York Avc Air Handler Technical Guide 1169507 YTG A 1114

2015-09-09

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1169507-YTG-A-1114

DESCRIPTION
The AHV Air Handler line offers the ultimate in comfort, sound and
application flexibility. This unit may be used for upflow, downflow, horizontal right, or horizontal left applications. No special kits are required
to install this deluxe product.036-21047-001 Rev. A (4/00)
Air handlers are shipped with “Flex-coils” without a factory installed
metering device. Flex coil models allow these coils to be used with R-22
or R-410A for added flexibility to meet refrigerant choices. An orifice
metering device or a R-410A TXV should be installed in the field to
meet your system requirements.

TECHNICAL GUIDE
SINGLE PIECE ECM
AIR HANDLERS

FEATURES

FOR USE WITH SPLIT-SYSTEM
AIR CONDITIONERS & HEAT PUMPS
MODELS: AHV18 THRU 60

Thermostatic Expansion Valve - Provides the ultimate refrigerant
control required for today’s high efficient product. The UPG bolt-on TXV
provides easy installation to convert the air handler to the required
refrigerant, which is a true bolt-on design that does not require brazing
to replace or install.
Rust-proof Plastic Drain Pans - The vertical and horizontal drain
pans in these units are made of a fiberglass reinforced thermoset polymer that will not rust or compromise stability at high temperatures.
Insulated Cabinet - All air handler cabinets are thermally insulated
with 3/4” foil faced insulation to prevent sweating.
Factory Sealed - Achieves 2% or less total airflow leakage rate at
duct leakage test conditions for system airflow verification.
Durable Finish Inside and Out - Air handler casings are made of
pre-painted galvanized steel which provides a better paint to steel bond
that resists corrosion and rust creep. All internal coil sheet metal parts
are made of G60 galvanized or prepainted G30 galvanized steel.

Filters - All models have internal filter racks provided for use with 1”
thick standard size filters.

Electric Heat Kits - The 6HK series of field installed electric heat kits
are available for installation friendly and easy service applications.
These 6HK kits have heat capacities from 2 kW to 25 kW to meet the
application requirements.
ECM Variable Speed Motor - Designed for efficient, quiet operation
with added indoor comfort control. With the use of a humidistat, the system will monitor the humidity in the home and automatically keep the
desired humidity level in both winter and summer seasons. The ECM
motor utilizes only 24% of the energy used by standard blower motors
to reduce your overall heating and cooling costs.
The climate comfort system allows dealer to customize comfort settings
based on regional location.
ISO 9001
Certified Quality
Management System

Communications - These models may be connected as part of a
communications system using a 4-wire connection bus.

Due to continuous product improvement,
specifications are subject to change without notice.
Visit us on the web at:

www.upgnet.com and www.york.com
Additional rating information can be found at:

www.ahridirectory.org
WARRANTY
Standard 5-year limited parts warranty.
Extended 10-year limited parts warranty when product is
registered online within 90 days of purchase for replacement or closing for new home construction.

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

1169507-YTG-A-1114

DIMENSIONS & DUCT CONNECTION DIMENSIONS
F

J
13”
K

Blower
Compartment

Top Outlet
Dimensions

A

Refrigerant
Connections

D

Service
Disconnect
Panel

Drain Connections
for Upflow
Applications

7-11/32”

20-5/16”

C

1-1/2”

E
Bottom Inlet
Dimensions

B

Drain Pan Connections
for Horizontal Applications

Filter
Access

A024-001

Dimensions
Dimensions
Models

A

B

C

Height

Width

Depth

D

Wiring Knockouts
E

F

J

K

Power

Control

AHV18B3X(H,T)21

46”

17 1/2”

16 1/2”

13-29/32"

16 1/2”

AHV24B3X(H,T)21

46”

17 1/2”

16 1/2”

13-29/32"

16 1/2”

AHV30B3X(H,T)21

46”

17 1/2”

16 1/2”

13-29/32"

16 1/2”

AHV36C3X(H,T)21

52”

21”

21 1/2”

17-13/32"

AHV42D3X(H,T)21

57’

24 1/2”

26”

20-29/32"

7/8" (1/2")1
20”
7/8" (1/2")
1-3/8"(1")
23-1/2” 1-23/32" (1-1/4")

AHV48D3X(H,T)21

57”

24 1/2”

26”

20-29/32"

23-1/2”

AHV60D3X(H,T)21

57”

24 1/2”

26”

20-29/32"

23-1/2”

21 1/2”

Refrigerant
Connections
Line Size
Liquid

Vapor

3/4"
3/8"
7/8"

1. Actual size (Conduit size).

COIL TECHNICAL DATA

2

Models

Application

Refrig.
Conn. Types

Face Area
(Sq. Ft.)

Rows
Deep

Fins
Per In.

Coil Size

Tube
Geometry

Tube
Dia.

