York Z Millennium R410A Technical Guide
2015-09-09
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246837-YTG-L-1012 TOMORROW’S UNIT TODAY GENERAL Introducing the YORK Millennium 25, 30, & 40 ton rooftop line - units designed to provide peak performance and value both today and for years to come. Millennium units are manufactured at an ISO 9001 registered facility, and each rooftop is completely computer-run tested prior to shipment. TECHNICAL GUIDE MILLENNIUM® SINGLE PACKAGE ROOFTOP UNITS The Millennium is designed to be flexible enough to meet your needs today and in the future. The true value of YORK’s Millennium is that it can be designed to fit any need, from cooling only, constant volume applications to variable air volume systems with variable frequency drive. Z42, Z33 & Z34 (R-410A) FEATURING: 25, 30, & 40 TON • • 25, 30 & 40 Ton (Efficiencies up to 10.5 EER) 40 TON UNIT SHOWN • • • • • • • • • • • • • • • • • • Cooling Only Units Cooling/Gas Heating Units (Natural) Standard or Modulating Gas Heat available Cooling/Electric Heating Units Cooling/Hot Water Heating Units Cooling/Steam Heating Units Industry Leading Efficiency Double Wall Construction Stainless Steel or Powder Coated Drain Pan Multiple Scroll Compressors Multiple Refrigeration Circuits Upgradable Motor Efficiency Enhanced Filtration Vibration Isolated Supply Fan and Motor TechniCoated Evaporator and Condenser Coils Single Power Point Connection Easy Access Hinged Doors Variable Air Volume Constant Air Volume Factory Installed Economizers/Disconnect/Convenience Outlet/Control Options Low Profile MILLENNIUM SIMPLICITY® ELITE™ FEATURES: • • • • • • ISO 9001 Certified Quality • Management System • • • • Single Button Programming and LED Display Designed to operate on both constant and variable air volume units 365-Day real time clock Occupancy Schedule allowing two schedules per day 20 Holiday schedules with programmable schedules that can start at any time, day or night Patented Comfort Ventilation operation for economical and comfortable economizer operation Demand Ventilation option to assure proper IAQ conditions based on available space or return air CO2 levels Temperature/Humidity programming algorithm allows programmable limits to help control humidity in the space Smoke Purge automatically ventilates the space when smoke is detected Monitors dirty filters and proves airflow before starting heating or cooling Intelligent recovery to bring the space temperature up to occupied setting quicker and more economically FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE 246837-YTG-L-1012 TABLE OF CONTENTS GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FEATURING: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 MILLENNIUM SIMPLICITY® ELITE™ FEATURES: . . . 1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 FEATURES AND BENEFITS . . . . . . . . . . . . . . . . . . 5 INSTALLATION FEATURES . . . . . . . . . . . . . . . . . . . . . . 6 CONSTRUCTION FEATURES . . . . . . . . . . . . . . . . . . . . 7 LIST OF FEATURES AND BENEFITS . . . . . . . . . . . . . . . 8 STANDARD FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . 8 FACTORY INSTALLED OPTIONS . . . . . . . . . . . . . . . . . . 8 FIELD INSTALLED ACCESSORIES . . . . . . . . . . . . . . . . . 8 SELECTION PROCEDURE . . . . . . . . . . . . . . . . . . 11 SELECT UNIT: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 SELECT FAN SPEED AND HORSEPOWER REQUIREMENTS OF SUPPLY AIR FAN . . . . . . . . . . . 11 SIZE OVERCURRENT PROTECTION DEVICE AND DETERMINE CIRCUIT AMPACITY . . . . . . . . . . . . . . . . 11 HOT WATER HEATING . . . . . . . . . . . . . . . . . . . . . 14 PHYSICAL DATA HOT WATER COIL - 1 ROW . . . . . . 14 PIPING CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . 14 PHYSICAL DATA HOT WATER COIL - 2 ROW . . . . . . 20 STEAM HEATING . . . . . . . . . . . . . . . . . . . . . . . . . . 25 PHYSICAL DATA STEAM COIL - 1 ROW . . . . . . . . . . . 25 PIPING CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . 25 SUPPLY AIR DRIVE ADJUSTMENT . . . . . . . . . . . 28 CFM, STATIC PRESSURE, AND POWER - ALTITUDE AND TEMPERATURE CORRECTIONS . . . . . . . . . . . . 34 GUIDE SPECIFICATIONS - YORK MILLENNIUM 25, 30, & 40 TON UNITS . . . . . . . . . 75 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 CONSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 CASING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 SUPPLY AIR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 75 SUPPLY AIR FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 BEARINGS AND DRIVES . . . . . . . . . . . . . . . . . . . . . . . 75 AIR FILTERING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . 76 OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 AIR INLET SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 ECONOMIZER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . RELIEF SYSTEM (OPTIONAL) . . . . . . . . . . . . . . . . . . . . BAROMETRIC RELIEF (OPTIONAL) . . . . . . . . . . . . . . . EXHAUST AIR FANS (OPTIONAL) . . . . . . . . . . . . . . . . . 76 76 76 76 ENERGY RECOVERY VENTILATION (FIELD INSTALLED OPTION) . . . . . . . . . . . . . . . . . . . . 76 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 HEATING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 GAS-FIRED HEATING SECTION (OPTIONAL) . . . . . . . ELECTRIC HEATING SECTION . . . . . . . . . . . . . . . . . . . HOT WATER HEATING COIL . . . . . . . . . . . . . . . . . . . . . STEAM HEATING COIL . . . . . . . . . . . . . . . . . . . . . . . . . 76 77 77 77 REFRIGERATION SYSTEM . . . . . . . . . . . . . . . . . . . . . 77 EVAPORATOR COILS . . . . . . . . . . . . . . . . . . . . . . . . . . COMPRESSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONDENSER COILS . . . . . . . . . . . . . . . . . . . . . . . . . . . CONDENSER FANS AND MOTORS . . . . . . . . . . . . . . . REFRIGERANT PIPING . . . . . . . . . . . . . . . . . . . . . . . . . HOT GAS BYPASS (OPTIONAL ON CV; STANDARD ON VAV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 78 78 78 78 78 CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . COMPRESSOR CONTROL . . . . . . . . . . . . . . . . . . . . . . FAN CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EQUIPMENT CONTROL FEATURES . . . . . . . . . . . . . . . 78 78 79 79 COMFORT CONTROL FEATURES . . . . . . . . . . . . . . . 80 OPTIONAL SIMPLICITY®LINC GATEWAY . . . . . . . . . 81 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 OPTIONAL CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . 81 YORK COMMERCIAL COMFORT SYSTEM (YCCS) . . . 81 AVAILABLE ACCESSORIES . . . . . . . . . . . . . . . . . . . . . 81 PARTIAL PERIMETER ROOF CURBS . . . . . . . . . . . . . . 81 BURGLAR BARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 FIELD INSTALLED BAROMETRIC RELIEF . . . . . . . . . . 81 PROGRAMMABLE THERMOSTAT, WITH OR WITHOUT REMOTE SENSOR (REQUIRED FOR CONSTANT VOLUME UNITS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 REMOTE WALL MOUNTED TEMPERATURE SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 DIRTY FILTER SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . 81 PROPANE CONVERSION KITS . . . . . . . . . . . . . . . . . . . 81 HIGH ALTITUDE CONVERSION KITS . . . . . . . . . . . . . . 81 ENERGY RECOVERY VENTILATORS . . . . . . . . . . . . . 81 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 2 Johnson Controls Unitary Products 246837-YTG-L-1012 LIST OF FIGURES Fig.# Pg.# Fig.# Pg.# 1 HOT WATER PIPING CROSS-SECTION . . . . . . . . . 15 20 STEAM COIL - 40 TON, 1 ROW . . . . . . . . . . . . . . . . 26 2 HOT WATER COIL - 25 & 30 TON, 1 ROW, AT 10 GPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 21 ALTITUDE/TEMPERATURE CONVERSION FACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 3 HOT WATER COIL - 25 & 30 TON, 1 ROW, AT 20 GPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 22 FAN PERFORMANCE - 25 TON . . . . . . . . . . . . . . . . 37 4 HOT WATER COIL - 25 & 30 TON, 1 ROW, AT 30 GPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 24 FAN PERFORMANCE - 40 TON . . . . . . . . . . . . . . . . 41 5 HOT WATER COIL - 25 & 30 TON, 1 ROW, AT 40 GPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 6 HOT WATER COIL - 40 TON, 1 ROW, AT 10 GPM . . 18 26 POWER EXHAUST - TWO FORWARD CURVED FANS - 30 & 40 TONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 7 HOT WATER COIL - 40 TON, 1 ROW, AT 20 GPM . . 18 27 CENTER OF GRAVITY . . . . . . . . . . . . . . . . . . . . . . . 64 8 HOT WATER COIL - 40 TON, 1 ROW, AT 30 GPM . . 19 28 COMPONENT LOCATION . . . . . . . . . . . . . . . . . . . . 66 9 HOT WATER COIL - 40 TON, 1 ROW, AT 40 GPM . . 19 29 END RETURN, BOTTOM SUPPLY . . . . . . . . . . . . . . 67 10 HOT WATER COIL - 25 & 30 TON, 2 ROW, AT 20 GPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 30 BOTTOM SUPPLY AND RETURN . . . . . . . . . . . . . . 68 11 HOT WATER COIL - 25 & 30 TON, 2 ROW, AT 40 GPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 32 END RETURN, FRONT & REAR SUPPLY . . . . . . . . 70 23 FAN PERFORMANCE - 30 TON . . . . . . . . . . . . . . . . 39 25 POWER EXHAUST - ONE FORWARD CURVE FAN - 25 TONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 31 BOTTOM RETURN, FRONT & REAR SUPPLY . . . . 69 12 HOT WATER COIL - 25 & 30 TON, 2 ROW, AT 60 GPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 33 MILLENNIUM OVERHEAD VIEW . . . . . . . . . . . . . . . 71 13 HOT WATER COIL - 25 & 30 TON, 2 ROW, AT 80 GPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 35 40 TON SIDE & CONDENSER END VIEW . . . . . . . . 71 14 HOT WATER COIL - 40 TON, 2 ROW, AT 20 GPM . . 23 15 HOT WATER COIL - 40 TON, 2 ROW, AT 40 GPM . . 23 16 HOT WATER COIL - 40 TON, 2 ROW, AT 60 GPM . . 24 34 MILLENNIUM MAJOR COMPONENT LAYOUT . . . . 71 36 MILLENNIUM CABINET DOOR CONFIGURATION . 72 37 CLEARANCES - HOOD/ECONOMIZER & MOTOR DRIVE - SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 17 HOT WATER COIL - 40 TON, 2 ROW, AT 80 GPM . . 24 38 CLEARANCES - HOOD/ECONOMIZER & MOTOR DRIVE - FRONT & END . . . . . . . . . . . . . . . . . . . . . . . 73 18 STEAM PIPING CROSS SECTION . . . . . . . . . . . . . . 25 39 PARTIAL ROOF CURB MODEL 1RC0455P . . . . . . . 74 19 STEAM COIL - 25 & 30 TON, 1 ROW . . . . . . . . . . . . 26 Johnson Controls Unitary Products 3 246837-YTG-L-1012 LIST OF TABLES Tbl.# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 4 Pg.# GENERAL PHYSICAL DATA . . . . . . . . . . . . . . . . . . . 10 REFRIGERANT FACTORY CHARGE R-410A . . . . . 11 STANDARD GAS HEATING CAPACITIES . . . . . . . . 12 TEMPERATURE RISE . . . . . . . . . . . . . . . . . . . . . . . . 12 MINIMUM HEATING CFM . . . . . . . . . . . . . . . . . . . . . 12 MODULATING GAS HEATING CAPACITIES . . . . . . 12 MODULATING HEAT . . . . . . . . . . . . . . . . . . . . . . . . . 13 ELECTRIC HEATING CAPACITIES . . . . . . . . . . . . . . 13 WATER PRESSURE DROP (1 ROW, 25 & 30 TON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 STATIC RESISTANCE HOT WATER COIL (25 & 30 TON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 HOT WATER COIL (1 ROW, 25 & 30 TON) . . . . . . . . 14 STATIC RESISTANCE HOT WATER COIL (1 ROW, 40 TON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 HOT WATER COIL (1 ROW 40 TON) . . . . . . . . . . . . 15 WATER PRESSURE DROP (2 ROW, 25 & 30 TON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 STATIC RESISTANCE HOT WATER COIL (25 & 30 TON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 HOT WATER COIL (2 ROW, 25 & 30 TON) . . . . . . . . 20 HOT WATER COIL (2 ROWS, 40 TON) . . . . . . . . . . . 20 STATIC RESISTANCE HOT WATER COIL (40 TON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 WATER PRESSURE DROP (2 ROW, 40 TON) . . . . . 20 STEAM COIL (1 ROW, 25 & 30 TON) . . . . . . . . . . . . 25 STATIC RESISTANCE STEAM COIL (1 ROW, 25 & 30 TON) . . . . . . . . . . . . . . . . . . . . . . . . 25 STEAM COIL (1 ROW, 40 TON) . . . . . . . . . . . . . . . . 25 STATIC RESISTANCE STEAM COIL (1 ROW, 40 TON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 EXHAUST FAN DRIVE DATA . . . . . . . . . . . . . . . . . . 27 SUPPLY FAN MOTOR AND DRIVE DATA . . . . . . . . 27 25 TON DRIVE ADJUSTMENT . . . . . . . . . . . . . . . . . 29 30 TON DRIVE ADJUSTMENT . . . . . . . . . . . . . . . . . 29 40 TON DRIVE ADJUSTMENT . . . . . . . . . . . . . . . . . 29 DRIVE ADJUSTMENT FOR POWER EXHAUST - 25 TON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 DRIVE ADJUSTMENT FOR POWER EXHAUST - 30 & 40 TON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 COOLING PERFORMANCE - 25 TON R-410A . . . . . 31 Tbl.# 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Pg.# COOLING PERFORMANCE - 30 TON R-410A . . . . . 32 COOLING PERFORMANCE - 40 TON R-410A . . . . . 33 ALTITUDE CORRECTION FACTORS . . . . . . . . . . . . 34 FAN PERFORMANCE - 25 TON, . . . . . . . . . . . . . . . 36 FAN PERFORMANCE - 30 TON , . . . . . . . . . . . . . . . 38 FAN PERFORMANCE - 40 TON, . . . . . . . . . . . . . . . . 40 COMPONENT STATIC RESISTANCE, . . . . . . . . . . 42 POWER EXHAUST - ONE FORWARD CURVED FAN 25 TON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 POWER EXHAUST - TWO FORWARD CURVED FANS - 30 & 40 TON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 ELECTRICAL DATA 25 TON BASIC UNIT R-410A . . 47 ELECTRICAL DATA 30 TON BASIC UNIT R-410A . . 47 ELECTRICAL DATA 40 TON BASIC UNIT R-410A . . 48 ELECTRICAL DATA 25 TON W/ELECTRIC HEAT R-410A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 ELECTRICAL DATA 30 TON W/ELECTRIC HEAT R-410A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 ELECTRICAL DATA 40 TON W/ELECTRIC HEAT R-410A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 ELECTRICAL DATA 25 TON W/POWER EXHAUST R-410A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 ELECTRICAL DATA 30 TON W/POWER EXHAUST R-410A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 ELECTRICAL DATA 40 TON W/POWER EXHAUST R-410A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 ELECTRICAL DATA 25 TON W/ELECTRIC HEAT AND POWER EXHAUST R-410A . . . . . . . . . . . . . . . . . . . . 55 ELECTRICAL DATA 30 TON W/ELECTRIC HEAT AND POWER EXHAUST R-410A . . . . . . . . . . . . . . . . . . . . 58 ELECTRICAL DATA 40 TON W/ELECTRIC HEAT AND POWER EXHAUST R-410A . . . . . . . . . . . . . . . . . . . . 61 UNIT WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 SUPPLY FAN MOTOR VFD WEIGHTS . . . . . . . . . . . 64 EXHAUST FAN MOTOR VFD WEIGHTS . . . . . . . . . 64 UNIT CENTER OF GRAVITY . . . . . . . . . . . . . . . . . . . 64 UNIT CORNERWEIGHT . . . . . . . . . . . . . . . . . . . . . . 65 INDOOR SOUND POWER RATING . . . . . . . . . . . . . 65 ATTENUATION FACTORS . . . . . . . . . . . . . . . . . . . . 65 OUTDOOR SOUND POWER RATING . . . . . . . . . . . 