Yale 80 9421 0000 000 (11 12) 2100, 2150 Square Bolt, And 1800 Rim Exit Device Installation Instructions Yale2100seriesinstallation

User Manual: Yale 2100, 2150 SquareBolt, and 1800 Rim Exit Device Installation Instructions Installation Instructions

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2100(F), 2150(F) SquareBolt® & 1800(F)
Rim Exit Devices
Installation Instructions
(Single Door or Pairs)
Attention Installer
Any retrofit or other field modification to a fire rated opening can
potentially impact the fire rating of the opening, and Yale Locks &
Hardware makes no representations or warranties concerning
what such impact may be in any specific situation. When
retrofitting any portion of an existing fire rated opening, or
specifying and installing a new fire-rated opening, please consult
with a code specialist or local code official (Authority Having
Jurisdiction) to ensure compliance with all applicable codes and
ratings.

Note: These installation instructions cover standard product
only. To install options, such as shim kits or interlock
brackets, refer to the instructions packed with the optional
component.
Packed for reinforced metal doors. Optional sex nuts
required for unreinforced metal and composite wood doors
and are furnished standard with all fire-rated (F) devices.
Outside Trim: Device is packed ready for any applicable
Yale® Trim.
(1) 10-24 x 1/2" PPH"F"TCS
81-4214-0512 x Finish

2100, 2150, 1800 (Panic Label)
2100F, 2150F, 1800F (Fire Label)
ABBREVIATION

FASTENER DESCRIPTION

PPH”F”TCS

PHILLIPS PAN HEAD TYPE “F” THREAD CUTTING SCREW

PRHMS

PHILLIPS ROUND HEAD MACHINE SCREW

PFHMS

PHILLIPS FLAT HEAD MACHINE SCREW

PFHUMS

End Cap Top
60-2000-6178 x Finish
End Cap Bottom
60-2000-6179 x Finish

(2) 1/4-20 x 1" PRHMS
(Special Head)
60-7000-1349-048

PHILLIPS FLAT HEAD UNDER CUT MACHINE SCREW

Bar Assembly (See Chart)

DEVICE

Latch Assembly
2100, 1800: 60-2100-0010-048
2100F, 1800F: 60-2100-0011-048

757F Strike

2100,2150,
1800
(Dogging)

Hole Plug
(Fire Devices)
99-9999-4123-999

Locking Plate
60-7000-1331-058

Dogging Key
60-7000-1131-036

OPENING
BAR ASSEMBLY
WIDTH
60-2100-0014
36" (0.91m)
60-2100-0015
42" (1.07m)
48" (1.22m)

60-2100-0088

2100F,2150F, 36" (0.91m)
1800F
42" (1.07m)
(Non
Dogging) 48" (1.22m)

60-2100-0008

FINISH

Specify

60-2100-0009
60-2100-0087

Dogging
Shim
60-2000-1014-058 (3) 10-24 PFHMS
81-0011-0516-058

(2) 1/4-20 x 1" PRHMS
(Special Head)
60-7000-1349-048

(4) 8-32 x 5/16" PFHUMS
81-0072-0406 x Finish

Latch Assembly
2150(F):
60-2150-0010-048

Cover
Used with 2150(F) SquareBolt®
Narrow (std): 60-2150-1234 x Finish
Wide (opt): 60-2150-1244 x Finish

(4) 8-32 x 5/16" PFHUMS
81-0072-0406 x Finish
(4) 1/4-20 x 1" PRHMS
(Special Head)
60-7000-1349-048

Narrow Cover
Used With 2100(F)
60-2000-1231 x Finish

Feature to hold bolts retracted and
touchpad depressed, for push-pull door
operation.
To Dog Device
1. Insert dogging key.
2. Hold touchbar depressed.
3. Turn key 1/4 turn clockwise.
(Not a feature of fire labeled devices.)

Wide Cover
Optional for 2100(F)
60-2000-1241 x Finish

(2) 8-32 x 5/16" PFHUMS
81-0072-0406 x Finish

Wide Cover
Used with 1800(F)
60-2000-1242-200

(2) 8-32 x 5/16" PFHUMS
81-0072-0406 x Finish

All dimensions are in inches (mm) unless otherwise noted.

