Yale 7220 Concealed Vertical Rod Exit Device Installation Instructions 80 9472 0020 00004 137220CVRExit Devices

User Manual: Yale 7220 Concealed Vertical Rod Exit Device Installation Instructions Installation Instructions

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An ASSA ABLOY Group brand

80-9472-0020-000 (04-13)

7220 Concealed Vertical Rod Exit Device

Installation Instructions

(2) 1/4-20 X 1" PRHMS

(Special Head)

(2) #8-32 UNC-2A X 2" PHSMS

(Assembly Aid)

(2) E-Rings

Top Tube

8' (2.44m) Opening

7'6" (2.29m) Opening

7' (2.13m) Opening

7'2" (2.18m) Opening

Top Rod

(2) 10-24 x 1/2" PRHMS

(2) 10-24 x 1/2" PRHMS

Top Latch

Bottom Rod

Assembly

Deadbolt

Bottom Bolt Case

790 Strike

Shim (2 supplied)

Strike Plate

(3) 10-24 x 3/4" PFHMS

791 Strike

Dogging Key

Dogging

Feature to hold bolts retracted and

touchpad depressed, for push-pull door

operation.

To Dog Device

1. Insert dogging key.

2. Hold touchbar depressed.

3. Turn key 1/4 turn clockwise.

(2) 8-32 x 5/16" PFHUMS

Cover

All dimensions are in inches (mm) unless otherwise noted.

PPHMS PHILLIPS PAN HEAD MACHINE SCREW

PPH”AB”SMS

PFHUMS

PFHMS

PRH”AB”SMS

PFH”AB”SMS

PHILLIPS PAN HEAD TYPE “AB” SHEET METAL SCREW

PHILLIPS FLAT HEAD MACHINE SCREW

PHILLIPS FLAT HEAD TYPE “AB” SHEET METAL SCREW

PHILLIPS ROUND HEAD TYPE “AB” SHEET METAL SCREW

PHILLIPS FLAT HEAD UNDER CUT MACHINE SCREW

FASTENER DESCRIPTION

ABBREVIATION

PTH”AB”SMS PHILLIPS TRUSS HEAD TYPE “AB” SHEET METAL SCREW

PHILLIPS HEAD SHEET METAL SCREW

PRHMS PHILLIPS ROUND HEAD MACHINE SCREW

PHSMS

(2) 1/4-20 x 1" PPHMS

(3) 8-32 x 5/16" PFHUMS

End Clamp

End Cap

Attention Installer

Any retrofit or other field modification to a fire rated opening can

potentially impact the fire rating of the opening, and Yale Locks &

Hardware makes no representations or warranties concerning what

such impact may be in any specific situation. When retrofitting any

portion of an existing fire rated opening, or specifying and installing a

new fire-rated opening, please consult with a code specialist or local

code official (Authority Having Jurisdiction) to ensure compliance

with all applicable codes and ratings.

(5) Cotter Pin (2) Yoke Pin

(2) Arm & Bracket Assembly

(2) Set Screw #8-32

An ASSA ABLOY Group brand

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To Change Hands

Check Before Starting

Unreinforced Doors or Frames

Doors and Frames with walls having a structural

thickness (metal skin plus reinforcement or solid

hardwood) to engage less than (3) full screw threads

are considered unreinforced.

Unreinforced Doors: Use SNB (sex nuts and bolts).

Unreinforced Frames: Use Blind Rivet Nuts.

Recommended fasteners for unreinforced openings

are not necessarily supplied by Yale Locks &

Hardware.

Reinforcement

Door Skin Blind Rivet Nut

Door Must Swing Freely

Min. Door Stile

2" (50mm)

Maintenance

1. Periodically remove covers and coat mechanisms with a

silicone base lubricant. This is particularly required in corrosive

environments for proper product function.

2. Check mounting fasteners periodically. Retighten if found

loose. Apply screw locking compound (available at automotive

part stores) or change part fasteners if screws continue to back

out.

3. Periodic checks (and adjustments) of strikes are required to

compensate for changes in the opening (e.g. door sagging).