66 Johnson Controls Unitary Products 246837-YTG-L-1012 YORK Millennium® OVERVIEW Introducing the YORK Millennium 25, 30, & 40 ton rooftop line - units designed to provide peak performance and value both today and for years to come. When we asked our customers what they wanted in a new rooftop line, we were careful to listen to both the needs of today and tomorrow. So, you'll find that Millennium units not only help you solve today's problems, but can handle tomorrow's difficulties as well: Industry Leading Efficiency - The Millennium with EER ratings of up to 10.5 make it the most frugal energy consumer in its class. When it comes to lower operating costs, Millennium simply outperforms the competition. Double Wall Construction - Millennium units come double walled as standard. The galvanized sheet metal liner provides the best protection against microbial growth, helping both the unit and the indoor air stay fresh and clean. And, the rigid sheet metal inner liner keeps the insulation completely out of the air stream, eliminating concerns about fiberglass particles. Drain Pan Whisks Away Condensate - Condensate is frequently the source of microbial contamination. Competitive drain pans often are insufficiently sloped to properly drain all of the condensate, causing drain pan corrosion and bacterial growth to begin almost immediately. The YORK design is sloped at the 1/4” per foot recommended by the ASHRAE 62.1-2004 ventilation draft standard, with an extra large drain connection capable of removing up to three gallons of condensate per minute. It is available in either powder coat painted steel or stainless steel for long life. Johnson Controls Unitary Products Efficient, Durable Scroll Compressors - The Millennium design uses industrial grade hermetic scroll compressors for peak efficiency and low noise operation. The compressor design is so durable that it can actually hold more liquid charge without slugging than is present in each refrigerant circuit at shipment, dramatically reducing the chances of ever slugging a compressor with liquid charge. Multiple Refrigeration Circuits for Greater Turndown - The YORK Millennium unit has intertwined circuits giving the best unloading capability in the industry. With more and more designs requiring higher outside air quantities, the lower capacity capability is an outstanding way to neutralize outside air without over-conditioning the space on off-peak days. And, Millennium's high quality balance-port thermal expansion valves are more effective at metering refrigerant flow in part-load conditions, making Millennium a peak-performer across a wide capacity range. FEATURES AND BENEFITS When it comes to flexibility, Millennium really shines. Our customers were clear about one thing - not all installations are the same. Some have very simple needs, others are more involved. The YORK Millennium serves both markets - and all of those in between - extremely well. YORK engineers crafted a design which is both uniquely flexible and competitive, giving you the best of both worlds. In addition to a competitive base product, Millennium offers unparalleled flexibility. Optional features include: Variable Air Volume - YORK gives you the ability to vary air volume by inlet guide vanes or variable frequency drive - the choice is yours. All Millennium VAV units come standard with hot gas bypass to give extended operation range. 5 246837-YTG-L-1012 Optional Head Pressure Control - For those applications where mechanical cooling is required below 40°F, optional low ambient operation allows compressor operation down to 0°F. Easily Upgrade Motor Efficiency to Meet Tighter Codes Optional high efficiency motors help you make simple upgrades to meet more demanding building and energy codes. Enhanced Filtration Options - Millennium gives designers the flexibility to meet various IAQ requirements with a full range of rigid and throwaway filters at different efficiency levels. Vibration Isolation - The Millennium's neoprene mounts are typically sufficient for most applications but when sound and vibration transmission are a major concern, YORK offers 1" and 2" isolation springs for even greater protection from supply air fan noise and vibration. Corrosion Resistant Coils- Many industrial and seacoast applications require enhanced protection from corrosive environments. Optional TechniCoated Coated Condenser and Evaporator Coils - Many industrial and seacoast applications require enhanced protection from corrosive environments. The special dipped phenolic coating process provides a high level of protection for the exposed condenser coil. Optional Copper-Copper Condenser and Evaporator Coils - For corrosion resistance. Variety of Exhaust Air Options - YORK Millennium offers a wide variety of exhaust air options, including barometric relief, non-modulating power exhaust, and modulating power exhaust. And, because Millennium units use forward-curved blowers for power exhaust fans, they can exhaust up to 100% of the nominal supply air at much greater static pressure loads than competitive units. Not available on end return. NOTE: In most applications, the supply fan will keep the return at negative pressure. A barometric relief will function better when ducted to building space, not the return. point power connection; the convenience outlet remains operational when the disconnect is open. Heating Done Your Way - Millennium offers the choice of natural gas standard or modulating gas heat, electric resistance heat, hot water heat, steam, or no heat at all. Very simply, the choice is yours. INSTALLATION FEATURES With YORK Millennium, high performance doesn't mean high complexity. YORK listened carefully to make sure that Millennium was as simple as possible, and service convenience comes standard with each unit. From a single curb size to the easy service access, you'll find that Millennium was designed to be easy from start to finish. Full Range of Air Flows and Static Pressures - The Millennium design gives a complete offering of supply air flows and static pressure combinations to meet most every application requirement. Single Power Point Connection - Millennium units have a single gas and electric connection, minimizing time at the job site. For further installation flexibility, power and gas connections may be brought up from the curb or through the side of the unit. Simple Controls - Millennium's controls system is easy to understand and apply, and it doesn't lock you into proprietary devices. A choice for YORK Millennium today does not limit your choices tomorrow. Rain Hoods Rotate Into Place - No bulky, field--installed rain hoods here. Millennium rain hoods ship rotated inside the unit. Once on the job, installer merely rotates the hood upward and puts in a few screws - an easy one-person job. Excellent Access for Service - Service access on Millennium is a snap. Hinged and latched doors give access on both sides of the unit to all major components. All doors have positive action slide latches for even greater ease of access. All service fittings are conveniently located to minimize time and effort. Optional Factory Installed Economizers - Millennium units offer economizers with Standard or Optional low leak dampers. Comparative enthalpy, single enthalpy and dry bulb control are available. Optional Factory Installed Disconnect - A conveniently located actuator handle in the front of the unit can disconnect line power to the entire unit, eliminating the need for a field provided disconnect. The handle may also be locked in either position through the use of a standard padlock. Millennium's single point power connection makes this option particularly appealing. If desired, the disconnect may be ordered with a 115 volt, GFCI protected convenience outlet, including a factory wired transformer to power the outlet from the single 6 Johnson Controls Unitary Products 246837-YTG-L-1012 PITCHED ROOF ANGLED CONDENSER COILS SOLID, CLASS II FAN CONSTRUCTION INTERTWINED COIL DOUBLE WALL CONSTRUCTION LOW LEAK DAMPERS HINGED, LATCHED ACCESS DOORS CONSTRUCTION FEATURES YORK's Millennium rooftop line is built for the long haul, with high end features and construction offered at a competitive price. Millennium units are manufactured at an ISO 9001 registered facility, and each rooftop is completely computer-run tested prior to shipment. Some of the valuable construction features of the Millennium which are not found on competitive units include: Double Wall Construction - Each unit has both an exterior and an interior wall, which make for a more rigid design with panels and doors that are solid, not flimsy. The unit features a fully framed construction for even greater stability. Powder Paint - Industry leading 1000 salt spray hour paint keeps the unit in great condition for years to come. Extended flue connection - Each gas unit ships with a field mounted external flue. The flue lifts all products of furnace combustion far above the unit - eliminating the possibility of corrosion in the furnace heat exchanger from recirculating flue gases. Protective Covering - Special polyurethane sleeves which cover the distributor tubing keep distributor tubes from contacting each other and wearing out. Built-in Hail Guard - Condenser coils angled at 30 degrees from the vertical are inherently protected from damage due to shipment, hail, etc. Induced Draft Furnace - This design provides a positive exhaust of all combustion products. Low Profile - Millennium units stand only 64” above their curb, minimizing potential aesthetic conflicts. Johnson Controls Unitary Products 7 246837-YTG-L-1012 LIST OF FEATURES AND BENEFITS Standard Features • • • • • • • • • • • • • • • • • • • • • • • Efficiencies up to 10.5 EER Double wall construction Major components have hinged and latched access doors Industrial duty scroll compressors Sturdy framed construction Sloped stainless steel or powder coated drain pan Four independent cooling circuits Intertwined evaporator coil Angled condenser coils for superior protection Single power point connection Through-the-curb or through-the-base utility connections Simplicity® Elite™ controls Powder paint tested to 1000 salt spray hours Mechanical cooling from 40° F to 125° F 1-1/2” insulation Sloped unit roof with drip lip High and low refrigerant pressure protection Polyurethane sleeves to protect small diameter tubing Steel framing around blowers with deflection springs or rubber isolators for low vibration Fully factory packaged and run-tested 10 year gas heat exchanger warranty One year compressor warranty One year warranty on all parts • • Field Installed Accessories • • • • • • • Factory Installed Options • • • • • • • • • • • • • • • • • • • • • • • 8 Economizer with standard or low leak dampers Retractable outside air hoods (economizer only) Natural gas standard or modulating gas heat with reliable induced draft design Electric heat in three sizes Variable air volume using either inlet guide vanes, wired for VFD (variable frequency drive), or factory installed VFD. 3 position (Line/Drive/Test) bypass switch for either supply or exhaust VFDs. 1, 2” blower isolator springs or rubber isolators A variety of blower horsepower offerings High efficiency motors High efficiency filtration Barometric relief Power exhaust of 100% of nominal air flow Technicoat corrosive resistant coating on condenser and evaporator coils Copper-Copper corrosive resistant condenser and evaporator coils 0°F low ambient operation of mechanical cooling Hot gas bypass (standard on all VAV units) Single unit disconnect Convenience outlet and transformer factory wired Hot water heating coil with one or two rows One row steam heating coil Synthesis controls Simplicity®LINC Gateway York Commercial Comfort System (YCCS) • 7-Day Programmable Wall Thermostat-Can be used with or without remote sensors. Can be used on CV and VAV units when wall thermostat is required for scheduling and temperature control. Energy Recovery Ventilators- 8,000 and 13,000 CFM models available. Great for applications involving 30% or more of required outdoor air where energy use and comfort must be optimized. Wall Sensors- Remote space sensors used with CV or VAV unit for unit control via the Simplicity® Elite™ control. Standard sensor, sensor with override and sensor with override and + 5 degree adjustment. Simplicity® Transporter- Device allows internet control and monitoring of HVAC units equipped with Simplicity® Elite™ controls. Phase Monitor Kit- Includes control and wiring to monitor and protect the unit from phase reversal, phase loss and low voltage. Burglar Bars- Prevent any type of building entry through the RTU unit with bars that block the return and supply openings on downflow applications. Partial perimeter roofcurb- Designed for application on all 25-40 ton Millennium rooftop units. 14" height. Barometric Relief Kit- Provides barometric relief hood and dampers for duct mounting on units requiring end return. Natural Gas to Propane Conversion Kits- Contains orifices and gas valves parts to convert from Natural Gas to Propane. (Not available on modulating heat.) High Altitude Kit- Natural gas kit designed for natural gas heating applications between 2,000 and 6,000 feet above sea level. Johnson Controls Unitary Products 1 Johnson Controls Unitary Products 3 2 3 6 4 7 N = B, F, J O = B, G, I P = B, G, J Q = C, F, I R = C, F, J S = C, G, I T = C, G, J U = D, E, H C = A, F, J D = A, G, J E = A, E, H F = A, E, I G = A, E, J H = A, F, H I = D, F, I J = D, F, J 7 = C, E, J 8 = C, F, H 9 = D, G, H 2 = B, E, J 3 = B, F, H 4 = C, E, H 6 = C, E, I Z = B, E, I Y = B, E, H X = D, F, H W = D, E, J 9 10 FILTERS A A = STAND. B = 65% C = 95% D = 2" HI-EFF 0 (ZERO) NO HEAT 1 = 1 ROW 2 = 2 ROW 1 = 1 ROW 3 = 267 MBH 5 = 533 MBH 8 = 800 MBH (40T ONLY) 4 = 40 KW 8 = 80 KW 1 = 108 KW (1) ID MOTOR (See note 2) 5 = 10 HI-EFF 6 = 15 HI-EFF 7 = 20 HI-EFF 8 = 25 HI-EFF (Except 25T) 0 = 7.5 HI-EFF (25T Only) D 1 CONTROL 14 E = SYNTHESYS CONTROL, DISC., 110V OUTLET F = SYNTHESYS, DISC. D = SYNTHESYS CONTROL 13 I = 1,3,5,8 D = 2,4,5,7 A = 1,3,5,7 B = 2,3,5,7 C = 1,4,5,7 S = 1,4,9,7 T = 2,4,9,7 L = 2,4,5,8 Q = 1,3,9,7 R = 2,3,9,7 K = 1,4,5,8 7 = 1,4,9,8 9 = Non-Std Config 2 = 2,4,9,8 Y = 1,3,9,8 Z = 2,3,9,8 REFRIGERATION air foil applications. Contact engineering for 6. Air foil fan available on cooling only. available in end return configuration. 