Yard King 50565X89 User Manual LAWN TRACTOR Manuals And Guides L0403134
YARD KING Lawn, Tractor Manual L0403134 YARD KING Lawn, Tractor Owner's Manual, YARD KING Lawn, Tractor installation guides
User Manual: Yard King 50565X89 50565X89 YARD KING LAWN TRACTOR - Manuals and Guides View the owners manual for your YARD KING LAWN TRACTOR #50565X89. Home:Lawn & Garden Parts:Yard King Parts:Yard King LAWN TRACTOR Manual
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f PFRFORMANCE _SA_E This Instruction Book Contains Information For Several Models. Read And Keep This Book For ture Reference, This Book Contains Important Information On: TY;ASSEMBLY, OPERATION AND MAINTENANCE. PRODUCT INFORMATION The owner must be certain that all the product information is included with this unit. This Information includes the INSTRUCTION BOOKS, the REPLACEMENT PARTS and the WARRANTIES. This Information must be included to make sure state laws and other laws are followed. J JJ Model 50565x89 Record The Following Information About Your Unit. This Information is Necessary When Ordering Parts Or In Case Of Loss Or Theft. WHERE PURCHASED: DATE PURCHASED: MODEL NO.: _,_12008B Month Day Year DATE OF MANUFACTURE: BUILT iN THE j TABLE OF CONTENTS WARRANTY ......................................... RESPONSIBILITY OF THE OWNER .................... SAFETY RULES ..................................... BEFORE YOU MOW .................................. ASSEMBLY ............................................. CHECK THE TIRES ...................................... CHECK THE LEVEL OF THE MOWER HOUSING ........... MAINTENANCE FREE BA'R'ERY 9 ......................... 10 IMPORTANTI OPERATION BEFORE YOU START MOWING ............. ......................................... LOCATION OF CONTROLS AI-rACHMENTS ............................... ......................................... HOW TO USE THE THROTTLE CONTROL ................. HOW TO USE THE BLADE ROTATION CONTROL HOW TO USE THE SPEED CONTROL HOW TO DISCONNECT .......... PEDAL .............. THE TRANSMISSION .............. HOW TO OPERATE THE UNIT ON HILLS BEFORE STARTING THE ENGINE HOW TO START THE ENGINE OPERATING ........................ ............................ TIPS ....................................... MOWING AND BAGGING TIPS MAINTENANCE MAINTENANCE W .................. ........................... ...................................... CHART .................................. \' YARDKING WHERE TO LUBRICATE 16 16 23 23 24 HOW TO INSTALL THE MOWER HOUSING ................ 24 HOW TO ADJUST THE GAUGE WHEELS .................. 25 HOW TO LEVEL THE MOWER HOUSING .................. 26 HOW TO REPLACE THE MOTION DRIVE BELT HOW TO REPLACE THE MOWER HOW TO REPLACE THE FUSES .......................... 29 HOW TO REPLACE THE LIGHT BULB ..................... 29 SLOPE REPAIR ............ 27 ........... 28 DRIVE BELTS .................. 29 (OVER 30 DAYS) .............................. SHOOTING GUIDE PARTS lS LAWN 18 HOW TO ORDER PERFORMANCE 23 ................ TROUBLE 17 .............. HOUSING STORAGE 17 23 ...................... HOW TO CLEAN THE MOWER HOUSING 15 22 ................................. HOW TO REMOVE THE MOWER 15 22 ........................ 12 14 .......... FREE BATI'IERY .......................... CHECK THE TIRES ...................................... HOW TO TRANSPORT 21 22 PEDAL 12 14 ........ 21 HOW TO CHARGE THE BA'I'rERY 13 20 HOW TO ADJUST THE SPEED CONTROL MAINTENANCE 13 ...... HOW TO CHECK AND ADJUST THE MOTION DRIVE BELT .. HOW TO CHECK THE FUEL FILTER HOW TO STOP THE UNIT ................................ ......... HOW TO CHECK AND ADJUST THE DRIVE BRAKE 12 19 19 THE BLADE ROTATION CONTROL 11 14 HOUSING HOW TO ADJUST 11 HOW TO CHANGE THE CUl"FING HEIGHT ................. 18 ......................... HOW TO OPERATE THE QUICK RELEASE OIL DRAIN VALVE 14 HOW TO OPERATE WITH THE MOWER HOW TO SHARPEN THE BLADE 10 HOW TO SET THE PARKING BRAKE ...................... THE UNIT ......................... ......................... HOW TO REMOVE AND INSTALL THE BLADE ............. 3 9 9 9 9 .......................... HOW TO PREPARE THE ENGINE HOW TO CHECK THE MUFFLER 2 3 TRACTOR CHART 29 ........................ 30 ....................................... 31 ..................................... ACCESSORIES REPAIR PARTS 32 ..................... 59 ...................... 60 • Two Year Limited Warranty Yardking Performance warrants to the original purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of Two (2) Years from the date of purchase; however, this wan:anty does not cover engines, accessories (such as snow blowers, snow blades, grass baggers and plows), transmissions, batteries and Normal Wear Parts (except as noted below) or transaxles as the companies that manufacture these items furnish their own warranties and provide service through their authorized field service facilities. For additional information, see the warranties covering these particular parts, If you are uncertain whether your unit contains or is equipped with one or more of these parts, consult your dealer priorto purchase. Subject to the terms and conditions noted in this Limited Warranty, we shall, at our option, repair or replace at no cost to the original purchaser any part covered by this Limited Warranty during the applicable warranty period. In the event the battery proves defective within ninety (90) days from the date of purchase, we will replace it without charge If the battery proves defective after (90) days but within one hundred twenty (120) days from the date of purchase, we wilt replace it for a charge of one hall (1/2) of the retail price of the battery in effect at the time of return. Normal Wear Parts are defined as belts, blades, blade adapters, pneumatic tires, headlights and seat covers. These parts are warranted to be free from defects in material and workmanship as delivered with the product. Any claim for repair or replacement of Normal Wear Parts must be made within thirty (30) days of the date of purchase. No claims involving damage caused from material use, abuse or misuse will be honored. This Yardklng Performance Two (2) Year Limited Warranty is your exclusive remedy; however, this warranty is void or does not apply to any unit that has been tampered with, altered, misused, abused or used for rental or other commercial and/or professional (non-homeowner) uses. Your warranty does not cover minor mechanical adjustments which are not due to any defect in material or workmanship. For assistance in making such adjustments, consult your Instruction Book. To make a claim under this Yardklng Performance Two (2) Year Limited Warranty, return the unit (or if authorized in advance, the defective part) along with your proof of purchase to an Authorized Service Center near you. To locate the nearest Authorized Service Center, call the Central Parts Distributor for your area shown in the list provided with your unit or check the Yellow Page listings in your local telephone directory. If you return the entire unit, we will repair the unit, If we authorize the return of the defective part only,we will either replace or repair the part. In the case of a defect in atransmission or differential (as distinguished from a transaxle), the entire transmission or differential must be returned since they do not include user serviceabte parts. This Yardking Performance Two (2) Year Limited Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. This Limited Warranty is given in lieu of all other expressed and Implied warranties including the implied warranty of merchantability and warranty of fitness for a particular purpose. If you need additional information on this written warranty or assistance in obtaining service, write or caU:Yardking Performance, Outdoor Power IL Equipment, Customer Service Department, P.O. Box 268, Brentwood, Tennessee 37027. 712008 2 (1-800-289-8995) i OWNER'S INFORMATION This instruction book isfor several different models. The instructions are writtenfor a person with some mechanical ability.Like most service books, not all the steps are described. Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical ability.Read and followthese instructions before you use the unit. chased in an assembled condition. On assembled units, it is the responsibility of the owner to make sure the unit is correctly assembled. The owner must carefully check the unit according to the instructions in this manual before it is first used. Knowyour product: Ifyou understandthe unitand howthe unit operates,youwillgetthebestperformance.Asyou readthis manual,compare the illustrationstothe unit. Learn the location and the function of the controls.Tohelp prevent an accident, followtheoperating instructions andthesafetyrules. Keepthis manualfor future reference. IMPORTANT: Many units are not assembled and are sold in cartons. It is the responsibility of the owner to make sure the assembly instructionsin this manual are exactly followed. Other units are pur- RESPONSIBILITY OF THE OWNER The responsibility of the owner is to follow the instructions below. Environmental 1. 2. 3. Carefuny read and follow the rules for safe operation. Follow all the assembly instructions. Inspect the unit. • Do not fill the engine's fuel tank completely full. • Drain fuel for off-season storage. 4. Make sure that the operator of the unit knows how to correctly use all standard and accessory equipment. Operate the unit only with guards, shields, and other safety items in place and working correctly. Correctly adjust the unit. Service the unit only with authorized or approved replacement parts. Complete all maintenance on the unit. • Use only unleaded gasoline. • Service the air cleaner regularly. • Change oil regularly. Use 30W oil in summer. • Change oil regularly. Use 10W-30 oil in summer. • Tune-upthe • Keep equipment in efficient operating condition. • Dispose of used engine oil properly. 5. 6, 7. 8. Awareness engine regularly. SAFETY RULES Safe Operation Practices for Ride-on _ Mowers ARNING:safety This cultlng machine Is capable amp_atlng and feet and throwing following Instructions could result inofserious Injuryhands or death. objects. Failure to obee_,e the I. General t. 2. 3. 4. 5. 6. Read, understandandfollowallinstructionsinthelnstruction Book,onthemachine,theengineandwith anyattachments before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop the machine if anyone enters the area. Never carry passengers. Turn off power to the blades or any attachments before backing up. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Be awareofthe mowerdischargedirection and do not pointitat anyone. Do notoperatethe mowerwithouteither the entiregrass bagger or the mower guard in place. Slow down before turning. Never leave a machine unattended with the engine running. Always turn off the blade(s), set the parking brake, stop the engine and remove the key before dismounting. Turn off power to attachment(s) when transporting or not in use. Turn off the blade(s) when not mowing. Stop the engine before removing the grass bagger or unclogging the chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs or when very tired. Watch for traffic when operating near or crossing roadways. Use extra caution when loading or unloading the machine into a trailer or truck. Turn off all attachment clutches before attempting to start the engine. Alwayswearg_ggIes,safetyg_asses_raneyeshie_dwheny_u_peratetheunitt_pr_tecty_ureyesfr_mf_reign_bjectsthatcanbe thrown from the unit. Always wear eye protection when you make an adjustment or repair to the machine. Use care when pulling loads or using heavy equipment. a. Use only approved drawbar hitch points. b. Limit loads to those you can safely control. c. Do not turn sharply. Use care when backing. d. Use counterweights or wheel weights when suggested in the Instruction Book. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your abildy to operate this machine. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 712008 operation OWNER'S INFORMATION 20, Do not use this machine if you are mentally or physically unable to operate this machine safely. II. Slope operation Slopes and rough terrain are major factors related to loss-of-control and tip-over accidents, which can result In severe injury or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See the "Slope Guide" In the back of this book to check for safe operation. DO 1. 2, Mow up and down slopes, not across. Remove obstacles such as rocks, limbs, etc... 3. 4. 5. 6. 7. 8. Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tallgrass can hide obstacles. Use slow speed on slopes. Do not make sudden speed changes. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass baggers or other attachments, they can change the stability of the machine, Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, turn off the blades and proceed slowly straight down the slope. DO NOT 1. 2. 3. 4. 5. Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible. Do not mow drop-offs, ditches or embankments. A wheel over the edge or an edge caving in could cause a sudden overturn and an injury or death. Do not mow on wet grass. Reduced traction could cause sliding, Do not try to stabilize the machine by putting your foot on the ground. Do not use a grass bagger or other rear mounted accessories on Steep slopes (greater than 10 degrees). III. Children Tragic accidents can occur if the operator Is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. NEVER assume that children will remain where you last saw them. 1. 2. 3. 4. 5. 6. Keep children out of the mowing area and in the watchful care of another responsible adult. Be alert and turn the engine off if children enter the area. Before and when backing, look behind and down for small children. Never carry c_'lildrenor any passengers, even with the blades off. They may fall off and be seriously injured or interfere with the safe operation of the machine, Never allow children to operate the machine. Instruct children in the potential dangers of the machine. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision. IV. Service t, 2. 3. 4. 5. 6. 7. 8. 9. Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive. a, Use only an approved container. b. Never remove the gas cap or add fuel with the engine running, Allow the engine to cool for several minutes before refueling, bo not smoke. c. Never refuel the machine indoors. d. Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water heater. Never start or run the engine inside a closed area. Keep all nuts and bolts, especially the blade attachment nuts tight. Frequently check the blade(s) for wear or damage such as cracks and nicks. A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service dealer. For safety, replace the blade every two years. Keep the equipment in good condition. Never tamper with the safety devices. Check their proper operation regularly, To reduce fire hazards, keep the machine free of grass, leaves or other debds build-up. Clean up oil or fuel spills. Allow the machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not change the engine governor settings or over-speed the engine. Grass bagger components are subiect to wear, damage and detedoration, which could expose moving parts or allow objects to be thrown. For storage, always make sure the grass bag is empty. Frequently check components and replace with manufacturer's recommended parts when necessaTy. Mower blade(s)are sharp end can cut. Wrap the blade(s)or wear gloves and use extra caution when servicing them orthe blade housing area. 10. Check the brake operation frequently. Adjust and service as required. 11. Wait for all movement to stop before servicing any part of the unit. precautions. symbol Indicates: "Attentlonl Look for this This symbol to Indicate Important safety Become Alertl Your Safety Is At Risk." 712008 4 SAFE MOWING GUIDE Eachperson thatoperates power equipment mustlearntousecorrect and safe mowing procedures. To help you learn, carefully read the following pages. Most of the time the operator was not correctly shown or did not read the instructions on the unit or in the Instruction Book before using the unit. Also, some operators do not have enough experience. The result is unsafe use, endangering the operator, bystanders and the equipment. Another result can be a poor appearance of the area mowed. Read this book. Read the instructions on the unit. Operate the mower according to the Safe Mowing Guide. Follow all safety rules, cautions or warnings in this book and on the unit. Make sure anyone that uses the unit reads the instructions and is told how to safely operate the mower. controls and how they work. In an emergency, how fast you can stop the blade is important. Learn how to control the mower at all times. Many engines are started by hand. When you use a pull start or rope start, place your feet apart and away from the blade(s). Hold the rope handle tight. Never wrap the rope around your arm or fingers for • "better grip". To start the engine, follow the instructions on the mower, in this book and in the engine operating instructions. For electric start engines, sit in the seat to start the engine. The battery can be dangerous. Follow the instructions on the battery, the acid container, and in this book when working with the battery. Even small batteries have enough voltage to cause an injury. Always be careful. The mower is designed to be operated by one person. Never let another person ride with you on the unit or on any accessories. A passenger will make the unit harder to control, block the visibility or distract the operator and is dangerous to the operator, the passenger and the equipment. Without a passenger seat, the passenger can fail from the mower or contact dangerous parts. A mower is not a toy for showing off or for giving rides, The mower will give you good service and durability, if operated in normal conditions. tf the mower is not correctly serviced or is used where the terrain is rough or unsuitable, product performance and safety will be decreased. Correct clothing is an important part of safe mowing. Safety glasses will protect the eyes from objects discharged by the mower. Safety shoes with steel plates can protect a foot from injury by the blade. For protection from objects discharged from the mower, wear clothing that will cover the arms and legs. Before you start cutting the grass, practice using the mower in a large open and level area. Learn the location of the controls on the mower. Know the purpose of the 712008 Never cut a wet lawn. Wet grass can cause an accident, affect mower performance and can cause problems with future lawn growth and appearance. Wet grass is slippery and can cause the mower to slip. Someone can get injured by touching the blade(s). Wet grass tends to clog the mower, causing poor discharge. Cut wet grass will collect on the lawn, retarding the growth of the grass. Also, getting the mower wet will cause parts to rust and decrease the life of the unit. When you look over the lawn, remember obstacles that cannot be removed, like pipes, stumps or rocks. Keep away from these obstacles that can cause damage to the mower or injury to the operator or a person near the mower, Clear the area of rocks, toys, wire or other loose objects. These items can damage the mower or can be discharged by the mower blade. The blade of a power mower rotates very fast. It can discharge rocks and other objects over a long distance which can be dangerous. The force of the objects can break windows, cause injuries or even put an eye out. Most of the time the injury is to a person, like a child. Keep every person completely away from the area to be mowed. Make sure the grass is not discharged toward anyone. Planning your mowing pattern has a double advantage. It can decrease the possibility of an injury and make the clean up after mowing easier. Check the terrain of the area to be mowed. Mow in a pattern that wilt keep you away from dangerous areas. Check the distance you need to stop and the distance available to turn. Slopes and rough terrain must be mowed carefully and some areas must not be mowed at all. With riding mowers, mow up and down the hill. When you must mow rough terrain or on slopes, drive slowly and stop in these areas only in an emergency. Before you ride up or down a slope, try to back straight up the slope. Do notride up or down a slope that is too steep to back straight up. See the "Guide" in the back of this Instruction Book to check any slopes. Before you start cutting, make sure the mower was completely assembled according to the instruction P..':':.k.If the mower was completely assembled at the SAFE MOWING GUIDE store, you must still check the mower according to the assembly instructions. Make sure the mower is correctly assembled and that all fasteners are tight. Make sure the engine has the correct amount of oil. Check these items often during the life of the mower. Your mower has a gasoline engine. Gasoline is a dangerous fuel. Keep gasoline only in an approved safety gasoline container. Do not keep large amounts of gasoline. When you add gasoline to the fuel tank, do not smoke. Store the gasoline container and the mower in an area that has good ventilation. Also, keep the gasoline away from any flames tike the pilot light of a furnace or any other source of ignition. If the mower is to be stored for more than a few weeks, remove the gasoline from the fuel tank. When inside an enclosure, do not add gasoline to the fuel tank. Before you add gasoline, move the mower outside and add gasoline carefully. Before you start the engine, remove any gasoline from the outside of the fuel tank or from the mower. Warm gasoline will expand. Leave some space in the fuel tank for the gasoline to expand. Also, the fuel cap has a vent hole for fuel vapors. Always use the correct fuel cap. Failure to follow safety rules about gasoline will caus_efires and explosions, injury to you anda&mage to the equipment and other property. engine and transmission cool before servicing the mower. Remember, exhaust fumes are dangerous. Never operate the engine inside a building. When you get a newmower,it can be a new experiencefor the family.Telleach personhow a mowercan be dangerous. Remember, a moweris not a toy.A mower is not to be used by childrenor anyone not old enough,strongenoughor that does not have experience. If the mower is not correctly assembled, not operated correctly, or not regularly serviced, the mower can be dangerous. The most important rule to follow is always use good judgement and common sense. Mow safely and carefully. Your mower will easily cut thick grass. Fingers, feet and other parts can also be cut by the blade. Injuries occur when the operator does not think and reaches into the chute opening. Always operate the mower as if the blade is rotating. Do not service or make an adjustment, except to the carburetor, while the engine is running. Use onlyaccessoriesthatare factory approvedfor yourmower.The wrong accessory can decreasethe safety of the mowerand can even damagethe unit. Read and followthe instructions included with the accessoryand the mower. If you add gasoline to an engine that is running or hot, the result can be an explosion. Before you add gasoline, stop the engine and let the engine cool for several minutes. Remove dry grass and other debris from the mower. Keep the mower clean to improve the performance, help the engine and transmission run cooler, extend the life of moving pads, and decrease the danger of a fire. Use only originalequipmentor replacementpartsthat are factory approvedfor service.If you need service, selectan Authorized Service Centerfor your mower.If you do the work on the unit, followthe instructionsIn the Instruction Book. Before you leave the mower, stop the engine. Remove the key. Disengage and lower any attachment. Set the parking brake. Never mount or dismount from the seat while the engine is running. An accident can occur if you touch the brake, speed control pedal, throttle, or blade control while the engine is running. Mount and dismount from the seat on the side of the unit that is marked ENTER-EXIT. Make sure you are in good condition when you mow. When you mow for several hours your reflexes will decrease and your mind will not be as alert. Take a short break or an accident can occur. If the temperature is hot, use caution to prevent dehydration. If you are tired, angry or not completely alert, do not operate the mower. If you use alcohol, medication or drugs, do not use the mower or any type of power equipment. Engine speed is a key to safe mowing and to a good looking lawn. The maximum speed of the engine was set at the factory. Do not change the setting of the engine governor. Select the maximum engine and ground speed that is right for the terrain and the height of the grass. The blade cuts best when the engine is operating at maximum speed. The engine and transmission will also run cooler at maximum engine speed. Fires and explosions are not the only dangers when working around a mower. The engine, transmission, and the muffler will get hot in several minutes when the engine is running. Do not touch these parts of the mower. Stop the engine. Let the 712008 When you mow, remember that children are attracted to the mower. Always use caution when mowing around obstacles like trees or shrubs or when moving backward. Only mow in a forward direction if possible. Your visibility is decreased when you mow backward. Also, the blades are made to cut while the unit is moving forward. If you mow backward, the cutting performance decreases. 6 SAFE MOWING GUIDE Also, the grass bagger will function better when the engine is operating at maximum speed. On slopes, decrease the ground speed and use care making sure the mower feels safe to operate. feel new or excessive vibration, immediately stop the engine and check for the problem. Vibration can be a warning of a problem. Keep all nuts, bolts and screws tight. If the weather conditions are bad, do not mow. If weather conditions become bad, stop cutting and finish later. It is dangerous to cut grass in the rain. Always find protection in an electrical storm. If the weather conditions are extra dry, protect your eyes with safety glasses from the dust and from the objects discharged by the mower. Also, a dust or a pollen mask can help. The blade is the most dangerous part of the mower. Frequently check the blade and the blade mounting fasteners. Keep the fasteners tight. If the blade hits a solid object, stop the engine. Remove the wire from the spark plug. Check for a blade that is bent, cracked or for other damages. Before you start the engine, replace a damaged blade(s). For safety, replace the blade every two years. Your mower is equipped with a number of safety devices which are important to the safety of the operator and bystanders and must never be changed or removed from the mower. If a safety device is lost, damaged or no longer functions, repair or replace the device before you operate the mower. It is best to mow during the day. If you must mow at night, make sure there is enough light for safe operation. Your mower will require regular maintenance and service. The maintenance schedule depends on the hours of use. Also, mowing conditions can change the schedule. Check the Instruction Book for more information. Correct maintenance will help the mower function safely. Do not service the mower (except for the carburetor adjustment) while the engine is m,. running. Before you I_ service the unit, even t_]_ with the engine stopped,W I'' always disconnect the wire from the spark plug to prevent the engine from starting. If you hit a large object during operation, stop the engine. Remove the wire from the spark plug. Carefully inspect the mower for damage. Before you start the engine again, make the necessary repairs. If you 712008 A sharp blade decreases the workload on the engine and more evenly cuts grass. Frequently sharpen the blade for a better looking cut. Use the left side of the mower housing to trim near an object. A grass bagger is a good accessory for your mower. For best performance and safety, make sure the grass bagger is approved for use with your mower. Follow the assembly and operation instructions included with the grass bagger. Some grass baggers require a special blade for best performance. Before you attach, check, or empty the grass bagger, always stop the engine. Before each use of the grass bagger, check for cracks, wear or deterioration. Before you use the grass bagger, replace a damaged part with a replacement part approved