York DJ 150 Y TG, Ultra High Eff Sgl Pkg AC And Gas/Elec Units, DJ150 User Manual To The Fe9bc765 Bbfc 4362 A890 29bbf52407f2
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036-21484-003-A-0804 TECHNICAL GUIDE ® ® MAGNUM ULTRA HIGH EFFICIENCY SINGLE PACKAGE AIR CONDITIONERS AND SINGLE PACKAGE GAS/ELECTRIC UNITS DJ 150 12-1/2 NOMINAL TONS 11.35 EER DESCRIPTION YORK® Predator® Magnum is a convertible single package unit with a common footprint cabinet and common roof curb for 121/2 ton models. All units have two compressors with independent refrigeration circuits to provide 2 stages of cooling. The units were designed for light commercial applications and can be easily installed on a roof curb, slab, or frame. All Predator® Magnum units are self-contained and assembled on rigid full perimeter base rails allowing for 3-way forklift access and overhead rigging. Every unit is completely charged, wired, piped, and tested at the factory to provide a quick and easy field installation. All units are convertible between side and down airflow. Independent economizer designs are used on side and down discharge applications, as well as all tonnage sizes. Predator® Magnum units are available in the following configurations: cooling only, cooling with electric heat, and cooling with gas heat. Electric heaters are available as factory-installed options or field-installed accessories. Tested in accordance with: FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE 036-21484-003-A-0804 TABLE OF CONTENTS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FEATURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 FACTORY INSTALLED OPTIONS . . . . . . . . . . . . . . . . . . . 5 FIELD INSTALLED ACCESSORIES . . . . . . . . . . . . . . . . . . 6 NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 MECHANICAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . 28 LIST OF FIGURES Fig. # Pg. # LIST OF TABLES Tbl. # Pg. # 1 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2 PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3 DJ 150 (12-1/2 TON) CAPACITY RATINGS. . . . . . . . 13 4 UNIT VOLTAGE LIMITATIONS . . . . . . . . . . . . . . . . . 13 5 DJ 150 (12 1/2 TON) COOLING CAPACITY . . . . . . . 14 6 ELECTRICAL DATA DJ150 (12-1/2 TON) W/O PWRD CONVENIENCE OUTLET . . . . . . . . . . . . . . . . 15 1 PREDATOR® MAGNUM COMPONENT LOCATION . . 3 7 2 POWER EXHAUST ACCESSORY DOWNFLOW APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 ELECTRICAL DATA DJ150 (12-1/2 TON) WITH PWRD CONVENIENCE OUTLET. . . . . . . . . . . 15 8 ELECTRIC HEAT MULTIPLIERS . . . . . . . . . . . . . . . . 15 3 POWER EXHAUST ACCESSORY HORIZONTAL APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 9 BLOWER PERFORMANCE 12-1/2 TON SIDE DUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4 UNIT 4 POINT LOAD. . . . . . . . . . . . . . . . . . . . . . . . . . 20 5 UNIT CENTER OF GRAVITY . . . . . . . . . . . . . . . . . . . 20 10 BLOWER PERFORMANCE 12-1/2 TON DOWNSHOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 6 UNIT WITH 6 POINT LOAD. . . . . . . . . . . . . . . . . . . . . 20 11 ADDITIONAL STATIC RESISTANCE . . . . . . . . . . . . . 18 7 UNIT DIMENSIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 21 12 ELECTRIC HEAT MINIMUM SUPPLY AIR CFM . . . . 18 8 PREDATOR® MAGNUM ROOF CURB DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 13 INDOOR BLOWER SPECIFICATIONS . . . . . . . . . . . 18 9 SUNLINE™ TO PREDATOR® MAGNUM TRANSITION ROOF CURBS . . . . . . . . . . . . . . . . . . . 22 15 4 POINT LOAD WEIGHT . . . . . . . . . . . . . . . . . . . . . . 20 10 BOTTOM DUCT OPENINGS (FROM ABOVE) . . . . . . 23 11 SIDEFLOW DUCT DIMENSIONS . . . . . . . . . . . . . . . . 23 14 POWER EXHAUST SPECIFICATIONS . . . . . . . . . . . 18 16 6 POINT LOAD WEIGHT . . . . . . . . . . . . . . . . . . . . . . 20 17 UNIT WEIGHT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 18 UNIT CLEARANCES. . . . . . . . . . . . . . . . . . . . . . . . . . 21 12 DOWNFLOW ECONOMIZER HOOD DETAIL . . . . . . 24 13 COOLING UNIT WITH GAS HEAT WIRING 230 V. DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 14 COOLING UNIT W/WO ELECTRIC HEAT WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 15 COOLING UNIT WITH GAS HEAT WIRING 460, 575 & 50 HZ DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . 27 2 Unitary Products 036-21484-003-A-0804 Second model nameplate inside hinged access panel “Simplicity” Control board w/screw connectors for T-stat wiring and Network Connection Disconnect location (optional disconnect switch) Filter access (2" throw-away) Filter drier (solid core) Condenser Section Dual stage cooling for maximum comfort Belt-drive blower motor Slide out motor and blower assembly for easy adjustment and service Compressor #2 access (high-efficiency compressor w/ crankcase heater) Power ventor motor 20-gauge aluminized steel tubular heat exchanger for long life (stainless steel option) Base rails w/ forklift slots ( three sides) and lifting holes Roof curbs in eight-and fourteen-inch heights. Roof curbs for transitioning from York Tool-less door latch Sunline TM footprint to the DM/DH/DJ Series Side entry power footprint are available and control wiring (field-installed accessory) knockouts FIGURE 1 - Slide-out drain pan with brass ¾" FPT connection Compressor #1 access (high-efficiency compressor w/crankcase heater) Two-stage gas heating to maintain warm, comfortable temperature Intelligent control board for safe and efficient operation PREDATOR® MAGNUM COMPONENT LOCATION FEATURES • High Efficiency – High efficiency units are rated at 11.35 EER. Gas/electric units have electronic spark ignition and power vented combustion with steady state efficiencies of 80%. These efficiencies meet or exceed all legislated minimum levels and provide low operating costs. • Service Friendly – The Predator® Magnum incorporates a number of enhancements which improve serviceability. The motor and blower slide out of the unit as a common assembly. This facilitates greater access to all the indoor airflow components, thus simplifying maintenance and adjustment. Unitary Products Service time is reduced through the use of hinged, toolless panels. Such panels provide access to frequently inspected components and areas, including the control box, compressors, filters, indoor motor & blower, and the heating section. The panels are screwed in place at the factory to prevent access by children or other unauthorized persons. It is recommended that the panels be secured with screws once service is complete. Service windows have been placed in both condenser section walls. Rotation of the cover allows easy access to the condenser coils for cleaning or inspection. 3 036-21484-003-A-0804 Both the unit control board and ignition control board utilize flash codes to aid in diagnosis of unit malfunctions. Unique alarm codes quickly identify the source of the unit alarm. testing, the anti-short cycle delay can be temporarily overridden with the push of a button. • Fan Delays - Fan on and fan off delays are fully programmable. Furthermore, the heating and cooling fan delay times are independent of one another. All units are programmed with default values based upon their configuration of cooling and heat. • Safety Monitoring - The control board monitors the high and low-pressure switches, the freezestats, the gas valve, if applicable, and the temperature limit switch on gas and electric heat units. The unit control board will alarm on ignition failures, compressor lockouts and repeated limit switch trips. • Nuisance Trip Protection and Strikes - To prevent nuisance trouble calls, the control board uses a “three times, you’re out” philosophy. The high and low-pressure switches and the freezestats must trip three times within two hours before the unit control board will lock out the associated compressor. • On Board Diagnostics - Each alarm will energize a trouble light on the thermostat, if so equipped, and flash an alarm code on the control board LED. Each high and low-pressure switch alarm as well as each freezestat alarm has its own flash code. The control board saves the five most recent alarms in memory, and these alarms can be reviewed at any time. Alarms and programmed values are retained through the loss of power. All units use the same standard filter size. This standardization removes any confusion on which filter sizes are needed for replacement. The non-corrosive drain pan slides out of the unit to permit easy cleaning. The drain pan is accessed by removing the drain pan cover plate on the rear of the unit. Once the plate is removed, the drain pan slides out through the rear of the unit. All Predator® Magnum units have a second model nameplate located inside the control access door. This is to prevent deterioration of the nameplate through weathering. • Environmentally Aware – For improved Indoor Air Quality, foil faced insulation is used exclusively throughout the units. • Balanced Heating – The Predator® Magnum offers “Ultimate Heating Comfort” with a balance between 1st and 2nd stage gas heating. The first stage of a gas heat Predator® Magnum unit provides 60% of the heating capacity. Balanced heating allows the unit to better maintain desired temperatures. • Convertible Airflow Design – The side duct openings are covered when they leave the factory. If a side supply/ return is desired, the installer simply removes the two side duct covers from the outside of the unit and installs them over the down shot openings. No panel cutting is required. Convertible airflow design allows maximum field flexibility and minimum inventory. • • System Protection – Suction line freezestats are supplied on all units to protect against loss of charge and coil frosting when the economizer operates at low outdoor air temperatures while the compressors are running. Every unit has solid-core liquid line filter-driers and high and low-pressure switches. Internal compressor protection is standard on all compressors. Crankcase heaters are standard on reciprocating compressors. Scroll compressors do not require crankcase heaters. Phase monitors are standard on all units. Reliable – From the beginning – All units undergo computer automated testing before they