Fin
Type

AHV18B3X(H,T)21

Cooling /Heat Pump

Sweat

3.4

2

14

(2) 14 x 17.5

1 x 0.866

3/8

Enhanced

AHV24B3X(H,T)21

Cooling /Heat Pump

Sweat

3.9

3

12

(2) 16 x 17.5

1 x 0.866

3/8

Enhanced

AHV30B3X(H,T)21

Cooling /Heat Pump

Sweat

3.9

3

12

(2) 16 x 17.5

1 x 0.866

3/8

Enhanced

AHV36C3X(H,T)21

Cooling /Heat Pump

Sweat

4.9

3

12

(2) 20 x 17.5

1 x 0.866

3/8

Enhanced

AHV42D3X(H,T)21

Cooling /Heat Pump

Sweat

5.4

3

12

(2) 22 x 17.5

1 x 0.866

3/8

Enhanced

AHV48D3X(H,T)21

Cooling /Heat Pump

Sweat

5.8

3

11

(2) 24 x 17.5

1 x 0.866

3/8

Enhanced

AHV60D3X(H,T)21

Cooling /Heat Pump

Sweat

6.8

3

12

(2) 28 x 17.5

1 x 0.866

3/8

Enhanced

Johnson Controls Unitary Products

1169507-YTG-A-1114
COOLING CAPACITY1
Models

Rated CFM2

610
AHV18B
850

585

AHV24B

795

985

585

AHV30B

795

985

730

855
AHV36C
1000

1190

Entering Air
Dry/Wet Bulb (°F)

MBH@ Evap. Temp. and Corresponding R-410A Pressure (°F/PSIG)
35/107.9

40/118.9

45/130.7

85/72

37.9

33.7

28.3

50/143.3
23.3

80/67

31.8

27

22.5

17.6

75/62

26.4

21.5

16.7

11.6

70/57

20.7

18.4

15.8

13.5

85/72

49.7

43.2

36.9

28.4

80/67

42.1

35.1

28.8

22.5

75/62

33.7

28

21.4

14.7

70/57

26.5

23.8

20.3

16.9

85/72

38.7

34.4

30.1

24.7

80/67

33.6

28.9

23.9

18.9

75/62

27.2

22.7

17.8

12.8

70/57

21.2

18.6

16.2

13.7

85/72

50.8

45.2

38.4

32.0

80/67

43.7

36.8

31

24.0

75/62

35.7

29.5

23.1

16.1

70/57

27.9

24.5

21

17.6

85/72

64.9

54

45.6

37.8

80/67

52.3

44.6

36.9

28.4

75/62

42.2

35.2

26.8

19.3

70/57

33.6

29.6

25.4

21.4

85/72

38.7

34.4

30.1

24.7

80/67

33.6

28.9

23.9

18.9

75/62

27.2

22.7

17.8

12.8

70/57

21.2

18.6

16.2

13.7

85/72

50.8

45.2

38.4

32.0

80/67

43.7

36.8

31

24.0

75/62

35.7

29.5

23.1

16.1

70/57

27.9

24.5

21

17.6

85/72

64.9

54

45.6

37.8

80/67

52.3

44.6

36.9

28.4

75/62

42.2

35.2

26.8

19.3

70/57

33.6

29.6

25.4

21.4

85/72

49.3

45.2

38.3

31.4

80/67

43

37.3

31

24.0

75/62

34.7

28.8

22.8

16.2

70/57

26.8

23.4

20.4

16.9

85/72

59.1

51

44.1

36.5

80/67

49.3

42.4

35.4

27.6

75/62

39.9

33.1

26.1

18.2

70/57

31.1

26.9

23.5

19.7

85/72

65.2

59.5

51.2

41.3

80/67

56.4

48.3

39.9

31.3

75/62

45.8

38.1

29.7

20.8

70/57

35.7

31.2

26.9

22.6

85/72

67.5

65.9

59.8

48.7

80/67

64.9

56.7

46.2

35.7

75/62

53.5

43.2

34.1

24.0

70/57

41.4

36.6

31.5

26.2

For notes see Page 4.

Johnson Controls Unitary Products

3

1169507-YTG-A-1114
COOLING CAPACITY1 (Continued)
Models

Rated CFM2

820

1000
AHV42D
1180

1385

1000

1195
AHV48D
1385

1600

1190

1390
AHV60D
1565

1835

Entering Air
Dry/Wet Bulb (°F)