by the factory. For you to have a good green lawn, follow the mowing procedures below. Do not cut the grass too short. If you cut the grass too short you can cause the grass to become yellow or make the lawn look brown. Use a lower height of cut in cool months when the grass is thicker. Raise the height of cut in hot dry periods. If you cut the grass with 7 a blade that is not sharp or at a slow engine speed you can damage the grass. Move the throttle control to the FAST position when mowing and using the grass bagger. Also, use a slower ground speed when using the grass bagger. If yau change the direction or pattern of cut slightly every time you mow will make the grass grow stronger and thicker. Do not add oil or gasoline to the mower while on the lawn. Spilled oil or gasoline can kill the grass. In high or thick grass, do not try to cut all the grass the first time. Raise the height of cut on the first cutting and lower the height for the next cutting. Another way is to cut only part of the width of the mower and decrease your ground speed (not the engine) to move more slowly so that the mower can discharge the grass as it moves forward. Understand the controls and how they work. Learn the ground speed(s) of your mower. Check the stopping distance required at different travel speeds. Check the turning radius of the mower. The controls on your riding mower are different from an automobile. The throttle is operated by hand and holds the engine speed constant until it is changed. The location of the travel speed control is different from that of an automobile. Also, the brake and clutch systems are different. Remember the procedures to follow in an emergency. Remember, turning off the engine ignition switch will stop the blade and the ddve mechanism. If the traction of the wheels is lost or does not feel safe, disengage all systems and stop the engine. Dismount from the mower. Push the unit to a safe place before you begin mowing again, Your unit has an electrical system that includes an operator presence switch in the seat. The operator presence switch detects if the operator is sitting on the seat. The engine will stop if the operator leaves the seat when the blade engagement control is engaged. This operator presence switch is a safety device only. It must not regularly be used to stop the engine or the blade. There are other control systems on the mower for this purpose. Always keep the operator presence switch and other safety devices and controls in place and operating for your protection. Remember, your mower is a tool that can be dangerous if it is not correctly used. Follow the instructions in this Instruction Book. Safe and careful use of the mower will give you many safe hours of problem free use, STEPS TO FOLLOW BEFORE MOWING • Be sure to dress correctly. Wear hard shoes, not sandals or tennis shoes. • Examine the blade. A blade that is bent, cracked, or damaged must be replaced with a factory replacement blade. • Fill the fuel tank outside. Clean off spilled fuel. • Read and follow the Owner's Manual, the instTuctions with the engine, and the instructions with any attachments. Owner's Manual instructions are for your safety and the safety of others. • Exhaust fumes are dangerous. Start the engine outside. • Make sure all safety devices are in place and working correctly. • Operation ofthe mower is only for a person that has experience. • Wet grass can be dangerous. Let the grass dry. • Instruct children and others to keep away from the work area. • Never cut the grass without good light. • Pick up loose objects. Remove them from the mowing area. WHILE MOWING • Watch for fixed objects and avoid them. They can damage the mower or cause injury. • A hot engine, muffler, and transmission will cause a burn. Do not touch. • Inclines and slopes must be carefully mowed. See the "Guide" in the back of this book to check a slope. • Lack of daylight or good artificial light is cause to stop mowing. • Examine the mower, the blade, and other parts for damage after hitting a foreign object or if the unit vibrates excessively. • Do not make adjustments or repairs without stopping the engine. Disconnect the spark plug wire. • On or near r_ads, watch out for traffic. Direct discharge away from roads. • When mowing, avoid areas where traction is unsure. Look back before changing direction of travel. • In heavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower. • Never remove any safety related parts. • Do not pour gasoline into a engine that is hot or running. AFTER MOWING • AJways let the mower cool before storing in an enclosed area. • Foreign material on the mower is dangerous. Clean off grass, leaves, grease and oil before storing. • Tighten all loose nuts, bolts and screws before you use the unit. • Empty and clean any grass catcher or other accessory. • Remove the key °r disc°nnect the spark plug wire to prevent unauth°rized use" • Make sure the mower is not kept near a source of ignition. Gas fumes can cause an explosion. • Only original parts or factory approved substitutes can be used to service the mower. • When storing the mower for an extended period, remove the fuel from the fuel tank. • Instruct children to leave the mower alone. It is not a toy. • Never keep gasoline near a source of ignition. Always use an approved container. Keep gasoline away from children. • Lubricate according to the Instruction Book. See "Lubrication". IMPORTANT--Read the Instruction ,_ 712008 Book. Keep this book for future use and reference. safety precautions. means: "Attention! Alert! WARNING: Look for Itthis symbol to point Become out important Your Safety Is Involved." 8 BEFORE YOU MOW ASSEMBLY This instruction book isfor several models. Some parts or accessories are not included on all models. Read and follow the assembly and adjustment instructions for your mower. Do not discard any parts or material until the unit is assembled. nance to theBefore mower,doing remove wire fromorthe spark WARNING: anythe assembly mainteplug. A NOTE: In this Instruction book, left and right describe the location of a part with the operator on the seat. CHECK THE TIRES Check the air pressure in the tires. "13reswith too much air pressure will cause the unit to ride rough. Also, the wrong air pressure will keep the mower housing from cutting level. The correct air pressure (PSI) is 14 PSI (1 BAR). The tires were over inflated for shipment. CHECK THE LEVEL OF THE MOWER HOUSING Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower housing does not cut level, see the instructions on "How To Level The Mower Housing" in the Maintenance section of this instruction book. MAINTENANCE FREE BA'I-rERY HOWTO CHARGETHEMAINTENANCEFREEBATrERY IMPORTANT: Before you attach the battery cables to the battery, check the battery date. The battery date tells If the battery must be charged. t. Check the top of the battery for the location of the battery date (Figure t). A 2. 3. If the battery is put into service before the battery date, the battery cables can be attached without charging the battery. See "How To Install The Battery Cables". If the battery is put into service after the battery date, the battery must be charged. See "How To Charge The Maintenance Free Battery". 712008 9 WARNING: When you charge the battery, do not smoke. Keep the battery away from any sparks. The fumes from the battery acid can cause an explosion. 1. Remove the battery and battery tray. 2. Remove the protective caps from the battery terminals. 3. Use a 12 volt battery charger to charge the battery. Charge at a rate of 6 amperes for one hour. if you do not have a battery charger, have an authorized service center charge the battery. 4. Install the battery and battery tray. Make sure the positive (+) terminal is on the left side. BEFORE YOU MOW HOW TO INSTALL THE BATTERY I CABLES Positive(+) Terminal the positive To (+)prevent terminalsparks, before fasten you connect black WARNING: the redthe cable to cable. _ B A Use the fasteners shown below to install the battery cables. The fasteners are shown at full size. (A) 711680 / (B) 711636 NOTE: For shipping puropses, the fasteners may be attached to battery terminals. Remove the fasteners before proceeding. 1. Remove the protective caps from the battery terminals, 2. 3, Battery Black Cable Fasten the red cable to the positive (+) terminal with the fasteners as shown (Figure t). Battery Tray A Figure I Fasten the black cable to the negative (-) terminal with the fasteners as shown. HOW TO PREPARE THE ENGINE IMPORTANT: This unit is equipped with an Internal combustion engine and must not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system Is equipped with a spark arrester meeting applicable local or state laws (If any). If a spark arrester is used, It must be maintained in effective working order by the operator. NOTE: The engine was shipped from the factory filled with oil Check the level of the oil Add oll as needed. See the engine manufacturer's instructions for the type of gasoline and oil to use. Before you use the unit, read the information on safety, operation, maintenance, and storage. In the State of California the above Is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. See an Authorized Service Center for a spark arrester for the muffler. WARNI_IG: Follow the engine manufacturer's instructions for the type of gasoline and oll to use. _lk smoke lways when use aadding safety gasoline gasolineto container. the engine. Do When not inside an enclosure, do not fill with gasoline. Before you add gasoline, stop the engine. Let the engine cool for several minutes. IMPORTANT! BEFORE CJ Check the engine YOU START MOWING oil. [] Fill the fuel tank with gasoline. [] Check the level of the mower 712008 tn some areas, local law requires the use of a resistor spark plug to control the Ignition signals. See an Authorized Service Center for a resistor spark plug for the engine. housing. 10 [] Check the air pressure of the tires. [] Attach the battery cables. OPERATION Throttle Control Lever Blade Rotation Control Brake Pedal Speed Control Pedal Lever Figure 2 LOCATION BLADE ROTATION CONTROL: OF CONTROLS usethebladerotation OK LIGHT: control to start and stop the rotation of the blade. BRAKE PEDAL: use the brake pedal to quickly stop. HLAD LIGHT SWITCH: The headlight switch is the first part of the ignition switch. To use the lightswith the engine running, turn the key to the position for the lights. IGNITION SWITCH: the engine. BATTERY LIGHT: If this indicator light is on, the engine will not start. 1. Your clutch-brake pedal may not be fully depressed. 2. The blade rotation control may not be in the DISENGAGE position. AUTOMATIC DRIVE DISCONNECT: maticdrive disconnect, located under the seat, usetheautoto disengage the transmission. Usetheignition switchtostartandstop LIFT LEVER: use the lift lever to change the height of cut. PARKING BRAKE LEVER: use the parkingI?rakelever Indicates whether battery is being re- charged when engine is running. When the engine is running and the light is on this means the battery IS charging. If indicator is not to engage the brake when you leave the unit. SPEED CONTROL PEDAL: usethespeedcontrolpedal to change the speed and the direction of the unit. TH ROTTLE CONTROL LEVER: usethethrottle control on, have a battery and/or engine charging system checked by an authorized service dealer. lever to increase or decrease the speed of the engine. 712008 11 OPERATION ATrACHMENTS HOW TO USE THE BLADE ROTATIONCONTROL This unit can use many different attachments. See the attachment page in this book. This unit can pull attachments like a lawn sweeper, a lawn aerator, or a hopper spreader. This unit can not use attachments that engage the ground like a plow, a disk harrow, or a cultivator. HOW TO USE THE THRO'I-rLE The blade rotation control is next to the steering wheel (Figure 3). Use the blade rotation control to engage the blade(s) or to operate a snow thrower attachment. 1. Before you start the engine, make sure the blade rotation control is in the DISENGAGE position. 2. Move the blade rotation control to the ENGAGE position to rotate the blade(s). CONTROL Use the throttle control to increase or decrease the speed of the engine CAUTION: Always operate the engine with the throttle control in the FAST position. If the engine runs for several minutes at slower than the FAST position, the engine and transmission will overheat and can be damaged. 1. Note: If the engine stops when you engage the blade(s), the seat switch Is not activated. Make sure you sit In the middle of the seat. Also, make sure the wire Is connected to the seat switch. The FAST position is marked with a detent. For normal operation and when using a grass bagger, move the throttle control to the FAST position. For maximum charging of the battery and for a cooler running engine and transmission, operate the engine in the FAST position. 2 For transport and to tow pull behind attachments, control the ground speed with the speed control pedal. 3. The engine governor is set at the factory for maximum performance. Do not adjust the governor to increase the speed of the engine. 3. Move the blade rotation control to the DISENGAGE position to stop the blade(s). Before you leave the operator's position, make sure the blade(s) has stopped rotating. 4. Before you ride the unit across a sidewalk or a road, move the blade rotation control to the DISENGAGE position. _ from the blade, deflector opening, WARNING: Always keep your handsand andthe feetmower away housing when the engine runs. Disengage Position _ Blade Rotation Control Engage Position \ Figure 3 712008 12 OPERATION HOW TO USE THE SPEED CONTROL PEDAL The drive system uses a Hydrostatic Automatic Drive transmission. The Hydrostatic transmission is very easy to operate. This type of drive system does not require a shift lever or a clutch pedal. The speed and direction of travel is controlled by a single speed control pedal operated with your dght foot. Do not usethe left brake pedal in normal operation. Only use the left brake pedal to quickly stop i_ an emergency. HOW TO DRIVE FORWARD 1. The automatic drive disconnect position (Figure 5), HOW TO DRIVE IN REVERSE 1. Look to the rear. 2. Slowly push the speed control position. HOW TO CHANGE pedal to the REVERSE DIRECTIONS CAUTION: To change directions, do not use the left brake pedal. Use only the speed control pedal. 