1. Mark Door

Door and frame must

meet structural and

dimensional specifications

on exit device template(s)

for door and frame

preparation.

2. Prepare Door, Frame, & Sill

(4) 8-32 x 3/16" PRHMS

Vertical Lifter Assembly

Remove (4) Screws and

Vertical Lifter Assembly.

Rotate device to opposite

hand (180 degrees). Insert

Lifter Assembly under Lift

Block and re-install screws.

Lift Block

Single Door or Pair without Mullion

Locate and Mark Horizontal Reference and Rod & Strike Centerlines as shown.

LHR door shown, preparation is typical for both door hands.

Note: Bottom Bolt will retract to 1/8" (3mm) above Floor Strike. Floor covering in the

door path must be laid out accordingly.

FINISHED

FLOOR

A. Locate “Device Template” aligning RODS & STRIKES CENTERLINE and HORIZONTAL

REFERENCE CENTERLINE on door and template. Tape template to door face.

B. Extend centerline of Rod & Strikes from “Device Template” to door top and

bottom, on door face.

C. Locate Top Latch/Strike, Bottom Case and Bottom Strike templates aligned on centerline

of Device, Rods & Strikes on door. Tape templates in place and mark holes.

D. Locate and tape Trim Template to door (See instructions packed with Trim).

E. Mark and prepare holes:

Device: Each (2) 1/4-20 Machine Screws (Metal reinforced door only.)

or (2) 3/8" (10mm) Dia. Sex Nuts & Bolts

Top Latch Case & Bottom Bolt Case: Each (2) 7/32" (5.5mm) Dia. Holes

(Door Inside Face Only)

Top Strike: (2) 10-24 Machine Screws or (2) #10 Wood Screws

NOTE: Third screw MUST ONLY be used to lock Strike in final position (Step 8C).

Bottom Strike: 5/8" (16mm) dia x 3/4" (19mm) deep hole

LHR Device

LHR DoorRHR Door

RHR Device

39-15/16

(1014)

2

Vertical Lifter Assembly

(4) 8-32 x 3/16" PRHMS

DOOR

Device must seat flush on door

surface. To clear raised mold-

ing, consult the factory.

1-1/8

(29) or Stile

Rods & Strikes

Centerline.

Horizontal

Reference

& Device

Centerline

Bottom Case Template

Bottom Strike Template

Device Template

Top Latch Template

Top Strike

Template

Device, Rods

& Strikes

Horizontal

Reference

FINISHED FLOOR

LHR DOOR

INSIDE FACE

Measure Gap:

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3

3. Size Device

Device must be field cut to size unless standard

opening and device are 36" (0.91m) or 48" (1.22m).

4. Rod Assembly & Preliminary Adjustment

HINGE EDGE

OF DOOR Verify that there is no gap

between End Cover & Touch

Bar, prior to marking cutoff.

Mark cutoff line. Cut square on line.

Minimum: 1-3/8

(35)

Minimum to Stile Edge: 3/8

(10)

2-1/4

(57)

LHR Door (Door Open)

Inside Face

Align mounting holes in door

with mounting holes in device Align horizontal line on door

with edge of device

Dogging

Hole

A. Remove door from opening. Set flat, device side up. (Do not

hang door until Step 8 of device installation sheet)

B. Set length of Top Rod Assembly (see Detail 1).

C. Connect Top & Bottom Rods to Arm/Bracket Assemblies.

(2 Cotter Pins each)

D. Align Rod Setup Gauge over Device Cutouts and

Centerlines. Tape Gauge to door face.

E. Connect top latch to Rod Assembly.

F. Set Top Latch and Rod Assembly in place on door. Maintain

7/8"(21) location from top as shown.

G. Align Yoke Pin holes in Arm and Bracket Assembly with

Alignment Hole in Rod Setup Gauge. Adjust top Latch and

Rod Assembly for proper alignment. Latchbolt must be

extended. (See Detail 2).

H. Thread bottom bolt into Bottom Rod Assembly. Set Bottom

Bolt Rod Assembly in place on door. Align Yoke pin hole in

the Bottom Arm and Bracket Assembly with Alignment Hole

in Rod Setup Gauge. Adjust Bottom Bolt until it protrudes

3/8"(10) + the gap from Step 1,

past the bottom edge of door. Make sure Bottom Bolt is fully

extended, (See Detail 3).

