Yale 80 9421 0000 000 (11 12) 2100, 2150 Square Bolt, And 1800 Rim Exit Device Installation Instructions Yale2100seriesinstallation

User Manual: Yale 2100, 2150 SquareBolt, and 1800 Rim Exit Device Installation Instructions Installation Instructions

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Page Count: 4

®

2100(F), 2150(F) SquareBolt & 1800(F)

Rim Exit Devices

Installation Instructions

(Single Door or Pairs)

Note: These installation instructions cover standard product

only. To install options, such as shim kits or interlock

brackets, refer to the instructions packed with the optional

component.

2100, 2150, 1800 (Panic Label)

2100F, 2150F, 1800F (Fire Label)

All dimensions are in inches (mm) unless otherwise noted.

End Cap Bottom

60-2000-6179 x Finish

(2) 1/4-20 x 1" PRHMS

(Special Head)

60-7000-1349-048

End Cap Top

60-2000-6178 x Finish

(1) 10-24 x 1/2" PPH"F"TCS

81-4214-0512 x Finish

Bar Assembly (See Chart)

Dogging

Feature to hold bolts retracted and

touchpad depressed, for push-pull door

operation.

To Dog Device

1. Insert dogging key.

2. Hold touchbar depressed.

3. Turn key 1/4 turn clockwise.

(Not a feature of fire labeled devices.)

Hole Plug

(Fire Devices)

99-9999-4123-999

Dogging Key

60-7000-1131-036

(4) 8-32 x 5/16" PFH MS

81-0072-0406 x Finish

U

Narrow Cover

Used With 2100(F)

60-2000-1231 x Finish

(2) 1/4-20 x 1" PRHMS

(Special Head)

60-7000-1349-048

Latch Assembly

2100, 1800: 60-2100-0010-048

2100F, 1800F: 60-2100-0011-048

DEVICE OPENING

WIDTH BAR ASSEMBLY FINISH

2100,2150,

1800

(Dogging)

2100F,2150F,

1800F

(Non

Dogging)

36" (0.91m)

42" (1.07m)

48" (1.22m)

60-2100-0014

60-2100-0015

60-2100-0088

Specify

36" (0.91m)

42" (1.07m)

48" (1.22m)

60-2100-0008

60-2100-0009

60-2100-0087

757F Strike

(3) 10-24 PFHMS

81-0011-0516-058

Shim

60-2000-1014-058

Locking Plate

60-7000-1331-058

(4) 1/4-20 x 1" PRHMS

(Special Head)

60-7000-1349-048

Latch Assembly

2150(F):

60-2150-0010-048

PPH”F”TCS

PRHMS

PFHMS

PFHUMS

PHILLIPS PAN HEAD TYPE “F” THREAD CUTTING SCREW

PHILLIPS FLAT HEAD MACHINE SCREW

PHILLIPS FLAT HEAD UNDER CUT MACHINE SCREW

PHILLIPS ROUND HEAD MACHINE SCREW

FASTENER DESCRIPTION

ABBREVIATION

Cover

®

Used with 2150(F) SquareBolt

Narrow (std): 60-2150-1234 x Finish

Wide (opt): 60-2150-1244 x Finish

(4) 8-32 x 5/16" PFH MS

81-0072-0406 x Finish

U

Wide Cover

Optional for 2100(F)

60-2000-1241 x Finish

(2) 8-32 x 5/16" PFH MS

81-0072-0406 x Finish

U

Packed for reinforced metal doors. Optional sex nuts

required for unreinforced metal and composite wood doors

and are furnished standard with all fire-rated (F) devices.

Outside Trim: Device is packed ready for any applicable

®

Yale Trim.

Wide Cover

Used with 1800(F)

60-2000-1242-200

(2) 8-32 x 5/16" PFH MS

81-0072-0406 x Finish

U

Attention Installer

Any retrofit or other field modification to a fire rated opening can

potentially impact the fire rating of the opening, and Yale Locks &

Hardware makes no representations or warranties concerning

what such impact may be in any specific situation. When

retrofitting any portion of an existing fire rated opening, or

specifying and installing a new fire-rated opening, please consult

with a code specialist or local code official (Authority Having

Jurisdiction) to ensure compliance with all applicable codes and

ratings.