1. Slowly remove your foot from the speed control pedal. The speed control pedal will automatically return to the NEUTRAL position. When the Unit stops, slowly move the speed control pedal to the desired direction. must be in the DRIVE 2. 3. 4. Slowly release your left foot from the brake pedal. Move the throttle control to the FAST position. Slowly push the speed control pedal forward to the desired speed (Figure 4). 2. 5. To increase forward speed, slowly move the speed control pedal forward. To reduce forward speed, slowly release the speed control pedal until the unit slows to the desired speed. The forward speed is controlled bythe position of the speed control pedal. The following chart provides functions along with the pedal positions. Always operate the engine with the throttle control in the FAST position. SPEED CONTROL PEDAL POSITIONS FUNCTION PEDAL P0Sm0N THROTTLE Trimming Snow Thrower 1/3 Bagging Grass 1/3 to 1/2 FAST Normal Mowing 1/2 to 2/3 CHOKE FAST m m m m Easy Mowing Snow Blade Transport Pull Behind Attachments 1/2 to 3/4 SLOW THROI"rLE FULL 1/3 to 1/2 / HOW TO DISCONNECT THE TRANSMISSION To push the unit, use the automatic drive disconnect to release the transmission, The automatic drive disconnect is under the seat. 1. The engine must be off. 2. Raise the seat. The automatic drive disconnect is under the seat. 3, Move and latch the automatic drive disconnect in the PUSH position (Figure 5). The transmission is now released and the unit can be pushed. NOTE: In cold weather, the heavy viscosity oll In the transmission will make the unit difficult to push. 4. To engage the transmission, unlatch the automatic drive disconnect. The transmission is now connected and ready to operate. 712008 13 Automatic Drive Disconnec AutomaticDrive Disconnect PUSH POSITION .igure 5 OPERATION HOW TO SET THE PARKING BRAKE 1. Completely push the brake pedal forward, 2. lift the parking brake lever (Figure 6). 3. Remove your foot from the brake pedal and then release the parking brake lever. Make sure the parking brake will hold the unit. 4. To release the parking brake, completely push the brake pedal forward. The parking brake will automatically release. A WARNING: Before you leave the operator's position, move the shift lever to the neutral (N) position. Set the parking brake. Move the blade rotation control to the DISENGAGE position. Stop the engine and remove the ignition key. Figure 6 HOW TO CHANGE THE CUTTING HEIGHT Uft Lever To change the cutting height, raise or lower the lift lever as follows. 1. Move the lift lever forward to lower the mower housing and back to raise the mower housing (Figure 7). 2. When you ride on a sidewalk or road, move the lift lever to the highest position and move the blade rotation control to the DISENGAGE position. HOW TO STOP THE UNIT 1. Slowly remove your foot from the speed control pedal. The speed control pedal wilt automatically return to the NEUTRAL position and the unit will stop. 2. Move the blade rotation control to the DISENGAGE position. 3. Set the parking brake. HOW TO TRANSPORT _lb Move the blade rotation control to the DISENGAGE Raise the lift lever to the highest position. 712008 4. Move the throttle control to the SLOW position. 5. To stop the engine, turn the ignition key to the OFF position. Remove the key. 3. Move the throttle control to the FAST position. 4. Slowly push the speed control pedal forward to the desired speed. THE UNIT To transport the unit, follow the steps below. 1. 2. ARNING: Make sure the parking brake will hold the unit. position 14 OPERATION HOWTO OPERATEWITH THE MOWER HOUSING A WARNING: The deflector is a safety device. Do not remove the deflector. The deflector forces the discharged material toward t he ground. Always keep the deflector In the down position. If the deflector Is damaged, replace the deflector with an original equipment part from an authorized service center. 1. Start the engine. 2, Release the parking brake. 3, Move the lift lever to a height of cut position. In high or thick grass, cut the grass in the highest position first and then lower the mower housing to a lower position. 4. Move the throttle control to the SLOW position. 5. Move the blade rotation control to the ENGAGE position. 6. Move the throttle control to the FAST position. 7. Slowly push the speed control pedal to the desired speed. NOTE: When you mow In heavy grass or mow with a grass bagger, use a slow forward speed. 8. CAUTION: Do not operate with the mower housing In the LEVEL ADJUSTMENT position. If you operate In the LEVEL ADJUSTMENT position, the mower housing and blades can be damaged. _ Make sure the level of cut set at the factory is still correct. After you mow a short distance, look at the area that was cut. If the mower housing does notcut level, see the instructions on "How To Level The Mower Housing" in the Maintenance section. ARNING: better control of the unit, always select a safe For speed. HOW TO OPERATE THE UNIT ON HILLS steep to back straight up. Never ride the unit across WARNING: Do not ride up or down slopes that are too a slope. See the "Slope Guide" In the back of this book for information on how to check elopes. ,_ 2, Set the parking brake. 3, Before you dismount from the seat, move the throttle control to SLOW position, move the blade rotation control to the DISENGAGED position, turn offthe engine and set the parking brake. HOW TO OPERATE ON A HILL 1. HOW TO START Controtthe speed onlywith the speed control pedal. Do not use the brake pedal on a hill. 2. To help prevent an accident, slowly move the speed control pedal. Avoid sudden turns or changes in speed. 3. To reduce forward speed when going down a hill, slowly release the speed control pedal until the unit slows to the desired speed. OPERATION ON A HILL 1. Start the engine 2. Move the blade rotation control to the ENGAGED position. 3. Move the throttle control to the FAST position. 4. Depress the brake pedal and release the parking brake. As you release the parking brake, push the speed control pedal to the desired speed. HOW TO STOP ON A HILL 1. Avoid stopping on a hill. If you must quickly stop in an emergency, remove your right foot from the speed control pedal and quickly depress the left brake oedal. 712008 4_ 15 you release Slowly the parking brake. Thecontrol parking brake WARNING: push the speed pedal as must be disengaged before the speed control pedal Is able to engage the transmission. OPERATION BEFORE STARTING THE ENGINE CAUTION: A mixture of alcohol (ethanol or methanol) and gasoline (called gasohol), will attract moisture and cause acid deposits during storage. While the unit Is In storage, the acids in the fuel can damage the fuel system. CHECK THE OIL NOTE: The engine was shipped from the factory filled with o11. Check the level of the oil Add oll as needed. See the engine manufacturer's Instructions for the type of gasoline and oll to To prevent engine problems with the fuel system, empty the fuel system before storage of 30 days or longer as follows. use. 1. Drain the fuel tank. NOTE: Do not check the level of the oll while the engine runs. 2. Start the engine. Let the engine run until the fuel lines and the carburetor are empty. 2. Check the oil. Follow the procedure in the engine manufacturer's instructions. 3. After storage, make sure you use freshfuel. See the storage instructionsfor additionalinformation. 3. If necessary, add oil until the oil reaches the FULL mark on the dipstick.The quantity of oil needed from ADD to FULL is shown on the dipstick. Do not add too much oil. 4. Never useengine cleaneror carburetorcleanerinthefuel tank or permanentdamage can occur. 1. Make sure the unit is level. CARBURETOR ADD GASOLINE A The factory settings for the carburetor are for most conditions. Ifthe engine is operated under the following conditions, you can adjust the carburetor mixture. To adjust the carburetor, see the engine manufacturer's instructions. WARNING: Always use a safety gasoline container. Do not smoke when adding gasoline to the fuel tank. Do not add gasoline when you are Inside an enclosure. Before you add gasoline, stop the engine and let the engine cool for several minutes. Fill the fuel tank with regular premium unleaded gasoline. Make sure the gasoline is fresh unleaded Do not use and clean, gasoline. Leaded gasoline wilt (F increase deposits and shorten the life of the va_,es. FuelTank The engine has a loss of power or does not run smooth. 2. A change from summer to winter operation. 3. A 40 degree change inthe operation temperature. The carburetor was adjusted at 80 degrees at the factory. 4. The engine is operated above 4,000 feet. 2. Make sure the blade rotation control is in the DISENGAGE position. 3. Move the throttle control completely forward to the CHOKE or FAST position. Some models have a separate choke knob. Pull the choke knob to the full CHOKE position. 4. Turn the ignition kay to the START position. Release the key when the engine starts. / HOW TO START THE ENGINE A 1. WARNING: The electrical system has an operator presence system that includes a sensor switch for the seat, These components tell the electrical system If the operator is sitting on the seat. This system will stop the engine when the operator leaves the seat If the blade rotation control Is engaged or if the transmission Is engaged. For your protection, always make sure this system operates correctly, NOTE: If the engine does not start after four or five tries, see the TROUBLE SHOOTING CHART, NOTE: The engine will not start unless you depress the brake pedal or engage the parking brake and move the blade rotation 5. Slowly move the throttle control to the SLOW position. control to the DISENGAGE position. 6, Let a cold engine run for several minutes. Begin work when the engine is warm. To start a hot engine, move the throttle control to a position between FAST and SLOW. 1. Push the brake pedal completely forward. Keep your foot on the pedal. 712008 16 OPERATION OPERATING TIPS Check the blade rotation control for correct adjustment. For the blade(s) to disengage correctly, the adjustment must be correct. 1. Beforeyou usethe unit,checkthe oil inthe engineand add oil if necessary, 2. 5. Before you make an inspection, adjustment (except forthe carburetor) or repair, make sure the wire fTomthe spark plug is disconnected, 6. For longer life of the battery on electric start models, charge the battery every three months. 3. If the engine will not start, flint make sure the wire is attached to the spark plug. 7. Use the speed control pedal to change the ground speed, not the throttle control. 4. Make sure all the belts are inside all the belt guides. See the instructions on how to remove and install the motion drive and mower drive belts. 8. Belt noise can occur when the blade is engaged. This noise is normal and does not affect the operation of the unit. MOWING AND BAGGING TIPS 1. 10. For better engine performance and an even discharge of the For a lawn to look better, check the cutting level of the mower housing. See =How To Level The Mower Housing" in the Maintenance section. 2. For the mower housing to cut level, make sure the tires have the correct amount of air pressure. 3. Every time you use the unit, check the blade, if the blade isbent or damaged, immediately replace the blade. Also, make sure the nut for the blade is tight. 4. Keep the blade(s) sharpened. Worn blades will cause the ends of the grass to turn brown. 5. Do not cut or bag grass that iswet. Wet grass will not discharge correctly. Let the grass dry before cutting. 6. Use the left side of the mower housing to trim near an object. 7. Discharge the cut grass onto the mowed area. The result is a more even discharge of cut grass. 8. When you mow large areas, start by turning to the right so that the cut grass will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left turns until finished (Figure 8). 9. If the grass is very high, cut two times to decrease the load on the engine. First cut with the mower housing inthe highest position and then lower the mower housing for the second cut. 712008 cut grass, always operate the engine with the throttle in FAST position. 11. When you use a bagger, operate the engine with the throttle in FAST position and the speed control pedal pushed 1/3 forward. 12. For better cutting performance and a quality cut, mow with the speed control pedal pushed 1/3 to 1/2 forward. 13. After each use, clean the bottom and top of the mower housing for better performance. Also, a clean mower housing will help prevent a fire. 17 MAINTENANCE MAINTENANCE PROCEDURE EACH USE CHART RRST 2 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS BEFORE STORAGE Blade, Inspect and Sharpen _/ Blade Rotation Control, Check _/ M Brake, Check _/ O Motion Drive Belt, Check _/ W E Tires, Check _/ _/ R Battery, Check and Charge _/ _/ Battery, Clean V Lubrication ,,/ _/ Hydrostatic Cooling Fan and Fins, Check _/ V" GENERAL t. 2. 3. 4. RECOMMENDATIONS The owner's responsibility is to maintain this product. This will extend the life of the product and is also necessary to maintain warranty coverage. Check the spark plug, drive brake, lubricate the unit, and clean the air filter once a year. A AL _ Check the fasteners, Make sure all fasteners are tight. FollowtheMaintenancesectiontokeeptheunitin goodoperating condition, NOTE: Torque Is measured In foot pounds (metric Nm). This measurement describes how tight a nut or bolt must be. The torque Is measured with a torque wrench. HOW TO CHECK THE MUFFLER If you mount a spark arrester to the muffler, also check the spark arrester when you check the muffler, If the spark arrester is worn or damaged, replace it with a new spark arrester, See your nearest authorized service center for a spark arrester, Check the muffler every 50 hours. Make sure the muffler is correctly mounted and is not loose, if the muffler is worn or burnt, replace with a new muffler. A worn muffler is a fire hazard and can also damage the engine. 712008 WARNING: Before you make an inspection, adjustment, or repair to the unit, disconnect the wire to the spark plug. Remove the wire from the spark plug to prevent the engine from starting by accident. 