Yale 7220 Concealed Vertical Rod Exit Device Installation Instructions 80 9472 0020 00004 137220CVRExit Devices

User Manual: Yale 7220 Concealed Vertical Rod Exit Device Installation Instructions Installation Instructions

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7220 Concealed Vertical Rod Exit Device
Installation Instructions

Attention Installer
Top Latch

Shim (2 supplied)

Any retrofit or other field modification to a fire rated opening can
potentially impact the fire rating of the opening, and Yale Locks &
Strike Plate
Hardware makes no representations or warranties concerning what
such impact may be in any specific situation. When retrofitting any
portion of an existing fire rated opening, or specifying and installing a
(3) 10-24 x 3/4" PFHMS new fire-rated opening, please consult with a code specialist or local
code official (Authority Having Jurisdiction) to ensure compliance
with all applicable codes and ratings.

(2) 10-24 x 1/2" PRHMS

791 Strike

Top Tube

(3) 8-32 x 5/16" PFHUMS
End Clamp

8' (2.44m) Opening
End Cap

7'6" (2.29m) Opening
Top Rod

7'2" (2.18m) Opening
7' (2.13m) Opening

(2) 1/4-20 x 1" PPHMS

(2) Arm & Bracket Assembly
(5) Cotter Pin

(2) Yoke Pin
Dogging Key

(2) Set Screw #8-32

Dogging

(2) E-Rings
(2) #8-32 UNC-2A X 2" PHSMS
(Assembly Aid)

Bottom Rod
Assembly

(2) 1/4-20 X 1" PRHMS
(Special Head)

Deadbolt

(2) 8-32 x 5/16" PFHUMS

ABBREVIATION

FASTENER DESCRIPTION

PPH”AB”SMS

PHILLIPS PAN HEAD TYPE “AB” SHEET METAL SCREW

PHSMS
PFHUMS
PFHMS

(2) 10-24 x 1/2" PRHMS
790 Strike

To Dog Device
1. Insert dogging key.
2. Hold touchbar depressed.
3. Turn key 1/4 turn clockwise.

Cover

PRHMS

Bottom Bolt Case

Feature to hold bolts retracted and
touchpad depressed, for push-pull door
operation.

PHILLIPS ROUND HEAD MACHINE SCREW
PHILLIPS HEAD SHEET METAL SCREW
PHILLIPS FLAT HEAD UNDER CUT MACHINE SCREW
PHILLIPS FLAT HEAD MACHINE SCREW

PRH”AB”SMS

PHILLIPS ROUND HEAD TYPE “AB” SHEET METAL SCREW

PTH”AB”SMS

PHILLIPS TRUSS HEAD TYPE “AB” SHEET METAL SCREW

PPHMS
PFH”AB”SMS

PHILLIPS PAN HEAD MACHINE SCREW
PHILLIPS FLAT HEAD TYPE “AB” SHEET METAL SCREW

All dimensions are in inches (mm) unless otherwise noted.

80-9472-0020-000 (04-13)
An ASSA ABLOY Group brand

Maintenance

To Change Hands
RHR Device

LHR Device

Remove (4) Screws and
Vertical Lifter Assembly.
Rotate device to opposite
hand (180 degrees). Insert
Lifter Assembly under Lift
Block and re-install screws.
Lift Block

Vertical Lifter Assembly

Vertical Lifter Assembly

(4) 8-32 x 3/16" PRHMS

(4) 8-32 x 3/16" PRHMS

RHR Door

1. Periodically remove covers and coat mechanisms with a
silicone base lubricant. This is particularly required in corrosive
environments for proper product function.
2. Check mounting fasteners periodically. Retighten if found
loose. Apply screw locking compound (available at automotive
part stores) or change part fasteners if screws continue to back
out.
3. Periodic checks (and adjustments) of strikes are required to
compensate for changes in the opening (e.g. door sagging).

LHR Door

Check Before Starting
Device must seat flush on door
surface. To clear raised molding, consult the factory.

Unreinforced Doors or Frames
Doors and Frames with walls having a structural
thickness (metal skin plus reinforcement or solid
hardwood) to engage less than (3) full screw threads
are considered unreinforced.

