging
Feature to hold bolts retracted and
touchpad depressed, for push-pull door
operation.
To Dog Device
1. Hold crossbar depressed.
2. Insert dogging key.
3. Turn key 1/4 turn clockwise.
(Not a feature of fire labeled devices.)
Singe Doors or Pairs
(Panic Label)
1500 - RHR 1500 - LHR
RHR Door & Device LHR Door & Device
1500F - LHR1500F - RHR
(Fire Label)
1500 Hinge Case
Assembly
(4) 1/4-20 x 3/4" PRHMS
(Special Head)
Lifter Assembly
Dogging Key
(4) 1/4-20 x 3/4" PRHMS
(Special Head)
1500 Latch Case
Assembly
799 Strike
Shim
1500F Latch Case
Assembly (4) 1/4-20 x 3/4" PRHMS
(Special Head)
(3) Lock Washers
(2) Flat
(1) C'Sunk
(2) 12-24x5/8" PHMS
(1) 12-24 x 5/8" POHMS
3/16" Hex Key
(6) 8-32 x 3/8" PFHMS(T23)
Note:
1. These installation Instructions cover standard
products. Options may use installation instructions
packed with optional component.
2. Sex Nuts required for Composite, Wood, and
Unreinforced Metal Doors. (See "Sex Nut Option".)
3. All dimensions are in inches (mm).
1500 Latch
Case Cover
1500F Latch
Case Cover
(2) 10-24 x 3/4"
Hex Socket Cap MS
(2) Bar Inserts
Crossbar
(4) 8-32 x 3/8" PFHMS(T23)
1500 Hinge
Case Cover
1500F Hinge
Case Cover
(4) 1/4-20 x 3/4" PRHMS
(Special Head)
(2) 5/16-18 x 3/4"
Hex Socket FHMS
1500F Hinge Case
Assembly
An ASSA ABLOY Group brand
80-9415-0000-000 (04-13)
To Change Hands
Check Before Starting
Unreinforced Doors or Frames
Doors and Frames with walls having a structural
thickness (metal skin plus reinforcement or solid
hardwood) to engage less than (3) full screw threads
are considered unreinforced.
Unreinforced Doors: Use SNB (sex nuts and bolts).
Unreinforced Frames: Use Blind Rivet Nuts.
Recommended fasteners for unreinforced openings
are not necessarily supplied by Yale Locks and
Hardware.
Reinforcement
Door Skin Blind Rivet Nut
Door Must Swing Freely
Min. Door Stile
4-1/2" (114mm)
Maintenance
1. Periodically remove covers and coat mechanisms with a silicone
base lubricant. This is particularly required in corrosive
environments for proper product function.
2. Check mounting fasteners periodically. Retighten if found loose.
Apply screw locking compound (available at automotive part
stores) or change part fasteners if screws continue to back out.
3. Periodic checks (and adjustments) of strikes are required to
compensate for changes in the opening (e.g. door sagging).
1. Mark Door
Door and frame must
meet structural and
dimensional specifications
on exit device template(s)
for door and frame
preparation.
For Pair without Mullion follow
instructions packed with 793 Strike.
Locate and Mark Horizontal and
Vertical Reference Centerlines as
shown.
2
Note: Complete device required to change hands, arms are swapped
between latch and hinge cases, only essential components shown or
highlighted, for clarity.
793 Strike Option
For Pairs of Doors Without Mullions
(Not for Fire Devices)
793 Strike
(2) 10-24 x 3/4" PFHMS
LHR Device
LHR DoorRHR Door
RHR Device
Hinge Case
Assembly
Latch Case
Assembly
Arm
Arm Arm
Arm
Pad
(2) Cotter Pin
Note Position!
(2) Pivot Pin
Hinge Case
Assembly
PPHMS PHILLIPS PAN HEAD MACHINE SCREW
PPH”AB”SMS
PFHUMS
PFHMS
PRH”AB”SMS
PFH”AB”SMS
PHILLIPS PAN HEAD TYPE “AB” SHEET METAL SCREW
PHILLIPS FLAT HEAD MACHINE SCREW
PHILLIPS FLAT HEAD TYPE “AB” SHEET METAL SCREW
PHILLIPS ROUND HEAD TYPE “AB” SHEET METAL SCREW
PHILLIPS FLAT HEAD UNDER CUT MACHINE SCREW
FASTENER DESCRIPTION
ABBREVIATION
PTH”AB”SMS PHILLIPS TRUSS HEAD TYPE “AB” SHEET METAL SCREW
An ASSA ABLOY Group brand
80-9415-0000-000 (04-13)
3
3. Prepare Device For Trim
4. Prepare Crossbar
If outside trim is not used, go to step 4.
Drawing shows only essential parts, for
clarity.
The Lifter Assembly is nested in the Device
Case.
The boss of the lifter moving plate
penetrates the round hole above the case
slider center.
The Device Case seats over the door face,
with the Lifter Assembly projecting thru the
door cutout surface and into the door cavity.
