Yale 1510 Surface Vertical Rod Exit Device Installation Instructions 1510seriesinstallation
User Manual: Yale 1510 Surface Vertical Rod Exit Device Installation Instructions Installation Instructions
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1510(F) Surface Vertical Rod Exit Devices Installation Instructions Shim (2 Supplied) Attention Installer Strike Plate Top Mounting Plate Any retrofit or other field modification to a fire rated opening can potentially impact the fire rating of the opening, and Yale Locks & Hardware makes no representations or warranties concerning what such impact may be in any specific situation. When retrofitting any portion of an existing fire rated opening, or specifying and Top Latch installing a new fire-rated opening, please consult with a code specialist or local code official (Authority Having Jurisdiction) to ensure (3) 10-24 x 1/4" PRHMS (2) 8-32 x 1/4" PFHMS compliance with all applicable codes and ratings. 791 Strike (3) 10-24 x 3/4" PFHMS or (3) 10 x 1" PFHWS (2) 1/4-20 x 3/4" PFHMS Top Rod Rod Guide Hinge Case Assembly Latch Cover (2) 6x3/8" PTH"AB"SMS (2) 8x1/2" PRH'AB"SMS Roll Pin Rod Connector Guide Cover Lifter for 620F or 630F Series Trim supplied when outside trim is packed with the device. (8) 10-24 x 3/4" PRHMS Dogging Dogging Key Lifter Assembly Feature to hold bolts retracted and crossbar depressed, for push-pull door operation. Crossbar Rod Case Assembly To Dog Device Set Rod Case Retractor and Hinge Case Retractor, as follows: (2) Bar Inserts 1. Hold crossbar depressed. 2. Insert dogging key. 3. Turn key 1/4 turn clockwise. (2) 516-18 x 3/4" Hex Socket FHMS 3/16" Hex Key Rod Connector (Not a feature of fire labeled devices.) Rod Case Cover Roll Pin Bottom Rod Rod Guide (8) 8-32 x 3/8 PFHMS (T23) (2) 6x3/8" PTH"AB"SMS (2) 8x1/2" PRH"AB"SMS Bottom Mounting Plate Guide Cover Deadbolt ABBREVIATION FASTENER DESCRIPTION PPH”AB”SMS PHILLIPS PAN HEAD TYPE “AB” SHEET METAL SCREW PFHUMS Bottom Bolt Case PFHMS (3) 10-24 x 1/4" PRHMS (2) 1/4-20 x 3/8" PFHMS 790 Strike (2) 8-32 x 1/4" PFHMS PHILLIPS FLAT HEAD UNDER CUT MACHINE SCREW PHILLIPS FLAT HEAD MACHINE SCREW PRH”AB”SMS PHILLIPS ROUND HEAD TYPE “AB” SHEET METAL SCREW PTH”AB”SMS PHILLIPS TRUSS HEAD TYPE “AB” SHEET METAL SCREW PPHMS PFH”AB”SMS PHILLIPS PAN HEAD MACHINE SCREW PHILLIPS FLAT HEAD TYPE “AB” SHEET METAL SCREW Latch Cover 80-9415-0010-000 (04-13) An ASSA ABLOY Group brand Maintenance To Change Hands RHR Device Hinge Case Assembly Complete device required to change hands. Arms are swapped between latch and hinge cases. Only essential components shown or highlighted, for clarity. LHR Device Hinge Case Assembly Rod Case Assembly 1. Periodically remove covers and coat mechanisms with a silicone base lubricant. This is particularly required in corrosive environments for proper product function. 2. Check mounting fasteners periodically. Retighten if found loose. Apply screw locking compound (available at automotive part stores) or change part fasteners if screws continue to back out. 3. Periodic checks (and adjustments) of strikes are required to compensate for changes in the opening (e.g. door sagging). Caution: Place Cotter Pins in correct holes. Arm Arm (2) Cotter Pin Note Position! Arm (2) Pivot Pin RHR Door Arm LHR Door Check Before Starting Unreinforced Doors or Frames Doors and Frames with walls having a structural thickness (metal skin plus reinforcement or solid hardwood) to engage less than (3) full screw threads are considered unreinforced. Min. Door Stile 4-1/2" (114mm) Door and frame must meet structural and dimensional specifications on exit device template(s) for door and frame preparation. Unreinforced Doors: Use SNB (sex nuts and bolts). Unreinforced Frames: Use Blind Rivet Nuts. Recommended fasteners for unreinforced openings are not necessarily supplied by Yale Locks and Hardware. Door Must Swing Freely Reinforcement Door Skin Blind Rivet Nut 1. Mark Door Single Door or Pair without Mullion Locate and Mark Horizontal and Vertical Reference Centerlines as shown. LHR door shown. Preparation is typical for both door hands. Caution: If device is mounted higher or lower than shown, rod length must change. Lengthen or cut top and bottom rods as shown on Step 5. 