Yale 7110(F), 7170(F)(LBR) Surface Vertical Rod Exit Device Series Installation Instructions 80 9470 0010 00003 1371107170Exit Devices
User Manual: Yale 7110(F), 7170(F)(LBR) Surface Vertical Rod Exit Device Series Installation Instructions Installation Instructions
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7110(F), 7170(F)(LBR) Surface Vertical Rod Exit Device Series Installation Instructions Strike Angle Must Engage Strike Shim (2) Supplied 726 Top Strike Strike Plate 791 Strike 12-24 PRHMS (3) 10-24 x 3/4" (19mm) PFHMS Top Mounting Plate Top bracket and 726 strike required for 7170(F)(LBR). Top Latch (Panic & Fire Label) (3) 10-24 x 1/4" (6mm) PPHMS (2) 1/4-20 X 3/4" PFHMS (Metal Door) or (2) #14 x 1-1/2" PFH”AB”SMS (Wood Door) Rod Guide End Clamp (2) 8-32 x 1/4" (6mm) PFHMS (3) 8-32 x 5/16" PFHUMS End Cap Latch Cover (2) #6 x 3/8" (10mm) PTH”AB”SMS (2) 1/4-20 X 1" PPHMS (Metal Door) or (2) #14 x 1-1/2" PPH”AB”SMS (Wood Door) ‘ (2) #8 x 1/2" (13mm) PRH”AB”SMS Top Rod Guide Cover Top Rod Connector Hole Plug (Fire Label Devices) Roll Pin Dogging Key Dogging Feature to hold bolts retracted and touchpad depressed, for push-pull door operation. Bottom Rod Assembly Rod Guide Bottom Mounting Plate FASTENER DESCRIPTION ABBREVIATION PPH”AB”SMS PFHUMS Guide Cover PFHMS Deadbolt Bottom Bolt Case Panic & Fire Label (2) 1/4-20 X 3/4" PFHMS (Metal Door) or (2) #14 x 1-1/2" PFH”AB”SMS (Wood Door) 790 Strike (Not a feature of fire labeled devices.) Cover (2) 8-32 x 5/16" (8mm) PFHUMS (2) #6 x 3/8" (10mm) PTH”AB”SMS (2) #8 x 1/2" (13mm) PRH”AB”SMS To Dog Device 1. Insert dogging key. 2. Hold touchbar depressed. 3. Turn key 1/4 turn clockwise. (2) 1/4-20 X 1" PPHMS (Metal Door) or (2) #14 x 1-1/2" PPH”AB”SMS (Wood Door) PHILLIPS FLAT HEAD MACHINE SCREW PRH”AB”SMS PHILLIPS ROUND HEAD TYPE “AB” SHEET METAL SCREW PTH”AB”SMS PHILLIPS TRUSS HEAD TYPE “AB” SHEET METAL SCREW PPHMS (3) 10-24 x 1/4" (6mm) PPHMS PHILLIPS PAN HEAD TYPE “AB” SHEET METAL SCREW PHILLIPS FLAT HEAD UNDER CUT MACHINE SCREW PFH”AB”SMS PRHMS PHILLIPS PAN HEAD MACHINE SCREW PHILLIPS FLAT HEAD TYPE “AB” SHEET METAL SCREW PHILLIPS ROUND HEAD METAL SCREW (2) 8-32 x 1/4" (6mm) PFHMS Bolt Case Cover All dimensions are in inches (mm) unless otherwise noted. 80-9470-0010-000 (03-13) An ASSA ABLOY Group brand Maintenance To Change Hands RHR Device LHR Device Remove (4) Screws and Vertical Lifter Assembly. Rotate device to opposite hand (180 degrees). Insert Lifter Assembly under Lift Block and re-install screws. Lift Block Vertical Lifter Assembly Vertical Lifter Assembly (4) 8-32 x 3/16" PPHMS RHR Door (4) 8-32 x 3/16" PPHMS LHR Door 1. Periodically remove covers and coat mechanisms with a silicone base lubricant. This is particularly required in corrosive environments for proper product function. 2. Check mounting fasteners periodically. Retighten if found loose. Apply screw locking compound (available at automotive part stores) or change part fasteners if screws continue to back out. 3. Periodic checks (and adjustments) of strikes are required to compensate for changes in the opening (e.g. door sagging). Check Before Starting Unreinforced Doors or Frames Doors and Frames with walls having a structural thickness (metal skin plus reinforcement or solid hardwood) to engage less than (3) full screw threads are considered unreinforced. Min. Door Stile 