Yale 7200 Rim Exit Devices Installation Instructions 80 9472 0000 00008 137200Rim
User Manual: Yale 7200 Rim Exit Devices Installation Instructions Installation Instructions
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7200 Rim Exit Devices Installation Instructions (Single Doors or Pairs with M300 Mullion) Outside Trim Device is packed ready for any Yale 500 or 510 Series Trim. End Clamp (3) 8-32 x 5/16" PFHUMS End Cap (2) 1/4-20 x 1" PPHMS Dogging Key Dogging Feature to hold bolts retracted and touchpad depressed, for push-pull door operation. 759 Strike To Dog Device 1. Insert dogging key. 2. Hold touchbar depressed. 3. Turn key 1/4 turn clockwise. (2) 1/4-20 x 3/4" PRHMS (Special Head) (Not a feature of fire labeled devices.) (2) 10-24 PFHMS (2) Shims Locking Plate Cover (2) 8-32 x 5/16" PFHUMS Attention Installer Any retrofit or other field modification to a fire rated opening can potentially impact the fire rating of the opening, and Yale Locks & Hardware makes no representations or warranties concerning what such impact may be in any specific situation. When retrofitting any portion of an existing fire rated opening, or specifying and installing a new fire-rated opening, please consult with a code specialist or local code official (Authority Having Jurisdiction) to ensure compliance with all applicable codes and ratings. ABBREVIATION FASTENER DESCRIPTION PPHMS PHILLIPS PAN HEAD MACHINE SCREW PRHMS PHILLIPS ROUND HEAD MACHINE SCREW PFHMS PHILLIPS FLAT HEAD MACHINE SCREW PFHUMS PHILLIPS FLAT HEAD UNDER CUT MACHINE SCREW All dimensions are in inches (mm) unless otherwise noted. 80-9472-0000-000 (08-13) An ASSA ABLOY Group brand Maintenance For Narrow Stile Metal Doors of Either Hand 1. Periodically remove covers and coat mechanisms with a silicone base lubricant. This is particularly required in corrosive environments for proper product function. 2. Check mounting fasteners periodically. Retighten if found loose. Apply screw locking compound (available at automotive part stores) or change part fasteners if screws continue to back up. RHR Door LHR Door Check Before Starting Unreinforced Doors or Frames Doors and Frames with walls having a structural thickness (metal skin plus reinforcement or solid hardwood) to engage less than (3) full screw threads are considered unreinforced. Min. Door Stile 2" (50mm) Door must meet structural and dimensional specifications on exit device template(s) for door and frame preparation. Unreinforced Doors: Use SNB (sex nuts and bolts). Unreinforced Frames: Use Blind Rivet Nuts. Recommended fasteners for unreinforced openings are not necessarily supplied by Yale Security, Inc. Door Must Swing Freely Reinforcement Door Skin Blind Rivet Nut 1. Mark Door LHR Door Inside Face 1-1/4 (32) CL Vertical Locate and Mark Horizontal and Vertical Reference Centerlines as shown. Note: For other openings see step 2, item A3. Reference RHR Door Inside Face 3/4 (19) 3/4 (19) Vertical C L Reference CL Vertical Reference CL Horizontal CL Horizontal CL Horizontal Reference Reference Strike Seat Blade Stop Typical Single Swing LHR Door Inside Face Reference 39-15/16 (1014) Finished Floor Mullion Face Mullion Face Pair with M300 Mullion 2 80-9472-0000-000 (08-13) An ASSA ABLOY Group brand 2. Prepare Door & Frame A. Determine opening requirements. 1. Aluminum Single Openings: Stop must be notched to clear strike. Cutout is 3-1/8" (79) long, centered on Device centerline. 2. Pairs with M300 Mullions ***: Cut off and discard strike portion of Installation Template. 3. Other openings: Door stile should exceed 2" (51) by height of frame stop or 1/2 the width of the mullion. B. Seat template on door and jamb face (if pertinent). C. Align template with horizontal and vertical Device centerline on door. Tape template in place. D. Locate and tape Trim Template on door. (See instructions packed with trim.) E. Spot and prepare holes. Device: (2) 1/4-20 Machine Screws*, or (2) 3/8" (9.5) Dia. Sex Nuts and Bolts Strike**: (2) 10-24 Machine Screws Notes: (*) Reinforced doors only. (**) Plus template cutouts, if not factory prepared. (***) Strike machined into the mullion. Position device carefully. 