York Millennium Ycas0130 Users Manual 201.19 NM1 (204)

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201.19-NM1
SECTION 1 - GENERAL CHILLER INFORMATION & SAFETY
SECTION 2 - PRODUCT DESCRIPTION
SECTION 3 - HANDLING AND STORAGE
SECTION 4 - INSTALLATION
SECTION 5 - COMMISSIONING
SECTION 6 - OPERATION
SECTION 7 - TECHNICAL DATA
SECTION 8 - MICRO PANEL CONTENTS
SECTION 9 - MAINTENANCE
SECTION 10 - SPARE PARTS
SECTION 11 - TROUBLESHOOTING GUIDE

INSTALLATION, OPERATION & MAIN TE NANCE

AIR-COOLED SCREW LIQUID CHILLERS

New Release Form 201.19-NM1 (204)

YCAS AIR-COOLED LIQUID CHILLERS

YCAS0130 THROUGH YCAS0230

STYLE G

YCAS 2 SYSTEM EPROM 031-01798-001 (STANDARD, BRINE & METRIC MODELS COM BINED)

028971-G

60 Hz

035-20319-000

2YORK INTERNATIONAL

FORM 201.19-NM1 (204)

CHANGEABILITY OF THIS DOCUMENT

In complying with YORK’s policy for continuous prod uct improvement, the information contained in this

doc u ment is subject to change without notice. Literature updates that may occur will be printed on the

Revision Sheet and included with the Installation, Operation & Maintenance (IOM) man, which is provided

with new equipment. If not found with the manual, the current Revision Sheet containing any applicable

revisions, and the manual, can be found on the internet at www.york.com. The Renewal Parts (RP) manual

and revision sheet for this equipment can also be found at this internet site.

It is the responsibility of installing/operating/service personnel to determine prior to working on the equip-

ment, that they have all of the applicable literature, that it is current and that the equipment has not been

modiﬁ ed since manufacture.

Revision Sheets are available for

the IOM and Renewal Parts

Each update will be assigned a

sequential Rev. Level with the

date it was introduced

The Description/Change will explain

the change. If necessary it will

refer the reader to an additional

supplement or bulletin.

YORK part number for the Revision

Sheet to aid manufacturing and

distribution

Web address for the Revision Sheet

035-XXXXX-XXX

www.york.com

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

This equipment is a relatively complicated ap pa ra tus.

Dur ing installation, operation, maintenance or service,

in di vid u als may be exposed to certain com po nents or

conditions in clud ing, but not limited to: re frig er ants,

oils, materials un der pressure, rotating com po nents, and

both high and low voltage. Each of these items has the

po ten tial, if misused or handled im prop er ly, to cause

bodi ly injury or death. It is the obligation and re spon -

si bil i ty of operating/service per son nel to iden ti fy and

rec og nize these inherent hazards, protect them selves,

and pro ceed safely in completing their tasks. Failure

to com ply with any of these requirements could re sult

in se ri ous dam age to the equipment and the prop er ty in

IMPORTANT!

READ BEFORE PROCEEDING!

GENERAL SAFETY GUIDELINES

which it is sit u at ed, as well as severe personal injury or

death to them selves and people at the site.

This document is intended for use by owner-authorized

operating/service personnel. It is expected that this in-

di vid u al possesses independent training that will en able

them to perform their assigned tasks properly and safe ly.

It is essential that, prior to performing any task on this

equipment, this individual shall have read and un der -

stood this document and any referenced materials. This

in di vid u al shall also be familiar with and comply with

all ap pli ca ble governmental standards and regulations

per tain ing to the task in question.

SAFETY SYMBOLS

The following symbols are used in this document to alert the reader to areas of potential hazard:

CAUTION identiﬁ es a hazard which

could lead to damage to the ma chine,

damage to other equip ment and/or

en vi ron men tal pollution. Usually

an in struc tion will be given, together

with a brief ex pla na tion.

NOTE is used to highlight ad di tion al

information which may be helpful to

you.

DANGER indicates an im mi nent ly

hazardous situation which, if not

avoid ed, will re sult in death or se ri ous

injury.

WARNING indicates a potentially

haz ard ous sit u a tion which, if not

avoid ed, could result in death or se-

ri ous in ju ry.

External wiring, unless speciﬁ ed as an optional connection in the man u fac tur er’s prod uct

line, is NOT to be connected inside the micro pan el cab i net. De vic es such as re lays, switch es,

transducers and controls may NOT be installed inside the mi cro pan el. NO external wiring

is al lowed to be run through the micro panel. All wir ing must be in ac cor dance with YORK’s

pub lished spec i ﬁ ca tions and must be per formed ONLY by qual i ﬁ ed YORK personnel. YORK

will not be re spon si ble for dam ag es/problems re sult ing from im prop er con nec tions to the

con trols or ap pli ca tion of im prop er con trol sig nals. Failure to fol low this will void the

man u fac tur er’s warranty and cause serious dam age to property or injury to per sons.

4YORK INTERNATIONAL

FORM 201.19-NM1 (204)

TABLE OF CONTENTS

SECTION 1 - GENERAL CHILLER

INFORMATION & SAFETY

INTRODUCTION ...........................................................9

WARRANTY...................................................................9

SAFETY...........................................................................9

Standards for Safety ...............................................9

RESPONSIBILITY FOR SAFETY...............................10

ABOUT THIS MANUAL..............................................10

MISUSE OF EQUIPMENT...........................................10

Suitability for Application....................................10

Structural Support ................................................10

Mechanical Strength.............................................10

General Access .....................................................10

Pressure Systems..................................................10

Electrical...............................................................10

Rotating Parts ....................................................... 11

Sharp Edges.......................................................... 11

Refrigerants and Oils............................................ 11

High Temperature and Pressure Cleaning ............ 11

Emergency Shutdown...........................................11

SECTION 2 - PRODUCT DESCRIPTION

INTRODUCTION .........................................................12

General Description..............................................12

Compressor...........................................................12

Evaporator ............................................................13

Condenser.............................................................13

Economizer...........................................................14

Oil Separator/System............................................14

Oil Cooling...........................................................14

Capacity Control ..................................................14

Power and Control Panel......................................14

Each power compartment contains: .....................15

The control section contains:................................15

The options sections contain: ...............................15

Microprocessor Controls......................................15

Motor Current Protection .....................................15

Motor Protection Modules (2ACE)......................16

Current Overload..................................................16

Thermal Overload ................................................17

Current Imbalance (Loaded & Unloaded)............17

Loss of Phase........................................................17

Improper Phase Sequence ....................................17

MOTOR STARTING.....................................................22

KEYPAD CONTROLS..................................................22

Display .................................................................22

Program ................................................................23

ACCESSORIES AND OPTIONS .................................23

Multiple Point Power Connection (Standard) ......23

Single-Point Power Connection with Individual

Circuit Protection .................................................23

Single-Point Power Connection with Combined

Circuit Protection ................................................23

Single-Point Power Connection without Circuit

Protection ............................................................23

Control Circuit Terminal Block............................23

Building Automation System (BAS) Interface.....23

Condenser Coil Protection ..................................23

DX EVAPORATOR AND STARTER OPTIONS .........24

UNIT ENCLOSURES OPTIONS .................................24

FAN OPTIONS..............................................................24

SOUND REDUCTION OPTIONS................................24

VIBRATION ISOLATION ...........................................24

UNIT NOMENCLATURE ............................................25

NAMEPLATE ENGINEERING DATA ........................25

PRODUCT IDENTIFICATION NUMBER (PIN) ........26

SECTION 3 - HANDLING AND STORAGE

DELIVERY AND STORAGE .......................................27

INSPECTION ................................................................27

MOVING THE CHILLER ............................................27

Lifting Weights.....................................................27

UNIT RIGGING ............................................................28

SECTION 4 - INSTALLATION

LOCATION REQUIREMENTS....................................29

OUTDOOR INSTALLATIONS ....................................29

INDOOR INSTALLATIONS ........................................29

LOCATION CLEARANCES ........................................29

COMPRESSOR FEET BOLT REMOVAL ...................30

VIBRATION ISOLATORS ..........................................31

Installation............................................................31

SHIPPING BRACES.....................................................31

PIPEWORK CONNECTION ........................................31

General Requirements..........................................31

WATER TREATMENT..................................................32

PIPEWORK ARRANGEMENT....................................33

CONNECTION TYPES & SIZES.................................33

EVAPORATOR CONNECTIONS ................................33

Optional Flanges ..................................................33

REFRIGERANT RELIEF VALVE PIPING ..................33

DUCTWORK CONNECTION .....................................33

General Requirements..........................................33

ELECTRICAL CONNECTION ....................................34

POWER WIRING..........................................................34

STANDARD UNITS WITH MULTI POINT POWER

SUPPLY WIRING .........................................................34

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

TABLE OF CONTENTS (CONT’D)

Units with Single-Point Power Supply Wiring ....34

115VAC CONTROL SUPPLY TRANSFORMER ........34

Remote Emergency Stop Device..........................35

CONTROL PANEL WIRING........................................35

VOLTS FREE CONTACTS ..........................................35

Chilled Liquid Pump Starter ................................35

Run Contact..........................................................35

Alarm Contacts.....................................................35

SYSTEM INPUTS.........................................................35

Flow Switch..........................................................35

Remote Run / Stop ...............................................35

Remote Print.........................................................35

Remote Setpoint Offset – Temperature ................35

Remote Setpoint Offset – Current........................35

SECTION 5 - COMMISSIONING

PREPARATION.............................................................42

PREPARATION – POWER OFF ..................................42

Inspection .............................................................42

Refrigerant Charge ...............................................42

Valves ...................................................................42

Compressor Oil ....................................................42

Fans ......................................................................42

Isolation/Protection ..............................................42

Control Panel........................................................42

Power Connections...............................................42

Grounding.............................................................42

Overloads .............................................................42

Supply Voltage .....................................................42

Control Transformer.............................................42

Switch Settings.....................................................43

Crankcase Heaters ................................................43

Water System........................................................43

Flow Switch..........................................................43

Temperature Sensor(s)..........................................43

Control Supply .....................................................43

Programmed Options............................................43

Programmed Settings ...........................................43

Date and Time ......................................................43

Start/Stop Schedule ..............................................43

Setpoint and Remote Offset .................................43

FIRST TIME START-UP...............................................44

Interlocks..............................................................44

System Switches...................................................44

Start-up.................................................................44

Oil Pressure ..........................................................44

Refrigerant Flow ..................................................44

Fan Rotation .........................................................44

Suction Superheat.................................................44

Expansion Valve ..................................................44

Economizer Superheat .........................................44

Subcooling............................................................44

General Operation ................................................44

SECTION 6 - OPERATION

GENERAL DESCRIPTION ..........................................46

START-UP .....................................................................46

NORMAL RUNNING AND CYCLING.......................46

SHUTDOWN.................................................................46

SECTION 7 - TECHNICAL DATA

FLOW RATE AND PRESSURE DROP CHARTS.......48

GLYCOL CORRECTION FACTORS...........................48

TEMPERATURE AND FLOWS...................................49

PHYSICAL DATA.........................................................51

OPERATING LIMITATIONS AND SOUND POWER

DATA .............................................................................53

Electrical Data ......................................................54

Electrical Notes ....................................................62

WIRING DIAGRAM.....................................................64

ELEMENTARY DIAGRAM.........................................66

CONNECTION DIAGRAM (SYSTEM WIRING) ......77

COMPRESSOR TERMINAL BOX ..............................78

DIMENSIONS–YCAS0130-YCAS0180 (ENGLISH) .82

DIMENSIONS–YCAS0130-YCAS0180 (SI)...............84

DIMENSIONS–YCAS0200-YCAS0230 (ENGLISH) .86

DIMENSIONS–YCAS0200-YCAS0230 (SI)...............88

TECHNICAL DATA......................................................90

WEIGHT DISTRIBUTION AND ISOLATOR

MOUNTING POSITIONS ............................................91

INSTALLATION INSTRUCTIONS FOR VMC SERIES

AWR/AWMR AND CP RESTRAINED

MOUNTINGS..............................................................107

COMPRESSOR COMPONENTS............................... 111

UNIT CHECKS (NO POWER)................................... 117

SYSTEM STARTUP CHECKLIST............................. 117

PANEL CHECKS ........................................................118

PROGRAMMED VALUES......................................... 118

INITIAL START-UP.................................................... 119

CHECKING SUBCOOLING AND SUPERHEAT .... 119

CHECKING ECONOMIZER SUPERHEAT .............120

LEAK CHECKING .....................................................120

6YORK INTERNATIONAL

FORM 201.19-NM1 (204)

TABLE OF CONTENTS (CONT’D)

SECTION 8 - MICRO PANEL CONTENTS

CHILLERLER CONTROL PANEL

PROGRAMMING AND DATA ACCESS KEYS .......122

DISPLAY AND STATUS INFORMATION KEYS ....122

ON / OFF ROCKER SWITCH....................................122

PROGRAM & SETUP KEYS .....................................122

1. INTRODUCTION & PHYSICAL DESCRIPTION 123

1.1 General .........................................................123

1.2 Keypad & Display........................................123

1.3 Unit (chiller) ON/OFF Switch......................124

1.4 Microprocessor Board..................................124

1.5 Ancillary Circuit Boards...............................124

1.6 Circuit Breakers ...........................................125

1.8 Transformers.................................................125

1.9 Motor Protection Modules ...........................125

1.10 EMS/BAS Controls....................................128

1.11 Microprocessor Board Layout....................130

1.12 Logic Section Layout .................................131

1.13 Anti-Recycle Timer ....................................132

1.14 Anti-Coincidence Timer .............................132

1.15 Evaporator Pump Control...........................132

1.16 Compressor Heater Control........................132

1.17 Evaporator Heater Control .........................132

1.18 Pumpdown (EEV) Control.........................132

1.19 Alarms ........................................................133

1.20 Run Status (chiller) ....................................133

1.21 Lead / Lag Compressor Selection ..............133

1.22 Economizer Solenoid Control ....................134

2. STATUS KEY: GENERAL STATUS MESSAGES &

FAULT WARNINGS...............................................136

2.1 General .........................................................136

2.2 General Status Messages..............................136

2.3 Unit Warnings...............................................137

2.4 Anticipation Control Status ..........................138

2.5 Unit Fault Status Messages ..........................139

2.6 System Fault (SAFETY) status ...................140

2.7 Printout on Fault Shutdown..........................143

3. DISPLAY KEYS & OPTION SWITCHES.............144

3.1 General .........................................................144

3.2 Chilled Liquid Temps key ............................144

3.3 System # Data Keys .....................................145

3.4 Ambient Temp Key ......................................145

3.5 % Motor Current key....................................146

3.6 Operating Hrs / Start Counter key................146

3.7 Options key & .............................................146

3.8 Funtion Key..................................................148

4. PRINT KEYS...........................................................149

4.1 General .........................................................149

4.2 Oper Data Key..............................................149

4.3 Operating Data – Software Version..............149

4.4 Operating Data – Remote Printout...............151

4.5 History Key ..................................................152

4.6 Fault History Data – Local Display

Messages ......................................................152

4.7 Fault History Data – Remote Printout..........156

5. ENTRY KEYS .........................................................157

5.1 General .........................................................157

5.2 Numerical Keypad........................................157

5.3 Enter Key......................................................157

5.4 Cancel Key ...................................................157

5.5  KEYS ...............................................157

6. SETPOINTS KEYS & CHILLED LIQUID

CONTROL...............................................................158

6.1 General .........................................................158

6.2 Chilled Liquid Temperature Control ............158

6.3 Local Cooling Setpoints Key .......................162

6.4 Remote cooling setpoints Key......................162

7. CLOCK KEYS ........................................................163

7.1 GENERAL ...................................................163

7.2 SET TIME KEY ...........................................163

7.3 set schedule / holiday key.............................164

7.4 Manual Override key....................................165

8. PROGRAM KEY.....................................................166

8.1 General .........................................................166

8.2 Program Key – User Programmable Value ..166

8.3 Programming "Default" Values ....................170

8.4 Electronic Expansion Valve..........................172

8.5 EEV Operation .............................................173

8.6 EEV Programming .......................................175

8.7 EEV Troubleshooting...................................176

8.8 Condenser Fan Control.................................177

8.9 Service Mode: Unit Setup ............................179

8.10 Sensor Calibration Charts...........................185

8.11 Control Inputs/Outputs ...............................186

8.12 ISN Control ...............................................189

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

TABLE 1 – Motor Protector Dip Switch Setting ..........18

TABLE 2 – Programmable Values Table

(minimum/maximum) ...............................175

TABLE 3 – Condenser Fan Control and Fan Contactor

Data for DXST Units with 4

Fans/System .............................................178

TABLE 4 – Condenser Fan Control and Fan Contactor

Data For DXST Units With 5

Fans/System.. ...........................................178

TABLE 5 – Service Mode Programmable Values ......179

TABLE 6 – YCAS Style G, Across the Line Start .....180

TABLE 7 – YCAS Style G, Wye Delta Start .............182

TABLE 8 - Digital Outputs..........................................186

TABLE 9 - Analog Inputs ............................................187

TABLE 10 - Digital Inputs ..........................................188

TABLE 11 - Analog Outputs........................................188

TABLE 12 – ISN Received Data .................................189

TABLE 13 – ISN Transmitted Data.............................189

TABLE 14 – ISN Operational and Fault Codes...........192

SECTION 9 - MAINTENANCE

GENERAL REQUIREMENTS ...................................194

CONDENSER COILS.................................................194

Chiller / Compressor Operating Log..................195

Scheduled Maintenance......................................195

ON-BOARD BATTERY BACK-UP ...........................195

OVERALL UNIT INSPECTION ................................195

COMPRESSOR UNIT OPERATION .........................196

GENERAL PERIODIC MAINTENANCE CHECKS 198

STANDARD UNITS ...................................................198

SECTION 10 - SPARE PARTS

Recommended Spares ........................................199

Recommended Compressor Oils........................199

SECTION 11 - TROUBLE SHOOTING

TROUBLESHOOTING GUIDE .................................200

LIMITED WARRANTY YORK AMERICAS

ENGINEERED SYSTEMS .........................................202

WARRANTY ON NEW EQUIPMENT ......................202

WARRANTY ON RECONDITIONED OR

REPLACEMENT MATERIALS.................................202

TEMPERATURE CONVERSION CHART................203

TEMPERATURE CONVERSION CHART

ACTUAL TEMPERATURES......................................203

TEMPERATURE CONVERSION CHART

DIFFERENTIAL TEMPERATURES..........................203

PRESSURE CONVERSION CHARRT - GAUGE

OR DIFFERENTIAL...................................................203

LIST OF TABLES

TABLE OF CONTENTS (CONT’D)

8YORK INTERNATIONAL

FORM 201.19-NM1 (204)

LIST OF FIGURES

FIG. 23 – MODEL YCAS0130 - 0180

DIMENSIONS (ENGLISH) .........................82

FIG. 25 – MODEL YCAS0200 - YCAS0230

DIMENSIONS (ENGLISH) .........................86

FIG. 26 – MODEL YCAS0200 - YCAS0230

DIMENSIONS (SI).......................................88

FIG. 27 – CLEARANCES.............................................90

FIG. 28 – CP-2-XX........................................................92

FIG. 29 – ISOLATOR DETAILS .................................93

FIG. 30 – CP-2-XX........................................................96

FIG. 31 – ISOLATOR DETAILS .................................97

FIG. 32 – CP-2-XX......................................................100

FIG. 33 – ISOLATOR DETAILS ...............................101

FIG. 34 – CP-2-XX......................................................104

FIG. 35 – ISOLATOR DETAILS ...............................105

FIG. 36 – REFRIGERANT FLOW DIAGRAM .........108

FIG. 37 – PROCESS AND INSTRUMENTATION

DIAGRAM..................................................109

FIG. 38 – COMPONENT LOCATIONS..................... 110

FIG. 39 – COMPRESSOR COMPONENTS .............. 111

FIG. 40 – COMPRESSOR COMPONENTS .............. 112

FIG. 41 – COMPRESSOR COMPONENTS .............. 113

FIG. 42 – COMPRESSOR COMPONENTS .............. 114

FIG. 43 – COMPRESSOR COMPONENTS .............. 115

FIG. 44 – COMPRESSOR COMPONENTS .............. 116

FIG. 45 – MOTOR PROTECTION MODULE...........127

FIG. 46 – COMPONENT LAYOUT ...........................130

FIG. 47 – LOGIC SECTION LAYOUT......................131

FIG. 47A – PROCESS AND INSTRUMENTATION

DIAGRAM...............................................135

FIG. 48 – SUCTION PRESSURE CUTOUT .............141

FIG. 49 – ENLARGED PHOTOGRAPH OF DIP

SWITCHES ON MICROPROCESSOR

BOARD.......................................................147

FIG. 50 – ELECTRONIC EXPANSION VALVE .....172

FIG. 51 – CONDENSER FAN LAYOUT FOR

DXST 2 COMPRESSOR UNITS .............177

FIG. 1 – COMPONENT LOCATIONS.........................12

FIG. 2 – SCREW COMPRESSOR................................13

FIG. 3 – UNIT RIGGING..............................................28

FIG. 4 – LIFTING LUGS ..............................................28

FIG. 5 – COMPRESSOR MOUNTING........................30

FIG. 7 – VICTAULIC GROOVE ..................................33

FIG. 8 – FLANGE ATTACHMENTS ...........................33

FIG. 9 – POWER PANEL SECTION............................36

FIG. 10 – OPTION PANEL SECTION .........................37

FIG. 11 – LOGIC SECTION LAYOUT ........................38

FIG. 12 – LOGIC SECTION LAYOUT WITH

CONTROL PANEL LAYOUT......................39

FIG. 13 – CUSTOMER CONNECTIONS ....................40

FIG. 14 – CUSTOMER CONNECTIONS ....................41

FIG. 16 – GLYCOL CORRECTION FACTORS ..........48

FIG. 15 – FLOW RATE AND PRESSURE DROP

CHARTS ........................................................48

FIG. 17 – WIRING DIAGRAM –

ACROSS-THE-LINE START.......................64

FIG. 18 – WIRING DIAGRAM –

ACROSS-THE-LINE START.......................65

FIG. 19 – ELEMENTARY DIAGRAM –

ACROSS-THE-LINE START......................66

FIG. 20 – WIRING DIAGRAM –

WYE-DELTA START ...................................68

FIG. 21 – ELEMENTARY DIAGRAM –

WYE-DELTA START ...................................69

FIG. 22 – ELEMENTARY DIAGRAM –

WYE-DELTA START ...................................70

FIG. 22A – POWER PANEL (SYSTEM #1)

COMPONENT LOCATIONS.....................72

FIG. 22B – CONTROL PANEL COMPONENT

LOCATION................................................73

FIG. 22C – POWER PANEL (SYSTEM #2)

COMPONENT LOCATIONS.....................74

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

INTRODUCTION

YORK YCAS chillers are manufactured to the high est

design and construction standards to en sure high

performance, reliability and adaptability to all types of

air conditioning installations.

The unit is intended for cooling water or glycol so lu tions

and is not suitable for purposes other than those spec i ﬁ ed

in this manual.

This manual and the Microprocessor Operating

In struc tions contain all the information required for

correct in stal la tion and commissioning of the unit,

together with operating and maintenance instructions.

The manuals should be read thoroughly before

attempting to operate or service the unit.

All procedures detailed in the manuals, including

in stal la tion, commissioning and maintenance tasks

must only be performed by suitably trained and

qualiﬁ ed per son nel.

The manufacturer will not be liable for any injury or

dam age caused by incorrect installation, com mis sion ing,

op er a tion or maintenance resulting from a failure to

fol low the procedures and instructions detailed in the

manuals.

WARRANTY

York International warrants all equipment and ma te ri als

against defects in workmanship and materials for a

pe ri od of eighteen months from deliveryunless extended

warranty has been agreed upon as part of the contract.

The warranty is limited to parts only replacement and

ship ping of any faulty part, or sub-assembly which has

failed due to poor quality or manufacturing errors. All

claims must be supported by evidence that the failure

has oc curred with in the warranty period, and that the

unit has been op er at ed within the designed parameters

speciﬁ ed.

All warranty claims must specify the unit model, serial

number, order number. These de tails are print ed on the

unit identiﬁ cation plate.

The unit warranty will be void if any modiﬁ cation to the

unit is carried out without prior written approval from

York International.

For warranty purposes, the following conditions must

be satisﬁ ed:

• The initial start of the unit should be carried out

by trained personnel from an Authorized YORK

Ser vice Cen ter. See Commissioning, page 42.

• Only genuine YORK approved spare parts, oils

and re frig er ants must be used. Recommendations

on spare parts can be found on page 199.

• All the scheduled maintenance operations detailed

in this manual must be performed at the speciﬁ ed

times by suitably trained and qualiﬁ ed personnel.

See Main te nance Section, page 194.

• Failure to satisfy any of these conditions will

au to mat i cal ly void the warranty. See Warranty

Policy, page 202.

SAFETY

Standards for Safety

YCAS chillers are designed and built with in an ISO

9002 accredited design and manufacturing or ga ni za tion.

The chillers comply with the applicable sec tions of the

following Standards and Codes:

• ANSI/ASHRAE Standard 15, Safety Code for

Me chan i cal Refrigeration

• ANSI/NFPA Standard 70, National Electrical Code

(N.E.C.)

• ASME Boiler and Pressure Vessel Code, Section

VIII Division 1

• ARI Standard 550/590-98, Centrifugal and Rotary

Screw Water Chilling Packages

In addition, the chillers conform to Underwriters

Lab o ra to ries (U.L.) for construction of chillers and

provide U.L./cU.L. listing label.

GENERAL CHILLER INFORMATION & SAFETY

10 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

RESPONSIBILITY FOR SAFETY

Every care has been taken in the design and man u fac ture

of the unit to ensure compliance with the safety require-

ments listed above. However, the individual op er at ing

or working on any machinery is primarily re spon si ble

for:

• Personal safety, safety of other personnel, and the

ma chin ery.