MBH@ Evap. Temp. and Corresponding R-410A Pressure (°F/PSIG)
35/107.9

40/118.9

45/130.7

50/143.3

85/72

56.6

51.1

42.8

35.6

80/67

48.6

41.1

34.8

27.6

75/62

39.4

33

26

18.3

70/57

30.5

26.6

23.1

19.6

85/72

65.7

61

52.7

42.9

80/67

58

49.6

41.1

32.1

75/62

46.7

38.9

30.4

21.8

70/57

36.4

31.6

27.6

23.3

85/72

67.9

71.4

60.2

48.8

80/67

65.6

56.9

47.1

37.1

75/62

53.8

45.2

34.7

24.6

70/57

42.2

37.1

31.9

27.0

85/72

69.4

81

68

57.2

80/67

77.1

65.4

54.1

41.6

75/62

62.1

51

39.8

28.1

70/57

48.1

42.5

36.8

30.6

85/72

69

59.8

51.3

41.5

80/67

56.5

48.2

39.7

29.9

75/62

45.1

36.8

28.3

18.9

70/57

34.4

31

26.8

22.5

85/72

79.5

69.7

59.9

48.6

80/67

65.2

55.5

45.5

34.9

75/62

52.2

42.5

32.6

21.8

70/57

40.1

36.1

31.1

26.2

85/72

90

78.1

66

54.5

80/67

73.5

62.7

51.3

38.7

75/62

59.2

48.2

36.9

24.0

70/57

45.2

41

35.4

29.7

85/72

102.2

90

74.3

60.4

80/67

83.6

70.6

57.2

43.1

75/62

66.1

54

41.2

27.0

70/57

50.7

46.1

39.8

33.4

85/72

83.6

73.7

62.9

51.6

80/67

68.2

58.4

48.4

37.1

75/62

54.9

45.3

34.8

23.9

70/57

42.2

37.3

31.9

26.9

85/72

95.9

84.1

71.9

58.8

80/67

79.2

67.4

54.4

41.6

75/62

62.4

51.2

39.7

26.9

70/57

48

42.5

36.8

30.6

85/72

106.3

94.2

78.5

63.5

80/67

87.6

73.9

60.2

45.9

75/62

69.3

56.8

43.5

29.7

70/57

53.1

46.9

40.5

34.1

85/72

122.1

107.1

90.9

72.6

80/67

100.2

85.9

69.8

51.8

75/62

79.7

65.3

49.8

32.9

70/57

60.8

54.1

46.4

38.7

1. Actual capacity varies with the outdoor AC or HP that is used with the system.
2. Airflow is calculated for each system tonnage.

4

Johnson Controls Unitary Products

1169507-YTG-A-1114
APPLICATION FACTORS - RATED CFM VS. ACTUAL CFM
% Of Rated Airflow (CFM)

80%

90%

100%

110%

120%

Capacity Factor

0.96

0.98

1.00

1.02

1.03

PHYSICAL & ELECTRICAL DATA - COOLING ONLY
ECM MODELS
Models

AHV18B

AHV24B

AHV30B

AHV36C

AHV42D

AHV48D

AHV60D

10 x 8

10 x 8

10 x 8

11 x 10

11 x 10

11 x 10

11 x 10

1/3 HP

1/3 HP

1/3 HP

1/2 HP

1/2 HP

3/4 HP

3/4 HP

1050

1050

1050

1050

1050

1050

1050

208/230

208/230

208/230

208/230

208/230

208/230

208/230

2.3

2.3

2.3

3.2

3.2

4.9

4.9

Blower - Diameter x Width
HP

Motor

Nominal RPM

Voltage
Full Load Amps @230V
Type
Filter 1

DISPOSABLE OR PERMANENT

Size

16 x 20 x 1

16 x 20 x 1

16 x 20 x 1

20 x 20 x 1

22 x 20 x 1

22 x 20 x 1

22 x 20 x 1

Permanent Type Kit

1PF0601BK

1PF0601BK

1PF0601BK

1PF0602BK

1PF0603BK

1PF0603BK

1PF0603BK

116/104

121/106

121/106

153/138

169/151

172/154

175/157

Shipping /
Operating Weight (lbs.)
1. Field supplied.

KW & MBH CONVERSIONS - FOR TOTAL POWER INPUT REQUIREMENT
For a power distribution voltage that is different than the provided nominal voltage, multiply the kW and MBH data from the table by the conversion factor in the following
table.

DISTRIBUTION POWER

NOMINAL VOLTAGE

CONVERSION FACTOR

208V

240V

0.75

220V

240V

0.84

230V

240V

0.92

ELECTRICAL DATA - COOLING ONLY
Motor FLA1

Models

Minimum Circuit Ampacity

Minimum Wire

MOP2

Size (AWG)3

208V

230V

208V

230V

AHV18B, AHV24B, AHV30B

2.7

2.3

3.4

2.9

15

14

AHV36C, AHV42D

3.6

3.2

4.5

4.0

15

14

AHV48D, AHV60D

5.3

4.9

6.6

6.1

15

14

1. FLA = Full Load Amps.
2. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse.
3. 75C, copper wire only. If wire other than non-plated, 75C ambient, copper wire is used, consult applicable tables of the NEC and local codes..

ELECTRICAL HEAT: MINIMUM FAN SPEED1
Air Handler Models

Heater Kit Models2,3

Nom. kW
@240V

AHV18B

AHV24B

AHV30B

AHV36C

AHV42D

AHV48D

AHV60D

6HK(0,1)6500206

2.4kW

Low (D)

Low (D)

Low (D)

Low (D)

Low (D)

Low (D)

Low (D)

6HK(0,1)6500506

4.8kW

Low (D)

Low (D)

Low (D)

Low (D)

Low (D)

Low (D)

Low (D)

6HK(0,1)6500806

7.7kW

Med-Low (C)

Low (D)

Low (D)

Low (D)

Low (D)

Low (D)

Low (D)

6HK(0,1)6501006
6HK06501025

9.6kW

Med-Low (C)

Low (D)

Low (D)

Low (D)

Low (D)

Low (D)

Low (D)

6HK(1,2)6501306

12.5kW

-

Med-Low (C) Med-Low (C)

Low (D)

Low (D)

Low (D)