5. Power exhaust and barometric relief not 4. VAV ID Blower requires hot gas bypass . specified, it will also be cust supplied. Piping (See note 4) 5 = STANDARD 9 = STD W/TECHNICOAT Evaporator Coil 3 = STANDARD 4 = HOT GAS BYPASS L = 2, 7 M = 2, 8 N = NONE O = 1, 9 P = 1, 0 Q = 2, 9 R = 2, 0 C = 1, 4 D = 1, 5 E = 1, 6 F = 1, 7 G = 1, 8 H = 2, 3 I = 2, 4 3 = 13,000 CFM ERV 9 = Non Std Config Z = A, 0 2 = 8,000 CFM ERV Y = A, 9 U = A, 5 V = A, 6 W = A, 7 X = A, 8 S = A, 3 T = A, 4 0 = 5 HP HI-EFF (25T Only) 6 = 7.5 HP HI-EFF Motor 3 8 = 15 HP HI-EFF (Except 25 Ton) 7 = 10 HP HI-EFF 1 = MODULATING DAMPERS A = VFD MODULATING MOTOR 2 = NON-MOD. (ON/OFF) Power Exhaust J = 2, 5 K = 2, 6 A = BARO B = 1, 3 EXHAUST (See note 5) H = DRY BULB Std type E = NONE F = DUAL ENTH Std type G = SINGLE ENTH Std type D = MANUAL Low leak (Not w/PE) A = DUAL ENTH Low leak type B, = SINGLE ENTH Low leak type C, = DRY BULB ENTH Low leak type ECONOMIZER 110V OUTLET T = YCCS-VAV CONTROL W/DISC., S = YCCS-VAV CONTROL 110V OUTLET R = YCCS ZONING CONTROL W/DISC., Q = YCCS ZONING CONTROL P = YCCS CONTROL W/DISC., 110V OUTLET N = YCCS CONTROL DISC, NO 110V OUTLET M = SIMPLICITY CONTROL W/SIMPLICITY®LINC DISC, 110V OUTLET L = SIMPLICITY CONTROL W/SIMPLICITY®LINC K = SIMPLICITY CONTROL W/SIMPLICITY®LINC field installed. If VFD Exh is also 3. (VFD-CUSTOMER) = Wired for VFD only; VFD will be customer supplied and 2 J = SIMPLICITY CONTROL, DISC, NO 110V OUTLET 7 = YES 8 = NO i = 1 inch deflection spring j = 2 inch deflection spring A in Canadian Energy Efficiency Regulations. minimum efficiency regulations mandated 1 = STANDARD 2 = TECHNICOAT HEAT CAPACITY 12 I = SIMPLICITY CONTROL, DISC 110V OUTLET C H = SIMPLICITY CONTROL 11 2. Standard efficiency motor meets Canadian A 1. 108KW not available with 208/230V. NOTES: 1 h = Neoprene 8 Head Press. Ctrl. B Condenser Coil e = FORWARD CURVE FAN Class I f = FORWARD CURVE FAN Class II g = AIR FOIL FAN [always Class II] Fan (See note 6) a = CV b = VAV (VFD-FACTORY INSTALLED) c = BYPASS FACTORY VFD d = VAV (VFD-CUSTOMER) (3) Air Volume V = D, E, I M = B, F, I B = A, G, I K = D, G, I L = D, G, J ID BLOWER (See note 4) 7 = 380/415-50 (30T/40T) 2 = 208/230-60 3 = 380-60 4 = 460-60 5 = 575-60 VOLTAGE 3 A = A, F, I 5 Blower Mount N X = STEAM COIL 4 J = 2,3,5,8 A Class I blower is limited to 15HP in 25/30Ton Class I blower is limited to 20HP in 40Ton Class II blowers are not HP limited 3 HEAT EXCHANGER E = ELECTRIC HEAT C = COOLING ONLY W = HOT WATER COIL D = NATURAL GAS, MODULATING HEAT* T = NATURAL GAS, MODULATING HEAT, SS * N = NATURAL GAS S = NATURAL GAS, SS HEAT EXCHANGER HEAT SOURCE GAS HEAT - BOTTOM OR REAR SUPPLY ONLY BOTTOM SUPPLY ONLY HOT WATER, STEAM & ELECTRIC HEAT - FRONT SUPPLY - COOLING ONLY D = 3,2 E = 3,4 F = 3,5 4 - REAR SUPPLY 5 - FRONT SUPPLY 2 - BOTTOM SUPPLY 3 - END RETURN (5) B = 1,4 C = 1,5 1 - BOTTOM RETURN A = 1,2 CONFIGURATION 2 = 25 TON 3 = 30 TON 4 = 40 TON BASIC UNIT GENERATION Z = York Brand R-410A PACKAGE Z * Drain Pan - stainless steel * Drain Pan - powder coat * Premium Cabinet (6 doors) * Standard Cabinet (4 doors) Cu/Cu Condenser Coil Cu/Cu Evaporator Coil Exhaust VFD (Customer) (see note 3) ADDITIONAL CONFIGURATION OPTIONS 4 246837-YTG-L-1012 NOMENCLATURE 9 246837-YTG-L-1012 TABLE 1: GENERAL PHYSICAL DATA UNIT SIZE UNIT EER / IPLV (STANDARD CAPACITY EVAPORATOR) NUMBER/SIZE TYPE UNIT CAPACITY STEPS NUMBER / TYPE DIAMETER X WIDTH (INCHES) HP RANGE CFM RANGE (FULL LOAD) ESP RANGE NUMBER/SIZE/TYPE HP RANGE (SINGLE MOTOR) CFM SIZE (SQ. FT.) ROWS/FPI SIZE (SQ. FT.) ROWS/FPI QUANTITY / DIAMETER (INCHES) NOMINAL CFM MOTOR HP KW RANGE 40 KW / CAPACITY STEPS (CV/VAV) 80 KW / CAPACITY STEPS (CV/VAV) 108 KW / CAPACITY STEPS (CV/VAV) UNIT SIZE 267 MBH CAPACITY STEPS (CV/VAV) 533 MBH CAPACITY STEPS (CV/VAV) 800 MBH CAPACITY STEPS (CV/VAV) 267 MBH “MODULATING” CAPACITY STEPS (CV ONLY) 533 MBH “MODULATING” CAPACITY STEPS (CV ONLY) 800 MBH “MODULATING” CAPACITY STEPS (CV ONLY) SIZE (INCHES) CAPACITY 25 TON 10.5 / 12.3 COMPRESSOR DATA 4 x 5.7Ton Scroll 25%, 50%, 75%, 100% INDOOR FAN AND DRIVE 1 / FC 22 x20 7.5 - 20 6,000 - 12,500 0.2” - 4.0” EXHAUST FAN 1/FC 5 - 10 3,000 - 9,000 EVAPORATOR COIL 26.0 3 / 16 CONDENSER COIL 65 2/16 CONDENSER FANS 4 / 24 6,800 1.0 ELECTRIC HEAT 40 - 108 1 2/1 3 / 12 NATURAL GAS HEAT 25 TON 1/1 2/1 6/1 12 / 2 HOT WATER COIL 22.5” x 65” 25 Ton STEAM COIL SIZE (INCHES) TYPE NUMBER / SIZE FACE AREA (SQ. FT.) NUMBER / SIZE FACE AREA (SQ. FT.) NUMBER / SIZE FACE AREA (SQ. FT.) NUMBER / SIZE FACE AREA (SQ. FT.) 1. 2. 10 30 TON 40 TON 1 10.1 / 11.0 10.5 / 11.2 4 x 7 Ton Scroll 25%, 50%, 75%, 100% 4 x 8.6 Ton Scroll 25%, 50%, 75%, 100% 1 / FC 22 x 20 10 - 25 6,000 - 15,000 0.2" - 4.0” 1 / FC 25 x 22 10 - 25 8,000 - 18,000 0.2" - 4.0" 2/FC 7.5 - 15 4,000 - 15,000 2/FC 7.5 - 15 4,000 - 18,000 26.0 4 / 16 30.4 4 / 16 78 2 /16 104 2 /16 4 / 24 7,200 1.5 4 / 30 9,600 1.5 40 - 108 1 2/1 40 - 108 1 2/1 3 / 12 3 / 12 30 TON 1/1 2/1 40 TON 1/1 2/1 6/1 12 / 2 - 3 / 12 6/1 12 / 2 17 / 3 22.5" X 65” 30 Ton 22.5" X 65” 40 Ton 21" X 65" Steam Coil FILTERS 2" TA 4 / 16 x 25 & 6 / 20 x 25 4 / 16 x 25 & 6 / 20 x 25 30.4 30.4 FILTERS 2" PLEATED, 30% 4 / 16 x 25 & 6 / 20 x 25 4 / 16 x 25 & 6 / 20 x 25 30.4 30.4 FILTERS 65% RIGID W/ 2” TA PREFILTERS 4 / 16 x 25 & 6 / 20 x 25 4 /16 x 25 & 6 / 20 x 25 30.4 30.4 FILTERS 95% RIGID W/ 2” TA PREFILTERS 4 ea. 16 x 25 / 6 ea. 20 x 25 4 ea. 16 x 25 / 6 ea. 20 x 25 30.4 30.4 4 / 16 x 25 & 6 / 20 x 25 30.4 4 / 16 x 25 & 6 / 20 x 25 30.4 4 / 16 x 25 & 6 / 20 x 25 30.4 4 ea. 16 x 25 / 6 ea. 20 x 25 30.4 Cooling Only Unit Efficiency/ Gas Electric Unit Efficiency is 10.0 Unit Control Board with 3 heating outputs only, all other Unit Control Boards 2 / 1. Johnson Controls Unitary Products 246837-YTG-L-1012 TABLE 2: REFRIGERANT FACTORY CHARGE R-410A UNIT (TONS) MODEL 25 25 30 30 40 40 wo/HGBP w/HGBP wo/HGBP w/HGBP wo/HGBP w/HGBP CHARGE SYSTEM #1 13lb 8oz 14lb 16lb 16lb 8oz 17lb 10oz 18lb 2oz SYSTEM #2 12lb 8oz 12lb 8oz 16lb 8oz 17lb 17lb 10oz 18lb 2oz SELECTION PROCEDURE c. GIVEN: Required Cooling Capacity 460,000 Btuh Required Sensible Cooling 390,000 Btuh Required Heating (Gas) 320,000 Btuh Entering Air on Evaporator 83° F DB/ 67° F WB Outside Design Temperature Supply Fan CFM 95° F 1.25 IWG Electrical Supply Voltage 460-3-60 SYSTEM #4 12lb 8oz 12lb 8oz 18lb 4oz 18lb 12oz 19lb 13oz 20lb 5oz Ensure that it is offered in the Z34 unit. Read option model as N5. From the basic nomenclature, the model now becomes Z34AN5. Add voltage code of “4” for 460-3-60. Nomenclature becomes Z34AN44. SELECT FAN SPEED AND HORSEPOWER REQUIREMENTS OF SUPPLY AIR FAN 1. 13,000 CFM External Static Pressure SYSTEM #3 12lb 8oz 12lb 8oz 14lb 14lb 8oz 19lb 13oz 20lb 5oz Find Supply Air Performance Tables for the 40 ton unit. a. Check footnotes and make necessary additions or deductions to static resistance of ductwork: Ductwork static resistance 1.25 IWG Economizer static resistance addition (interpolate) =.25 IWG + Gas Heat (High) = 0.5 IWG Economizer Required 2” Throw Away Filters Total Static Resistance Constant Volume b. SELECT UNIT: 2.0 IWG Enter Fan Performance Table at 13,000 CFM and 2.0 IWG static pressure: RPM = 733 1. Determine nominal tons: 460,000 / 12,000 = 38.33 Tons BHP = 11.8 NOTE: Either Class I or Class II blower could be used. Thus, a nominal 40 ton unit is selected. 2. a. Locate the table for the 40 ton evaporator coil with 95° F air on the condenser. b. Enter table at 13,000 CFM and 67°F WB air on evaporator c. Trace to 83° F Entering Dry Bulb column. d. Read 493 MBH total capacity and 403 MBH sensible capacity. The 40 ton unit will meet the cooling requirements. From the nomenclature, the unit will be a Z34. Choose the appropriate configuration for the next digit. Assuming bottom return and supply, the fourth digit would be an “A,” making the model Z34A. 3. c. Reference Cooling Capacity Table for a 40 ton unit. SIZE OVERCURRENT PROTECTION DEVICE AND DETERMINE CIRCUIT AMPACITY 1. Find electrical tables for the basic 40 ton unit. a. Enter table for 460-3-60 voltage. b. Find 15 hp in the Supply Air Fan column. c. Trace to Minimum Circuit Ampacity column - read 105. d. Trace to Max. Fuse/Breaker Size column - read 125 amps. e. Size wire and overprotection device accordingly. f. Check all footnotes. Find Gas Heating Capacity Table. a. Trace down Output column. b. Find output which exceeds 320,000 Btuh requirement. The N5 option gives 426 MBH output. Johnson Controls Unitary Products Enter the Fan Motor Drive Tables. Selecting a 15 hp motor allows (service factor of 1.5) for a maximum operating BHP greater than the 11.8 BHP requirement. 11 246837-YTG-L-1012 TABLE 3: STANDARD GAS HEATING CAPACITIES INPUT CAPACITY (MBH)1 GAS HEAT OPTION AVAILABLE ON MODELS 1ST STAGE TOTAL N3 N5 N8 Z42/Z33/Z34 Z42/Z33/Z34 Z34 ONLY 267 267 2674 267 533 800 1. GAS RATE, CU. FT./HR.3 OUTPUT CAPACITY (MBH)2 213 426 638 1ST STAGE TOTAL 247 247 247 247 495 742 Heating capacity is only staged on CV models. VAV models use only one stage at full capacity. Blower motor heat not included. Based on a heat content of 1075 Btu/Ft.3 2. 3. 4. Unit Control Board with 3 heating outputs only. For all other Unit Control Boards the 1st Stage is 533 MBH. TABLE 4: TEMPERATURE RISE TON 25 30 40 TABLE 5: MINIMUM HEATING CFM MODULES 1 5-35 5-35 5-30 2 25-55 20-50 10-45 3 25-55 TON 25 30 40 MODULES 1 5,644 5,644 6,584 2 7,183 7,901 8,779 3 13,169 TABLE 6: MODULATING GAS HEATING CAPACITIES GAS HEAT OPTION AVAILABLE ON MODELS D32 D52 D82 Z42/Z33/Z34 Z42/Z33/Z34 Z34 ONLY 1. 2. 12 INPUT CAPACITY (MBH) MAXIMUM MINIMUM 69 267 69 533 69 800 STEPS 6 12 17 OUTPUT CAPACITY (MBH)1 213 426 638 GAS RATE, CU. FT./HR. MINIMUM MAXIMUM 64 247 64 495 64 744 Output Capacity at Full Fire. Modulating Gas Heat available on CV models only. Johnson Controls Unitary Products 246837-YTG-L-1012 TABLE 7: MODULATING HEAT GAS HEAT OPTION D3 (Turn down ratio 3.8 to 1) D5 (Turn down ratio 7.7 to 1) D8 (Turn down ratio 11.5 to 1) STAGES OF GAS CONTROL (% OF FULL HEAT OUTPUT) AVAILABLE ON MODELS STEP INPUT OUTPUT 1 69,333 55,466 2 106,666 85,333 3 165,332 132,266 Z42, Z33, Z34 4 202,665 162,132 5 229,332 183,466 6 266,666 213,333 1 69,333 55,466 2 106,666 85,333 3 165,332 132,266 4 202,665 162,132 5 229,332 183,466 6 266,666 213,333 Z42, Z33, Z34 7 325,331 260,265 8 362,664 290,132 9 389,331 311,465 10 426,664 341,331 11 495,997 396,798 12 533,330 426,664 1 69,333 55,466 2 106,666 85,333 3 165,332 132,266 4 202,665 162,132 5 229,332 183,466 6 266,666 213,333 7 325,331 260,265 8 362,664 290,132 Z34 Only 9 389,331 311,465 10 426,664 341,331 11 495,997 396,798 12 533,330 426,664 13 586,663 469,330 14 655,996 524,797 15 693,329 554,663 16 762,662 610,130 17 799,995 639,996 % OF TOTAL OUTPUT 26% 40% 62% 76% 86% 100% 13% 20% 31% 38% 43% 50% 61% 68% 73% 80% 93% 100% 9% 13% 21% 25% 29% 33% 41% 45% 49% 53% 62% 67% 73% 82% 87% 95% 100% TABLE 8: ELECTRIC HEATING CAPACITIES ELECTRIC HEAT OPTION 1. 2. 3. 4. AVAILABLE ON MODELS RATED VOLTAGE NOMINAL KW NOMINAL MBH1 MBH AND KW PER STAGE2 STAGE 1 STAGE 2 KW MBH KW MBH E4 Z42, Z33, Z34 2403/4804/ 575 40 137 40 137 0 0 E8 Z42, Z33, Z34 2402/4803/ 575 80 273 40 137 40 137 E1 Z42, Z33, Z34 (460 & 575 volt only) 4803/575 108 369 72 246 36 123 Supply air fan motor heat not included. Heating capacity is only staged on CV models. VAV models use only one stage at full capacity. For 208 volts, multiply kW and MBH values by .751. For 230 volts, multiply kW and MBH values by .918 For 460 volts, multiply kW and MBH values by .918. Johnson Controls Unitary Products 13 246837-YTG-L-1012 HOT WATER HEATING1 The YORK Millennium Rooftop units (30 - 40 Ton sizes) can be furnished with a YORK hot water coil as the source of heat (Bottom Supply Only). A one or two row coil will be factory installed in the heating section downstream of the supply air fan and just above the supply air opening in the bottom of the unit. The hot water control valve will not be provided. The installer will need to field supply a water valve. The installer must also connect the hot water piping, and valve wiring at the job site for the hot water heat section to be operational. DO NOT use tin based solder. Brazing with tin based solder could cause equipment damage or possible injury to OCCUPANTS of the structure that is being conditioned. TABLE 11: HOT WATER COIL (1 ROW, 25 & 30 TON)1 GPM For all hot water coils the entering water temperature should not exceed 200°F. 10 PHYSICAL DATA HOT WATER COIL - 1 ROW Coil Casing . . . . . . . . . . . . . . . . . . . . Galvanized Steel Coil Construction. . . . . . . . . . . . . . . . Al Fin / Cu. Tube Rows Deep . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Fin Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . .006” Tube Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .016” Tubes / Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Fins Per Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Tubes High . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.50” Tube Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65” 20 30 Face Area . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.16ft.2 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71lbs. Operating Weight . . . . . . . . . . . . . . . . . . . . . . . .83lbs. 40 1. TABLE 9: WATER PRESSURE DROP (1 ROW, 25 & 30 TON) GPM WATER PRESSURE DROP 10 0.9 20 3.0 30 6.0 40 10.0 TABLE 10: STATIC RESISTANCE HOT WATER COIL (25 & 30 TON) CFM AIR PRESSURE DROP 1 ROW AIR PRESSURE DROP 2 ROW 6000 0.07 0.14 8000 0.11 0.23 10000 0.16 0.33 15000 0.32 0.65 CFM 6000 8000 10000 12000 15000 6000 8000 10000 12000 15000 6000 8000 10000 12000 15000 6000 8000 10000 12000 15000 CAPACITY (MBH) AT ENTERING WATER TEMPERATURE 140 °F 160 °F 180 °F 200 °F 91.4 115.3 139.3 163.6 102 128.8 155.8 182.9 110.4 139.5 168.8 198.4 117.3 148.4 179.6 211.2 125.9 159.2 192.9 226.9 103 129.4 156 182.7 116.8 147 177.2 207.7 128.2 161.3 194.7 228.2 137.8 173.6 209.5 245.6 150 189 228.2 267.8 107.6 135 162.5 190.1 122.8 154.3 185.8 217.5 135.5 170.3 205.1 240.2 146.4 184 221.8 259.7 160.3 201.6 243 284.8 110.1 138 166 194.1 126.1 158.2 190.5 222.8 139.6 175.2 210.9 246.8 151.2 189.8 228.5 267.5 166.1 208.6 251.3 294.1 Based on 60°F entering air temperature, 2.00” maximum pressure drop across the hot water coil. PIPING CONNECTIONS The hot water piping must enter the unit through the floor of the heat section compartment. The access doors to the compartment are gasketed so the compartment can be sealed. However, as added protection for water leakage into the space, the piping access holes should be sealed with a heat resistant mastic (see the following illustration for approximate location of the compartment and piping connections. NOTE: Water pressure drop numbers are based on 60°F entering air temperature, 2.00” maximum air pressure drop across the hot water coil(s). AHRI certified ratings at other conditions are available upon request. Hot water coils are approved for use with glycol (rates available upon request). 1. Hot water, steam or electric heat is not available for front or rear supply. 