Detail 3

BOLT FULLY EXTENDED

(PIN TOWARD CENTER OF DOOR)

Detail 2 - Top Latch

Latchbolt Extended

(Correct Assembly)

Latchbolt Retracted

(Incorrect Assembly)

Mounting

Bracket

(REMOVED)

Top Rod

(4) FREE

THREADS

(TYP. REF.)

Bolt Flush

To Chassis

3/4

(19)

Adjust as required for

correct Rod length.

GH

E

Detail 1

Detail 2

F

B

H

Gap* + 3/8 (10)

*FROM STEP 1

Device Mounting

Holes & Rods

Detail 3

Yoke Pin

Holes

DG

A

C

C

H

H

G

* For other door opening heights, locate and drill

1/8(3) dia. hole in top rod( The Top Tube can be used

as a drill guide for this operation).

Detail 1 - Top Rod Assembly

8'

(2.44M)

7'6"

(2.29M)

7'2"

(2.18M)

7'

(2.13M)

* 6'8" (2.03M)

(FIELD DRILL)

Tube

Cotter Pin

4"

(102) Adjust

Top Rod

See page 8

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4

5. Install Rods

A. Mount trim (follow instructions packed

with trim).

B. Seat device in place using the

Temporary Screws from Step 5 to

position the Yoke Pins to the latch

head. Install E-Ring into Yoke Pin

Grooves. (See Detail 1).

C. Fasten device Latch Head (2) 1/4-20

PPHMS or 3/8" (10) dia. SNB.

D. Remove Temporary Screws.

E. Center end of device on horizontal

reference line of door. Using the End

Clamp as a template, locate the end

clamp mounting holes.

F. Prepare end clamp holes and mount

End Clamp using (2) 1/4-20 PPHMS or

3/8" (10) SNB.

Note: Bottom Bolt will retract to

1/8" (3mm) above Floor Strike.

Floor covering in the door path

must be laid out accordingly.

A. Slide Rod Assemblies into door.

B. Attach Top Latch and Bottom Bolt

Case with (4) #10-24 X 1/2"

PFHMS.

C. Thread Set Screw into Yoke Pins

(Insert With Hex Socket End Inside

Pin). Thread #8-32 X 2" PHPMS

Screws into slotted end of Yoke

Pins, until seated to Hex Head Set

Screw. (See Detail 1.)

D. Install (2) Yoke Pin Assemblies into

Arm and Bracket Assemblies.

Detail 1 - Yoke Pin Assembly

#8-32 PHPMS

Temporary Screw

3/8"

(9.5) Yoke Pin

Set Screw E-ring Groove

C

B

A

B

Check action: Top rod should move freely until

latchbolt stays retracted and back after bolt

release. Bottom rod should move freely up and

down at least 9/16" (14).

6. Install Device

Yoke

Pin

E-Ring

Detail 1

(Typical 2 Places)

C

B

End

Clamp

Horizontal Ref.

Device

C

L

F

Detail 1

Device Screws

(Bolt to door reinforcement,

sex nuts, or trim studs)

1/2

(13)

7. Install Strikes

Device Mounting

Holes, Rods

& Strikes

A

B

Note: Third screw must

be installed after device

is adjusted and working

properly. (See step 8C).

Detail A

(Upper Strike)

Shim

(2 supplied)

(Start with one)

Strike Plate

(Ridges face down)

791 Strike

(2) 10-24 x 3/4" PEHMS

790 Strike

(Press in place)

Detail B

(Bottom Strike)

D

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5

A. Rehang the door plumb and true to the opening. Set strike roller

between tripping lever and bolt. DO NOT PRELOAD THE BOLT.

Shim strike as needed.

NOTE: Rods should move freely inside door. Bolts extend

automatically and should deadlock when door closes and top

strike hits tripping lever. Top bolt should retract flat. Bottom bolt

should travel 1/2" and engage 3/8" into strike in down position,

without dragging on floor surface in up position.