Low (D)

6HK(1,2)6501506
6HK06501525

14.4kW

-

Med-Low (C) Med-Low (C) Med-Low (C)

Low (D)

Low (D)

Low (D)

6HK(1,2)6501806
6HK06501825

17.3kW

-

-

-

Med-Low (C) Med-Low (C)

Low (D)

Low (D)

6HK(1,2)6502006
6HK16502025

19.2kW

-

-

-

Med-High (B) Med-High (B)

Low (D)

Low (D)

6HK(1,2)6502506
6HK16502525

24kW

-

-

-

-

Low (D)

-

-

1. The referenced letter in this table is for the heat jumper tap.
2. (0,1) - 0 = no circuit breaker OR 1 = with circuit breaker.
3. (1,2) - 1 = with circuit breaker, no breaker jumper bar OR 2 = with circuit breaker & breaker jumper bar.

Johnson Controls Unitary Products

5

1169507-YTG-A-1114
ELECTRIC HEAT PERFORMANCE DATA: 208/230-1-60 & 208/230-3-60
Total Heat3

Heater

Nominal kW
@240V

Models1,2

1PH

kW Staging

kW

MBH

208V

230V

208V

W1 Only

W1 + W2

230V

208V

230V

208V

230V

6HK(0,1)6500206

2.4

1.8

2.2

6.2

7.5

1.8

2.2

1.8

2.2

6HK(0,1)6500506

4.8

3.6

4.4

12.3

15.0

3.6

4.4

3.6

4.4

6HK(0,1)6500806

7.7

5.8

7.1

19.7

24.1

5.8

7.1

5.8

7.1

6HK(0,1)6501006

9.6

7.2

8.8

24.6

30.1

7.2

8.8

7.2

8.8

6HK(1,2)6501306

12.5

9.4

11.5

32.0

39.2

3.1

3.8

9.4

11.5

6HK(1,2)6501506

14.4

10.8

13.2

36.9

45.1

3.6

4.4

10.8

13.2

6HK(1,2)6501806

17.3

13.0

15.9

44.3

54.2

6.5

7.9

13.0

15.9

6HK(1,2)6502006

19.2

14.4

17.6

49.2

60.2

7.2

8.8

14.4

17.6

6HK(1,2)6502506

24.0

18.0

22.0

61.5

75.2

7.2

8.8

18.0

22.0

6HK06501025

9.6

7.2

8.8

24.6

30.1

7.2

8.8

7.2

8.8

6HK06501525

14.4

10.8

13.2

36.9

45.1

10.8

13.2

10.8

13.2

6HK06501825

17.3

13.0

15.9

44.3

54.2

13.0

15.9

13.0

15.9

6HK16502025

19.2

14.4

17.6

49.2

60.2

7.2

8.8

14.4

17.6

6HK16502525

24.0

18.0

22.0

61.5

75.2

9.0

11.0

18.0

22.0

3PH

1. (0,1) - 0 = no circuit breaker OR 1 = with circuit breaker.
2. (1,2) - 1 = with circuit breaker, no breaker jumper bar OR 2 = with circuit breaker & breaker jumper bar.
3. For different power distributions, see conversion table on Page 5.

ELECTRICAL DATA FOR SINGLE SOURCE POWER SUPPLY - 208/230-1-60
Air Handler
Models

AHV18B

AHV24B
AHV30B

AHV36C
AHV42D

AHV48D

Models1,2

Heater
Amps
@240V

6HK(0,1)6500206

Heater

Field Wiring
MOP.3

Min. Circuit Ampacity

Min Wire Size (AWG)4

208V

230V

208V

230V

208V

230V

10.0

14.2

15.4

15

20

12

12

6HK(0,1)6500506

20.0

25.0

27.9

30

30

10

10

6HK(0,1)6500806

32.0

38.0

42.9

40

45

8

8

6HK(0,1)6501006

40.0

46.7

52.9

50

60

8

6

6HK(0,1)6500206

10.0

14.2

15.4

15

20

12

12

6HK(0,1)6500506

20.0

25.0

27.9

30

30

10

10

6HK(0,1)6500806

32.0

38.0

42.9

40

45

8

8

6HK(0,1)6501006

40.0

46.7

52.9

50

60

8

6

6HK(1,2)6501306

52.0

59.7

67.9

60

70

6

4

6HK(1,2)6501506

60.0

68.4

77.9

70

80

4

4

6HK(0,1)6500206

10.0

15.3

16.5

20

20

12

12

6HK(0,1)6500506

20.0

26.2

29.0

30

30

10

10

6HK(0,1)6500806

32.0

39.2

44.0

40

45

8

8

6HK(0,1)6501006

40.0

47.8

54.0

50

60

8

6

6HK(1,2)6501306

52.0

60.8

69.0

70

70

6

4

6HK(1,2)6501506

60.0

69.5

79.0

70

80

4

4

6HK(1,2)6501806

72.0

82.5

94.0

90

100

3

3

6HK(1,2)6502006

80.0

91.2

104.0

100

110

3

3

6HK(0,1)6500206

10.0

17.5

18.6

20

20

12

12

6HK(0,1)6500506

20.0

28.3

31.1

30

35

10

8

6HK(0,1)6500806

32.0

41.3

46.1

45

50

8

8

6HK(0,1)6501006

40.0

50.0

56.1

50

60

8

6

6HK(1,2)6501306

52.0

63.0

71.1

70

80

6

4

6HK(1,2)6501506

60.0

71.6

81.1

80

90

4

4

6HK(1,2)6501806

72.0

84.6

96.1

90

100

4

3

6HK(1,2)6502006

80.0

93.3

106.1

100

110

3

2

For notes see Page 7.

