Yale 2110, 2170, 1810 Surface Vertical Rod Exit Device Installation Instructions 2100seriesinstallation

User Manual: Yale 2110, 2170, 1810 Surface Vertical Rod Exit Device Installation Instructions Installation Instructions

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Page Count: 10

2110(F), 2170(F)(LBR), 1810(F)
Surface Vertical Rod Exit Devices
Installation Instructions
All dimensions are in inches (mm)
unless otherwise noted.
Dogging
Feature to hold bolts retracted and
touchpad depressed, for push-pull door
operation.
To Dog Device
1. Insert dogging key.
2. Hold touchbar depressed.
3. Turn key 1/4 turn clockwise.
(Not a feature of fire labeled devices.)
PPHMS PHILLIPS PAN HEAD MACHINE SCREW
PPH”AB”SMS
PFHUMS
PFHMS
PRH”AB”SMS
PFH”AB”SMS
PHILLIPS PAN HEAD TYPE “AB” SHEET METAL SCREW
PHILLIPS FLAT HEAD MACHINE SCREW
PHILLIPS FLAT HEAD TYPE “AB” SHEET METAL SCREW
PHILLIPS ROUND HEAD TYPE “AB” SHEET METAL SCREW
PHILLIPS FLAT HEAD UNDER CUT MACHINE SCREW
FASTENER DESCRIPTION
ABBREVIATION
PTH”AB”SMS PHILLIPS TRUSS HEAD TYPE “AB” SHEET METAL SCREW
PRHMS PHILLIPS ROUND HEAD MACHINE SCREW
Shim (2 supplied)
Top Strike Angle
and Mounting Plate
for "LBR" Devices Strike Plate
791 Strike
Top Mounting
Plate (3) 10-24 x 3/4" PFHMS
or (3) 10 x 1" PFHWS
2110(F), 1810(F) Top Latch
(3) 10-24 x 1/4" PPHMS
(2) 8-32 x 1/4" PFHMS
Latch Cover
(2) 6 x 3/8" PTH "AB" SMS
Guide Cover
(2) 1/4-20 x 3/4" PFHMS
Top Rod
Rod Guide
(2) 8 x 1/2" PRH "AB" SMS
Roll Pin
Top Rod Connector
Center Case
Bottom Rod Connector
Roll Pin
Rod Guide
Bottom Rod
(2) 1/4-20 x 3/4" PRHMS
(Special Head)
(2) 8 x 1/2" PRH "AB" SMS
Bottom Mounting Plate
(2) 6 x 3/8" PTH "AB" SMS
Guide Cover
Deadbolt
2110(F), 1810(F) Bottom Bolt Case
(2) 1/4-20 x 3/4" PFHMS
790 Strike
(3) 10-24 x 1/4" PPHMS
Latch Cover
(2) 8-32 x 1/4" PFHMS
Cap Plug
Popper
(Fire Rated Less Bottom
Rod Devices Only)
Hole Plug
(Fire Devices)
Dogging Key
Rod Extension Assy
Extension Link
Fusible Extension Link
for Fire Door Over 8'
in Height
Bar Assembly
(See Chart)
Packed for Reinforced Metal Doors,
Optional Sex Nuts Required for
Unreinforced metal, Composite
& Wood Doors.
2110, 1810
(Panic Label)
2110F, 1810F
(Fire Label)
Bottom Rod & Latch Components
Not Supplied With LBR (Less
Bottom Rod) Devices
Note: This Installation Instructions cover
only standard product. To install options
use installation packed with optional
component, or contact the factory.
Outside Trim
Device is packed ready for any Yale
wide stile trim.