14 Johnson Controls Unitary Products 246837-YTG-L-1012 TABLE 13: HOT WATER COIL (1 ROW 40 TON)1 (1 OR 2 ROW) GPM CONDENSING SECTION HOT WATER COIL 26" INLET (2") OUTLET (2") 10 OUTSIDE OF BASE RAIL 15.8" 11.88" 8.38" 2.25" 2.55" 88.75" HEAT SECTION COMPARTMENT FIGURE 1 - 20 CL HOT WATER PIPING CROSSSECTION 30 TABLE 12: STATIC RESISTANCE HOT WATER COIL (1 ROW, 40 TON) CFM AIR PRESSURE DROP 1 ROW AIR PRESSURE DROP 2 ROW 8000 0.11 0.23 11000 0.19 0.39 14000 0.29 0.58 20000 0.52 1.06 40 1. Johnson Controls Unitary Products CFM 8000 11000 14000 17000 20000 8000 11000 14000 17000 20000 8000 11000 14000 17000 20000 8000 11000 14000 17000 20000 CAPACITY (MBH) AT ENTERING WATER TEMPERATURE 140 °F 160 °F 180 °F 200 °F 102 128.8 155.8 182.9 114 144.1 174.4 205.1 123.2 155.9 188.8 222.1 130.6 165.4 200.4 235.8 136.8 173.3 210.1 247.3 116.8 147 177.2 207.7 133.2 167.7 202.3 237.2 146.2 184.2 222.4 260.8 157 197.9 239 280.5 166.2 209.6 253.2 297.3 122.8 154.3 185.8 217.5 141.2 177.4 213.8 250.3 155.9 196.1 236.4 276.9 168.3 211.8 255.4 299.3 179.1 225.3 271.8 318.6 126.1 158.2 190.5 222.8 145.6 182.7 220 257.5 161.4 202.6 244.1 285.8 174.7 219.5 264.5 309.7 186.3 234.2 282.3 330.6 Based on 60°F entering air temperature, 2.00” maximum pressure drop across the hot water coil. 15 246837-YTG-L-1012 FIGURE 2 - HOT WATER COIL - 25 & 30 TON, 1 ROW, AT 10 GPM FIGURE 3 - HOT WATER COIL - 25 & 30 TON, 1 ROW, AT 20 GPM 16 Johnson Controls Unitary Products 246837-YTG-L-1012 FIGURE 4 - HOT WATER COIL - 25 & 30 TON, 1 ROW, AT 30 GPM FIGURE 5 - HOT WATER COIL - 25 & 30 TON, 1 ROW, AT 40 GPM Johnson Controls Unitary Products 17 246837-YTG-L-1012 FIGURE 6 - HOT WATER COIL - 40 TON, 1 ROW, AT 10 GPM FIGURE 7 - HOT WATER COIL - 40 TON, 1 ROW, AT 20 GPM 18 Johnson Controls Unitary Products 246837-YTG-L-1012 FIGURE 8 - HOT WATER COIL - 40 TON, 1 ROW, AT 30 GPM FIGURE 9 - HOT WATER COIL - 40 TON, 1 ROW, AT 40 GPM Johnson Controls Unitary Products 19 246837-YTG-L-1012 PHYSICAL DATA HOT WATER COIL - 2 ROW TABLE 16: HOT WATER COIL (2 ROW, 25 & 30 TON)1(CONT.) Coil Casing . . . . . . . . . . . . . . . . . . . . Galvanized Steel GPM Coil Construction. . . . . . . . . . . . . . . . Al Fin / Cu. Tube 6000 8000 10000 12000 15000 6000 8000 10000 12000 15000 Rows Deep . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 60 Fin Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . .006” Tube Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .016” Tubes / Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 80 Fins Per Inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Tubes High . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.50” 1. Tube Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65” CFM CAPACITY (MBH) AT ENTERING WATER TEMPERATURE 140 °F 160 °F 180 °F 200 °F 206.1 258.7 311.4 364.2 243.6 305.9 368.4 431.1 275.3 345.9 416.8 488.0 302.9 380.7 458.9 537.6 338.4 425.7 513.4 601.7 210.5 263.9 317.4 371.1 249.8 313.3 377.1 441.1 283.3 355.6 428.2 501.0 312.7 392.7 473.0 553.6 351.0 440.9 531.3 622.1 Based on 60°F entering air temperature, 2.00” maximum pressure drop across the hot water coil. Face Area . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.16 ft.2 TABLE 17: HOT WATER COIL (2 ROWS, 40 TON)1 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 lbs GPM Operating Weight . . . . . . . . . . . . . . . . . . . . . . . 110 lbs TABLE 14: WATER PRESSURE DROP (2 ROW, 25 & 30 TON) 20 GPM WATER 20 40 60 80 PRESSURE DROP 0.9 3.0 6.0 10.0 TABLE 15: STATIC RESISTANCE HOT WATER COIL (25 & 30 TON) CFM AIR PRESSURE DROP 1 ROW AIR PRESSURE DROP 2 ROW 6000 8000 10000 15000 0.07 0.11 0.16 0.32 0.14 0.23 0.33 0.65 NOTE: Water pressure drop numbers are based on 60°F entering air temperature, 2.00” maximum air pressure drop across the hot water coil(s). AHRI certified ratings at other conditions are available upon request. Hot water coils are approved for use with glycol (rates available upon request.) TABLE 16: HOT WATER COIL (2 ROW, 25 & 30 TON)1 GPM 20 40 20 CFM 6000 8000 10000 12000 15000 6000 8000 10000 12000 15000 CAPACITY (MBH) AT ENTERING WATER TEMPERATURE 140 °F 160 °F 180 °F 200 °F 177.5 223.8 270.4 317.3 203.8 257.2 311.1 365.5 224.8 284.1 343.9 404.2 242.2 306.4 371.1 436.4 263.6 333.8 404.6 476.1 198.1 248.9 300.0 351.3 232.2 292.0 352.2 412.7 260.7 328.1 395.9 464.1 285.0 359.0 433.4 508.3 316.0 398.4 481.3 564.8 40 60 80 1. CFM 8000 11000 14000 17000 20000 8000 11000 14000 17000 20000 8000 11000 14000 17000 20000 8000 11000 14000 17000 20000 CAPACITY (MBH) AT ENTERING WATER TEMPERATURE 140 °F 160 °F 180 °F 200 °F 203.8 257.2 311.1 365.5 233.9 295.7 358.1 421.0 257.0 325.3 394.2 463.8 275.5 349.0 423.3 498.3 290.9 368.7 447.4 526.9 232.2 292.0 352.2 412.7 273.3 344.1 415.3 487.0 306.3 386.0 466.3 547.1 333.9 421.1 508.9 597.3 357.5 451.1 545.4 640.5 243.6 305.9 368.4 431.1 289.5 363.9 438.5 513.6 327.2 411.5 496.3 581.5 359.2 452.0 545.3 639.2 386.9 487.1 587.9 689.4 249.8 313.3 377.1 441.1 298.5 374.7 451.2 528.1 338.9 425.7 512.8 600.5 373.4 469.3 565.6 662.5 403.6 507.5 611.8 716.8 Based on 60°F entering air temperature, 2.00” maximum air pressure drop across the hot water coil. AHRI certified ratings at other conditions available upon request. Hot water coils are approved for use with glycol (ratings available upon request). TABLE 18: STATIC RESISTANCE HOT WATER COIL (40 TON) CFM AIR PRESSURE DROP 1 ROW AIR PRESSURE DROP 2 ROW 8000 0.11 0.23 11000 0.19 0.39 14000 0.29 0.58 20000 0.52 1.06 TABLE 19: WATER PRESSURE DROP (2 ROW, 40 TON) GPM WATER PRESSURE DROP 20 0.9 40 3.0 60 6.0 80 10.0 Johnson Controls Unitary Products 246837-YTG-L-1012 FIGURE 10 - HOT WATER COIL - 25 & 30 TON, 2 ROW, AT 20 GPM FIGURE 11 - HOT WATER COIL - 25 & 30 TON, 2 ROW, AT 40 GPM Johnson Controls Unitary Products 21 246837-YTG-L-1012 FIGURE 12 - HOT WATER COIL - 25 & 30 TON, 2 ROW, AT 60 GPM FIGURE 13 - HOT WATER COIL - 25 & 30 TON, 2 ROW, AT 80 GPM 22 Johnson Controls Unitary Products 246837-YTG-L-1012 FIGURE 14 - HOT WATER COIL - 40 TON, 2 ROW, AT 20 GPM FIGURE 15 - HOT WATER COIL - 40 TON, 2 ROW, AT 40 GPM Johnson Controls Unitary Products 23 246837-YTG-L-1012 FIGURE 16 - HOT WATER COIL - 40 TON, 2 ROW, AT 60 GPM FIGURE 17 - HOT WATER COIL - 40 TON, 2 ROW, AT 80 GPM 24 Johnson Controls Unitary Products 246837-YTG-L-1012 STEAM HEATING The YORK Millennium units (25, 30, and 40 ton sizes) can be manufactured with a steam heat coil (Bottom Supply only). YORK's one row steam coil is installed in the heating section just downstream of the supply air fan and just above the supply air opening in the bottom of the unit. The steam control valve will not be provided. The installer will need to field supply a steam control valve. Connect the steam piping and valve power wiring at the job site for the steam heat section to be operational. There are no provisions in the coil or control sequence to prevent freezing of condensate. The control valve, piping and field installed wiring connections are particularly vulnerable because they are installed in the vestibule outside of the conditioned air stream. All piping, control valves, and wiring that is field installed must conform to all local and national codes Condensate can freeze on the control valve and piping if they are not properly insulated. PHYSICAL DATA STEAM COIL - 1 ROW Coil Casing . . . . . . . . . . . . . . . . . . . . Galvanized Steel Coil Construction . . . . . . . . . . . . . . . Al Fin / Cu. Tube Rows Deep . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Fin Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . .010” Tube Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .035” Tubes / Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Fins Per Inch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Tubes High . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21” Tube Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65” Face Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.48 ft.2 Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 lbs. TABLE 22: STEAM COIL (1 ROW, 40 TON)1 CAPACITY (MBH) AT STEAM PRESSURE (PSI) 2 6 10 15 221.1 236.9 250.4 265.0 252.9 271.0 286.4 303.1 278.2 298.0 315.0 333.4 299.4 320.7 339.0 358.8 317.6 340.2 359.6 380.6 CFM 8000 11000 14000 17000 20000 1. Based on 60°F entering air temperature, 2.00” maximum air pressure drop across the coil. TABLE 23: STATIC RESISTANCE STEAM COIL (1 ROW, 40 TON) CFM AIR PRESSURE DROP 8000 0.18 1. 2 6 " O U T L E T (1 1 /2 ") TON)1 Based on 60°F entering air temperature, 2.00” maximum air pressure drop across the coil. TABLE 21: STATIC RESISTANCE STEAM COIL (1 ROW, 25 & 30 TON) 6000 0.11 8000 0.18 Johnson Controls Unitary Products 10000 0.26 12000 0.36 C O N D E N S IN G S E C T IO N S T E A M C O IL CAPACITY (MBH) AT STEAM PRESSURE (PSI) 2 6 10 15 194.1 207.9 219.8 232.6 221.1 236.9 250.4 265.0 243.2 260.5 275.4 291.4 261.9 280.6 296.6 313.9 285.6 306.0 323.5 342.4 CFM AIR PRESSURE DROP 20000 0.88 T O P V IE W IN L E T (2 ") 8 " H E A T S E C T IO N C O M P A R T M E N T O U T S ID E O F B A S E R A IL 8 .3 8 " 2 .5 5 " 9 " 6000 8000 10000 12000 15000 17000 0.67 The steam piping must enter the unit through the floor of the heat section compartment. The access doors to the compartment are gasketed to the compartment can be sealed. However, as added protection for condensate leakage into the space, the piping access holes should be sealed with a heat resistant mastic. The following figure illustrates the approximate location of the compartment and piping connections. *Hot water, steam coil or electric heat not available for front or rear supply. CFM 14000 0.48 PIPING CONNECTIONS 1 5 .8 " TABLE 20: STEAM COIL (1 ROW, 25 & 30 11000 0.31 8 8 .7 5 " CL FIGURE 18 - STEAM PIPING CROSS SECTION DO NOT use tin based solder. Brazing with tin based solder could cause equipment damage or possible injury to OCCUPANTS of the structure that is being conditioned. 15000 0.54 25 246837-YTG-L-1012 FIGURE 19 - STEAM COIL - 25 & 30 TON, 1 ROW FIGURE 20 - STEAM COIL - 40 TON, 1 ROW 26 Johnson Controls Unitary Products 246837-YTG-L-1012 TABLE 24: EXHAUST FAN DRIVE DATA Motor Model 25 Ton 30 Ton 40 Ton Motor Pulley Blower Pulley Belts Blower RPM Range HP Frame Size Motor Eff (Std. Motor) Motor Eff (Hi Eff opt) Pitch Dia (Inches) Bore (Inches) Pitch Dia (Inches) Bore (Inches) Designation Qty 758 852 976 852 976 1069 852 976 1069 5 7.5 10 7.5 10 15 7.5 10 15 213T 215T 215T 213T 215T 254T 184T 215T 254T 87.5 88.5 89.5 84 86.5 85.7 84 86.5 85.7 89.5 91.7 91 86.5 89.5 89.5 86.5 89.5 89.5 4.9 5.5 6.3 5.5 6.3 6.9 5.5 6.3 6.9 1-3/8 1-3/8 1-5/8 1-3/8 1-3/8 1-3/8 1-3/8 1-3/8 1-3/8 11.3 11.3 11.3 11.3 11.3 11.3 11.3 11.3 11.3 2-3/16 2-3/16 2-3/16 1-11/16 1-11/16 1-11/16 1-11/16 1-11/16 1-11/16 BX63 BX63 BX63 B65 B65 B65 B65 B65 B65 2 2 2 2 2 2 2 2 2 TABLE 25: SUPPLY FAN MOTOR AND DRIVE DATA Motor Model 25 Ton 30 Ton 40 Ton Blower RPM Range 567 692 793 894 617 743 856 907 617 652 728 780 Motor Pulley Blower Pulley Belts HP Frame Size Motor Efficiency (Std. Motor) Motor Efficiency (Ultra Hi Eff Opt) Pitch Dia (Inches) Bore (Inches) Pitch Dia (Inches) Bore (Inches) Designation Qty 7.5 10 15 20 10 15 20 25 10 15 20 25 213T 215T 254T 256T 215T 254T 256T 284T 215T 254T 256T 284T 88.5 89.5 91 91 89.5 91 91 91.7 89.5 91 91 91.7 91.7 91 91.7 93 91 91.7 93 93.6 91 91.7 93 93.6 4.5 5.5 6.3 7.1 4.9 5.9 6.7 7.1 4.9 5.1 5.7 6.1 1-3/8 1-3/8 1-5/8 1-5/8 1-3/8 1-5/8 1-5/8 1-7/8 1-3/8 1-5/8 1-5/8 1-7/8 13.9 13.9 13.9 13.9 13.9 13.9 13.7 13.7 13.9 13.7 13.7 13.7 2-3/16 2-3/16 2-3/16 2-3/16 2-3/16 2-3/16 2-3/16 2-3/16 2-7/16 2-7/16 2-7/16 2-7/16 BX56 BX56 BX56 BX56 BX56 BX56 5VX610 5VX610 BX67 5VX710 5VX710 5VX710 2 2 2 2 2 2 2 2 2 2 2 2 Johnson Controls Unitary Products 27 246837-YTG-L-1012 SUPPLY AIR DRIVE ADJUSTMENT At unit start-up, the measured CFM may be higher or lower than the specified CFM shown in Figures 22, 23, and 24. To achieve the specified CFM, the speed of the drive may have to be decreased or increased by changing the pitch diameter (PD) of the motor sheave as outlined below: Even small changes in blower speed can result in substantial changes in static pressure and bhp. Bhp or amp draw of the blower motor will increase (see table) by the cube ratio of the blower speed. Static pressure will increase by the square ratio of the blower speed. Tables 26, 27 and 28 are for reference only. All blower speed changes must be made by qualified personnel with strict adherence to the fan laws. Example: Failure to properly adjust the total system air quantity can result in extensive blower damage. A 30-ton unit was selected to deliver 12,000 CFM with a 20 HP motor and a 856 RPM drive, but the unit is only delivering 11,000 CFM per Figure 23. Use the equation to determine the required PD for the new motor sheave (12,000 CFM / 11,000 CFM) x 6.7” = 7.31”. Before making any blower speed changes review the installation for any installation errors, leaks or undesirable systems effects that can result in loss of air flow. Use the 30 ton table to select a Browning 2B5V74 which will increase the speed of the unit’s drive and its supply air CFM to 111.9%. Thus select the 7.5” PD at 112% increase over standard. New drive speed = 1.119 x 856 = 957.9 RPM New supply air = 1.119 x 11,000 = 12,309 CFM Re-use the existing belts and blower sheave. New motor BHP = (speed increase)3 x estimated motor BHP at original start-up with 11,000 CFM and 856 RPM = (1.119)3 x 11 BHP = 1.4012 x 11 BHP = 15.41 BHP New motor amps = (speed increase)3 x measured motor amps at original start-up with 11,000 CFM and 856 RPM. 28 Johnson Controls Unitary Products 246837-YTG-L-1012 TABLE 26: 25 TON DRIVE ADJUSTMENT 7.5 HP MOTOR & 567 RPM DRIVE BROWNING %RPM REQ’D PD 2B5V_ _ & CFM 100 (Std.)4.5 42 104 4.7 44 109 4.9 46 113 5.1 48 118 5.3 50 122 5.5 52 126 5.7 54 - 10 HP MOTOR & 692 RPM DRIVE %RPM REQ’D BROWNING & CFM PD 2B5V_ _ 82 4.5 42 86 4.7 44 89 4.9 46 93 5.1 48 96 5.3 50 100 (Std.)5.5 52 104 5.7 54 107 5.9 56 111 6.1 58 115 6.3 60 118 6.5 62 122 6.7 64 15 HP MOTOR & 793 RPM DRIVE %RPM REQ’D BROWNING & CFM PD 2B5V_ _ 84 5.3 50 87 5.5 52 90 5.7 54 94 5.9 56 97 6.1 58 100 (Std)6.3 60 103 6.5 62 106 6.7 64 110 6.9 66 113 7.1 68 116 7.3 70 122 7.7 74 20 HP MOTOR & 894 RPM DRIVE %RPM REQ’D BROWNING & CFM PD 2B5V_ _ 86 6.1 58 89 6.3 60 91 6.5 62 94 6.7 64 97 6.9 66 100 (Std.)7.1 68 103 7.3 70 108 7.7 74 117 8.3 80 125 8.9 86 - TABLE 27: 30 TON DRIVE ADJUSTMENT 10 HP MOTOR & 617 RPM DRIVE BROWNING %RPM REQ’D PD 2B5V_ _ & CFM 91.8 4.5 42 95.9 4.7 44 (Std.) 100.0 46 4.9 104.1 5.1 48 108.2 5.3 50 15 HP MOTOR & 743 RPM DRIVE %RPM REQ’D BROWNING & CFM PD 2B5V_ _ 86.4 5.1 48 89.8 5.3 50 20 HP MOTOR & 856 RPM DRIVE %RPM REQ’D BROWNING & CFM PD 2B5V_ _ 82.1 5.5 54 85.1 5.7 56 25 HP MOTOR & 907 RPM DRIVE %RPM REQ’D BROWNING & CFM PD 2B5V_ _ 86.3 6.1 60 89.0 6.3 62 93.2 5.5 52 88.1 5.9 58 91.8 6.5 64 96.6 5.7 (Std.) 5.9 54 91.0 6.1 60 94.5 6.7 66 56 94.0 6.3 62 97.3 6.9 68 (Std.) 7.1 70 100.0 112.2 5.5 52 103.4 6.1 58 97.0 116.3 5.7 54 106.8 6.3 60 100.0 120.4 124.5 - 5.9 6.1 - 56 58 - 110.2 113.6 116.9 120.3 123.7 6.5 6.7 6.9 7.1 7.3 62 64 66 68 70 103.0 106.0 112.0 120.9 129.9 6.5 64 100.0 (Std.) 6.7 6.9 7.1 7.5 8.1 8.7 66 105.5 7.5 74 68 70 74 80 86 113.7 121.9 - 8.1 8.7 - 80 86 - TABLE 28: 40 TON DRIVE ADJUSTMENT 10 HP MOTOR & 617 RPM DRIVE BROWNING %RPM REQ’D PD 2B5V_ _ & CFM 91.8 4.5 42 95.9 4.7 44 (Std.) 100.0 46 4.9 15 HP MOTOR & 652 RPM DRIVE % RPM REQ’D BROWNING & CFM PD 2B5V_ _ 88.2 4.5 44 92.1 4.7 46 96.0 4.9 20 HP MOTOR & 728 RPM DRIVE %RPM REQ’D BROWNING & CFM PD 2B5V_ _ 82.5 4.7 46 86.0 4.9 48 48 89.5 5.1 50 90.2 5.5 54 50 93.0 5.3 52 93.4 5.7 56 5.5 (Std.) 5.7 5.9 6.1 6.3 6.5 6.7 6.9 54 96.7 100.0 58 60 62 64 66 68 103.3 106.6 109.8 113.1 116.4 119.7 5.9 (Std.) 6.1 6.3 6.5 6.7 6.9 7.1 7.5 58 56 108.2 5.3 50 103.9 (Std.) 5.1 5.3 52 96.5 112.2 5.5 52 107.8 5.5 54 100.0 116.3 - 5.7 - 54 - 111.7 115.6 119.5 123.4 127.4 - 5.7 5.9 6.1 6.3 6.5 - 56 58 60 62 64 66 103.5 107.0 110.5 114.0 117.5 121.1 104.1 5.1 48 Johnson Controls Unitary Products 100.0 25 HP MOTOR & 780 RPM DRIVE %RPM REQ’D BROWNING & CFM PD 2B5V_ _ 83.7 5.1 50 86.9 5.3 52 60 62 64 66 68 70 74 29 246837-YTG-L-1012 TABLE 29: DRIVE ADJUSTMENT FOR POWER EXHAUST - 25 TON 5 HP Motor & 758 RPM Drive 7.5 HP Motor & 852 RPM Drive 10 HP Motor & 976 RPM Drive %RPM & CFM Req’d PD Browning 2b5v_ _ %RPM & CFM Req’d PD Browning 2b5v_ _ %RPM & CFM Req’d PD Browning 2b5v_ _ 100 104 109 113 117 122 4.9 (Std.) 5.1 5.3 5.5 5.7 5.9 46 48 50 52 54 56 92 96 100 104 108 112 5.1 5.3 5.5 (Std.) 5.7 5.9 6.1 48 50 52 54 56 58 93 97 100 103 107 110 5.9 6.1 6.3 (Std.) 6.5 6.7 6.9 56 58 60 62 64 66 TABLE 30: DRIVE ADJUSTMENT FOR POWER EXHAUST - 30 & 40 TON 7.5 HP MOTOR & 852 RPM DRIVE BROWNING % RPM REQ’D 2B5V_ _ & CFM PD (IN) 96.4 5.3 52 100.0 (Std.) 5.5 54 103.6 5.7 56 107.3 5.9 58 110.9 6.1 60 114.5 6.3 62 30 10 HP MOTOR & 976 RPM DRIVE % RPM REQ’D BROWNING & CFM PD (IN) 2B5V_ _ 93.7 5.9 58 96.8 6.1 60 100.0 (Std.) 6.3 62 103.2 6.5 64 106.3 6.7 66 109.5 6.9 68 15 HP MOTOR & 1069 RPM DRIVE % RPM REQ’D BROWNING & CFM PD (IN) 2B5V_ _ 94.2 6.5 64 97.1 6.7 66 100.0 (Std.) 6.9 68 102.9 7.1 70 108.7 7.5 74 117.4 8.1 80 Johnson Controls Unitary Products 246837-YTG-L-1012 TABLE 31: COOLING PERFORMANCE - 25 TON R-410A Air on Evaporator Coil CFM 7500 8750 10000 11250 12500 7500 8750 10000 11250 12500 7500 8750 10000 11250 12500 1. 