4-1/2" (114mm) Door and frame must meet structural and dimensional specifications on exit device template(s) for door and frame preparation. Unreinforced Doors: Use SNB (sex nuts and bolts). Unreinforced Frames: Use Blind Rivet Nuts. Recommended fasteners for unreinforced openings are not necessarily supplied by Yale Locks and Hardware. Door Must Swing Freely Reinforcement Door Skin Blind Rivet Nut 1. Mark Door Single Door or Pair without Mullion Locate and Mark Horizontal and Vertical Reference Centerlines as shown. LHR door shown, preparation is typical for both door hands. Note: Door should be in the closed position while marking horizontal and vertical reference lines. Paper or the Plastic Template may be used in this step. LHR DOOR INSIDE FACE VERTICAL REFERENCE 39-15/16 (1014) FINISHED FLOOR or THRESHOLD HORIZONTAL REFERENCE 2. Prepare Door, Frame, & Sill A. Locate “Device Template” aligning VERTICAL REFERENCE and HORIZONTAL LHR DOOR REFERENCE lines. Tape template to door face. INSIDE FACE 726 791or & Latch Top B. Extend centerline of Rod and Strikes from “Device Template” to door top and Rods & Strikes Strike Template bottom, on door face. VERTICAL C. Locate Top Latch/Strike and Bottom Bolt Case templates in place over centerline REFERENCE of Rods and Strikes on door. Tape templates in place and mark holes. Note that the centerline of the rods and strikes used to install top and bottom bolts Device Template HORIZONTAL is not the Vertical Reference centerline. REFERENCE D. Locate and tape Trim Template to door when required (See instructions packed with Trim). E. Mark and prepare holes per installation template (exclude 791 or 726 strike, holes Bottom Case prepared in Step 7). Template F. Locate 790 Bottom Strike Template. Tape in place over Rods and Strikes centerline Floor Strike Template on door. Tape template in place and mark hole locations. Holes to be prepared in Step 7. G. Remove templates from door. FINISHED FLOOR or THRESHOLD 2 80-9470-0010-000 (03-13) An ASSA ABLOY Group brand 3. Size Device Determine device length Device must be field cut to size, as required HINGE SIDE OF DOOR * LHR Door (Door Open) inside face 1. Close door. Measure 2-1/4" (57mm) from the Stop Surface on the hinge side of the door, mark Horizontal Reference at this point. STILE Horizontal line 3/8 Min. (10) L C Dogging Hole 1-3/8 Min. (35) CUT LINE Note: This dimension must be 3/8" (10mm) minimum from edge of the stile on the door. 2. Open door. Align mounting holes in device with Mounting Holes in the door. Mark device where it crosses the mark from Step 1. If mark is less than 1-3/8" (35mm) min. from Dogging Hole, a shorter STOP SURFACE device is required. 2-1/4 (57) 3. Before cutting, make sure the End Cover is in place and there is no gap between it and the Pushpad. Cut device on mark from Step 2. 4. Mount Device & Components Note: 726 Strike and top bracket not shown. 791 Strike D Top Mounting Plate Top Latch 16-3/8 (416) (2) 1/4-20 x 3/4" (19mm) PFHMS (3) 10-24 x 1/4" (6mm) PPHMS F Rod Guide End Clamp C CL Device B 1/2 (13) C L Device Mounting Holes, Rods, & Strikes F Rod Guide Bottom Mounting Plate (2) 1/4-20 x 3/4" (19mm) PFHMS 15 (381) D Bottom Bolt Case Bottom Bolt Case (3) 10-24 x 1-1/4" (32mm) PPHMS 790 Strike Figure 3. 