• Correct utilization of the machinery in accordance

with the procedures detailed in the manuals.

ABOUT THIS MANUAL

The following terms are used in this document to alert

the reader to areas of potential hazard.

A Warning is given in this document

to identify a haz ard which could lead to

per son al injury. Usually an in struc tion

will be given, to geth er with a brief ex pla -

na tion and the possible result of ignoring

the in struc tion.

A Caution identiﬁ es a hazard which could

lead to dam age to the machine, dam age to

other equip ment and/or en vi ron men tal pol-

lution. Usu al ly an in struc tion will be given,

together with a brief explanation and the

pos si ble result of ig nor ing the in struc tion.

A Note is used to highlight additional

in for ma tion which may be helpful to you

but where there are no special safety im pli -

ca tions.

The contents of this manual include sug gest ed best

working practices and pro ce dures. These are issued for

guidance only, and they do not take pre ce dence over

the above stated individual responsibility and/or local

safety regulations.

This manual and any other document supplied with

the unit, are the property of YORK which reserves all

rights. They may not be reproduced, in whole or in part,

with out prior written authorization from an authorized

YORK representative.

MISUSE OF EQUIPMENT

Suitability for Application

The unit is intended for cooling water or glycol so lu tions

and is not suitable for purposes other than those spec i ﬁ ed

in these instructions. Any use of the equip ment oth er than

its intended use, or operation of the equip ment con trary

to the relevant procedures may re sult in injury to the

op er a tor, or damage to the equip ment.

The unit must not be operated outside the design pa-

ram e ters speciﬁ ed in this manual.

Structural Support

Structural support of the unit must be provided as in-

di cat ed in these instructions. Failure to provide proper

support may result in injury to the operator, or damage

to the equipment and/or building.

Mechanical Strength

The unit is not designed to withstand loads or stresses

from adjacent equipment, pipework or structures. Ad-

di tion al components must not be mounted on the unit.

Any such extraneous loads may cause structural fail ure

and may result in injury to the operator, or damage to

the equipment.

General Access

There are a number of areas and features which may

be a hazard and potentially cause injury when working

on the unit unless suitable safety precautions are tak en.

It is important to ensure access to the unit is restricted

to suitably qualiﬁ ed persons who are familiar with the

po ten tial hazards and precautions necessary for safe

op er a tion and maintenance of equipment containing

high temperatures, pressures and voltages.

Pressure Systems

The unit contains refrigerant vapor and liquid under pres-

sure, release of which can be a danger and cause in ju ry.

The user should ensure that care is taken during in stal -

la tion, operation and maintenance to avoid dam age to

the pressure system. No attempt should be made to gain

ac cess to the component parts of the pressure sys tem other

than by suitably trained and qualiﬁ ed per son nel.

Electrical

The unit must be grounded. No in stal la tion or main-

te nance work should be attempted on the electrical

equip ment without ﬁ rst switching OFF, isolating and

lock ing-off the power supply. Work on live equipment

must only be carried out by suitably trained and qualiﬁ ed

General Chiller Information & Safety

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

per son nel. No attempt should be made to gain access to

the con trol panel or electrical enclosures during nor mal

op er a tion of the unit.

Rotating Parts

Fan guards must be ﬁ tted at all times and not removed

unless the power supply has been isolated. If ductwork is

to be ﬁ tted, requiring the wire fan guards to be re moved,

alternative safety measures must be taken to protect

against the risk of injury from rotating fans.

Sharp Edges

The ﬁ nning on the air cooled con dens er coils has sharp

metal edges. Reasonable care should be taken when

working in contact with the coils to avoid the risk of

mi nor abra sions and lac er a tions. The use of gloves is

recommended.

Refrigerants and Oils

Refrigerants and oils used in the unit are generally non-

toxic, non-ﬂ ammable and non-corrosive, and pose no

spe cial safety hazards. Use of gloves and safety glass es

are, however, recommended when working on the unit.

The build up of refrigerant vapor, from a leak for ex-

am ple, does pose a risk of asphyxiation in conﬁ ned or

enclosed spac es and attention should be given to good

ven ti la tion.

High Temperature and Pressure Cleaning

High temperature and pressure cleaning methods (e.g.

steam cleaning) should not be used on any part of the

pressure system as this may cause operation of the pres-

sure relief device(s). Detergents and solvents which may

cause corrosion should also be avoided.

EMERGENCY SHUTDOWN

In case of emergency the electrical option panel is ﬁ t ted

with an emergency stop switch CB3 (Circuit Break er

3). Separate Circuit Break ers, CB1 (Sys tem 1) and CB2

(Sys tem 2), can also be used to stop the re spec tive sys-

tem in an emer gen cy. When op er at ed, CB3 re moves the

elec tri cal supply from the con trol sys tem, thus shut ting

down the unit.

12 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

INTRODUCTION

YORK YCAS chillers are designed for water or wa-

ter-glycol cooling. All units are designed to be lo cat ed

outside on the roof of a building or at ground level.

The units are completely assembled with all in ter con -

nect ing refrigerant piping and internal wiring, ready for

ﬁ eld installation.

Prior to delivery, the unit is pressure tested, evacuated,

and fully charged with refrigerant and oil in each of the

two independent refrigerant circuits. After assembly,

an operational test is performed with water ﬂ owing

through the evaporator to ensure that each refrigerant

cir cuit operates correctly.

The unit structure is manufactured from heavy gauge,

galvanized steel. All external structural parts are coat ed

with “Desert Sand” baked-on enamel powder paint. This

provides a ﬁ nish which, when subjected to ASTM B117,

500 hour, 5% salt spray conditions, shows breakdown

of less than 1/8" either side of a scribed line (equiv a lent

to ASTM D1654 rating of “6”).

All exposed power wiring is be routed through liquid-

tight, non-metallic conduit.

General Description

The Air Cooled Screw Chiller utilizes many com po nents

which are the same or nearly the same as a stan dard

reciprocating chiller of a similar size. This in cludes

mod u lar frame rails, condenser, fans and evap o ra tor.

The chiller consists of 2 screw compressors in a cor re -

spond ing number of separate refrigerant circuits, a sin gle

shell and tube DX counterﬂ ow evaporator, econ o miz ers,

an air cooled condenser, and expansion valves.

Compressor

The semi-hermetic rotary twin-screw compressor is

designed for industrial refrigeration applications and

ensures high operational efﬁ ciencies and reliable per-

for mance. Capacity control is achieved through a sin gle

slide valve. The compressor is a positive dis place ment

type characterized by two helically grooved rotors which

are manufactured from forged steel. The 60 Hz motor op-

erates at 3550 RPM to direct drive the male rotor which

in turn drives the female rotor on a light ﬁ lm of oil.

PRODUCT DESCRIPTION

FIG. 1 – COMPONENT LOCATIONS

1 System Fans

2 System 1 Power Panel

3 System 2 Power Panel

4 Control Panel

5 Power Entry

6 System 1 Compressor

7 Evaporator

8 System 2 Compressor

9 System 1 Condenser

10 Option Box

028971-G

Product Description

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Refrigerant gas is drawn into the void created by the

unmeshing of the ﬁ ve lobed male and seven lobed

fe male rotor. Further meshing of the rotors closes

the ro tor threads to the suction port and progressively

com press es the gas in an axial direction to the discharge

port. The gas is compressed in volume and increased

in pressure before exiting at a designed volume at the

dis charge end of the rotor casing. Since the intake and

dis charge cy cles overlap, a resulting smooth ﬂ ow of gas

is maintained.

The rotors are housed in a cast iron compressor hous ing

precision machined to provide optimal clearances for

the rotors. Contact between the male and female rotor

is pri ma ri ly rolling on a contact band on each of the

rotor’s pitch circle. This results in virtually no rotor

wear and in creased reliability, a trademark of the screw

com pres sor.

The compressor incorporates a complete anti-friction

bearing design for reduced power input and increased

reliability. Four separated, cylindrical, roller bearings

handle radial loads. Angular-contact ball bearings

han dle axial loads. Together they maintain accurate rotor

po si tion ing at all pressure ratios, thereby min i miz ing

leak age and maintaining efﬁ ciency. A springless check

valve is installed in the compressor discharge housing

to pre vent compressor rotor backspin due to system

re frig er ant pressure gradients during shut down.

Motor cooling is provided by suction gas from the

evap o ra tor flowing across the motor. Redundant

over load pro tec tion is provided using both thermistor

and cur rent over load protection.

The compressor is lubricated by removing oil from

the refrigerant using an external oil separator. The

pres sur ized oil from the oil separator is then cooled in

the condenser coils and piped back to the compressor for

lubrication. The com pres sor design working pressure is

450 PSIG (31 bar). Each chill er receives a 300 PSIG (21

bar) low side and a 450 PSIG (31 bar) high side factory

test. A 350 watt (115-1-60) cartridge heat er is located

in the com pres sor. The heat er is tem per a ture activated

to prevent re frig er ant condensation.

The following items are also included:

• An acoustically tuned, internal discharge mufﬂ er to

min i mize noise, while maintaining max i mum ﬂ ow

and performance.

• Discharge shutoff valve.

• A rain-tight terminal box.

• A suction gas screen and serviceable, 0.5 - 3.0

micron full ﬂ ow oil ﬁ lter within the compressor

housing.

Evaporator

The system uses a high efﬁ ciency Shell and Tube type

Di rect Ex pan sion Evaporator. Each of the 2 re frig er ant

circuits consists of 4 passes with the chilled liq uid

cir cu lat ing back and forth across the tubes from one

end to the other.

The design working pressure of the standard evaporator

on the shell side is 150 PSIG (10 bar), and 350 PSIG (24

bar) for the tube (refrigerant side). The water bafﬂ es

are fab ri cat ed from galvanized steel to resist corrosion.

Re mov able heads are provided for access to internally

en hanced, seamless, copper tubes. Water vent and drain

con nec tions are included.

The evaporator is equipped with a heater for protection

to -20°F (-29°C) ambient and in su lat ed with 3/4" (19

mm) ﬂ exible closed-cell foam.

The water nozzles are provided with grooves for

me chan i cal couplings and should be insulated by the

con trac tor after pipe installation.

Condenser

The ﬁ n and tube condenser coils are manufactured

from seamless, internally enhanced, high condensing

co ef ﬁ cient, corrosion resistant copper tubes arranged in

FIG. 2 – SCREW COMPRESSOR

00485VIP

14 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

stag gered rows and mechanically expanded into cor ro sion

resistant aluminum alloy ﬁ ns with full height ﬁ n col lars.

They have a design working pressure of 450 PSIG

(31 bar). Each coil is rested to 495 PSIG (34 bar).

Multiple fans move air through the coils. They are

dy nam i cal ly and statically balanced, direct drive with

cor ro sion re sis tant glass ﬁ ber reinforced composite

blades mold ed into low noise, full airfoil cross section,

pro vid ing vertical air discharge from extended oriﬁ ces

for ef ﬁ cien cy and low sound. Each fan is located in a

sep a rate com part ment to prevent cross ﬂ ow during fan

cy cling. Guards of heavy gauge, PVC coated galvanized

steel are pro vid ed.

The fan motors are high efﬁ ciency, direct drive, 6-pole,

3-phase, Class- “F,” current overload protected, totally

en closed (TEAO) type with double sealed, per ma nent ly

lubricated ball bearings.

Economizer

Economizer is a refrigerant to refrigerant, compact plate-

type heat exchanger to maximize chiller capacity and

efﬁ ciency by subcooling liquid refrigerant delivered to

the cooler expansion valve. Constructed of corrosion

resistant stainless steel plates formed to induce turbulent

ﬂ ow and enhance heat transfer, then oven brazed and

pressure tested for reliability. Designed and constructed

with ASME and TÜV certiﬁ cation for 31 bar (450 psig).

UL/CSA listed.

Oil Separator/System

The external oil separator, with no moving parts and

de signed for minimum oil carry-over, is mounted in

the dis charge line of the compressor. The high pressure

dis charge gas is forced around a 90 degree bend. Oil is

forced to the outside of the separator through cen trif u gal

action and captured on wire mesh where it drains to the

bottom of the oil separator and ﬂ ows to the condenser

for cooling before returning to the compressor.

The oil (YORK “L” oil – a POE oil used for all re frig -

er ant applications), which ﬂ ows back into the com-

pres sor through a replaceable 0.5 - 3.0 micron oil ﬁ lter,

is at high pressure. This high pres sure “oil injection”

forces the oil into the com pres sor where it is fed to the

bearings for lubrication. After lubricating the bearings,

it is injected through oriﬁ ces on a closed thread near

the suction end of the rotors. The oil is automatically

in ject ed because of the pressure difference between the

discharge pres sure and the reduced pressure at the suc-

tion end of the rotors. This lubricates the rotors as well as

provides an oil seal against leakage around the ro tors to

assure re frig er ant compression (volumetric ef ﬁ cien cy).

The oil also provides cooling by transferring much of

the heat of com pres sion from the gas to the oil keeping

dis charge tem per a tures down and reducing the chance

for oil breakdown. Oil injected into the rotor cage ﬂ ows

into the ro tors at a point about 1.2x suction. This assures

that a required minimum differential of at least 30 PSID

(2.1 bar) exists between discharge and 1.2x suc tion, to

force oil into the rotor case. A minimum of 10 PSID

(0.6 bar) is all that is re quired to assure pro tec tion of

the compressor. Oil pressure safety is mon i tored as the

dif fer ence between suction and the pres sure of the oil

en ter ing the ro tor case.

Maximum working pressure of the oil separator is 450

PSIG (31 bar). Oil level should be above the midpoint

of the “low er” oil sight glass when the compressor is

run ning. Oil level should not be above the top of the

“up per” sight glass.

Oil Cooling

Oil cooling is provided by routing oil from the oil sep a -

ra tor through several of the top rows of the con dens er

coils and back to the compressor.

Capacity Control

The compressors will start at the minimum load po si tion

and provide a capacity control range from 10% - 100%

of the full unit load using a continuous function slide

valve. The microprocessor modulates a voltage signal to

a 3-way pres sure reg u lat ing capacity control valve which

controls com pres sor capacity, in de pen dent of system

pressures, and balances the com pres sor ca pac i ty with

the cool ing load. Loading is ac com plished by varying

pressure through the pressure regulating ca pac i ty control

valve to move the slide valve against the spring pressure

to promote stable smooth loading.

Automatic spring return of the slide valve to the min-

i mum load position will ensure compressor start ing at

min i mum motor load.

Power and Control Panel

All controls and motor starting equipment are factory

wired and function tested. The panel enclosures are

de signed to IP55 and are manufactured from powder

paint ed galvanized steel.

The Power and Control Panel are divided into power

sec tions for each compressor and associated fans, a con-

trol section and an electrical options section. The pow er

and control sections have separate hinged, latched, and

gasket sealed doors equipped with wind struts.

Product Description

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Each power compartment contains:

Compressor and fan starting contactors, fan motor

ex ter nal overloads, control circuit serving compressor

ca pac i ty control, compressor and fan contactor coils and

compressor motor overloads. (Fig #1, page 12)

Current transformers in the 2ACE module provide

compressor motor over load protection and sense each

phase. This protects the compressor motors from

dam age due to: low current input, high input current,

un bal anced current, single phasing, phase reversal, and

com pres sor locked rotor.

The control section contains:

ON/OFF switch, microcomputer keypad and display,

mi cro pro ces sor board, I/O expansion board, relay boards

and power supply board.

The options sections contain:

A control circuit transformer complete with service

switch providing 115/1/60 Hz power to the unit con trol

system.

Electrical options as described in “Accessories and

Options.”

Microprocessor Controls

The microprocessor has the following functions and

displays:

• A liquid crystal 40 character display with text pro-

vid ed on two lines and light emitting diode back-

light ing out door viewing.

• A color coded, 35 button, sealed keypad with sec-

tions for Display, Entry, Setpoints, Clock, Print,

Pro gram and Unit ON/OFF.

The standard controls shall include: brine chilling,

ther mal storage, automatic pump down, run signal

con tacts, demand load limit from external building

automation sys tem input, remote reset liquid temperature

reset in put, unit alarm contacts, chilled liquid pump

control, au to mat ic reset after power failure, automatic

system op ti mi za tion to match operating conditions.

The software is stored in non-volatile memory (EPROM)

to eliminate chiller failure due to AC power failure. The

Programmed Setpoints are stored in lithium battery

backed memory.

Motor Current Protection

The microprocessor motor protection provides high

cur rent protection to assure that the motor is not

damaged due to voltage, excess refrigerant, or other

problems that could cause excessive motor current. This

is ac com plished by sending a current signal pro por tion al

to motor current from the Motor Protector mod ule to the

I/O Expansion board to be multiplexed and sent to the

Microprocessor Board. If the motor cur rent exceeds

the 115% FLA trip point after 3 seconds of op er a tion

on either Wye-Delta or ACL starters, the mi cro will

shut the system down and lock it out after one fault.

A manual reset of the re spec tive system switch is

re quired to clear the fault and restart the system. A

thor ough check of the mo tor, wiring, and refrigerant

system should be done be fore restarting a system that

has fault ed on high motor current.

The micro also provides low motor current protection

when it senses a motor current less than 10% FLA.

The micro will shut the system down whenever low

motor current is sensed and will lock out a system if

three faults occur in 90 minutes. Low motor current

pro tec tion is activated 4 seconds after start on both

Wye-Delta and ACL starters to assure the motor starts,

the sys tem doesn’t run with out refrigerant, the motor

protector is not tripped, and the mechanical high pres sure

cut-out is not tripped. Once the system is locked out

on Low Motor Current, it must be manually reset with

the sys tem switch. See also Motor Protection Module

section below.

The micro senses low motor current whenever a HPCO

or Motor Protector contact opens. This occurs because

the MP and HPCO contacts are in series with the mo tor

contactor. Whenever either of these devices are open,

the contactor de-energizes and the motor shuts down.

Since the micro is sending a run signal to the contactor,

it senses the low motor current below 10% FLA and

shuts the system down.

16 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Motor Protection Modules (2ACE)

The mechanical motor protector is a Texas In stru ments

2ACE Three Phase Protection Module (Fig. 45, page

127), provides thermal and cur rent motor overload pro-

tec tion. This mod ule also pro tects against phase to phase

cur rent im bal ance, over cur rent, under current, and phase

ro ta tion. The mod ules, mount ed in the power pan els,

uti liz es a 7 seg ment display which provides op er at ing

sta tus and fault di ag nos tic in for ma tion. The 7 segment

dis play will dis play ei ther a sta tion ary or a ﬂ ash ing al-

pha nu mer ic value which can be de cod ed by the op er a tor.

A list of the codes follows:

HAXXX Normal motor OFF display. Sequentially

sweeps through the motor protection dip

switch setting.

0 Normal - no fault detected (Running)

Flashing “0” Motor off or un load ed < 5A (Running)

AC current lev el.

1 High cur rent fault.

2 Loaded phase to phase cur rent

imbalance > 17%.

3 Unloaded phase to phase cur rent

imbalance > 25%.

4 Improper in com ing phase ro ta tion.

5 High motor tem per a ture. Trip point =

13kW, re set = 3.25kW.

6 Communication error.

7 Unload imbalance ( > 50%)

8 Phase Loss (> 60%)

E Out of range of RLA cal i bra tion.

Other symbols Defective module or supply volt age.

Working voltage 18 - 30 VAC, 24 VAC nominal.

Low volt age trip = 15 VAC.

Whenever a motor protector trips, the motor pro tec tor

contacts wired in series with the motor contacts opens

and the motor contactor de-energizes causing the mo tor

to stop. The micro senses the low motor current and

shuts the system down. The micro will try two more

starts be fore locking the system out. The system locks

out be cause the motor protector is a man u al re set

de vice. Af ter the ﬁ rst start, the modules’ contacts

will be open pre vent ing the motor contactors from

en er giz ing. Power must be removed and re applied to

re set the mod ule. Use CB3 in the Micro Panel to cycle

power.

Current Overload

The 2ACE module design uses one integral current

trans form er per phase to provide protection against

rap id current over load conditions. The module re sponds

to changes in current and must be cal i brat ed using DIP

switches lo cat ed on the module. Integral trip curves al-

low for in-rush cur rents dur ing Wye-Delta, part wind,

or ACL starts with out nuisance tripping.

To check the factory setting of the 2ACE module cur rent

overload trip value. See Table 1 (pages 18 and 21).

For the location of the dip switches and determining the

ON side of the switches, refer to Fig ure 45, page 127. As

in di cat ed, to place a switch in the ON po si tion re quires

push ing the switch to the left.

A switch must be pushed to the left to

place the switch in the ON position.

The numerical value for the combi-

nation of "ON" switches equals the

overload setting.

It is recommended that a YORK Ser-

vice Tech ni cian or the YORK fac to ry

be con sult ed before chang ing these

settings for any rea son, since dam-

age to the com pres sor could re sult.

Chang es should nev er be made un-

less it is ver i ﬁ ed that the set tings are

in cor rect.

Anytime a dip switch change is made,

pow er must be cycled off and on to the

module to re pro gram the mod ule to the

new value.

Product Description

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Thermal Overload

Three PTC (positive temperature co ef ﬁ cient) ther mistors

in the motor windings provides thermal pro tec tion. The

sensor re sis tance stays rel a tive ly con stant at 1kΩ until

a tem per a ture of 266°F (130°C) is sensed. The sensor

ex pe ri enc es a rapid rise in re sis tance be yond this tem-

per a ture. When ev er the re sis tance of one of the sen sors

reach es 13kΩ, +/− 3kΩ, the 2ACE module trips, which

ul ti mate ly de-energizes the mo tor’s pi lot cir cuit. Re set

is manual after the mo tor cools and the sen sor re sis tance

drops to 3.25kΩ, +/− 0.5kΩ.

Current Imbalance (Loaded & Unloaded)/

Loss of Phase

A 2 second delay at start-up allows for any imbalances

resulting during normal starting conditions. After this

ini tial delay, the 2ACE module compares the “Op er -

at ing Current” to the measured half line current. The

“Op er at ing Current” is given by 0.65 X factory overload

cur rent setting.

An unloaded compressor condition occurs when any

measured half line current is less than the “Operating

Current.” A current imbalance exceeding an unloaded

level of 25% will result in the motor pilot circuit being

de-energized.

A loaded compressor condition occurs when any mea-

sured half line current is great er than or equal to the

“Operating Current.” A cur rent imbalance exceeding a

loaded level of 17% will result in the motor pilot cir cuit

being de-energized.

Imbalance is deﬁ ned as

(High Phase - Low Phase)/High Phase

Improper Phase Sequence

The 2ACE module calculates the phase sequence at

start-up using the three cur rent transformers to de-

ter mine wheth er the three phase sequence on the load

side of the main contactor is miswired. Upon de tec tion

of a miswired motor load, the mod ule will de-energize

the main contactor pi lot circuit within 50 millisecond

re sponse time.

Additional information on the 2ACE MP module may

be found on page 125. 2

18 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

TABLE 1 – MOTOR PROTECTOR DIP SWITCH SETTING

* Indicates one lead/phase through motor protector.

YCAS STYLE G, ACROSS-THE-LINE – 60 HZ

MODEL

VOLT

CHILLER

NO. MO TOR PROTECTOR

NO.

CODE

NAMEPLATE

LEADS

RLA

PER MP

PHASE DISPLAY DIP SWITCH SETTINGS ON MP (“1” INDICATES ON)

HA XXX 128 64 32 16 8 4 2 1

17 246 *2 166 1 0 1 0 0 1 1 0

28 214 2 144 1 0 0 1 0 0 0 0

130 40 130 2 175 1 0 1 0 1 1 1 1

46 107 1 144 1 0 0 1 0 0 0 0

58 86 1 116 0 1 1 1 0 1 0 0

17 267 *4 90 0 1 0 1 1 0 1 0

28 232 *2 157 1 0 0 1 1 1 0 1

140 40 140 2 189 1 0 1 1 1 1 0 1

46 116 1 157 1 0 0 1 1 1 0 1

58 93 1 125 0 1 1 1 1 1 1 0

17 295 *4 99 0 1 1 0 0 0 1 1

0150 28 256 *4 86 0 1 0 1 0 1 1 0

SYS. 1 40 155 2 209 1 1 0 1 0 0 0 1

46 128 2 173 1 0 1 0 1 1 0 1

58 103 1 139 1 0 0 0 1 0 1 1

17 265 *4 89 0 1 0 1 1 0 0 1

0150 28 230 *2 155 1 0 0 1 1 0 1 1

SYS. 2 40 139 2 188 1 0 1 1 1 1 0 0

46 115 1 155 1 0 0 1 1 0 1 1

58 92 1 124 0 1 1 1 1 1 0 0

17 295 *4 99 0 1 1 0 0 0 1 1

28 256 *4 86 0 1 0 1 0 1 1 1

0160 40 155 2 209 1 1 0 1 0 0 0 1

46 128 2 173 1 0 1 0 1 1 0 1

58 103 1 139 1 0 0 0 1 0 1 1

17 321 *4 108 0 1 1 0 1 1 0 0

0170 28 279 *4 94 0 1 0 1 1 1 1 0

SYS. 1 40 169 *2 114 0 1 1 1 0 0 1 0

46 140 2 189 1 0 1 1 1 1 0 1

58 112 1 151 1 0 0 1 0 1 1 1

17 295 *4 99 0 1 1 0 0 0 1 1

0170 28 256 *4 86 0 1 0 1 0 1 1 1

SYS. 2 40 155 2 209 1 1 0 1 0 0 0 1

46 128 2 173 1 0 1 0 1 1 0 1

58 103 1 139 1 0 0 0 1 0 1 1

Product Description

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

TABLE 1 – MOTOR PROTECTOR DIP SWITCH SETTING (CONT’D)

* Indicates one lead/phase through motor protector

YCAS STYLE G, ACROSS-THE-LINE – 60 HZ

MODEL

VOLT

CHILLER

NO. MO TOR PROTECTOR

NO.