2 80-9415-0010-000 (04-13) An ASSA ABLOY Group brand 2. Prepare Door, Frame & Sill A. Locate "Device Template" aligning VERTICAL REFERENCE and HORIZONTAL REFERENCE lines on door and template. Tape template to door face. B. Extend centerline of Rods and Strikes from "Device Template" to door top and bottom, on door face. C. Locate "Top Latch & Strike," "Bottom Case," and "Bottom Strike" template, aligning on centerline of Rods and Strikes on door. Tape templates in place. D. Locate and tape Trim Template to door. (See instructions packed with Trim) E. Spot and prepare holes: 3. Prepare Device For Trim If outside trim is not used, go to step 4. Drawing shows only essential parts, for clarity. Lifter Track (Ears nest in the Case, between the two center tabs.) The Lifter Assembly is nested in the Device Case. Lifter Moving Plate (Boss activates Case Slider when lifted by Lifter Cam.) The boss of the lifter moving plate penetrates the round hole above the case slider center. The Device Case seats over the door face, with the Lifter Assembly projecting thru the door cutout surface and into the door cavity. Lifter Cam (Trim Tailpiece penetrates Cam slot.) 4. Prepare Crossbar Crossbar length (L) = Door Opening Width - 6-1/4" (159mm) 5/16 Dia. Thru Cut Line (Cut Square) (8) (This Wall) A. Cut bar to required length (Detail "A"). B. Locate and drill hole (Detail "B"). C. Assemble crossbar (Detail "C"). Hole on This End ion s en Dim "L" Scribed Line 1 (25) DETAIL B DETAIL A 5/32" Hex Key (Dogging Key) Crossbar DETAIL C (2) Hex Socket Cap Screws (2) Bar Inserts 3 80-9415-0010-000 (04-13) An ASSA ABLOY Group brand 5. Mount Components Mount 791 Top Strike (See Top Strike Detail, at right) Mount Top Latch (See Detail, at right) Mount Rod Guide (See Rod Guide Detail, below) Note: Additional Rod Guides(s) recommended for openings 8'0" (2.45m) and higher. Mount Device (Follow letter sequence) Mount Hinge Case Use Chassis as template. Prepare (4) holes for 1/4-20 screws, or 3/8" (9.5) Sex Nuts. Chassis: 4 Round Head Screws Cover: 4 Flat Head Screws Mount Trim (Follow instructions supplied with trim) Mount Center Case Chassis: 4 Round Head Screws Cover: 4 Flat Head Screws Assembly has to be level to set Hinge Case in position. Install Crossbar to Set Hinge Case Crossbar into Arm grooves, bolted with Flat Head Cap Screws (3/16 Hex Key). Reinstall Crossbar Device, Rods & Strikes Rod Guide (See Rod Guide Detail, at right) Mount 790 Floor Strike (See Detail, at right) Note that fire openings with thresholds require optional 794 Strikes, anchored to floor under thresholds. 4 80-9415-0010-000 (04-13) An ASSA ABLOY Group brand 6. Prepare Rods 5 80-9415-0010-000 (04-13) An ASSA ABLOY Group brand 7. Complete Installation 6 80-9415-0010-000 (04-13) An ASSA ABLOY Group brand CAUTION: Office copiers, printers and facsimile machines may change the size of a drawing and make the template inaccurate to use as a door marker. 7 80-9415-0010-000 (04-13) An ASSA ABLOY Group brand Notes: 1. Rectangular slot for Trim Lifter is not required for exit only openings. 2. Mark centerline of rods on door face. 3. Unreinforced frames require that 10-24 blind rivet nuts (by others) be used to bolt strike. Frames are considered not reinforced when strike mounting screws cannot engage (3) full threads. 4. Dimensions are given in inches (mm). 5. CAUTION: Office copiers, printers and facsimile machines may change the size of a drawing and make the template inaccurate to use as a door marker. Product Support Tel 800.438.1951 • www.yalelocks.com Yale Locks & Hardware is a division of Yale Security Inc., an ASSA ABLOY Group company. Yale® is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. All contents current at time of publication. Yale Security Inc. reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials. Copyright © 1995, 2013, Yale Security Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 8 80-9415-0010-000 (04-13) An ASSA ABLOY Group brand
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