18 MAINTENANCE INSPECT 9. "lighten the nut that holds the blade to a torque of 35 foot pounds (47,5 N-m). 10. Install the mower housing. See "How To Install The Mower Housing". BLADE WARNING: Before you inspect or remove the blade, disconnect the wire to the spark plug. If the blade hits _IL an object, stop has the sharp engine.edges. CheckWhen the unit damage. The blade you for hold the blade, use gloves or cloth material to protect your hands. If you keep the blade sharp and inspect the blade for damage, the blade will cut better and be more safe to operate. Frequently check the blade for excessive wear, cracks, or other damage. Frequently check the nut that holds the blade. Keep the nut tight. If the blade hits an object, stop the engine. Disconnectthewire tothe spark plug. See if the blade is bent or damaged. Check the blade adapter for damage. Before you operate the unit, replace damaged parts with original equipment parts. See the authorized service center in your area. Every three years, have an authorized service person inspect the blade or replace the old blade with an original equipment part. Blade A Blade W her r Be,,eviUeWasher (Outsiderim must be againstthe blade.) Nut _J I Figure 10 HOW TO REMOVE AND INSTALL THE BLADE 1. Remove the mower housing. See the instructions on "How To Remove The Mower Housing" 2. 3. Use a piece of wood to keep the blade from rotating. Remove the nut that holds the blade (Figure 9). HOW TO SHARPEN THE BLADE WARNING: d_lb Vibration can be caused If the blade is not correctly Ifthecracks blade can is damaged. A blade that is balanced damaged orwith break and cause an accident. Keep a sharp edge on the blade. A blade that is not sharp will cause the tips of the grass to become brown. 1. Sharpen the blade two times a year or every 25 hours. Hi-Uft Edge Up 2. Remove the blade according to the instructions in "How To Remove And Install The Blade". 3. Clean the blade with a brush, soap and water. Check the ; blade, Look for cracks, nicks, or other damage. Replace a badlyworn or damaged bladewith an original equipment blade. See an authorized service center in your area. 4. Sharpen the blade with a file (Figure 11). Make sure you keep the original bevel angle. Make sure the blade is balanced. Use a screwdriver and hold the blade parallel to the ground (Fig ure 11). A blade that is balanced wilt stay parallel to the ground. If the blade is not balanced, the heavy end will rotate toward the ground. Sharpen the heavy end until the blade is balanced. Mandrel 5. Blade Adapter Blade Belleville Washer 6. _/asher Nut Figure 9 4. Check the blade and the blade adapter according to the instructions for "Inspect Blade". Replace a badly worn or damaged blade with an original equipment blade. See an authorized service center in your area. 5. Clean the top and bottom of the mower housing. Remove all the grass and debris. 6. Mount the (Figure 9). 7. Mount the blade so that the hi-lift edges are up. If the blade is upside down, the blade will not cut correctly and can cause an accident. 8. Fasten the blade with the original washers and nut. Make sure the outside rim of the Bellevllle washer is against the blade (Figure 10). A 712008 blade and blade adapter 7. A new blade will cut better than a badly worn blade. Every three years, have an authorized service person inspect the blade or replace the old blade with an original equipment blade. Assemble the blade according to the instructions "How To Remove And Install The Blade". on the mandrel Screwdriv__ I WARNING: Always keep the nut tight that holds the blade. A loose nut or blade can cause an accident. 19 Blade is balanced when parai elto the ground. Ground Figure11 MAINTENANCE HOW TO ADJUST THE BLADE ROTATION CONTROL 6. Attachthewiretothesparkplug. Uowforashortdistanceand again check the quality of cut. If necessary, move the blade drive spring to the bottom ho/e. _k ARNING: preventcorrectly. an injury, the blade rotation control mustTooperate 7. Again check the quality of cut. If the quality of cut has not improved, replace the mower drive belt. See "How To Replace The Mower Drive Belt". If replacing the belt does not correct the problem, take the unit to an authorized service center. 8, Move the blade rotation control to the DISENGAGE position. Stop the engine, Disconnect the wire from the spark plug. Check the operation ofthe blade brake. Rotate the pulleys with your hand, Make sure the brake pads are pressed tightly against the pulleys (Figure 14). In normal usage, the blade rotation control will not require an adjustment. However, if the cutting performance decreases or the quality of cut is poor, make the following changes. 1. When you mow, make sure the throttle control in in the FAST position. 2. Move the blade rotation control to the DISENGAGE position (Figure 12). 3. Stop the engine. Disconnect the wire from the spark plug. ,_ against the Ifpulleys, take pads the unit to an authorized WARNING: the brake do not press tightly service center. Blade Brake (Pad Against Pulley) Blade Rotation Control Engage Position \ Figure 12 // 4 5. Check the blade(s). Keep a sharp edge on the blade(s). A blade that is not sharp will cause the tips of the grass to become brown. Figure 14 Disconnect the blade drive spring from the blade control rod. Move the blade drive spring to the midd/e ho/e (Figure 13). This will increase the tension on the mower drive belt. 9. DISENGAGE POSITION Move the blade rotation control to the ENGAGE position. Check the pads for the blade brake. Ifthe pads are excessively worn or damaged, replace the brake pad assembBes. Correct replacement parts and assistance are available from an authorized service center. 10. Attach the wire to the spark plug. Mow for a short distance and again check the operation of the blade rotation control. 11. When you move the blade rotation control to the DISENGAGE position, all movement will stop within five seconds. If there is movement of the belt or the blades continue MiddleHole Blade DriveSpring 712008 to rotate, engage and disengage the blade rotation control five times to remove any excess rubber from a new mower drive belt. If you need assistance, take the unit to an authonzed service center. Top Hole (New Belt Blade Control Rod Figure13 12. if you replace the mower drive belt, move the blade drive spring to the top hole (Figure 13). 20 MAINTENANCE HOW TO CHECK AND ADJUST THE DRIVE BRAKE Completely push the brake pedal forward. Set the parking brake. Move the automatic drive disconnect to the PUSH position, Push the unit. If the rear wheels rotate, adjust or replace the brake pads. Adjust the drive brake as foUows. 1. The location of the drive brake is on the right side of the gearbox (Figure 15). 2. 3_ 4. Make sure the parking brake is set and the automatic drive disconnect is in the PUSH position. Turn the hex nut in a clockwise direction until the rear wheels do not turn when the unit is pushed forward. Release the parking brake and push the unit. Ifthe unit does not roll, turn the hex nut in a counterclockwise direction until the unit rolls. Set the parking brake. Push the unit. If the rear wheels do not turn, the drive brake is correctly adjusted. Release the parking brake. A WARNING: If you cannot correctly adjust the drive brake, replace the brake pads. Correct replacement parts and assistance are available from an authorized service center. HOW TO CHECK AND ADJUST THE MOTION DRIVE BELT If the motion drive belt is loose, the belt will slip when; (1) going up a hill, (2) pulling a heavy load, or (3) the unit will not move forward, Adjust the belt as follows. A WARNING: Before you make an Inepectlon, adjustment, or repair to the unit, disconnect the wire to the spark plug. Remove the wire from the spark plug to prevent the engine from starting by accident. 1. Check the routing of the motion drive belt. Make sure the belt is installed correctly and is inside all the belt guides. 2. Remove the cotter pin, washer, and brake spring from the adjustable nut (Figure 16). 3. Disconnect the adjustable nut from the brake lever assembly and the parking brake latch. 4. Use the cotter pin removed in step 2. Hold the cotter pin at the back of the slot and move the brake lever assembly rearward against the cotter pin. This will set a 1/8 Inch (3 ram) gap between the brake lever assembly and the back of the slot (Figure 16). 5. 6. Turn the adjustable nut until the nut will fit through the hole in the brake lever, Assemble the adjustable nut to the parking brake latch, brake lever and brake spring. Fasten with the washer and cotter pin. 712008 21 7. If the belt still slips after the belt has been adjusted, then the motion drive belt is worn or damaged and must be replaced. See "How To Replace The Motion Drive Belt". MAINTENANCE HOWTO ADJUST THE SPEED CONTROL PEDAL If the unit will not go into REVERSE or if the unit moves very slowly in REVERSE, adjust the speed control pedal as follows. 1. Stop the engine. 2. Setthe parking brake. 3. Remove the hair pin from the adjuster nut (Figure 17). Disconnect the adjuster nut from the yoke assembly. 4. 7 Yoke Assembly Adj Rotate the adjuster nut one turn in the direction shown in Figure 17. Speed Control Pedal NOTE: Too much adjustment will cause REVERSE speed to be too fast and the FORWARD speed to be reduced. 5. Attach the adjuster nut to the yoke assembly with the hair pin. 6. To check the adjustment, drive the unit. Ifthe adjustment is correct, the unit will now go into REVERSE. Figure 17 IMPORTANT: If you need assistance, go to the nearest Authorized Service Center. They have the equipment and experience to make the adjustment. MAINTENANCE FREE BATTERY HOW TO REMOVE THE BATTERY 1. Before you charge the battery, remove the battery. To charge or clean the battery, remove the battery from the unit as follows. \, WARNING: To prevent sparks, disconnect the black battery cable from the usgstlve (-)farmlnal before you 2. To charge the battery, use a 12 volt battery charger. Charge at a rate of 6 amperes for 1 hour. 3. Install the battery. A A disconnect The the battery red cable. WARNING: contains sulfuric add which Is harmful to the skin, eyes and clothing. If the acid gets on the body or clothing, wash with water. 1. Disconnect the black cable from the negative (-) terminal (Figure 18). 2. Disconnect the red cable from the positive (+) terminal. 3. Lift the battery tray and the battery out of the unit. HOW TO CLEAN THE BATTERY 1 Remove the battery. 2. Wash the battery with a solution of one gallon ofwater and four tablespoons of baking soda (sodium bicarbonate). Make sure the solution does not get into the battery cells. 3, Clean the terminals and the ends of the cables with a wire brush. 4, Install the battery. 5, To prevent corrosion, apply grease to the battery terminals. HOW TO CHARGE THE BATTERY A 712008 WARNING: When you charge the battery, do not smoke. Keep the battery away from any sparks. The fumes from the battery acid can cause an explosion. 22 the positive To (+)prevent terminal sparks, before fasten you connect black WARNING: the redthe cable to cable. 4. Fasten the red cable to the positive (+) terminal with the fasteners as shown. 5. Fasten the black cable to the negative (-) terminal with the fasteners as shown. MAINTENANCE WHERE TO LUBRICATE "j / ,_ Models with grease fittings: Lubricate with grease gun. Apply grease with a brush to the areas shown. Lubricate the areas shown with engine oil. NOTE: Apply grease to the steering gear assembly. CAUTION: If the unit Is operated In dry areas that have sand, use a dry graphite spray to lubricate the unit, Figure 19 HOW TO OPERATE THE QUICK RELEASE HOW TO CHECK OIL DRAIN VALVE NOTE: Before you replace the fuel filter or the fuel line, the fuel tank must be empty. Before changing the oil, refer to the Engine Owner's Manual for the recommended type oil and the correct procedure. If the fuel filter is dirty, the engine will run rough and have less performance. Remove the old filter (NO TAG). Replace the old filter with a new filter. Use an original equipment part. See an authorized service dealer in your area. To operate the quick release oil drain valve, proceed as follows. 1. 2. 3. Loosen the oil fill cap to serve as an air vent. Turn oil drain valve counterclockwise and pull to release the on drain valve. See Figure 20. OLIDrain Valve Oil DrainCa \ \ Openthe oll drain cap. Fuel Line Hose NOTE: To make the Jobcleaner, use an optional hose to drain the oil. 4. Clips _ I Figure 21 CHECK THE TIRES After draining the oit, close the oll drain cap. To lock the oll drain valve, push and turn the oll drain valve clockwise. 712008 THE FUEL FILTER 5. Container Figure20 23 The tires were over inflated for shipment. Check the air pressure in the tires. Tires with too much air pressure will cause the unit to ride rough. Also, the wrong air pressure will keep the mower housing from cutting level. Recommended tire pressure is !0 to 14 PSI. Check side wall of tires for manufacture;'s maximum t;r_ pressure. DO NOT exceed this pressure. MAINTENANCE HOW TO REMOVE THE MOWER HOUSING HOW TO INSTALL THE MOWER HOUSING t. 2. 3. 1. 2. Push the mower housing under the right side of the unit. Put the mower drive belt around the stack pulley. Make sure the'V' side of the mower drive belt is against the stack pulley. Also, make sure the mower drive belt is not twisted. The lift lever 3. Attach the front hanger to the axle support with the hanger rod. Fasten with the fasteners as shown. See illustration "F". sure the lift loaded. lever Is locked Is spring Make in the LEVEL ADJUSTMENT position. Remove the hair pins and the washers from the adjuster arms (Figure 23). See illustrations "C" and "D". 4. Make sure the mower drive belt is between the stack pulley and the two belt guides. See illustration "G". 5. Attach the suspension links to the lifter assembly. Fasten with the washers and hair pins. See illustrations "A" and "B'. 6. Attach the right and the left adjuster arms to the suspension brackets. Fasten with the washers and hair pins. See inustrations "C" and "D". 7. Attach the extension illustration "E". 8. Move the blade rotation control to the ENGAGE position. Make sure the mower drive belt is inside all the belt guides. 