Min. Door Stile
2" (50mm)
Door and frame must
meet structural and
dimensional specifications
on exit device template(s)
for door and frame
preparation.

Unreinforced Doors: Use SNB (sex nuts and bolts).
Unreinforced Frames: Use Blind Rivet Nuts.
Recommended fasteners for unreinforced openings
are not necessarily supplied by Yale Locks &
Hardware.

Door Must Swing Freely

Reinforcement
Door Skin

Blind Rivet Nut

1. Mark Door
Single Door or Pair without Mullion
Locate and Mark Horizontal Reference and Rod & Strike Centerlines as shown.
LHR door shown, preparation is typical for both door hands.

LHR DOOR
INSIDE FACE
Rods & Strikes
Centerline.

1-1/8
(29)

or Stile

Note: Bottom Bolt will retract to 1/8" (3mm) above Floor Strike. Floor covering in the
door path must be laid out accordingly.

39-15/16
(1014)
FINISHED DOOR
FLOOR

Horizontal
Reference
& Device
Centerline

Measure Gap:

2. Prepare Door, Frame, & Sill
Top Strike
A. Locate “Device Template” aligning RODS & STRIKES CENTERLINE and HORIZONTAL
Template
REFERENCE CENTERLINE on door and template. Tape template to door face.
B. Extend centerline of Rod & Strikes from “Device Template” to door top and
Top Latch Template
bottom, on door face.
C. Locate Top Latch/Strike, Bottom Case and Bottom Strike templates aligned on centerline
of Device, Rods & Strikes on door. Tape templates in place and mark holes.
Device Template
D. Locate and tape Trim Template to door (See instructions packed with Trim).
E. Mark and prepare holes:
Device: Each (2) 1/4-20 Machine Screws (Metal reinforced door only.)
or (2) 3/8" (10mm) Dia. Sex Nuts & Bolts
Top Latch Case & Bottom Bolt Case: Each (2) 7/32" (5.5mm) Dia. Holes
(Door Inside Face Only)
Bottom Case Template
Top Strike: (2) 10-24 Machine Screws or (2) #10 Wood Screws
NOTE: Third screw MUST ONLY be used to lock Strike in final position (Step 8C).
Bottom Strike Template
FINISHED FLOOR
Bottom Strike: 5/8" (16mm) dia x 3/4" (19mm) deep hole

Device, Rods
& Strikes

Horizontal
Reference

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An ASSA ABLOY Group brand

3. Size Device
Device must be field cut to size unless standard
opening and device are 36" (0.91m) or 48" (1.22m).

LHR Door (Door Open)
Inside Face

HINGE EDGE Verify that there is no gap
OF DOOR between End Cover & Touch
Bar, prior to marking cutoff.
Align horizontal line on door
with edge of device
Mark cutoff line. Cut square on line.

Align mounting holes in door
with mounting holes in device

Dogging
Minimum: 1-3/8 Hole
(35)
Minimum to Stile Edge: 3/8
(10)

2-1/4
(57)

4. Rod Assembly & Preliminary Adjustment
A. Remove door from opening. Set flat, device side up. (Do not
hang door until Step 8 of device installation sheet)
B. Set length of Top Rod Assembly (see Detail 1).
C. Connect Top & Bottom Rods to Arm/Bracket Assemblies.
(2 Cotter Pins each)
D. Align Rod Setup Gauge over Device Cutouts and
Centerlines. Tape Gauge to door face.
E. Connect top latch to Rod Assembly.
F. Set Top Latch and Rod Assembly in place on door. Maintain
7/8"(21) location from top as shown.
G. Align Yoke Pin holes in Arm and Bracket Assembly with
Alignment Hole in Rod Setup Gauge. Adjust top Latch and
Rod Assembly for proper alignment. Latchbolt must be
extended. (See Detail 2).
H. Thread bottom bolt into Bottom Rod Assembly. Set Bottom
Bolt Rod Assembly in place on door. Align Yoke pin hole in
the Bottom Arm and Bracket Assembly with Alignment Hole
in Rod Setup Gauge. Adjust Bottom Bolt until it protrudes
3/8"(10) + the gap from Step 1,
past the bottom edge of door. Make sure Bottom Bolt is fully
extended, (See Detail 3).