CODE

NAMEPLATE

LEADS

RLA

PER MP

PHASE DISPLAY DIP SWITCH SETTINGS ON MP (“1” INDICATES ON)

HA XXX 128 64 32 16 8 4 2 1

17 321 *4 108 0 1 1 0 1 1 0 0

28 279 *4 94 0 1 0 1 1 1 1 0

180 40 169 *2 114 0 1 1 1 0 0 1 0

46 140 2 189 1 0 1 1 1 1 0 1

58 112 1 151 1 0 0 1 0 1 1 1

17 342 *4 115 0 1 1 1 0 1 0 0

28 298 *4 101 0 1 1 0 0 1 0 1

200 40 181 *2 122 0 1 1 1 1 1 1 0

46 149 2 201 1 1 0 0 1 0 0 1

58 119 1 161 1 0 1 0 0 0 0 1

17 374 *4 126 0 1 1 1 1 1 1 0

210 28 325 *4 110 0 1 1 0 1 1 1 0

SYS. 1 40 197 *2 133 1 0 0 0 0 1 0 1

46 163 *2 110 0 1 1 0 1 1 1 0

58 130 2 175 1 0 1 0 1 1 1 1

17 342 *4 115 0 1 1 1 0 1 0 0

210 28 298 *4 101 0 1 1 0 0 1 0 1

SYS. 2 40 181 *2 122 0 1 1 1 1 1 1 0

46 149 2 201 1 1 0 0 1 0 0 1

58 119 1 161 1 0 1 0 0 0 0 1

17 374 *4 126 0 1 1 1 1 1 1 0

28 325 *4 110 0 1 1 0 1 1 1 0

230 40 197 *2 133 1 0 0 0 0 1 0 1

46 163 *2 110 0 1 1 0 1 1 1 0

58 130 2 175 1 0 1 0 1 1 1 1

20 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

TABLE 1 – MOTOR PROTECTOR DIP SWITCH SETTING (CONT’D)

* Indicates one lead/phase through motor protector.

YCAS STYLE G, WYE DELTA START – 60 HZ

MODEL

VOLT

CHILLER

NO. MO TOR PROTECTOR

NO.

CODE

NAMEPLATE

LEADS

RLA

PER MP

PHASE DISPLAY DIP SWITCH SETTINGS ON MP (“1” INDICATES ON)

HA XXX 128 64 32 16 8 4 2 1

17 246 *4 96 0 1 1 0 0 0 0 0

28 214 *2 167 1 0 1 0 0 1 1 1

130 40 130 2 175 1 0 1 0 1 1 1 1

46 107 2 144 1 0 0 1 0 0 0 0

58 86 2 116 0 1 1 1 0 1 0 0

17 267 *4 105 0 1 1 0 1 0 0 1

28 232 *4 91 0 1 0 1 1 0 1 1

140 40 140 2 189 1 0 1 1 1 1 0 1

46 116 2 157 1 0 0 1 1 1 0 1

58 93 2 126 0 1 1 1 1 1 1 0

17 295 *4 115 0 1 1 1 0 0 1 1

0150 28 256 *4 100 0 1 1 0 0 1 0 0

SYS. 1 40 155 2 209 1 1 0 1 0 0 0 1

46 128 2 173 1 0 1 0 1 1 0 1

58 103 2 139 1 0 0 0 1 0 1 1

17 265 *4 104 0 1 1 0 1 0 0 0

0150 28 230 *4 90 1 1 0 1 1 0 1 0

SYS. 2 40 139 2 188 1 0 1 1 1 1 0 0

46 115 2 155 1 0 0 1 1 0 1 1

58 92 2 124 0 1 1 1 1 1 0 0

17 295 *4 115 0 1 1 1 0 0 1 1

28 256 *4 100 0 1 1 0 0 1 0 0

0160 40 155 2 209 1 1 0 1 0 0 0 1

46 128 2 173 1 0 1 0 1 1 0 1

58 103 2 139 1 0 0 0 1 0 1 1

17 321 *4 126 0 1 1 1 1 1 1 0

0170 28 279 *4 109 0 1 1 0 1 1 0 1

SYS. 1 40 169 *2 132 1 0 0 0 0 1 0 0

46 140 2 189 1 0 1 1 1 1 0 1

58 112 2 151 1 0 0 1 0 1 1 1

17 295 *4 115 0 1 1 1 0 0 1 1

0170 28 256 *4 100 0 1 1 0 0 1 0 0

SYS. 2 40 155 2 209 1 1 0 1 0 0 0 1

46 128 2 173 1 0 1 0 1 1 0 1

58 103 2 139 1 0 0 0 1 0 1 1

Product Description

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

TABLE 1 – MOTOR PROTECTOR DIP SWITCH SETTING (CONT’D)

YCAS STYLE G, WYE DELTA START – 60 HZ

MODEL

VOLT

CHILLER

NO. MO TOR PROTECTOR

NO.

CODE

NAMEPLATE

LEADS

RLA

PER MP

PHASE DISPLAY DIP SWITCH SETTINGS ON MP (“1” INDICATES ON)

HA XXX 128 64 32 16 8 4 2 1

17 321 *4 126 1 0 0 0 0 0 1 0

28 279 *4 109 0 1 1 0 1 1 0 1

180 40 169 *2 132 1 0 0 0 0 1 0 0

46 140 2 189 1 0 1 1 1 1 0 1

58 112 2 151 1 0 0 1 0 1 1 1

17 342 *4 134 1 0 0 0 0 1 1 0

28 298 *4 117 0 1 1 1 0 1 0 1

200 40 181 *2 142 1 0 0 0 1 1 1 0

46 149 2 201 1 1 0 0 1 0 0 1

58 119 2 161 1 0 1 0 0 0 0 1

17 374 *4 146 1 0 0 1 0 0 1 0

210 28 325 *4 127 0 1 1 1 1 1 1 1

SYS. 1 40 197 *2 154 1 0 0 1 1 0 1 0

46 163 *2 128 1 0 0 0 0 0 0 0

58 130 2 175 1 0 1 0 1 1 1 1

17 342 *4 134 1 0 0 0 0 1 1 0

210 28 298 *4 117 0 1 1 1 0 1 0 1

SYS. 2 40 181 *2 142 1 0 0 0 1 1 1 0

46 149 2 201 1 1 0 0 1 0 0 1

58 119 2 161 1 0 1 0 0 0 0 1

17 374 *4 146 1 0 0 1 0 0 1 0

28 325 *4 127 0 1 1 1 1 1 1 1

230 40 197 *2 154 1 0 0 1 1 0 1 0

46 163 *2 128 1 0 0 0 0 0 0 0

58 130 2 175 1 0 1 0 1 1 1 1

* Indicates one lead/phase through motor protector.

22 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

MOTOR STARTING

Two types of compressor motor starting are available:

Across-the-Line and optional Wye-Delta Open Tran-

si tion Start er.

Across-the-Line starters will utilize one contactor and

one start relay per compressor. The optional Wye-Delta

start er utilizes 4 motor contactors, a transition delay

re lay, a start relay, and a start-wye relay.

The Wye-Delta start allows inrush current to be limited

to approximately 33% LRA for the ﬁ rst 4 to 7 sec onds,

with current increasing to normal running cur rent when

the Delta connection is completed.

When the micro initiates a start signal at Relay Output

Board #1 (SYS 1) Terminal 20 or Relay Output Board

#2 (SYS 2) Ter mi nal 20 to run a com pres sor, the 1CR

(SYS 1) or 2CR (SYS 2) relay is en er gized. The tran-

si tion of the 1CR (SYS 1) or 2CR (SYS 2) relay contacts

en er giz es the 1S (SYS 1) or 2S (SYS 2) relay approx.

16ms later. The 1S/2S con tacts in turn en er gize the 1M

(SYS 1) or 3M (SYS 2) mo tor con tacts 16ms later. This

com pletes the “WYE” con nec tion of the motor start.

At the same time, the normally closed 1S/2S auxiliary

in ter lock con tact opens pre vent ing the 2M and 1 TRX

(SYS 1) or 4M and 2 TRX (SYS 2) mo tor contactors

from en er giz ing. 2 sets of aux il ia ry con tacts from 1M

(SYS 1) or 3M (SYS 2) close, in ter lock ing the 1M (SYS

1) or 3M (SYS 2) contactors, keep ing them en er gized

in par al lel with 1S (SYS 1) or 2S (SYS 2).

The “WYE” connection of the motor start is enabled

for 4 to 7 seconds depending upon motor current as

sensed by the microprocessor. The tran si tion to Delta

takes 7 seconds if current is below 110% FLA. If mo-

tor current exceeds 110% FLA, the transition is made

to Delta as long as the WYE has been enabled for at

least 4 seconds.

After the “WYE” connection is enabled for 4 to 7

sec onds, the 1TR (SYS 1) or 2TR (SYS 2) transition

delay relay is enabled by the microprocessor from Relay

Out put Board #1 Terminal 8 (SYS 1) or Relay Out put

Board #2 Terminal 6 (SYS 2). The 1TR (SYS 1) or 2TR

(SYS 2) contacts open, de-energizing 1S (SYS 1) or 2S

(SYS 2). 1M (SYS 1) or 3M (SYS 2) remain energizes

through 2 sets of interlocking con tacts 1M (SYS 1) or

3M (SYS 2). Open ing of the 1TR (SYS 1) or 2TR (SYS

2) con tacts deenergizes 1S/2S and clos es the nor mal ly

closed 1S (SYS 1) or 2S (SYS 2) con tacts, en er giz ing

1 TR, 1 TRX, 2 TR, and 2 TRX are

NOT “tim ing” re lays. These devices

are sim ply pilot relays iden ti cal to

1CR and 2CR.

KEYPAD CONTROLS

Display

Parameters are displayed in English (°F and PSIG) or

Metric (°C and Bars) units, and for each circuit, the

following items can be displayed:

• Return and leaving chilled liquid, and ambient tem-

per a ture.

• Day, date and time. Daily start/stop times. Holiday

and Manual Override status.

• Compressor operating hours and starts. Automatic or

manual lead/lag. Lead compressor iden ti ﬁ ca tion.

• Run permissive status. No cooling load condition.

Com pres sor run status.

• Anti-recycle timer and anti-coincident start timer

sta tus per compressor.

• System suction (and suction superheat), discharge,

and oil pressures and temperatures.

• Percent full load compressor motor current per phase

and average per phase. Compressor ca pac i ty con trol

valve input steps.

• Cutout status and setpoints for: supply ﬂ uid tem-

per a ture, low suction pressure, high discharge pres-

sure and temperature, high oil temperature, low and

high am bi ent, phase rotation safety, and low leav ing

liq uid tem per a ture.

• Unloading limit setpoints for high discharge pres-

sure and compressor motor current.

• Status of: evaporator heater, condenser fans, load

and unload timers, chilled water pump.

• “Out of range” message.

• Up to 6 fault shut down conditions.

The standard display language is English, with 4 other

languages available.

1 TRX (SYS 1) or 2 TRX (SYS 2). 1TRX or 2TRX

subsequently energizes motor contactor 2M (SYS 1) or

4M (SYS 2), com plet ing the “DELTA” con nec tion of

the motor.

Product Description

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Single-Point Power Connection with Combined

Cir cuit Protection

A single-point supply circuit with field provided

pro tec tion is connected to a factory provided circuit

break er with lockable external handle located in the

options com part ment. Factory wiring is provided from

the cir cuit breaker to factory supplied terminal blocks

in the power compartments.

Single-Point Power Connection without Circuit

Protection

A single-point supply circuit with ﬁ eld provided pro-

tec tion is connected to a factory provided terminal block

or non-fused disconnect switch located in the options

com part ment. Factory wiring is provided from the ter-

mi nal block or disconnect switch to factory supplied

terminal blocks in the power compartments.

Control Circuit Terminal Block

A 120V, 20A control circuit power terminal strip lo cat ed

in the control panel to accept a ﬁ eld provided control

power supply, rather than the standard factory mounted

control circuit transformer. The supply with appropriate

branch circuit protection in accordance with applicable

Local codes, provides the unit control cir cuit power sup-

ply via the panel mounted Emergency Stop Switch.

Building Automation System (BAS) Interface

Provides a means to reset the leaving chilled liquid tem-

per a ture or percent full load amps (current limiting) from

the BAS (Factory-mounted):

Printed circuit board to accept 4 to 20mA, 0 to 10VDC,

or dry contact closure input from the BAS.

A YORK ISN Building Automation System can pro-

vide a Pulse Width Modulated (PWM) signal direct to

the standard control panel via the standard on-board

RS485 port.

Condenser Coil Protection

The standard condenser coils have Aluminum ﬁ ns, cop-

per tubes, and galvanized steel supports for generally

adequate corrosion resistance. However, these ma te ri als

are not adequate for all environments.

Entry – Used to conﬁ rm Set Point changes, cancel

in puts, advance day, and change AM/PM.

Setpoints – For setting chilled liquid temperature,

chilled liquid range, remote reset temperature range.

Clock – Used to set time, daily or holiday start/stop

schedule and manual override for servicing.

Print – Used to display or print operating data or sys-

tem fault shutdown history for last six faults. Printouts

through an RS-232 port via a separate print er.

Program

For setting low leaving liquid temperature cutout, 300

to 600 second anti-recycle timer, average motor cur rent

unload point, liquid temperature setpoint reset sig nal

from YORK ISN or building automation system.

Additional functions (password protected) for pro-

gram ming by a qualiﬁ ed service technician:

Cutouts for low and high ambient, low suction pres-

sure and high discharge pressure, refrigerant type, high

dis charge pressure unload setpoint.

ACCESSORIES AND OPTIONS

Multiple Point Power Connection (Standard)

Standard ﬁ eld power wiring connection on all models

is Multiple Point Power Connection. Field provided

pow er supply circuits, with appropriate branch circuit

pro tec tion, are connected to factory provided terminal

blocks, non-fused disconnect switches or circuit break ers

with lockable external handles located in the two power

com part ments.

Single-Point Power Connection with Individual

Circuit Protection

A single-point supply circuit with ﬁ eld provided pro-

tec tion is connected to a factory provided terminal block

or non-fused disconnect switch located in the options

com part ment. Factory wiring is provided from the ter-

mi nal block or disconnect switch to factory supplied

internal branch circuit breakers with lockable external

handles in the power compartments.

24 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

The following options provide added protection:

Black ﬁ n condenser coils – Condenser coils con struct ed

using black epoxy coated Aluminum ﬁ n stock for cor-

ro sion resistance comparable to copper fin coils in

typ i cal seashore locations.

Copper ﬁ n condenser coils – Coils constructed with

corrosion resistant copper ﬁ ns. Not recommended in

areas where units may be exposed to acid rain.

Phenolic coated condenser coils – Completed con-

dens er coil assemblies are covered with a cured Phe nol ic

coating. Probably the most suitable selection for sea-

shore locations where salt spray may come into con tact

with the ﬁ ns, and other corrosive applications ex cept:

strong alkalis, oxidizers, and wet bromine, chlo rine, and

ﬂ uorine in concentrations greater than 100 PPM.

DX EVAPORATOR AND STARTER OPTIONS

300 PSIG (21 bar) Waterside Design Working

Pressure – The DX evaporator waterside is designed

and con struct ed for 300 PSIG (21 bar) working pressure.

(Factory-mounted)

1-1/2" (38 mm) Insulation – Double thickness in su -

la tion provided for enhanced efﬁ ciency.

Flange Accessory – Consists of raised face ﬂ anges to

convert grooved water nozzles to ﬂ anged evaporator

connections. Includes companion flanges for field-

mount ing. (See Page 33.)

Remote DX Evaporator – Includes the main con-

dens ing unit less the evaporator, re frig er ant and liquid

line de vic es. The insulated evaporator and ﬁ eld acces-

sory kits per re frig er ant circuit are sup plied separately.

The condensing unit is shipped with a nitrogen holding

charge and the evaporator is shipped with a ni tro gen

hold ing charge.

Flow Switch Accessory – Johnson Controls model

F61MG-1C Vapor-proof SPDT, NEMA 4X switch, 150

PSIG (10 bar) DWP, -20°F to 250°F (-29°C to 121°C),

with 1" NPT (IPS) con nec tion for upright mounting in

horizontal pipe. A ﬂ ow switch must be ﬁ eld installed

with each unit. Optional 300 PSIG switch available.

Star-Delta Compressor Motor Starter – Provides ap-

proximately 65% reduced inrush current compared to

across-the-line start (Factory-mounted).

UNIT ENCLOSURES OPTIONS

Wire enclosure – Heavy gauge welded wire mesh

guards mounted on the exterior of the unit (Factory- or

ﬁ eld-mounted).

Louvered panels and wired guards – Louvered pan-

els mounted over the exterior condenser coil faces, and

heavy gauge welded wire mesh guards mounted around

the bottom of the unit (Factory- or ﬁ eld-mounted).

Louvered panels (condenser coils only) – Lou vered

panels are mounted over the exterior condenser coil faces

on the sides of the unit to visually screen and pro tect the

coils (Factory- or ﬁ eld-mounted).

Louvered panels (full unit) enclosure – Louvered

panels over condenser coils and around the bottom of

the unit (Factory- or ﬁ eld-mounted).

FAN OPTIONS

High static fans: Fans and motors suitable for High

External Static conditions to 100 Pa.

SOUND REDUCTION OPTIONS

Low speed fans – Reduced RPM fan motors and al ter -

na tive fan selection for low noise applications.

Compressor sound enclosures – Acoustically

treated metal compressor enclosures.

VIBRATION ISOLATION

Neoprene pad isolation – Recommended for normal

installations. (Field-mounted)

1" (25 mm) spring isolators – Level adjustable, spring

and cage type isolators for mounting under the unit base

rails (Field-mounted).

2" (51 mm) seismic spring isolators – Restrained

Spring-Flex Mountings incorporate welded steel hous-

ing with vertical and horizontal limit stops. Housings de-

signed to withstand a minimum 1.0 g accelerated force in

all directions to 2" (51 mm). Level ad just able, de ﬂ ec tion

may vary slightly by application. (Field- mount ed).

Product Description

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

UNIT NOMENCLATURE

NAMEPLATE ENGINEERING DATA

OPTIONS MODEL NUMBER

MP = Multiple Point

SP = Single-Point

NF = Non-Fused

TB = Terminal Block

Ser. = Service

TS = Thermal Storage

Ind. Sys. Brkr. & L. Ext. Handles = Individual

System Breaker & Lockable External Handle

: Standard Power Option

: MP NF Disconnects

: MP Circuit Breakers

: SP NF Disconnects

: SP TB

: SP Circuit Breaker

: SP TB w/ Separate System Circuit Breakers

: SP NF Disconnect w/ Separate System Circuit Breakers

: SP Supply w/ Separate Disconnect Switch

: SP w/ Separate Disconnect Switch

: Special Power Option

: Control Circuit Power Terminal Strip (std)

: Special Transformer Required

: No Option Required

: Special Quote

: Leaving Water Temp = Degrees

: Thermal Storage

: Special LWT Requirements

: No Chicago Code Kit Required

: Chicago Code Kit Required

: Service Isolation Valve

: Both Isolation Valve and Chicago Code

: Special Chicago Code Kit Required

: Standard Valves Required

: Special Optional Valves Required

: No Option Required

: Special Quote

: No Option Required

: Special Quote

: No Option Required

: Special Quote

: No Option Required

: Special Quote

: No Option Required

: Special Quote

: No Option Required

: Special Quote

: No BAS Reset / Offset Required

: Temp Reset / Offset

: Current Reset / Offset

: Both Temp and Current Reset / Offset

: Special BAS Reset / Offset Required

: English LCD & Keypad Display (std)

: Spanish LCD & Keypad Display

: French LCD & Keypad Display

: German LCD & Keypad Display

: Italian LCD & Keypad Display

: Special LCD & Keypad Display

: No Option Required

: Special Quote

: N. American Safety Code

: European Safety Code

: No Listing

: Special Safety Code

: No Option Required

: Special Quote

: No Pump Control Required

: Pump Control Required

: Special Pump Control Required

: No Remote Control Panel Required

: Optiview Remote Control Panel Required

: Special Remote Control Panel Required

: No Sequence Kit Required

: Sequence Kit Required

: Special Sequence Kit Required

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

POWER FIELD CONTROLS FIELD COMPRESSOR / PIPING FIELD

X X X NUM

M D Q TS

M B QQ

S D X X

S X T C

B X C S

S B B B

D B Q Q

C S X

C S X Q

Q Q S X

F Q

C G X

Q I Q

T : Control Transformer Required Q X

X Q

Q X X

Q Q

L Q

YCAS0230EC46YGA

: YORK

: Chiller

: Air-Cooled

: Screw

High-Efﬁ ciency

Standard

High Ambient

BASIC PART NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

BASE PRODUCT TYPE NOMINAL CAPACITY UNIT DESIGNATOR REFRIGERANT VOLTAGE/STARTER DESIGN/DEVELOPMENT LEVEL (STYLE)

Y # # # # E B 1 7 G

C S C 2 8 A

A G 4 0

S 4 6

5 0

5 8 Y

Tons : 200/3/60

: 230/3/60

: 380/3/60

: 460/3/60

: 380/3/50

: 575/3/60

: Wye (Star) Delta

: Across-the-Line

: R-407C : Design Series G

: Engineering

Change

or PIN Level

0373

0403

0453

0503

0543

0573

0623

0653

0130

0140

0150

0160

0170

0180

0200

0210

0230

: R-22

26 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Product Description

PRODUCT IDENTIFICATION NUMBER (PIN)

EXAMPLES:

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

X X X X X X X X L X X X X X X X X X X X X X X X X X A X X X X X X X X X X X X X

S D T C A T S R L X P R S 2 5 C X 1 X X X X 3 D W S A R X B X X 4 B X X L X S D

WARRANTY FIELD

: Standard Warranty

: 1st Year Parts & Labor

: 2nd Year Parts Only

: 2nd Year Parts & Labor

: 5 Year Compressor Parts Only

: 5 Year Compressor Parts & Labor Only

: 5 Year Units Parts Only

: 5 Year Unit Parts & Labor

NOTES:

1. Q :DENOTES SPECIAL / S.Q.

2. # :DENOTES STANDARD

3. X :w/in OPTIONS FIELD, DENOTES NO OPTION SELECTED

4. Agency Files (i.e. U.L. / E.T.L.; CE; ARI; ETC.) will contain info. based on the ﬁ rst 14 characters only.

: Aluminum

: Pre-Coated

: Copper

: Post-Coated

: Special Coil

: No Option

: Special Quote

: TEAO Fan Motors

EVAP. FIELD CONDENSER FIELD CABINET FIELD

: No Enclosure Panels Required

: Wire Panels (Factory)

: Wire Panels (Field)

: Wire / Louvered Panels (Factory)

: Wire / Louvered Panels (Field)

: Louvered (Cond. Only) Panels (Factory)

: Louvered (Cond. Only) Panels (Field)

: Louvered (Full Unit) Panels (Factory)

: Louvered (Full Unit) Panels (Field)

: Special Enclosure Panels

: No Sound Enclosure Required

: Acoustical Arrgt. & Silencerb Kit

: Compressor Blanket

: Special Sound Enclosure

: Dual Sound Attenuation

: No Option Required

: Special Quote

: No Option Required

: Special Quote

: Standard Sound Fans

: Low Sound Fans

: High Static Fans

: Special Sound Fans

: No Final Overspray Paint Required

: Final Overspray Paint

: Special Overspray Paint Required

: No Vibration Isolators

: 1" Vibration Isolators

: Seismic Vibration Isolators

: Neoprene Vibration Isolators

: Special Vibration Isolators

: 150PSIG DWP

: 300PSIG DWP

: Special DWP

: 3/4" Evaporator Insulation

: 1 1/2" Evaporator Insulation

: Special Evaporator Insulation

: No Flanges Required

: Weld Flanges Required

: Vitaulic Flanges Required

: Special Flanges Required

: No Flow Switch

: Flow Switch

: Differential Pressure Switch

: Special Flow Switch

: Multinational Pressure Vessel Codes

: ASME Pressure Vessel Codes

: Australian Pressure Vessel Codes

: French Pressure Vessel Codes

: German Pressure Vessel Codes

: Italian Pressure Vessel Codes

: Polish Pressure Vessel Codes

: Sweden SAQ Pressure Codes

: Austian TUV Pressure Vessel Codes

: European "CE" Pressure Vessel Directive

: Dutch Pressure Pressure Vessel Codes

: Special Pressure Vessel Codes

: Standard Evaporator

: Remote Evaporator

: Special Evaporator Requirements

: No Option Required

: Special Quote

38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

X X X

3 B 1

Q C 2

X P 3

D Q 4

Q X 5

X Q 6

W X 7

V Q : Special Fan Motors 8

Q Q

X X

S P

D B

Q Q

M D

A Q

S X

F Q

T X

I L

P H

D Q

O X

E S

U Q

Q X

X 1

R S

Q N

X Q

56 57 58 59 60 61

: No Refrigerant Warranty

: 1 Year Refrigerant

: 2 Year Refrigerant

: 5 Year Refrigerant

: No option required

: Buy American Act

: Both Buy American Act

: Container Shipping Kit

: Special quote

: No option required

: Special quote

: No option required

: Special quote

: No option required

: Special quote

: Basildon Plant

: Monterrey Plant

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

HANDLING AND STORAGE

DELIVERY AND STORAGE

To ensure consistent quality and maximum reliability, all

units are tested and inspected before leaving the fac to ry.

Standard units are shipped completely assembled and

con tain ing refrigerant under pressure. Units are shipped

with out export crating unless this has been speciﬁ ed on

the Sales Order.

Units with remote evaporators will have the chiller and

remote evaporator charged with nitrogen.

If the unit is to be put into storage, prior to installation,

the following precautions should be observed:

• Unit must be “blocked” so that the base is not

per mit ted to sag or bow.

• Ensure that all openings, such as water con nec tions,

are securely capped.

• Do not store where exposed to ambient air tem per a-

tures exceeding 110°F (43°C).

• The condensers should be covered to protect the ﬁ ns

from potential damage and corrosion, par tic u lar ly

where building work is in progress.