An ASSA ABLOY Group brand

80-9421-0000-000 (11-12)

2

For Doors of Either Hand

RHR Door LHR Door

Check Before Starting

Unreinforced Doors or Frames

Doors and Frames with walls having a structural

thickness (metal skin plus reinforcement or solid

hardwood) to engage less than (3) full screw threads

are considered unreinforced.

Unreinforced Doors: Use SNB (sex nuts and bolts).

Unreinforced Frames: Use Blind Rivet Nuts.

Recommended fasteners for unreinforced openings

are not necessarily supplied by Yale Security, Inc.

Reinforcement

Door Skin Blind Rivet Nut

Door Must Swing Freely

Min. Door Stile

4-1/2" (114mm)

Maintenance

1. Periodically remove covers and coat mechanisms with a

silicone base lubricant. This is particularly required in corrosive

environments for proper product function.

2. Check mounting fasteners periodically. Retighten if found

loose. Apply screw locking compound (available at automotive

part stores) or change part fasteners if screws continue to back

up.

3. Periodic checks (and adjustments) of strikes are required to

compensate for changes in the opening (e.g. door sagging).

1. Mark Door

Locate and Mark

Horizontal and Vertical Reference

Centerlines as shown.

39-15/16

(1014)

Finished

Floor

Note: For Pair without Mullion

follow instructions packed

with 793 Strike.

Pair with Mullion

Typical Single Swing

LHR Door

Inside Face

2-5/16

(59)

C

LVertical

Reference

C

LHorizontal

Reference

Stop Face

C

LVertical

Reference

C

LHorizontal

Reference

2-5/16

(59)

LHR Door

Inside Face

Mullion FaceMullion Face

RHR Door

Inside Face

2-5/16

(59)

C

L

Vertical

Reference

C

LHorizontal

Reference

Door and frame must

meet structural and

dimensional specifications

on exit device template(s)

for door and frame

preparation.

2. Prepare Door & Frame

A. Seat plastic template on door and stop faces.

B. Align horizontal and vertical centerlines.

C. Locate and tape Trim Template on door. (See

instructions packed with Trim).

D. Spot and prepare holes.

All 2100 & 1800 Series

Exit Devices

Against Door Stop

or Mullion

(when applicable)

Vertical Reference

Wide Stile Trim Only

Against Door Surface

Wide Stile Trim Only

Horizontal

Reference

Narrow Stile Trim Only

Device: Each (2) 1/4-20 Machine Screws* OR (2) 3/8" (10) Dia.

Optional Sex Nuts & Bolts. (*) Metal reinforced door only.

Strike: (2) 10-24 Machine Screws OR (2) #10 Wood Screws

Wide Stile Trim Only

2150(F)

757F

Strike

Location

Vertical Reference

All 2100 & 1800 Series

Exit Devices

Frame

Door Stop

Door

Template

An ASSA ABLOY Group brand

80-9421-0000-000 (11-12)

3

3. Clear Raised Door Molding

Device (head bar and end cap) must seat flush on door

surface or on shims that keep it parallel to door face.

(1) Shim Kit #223 needed to clear each

1/8" (3mm) of raised molding. Longer mounting

screws needed when more than two (2) Shim Kits

are used. See instructions provided with shim kits

for installation.

4. Mount Components

A. Mount Trim (Follow instructions packed with trim). D. Set Bar level.

B. Mount Latch Case: E. Size Bar. To cut Bar, see Detail 2.

F. Reposition Bar (Detail 1). Clamp Bar with End Cap

Bottom (Detail 3). Locate End Cap Bottom mounting

holes.

C. Open door. Slide Bar over door surface until touching G. Prepare End Cap Bottom mounting holes. Mount End

Latch Case wall. Slider in Latch Case penetrates into Cap Bottom (Detail 3). (2 ea. 1/4-20 PRHMS or 3/8"

Bar. (See Detail1). (10) dia. SNB).