80-9421-0000-000 (11-12)
An ASSA ABLOY Group brand

Maintenance

For Doors of Either Hand

1. Periodically remove covers and coat mechanisms with a
silicone base lubricant. This is particularly required in corrosive
environments for proper product function.
2. Check mounting fasteners periodically. Retighten if found
loose. Apply screw locking compound (available at automotive
part stores) or change part fasteners if screws continue to back
up.

RHR Door

3. Periodic checks (and adjustments) of strikes are required to
compensate for changes in the opening (e.g. door sagging).

LHR Door

Check Before Starting
Unreinforced Doors or Frames
Doors and Frames with walls having a structural
thickness (metal skin plus reinforcement or solid
hardwood) to engage less than (3) full screw threads
are considered unreinforced.

Min. Door Stile
4-1/2" (114mm)
Door and frame must
meet structural and
dimensional specifications
on exit device template(s)
for door and frame
preparation.

Unreinforced Doors: Use SNB (sex nuts and bolts).
Unreinforced Frames: Use Blind Rivet Nuts.
Recommended fasteners for unreinforced openings
are not necessarily supplied by Yale Security, Inc.

Door Must Swing Freely

Reinforcement
Door Skin

Blind Rivet Nut

1. Mark Door
LHR Door
Inside Face
2-5/16
(59)

CL Vertical
Reference

Locate and Mark
Horizontal and Vertical Reference
Centerlines as shown.

Note: For Pair without Mullion
follow instructions packed
with 793 Strike.

CL Horizontal
Reference

RHR Door
Inside Face
2-5/16
(59)

Vertical CL
Reference
CL Horizontal
Reference

LHR Door
Inside Face
2-5/16
(59)

CL Vertical
Reference
CL Horizontal
Reference

39-15/16
(1014)
Stop Face

Finished
Floor

Typical Single Swing

Mullion Face

Mullion Face

Pair with Mullion

2. Prepare Door & Frame
All 2100 & 1800 Series
Exit Devices
Against Door Stop
or Mullion
(when applicable)

757F
Strike
Location

2150(F)
All 2100 & 1800 Series
Exit Devices
Vertical Reference

Vertical Reference
Wide Stile Trim Only
Against Door Surface
Narrow Stile Trim Only
Wide Stile Trim Only
Horizontal
Reference

Wide Stile Trim Only

A. Seat plastic template on door and stop faces.
B. Align horizontal and vertical centerlines.

Door
Frame

C. Locate and tape Trim Template on door. (See
instructions packed with Trim).
D. Spot and prepare holes.

Template

Door Stop

Device: Each (2) 1/4-20 Machine Screws* OR (2) 3/8" (10) Dia.
Optional Sex Nuts & Bolts. (*) Metal reinforced door only.
Strike: (2) 10-24 Machine Screws OR (2) #10 Wood Screws

2

80-9421-0000-000 (11-12)
An ASSA ABLOY Group brand

3. Clear Raised Door Molding
(1) Shim Kit #223 needed to clear each
1/8" (3mm) of raised molding. Longer mounting
screws needed when more than two (2) Shim Kits
are used. See instructions provided with shim kits
for installation.

Device (head bar and end cap) must seat flush on door
surface or on shims that keep it parallel to door face.

4. Mount Components
A. Mount Trim (Follow instructions packed with trim).

D. Set Bar level.

B. Mount Latch Case:

E. Size Bar. To cut Bar, see Detail 2.

- Use (2) 1/4-20 x 1" PRHMS or SNB for 2100(F),
or 1800(F)
-Use (4) 1/4-20 x 1" PRHMS or SNB for 2150(F)

F. Reposition Bar (Detail 1). Clamp Bar with End Cap
Bottom (Detail 3). Locate End Cap Bottom mounting
holes.

C. Open door. Slide Bar over door surface until touching
Latch Case wall. Slider in Latch Case penetrates into
Bar. (See Detail1).