3 80-9470-0010-000 (03-13) An ASSA ABLOY Group brand 5. Rod Preparation & Assembly 7. Complete Installation Note: Below listed instructions are based on a device mounted 39-15/16" (1014mm) from finished floor or threshold. Any deviation on device mounting height must be accommodated to insure proper device function. Top Strike Detail 791 Strike A. Top Rod Sizing Shim (2) Supplied (Start With One) Strike Plate (Ridges Face Down) (3) 10-24 x 3/4" (19mm) PFHMS A2 1. For openings under 7' (2134mm), subtract the actual opening height from 7' (2134mm). Example: 6'8" (2032mm) opening 7'0" (2134mm) - 6'8" (2032mm) = 4" (102mm) Top Rod must have 4" (102mm) cut from end with 1/8” (3mm) thru hole. Use attached drill fixture to locate and re-drill 1/8" (3mm) dia. hole thru the top rod. Make sure rod bottoms out inside drill fixture prior to drilling. (See Figure 5A). 2. For opening over 7' (2134mm), subtract 7' (2134mm) from the actual opening height. Example: 7'6" (2286mm) - 7'0" (2134mm) = 6" (152mm). A. Install Top Rod and 791 Strike Roller Frame Stop Bolt Tripping Lever A Cover Screw Hole 1. Thread Top Rod Assembly onto Top Latch. Lift rod to fully retract Top Latchbolt. Depress Pushpad and hold depressed. Adjust top rod length until Rod Connector seats into the Slide Assembly in latch case. Note: For 7170 devices, skip section (2a) and 2(b). See the installation instructions for the 726 strike on page 9. 2a. Position the Top Strike Roller between the Tripping Lever and the Bolt on the Top Latch. Verify hole positions and Rod Guide prepare holes per Installation Instruction Template. A1 Top Rod must have a 6" (152mm) extension added to length (See below for available rod lengths). Cover Screw Hole 60-1510-0280: 2" (51mm) 60-1510-0277: 6" (152mm) 60-1510-0278: 12" (305mm) (Specify Device Finish) B. Assemble Top Rod b. Install Top Strike and Strike Plate using (2) #10-24 x 3/4" (19mm) PFHMS thru outer slots. Adjust and shim strike as needed for zero door rattle. Add third screw (#10-24 x 3/4" (19mm) PFHMS) after final adjustments. 3. If Top Bolt does not remain retracted when door is opened, Top Rod is too short. Pull rod out of the guide and the slide then rotate rod to increase length. Upper Bolt should retract flat. 4. If upper latch will not deadlock, Top rod is too long. Pull rod out of the guide and the slide and rotate to decrease length. Insert Top Rod Connector into sized Top Rod and Install 1/8" (3mm) x 1/2" (13mm) Roll Pin thru both pieces until flush on both sides. (See Figure 5B). Slide 1/8 (3) Top Rod 36-1/8 (918) 3/8 (10) Drill Fixture Figure 5A: Drill Pin Hole Top Rod Connector 1/8" (3mm) x 1/2" (13mm) Flush Flat Face (2 Sides) Figure 5B: Top Rod Assembly 6. Bottom Bolt Assembly * If 7170 LBR, skip section B. Cover Screw B. Install Lower Rod and 790 Strike Hole 1. With door open, actuate Pushpad to retract upper latch. Hang Lower rod B from bottom of Slide and adjust bolt so that it clears the finished floor by 1/4". Rod Guide 2. Verify location of pipe strike template. Prepare the strike hole and install the Cover pipe strike. Set in place with appropriate Screw bonding material. Hole 3. With the door open, actuate pushpad to retract upper latch. Adjust bolt height by pulling the rod out of the guide and slide and rotating until the bolt clears the pipe strike by 1/8". A. Thread Bottom Bolt into Bottom Rod Assembly. B. Leave 1/2" (13mm) for adjustment. 