leave the factory. Units are tested for refrigerant charge and pressure, unit amperage, and 100% functionality. For the long term – All Predator® units are painted with a long lasting, powder paint that stands up over the life of the unit. The paint used has been proven by a 750 hour salt spray test. • Flexible Placement – All models and configurations share the same cabinet/footprint and thus the same roof curb. You have the flexibility to set one curb and choose the correct tonnage size and heating option after the internal loads have been determined. To further simplify planning and installation, Predator® Magnum cabinets are designed to fit your roof. With the optional roof curb, the unit ductwork is designed to fit around 24” on-center joists or between 48” on-center joists. Advanced Controls - Simplicity™ control boards have standardized a number of features previously available only as options or by utilizing additional controls. • • 4 • Low Ambient - An integrated low-ambient control allows all units to operate in the cooling mode down to 0°F outdoor ambient without additional assistance. Optionally, the control board can be programmed to lockout the compressors when the outdoor air temperature is low or when free cooling is available. Anti-Short Cycle Protection - To aid compressor life, an anti-short cycle delay is incorporated into the standard controls. Compressor reliability is further ensured by programmable minimum run times. For The drain pan can be rotated to drain to either the front or the rear of the unit. Additionally, the drain pan can be fitted to drain through the roof curb. As it is sometimes difficult to have a level installation, the drain pan features a generous slope to ensure proper drainage. • Full Perimeter Base Rails – The permanently attached base rails provide a solid foundation for the entire unit and protect the unit during shipment. The rails offer forklift access from 3 sides, and rigging holes are available so that an overhead crane can be used to place the units on a roof. Unitary Products 036-21484-003-A-0804 • Easy Installation – Gas and electric utility knockouts are supplied in the unit underside as well as the side of the unit. A clearly identified location is provided to mount a field supplied electrical disconnect switch. Utility connections can be made quickly and with a minimum amount of field labor. • Slab Economizer for Energy Recovery Ventilators(With barometric relief and Fresh Air Hood) - The economizer is provided with a single enthalpy input. The economizer is 2% low leakage type, and is shipped installed and wired. The economizer has spring return, fully modulating damper actuators and is capable of introducing up to 100% outdoor air. As the outdoor air intake dampers open, the return air dampers close. The changeover from mechanical refrigeration to economizer operation is regulated by the standard single enthalpy input. There is an optional input dual dry bulb available. To meet regulated air standards, the economizer control accepts an optional CO2 input for demand ventilation. With single enthalpy input, the economizer control monitors outdoor air. The dual enthalpy kit provides a second input used to monitor the return air. With a dual input kit installed, the economizer control compares the values of the two enthalpy or temperature inputs and positions the dampers to provide the maximum efficiency possible. • Power Exhaust (Downflow only) - This accessory installs in the unit with a down flow economizer. • Motorized Outdoor Air Damper - The motorized outdoor air damper includes a slide-in/plug-in damper assembly with an outdoor air hood and filters. The outdoor air dampers open to the preset position when the indoor fan motor is energized. The damper has a range of 0% to 100% outdoor air entry. Factory installed option or field installed accessory. • Alternate Indoor Blower Motor - For applications with high static restrictions, units are offered with optional indoor motors that provide higher static output and/or higher airflow, depending upon the installer’s needs. • Aluminized Steel Gas Heat Exchanger - For applications in non-corrosive environments. • Stainless Steel Gas Heat Exchanger - For applications in corrosive environments, this option provides a full stainless steel heat exchanger assembly. • Stainless Steel Drain Pan - An optional rust-proof stainless steel drain pan is available to provide years of trouble-free operation in corrosive environments. • Electric Heaters - The electric heaters range from 18kW to 54kW and are available in all the voltage options of the base units. All heaters are dual staged. All heaters are intended for single point power supply. • Disconnect Switch - For gas heat units and cooling units with electric heat, an HACR breaker sized to the unit is provided. For cooling only units, a switch sized to the largest electric heat available for the particular unit is provided. Factory installed option only. • Convenience Outlet - (Non-Powered/Powered) - This option locates a 120V single-phase GFCI outlet with cover, on the corner of the unit housing adjacent to the compressors. The “Non-powered” option requires the installer to provide the 120V single-phase power source and wiring. The “Powered” option is powered by a stepdown transformer in the unit. Factory installed option only. All units are shipped with 2” throw-away filters installed. • Wide Range of Indoor Airflows – All indoor fan motors are belt-drive type providing maximum flexibility to handle most airflow requirements. For high static applications, factory installed alternate indoor fan motors are available. With the optional indoor fan motor, all units can supply nominal airflow at a minimum of 1.5” ESP. • Warranty - All models include a 1-year limited warranty on the complete unit. Compressors and electric heater elements each carry a 5-year warranty. Aluminized steel and stainless steel tubular heat exchangers carry a 10year warranty. FACTORY INSTALLED OPTIONS YORK® offers several equipment options factory installed, for the Predator® Magnum line. • • • Downflow Economizer - (With barometric relief) - The economizer is provided with a single enthalpy input. The economizer is 2% low leakage type, and is shipped installed and wired. The installer needs only to assemble and mount the outdoor air hood (Provided). The economizer has spring return, fully modulating damper actuators and is capable of introducing up to 100% outdoor air. As the outdoor air intake dampers open, the return air dampers close. The changeover from mechanical refrigeration to economizer operation is regulated by the standard single enthalpy input. There is an optional input dual dry bulb available. To meet regulated air standards, the economizer control accepts an optional CO2 input for demand ventilation. With single enthalpy input, the economizer control monitors outdoor air. The dual enthalpy kit provides a second input used to monitor the return air. With a dual input kit installed, the economizer control compares the values of the two enthalpy or temperature inputs and positions the dampers to provide the maximum efficiency possible. Horizontal Economizer - (Without barometric relief) All features of the downflow economizer exist except you must order the duct mount barometric relief separately. You must order a 1EH0408 if you are installing a power exhaust. You can order a 1RD0411 Barometric Relief for horizontal flow economizers only. BAS Ready Economizer -(With barometric relief) The economizer is provided with a Belimo actuator that requires a 0-10V DC input from an external source (i.e., field installed building automation system controller). Power exhaust options are available. The economizer is 2% low leakage type with spring return and fully modulating dampers capable of introducing up to 100% outside air. Also include 2” pleated filters. Unitary Products 5 036-21484-003-A-0804 • Smoke Detectors - The smoke detectors stop operation of the unit by interrupting power to the control board if smoke is detected within the air compartment. Available for both the supply and/or return air. • Novar® BAS Control - The Novar® ETC-3 building automation system controller is factory installed. Incudes supply air sensor, return air sensor, dirty filter indicator switch, and air proving switch. • Phase Monitors - Designed to prevent unit damage. The phase monitor will shut the unit down in an out-of phase condition. (Standard on units with Scroll Compressors.) • Johnson Controls BAS Control - The Johnson Control YK-UNT-1126 building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch, and air proving switch. • Coil Guard - Customers can purchase a coil guard kit to protect the condenser coil from damage. Additionally, this kit stops animals and foreign objects from entering the space between the inner condenser coil and the main cabinet. This is not a hail guard kit. • CPC BAS Control - The Computer Process Controls Model 810-3060 ARTC Advanced Rooftop building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch and air proving switch. • Dirty Filter Switch - This kit includes a differential pressure switch that energizes the fault light on the unit thermostat, indicating that there is an abnormally high pressure drop across the filters. Factory installed option or field installed accessory. • Honeywell BAS Control - The Honeywell W7750C building automation system controller is factory installed. Includes air supply sensor, return air sensor, dirty filter indicator switch, and air proving switch. • Technicoat Condenser Coils - The condenser coils are coated with a phenolic coating for protection against corrosion due to harsh environments. • Technicoat Evaporator Coil - The evaporator coils are coated with a phenolic coating for protection against corrosion due to harsh environments. • BAS - Building Automation System Controls Simplicity™ Intelli-Comfort™ Control - The York® Simplicity™ Intelli-Comfort™ control is factory installed. It includes a supply air sensor, a return air sensor, and an outside air sensor. There are provisions for a field installed dirty filter indicator switch, an air-proving switch, an Outside Air Humidity sensor, a