(2) 1/4-20 x 3/4" PRHMS
(Special Head)
End Cap Bottom
End Cap Top (1) 10-24 x 1/2" PPH"F"TCS
#726
Top Strike
12-24 PRHMS
794 Strike
(Optional Fire Strike)
(4) 8-32 x 5/16" PFHUMS
Narrow Cover
Used With 2110(F),
2170(F)
Attention Installer
Any retrofit or other field modification to a fire
rated opening can potentially impact the fire
rating of the opening, and Yale Locks & Hardware
makes no representations or warranties
concerning what such impact may be in any
specific situation. When retrofitting any portion of
an existing fire rated opening, or specifying and
installing a new fire-rated opening, please consult
with a code specialist or local code official
(Authority Having Jurisdiction) to ensure
compliance with all applicable codes and ratings.
Wide Cover
Used with
1810(F)
(2) 8-32 x 5/16" PFHUMS
An ASSA ABLOY Group brand
80-9421-0010-000 (05-14)
T
op Latch & 791or 726
Strike T
emplate
Device Template
Floor Strike Template
FINISHED FLOOR
Bottom Case Template
To Change Hands
Check Before Starting
Unreinforced Doors or Frames
Doors and Frames with walls having a structural
thickness (metal skin plus reinforcement or solid
hardwood) to engage less than (3) full screw threads
are considered unreinforced.
Unreinforced Doors: Use SNB (sex nuts and bolts).
Unreinforced Frames: Use Blind Rivet Nuts.
Recommended fasteners for unreinforced openings
are not necessarily supplied by Yale Locks and
Hardware.
Reinforcement
Door Skin Blind Rivet Nut
Door Must Swing Freely
Min. Door Stile
4-1/2" (114mm)
Maintenance
1. Periodically remove covers and coat mechanisms with a
silicone base lubricant. This is particularly required in corrosive
environments for proper product function.
2. Check mounting fasteners periodically. Retighten if found
loose. Apply screw locking compound (available at automotive
part stores) or change part fasteners if screws continue to back
out.
3. Periodic checks (and adjustments) of strikes are required to
compensate for changes in the opening (e.g. door sagging).
1. Mark Door
Door and frame must
meet structural and
dimensional specifications
on exit device template(s)
for door and frame
preparation.
2. Prepare Door, Frame, & Sill
(4) 8-32 x 3/16" PPHMS
Vertical Lifter Assembly
Remove (4) Screws and
Vertical Lifter Assembly.
Rotate device to opposite
hand (180 degrees). Insert
Lifter Assembly under Lift
Block and re-install screws.
Lift Block
Single Door or Pair without Mullion
Locate and Mark Horizontal and Vertical Reference Centerlines as shown.
LHR door shown, preparation is typical for both door hands.
Caution: If device is mounted higher or lower than shown, rod length must change.
Lengthen or cut top and bottom rods as shown on Step 5.
LBR: For Less Bottom Rod Devices, omit bottom latch and strike installation steps and
see separate instructions for top latch and strike.
Note: Less Bottom Rod (LBR) Devices should not be used where security is a primary
concern.
FINISHED
FLOOR
A. Locate “Device Template” aligning VERTICAL REFERENCE and HORIZONTAL
REFERENCE lines. Tape template to door face.
B. Extend centerline of Rod and Strikes from “Device Template” to door top and
bottom, on door face.
C. Locate Top Latch/Strike, Bottom Case and Bottom Strike templates aligned on centerline
of Rods and Strikes on door. Tape templates in place and mark holes.
Note that the centerline of the rods and strikes used to install top and bottom bolts
is not the Vertical Reference centerline.
