Yale 2110, 2170, 1810 Surface Vertical Rod Exit Device Installation Instructions 2100seriesinstallation
User Manual: Yale 2110, 2170, 1810 Surface Vertical Rod Exit Device Installation Instructions Installation Instructions
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2110(F), 2170(F)(LBR), 1810(F) Surface Vertical Rod Exit Devices Installation Instructions Shim (2 supplied) Top Strike Angle and Mounting Plate for "LBR" Devices #726 Top Strike Strike Plate 12-24 PRHMS 791 Strike Top Mounting Plate (3) 10-24 x 3/4" PFHMS or (3) 10 x 1" PFHWS 2110(F), 1810(F) Top Latch Attention Installer Any retrofit or other field modification to a fire rated opening can potentially impact the fire rating of the opening, and Yale Locks & Hardware makes no representations or warranties concerning what such impact may be in any specific situation. When retrofitting any portion of an existing fire rated opening, or specifying and installing a new fire-rated opening, please consult with a code specialist or local code official (Authority Having Jurisdiction) to ensure compliance with all applicable codes and ratings. Packed for Reinforced Metal Doors, Optional Sex Nuts Required for Unreinforced metal, Composite & Wood Doors. 2110, 1810 (Panic Label) 2110F, 1810F (Fire Label) Bottom Rod & Latch Components Not Supplied With LBR (Less Bottom Rod) Devices Note: This Installation Instructions cover only standard product. To install options use installation packed with optional component, or contact the factory. (3) 10-24 x 1/4" PPHMS (2) 8-32 x 1/4" PFHMS (2) 1/4-20 x 3/4" PFHMS Outside Trim Top Rod Device is packed ready for any Yale wide stile trim. Latch Cover Rod Guide (2) 8 x 1/2" PRH "AB" SMS (1) 10-24 x 1/2" PPH"F"TCS End Cap Top (2) 6 x 3/8" PTH "AB" SMS End Cap Bottom Guide Cover (2) 1/4-20 x 3/4" PRHMS (Special Head) Roll Pin Bar Assembly (See Chart) Top Rod Connector Rod Extension Assy Dogging Key Center Case Extension Link Hole Plug (Fire Devices) Bottom Rod Connector Fusible Extension Link for Fire Door Over 8' in Height (2) 1/4-20 x 3/4" PRHMS (Special Head) Roll Pin Dogging Wide Cover Used with 1810(F) Narrow Cover Used With 2110(F), 2170(F) Bottom Rod Rod Guide (4) 8-32 x 5/16" PFHUMS (2) 8-32 x 5/16" PFHUMS (2) 6 x 3/8" PTH "AB" SMS (2) 8 x 1/2" PRH "AB" SMS Bottom Mounting Plate PFHUMS PFHMS Deadbolt 2110(F), 1810(F) Bottom Bolt Case (2) 1/4-20 x 3/4" PFHMS 790 Strike 794 Strike (Optional Fire Strike) Latch Cover PHILLIPS PAN HEAD TYPE “AB” SHEET METAL SCREW PHILLIPS FLAT HEAD UNDER CUT MACHINE SCREW PHILLIPS FLAT HEAD MACHINE SCREW PHILLIPS ROUND HEAD TYPE “AB” SHEET METAL SCREW PTH”AB”SMS PHILLIPS TRUSS HEAD TYPE “AB” SHEET METAL SCREW PFH”AB”SMS PRHMS (2) 8-32 x 1/4" PFHMS (Not a feature of fire labeled devices.) PRH”AB”SMS PPHMS (3) 10-24 x 1/4" PPHMS To Dog Device 1. Insert dogging key. 2. Hold touchbar depressed. 3. Turn key 1/4 turn clockwise. FASTENER DESCRIPTION ABBREVIATION PPH”AB”SMS Guide Cover Feature to hold bolts retracted and touchpad depressed, for push-pull door operation. PHILLIPS PAN HEAD MACHINE SCREW PHILLIPS FLAT HEAD TYPE “AB” SHEET METAL SCREW PHILLIPS ROUND HEAD MACHINE SCREW Popper (Fire Rated Less Bottom Rod Devices Only) Cap Plug All dimensions are in inches (mm) unless otherwise noted. 80-9421-0010-000 (05-14) An ASSA ABLOY Group brand Maintenance To Change Hands RHR Device LHR Device Remove (4) Screws and Vertical Lifter Assembly. Rotate device to opposite hand (180 degrees). Insert Lifter Assembly under Lift Block and re-install screws. Lift Block Vertical Lifter Assembly Vertical Lifter Assembly (4) 8-32 x 3/16" PPHMS 1. Periodically remove covers and coat mechanisms with a silicone base lubricant. This is particularly required in corrosive environments for proper product function. 