Return Air Humidity sensor, an Inside IAQ sensor, and an Outside Air IAQ sensor. Construction mode operation, 365-day real time clock with 7 day programming plus holiday scheduling is built-in. Two different modes of demand ventilation are achieved through the Intelli-Comfort™ using CO2 sensors. It uses an inside CO2 sensor to perform Demand Ventilation. It can also use an Outside CO2 sensor to perform Differential Demand Ventilation. It uses a Patented Comfort Ventilation algorithm to provide comfortable ventilation air temperature. The patented economizer-loading algorithm will protect the equipment when harsh operating conditions exist. Humidity in the occupied space or return duct can be monitored and controlled via humidity sensors and the on-board connection for hot gas re-heat system. It uses the Intelli-Start™ algorithm to maximize energy savings by recovering the building from the Unoccupied Setpoints to the Occupied Setpoints just in time for the Occupied Time Period to begin. The Simplicity™ IntelliComfort™ balances space temperature, ventilation air temperature, CO2 and humidity for ultimate comfort. • 6 Simplicity™ Intelli-Comfort™ with ModLINC Control - The York® Simplicity™ Intelli-Comfort™ with ModLINC control is factory installed. It includes all the features of the Intelli-Comfort™ control with an additional control to translate communications from MODBUS to the BACnet MSTP protocol. FIELD INSTALLED ACCESSORIES YORK® offers several equipment accessories for field installation, for the Predator® Magnum line. • Downflow Economizer - (With barometric relief) - The economizer is provided with a single enthalpy input. The economizer is 2% low leakage type. The economizer has spring return, fully modulating damper actuators and is capable of introducing up to 100% outdoor air. As the outdoor air intake dampers open, the return air dampers close. The changeover from mechanical refrigeration to economizer operation is regulated by the standard single enthalpy input. There is an optional input dual dry bulb available. To meet regulated air standards, the economizer control accepts an optional CO2 input for demand ventilation. With single enthalpy input, the economizer control monitors outdoor air. The dual enthalpy kit provides a second input used to monitor the return air. With a dual input kit installed, the economizer control compares the values of the two enthalpy or temperature inputs and positions the dampers to provide the maximum efficiency possible • Horizontal Economizer - (Without barometric relief) All features of the downflow economizer exist except you must order the duct mount barometric relief separately. You must order a 1EH0408 if you are installing a power exhaust. You can order a 1RD0411 Barometric Relief for horizontal flow economizer. • Slab Economizer for Energy Recovery Ventilator(Without barometric relief or Fresh Air Hood) - The economizer is provided with a single enthalpy input. The economizer is 2% low leakage type. The economizer has spring return, fully modulating damper actuators and is capable of introducing up to 100% outdoor air. As the outdoor air intake dampers open, the return air dampers close. The changeover from mechanical refrigeration to economizer operation is regulated by the standard single enthalpy input. There is an optional input dual dry bulb available. To meet regulated air standards, the econo- Unitary Products 036-21484-003-A-0804 mizer control accepts an optional CO2 input for demand ventilation. With single enthalpy input, the economizer control monitors outdoor air. The dual enthalpy kit provides a second input used to monitor the return air. With a dual input kit installed, the economizer control compares the values of the two enthalpy or temperature inputs and positions the dampers to provide the maximum efficiency possible. • -60°F Gas Heat Kit - For installations which require gas heat units to perform in low ambient temperatures, a gas section heating kit is available. This kit provides electric heat in the gas heat controls section to ensure the gas valve and controls will continue to function properly at extremely low temperatures. • Gas Heat High Altitude Kit - This kit converts a gas heat unit to operate at high altitudes, 2,000 to 6,000 feet. Conversion kits are available for natural gas and propane. • Gas Heat Propane Conversion Kit - This kit converts a gas-fired heater from natural gas to propane. It contains the main burner orifices and gas valve replacement springs. • Gas Piping Kit - Contains pipe nipples, fittings and gas cock required for gas supply connection with external shut off. • Electric Heaters - The electric heaters range from 18 kW to 54kW and are available in all the voltage options of the base units. All heaters are dual staged. Cooling units include an adapter panel for easy installation of the electric heaters. Necessary hardware and connectors are included with the heaters. All heaters are intended for single point power supply. • Low Limit / Compressor Lockout Kit You can order 1EH0409 Barometric Relief/FA Hood for field installations without an ERV. • Dual Enthalpy Control, Accessory - This kit contains the required components to convert a single enthalpy economizer to dual enthalpy. • Barometric Relief Damper - Zero to 100% capacity barometric relief dampers for use with horizontal flow, or field installed slab economizers. • Power Exhaust - This accessory installs in the unit with a down flow economizer. Power exhaust plugs into the connector in the unit bulkhead. You must purchase 1EH0408 barometric relief when applying to a horizontal flow application. • Manual Outdoor Air Damper - Like the motorized outdoor air damper, each manual outdoor air damper includes a slide-in damper assembly with an outdoor air hood and filters. Customers have a choice of dampers with ranges of 0% to 100% or 0% to 35% outdoor air entry. • Motorized Outdoor Air Damper - The motorized outdoor air damper includes a slide-in/plug-in damper assembly with an outdoor air hood and filters. The outdoor air dampers open to the preset position when the indoor fan motor is energized. The damper has a range of 0% to 100% outdoor air entry. Factory installed option or field installed accessory. 1. Compressor Lockout (CLO): To prevent mechanical (compressorized) operation of the unit during cold outdoor conditions where there is a risk of returning liquid refrigerant back to the compressors. 2. Low Limit Control (LLC): To prevent the supply air from dropping below a specified setpoint by utilizing the units first stage heating means when there is a demand for cooling during cold outside conditions. • Smoke Detectors - The smoke detectors stop operation of the unit by interrupting power to the control board if smoke is detected within the air compartment. • Metal Frame Filter Kit - Metal frame with polyester filter medium. • Permanent Filters - Permanent filters are available. • CO2 Sensor - Senses CO2 levels and automatically overrides the economizer when levels rise above the preset limits. • • Dirty Filter Switch - This kit includes a differential pressure switch that energizes the fault light on the unit thermostat, indicating that there is an abnormally high pressure drop across the filters. Roof Curbs - The roof curbs have insulated decks and are shipped disassembled The roof curbs are available in 8” and 14” heights. For applications with security concerns, burglar bars are available for the duct openings of the roof curbs. • Roof Curb Transition - Single Piece Adapter (10” High) Roof curbs for transitioning from Sunline™ units to Predator® Magnum. Fits 7.5 to 12.5 Sunline™ roof curbs only. • Burglar Bars - Mount in the supply and return openings to prevent entry into the duct work. • Thermostat - The units are designed to operate with 24volt electronic and electro-mechanical thermostats. All units (with or without an economizer) operate with twostage heat/two-stage cool or two-stage cooling only thermostats, depending upon unit configuration. • Coil Guard - Field installed decorative wire coil guard. • Hail Guard - This kit includes a sloped hood which installs over the outside condenser coil and prevents damage to the coil fins from hail strikes. Field installed accessory only. • Flue Exhaust Extension Kit - In locations with wind or weather conditions which may interfere with proper exhausting of furnace combustion products, this kit can be installed to prevent the flue exhaust from entering nearby fresh air intakes. Unitary Products 7 036-21484-003-A-0804 TABLE 1: ACCESSORIES Part Number 1RC0470 1RC0471 1RC0472 1BD0408 2TP04521825 2TP04522425 2TP04523625 2TP04525425 2TP04521846 2TP04522446 2TP04523646 2TP04525446 2TP04521858 2TP04522458 2TP04523658 2TP04525458 1FA0411 1FA0412 2MD04702724 2MD04703324 2EE04705024 2EE04705124 2EE04705224 2PE04703225 2PE04703246 2PE04703258 2EC04700924 1EH0407 1RD0411 1EH0408 1EH0409 2AQ04700424 2AQ04700324 2SD04700424 2MK04700624 1CG0424 1CG0425 1HG0411 1GP0404 1NP0441 1HA0442 1HA0443 1FE0411 2BC04700106 2BC04700151 2BC04700154 1FL0402 2DF0401 1FF0410 8 Description Roof Curb, 8" Height Roof Curb, 14" Height Roof Curb, Transition (7.5 T through 12.5 T) Burglar Bars, Downflow Electric Heat 18kW 230V Electric Heat 24kW 230V Electric Heat 36kW 230V Electric Heat 54kW 230V Electric Heat 18kW 460V Electric Heat 24kW 460V Electric Heat 36kW 460V Electric Heat 54kW 460V Electric Heat 18kW 575V Electric Heat 24kW 575V Electric Heat 36kW 575V Electric Heat 54kW 575V Manual Outside Air Damper 0-35%, Downflow (Incl. Hood, Damper & Filters, No Barometric Relief) Manual Outside Air Damper 0-100%, Downflow (Incl. Hood, Damper & Filters, No Barometric Relief) Motorized Damper, Downflow (Incl. Hood, Damper & Filter, no Barometric Relief) Motorized Damper, Horizontal (Incl. Hood, Damper & Filter, no Barometric Relief) Economizer, Downflow (Incl. Barometric Relief & All Hoods) Economizer, Horizontal (Incl. Dampers & Hoods, no Barometric Relief) Economizer, Slab, Downflow (Incl. Dampers only no Hoods or Barometric Relief) Power Exhaust, Downflow, 230V (For Units with Economizer only) Power Exhaust, Downflow, 460V (For Units with Economizer only) Power Exhaust, Downflow, 580V (For Units with Economizer only) Dual Enthalpy Control (Use with Single Enthalpy Economizer) Hood Kit, Downflow Economizer (Included with all Downflow Economizers) Barometric Relief Kit, Ductmount for Horizontal Application (Incl. Damper & Hood) Barometric Relief Kit, Ductmount for Horizontal Application w/Power Exhaust (Incl. Damper & Hood) Barometric Relief / Hood Kit, for Field Installed Slab Econ. w/o ERV (Incl. Barometric Relief & FA Hood) CO2 Detector Unit Mount CO2 Detector Space Mount Smoke Detector, Supply or Return (Return Not Available with Horizontal Economizer) Low Limit / Compressor Lockout Kit Coil Guard (Electric / Electric & HP models) Coil Guard (Gas / Electric models) Hail Guard Kit Gas Piping Kit Propane Conversion Kit High Altitude Kit for Natural Gas High Altitude Kit for Propane Flue Exhaust Extension Kit Gas Heat Kit, -60 deg F, 230V Gas Heat Kit, -60 deg F, 460V Gas Heat Kit, -60 deg F, 575V Permanent Filter Kit Dirty Filter Switch Filter Frame Kit, Metal Weight 124 lbs. 97 lbs. - 25 lbs. - Unitary Products 036-21484-003-A-0804 NOMENCLATURE 12½ Ton Predator Model Number Nomenclature D J 150 N15 A 2 A AA 4 Product Generation Product Category 4 = Fourth Generation D = Air Cond., Single Package Product Identifier J = R-22 Ultra High Efficiency Voltage 2 = 208/230-3-60 4 = 460-3-60 5 = 575-3-60 Nominal Cooling Capacity - MBH 150 = 12-½ Ton Heat Type & Nominal Heat Capacity C00 = Cooling Only. Suitable for field installed electric heat Gas Heat Options N 15 = 150 MBH Output Aluminized Steel N 20 = 200 MBH Output Aluminized Steel S 15 = 150 MBH Output Stainless Steel S 20 = 200 MBH Output Stainless Steel Electric Heat Options Installation Options A = No Options Installed B = Option 1 C = Option 2 D = Options 1 & 2 E = Option 3 F = Option 4 G = Options 1 & 3 H = Options 1 & 4 J = Options 1, 2 & 3 K = Options 1, 2 & 4 L = Options 1, 3 & 4 M = Options 1, 2, 3 & 4 N = Options 2 & 3 P = Options 2 & 4 Q = Options 2, 3 & 4 R = Options 3 & 4 S = Option 5 T = Options 1 & 5 U = Options 1, 3 & 5 V = Options 1, 4 & 5 W = Options 1, 3, 4 & 5 X = Options 3 & 5 Y = Options 4 & 5 Z = Options 3, 4 & 5 Additional Options (See Next Page) Options E18 = 18 kW Electric Heat E24 = 24 kW Electric Heat E36 = 36 kW Electric Heat E54 = 54 kW Electric Heat 1 = Disconnect 2 = Non-Pwr’d Conv Outlet 3 = Smoke Detector S. A. 4 = Smoke Detector R. A. 5 = Pwr’d Conv Outlet Airflow A = Standard Motor B = Standard Motor/Economizer/Barometric Relief (Downflow only) C = Standard Motor/Economizer/Power Exhaust (Downflow only) D = Standard Motor/Motorized Damper (Downflow only) E = Standard Motor/Horizontal Economizer (No Barometric Relief) F = Standard Motor/Slab Economizer/Power Exhaust (Downflow only) G = Standard Motor/Slab Economizer/Barometric Relief (Downflow only) L = Standard Motor/BAS Ready Econ (NoBASController)/Barometric Relief w/2" Pleated Filters (Downflow only) M = Standard Motor/BAS Ready Econ (NoBASController)/Power Exhaust w/2" Pleated Filters (Downflow only) N = High Static Motor P = High Static Motor/Economizer/Barometric Relief (Downflow only) Q = High Static Motor/Economizer/Power Exhaust (Downflow only) R = High Static Motor/Motorized Damper (Downflow only) S = High Static Motor/Horizontal Economizer (No Barometric Relief) T = High Static Motor/Slab Economizer/Power Exhaust (Downflow only) U =High Static Motor/Slab Economizer/Barometric Relief (Downflow only) Y = High Static Motor/BAS Ready Econ (NoBASController)/Barometric Relief w/2" Pleated Filters (Downflow only) Z = High Static Motor/BAS Ready Econ (NoBASController)/Power Exhaust w/2" Pleated Filters (Downflow only) Unitary Products 9 036-21484-003-A-0804 NOMENCLATURE ADDITIONAL OPTIONS: Additional Options AA AB AC AD AE AF AG AH AJ AK AL AM AN CA CB CC CD CE CF CG CH CJ CK CL CM CN CP CQ CR CS CT CU CV CW CX JA JB JC JD JE JF JG JH JJ JK JL JM JN JP JQ JR JS JT JU JV JW JX HA 10 None Phase Monitor Coil Guard Dirty Filter Switch Phase Monitor & Coil Guard Phase Monitor & Dirty Filter Switch Coil Guard & Dirty Filter Switch Phase Monitor, Coil Guard, & Dirty Filter Switch SS Drain Pan SS Drain Pan & Phase Monitor SS Drain Pan & Coil Guard SS Drain Pan & Dirty Filter Switch SS Drain Pan, Phase Monitor, Coil Guard & Dirty Filter Switch CPC Controller with Dirty Filter Switch & Air Proving Switch CPC Controller, DFS, APS & Phase Monitor CPC Controller, DFS, APS & Coil Guard CPC Controller, DFS, APS, Phase Monitor, & Coil Guard CPC Controller, DFS, APS & Technicoat Cond. Coil CPC Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor CPC Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard CPC Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard CPC Controller, DFS, APS & Technicoat Evap. Coil CPC Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor CPC Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard CPC Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard CPC Controller, DFS, APS & Technicoat Evap. & Cond Coils CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard CPC Controller, DFS, APS, SS Drain Pan CPC Controller, DFS, APS, SS Drain Pan, Phase Monitor, & Coil Guard CPC Controller, DFS, APS, SS Drain Pan, & Technicoat Cond Coils CPC Controller, DFS, APS, SS Drain Pan, & Technicoat Evap Coil CPC Controller, DFS, APS, SS Drain Pan, & Technicoat Evap and Cond Coils CPC Controller, DFS, APS, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils Johnson UNT Controller with Dirty Filter Switch & Air Proving Switch Johnson UNT Controller, DFS, APS & Phase Monitor Johnson UNT Controller, DFS, APS & Coil Guard Johnson UNT Controller, DFS, APS, Phase Monitor, & Coil Guard Johnson UNT Controller, DFS, APS & Technicoat Cond. Coil Johnson UNT Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor Johnson UNT Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard Johnson UNT Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard Johnson UNT Controller, DFS, APS & Technicoat Evap. Coil Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard Johnson UNT Controller, DFS, APS & Technicoat Evap. & Cond Coils Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard Johnson UNT Controller, DFS, APS, SS Drain Pan Johnson UNT Controller, DFS, APS, SS Drain Pan, Phase Monitor, & Coil Guard Johnson UNT Controller, DFS, APS, SS Drain Pan, & Technicoat Cond Coils Johnson UNT Controller, DFS, APS, SS Drain Pan, & Technicoat Evap Coil Johnson UNT Controller, DFS, APS, SS Drain Pan, & Technicoat Evap and Cond Coils Johnson UNT Controller, DFS, APS, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils Honeywell Excel 10 Controller with Dirty Filter Switch & Air Proving Switch Unitary Products 036-21484-003-A-0804 Additional Options HB HC HD HE HF HG HH HJ HK HL HM HN HP HQ HR HS HT HU HV HW HX WA WB WC WD WE WF WG WH WJ WK WL WM WN WP WQ WR WS WT WU WV WW WX NA NB NC ND NE NF NG NH NJ NK NL NM NN NP NQ NR Honeywell Excel 10 Controller, DFS, APS & Phase Monitor Honeywell Excel 10 Controller, DFS, APS & Coil Guard Honeywell Excel 10 Controller, DFS, APS, Phase Monitor, & Coil Guard Honeywell Excel 10 Controller, DFS, APS & Technicoat Cond. Coil Honeywell Excel 10 Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor Honeywell Excel 10 Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard Honeywell Excel 10 Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard Honeywell Excel 10 Controller, DFS, APS & Technicoat Evap. Coil Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard Honeywell Excel 10 Controller, DFS, APS & Technicoat Evap. & Cond Coils Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard Honeywell Excel 10 Controller, DFS, APS, SS Drain Pan Honeywell Excel 10 Controller, DFS, APS, SS Drain Pan, Phase Monitor, & Coil Guard Honeywell Excel 10 Controller, DFS, APS, SS Drain Pan, & Technicoat Cond Coils Honeywell Excel 10 Controller, DFS, APS, SS Drain Pan, & Technicoat Evap Coil Honeywell Excel 10 Controller, DFS, APS, SS Drain Pan, & Technicoat Evap and Cond Coils Honeywell Excel 10 Controller, DFS, APS, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils Intelli-Comfort w/ModLINC Controller Intelli-Comfort w/ModLINC Controller, & Phase Monitor Intelli-Comfort w/ModLINC Controller, & Coil Guard Intelli-Comfort w/ModLINC Controller, Phase Monitor, & Coil Guard Intelli-Comfort w/ModLINC Controller, & Technicoat Cond. Coil Intelli-Comfort w/ModLINC Controller, Technicoat Cond. Coil, & Phase Monitor Intelli-Comfort w/ModLINC Controller, Technicoat Cond. Coil, & Coil Guard Intelli-Comfort w/ModLINC Controller, Technicoat Cond. Coil, Phase Monitor, & Coil Guard Intelli-Comfort w/ModLINC Controller, & Technicoat Evap. Coil Intelli-Comfort w/ModLINC Controller, Technicoat Evap. Coil, & Phase Monitor Intelli-Comfort w/ModLINC Controller, Technicoat Evap. Coil, & Coil Guard Intelli-Comfort w/ModLINC Controller, Technicoat Evap. Coil, Phase Monitor, & Coil Guard Intelli-Comfort w/ModLINC Controller, & Technicoat Evap. & Cond Coils Intelli-Comfort w/ModLINC Controller, Technicoat Evap. & Cond Coils, & Phase Monitor Intelli-Comfort w/ModLINC Controller, Technicoat Evap. & Cond Coils, & Coil Guard Intelli-Comfort w/ModLINC Controller, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard Intelli-Comfort w/ModLINC Controller, SS Drain Pan Intelli-Comfort w/ModLINC Controller, SS Drain Pan, Phase Monitor, & Coil Guard Intelli-Comfort w/ModLINC Controller, SS Drain Pan, & Technicoat Cond Coils Intelli-Comfort w/ModLINC Controller, SS Drain Pan, & Technicoat Evap Coil Intelli-Comfort w/ModLINC Controller, SS Drain Pan, & Technicoat Evap and Cond Coils Intelli-Comfort w/ModLINC Controller, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils Novar ETC-3 Controller with Dirty Filter Switch & Air Proving Switch Novar ETC-3 Controller, DFS, APS & Phase Monitor Novar ETC-3 Controller, DFS, APS & Coil Guard Novar ETC-3 Controller, DFS, APS, Phase Monitor, & Coil Guard Novar ETC-3 Controller, DFS, APS & Technicoat Cond. Coil Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard Novar ETC-3 Controller, DFS, APS & Technicoat Evap. Coil Novar ETC-3 Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor Novar ETC-3 Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard Novar ETC-3 Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard Novar ETC-3 Controller, DFS, APS & Technicoat Evap. & Cond Coils Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard Unitary Products 11 036-21484-003-A-0804 Additional Options NS NT NU NV NW NX LA LB LC LD LE LF LG LH LJ LK LL LM LN LP LQ LR LS LT LU LV LW LX TA TB TC TD TE TF TG TH TJ TK TL TM TN TP TQ TR TS TT TU TV TW TX TY TZ T1 T3 T4 T6 T7 T9 12 Novar ETC-3 Controller, DFS, APS, SS Drain Pan Novar ETC-3 Controller, DFS, APS, SS Drain Pan, Phase Monitor, & Coil Guard Novar ETC-3 Controller, DFS, APS, SS Drain Pan, & Technicoat Cond Coils Novar ETC-3 Controller, DFS, APS, SS Drain Pan, & Technicoat Evap Coil Novar ETC-3, DFS, APS, SS Drain Pan, & Technicoat Evap and Cond Coils Novar ETC-3 Controller, DFS, APS, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils Simplicity Intelli-Comfort Controller Simplicity Intelli-Comfort Controller, & Phase Monitor Simplicity Intelli-Comfort Controller, & Coil Guard Simplicity Intelli-Comfort Controller, Phase Monitor, & Coil Guard Simplicity Intelli-Comfort Controller, & Technicoat Cond. Coil Simplicity Intelli-Comfort Controller, Technicoat Cond. Coil, & Phase Monitor Simplicity Intelli-Comfort Controller, Technicoat Cond. Coil, & Coil Guard Simplicity Intelli-Comfort Controller, Technicoat Cond. Coil, Phase Monitor, & Coil Guard Simplicity Intelli-Comfort Controller, & Technicoat Evap. Coil Simplicity Intelli-Comfort Controller, Technicoat Evap. Coil, & Phase Monitor Simplicity Intelli-Comfort Controller, Technicoat Evap. Coil, & Coil Guard Simplicity Intelli-Comfort Controller, Technicoat Evap. Coil, Phase Monitor, & Coil Guard Simplicity Intelli-Comfort Controller, & Technicoat Evap. & Cond Coils Simplicity Intelli-Comfort Controller, Technicoat Evap. & Cond Coils, & Phase Monitor Simplicity Intelli-Comfort Controller, Technicoat Evap. & Cond Coils, & Coil Guard Simplicity Intelli-Comfort Controller, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard Simplicity Intelli-Comfort Controller, SS Drain Pan Simplicity Intelli-Comfort Controller, SS Drain Pan, Phase Monitor, & Coil Guard Simplicity Intelli-Comfort Controller, SS Drain Pan, & Technicoat Cond Coils Simplicity Intelli-Comfort Controller, SS Drain Pan, & Technicoat Evap Coil Simplicity Intelli-Comfort Controller, SS Drain Pan, & Technicoat Evap and Cond Coils Simplicity Intelli-Comfort Controller, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils Technicoat Condenser Coil Technicoat Condenser Coil & Phase Monitor Technicoat Condenser Coil & Coil Guard Technicoat Condenser Coil & Dirty Filter Switch Technicoat Condenser Coil, Phase Monitor, & Coil Guard Technicoat Condenser Coil, Phase Monitor, & Dirty Filter Switch Technicoat Condenser Coil, Coil Guard, & Dirty Filter Switch Technicoat Condenser Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch Technicoat Evaporator Coil Technicoat Evaporator Coil & Phase Monitor Technicoat Evaporator Coil & Coil Guard Technicoat Evaporator Coil & Dirty Filter Switch Technicoat Evaporator Coil, Phase Monitor, & Coil Guard Technicoat Evaporator Coil, Phase Monitor, & Dirty Filter Switch Technicoat Evaporator Coil, Coil Guard, & Dirty Filter Switch Technicoat Evaporator Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch Technicoat Evaporator & Condenser Coils Technicoat Evaporator & Condenser Coils & Phase Monitor Technicoat Evaporator & Condenser Coils & Coil Guard Technicoat Evaporator & Condenser Coils & Dirty Filter Switch Technicoat Evaporator & Condenser Coils, Phase Monitor, & Coil Guard Technicoat Evaporator & Condenser Coils, Phase Monitor, & Dirty Filter Switch Technicoat Evaporator & Condenser Coils, Coil Guard, & Dirty Filter Switch Technicoat Evaporator & Condenser Coils, Phase Monitor, Coil Guard, & Dirty Filter Switch Technicoat Condenser & SS Drain Pan Technicoat Condenser Coil, SS Drain Pan, Phase Monitor, Coil Guard, & Dirty Filter Switch Technicoat Evaporator & SS Drain Pan Technicoat Evaporator Coil, SS Drain Pan, Phase Monitor, Coil Guard, & Dirty Filter Switch Technicoat Evaporator & Condenser Coils & SS Drain Pan Technicoat Evaporator & Condenser Coils, SS Drain Pan, Phase Monitor, Coil Guard, & Dirty Filter Switch Unitary Products 036-21484-003-A-0804 TABLE 2: PHYSICAL DATA Model DJ 150 (12-1/2) Component Blower, Centrifugal (Dia. X Wd. in.) 15 x 15 Motor, Standard (HP) 3 Motor, Optional (HP) 5 Rows 4 Fins per Inch 15 Height (in.) 40 Evaporator Blower Evaporator Coil 2 Face Area (ft. each) 13.2 Propeller Dia. (in., each) 24 Motor (HP, each) 1/3 CFM, Nominal (each) 3500 Rows (each) 2 Fins per Inch 15 Height (in., each) 36 Face Area (ft.2 each) 11.88 System 1 (lb./oz.) 2/0 System 2 (lb./oz.) 20/8 Quantity 2 Type Scroll Size (Wd. x Ht. x Thickness in.) 25x20x2 Number Per Unit 4 Condenser Fan (4 per Unit) Condenser Coil (2 per unit) Refrigerant Charge Compressors Air Filters TABLE 3: DJ 150 (12-1/2 TON) CAPACITY RATINGS Size (Tons) Cooling Capacity ARI Ratings1 Model CFM MBH EER IPLV Nominal Gas Heat Capacity Gas Sound Electric Line Rating Heat Size Seasonal Temp. (dB)2 Capacity3 Input Output (in. OD) (MBH) (MBH) Efficiency (%) Rise (°F) (kW) Cooling Only 150 (12-1/2) - - - - - - 18, 24, 36 54 - - - - - Gas Heat - 180 144 80 10-40 3/4 Gas Heat - 240 192 80 25-55 3/4 Electric Heat 150 11.35 12.3 3750 86 1 Rated at 95°F ambient 80°F dry bulb and 67°F wet bulb. 2 Rated in accordance with ARI 270 standard. 3 See Table 8. TABLE 4: UNIT VOLTAGE LIMITATIONS POWER RATING MIN. MAX. 208/230-3-60 187 252 460-3-60 432 504 575-3-60 540 630 Unitary Products 13 036-21484-003-A-0804 TABLE 5: DJ 150 (12 1/2 TON) COOLING CAPACITY Air On Evap. Coil CFM 3750 4375 5000 5625 6250 3750 4375 5000 5625 6250 3750 4375 5000 5625 6250 14 WB (°F) Temperature of Air on Condenser Coil 85°F Tot. Cap.1 (MBH) 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 173 160 148 147 177 163 151 150 180 167 154 154 184 170 157 157 188 173 161 160 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 158 145 134 134 160 147 136 136 162 149 138 138 165 152 140 141 168 154 143 143 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 137 127 116 121 139 129 118 123 141 131 120 125 144 133 122 127 146 136 124 129 Temperature of Air on Condenser Coil 95°F Sensible Capacity (MBH)1 Return Dry Bulb (°F) Tot. 2 Tot. 1 71 68 Cap. (MBH) 10.9 102 92 81 70 60 49 10.6 127 116 105 95 84 73 10.5 148 141 131 120 109 99 10.5 147 144 133 123 112 101 10.9 112 100 87 74 62 49 10.7 138 126 113 101 88 75 10.6 151 148 141 128 115 103 10.5 150 149 143 131 118 106 11.0 122 108 93 79 64 49 10.7 150 136 121 107 92 77 10.6 154 154 150 136 121 107 10.6 154 154 154 139 124 110 11.0 133 116 100 83 66 50 10.8 162 146 129 113 96 80 10.7 157 157 155 139 122 106 10.6 157 157 157 140 123 107 11.1 143 125 106 87 69 50 10.8 173 156 138 119 101 82 10.7 161 161 161 142 123 105 10.6 160 160 160 141 122 104 Temperature of Air on Condenser Coil 105°F 13.0 99 88 77 67 56 45 12.9 120 110 99 88 78 67 12.7 134 129 119 108 97 87 12.8 134 130 119 109 98 87 13.1 109 96 83 71 58 45 13.0 132 119 107 94 81 69 12.8 136 134 128 115 103 90 12.9 136 134 129 116 103 91 13.2 119 104 89 75 60 46 13.0 144 129 114 100 85 71 12.8 138 138 137 123 108 93 12.9 138 138 138 124 109 94 13.2 129 112 96 79 63 46 13.1 149 139 123 106 90 73 12.9 140 140 140 123 107 90 13.0 141 141 141 124 107 91 13.3 140 121 102 84 65 47 13.1 154 150 131 113 94 75 12.9 143 143 143 124 106 87 13.0 143 143 143 124 106 87 Temperature of Air on Condenser Coil 125°F 15.6 94 83 73 62 51 41 15.5 112 102 91 80 70 59 15.3 116 113 102 91 81 70 15.5 121 116 105 95 84 73 15.7 105 92 79 67 54 41 15.5 125 112 99 87 74 61 15.3 118 116 111 99 86 73 15.5 123 120 115 102 90 77 15.7 115 100 86 71 57 42 15.5 131 122 108 93 78 64 15.3 120 120 120 106 91 77 15.6 125 125 125 110 95 81 15.7 125 109 92 75 59 42 15.5 133 131 115 99 82 65 15.4 122 122 122 106 89 72 15.6 127 127 127 110 94 77 15.7 135 117 98 80 61 42 15.6 136 136 123 104 86 67 15.4 124 124 124 105 87 68 15.6 129 129 129 110 92 73 38 63 88 91 37 63 90 93 35 63 92 95 33 63 89 90 32 63 86 85 168 154 143 141 170 156 145 143 173 158 147 145 176 161 150 147 179 164 152 150 34 56 76 77 33 56 77 78 31 56 79 80 29 56 74 74 28 57 68 68 148 136 125 128 150 138 127 130 152 140 129 131 155 143 131 134 157 145 133 136 Input (kW) 86 83 80 77 74 30 48 59 63 29 49 61 64 28 49 62 66 26 49 56 60 24 48 49 54 Sensible Capacity (MBH)1 Return Dry Bulb (°F) Tot. 2 Input (kW) 71 68 11.8 101 90 79 69 58 47 11.6 124 114 103 92 81 71 11.4 143 138 127 116 106 95 11.5 141 137 126 116 105 94 11.8 111 98 85 73 60 47 11.7 136 123 110 98 85 72 11.5 145 142 136 124 111 98 11.5 143 141 136 123 110 98 11.9 120 106 91 76 62 47 11.8 147 132 118 103 89 74 11.6 147 147 146 131 116 102 11.6 145 145 145 130 116 101 12.0 131 114 98 81 65 48 11.8 155 143 127 110 93 77 11.7 150 150 149 132 116 99 11.7 147 147 147 131 114 98 12.1 142 123 105 86 67 49 11.9 164 154 135 117 98 79 11.7 152 152 152 134 115 96 11.8 150 150 150 131 113 94 Temperature of Air on Condenser Coil 115°F 14.3 96 86 75 64 54 43 14.2 116 106 95 84 74 63 14.0 125 121 110 100 89 78 14.2 128 123 112 102 91 80 14.4 107 94 81 69 56 43 14.2 128 116 103 90 78 65 14.1 127 125 120 107 94 82 14.2 130 127 122 109 97 84 14.4 117 102 88 73 58 44 14.3 140 126 111 96 82 67 14.1 129 129 129 114 100 85 14.3 131 131 131 117 102 88 14.5 127 111 94 77 61 44 14.3 143 135 119 102 86 69 14.1 131 131 131 114 98 81 14.3 134 134 134 117 100 84 14.5 138 119 100 82 63 44 14.3 145 145 127 108 90 71 14.2 133 133 133 115 96 77 14.3 136 136 136 117 99 80 86 83 80 77 74 37 60 84 84 35 60 86 85 33 60 87 87 31 60 83 81 30 61 78 75 32 52 67 70 31 52 69 71 29 53 70 73 28 53 65 67 26 53 59 61 1 These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower Performance Table for the kW of the supply air blower motor. 