3. Size Device Device must be field cut to size, unless standard opening and device are 36" (0.91m) or 48" (1.22m). Align mounting holes in door No gap between end cover & touch bar with mounting holes in device LHR DOOR (Door Open) INSIDE FACE Align horizontal line on door with edge of device Minimum: Mark cutoff line Cut square on line CL DOGGING 1-3/8 HOLE (35) Minimum to Stile Edge: 3/8 (10) 1-1/2 (38) 4. Clear Raised Door Molding Device must seat flush on door surface or on shims that keep it parallel to door face. (1) Shim Kit #723N required for each 1/8" (3mm) of device lift needed. Longer device mounting screws needed when more than two (2) Shim Kits are used. (1) Shim Kit #723N per 1/8" (3.2) of raised molding 3 80-9472-0000-000 (08-13) An ASSA ABLOY Group brand 5. Install Device A. Mount Trim (Follow instructions packed with trim). C. Set Bar level. Locate End Clamp holes. B. Seat Bar in place. (Projecting C-Cam boss must penetrate into door hole). Fasten Device Head (2 PRHMS or SNB). D. Prepare End Clamp Mounting holes. Mount End Clamp. (2 #1/4-20 PRHMS or 3/8" (10) dia. SNB) 1/2 (13) Device Screws (Bolt to door reinforcement, sex nuts, or trim studs) E. Check Bolt Retraction. 1. Depress touchbar (bolts must retract). Release touchbar (bolts must extend). 2. Actuate trim (bolts must retract). Release trim actuator (bolts must extend). 3. Depress touchbar, turn dogging key clockwise (bar must remain depressed, bolts must remain retracted). Turn 1-1/4 (32) dogging key counterclockwise (bar and bolts must return to extended position). F. Tighten all mounting screws. Note: When resulting operation is faulty, check first for visible binding or interference. If there is no apparent reason for the fault, remove item from the door and recheck its operation before assuming that it is defective. 6. Install Strike 1/8 to 3/16 (3.2 to 4.8) Bolt Fully Extended (MUST) Detail A Detail B Shims, as required 759 Strike with Locking Plate A. Position Strike Projection (Strike + Locking Plate + Shims, if needed. See Detail A. B. Position Strike Depth. See Detail B. C. Fasten Strike securely (2 PFHMS). D. Check Bolt Engagement. 1. Bolt should retract to clear the strike when actuated by bar, trim, or dogging action. Bolt should consistently reengage the strike when actuators are released and the door shuts. 2. Door should remain latched and not rattle when pushed, pulled, or shaken in/out. 7. Install Head Cover & End Cap Top Use (2) 8-32 PFHUMS for Head Cover Use (3) 8-32 PFHUMS for End Cap 4 80-9472-0000-000 (08-13) An ASSA ABLOY Group brand Frame Tube or Formed Stop Face (Strike Seat) Door Inside Face Surface (Device Seat) LHR Door Notes: 1. Not for 7200M(F) Series. 2. For pairs with M300 Mullion. Cut off and discard frame portion. 3. Unreinforced Frames require that 10-24 blind rivet nuts (by others) be used to bolt strike. Frames are considered not reinforced when strike mounting screws cannot engage (3) full threads. 4. Dimensions given in inches (mm). 5. CAUTION: Office copiers, facsimile machines, and printers may change the size of a drawing and make the template inaccurate to use as a door marker. 5 80-9472-0000-000 (08-13) An ASSA ABLOY Group brand This page left blank intentionally. 6 80-9472-0000-000 (08-13) An ASSA ABLOY Group brand Frame Tube or Formed Stop Face (Strike Seat) Door Inside Face Surface (Device Seat) RHR Door Notes: 1. Not for 7200M(F) Series. 2. For pairs with M300 Mullion. Cut off and discard frame portion. 3. Unreinforced Frames require that 10-24 blind rivet nuts (by others) be used to bolt strike. Frames are considered not reinforced when strike mounting screws cannot engage (3) full threads. 4. Dimensions given in inches (mm). 5. CAUTION: Office copiers, facsimile machines, and printers may change the size of a drawing and make the template inaccurate to use as a door marker. 7 80-9472-0000-000 (08-13) An ASSA ABLOY Group brand Plastic Installation Template 7000 Exit Devices Holes and slots are identified below by exit device series and trim. Prep door and frame for only those features required for the exit device being installed. All 7000 Exit Devices Door Vertical Reference Frame Template 7120(F), 7160(F) & 7220M(F) CVR Wide Stile Trim Only Door Stop Against Door Surface Against Door Stop or Mullion (when applicable) Narrow Stile Trim Only 757F Strike Location Mortise 7130(F) Wide Stile Trim Only Horizontal Reference 7150(F)(WS), 7170(F)(WS) 7120(F), 7160(F) & 7220M(F) CVR Wide Stile Trim Only All 7000 Exit Devices Vertical Reference Product Support Tel 800.438.1951 • www.yalelocks.com Yale Locks & Hardware is a division of Yale Security Inc., an ASSA ABLOY Group company. Yale® is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. All contents current at time of publication. Yale Security Inc. reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials. Copyright © 1997, 2013 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 8 80-9472-0000-000 (08-13) An ASSA ABLOY Group brand
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