6

Johnson Controls Unitary Products

1169507-YTG-A-1114
ELECTRICAL DATA FOR SINGLE SOURCE POWER SUPPLY - 208/230-1-60
Air Handler
Models

AHV60D

Field Wiring

Models1,2

Heater
Amps
@240V

208V

230V

208V

230V

208V

230V

6HK(0,1)6500206

10.0

17.5

18.6

20

20

12

12

6HK(0,1)6500506

20.0

28.3

31.1

30

35

10

8

6HK(0,1)6500806

32.0

41.3

46.1

45

50

8

8

6HK(0,1)6501006

40.0

50.0

56.1

50

60

8

6

6HK(1,2)6501306

52.0

63.0

71.1

70

80

6

4

6HK(1,2)6501506

60.0

71.6

81.1

80

90

4

4

6HK(1,2)6501806

72.0

84.6

96.1

90

100

4

3

6HK(1,2)6502006

80.0

93.3

106.1

100

110

3

2

6HK(1,2)6502506

100.0

115.0

131.1

125

150

2

1/0

Heater

MOP.3

Min. Circuit Ampacity

Min Wire Size (AWG)4

1. (0,1) - 0 = no circuit breaker OR 1 = with circuit breaker.
2. (1,2) - 1 = with circuit breaker, no breaker jumper bar OR 2 = with circuit breaker & breaker jumper bar.

3. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse.
4. Stated sizes are for 75°C, copper wire only. If wire other than non-plated, 75°C ambient, copper wire is used, consult applicable tables of the NEC and local codes.

ELECTRICAL DATA FOR SINGLE SOURCE POWER SUPPLY - 208/230-3-60

Air Handler Models

AHV24B
AHV30B
AHV36C
AHV42D

AHV48D

Heater
Amps
@ 240V

208V

230V

208V

230V

208V

230V

6HK06501025

23.1

28.4

31.8

30

35

10

8

6HK06501525

34.6

40.9

46.1

45

50

8

8

6HK06501025

23.1

29.5

32.9

30

35

10

8

6HK06501525

34.6

42.0

47.3

45

50

8

8

6HK06501825

41.6

49.6

56.0

50

60

8

6

6HK165020253

46.2

54.6

61.8

60

70

6

6

6HK06501025

23.1

31.7

35.0

35

35

8

8

6HK06501525

34.6

44.1

49.4

45

50

8

8

6HK06501825

41.6

51.7

58.1

60

60

6

6

MOP1

Min. Circuit Ampacity

Min. Wire Size (AWG)2

3

46.2

56.7

63.9

60

70

6

6

6HK06501025

23.1

31.7

35.0

35

35

8

8

6HK06501525

34.6

44.1

49.4

45

50

8

8

6HK06501825

41.6

51.7

58.1

60

60

6

6

6HK165020253

46.2

56.7

63.9

60

70

6

6

6HK165025253

57.7

69.1

78.3

70

80

4

4

6HK16502025

AHV60D

Field Wiring

Heater
Models

1. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse.
2. Stated sizes are for 75°C, copper wire only. If wire other than non-plated, 75°C ambient, copper wire is used, consult applicable tables of the NEC and local codes..
3. The 20kW and 25kW heater models (6HK16502025 and 6HK16502525) come with circuit breakers standard. Single source power MCA and MOP requirements are
given here only for reference if used with field installed single point power modification.

Johnson Controls Unitary Products

7

1169507-YTG-A-1114
ELECTRICAL DATA FOR MULTI-SOURCE POWER SUPPLY: 208/230-1-60
Air
Handlers
Models
AHV24B
AHV30B
AHV36C
AHV42D

AHV48D

AHV60D

Heater
Models

Min. Circuit Ampacity
MOP1
Min. Wire Size (AWG)2
Total
Heater
208V
230V
208V
230V
208V
230V
Amps
Circuit
Circuit
Circuit
@240
V
1st3 2nd 3rd 1st3 2nd 3rd 1st3 2nd 3rd 1st3 2nd 3rd 1st3 2nd 3rd 1st3 2nd 3rd

