Yale 7200 Rim Exit Devices Installation Instructions 80 9472 0000 00008 137200Rim
User Manual: Yale 7200 Rim Exit Devices Installation Instructions Installation Instructions
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7200 Rim Exit Devices
Installation Instructions
(Single Doors or Pairs with M300 Mullion)
All dimensions are in inches (mm) unless otherwise noted.
Dogging
Feature to hold bolts retracted and
touchpad depressed, for push-pull door
operation.
To Dog Device
1. Insert dogging key.
2. Hold touchbar depressed.
3. Turn key 1/4 turn clockwise.
(Not a feature of fire labeled devices.)
(2) 1/4-20 x 1" PPHMS
(3) 8-32 x 5/16" PFHUMS
End Clamp
End Cap
Attention Installer
Any retrofit or other field modification to a fire rated opening can
potentially impact the fire rating of the opening, and Yale Locks &
Hardware makes no representations or warranties concerning
what such impact may be in any specific situation. When
retrofitting any portion of an existing fire rated opening, or
specifying and installing a new fire-rated opening, please consult
with a code specialist or local code official (Authority Having
Jurisdiction) to ensure compliance with all applicable codes and
ratings.
Dogging Key
759 Strike
(2) Shims
Locking Plate
(2) 10-24 PFHMS
(2) 1/4-20 x 3/4" PRHMS
(Special Head)
Outside Trim
Device is packed ready for any Yale 500 or 510 Series Trim.
(2) 8-32 x 5/16" PFHUMS
Cover
PPHMS
PRHMS
PFHMS
PFHUMS
PHILLIPS PAN HEAD MACHINE SCREW
PHILLIPS FLAT HEAD MACHINE SCREW
PHILLIPS FLAT HEAD UNDER CUT MACHINE SCREW
PHILLIPS ROUND HEAD MACHINE SCREW
FASTENER DESCRIPTION
ABBREVIATION
An ASSA ABLOY Group brand
80-9472-0000-000 (08-13)
2
For Narrow Stile Metal Doors
of Either Hand
RHR Door LHR Door
Check Before Starting
Unreinforced Doors or Frames
Doors and Frames with walls having a structural
thickness (metal skin plus reinforcement or solid
hardwood) to engage less than (3) full screw
threads are considered unreinforced.
Unreinforced Doors: Use SNB (sex nuts and bolts).
Unreinforced Frames: Use Blind Rivet Nuts.
Recommended fasteners for unreinforced
openings are not necessarily supplied by Yale
Security, Inc. Reinforcement
Door Skin Blind Rivet Nut
Door Must Swing Freely
Min. Door Stile
2" (50mm)
Maintenance
1. Periodically remove covers and coat mechanisms with a
silicone base lubricant. This is particularly required in corrosive
environments for proper product function.
2. Check mounting fasteners periodically. Retighten if found
loose. Apply screw locking compound (available at automotive
part stores) or change part fasteners if screws continue to back
up.
1. Mark Door
Locate and Mark
Horizontal and Vertical Reference
Centerlines as shown.
39-15/16
(1014)
Finished
Floor
Note: For other openings see
step 2, item A3.
Pair with M300 Mullion
Typical Single Swing
LHR Door
Inside Face
1-1/4
(32)
C
LVertical
Reference
C
LHorizontal
Reference
Blade Stop
C
LVertical
Reference
C
LHorizontal
Reference
3/4
(19)
LHR Door
Inside Face
Mullion FaceMullion Face
RHR Door
Inside Face
3/4
(19)
C
L
Vertical
Reference
C
LHorizontal
Reference
Door must meet structural
and dimensional
specifications on exit
device template(s) for
door and frame
preparation.
Strike Seat
An ASSA ABLOY Group brand
80-9472-0000-000 (08-13)
3
4. Clear Raised Door Molding
Device must seat flush on door surface or on shims
that keep it parallel to door face.
(1) Shim Kit #723N required for each
1/8" (3mm) of device lift needed. Longer device
mounting screws needed when more than two (2)
Shim Kits are used.
3. Size Device
Device must be field cut
to size, unless standard
opening and device are
36" (0.91m) or 48" (1.22m).
Align mounting holes in door
with mounting holes in device
Align horizontal line on door
with edge of device
No gap between end
cover & touch bar
Mark cutoff line
Cut square on line
LHR DOOR
(Door Open)
INSIDE FACE
Minimum to Stile Edge:
C
LDOGGING
HOLE
3/8
(10)
1-3/8
(35)
Minimum: 1-1/2
(38)
(1) Shim Kit #723N
per 1/8" (3.2) of raised molding
2. Prepare Door & Frame
A. Determine opening requirements.
1. Aluminum Single Openings:
Stop must be notched to clear strike.
Cutout is 3-1/8" (79) long, centered on Device centerline.
2. Pairs with M300 Mullions ***:
Cut off and discard strike portion of Installation Template.
3. Other openings:
Door stile should exceed 2" (51) by height of frame stop or 1/2 the
width of the mullion.
B. Seat template on door and jamb face (if pertinent).
C. Align template with horizontal and vertical Device centerline on door.
Tape template in place.