Detail 1 - Top Rod Assembly
8'
(2.44M)

7'6"
7'2"
(2.29M) (2.18M)

7'
* 6'8" (2.03M)
(2.13M) (FIELD DRILL)

4"
Adjust
(102)
Top
Rod
Cotter Pin
* For other door opening heights, locate and drill
1/8(3) dia. hole in top rod( The Top Tube can be used
as a drill guide for this operation).
Tube

Detail 2 - Top Latch
Latchbolt Extended
(Correct Assembly)

Latchbolt Retracted
(Incorrect Assembly)
Bolt Flush
To Chassis

3/4
(19)
(4) FREE
THREADS
(TYP. REF.)

Mounting
Bracket
(REMOVED)

Top Rod
BOLT FULLY EXTENDED
(PIN TOWARD CENTER OF DOOR)

Detail 3

E Detail 2

G Adjust as required for
correct Rod length.

G

G H

D
H

B Detail 1

Yoke Pin
H
Holes

Gap* + 3/8 (10)
*FROM STEP 1
Device Mounting
Holes & Rods

F
C
A

C
See page 8

H Detail 3

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An ASSA ABLOY Group brand

5. Install Rods
A. Slide Rod Assemblies into door.
B. Attach Top Latch and Bottom Bolt
Case with (4) #10-24 X 1/2"
PFHMS.
C. Thread Set Screw into Yoke Pins A
(Insert With Hex Socket End Inside
Pin). Thread #8-32 X 2" PHPMS
Screws into slotted end of Yoke
Pins, until seated to Hex Head Set
Screw. (See Detail 1.)
D. Install (2) Yoke Pin Assemblies into
Arm and Bracket Assemblies.

D

B

Check action: Top rod should move freely until
latchbolt stays retracted and back after bolt
release. Bottom rod should move freely up and
down at least 9/16" (14).
3/8"
(9.5)
Set Screw

B

Yoke Pin
E-ring Groove

C

#8-32 PHPMS
Temporary Screw

Detail 1 - Yoke Pin Assembly

6. Install Device
A. Mount trim (follow instructions packed
with trim).
B. Seat device in place using the
Temporary Screws from Step 5 to
position the Yoke Pins to the latch
head. Install E-Ring into Yoke Pin
Grooves. (See Detail 1).
C. Fasten device Latch Head (2) 1/4-20
PPHMS or 3/8" (10) dia. SNB.
D. Remove Temporary Screws.
E. Center end of device on horizontal
reference line of door. Using the End
Clamp as a template, locate the end
clamp mounting holes.
F. Prepare end clamp holes and mount
End Clamp using (2) 1/4-20 PPHMS or
3/8" (10) SNB.

E-Ring
Yoke
Pin

Detail 1
(Typical 2 Places)

B Detail 1
F

End
Clamp

CL
C Device Screws
(Bolt to door reinforcement,
sex nuts, or trim studs)

Device

1/2
(13)
Horizontal Ref.

7. Install Strikes
A

Device Mounting
Holes, Rods
& Strikes

Detail A

Detail B

(Upper Strike)

(Bottom Strike)

Shim
(2 supplied)
(Start with one)

790 Strike
(Press in place)

Strike Plate
(Ridges face down)
791 Strike
(2) 10-24 x 3/4" PEHMS
Note: Third screw must
be installed after device
is adjusted and working
properly. (See step 8C).

Note: Bottom Bolt will retract to
1/8" (3mm) above Floor Strike.
Floor covering in the door path
must be laid out accordingly.

B

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An ASSA ABLOY Group brand

8. Complete Installation
Shim

A. Rehang the door plumb and true to the opening. Set strike roller
between tripping lever and bolt. DO NOT PRELOAD THE BOLT.
Shim strike as needed.

Strike
Roller

NOTE: Rods should move freely inside door. Bolts extend
automatically and should deadlock when door closes and top
strike hits tripping lever. Top bolt should retract flat. Bottom bolt
should travel 1/2" and engage 3/8" into strike in down position,
without dragging on floor surface in up position.