D. Locate and tape Trim Template to door (See instructions packed with Trim).
E. Mark and prepare holes:
Device & Bolt Case Plates: Each (2) 1/4-20 Machine Screws (Metal reinforced door
only.) or (2) 3/8 (10mm) Dia. Sex Nuts & Bolts
Top Strike: (2) 10-24 Machine Screws or (2) #10 Wood Screws
Bottom Strike: 5/8 (16mm) dia x 3/4 (19mm) deep hole
LHR Device
LHR DoorRHR Door
RHR Device
LHR DOOR
INSIDE FACE
VERTICAL
REFERENCE
HORIZONTAL
REFERENCE
39-15/16
(1014)
LHR DOOR
INSIDE FACE
VERTICAL
REFERENCE
HORIZONTAL
REFERENCE
Rods & Strikes
2
Vertical Lifter Assembly
(4) 8-32 x 3/16" PPHMS
DOOR
Door Popper Template
for LBR Devices
An ASSA ABLOY Group brand
80-9421-0010-000 (05-14)
3
3. Clear Raised Door Molding
Device must seat flush on
door surface or on shims that
keep it parallel to door face.
(1) Shim Kit #224
per 1/8 (3mm) of raised molding
(1) Shim Kit #224 need to clear each
1/8" (3mm) of raised molding.
Longer mounting screws needed when
more than (2) shim kits are used.
4. Mount Components
Mount 791 Top Strike
(See Top Strike Detail, at right)
Mount
Top
Latch
(See Detail,
at right)
16-3/8
(416)
Top Latch Detail Top Strike Detail
Shim
(2 supplied)
Start with one
Strike Plate
(Ridges Face
Down)
(2) 10-24 x 3/4"
MS PFHMS
791 Strike
(2) Flat Head
Screws or SNB
Top
Mounting
Plate
Top Latch
(3) Round Head
Screws
Note: Third screw must be
installed after device is
adjusted and works properly.
See Step 6E.
NOTE: For 726 Strike &
Angle/Mounting Plate, see
page 9.
Mount Rod Guide
(See Rod Guide
Detail, below) Note: Additional Rod Guide(s)
recommended for openings
8'0" (2.45m) and higher.
To Mount Device - Follow Letter Sequence
Detail 1: Fit Bar
Center Case
Slide penetrates
into Bar
Bar
lies against
Center Case wall
Detail 2: To Cut Bar
Clamp Assembly
with Bar Actuator
fully depressed
Cut Square up
to 6" (152mm)
Detail 3: Clamp Bar
End Cap Bottom*
Pad
clamps over
Bottom Rail
*Position to use
as template for
mounting holes
End Cap Detail
Cap level
Cap in
Cap in place
Screw in
Works
freely
Mount Trim
(Follow instructions supplied with trim)
Cutting Edge
Min. to Stile edge1/2
(13)
Set Cutoff Length
(See Detail 2,at left)
Set Bar Level
Max. Cutout 6" (152mm)
Fit Bar
(See Detail 1, at left)
2-5/8
(67)
3/16
(5)
1-1/4
(32)
Clamp Bar
Use (2) 1/4-20 PRHMS or SNB
(See Detail 3, at left)
Mount Center Case
Use (2) Round Head Screws
(Bolt to door reinforcement,
sex nuts, or trim studs)
Mount Rod Guide
(See Rod Guide Detail, at right)
Device Mounting Holes, Rods & Strikes
C
L
15
(381)
Mount 790 Floor Strike
(See Detail, at right)
Rod Guide Detail
(Typical 2 Places)
(2) 8 x 1/2" PRH"AB"SMS
Rod Guide
• Locate Rod Guide as dimensioned.
Spot (2) mounting holes.
• Prepare holes.
Metal Door: .140 (3.50) dia.
inside face
Wood Door: .140 (3.50) dia. x
3/4" (19) deep
• Mount Guide.
Bottom Bolt Case Detail
Bottom
Mounting
Plate
Bottom
Bolt
Case
(2) Flat Head
Screws or SNB
(3) Round Head
Screws
Mount Bottom Bolt Case
Bottom Strike Detail
790 Strike (Press in Place)
NOTE: Bottom Bolt will retract 1/8" (3)
above Floor Strike. Floor covering in
the door path must be laid
accordingly.
794 Strike
Optional
An ASSA ABLOY Group brand
80-9421-0010-000 (05-14)
4
6. Complete Installation
5. Prepare Rods
Top Rod
Openings under 84" (2134mm): For Top Rod cutoff length,
deduct OPENING HEIGHT from 84" (2134mm).