2. Check mounting fasteners periodically. Retighten if found loose. Apply screw locking compound (available at automotive part stores) or change part fasteners if screws continue to back out. (4) 8-32 x 3/16" PPHMS RHR Door LHR Door 3. Periodic checks (and adjustments) of strikes are required to compensate for changes in the opening (e.g. door sagging). Check Before Starting Unreinforced Doors or Frames Doors and Frames with walls having a structural thickness (metal skin plus reinforcement or solid hardwood) to engage less than (3) full screw threads are considered unreinforced. Min. Door Stile 4-1/2" (114mm) Door and frame must meet structural and dimensional specifications on exit device template(s) for door and frame preparation. Unreinforced Doors: Use SNB (sex nuts and bolts). Unreinforced Frames: Use Blind Rivet Nuts. Recommended fasteners for unreinforced openings are not necessarily supplied by Yale Locks and Hardware. Door Must Swing Freely Reinforcement Door Skin Blind Rivet Nut 1. Mark Door Single Door or Pair without Mullion LHR DOOR INSIDE FACE Locate and Mark Horizontal and Vertical Reference Centerlines as shown. LHR door shown, preparation is typical for both door hands. Caution: If device is mounted higher or lower than shown, rod length must change. Lengthen or cut top and bottom rods as shown on Step 5. LBR: For Less Bottom Rod Devices, omit bottom latch and strike installation steps and see separate instructions for top latch and strike. VERTICAL REFERENCE HORIZONTAL REFERENCE 39-15/16 (1014) Note: Less Bottom Rod (LBR) Devices should not be used where security is a primary FINISHED FLOOR concern. DOOR 2. Prepare Door, Frame, & Sill A. Locate “Device Template” aligning VERTICAL REFERENCE and HORIZONTAL REFERENCE lines. Tape template to door face. Top Latch & 791or 726 B. Extend centerline of Rod and Strikes from “Device Template” to door top and Strike Template bottom, on door face. C. Locate Top Latch/Strike, Bottom Case and Bottom Strike templates aligned on centerline of Rods and Strikes on door. Tape templates in place and mark holes. Note that the centerline of the rods and strikes used to install top and bottom bolts Device Template is not the Vertical Reference centerline. Door Popper Template D. Locate and tape Trim Template to door (See instructions packed with Trim). for LBR Devices E. Mark and prepare holes: Bottom Case Template Device & Bolt Case Plates: Each (2) 1/4-20 Machine Screws (Metal reinforced door only.) or (2) 3/8 (10mm) Dia. Sex Nuts & Bolts Floor Strike Template Top Strike: (2) 10-24 Machine Screws or (2) #10 Wood Screws Bottom Strike: 5/8 (16mm) dia x 3/4 (19mm) deep hole FINISHED FLOOR LHR DOOR INSIDE FACE Rods & Strikes VERTICAL REFERENCE HORIZONTAL REFERENCE 2 80-9421-0010-000 (05-14) An ASSA ABLOY Group brand 3. Clear Raised Door Molding 4. Mount Components Device must seat flush on door surface or on shims that keep it parallel to door face. Mount 791 Top Strike (See Top Strike Detail, at right) Top Latch Detail Top Strike Detail Shim (2 supplied) Start with one Strike Plate (Ridges Face Down) 791 Strike (2) 10-24 x 3/4" MS PFHMS (2) Flat Head Screws or SNB (1) Shim Kit #224 per 1/8 (3mm) of raised molding (1) Shim Kit #224 need to clear each 1/8" (3mm) of raised molding. Mount Top 16-3/8 Latch (416) (See Detail, at right) Longer mounting screws needed when more than (2) shim kits are used. Top Mounting Plate Top Latch (3) Round Head Mount Rod Guide Screws (See Rod Guide Detail, below) Note: Additional Rod Guide(s) recommended for openings 8'0" (2.45m) and higher. Note: Third screw must be installed after device is adjusted and works properly. See Step 6E. NOTE: For 726 Strike & Angle/Mounting Plate, see page 9. To Mount Device - Follow Letter Sequence