• The unit should be stored in a location where there

is minimal activity in order to limit the risk of ac-

ci den tal physical damage.

• To prevent inadvertent operation of the pressure

relief devices the unit must not be steam cleaned.

• It is recommended that the unit is periodically in-

spect ed during storage.

INSPECTION

Remove any transit packing and inspect the unit to en-

sure that all components have been delivered and that

no damage has occurred during transit. If any dam age

is evident, it should be noted on the carrier's freight bill

and a claim entered in accordance with the in struc tions

giv en on the advice note.

Major damage must be reported immediately to your

lo cal YORK representative.

MOVING THE CHILLER

Prior to moving the unit, ensure that the installation

site is suitable for installing the unit and is capable of

sup port ing the weight of the unit and all associated

ser vic es.

The units are designed to be lifted using ca bles. A

spread er bar or frame 88" (2250 mm) wide should be

used in order to prevent damage to the unit from the

lifting chains (See Figures 3 and 4).

Units are provided with lifting eyes extending from the

sides of the base frame which can be attached to di rect ly

using shackles or safety hooks (See Figure 4).

The unit must only be lift ed by the base frame at the

points provided. Nev er move the unit on roll ers, or

lift the unit using a forklift truck.

Care should be taken to avoid damaging the con dens er

cooling ﬁ ns when moving the unit.

Lifting Weights

For details of weights and weight distribution refer to

the Technical Data Section.

28 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

88" (2250mm)

UNIT RIGGING

CORRECT!

WRONG!

LD03514

FIG. 3 – UNIT RIGGING

CORRECT!

WRONG!

LD03515

FIG. 4 – LIFTING LUGS

CORRECT!

WRONG!

✓

✗

Handling and Storage

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

INSTALLATION

LOCATION REQUIREMENTS

To achieve optimum performance and trouble-free

ser vice, it is essential that the proposed installation

site meets with the location and space requirements

for the model being installed. For dimensions, weight

and space requirements, including service access, refer

to the Technical Data Section.

It is important to ensure that the minimum service ac-

cess space is maintained for cleaning and main te nance

purposes.

OUTDOOR INSTALLATIONS

The units can be installed at ground level, or on a

suitable rooftop location. In both cases an adequate

sup ply of air is required. Avoid locations where the

sound out put and air discharge from the unit may be

ob jec tion able.

The location should be selected for minimum sun ex-

po sure and away from boiler ﬂ ues and other sources of

airborne chemicals that could attack the condenser coils

and steel parts of the unit.

If located in an area which is accessible to un au tho rized

persons, steps must be taken to prevent access to the

unit by means of a protective fence. This will help to

prevent the possibility of vandalism, accidental dam age,

or possible harm caused by unauthorized re mov al of

pro tec tive guards or opening panels to expose ro tat ing

or high voltage components.

For ground level locations, the unit must be installed

on a suitable ﬂ at and level concrete base that extends

to fully support the two side channels of the unit base

frame. A one-piece concrete slab, with footings ex-

tend ing be low the frost line is recommended. To avoid

noise and vibration transmission the unit should not be

se cured to the building foundation.

On rooftop locations, choose a place with adequate

struc tur al strength to safely support the entire op er at ing

weight of the unit and service personnel. The unit can

be mount ed on a concrete slab, similar to ground ﬂ oor

locations, or on steel channels of suitable strength. The

channels should be spaced at the same centres as the

vibration mounting holes in the unit base frame and

must be at least 4-3/4" (120 mm) wide at the con tact

points. This will allow vibration isolators to be ﬁ tted

if required.

Any ductwork or attenuators ﬁ tted to the unit must

not have a total static pressure resistance, at full unit

air ﬂ ow, exceeding the capability of the fans installed

in the unit.

INDOOR INSTALLATIONS

The unit can be installed in an enclosed plant room

pro vid ing the ﬂ oor is level and of suitable strength

to sup port the full operating weight of the unit. It is

es sen tial that there is adequate clearance for airﬂ ow

to the unit. The discharge air from the top of the unit

must be duct ed away to prevent recirculation of air

within the plant room. If common ducts are used for

fans, non-return damp ers must be ﬁ tted to the outlet

from each fan.

The discharge ducting must be properly sized with a

total static pressure loss, together with any intake stat ic

pressure loss, less than the available static pressure

ca pa bil i ty for the type of fan ﬁ tted.

The discharge air duct usually rejects outside the build-

ing through a louver. The outlet must be positioned to

pre vent the air being drawn directly back into the air

in take for the condenser coils, as such recirculation

will affect unit performance.

LOCATION CLEARANCES

Adequate clearances around the unit(s) are required for

the unrestricted airﬂ ow for the air-cooled con dens er

coils and to prevent recirculation of warm discharge

air back onto the coils. If clearances given are not

main tained, airﬂ ow restriction or recirculation will

cause a loss of unit performance, an increase in power

con sump tion and may cause the unit to malfunction.

Con sid er ation should also be given to the possibility of

down drafts, caused by ad ja cent buildings, which may

cause recirculation or un even unit airﬂ ow.

For locations where signiﬁ cant cross winds are ex-

pect ed, such as exposed roof tops, an enclosure of

sol id or lou ver type is recommended to prevent wind

tur bu lence in ter fer ing with the unit airﬂ ow.

When units are installed in an enclosure, the en clo sure

height should not exceed the height of the unit on more

than one side. If the enclosure is of louvered con struc -

tion the same requirement of static pres sure loss ap plies

as for ducts and at ten u a tors stated above.

30 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Installation

COMPRESSOR FEET BOLT REMOVAL

After the chiller is placed in the ﬁ nal location, remove

the four bolts, 1 , attaching the compressor feet to the

frame rails. These bolts are only used for shipping

purposes. The bolts are screwed into the compressor

feet from the bottom side of the frame rail. Refer to

Figure 5.

After the four shipping bolts are removed from the

compressor feet, the compressor will be held in place

by the four corner brackets, 2.

This assembly reduces compressor noise by isolating

the compressor from the base rails.

DO NOT remove the four 3/8" bolts, 3, mounting the

corner brackets, 2, to the frame rails.

COMPRESSOR

CHANNEL BASE

BASE SUPPORT

RAIL

LD09131

FIG. 5 – COMPRESSOR MOUNTING

Where accumulation of snow is likely, ad di tion al height

must be provided under the unit to ensure normal air ﬂ ow

to the unit.

The clearance dimensions given are

nec es sary to main tain good airﬂ ow

and en sure cor rect unit op er a tion. It

is also nec es sary to con sid er access

re quire ments for safe op er a tion and

maintenance of the unit and power

and control pan els. Lo cal health and

safe ty reg u la tions, or prac ti cal con-

sid er ations for ser vice re place ment

of large com po nents, may require

larg er clear anc es than those given

in the Tech ni cal Data Section of this

manual, (page 90).

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

VIBRATION ISOLATORS

Optional sets of vibration isolators can be supplied loose

with each unit.

Using the Isolator tables, refer to the Technical Data

Section, identify each mount and its cor rect lo ca tion

on the unit.

Installation

Place each mount in its correct position and lower the

unit carefully onto the mounts ensuring the mount en-

gag es in the mounting holes in the unit base frame.

On adjustable mounts, transfer the unit weight evenly to

the springs by turn ing the mount adjusting nuts (lo cat ed

just be low the top plate of the mount) counter-clock wise

to raise and clock wise to low er. This should be done

two turns at a time until the top plates of all mounts are

between 1/4" and 1/2" (6 and 12 mm) clear of top of

their hous ing and the unit base is level.

A more detailed installation in struc tion

is pro vid ed in the Installation Instruc-

tions for VMC Series AWR/AWMR and

CP Restrained Mountings Section of

this manual, (page 107).

SHIPPING BRACES

The chiller’s modular design does not require shipping

braces.

PIPEWORK CONNECTION

General Requirements

The following piping recommendations are intended

to ensure satisfactory operation of the unit(s). Failure

to follow these rec om men da tions could cause damage

to the unit, or loss of per for mance, and may in val i date

the warranty.

The maximum ﬂ ow rate and pressure

drop for the evaporator must not be

ex ceed ed at any time. Re fer to the

Tech ni cal Data Sec tion for de tails.

The liquid must enter the evaporator

at the in let con nec tion. The inlet con-

nec tion for the evaporator is at the far

end of the unit when viewed from the

pow er and con trol pan els.

Water inlet is always nearest the suc-

tion gas outlet on the DX evaporators.

(chiller barrel)

A ﬂ ow switch must be installed in the customer

pipework at the outlet of the evaporator and wired

back to the control panel using shielded ca ble. There

should be a straight run of piping of at least 5 pipe di-

am e ters on either side. The ﬂ ow switch should be wired

to Ter mi nals 13 and 14 (see Figs. 13 and 14, pages 40

and 41). A ﬂ ow switch is re quired pre vent dam age to

the evaporator caused by the unit op er at ing with out

ad e quate liquid ﬂ ow.

The ﬂ ow switch used must have gold plated contacts

for low voltage/current operation. Paddle type ﬂ ow

switch es suitable for 150 PSIG (10 bar) (optional 300

PSIG) working pres sure and hav ing a 1" N.P.T. con-

nection can be obtained from YORK as an ac ces so ry

for the unit. Al ter na tive ly a dif fer en tial pres sure switch

sited across an oriﬁ ce plate may be used, pref er a bly of

the high/low limit type.

The chilled liquid pump(s) installed in the pipework

system(s) should discharge directly into the unit evapora-

tor section of the system. The pump(s) may be controlled

external to the unit - but an override must be wired to the

control panel so that the unit can start the pump in the

event that the liquid temperature falls below the min i mum

setting. For details refer to “Electrical Con nec tion.”

32 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

FIG. 6 – PIPEWORK ARRANGEMENT

Pipework and ﬁ ttings must be separately supported to

prevent any loading on the evaporator. Flexible con-

nec tions are recommended which will also minimize

transmission of vibrations to the building. Flexible

connections must be used if the unit is mounted on

anti-vibration mounts as some movement of the unit

can be ex pect ed in normal operation.

Pipework and ﬁ ttings immediately next to the evapora-

tor should be readily de-mountable to enable cleaning

be fore operation, and to facilitate visual inspection of

the exchanger nozzles.

The evaporator must be protected by a strainer, pref-

er a bly of 30 mesh, ﬁ tted as close as possible to the

liq uid inlet connection, and provided with a means

of local isolation.

The evaporator must not be exposed to ﬂ ushing veloci-

ties or debris released during ﬂ ushing. It is recommended

that a suitably sized by-pass and valve arrangement is

in stalled to allow ﬂ ushing of the pipework system. The

by-pass can be used during maintenance to isolate the

heat exchanger without disrupting ﬂ ow to other units.

Thermometer and pressure gauge connections should

be provided on the inlet and outlet connections of each

evaporator.

Drain and air vent connections should be provided at all

low and high points in the pipework to permit drain age

of the system and to vent any air in the pipes.

Liquid systems at risk of freezing, due to low ambient

temperatures, should be protected using insulation and

heater tape and/or a suitable glycol solution. The liquid

pump(s) must also be used to ensure liquid is cir cu lat ed

when the ambient temperature approaches freez ing

point. Insulation should also be installed around the

evaporator noz zles. Heater tape of 21 watts per meter

un der the insulation is recommended, supplied in de -

pen dent ly and controlled by an ambient temperature

ther mo stat set to switch on at 37°F (21°C) above the

freez ing tem per a ture of the liquid.

The liquid circulation pump must be controlled by the

unit. This will ensure that when the liquid temperature

falls within 3° or 5°F (2° or 3°C) of freez ing, the pump

will start.

The evaporator is protected by heater mats un der the in-

su la tion which are supplied from the unit con trol system

pow er supply. Dur ing risk of freezing the control sys tem

should be powered to provide the freeze pro tec tion func-

tion un less the liq uid systems have been drained.

Any debris left in the water pipework

be tween the strain er and evaporator

could cause se ri ous damage to the

tubes in the evaporator and must be

avoided. The in stall er/user must also

en sure that the quality of the wa ter

in cir cu la tion is ad e quate, with out

any dis solved gas es which can cause

ox i da tion of steel parts within the

evaporator.

WATER TREATMENT

The unit performance given in the Design Guide is based

on a fouling factor of 0.00025 ft2hr°F/Btu (0.044m2/hr

°C/kW). Dirt, scale, grease and cer tain types of water

treat ment will ad verse ly affect the heat ex chang er sur-

fac es and there fore unit per for mance. Foreign mat ter

in the water system(s) can increase the heat ex chang er

pres sure drop, reducing the ﬂ ow rate and caus ing po-

ten tial damage to the heat exchanger tubes.

Aerated, brackish or salt water is not recommended for

use in the water system(s). YORK recommends that a

wa ter treatment specialist is consulted to determine the

proposed water composition will not affect the evap o -

ra tor materials of carbon steel and copper. The pH val ue

of the water ﬂ owing through the evaporator must be kept

be tween 7 and 8.5.

Installation

LD04739

Pipework

Isolating Valve - Normally Open

Isolating Valve - Normally Closed

Flow Regulating Valve

Flow Measurement Device

Strainer

Pressure Tapping

Flanged Connection

Flow Switch

Water

Out

Water

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Optional Flanges

One of two types of ﬂ anges may be ﬁ tted depending on

the customer or local Pressure Vessel Code re quire ments.

These are Victaulic-Adapter ﬂ anges, normally supplied

loose, or weld ﬂ anges which may be supplied loose or

ready ﬁ tted. Victaulic-Adapter and weld ﬂ ange dimen-

sions are to ISO 7005 - NP10.

REFRIGERANT RELIEF VALVE PIPING

Evaporators and oil separators are each protected

against internal refrigerant overpressure by refrigerant

relief valves. For evaporators, a pressure relief valve is

mounted on each of the main refrigerant lines connecting

the evaporator to the compressors.

It is recommended that a piece of pipe is ﬁ tted to each

valve and directed so that if the valve is activated, the

release of high pressure gas and liquid cannot be a dan ger

or cause injury. For indoor installations pres sure re lief

valves should be piped to the exterior of the build ing.

The size of any pipework attached to a relief valve must

be of sufﬁ cient diameter so as not to cause resistance to

the operation of the valve. Unless otherwise spec i ﬁ ed

by local regulations, internal diameter de pends on the

length of pipe required and is given by the fol low ing

formula:

D5 = 1.447 x L

Where:

D = minimum pipe internal diameter in cm

L = length of pipe in meters

If relief pipework is common to more than one valve its

cross sectional area must be at least the total re quired

by each valve. Valve types should not be mixed on a

common pipe. Precautions should be taken to ensure

that the outlet of relief valves/vent pipe remain clear of

ob struc tions at all times.

DUCTWORK CONNECTION

General Requirements

The following ductwork rec om men da tions are in tend ed

to ensure sat is fac to ry op er a tion of the unit. Failure to

follow these rec om men da tions could cause damage to

the unit, or loss of per for mance, and may invalidate the

warranty.

When ducting is to be ﬁ tted to the fan discharge it is

recommended that the duct should be the same cross sec-

tional area as the fan outlet and straight for at least three

feet (1 meter) to obtain static regain from the fan.

Ductwork should be suspended with ﬂ exible hangers

to prevent noise and vibration being transmitted to the

struc ture. A ﬂ exible joint is also recommended be tween

the duct attached to the fan and the next section for the

same reason. Flexible connectors should not be al lowed

to concertina.

The unit is not designed to take structural loading. No

signiﬁ cant amount of weight should be allowed to rest

on the fan outlet ﬂ ange, deck assemblies or condenser

coil module. No more than 3 feet (1 meter) of light

con struc tion ductwork should be supported by the unit.

Where cross winds may occur, any ductwork must be

sup port ed to prevent side loading on the unit.

PIPEWORK ARRANGEMENT

Figure #6 shows the suggested pipework arrangement

for single unit in stal la tions. For mul ti ple unit installa-

tions, each unit should be piped as shown.

CONNECTION TYPES & SIZES

For connection sizes relevant to individual models re fer

to the Technical Data Section.

EVAPORATOR CONNECTIONS

Standard chilled liquid connections on all evaporators

are of the Victaulic Groove type.

LD03521

FIG. 7 – VICTAULIC GROOVE

Weld Flange Victaulic Adapter

LD03523

FIG. 8 – FLANGE ATTACHMENTS

34 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

If the ducts from two or more fans are to be combined

into a common duct, back-ﬂ ow dampers should be ﬁ t-

ted in the individual fan ducts. This will prevent re cir -

cu la tion of air when only one of the fans is running.

Units are supplied with outlet guards for safety and to

prevent damage to the fan blades. If these guards are re-

moved to ﬁ t ductwork, adequate alternative pre cau tions

must be taken to ensure persons cannot be harmed or

put at risk from rotating fan blades.

ELECTRICAL CONNECTION

The following connection rec om men da tions are in-

tend ed to ensure safe and sat is fac to ry operation of the

unit. Failure to follow these recommendations could

cause harm to persons, or damage to the unit, and may

in val i date the warranty.

No additional controls (re lays, etc.)

should be mount ed in the control

pan el. Power and con trol wiring not

con nect ed to the con trol pan el should

not be run through the control pan el.

If these pre cau tions are not fol lowed it

could lead to a risk of elec tro cu tion. In

ad di tion, elec tri cal noise could cause

mal func tions or dam age the unit and

its con trols.

After connection do not switch on

main pow er to the unit. Some in ter nal

com po nents are live when main power

is switched on and this must only be

done by Au tho rized persons.

POWER WIRING

All electrical wiring should be carried out in ac cor dance

with local regulations. Route properly sized cables to

cable entries on both sides of the unit.

In accordance with U.L. Standard it is the re spon si bil i ty

of the user to install overcurrent pro tec tion devices

be tween the supply con duc tors and the power supply

ter mi nals on the unit.

To ensure that no eddy currents are set up in the power

panel, the cables forming each 3-phase power supply

must enter via the same cable entry.

All sources of supply to the unit must

be taken via a common point of iso-

la tion (not sup plied by YORK).

STANDARD UNITS WITH MULTI POINT POWER

SUPPLY WIRING

Standard units require two 3-phase sep a rate ly fused 3-

wire supplies plus a ground per re frig er ant system. One

supply to be connected to each of the power panels.

Connect each of the main 3-phase supplies to the cir-

cuit breakers, non-fused disconnect switches or ter mi nal

boards located in the power panels using lug sizes de-

tailed in the Technical Data Section.

Connect the ground wires to the main protective ground

terminals in each power panel.

Units with Single-Point Power Supply Wiring

Units require only one 3-phase supply plus ground.

Connect the 3-phase supplies to the terminal block or

non-fused disconnect switch/circuit breaker located in

the options pan el using lug sizes detailed in the Techni-

cal Data Section.

Connect a ground wire to the main protective ground

terminal.

115VAC CONTROL SUPPLY TRANSFORMER

A 3-wire high voltage to 115VAC supply transformer

is standard in the chiller. This transformer steps down

the high voltage supply to 115VAC to be used by the

Micro Panel, Pow er Pan el com po nents, so le noids, heat-

ers, etc.

The high voltage for the transformer pri ma ry is taken

from the chiller input to one of the sys tems. Fusing is

provided for the trans form er.

It is important to check that the cor-

rect primary tap ping has been used

and that it con forms to the site high

volt age sup ply.

Installation

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Removing high voltage power to the

chill er will re move the 115VAC sup-

ply voltage to the mi cro pro ces sor cir-

cuit ry and the evap o ra tor heater. In

cold weath er, this could cause serious

dam age to the chill er due to evap o ra tor

freeze-up. Do not re move power un less

alternate means are taken to as sure

op er a tion of the evap o ra tor heat er.

Remote Emergency Stop Device

If required, a remote emergency stop de vice can be wired

into the unit. The device should be wired into ter mi nals

31 and 32 (Figs. 13 and 14, pages 40 and 41.) in the

mi cro pro ces sor con trol pan el.

CONTROL PANEL WIRING

All wiring to the control panel terminal block terminals

13-19 is nom i nal 30VDC and must be run in shielded

cable, with the shield grounded at the panel end only.

Run shielded ca ble sep a rate ly from mains cables to

avoid electrical noise pick-up. Use the control panel

cable entry to avoid the pow er cables.

The voltage free contacts supplied must be suitable for

30VDC (gold contacts recommended). If the voltage

free con tacts are from a relay or contactor, the coil of

the device must be suppressed using a standard R/C

sup pres sor. The above precautions must be taken to

avoid electrical noise which could cause a malfunction

or dam age to the unit and its controls.

The length of cable to these terminals must not exceed

25 ft. (7.5 m) unless an isolator is ﬁ t ted.

VOLTS FREE CONTACTS

Chilled Liquid Pump Starter

Terminals 25 and 26 (Figs. 13 and 14, pages 40 and 41)

close to start the chilled liquid pump. This contact can be

used as a master start/stop for the pump in con junc tion

with the daily start/stop schedule. See Section 8.1.15.

Run Contact

Terminals 29 and 30 (Figs. 13 and 14, pages 40 and 41)

close to in di cate that a sys tem is running.

Alarm Contacts

Each system has a voltage-free change over contact

which will operate to signal an alarm condition when-

ev er a system locks out, or there is a power failure. To

obtain system alarm signal, connect the alarm circuit

to volt free terminals 23 and 24 (Figs. 13 and 14, pages

40 and 41) for No. 1 Sys tem and to ter mi nals 27 and 28

(Figs. 13 and 14) for No. 2 Sys tem.

SYSTEM INPUTS

Flow Switch

A chilled water ﬂ ow switch, (either by YORK or others)

MUST be installed in the leaving water piping of the

evaporator. There should be a straight horizontal run of

at least 5 diameters on each side of the switch. Adjust

the ﬂ ow switch paddle to the minimum ﬂ ow allowed

through the evaporator. (See manufacturer's instructions

furnished with the switch.) The switch is to be wired to

terminals 13 - 14 of CTB1 located in the control panel,

as shown on the unit wiring diagram.

Remote Run / Stop

Connect remote switch(es) in series with the ﬂ ow switch

to provide remote run/stop control if required.

Remote Print

Closure of suitable contacts connected to terminals 13

and 18 (Figs. 13 and 14, pages 40 and 41) will cause a

hard copy printout of Operating Data/Fault History to

be made if an optional printer is con nect ed to the RS

232 port.

Remote Setpoint Offset – Temperature

Timed closure of suitable contacts connected to

ter mi nals 13 and 17 (PWM contacts) will provide

re mote off set function of the chilled liquid set point

if re quired. See Figs. 13 and 14, pages 40 and 41 for

contact lo ca tion.

Remote Setpoint Offset – Current

Timed contact closure of a suitable contact connected to

terminals 13 and 16 (PWM contacts) will provide re mote

offset of EMS% CURRENT LOAD LIMIT. See Figs.

13 and 14, pages 40 and 41 for contact lo ca tion.

36 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

POWER PANEL LAYOUTS (TYPICAL)

FIG. 9 – POWER PANEL SECTION

028972-G

Installation

(WYE-DELTA - TYPICAL) (ACROSS THE LINE - TYPICAL)

028973-G

OPTIONAL DISCONNECT SWITCH OPTIONAL CIRCUIT BREAKER SWITCH

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

FIG. 10 – OPTION PANEL SECTION

OPTION PANEL LAYOUT (TYPICAL)

00246VIP

LOGIC PANEL

OPTION PANEL

WITH SINGLE

POINT TERMINAL

BLOCK

(OPTIONAL)

38 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Installation

60 Hz Models:

PHOTOGRAPH OF

60 HZ MODEL LOGIC SECTION

FIG. 11 – LOGIC SECTION LAYOUT

LOGIC SECTION LAYOUT

028975-G

ITEM

DESCRIPTION

Microprocessor Board

Back of Display

I/O Expansion Board #1

Power Supply Board

Relay Output Board #1

Relay Output Board #2

Flow Switch & Customer Connection Terminals

Circuit Breakers CB1, CB2, CB3

5 6

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

FIG. 12 – LOGIC SECTION LAYOUT WITH CONTROL PANEL

LOGIC SECTION LAYOUT WITH CONTROL PANEL

028976-G

40 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Installation

FIG. 13 – CUSTOMER CONNECTIONS

CUSTOMER CONNECTIONS

LD03502

CONNECTION

POINTS FOR

EMERGENCY

STOPS

TERMINALS 13-34

028977-G

Temperature

PWM

Current

PWM

Flow Switch System No. 1 Run

System No. 2 Run

System No. 1

Alarm Contacts

Chilled Liquid

Circulating Pump

Start

System No. 2

Alarm Contacts

Chiller Run

Isolator

Auxiliary

Interlock

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

FIG. 14 – CUSTOMER CONNECTIONS

CUSTOMER CONNECTIONS

2028978-G

CIRCUIT

BREAKERS

CB1, CB2, CB3

CUSTOMER

CONNECTIONS

(FLOW SWITCH, ALARM, RUN, ETC.)

115 VAC SUPPLY

MICROPROCESSOR

CIRCUIT BOARD

RELAY BOARDS I/O EXPANSION BOARD

TRANSFORMERS

SYSTEM

SWITCHES

42 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

or cop per line, but do not tighten the ﬂ are nut. Using

clean oil of the correct type (“L” oil), pump oil until all

air has been purged from the hose then tight en the nut.

Stroke the oil pump to add oil to the oil sys tem. The oil

level should be between the mid dle of the low er and

mid dle of the up per sight glasses of the oil sep a ra tor.

Ap prox i mate ly 5 gal lons is present in the entire chill er

system, with 1-2 gal lons in the oil separator.

Fans

Check that all fans are free to rotate and are not dam-

aged. Ensure blades are at the same height when ro tat ed.

Ensure fan guard is securely ﬁ xed.

Isolation/Protection

Verify that all sources of elec tri cal supply to the unit

are taken from a single point of iso la tion. Check that

the maximum recommended fuse siz es given in the

Tech ni cal Data Section have not been exceeded.

Control Panel

Check the panel to see that it is free of foreign ma te ri als

(wire, metal chips, etc.) and clean out if required.