6HK16501306

52.0

22.2 37.6

–

24.6 43.3

–

25

40

–

25

45

–

10

8

–

10

8

–

6HK16501506

60.0

25.1 43.3

–

27.9 50.0

–

30

45

–

30

50

–

10

8

–

10

8

–

6HK16501306

52.0

23.3 37.6

–

25.7 43.3

–

25

40

–

30

45

–

10

8

–

10

8

–

6HK16501506

60.0

26.2 43.3

–

29.0 50.0

–

30

45

–

30

50

–

10

8

–

10

8

–

6HK16501806

72.0

43.5 39.0

–

49.0 45.0

–

45

40

–

50

45

–

8

8

–

8

8

–

6HK16502006

80.0

47.8 43.3

–

54.0 50.0

–

50

45

–

60

50

–

8

8

–

6

8

–

6HK16501306

52.0

25.4 37.6

–

27.8 43.3

–

30

40

–

30

45

–

10

8

–

10

8

–

6HK16501506

60.0

28.3 43.3

–

31.1 50.0

–

30

45

–

35

50

–

10

8

–

8

8

–

6HK16501806

72.0

45.6 39.0

–

51.1 45.0

–

50

40

–

60

45

–

8

8

–

6

8

–

6HK16502006

80.0

49.9 43.3

–

56.1 50.0

–

50

45

–

60

50

–

8

8

–

6

8

–

6HK16501306

52.0

25.4 37.6

–

27.8 43.3

–

30

40

–

30

45

–

10

8

–

10

8

–

6HK16501506

60.0

28.3 43.3

–

31.1 50.0

–

30

45

–

35

50

–

10

8

–

8

8

–

6HK16501806

72.0

45.6 39.0

–

51.1 45.0

–

50

40

–

60

45

–

8

8

–

6

8

–

6HK16502006

80.0

49.9 43.3

–

56.1 50.0

–

6HK16502506

100.0 49.9 43.3 21.7 56.1 50.0 25.0

50

45

–

60

50

–

8

8

–

6

8

–

50

45

25

60

50

25

8

8

10

6

8

10

1. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse.
2. Stated sizes are for 75°C, copper wire only. If wire other than non-plated, 75°C ambient, copper wire is used, consult applicable tables of the NEC and local codes.
3. 1st Circuit includes the blower motor amps.

ELECTRICAL DATA FOR MULTI-SOURCE POWER SUPPLY: 208/230-3-60
MOP1

Min. Circuit Ampacity
Air Handler
Models

Heater
Models

Total Heater
Amps
@ 240V

208V

230V

Min. Wire Size (AWG)2

208V

Circuit

230V

208V

Circuit

230V
Circuit

1st3

2nd

1st3

2nd

1st3

2nd

1st3

2nd

1st3

2nd

1st3

2nd

AHV36C
AHV42D

6HK16502025

46.2

29.5

25.0

32.9

28.9

30

25

35

30

10

10

8

10

AHV48D

6HK16502025

46.2

31.7

25.0

35.0

28.9

35

25

35

30

8

10

8

10

6HK16502025

46.2

31.7

25.0

35.0

28.9

35

25

35

30

8

10

8

10

6HK16502525

57.7

37.9

31.3

42.2

36.1

40

35

45

40

8

8

8

8

AHV60D

1. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse.
2. Stated sizes are for 75°C, copper wire only. If wire other than non-plated, 75°C ambient, copper wire is used, consult applicable tables of the NEC and local codes.
3. 1st Circuit includes the fan motor.

TYPICAL APPLICATIONS

ACCESSORIES
Refer to Price Manual for specific model numbers where not shown.

UPFLOW

TXV Kits - TXV kits are available for “Flex-coil” applications and converting R-22 to R-410A or as a service replacement. All kits are bolt-on
and require no brazing to install.

DOWNFLOW

HEAT
HEAT

HEAT

HORIZONTAL RIGHT

Electric Heaters - 6HK models shown under electrical data include
sequential operation and temperature dual limit switches for safe, efficient operation. Circuit breakers are provided where shown.

LIMITATIONS
These units must be wired and installed in accordance with all national
and local safety codes.
Voltage limits are as follows:

HEAT

1

Air Handler Voltage

Normal Operating Voltage
Range

208/230-1-60

187-253

HORIZONTAL LEFT

1. Rated in accordance with ARI Standard 110, utilization range “A”.

Airflow must be within the minimum and maximum limits approved for
electric heat, evaporator coils and outdoor units.

8

Johnson Controls Unitary Products

1169507-YTG-A-1114

TYPICAL THERMOSTAT CONNECTION
Air Handler Control Wiring
Typical A/C - Cooling only Applications
THERMOSTAT

AIR HANDLER
BOARD

R

R

G

G

Y

Y / Y2

W1

Y1

W2

W2

C

W1

Air Handler Control Wiring
Typical A/C with Electric Heat Applications
THERMOSTAT

1 - STAGE
AIR CONDITIONING

Y

AIR HANDLER
BOARD

R

R

G

G

Y

Y / Y2

1 - STAGE
AIR CONDITIONING

Y

Y1

HUMIDISTAT

O

W2

W2

W1

W1

C

O

HUMIDISTAT

HUM

HUM

COM

COM

C

C

Cooling Models with and without Electric Heat Wiring
* Optional dehumidification humidistat switch contacts open on humidity rise.
NOTES:
1. “Y/Y2” Thermostat wire must be connected for full CFM and applications requiring 60 second blower off delay for SEER enhancement.
2. Remove humidistat jumper on air handler control board.
3. For heat pump applications - set AC/HP jumper on air handler control board to the HP position.