2 These ratings include condensate fan motors (total 1 kW) and the compressor motors but not the supply air blower motor. Unitary Products 036-21484-003-A-0804 TABLE 6: ELECTRICAL DATA DJ150 (12-1/2 TON) W/O PWRD CONVENIENCE OUTLET Supply Pwr Pwr Blower Exh Conv Electric Heater Actual Heater Voltage Motor FLA Motor Outlet KW Amps Model No. RLA LRA FLA 3 5 FLA FLA ea. ea. ea. HP HP None --2TP04521825 13.5 37.5 20.0 146.0 1.5 10.9 16.1 5.5 0.0 208 2TP04522425 18.0 50.0 2TP04523625 25.5 70.8 2TP04525425 40.6 112.7 None --2TP04521825 18.0 43.3 20.0 146.0 1.5 10.9 16.1 5.5 0.0 230 2TP04522425 24.0 57.7 2TP04523625 34.0 81.8 2TP04525425 54.0 129.9 None --2TP04521846 18 22.6 8.4 73.0 0.8 5.3 8.1 2.2 0.0 460 2TP04522446 24 30.1 2TP04523646 34 42.7 2TP04525446 54 67.8 None --2TP04521858 18 18.1 6.7 60.0 0.6 4.1 6.0 1.8 0.0 575 2TP04522458 24 24.1 2TP04523658 34 34.1 2TP04525458 54 54.2 Maximum HACR breaker of the same AMP size is applicable. 1 OD Fan Compressors Motors Min. Circuit Ampacity (Amps) 3 HP 61.9 61.9 76.1 102.1 154.5 61.9 67.8 85.8 115.9 143.5 27.4 33.7 42.7 57.7 71.6 21.6 26.8 34 46 57.1 5 HP 67.1 67.1 82.6 108.6 161.0 67.1 74.3 92.3 122.4 150.0 30.2 37.2 46.2 61.2 75.1 23.5 29.2 36.4 48.4 59.5 MCA w/Power Exhaust (Amps) 3 5 HP HP 67.4 72.6 67.4 73.8 83.0 89.5 109.0 115.5 161.4 167.9 67.4 72.6 74.6 81.1 92.7 99.2 122.7 129.2 150.4 156.9 29.6 32.4 36.4 39.9 45.5 49 60.5 64 74.3 77.8 23.4 25.3 29 31.4 36.2 38.6 48.3 50.6 59.3 61.7 Max Max Fuse1 Size Fuse1 w/Power Size Exhaust (Amps) (Amps) 3 5 3 5 HP HP HP HP 80 80 80 90 80 80 80 90 80 90 90 90 110 110 110 125 175 175 175 175 80 80 80 90 80 80 80 90 90 100 100 100 125 125 125 150 175 175 175 175 35 35 35 40 35 40 40 40 45 50 50 50 60 70 70 70 80 90 80 90 25 30 30 30 30 30 30 35 35 40 40 40 50 50 50 60 70 70 70 70 TABLE 7: ELECTRICAL DATA DJ150 (12-1/2 TON) WITH PWRD CONVENIENCE OUTLET Supply Pwr Pwr Blower Exh Conv Electric Heater Actual Heater Voltage Motor FLA Motor Outlet KW Amps Model No. RLA LRA FLA 3 5 FLA FLA ea. ea. ea. HP HP None --2TP04521825 13.5 37.5 1.5 10.9 16.1 5.5 10.0 20.0 146.0 208 2TP04522425 18.0 50.0 2TP04523625 25.5 70.8 2TP04525425 40.6 112.7 None --2TP04521825 18.0 43.3 20.0 146.0 1.5 10.9 16.1 5.5 10.0 230 2TP04522425 24.0 57.7 2TP04523625 34.0 81.8 2TP04525425 54.0 129.9 None --2TP04521846 18 22.6 8.4 73.0 0.8 5.3 8.1 2.2 5.0 460 2TP04522446 24 30.1 2TP04523646 34 42.7 2TP04525446 54 67.8 None --2TP04521858 18 18.1 6.7 60.0 0.6 4.1 6.0 1.8 4.0 575 2TP04522458 24 24.1 2TP04523658 34 34.1 2TP04525458 54 54.2 1 Maximum HACR breaker of the same AMP size is applicable. Compressors OD Fan Motors TABLE 8: ELECTRIC HEAT MULTIPLIERS VOLTAGE NOMINAL 240 480 600 RATING kW Cap. Multiplier 208 230 0.75 0.92 460 0.92 575 0.92 NOTE: Electric heaters are rated at nominal voltage. Use this table to determine the electric heat capacity for heaters supplied at lower voltages. Unitary Products Min. Circuit Ampacity (Amps) 3 HP 71.9 73.0 88.6 114.6 167.0 71.9 80.3 98.3 128.4 156.0 32.4 39.9 49 64 77.8 25.6 31.8 39 51 62.1 5 HP 77.1 79.5 95.1 121.1 173.5 77.1 86.8 104.8 134.9 162.5 35.2 43.4 52.5 67.5 81.3 27.5 34.2 41.4 53.4 64.5 MCA w/Power Exhaust (Amps) 3 5 HP HP 77.4 82.6 79.8 86.3 95.5 102.0 121.5 128.0 173.9 180.4 77.4 82.6 87.1 93.6 105.2 111.7 135.2 141.7 162.9 169.4 34.6 37.4 42.7 46.2 51.7 55.2 66.7 70.2 80.6 84.1 27.4 29.3 34 36.4 41.2 43.6 53.3 55.6 64.3 66.7 Max Max Fuse1 Size Fuse1 w/Power Size Exhaust (Amps) (Amps) 3 5 3 5 HP HP HP HP 90 90 90 100 90 90 90 100 90 100 100 110 125 125 125 150 175 175 175 200 90 90 90 100 90 90 90 100 100 110 110 125 150 150 150 150 175 175 175 175 40 40 40 45 40 45 45 50 50 60 60 60 70 70 70 80 90 90 90 90 30 30 30 35 35 35 35 40 40 45 45 45 60 60 60 60 70 70 70 70 NOTES FOR TABLES 9 AND TABLE 10: • Blower performance includes dry coil and 2” throwaway filters. • Blower performance for gas heat includes the maximum number of heat tubes available for each tonnage. ESP (External Static Pressure) given is that available for the supply and return air duct system. All internal resistances have been deducted from the total static pressure of the blower. 15 16 0.4 0.6 0.8 1.0 1.2 External Static Pressure 1.4 1.6 1.8 2.0 ---- ---- ---- ---- 4100 ---- 4200 ---- 4300 ---- 4400 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 874 1.93 1801 927 2.04 1906 984 2.27 2113 1037 2.41 2245 1089 2.57 2399 1138 2.68 2499 1178 2.82 2628 885 2.12 1973 932 2.27 2115 982 2.45 2283 1035 2.68 2494 1083 2.82 2626 1130 2.98 2774 1171 3.10 2887 1212 3.29 3066 870 2.01 1877 917 2.18 2028 968 2.34 2182 1022 2.57 2392 1071 2.71 2524 1120 2.87 2672 1163 2.98 2780 1204 3.16 2947 855 1.92 1786 903 2.09 1947 954 2.24 2085 1009 2.46 2295 1060 2.60 2427 1109 2.76 2576 1155 2.88 2680 1195 3.04 2834 840 1.82 1699 888 2.01 1871 941 2.14 1993 997 2.36 2202 1048 2.50 2334 1099 2.67 2485 1146 2.77 2586 1186 2.93 2728 868 2.28 2121 931 2.45 2283 975 2.58 2409 1023 2.81 2616 1074 3.03 2828 1117 3.18 2960 1160 3.34 3111 1196 3.48 3245 1239 3.71 3462 851 2.19 2042 915 2.33 2175 961 2.47 2305 1009 2.68 2501 1061 2.91 2712 1106 3.05 2844 1150 3.21 2993 1188 3.35 3119 1230 3.57 3324 834 2.11 1970 900 2.22 2072 946 2.37 2207 996 2.56 2390 1048 2.79 2601 1094 2.93 2733 1140 3.09 2881 1179 3.22 3000 1221 3.42 3192 ---- ---- ---- ---- ---- ---- High Horsepower Option Required ---- 6100 1082 4.64 4326 1152 4.87 4539 1189 5.09 4745 1222 5.39 5027 ---- 6200 1098 4.86 4531 1169 5.09 4744 1204 5.29 4927 1236 5.61 5231 ------- ------- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ------- ------- ---- ------- 6000 1066 4.43 4127 1136 4.66 4341 1174 4.90 4567 1207 5.18 4828 1243 5.48 5108 ---- ---- 5900 1050 4.22 3936 1119 4.45 4149 1159 4.71 4393 1193 4.97 4635 1229 5.27 4917 1267 5.47 5101 ------- ------- ---- ---- 5800 1033 4.02 3751 1102 4.25 3965 1143 4.53 4224 1178 4.77 4447 1215 5.07 4731 1254 5.28 4918 1279 5.42 5050 ---- ---- 5700 1017 3.83 3574 1085 4.06 3788 1128 4.35 4058 1164 4.58 4265 1201 4.88 4549 1241 5.08 4740 1267 5.23 4872 1293 5.50 5125 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 5600 1001 3.65 3403 1069 3.88 3618 1113 4.18 3897 1149 4.39 4089 1188 4.69 4372 1228 4.90 4566 1256 5.04 4698 1283 5.30 4938 ---- ---- ---- 5500 984 3.48 3240 1052 3.71 3455 1098 4.01 3740 1135 4.20 3918 1174 4.51 4200 1215 4.72 4396 1244 4.86 4528 1273 5.10 4757 1286 5.41 5044 ------- ---- 5400 968 3.31 3083 1035 3.54 3298 1083 3.85 3587 1120 4.03 3753 1160 4.33 4032 1202 4.54 4231 1233 4.68 4363 1262 4.91 4580 1278 5.20 4848 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 5300 952 3.15 2934 1018 3.38 3149 1067 3.69 3438 1106 3.85 3593 1147 4.15 3869 1189 4.37 4070 1221 4.51 4202 1252 4.73 4409 1270 5.00 4660 1317 5.36 4996 5200 936 2.99 2791 1002 3.23 3007 1052 3.53 3293 1091 3.69 3439 1133 3.98 3711 1177 4.20 3914 1210 4.34 4046 1242 4.55 4244 1262 4.80 4477 1308 5.15 4800 5100 919 2.85 2656 985 3.08 2872 1037 3.38 3152 1077 3.53 3291 1119 3.82 3558 1164 4.04 3763 1198 4.18 3895 1232 4.38 4083 1254 4.61 4301 1300 4.95 4610 5000 903 2.71 2527 968 2.94 2744 1022 3.24 3016 1062 3.38 3148 1105 3.66 3409 1151 3.88 3616 1187 4.02 3748 1222 4.21 3929 1245 4.43 4131 1291 4.75 4427 4900 887 2.58 2406 952 2.81 2622 1007 3.09 2883 1048 3.23 3011 1092 3.50 3265 1138 3.73 3473 1175 3.87 3605 1211 4.05 3779 1237 4.26 3967 1282 4.56 4250 4800 870 2.46 2291 935 2.69 2508 991 2.96 2755 1033 3.09 2879 1078 3.35 3126 1125 3.58 3335 1164 3.72 3467 1201 3.90 3635 1229 4.09 3810 1273 4.38 4080 4700 854 2.34 2184 918 2.58 2401 976 2.82 2631 1019 2.95 2753 1064 3.21 2991 1112 3.43 3201 1152 3.58 3333 1191 3.75 3496 1221 3.93 3659 1265 4.20 3916 4600 838 2.23 2083 901 2.47 2301 961 2.69 2511 1004 2.82 2633 1051 3.07 2862 1099 3.30 3072 1141 3.44 3204 1181 3.61 3362 1212 3.77 3515 1256 4.03 3758 4500 822 2.13 1990 885 2.37 2208 946 2.57 2395 990 2.70 2518 1037 2.94 2736 1087 3.16 2948 1129 3.30 3080 1171 3.47 3234 1204 3.62 3377 1247 3.87 3607 ---- ---- 4000 ---- ---- 3900 ---- ---- 3800 ---- RPM BHP Watts RPM BHP Watts RPM BHP Watts RPM BHP Watts RPM BHP Watts RPM BHP Watts RPM BHP Watts RPM BHP Watts RPM BHP Watts RPM BHP Watts 0.2 3700 ---- CFM TABLE 9: BLOWER PERFORMANCE 12-1/2 TON SIDE DUCT 036-21484-003-A-0804 Unitary Products Unitary Products 0.2 0.4 0.6 0.8 1.0 External Static Pressure 1.2 1.4 1.6 1.8 2.0 3971 4166 4368 4576 4792 ---- 5500 1141 4.26 5600 1160 4.47 5700 1178 4.69 5800 1197 4.91 5900 1216 5.14 ---- ---- ---- 6000 6100 6200 ---- ---- ---- ---- ---- Std HP Motor3 Motor Efficiency0.8 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 1234 5.12 4776 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 1216 4.90 4569 1253 5.11 4765 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 1198 4.69 4369 1235 4.90 4566 1271 5.10 4756 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 1180 4.48 4175 1218 4.69 4373 1255 4.90 4564 1291 5.10 4750 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 1162 4.28 3987 1201 4.49 4185 1238 4.70 4378 1275 4.90 4565 1311 5.09 4745 ---- High Horsepower Option Required ---- ---- ---- 3784 ---- 1144 4.08 3805 1184 4.29 4003 1222 4.50 4196 1259 4.70 4384 1296 4.90 4566 1331 5.09 4742 ---- 3603 5300 1103 3.87 5400 1122 4.06 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 1108 3.71 3460 1149 3.92 3656 1189 4.13 3848 1227 4.33 4037 1265 4.53 4221 1302 4.72 4399 1338 4.91 4572 1372 5.09 4740 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 1090 3.54 3297 1132 3.74 3491 1172 3.95 3682 1211 4.15 3870 1250 4.35 4054 1287 4.54 4233 1323 4.73 4407 1358 4.91 4577 1392 5.09 4744 1072 3.37 3141 1115 3.57 3331 1156 3.78 3520 1196 3.98 3707 1234 4.17 3891 1272 4.37 4071 1309 4.56 4246 1344 4.74 4417 1379 4.92 4585 1054 3.21 2990 1098 3.41 3177 1139 3.61 3364 1180 3.81 3549 1219 4.00 3732 1257 4.20 3912 1294 4.39 4088 1330 4.57 4260 1365 4.75 4429 1126 3.89 3629 1167 4.11 3827 1205 4.31 4020 1243 4.51 4208 1281 4.71 4391 1317 4.90 4569 1352 5.09 4740 ---- 1036 3.05 2846 1081 3.25 3029 1123 3.45 3212 1164 3.64 3396 1204 3.84 3578 1242 4.03 3758 1280 4.22 3933 1316 4.40 4106 1352 4.59 4275 1019 2.91 2708 1063 3.10 2886 1106 3.29 3066 1148 3.48 3247 1188 3.68 3428 1227 3.87 3606 1266 4.06 3782 1303 4.24 3955 1338 4.43 4125 3430 2536 5200 1084 3.68 2.72 983 2.63 2451 1029 2.81 2617 1073 2.99 2788 1116 3.18 2963 1157 3.37 3139 1198 3.56 3315 1237 3.74 3490 1275 3.93 3662 1311 4.11 3832 1001 2.76 2577 1046 2.95 2749 1090 3.14 2925 1132 3.33 3103 1173 3.52 3281 1212 3.71 3459 1251 3.90 3634 1289 4.08 3807 1325 4.27 3977 3263 991 4700 2411 965 2.50 2332 1012 2.67 2491 1056 2.85 2657 1100 3.03 2828 1142 3.22 3001 1183 3.41 3175 1223 3.59 3348 1261 3.78 3520 1298 3.96 3690 5100 1066 3.50 972 4600 2.59 2294 947 2.38 2219 995 2.54 2371 