A
Bolt
Tripping
Lever

Test device action by touchbar, by trim, and by dogging. Adjust as
needed.
B. Rod Adjustment for Proper Bolt Throw
1. Use 3/32" hex wrench to loosen set screws B1 and B2.

Top Adjusting
Screw

C1

2. Adjust the top rod first with adjusting screw C1. With device in
dogged position (panic devices) or touchbar fully depressed
(fire devices) adjust top rod so that the top latchbolt is flush
and the hold back feature is engaged. Lengthen top rod an
additional 1/2 turn for proper latchbolt positioning.
NOTE: If adjusting screws bottom out before proper device
operation, door and device must be removed so larger
adjustments may be made by threading rod in or out, or by
moving cotter pin to different hole in rod (See Installation
Instructions Step 4).

B1

B2

C2
Bottom Adjusting
Screw

3. Adjust bottom rod with adjusting screw C2. With top latch
retracted in hold back position, and touchbar dogged or fully
depressed, adjust bottom rod so that the deadbolt clears the
strike by 1/16". The bottom rod should be in position in the
active case with the square head of the connector hanging in
the Guide. (See note in Step 2 above).
4. Check device operation by opening and closing the door. An
additional minor adjustment may be required for full retraction
and correct strike engagement.
NOTE: To avoid thread damage and provide positive locking, be
sure set screws engage flats on adjusting screws.
C. After acceptable device function, install third screw in top strike
to lock strike in position with 10-24 x 3/4" PFHMS.
D. Install device cover and end cap with (2) 8-32 PFHMS each.

Bolt
Engagement

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80-9472-0020-000 (04-13)
An ASSA ABLOY Group brand

TAPE TO DOOR
(INSIDE FACE)

TAPE TO DOOR

TOP LATCH CASE

DEVICE

Door
Cutout

FOLD LINE

Device Mounting Holes,
Rods, & Strikes Centerline.

CUTLINE

3-3/4
(95)

Notes:
1. Unreinforced frames require that 10-24 blind rivet nuts (by others)
be used to bolt strike. Frames are considered not reinforced when
strike mounting screws cannot engage (3) full threads.
2. Dimensions are given in inches (mm).
3. CAUTION: Office copiers and facsimile machines may change the
size of a drawing and make the template inaccurate to use as a
door marker. If this is not the original template packed with the
device, use only the dimensions written on the template to
locate the holes on the door (do not use the template as a
door marker).
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TAPE TO FRAME RABBET

TAPE TO DOOR

791 STRIKE
(Top Strike)

POSITION ON FLOOR

790 STRIKE
(Floor Strike)

CUTLINE

CUTLINE

BOTTOM BOLT CASE

CUTLINE

ROD SETUP GAUGE

TOP OF DOOR

CLDevice

BOTTOM OF DOOR
BOTTOM OF DOOR

TOP OF DOOR
Alignment Hole

Alignment Hole

CLDevice Holes
& Rods

2-1/8
(54)

2-3/4
(70)

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An ASSA ABLOY Group brand

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80-9472-0020-000 (04-13)
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Plastic Installation Template

For use in conjunction with instruction sheets packed with exit device.
Holes and slots are identified below by exit device series and trim. Prep door and frame for only those
features required for the exit device being installed.

All 7000 Exit Devices
Door

Vertical Reference

Frame
Template

7120(F), 7160(F)
& 7220M(F) CVR

Wide Stile
Trim Only

Door Stop
Against Door Surface

Against Door Stop
or Mullion
(when applicable)

Narrow Stile
Trim Only

757F
Strike
Location

Wide Stile
Trim Only

Horizontal
Reference

7120(F), 7160(F)
& 7220M(F) CVR

Wide Stile
Trim Only

All 7000 Exit Devices
Vertical Reference

Product Support Tel 800.438.1951 • www.yalelocks.com
Yale Locks & Hardware is a division of Yale Security Inc., an ASSA ABLOY Group company.
Yale® is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their respective owners and
are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. All contents current at time of publication. Yale Security Inc. reserves the right to change
availability of any item in this catalog, its design, construction, and/or its materials. Copyright © 1999, 2013, Yale Security Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction
in whole or in part without the express written permission of Yale Security Inc., an ASSA ABLOY Group company is prohibited.

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An ASSA ABLOY Group brand



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