Test device action by touchbar, by trim, and by dogging. Adjust as

needed.

B. Rod Adjustment for Proper Bolt Throw

1. Use 3/32" hex wrench to loosen set screws B1 and B2.

2. Adjust the top rod first with adjusting screw C1. With device in

dogged position (panic devices) or touchbar fully depressed

(fire devices) adjust top rod so that the top latchbolt is flush

and the hold back feature is engaged. Lengthen top rod an

additional 1/2 turn for proper latchbolt positioning.

NOTE: If adjusting screws bottom out before proper device

operation, door and device must be removed so larger

adjustments may be made by threading rod in or out, or by

moving cotter pin to different hole in rod (See Installation

Instructions Step 4).

3. Adjust bottom rod with adjusting screw C2. With top latch

retracted in hold back position, and touchbar dogged or fully

depressed, adjust bottom rod so that the deadbolt clears the

strike by 1/16". The bottom rod should be in position in the

active case with the square head of the connector hanging in

the Guide. (See note in Step 2 above).

4. Check device operation by opening and closing the door. An

additional minor adjustment may be required for full retraction

and correct strike engagement.

NOTE: To avoid thread damage and provide positive locking, be

sure set screws engage flats on adjusting screws.

C. After acceptable device function, install third screw in top strike

to lock strike in position with 10-24 x 3/4" PFHMS.

D. Install device cover and end cap with (2) 8-32 PFHMS each.

8. Complete Installation

Bolt

Engagement

Shim Strike

Roller

Bolt

Tripping

Lever

B2

C1

B1

Top Adjusting

Screw

Bottom Adjusting

Screw

A

C2

An ASSA ABLOY Group brand

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6

Notes:

1. Unreinforced frames require that 10-24 blind rivet nuts (by others)

be used to bolt strike. Frames are considered not reinforced when

strike mounting screws cannot engage (3) full threads.

2. Dimensions are given in inches (mm).

3. CAUTION: Office copiers and facsimile machines may change the

size of a drawing and make the template inaccurate to use as a

door marker. If this is not the original template packed with the

device, use only the dimensions written on the template to

locate the holes on the door (do not use the template as a

door marker).

CUTLINE

FOLD LINE

Door

Cutout

3-3/4

(95)

Device Mounting Holes,

Rods, & Strikes Centerline.

TAPE TO DOORTAPE TO DOOR

(INSIDE FACE)

DEVICE TOP LATCH CASE

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7

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CUTLINE

CUTLINE

TAPE TO DOORTAPE TO FRAME RABBET

791 STRIKE

(Top Strike) BOTTOM BOLT CASE 790 STRIKE

(Floor Strike)

POSITION ON FLOOR

CUTLINE

ROD SETUP GAUGE

2-1/8

(54)

2-3/4

(70)

C

LDevice Holes

& Rods

C

LDevice

Alignment Hole Alignment Hole

TOP OF DOOR

TOP OF DOOR

BOTTOM OF DOOR

BOTTOM OF DOOR

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For use in conjunction with instruction sheets packed with exit device.

Holes and slots are identified below by exit device series and trim. Prep door and frame for only those

features required for the exit device being installed.

Frame

Door Stop

Door

Template

All 7000 Exit Devices

All 7000 Exit Devices

7120(F), 7160(F)

& 7220M(F) CVR

757F

Strike

Location

Against Door Stop

or Mullion

(when applicable)

Vertical Reference

Wide Stile

Trim Only

Against Door Surface

Wide Stile

Trim Only

Horizontal

Reference

Wide Stile

Trim Only

Vertical Reference

Narrow Stile

Trim Only

Plastic Installation Template

7120(F), 7160(F)

& 7220M(F) CVR

Product Support Tel 800.438.1951 • www.yalelocks.com

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are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. All contents current at time of publication. Yale Security Inc. reserves the right to change

availability of any item in this catalog, its design, construction, and/or its materials. Copyright © , 2013, Yale Security Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction 1999

in whole or in part without the express written permission of Yale Security Inc., an ASSA ABLOY Group company is prohibited.

Yale Locks & Hardware is a division of Yale Security Inc., an ASSA ABLOY Group company.