Power Connections

Check to assure the customer power ca bles are connected

cor rect ly. Ensure that con nec tions of power cables within

the panels to the circuit breakers, terminal blocks or

switch disconnectors are tight.

Grounding

Verify that the unit’s protective terminal(s) are prop er ly

connected to a suitable grounding point. Ensure that all

unit internal ground connections are tight.

Overloads

Ensure that the fan overloads settings are correct for the

type of fan ﬁ tted.

Supply Voltage

Verify that the site voltage supply cor re sponds to the

unit requirement and is within the lim its given in the

Tech ni cal Data Section.

Control Transformer

The 3-wire control transformer is mounted external to

the panel. It is important to check that the correct pri ma ry

tapping has been used:

With the supply voltage to the unit turned off, remove

the lid to the transformer box.

COMMISSIONING

PREPARATION

Commissioning of this unit should

only be car ried out by YORK Au tho -

rized per son nel.

The Millennium Microcomputer Con trol Sys tem

Op er at ing In struc tions must be read in con junc tion

with this sec tion.

PREPARATION – POWER OFF

The following checks should be made with the cus tom er

supply/supplies to the unit switched OFF.

Inspection

Inspect unit for installation dam age. If damage is found

take ac tion and/or repair as appropriate.

Refrigerant Charge

Units are normally shipped as stan dard with a full

re frig er ant operating charge. Check that refrigerant

pres sure is present in both systems and that no leaks

are ap par ent. If no pressure is present a leak test must be

un der tak en. The leak(s) should be located and re paired.

Re paired sys tems and units supplied with a ni tro gen

hold ing charge must be evacuated with a suit able vac-

uum pump/re cov ery unit as appropriate to be low 100

microns.

Do not liquid charge with static water in the evaporator.

Care must also be taken to liquid charge slowly to avoid

ex ces sive thermal stress at the charging point. Once the

vacuum is broken, charge into the condenser coils with

the full operating charge as given in the Technical Data

Section.

Valves

Open each compressor suction, economizer, and dis-

charge valve ful ly (counter-clockwise) then close one

turn of the stem to ensure operating pressure is fed to

the pres sure trans duc ers. Open the liquid line service

valve ful ly and en sure the oil re turn line ball valve is

open in each system.

Compressor Oil

To add oil to a circuit - connect a YORK hand oil pump

(Part No. 470-10654-000) to the 1/4" oil charging valve

on the oil separator piping with a length of clean hose

Commissioning

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Check that the tapping used conforms to the site sup ply

voltage. After the tapping is veriﬁ ed, replace the lid.

Switch Settings

Ensure that the unit ON/OFF switch on the display door

and the micro board system switch es S2 through S5 are

set to “0” (OFF). Set the red han dled emergency stop

de vice on the options panel to “1” (ON). For units ﬁ tted

with door interlocked circuit breakers the power panel

doors must be closed and the devices set to “1” (ON).

The customer’s power dis con nec tion devices can now

be set to ON.

The machine is now live!

The unit is ﬁ tted with an under voltage circuit in each

pan el and it may take be tween 5 to 10 seconds for its

con tacts to close and energize the unit’s electronics,

in clud ing the dis play on the main panel.

Compressor Heaters

Verify the compressor heaters are en er gized. If

the ambient temperature is above 96°F (36°C) the

com pres sor heaters must be on for at least 8 hours before

start-up to ensure all refrigerant liquid is driven out of

the compressor. If the ambient tem per a ture is be low

86°F (30°C) then allow 24 hours.

Water System

Verify that the chilled liquid system has been installed

correctly, and has been commissioned with the correct

direction of water ﬂ ow through the evaporator. The inlet

should be at the refrigerant pipework connection end of

the evaporator. Purge air from the top of the evaporator

using the plugged air vent mounted on the top of the

evaporator body. Flow rates and pressure drops must be

within the limits given in the Technical Data Section.

Op er a tion outside of these lim its is un de sir able and could

cause damage.

Flow Switch

Verify a chilled water ﬂ ow switch is cor rect ly ﬁ tted in

the customer’s pipework on the evaporator outlet, and

wired into the control panel correctly using shielded

cable. There should be a straight run of at least 5 pipe

di am e ters on either side of the ﬂ ow switch. The ﬂ ow

switch should be connected to terminals 13 and 14 in the

mi cro panel (Figs. 13 and 14, pages 40 and 41).

Temperature Sensor(s)

Ensure the leaving liquid tem per a ture sensor is coated

with heat conductive com pound (part no. 013-00890-

000) and is inserted in the water outlet sensor pocket

of the evaporator. This sensor also acts as the freeze

pro tec tion ther mo stat sensor and must always be in the

water OUTLET sen sor pocket.

Control Supply

Verify the control panel display is illuminated.

Programmed Options

Verify that the options factory programmed into the

Mi cro com put er Control Center are in accordance with

the cus tom er’s order re quire ments by pressing the ‘Op-

tions’ key on the keypad and read ing the settings from

the display.

Programmed Settings

Ensure the system cut-out and operational settings

are in accordance with the in struc tions provided in

Sec tion 8 (page 166) and with the general chiller op-

er a tion al re quire ments by press ing the ‘Pro gram’ key.

The chilled liquid tem per a ture con trol set tings need to

be set ac cord ing to the unit model and required op er -

at ing con di tions.

Date and Time

Program the date and time by ﬁ rst en sur ing that the CLK

jumper J18 on the mi cro pro ces sor board is in the ON

position (top two pins). Then press the ‘Clock Set Time’

key and set the date and time. (See Section 7.)

Start/Stop Schedule

Program the daily and hol i day start/stop by pressing the

‘Set Schedule/Holiday’ key. (See Section 7.)

Setpoint and Remote Offset

Set the required leav ing chilled liquid temperature

set point and control range. If remote temperature reset

(off set) is to be used, the maximum reset must be pro-

grammed by pressing the ‘Remote Reset Temp’ key.

(See Section 6.)

44 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Commissioning

FIRST TIME START-UP

During the commissioning period

there should be suf ﬁ cient heat load

to run the unit under sta ble full load

op er a tion to enable the unit con trols,

and sys tem op er a tion to be set up cor-

rect ly and a com mis sion ing log tak en.

Be sure that the Micro Panel is prop-

er ly pro grammed (page 166) and the

Sys tem Start-up Check list (page 117)

is com plet ed.

Interlocks

Verify that liquid is ﬂ owing through the evaporator and

that heat load is present. Ensure that any remote run in-

ter locks are in the run position and that the run schedule

requires the unit to run or is overridden.

System Switches

Place the ‘Sys 1’ switch on the mi cro pro ces sor board to

the ‘ON’ position – (Fig. 46, page 130).

Start-up

Remove the locking device from the unit Auto/OFF

switch which prevents unauthorized starting of the unit

before commissioning. Press the ‘Status’ key, then turn

the unit switch to the “1” position to start the unit (there

may be a few seconds delay before the ﬁ rst com pres sor

starts be cause of the anti-recycle timer). Be ready when

each com pres sor starts, to switch the unit OFF im me -

di ate ly if any unusual noises or other adverse con di tions

de vel op. Use the appropriate emergency stop de vice if

necessary.

Oil Pressure

When a compressor starts, press the rel e vant ‘System

Pressures’ key and verify that oil dif fer en tial pressure

develops immediately (Discharge Pressure minus Oil

Pressure). If oil pressure does not develop, the automatic

controls will shut down the compressor. Un der no cir-

cum stanc es should a restart attempt be made on a com-

pres sor which does not develop oil pres sure im me di ate ly.

Switch the unit switch to the ‘0’ po si tion (OFF).

Refrigerant Flow

When a compressor starts, a ﬂ ow of liquid refrigerant

will be seen in the liquid line sight glass. After several

min utes operation and providing a full charge of re frig -

er ant is in the system, the bubbles will disappear and be

re placed by a solid column of liquid.

Fan Rotation

As discharge pressure rises, the con dens er fans op er ate

in stages to control the pressure. Verify that the fan op-

eration is correct for the type of unit.

Suction Superheat

Check suction superheat at steady full compressor load

only. Measure suction tem per a ture on the copper line

about 6" (150 mm) before the compressor suc tion ser-

vice valve. Measure suction pres sure at the com pres sor

service valve. Superheat should be 10°F to 12°F

(5.6°C to 6.7°C).

Expansion Valve

The electronic expansion valves are factory set and

should not need adjustment.

Economizer Superheat

(Not all models are equipped with economizers)

Check economizer su per heat at steady full com pres sor

load only, under conditions when the econ o miz er sole-

noid is energized. (See Section 1.22, page 134) Measure

gas tem per a ture on the econ o miz er outlet pipe next to the

ex pan sion valve bulb. Mea sure gas pressure at the back

seat port of the economizer ser vice valve. Su per heat as

measured should be 10°F to 12°F (5.6°C to 6.7°C).

Subcooling

Check liquid subcooling at steady full com pres sor

load only. It is important that all fans are run ning for

the sys tem. Measure liquid line temperature on the

copper line beside the main liquid line service valve.

Measure liq uid pressure at the liquid line service valve.

Subcooling should be 12°F to 15°F (6.7°C to 8.3°C).

No bubbles should show in the sight glass. If subcooling

is out of range add or re move re frig er ant as required.

Do not over charge the unit. The liq uid ﬂ ow to the main

evaporator TXV is subcooled fur ther by the econ o miz er,

increasing subcooling to be tween 22°F and 28°F (12°C

and 15°C) at ambients above 90ºF.

General Operation

After completion of the above checks for System 1, stop

the unit, switch OFF the ‘SYS 1’ switch on the main

panel microprocessor board and repeat the pro cess for

each subsequent system. When all run cor rect ly, stop the

unit, switch all applicable switch es to the ‘ON’ po si tion

and restart the unit.

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

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46 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Op er a tion

GENERAL DESCRIPTION

The units are designed to work independently, or in

con junc tion with other equipment via a YORK ISN

build ing management system or other automated con-

trol sys tem. When operating, the unit controls monitor

the chilled liquid system temperature at the unit and

take the ap pro pri ate action to maintain this temperature

with in de sired limits. This action will involve running

one or more compressors at a suitable load step to match

the cool ing effect of the refrigerating systems to the

heat load on the liquid system. The heat removed from

the chilled liquid is then rejected from the air cooled

con dens er coils.

The following sections give an overview of the op er a tion

of the unit. For detailed information, reference should

be made to the Chiller Control Panel Pro gram ming and

Data Access Op er at ing In struc tions for the unit (pages

122 - 192).

START-UP

Check the main power supplies to the unit are ‘ON’, all

refrigerant service valves are open (counter-clockwise

one turn short of fully open) and chilled liquid ﬂ ow has

been es tab lished (unless the unit chilled liquid pump

start con trol is being used, in which case just ensure

the pump supply is on). Ensure only the correct system

switches (SYS 1-2) on the microprocessor cir cuit board

are in the ‘ON’ position.

Press the ‘STATUS’ key on the keypad and then switch

the unit ON/OFF switch below the keypad to the ON

position.

The controller will perform a pre-check to ensure that

the daily/holiday schedule and any remote interlocks will

allow the unit to run, all safety cut-outs are sat is ﬁ ed and

that cooling load is required (i.e. that the chilled liquid

temperature is outside the set limits). Any prob lems

found by the pre-check will be displayed if present. If

no prob lems are present and cooling duty is required the

lead compressor will start.

The display will show the anti-coincidence timer sta tus

for the lag compressor, followed by ‘NO COOL LOAD’

until it is called to operate by the control sys tem.

NORMAL RUNNING AND CYCLING

Once the unit has been started, all operations are fully

automatic. After an initial period at minimum capacity

on the lead compressor, the control system will adjust

the unit load depending on the chilled liquid tem per a ture

and rate of temperature change. If high heat load is pres-

ent, the controller will increase the capacity of the lead

compressor and/or start-up the other compressor.

If very little heat load is present, the lead compressor

will continue at minimum capacity or may simply stop

again to avoid overcooling the liquid. If the latter is the

case, one compressor will restart automatically should

the liquid temperature rise again.

Once a compressor is running, discharge pressure ris es

as refrigerant is pumped into the air cooled con dens er

coils. This pressure is controlled by stages of fans to

ensure maximum unit efﬁ ciency while main tain ing suf-

ﬁ cient pressure for correct operation of the con dens ers

and expansion valves.

When a compressor is running, the controller monitors

oil pressure, motor current, and various other system

parameters such as discharge pressure, chilled liquid

temperature, etc. Should any problems occur, the con trol

system will immediately take appropriate action and

display the nature of the fault (Section 8).

SHUTDOWN

The unit can be stopped at any time by switching the

UNIT ON/OFF switch just below the keypad to the

OFF po si tion. The compressor heat er will en er gize to

prevent refrigerant condensing in the com pres sor rotors.

If ambient tem per a tures are low, the evaporator heater

mats will also en er gize to pre vent the possibility of liq-

uid freezing in the ves sels. The mains pow er to the unit

should not nor mal ly be switched OFF, even when the

unit is not re quired to run.

The system switches (S2-S5) on the microboard can be

used to cycle a system OFF. An automatic pumpdown

will occur using the system switches.

If mains power must be switched OFF, (for extended

main te nance or a shutdown period), the compressor suc-

tion, discharge and motor cooling service stop valves

should be closed (clockwise) and if there is a pos si bil i ty

of liq uid freezing due to low ambient temperatures, the

evaporators should be drained. Valves should be opened

and power must be switched on for at least 8 Hours

(36 Hours if ambient temperature is over 86°F [30°C])

be fore the unit is restarted.

OPERATION

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

This page intentionally left blank.

48 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

TECHNICAL DATA

The evaporator is designed in accordance with ARI-590-

92 which allows for an increase in pres sure drop of up

to 15% above the design value given above. Debris in

the water may also cause additional pressure drop.

When using glycol solutions, pressure drops are high er

than with water (see correction factors to be applied

when using glycol solutions).

A = Correction Factor

B = Mean Temperature through Evaporator (°C)

C = Concentration W/W (%)

EVAPORATOR WATER PRESSURE DROP

(ENGLISH UNITS)

EVAPORATOR WATER PRESSURE DROP

(SI UNITS)

FIG. 15 – FLOW RATE AND PRESSURE DROP CHARTS

FIG. 16 – GLYCOL CORRECTION FACTORS

FLOW RATE AND PRESSURE DROP CHARTS

Excessive ﬂ ow, above the max GPM,

will damage the evaporator.

LD09230A LD04482A

GLYCOL CORRECTION FACTORS

Technical Data

MODEL NUMBER YCAS EVAPORATOR

0130, 0140 A

0150, 0160, 0170, 0180, B

0200, 0210, C

0230 D

MODEL NUMBER YCAS EVAPORATOR

0130, 0140 A

0150, 0160, 0170, 0180, B

0200, 0210, C

0230 D

Pressure Conversion : Ft H20 = 2.3 x PSI

ETHYLENE GLYCOL

PROPYLENE GLYCOL

1.45

1.40

1.35

1.30

1.25

1.20

1.15

1.10

1.05

1.8

1.7

1.6

1.5

1.4

1.3

1.2

1.1

1.0

-10-8-6-4-20 2468

50%

40%

30%

20%

10%

50%

40%

30%

20%

10%

LD03504

°C

GLYCOL CORRECTION EXAMPLE: (With YCAS0140)

• RWT = 36°F LWT = 28°F

• Average Water Temperature = 32°F (= 0°C)

• For 30% Propylene Glycol: From Graph, Find Correction Factor =

1.3 @ 0°C and 30%

• Actual Measured ∆P = 12' H20

• Corrected ∆P = 12'/1.3 = 9.2' H20

• From Flow Rate and Pressure Drop Chart, locate ﬂ ow @ 9.2' ≈

300 GPM

YCAS0130 - 0230

1.00

10.00

100.00

1000.00

10.00 100.00

50.00

Flow, L/S

Press Drop, kPA

BCD

YCAS0130 - 0230

1.00

10.00

100.00

100 500 1000

Flow, GPM

Press Drop, Ft H2O

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

TEMPERATURE AND FLOWS

(ENGLISH UNITS)

Excessive ﬂ ow, above the max GPM,

will damage the evaporator.

MODEL

NUMBER

YCAS

LEAVING WATER

TEMPERATURE (°F)

EVAPORATOR FLOW

(GPM3)AIR ON CONDENSER (°F)

MIN.1MAX.2MIN. MAX. MIN. MAX

0130EC 40 55 138 525 0 125

0140EC 40 55 138 525 0 125

0150EC 40 55 200 600 0 125

0160EC 40 55 200 600 0 125

0170EC 40 55 200 600 0 125

0180EC 40 55 200 600 0 125

0200EC 40 55 250 750 0 125

0210EC 40 55 250 750 0 125

0230EC 40 55 250 750 0 125

NOTES:

1. For leaving brine temperature below 40°F (4.4°C), contact your nearest YORK ofﬁ ce for application requirements.

2. For leaving water temperature higher than 55°F (12.8°C), contact the nearest YORK ofﬁ ce for application guidelines.

3. The evaporator is protected against freezing to -20°F (-28.8°C) with an electric heater as standard.

50 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

TEMPERATURE AND FLOWS

(SI UNITS)

Technical Data

MODEL

NUMBER

YCAS

LEAVING WATER

TEMPERATURE (°C)

Evaporator FLOW

(l/s3)AIR ON CONDENSER (°C)

MIN.1MAX.2MIN. MAX. MIN. MAX

0130EC 4.4 12.8 8.7 33.1 -17.7 51.7

0140EC 4.4 12.8 8.7 33.1 -17.7 51.7

0150EC 4.4 12.8 12.6 37.9 -17.7 51.7

0160EC 4.4 12.8 12.6 37.9 -17.7 51.7

0170EC 4.4 12.8 12.6 37.9 -17.7 51.7

0180EC 4.4 12.8 12.6 37.9 -17.7 51.7

0200EC 4.4 12.8 15.8 47.3 -17.7 51.7

0210EC 4.4 12.8 15.8 47.3 -17.7 51.7

0230EC 4.4 12.8 15.8 47.3 -17.7 51.7

Excessive ﬂ ow, above the max GPM,

will damage the evaporator.

NOTES:

1. For leaving brine temperature below 40°F (4.4°C), contact your nearest YORK ofﬁ ce for application requirements.

2. For leaving water temperature higher than 55°F (12.8°C), contact the nearest YORK ofﬁ ce for application guidelines.

3. The evaporator is protected against freezing to -20°F (-28.8°C) with an electric heater as standard.

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

PHYSICAL DATA

ENGLISH UNITS

MODEL NUMBER YCAS

0130EC 0140EC 0150EC 0160EC 0170EC 0180EC 0200EC 0210EC 0230EC

General Unit Data

Unit Capacity at ARI Conditions, Tons 121.1 130.1 145.3 157.1 164.3 171.6 186.7 194.8 209.1

Number of Independent Refrigerant Circuits 222222222

Refrigerant Charge, R-22, Ckt.-1 / Ckt.-2, lbs. 180 / 180 180 / 180 180 / 190 190 / 190 190 / 190 190/190 220/220 220/220 220/220

Oil Charge, Ckt.-1 / Ckt.-2, gallons 5 / 5 5 / 5 5 / 5 5 / 5 5 / 5 5 / 5 5 / 5 5 / 5 5 / 5

Shipping Weight:

Aluminum Fin Coils, lbs. 9,888 10,110 10,599 10,583 10,694 10,805 11,849 11,970 12,081

Copper Fin Coils, lbs. 11,154 11,376 11,865 11,849 11,960 12,071 13,441 13,552 13,663

Operating Weight:

Aluminum Fin Coils, lbs. 10,315 10,537 11,263 11,247 11,358 11,469 12,513 12,634 12,745

Copper Fin Coils, lbs. 11,581 11,803 12,529 12,513 12,624 12,735 14,105 14,216 14,327

Compressors, DXS Semihermetic Twin Screw

Quantity per Chiller 222222222

Nominal Ton Size, Ckt.-1 / Ckt.-2 62 / 62 68 / 68 78 / 68 78 / 78 85 / 78 85/85 95/95 105/95 105/105

Refrigerant Economizer, Ckt.-1 / Ckt.-2 No / No Yes / Yes No / Yes No / No Yes / No Yes / Yes No / No Yes / No Yes / Yes

Condensers, High Efﬁ ciency Fin / Tube with Integral Subcooler

Total Chiller Coil Face Area, ft2256 256 256 256 256 256 320 320 320

Number of Rows 333333333

Fins per Inch 13 13 13 13 13 13 13 13 13

CONDENSER FANS

Number, Ckt.-1 / Ckt.-2 4 / 4 4 / 4 4 / 4 4 / 4 4 / 4 4 / 4 5 / 5 5 / 5 5 / 5

Standard Fans

Fan Motor, HP / kW 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8

Fan & Motor RPM 1140 1140 1140 1140 1140 1140 1140 1140 1140

Fan Diameter, inches 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4

Fan Tip Speed, feet/min. 10,575 10,575 10,575 10,575 10,575 10,575 10,575 10,575 10,575

Total Chiller Airﬂ ow, CFM 114,400 114,400 114,400 114,400 114,400 114,400 143,000 143,000 143,000

Low Noise Fans

Fan Motor, HP / kW 2 / 1.53 2 / 1.53 2 / 1.53 2 / 1.53 2 / 1.53 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8

Fan & Motor Speed, RPM 840 840 840 840 840 1140 1140 1140 1140

Fan Diameter, inches 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4

Fan Tip Speed, feet/min. 7,792 7,792 7,792 7,792 7,792 10,575 10,575 10,575 10,575

Total Chiller Airﬂ ow, cfm 112,400 112,400 112,400 112,400 112,400 114,400 143,000 143,000 143,000

High Static Fans

Fan Motor, HP / kW 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79

Fan & Motor RPM 1140 1140 1140 1140 1140 1,140 1,140 1,140 1,140

Fan Diameter, inches 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4 35.4

Fan Tip Speed, feet/min. 10,575 10,575 10,575 10,575 10,575 10,575 10,575 10,575 10,575

Total Chiller Airﬂ ow, CFM (@0.4" additional static) 114,400 114,400 114,400 114,400 114,400 114,400 143,000 143,000 143,000

Evaporator, Direct Expansion

Water Volume, gallons 53 53 55 55 55 55 79 79 79

Maximum1 Water Side Pressure, PSIG 150 150 150 150 150 150 150 150 150

Maximum Refrigerant Side Pressure, PSIG 350 350 350 350 350 350 350 350 350

Minimum Chilled Water Flow Rate, GPM 138 138 200 200 200 200 250 250 250

Maximum Chilled Water Flow Rate, GPM 525 525 600 600 600 600 750 750 750

Water Connections, inches 888888888

1 Optional 300 PSIG Waterside available

52 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

PHYSICAL DATA

SI UNITS

Technical Data

1 Optional 300 PSIG Waterside available

MODEL NUMBER YCAS

0130EC 0140EC 0150EC 0160EC 0170EC 0180EC 0200EC 0210EC 0230EC

General Unit Data

Unit Capacity at 6.7°C water & 35°C ambient, kW 425.7 457.6 510.9 552.6 578.0 603.4 656.6 685.2 735.2

Number of Independent Refrigerant Circuits 222222222

Refrigerant Charge, R-22, Ckt.-1 / Ckt.-2, kg. 82 / 82 82 / 82 82 / 86 86 / 86 86 / 86 86 / 86 100 / 100 100 / 100 100 / 100

Oil Charge, Ckt.-1 / Ckt.-2, liters 19 / 19 19 / 19 19 / 19 19 / 19 19 / 19 19 / 19 19 / 19 19 / 19 19 / 19

Shipping Weight:

Aluminum Fin Coils, kg. 4,484 4,585 4,807 4,800 4,850 4,900 5,374 5,429 5,479

Copper Fin Coils, kg. 5,059 5,159 5,381 5,374 5,424 5,474 6,096 6,146 6,196

Operating Weight:

Aluminum Fin Coils, kg. 4,679 4,780 5,109 5,102 5,152 5,202 5,676 5,731 5,781

Copper Fin Coils, kg. 5,253 5,354 5,683 5,676 5,726 5,777 6,398 6,448 6,499

Compressors, DXS Semihermetic Twin Screw

Quantity per Chiller 222222222

Nominal kW Size, Ckt.-1 / Ckt.-2 220 / 220 240 / 240 275 / 240 275 / 275 300 / 275 300/300 335/335 370/335 370/370

Refrigerant Economizer, Ckt.-1 / Ckt.-2 No / No Yes / Yes No / Yes No / No Yes / No Yes / Yes No / No Yes / No Yes / Yes

Condensers, High Efﬁ ciency Fin / Tube with Integral Subcooler

Total Chiller Coil Face Area, m223.78 23.78 23.78 23.78 23.78 23.78 29.73 29.73 29.73

Number of Rows 333333333

Fins per Meter 512 512 512 512 512 512 512 512 512

CONDENSER FANS

Number, Ckt.-1 / Ckt.-2 4 / 4 4 / 4 4 / 4 4 / 4 4 / 4 4 / 4 5 / 5 5 / 5 5 / 5

Standard Fans

Fan Motor, HP / kW 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8

Fan & Motor Speed, rev./sec. 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0

Fan Diameter, mm 900 900 900 900 900 900 900 900 900

Fan Tip Speed, m/sec. 40 40 40 40 40 54 54 54 54

Total Chiller Airﬂ ow, l/sec. 53,989 53,989 53,989 53,989 53,989 53,989 67,486 67,486 67,486

Low Noise Fans

Fan Motor, HP / kW 2 / 1.53 2 / 1.53 2 / 1.53 2 / 1.53 2 / 1.53 2 / 1.53 2 / 1.53 2 / 1.53 2 / 1.53

Fan & Motor Speed, rev./sec. 14 14 14 14 14 14 14 14 14

Fan Diameter, mm 900 900 900 900 900 900 900 900 900

Fan Tip Speed, m/sec. 40 40 40 40 40 40 40 40 40

Total Chiller Airﬂ ow, l/sec. 53,045 53,045 53,045 53,045 53,045 53,045 66,307 66,307 66,307

High Static Fans

Fan Motor, HP / kW 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79 5 / 3.79

Fan Diameter, mm 900 900 900 900 900 19.0 19.0 19.0 19.0

Fan Tip Speed, m/sec. 54 54 54 54 54 900 900 900 900

Total Chiller Airﬂ ow, l/sec. (@0.4" additional static) 53,989 53,989 53,989 53,989 53,989 54 54 54 54

Fan & Motor Speed, rev./sec. 19.0 19.0 19.0 19.0 19.0 53,989 67,486 67,486 67,486

Evaporator, Direct Expansion

Water Volume, liters 200 200 208 208 208 208 299 299 299

Maximum1 Water Side Pressure, Bar 10 10 10 10 10 10 10 10 10

Maximum Refrigerant Side Pressure, Bar 24 24 24 24 24 24 24 24 24

Minimum Chilled Water Flow Rate, l/sec. 8.7 8.7 12.6 12.6 12.6 12.6 15.8 15.8 15.8

Maximum Chilled Water Flow Rate, l/sec. 33.1 33.1 37.9 37.9 37.9 37.9 47.3 47.3 47.3

Water Connections, inches 888888888

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

OPERATING LIMITATIONS AND SOUND POWER DATA

OPERATING LIMITATIONS – ENGLISH UNITS

* Maximum Ambient w/ High Ambient Kit is 130°F.