TYPICAL THERMOSTAT WIRING FOR 2-STAGE
HEAT PUMP WITH ECM BLOWER MOTOR
CONTROL WIRING - Air Handler & UPG HP Systems Two Stage
H/P with York Guard VI Board & Copeland “Ultra Tech”
Conventional Application - Not Hot Heat Pump
THERMOSTAT

2 - STAGE SCROLL
HEAT PUMP

AIR HANDLER
BOARD

R

R

G

G

R

Y / Y2

E

Y2 OUT

Y1

Y1

W2

W2 OUT

W1

W1 OUT

W
O

O
HUM

HUMIDISTAT *

X/L
C

Touch Screen
Communicating
Control

Air Handler
Communicating
Control

Air Conditioner/Heat Pump
Communicating Control

A+

A+

A+

R

R

R

C

C

C

B-

B-

B-

Y2

Y2
Y1

AIR HANDLER WITH COMMUNICATING
AC OR HP

G

W

Y/Y2

O

Y1

BS
X/L

COM

R

C

W2
W1
O

* Optional dehumidification humidistat switch contacts open on humidity rise.
NOTES:
1. “Y/Y2” Thermostat wire must be connected for full CFM and applications
requiring 60 second blower off delay for SEER enhancement.
2. Set humidistat jumper to “YES” if using humidistat or communicating control.
3. For heat pump applications - set AC/HP jumper on air handler control board
to the HP position.

HUM

COM

FIGURE 1: Air Handler with Communicating AC or HP

Johnson Controls Unitary Products

9

1169507-YTG-A-1114
AIR FLOW DATA (CFM)1
High/Low Speed Cooling and Heat Pump CFM
Cool Tap

ADJ Tap2

A

AHV18

AHV24

AHV30

AHV36

High

Low

High

Low

High

Low

High

Low

B

805

523

1035

673

1150

748

1380

897

B

B

690

449

920

598

1035

673

1208

794

A

A

700

455

900

585

1000

650

1200

780

B

A

600

390

800

520

900

585

1050

690

A

C

630

410

810

527

900

585

1080

702

C

B

575

374

776

506

920

598

1035

673

B

C

540

351

720

468

810

527

945

621

D

B

460

299

633

414

805

523

863

564

C

A

500

325

675

440

800

520

900

585

D

A

400

260

550

360

700

455

750

490

C

C

450

293

608

396

720

468

810

527

D

C

360

234

495

324

630

410

675

441

Cool Tap

ADJ Tap2

High

Low

High

Low

High

Low

A

B

1610

1047

1840

1196

2070

1346

B

B

1495

972

1668

1093

1811

1179

A

A

1400

910

1600

1040

1800

1170

B

A

1300

845

1450

950

1575

1025

AHV42

AHV48

AHV60

A

C

1260

819

1440

936

1620

1053

C

B

1380

897

1495

972

1668

1081

B

C

1170

761

1305

855

1418

923

D

B

1265

822

1323

863

1570

1024

C

A

1200

780

1300

845

1450

940

D

A

1100

715

1150

750

1365

890

C

C

1080

702

1170

761

1305

846

D

C

990

644

1035

675

1229

801

High/Low Speed Heat CFM
Heat Tap

ADJ Tap2

A

AHV18

AHV24

AHV30

AHV36

High

Low

High

Low

High

Low

High

Low

Any

850

650

1100

740

1100

740

1360

900

B

Any

700

600

960

650

960

650

1150

770

C

Any

550

550

830

600

830

600

1000

630

D

Any

400

400

580

550

580

550

720

550

Heat Tap

ADJ Tap2

High

Low

High

Low

High

Low

A

Any

1550

950

1775

1000

2000

1150

AHV42

AHV48

AHV60

B

Any

1350

800

1600

850

1840

1050

C

Any

1150

670

1360

750

1570

950

D

Any

900

550

1170

600

1370

830

1. All CFMs are shown at 0.3" w.c.external static pressure. These units have variable-speed ECM motors that automatically adjust to provide constant CFM from
0.0" to 0.4" wc. external static pressure. From 0.4" to 0.8" external static pressure, CFM is reduced by 2% per 0.1" static pressure. Operation of these units on duct
systems with external static pressure greater than 0.8" is not recommended.
At some settings, airflow may be lower than what is required to operate an airflow switch on certain models of electronic air cleaners. Consult the instructions for
the electronic air cleaner for further details.
Data is for 208V or 230V.
2. The ADJ "D" tap should not be used.

10

Johnson Controls Unitary Products

1169507-YTG-A-1114

WIRING DIAGRAMS

HEATER KITS:
6HK*6500206
6HK*6500506

6

WHT

2

6

1

5
208-240 VAC 60HZ
1 PHASE SUPPLY

WHT

NO

YEL

6
LS

WHT
BLU

NO

PRP
RLY 1

RED

COM
BLU

COM

L1

RED

2

BLK

1

C
L
G
N

BLK

208V

EQUIPMENT
GROUND

COM

ECM
BLOWER
MOTOR

RED

240V

5

XFORMER

24V

4

2

BLK

12345

BLU/BLK
BLK

1

3

RLY 2
BLU
BLU

L2

3
RED

2

ORG

EQUIPMENT
GROUND

HE1

BLU

BLU

FL

BLU/WHT

4

GRN

FL

HE2

BLK

WHT

5

3
RED

BRN

6

WHT
BLU

4

{

LS

BRN

GRY

BLK

L1

HEATER KITS:
6HK*6500806
6HK*6501006

9 8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1

3

RED

COM
RLY

L2

4

PRP

GRN

YEL

NO
BLU

CONTROL
BOARD

5

BLU

BLU

BLU

FL

HE2

LS

EQUIPMENT
GROUND

RED
GRN
YEL
YEL/BLK
BRN
WHT
ORG
PRP
BLU

SEE INSTALLATION INSTRUCTIONS FOR PROPER
LOW VOLTAGE FIELD WIRING CONNECTIONS.