9. Make sure the mower housing is level. See the instructions on "How To Level The Mower Housing". Move the blade rotation control to the DISENGAGE position. If equipped, remove the gauge wheels. Move the Iltt lever to the level adjustment position(Figure 22). WARNING: ,_IL 4. 5. Remove the hair pins and washers from the suspension links. See illustrations "A"and "B'. 6. Disconnect the extension spring from the blade control rod. See illustration "E". 7. Disconnect the front hanger from the axle support. See illustration "F". 8. Remove the mower drive belt from the stack pulley. 9. Pull the mower housing away from the right side of the unit. 10. To operate without the mower housing, move the liftlever to the TOP position. spring to the blade control rod. See 10. If equipped, install the gauge wheels. 11. Check the operation of the blade rotation control. See the instructions on "How To Adjust The Blade Rotation Control". LiftLl_'_ Blade Rotation Control A G B Mower Drive Belt Lifter Adiuster Arm Blade Control Rod Ad_Smte r Suspension Link Extensio_. Spring B Gaugq FrontHanger F HangerRod Mower Drive Belt 712008 24 Figure 23 MAINTENANCE HOW TO ADJUST THE GAUGE WHEELS The axle bolts for the gauge wheels were mounted in the LOW cut position.To change the position of the gauge wheels, move the axle bolts as follows. Wheel IMPORTANT: Before you adjust the gauge wheels, you must do • the following. Make sure the mower housing ts level. Make sure the height of cut Is set at the height you want for your lawn. Mow a short distance on a fiat level area and look st the area that was cut. If the mower housing does not cut level, see the instructions "How To Level The Mower Housing." Figure24 UftLever A WARNING: Before you make an Inspection, adjustment, or repair to the unit, disconnect the wire to the spark plug. Remove the spark plug wire to prevent the engine from starting by accident. t. Remove the gauge wheels (Figure 24). 2. Mow a short distance on a fiat level area to check the level of cut and the height of cut. Look at the height of cut position number on the lift lever (Figure 25), 3. Look at each gauge wheel bracket. There are 3 holes in each bracket and a number next to each hole. The number for the height of cut position on the lift lever indicates the correct hole to use on each gauge wheel bracket (Figure 26). 4. Assemble the axle bolts to the gauge wheel brackets using the correct hole in the bracket as indicated (Figure 26). Cutting Height Positions Wheel Bracket Hole No. 1 2 3 NOTE: If the height of cut position Is changed by the lift lever, you must move the gauge wheels to the correct hole (Figure 26) to keep a level height of cut. 712008 Lift Lever Position No, 1 2 3,4,5,6 Figure26 25 MAINTENANCE HOW TO LEVEL THE MOWER HOUSING If the mower housing is level, the blade will cut easier and the lawn will look better. A WARNING: Before you make an Inspection, adjustment, or repair to the unit, disconnect the wire to the spark plug. Remove the spark plug wire to prevent the engine from starting by aocldent. 1. Make sure the unit is on a hard fiat surface. 2, Check the air pressure in the tires. If the air pressure is incorrect, the mower housing will not cut level. Make sure the tires are inflated to 14 PSI. (t BAR). Lift Lever Cutting Height Positions IMPORTANT: On models equipped with gauge wheels, the gauge wheels must be removed to correctly adjust the level of the mower housing. Figure 27 3, Some models have gauge wheels on the mower housing. If equipped, remove the gauge wheels. 4. Open the cover. 5. Move the lift lever to the LEVEL ADJUSTMENT (Figure 27). A Uft Unk position the lift leverThe Is locked LEVEL ADJUSTMENT WARNII_IG: lift lever InIs the spring loaded. Make sure position. 6, Loosen the left and right adjuster knobs (Figure 28). Push down on each side of the mower housing. Make sure both sides of the mower housing are setting on a flat surface. Also, make sure the lift links are loose and can easily move up or down. 7. Push down on the lift links and tighten the left and right adjuster knobs (Figure 28). Make sure the adjuster knobs are tight. If necessary, use a wrench to tighten the adjuster knobs. 8, Raise the lift lever from the LEVEL ADJUSTMENT a CUI_IING HEIGHT position (Figure 29). 9. Close the cover. Lift Lever position to Covel 10. If equipped, install the gauge wheels. 11. Mow for a short distance. If the height of cut is not level, repeat the above steps. CAUTION: Do not operate with the mower housing In the LEVEL ADJUSTMENT position. If you operate In the LEVEL ADJUSTMENT position, the mower housing and blades can be damaged. 712008 26 Cutting Height Positions MAINTENANCE HOW TO REPLACE THE MOTION 7, Move the belt guide under the edge of the Idler pulley DRIVE BELT (Figure32). Tightenthe belt guide. Disengagethe parkingbrake. 9. Installthe belt guide at the middle Idler pulley. Makesurethe back ofthe moUon drive belt is againstmiddle Idler pulley. 10. Check the muting of the motionddva belt (Figure32). Make sure the motion drive belt is installedcorrectlyon the Idler pulleys and insideall belt guides. 11. Beforeyouusethe unit,checkthe adjustmentofthe clutch.See the instructions"HowTo Check AndAdjust The Clutch'. 12. Installthe mowerhousing.See the instructions"HowTo Install The Mower Housing'. REMOVAL 8. 1. Remove the mower housing. See the instructions on "How To Remove The Mower Housing". 2. Completely push the pedal forward and engage the parking brake. 3. Loosen the belt guide at the Idler pulley. Move the belt guide away from the Idler pulley (Figure 30). 4. Remove the Idler pulley (Figure 30). 5. Disengage the parking brake. 6. Remove the V-idler 7. Remove the belt guide at the middle idler pulley. 8. Remove the motion drive belt from the drive pulley. 9. To remove the motion drive belt from the stack pulley, pullthe front end of the belt under the stack pulley and then back between the stack pulley and the steering plate (Figure 31). pulley. V-Idler 10. Remove the motion drive belt. A correct replacement part or assistance is available from an Authorized Service Center in your area. Middle Idler Pulley Ddve Pulley % Motion Drive Belt INSTALLATION 1. 2. Slide the motion drive belt between the stack pulley and the belt guides (Figure 31 ). install the motion drive belt on the top pulley ofthe stack pulley. Make sure the "V" side of the belt is against the pulley. Belt Guide Idler Pulley Push the motion drive belt through the opening between the steering plate and the engine plate. Make sure the motion drive belt is on the left side of the steering shaft assembly. 3. Install the end ofthe motion drive belt around the drive pulley (Figure 30). 4. Put the moUon drive belt around the V-Idler pulley. Installthe motion drive belt and V-Idler pulley. 5. Completely push the pedal forward and engage the parking brake. 6, Put the belt around the Idler pulley. Assemble the Idler pulley. Fasten the Idler pulley with the hex nut. Make sure the fiat side of the belt is against the Idler pulley. Also, make sure the belt is not twisted. Belt Guide Figure 30 O StackPulley Steering Plate Belt Guides Motion Drive Belt Figure31 Belt Guide MotionDrive Belt V-ldler Pulley \ Idler Pulley Stack Pulley Belt Guide Belt Guide Drive Pulley Belt Guide Figure32 712008 27 MAINTENANCE MOWER DRIVE BELT HOW TO REPLACE THE SECONDARY MOWER DRIVE BELT 1, Remove the mower housing. See the instructions on "How To Remove The Mower Housing'. 1. 2• Remove the three screws from the left pulley cover, Remove the pulley cover. 2. 3. 3• Puff the belt retainer away from the Idler pulley. Remove the primary mower drive belt from the Idler pulley• 4. 4• Move the brake pad assembly away from the stack pulley, Remove the primary mower drive belt from the stack pulley. 5, HOW TO REPLACE • THE PRIMARY 6. NOTE: Replace the primary mower drive belt with an original equipment belt, See an authorized service center in your area. 5, Install a new primary mower drive belt. Pullthe brake pad assembly away from the stack pulley, Put the belt around the stack pulley. Make sure the primary mower drive belt is inside of the belt guide. 7. 6. Pull the belt retainer away from the Idler pulley. Put the fiat side of the primary mower drive belt around the Idler pulley, 8, 7 Make sure the "V" side of the primary mower drive belt is against the mandrel pulleys as shown. 9. 8. Make sure the primary mower drive belt is inside all the belt guides• 10. 9 Assemble the left pulley cover, 11. 12, 13, 10. Install the mower housing. See the instructions on "How To Install The Mower Housing". 11• Before you mow, check the blade rotation control• See the instructions on "How To Adjust The Blade Rotation Control", \, 14, Remove the mower housing. See the instructions on "How To Remove The Mower Housing'. Remove the primary mower drive belt from the stack pulley. Remove the two screws from the right pulley cover• Remove the right pulley cover. Pull the idler pulley away from the secondary mower drive belt. Remove the belt from the Idler pulley• Remove the secondary mower drive belt from the right mandrel pulley• Remove the secondary mower drive belt from the stack pulley. NOTE: Replace the secondary mower drive belt with an original equipment belt. See an authorized service center In your area. Install a new secondary mower drive belt, Put the belt around the bottom of the stack pulley, Make sure the secondary mower drive belt is inside the belt guide next to the stack pulley, Put the secondary mower drive belt around the right drive pulley, Pull the Idler pulley toward the front. Install the fiat side of the secondary mower drive belt against the idler pulley, Make sure the "V" side ofthe secondary mower drive belt is around the right mandrel pulley• Assemble the right pulley cover. Put the primary mower drive belt around the stack pulley, Install the mower housing. See the instructions on "How To Install The Mower Housing"• Before you mow, check the blade rotation control, See the instructions on "How To Adjust The Blade Rotation Control". 1_ , Cover •Screw g j Screw Screw Right Pulley Pulley Co Brake Pad Brake Pad Assembly Belt Retainer Right Mandrel Pulley Pdmery Mower Drive Belt Belt Guide Figure 33 712008 28 MAINTENANCE HOW TO REPLACE THE FUSES HOW TO REPLACE THE LIGHT BULB If a fuse is blown, the engine will not start. To easily access the fuse. Remove the access panel on the console as shown in Figure 34. Remove the fuse and replace with an automotive fuse (Figure 35). Replace access panel. 1. 2. 3. Raise the tractor hood. Turn the light socket until the tabs on the socket align with the notches in the bezel (Figure 36). Remove the light socket. Turn the light bulb and remove the bulb. Install a new light bulb. Align the light socket with the notches in the bezel and turn the light socket to lock in position. Figure34 Bezel Ught Bulb Ught Socket ve Fuse Figure 36 Figure35 HOW TO CLEAN THE MOWER HOUSING stop the engine and you disconnect the mower wire to the spark WARNING: Before clean the housing, plug. _lb 1. Move the lever for the blade rotation control to the ENGAGE position. 2. Clean the top of the mower housing. 3. Grass and other debris on top of the mower housing can keep the belt from working correctly. For safety and correct operation, frequently clean the top of the mower housing. Remove grass and debris from around the pulleys and other moving pads, Move the lever for the DISENGAGE position. 4. Again clean the top of the mower housing. 5. After you cut the grass, clean the bottom ofthe mower housing. STORAGE 1. 2. Start the engine. Run the engine until the fuel tank and the carburetor are out of fue! and the engine stops. Do not leave fuelin the fueltank orthe carburetor. The fuel can damage the function of the fuel system. Some models have a fuel drain (Figure 37). Hold a cloth under the fuel drain. Push the fuel drain until the carburetor is empty. After storage, make sure you use f_esh fuel. (over 30 days) At the end of each year, prepare the unit for storage as follows. 3. THE ENGINE For storage information, instructions. see the the engine manufacturer's 4. blade rotation control to the THE BATTERY 1. Remove the battery. 2. Clean the battery terminals of any deposits. 3. Charge the battery. See the instructions on "How To Prepare And Charge The Battery". 4. Store the battery in a cool, dry place. NOTE: After a long time In storage, charge the battery. Fuel Drain Figure37 CLEAN THE UNIT THE FUEL SYSTEM 1. 2. WARNING: Do not drain tbe gasoline Inside a building or near a fire. Do not smoke because the fumes from the fuel can cause an explosion. 712008 Clean the dirt and grass from the engine. Clean the mower housing. LUBRICATE THE UNIT See the "Lubrication" 29 instructions in this book. TROUBLE SHOOTING CHART PROBLEM: The engine will not start. 1. Follow the steps, "How To Start The Engine" in this book. 2. Electric-Start Models: Clean the battery terminals. Tighten the cables. 3. Drain the fuel tank. Clean the fuel line. Replace the fuel filter. 4. Remove the spark plug(s). Move the throttle to the SLOW posi* tion. Turn the ignition key to the ON position. Try to start the engine several times. Install the spark plug. 5. 6. Replace the spark plug. Adjust the carburetor. 3. Check the wiring harness for damage or a loose connection. Repair the damaged wire. 5. Electric-Start Models: replacethe solenoid. Recoil-Start Models: replace the module. Replacethe fuelfitter. 2. 3. Clean the air filter. Clean the air si:reen. 4. Replace the spark plug. 5. 6. The engine is working too hard. Use a lower gear. Adjust the carburetor. 7. Replace the fuel filter. Check for loose engine bolts. Decrease the air pressure in the tires. Adjust the carburetor. 5. Check for a damaged belt or damaged pulley. Replace the damaged parts. correctly. 2. 3. 4. Raise the height of cut. Replace or sharpen the blade(s). Move the shift lever to a slower speed. 5. 6. Move the throttle control to the FAST position. Replace the spring for the blade idler. 2. Adjust the level of the mower housing. 3. Check the front axle. If the front axle does not freely pivot, loosen the axle bolt(s). 3. 4. Replacethe fuel filter. PROBLEM: On slopes, the engine stops. 1. Mow up and down slopes. Never mow across a slope. 2. To activate the seat sensor, always sit in the middle of the seat. PROBLEM: The engine will not idle. 1. Replace the spark plug. 2. Clean the air filter. Replace the motion drive belt. Release the Automatic Drive Disconnect under the seat. PROBLEM: The unit moves slower or stops when the speed control pedal Is depressed. 