2. WB (°F) Total Total2 Cap.1 Input (MBH) (kW) 86 Temperature of Air on Condenser Coil 75°F Sensible Capacity (MBH)* Total Total2 Return Dry Bulb (°F) Cap.1 Input (MBH) (kW) 86 83 80 77 74 71 68 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 365.8 342.4 311.7 300.0 376.3 352.0 320.6 308.6 386.7 361.7 329.5 317.2 400.1 374.2 340.9 328.2 413.5 386.8 352.3 339.1 21.0 20.5 20.4 19.7 21.2 20.7 20.6 19.9 21.4 20.9 20.8 20.1 21.5 21.0 20.9 20.2 21.6 21.1 21.0 20.3 202.1 248.8 302.2 300.0 214.5 263.3 315.9 308.6 226.9 277.8 329.5 317.2 248.4 304.4 340.9 328.2 269.8 331.0 352.3 339.1 183.9 230.6 284.0 299.5 193.8 242.6 298.4 308.4 203.7 254.6 312.8 317.2 223.6 279.6 332.5 328.2 243.4 304.6 352.3 339.1 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 338.5 308.7 287.4 279.5 339.0 309.2 287.9 280.0 339.6 309.7 288.4 280.4 353.9 322.7 300.5 292.2 368.1 335.7 312.6 304.0 25.4 25.4 24.4 24.3 25.7 25.7 24.7 24.6 26.1 26.0 25.0 24.9 25.9 25.8 24.8 24.8 25.8 25.7 24.7 24.6 183.8 230.1 269.9 279.5 195.7 244.2 279.1 280.0 207.7 258.4 288.4 280.4 227.2 283.1 300.5 292.2 246.8 307.9 312.6 304.0 166.0 212.3 252.1 269.4 175.5 224.0 265.7 274.9 185.0 235.7 279.3 280.4 203.0 259.0 295.9 292.2 221.1 282.2 312.6 304.0 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 283.0 263.3 245.1 248.8 282.7 263.0 244.8 248.5 282.4 262.7 244.5 248.2 294.2 273.7 254.8 258.6 306.0 284.8 265.0 269.0 31.7 31.3 30.7 30.6 31.8 31.3 30.7 30.7 31.8 31.3 30.7 30.7 32.0 31.5 30.9 30.9 32.2 31.7 31.1 31.1 159.7 208.0 245.1 248.8 172.6 223.8 244.8 248.5 185.4 239.5 244.5 248.2 202.5 262.1 254.8 258.6 219.6 284.7 265.0 269.0 142.6 190.9 230.9 236.1 152.7 203.9 237.7 242.2 162.9 217.0 244.5 248.2 178.6 238.2 254.8 258.6 194.3 259.4 265.0 269.0 165.7 212.4 265.8 281.3 173.1 221.9 277.7 293.9 180.5 231.4 289.6 306.4 198.7 254.8 318.8 322.8 217.0 278.1 348.1 339.1 95°F 148.2 194.5 234.2 251.6 155.2 203.8 245.5 263.6 162.3 213.1 256.7 275.7 178.9 234.8 282.8 289.8 195.4 256.5 308.9 304.0 115°F 125.5 173.8 213.8 219.0 132.9 184.1 226.5 232.0 140.3 194.4 239.2 245.0 154.6 214.2 252.1 257.0 169.0 234.1 265.0 269.0 85°F Sensible Capacity (MBH)* Return Dry Bulb (°F) 83 80 77 74 71 147.5 194.2 247.6 263.1 152.4 201.2 257.0 273.2 157.3 208.2 266.4 283.2 173.9 229.9 294.0 298.0 190.5 251.7 321.6 312.7 129.3 176.1 229.4 244.9 131.7 180.5 236.3 252.5 134.1 185.0 243.2 260.0 149.1 205.1 269.2 273.1 164.1 225.3 295.2 286.2 157.9 211.2 226.7 159.8 215.6 231.8 161.8 220.0 236.8 180.3 244.4 248.3 198.8 268.8 259.8 139.7 193.0 208.6 139.1 194.9 211.1 138.6 196.8 213.6 155.5 219.5 223.5 172.4 242.3 233.4 352.2 325.5 299.6 289.8 357.7 330.6 304.3 294.3 363.2 335.7 309.0 298.8 377.0 348.5 320.7 310.2 390.8 361.2 332.4 321.5 23.2 22.9 22.4 22.0 23.5 23.2 22.6 22.2 23.7 23.4 22.9 22.5 23.7 23.4 22.9 22.5 23.7 23.4 22.8 22.5 192.9 239.4 286.0 289.8 205.1 253.8 297.5 294.3 217.3 268.1 309.0 298.8 237.8 293.8 320.7 310.2 258.3 319.4 332.4 321.5 174.9 221.5 268.0 284.4 184.6 233.3 282.0 291.6 194.3 245.2 296.0 298.8 213.3 269.3 314.2 310.2 232.2 293.4 332.4 321.5 130.3 176.7 216.4 233.8 135.0 183.5 225.2 243.4 139.7 190.4 234.0 253.0 154.7 210.6 258.6 265.6 169.7 230.8 283.2 278.3 112.5 158.9 198.6 216.0 114.8 163.3 205.0 223.2 117.0 167.8 211.3 230.4 130.5 186.4 234.4 241.5 144.0 205.1 257.5 252.6 141.1 180.8 198.2 143.1 184.8 202.9 145.1 188.7 207.7 162.2 210.3 217.3 179.4 231.8 226.9 123.2 163.0 180.4 122.9 164.5 182.7 122.5 166.0 185.0 138.1 186.1 193.1 153.7 206.1 201.2 310.7 286.0 266.3 264.1 310.9 286.1 266.4 264.2 311.0 286.2 266.5 264.3 324.0 298.2 277.6 275.4 337.1 310.2 288.8 286.5 28.6 28.3 27.5 27.5 28.7 28.5 27.7 27.6 28.9 28.6 27.8 27.8 28.9 28.7 27.9 27.8 29.0 28.7 27.9 27.9 171.7 219.1 257.5 264.1 184.1 234.0 262.0 264.2 196.5 248.9 266.5 264.3 214.9 272.6 277.6 275.4 233.2 296.3 288.8 286.5 154.3 201.6 241.5 252.8 164.1 214.0 251.7 258.5 173.9 226.3 261.9 264.3 190.8 248.6 275.4 275.4 207.7 270.8 288.8 286.5 108.3 156.7 196.7 201.9 113.1 164.3 206.6 212.2 117.8 171.9 216.6 222.4 130.7 190.3 228.2 233.1 143.6 208.7 239.7 243.7 91.2 139.5 179.5 184.7 93.2 144.4 186.8 192.3 95.3 149.3 194.1 199.9 106.8 166.4 204.2 209.1 118.3 183.4 214.4 218.3 122.4 162.4 167.6 124.6 167.0 172.5 126.8 171.5 177.4 142.4 180.3 185.2 158.1 189.0 193.0 105.3 145.3 150.5 104.8 147.2 152.7 104.3 149.0 154.8 118.5 156.4 161.3 132.7 163.7 167.7 255.3 240.6 223.9 233.4 254.5 239.9 223.3 232.8 253.7 239.2 222.6 232.1 264.4 249.2 232.0 241.8 275.0 259.3 241.3 251.6 34.9 34.2 33.8 33.8 34.8 34.1 33.7 33.7 34.6 34.0 33.6 33.5 35.0 34.3 33.9 33.9 35.4 34.7 34.3 34.3 147.7 197.0 223.9 233.4 161.0 213.5 223.3 232.8 174.3 230.0 222.6 232.1 190.2 249.2 232.0 241.8 206.1 259.3 241.3 251.6 130.9 180.2 220.4 219.5 141.3 193.9 223.3 225.8 151.8 207.6 222.6 232.1 166.4 227.8 232.0 241.8 180.9 248.0 241.3 251.6 156.9 203.5 250.0 266.5 164.2 212.8 261.6 278.8 171.4 222.2 273.1 291.1 188.8 244.8 300.8 306.3 206.2 267.3 328.5 321.5 105°F 136.8 184.1 224.0 235.3 144.1 193.9 236.0 247.8 151.3 203.8 247.9 260.3 166.8 224.5 267.4 273.4 182.2 245.3 287.0 286.5 125°F 114.1 163.5 203.6 202.7 121.7 174.3 217.0 216.2 129.3 185.1 222.6 229.6 142.5 204.0 232.0 240.6 155.7 222.9 241.3 251.6 68 138.9 185.5 232.0 248.5 143.7 192.4 241.1 258.3 148.5 199.3 250.2 268.1 164.3 220.3 276.3 281.8 180.1 241.2 302.4 295.5 120.9 167.5 214.0 230.5 123.2 171.9 220.6 237.8 125.6 176.4 227.3 245.2 139.8 195.8 251.8 257.3 154.0 215.2 276.4 269.4 149.5 196.0 212.5 151.5 200.2 217.4 153.4 204.3 222.3 171.3 227.3 232.8 189.1 250.3 243.3 131.5 178.0 194.5 131.0 179.7 196.9 130.5 181.4 199.3 146.8 202.8 208.3 163.0 224.2 217.3 119.3 166.7 206.6 217.8 124.0 173.9 215.9 227.8 128.7 181.2 225.3 237.7 142.7 200.5 243.4 249.3 156.7 219.7 261.5 261.0 101.9 149.2 189.1 200.4 104.0 153.9 195.9 207.7 106.1 158.6 202.7 215.1 118.6 176.4 219.3 225.3 131.1 194.2 235.9 235.5 131.7 171.6 182.9 133.8 175.9 187.7 136.0 180.1 192.5 152.3 195.3 201.2 168.7 210.4 209.9 114.3 154.2 165.4 113.8 155.8 167.7 113.4 157.5 169.9 128.3 171.2 177.2 143.2 184.9 184.4 97.3 146.7 186.8 185.9 102.1 154.6 197.4 196.5 106.9 162.6 207.9 207.2 118.7 180.2 212.9 216.8 130.6 197.7 218.0 226.4 80.5 129.9 170.0 169.1 82.5 135.0 177.7 176.9 84.4 140.1 185.5 184.7 94.9 156.3 189.1 193.0 105.4 172.6 192.8 201.2 113.1 153.2 152.3 115.4 158.1 157.3 117.6 163.0 162.2 132.5 165.3 169.1 147.4 167.6 176.1 96.3 136.4 135.6 95.7 138.5 137.6 95.2 140.5 139.7 108.7 141.5 145.3 122.2 142.5 150.9 These capacities are gross ratings. For net capacity, deduct the supply air blower motor heat (MBH = 3.415 x kW). Refer to the appropriate Blower Performance Table for the kW of the supply air blower motor. These ratings include the condenser fan motors and the compressor motors but not the supply air blower motor. Johnson Controls Unitary Products 31 246837-YTG-L-1012 TABLE 32: COOLING PERFORMANCE - 30 TON R-410A Air on Evaporator Coil CFM 9000 10500 12000 13500 15000 9000 10500 12000 13500 15000 9000 10500 12000 13500 15000 1. 2. 32 WB (°F) Total Cap.1 (MBH) Total2 Input (kW) 86 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 438.1 411.1 383.5 381.2 449.0 421.4 393.2 390.8 460.0 431.7 402.8 400.3 466.7 438.0 408.7 406.2 473.5 444.4 414.6 412.1 25.5 25.1 24.6 24.6 25.7 25.3 24.8 24.7 25.8 25.5 25.0 24.9 25.9 25.5 25.0 25.0 26.0 25.6 25.1 25.1 255.0 316.7 383.5 381.2 276.2 342.4 393.2 390.8 297.5 368.1 402.8 400.3 316.2 391.0 408.7 406.2 335.0 413.8 414.6 412.1 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 396.9 371.8 349.7 350.0 406.4 380.6 358.0 358.3 415.8 389.5 366.3 366.6 421.9 395.2 371.7 372.0 428.0 400.9 377.0 377.4 30.0 29.6 29.3 29.3 30.1 29.7 29.4 29.4 30.3 29.8 29.5 29.5 30.4 29.9 29.6 29.6 30.4 30.0 29.7 29.7 239.6 298.5 349.7 350.0 260.1 323.6 358.0 358.3 280.6 348.6 366.3 366.6 301.2 373.6 371.7 372.0 321.8 398.7 377.0 377.4 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 354.6 332.4 318.2 318.2 362.6 339.8 325.3 325.3 370.6 347.3 332.5 332.4 375.5 351.9 336.9 336.9 380.5 356.6 341.3 341.3 35.8 35.4 35.1 35.1 35.9 35.5 35.3 35.3 36.0 35.6 35.4 35.4 36.1 35.7 35.4 35.4 36.1 35.7 35.5 35.5 222.3 280.8 318.2 318.2 242.6 305.8 325.3 325.3 263.0 330.9 332.5 332.4 282.3 343.8 336.9 336.9 301.6 356.6 341.3 341.3 Temperature of Air on Condenser Coil 75°F Sensible Capacity (MBH)* Total Total2 Return Dry Bulb (°F) Cap.1 Input (MBH) (kW) 83 80 77 74 71 68 86 231.9 208.9 293.6 270.6 357.8 334.8 372.6 349.6 250.1 224.0 316.3 290.2 380.3 359.1 386.5 374.9 268.3 239.2 339.0 309.8 402.8 383.3 400.3 400.3 284.7 253.1 359.4 327.9 408.7 399.0 406.2 406.2 301.0 267.0 379.9 345.9 414.6 414.6 412.1 412.1 95°F 216.9 194.3 275.9 253.2 337.0 314.3 340.4 317.8 234.7 209.2 298.1 272.6 351.7 338.5 353.5 342.2 252.4 224.1 320.3 292.1 366.3 362.7 366.6 366.6 270.0 238.8 342.4 311.2 371.7 369.8 372.0 372.0 287.6 253.4 364.5 330.3 377.0 377.0 377.4 377.4 115°F 200.1 177.9 258.5 236.3 308.2 286.0 308.2 286.0 217.5 192.3 280.7 255.5 320.3 309.2 320.3 309.2 234.9 206.8 302.8 274.7 332.5 332.5 332.4 332.4 251.5 220.7 324.0 293.2 336.9 336.9 336.9 336.9 268.1 234.6 345.1 311.7 341.3 341.3 341.3 341.3 185.8 247.5 311.7 326.5 197.9 264.1 333.0 348.8 210.0 280.7 354.2 371.2 221.6 296.3 367.4 374.6 233.1 311.9 380.6 378.1 162.8 224.5 288.7 303.5 171.8 238.0 306.9 322.7 180.9 251.5 325.1 342.0 190.0 264.8 335.9 343.1 199.1 278.0 346.7 344.1 201.4 265.6 280.4 211.9 280.8 296.6 222.4 295.9 312.9 233.2 304.3 311.5 244.0 312.7 310.2 178.4 242.6 257.3 185.8 254.7 270.5 193.3 266.8 283.7 201.6 272.8 280.0 210.0 278.7 276.2 417.5 391.4 366.6 365.6 427.7 401.0 375.6 374.5 437.9 410.6 384.5 383.5 444.3 416.6 390.2 389.1 450.7 422.6 395.8 394.7 27.8 27.4 27.0 26.9 27.9 27.5 27.1 27.1 28.1 27.6 27.3 27.2 28.1 27.7 27.3 27.3 28.2 27.8 27.4 27.4 247.3 307.6 366.6 365.6 268.2 333.0 375.6 374.5 289.0 358.3 384.5 383.5 308.7 382.3 390.2 389.1 328.4 406.2 395.8 394.7 171.6 230.5 291.6 295.1 183.7 247.2 313.0 316.7 195.9 263.9 334.4 338.4 207.6 280.0 338.6 340.8 219.3 296.1 342.8 343.2 148.9 207.8 268.9 272.4 158.3 221.7 287.6 291.3 167.7 235.6 306.2 310.2 176.4 248.8 307.4 309.6 185.1 261.9 308.7 309.0 185.1 246.2 249.7 196.2 262.1 265.8 207.4 277.9 281.9 217.6 276.2 278.4 227.7 274.5 274.8 162.4 223.6 227.0 170.8 236.6 240.3 179.1 249.7 253.7 186.4 245.0 247.1 193.6 240.3 240.6 375.8 352.1 333.9 334.1 384.5 360.2 341.7 341.8 393.2 368.4 349.4 349.5 398.7 373.6 354.3 354.4 404.2 378.7 359.2 359.3 32.9 32.5 32.2 32.2 33.0 32.6 32.3 32.3 33.2 32.7 32.5 32.5 33.2 32.8 32.5 32.5 33.3 32.9 32.6 32.6 231.0 289.7 333.9 334.1 251.4 314.7 341.7 341.8 271.8 339.8 349.4 349.5 291.7 358.7 354.3 354.4 311.7 377.6 359.2 359.3 155.7 214.1 263.8 263.8 167.2 230.4 284.1 284.1 178.7 246.6 304.4 304.3 189.9 262.4 306.1 306.1 201.1 278.2 307.8 307.8 133.4 191.9 241.6 241.6 142.0 205.2 258.9 258.9 150.6 218.5 276.3 276.2 159.1 231.6 275.3 275.3 167.6 244.7 274.3 274.3 169.7 219.4 219.3 180.0 233.8 233.7 190.4 248.2 248.1 200.8 244.5 244.5 211.2 240.9 240.8 147.5 197.1 197.1 154.9 208.6 208.6 162.3 220.0 220.0 170.0 213.7 213.7 177.7 207.4 207.3 333.5 312.7 302.4 302.3 340.7 319.5 309.0 308.8 347.9 326.2 315.5 315.3 352.3 330.3 319.5 319.3 356.7 334.4 323.5 323.3 38.7 38.3 38.0 38.0 38.8 38.4 38.2 38.2 38.9 38.5 38.3 38.3 38.9 38.6 38.3 38.3 39.0 38.6 38.3 38.3 213.6 271.9 302.4 302.3 233.9 297.0 309.0 308.8 254.2 322.1 315.5 315.3 272.8 328.8 319.5 319.3 291.4 334.4 323.5 323.3 85°F Sensible Capacity (MBH)* Return Dry Bulb (°F) 83 80 77 74 71 224.4 201.6 284.7 261.9 347.4 324.6 356.5 333.7 242.4 216.6 307.2 281.4 366.0 348.8 370.0 358.6 260.3 231.7 329.7 301.0 384.5 373.0 383.5 383.5 277.3 245.9 350.9 319.5 390.2 384.4 389.1 389.1 294.3 260.2 372.2 338.1 395.8 395.8 394.7 394.7 105°F 208.5 186.1 267.2 244.7 322.6 300.2 324.3 301.9 226.1 200.8 289.4 264.1 336.0 323.9 336.9 325.7 243.6 215.5 311.6 283.4 349.4 347.6 349.5 349.5 260.7 229.7 333.2 302.2 354.3 353.4 354.4 354.4 277.8 244.0 354.8 321.0 359.2 359.2 359.3 359.3 125°F 191.7 169.7 249.9 227.9 293.8 271.8 292.1 270.1 208.9 183.9 272.0 247.0 304.7 294.6 303.7 292.7 226.1 198.1 294.1 266.0 315.5 315.5 315.3 315.3 242.2 211.6 314.8 284.2 319.5 319.5 319.3 319.3 258.3 225.1 334.4 302.3 323.5 323.5 323.3 323.3 68 178.7 239.0 301.7 310.8 190.8 255.6 323.0 332.8 203.0 272.3 344.3 354.8 214.6 288.1 353.0 357.7 226.2 304.0 361.7 360.6 155.8 216.1 278.8 287.9 165.0 229.9 297.2 307.0 174.3 243.6 315.6 326.1 183.2 256.8 321.6 326.3 192.1 270.0 327.7 326.6 193.3 255.9 265.0 204.1 271.4 281.2 214.9 286.9 297.4 225.4 290.3 294.9 235.9 293.6 292.5 170.4 233.1 242.2 178.3 245.7 255.4 186.2 258.2 268.7 194.0 258.9 263.6 201.8 259.5 258.4 163.6 222.3 277.7 279.4 175.4 238.8 298.5 300.4 187.3 255.2 319.4 321.4 198.7 271.2 322.4 323.4 210.2 287.1 325.3 325.5 141.2 199.8 255.3 257.0 150.1 213.5 273.2 275.1 159.1 227.1 291.2 293.2 167.7 240.2 291.4 292.4 176.3 253.3 291.5 291.7 177.4 232.8 234.5 188.1 247.9 249.8 198.9 263.0 265.0 209.2 260.4 261.4 219.5 257.7 257.8 154.9 210.3 212.1 162.8 222.6 224.5 170.7 234.9 236.9 178.2 229.3 230.4 185.6 223.8 224.0 147.7 205.9 249.9 248.1 158.9 222.0 269.6 267.7 170.1 238.0 289.3 287.3 181.0 253.6 289.8 288.7 192.0 269.2 290.3 290.2 125.7 183.9 227.9 226.1 133.9 196.9 244.6 242.7 142.0 210.0 261.3 259.3 150.4 223.0 259.2 258.1 158.8 236.0 257.2 257.0 162.0 205.9 204.2 171.9 219.6 217.7 181.9 233.3 231.2 192.4 228.6 227.5 202.9 224.0 223.8 140.0 183.9 182.2 146.9 194.6 192.7 153.9 205.2 203.2 161.8 198.1 196.9 169.7 190.9 190.7 These capacities are gross ratings. For net capacity, deduct the supply air blower motor heat (MBH = 3.415 x kW). Refer to the appropriate Blower Performance Table for the kW of the supply air blower motor. These ratings include the condenser fan motors and the compressor motors but not the supply air blower motor. Johnson Controls Unitary Products 246837-YTG-L-1012 TABLE 33: COOLING PERFORMANCE - 40 TON R-410A Air on Evaporator Coil CFM 12000 14000 16000 18000 20000 12000 14000 16000 18000 20000 12000 14000 16000 18000 20000 1. 