Example: 80" (2032mm) opening
84" (2134mm) - 80" (2032mm)
= 4" (102mm) cut off of Top Rod
Opening over 84" (2134mm), subtract 84" (2134mm)
from the actual opening height.
Example: 99" (2515mm) - 84" (2134mm)
= 15" (381mm) extension to Top Rod
Top Rod
Top Rod
Connector
Flush
1/8" (3mm)
x 1/2" (13mm)
Rollpin
99-9999-3934-999
36-1/8
(918)
Ready for 84" (2134) Openings
Bottom Rod
Bottom Rod
Bolt
1/2
(13)
3-7/8
(98)
32-1/4
(812)
Adjustable
(Ref.)
1/8" x 1/2" Rollpin
99-9999-3934-999
Press Flush
Bottom Rod
Connector
60-1510-0280: 2" (51mm)
60-1510-0277: 6" (152mm)
60-1510-0278: 12" (305mm)
(Specify Device Finish)
1/8
(3)
Jig
60-7000-1150-999
3/8
(10)
To Cut Rods
Cut from end with pin hole. NEVER
CUT THREADED END.
Press Jig till it bottoms over Rod.
Drill 1/8" (3.2) Dia. hole thru, 3/8" (10)
from end of Rod.
To Lengthen Rods
Use rod extension(s) to extend rod to length needed or
longer (36" for 10' doors).
Cut excess length from end of rod with pin hole.
Apply screw locking compound, available at automotive parts
stores, to rod extension(s) male threads. Thread extension(s)
until seated tight over rod.
Ready for 39-15/16" (1014) Floor to Device Center
To Lower Device
Bottom rod cutoff length is
distance that device was lowered
below 39-15/16" (1014).
Add to top rod a length equal to
the bottom rod cut.
Example:
Device at 36" (914) from floor.
39-15/16" (1014) - 36" (914)
= 3-15/16" (100) extension to top rod
See
Cover
Screw
Hole
Cover
Screw
Hole
(both sides)
Cover
Screw
Hole
Cover
Screw
Hole
(both sides)
790 Floor Strike 3/8
(10) Bolt In
Bolt retracts 1/2" (13)
Check Device Slide Action
Slide should move up, at least 9/16"
(14). Depress bar, activate trim,
dog device. With any of these
actions, the slide should move up.
The slide must return to original
position when bar, trim or dogging
actions end.
Note: If action is faulty, check for visible
binding or interference. If no reason for
fault is seen, remove item from door and
check operation before assuming that it
is defective.
Install Rods, as shown
Top rod rests over device slide.
Bottom rod connector hangs from
device slide.
Set Top Strike Roller between
Tripping Lever and Bolt.
DO NOT PRELOAD BOLT.
Adjust and shim strike as needed
for zero door rattle.
Test Device action by Touchbar, by
Trim, by Dogging.
ADJUST AS NEEDED.
See D1, Bottom Rod Adjustment,
and D2, Top Rod Adjustment,
below. Both bolts should retract,
permitting free door swing. Upper
bolt should retract flat. Bottom bolt
should retract 1/2" (13). Bolts
remain retracted until door shuts
and top strike hits tripping lever.
Top Rod Adjustment
SHORTER
LONGER
TOP ROD
Note: When top bolt does not remain
retracted, top rod is too short.
ROD GUIDES MUST BE DISENGAGED FROM
DOOR WHILE RODS ARE ADJUSTED.
SHORTER
LONGER
BOTTOM ROD
Bottom Rod Adjustment
Note: When bottom rod drags on floor
but top rod remains retracted, bottom
rod is too long.
TILT ROD OUT
& TURN
TILT ROD OUT
& TURN
After acceptable device function,
Install third screw in top strike to
lock strike in position: 10-24 x 3/4"
FHMS.
Install Covers.