Cutting Edge Min. to Stile edge 1/2 (Follow instructions supplied with trim) (13) Set Cutoff Length (See Detail 2,at left) Set Bar Level Max. Cutout 6" (152mm) 3/16 (5) Mount Trim Detail 1: Fit Bar Center Case Slide penetrates into Bar Fit Bar (See Detail 1, at left) Bar lies against Center Case wall Mount Center Case Use (2) Round Head Screws (Bolt to door reinforcement, sex nuts, or trim studs) Detail 2: To Cut Bar Mount Rod Guide (See Rod Guide Detail, at right) Detail 3: Clamp Bar Bottom Bolt Case Detail Bottom Mounting Plate End Cap Bottom* Bottom Bolt Case 15 (381) (2) Flat Head Screws or SNB Cap in place Works freely Rod Guide Detail (Typical 2 Places) Rod Guide • Locate Rod Guide as dimensioned. Spot (2) mounting holes. • Prepare holes. Metal Door: .140 (3.50) dia. inside face Wood Door: .140 (3.50) dia. x 3/4" (19) deep • Mount Guide. Pad clamps over Bottom Rail End Cap Detail Cap in Use (2) 1/4-20 PRHMS or SNB (See Detail 3, at left) CL Device Mounting Holes, Rods & Strikes Cut Square up to 6" (152mm) Cap level 1-1/4 (32) (2) 8 x 1/2" PRH"AB"SMS Clamp Assembly with Bar Actuator fully depressed *Position to use as template for mounting holes Clamp Bar 2-5/8 (67) Screw in Bottom Strike Detail 790 Strike (Press in Place) 794 Strike Optional (3) Round Head Screws Mount Bottom Bolt Case Mount 790 Floor Strike (See Detail, at right) NOTE: Bottom Bolt will retract 1/8" (3) above Floor Strike. Floor covering in the door path must be laid accordingly. 3 80-9421-0010-000 (05-14) An ASSA ABLOY Group brand 5. Prepare Rods 6. Complete Installation Top Rod 36-1/8 (918) Top Rod Top Rod Connector 1/8" (3mm) x 1/2" (13mm) Rollpin 99-9999-3934-999 Flush See Check Device Slide Action Slide should move up, at least 9/16" (14). Depress bar, activate trim, dog device. With any of these actions, the slide should move up. The slide must return to original position when bar, trim or dogging actions end. Note: If action is faulty, check for visible binding or interference. If no reason for fault is seen, remove item from door and check operation before assuming that it is defective. Ready for 84" (2134) Openings Openings under 84" (2134mm): For Top Rod cutoff length, deduct OPENING HEIGHT from 84" (2134mm). Cover Screw Hole Example: 80" (2032mm) opening 84" (2134mm) - 80" (2032mm) = 4" (102mm) cut off of Top Rod Install Rods, as shown Top rod rests over device slide. Bottom rod connector hangs from device slide. Set Top Strike Roller between Tripping Lever and Bolt. DO NOT PRELOAD BOLT. Adjust and shim strike as needed for zero door rattle. Opening over 84" (2134mm), subtract 84" (2134mm) from the actual opening height. Example: 99" (2515mm) - 84" (2134mm) = 15" (381mm) extension to Top Rod To Lengthen Rods Use rod extension(s) to extend rod to length needed or longer (36" for 10' doors). Cover Screw Hole (both sides) Cut excess length from end of rod with pin hole. Apply screw locking compound, available at automotive parts stores, to rod extension(s) male threads. Thread extension(s) until seated tight over rod. Test Device action by Touchbar, by Trim, by Dogging. ADJUST AS NEEDED. See D1, Bottom Rod Adjustment, and D2, Top Rod Adjustment, below. Both bolts should retract, permitting free door swing. Upper bolt should retract flat. Bottom bolt should retract 1/2" (13). Bolts remain retracted until door shuts and top strike hits tripping lever. Top Rod Adjustment SHORTER 60-1510-0280: 2" (51mm) 60-1510-0277: 6" (152mm) 60-1510-0278: 12" (305mm) (Specify Device Finish) To Cut Rods TILT ROD OUT & TURN LONGER Note: When top bolt does not remain retracted, top rod is too short. 