G. Prepare End Cap Bottom mounting holes. Mount End
Cap Bottom (Detail 3). (2 ea. 1/4-20 PRHMS or 3/8"
(10) dia. SNB).

Min. to Stile edge
Cutoff Length
(See Detail 2, below)
Maximum Cutout 5-3/4" (146mm)

1/2
(13)

2-5/8
(67)

Cutting Edge
3/16
(5)

1-1/4
(32)

Detail 1
(Bar Fit)

Detail 3
(Bar Clamp)

Device Screws
(Bolt to door reinforcement,
sex nuts, or trim studs)
H. Check Bolt Retraction.

I. Tighten all mounting screws.

1. Depress bar (bolts must retract). Release bar
(bolts must extend).
2. Actuate trim (bolts must retract). Release trim
actuator (bolts must extend).

Note: When resulting operation is faulty, check first for
visible binding or interference. If there is no apparent
reason for the fault, remove item from the door and
recheck its operation before assuming that it is defective.

3. Depress touchbar, turn dogging key
clockwise (bar must remain depressed, bolts
must remain retracted). Turn dogging key
counterclockwise (bar and bolts must return
to extended position).
Detail 1: Fit Bar

Detail 2: To Cut Bar

Latch Case
Slider penetrates
into Bar

Bar
lies against
Latch Case wall

Clamp Assembly
with Bar
Actuator
fully depressed
Cut Square up
to 5-3/4" (146mm)

Detail 3: Clamp Bar
End Cap Bottom*

*Position to use
as template for
mounting holes.

Pad
Clamps over
Bottom Rail

3
80-9421-0000-000 (11-12)

An ASSA ABLOY Group brand

5. Install Strike
1/8 to 3/16
(3.2 to 4.8)
2100(F),
1800(F)

3/16 +- 1/32
(4.0-5.6)
2150(F)

Detail A

A. Position Strike Projection (Strike + Locking Plate + Shims, if needed). See Detail A.
B. Position Strike Depth
- 2100(F), 1800(F), See Detail B.
- 2150(F), see Detail B1
C. Fasten Strike Securely, as shown on Detail C.
D. Check Bolt Engagement.

Shims, as required
Locking Plate
757F Strike

1. Bolt should retract to clear the strike, when actuated by bar, trim, or
dogging action. Bolt should consistently reengage the strike, when
actuators are released and the door shuts.
2. Door should remain latched and not rattle when pushed, pulled, or shaken
in/out.

Detail B

E. (Required for Fire Devices only, optional for Panic)
Lock strike in place. See Detail E.
1. Prepare for and install strike center screw (1 #10-24 PFHMS). See E1.

Bolt Fully Extended
(MUST)

F. (Fire Mullion Installations Only) Stabilize strike. See Detail F.

Detail B1

1. Position strike interlock bracket in place as shown. Locate bracket holes.
2. Prepare interlock bracket mounting holes. Mount interlock bracket (4 #1024 PFHMS or SNB).
NOTE: Interlock bracket and screws supplied with Fire Mullion.

Detail F

Interlock Bracket
Required for Fire Rated
Rim Exit Device with Mullion.
Interlock Bracket
60-2000-1156-058

Bolt Fully Extended
Tangent to Roller
(MUST)
(2) 10-24 PFHMS

Mullion

C
L Device,
Interlock
Center tab engages Bracket
under strike roller.
Center Tab

E1

Strike &
Interlock Bracket
Strike Roller

5/16
(8)

Detail C

Detail E

Strike Surface

(4) 10-24 x 3/4" PFHMS
81-0011-0508-058

6. Install Head Cover & End Cap Top
(2) 8-32 x 5/16" PFHUMS

1800(F)

(4) 8-32 x 5/16" PFHUMS
2100(F), 2150(F)

End Cap Detail
Cap level
Cap in

Works
freely

Cap in place
Screw in*

Cover Detail
*(1) 10-24 x 1/2" PPH "F" TCS

Product Support Tel 800.438.1951 • www.yalelocks.com
Yale Locks & Hardware is a division of Yale Security Inc., an ASSA ABLOY Group company.
Yale® is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their
respective owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. All contents current at time of publication.
Yale Security Inc. reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials.
Copyright © 2004, 2012 Yale Security Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.

4

80-9421-0000-000 (11-12)
An ASSA ABLOY Group brand



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