MIN MAX

LEAVING CHILLED LIQUID TEMP ( °F) 40.1 59

CHILLED WATER TEMP DIFFERENCE ( °F) 5.5 18

WATER SIDE PRESSURE (PSIG) 150

REFRIGERANT SIDE PRESSURE (PSIG) 300

EVAPORATOR FLOW

MODEL GALLONS/MINUTE

YCAS MIN. MAX.

0130EC 141 403

0140EC 141 403

0150EC 180 769

0160EC 141 403

0170EC 180 768

0180EC 180 768

0200EC 180 768

0210EC 180 768

0230EC 180 768

AIR STANDARD FANS 0 115*

ENTERING HIGH PRESS. FANS 0 115*

CONDENSER (°F)

FAN STANDARD FANS 20

AVAILABLE STATIC HIGH PRESS. FANS OPTION 1 85

PRESSURE (Pa) HIGH PRESS. FANS OPTION 2 150

LOW NOISE (4 PL) 10

ELECTRICAL THREE PHASE 60 Hz (V) 200

230

380

460

575 440

OPERATING LIMITATIONS – SI UNITS

* Maximum Ambient w/ High Ambient Kit is 54°C.

MIN MAX

LEAVING CHILLED LIQUID TEMP ( °C) 4.5 15

CHILLED WATER TEMP DIFFERENCE ( °C) 3 10

WATER SIDE PRESSURE (BAR) – 10

REFRIGERANT SIDE PRESSURE (BAR) – 20

EVAPORATOR FLOW

MODEL LITERS/SECOND

YCAS MIN. MAX.

0130EC 8.9 25.43

0140EC 8.9 25.43

0150EC 11.3 48.45

0160EC 8.9 25.43

0170EC 11.3 48.45

0180EC 11.3 48.45

0200EC 11.3 48.45

0210EC 11.3 48.45

0230EC 11.3 48.45

AIR

STANDARD FANS –18 46

ENTERING

CONDENSER (°C)

FAN STANDARD FANS 20

AVAILABLE STATIC HIGH PRESS. FANS OPTION 1 85

PRESSURE (Pa) HIGH PRESS. FANS OPTION 2 150

SLOW SPEED FANS 10

ELECTRICAL THREE PHASE 60 Hz (V) 200

230

380

460

575

54 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

ELECTRICAL DATA

Technical Data

MULTIPLE POINT POWER SUPPLY CONNECTION

Two ﬁ eld provided power sup ply cir cuits to the unit. Field

Power Wiring connections to fac to ry provided, Non-Fused

Dis con nect Switches (Opt), Circuit Breakers (Opt) or

Ter mi nal Blocks (Opt).

Suitable for:

Y - ∆ Start and

Across-The-Line-Start

MULTIPLE POINT POWER SUPPLY CONNECTION - 2 COMPRESSOR UNITS

(Two Field Provided Power Supply Circuits To The Chiller. Field Connections to Factory Provided Terminal Block (Std), Disconnects (Opt),

or Individual System Circuit Breakers (Opt) in each of the two Motor Control Centers.)

See page 62 for Electrical Data footnotes.

LD05548

See page 62 for notes.

Options:

Term. Block

NF Disc SW

or Circ Brkr

Control

Transformer

GRD

2 L

CTB

Options:

Term. Block

NF Disc SW

or Circ Brkr

GRD

CIRCUIT #1 CIRCUIT # 2

FIELD PROVIDED

UNIT POWER SUPPLY

FIELD PROVIDED

UNIT POWER SUPPLY STD FIELD PROVIDED

120-1-60Hz POWER SUP-

PLY (NOT REQUIRED IF

OPTIONAL CONTROL

TRANSFORMER FITTED)

OPTIONAL CONTROL

TRANSFORMER

SEE NOTE 3 SEE NOTE 3

SYSTEM #1 FIELD-SUPPLIED WIRING

MODEL VOLTS MIN NF FACTORY PROVIDED (LUGS) WIRE RANGE

COMPRESSOR FANS

11, 12

YCAS MCA

DISC SW

2, 9

STD. TERMINAL OPT. NF. OPT. C.B. RLA Y-LRA X-LRA QTY FLA LRA

MIN.

3, 5

MAX.

4, 6

BLOCK DISC SW. (EA.) (EA.)

200 340 400 450 500 (2)1/0 - 300 (2) 3/0-250 (3) 2/0-400 246 591 N/A 4 8.2 38.0

230 299 400 400 500 2/0 - (2) 4/0 (2) 3/0-250 (2) 3/0-250 214 481 N/A 4 7.8 33.0

0130EC 380 181 200 225 300 1/0 - 300 # 6 - 350 # 6 - 350 130 285 900 4 4.8 23.0

460 150 150 200 250 # 2 - 4/0 # 4 - 300 # 6 - 350 107 228 719 4 4.0 19.0

575 119 150 150 200 # 2 - 4/0 # 4 - 300 # 4 - 300 86 182 574 4 3.1 15.2

200 366 400 450 600 (2) 1/0 - 300 (2) 3/0-250 (3) 2/0-400 267 591 N/A 4 8.2 38.0

230 321 400 400 500 2/0 - (2) 4/0 (2) 3/0-250 (2) 3/0-250 232 481 N/A 4 7.8 33.0

0140EC 380 195 200 250 300 1/0 - 300 # 6 - 350 # 6 - 350 140 285 900 4 4.8 23.0

460 161 200 200 250 # 2 - 4/0 # 4 - 300 # 4 - 300 116 228 719 4 4.0 19.0

575 128 150 175 200 # 2 - 4/0 # 4 - 300 # 6 - 350 93 182 574 4 3.1 15.2

200 402 400 500 600 (2) 2/0 - 500 (2) 3/0-250 (3) 2/0-400 295 708 N/A 4 8.2 38.0

230 351 400 450 600 (2) 1/0 - 300 (2) 3/0-250 (3) 2/0-400 256 642 N/A 4 7.8 33.0

0150EC 380 213 250 300 350 2/0 - 500 # 6 - 350 (2) 3/0-250 155 343 1093 4 4.8 23.0

460 176 200 225 300 1/0 - 300 # 4 - 300 # 6 - 350 128 280 893 4 4.0 19.0

575 141 150 175 225 # 2 - 4/0 # 4 - 300 # 6 - 350 103 224 714 4 3.1 15.2

200 402 400 500 600 (2) 2/0 - 500 (2) 3/0-250 (3) 2/0-400 295 708 N/A 4 8.2 38.0

230 351 400 450 600 (2) 1/0 - 300 (2) 3/0-250 (3) 2/0-400 256 642 N/A 4 7.8 33.0

0160EC 380 213 250 300 350 # 1 - 300 # 6 - 350 (2) 3/0-250 155 343 1093 4 4.8 23.0

460 176 200 225 300 1/0 - 300 # 6 - 350 # 6 - 350 128 280 893 4 4.0 19.0

575 141 150 175 225 # 2 - 4/0 # 4 - 300 # 6 - 350 103 224 714 4 3.1 15.2

200 434 600 600 700 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 321 708 N/A 4 8.2 38.0

230 380 400 450 600 (2) # 1 - 300 (2) 3/0-250 (3) 2/0-400 279 642 N/A 4 7.8 33.0

0170EC 380 230 250 300 350 2/0 - 500 # 6 - 350 (2) 3/0-250 169 343 1093 4 4.8 23.0

460 191 200 250 300 1/0 - 300 # 6 - 350 # 6 - 350 140 280 893 4 4.0 19.0

575 152 150 200 250 # 2 - 4/0 # 4 - 300 # 6 - 350 112 224 714 4 3.1 15.2

200 434 600 600 700 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 321 708 N/A 4 8.2 38.0

230 380 400 450 600 (2) 2/0 - 500 (2) 3/0-250 (3) 2/0-400 279 642 N/A 4 7.8 33.0

0180EC 380 230 250 300 350 2/0 - 500 # 6 - 350 (2) 3/0-250 169 343 1093 4 4.8 23.0

460 191 200 250 300 1/0 - 300 # 6 - 350 # 6 - 350 140 280 893 4 4.0 19.0

575 152 150 200 250 # 2 - 4/0 # 4 - 300 # 6 - 350 112 224 714 4 3.1 15.2

200 469 600 600 800 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 342 708 N/A 5 8.2 38.0

230 412 400 500 700 (2) 2/0 - 500 (2) 3/0-250 (3) 2/0-400 298 642 N/A 5 7.8 33.0

0200EC 380 250 250 300 400 2/0 - 500 # 6 - 350 (2) 3/0-250 181 343 1093 5 4.8 23.0

460 206 200 250 350 # 1 - 300 # 6 - 350 # 6 - 350 149 280 893 5 4.0 19.0

575 164 200 200 250 1/0 - 300 # 6 - 350 # 6 - 350 119 224 714 5 3.1 15.2

200 509 600 700 800 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 374 708 N/A 5 8.2 38.0

230 445 600 600 700 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 325 642 N/A 5 7.8 33.0

0210EC 380 270 400 350 450 2/0 - 500 (2) 3/0-250 (2) 3/0-250 197 343 1093 5 4.8 23.0

460 224 250 300 350 2/0 - 500 # 6 - 350 (2) 3/0-250 163 280 893 5 4.0 19.0

575 178 200 225 300 1/0 - 300 # 6 - 350 # 6 - 350 130 224 714 5 3.1 15.2

200 509 600 700 800 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 374 708 N/A 5 8.2 38.0

230 445 600 600 700 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 325 642 N/A 5 7.8 33.0

0230EC 380 270 400 350 450 2/0 - 500 (2) 3/0-250 (2) 3/0-250 197 343 1093 5 4.8 23.0

460 224 250 300 350 2/0 - 500 # 6 - 350 (2) 3/0-250 163 280 893 5 4.0 19.0

575 178 200 225 300 1/0 - 300 # 6 - 350 # 6 - 350 130 224 714 5 3.1 15.2

OVER-CURRENT

PROTECTION

FIELD PROVIDED POW ER SUP PLY

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

ELECTRICAL DATA

SYSTEM #2 FIELD-SUPPLIED WIRING

MODEL VOLTS MIN NF FACTORY PROVIDED (LUGS) WIRE RANGE7

COMPRESSOR FANS11, 12

YCAS MCA1 DISC SW2, 9 STD. TERMINAL OPT. NF. OPT. C.B. RLA Y-LRA X-LRA QTY FLA LRA

MIN.3, 5 MAX.4, 6 BLOCK DISC SW. (EA.) (EA.)

200 343 400 450 500 (2) 1/0 - 300 (2) 3/0-250 (3) 2/0-400 246 591 N/A 4 8.2 38.0

230 298 400 400 500 2/0 - (2) 4/0 (2) 3/0-250 (2) 3/0-250 214 481 N/A 4 7.8 33.0

0130EC 380 180 200 225 300 1/0 - 300 # 6 - 350 # 6 - 350 130 285 900 4 4.8 23.0

460 149 150 200 250 # 2 - 4/0 # 4 - 300 # 6 - 350 107 228 719 4 4.0 19.0

575 119 150 150 200 # 2 - 4/0 # 4 - 300 # 4 - 300 86 182 574 4 3.1 15.2

200 368 400 450 600 (2) 1/0 - 300 (2) 3/0-250 (3) 2/0-400 267 591 N/A 4 8.2 38.0

230 320 400 400 500 2/0 - (2) 4/0 (2) 3/0-250 (2) 3/0-250 232 481 N/A 4 7.8 33.0

0140EC 380 194 200 250 300 1/0 - 300 # 6 - 350 # 6 - 350 140 285 900 4 4.8 23.0

460 160 200 200 250 # 2 - 4/0 # 4 - 300 # 6 - 350 116 228 719 4 4.0 19.0

575 128 150 175 200 # 2 - 4/0 # 4 - 300 # 4 - 300 93 182 574 4 3.1 15.2

200 366 400 450 600 (2) 1/0 - 300 (2) 3/0-250 (3) 2/0-400 265 591 N/A 4 8.2 38.0

230 318 400 400 500 (2) 1/0 - 300 (2) 3/0-250 (2) 3/0-250 230 481 N/A 4 7.8 33.0

0150EC 380 192 200 250 300 1/0 - 300 # 6 - 350 # 6 - 350 139 285 900 4 4.8 23.0

460 159 150 200 250 1/0 - 300 # 6 - 350 # 6 - 350 115 228 719 4 4.0 19.0

575 127 150 175 200 # 2 - 4/0 # 4 - 300 # 4 - 300 92 182 574 4 3.1 15.2

200 404 400 500 600 (2) 2/0 - 500 (2) 3/0-250 (3) 2/0-400 295 708 N/A 4 8.2 38.0

230 350 400 450 600 (2) 1/0 - 300 (2) 3/0-250 (3) 2/0-400 256 642 N/A 4 7.8 33.0

0160EC 380 212 200 300 350 2/0 - 500 # 6 - 350 (2) 3/0-250 155 343 1093 4 4.8 23.0

460 175 200 225 300 1/0 - 300 # 6 - 350 # 6 - 350 128 280 893 4 4.0 19.0

575 141 150 175 225 # 2 - 4/0 # 4 - 300 # 6 - 350 103 224 714 4 3.1 15.2

200 404 400 500 600 (2) 2/0 - 500 (2) 3/0-250 (3) 2/0-400 295 708 N/A 4 8.2 38.0

230 350 400 450 600 (2) 1/0 - 300 (2) 3/0-250 (3) 2/0-400 256 642 N/A 4 7.8 33.0

0170EC 380 212 200 300 350 # 1 - 300 # 6 - 350 (2) 3/0-250 155 343 1093 4 4.8 23.0

460 175 200 225 300 1/0 - 300 # 6 - 350 # 6 - 350 128 280 893 4 4.0 19.0

575 141 150 175 225 # 2 - 4/0 # 4 - 300 # 6 - 350 103 224 714 4 3.1 15.2

200 436 600 600 700 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 321 708 N/A 4 8.2 38.0

230 379 400 450 600 (2) 2/0 - 500 (2) 3/0-250 (3) 2/0-400 279 642 N/A 4 7.8 33.0

0180EC 380 230 250 300 350 2/0 - 500 # 6 - 350 (2) 3/0-250 169 343 1093 4 4.8 23.0

460 190 200 250 300 1/0 - 300 # 6 - 350 # 6 - 350 140 280 893 4 4.0 19.0

575 152 150 200 250 # 2 - 4/0 # 4 - 300 # 6 - 350 112 224 714 4 3.1 15.2

200 471 600 600 800 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 342 708 N/A 5 8.2 38.0

230 411 400 500 700 (2) 2/0 - 500 (2) 3/0-250 (3) 2/0-400 298 642 N/A 5 7.8 33.0

0200EC 380 249 250 300 400 2/0 - 500 # 6 - 350 (2) 3/0-250 181 343 1093 5 4.8 23.0

460 205 200 250 350 2/0 - 500 # 6 - 350 # 6 - 350 149 280 893 5 4.0 19.0

575 164 200 200 250 1/0 - 300 # 6 - 350 # 6 - 350 119 224 714 5 3.1 15.2

200 471 600 600 800 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 342 708 N/A 5 8.2 38.0

230 411 400 500 700 (2) 2/0 - 500 (2) 3/0-250 (3) 2/0-400 298 642 N/A 5 7.8 33.0

0210EC 380 249 250 300 400 2/0 - 500 # 6 - 350 (2) 3/0-250 181 343 1093 5 4.8 23.0

460 205 200 250 350 # 1 -300 # 6 - 350 # 6 - 350 149 280 893 5 4.0 19.0

575 164 200 200 250 1/0 - 300 # 4 - 300 # 6 - 350 119 224 714 5 3.1 15.2

200 511 600 700 800 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 374 708 N/A 5 8.2 38.0

230 444 600 600 700 (2) 2/0 - 500 (3) 2/0-400 (3) 2/0-400 325 642 N/A 5 7.8 33.0

0230EC 380 269 400 350 450 2/0 - 500 (2) 3/0-250 (2) 3/0-250 197 343 1093 5 4.8 23.0

460 223 250 300 350 2/0 - 500 # 6 - 350 (2) 3/0-250 163 280 893 5 4.0 19.0

575 178 200 225 300 1/0 - 300 # 6 - 350 # 6 - 350 130 224 714 5 3.1 15.2

OVER-CURRENT

PROTECTION

FIELD PROVIDED POW ER SUP PLY

56 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

ELECTRICAL DATA

Technical Data

One ﬁ eld provided power supply circuit to the unit.

Field con nec tions to factory pro vid ed Non-Fused

Dis con nect Switch (Opt), or Terminal Block (Opt).

Factory con nec tions to Circuit Breakers on Ter mi nal

Blocks in each of the two Power Panels.

OPTIONAL SINGLE-POINT POWER SUPPLY

CONNECTION AND INDIVIDUAL SYSTEM CIRCUIT

BREAKERS

Suitable for:

Y - ∆ Start and

Across-The-Line-Start

See page 62 for notes.

OPTIONAL SINGLE-POINT POWER SUPPLY WITH INDIVIDUAL SYSTEM CIRCUIT BREAKERS –

2 COMPRESSOR UNITS

(One Field Provided Power Supply Circuit to the chiller. Field connections to Factory Provided Terminal Block (standard) or Non-Fused Disconnect (option).

Individual System Circuit Breakers in each Motor Control Center10)

See page 62 for Electrical Data footnotes.

CHILLER FIELD-SUPPLIED WIRING

MODEL VOLTS FIELD PROVIDED POWER SUPPLY FACTORY PROVIDED (LUGS) WIRE RANGE 7

YCAS MIN NF OVER-CURRENT PROTECTION13 STANDARD OPTIONAL NF

MCA1

DISC SW2, 9 MIN.3, 5 MAX.4, 6 TERMINAL BLOCK DISC. SWITCH

200 619.3 800 700 700 (3) 2/0 - 500 (3) 2/0-400

230 543.9 600 600 700 (2) 2/0 - 500 (2) 250-500

0130EC 380 329.8 400 400 450 (2) 1/0 - 300 (2) 3/0-250

460 272.8 400 300 350 2/0 - 500 (2) 3/0-250

575 217.4 250 250 300 2/0 - 500 # 6 - 350

200 665.9 800 800 800 (3) 2/0 - 500 (3) 2/0-400

230 584.4 800 700 800 (3) 2/0 - 500 (2) 250-500

0140EC 380 354.3 400 400 450 (2) 1/0 - 300 (2) 3/0-250

460 293.0 400 350 400 (2) 1/0 - 300 (2) 3/0-250

575 233.6 250 300 300 2/0 - 500 # 6 - 350

200 698.9 800 800 800 (3) 2/0 - 500 (3) 2/0-400

230 612.4 800 700 800 (3) 2/0 - 500 (3) 2/0-400

0150EC 380 371.4 400 450 500 (2) 2/0 - 500 (2) 3/0-250

460 307.0 400 350 400 (2) 1/0 - 300 (2) 3/0-250

575 245.6 400 300 300 2/0 - 500 (2) 3/0-250

200 729.4 800 1000 800 (3) 2/0 - 500 (3) 2/0-400

230 638.4 800 800 800 (3) 2/0 - 500 (3) 2/0-400

0160EC 380 387.2 600 450 500 (2) 2/0 - 500 (2) 250-500

460 320.0 400 400 400 (2) 1/0 - 300 (2) 3/0-250

575 256.6 400 300 300 2/0 - 500 (2) 3/0-250

200 761.9 800 1000 1000 (3) 2/0 - 500 (3) 2/0-400

230 667.2 800 800 800 (3) 2/0 - 500 (3) 2/0-400

0170EC 380 404.7 600 450 500 (2) 2/0 - 500 (2) 250-500

460 335.0 400 400 400 (2) 1/0 - 300 (2) 3/0-250

575 267.8 400 300 350 2/0 - 500 (2) 3/0-250

200 787.9 1000 1000 1000 N/A N/A

230 690.2 800 800 800 N/A N/A

0180EC 380 418.7 600 500 500 (2) 2/0 - 500 (2) 250-500

460 347.0 400 400 450 (2) 1/0 - 300 (2) 3/0-250

575 276.8 400 350 350 (2) 1/0 - 300 (2) 3/0-250

200 851.5 1000 1000 1000 N/A N/A

230 748.5 800 1000 800 N/A N/A

0200EC 380 455.3 600 600 500 (2) 2/0 - 500 (2) 250-500

460 375.3 400 450 450 (2) 2/0 - 500 (2) 3/0-250

575 298.8 400 350 350 (2) 1/0 - 300 (2) 3/0-250

200 891.5 1000 1000 1000 N/A N/A

230 782.3 1000 1000 1000 N/A N/A

0210EC 380 475.3 600 600 600 (2) 2/0 - 500 (2) 250-500

460 392.8 600 450 500 (2) 2/0 - 500 (2) 250-500

575 312.5 400 350 400 (2) 1/0 - 300 (2) 3/0-250

200 923.5 1000 1200 1200 N/A N/A

230 809.3 1000 1000 1000 N/A N/A

0230EC 380 491.3 600 600 600 (2) 2/0 - 500 (2) 250-500

460 406.8 600 450 500 (2) 2/0 - 500 (2) 250-500

575 323.5 400 400 450 (2) 1/0 - 300 (2) 3/0-250

LD05549

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

ELECTRICAL DATA

SYSTEM #1 SYSTEM #2

MODEL VOLTS COMPRESSOR DATA FAN DATA11, 12 COMPRESSOR DATA FAN DATA11, 12

YCAS RLA Y-LRA X-LRA QTY FLA LRA RLA Y-LRA X-LRA QTY FLA LRA

(EA.) (EA) (EA) (EA)

200 246.1 591 1866 4 8.2 38.0 246.1 591 1866 4 8.2 38.0

230 214.0 481 1518 4 7.8 33.0 214.0 481 1518 4 7.8 33.0

0130EC 380 129.5 285 900 4 4.8 23.0 129.5 285 900 4 4.8 23.0

460 107.0 228 719 4 4.0 19.0 107.0 228 719 4 4.0 19.0

575 85.6 182 574 4 3.1 15.2 85.6 182 574 4 3.1 15.2

200 266.8 591 1866 4 8.2 38.0 266.8 591 1866 4 8.2 38.0

230 232.0 481 1518 4 7.8 33.0 232.0 481 1518 4 7.8 33.0

0140EC 380 140.4 285 900 4 4.8 23.0 140.4 285 900 4 4.8 23.0

460 116.0 228 719 4 4.0 19.0 116.0 228 719 4 4.0 19.0

575 92.8 182 574 4 3.1 15.2 92.8 182 574 4 3.1 15.2

200 295.0 708 2256 4 8.2 38.0 264.5 591 1866 4 8.2 38.0

230 256.0 642 2045 4 7.8 33.0 230.0 481 1518 4 7.8 33.0

0150EC 380 155.0 343 1093 4 4.8 23.0 139.2 285 900 4 4.8 23.0

460 128.0 280 893 4 4.0 19.0 115.0 228 719 4 4.0 19.0

575 103.0 224 714 4 3.1 15.2 92.0 182 574 4 3.1 15.2

200 295.0 708 2256 4 8.2 38.0 295.0 708 2256 4 8.2 38.0

230 256.0 642 2045 4 7.8 33.0 256.0 642 2045 4 7.8 33.0

0160EC 380 155.0 343 1093 4 4.8 23.0 155.0 343 1093 4 4.8 23.0

460 128.0 280 893 4 4.0 19.0 128.0 280 893 4 4.0 19.0

575 103.0 224 714 4 3.1 15.2 103.0 224 714 4 3.1 15.2

200 321.0 708 2256 4 8.2 38.0 295.0 708 2256 4 8.2 38.0

230 279.0 642 2045 4 7.8 33.0 256.0 642 2045 4 7.8 33.0

0170EC 380 169.0 343 1093 4 4.8 23.0 155.0 343 1093 4 4.8 23.0

460 140.0 280 893 4 4.0 19.0 128.0 280 893 4 4.0 19.0

575 112.0 224 714 4 3.1 15.2 103.0 224 714 4 3.1 15.2

200 321.0 N/A N/A 4 8.2 38.0 321.0 N/A N/A 4 8.2 38.0

230 279.0 N/A N/A 4 7.8 33.0 279.0 N/A N/A 4 7.8 33.0

0180EC 380 169.0 343 1093 4 4.8 23.0 169.0 343 1093 4 4.8 23.0

460 140.0 280 893 4 4.0 19.0 140.0 280 893 4 4.0 19.0

575 112.0 224 714 4 3.1 15.2 112.0 224 714 4 3.1 15.2

200 342.0 N/A N/A 5 8.2 38.0 342.0 N/A N/A 5 8.2 38.0

230 298.0 N/A N/A 5 7.8 33.0 298.0 N/A N/A 5 7.8 33.0

0200EC 380 181.0 343 1093 5 4.8 23.0 181.0 343 1093 5 4.8 23.0

460 149.0 280 893 5 4.0 19.0 149.0 280 893 5 4.0 19.0

575 119.0 224 714 5 3.1 15.2 119.0 224 714 5 3.1 15.2

200 374.0 N/A N/A 5 8.2 38.0 342.0 N/A N/A 5 8.2 38.0

230 325.0 N/A N/A 5 7.8 33.0 298.0 N/A N/A 5 7.8 33.0

0210EC 380 197.0 343 1093 5 4.8 23.0 181.0 343 1093 5 4.8 23.0

460 163.0 280 893 5 4.0 19.0 149.0 280 893 5 4.0 19.0

575 130.0 224 714 5 3.1 15.2 119.0 224 714 5 3.1 15.2

200 374.0 N/A N/A 5 8.2 38.0 374.0 N/A N/A 5 8.2 38.0

230 325.0 N/A N/A 5 7.8 33.0 325.0 N/A N/A 5 7.8 33.0

0230EC 380 197.0 343 1093 5 4.8 23.0 197.0 343 1093 5 4.8 23.0

460 163.0 280 893 5 4.0 19.0 163.0 280 893 5 4.0 19.0

575 130.0 224 714 5 3.1 15.2 130.0 224 714 5 3.1 15.2

58 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

ELECTRICAL DATA

One ﬁ eld provided power supply circuit to the unit.