1/8 (3) Cut from end with pin hole. NEVER CUT THREADED END. Cover Screw Hole (both sides) 3/8 (10) Press Jig till it bottoms over Rod. Drill 1/8" (3.2) Dia. hole thru, 3/8" (10) from end of Rod. Jig 60-7000-1150-999 Bottom rod cutoff length is distance that device was lowered below 39-15/16" (1014). 32-1/4 Add to top rod a length equal to the bottom rod cut. TILT ROD OUT & TURN 1/2 Adjustable (13) (Ref.) Bolt BOTTOM ROD LONGER Note: When bottom rod drags on floor but top rod remains retracted, bottom rod is too long. Bottom Rod Connector 1/8" x 1/2" Rollpin 99-9999-3934-999 Press Flush Bottom Rod Cover Screw Hole (812) Example: Device at 36" (914) from floor. 3-7/8 39-15/16" (1014) - 36" (914) (98) = 3-15/16" (100) extension to top rod ROD GUIDES MUST BE DISENGAGED FROM DOOR WHILE RODS ARE ADJUSTED. Bottom Rod Adjustment SHORTER Bottom Rod Ready for 39-15/16" (1014) Floor to Device Center To Lower Device TOP ROD 3/8 Bolt In (10) Bolt retracts 1/2" (13) 790 Floor Strike After acceptable device function, Install third screw in top strike to lock strike in position: 10-24 x 3/4" FHMS. Install Covers. Center case cover (4 flat head screws). Bolt case covers (2 flat head screws each). End cap top (1 pan head screw). See End Cap Detail, page 3. 4 80-9421-0010-000 (05-14) An ASSA ABLOY Group brand BOTTOM BOLT CASE TOP LATCH & 791 STRIKE Notes: 1. For 2170 series devices omit the 791 strike and use this template with the 726 strike template (page 9). (2110 only) 2. Mark CL rods line on door face. Note that the centerline of the rods and strikes, used to install top and bottom bolts, is not the vertical reference centerline. TAPE TO FRAME STOP 9 16 " 14 #26 (.147" DIA) DRILL 10-24 TAP (2 HOLES) 9 16 " 14 TAPE TO DOOR FACE 3. For LBR devices, omit bottom latch and strike installation steps and see separate instructions for top latch and strike. 7 8" 22 ALIGN WITH CL RODS FOLD LINE (STOP LINE) 1 24" ALIGN WITH CL RODS 57 HOLE 'A' (SEE TABLE FOR SIZES) 5 1 16 " TAPE TO DOOR FACE 33 5. Unreinforced frames require that #10-24 blind rivet nuts (by others) be used to bolt strike. Frames are considered not reinforced when strike mounting screws cannot engage (3) full threads. 6. Dimensions are given in inches (mm). A HOLE 'A' (SEE TABLE FOR SIZES) 4. Less Bottom Rod (LBR) Devices should not be used where security is a primary concern. 3 18" 35 1 5 " 16 33 BOTTOM DOOR EDGE A FOLD ON LINE & TAPE THIS TAB TO BOTTOM DOOR EDGE CUTLINE DOOR/FRAME LHR Door FLIP TO OTHER SIDE FOR RHR DOOR Metal Reinforced All Others FASTENER 7. CAUTION: Office copiers and facsimile machines may change the size of a drawing and make the template inaccurate to use as a door marker. If this is not the original template packed with the device, use only the dimensions written on the template to locate the holes on the door (do not use the template as a door marker). HOLE “A” PREPARATION 1/4-20 PPHMS Drill: #7 (.201 dia.) Tap: 1/4-20 1/4-20 SNB 3/8" (9.5mm) dia. Thru door 5 80-9421-0010-000 (05-14) An ASSA ABLOY Group brand This page left blank intentionally. 6 80-9421-0010-000 (05-14) An ASSA ABLOY Group brand DEVICE TEMPLATE LHR DOOR CL Notes: 5 38" 11 16 " 17 CL HORIZONTAL REFERENCE CL 92 TAPE TO DOOR FACE 2. Mark CL rods line on door face. Note that the centerline of the rods and strikes, used to install top and bottom bolts, is not the vertical reference centerline. 11 16 " 17 5 8 " (16) DIA. X 3/4 (19) DEEP FOLD LINE 1. For 2170 series devices omit the 791 strike and use this template with the 726 strike template (page 9). 3. For LBR devices, omit bottom latch and strike installation steps and see separate instructions for top latch and strike. VERTICAL REFERENCE 790 STRIKE 4. Less Bottom Rod (LBR) Devices should not be used where security is a primary concern. 5. Unreinforced frames require that #10-24 blind rivet nuts (by others) be used to bolt strike. Frames are considered not reinforced when strike mounting screws cannot engage (3) full threads. 