WHEN INSTALLING HEATER KIT, BE SURE THE BLOWER SPEED IS
SET TO THE SPEED SPECIFIED FOR THE AIR HANDLER/HEATER KIT
COMBINATION ON THIS UNIT'S INSTALLATION INSTRUCTIONS.

1

ECM AIR HANDLER WITH
NO HEAT KIT WIRING DIAGRAM

YEL

208-240 VOLT

LS

FL

HE1
BRN

FL
RED

BLK

YEL

LS
FL

HE2

LS
EQUIPMENT
GROUND

FL

HE3

H

1

4

1

FL

HE4

LS

SEQ

FL

2

HE3

LS

SEQ

LS

SEQ or RLY

LS

SEQ or RLY

BLK 1

SEQ1
BLU

SEQ

3

H

3

H

LS

4

PRP
RED

RED

L2

H

5

SEQ2 3

5

BLU

BLU

HE5

6

WHT

BLU

HEATER KITS:
6HK16501306
6HK16501506

BLU

FL

YEL

L1
BLU

HE2

L2

FL

HE1

L1

LS

FL

HE3

H

4

PRP

1

H

4

SEQ2

2

H

240V
XFORMER

COM

BLK 1

SEQ1

RED

208V

3

RED

4

1

5

BLU

5

3

ECM
BLOWER
MOTOR

6

WHT

BLU

YEL

BRN

H

5

3

L2

C
L
G
N

LS

FL

RED

RED

LS

HE4
HE1

BLU
HE2

BLK

FL
FL

LS

EQUIPMENT
GROUND

12345

RED

HEATER KITS:
6HK16501806
6HK16502006

BLU

L1

BLK

24V

BLU
L2

BLU

H

H

H

BLK

FL

HE1 LS

HE2

BRN
H

5
RED

BRN

FL
BLU

LS
YEL

EQUIPMENT
GROUND

RED

BLU

3

5

H

4

H
SEQ2

WHT
BLU
H

5

3

PRP
RED

1

H

4
SEQ3

L1

BLU

1

4

H

13 KW AND ABOVE
10 KW AND BELOW
6
5
4
3
2

BLK 1

SEQ1
BLU

YEL

FL

BLU

LS

GRN

HE3

HE4

RED

HEATER KIT:
6HK16502506

H

LS

FL

RED

FL

BRN

HE5

WHT

BLK

LS

TSTAT

H

YEL

RED

L2

H

TSTAT

L1

LEGEND
LS - LIMIT SWITCH
SEQ - SEQUNECER
HE - HEATING ELEMENT
FL - FUSIBLE LINK
H - SEQUNECER HEATER
RLY - RELAY
TSTAT - WALL THERMOSTAT

RED
RED

BLU

L2

L1
BLK
BLU

USE COPPER CONDUCTORS ONLY.
IF ALUMINUM CONDUCTORS ARE PRESENT,
ALL APPLICABLE LOCAL AND NATIONAL
CODES MUST BE FOLLOWED.

L2

L1

YEL

818695-UWD-A-1111

WIRING DIAGRAM - SINGLE PHASE HEAT KITS

Johnson Controls Unitary Products

11

HEATER KITS:
6HK06501825

HEATER KITS:
6HK06501025
6HK06501525

HE3

FL

HE1

FL

FL

HE2

HE6

FL

FL

HE5

HE3

FL

FL

HE4

HE2

FL

FL

HE1

REL3

REL2

REL6
REL5

REL3
REL2

REL4

REL1

GND
GND
L3
REL1

L2

L3

L1

L2

L1

HEATER KITS:
6HK16502025
6HK16502525

HE6

FL

FL

HE5

HE3

FL

FL

HE4

HE2

FL

FL

HE1

GND
REL6
REL5

REL3
REL2

REL4

REL1

GND

COMPONENT CODES
GND – EQUIPMENT GROUND
FL – FUSIBLE LINK
HE – HEATING ELEMENT
LS – LIMIT SWITCH
REL – RELAY
FIELD POWER WIRING
(208/230V)
FACTORY WIRING
(208/230V)
FACTORY WIRING
LOW VOLTAGE

L3
L2
L1
L3
L2
L1

WIRING DIAGRAM - 3 PHASE HEAT KITS

Subject to change without notice. Published in U.S.A.
Copyright © 2014 by Johnson Controls, Inc. All rights reserved.

York International Corp.
5005 York Drive
Norman, OK 73069

1169507-YTG-A-1114
Supersedes: 824755-YTG-D-0913



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