Field con nec tions to fac to ry pro vid ed Non-Fused

Dis con nect Switch (Opt), or Ter mi nal Block (Opt).

Factory con nec tions to Terminal Blocks in each of the

two Pow er Pan els.

OPTIONAL SINGLE-POINT POWER SUPPLY

CONNECTION WITH FIELD SUPPLIED CIRCUIT

PROTECTION

Suitable for:

Y - ∆ Start and

Across-The-Line-Start

OPTIONAL SINGLE-POINT POWER SUPPLY CONNECTION – 2 COMPRESSOR UNITS

(One Field Provided Power Supply Circuit to the Chiller. Field connections to Factory Provided Terminal Block (Standard) or Non-Fused Disconnect (option).

No Internal Branch Circuit Protection (Breakers) per Motor Control Center10)

See page 62 for Electrical Data footnotes.

See page 62 for notes.

Technical Data

CHILLER FIELD-SUPPLIED WIRING

MODEL VOLTS FIELD PROVIDED POWER SUPPLY FACTORY PROVIDED (LUGS) WIRE RANGE 7

YCAS MIN NF OVER-CURRENT PROTECTION13 STANDARD OPTIONAL NF

MCA1

DISC SW2, 9 MIN.3, 5 MAX.4, 6 TERMINAL BLOCK DISC. SWITCH

0130EC 460 273 400 300 350 # 1 - 500 (2) 3/0-250

575 217 250 250 300 # 1 - 500 # 6 - 350

0140EC 460 293 400 350 400 (2) # 2 - 300 (2) 3/0-250

575 234 250 300 300 # 1 - 500 # 6 - 350

0150EC 460 307 400 350 400 (2) # 2 - 300 (2) 3/0-250

575 246 400 300 300 # 1 - 500 (2) 3/0-250

0160EC 460 320 400 400 400 (2) # 2 - 300 (2) 3/0-250

575 257 400 300 350 # 1 - 500 (2) 3/0-250

0170EC 460 335 400 400 450 (2) # 2 - 300 (2) 3/0-250

575 268 400 300 350 # 1 - 500 (2) 3/0-250

0180EC 460 347 400 400 450 (2) # 2 - 300 (2) 3/0-250

575 277 400 350 350 (2) # 2 - 300 (2) 3/0-250

0200EC 460 375 400 450 500 (2) # 1 - 500 (2) 3/0-250

575 299 400 350 400 (2) # 2 - 300 (2) 3/0-250

0210EC 460 393 600 450 500 (2) # 1 - 500 (2) 250-500

575 313 400 350 400 (2) # 2 - 300 (2) 3/0-250

0230EC 460 407 600 450 500 (2) # 1 - 500 (2) 250-500

575 324 400 400 450 (2) # 2 - 300 (2) 3/0-250

LD05550

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

ELECTRICAL DATA

SYSTEM #1 SYSTEM #2

MODEL VOLTS COMPRESSOR DATA FAN DATA11, 12 COMPRESSOR DATA FAN DATA11,12

YCAS RLA X-LRA QTY FLA LRA RLA X-LRA QTY FLA LRA

(EA.) (EA) (EA) (EA)

0130EC 460 107 719 4 4.0 19.0 107 719 4 4.0 19.0

575 86 574 4 3.1 15.2 86 574 4 3.1 15.2

0140EC 460 116 719 4 4.0 19.0 116 719 4 4.0 19.0

575 93 574 4 3.1 15.2 93 574 4 3.1 15.2

0150EC 460 128 893 4 4.0 19.0 115 719 4 4.0 19.0

575 103 714 4 3.1 15.2 92 574 4 3.1 15.2

0160EC 460 128 893 4 4.0 19.0 128 893 4 4.0 19.0

575 103 714 4 3.1 15.2 103 714 4 3.1 15.2

0170EC 460 140 893 4 4.0 19.0 128 893 4 4.0 19.0

575 112 714 4 3.1 15.2 103 714 4 3.1 15.2

0180EC 460 140 893 4 4.0 19.0 140 893 4 4.0 19.0

575 112 714 4 3.1 15.2 112 714 4 3.1 15.2

0200EC 460 149 893 5 4.0 19.0 149 893 5 4.0 19.0

575 119 714 5 3.1 15.2 119 714 5 3.1 15.2

0210EC 460 163 893 5 4.0 19.0 149 893 5 4.0 19.0

575 130 714 5 3.1 15.2 119 714 5 3.1 15.2

0230EC 460 163 893 5 4.0 19.0 163 893 5 4.0 19.0

575 130 714 5 3.1 15.2 130 714 5 3.1 15.2

60 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

ELECTRICAL DATA

Technical Data

Suitable for:

Across-The-Line-Start

One ﬁ eld provided power supply circuit to the unit. Field

con nec tions to factory pro vid ed Circuit Breaker in the

Options Panel. Factory con nec tions to Terminal Blocks

in each of the two Power Pan els.

OPTIONAL SINGLE-POINT POWER SUPPLY

CONNECTION TO FACTORY CIRCUIT BREAKER

OPTIONAL SINGLE-POINT POWER SUPPLY CONNECTION TO FACTORY CIRCUIT BREAKER –

2 COMPRESSOR UNITS

(One Field Provided Power Supply Circuit to the chiller. Field Connections to Factory Provided Circuit Breaker.

No Internal Branch Circuit Protection (Breakers) per Motor Control Center10.)

NOTES: Wye-Delta Compressor Start not available with this op tion.

See page 62 for Electrical Data footnotes.

NOTES:

1. – – – – – – – Dashed Line indicates Field Provided Wiring.

2. The above recommendations are based on the National Electric Code and using copper connectors only.

Field wiring must also comply with local codes.

See page 62 for notes.

Technical Data

FIELD SUPPLIED WIRING SYSTEM #1 SYSTEM #2

MODEL VOLTS MCA1

FACTORY SUPPLIED BREAKER COMPRESSOR FANS11, 12 COMPRESSOR FANS11, 12

YCAS RATING2 WIRE RANGE7 (LUGS) RLA X-LRA QTY FLA(ea) LRA(ea) RLA X-LRA QTY FLA(ea) LRA(ea)

0130EC 460 273 400 (2) 3/0-250 107 719 4 4.0 19.0 107 719 4 4.0 19.0

575 217 250 # 6 - 350 86 574 4 3.1 15.2 86 574 4 3.1 15.2

0140EC 460 293 400 (2) 3/0-250 116 719 4 4.0 19.0 116 719 4 4.0 19.0

575 234 400 (2) 3/0-250 93 574 4 3.1 15.2 93 574 4 3.1 15.2

0150EC 460 307 400 (2) 3/0-250 128 893 4 4.0 19.0 115 719 4 4.0 19.0

575 246 400 (2) 3/0-250 103 714 4 3.1 15.2 92 574 4 3.1 15.2

0160EC 460 320 400 (2) 3/0-250 128 893 4 4.0 19.0 128 893 4 4.0 19.0

575 257 400 (2) 3/0-250 103 714 4 3.1 15.2 103 714 4 3.1 15.2

0170EC 460 335 400 (2) 3/0-250 140 893 4 4.0 19.0 128 893 4 4.0 19.0

575 268 400 (2) 3/0-250 112 714 4 3.1 15.2 103 714 4 3.1 15.2

0180EC 460 347 400 (2) 3/0-250 140 893 4 4.0 19.0 140 893 4 4.0 19.0

575 277 400 (2) 3/0-250 112 714 4 3.1 15.2 112 714 4 3.1 15.2

0200EC 460 375 600 (3) 2/0-400 149 893 5 4.0 19.0 149 893 5 4.0 19.0

575 299 400 (2) 3/0-250 119 714 5 3.1 15.2 119 714 5 3.1 15.2

0210EC 460 393 600 (3) 2/0-400 163 893 5 4.0 19.0 149 893 5 4.0 19.0

575 313 400 (2) 3/0-250 130 714 5 3.1 15.2 119 714 5 3.1 15.2

0230EC 460 407 600 (3) 2/0-400 163 893 5 4.0 19.0 163 893 5 4.0 19.0

575 324 400 (2) 3/0-250 130 714 5 3.1 15.2 130 714 5 3.1 15.2

LD05551

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

ELECTRICAL DATA

COMPRESSOR DATA

MAXIMUM kW AND AMPERAGE VALUES FOR DXST COMPRESSORS

COMPRESSOR MODEL AND VOLTAGE CODE

DXS45LA – MOTOR CODE A DXS36LA – MOTOR CODE A DXS24LA – MOTOR CODE (TBD)

(B5N, B5E, B6N, B6E) (A5N, A5E, A6N, A6E) (C5N, C5E, C6N, C6E)

VOLTAGE CODE- -17 -28 -40 -46 -50 -58 -17 -28 -40 -46 -50 -58 -17 -28 -40 -46 -50 -56

MAX kW 150 150 150 150 113 150 150 150 150 150 113 150 105 105 105 105 80 105

MAX AMPS 492 428 259 214 193 171 492 428 259 214 193 171 338 294 178 147 135 118

62 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

ELECTRICAL NOTES

NOTES:

1. Minimum circuit ampacity (MCA) is based on 125% of the rated load amps for the largest motor plus 100% of the rated load amps for all

other loads included in the circuit, per N.E.C. Article 430-24. If a Factory Mounted Control Transformer is pro vid ed, add the following to the

system #1 MCA values in the YCAS Tables: -17, add 15 amps; -28, add 12 amps; -40, add 7 amps; -46, add 6 amps; -58, add 5 amps.

2. The recommended disconnect switch is based on a minimum of 115% of the summation rated load amps of all the loads included in the circuit,

per N.E.C. 440 - 12A1.

3. Minimum recommended fuse size is based on 150% of the largest motor RLA plus 100% of the remaining RLAs. Minimum fuse rating = (1.5

x largest compressor RLA) + other compressor RLAs + (# fans x each fan motor FLA).

4. Maximum dual element fuse size is based on 225% maximum plus 100% of the rated load amps for all other loads included in the circuit, per

N.E.C. 440-22. Maximum fuse rating = (2.25 x largest compressor RLA) + other compressor RLAs + (# fans x each fan motor FLA).

5. Minimum recommended circuit breaker is 150% maximum plus 100% of rated load amps included in the circuit. Minimum circuit breaker rating

= (1.5 x largest compressor RLA) + other compressor RLAs + (# fans x each fan motor FLA).

6. Maximum circuit breaker is based on 225% maximum plus 100% of the rated load amps for all loads included in the circuit, per circuit, per

U.L. 1995 Fig. 36.2. Maximum circuit breaker rating = (2.25 x largest compressor RLA) + other com pres sor RLAs + ( # fans x each fan motor

FLA).

7. The Incoming Wire Range is the minimum and maximum wire size that can be accommodated by unit wiring lugs. The (1), (2), or (3) indicate

the number of termination points or lugs which are available per phase. Actual wire size and number of wires per phase must be determined

based on ampacity and job requirements using N.E.C. wire sizing information. The above recommendations are based on the National Electric

Code and using copper conductors only. Field wiring must also comply with local codes.

8. A ground lug is provided for each compressor system to accommodate ﬁ eld grounding conductor per N.E.C. Article 250-54. A control circuit

grounding lug is also supplied. Incoming ground wire range is #6 - 350 MCM.

9. The ﬁ eld supplied disconnect is a “Disconnecting Means” as deﬁ ned in N.E.C. 100.B, and is intended for isolating the unit from the available

power supply to perform maintenance and troubleshooting. This disconnect is not intended to be a Load Break Device.

10.Two-Compressor machines with single-point power connection, and equipped with Star (Wye)-Delta Compressor motor start must also include

factory-provided individual system circuit breakers in each motor control center. All 3 & 4 Compressor machines equipped with Star-Delta

com pres sor motor start must also include factory-provided individual system circuit breakers in each motor control center.

11. Consult factory for Electrical Data on units equipped with “High Static Fan” option. High Static Fans are 3.8 kW each.

12.FLA for “Low Noise Fan” motors: 200V = 8.0A, 230V = 7.8A, 380V = 4.4A, 460V = 3.6A, 575V = 2.9A.

13.Group Rated breaker must be HACR type for cU.L. Machines.

NOTES & LEGEND

LEGEND

ACR-LINE ACROSS THE LINE START

C.B. CIRCUIT BREAKER

D.E. DUAL ELEMENT FUSE

DISC SW DISCONNECT SWITCH

FACT CB FACTORY-MOUNTED CIRCUIT BREAKER

FLA FULL LOAD AMPS

HZ HERTZ

MAX MAXIMUM

MCA MINIMUM CIRCUIT AMPACITY

MIN MINIMUM

MIN NF MINIMUM NON-FUSED

RLA RUNNING LOAD AMPS

S.P. WIRE SINGLE-POINT WIRING

Y-∆ WYE-DELTA START

X-LRA ACROSS-THE-LINE INRUSH LOCKED ROTOR AMPS

Y-LRA WYE-DELTA INRUSH LOCKED ROTOR AMPS

VOLTAGE CODE

-17 = 200-3-60

-28 = 230-3-60

-40 = 380-3-60

-46 = 460-3-60

-58 = 575-3-60

Technical Data

NO. OF CONTROL MCA MAX DUAL NON-FUSED

COMPRESSORS POWER (MAX LOAD ELEMENT DISCONNECT

SUPPLY CURRENT) FUSE SIZE SWITCH SIZE

2 115V-1Ø 20A 20A 20A

CONTROL POWER SUPPLY (UNITS WITHOUT STANDARD CONTROL CIRCUIT TRANSFORMER)

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

This page intentionally left blank.

64 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Technical Data

WIRING DIAGRAM

ACROSS-THE-LINE START

NOTES:

1. Field wiring to be in accordance with the current edi tion of

the National Electrical Code as well as all oth er ap pli ca ble

codes and speciﬁ cations.

2. Numbers along the right side of a diagram are line iden ti -

ﬁ ca tion numbers. The numbers at each line in di cate the line

number lo ca tion of relay contacts. An unlined contact loca-

tion signiﬁ es a nor mal ly closed contact. Numbers adjacent

to circuit lines are the cir cuit iden ti ﬁ ca tion numbers.

3. Any customer supplied contacts must be suitable for

switching 24VDC. (Gold contacts rec om mend ed.) Con-

trol Wiring must not be run in the same conduit with any

line voltage wiring.

4. To cycle unit on and off automatically with contact

shown, install a cycling device in series with the ﬂ ow

switch (FSLW). See Note 3 for contact rating and wiring

speciﬁ cations. Also refer to cau tions on page 67.

5. To stop unit (Emergency Stop) with contacts other than

those shown, install the stop contact between 5 and 1. If

a stop device is not installed, a jumper must be con nect ed

between ter mi nals 5 and 1. De vice must have a min i mum

contact rating of 100VA at 115 volts A.C.

6. Alarm contacts are for annunciating alarm/unit mal func -

tion. Con tacts are rated at 115V, 100VA, re sis tive load only,

and must be suppressed at load by user.

7. See Installation, Operation and Maintenance Man u al when

op tion al equipment is used.

8. Control panel to be securely connected to earth ground.

9. Use 2KVA transformer in optional transformer kit un less

there are optional oil separator sump heaters which ne ces -

si tates using a 3KVA transformer.

LEGEND

Transient Voltage Suppression

Terminal Block for Customer Connections

Terminal Block for Customer Low Voltage

(Class 2) Connections. See Note 2

Terminal Block for YORK Connections Only

Wiring and Components by YORK

Optional Equipment

Wiring and/or Components by Others

T S

FIG. 17 – WIRING DIAGRAM – ACROSS-THE-LINE START

LD09231

LD09232

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

LD09233

WIRING DIAGRAM

ACROSS-THE-LINE START

FIG. 18 – WIRING DIAGRAM – ACROSS-THE-LINE START

66 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Technical Data

ELEMENTARY DIAGRAM

FIG. 19 – ELEMENTARY DIAGRAM – ACROSS-THE-LINE START

LD09234

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

CAUTION:

No Controls (relays, etc.) should

be mount ed in the Smart Panel

en clo sure or con nect ed to pow er

sup plies in the control pan el.

Additionally, con trol wir ing not

con nect ed to the Smart Panel

should not be run through the

cabinet. This could re sult in

nui sance faults.

CAUTION:

Any inductive devices (re lays)

wired in series with the flow

switch for start/stop, into the

Alarm cir cuit ry, or pilot relays

for pump start ers wired through

mo tor contactor aux il ia ry con-

tacts must be sup pressed with

YORK P/N 031-00808-000

sup pres sor across the re lay/

contactor coil.

Any contacts con nect ed to ﬂ ow

switch inputs or BAS in puts on

ter mi nals 13 - 19 or TB3, or any

oth er ter mi nals, must be sup-

pressed with a YORK P/N 031-

00808-000 sup pres sor across the

re lay/con tac tor coil.

CAUTION:

Control wiring con nect ed to the

con trol panel should nev er be run

in the same con duit with pow er

wir ing.

ELEMENTARY DIAGRAM

FANS

LD09235

UNIT CONTROL MIN MAX DUAL NON-FUSED

VOLTAGE POWER CIRCUIT ELEMENT DISC.

SUPPLY AMP. FUSE SIZE SWITCH SIZE

ALL MODELS 115-1-50/60 20A 20A 250V 30A 240V

W/O TRANS.

MODELS -17 200-1-60 15A 15A 250V 30A 240V

WITH -28 230-1-60 15A 15A 250V 30A 240V

TRANS. -46 400-1-60 8A 8A 600V 30A 480V

* -58 575-1-60 8A 8A 600V 30A 600V

* All primary and secondary wiring between transformer and control panel in clud ed.

CONTROL POWER SUPPLY

68 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Technical Data

WIRING DIAGRAM

WYE-DELTA START

FIG. 20 – WIRING DIAGRAM – WYE-DELTA START

NOTES:

1. Field wiring to be in accordance with the current edi tion of

the National Electrical Code as well as all oth er ap pli ca ble

codes and speciﬁ cations.

2. Numbers along the right side of a diagram are line iden ti -

ﬁ ca tion numbers. The numbers at each line in di cate the line

number lo ca tion of relay contacts. An unlined contact loca-

tion signiﬁ es a nor mal ly closed contact. Numbers adjacent

to circuit lines are the cir cuit iden ti ﬁ ca tion numbers.

3. Any customer supplied contacts must be suitable for

switching 24VDC. (Gold contacts rec om mend ed.) Con-

trol Wiring must not be run in the same conduit with any

line voltage wiring.

4. To cycle unit on and off automatically with contact

shown, install a cycling device in series with the ﬂ ow

switch (FSLW). See Note 3 for contact rating and wiring

speciﬁ cations. Also refer to cau tions on page 71.

5. To stop unit (Emergency Stop) with contacts other than

those shown, install the stop contact between 5 and 1. If

a stop device is not installed, a jumper must be con nect ed

between ter mi nals 5 and 1. De vice must have a min i mum

contact rating of 100VA at 115 volts A.C.

6. Alarm contacts are for annunciating alarm/unit mal func -

tion. Con tacts are rated at 115V, 100VA, re sis tive load only,

and must be suppressed at load by user.

7. See Installation, Operation and Maintenance Man u al when

op tion al equipment is used.

8. Control panel to be securely connected to earth ground.

LEGEND

Transient Voltage Suppression

Terminal Block for Customer Connections

Terminal Block for Customer Low Voltage

(Class 2) Connections. See Note 2

Terminal Block for YORK Connections Only

Wiring and Components by YORK

Optional Equipment

Wiring and/or Components by Others

T S

LD09231

LD09232

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

WIRING DIAGRAM

WYE-DELTA START

FIG. 21 – ELEMENTARY DIAGRAM – WYE-DELTA START

LD09236

70 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Technical Data

ELEMENTARY DIAGRAM

FIG. 22 – ELEMENTARY DIAGRAM – WYE-DELTA START

LD09234

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

CAUTION:

No Controls (relays, etc.) should

be mount ed in the Smart Panel

en clo sure or con nect ed to pow er

sup plies in the control pan el.

Additionally, con trol wir ing not

con nect ed to the Smart Panel

should not be run through the

cabinet. This could re sult in

nui sance faults.

CAUTION:

Any inductive devices (re lays)

wired in series with the flow

switch for start/stop, into the

Alarm cir cuit ry, or pilot relays

for pump start ers wired through

mo tor contactor aux il ia ry con-

tacts must be sup pressed with

YORK P/N 031-00808-000

sup pres sor across the re lay/

contactor coil.

Any contacts con nect ed to ﬂ ow

switch inputs or BAS inputs on

ter mi nals 13 - 19 or TB3, or any

oth er ter mi nals, must be sup-

pressed with a YORK P/N 031-

00808-000 sup pres sor across the

re lay/con tac tor coil.

CAUTION:

Control wiring con nect ed to

the con trol panel should nev er

be run in the same con duit with

pow er wir ing.

ELEMENTARY DIAGRAM

FANS

LD09235

UNIT CONTROL MIN MAX DUAL NON-FUSED

VOLTAGE POWER CIRCUIT ELEMENT DISC.

SUPPLY AMP. FUSE SIZE SWITCH SIZE

ALL MODELS 115-1-50/60 20A 20A 250V 30A 240V

W/O TRANS.

MODELS -17 200-1-60 15A 15A 250V 30A 240V

WITH -28 230-1-60 15A 15A 250V 30A 240V

TRANS. -46 400-1-60 8A 8A 600V 30A 480V

* -58 575-1-60 8A 8A 600V 30A 600V

* All primary and secondary wiring between transformer and control panel in clud ed.

CONTROL POWER SUPPLY

72 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Technical Data

FIG. 22A – POWER PANEL (SYSTEM #1) COMPONENT LO CA TIONS

LD09238

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

LD09239

FIG. 22B – CONTROL PANEL COMPONENT LOCATION

74 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Technical Data

FIG. 22C – POWER PANEL (SYSTEM #2) COMPONENT LO CA TIONS

LD09240

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

LEGEND

LD09241

76 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Technical Data

LD03282

LD03283

2 ACE MOTOR

PROTECTOR MODULE

LD03284

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

CONNECTION DIAGRAM (SYSTEM WIRING)

LD09242

78 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Technical Data

COMPRESSOR TERMINAL BOX

LD09243

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

LD09373

ELEMENTARY DIAGRAM

CONTROL CIRCUIT

80 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Technical Data

#3/#4

#5/#6

#3/#4

#5/#6

#7/#8

#5/#6

#3/#4

#7/#8

#9/#10

LD06840

ELEMENTARY DIAGRAM

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

This page intentionally left blank.

82 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

FIG. 23 – MODEL YCAS0130 - 0180 DIMENSIONS (ENGLISH)

Technical Data

DIMENSIONS – YCAS0130 - YCAS0180 (ENGLISH)

NOTES:

1. Placement on a level surface free of obstructions (including snow, for winter op er a tion) or air re cir cu la tion en sures rated per for mance, reli-

able operation and ease of maintenance. Site re stric tions may com pro mise minimum clearances in di cat ed be low, re sult ing in un pre dict able

air ﬂ ow patterns and possible di min ished per for mance. YORK’s unit con trols will optimize op er a tion without nuisance high pres sure safe ty

cut out; how ev er, the system de sign er must consider po ten tial performance degradation. Access to the unit con trol center assumes the unit is

no higher than on spring isolators. Recommended min i mum clearances: Side to wall - 6'; rear to wall - 6'; control panel end to wall - 4'; top

- no obstructions allowed; distance be tween adjacent units - 10'. No more than one ad ja cent wall may be higher than the unit.

LD03742a

MODELS MODELS

DIMENSION 130 - 140 150 - 180

P 17-1/4" 18"

LD03742

0P0.71

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

DIMENSIONS – YCAS0130 - YCAS0180 (ENGLISH)

LD03744

CONTROL/OPTIONS

ABCD

EFG H

LD03743

CENTER OF GRAVITY (Cop per)

YCAS X Y Z

0130 103.5" 44.4" 40.7"

0140 103.5" 44.4" 40.7"

0150 108.2" 43.0" 39.2"

0160 108.4" 43.1" 39.1"

0170 108.4" 43.1" 39.1"

0180 108.4" 43.1" 39.1"

CENTER OF GRAVITY (Alum.)

YCAS X Y Z

0130 101.3" 44.4" 37.8"

0140 101.3" 44.4" 37.8"

0150 106.7" 42.8" 36.2"

0160 107.0" 43.0" 36.2"

0170 107.0" 43.0" 36.2"

0180 107.0" 43.0" 36.2"

84 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

FIG. 24 – MODEL YCAS0130 - 0180 DIMENSIONS (SI)

Technical Data

DIMENSIONS – YCAS0130 - YCAS0180 (SI)

All dimensions

are in mm un less

oth er wise not ed.