Lifter Cam
(Trim Tailpiece penetrates Cam slot.)
Lifter Track
(Ears nest in the Case,
between the two center tabs.)
Lifter Moving Plate
(Boss activates Case Slider
when lifted by Lifter Cam.)
Crossbar length (L) = Door Opening Width - 6-1/4" (159mm)
A. Cut bar to required length (Detail "A").
B. Locate and drill hole (Detail "B").
C. Assemble crossbar (Detail "C"). Hole on
This End
DETAIL A
Cut Line
(Cut Square)
Scribed Line
DETAIL B
Dimension "L"
5/16
(8) Dia. Thru
(This Wall)
1
(25)
DETAIL C
5/32" Hex Key
(Dogging Key)
Crossbar (2) Hex Socket
Cap Screws
(2) Bar Inserts
2. Prepare Door and Frame
A. Seat template on door and stop faces.
B. Align horizontal and vertical centerlines.
C. Locate and tape Trim Template to door. (See instructions packed with Trim)
D. Spot and prepare holes:
An ASSA ABLOY Group brand
80-9415-0000-000 (04-13)
4
5. Mount Device
6. Install Strike
A. Install Trim. Note that the tailpiece of an active trim must penetrate
slot in lifter cam. See step 3. (Otherwise, follow instructions packed
with trims.)
B. Mount Latch Case with round head machine screws (4 for panic, 6
for fire device). Latch Case mounts to tapped door, trim studs, or
sex nuts.
C. Install Latch Case Cover with (6) flat head screws.
D. Install Crossbar inserted into Latch Case and Hinge Case Arm
grooves. Use crossbar and level to position Hinge Case, as a
template.
E. Locate and prepare (4) holes for Hinge Case mounting screws, as
follows:
Metal Reinforced Door: 1/4-20 machine screws
All other doors: 3/8" (9.5) diameter SNB
F. Mount Hinge Case with (4) round head machine screws, and Hinge
Case Cover with (4) flat head screws.
G. Reassemble crossbar.
H. Check device action (Latchbolt should be fully extended. Latchbolt
should fully retract when crossbar is depressed, or trim, or dogging
activated. When fire device guardbolt is depressed, the latchbolt
should dead lock.)
Guardbolt
(Depress to deadlock
Latchbolt.)
-Fire Devices Only -
3/16" Hex Key
(2) Flat Head Cap Screws
Bolt Arm to Crossbar Assembly
Assembly has to be level
to set Hinge Case in position.
Case Cover mounts to case
with Flat Head Screws
Latch Cover: 6 screws
Hinge Cover: 4 screws
Hinge Case bolts to
Door or Sex Nuts
with (4) Round
Head Screws
Latch Case, underneath, bolts to Door,
Trim Studs, or Sex Nuts with Round Head Screws
1500: 4 screws
1500F: 6 screws
A. Position Strike Projection (Strike + Shims). See Detail A.
B. Position Strike depth. See Detail B.
C. Fasten Strike securely, as shown on Detail C. Use lockwashers
supplied.
D. Check Bolt engagement.
1. Bolt should retract to clear the strike, when activated by bar,
trim, or dogging action. Bolt should consistently reengage the
strike, when actuators are released and the door shuts.
2. Door should remain latched and not rattle when pushed, pulled
or shaken in/out.
E. Prepare for and install Strike locking screw as shown in Detail E
(1# 12-24 POHMS, and countersunk lockwasher).
Detail A
Shim(s)
as needed
799 Strike
1/8" to 3/16"
(32. to 4.8)
Detail B
Bolt Fully Extended
(MUST)
(2) PPHMS
Locking
Screw
(MUST)
Detail C Detail E
An ASSA ABLOY Group brand
80-9415-0000-000 (04-13)
An ASSA ABLOY Group brand
80-9415-0000-000 (04-13)
5
Frame Stop
or Mullion
Face
(Strike Seat)
Frame Stop
or Mullion
Face
(Strike Seat)
FOR HOLE SIZES SEE
FASTENERS CHART
PAGE 6
CAUTION:
Office copiers, printers and facsimile machines
may change the size of a drawing and make the
template inaccurate to use as a door marker.
An ASSA ABLOY Group brand
80-9415-0000-000 (04-13)
6
Yale® is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their respective
owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. All contents current at time of publication.
Yale Security Inc. reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials.
Copyright © 1997, 2013, Yale Security Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
Product Support Tel 800.438.1951 • www.yalelocks.com
Yale Locks & Hardware is a division of Yale Security Inc., an ASSA ABLOY Group company.
Notes:
1. Rectangular slot for Trim Lifter is not required for exit only openings.
2. Mark centerline of rods on door face.
3. Unreinforced frames require that 10-24 blind rivet nuts (by others) be used to bolt strike.
Frames are considered not reinforced when strike mounting screws cannot engage (3) full
threads.
4. Dimensions are given in inches (mm).
5. CAUTION: Office copiers, printers and facsimile machines may change the size of a
drawing and make the template inaccurate to use as a door marker.

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