Center case cover (4 flat head
screws). Bolt case covers (2 flat
head screws each). End cap top (1
pan head screw). See End
Cap Detail, page 3.
An ASSA ABLOY Group brand
80-9421-0010-000 (05-14)
5
Notes:
1. For 2170 series devices
omit the 791 strike and use
this template with the 726
strike template (page 9).
2. Mark L rods line on door
face. Note that the
centerline of the rods and
strikes, used to install top
and bottom bolts, is not the
vertical reference
centerline.
3. For LBR devices, omit
bottom latch and strike
installation steps and
see separate instructions
for top latch and strike.
4. Less Bottom Rod (LBR)
Devices should not be
used where security is a
primary concern.
5. Unreinforced frames
require that #10-24 blind
rivet nuts (by others) be
used to bolt strike. Frames
are considered not
reinforced when strike
mounting screws cannot
engage (3) full threads.
6. Dimensions are given in
inches (mm).
7. CAUTION: Office copiers
and facsimile machines
may change the size of a
drawing and make the
template inaccurate to use as
a door marker. If this is
not the original template
packed with the device,
use only the dimensions
written on the template to
locate the holes on the
door (do not use the
template as a door
marker).
CUTLINE
14
16 "
9
14
"
16
9
22
"
8
7
4"
57
1
2
33
15
16 "
FRAME STOP
TAPE TO
C
L RODS
(SEE TABLE
FOR SIZES)
HOLE 'A'
TAPE TO
DOOR FACE
ALIGN WITH
TOP LATCH &
791 STRIKE
(2110 only)
FOLD LINE
(STOP LINE)
#26 (.147" DIA) DRILL
10-24 TAP
(2 HOLES)
A
A
C
13
8"
35
15
16 "
33
C
L
BOTTOM
TAPE THIS TAB TO
ALIGN WITH
BOLT CASE
TAPE TO
BOTTOM DOOR EDGE
DOOR FACE
RODS
BOTTOM DOOR EDGE
HOLE 'A'
FOR SIZES)
(SEE TABLE
FOLD ON LINE &
All Others
HOLE “A”
PREPARATION
DOOR/FRAME FASTENER
1/4-20 SNB
1/4-20 PPHMSMetal Reinforced Drill: #7 (.201 dia.)
Tap: 1/4-20
3/8" (9.5mm) dia.
Thru door
LHR Door
FLIP TO OTHER SIDE FOR RHR DOOR
An ASSA ABLOY Group brand
80-9421-0010-000 (05-14)
6
This page left blank intentionally.
An ASSA ABLOY Group brand
80-9421-0010-000 (05-14)
7
5
8" (16) DIA. X
3/4 (19) DEEP
LHR DOOR
FOLD LINE
790 STRIKE
DEVICE TEMPLATE
CUTLINE
DEVICE TEMPLATE
RHR DOOR
11
16 "
17
11
16 "
17
35
8"
92
"
92
5
38
L
RODS
C
L
C
L
VERTICAL REFERENCE
C
L
C
HORIZONTAL REFERENCE
CUTLINE
16
17
"
11
C
L
ALIGN WITH OF RODS
TAPE TO
DOOR FACE
Notes:
1. For 2170 series devices
omit the 791 strike and use
this template with the 726
strike template (page 9).
2. Mark L rods line on door
face. Note that the
centerline of the rods and
strikes, used to install top
and bottom bolts, is not the
vertical reference
centerline.
3. For LBR devices, omit
bottom latch and strike
installation steps and
see separate instructions
for top latch and strike.
4. Less Bottom Rod (LBR)
Devices should not be
used where security is a
primary concern.
5. Unreinforced frames
require that #10-24 blind
rivet nuts (by others) be
used to bolt strike. Frames
are considered not
reinforced when strike
mounting screws cannot
engage (3) full threads.
6. Dimensions are given in
inches (mm).