32-1/4 (812) Bottom Rod Assembly 3/8" Bolt Engagement (10) C. Test device action by Touchbar, by Trim, by Dogging D. Install covers 3-7/8 (98) 1/2 Adjustable (13) (Ref.) Bolt Note: Bottom Bolt will retract to 1/8" (3mm) above Floor Strike. Floor covering in the door path must be laid out accordingly. 790 STRIKE (Press in place) B2 4 80-9470-0010-000 (03-13) An ASSA ABLOY Group brand BOTTOM BOLT CASE TOP LATCH & 791 STRIKE (7110 only) C TAPE TO FRAME STOP 9 16 " 14 9 16 " 14 #26 (.147" DIA) DRILL 10-24 TAP (2 HOLES) TAPE TO DOOR STOP 7 8" 22 ALIGN WITH CL RODS FOLD LINE (STOP LINE) ALIGN WITH CL RODS 1 24" HOLE 'A' (SEE TABLE FOR SIZES) 5 1 16 " 57 TAPE TO DOOR STOP 33 A HOLE 'A' (SEE TABLE FOR SIZES) 3 18" 1 5 " 16 33 35 BOTTOM DOOR EDGE A FOLD ON LINE & TAPE THIS TAB TO BOTTOM DOOR EDGE CUTLINE DOOR/FRAME Metal Reinforced Thru Bolt (Metal or Wood) Wood Door FASTENER HOLE “A” PREPARATION 1/4-20 PPHMS Drill: #7 (.201 dia.) Tap: 1/4-20 1/4-20 SNB 3/8" (9.5mm) dia. Thru door #14 x 1-1/2" Drill: #9 (.196" dia.) PPH”AB”SMS 5 80-9470-0010-000 (03-13) An ASSA ABLOY Group brand This page left blank intentionally. 6 80-9470-0010-000 (03-13) An ASSA ABLOY Group brand CL DEVICE TEMPLATE LHR DOOR 790 STRIKE C 5 8 " (16) DIA. X 3/4 (19) DEEP 5 38" 11 16 " 17 CL FOLD LINE TAPE TO DOOR FACE HORIZONTAL REFERENCE CL 92 VERTICAL REFERENCE 11 16 " 17 5 38" ALIGN WITH C L OF RODS 92 CUTLINE RODS CL CUTLINE 11 16 " 17 7 DEVICE TEMPLATE RHR DOOR 80-9470-0010-000 (03-13) An ASSA ABLOY Group brand This page left blank intentionally. 8 80-9470-0010-000 (03-13) An ASSA ABLOY Group brand TAPE THIS TAB TO FRAME STOP 726 STRIKE 1/8" (3) 1/4" (6) 3/4" (19) 3/4" (19) 1/4" (6) 3/4" (19) 1/8" (3) 3/4" (19) FOLD (STOP LINE) 2-1/4" (57) ALIGN WITH C L OF RODS 1-5/16" (33) Strike Angle Must Engage Strike 726 Top Strike 12-24 PRHMS DOOR FASTNER METAL SCREW REINFORCED ALUMINUM 1/4-20 TAP 5/16 (8) DIA INSIDE DOOR OPTIONAL FACE SNB 3/8 (10) DIA OUTSIDE DOOR FACE SNB THRU DOOR TAPE TO DOOR TOP LATCH & STRIKE Top Latch Case CUTLINE HOLLOW METAL & ALUMINUM HOLE 'A' Strike Angle and Top Latch Mounting Plate (2) Mounting Screws 1/4-20 x 3/4 PFHMS 9 80-9470-0010-000 (03-13) An ASSA ABLOY Group brand Plastic Installation Template 7000 Exit Devices For use in conjunction with instruction sheets packed with exit device. Holes and slots are identified below by exit device series and trim. Prep door and frame for only those features required for the exit device being installed. All 7000 Exit Devices Door Vertical Reference Frame Template 7120(F), 7160(F) & 7220M(F) CVR Wide Stile Trim Only Door Stop Against Door Surface Against Door Stop or Mullion (when applicable) Narrow Stile Trim Only 757F Strike Location Mortise 7130(F) Wide Stile Trim Only Horizontal Reference 7150(F)(WS), 7170(F)(WS) 7120(F), 7160(F) & 7220M(F) CVR Wide Stile Trim Only All 7000 Exit Devices Vertical Reference Product Support Tel 800.438.1951 • www.yalelocks.com Yale Locks & Hardware is a division of Yale Security Inc., an ASSA ABLOY Group company. Yale® is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. All contents current at time of publication. Yale Security Inc. reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials. Copyright © 2002, 2013, Yale Security Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 10 80-9470-0010-000 (03-13) An ASSA ABLOY Group brand
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