1040 2.72 2531 1084 2.89 2697 1127 3.08 2867 1168 3.26 3039 1208 3.44 3211 1247 3.63 3381 1285 3.81 3550 3103 953 4500 2.46 2184 2080 2.16 2012 960 2.30 2147 1007 2.46 2294 1052 2.63 2449 1096 2.80 2611 1138 2.98 2777 1179 3.16 2945 1219 3.34 3113 1258 3.52 3280 929 2.27 2113 977 2.42 2256 1023 2.59 2410 1068 2.76 2571 1111 2.94 2737 1153 3.12 2906 1194 3.30 3076 1233 3.48 3245 1271 3.66 3414 911 893 2.06 1918 943 2.19 2044 990 2.34 2183 1036 2.50 2332 1080 2.67 2489 1123 2.84 2652 1165 3.02 2817 1205 3.20 2983 1244 3.38 3149 2951 934 4400 2.34 2.23 908 1.99 1853 957 2.12 1976 1004 2.27 2112 1050 2.42 2258 1094 2.59 2412 1136 2.76 2571 1177 2.93 2733 1217 3.11 2895 5000 1047 3.33 915 4300 1984 ---- 4900 1028 3.17 897 4200 2.13 ---- ---- ---- 2806 878 4100 ---- ---- ---- 875 1.96 1831 926 2.09 1946 974 2.23 2077 1020 2.38 2220 1065 2.54 2372 1108 2.71 2530 1151 2.89 2693 1191 3.06 2856 1231 3.24 3021 4800 1009 3.01 ---- 4000 ---- ---- 2667 ---- 3900 ---- ---- 2.86 ---- ---- 3800 RPM BHP Watts RPM BHP Watts RPM BHP Watts RPM BHP Watts RPM BHP Watts RPM BHP Watts RPM BHP Watts RPM BHP Watts RPM BHP Watts RPM BHP Watts 3700 CFM TABLE 10: BLOWER PERFORMANCE 12-1/2 TON DOWNSHOT 036-21484-003-A-0804 17 036-21484-003-A-0804 TABLE 11: ADDITIONAL STATIC RESISTANCE CFM Cooling Only1 Economizer2 3 3700 0.20 3900 0.23 4100 Electric Heat KW2 18 24 36 54 0.04 0.18 0.21 0.22 0.26 0.04 0.20 0.23 0.24 0.28 0.25 0.04 0.22 0.25 0.26 0.31 4300 0.28 0.05 0.24 0.28 0.29 0.34 4500 0.30 0.05 0.26 0.30 0.31 0.37 4700 0.33 0.05 0.29 0.33 0.34 0.40 4900 0.36 0.05 0.31 0.35 0.37 0.43 5100 0.39 0.06 0.34 0.38 0.40 0.46 5300 0.42 0.06 0.37 0.41 0.43 0.49 5500 0.45 0.06 0.40 0.44 0.46 0.53 5700 0.48 0.06 0.43 0.47 0.49 0.56 5900 0.52 0.07 0.46 0.50 0.53 0.59 6100 0.56 0.07 0.49 0.53 0.56 0.62 6300 0.60 0.07 0.53 0.56 0.59 0.65 1 Add these resistance values to the available static resistance in the respective Blower Performance Tables. 2 Deduct these resistance values from the available external static pressure shown in the respective Blower Performance Table. 3 The pressure drop through the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the return air duct system is less than 0.25 IWG, the unit will deliver less CFM during full economizer operation. TABLE 12: ELECTRIC HEAT MINIMUM SUPPLY AIR CFM UNIT NOMINAL TONS HEATER 12.5 VOLTAGE kW MINIMUM SUPPLY AIR CFM 18 24 36 208/230 3750 480 3750 600 3750 54 18 24 36 54 18 24 36 54 TABLE 13: INDOOR BLOWER SPECIFICATIONS MODEL DJ150 MOTOR MOTOR SHEAVE HP RPM Eff. SF Frame 3 1725 80% 1.15 56 5 1725 87% 1.15 184T Datum Dia. (in.) BLOWER SHEAVE BELT Bore (in.) Model Datum Dia. (in.) Bore (in.) Model 3.4 - 4.4 7/8 1VM50 7.0 1 AK74 A54 4.3 - 5.3 1 1/8 1VP56 6.7 1 BK77 BX55 TABLE 14: POWER EXHAUST SPECIFICATIONS POWER EXHAUST MODEL VOLT PHASE 2PE0473125 2PE0473146 2PE0473158 208/230 460 575 1 1 1 MOTOR HP 0.75 RPM1 1075 1050 ELECTRICAL QTY 1 LRA FLA MCA FUSE SIZE CFM@ 0.1 ESP 24.9 5.0 2.2 1.5 6.3 2.8 1.9 10 5 4 3,800 N/A 1 Motors are multi-tapped and factory wired for high speed. 18 Unitary Products 036-21484-003-A-0804 FRESH AIR HOOD (FROM ECONOMIZER) SUPPLY DUCT COVER 22 316 RETURN DUCT COVER 26 5 8 POWER CONTROL ACCESS BAROMETRIC RELIEFHOOD (FROM ECONOMIZER) FIGURE 2 - POWER EXHAUST ACCESSORY DOWNFLOW APPLICATION FRESH AIR HOOD (FROM ECONOMIZER) SUPPLY DUCT (FIELD SUPPLIED) RETURN DUCT (FIELD SUPPLIED) RETURN DUCT COVER 22 316 26 5 8 POWER CONTROL ACCESS BAROMETRIC RELIEFHOOD (FROM ECONOMIZER) FIGURE 3 - Unitary Products POWER EXHAUST ACCESSORY HORIZONTAL APPLICATION 19 036-21484-003-A-0804 FRONT FRONT C LEFT D B A LEFT C A B D FIGURE 4 - F UNIT 4 POINT LOAD FIGURE 6 - Locations (lbs.) Location (lbs.) Model Model DJ150 282 B C 359 UNIT WITH 6 POINT LOAD TABLE 16: 6 POINT LOAD WEIGHT TABLE 15: 4 POINT LOAD WEIGHT A E 468 D 371 DJ150 A B C D E F 184 210 246 323 275 242 TABLE 17: UNIT WEIGHT 60" LEFT FIGURE 5 - 20 25-½" Model Shipping Weight (lbs.) Operating Weight (lbs.) DJ150 1495 1480 FRONT UNIT CENTER OF GRAVITY Unitary Products 036-21484-003-A-0804 119-7/16 For Gas Pipe Entry see DETAIL A Convenience Outlet Power Entry 2-1/2 30-11/32 4-1/4 Convenience Outlet Power Entry 7/8 Control Entry 7/8 50-3/4 11-1/2 FRONT For Baserail Dimensions see DETAIL B 30-3/16 17-3/16 24-3/16 6-3/16 59 89 27 LEFT For Drain Dimensions see DETAIL C FIGURE 7 - UNIT DIMENSIONS G a s P ip e In le t DETAIL A 2 -3 /8 DETAIL B 5 -1 /4 B a s e P a n 1 7 -1 3 /1 6 V ie w o f W a ll A c r o s s fr o m 3 -3 /4 C o il 3 -9 /1 6 TABLE 18: UNIT CLEARANCES Top1 72” Right Front 36” Left Rear 2 36” 12” 36” 3 Bottom 0” 1 Units must be installed outdoors. Overhanging structure or shrubs should not obstruct condenser air discharge outlet. 2 To remove the slide-out drain pan, a rear clearance of 60” is required. If space is unavailable, the drain pan can be removed through the front by separating the corner wall. 3 Units may be installed on combustible floors made from wood or class A, B or C roof covering materials. Unitary Products DETAIL C 5 -3 /8 21 036-21484-003-A-0804 R IG H T 8 0 -5 /8 IN S U L A T E D D E C K U N D E R C O N D E N S E R S E C T IO N 2 0 2 0 S U P P L Y 6 R E T U R N 2 T Y P . 3 0 IN S U L A T E D D E C K U N D E R C O M P R E S S O R S E C T IO N 5 0 -1 /2 F R O N T 8 o r 1 4 FIGURE 8 - PREDATOR® MAGNUM ROOF CURB DIMENSIONS 2 T Y P 5 0 -1 /2 3 0 -1 /2 2 3 4 8 0 -5 /8 2 6 R E T U R N S U P P L Y 1 0 7 6 -5 /8 9 4 F R O N T FIGURE 9 - 22 5 9 -1 /4 6 4 -1 /4 R IG H T SUNLINE™ TO PREDATOR® MAGNUM TRANSITION ROOF CURBS Unitary Products 036-21484-003-A-0804 32-11/16 6-13/16 Supply Air 6-13/16 6-13/16 Return Air 24 LEFT 27-1/2 21 18 21-3/16 19-3/16 17-3/16 12-5/16 7-1/8 FRONT 14-23/32 16-3/8 18-1/16 19-5/8 Bottom Condensate Drain Bottom Power, Control and Convenience Outlet Wiring Entries Bottom Gas Supply Entry 63-1/2 FIGURE 10 - BOTTOM DUCT OPENINGS (FROM ABOVE) Dot Plugs 18-1/4 Return Air 28-1/4 Supply Air 18-1/4 18-1/16 2-31/32 28-1/4 5-5/32 31-11/16 FIGURE 11 - SIDEFLOW DUCT DIMENSIONS Unitary Products 23 036-21484-003-A-0804 FIGURE 12 - DOWNFLOW ECONOMIZER HOOD DETAIL 24 Unitary Products 036-21484-003-A-0804 FIGURE 13 - COOLING UNIT WITH GAS HEAT WIRING 230 V. DIAGRAM Unitary Products 25 036-21484-003-A-0804 FIGURE 14 - COOLING UNIT W/WO ELECTRIC HEAT WIRING DIAGRAM 26 Unitary Products 036-21484-003-A-0804 FIGURE 15 - COOLING UNIT WITH GAS HEAT WIRING 460, 575 & 50 HZ DIAGRAM Unitary Products 27 036-21484-003-A-0804 MECHANICAL SPECIFICATIONS SINGLE PACKAGE AIR COOLED GAS/ELECTRIC UNITS FOR 12.5 NOMINAL TONS PREDATOR® MAGNUM - DJ 150 11.35 EER GENERAL Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility. YORK® Predator® Magnum units are convertible single packages with a common footprint cabinet and common roof curb for all 12-1/2 ton models. All units have two compressors with independent refrigeration circuits to provide 2 stages of cooling. The units were designed for light commercial applications and can be easily installed on a roof curb, slab, or frame. All Predator® units are self-contained and assembled on rigid full perimeter base rails allowing for 3-way forklift access and overhead rigging. Every unit is completely charged, wired, piped, and tested at the factory to provide a quick and easy field installation. All units are convertible between side and down airflow. Independent Predator® Magnum Economizer designs are used on side and down discharge applications, as well as all tonnage sizes. Predator® Magnum units are available in the following configurations: cooling only, cooling with electric heat, and cooling with gas heat. Electric heaters are available as factory-installed options or field-installed accessories. DESCRIPTION Units shall be factory assembled, single package, (Elec/Elec, Gas/Elec), designed for outdoor installation. Units shall have a minimum EER of 11.35. They shall have built in field convertible duct connections for down discharge supply/return or horizontal discharge supply/return and be available with factory installed options or field installed accessories. The units shall be factory wired, piped and charged with R-22 refrigerant and factory tested prior to shipment. All unit wiring shall be both numbered and color coded. The cooling performance shall be rated in accordance with DOE and ARI test procedures. Units shall be CSA certified to ANSI Z21.47 and UL 1995/CAN/CSA No. 236-M90 standards. evaporator fan performance without removing panels or creating bypass of the coils. Condensate pan shall be slide out design, constructed of a non corrosive material, internally sloped and conforming to ASHRAE 62-B9 standards. Condensate connection shall be a minimum of ¾” I.D. female and be rigid mount connection. INDOOR (EVAPORATOR) FAN ASSEMBLY Fan shall be a belt drive assembly and include an adjustable pitch motor pulley. Job site selected brake horsepower shall not exceed the motors nameplate horsepower rating plus the service factor. Units shall be designed to operate within the service factor. Fan wheel shall be double inlet type with forward curve blades, dynamically balanced to operate smoothly throughout the entire range of operation. Airflow design shall be constant volume. Bearings shall be sealed and permanently lubricated for longer life and no maintenance. Entire blower assembly and motor shall be slide out design. OUTDOOR (CONDENSER) FAN ASSEMBLY The outdoor fans shall be of the direct drive type, discharge air vertically, have aluminum blades riveted to corrosion resistant steel spider brackets and shall be dynamically balanced for smooth operation. The outdoor fan motors shall have permanently lubricated bearings internally protected against overload conditions and staged independently. A cleaning window shall be provided on two sides of the units for coil cleaning. REFRIGERANT COMPONENTS Compressors: a. Shall be scroll type, direct drive, internally protected with internal high-pressure relief and over temperature protection. The hermetic motor shall be suction gas cooled and have a voltage range of + or – 10% of the unit nameplate voltage. b. Shall have internal spring isolation and sound muffling to minimize vibration and noise, and be externally isolated on a dedicated, independent mounting. UNIT CABINET Unit cabinet shall