- Use (2) 1/4-20 x 1" PRHMS or SNB for 2100(F),

or 1800(F)

-Use (4) 1/4-20 x 1" PRHMS or SNB for 2150(F)

Min. to Stile edge 1/2

(13) 2-5/8

(67)

Cutting Edge

3/16

(5)

1-1/4

(32)

Cutoff Length

(See Detail 2, below)

Maximum Cutout 5-3/4" (146mm)

Detail 3

(Bar Clamp)

Detail 1

(Bar Fit)

Device Screws

(Bolt to door reinforcement,

sex nuts, or trim studs)

H. Check Bolt Retraction. I. Tighten all mounting screws.

1. Depress bar (bolts must retract). Release bar Note: When resulting operation is faulty, check first for

(bolts must extend). visible binding or interference. If there is no apparent

reason for the fault, remove item from the door and

2. Actuate trim (bolts must retract). Release trim recheck its operation before assuming that it is defective.

actuator (bolts must extend).

3. Depress touchbar, turn dogging key

clockwise (bar must remain depressed, bolts

must remain retracted). Turn dogging key

counterclockwise (bar and bolts must return

to extended position).

Detail 2: To Cut Bar

Clamp Assembly

with Bar

Actuator

fully depressed

Cut Square up

to 5-3/4" (146mm)

Detail 3: Clamp Bar

End Cap Bottom*

*Position to use

as template for

mounting holes.

Pad

Clamps over

Bottom Rail

Detail 1: Fit Bar

Latch Case

Slider penetrates

into Bar

Bar

lies against

Latch Case wall

An ASSA ABLOY Group brand

80-9421-0000-000 (11-12)

C

L

Interlock Bracket

Center tab engages

under strike roller.

Mullion

Interlock Bracket

Required for Fire Rated

Rim Exit Device with Mullion.

Device,

Strike &

Interlock Bracket

5/16

(8) Strike Surface

Strike Roller

Interlock

Bracket

Center Tab

4

5. Install Strike

A. Position Strike Projection (Strike + Locking Plate + Shims, if needed). See Detail A.

B. Position Strike Depth

C. Fasten Strike Securely, as shown on Detail C.

D. Check Bolt Engagement.

1. Bolt should retract to clear the strike, when actuated by bar, trim, or

dogging action. Bolt should consistently reengage the strike, when

actuators are released and the door shuts.

2. Door should remain latched and not rattle when pushed, pulled, or shaken

in/out.

E. (Required for Fire Devices only, optional for Panic)

Lock strike in place. See Detail E.

1. Prepare for and install strike center screw (1 #10-24 PFHMS). See E1.

F. (Fire Mullion Installations Only) Stabilize strike. See Detail F.

1. Position strike interlock bracket in place as shown. Locate bracket holes.

2. Prepare interlock bracket mounting holes. Mount interlock bracket (4 #10-

24 PFHMS or SNB).

NOTE: Interlock bracket and screws supplied with Fire Mullion.

- 2100(F), 1800(F), See Detail B.

- 2150(F), see Detail B1

Cap level

Cap in Works

freely

Cap in place

Screw in*

End Cap Detail

6. Install Head Cover & End Cap Top

Detail B

Bolt Fully Extended

(MUST)

Detail F

Detail E

E1

Cover Detail

(4) 8-32 x 5/16" PFH MSU

2100(F), 2150(F)

*(1) 10-24 x 1/2" PPH "F" TCS

Detail C

(2) 10-24 PFHMS

1/8 to 3/16

(3.2 to 4.8)

Detail A

Shims, as required

Locking Plate

757F Strike

3/16 +- 1/32

(4.0-5.6)

2150(F) 2100(F),

1800(F)

(2) 8-32 x 5/16" PFHUMS

1800(F)

Detail B1

Bolt Fully Extended

Tangent to Roller

(MUST)

60-2000-1156-058

(4) 10-24 x 3/4" PFHMS

81-0011-0508-058

Yale® registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their

respective owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. All contents current at time of publication.

Yale Security Inc. reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials.

Copyright © 2004, 2012 Yale Security Inc., an ASSA ABLOY Group company.

All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.

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Product Support Tel 800. • www.yalelocks.com438.1951

Yale Locks & Hardware is a division of Yale Security Inc., an ASSA ABLOY Group company.

An ASSA ABLOY Group brand

80-9421-0000-000 (11-12)