2. WB (°F) Total Cap.1 (MBH) Total2 Input (kW) 86 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 570.6 532.3 495.7 495.9 584.8 545.5 508.0 508.2 598.9 558.7 520.3 520.5 608.2 567.4 528.3 528.6 617.4 576.0 536.4 536.6 32.2 31.6 31.1 31.1 32.4 31.8 31.3 31.3 32.6 32.0 31.5 31.5 32.7 32.2 31.6 31.6 32.9 32.3 31.7 31.7 340.7 420.3 495.7 495.9 369.1 454.7 508.0 508.2 397.6 489.0 520.3 520.5 422.8 525.1 528.3 528.6 448.0 561.2 536.4 536.6 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 514.0 479.8 454.7 454.7 525.9 490.9 465.3 465.2 537.8 502.0 475.8 475.8 545.4 509.1 482.5 482.5 552.9 516.2 489.2 489.2 38.7 38.1 37.7 37.7 38.9 38.3 37.9 37.9 39.0 38.4 38.0 38.0 39.2 38.6 38.1 38.1 39.3 38.7 38.3 38.3 319.4 398.4 454.7 454.7 346.9 432.0 465.3 465.2 374.4 465.6 475.8 475.8 399.2 490.9 482.5 482.5 424.1 516.2 489.2 489.2 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 457.9 427.9 412.8 412.8 467.6 437.0 421.6 421.6 477.4 446.1 430.4 430.4 484.2 452.5 436.6 436.6 491.0 458.9 442.7 442.7 46.7 46.2 45.8 45.8 46.8 46.3 45.9 45.9 46.9 46.4 46.1 46.1 47.0 46.5 46.2 46.2 47.1 46.6 46.3 46.3 298.1 375.7 412.8 412.8 325.2 409.2 421.6 421.6 352.3 442.7 430.4 430.4 376.8 450.8 436.6 436.6 401.2 458.9 442.7 442.7 Temperature of Air on Condenser Coil 75°F Sensible Capacity (MBH)* Total Total2 Return Dry Bulb (°F) Cap.1 Input (MBH) (kW) 83 80 77 74 71 68 86 309.3 277.8 388.9 357.4 474.7 443.3 484.4 453.0 333.8 298.5 419.4 384.1 497.5 476.3 502.5 486.7 358.4 319.3 449.8 410.7 520.3 509.3 520.5 520.5 380.6 338.4 477.5 435.4 528.3 522.8 528.6 528.6 402.8 357.6 505.2 460.0 536.4 536.4 536.6 536.6 95°F 288.2 256.9 367.1 335.9 443.1 411.8 443.0 411.8 311.9 276.9 397.0 361.9 459.4 443.8 459.4 443.8 335.6 296.8 426.8 388.0 475.8 475.8 475.8 475.8 357.5 315.8 454.6 412.9 482.5 482.5 482.5 482.5 379.5 334.8 482.3 437.7 489.2 489.2 489.2 489.2 115°F 267.3 236.5 344.9 314.1 400.4 369.5 400.3 369.5 290.6 256.0 374.6 339.9 415.4 400.0 415.4 400.0 313.9 275.4 404.2 365.8 430.4 430.4 430.4 430.4 335.3 293.9 431.6 390.3 436.6 436.6 436.6 436.6 356.8 312.4 458.9 414.8 442.7 442.7 442.7 442.7 246.4 326.0 411.8 421.5 263.2 348.8 441.0 451.4 280.1 371.5 470.2 481.4 296.3 393.2 480.7 486.4 312.5 414.9 491.2 491.4 215.0 294.5 380.4 390.1 227.9 313.5 405.7 416.1 240.9 332.4 431.0 442.2 254.1 351.0 438.5 444.2 267.3 369.7 446.0 446.2 263.1 348.9 358.6 278.2 370.4 380.8 293.2 391.9 403.0 308.9 396.3 402.0 324.5 400.8 401.0 231.7 317.5 327.2 242.9 335.1 345.5 254.1 352.7 363.9 266.7 354.2 359.9 279.3 355.6 355.9 542.3 506.1 475.2 475.3 555.3 518.2 486.6 486.7 568.3 530.4 498.0 498.1 576.8 538.2 505.4 505.5 585.2 546.1 512.8 512.9 35.4 34.9 34.4 34.4 35.6 35.0 34.6 34.6 35.8 35.2 34.7 34.7 35.9 35.4 34.9 34.9 36.1 35.5 35.0 35.0 330.1 409.3 475.2 475.3 358.0 443.3 486.6 486.7 386.0 477.3 498.0 498.1 411.0 508.0 505.4 505.5 436.0 538.7 512.8 512.9 225.7 304.6 380.5 380.5 241.9 326.9 408.8 408.7 258.1 349.3 437.0 437.0 274.1 371.2 440.8 440.8 290.2 393.1 444.6 444.6 194.4 273.3 349.3 349.3 206.8 291.9 373.7 373.7 219.3 310.5 398.2 398.2 232.4 329.5 399.1 399.1 245.6 348.5 400.0 400.0 242.1 318.0 318.0 256.9 338.7 338.7 271.7 359.4 359.4 287.8 357.4 357.4 303.9 355.4 355.4 210.8 286.8 286.8 221.9 303.7 303.7 232.9 320.6 320.6 246.1 315.7 315.7 259.3 310.8 310.7 485.9 453.8 433.8 433.8 496.8 463.9 443.4 443.4 507.6 474.0 453.1 453.1 514.8 480.8 459.5 459.5 522.0 487.5 466.0 466.0 42.7 42.1 41.7 41.7 42.8 42.3 41.9 41.9 43.0 42.4 42.0 42.0 43.1 42.5 42.2 42.2 43.2 42.7 42.3 42.3 308.8 387.0 433.8 433.8 336.1 420.6 443.4 443.4 363.4 454.1 453.1 453.1 388.0 470.8 459.5 459.5 412.6 487.5 466.0 466.0 205.7 283.3 338.7 338.7 221.4 305.3 365.4 365.3 237.0 327.4 392.0 392.0 252.5 348.9 395.1 395.1 267.9 370.4 398.3 398.3 174.9 252.5 307.9 307.9 186.7 270.7 330.7 330.7 198.6 288.9 353.5 353.5 211.0 307.4 353.7 353.7 223.5 326.0 353.9 353.8 221.7 277.1 277.1 236.1 296.1 296.1 250.5 315.1 315.1 266.0 312.3 312.2 281.5 309.4 309.4 190.8 246.3 246.3 201.5 261.5 261.5 212.1 276.7 276.6 224.6 270.8 270.8 237.1 265.0 265.0 429.9 402.0 391.9 391.9 438.5 410.1 399.8 399.8 447.2 418.2 407.7 407.7 453.6 424.2 413.6 413.6 460.1 430.2 419.5 419.5 50.6 50.2 49.8 49.8 50.8 50.3 50.0 50.0 50.9 50.4 50.1 50.1 51.0 50.5 50.2 50.2 51.1 50.6 50.3 50.3 287.5 364.4 391.9 391.9 314.4 397.8 399.8 399.8 341.3 418.2 407.7 407.7 365.5 424.2 413.6 413.6 389.8 430.2 419.5 419.5 85°F Sensible Capacity (MBH)* Return Dry Bulb (°F) 83 80 77 74 71 298.7 267.4 378.0 346.6 458.9 427.5 463.7 432.4 322.9 287.7 408.2 373.0 478.5 460.0 480.9 465.3 347.0 308.0 438.3 399.4 498.0 492.6 498.1 498.1 369.1 327.1 466.1 424.1 505.4 502.7 505.5 505.5 391.1 346.2 493.8 448.9 512.8 512.8 512.9 512.9 105°F 277.7 246.7 356.0 325.0 421.7 390.7 421.7 390.7 301.2 266.4 385.8 350.9 437.4 421.9 437.4 421.9 324.8 286.1 415.5 376.9 453.1 453.1 453.1 453.1 346.4 304.9 443.1 401.6 459.5 459.5 459.5 459.5 368.1 323.6 470.6 426.3 466.0 466.0 466.0 466.0 125°F 256.9 226.3 333.8 303.2 379.0 348.4 379.0 348.4 279.9 245.5 363.4 328.9 393.4 378.1 393.3 378.1 303.0 264.8 393.0 354.7 407.7 407.7 407.7 407.7 324.2 282.9 420.1 379.0 413.6 413.6 413.6 413.6 345.5 301.1 430.2 403.4 419.5 419.5 419.5 419.5 68 236.0 315.3 396.2 401.0 252.6 337.8 424.9 430.1 269.1 360.4 453.6 459.2 285.2 382.2 460.7 463.6 301.3 404.0 467.9 468.0 204.7 283.9 364.8 369.7 217.4 302.7 389.7 394.9 230.1 321.4 414.6 420.2 243.3 340.3 418.8 421.6 256.4 359.1 423.0 423.1 252.6 333.5 338.3 267.5 354.6 359.8 282.5 375.6 381.2 298.3 376.9 379.7 314.2 378.1 378.2 221.2 302.1 307.0 232.4 319.4 324.6 243.5 336.7 342.3 256.4 334.9 337.8 269.3 333.2 333.3 215.7 293.9 359.6 359.6 231.6 316.1 387.1 387.0 247.5 338.3 414.5 414.5 263.3 360.0 418.0 417.9 279.1 381.7 421.5 421.4 184.6 262.9 328.6 328.6 196.8 281.3 352.2 352.2 208.9 299.7 375.9 375.9 221.7 318.5 376.4 376.4 234.6 337.2 376.9 376.9 231.9 297.6 297.6 246.5 317.4 317.4 261.1 337.3 337.2 276.9 334.8 334.8 292.7 332.4 332.4 200.8 266.5 266.5 211.7 282.6 282.6 222.5 298.7 298.6 235.3 293.3 293.2 248.2 287.9 287.9 195.7 272.6 317.8 317.8 211.1 294.5 343.7 343.6 226.5 316.4 369.5 369.4 241.6 337.7 372.3 372.3 256.8 359.0 375.2 375.1 165.1 242.0 287.3 287.2 176.7 260.1 309.2 309.2 188.2 278.2 331.2 331.2 200.3 296.4 331.0 331.0 212.4 314.7 330.8 330.8 211.4 256.7 256.7 225.7 274.8 274.8 239.9 293.0 292.9 255.1 289.7 289.7 270.3 286.5 286.4 180.9 226.1 226.1 191.3 240.4 240.4 201.7 254.7 254.7 213.8 248.4 248.4 226.0 242.1 242.1 These capacities are gross ratings. For net capacity, deduct the supply air blower motor heat (MBH = 3.415 x kW). Refer to the appropriate Blower Performance Table for the kW of the supply air blower motor. These ratings include the condenser fan motors and the compressor motors but not the supply air blower motor. Johnson Controls Unitary Products 33 246837-YTG-L-1012 CFM, STATIC PRESSURE, AND POWER - ALTITUDE AND TEMPERATURE CORRECTIONS order to use the indoor blower tables for high altitude applications, certain corrections are necessary. The information below should be used to assist in application of product when being applied at altitudes at or exceeding 1000 feet above sea level. A centrifugal fan is a "constant volume" device. This means that, if the rpm remains constant, the CFM delivered is the same regardless of the density of the air. However, since the air at high altitude is less dense, less static pressure will be generated and less power will be required than a similar application at sea level. Air density correction factors are shown in Table 34 and Figure 21. The air flow rates listed in the standard blower performance tables are based on standard air at sea level. As the altitude or temperature increases, the density of air decreases. In TABLE 34: ALTITUDE CORRECTION FACTORS AIR TEMP 40 50 60 70 80 90 100 0 1.060 1.039 1.019 1.000 0.982 0.964 0.946 1000 1.022 1.002 0.982 0.964 0.947 0.929 0.912 2000 0.986 0.966 0.948 0.930 0.913 0.897 0.880 3000 0.950 0.931 0.913 0.896 0.880 0.864 0.848 ALTITUDE (FEET) 4000 5000 0.916 0.882 0.898 0.864 0.880 0.848 0.864 0.832 0.848 0.817 0.833 0.802 0.817 0.787 6000 0.849 0.832 0.816 0.801 0.787 0.772 0.758 7000 0.818 0.802 0.787 0.772 0.758 0.744 0.730 8000 0.788 0.772 0.757 0.743 0.730 0.716 0.703 9000 0.758 0.743 0.729 0.715 0.702 0.689 0.676 10000 0.729 0.715 0.701 0.688 0.676 0.663 0.651 The examples below will assist in determining the airflow performance of the product at altitude. blower tables to select the blower speed and the BHP requirement. Example 1: What are the corrected CFM, static pressure, and BHP at an elevation of 5,000 ft. if the blower performance data is 6,000 CFM, 1.5 IWC and 4.0 BHP? Solution: As in the example above, no temperature information is given so 70°F is assumed. Solution: At an elevation of 5,000 ft the indoor blower will still deliver 6,000 CFM if the rpm is unchanged. However, Table 34 must be used to determine the static pressure and BHP. Since no temperature data is given, we will assume an air temperature of 70°F. Table 34 shows the correction factor to be 0.832. The 1.5" static pressure given is at an elevation of 5,000 ft. The first step is to convert this static pressure to equivalent sea level conditions. Sea level static pressure = 1.5 / .832 = 1.80" Enter the blower table at 6000 sCFM and static pressure of 1.8". The rpm listed will be the same rpm needed at 5,000 ft. Corrected static pressure = 1.5 x 0.832 = 1.248 IWC Corrected BHP = 4.0 x 0.832 = 3.328 Example 2: A system, located at 5,000 feet of elevation, is to deliver 6,000 CFM at a static pressure of 1.5". Use the unit 34 Suppose that the corresponding BHP listed in the table is 3.2. This value must be corrected for elevation. BHP at 5,000 ft = 3.2 x .832 = 2.66 Johnson Controls Unitary Products 246837-YTG-L-1012 FIGURE 21 - ALTITUDE/TEMPERATURE CONVERSION FACTOR Johnson Controls Unitary Products 35 246837-YTG-L-1012 TABLE 35: FAN PERFORMANCE - 25 TON1, 2 AIRFLOW CFM 4000 5000 6000 7000 8000 9000 10000 11000 12000 12500 0.2 4000 5000 6000 7000 8000 9000 10000 11000 12000 12500 1.4 BHP3 1.8 2.4 2.9 3.6 4.4 5.3 6.3 7.7 9.1 10.0 RPM 568 582 596 615 633 658 682 713 743 760 RPM 609 621 633 650 666 688 710 739 767 784 2.2 2.4 BHP3 3.5 4.3 5.0 5.8 6.7 7.8 8.9 10.5 12.0 12.9 RPM 743 754 766 777 788 804 819 841 863 876 AIRFLOW CFM 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 RPM 365 396 427 459 491 527 563 605 647 664 1.2 AIRFLOW CFM 4000 5000 6000 7000 8000 9000 10000 11000 12000 12500 BHP3 0.5 0.9 1.2 1.8 2.3 3.2 4.2 5.5 6.8 7.4 RPM 302 341 380 416 452 492 532 578 623 639 AIRFLOW CFM 0.4 RPM 770 783 795 806 817 831 845 866 887 899 3.2 RPM 867 885 903 914 924 934 944 961 978 986 3.4 BHP3 5.4 6.4 7.3 8.3 9.3 10.6 11.9 13.6 15.2 16.2 RPM 890 909 928 939 949 959 968 984 1000 1008 AVAILABLE EXTERNAL STATIC PRESSURE (IWG) 0.6 0.8 BHP3 RPM BHP3 RPM BHP3 0.7 422 1.0 475 1.3 1.1 447 1.4 495 1.7 1.5 473 1.8 516 2.1 2.1 500 2.5 540 2.8 2.7 528 3.1 565 3.5 3.6 561 4.0 594 4.5 4.5 594 4.9 624 5.4 5.9 632 6.3 659 6.7 7.2 671 7.6 695 8.1 7.9 688 8.4 712 8.9 RPM 523 540 557 578 600 626 653 686 719 736 AVAILABLE EXTERNAL STATIC PRESSURE (IWG) 1.6 1.8 BHP3 RPM BHP3 RPM BHP3 2.2 646 2.5 681 2.8 2.7 657 3.1 692 3.5 3.3 669 3.7 702 4.1 4.0 683 4.5 716 4.9 4.8 698 5.3 729 5.7 5.8 718 6.3 747 6.8 6.8 738 7.3 766 7.8 8.2 765 8.8 791 9.3 9.7 791 10.2 815 10.8 10.6 807 11.2 830 11.7 RPM 713 724 735 747 759 776 793 816 839 853 AVAILABLE EXTERNAL STATIC PRESSURE (IWG) 2.6 2.8 BHP3 RPM BHP3 RPM 3.9 796 4.3 821 4.7 810 5.1 836 5.4 824 5.9 851 6.3 834 6.8 861 7.2 844 7.7 871 8.3 857 8.9 883 9.5 870 10.1 896 11.1 890 11.7 914 933 12.6 910 13.2 921 14.2 943 13.6 BHP3 4.6 5.5 6.4 7.3 8.2 9.5 10.7 12.3 13.9 14.8 RPM 844 861 878 888 898 909 920 938 956 965 AVAILABLE EXTERNAL STATIC PRESSURE (IWG) 3.6 3.8 BHP3 RPM BHP3 RPM 5.8 912 6.2 935 932 7.2 956 6.8 7.8 953 8.2 976 8.8 963 9.4 988 9.9 974 10.5 999 11.2 983 11.9 1007 12.6 992 13.2 1015 14.2 1007 14.9 1029 15.9 1022 16.6 1043 16.8 1029 17.5 1050 BHP3 6.6 7.6 8.7 9.9 11.2 12.5 13.8 15.6 17.3 18.2 RPM 958 979 1000 1012 1023 1030 1037 1051 1064 1070 1.0 BHP3 1.5 2.0 2.5 3.2 3.9 4.9 5.8 7.2 8.6 9.5 2.0 BHP3 3.2 3.9 4.5 5.4 6.2 7.3 8.4 9.9 11.4 12.3 3.0 BHP3 5.0 5.9 6.8 7.8 8.8 10.0 11.3 12.9 14.5 15.5 4.0 BHP3 6.9 8.0 9.1 10.5 11.8 13.2 14.5 16.2 18.0 19.0 1. Fan performance is based on wet evaporator coils, clean 2” throwaway filters and system/cabinet effects at standard air density and 0 feet elevation. Refer to Tables 10, 15, 21 and 38 for component additions and deductions to fan performance tables. 3. BHP includes drive losses. 4. Shaded RPMs require Class II blower. 2. 36 Johnson Controls Unitary Products 246837-YTG-L-1012 7.5 00 11 7.0 M RP 6.5 6.0 00 10 5.5 15 5.0 BH P 0 90 4.5 10 7.5 4.0 80 0 3.5 3.0 70 0 2.5 600 2.0 1.5 500 A 1.0 0.5 0.0 0 1 2 3 4 5 6 7 8 9 10 11 12 CFM (x1000) d d U it FIGURE 22 - FAN PERFORMANCE - 25 TON Johnson Controls Unitary Products 37 246837-YTG-L-1012 TABLE 36: FAN PERFORMANCE - 30 TON 1, 2 AIRFLOW (CFM) 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 0.2 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 1. 2. 3. 1.4 BHP3 3.1 3.8 4.6 5.6 6.7 8.2 9.7 11.5 13.3 15.6 RPM 612 634 655 680 704 735 766 798 830 864 RPM 649 668 687 710 732 761 790 820 851 884 2.2 2.4 BHP3 5.1 6.1 7.0 8.3 9.5 11.0 12.5 14.6 16.6 18.9 RPM 779 793 807 823 839 862 884 909 935 963 AIRFLOW (CFM) 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 RPM 450 485 519 554 588 629 671 709 748 786 1.2 AIRFLOW (CFM) 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 BHP3 1.3 1.9 2.6 3.5 4.5 5.7 7.0 8.9 10.7 12.7 RPM 405 444 483 520 558 603 647 687 728 767 AIRFLOW (CFM) 0.4 RPM 808 822 836 850 865 886 907 931 956 982 3.2 RPM 916 928 941 952 964 981 997 1017 1037 1059 3.4 BHP3 7.4 8.6 9.8 11.2 12.6 14.1 15.7 17.9 20.2 22.6 RPM 940 953 965 976 987 1003 1019 1038 1056 1078 AVAILABLE EXTERNAL STATIC PRESSURE (IWG) 0.6 BHP3 RPM BHP3 RPM 1.6 494 2.0 535 2.3 524 2.7 562 2.9 555 3.3 589 3.9 586 4.3 618 4.8 618 5.2 647 6.2 656 6.7 683 7.5 695 8.1 718 9.3 731 9.9 753 11.2 768 11.6 789 13.2 805 13.8 825 AVAILABLE EXTERNAL STATIC PRESSURE (IWG) 1.6 BHP3 RPM BHP3 RPM 3.5 683 3.9 717 4.3 701 4.7 733 5.1 719 5.5 749 6.1 739 6.6 768 7.2 760 7.7 787 8.7 787 9.3 812 10.3 814 10.8 837 12.1 843 12.7 865 13.9 872 14.6 893 16.3 904 16.9 923 AVAILABLE EXTERNAL STATIC PRESSURE (IWG) 2.6 BHP3 RPM BHP3 RPM 5.5 837 6.0 864 6.6 850 7.0 877 7.6 863 8.1 890 8.8 877 9.4 902 10.1 890 10.7 915 934 11.6 910 12.2 930 13.8 953 13.2 15.2 953 15.9 975 17.3 976 18.0 997 19.6 1002 20.4 1021 AVAILABLE EXTERNAL STATIC PRESSURE (IWG) 3.6 BHP3 RPM BHP3 RPM 7.9 964 8.3 988 9.1 977 9.6 1000 10.3 989 10.9 1013 11.8 1000 12.4 1023 13.2 1010 13.9 1033 14.8 1025 15.5 1047 16.4 1040 17.1 1061 18.6 1058 19.4 1078 20.9 1076 21.6 1094 23.3 1097 24.1 1115 0.8 1.0 BHP3 2.3 3.0 3.7 4.7 5.7 7.2 8.6 10.4 12.2 14.4 RPM 575 599 623 649 676 709 742 776 809 845 BHP3 4.3 5.1 6.0 7.2 8.3 9.8 11.4 13.3 15.2 17.6 RPM 748 763 779 796 813 837 861 887 914 943 BHP3 6.4 7.5 8.6 10.0 11.3 12.9 14.4 16.5 18.7 21.1 RPM 890 903 916 928 940 957 975 996 1017 1040 BHP3 8.8 10.1 11.5 13.0 14.5 16.1 17.8 20.1 22.4 24.9 RPM 1011 1023 1035 1045 1055 1069 1082 1097 1113 1134 1.8 BHP3 2.7 3.4 4.2 5.2 6.2 7.7 9.2 10.9 12.7 15.0 2.0 2.8 BHP3 4.7 5.6 6.5 7.7 8.9 10.4 12.0 13.9 15.9 18.3 3.0 3.8 BHP3 6.9 8.1 9.2 10.6 12.0 13.5 15.0 17.2 19.4 21.8 4.0 BHP3 9.3 10.7 12.0 13.6 15.1 16.8 18.5 20.8 23.1 25.7 Fan performance is based on wet evaporator coils, clean 2” throwaway filters and system/cabinet effects at standard air density and 0 feet elevation. Refer to Tables 10, 15, 21 and 38 for component additions and deductions to fan performance tables. BHP includes drive losses. 