1. Adjustthe clutch. 2. Replacethe motion drivebelt. PROBLEM: When the brake pedal can be heard. belt noise Temporary belt noise does not change the operation ofthe unit. If belt noise is continuous, check the routing of the belt. Make sure the belt is inside all belt guides. 2. If the noise is continuous, adjust the clutch. 1. 30 Is released, 1. PROBLEM: Adjust the carburetor. 712008 2. 3. 4. PROBLEM: The unit will not move when the brake is released and the speed control pedal is depressed. t. Check the motion ddve belt. Make sure the belt is installed correctly. 2. Adjust the clutch. PROBLEM: The engine stops when the blades are engaged. t. Toactivatetheseat sensor,alwayssit inthe middleoftheseat. 2. Checkthe wiringharnessfor damage or a looseconnection. Repair the damagedwire. 3. vibration. PROBLEM: The mower blades will not rotate. 1. Check the mower drive belt. Make sure the belt is installed correctly. 2. Replace the mower drive belt. PROBLEM: The engine does not run smooth at fast speed. 1. Replacethe spark plug. 2, Adjustthe throttlecontrol. 3. Cleanthe air filter, 4, in power. PROBLEM: The mower housing does not cut level. 1. Check the air pressure in the tires. PROBLEM: The engine does not run smooth or has a loss of power, Check the oil. a decrease PROBLEM: The grass does not discharge 1. Stop the engine. Clean the mower housing. to start. 1. causes Adjust the carburetor. Replace the fuel filter. PROBLEM: Excessive 1. Replace the blade. 4. 3. Drain the fuel tank. Clean the fuel line. Replace the fuel filter. 3. 4. Electric-Start Models: Check the level ofthe acid in the battery. If needed, add water. Charge the battery. Replace the fuse. PROBLEM: The engine is difficult 1. Adjust the carburetor. 2. Replace the spark plug. Adjust the throttle control. PROBLEM: A hot engine 1. Clean the air screen. 2. Check the oil. PROBLEM: The engine will not turn over. 1. Follow the steps, "How To Start The Engine" in this book. 2. 4. 5. The rear wheels spin over uneven terrain. Check the front axle. if the front axle does not freely pivot, loosen the axle bolt(s). _ SLOPE GUIDE .... •..-..7_.D_(_,... I •...... I ; I SIGHT AND HOLD THIS GUIDE :._-8 LEVEL WITH A VERTICAL TREE, A CORNER OF A STRUCTURE, A POWER LINE POLE, OR A FENCE. "....... T--........ • :.."--_. •":. " .i' I I i ............ FOL,,..... _.._LoNr.,._ ..... "_UUTT/_h ' ...... I ................................. I Operate a walk-behind mower across the face of elopes, never up or down elopes. I I Operate a riding mower up or down elopes, never across the face of slopes. IODEGREES p- On a riding mower to determine if a slope is safe to mow: (1) disengage the blade(s), (2) put the unit in reverse and (3) try to back straight up the slope. If you ran back up the slope, It Is generally safe to mow. However, If you do not feel safe, or If you are not completely sure, use this guide anddo not mow • mop.e that is greater than 15 degrees. If the riding mower Is used with a pull-behind or rear mounted attachment, do not operate the unr[ on a elope that Is greater than 10 degrees. A 15 degree slope Is a hill that Increases In height at approximately 2.5 feet In 10 feet. A 10 degree slope Is a hill that Increases in height at approximately 1.7 feet In 10 feet. slopes. Operate riding mowerand upavoid or down slopee, never across the face of slopes. Operate a walk-behind across face on Use extreme carea at all tlmee, sudden turns or maneuvers. Follow other instructions In this manualmower for safety In the mowing of elopes, never up or down slopes. Use extra care when operating on or near slopes and obstructions. ................................. _ _E'R¢" fo'u§E'ST__p_ &_'E ................................. to 8 O4 50565X89 REPAIR PARTS . .~, NOTE: ALWAYS USE ORIGINAL EQUIPMENT PARTS. Use of service/replacement parts other than original equipment parts may void your warranty. 32 ALL UNNUMBERED ITEMS ARE INTERCHANGEABLE WITH OPPOSITE SIDE 343416A FRONT CHASSIS ASSEMBLY KEY # PART# DESCRIPTION QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 21 22 23 24 25 27 28 29 30 31 94651-821 94652-821 711606 94710 711762 316868 711592 316868 341611-823 711606 94638-823 711629 341782 303037 711741 57444 301452 301425 318197 302333 301540 301541 711743 711756 711682 95404 711754 711753 712008 BRACKET, LH HOOD BRACKET, RH HOOD SCREW, 5116-18X.75 HHWATAP DASH SCREW, 1/4-14X.75 PHPANTAP WASHER, SHOULDER NYLON .255X.46 SCREW, 1/4-20X.50 WAHHTAP WASHER, SHOULDER NYLON .255X.46 CONSOLE, LOWER ASM. SCREW, 5/16-18X.75 HHWATP PANEL, ACCESS WITH SLOT SCREW, 10-24X.500TRSEGI HOOD GRILLE, LOWER SCREW, #12X.50 PHPNHTAP TIE, CABLE FOIL, HEAT REFLECTOR BRACE, HOOD SUPPORT ADHESIVE, PAD LENS, CLEAR W/TAB FOIL, REFLECTOR LENS RH FOIL, REFLECTOR LENS LH SCREW, #6X.50 PLASTITE PiN, CLEVIS .500X.49/.51LGTH PIN, HAIR .38DIAX1.64LG BUSHING, STEERING SHAFT NUT, #10-24 HXHDNYLK SCREW, #10-24Xl .00 HWATAP OWNER'S MANUAL 1 1 4 1 2 2 1 2 1 4 1 2 1 1 4 1 1 1 4 1 1 1 4 2 2 1 4 4 33 50565X89 REPAIR PARTS J I O ® % % NOTE: ALWAYS USE ORIGINAL EQUIPMENT PARTS. Use of service/replacement parts other than original equipment parts may void your warranty. 34 ALLUNNUMBERED ITEMS AREINTERCHANGEABLE WITH OPPOSITESIDE 343393_ REAR CHASSIS ASSEMBLY KEY NO, 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 32 33 34 35 PART NO. 94629-823 95438 95437 94069 711642 94194 94492 711679 94154-823 95294 711627 710136 711610 95293 46931 710109 711606 95444 711654 711747 711644 94491 311087 711671 71067 94057 711592 94153-823 711606 711634 314159 DESCRIPTION SEAT DECK FOOTREST PAD RH FOOTREST PAD LH CONTAINER, BATTERY SCREW 1/4-20X.63 HHWATAPSER PLATE, LIFT DETENT LG. PLATE-DETENT LOCKOUT SCREW, .230X.135 PPANTAP10-32B SUPPORT, SEAT HINGE SEAT PIVOT NUT, PUSH CAP .375 (28X23) SPRING, COMPRESS 4.57LGXl.17 BOLT, SHOULDER 1/4-20 NC-2A (9X55) WASHER CUP ZINC NUT, 1/4-20 WDFLLK SPRING, COMPRESS 1.43LG 164X30 SCREW 5116-18X.75 HHWATAPSGIB SEAT, MV1500 BOLT, SHOULDER 5/16-18 BOLT, WING 5/16-18X.50 LG THRD WASHER, FLAT .344X.62X.06 COVER ,DETENT PLATE FASTENER, RATCHET SCREW, 1/4-15X.44/.53 HILOHHWA FLATWASHER, .286X.63X.065 SPRING, LEAF SCREW, 1/4-20X.50 WAHHTAP BRACKET, PIVOT SEAT SCREW, 5116-18X.75 HHWATAP NUT, 5/16-18 WDFLLK NUT, #10-32 CTRLK 35 QTY 1 1 1 1 2 1 1 2 1 1 2 1 1 1 1 2 2 1 2 2 2 1 12 3 1 1 2 1 4 4 2 50565X89 REPAIR PARTS NOTE: ALWAYS USE ORIGINAL EQUIPMENT PARTS. Use of service/replacement parts other than original equipment parts may void your warranty. ALL UNNUMBERED ITEMS ARE INTERCHANGEABLE WITH OPPOSITE SIDE 343398A 36 FRAME ASSEMBLY KEY PART NO, NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 39 40 41 42 43 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 95110 95111 94184 94185 71O079 94002 710079 94431 710079 94187 710079 94063 94065 94030 94180 710106 710310 710080 94015 710000 710130 710140 94019 94005 710079 120395 94003 710079 93349 710204 91797 710199 94121 94123 710312 710105 94632 710079 94067 45171 94013 710079 94186 710196 94425 94434 710079 94409 710708 93349 710204 94433 57072 710205 710199 94781 710204 DESCRIPTION FRAME,RAIL RH FRAME,RAIL LH BRACKET, TRANSAXLE RH BRACKET, TRANSAXLE LH SCREW, 5/16-18X.75HHWATAP HITCH PLATE SCREW, 5/16-18X.75HHWATAP BRACKET, IDLER/TRUNNION SUPP SCREW 5/16-18X.75HHWATAP PLATE, REAR LARGE SEAT DECK SCREW 5/16-18X.75 HHWATAP TUBE, LIFTER BUSHING, LIFT TUBE PLATE-LIFT ARM ASSY, LIFT ARM LEVER SCREW, 5/16-18X.50WHHTAP (26X49) SCREW, 5/16-24X1.25 NUT, 5/16-24 NF-2 HEXFLLK BRACKET, PIVOT BOLT, .562Xl .563 HHSH 3/8-16 FLATWASHER .4061D (17X191) NUT, 3/8-16 HWDFLLK MACK 15X84 CRANK, PTO BRACKET, BELL CRANK SCREW, 5/16-18X.75 HHWATAP FLATWASHER, .469X.92X.065 PLATE, STEERING MOUNTING SCREW, 5/16-18X.75HHWATAP SCREW GUIDE 5/16-18 NUT, 5/16-18 H EXWEFLLK WHIZ ROD, BELT GUIDE SCREW, 3/8-16Xl .25 WAHHSPTAPP SECTOR GEAR BEARING, SECTOR GEAR SCREW, 5/16-18Xl .OOHHC NUT, 5/16-8 HKEPS 15X113 ASM. WELD CLUTCH/BRAKE PEDAL SCREW, 5/16-18X.75 HHWATAP PIN, THREADED SHOULDER NUT,3/8-16HWDFLWHIZ-LOCK BRACKET, HANGER REAR SCREW 5/16-18X.75HHWATAPSGIBP TOP, REAR PLATE LARGE SEAT DECK SCREW, 10-24X.500TRSEGI ROD, TRUNNION PIVOT PEERLESS CLAMP, TRUNNION PIVOT PEERLESS SCREW 5/16-18X.75HHWATAP ASSY, IDLER INTERMEDIATE IDLER BOLT, 5/16-18X.5 HXFLCA ZINC SCREW GUIDE 5/16-18 NUT, 5/16-18 HEXWDFLLK WHIZ PL TORQUE STRAP - LEFT (PEERLESS) BOLT, 5/16-18X.63 CARRLN Z NUT, 5/16-18 WDFLLK (15X88) SCREW, 3/8-16Xl .25 WAHHSPTAPP SCREW-GUIDE NUT, 5/16-18 HEXWDFLLK WHIZ 37 QTY 1 1 1 1 6 1 4 1 3 1 6 1 2 1 2 3 2 2 1 1 1 1 1 1 2 1 1 6 2 2 1 2 1 1 1 1 1 4 2 2 1 6 1 5 1 2 2 1 2 1 1 1 1 1 2 1 1 50565X89 REPAIR PARTS ® TORQUE 2540 FT"LBI NOTE: ALWAYS USE ORIGINAL EQUIPMENT PARTS. Use of service/replacement parts other than original equipment parts may void your warranty. ALL UNNUMBERED ITEMS ARE INTERCHANGEABLE WITH OPPOSITE SIDE O 343398A FRAME ASSEMBLY KEY PART NO. NO. DESCRIPTION QTY 60 61 62 64 65 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 PLATE, ENGINE SCREW, 5/16-18X.75HHWATAP NUT, 5/16-18 WDFLLK (15X88) MUFFLER BRACKET SCREW, 5/16-18X.75HHWATAP GREASE, ZERK FITTING AXLE, FRONT CAST IRON SPINDLE, RH/STD. SPIN/NO BRG SPINDLE, LH/STD. SPIN/NO BRG BEARING, SPINDLE FLATWASHER .765X1.81 x.059 E-RING, .5741DX.050/.750SH 11X3 FLATWASHER .765X1.81X.059 HANGER, AXLE HANGER, DECK RH HANGER, DECK LH SCREW, 5/16-24X2.75 NUT, 5/16-24 NF-2 HEXFLLK SCREW, 5/16-18X.75HHWATAP ROD, DRGLINK/RH/ADJUST-5/8" ROD, DRG LINKJLH/ADJUST-5/8" TIE ROD END, 1/2-20 NUT, 1/2-20 HXJAM BOLT, HHSH (9X57) NUT, 3/8-16HWDFLLK MACK 15X84 BOLT, .500X1.18 HHSH 3/8-16 FLATWASHER, .378X.75X.08HT SPACER, SLEV .515X.70C WASHER, FLAT .378X.75X.08HT NUT, 3/8-16 REGHXCTRLK 1 4 4 1 3 2 1 1 1 4 2 2 2 1 1 1 2 2 7 1 1 2 2 2 2 2 2 2 2 2 94006 710079 710205 94306 710079 706 94203 94736 94737 92527 711758 710103 710088 94007 94026 94027 710081 710080 710079 94767 94768 94766 7058 710440 710140 310364 315072 319618 301188 780072 39 50565X89 REPAIR PARTS +t -=;_+ • • • •• ?: \, °° NOTE: ALWAYS USE ORIGINAL EQUIPMENT PARTS. Use of service/replacement parts other than original equipment parts may void your warranty. ALL UNNUMBERED ITEMS ARE INTERCHANGEABLE WITH OPPOSITE SIDE 3434141 41") MOTION DRIVE ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 lO 11 12 13 14 15 16 17 18 19 2o 24 25 26 27 28 29 3o 31 32 33 34 35 36 37 38 39 4o 41 42 43 44 45 48 49 52 53 54 55 56 57 58 59 60 61 61-1 61-2 61-3 62 64 65 66 67 68 90 91 PART NO. 711669 711634 94429-821 94432-821 710268 711661 711634 94422-821 711688 711633 95278 711761 711614 711594 711682 95279 711617 711614 711676 95298 711644 711614 95299 710346 710657 710249 710345 710330 95297 711644 711614 710707 711596 95290 711623 711614 710333 710353 94566 91079 94630 91179 711622 95305 711613 711622 91179 91178 711622 710531 93248 93249 94756 342118 342117 338612 94618 52928 711646 95274 711758 710103 711742 711606 DESCRIPTION HYDRO, PEERLESS VST205-O23B SCREW, 5/16-18X2.50 NUT, 5/16-18 WDFLLK (15X88) BRACKET, DISCONNECT TORQUE STRAP SCREW, 5/16-18X.75 WAHHTAP BOLT, 5/16-18X.63 CARRLN NUT, 5/16-18 WDFLLK (15X88) ASSEMBLY, PEDAL (PEERLESSS) BOLT, 5/16-18X.75 CARRSN NUT, 5/16-18 HEXWDFLLK WHIZ ROD, PEDAL LINK (PEERLESS) WASHER, .469X.72 PIN, COTFER ADJUSTING NUT I/2-13 PIN, HAIR .38DIAX1,64LG ROD HYDRO LINK (PEERLESS) WASHER, FLAT (17X91) PIN, COTTER .094DIAX.75 30X20 PIN, HAIR (31)(4) ROD HYRO LINK (PEERLESS) FLATWASHER .344X.62X.06 PIN, COFFER .094DIAX.75 30X20 ARM DISCONNECT WASHER .388/.393SQ.X1.00X.065 WASHER, FLAT .256X.75X.130Z WASHER, (18X32) SCREW 1/4-28X.750HHCNYLK SPRING, EXTENSION 2.26LG ROD, CLUTCH WASHER, FLAT .344X.62X.06 PIN, COTTER .094DIAX.75 30)(20 SPRING, CLUTCH VST205 HYDRO NUT, ADJUSTING LATCH, PARK BRAKE WASHER, FLAT .406X.81X16GA PIN, COFFER .094DIAX.75 30X20 SPRING, EXTENSION 23,10LG SPRING, TENS 3,984X.530 ROD, PARKING BRAKE KNOB, PARKING BRAKE PAD, CLUTCH/BRAKE DELUX PULLEY, IDLER 2.75 NUT, 3/8-16 HWDFLLK MACK 15X84 ASM BRACKET IDLER BOLT .50X.75 HHSH 3/6-16 9X39 NUT, 3/8-16 HWDFLLK MACK 15X84 PULLEY, IDLER 2.75 DIA PULLEY, V-IDLER 3" NUT, 3/8-16 HWDFLLK MACK 15X84 BELT, MOTION DRIVE HYDRO 37X61 PEDAL, PAD SANDPAPER PAD, TOE SANDPIPER TIRE & RIM 23X9.5-12 RIM TIRE VALVE STEM HUB CAP AXLE SHAFT KEY SQUARE. 187SQX2.25LG WASHER, FLAT .765Xl .62X.065Z SPACER, .87Xl.78 #87X105 WASHER, FLAT .765X.81X.059 RING, "E" RETAINER, .311DX.62X.03 WIRE SCREW, 5/16-18X.75 41 QTY 1 4 4 1 1 2 2 2 1 3 3 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 I 1 1 1 1 I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 2 2 2 1 4 2 2 2 1 1 50565X89 REPAIR PARTS TORQUE1_15FT-LB] GREASE APPLIED TO TEETH ON GEAR ![I]ll GREASE APPLIED TO SPINDLE SHAFT I e J NOTE: ALWAYS USE ORIGINAL EQUIPMENT PARTS• Use of service/replacement parts other than original equipment parts may void your warranty. ALL UNNUMBERED ITEMS ARE INTERCHANGEABLE WITH OPPOSITE SIDE 343379( STEERING ASSEMBLY KEY NO. PART NO. 9 24 26 27 28 29 30 31 31-1 31-2 31-3 31-4 32 34 35 43 44 45 46 94618 95228 94520 94124 711606 94122 710102 94755 338512 342115 338513 342116 94618 711758 710103 711720 95322 711719 710249 DESCRIPTION HUB CAP STEERING WHEEL SHAFT, STEERING BEARING-LOWER SCREW, 5/16-18X.75HHWATAPSGIBP GEAR PINNION RING, RET E.541D .59SH (11X25) TIRE & RIM 16X6.5-8 VALVE STEM RIM, CARLISLE BEARING TIRE, 16X6.5X8 HUBCAP WASHER, FLAT .765X1.62X.065Z "E" RING WASHER, FLAT .281X1.25X.06 INSERT, STEERING WHEEL HUB SCREW, 1/4-20X.75 HHC WASHER, (18X32) 43 QTY 2 1 1 1 2 1 1 2 2 2 2 2 2 2 2 1 1 1 1 50565X89 REPAIR PARTS III NOTE: ALWAYS USE ORIGINAL EQUIPMENT PARTS• Use of service/replacement parts other than original equipment parts may void your warranty. ALLUNNUMBERED ITEMS AREINTERCHANGEABLE WITH OPPOSITESIDE 343421A ,t.t MOWER SUSPENSION ASSEMBLY KEY NO. 1 8 9 10 11 13 14 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 PART NO. 711676 94858-821 94857-821 711617 711676 711617 711676 95285 711617 711676 94506 95296 711616 710111 94505 690051 95284 711621 94018-821 780O55 95283 711613 711659 711615 95282 711622 711606 710141 710311 710736 710852 DESCRIPTION QTY HAIR PIN LINK, LIFT LH EXTENDED LINK, LIFT RH EXTENDED FLATWASHER HAIR PIN FLATWASHER HAIR PIN LINK LIFT HANDLE WASHER, FLAT PIN, HAIR GRIP, LIFT 1/2" ID HANDLE, LIFT WASHER, FLAT .550X1.00X11 (17X103) TORSION SPRING, .657LG (166X40) GRIP, PTO HANDLE, PTO PADDLE, SWITCH SCREW, THD FORM BRACKET, PTO SCREW, 5/16-18X.50 LEVER, PTO BOLT, 3/8-16 HHSH PIN, HAIR .072DIAX1.13LG FLATWASH ER, .518X.87X. 16 LINK, PTO NUT, 3/8-16 HWDFLLK MACK ACREW, 5/16-18X.75 HHWATAP TORSION, SPRING .33LG SPRING, TENSION 1.01OD 8.18LG SPRING, TENSION .96X3.85X15.33 SPRING, EXT 8.12LG (165X125) 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 2 1 1 1 1 1 1 1 45 50565X89 REPAIR PARTS REF. KEY #37 • . ..