D. Locate and tape Trim Template on door. (See instructions packed with
trim.)
E. Spot and prepare holes.
Device: (2) 1/4-20 Machine Screws*, or
(2) 3/8" (9.5) Dia. Sex Nuts and Bolts
Strike**: (2) 10-24 Machine Screws
Notes: (*) Reinforced doors only.
(**) Plus template cutouts, if not factory prepared.
(***) Strike machined into the mullion. Position device carefully.
An ASSA ABLOY Group brand
80-9472-0000-000 (08-13)
6. Install Strike
7. Install Head Cover & End Cap Top
Use (3) 8-32 PFHUMS for End Cap
4
Use (2) 8-32 PFHUMS for Head Cover
1/8 to 3/16
(3.2 to 4.8)
Detail A
Detail B
Bolt Fully Extended
(MUST)
Shims, as required
759 Strike
with Locking Plate
A. Position Strike Projection (Strike + Locking Plate + Shims, if
needed. See Detail A.
B. Position Strike Depth. See Detail B.
C. Fasten Strike securely (2 PFHMS).
D. Check Bolt Engagement.
1. Bolt should retract to clear the strike when actuated by
bar, trim, or dogging action. Bolt should consistently
reengage the strike when actuators are released and
the door shuts.
2. Door should remain latched and not rattle when pushed,
pulled, or shaken in/out.
5. Install Device
A. Mount Trim (Follow instructions packed with trim).
B. Seat Bar in place. (Projecting C-Cam boss must penetrate
into door hole). Fasten Device Head (2 PRHMS or SNB).
C. Set Bar level. Locate End Clamp holes.
D. Prepare End Clamp Mounting holes. Mount End Clamp. (2
#1/4-20 PRHMS or 3/8" (10) dia. SNB)
E. Check Bolt Retraction.
1. Depress touchbar (bolts must retract). Release touchbar
(bolts must extend).
2. Actuate trim (bolts must retract). Release trim actuator
(bolts must extend).
3. Depress touchbar, turn dogging key clockwise (bar must
remain depressed, bolts must remain retracted). Turn
dogging key counterclockwise (bar and bolts must return
to extended position).
F. Tighten all mounting screws.
Note: When resulting operation is faulty, check first for visible
binding or interference. If there is no apparent reason for the
fault, remove item from the door and recheck its operation
before assuming that it is defective.
1/2
(13)
1-1/4
(32)
Device Screws
(Bolt to door reinforcement,
sex nuts, or trim studs)
An ASSA ABLOY Group brand
80-9472-0000-000 (08-13)
An ASSA ABLOY Group brand
80-9472-0000-000 (08-13)
5
Frame Tube or
Formed Stop Face
(Strike Seat)
LHR Door
Door Inside
Face Surface
(Device Seat)
Notes:
1. Not for 7200M(F) Series.
2. For pairs with M300 Mullion. Cut off and
discard frame portion.
3. Unreinforced Frames require that 10-24
blind rivet nuts (by others) be used to bolt
strike. Frames are considered not
reinforced when strike mounting screws
cannot engage (3) full threads.
4. Dimensions given in inches (mm).
5. CAUTION: Office copiers, facsimile
machines, and printers may change the
size of a drawing and make the template
inaccurate to use as a door marker.
An ASSA ABLOY Group brand
80-9472-0000-000 (08-13)
6
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An ASSA ABLOY Group brand
80-9472-0000-000 (08-13)
7
Frame Tube or
Formed Stop Face
(Strike Seat)
RHR Door
Door Inside
Face Surface
(Device Seat)
Notes:
1. Not for 7200M(F) Series.
2. For pairs with M300 Mullion. Cut off and
discard frame portion.
3. Unreinforced Frames require that 10-24
blind rivet nuts (by others) be used to bolt
strike. Frames are considered not
reinforced when strike mounting screws
cannot engage (3) full threads.
4. Dimensions given in inches (mm).
5. CAUTION: Office copiers, facsimile
machines, and printers may change the
size of a drawing and make the template
inaccurate to use as a door marker.
An ASSA ABLOY Group brand
80-9472-0000-000 (08-13)
8
Yale® is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their
respective owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. All contents current at time of publication.
Yale Security Inc. reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials.
Copyright © 1997, 2013 Yale Security Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
Product Support Tel 800.438.1951 • www.yalelocks.com
Yale Locks & Hardware is a division of Yale Security Inc., an ASSA ABLOY Group company.
Holes and slots are identified below by exit device series and trim. Prep door and frame for only those
features required for the exit device being installed.
Frame
Door Stop
Door
Template
All 7000 Exit Devices
All 7000 Exit Devices
7120(F), 7160(F)
& 7220M(F) CVR
757F
Strike
Location
Mortise
7130(F)
7150(F)(WS), 7170(F)(WS)
Against Door Stop
or Mullion
(when applicable)
Vertical Reference
Wide Stile
Trim Only
Against Door Surface
Wide Stile
Trim Only
Horizontal
Reference
Wide Stile
Trim Only
Vertical Reference
Narrow Stile
Trim Only
7120(F), 7160(F)
& 7220M(F) CVR
Plastic Installation Template
7000 Exit Devices