4. Shaded RPMs require Class II blower. 38 Johnson Controls Unitary Products 246837-YTG-L-1012 30 Ton Forward Curv 8.0 7.5 R 00 11 7.0 PM 6.5 6.0 BH P 15 5.0 0 90 4.5 10 4.0 80 3.5 0 Total Static Pressure (IWG) 20 00 10 5.5 3.0 70 0 2.5 A 2.0 600 1.5 500 1.0 0.5 0.0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 CFM (x1000) A - Standard Unit Note: Standard Unit includes wet evaporator coil, clean 2" throwaway filters, system and cabinet effects at standard air density and 0' elevation. FIGURE 23 - FAN PERFORMANCE - 30 TON FIGURE 23 - FAN PERFORMANCE - 30 TON Johnson Controls Unitary Products 39 246837-YTG-L-1012 TABLE 37: FAN PERFORMANCE - 40 TON1,2 AIRFLOW (CFM) 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 18000 0.2 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 18000 1. 2. 3. 1.4 BHP3 4.2 5.0 5.7 6.8 7.9 9.1 10.3 11.9 13.5 15.4 17.3 RPM 552 567 582 602 621 639 657 678 699 720 740 RPM 583 596 610 628 647 664 681 700 720 740 760 2.2 2.4 BHP3 6.7 7.7 8.7 9.9 11.1 12.5 14.0 15.6 17.3 19.4 21.5 RPM 690 701 712 726 740 755 769 785 801 819 836 AIRFLOW (CFM) 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 18000 RPM 409 433 458 486 513 535 557 584 612 635 659 1.2 AIRFLOW (CFM) 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 18000 BHP3 1.9 2.5 3.1 4.0 5.0 5.9 6.9 8.4 9.8 11.7 13.6 RPM 367 396 424 454 484 507 530 560 589 613 638 AIRFLOW (CFM) 0.4 RPM 713 725 736 749 762 776 790 805 820 837 855 3.2 RPM 799 811 823 834 846 858 870 882 895 910 925 3.4 BHP3 9.3 10.6 11.9 13.3 14.6 16.3 17.9 19.7 21.5 23.8 26.0 RPM 819 831 843 855 866 877 889 901 913 928 - AVAILABLE EXTERNAL STATIC PRESSURE (IWG) 0.6 BHP3 RPM BHP3 RPM 2.3 448 2.8 485 3.0 469 3.5 504 3.6 491 4.1 523 4.5 516 5.1 546 5.5 542 6.1 569 6.5 562 7.1 589 7.6 583 8.2 608 9.1 609 9.7 632 10.5 634 11.3 656 12.4 657 13.1 678 14.3 680 15.0 700 AVAILABLE EXTERNAL STATIC PRESSURE (IWG) 1.6 BHP3 RPM BHP3 RPM 4.7 612 5.2 639 5.5 624 6.0 651 6.3 637 6.9 663 7.4 654 8.0 679 8.5 671 9.1 695 9.7 687 10.4 710 11.0 704 11.7 726 12.6 722 13.3 744 14.2 741 15.0 761 16.1 760 16.9 780 799 18.1 780 18.9 AVAILABLE EXTERNAL STATIC PRESSURE (IWG) 2.6 BHP3 RPM BHP3 RPM 7.2 736 7.7 758 8.2 747 8.8 769 9.3 759 9.9 781 793 10.5 771 11.2 805 11.8 784 12.5 797 14.0 818 13.3 811 15.5 831 14.7 16.4 825 17.2 845 18.1 839 19.0 858 20.3 856 21.1 874 22.4 873 23.3 890 AVAILABLE EXTERNAL STATIC PRESSURE (IWG) 3.6 BHP3 RPM BHP3 RPM 9.9 839 10.6 859 11.3 851 11.9 871 12.6 863 13.3 883 14.0 874 14.7 894 15.4 885 16.1 905 17.0 896 17.8 915 18.7 908 19.5 926 20.5 919 21.4 937 22.4 931 23.3 948 24.7 945 25.6 962 - 0.8 1.0 BHP3 3.3 4.0 4.6 5.6 6.6 7.8 8.9 10.4 12.0 13.8 15.7 RPM 519 536 553 574 596 614 633 655 678 699 721 BHP3 5.7 6.6 7.4 8.6 9.8 11.1 12.5 14.1 15.8 17.8 19.7 RPM 665 677 688 703 718 733 748 765 781 799 818 BHP3 8.2 9.4 10.6 11.9 13.2 14.7 16.3 18.0 19.8 22.0 24.2 RPM 779 790 802 814 826 838 851 864 877 892 908 BHP3 11.2 12.6 13.9 15.4 16.8 18.6 20.3 22.2 24.2 - RPM 879 891 902 913 924 934 944 955 966 - 1.8 BHP3 3.8 4.5 5.2 6.2 7.2 8.4 9.6 11.2 12.7 14.6 16.5 2.0 2.8 BHP3 6.2 7.1 8.0 9.2 10.4 11.8 13.2 14.9 16.5 18.6 20.6 3.0 3.8 BHP3 8.8 10.0 11.2 12.6 13.9 15.5 17.1 18.9 20.6 22.9 25.1 4.0 BHP3 11.9 13.3 14.6 16.1 17.5 19.3 21.1 23.1 25.1 - Fan performance is based on wet evaporator coils, clean 2” throwaway filters and system/cabinet effects at standard air density and 0 feet elevation. Refer to Tables 12, 18, 23 and 38 for component additions and deductions to fan performance tables. BHP includes drive losses. 4. Shaded RPMs require Class II blower. 40 Johnson Controls Unitary Products 246837-YTG-L-1012 40 Ton Forward Curve 7.0 6.5 6.0 90 0R PM 5.5 B 25 P 20 4.5 80 0 4.0 15 Total Static Pressure (IWG) H 5.0 3.5 10 70 0 3.0 2.5 A 600 2.0 500 1.5 400 1.0 300 0.5 0.0 0 2 4 6 8 10 12 14 16 18 20 CFM (x1000) A - Standard Unit Note: Standard Unit includes wet evaporator coil, clean 2" throwaway filters, system and cabinet effects at standard air density and 0' elevation. FIGURE 24 - FAN PERFORMANCE - 40 TON Johnson Controls Unitary Products 41 246837-YTG-L-1012 TABLE 38: COMPONENT STATIC RESISTANCE1, 2 COMPONENT COIL LOSSES CFM 4,000 6,000 8,000 10,000 12,000 14,000 16,000 18,000 COIL LOSSES 25T 3 Row, 16 FPI, dry 3 Row, 16 FPI, wet -0.14 Baseline -0.18 Baseline -0.24 Baseline -0.34 Baseline -0.45 Baseline - - - COIL LOSSES 30T 4 Row, 16 FPI, dry 4 Row, 16 FPI, wet -0.18 Baseline -0.22 Baseline -0.32 Baseline -0.45 Baseline -0.60 Baseline -0.76 Baseline - - COIL LOSSES 40T 4 Row, 16 FPI, dry 4 Row, 16 FPI, wet -0.15 Baseline -0.22 Baseline -0.26 Baseline -0.31 Baseline -0.42 Baseline -0.53 Baseline -.0.65 Baseline -0.79 Baseline FILTER LOSSES 2” TA or HI EFF. Rigid 6”, 65% Rigid 6”, 95% Baseline 0.06 0.13 Baseline 0.12 0.26 Baseline 0.19 0.41 Baseline 0.27 0.60 Baseline 0.36 0.81 Baseline 0.46 1.04 Baseline 0.58 1.29 Baseline 0.70 1.57 IGV LOSSES 25 & 30 Ton F.C. 40 Ton F.C. 0.02 0.01 0.05 0.03 0.08 0.05 0.13 0.08 0.19 0.11 0.26 0.15 0.34 0.19 0.43 0.25 GAS HEAT 267 MBH Heat 533 MBH Heat 800 MBH Heat 0.07 0.14 0.21 0.11 0.21 0.32 0.14 0.28 0.42 0.18 0.35 0.53 0.21 0.42 0.64 0.25 0.49 0.74 0.28 0.57 0.85 0.32 0.64 0.95 ELECTRIC HEAT 40KW 80KW 108KW 0.01 0.01 0.02 0.02 0.04 0.05 0.04 0.08 0.10 0.06 0.13 0.15 0.10 0.20 0.31 0.20 0.31 0.43 0.31 0.44 0.53 0.40 0.56 0.68 ECONOMIZER 0.03 0.06 0.10 0.15 0.21 0.28 0.35 0.43 POWER EXHAUST 0.02 0.05 0.08 0.13 0.18 0.25 0.32 0.41 1. 2. 42 Baseline losses based on system/cabinet effects, wet standard coil and 2” throwaway filters at 70°F, 0 feet elevation with standard air. See Tables 10, 12, 15, 18 and 21 for hot water and steam water coil static resistance. Johnson Controls Unitary Products 246837-YTG-L-1012 TABLE 39: POWER EXHAUST - ONE FORWARD CURVED FAN 25 TON1 BHP2 ----0.7 1.2 1.9 3.0 3.8 5.8 8.4 RPM 2000 3000 4000 5000 6000 7000 8000 9000 10000 ----442 524 612 703 791 877 967 RPM 1. 2. RPM --450 496 566 646 731 821 911 1004 754 736 743 768 806 857 921 995 1077 BHP2 --0.4 0.8 1.4 2.2 3.3 4.3 6.2 8.8 RPM 524 531 562 609 679 759 844 932 1022 BHP2 0.3 0.5 0.9 1.5 2.4 3.5 4.8 6.5 9.1 RPM 609 605 626 663 717 787 868 953 1041 1.0 BHP2 0.4 0.7 1.1 1.7 2.6 3.7 5.2 6.9 9.4 BHP2 0.7 1.0 1.4 2.0 2.9 4.2 5.7 7.6 10.1 RPM 819 797 799 818 850 895 953 1020 1096 BHP2 0.8 1.1 1.5 2.2 3.1 4.4 6.0 8.0 10.4 RPM 878 854 850 865 895 933 985 1048 1119 BHP2 0.9 1.3 1.7 2.4 3.3 4.6 6.2 8.3 10.8 RPM 933 909 900 911 937 972 1018 1075 1143 BHP2 0.6 0.8 1.2 1.8 2.7 4.0 5.5 7.3 9.8 RPM 685 672 687 717 762 820 892 974 1059 AVAILABLE EXTERNAL STATIC PRESSURE (IWG) 1.4 1.6 1.8 1.2 AIRFLOW CFM 2000 3000 4000 5000 6000 7000 8000 9000 10000 AVAILABLE EXTERNAL STATIC PRESSURE (IWG) 0.4 0.6 0.8 0.2 AIRFLOW CFM 2.0 BHP2 1.1 1.5 1.9 2.6 3.6 4.8 6.5 8.5 11.1 RPM 986 961 948 955 978 1010 1052 1103 1167 BHP2 1.2 1.7 2.1 2.8 3.8 5.0 6.8 8.8 11.4 Fan performance is based on system/cabinet effects and back draft damper effects at standard air density and 0 feet of elevation. BHP includes 5% drive losses. Johnson Controls Unitary Products 43 246837-YTG-L-1012 FIGURE 25 - POWER EXHAUST - ONE FORWARD CURVE FAN - 25 TONS 44 Johnson Controls Unitary Products 246837-YTG-L-1012 TABLE 40: POWER EXHAUST - TWO FORWARD CURVED FANS - 30 & 40 TON1 0.2 AIRFLOW CFM BHP2 3 0.3 0.5 0.8 1.3 1.8 2.4 3.3 4.3 5.5 6.9 8.5 10.4 12.6 RPM 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 363 402 445 494 544 597 651 705 761 817 874 932 989 RPM 1. 2. 3. 468 494 527 565 609 654 703 753 805 858 912 967 1022 783 788 798 814 837 866 900 936 976 1018 1061 1107 --- 1.4 BHP2 3 1.5 1.8 2.2 2.8 3.5 4.3 5.3 6.4 7.8 9.3 11.1 13.2 --- RPM 844 848 855 869 889 915 945 979 1016 1055 1098 1141 --- AVAILABLE EXTERNAL STATIC PRESSURE (IWG) .06 BHP2 3 0.5 0.7 1.1 1.6 2.1 2.8 3.7 4.7 5.9 7.4 9.0 10.9 13.2 RPM 1.2 AIRFLOW CFM 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 0.4 RPM 560 576 602 633 670 711 754 801 849 899 950 1002 1055 BHP2 3 0.7 1.1 1.4 1.8 2.4 3.2 4.0 5.1 6.3 7.8 9.6 11.6 13.8 RPM 903 906 911 922 938 961 989 1020 1055 1093 1133 1175 --- BHP2 3 1.9 2.4 2.9 3.5 4.2 5.1 6.2 7.4 8.7 10.4 12.3 14.4 --- RPM 956 959 963 972 987 1007 1032 1061 1094 1129 1167 1208 --- 1.0 BHP2 3 0.9 1.3 1.7 2.1 2.7 3.5 4.4 5.6 6.8 8.3 10.0 12.1 14.3 641 652 670 697 729 765 805 847 893 939 988 1037 1088 AVAILABLE EXTERNAL STATIC PRESSURE (IWG) 1.6 BHP2 3 1.7 2.1 2.6 3.2 3.9 4.7 5.7 6.9 8.3 9.9 11.7 13.8 --- 0.8 RPM BHP2 3 1.2 1.5 2.0 2.5 3.2 3.9 4.8 6.0 7.2 8.8 10.5 12.6 --- RPM 716 722 735 757 784 817 853 893 934 979 1025 1072 --- 1.8 2 BHP2 3 2.2 2.6 3.3 3.9 4.6 5.6 6.6 7.9 9.2 10.9 12.9 14.9 --- RPM 1008 1011 1014 1021 1033 1050 1073 1101 1131 1165 1202 1240 --- BHP2 3 2.4 2.9 3.6 4.2 5.0 6.0 7.1 8.3 9.8 11.6 13.4 15.5 --- Fan performance is based on system/cabinet effects and back draft damper effects at standard air density and 0 feet of elevation. BHP includes the sum of both exhaust fan blowers. BHP includes 5% drive losses. Johnson Controls Unitary Products 45 246837-YTG-L-1012 FIGURE 26 - POWER EXHAUST - TWO FORWARD CURVED FANS - 30 & 40 TONS 46 Johnson Controls Unitary Products 246837-YTG-L-1012 TABLE 41: ELECTRICAL DATA 25 TON BASIC UNIT R-410A Compressors (each) OD Fan Motors Supply Blower Motor HP FLA 7.5 10 15 20 7.5 10 15 20 7.5 10 15 20 7.5 10 15 20 24.2 30.8 46.2 59.4 22 28 42 54 11 14 21 27 9 11 17 22 Voltage Qty RLA LRA MCC Qty FLA 208-3-60 4 22.4 149 35 4 4.5 230-3-60 4 22.4 149 35 4 4.3 460-3-60 4 10.6 75 16.5 4 2.15 575-3-60 4 7.7 54 12 4 1.7 1. 2. 3. MCA1 (Amps) 138 146 165 182 134 142 159 174 65 69 77 85 49 51 59 65 Max Fuse2/ Breaker3 Size (Amps) 150 175 200 225 150 150 200 225 70 80 90 110 50 60 70 80 Minimum Circuit Ampacity. Dual Element, Time Delay Type. HACR type per NEC. TABLE 42: ELECTRICAL DATA 30 TON BASIC UNIT R-410A Compressors (each) OD Fan Motors Supply Blower Motor Qty HP FLA 10 15 25 20 10 15 25 20 10 15 20 25 10 15 20 25 30.8 46.2 74.8 59.4 28 42 68 54 14 21 27 34 11 17 22 27 Voltage Qty RLA LRA MCC FLA 208-3-60 4 25.0 164 39 4 5.8 230-3-60 4 25.0 164 39 4 5.8 460-3-60 4 12.0 100 19 4 2.9 575-3-60 4 9.0 78 14 4 2.2 1. 2. 3. MCA1 (Amps) 162 181 217 197 158 176 208 191 77 86 93 102 59 66 72 79 Max Fuse2/ Breaker3 Size (Amps) 175 225 250 250 175 200 250 225 90 100 110 125 60 80 90 100 Minimum Circuit Ampacity. Dual Element, Time Delay Type. HACR type per NEC. Johnson Controls Unitary Products 47 246837-YTG-L-1012 TABLE 43: ELECTRICAL DATA 40 TON BASIC UNIT R-410A Compressors (each) OD Fan Motors Supply Blower Motor HP FLA 10 15 20 25 10 15 20 25 10 15 20 25 10 15 20 25 30.8 46.2 59.4 74.8 28 42 54 68 14 21 27 34 11 17 22 27 Voltage Qty RLA LRA MCC Qty FLA 208-3-60 4 30.1 255 47 4 5.8 230-3-60 4 30.1 255 47 4 5.8 460-3-60 4 16.7 114 26 4 2.9 575-3-60 4 12.2 80 19 4 2.2 1. 2. 3. 48 MCA1 (Amps) 182 201 218 237 179 196 211 229 97 105 112 121 72 79 85 91 Max Fuse2/ Breaker3 Size (Amps) 200 225 250 300 200 225 250 250 110 125 125 150 80 90 100 110 Minimum Circuit Ampacity. Dual Element, Time Delay Type. HACR type per NEC. Johnson Controls Unitary Products 246837-YTG-L-1012 TABLE 44: ELECTRICAL DATA 25 TON w/ELECTRIC HEAT R-410A Voltage Qty 208-3-60 230-3-60 460-3-60 575-3-60 1. 2. 3. OD Fan Motors (each) Compressors (each) 4 4 4 4 RLA 22.4 22.4 10.6 7.7 LRA 149 149 75 54 MCC 35 35 16.5 12 FLA 4.5 4.3 2.15 1.7 Supply Blower Motor HP FLA 7.5 10 15 20 7.5 10 15 20 7.5 10 15 20 7.5 10 15 20 7.5 10 15 20 7.5 10 15 20 7.5 10 15 20 7.5 10 15 20 7.5 10 15 20 7.5 10 15 20 24.2 30.8 46.2 59.4 24.2 30.8 46.2 59.4 22 28 42 54 22 28 42 54 11 14 21 27 11 14 21 27 11 14 21 27 9 11 17 22 9 11 17 22 9 11 17 22 Electric Heat Option MCA1 (Amps) Option KW Applied Stages Amps E4 40 30 1 83 E8 80 60 2 167 E4 40 36.8 1 92 E8 80 73.6 2 184 E4 40 36.8 1 46 E8 80 73.6 2 92 E1 108 99.4 3 125 E4 40 36.8 1 40 E8 80 73.6 2 80 E1 108 99.4 3 108 138 146 165 182 197 205 225 241 143 150 168 183 212 220 237 252 71 75 84 91 106 110 119 126 138 142 151 158 62 64 72 78 92 94 102 108 120 122 130 136 Max Fuse2/ Breaker3 Size (Amps) 150 175 200 225 225 225 250 300 150 150 200 225 250 250 250 300 80 80 90 110 125 125 125 150 150 175 175 175 70 70 80 80 110 110 110 125 150 150 150 150 Minimum Circuit Ampacity. Dual Element, Time Delay Type. HACR type per NEC. Johnson Controls Unitary Products 49 246837-YTG-L-1012 TABLE 45: ELECTRICAL DATA 30 TON w/ELECTRIC HEAT R-410A Voltage Qty 208-3-60 230-3-60 460-3-60 575-3-60 1. 2. 3. 50 OD Fan Motors (each) Compressors (each) 4 4 4 4 RLA 25.0 25.0 12.0 9.0 LRA 164 164 100 78 MCC 39 39 19 14 FLA 5.8 5.8 2.9 2.2 Supply Blower Motor HP FLA 10 15 20 25 10 15 20 25 10 15 20 25 10 15 20 25 10 15 20 25 10 15 20 25 10 15 20 25 10 15 20 25 10 15 20 25 10 15 20 25 30.8 46.2 59.4 74.8 30.8 46.2 59.4 74.8 28 42 54 68 28 42 54 68 14 21 27 34 14 21 27 34 14 21 27 34 11 17 22 27 11 17 22 27 11 17 22 27 Electric Heat Option MCA1 (Amps) Option KW Applied Stages Amps E4 40 30 1 83 E8 80 60 2 167 E4 40 36.8 1 92 E8 80 73.6 2 184 E4 40 36.8 1 46 E8 80 73.6 2 92 E1 108 99.4 3 125 E4 40 36.8 1 40 E8 80 73.6 2 80 E1 108 99.4 3 108 162 181 197 217 205 225 241 260 158 176 191 208 220 237 252 270 77 86 93 102 110 119 126 135 142 151 158 167 64 72 78 84 94 102 108 114 122 130 136 142 Max Fuse2/ Breaker3 Size (Amps) 175 225 250 250 225 250 300 300 175 200 225 250 250 250 300 300 90 100 110 125 125 125 150 150 175 175 175 200 70 80 90 100 110 110 125 125 150 150 150 150 Minimum Circuit Ampacity. Dual Element, Time Delay Type. HACR type per NEC. Johnson Controls Unitary Products 246837-YTG-L-1012 TABLE 46: ELECTRICAL DATA 40 TON w/ELECTRIC HEAT R-410A Voltage Qty 208-3-60 230-3-60 460-3-60 575-3-60 1. 2. 