7. CAUTION: Office copiers
and facsimile machines
may change the size of a
drawing and make the
template inaccurate to use as
a door marker. If this is
not the original template
packed with the device,
use only the dimensions
written on the template to
locate the holes on the
door (do not use the
template as a door
marker).
C
An ASSA ABLOY Group brand
80-9421-0010-000 (05-14)
8
This page left blank intentionally.
An ASSA ABLOY Group brand
80-9421-0010-000 (05-14)
Notes:
1. 726 strike template for use with 2170 Series devices.
2. Mark Rods line on door face. Note that the centerline of the rods and
strikes used to install top and bottom bolts, is not the Vertical Reference
centerline.
3. For LBR (Less Bottom Rod) Devices, omit bottom latch and strike
installation and install 726 Top Strike with Strike Angle and “Popper”
assembly supplied with device.
Caution: LBR Devices should not be used where security is a primary
concern.
4. 726 Top Strike Installation: With door securely closed, tape template to
door and frame stop. Spot and prepare holes for 726 top strike using (2)
12-24 Round Head Screws provided. With template still in-place, assemble
upper mounting plate to door with the strike angle engaged into the 726 top
strike, as shown below. Adjust hole locations for the mounting plate if
required. Spot and prepare (2) outer holes then prepare (2) inner holes as
designated on the template.
5. Unreinforced frames require that 12-24 blind rivet nuts (by others) be used
to bolt strike. Frames are considered not reinforced when strike mounting
screws cannot engage (3) full threads.
6. Dimensions are given in inches (mm).
7. CAUTION: Office copiers and facsimile machines may change the size of a
drawing and make the template inaccurate to use as a door marker.
9
726 STRIKE
For Use With
2170 Series Devices
TAPE THIS TAB TO FRAME STOP
726
Top Strike
12-24
PRHMS
Top Latch Case
Strike Angle Must
Engage Strike
Strike Angle and Top
Latch Mounting Plate
(2) Mounting Screws 1/4-20 x 3/4 PFHMS
TOP LATCH
& STRIKE
FOLD
(STOP LINE)
ALIGN WITH OF RODS
C
L
TAPE TO DOOR
DOOR FASTNER HOLE 'A'
METAL
REINFORCED SCREW 1/4-20 TAP
HOLLOW
METAL &
ALUMINUM
OPTIONAL
SNB
5/16 (8) DIA
INSIDE DOOR
FACE
3/8 (10) DIA
OUTSIDE
DOOR FACE
ALUMINUM SNB THRU DOOR
1-5/16"
(33)
2-1/4"
(57)
3/4"
(19)
1/4"
(6)
1/8"
(3)
1/4"
(6)
3/4"
(19)
1/8"
(3)
3/4"
(19)
3/4"
(19)
CUTLINE
An ASSA ABLOY Group brand
80-9421-0010-000 (05-14)
10
Yale® is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their respective
owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. All contents current at time of publication.
Yale Security Inc. reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials.
Copyright © 1999, 2013, Yale Security Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
For use in conjunction with instruction sheets packed with exit device.
Holes and slots are identified below by exit device series and trim. Prep door and frame for only those
features required for the exit device being installed.
Frame
Door Stop
Door
Template
All 2100, 1800 Exit Devices
All 2100, 1800 Exit Devices
2120(F), 2160(F) CVR
757F
Strike
Location
Against Door Stop
or Mullion
(when applicable)
Vertical Reference
Wide Stile
Trim Only
Against Door Surface
Wide Stile
Trim Only
Horizontal
Reference
Wide Stile
Trim Only
Vertical Reference
Narrow Stile
Trim Only
2120(F), 2160(F) CVR
Plastic Installation Template
2100 Exit Devices
Product Support Tel 800.438.1951 • www.yalelocks.com
Yale Locks & Hardware is a division of Yale Security Inc., an ASSA ABLOY Group company.
An ASSA ABLOY Group brand
80-9421-0010-000 (05-14)

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