be constructed of G90 galvanized steel with exterior surfaces coated with a non-chalking, powder paint finish, certified at 750 hours salt spray test per ASTM-B117 standards. Indoor blower sections shall be insulated with 1/2” thick insulation coated on the airside. Aluminum foil faced insulation shall be used in the unit’s compartments and be fastened to prevent insulation from entering the air stream. Cabinet doors shall be hinged with toolless access for easy servicing and maintenance. Full perimeter base rails shall be provided to assure reliable transit of equipment, overhead rigging, fork truck access and proper sealing on roof curb applications. Disposable 2” filters shall be furnished and be accessible through hinged access door. Fan performance measuring ports shall be provided on the outside of the cabinet to allow accurate air measurements of 28 Coils: a. Evaporator and condenser coils shall have aluminum plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed. Special Phenolic coating shall be available as a factory option. b. Evaporator and condenser coils shall be of the direct expansion, draw-thru design. Unitary Products 036-21484-003-A-0804 Refrigerant Circuit and Refrigerant Safety Components shall include: a. Independent fixed-orifice or thermally operated expansion devices. b. Solid core filter drier/strainer to eliminate any moisture or foreign matter. c. Accessible service gage connections on both suction and discharge lines to charge, evacuate, and measure refrigerant pressure during any necessary servicing or troubleshooting, without losing charge. d. The unit shall have two independent refrigerant circuits, equally split in 50% capacity increments. corrosion resistance and allowing minimum mixed air entering temperature of 40 °F. Burners shall be of the in-shot type, constructed of aluminum-coated steel. All gas piping shall enter the unit cabinet at a single location, through either the side or bottom, without any field modifications. An integrated control board shall provide timed control of evaporator fan functioning and burner ignition. Heating section shall be provided with the following minimum protection: a. Primary and auxiliary high-temperature limit switches. b. Induced draft pressure sensor. c. Flame roll out switch (manual reset). d. Flame proving controls. Unit shall have two independent stages of capacity (60% 1st stage, 100% 2nd stage). Unit Controls: a. b. Unit shall be complete with self-contained low-voltage control circuit protected by a resetable circuit breaker on the 24-volt transformer side. Unit shall incorporate a lockout circuit which provides reset capability at the space thermostat or base unit, should any of the following standard safety devices trip and shut off compressor: (1) loss-of-charge/Low-pressure switch, (2) high-pressure switch, (3) freeze-protection thermostat, evaporator coil. c. If any of the above safety devices trip, a LED (light-emitting diode) indicator shall flash a diagnostic code that indicates which safety switch has tripped. d. Unit shall incorporate “AUTO RESET” compressor over temperature, over current protection. e. Unit shall operate with conventional thermostat designs and have a low voltage terminal strip for easy hook-up. f. Unit control board shall have on-board diagnostics and fault code display. g. Standard controls shall include anti-short cycle and low voltage protection, and permit cooling operation down to 0 °F. h. Control board shall monitor each refrigerant safety switch independently. i. Control board shall retain last 5 fault codes in non volatile memory, which will not be lost in the event of a power loss. ELECTRIC HEATING SECTION (IF EQUIPPED) An electric heating section, with nickel chromium elements, shall be provided in a range of 9 thru 54 KW, offering two stages of capacity all sizes. The heating section shall have a primary limit control(s) (automatic reset) to prevent the heating element system from operating at an excessive temperature. The Heating Section assembly shall slide out of the unit for easy maintenance and service. Units with Electric Heating Sections shall be wired for a single point power supply with branch circuit fusing (where required). UNIT OPERATING CHARACTERISTICS Unit shall be capable of starting and running at 125 °F outdoor temperature, exceeding maximum load criteria of ARI Standard 210/240. The compressor, with standard controls, shall be capable of operation down to 0 °F outdoor temperature. Unit shall be provided with fan time delay to prevent cold air delivery before heat exchanger warms up. (Gas heat only). ELECTRICAL REQUIREMENTS All unit power wiring shall enter unit cabinet at a single factory provided location and be capable of side or bottom entry to minimize roof penetrations and avoid unit field modifications. Separate side and bottom openings shall be provided for the control wiring. STANDARD LIMITED WARRANTIES Compressor – 5 Years, Heat Exchanger – 10 Years, Elect. Heat Elem. – 5 Years, Parts – 1 Year FACTORY INSTALLED OPTIONAL OUTDOOR AIR (Shall be made available by either/or): 1. GAS HEATING SECTION (IF EQUIPPED) Heat exchanger and exhaust system shall be constructed of aluminized steel or optional stainless steel. Shall be designed with induced draft combustion with post purge logic, energy saving direct spark ignition, and redundant main gas valve. The heat exchanger shall be of the tubular type, constructed of T1-40 aluminized steel (or optional 304 stainless steel) for Unitary Products ELECTRONIC ENTHALPY AUTOMATIC ECONOMIZER – Outdoor and return air dampers that are interlocked and positioned by a fully-modulating, springreturn damper actuator. The maximum leakage rate for the outdoor air intake dampers shall not exceed 2% when dampers are fully closed and operating against a pressure differential of 0.5 IWG. A unit-mounted potentiometer shall be provided to adjust the outdoor and return 29 036-21484-003-A-0804 air damper assembly to take in outdoor air to meet the minimum ventilation requirement of the conditioned space during normal operation. During economizer operation, a mixed-air temperature control shall modulate the outdoor and return air damper assembly to prevent the supply air temperature from dropping below 55 °F. Changeover from compressor to economizer operation shall be provided by an integral electronic enthalpy control that feeds input into the basic module. The outdoor intake opening shall be covered with a rain hood that matches the exterior of the unit. Water eliminator/filters shall be provided. Simultaneous economizer/compressor operation is also possible. Dampers shall fully close on power loss. Available with barometric relief or power exhaust. 2. MOTORIZED OUTDOOR AIR DAMPERS – Outdoor and return air dampers that are interlocked and positioned by a 2-position, spring-return damper actuator. The maximum leakage rate for the outdoor air intake dampers shall not exceed 2% when dampers are fully closed and operating against a pressure differential of 0.5 IWG. A unit-mounted potentiometer shall be provided to adjust the outdoor and return air damper assembly to take in the design CFM of outdoor air to meet the ventilation requirements of the conditioned space during normal operation. Whenever the indoor fan motor is energized, the dampers open up to one of two pre-selected positions – regardless of the outdoor air enthalpy. Dampers return to the fully closed position when the indoor fan motor is de-energized. Dampers shall fully close on power loss. • DIRTY FILTER SWITCH – This kit includes a differential pressure switch that energizes the fault light on the unit thermostat, indicating that there is an abnormally highpressure drop across the filters. • BREAKER – An HACR breaker can be factory installed on the gas heat units or cooling units with electric heater. • DISCONNECT SWITCH - A disconnect can be factory installed on cooling only units, sized for the largest electric heat available. • ELECTRIC HEAT - The electric heaters range from 18 kW to 54 kW and are available in all the voltage options of the base units. • STAINLESS STEEL HEAT EXCHANGER – For applications in a corrosive environment, this option provides a full stainless steel heat exchanger assembly. • STAINLESS STEEL DRAIN PAN - Provides years of trouble free operation in corrosive environments. • SMOKE DETECTOR – A smoke detector can be factory mounted and wired in the supply and/or return air compartments. OTHER PRE-ENGINEERED ACCESSORIES AVAILABLE • ROOF CURB - 14” and 8” high, full perimeter knockdown curb, with hinged design for quick assembly. • BAROMETRIC RELIEF DAMPER – (Unit mounted – Downflow, Duct Mounted – Sideflow) – Contains a rain hood, air inlet screen, exhaust damper and mounting hardware. Used to relieve internal air pressure through the unit during economizer operation. • PROPANE CONVERSION KIT – Contains new orifices and gas valve springs to convert from natural to L.P. gas. • –60 °F GAS HEAT KIT – Provides an electric heat kit for the gas compartment for use in extreme low ambient conditions. • ECONOMIZER (Downflow and Sideflow) ADDITIONAL FACTORY INSTALLED OPTIONS • • ALTERNATE INDOOR BLOWER MOTOR – For applications with high restrictions, units are available with optional indoor blower motors that provide higher static output and/or higher airflow. CONVENIENCE OUTLET (POWERED/NON-POWERED) – Unit can be provided with an optional 120VAC GFCI outlet with cover on the corner of the unit housing the compressors. • PHASE MONITOR - Designed to prevent damage in outof-phase condition. • POWER EXHAUST – (Unit mount – Downflow, Duct mount – Sideflow) • COIL GUARD - Designed to prevent condenser coil damage. • DUAL ENTHALPY KIT - Provides a second input to economizer to monitor return air. • BAS CONTROLS - Include supply air sensor, return air sensor, dirty filter indicator and air proving switch. 30 Unitary Products 036-21484-003-A-0804 Unitary Products 31 Subject to change without notice. Printed in U.S.A. Copyright © 2004 by Unitary Products. All rights reserved. Unitary Products Group 036-21484-003-A-0804 Supersedes: 036-21484-002-C-0504 5005 York Drive Norman OK 73069
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