LD03745a

NOTES:

1. Placement on a level surface free of obstructions (including snow, for winter operation) or air recirculation ensures rated performance, reli-

able operation and ease of maintenance. Site re stric tions may compromise minimum clearances indicated below, resulting in un pre dict able

air ﬂ ow patterns and possible diminished performance. YORK’s unit controls will optimize op er a tion without nuisance high pressure safety

cutout; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is

no higher than on spring isolators. Recommended minimum clearances: Side to wall - 2m; rear to wall - 2m; control panel end to wall - 1.2m;

top - no obstructions allowed; distance between adjacent units - 3m. No more than one adjacent wall may be higher than the unit.

MODELS MODELS

DIMENSION 130 - 140 150 - 180

P 438 457

46 (EDGE OF

UNIT TO COOLER

CONNECTION

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

DIMENSIONS – YCAS0130 - YCAS0180 (SI)

CENTER OF GRAVITY (Alum.)

YCAS X Y Z

0130 2573.0 1127.8 960.1

0140 2573.0 1127.8 960.1

0150 2710.2 1087.1 919.5

0160 2717.8 1092.2 919.5

0170 2717.8 1092.2 919.5

0180 2717.8 1092.2 919.5

CENTER OF GRAVITY (Cop per)

YCAS X Y Z

0130 2628.9 1127.8 1033.8

0140 2628.9 1127.8 1033.8

0150 2748.3 1092.2 995.7

0160 2573.4 1094.7 993.1

0170 2573.4 1094.7 993.1

0180 2573.4 1094.7 993.1

LD03747

$"&

LD03746

86 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

FIG. 25 – MODEL YCAS0200 - YCAS0230 DIMENSIONS (ENGLISH)

Technical Data

DIMENSIONS – YCAS0200 - YCAS0230 (ENGLISH)

NOTES:

1. Placement on a level surface free of obstructions (including snow, for win ter operation) or air recirculation ensures rated performance, reli-

able operation and ease of maintenance. Site re stric tions may compromise minimum clearances indicated below, resulting in un pre dict able

air ﬂ ow patterns and possible di min ished performance. YORK’s unit controls will optimize op er a tion without nui sance high pressure safety

cutout; however, the system de sign er must con sid er potential performance degradation. Access to the unit control center assumes the unit

is no higher than on spring isolators. Rec om mend ed minimum clearances: Side to wall - 6'; rear to wall - 6'; control panel end to wall - 4'; top

- no obstructions allowed; distance between adjacent units - 10'. No more than one adjacent wall may be higher than the unit.

LD03748a

LD03748

91 3/8"

15/16" (EDGE OF

UNIT TO COOLER

CONNECTION)

18"

VIEW A-A

MICRO-COMPUTER

CONTROL CENTER

OPTIONS PANEL

1 11/16"

88"

COILS

SYS.#1

SYS.#2

COILS

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

DIMENSIONS – YCAS0200 - YCAS0230 (ENGLISH)

LD03750

CENTER OF GRAVITY (Alum.)

YCAS X Y Z

0200 119.4" 43.2" 38.0"

0210 119.4" 43.2" 38.0"

0230 119.4" 43.2" 38.0"

CENTER OF GRAVITY (Copper)

YCAS X Y Z

0200 122.3" 43.3" 41.0"

0210 122.3" 43.3" 41.0"

0230 122.3" 43.3" 41.0"

$

LD03749

88 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Technical Data

FIG. 26 – MODEL YCAS0200 - YCAS0230 DIMENSIONS (SI)

DIMENSIONS – YCAS0200 - YCAS0230 (SI)

All dimensions

are in mm un less

oth er wise not ed.

NOTES:

1. Placement on a level surface free of obstructions (including snow, for winter operation) or air recirculation ensures rated performance, re li able

operation and ease of maintenance. Site re stric tions may compromise min i mum clearances indicated below, resulting in un pre dict able air ﬂ ow

pat terns and possible di min ished performance. YORK’s unit controls will optimize operation without nui sance high pres sure safety cutout;

however, the system designer must con sid er potential performance degradation. Access to the unit control center assumes the unit is no

higher than on spring isolators. Recommended minimum clearances: Side to wall - 2m; rear to wall - 2m; con trol panel end to wall - 1.2m;

top - no obstructions allowed; distance between adjacent units - 3m. No more than one adjacent wall may be higher than the unit.

LD03751

LD03751a

2321

24 (EDGE OF

UNIT TO COOLER

CONNECTION)

457

VIEW A-A

MICRO-COMPUTER

CONTROL CENTER

OPTIONS PANEL

43 2235

COILS

SYS.#1

SYS.#2

COILS

CONTROL ENTRY

(8) 22 DIA. HOLES

VIEW B-B

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

DIMENSIONS – YCAS0200 - YCAS0230 (SI)

$"&

LD03753

LD03752

CENTER OF GRAVITY (Copper)

YCAS X Y Z

0200 3106.4 1099.8 1041.4

0210 3106.4 1099.8 1041.4

0230 3106.4 1099.8 1041.4

CENTER OF GRAVITY (Alum.)

YCAS X Y Z

0200 3032.8 1097.3 965.2

0210 3032.8 1097.3 965.2

0230 3032.8 1097.3 965.2

90 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

(1.3 m) (2 m)

(2 m) (2 m)

TECHNICAL DATA

CLEARANCES

NOTES:

1. No obstructions allowed above the unit.

2. Only one adjacent wall may be higher than the unit.

3. Adjacent units should be 10 feet (3 meters) apart.

LD07011

FIG. 27 – CLEARANCES

Technical Data

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Aluminium and Black Fin Condenser Coils

WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS

LD09472

BDC

EGH

ALUMINUM FIN COIL WEIGHT DISTRIBUTION BY MODEL ( LBS )

YCAS A B C D E F G H I J K L M N O P TOTAL

0130 1,956 1,633 1,309 986 1,908 1,593 1,277 962 –– –– –– –– –– –– –– –– 11,625

0140 1,963 1,638 1,313 989 1,931 1,612 1,292 973 –– –– –– –– –– –– –– –– 11,711

0150 1,868 1,648 1,428 1,208 1,958 1,727 1,497 1,266 –– –– –– –– –– –– –– –– 12,599

0160 1,892 1,677 1,462 1,248 1,955 1,733 1,511 1,289 –– –– –– –– –– –– –– –– 12,768

0170 1,903 1,689 1,475 1,261 1,982 1,759 1,536 1,313 –– –– –– –– –– –– –– –– 12,919

0180 1,907 1,693 1,479 1,265 1,994 1,770 1,546 1,323 –– –– –– –– –– –– –– –– 12,978

0200 2,188 1,881 1,573 1,265 2,247 1,931 1,615 1,299 –– –– –– –– –– –– –– –– 13,998

0210 2,204 1,896 1,587 1,279 2,270 1,952 1,635 1,318 –– –– –– –– –– –– –– –– 14,141

0230 2,206 1,897 1,587 1,278 2,280 1,961 1,641 1,321 –– –– –– –– –– –– –– –– 14,171

ALUMINUM FIN COIL WEIGHT DISTRIBUTION BY MODEL ( KGS )

YCAS A B C D E F G H I J K L M N O P TOTAL

0130 887 741 594 447 865 723 579 436 –– –– –– –– –– –– –– –– 5,273

0140 890 743 596 449 876 731 586 441 –– –– –– –– –– –– –– –– 5,312

0150 847 748 648 548 888 783 679 574 –– –– –– –– –– –– –– –– 5,714

0160 858 761 663 566 887 786 685 585 –– –– –– –– –– –– –– –– 5,791

0170 863 766 669 572 899 798 697 596 –– –– –– –– –– –– –– –– 5,860

0180 865 768 671 574 904 803 701 600 –– –– –– –– –– –– –– –– 5,886

0200 992 853 714 574 1,019 876 733 589 –– –– –– –– –– –– –– –– 6,349

0210 1,000 860 720 580 1,030 885 742 589 –– –– –– –– –– –– –– –– 6,414

0230 1,001 861 720 580 1,034 890 744 599 –– –– –– –– –– –– –– –– 6,428

92 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Technical Data

Aluminium and Black Fin Condenser Coils

WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS

ISOLATOR MAX LOAD DEFL. SPRING

TYPE & SIZE lbs. kg in. mm COLOR

CP-2-26 1,200 544.3 1.17 29.7 Purple

CP-2-27 1,500 680.4 1.06 26.9 Orange

CP-2-28 1,800 816.4 1.02 25.9 Green

CP-2-31 2,200 997.9 0.83 21.0 Gray

CP-2-32 2,600 1,179.3 0.74 18.7 White

CP-2-35 3,000 1,360.8 0.70 17.7 Gold

FIG. 28 – CP-2-XX

ISOLATOR DETAILS

LD01089

ALUMINUM FINS, 1" ISOLATOR SELECTIONS – VMC TYPE CP-2-XX (SEE TABLE BELOW)

YCAS A B C D E F G H I J K L M N O P

0130 31 28 27 26 31 27 28 26 –– –– –– –– –– –– –– ––

0140 31 28 27 26 31 27 28 26 –– –– –– –– –– –– –– ––

0150 31 28 27 27 31 27 28 27 –– –– –– –– –– –– –– ––

0160 31 28 27 27 31 27 28 27 –– –– –– –– –– –– –– ––

0170 31 28 27 27 31 27 28 27 –– –– –– –– –– –– –– ––

0180 31 28 27 27 31 27 28 27 –– –– –– –– –– –– –– ––

0200 31 28 28 28 31 28 31 28 –– –– –– –– –– –– –– ––

0210 31 28 28 28 31 28 31 28 –– –– –– –– –– –– –– ––

0230 31 28 28 28 31 28 31 28 –– –– –– –– –– –– –– ––

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

LD02973

AWMR-1-XXX

LD02974

AWMR-2-XXX

Aluminium and Black Fin Condenser Coils

WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS

FIG. 29 – TYPE AWMR ISOLATOR DETAILS

A B C D E F G H I J K L M N/X

AWMR-1 10-1/2 6 3 5/8 3/4 3-1/2 1-3/4 1/2 9 5/8 8-1/2 4-1/4 10-1/2 3/4

50-553 11NC 5/8

AWMR-2 15 6 3 3/4 1 7-1/2 3-3/4 1/2 9-1/2 5/8 14-1/2 7-1/4 17 3/4

50-553 10NC 5/8

DIMENSIONS - In.

ALUMINUM FINS, SEISMIC ISOLATOR SELECTIONS - VMC MODEL # AWMR-X-XXX

YCAS A B C D E F G H I J K L M N O P

0130 -1-553 -1-551 -1-532 -1-530 -1-553 -1-551 -1-532 -1-530 –– –– –– –– –– –– –– ––

0140 -1-553 -1-551 -1-532 -1-530 -1-553 -1-551 -1-532 -1-530 –– –– –– –– –– –– –– ––

0150 -1-552 -1-552 -1-532 -1-531 -1-553 -1-552 -1-551 -1-532 –– –– –– –– –– –– –– ––

0160 -1-552 -1-552 -1-532 -1-531 -1-553 -1-552 -1-551 -1-532 –– –– –– –– –– –– –– ––

0170 -1-553 -1-552 -1-532 -1-531 -1-553 -1-552 -1-551 -1-532 –– –– –– –– –– –– –– ––

0180 -1-553 -1-552 -1-532 -1-531 -1-553 -1-552 -1-551 -1-532 –– –– –– –– –– –– –– ––

0200 -1-553 -1-552 -1-552 -1-551 -1-553 -1-552 -1-552 -1-551 –– –– –– –– –– –– –– ––

0210 -1-553 -1-552 -1-552 -1-551 -1-553 -1-552 -1-552 -1-551 –– –– –– –– –– –– –– ––

0230 -1-553 -1-552 -1-552 -1-551 -1-553 -1-552 -1-552 -1-551 –– –– –– –– –– –– –– ––

ISOLATOR MAX LOAD DEFL.

TYPE & SIZE lbs. kg in. mm

AWMR-1-53 1,000 453.6 2 51

AWMR-1-530 1,150 521.6 2 51

AWMR-1-531 1,276 578.8 2 51

AWMR-1-532 1,500 680.4 2 51

AWMR-1-551 1,676 760.2 2 51

AWMR-1-552 1,900 861.8 2 51

AWMR-1-553 2,200 997.9 2 51

AWMR-2-520 1,300 589.7 2 51

AWMR-2-521 1,552 704.0 2 51

AWMR-2-53 2,000 907.2 2 51

AWMR-1-530 2,300 1,043.3 2 51

AWMR-2-531 2,552 1,157.6 2 51

AWMR-2-532 3,000 1,360.8 2 51

94 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Technical Data

LD04033

TYPE R OR RD

IF BOLTING IS PREFERRED–

Type R or RD mountings are

furnished with a tapped hole

in the center. This enables the

equipment to be bolted securely

to the mounting.

TYPE R OR RD

NO BOLTING IS

PREFERRED–

Type R or RD mountings are

may be used without bolting

under machines having no

lateral or severe vertical

motion.

NEW DESIGN FOR TYPE RD-4

NEOPRENE MOUNTINGS.

TYPE RD-3

LD04033

Aluminium and Black Fin Condenser Coils

WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS

29518A 29517A

DEFLECTION

COLOR MAX. LOAD ins. (mm)

TYPE

CODE lbs. (kg) R RD

R-3 BLACK 250 (113.5)

0.25 0.50

OR RED 525 (238.3)

(6.3) (12.7)

RD-3 GREEN 750 (340.5)

GRAY 1,100 (499.4)

R-4 BLACK 1,500 (681.0)

0.25 0.50

OR RED 2,250 (1,021.5)

(6.3) (12.7) RD-4 GREEN 3,000 (1,362.0)

GRAY 4,000 (1,816.0)

TYPE L W H *HD A B C D E

R-3 5-1/2" 3-3/8" 1-3/4" 2-7/8" 2-1/2" 1/2" 4-1/8" 9/16" 1/4"

OR (139.7) (85.8) (44.4) (73.2) (63.5) (12.7) (104.8) (14.4) (6.3)

RD-3

R-4 6-1/4" 4-5/8" 1-5/8" 2-3/4" 3" 1/2" 5" 9/16" 3/8"

OR (158.7) (117.6) (41.4) (69.8) (76.2) (12.7) (127.0) (14.4) (9.6)

RD-4

DIMENSIONS: ins. (mm)

* HD dimension applies to double deﬂ ection Type RD mountings only.

* VMC TYPE RD-3

ALUMINUM FINS, NEOPRENE MOUNT SELECTIONS – VMC TYPE RD-4

YCAS A B C D E F G H I J K L M N O P

0130 RED RED BLACK GRAY* RED RED BLACK GRAY* –– –– –– –– –– –– –– ––

0140 RED RED BLACK GRAY* RED RED BLACK GRAY* –– –– –– –– –– –– –– ––

0150 RED RED BLACK BLACK RED RED RED BLACK –– –– –– –– –– –– –– ––

0160 RED RED BLACK BLACK RED RED RED BLACK –– –– –– –– –– –– –– ––

0170 RED RED BLACK BLACK RED RED RED BLACK –– –– –– –– –– –– –– ––

0180 RED RED BLACK BLACK RED RED RED BLACK –– –– –– –– –– –– –– ––

0200 RED RED RED RED RED RED RED RED –– –– –– –– –– –– –– ––

0210 RED RED RED RED RED RED RED RED –– –– –– –– –– –– –– ––

0230 RED RED RED RED RED RED RED RED –– –– –– –– –– –– –– ––

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Copper Fin Condenser Coils

WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS

COPPER FIN CONDENSER COILS WEIGHT DISTRIBUTION BY MODEL (LBS)

YCAS A B C D E F G H I J K L M N O P Total

0130 2,066 1,774 1,483 1,192 2,020 1,735 1,450 1,165 --- --- --- --- --- --- --- --- 12,885

0140 2,072 1,779 1,487 1,194 2,043 1,754 1,465 1,177 --- --- --- --- --- --- --- --- 12,971

0150 1,980 1,790 1,600 1,410 2,067 1,869 1,671 1,472 --- --- --- --- --- --- --- --- 13,859

0160 2,003 1,819 1,635 1,451 2,064 1,875 1,685 1,495 --- --- --- --- --- --- --- --- 14,028

0170 2,015 1,831 1,648 1,464 2,091 1,900 1,710 1,519 --- --- --- --- --- --- --- --- 14,179

0180 2,019 1,836 1,652 1,468 2,103 1,911 1,720 1,529 --- --- --- --- --- --- --- --- 14,238

0200 2,319 2,051 1,784 1,516 2,374 2,100 1,826 1,552 --- --- --- --- --- --- --- --- 15,522

0210 2,334 2,066 1,798 1,530 2,397 2,122 1,847 1,571 --- --- --- --- --- --- --- --- 15,665

0230 2,336 2,067 1,798 1,528 2,408 2,130 1,852 1,575 --- --- --- --- --- --- --- --- 15,695

LD09472

BDC

EGH

COPPER FIN CONDENSER COILS WEIGHT DISTRIBUTION BY MODEL (KGS)

YCAS A B C D E F G H I J K L M N O P Total

0130 937 805 673 541 916 787 658 528 --- --- --- --- --- --- --- --- 5,845

0140 940 807 674 542 927 796 665 534 --- --- --- --- --- --- --- --- 5,884

0150 898 812 726 640 938 848 758 668 --- --- --- --- --- --- --- --- 6,286

0160 909 825 742 658 936 850 764 678 --- --- --- --- --- --- --- --- 6,363

0170 914 831 748 664 948 862 776 689 --- --- --- --- --- --- --- --- 6,431

0180 916 833 749 667 954 867 780 694 --- --- --- --- --- --- --- --- 6,458

0200 1,052 930 809 688 1,077 953 828 704 --- --- --- --- --- --- --- --- 7,041

0210 1,059 937 816 694 1,087 963 838 713 --- --- --- --- --- --- --- --- 7,106

0230 1,060 938 815 693 1,092 966 840 714 --- --- --- --- --- --- --- --- 7,119

96 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Technical Data

FIG. 30 – CP-2-XX

Copper Fin Condenser Coils

WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS

ISOLATOR MAX LOAD DEFL. SPRING

TYPE & SIZE lbs. kg in. mm COLOR

CP-2-26 1,200 544.3 1.17 29.7 Purple

CP-2-27 1,500 680.4 1.06 26.9 Orange

CP-2-28 1,800 816.4 1.02 25.9 Green

CP-2-31 2,200 997.9 0.83 21.0 Gray

CP-2-32 2,600 1179.3 0.74 18.7 White

CP-2-35 3,000 1360.8 0.70 17.7 Gold

ISOLATOR DETAILS

LD01089

60 HERTZ, COPPER FINS, 1” ISOLATOR SELECTIONS - VMC TYPE CP- (SEE TABLE BELOW)

YCAS A B C D E F G H I J K L M N O P

0130 2-31 2-28 2-28 2-27 2-31 2-28 2-28 2-27 --- --- --- --- --- --- --- ---

0140 2-31 2-28 2-28 2-27 2-31 2-28 2-28 2-27 --- --- --- --- --- --- --- ---

0150 2-31 2-31 2-28 2-28 2-31 2-31 2-31 2-31 --- --- --- --- --- --- --- ---

0160 2-31 2-31 2-28 2-28 2-31 2-31 2-31 2-31 --- --- --- --- --- --- --- ---

0170 2-31 2-31 2-28 2-28 2-31 2-31 2-31 2-31 --- --- --- --- --- --- --- ---

0180 2-31 2-31 2-28 2-28 2-31 2-31 2-31 2-31 --- --- --- --- --- --- --- ---

0200 2-32 2-31 2-31 2-28 2-32 2-31 2-31 2-28 --- --- --- --- --- --- --- ---

0210 2-32 2-31 2-31 2-28 2-32 2-31 2-31 2-28 --- --- --- --- --- --- --- ---

0230 2-32 2-31 2-31 2-28 2-32 2-31 2-31 2-28 --- --- --- --- --- --- --- ---

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS

FIG. 31 – TYPE AWMR ISOLATOR DETAILS

A B C D E F G H I J K L M N/X

AWMR-1 10-1/2 6 3 5/8 3/4 3-1/2 1-3/4 1/2 9 5/8 8-1/2 4-1/4 10-1/2 3/4

50-553 11NC 5/8

AWMR-2 15 6 3 3/4 1 7-1/2 3-3/4 1/2 9-1/2 5/8 14-1/2 7-1/4 17 3/4

50-553 10NC 5/8

Copper Fin Condenser Coils

LD02973

AWMR-1-XXX

LD02974

AWMR-2-XXX

ISOLATOR MAX LOAD DEFL.

TYPE & SIZE lbs. kg in. mm

AWMR-1-53 1,000 453.6 2 51

AWMR-1-530 1,150 521.6 2 51

AWMR-1-531 1,276 578.8 2 51

AWMR-1-532 1,500 680.4 2 51

AWMR-1-551 1,676 760.2 2 51

AWMR-1-552 1,900 861.8 2 51

AWMR-1-553 2,200 997.9 2 51

AWMR-2-520 1,300 589.7 2 51

AWMR-2-521 1,552 704.0 2 51

AWMR-2-53 2,000 907.2 2 51

AWMR-1-530 2,300 1,043.3 2 51

AWMR-2-531 2,552 1,157.6 2 51

AWMR-2-532 3,000 1,360.8 2 51

60 HERTZ, CU. FINS, SEISMIC ISOLATOR SELECTIONS - VMC MODEL # AWMR-(SEE TABLE BELOW)

YCAS A B C D E F G H I J K L M N O P

0130 1-553 1-552 1-532 1-532 1-553 1-552 1-551 1-532 --- --- --- --- --- --- --- ---

0140 1-553 1-552 1-532 1-532 1-553 1-552 1-551 1-532 --- --- --- --- --- --- --- ---

0150 1-553 1-552 1-552 1-552 1-553 1-552 1-552 1-552 --- --- --- --- --- --- --- ---

0160 1-553 1-552 1-552 1-552 1-553 1-552 1-552 1-552 --- --- --- --- --- --- --- ---

0170 1-553 1-552 1-552 1-552 1-553 1-553 1-552 1-552 --- --- --- --- --- --- --- ---

0180 1-553 1-552 1-552 1-552 1-553 1-553 1-552 1-552 --- --- --- --- --- --- --- ---

0200 2-531 1-553 1-552 1-551 2-531 2-530 1-553 1-551 --- --- --- --- --- --- --- ---

0210 2-531 1-553 1-552 1-551 2-531 2-530 1-553 1-551 --- --- --- --- --- --- --- ---

0230 2-531 1-553 1-552 1-551 2-531 2-530 1-553 1-551 --- --- --- --- --- --- --- ---

DIMENSIONS - In.

98 YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Technical Data

DEFLECTION

COLOR MAX. LOAD ins. (mm)

TYPE

CODE lbs. (kg) R RD

R-3 BLACK 250 (113.5)

0.25 0.50

OR RED 525 (238.3)

(6.3) (12.7)

RD-3 GREEN 750 (340.5)

GRAY 1,100 (499.4)

R-4 BLACK 1,500 (681.0)

0.25 0.50

OR RED 2,250 (1021.5)

(6.3) (12.7) RD-4 GREEN 3,000 (1362.0)

GRAY 4,000 (1816.0)

Copper Fin Condenser Coils

WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS

LD04033

TYPE R OR RD

IF BOLTING IS PREFERRED–

Type R or RD mountings are furnished with

a tapped hole in the center. This enables the

equipment to be bolted securely to the mounting.

TYPE R OR RD

NO BOLTING IS PREFERRED–

Type R or RD mountings are may be

used without bolting under machines

having no lateral or severe vertical

motion.

NEW DESIGN FOR TYPE RD-4

NEOPRENE MOUNTINGS.

TYPE RD-3

LD04033

29518A 29517A

TYPE L W H *HD A B C D E

R-3 5-1/2" 3-3/8" 1-3/4" 2-7/8" 2-1/2" 1/2" 4-1/8" 9/16" 1/4"

OR (139.7) (85.8) (44.4) (73.2) (63.5) (12.7) (104.8) (14.4) (6.3)

RD-3

R-4 6-1/4" 4-5/8" 1-5/8" 2-3/4" 3" 1/2" 5" 9/16" 3/8"

OR (158.7) (117.6) (41.4) (69.8) (76.2) (12.7) (127.0) (14.4) (9.6)

RD-4

DIMENSIONS: ins. (mm)

* HD dimension applies to double deﬂ ection Type RD mountings only.

60 HERTZ, CU. FINS, NEOPRENE MOUNT SELECTION- VMC TYPE RD (SEE TABLE BELOW)

YCAS A B C D E F G H I J K L M N O P

0130 -4 Red -4 Red -4 Blk -4 Blk -4 Red -4 Red -4 Red -4 Blk --- --- --- --- --- --- --- ---

0140 -4 Red -4 Red -4 Blk -4 Blk -4 Red -4 Red -4 Red -4 Blk --- --- --- --- --- --- --- ---

0150 -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red --- --- --- --- --- --- --- ---

0160 -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red --- --- --- --- --- --- --- ---

0170 -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red --- --- --- --- --- --- --- ---

0180 -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red -4 Red --- --- --- --- --- --- --- ---

0200 -4 Grn -4 Red -4 Red -4 Red -4 Grn -4 Red -4 Red -4 Red --- --- --- --- --- --- --- ---

0210 -4 Grn -4 Red -4 Red -4 Red -4 Grn -4 Red -4 Red -4 Red --- --- --- --- --- --- --- ---

0230 -4 Grn -4 Red -4 Red -4 Red -4 Grn -4 Red -4 Red -4 Red --- --- --- --- --- --- --- ---

YORK INTERNATIONAL

FORM 201.19-NM1 (204)

Aluminium Fin Condenser Coils

with Silencer Kit