-... INSET 'A' NOTE: ALWAYS USE ORIGINAL EQUIPMENT PARTS. Use of service/replacement parts other than original equipment parts may void your warranty. 46 ALLUNNUMSERED ITEMS AREINTERCHANGEABLE WITH OPPOSITESIDE 343501A ENGINE & CONTROL ASSEMBLY KEY PART NO. NO. 1 2 3 4 5 6 7 8 9 10 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 34 35 36 37 38 39 41 42 52 53 ENGINE 710199 711722 711601 711851 711660 94655 95204 711852 314797 94335-821 711606 95266 120383 710248 314991 711741 300304 57876 47345 47345 325547 327422 309407 711755 711754 711742 94931 711750 711748 94891 314522 57444 93077 710247 95192-821 711606 DESCRIPTION 20HP (SEE ENGINE MANUAL) SCREW, 3/8-16X1.25 WAHHSPTAPP DECAL, ENGINE NUT, 1/4-20 REGHEXJAM EXHAUST GASKET B/S #273485 SCREW, 1/4-20X.75 WAHHTAP MUFFLER, TWIN-CYLINDER EXHAUST TUBE SCREW (B/S 94755) OIL SENSOR SHIELD, HEAT ASSY. SCREW, 5/16-18)(/75 HHWATAP PULLEY STACK ASSY. WASHER, REGSPTLK .459X.78X.12 SCREW, 7/16-20 NF 1.50 TANK, FUEL 2 GAL SCREW, #12X.50 PHPNTAP CAP, GAS 2.0 THROAT TUBING, GAS LINE CLAMP, HOSE SCREW TYPE CLAMP, HOSE SCREW TYPE OIL DRAIN VALVE ASSEMBLY CAP, OIL DRAIN VALVE ASSY THRO'I-rLE CONTROL SCREW, #10-24X.63 PHPNMA NUT, 10-24 HXHDNYLK RETAINER, .311DX.62X.03 WIRE KNOB, THROTTLE CONTROL SCREW, #8-32 X.38 PHPNMA NUT, #8-32 REGHX CHOKE CLIP, CHOKE CONTROL CABLE TIE SPACER, SLEV 1.0151DXl .77OD WASHER, FLAT .480X1.00X.25 SHIELD, ANTI-DEHYDRATION DEFLEC SCREW 5/16-18X.75 HHWATAP 47 QTY 1 4 1 1 2 4 1 1 4 1 1 2 1 1 1 1 4 1 13 INCHES 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 50565X89 REPAIR PARTS O NOTE: ALWAYS USE ORIGINAL EQUIPMENT PARTS. Use of service/replacement parts other than original equipment parts may void your warranty. 48 ALL UNNUMBERED iTEMS ARE INTERCHANGEABLE WITH OPPOSITE SIDE 341592A PRE-PAINTED DECK ASSEMBLY KEY NO. PART NO. DESCRIPTION QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 26 27 28 29 3O 31 32 33 34 35 36 37 94663 94693 57072 710204 95176 57072 710205 92104 57072 710205 94825 57072 710204 94694 57072 710204 94695 57072 710204 95180 57072 710204 94716 710204 57072 94717 57072 710204 710079 94601 57072 710204 92140 710079 94699 57072 710204 BLADE HOUSING 50" BRACKET, FRONT DECK BOLT, 5/16-18X.63 CARR. NUT, 5/16-18 HEXWDFLLK WHIZ BRACKET, CHUTE SUPPORT BOLT, 5/16-18X.63 CARR. NUT 5/16-18 WDFLLK (15X88) HINGE, CHUTE BRACKET BOLT 5/16-18X.63 CARR. NUT, 5/16-18 WDFLLK (15X88) BAFFLE, CENTER 50" BOLT, 5/16-18X.63 CARR. NUT, 5/16-18 HEXWDFLLK WHIZ BRACKET, LIFTER RH BOLT, 5/16-18X.63 CARR. NUT 5/16-18 HEXWDFLLK WHIZ BRACKET, LIFTER LH BOLT, 5/16-18X.63 CARR. NUT, 5/16-18 HEXWDFLLK WHIZ BRACKET, GAGE WHEEL FRONT BOLT, 5/16-18X.63 CARR. NUT, 5/16-18 HEXWDFLLK WHIZ BRACKET, GAGE WHEEL RH NUT, 5/16-18 HEXWDFLLK WHIZ BOLT, 5/16-18X,63 CARR. BRACKET, GAGE WHEEL LR BOLT, 5/16-18X.63 CARR. NUT, 5/16-18 HEXWDFLLK WHIZ SCREW, 5/16-18X.75HHWATAP BRACKET, BELL CRANK BOLT, 5/16-18X.63 CARR. NUT, 5/16-18 HEXWDFLLK WHIZ BRACKET, PULLEY COVER SCREW, 5/16-18X.75 HHWATAP BRACKET, BRAKE MT BOLT, 5/16-18X.63 CARR. NUT, 5/16-18 HEXWDFLLK WHIZ 1 1 4 4 1 2 2 1 2 2 1 4 4 1 4 4 1 4 4 1 8 8 1 2 2 1 2 2 2 1 2 2 1 2 1 2 2 49 50565X89 REPAIR PARTS REF. KEY#74 NQ_"E: ALWAYS USE ORIGINAL EQUIPMENT PARTS. Use of service/replacement parts other than original equipment parts may void your warranty. 5O ALL UNNUMBERED ITEMS ARE INTERCHANGEABLE WITH OPPOSITE SIDE 343418A DECKASSEMBLY , KEY NO. PART NO. 1 16 17 18 19 2O 21 22 23 24 25 26 27 28 29 3O 31 32 34 35 36 38 39 4O 41 58 59 6O 61 62 63 64 65 66 67 68 69 70 71 72 73 74 74-1 74-2 74-3 341592-821 94702-821 711613 711622 95272 94809 711609 711622 94697-921 711613 711622 710227 94698-821 711613 711622 710227 711612 711622 94808-821 711613 711622 94703 711759 711614 710331 94128-821 94055-821 711600 94137 711628 711595 711616 711676 711611 710112 710113 711622 92100 95281 710220 711627 690056-821 94058 95057 711079 95295 71 "1617 711676 95302 92137 91925 711616 711635 77 78 79 8O 81 82 83 84 DESCRIPTION ASM, BLADE HOUSING 50" ARM, IDLER CLUTCHING 50" BOLT, .50X.75 HHSH 3/8-16 9X39 NUT, 3/8-16 HWDFLLK MACK 15X84 IDLER PULLEY 5" SPRING, BELT GUIDE SCREW 3/8-16X2.00 NUT 3/8-16 HWDFLLK MACK 15X84 ASM. BRAKE ARM & PAD LH BOLT, .50X.75HHSH 3/8-16 NUT, 3/8-16 HWDFLLK MACK TORSION SPRING .55LG (166X41) ASM. BRAKE ARM & PAD CENTER BOLT, .50X.75HHSH 3/8-16 NUT, 3/8-16 HWDFLLK MACK TORSION SPRING .55LG (166X41) BOLT, SHOULDER 3/8-16 (9X52) NUT, 3/8-16 HWDFLLK MACK BELLCRANK 50" BOLT, .50X.75HHSH 3/8-16 NUT, 3/8-16HWDFLLK MACK LINK, 50" WASHER, FLAT .406X.812X.O6HT PIN, COTFER .094DIAX.75 30)(20 SPRING, TENSION 4.57LG PLATE SUSPENSION SUSPENSION BRACKET REAR WlNGNUT 5/16-18 PAD, FRICTION WASHER (17X45) PIN, HANGER WASHER, FLAT .550X1.00X11 PIN, HAIR BOLT, SHOULDER .375 (9X51) SPRING, TORSION .68LG RH 166X42 SPRING, TORSION .68LG LH 166X43 NUT 3/8-16 HWDFLLK MACK 15X84 DEFLECTOR, DECK CHUTE ROD DEFLECTOR SPRING, TORSION NUT, PUSH CAP .375 (28X32) ASM., BRACKET & STIFFENER BRACKET, FRT SUSPENSION STIFFENER, FRT HANGER SCREW, 5/16-18X.75 HHWATAP ROD HANGER WASHER, FLAT 17X91 •PIN, ,HAIR (31X4) ROD, ROLLER ROLLER, 6" NOSE DECK SPACER, SLEEVE WASHER, FLAT .550Xl.OOX11 HAIR PIN 30X49 51 QTY 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 2 1 1 1 4 1 1 1 2 1 2 1 1 50565X89 REPAIR PARTS L Y I TORQUE 35-45 F'r-LB I NOTE: ALWAYS USE ORIGINAL EQUIPMENT PARTS. Use of service/replacement parts other than original equipment parts may void your warranty. 52 ALL UNNUMBERED ITEMS ARE INTERCHANGEABLE WITH OPPOSITE SIDE 343418A DECK ASSEMBLY KEY NO. 2 3 4 5 6 7 8 9 lo 11 12 42 43 44 45 46 47 48 51 52 53 54 55 56 57 85 86 87 88 89 90 91 PART NO. 94752 95310 95402 94150 711626 95416 94692 710118 710117 710104 710199 94701-821 711613 711822 91590 711622 710533 710532 712140 94607-821 711620 94645-821 711606 711745 711633 92683 711746 711622 711764 711617 711757 94643-821 DESCRIPTION ASM., JACKSHAFT, HVY DUlY PULLEY, JACKSHAFT SHAFT, SPLINED JACKSHAFT SPACER, ,625X.875X1.858 NUT, 9/16-18 UNF-2R 15X121 HUB, BLADE ADAPTOR BLADE WASHER BELLEVILLE 17X166 WASHER, FLAT .625X1.00X.188 NUT, 9/16 REGHEX(15X100) SCREW, 3/8-16X1.25 WAHHSPTAPP ASM., IDLER ARM SECONDARY 50 = BOLT .50X.75HHSH 3/6-16 9X39 NUT 3/8-16 WDFLLK MACK 15X84 PULLEY, IDLER NUT 3/8-16 WDFLLK MACK 15X84 BELT, PRIMARY 50" BELT, SECONDARY 50" 37X92 SPRING, TENSION COVER, PULLEY RH 50" DECK SCREW, 10-16.190X.62 TRUSS PULLEY, COVER (TOP) DECK RH SCREW, 5/16-18X.75 HHWATAP SCREW GUIDE 5/16-18 NUT, 5/16-18 HEXWDFLLK WHIZ GAUGE WHEEL, 4.94 DiA BOLT, SPSH 3/8-16X.63 NUT, 3/8-18 HWDFLLK MACK PIN, CIRCLE WASHER, FLAT ZINC, GUIDE BELT BRACKET, PULLEY COVER 53 QTY 1 4 3 3 3 3 3 3 3 3 15 1 1 1 1 1 1 1 1 1 2 1 3 1 1 4 4 4 4 4 1 1 50565X89 REPAIR PARTS RED & BLACK BLUE/ORANGE =i= = BLUE & BLACK REAR HARNESS 1 • . .9 TO STARTER PURPLE_LACK ] BLUE/BLACK ] [ GREYHELL0W [ WHffE_IEO DETAIL *A' 343502A 54 ELECTRICAL SCHEMATIC KEY PART NO. 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 23 NO. DESCRIPTION QTY 941O2 94739 34O530 941O3 52572 57444 55939 94762 327350 57769 94136 94613 711619 711632 710228 711619 94159 302257 711680 711636 711579 302031 WIRE HARNESS IND. HARNESS,-OIL,CHG,PTO/CLUTCH WIRE HARNESS, REAR WIRE HARNESS FOR HEADLIGHT HEADLIGHT BULB TIE, CABLE BLACK NYLON 5.62L WIRE CLIP, ADHESIVE SWITCH, IGNITION DELTA 7 TERM KEY, IGNITION BULB INDICATOR SWITCH LIMIT DELTA SOLENOID SCREW, HHWATAP 1/4X.50 NUT, 1/4-20 HEXNYL WIRE, GROUND (24X32) SCREW, HHWATAP 1/4X.50 SWITCH, SEAT BATI'ERY 12V 7 PLATE BOLT,1/4-20X.63CAR (2X82) NUT, WING 1/4-20 NC (14X79) WIRE, LEAD SOLENOID TO STARTER FUSE 15 AMP 1 1 1 1 2 4 2 1 1 3 2 1 2 2 1 1 1 1 2 2 1 ASSEMBLY WIRING iw,u_ ' oO --Ll _o ": J/o°_---_ 11L__ /I , L_ =L =,,,=m ..,- - !,.,,=__ ,,,_/ / / / ! LmI _iml__o---_ ,,0,._ 55 --I- 7 I' 50565X89 DECAL ASSEMBLY / KEY NO. 1 2 3 4 5 6 7 8 PART NO. 711066 711469 711301 710638 710639 710720 711555 711468 DESCRIPTION QTY DECAL, NO STEP 1 DECAL, CUT FINGER 1 DECAL, CUBRAKETOE 1 DECAL, HEIGHT ADJUST1-6 1 DECAL, DECKLEVEL 1 DECAL, AUTODRIVEINSTR DASH RT 1 DECAL. HYDRO REL. VALVE 1 DECAL, INSTR. CON& 1 56 341785_ DECALASSEMBLY DASH DETAIL KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. 710506 710507 710514 710513 710511 710510 710637 710238 710712 302049 711948 305767 710765 307820 712039 DESCRIPTION DECAL, YARDKING RH 20/50" DECAL, YARDKING LH 20150" DECAL, PEDAL CTRL RH AUTODRIVE DECAL, PEDAL CTRL LH AUTODRIVE DECAL, TWIN DURA-BEAM FRAME DECAL, ALL PERF. DECK 44X6700 DECAL, PERF. CUT LEVELING SYS. NOT A SERVICEABLE PART DECAL, LH RH HOOD DECAL, CUST. CARE Y.K. PERF. DECAL, DASH LH DECAL, DASH CE SYMBOLS DECAL, DASH LH DECAL, DASH RH IG,SW,PTO DECAL, PARK BRAKE DECAL, GRILLE CAST IRON 57 QTY 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 343708A NOTES 712008 58 LAWN TRACTOR ACCESSORIES Make your Lawn Tractor do more than you ever imagined. The accessories shown on this page can be used on your Lawn Tractor. See the Store or Dealer where you purchased your Lawn Tractor. If you are unable to obtain the necessary information, contact the Central Parts Distribution Center for your area as listed in your Repair Parts Book. LAWN SWEEPER Model No. 24720 SNOW BLADE Model No. 24476 GRASS BAGGER Model No. 24762 9 Bushel Capacity (For 42" and 46") SNOW THROWER Model No. 24574 38" MULCHER KIT Model No. 24750 GARDEN TILLER Model No. 13460 40" MULCHER KIT Model No. 24755 42" MULCHER KIT Model No. 24758 TIRE CHAINS Model No. 24530 (For 18x8.5 inchtire) Model No. 24538 (For 18x9.5 inchtires) Model No. 24525 (For 20x8 inchtire) Model No. 24515 (For 20xl 0 inch tire) Model No. 24539 (For 23x9.5 inch tire) GRASS BAGGER Model No. 24742 7 Bushel Capacity (For 38", 40", and 42") REAR WHEEL WEIGHTS Model No. 24003 (For !8x9.5 inch tires) (For 20x8 inch tires) Model No. 24630 (For 23 inch tires) 712008 Made in U.S.A. 59 HOW TO QRGIERREPAIR Only use a factory repairpart. Repair pads, exceptfor the engineor the transmission,are available fromthe store where the unitwas purchased,a serviceshoprecommendedbythe store,or an aulhorizedserviceshopfound in theyellowpages ofthetelephonedirectory. If you cannotget a repairpart or serviceas describedabove,call or write to the Central Parts Distributorshownbelow.When you order, includethe following information:(1) CompleteModel Number (see nameplate),(2) Date of Manufacture,(3) CompletePart Number, (4) Description,(5) Quantity. Repairpartsfor theengine or the transmissionare availablefrom the manufacturer'sauthorizedservicecenterfound in theyellowpages of thetelephonedirectory.See the individualengine or transmissionwarranties. LAWNMOWERCENTRALPARTSDISTRIBUTORS BEBCO, INC. ENGINESSOUTHWEST OSCAR WILSON ENGINE & PARTS 22212nd.Ave.South Birmingham, AL 35233 (205)251-4600 1-800-828-8094 Alabama,Florida,Georgia,PuertoRico 1255No Heama Shreveport, L/_ 71107-7108 (318)222-3871 1-800-388-6995 Arkansas(exceptthesecounties: Clay, Craighead, Crittendan, Cross,Greene, Hempstead, Howard,Jackson,Lafayette, Lawrence,Lee,LittleRiver,Miller,Mississippi, Monroe,Nevada,Phillips,Pike,Poinsett, Randolph, Sevier,St.Francis,Woodruff) Louisiana,Mississippi(exceptthese counties: Deseta,Panela,Quitman Tate, Tunica,) 826 LoneStarDr. O'Fallon,MO. 63366 (314)978-1313 1-8Q0-873-6722 Illinois(S. ofHwy.80),Iowa,Kansas, Missouri(allcountiesexceptDunkin, NewMadrid,Pemiscot) Nebraska BILLIOU'S, INC. 1343SouthMainSt. Porterville, CA+93257 (209)784-4102 1-800-245-5468 FAX 1-800-226-7337 Arizona,California,Hawaii,Nevada BROWN & WISER, INC. 9991S.W.AveryStreet P.O.Box1109 Tualatin,OR. 97062 (503)692-0330 1-800-882-4782 \ Alaska,Idaho (counties Ada,Adams, Banewah,Boise,Bonner,Boundry, Canyon, Clearwater, Elmore,Gem,Idaho,Kooten, Latah,Lewis,Nez Perce,Owyee,Payette, Ravaili,Shoshone,Valley,Washington), Montana(counties Flathead,Lake,Uncoln, Mineral,Missoulo, Ravalli,Sanders),Oregon, Washington CANADA POWER TECHNOLOGY 161WatlineAvenue Mississauga, Ont.L4Z-1P2 (905)890-6900 1-800-861-9559 (OntarioOnly) Canada CHILTONAIR COOLED ENGINE 3194th.Ave.South P.O.Box150806 Nashville, TN. 37215 (615)254-1634 1-800-621-6934 Arkansas(counties Clay,Craighead, Crittendan, Cross,Greene,Jackson, Lawrence,Lee,Mississippi, Monroe,Phillips, Poinsett, Randolph, St. Francis,Woodruff), Mississippi{counties Desota,Panda, Quitman, Tate,Tunica),Missouri {counties Dunkin,NewMadrid,Pemiscot), Tennessee, Virginia(counties Bland,Buchanan, Dickanson, Lee,Russell,Scott,Smyth, Tazewell, Washington, Wise) 7 _2008 R.B.I. CORPORATION P.O.Box9318 Richmond, VA. 23227 (804)550-2210 1-800-888-7149 Connecticut,Delaware,Districtof FRANK EDWARDSCO. Columbia,Maine,Maryland,Massachusetts, 3653 South500 West New Hampshire,NewJersey,New York,N. SaltLakeCity,UT 84101 & S. Carolina,Pennsylvaniazips17000& up, (801)281-4660 RhodeIsland,Vermont,Virginia(allcounties 1-800-366-4563 exceptBland,Buchanan, Dickenson, Lee, Colorado,Idaho (countiesBannock Bearlake, Russell,Scott,Smyth,Tazewell,Washington, Bingham, Blaine,Booneville,Butte,Comas, Wise) Caribou,Cassia,Custer,Franklin, Fremont, Goodin 9, Jefferson, Jerome,Lamhi,Lincoln, WISCONSIN MAGNETO (2 LOCATIONS) Madison,Minidoka,Oneida,Power,Teton, TwinFalls)Montana(allcountiesexcept 4727 N. TeutoniaAve. Flathead,Lake,Uncoln,Mineral,Missoulo, P.O.Box9218 Ravaili,andSanders),Utah,Wyoming Milwaukee, wi. 53209 (414)445-2800 GARDNER,INC. 1-800-733-7388 1150Chesapeake Ave. Illinois(N. of Hwy.80),Michigan(upper Columbus, OH. 43212 Peninsula), Wisconsin (614)488-7951 1-800-848-8946 800 McKinley St. Indiana,Kentucky,Michigan(exceptupper Anoka,MN. 55303 Peninsula), Ohio, WesternPennsylvania (612)323-7477 withzipcodesuptoandincluding 16999, 1-800-248-4016 WestVirginia Minnesota,North & SouthDakota GULF COAST ENGINE, INC. 4202 RussellDr. P.O.Box9724 CorpusChristi,TX. 78408 (512)888-6999 1-800-825-6999 Arkansas(counties Hempstead,Howard, Lafayette,LittleRiver,Miller,Nevada,Pike, Sevier)NewMexico,Oklahoma,Texas, Mexico
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