6. Dimensions are given in inches (mm). 7. CAUTION: Office copiers and facsimile machines may change the size of a drawing and make the template inaccurate to use as a door marker. If this is not the original template packed with the device, use only the dimensions written on the template to locate the holes on the door (do not use the template as a door marker). 5 38" ALIGN WITH C L OF RODS 92 CUTLINE RODS CL CUTLINE 11 16 " 17 7 DEVICE TEMPLATE RHR DOOR 80-9421-0010-000 (05-14) An ASSA ABLOY Group brand This page left blank intentionally. 8 80-9421-0010-000 (05-14) An ASSA ABLOY Group brand Notes: TAPE THIS TAB TO FRAME STOP 726 STRIKE For Use With 2170 Series Devices 1/8" (3) 1/4" (6) 3/4" (19) 3/4" (19) 1. 726 strike template for use with 2170 Series devices. 2. Mark Rods line on door face. Note that the centerline of the rods and strikes used to install top and bottom bolts, is not the Vertical Reference centerline. 1/4" (6) 3/4" (19) 1/8" (3) 3. For LBR (Less Bottom Rod) Devices, omit bottom latch and strike installation and install 726 Top Strike with Strike Angle and “Popper” assembly supplied with device. Caution: LBR Devices should not be used where security is a primary concern. 3/4" (19) FOLD (STOP LINE) 4. 726 Top Strike Installation: With door securely closed, tape template to door and frame stop. Spot and prepare holes for 726 top strike using (2) 12-24 Round Head Screws provided. With template still in-place, assemble upper mounting plate to door with the strike angle engaged into the 726 top strike, as shown below. Adjust hole locations for the mounting plate if required. Spot and prepare (2) outer holes then prepare (2) inner holes as designated on the template. 5. Unreinforced frames require that 12-24 blind rivet nuts (by others) be used to bolt strike. Frames are considered not reinforced when strike mounting screws cannot engage (3) full threads. 2-1/4" (57) 6. Dimensions are given in inches (mm). ALIGN WITH C L OF RODS 7. CAUTION: Office copiers and facsimile machines may change the size of a drawing and make the template inaccurate to use as a door marker. 1-5/16" (33) Strike Angle Must Engage Strike 726 Top Strike 12-24 PRHMS DOOR FASTNER METAL SCREW REINFORCED ALUMINUM 1/4-20 TAP 5/16 (8) DIA INSIDE DOOR OPTIONAL FACE SNB 3/8 (10) DIA OUTSIDE DOOR FACE SNB THRU DOOR TAPE TO DOOR TOP LATCH & STRIKE Top Latch Case CUTLINE HOLLOW METAL & ALUMINUM HOLE 'A' Strike Angle and Top Latch Mounting Plate (2) Mounting Screws 1/4-20 x 3/4 PFHMS 9 80-9421-0010-000 (05-14) An ASSA ABLOY Group brand Plastic Installation Template 2100 Exit Devices For use in conjunction with instruction sheets packed with exit device. Holes and slots are identified below by exit device series and trim. Prep door and frame for only those features required for the exit device being installed. All 2100, 1800 Exit Devices Door Vertical Reference Frame Template 2120(F), 2160(F) CVR Wide Stile Trim Only Door Stop Against Door Surface Against Door Stop or Mullion (when applicable) Narrow Stile Trim Only 757F Strike Location Wide Stile Trim Only Horizontal Reference 2120(F), 2160(F) CVR Wide Stile Trim Only All 2100, 1800 Exit Devices Vertical Reference Product Support Tel 800.438.1951 • www.yalelocks.com Yale Locks & Hardware is a division of Yale Security Inc., an ASSA ABLOY Group company. Yale® is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. All contents current at time of publication. Yale Security Inc. reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials. Copyright © 1999, 2013, Yale Security Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 10 80-9421-0010-000 (05-14) An ASSA ABLOY Group brand
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