3. OD Fan Motors (each) Compressors (each) 4 4 4 4 RLA 30.1 30.1 16.7 12.2 LRA 255 255 114 80 MCC 47 47 26 19 FLA 5.8 5.8 2.9 2.2 Supply Blower Motor HP FLA 10 15 20 25 10 15 20 25 10 15 20 25 10 15 20 25 10 15 20 25 10 15 20 25 10 15 20 25 10 15 20 25 10 15 20 25 10 15 20 25 30.8 46.2 59.4 74.8 30.8 46.2 59.4 74.8 28 42 54 68 28 42 54 68 14 21 27 34 14 21 27 34 14 21 27 34 11 17 22 27 11 17 22 27 11 17 22 27 Electric Heat Option MCA1 (Amps) Option KW Applied Stages Amps E4 40 30 1 83 E8 80 60 2 167 E4 40 36.8 1 92 E8 80 73.6 2 184 E4 40 36.8 1 46 E8 80 73.6 2 92 E1 108 99.4 3 125 E4 40 36.8 1 40 E8 80 73.6 2 80 E1 108 99.4 3 108 182 201 218 237 205 225 241 260 179 196 211 229 220 237 252 270 97 105 112 121 110 119 126 135 142 151 158 167 72 79 85 91 94 102 108 114 122 130 136 142 Max Fuse2/ Breaker3 Size (Amps) 200 225 250 300 225 250 300 300 200 225 250 250 250 250 300 300 110 125 125 150 125 125 150 150 175 175 175 200 80 90 100 110 110 110 125 125 150 150 150 150 Minimum Circuit Ampacity. Dual Element, Time Delay Type. HACR type per NEC. Johnson Controls Unitary Products 51 246837-YTG-L-1012 TABLE 47: ELECTRICAL DATA 25 TON w/POWER EXHAUST R-410A Voltage Qty 208-3-60 230-3-60 460-3-60 575-3-60 1. 2. 3. 52 OD Fan Motors (each) Compressors (each) 4 4 4 4 RLA 22.4 22.4 10.6 7.7 LRA 149 149 75 54 MCC 35 35 16.5 12 FLA Supply Blower Motor HP FLA 7.5 24.2 10 30.8 15 46.2 20 59.4 7.5 22 10 28 15 42 20 54 7.5 11 10 14 15 21 20 27 7.5 9 10 11 15 17 20 22 4.5 4.3 2.15 1.7 Pwr Exh Motor HP FLA 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 16.7 24.2 30.8 16.7 24.2 30.8 16.7 24.2 30.8 16.7 24.2 30.8 15.2 22 28 15.2 22 28 15.2 22 28 15.2 22 28 7.6 11 14 7.6 11 14 7.6 11 14 7.6 11 14 6.1 9 11 6.1 9 11 6.1 9 11 6.1 9 11 MCA1 (Amps) 155 162 170 163 170 177 182 190 196 199 206 213 150 156 164 157 164 170 175 181 187 190 196 202 72 76 80 76 80 83 85 88 91 92 96 99 55 58 60 57 60 62 65 68 70 71 74 76 Max Fuse2/ Breaker3 Size (Amps) 175 175 200 175 200 200 225 225 225 250 250 250 150 175 175 175 175 175 200 200 225 225 250 250 80 80 90 90 90 90 100 100 110 110 110 125 60 60 70 60 70 70 80 80 80 90 90 90 Minimum Circuit Ampacity. Dual Element, Time Delay Type. HACR type per NEC. Johnson Controls Unitary Products 246837-YTG-L-1012 TABLE 48: ELECTRICAL DATA 30 TON w/POWER EXHAUST R-410A Voltage Qty 208-3-60 230-3-60 460-3-60 575-3-60 1. 2. 3. OD Fan Motors (each) Compressors (each) 4 4 4 4 RLA 25.0 25.0 12.0 9.0 LRA 164 164 100 78 MCC 39 39 19 14 Qty 4 4 4 4 Supply Blower Motor FLA HP FLA 10 30.8 15 46.2 20 59.4 25 74.8 10 28 15 42 20 54 25 68 10 14 15 21 20 27 25 34 10 11 15 17 20 22 25 27 5.8 5.8 2.9 2.2 Pwr Exh Motor HP FLA 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 24.2 30.8 46.2 24.2 30.8 46.2 24.2 30.8 46.2 24.2 30.8 46.2 22 28 42 22 28 42 22 28 42 22 28 42 11 14 21 11 14 21 11 14 21 11 14 21 9 11 17 9 11 17 9 11 17 9 11 17 MCA1 (Amps) 186 193 212 205 212 227 222 228 244 241 248 263 180 186 204 198 204 218 213 219 233 230 236 250 88 91 100 97 100 107 104 107 114 113 116 123 68 70 77 75 77 83 81 83 89 88 90 96 Max Fuse2/ Breaker3 Size (Amps) 200 200 250 250 250 250 250 250 300 300 300 300 200 200 225 225 225 250 250 250 250 250 300 300 100 100 110 110 110 125 125 125 125 125 150 150 70 80 90 90 90 100 100 100 110 110 110 110 Minimum Circuit Ampacity. Dual Element, Time Delay Type. HACR type per NEC. Johnson Controls Unitary Products 53 246837-YTG-L-1012 TABLE 49: ELECTRICAL DATA 40 TON w/POWER EXHAUST R-410A Voltage Qty 208-3-60 230-3-60 460-3-60 575-3-60 1. 2. 3. 54 OD Fan Motors (each) Compressors (each) 4 4 4 4 RLA 30.1 30.1 16.7 12.2 LRA 225 225 114 80 MCC 47.0 47.0 26.0 19.0 Qty 4 4 4 4 Supply Blower Motor FLA HP FLA 10 30.8 15 46.2 20 59.4 25 74.8 10 28.0 15 42.0 20 54.0 25 68.0 10 14.0 15 21.0 20 27.0 25 34.0 10 11.0 15 17.0 20 22.0 25 27.0 5.8 5.2 2.6 2.2 Pwr Exh Motor HP FLA 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 24 31 46 24 31 46 24 31 46 24 31 46 22 28 42 22 28 42 22 28 42 22 28 42 11 14 21 11 14 21 11 14 21 11 14 21 9 11 17 9 11 17 9 11 17 9 11 17 MCA1 (Amps) 206 213 232 226 232 248 242 249 264 261 268 283 199 205 222 216 222 236 231 237 251 248 254 268 108 111 119 116 119 126 123 126 133 132 135 142 81 83 90 88 90 96 94 96 102 100 102 108 Max Fuse2/ Breaker3 Size (Amps) 225 225 250 250 250 250 300 300 300 300 300 350 225 225 250 250 250 250 250 250 300 300 300 300 110 125 125 125 125 150 150 150 150 150 150 175 90 90 100 100 100 110 110 110 110 125 125 125 Minimum Circuit Ampacity. Dual Element, Time Delay Type. HACR type per NEC. Johnson Controls Unitary Products 246837-YTG-L-1012 TABLE 50: ELECTRICAL DATA 25 TON w/ELECTRIC HEAT and POWER EXHAUST R-410A Compressors (each) Electric Heat Option Voltage Model E4 KW 40 Stages Amps 1 83 Qty 4 RLA 22.4 LRA 149 OD Fan Motors (each) MCC 35 Qty 4 FLA Supply Blower Motor HP FLA 7.5 24.2 10 30.8 15 46.2 20 59.4 7.5 24.2 10 30.8 15 46.2 20 59.4 7.5 22 10 28 15 42 20 54 7.5 22 10 28 15 42 20 54 4.5 208-3-60 E8 E4 80 40 2 1 167 92 4 4 22.4 22.4 149 149 35 35 4 4 4.5 4.3 230-3-60 E8 80 2 Johnson Controls Unitary Products 184 4 22.4 149 35 4 4.3 Pwr Exh Motor HP FLA 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 16.7 24.2 30.8 16.7 24.2 30.8 16.7 24.2 30.8 16.7 24.2 30.8 16.7 24.2 30.8 16.7 24.2 30.8 16.7 24.2 30.8 16.7 24.2 30.8 15.2 22 28 15.2 22 28 15.2 22 28 15.2 22 28 15.2 22 28 15.2 22 28 15.2 22 28 15.2 22 28 MCA1 (Amps) 155 162 170 163 170 177 182 190 196 199 206 213 214 221 230 222 230 236 241 249 256 258 265 272 158 165 172 166 172 178 183 190 196 198 205 211 227 234 242 235 242 248 252 259 265 267 274 280 Max Fuse2/ Breaker3 Size (Amps) 175 175 200 175 200 200 225 225 225 250 250 250 225 225 250 250 250 250 250 250 300 300 300 300 175 175 175 175 175 200 200 200 225 225 250 250 250 250 250 250 250 250 300 300 300 300 300 300 55 246837-YTG-L-1012 TABLE 50: ELECTRICAL DATA 25 TON w/ELECTRIC HEAT and POWER EXHAUST R-410A (CONT.) Compressors (each) Electric Heat Option Voltage Model E4 460-3-60 E8 E1 56 KW 40 80 108 Stages 1 2 3 Amps 46 92 125 Qty 4 4 4 RLA 10.6 10.6 10.6 LRA 75 75 75 OD Fan Motors (each) MCC 16.5 16.5 16.5 Qty 4 4 4 FLA Supply Blower Motor HP FLA 7.5 11 10 14 15 21 20 27 7.5 11 10 14 15 21 20 27 7.5 11 10 14 15 21 20 27 2.15 2.15 2.15 Pwr Exh Motor HP FLA 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 7.6 11 14 7.6 11 14 7.6 11 14 7.6 11 14 7.6 11 14 7.6 11 14 7.6 11 14 7.6 11 14 7.6 11 14 7.6 11 14 7.6 11 14 7.6 11 14 MCA1 (Amps) 79 82 86 83 86 89 92 95 98 99 102 105 114 117 121 117 121 124 126 130 133 134 137 140 146 149 153 150 153 156 158 162 165 166 169 172 Max Fuse2/ Breaker3 Size (Amps) 80 90 90 90 90 90 100 100 110 110 110 125 125 125 125 125 125 125 150 150 150 150 150 150 175 175 175 175 175 175 175 175 175 175 175 175 Johnson Controls Unitary Products 246837-YTG-L-1012 TABLE 50: ELECTRICAL DATA 25 TON w/ELECTRIC HEAT and POWER EXHAUST R-410A (CONT.) Compressors (each) Electric Heat Option Voltage Model E4 575-3-60 E8 E1 1. 2. 3. KW 40 80 108 Stages Amps 1 2 3 40 80 108 Qty 4 4 4 RLA 7.7 7.7 4 LRA 54 54 7.7 OD Fan Motors (each) MCC 12 12 54 Qty 4 4 12 FLA Supply Blower Motor HP FLA 7.5 9 10 11 15 17 20 22 7.5 9 10 11 15 17 20 22 7.5 9 10 11 15 17 20 22 1.7 1.7 4 Pwr Exh Motor HP FLA 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 5 7.5 10 6.1 9 11 6.1 9 11 6.1 9 11 6.1 9 11 6.1 9 11 6.1 9 11 6.1 9 11 6.1 9 11 6.1 9 11 6.1 9 11 6.1 9 11 6.1 9 11 MCA1 (Amps) 68 71 73 70 73 75 78 81 83 84 87 89 98 101 103 100 103 105 108 111 113 114 117 119 126 129 131 128 131 133 136 139 141 142 145 147 Max Fuse2/ Breaker3 Size (Amps) 70 70 80 70 80 80 80 90 90 90 90 100 110 110 110 110 110 110 110 125 125 125 125 125 150 150 150 150 150 150 150 150 150 150 150 150 Minimum Circuit Ampacity. Dual Element, Time Delay Type. HACR type per NEC. Johnson Controls Unitary Products 57 246837-YTG-L-1012 TABLE 51: ELECTRICAL DATA 30 TON w/ELECTRIC HEAT and POWER EXHAUST R-410A Compressors (each) Electric Heat Option Voltage Model E4 KW 40 Stages 1 Amps 83 Qty 4 RLA 25.0 LRA 164 OD Fan Motors (each) MCC 39 Qty 4 FLA Supply Blower Motor HP FLA 10 30.8 15 46.2 20 59.4 25 74.8 10 30.8 15 46.2 20 59.4 25 74.8 10 28 15 42 20 54 25 68 10 28 15 42 20 54 25 68 5.8 208-3-60 E8 E4 80 40 2 1 167 92 4 4 25.0 25.0 164 164 39 39 4 4 5.8 5.8 230-3-60 E8 58 80 2 184 4 25.0 164 39 4 5.8 Pwr Exh Motor HP FLA 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 24.2 30.8 46.2 24.2 30.8 46.2 24.2 30.8 46.2 24.2 30.8 46.2 24.2 30.8 46.2 24.2 30.8 46.2 24.2 30.8 46.2 24.2 30.8 46.2 22 28 42 22 28 42 22 28 42 22 28 42 22 28 42 22 28 42 22 28 42 22 28 42 MCA1 (Amps) 186 193 212 205 212 227 222 228 244 241 248 263 230 236 256 249 256 271 265 272 287 285 291 307 180 186 204 198 204 218 213 219 233 230 236 250 242 248 265 259 265 279 274 280 294 292 298 312 Max Fuse2/ Breaker3 Size (Amps) 200 200 250 250 250 250 250 250 300 300 300 300 250 250 300 250 300 300 300 300 300 350 350 350 200 200 225 225 225 250 250 250 250 250 300 300 250 250 300 300 300 300 300 300 300 350 350 350 Johnson Controls Unitary Products 246837-YTG-L-1012 TABLE 51: ELECTRICAL DATA 30 TON w/ELECTRIC HEAT and POWER EXHAUST R-410A (CONT.) Compressors (each) Electric Heat Option Voltage Model E4 460-3-60 E8 E1 KW 40 80 108 Stages Amps 1 2 3 Johnson Controls Unitary Products 46 92 125 Qty 4 4 4 RLA 12.0 12.0 12.0 LRA 100 100 100 OD Fan Motors (each) MCC 19 19 19 Qty 4 4 4 FLA Supply Blower Motor HP FLA 10 14 15 21 20 27 25 34 10 14 15 21 20 27 25 34 10 14 15 21 20 27 25 34 2.9 2.9 2.9 Pwr Exh Motor HP FLA 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 11 14 21 11 14 21 11 14 21 11 14 21 11 14 21 11 14 21 11 14 21 11 14 21 11 14 21 11 14 21 11 14 21 11 14 21 MCA1 (Amps) 88 91 100 97 100 107 104 107 114 113 116 123 121 124 133 130 133 140 137 140 147 146 149 156 153 156 165 162 165 172 169 172 179 178 181 188 Max Fuse2/ Breaker3 Size (Amps) 100 100 110 110 110 125 125 125 125 125 150 150 125 125 150 150 150 150 150 150 150 175 175 175 175 175 175 175 175 175 175 175 200 200 200 200 59 246837-YTG-L-1012 TABLE 51: ELECTRICAL DATA 30 TON w/ELECTRIC HEAT and POWER EXHAUST R-410A (CONT.) Compressors (each) Electric Heat Option Voltage Model E4 575-3-60 E8 E1 1. 2. 3. 60 KW 40 80 108 Stages 1 2 3 Amps 40 80 108 Qty 4 4 4 RLA 9.0 9.0 9.0 LRA 78 78 78 OD Fan Motors (each) MCC 14 14 14 Qty 4 4 4 FLA Supply Blower Motor HP FLA 10 11 15 17 20 22 25 27 10 11 15 17 20 22 25 27 10 11 15 17 20 22 25 27 2.2 2.2 2.2 Pwr Exh Motor HP FLA 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 MCA1 (Amps) 73 75 83 81 83 89 87 89 95 93 95 101 103 105 113 111 113 119 117 119 125 123 125 131 131 133 141 139 141 147 145 147 153 151 153 159 Max Fuse2/ Breaker3 Size (Amps) 80 80 90 90 90 100 100 100 110 110 110 110 110 110 125 125 125 125 125 125 125 150 150 150 150 150 150 150 150 150 150 150 175 175 175 175 Minimum Circuit Ampacity. Dual Element, Time Delay Type. HACR type per NEC. Johnson Controls Unitary Products 246837-YTG-L-1012 TABLE 52: ELECTRICAL DATA 40 TON w/ELECTRIC HEAT and POWER EXHAUST R-410A Compressors (each) Electric Heat Option Voltage Model E4 KW 40 Stages Amps 1 83 Qty 4 RLA 30.1 LRA 255 OD Fan Motors (each) MCC 47 Qty 4 FLA Supply Blower Motor HP FLA 10 30.8 15 46.2 20 59.4 25 74.8 10 30.8 15 46.2 20 59.4 25 74.8 10 28 15 42 20 54 25 68 10 28 15 42 20 54 25 68 5.8 208-3-60 E8 E4 80 40 2 1 167 92 4 4 30.1 30.1 255 255 47 47 4 4 5.8 5.8 230-3-60 E8 80 2 Johnson Controls Unitary Products 184 4 30.1 255 47 4 5.8 Pwr Exh Motor HP FLA 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 24.2 30.8 46.2 24.2 30.8 46.2 24.2 30.8 46.2 24.2 30.8 46.2 24.2 30.8 46.2 24.2 30.8 46.2 24.2 30.8 46.2 24.2 30.8 46.2 22 28 42 22 28 42 22 28 42 22 28 42 22 28 42 22 28 42 22 28 42 22 28 42 MCA1 (Amps) 206 213 232 226 232 248 242 249 264 261 268 283 230 236 256 249 256 271 265 272 287 285 291 307 201 207 224 218 224 238 233 239 253 251 257 271 242 248 265 259 265 279 274 280 294 292 298 312 Max Fuse2/ Breaker3 Size (Amps) 225 225 250 250 250 250 300 300 300 300 300 350 250 250 300 250 300 300 300 300 300 350 350 350 225 225 250 250 250 250 250 250 300 300 300 300 250 250 300 300 300 300 300 300 300 350 350 350 61 246837-YTG-L-1012 TABLE 52: ELECTRICAL DATA 40 TON w/ELECTRIC HEAT and POWER EXHAUST R-410A (CONT.) Compressors (each) Electric Heat Option Voltage Model E4 460-3-60 E8 E1 62 KW 40 80 108 Stages 1 2 3 Amps 46 92 125 Qty 4 4 4 RLA 16.7 16.7 16.7 LRA 114 114 114 OD Fan Motors (each) MCC 26 26 26 Qty 4 4 4 FLA Supply Blower Motor HP FLA 10 14 15 21 20 27 25 34 10 14 15 21 20 27 25 34 10 14 15 21 20 27 25 34 2.9 2.9 2.9 Pwr Exh Motor HP FLA 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 11 14 21 11 14 21 11 14 21 11 14 21 11 14 21 11 14 21 11 14 21 11 14 21 11 14 21 11 14 21 11 14 21 11 14 21 MCA1 (Amps) 108 111 119 116 119 126 123 126 133 132 135 142 121 124 133 130 133 140 137 140 147 146 149 156 153 156 165 162 165 172 169 172 179 178 181 188 Max Fuse2/ Breaker3 Size (Amps) 110 125 125 125 125 150 150 150 150 150 150 175 125 125 150 150 150 150 150 150 150 175 175 175 175 175 175 175 175 175 175 175 200 200 200 200 Johnson Controls Unitary Products 246837-YTG-L-1012 TABLE 52: ELECTRICAL DATA 40 TON w/ELECTRIC HEAT and POWER EXHAUST R-410A (CONT.) Compressors (each) Electric Heat Option Voltage Model E4 575-3-60 E8 E1 1. 2. 3. KW 40 80 108 Stages Amps 1 2 3 40 80 108 Qty 4 4 4 RLA 12.2 12.2 12.2 LRA 80 80 80 OD Fan Motors (each) MCC 19 19 19 Qty 4 4 4 FLA Supply Blower Motor HP FLA 10 11 15 17 20 22 25 27 10 11 15 17 20 22 25 27 10 11 15 17 20 22 25 27 2.2 2.2 2.2 Pwr Exh Motor HP FLA 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 15 7.5 10 0 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 17 9 11 0 MCA1 (Amps) 81 83 90 88 90 96 94 96 102 100 102 108 103 105 113 111 113 119 117 119 125 123 125 131 131 133 141 139 141 147 145 147 153 151 153 0 Max Fuse2/ Breaker3 Size (Amps) 90 90 100 100 100 110 110 110 110 125 125 125 110 110 125 125 125 125 125 125 125 150 150 150 150 150 150 150 150 150 150 150 175 175 175 0 Minimum Circuit Ampacity. Dual Element, Time Delay Type. HACR type per NEC. Johnson Controls Unitary Products 63 246837-YTG-L-1012 TABLE 53: UNIT WEIGHTS COMPONENT TABLE 54: SUPPLY FAN MOTOR VFD WEIGHTS 25 TON 30 TON Basic Unit 4410 4565 Gas Heat 267 MBH 180 180 533 MBH 320 320 800 MBH Electric Heat 40KW 40 40 80KW 105 105 108KW 110 110 Hot Water Heat 1 Row Coil 70 70 2 Row Coil 85 85 Steam Heat 1 Row Coil 85 85 Blower Forward Curve Fan (Std Fan) 0 0 FC IGV 155 155 Air Foil Fan 135 135 AF IGV 155 155 Motor - Supply Fan 7.5hp 110 10hp 145 145 15hp 200 200 20hp 240 240 25hp 300 Supply Fan Motor VFD See Table 54 Refrigeration T-Coat Evap. 32 30 T-Coat cond. 32 30 Hot Gas Bypass 10 10 Low Ambient Head Pressure Control 208-230/380/460 5 5 575 25 25 Filters 6" Rigid 70 70 40 TON 4845 Supply Fan Motor VFD 230V 460V 575V W/O Bypass 180 320 450 7.5hp 60 25 30 10hp 60 25 30 15hp 75 50 60 40 105 110 20hp 75 50 60 25hp 115 50 60 70 85 7.5hp 155 90 120 10hp 155 90 120 85 15hp 185 140 155 20hp 185 140 155 25hp 255 140 155 0 175 155 180 W/Bypass TABLE 55: EXHAUST FAN MOTOR VFD WEIGHTS Exhaust Fan Motor 145 200 240 300 40 40 10 5 25 70 230V 460V 575V W/O Bypass 5hp 15 10 20 7.5hp 50 15 20 10hp 50 15 20 15hp 65 40 50 NOTE: If the Millennium is VAV with ERV, add the weight of an exhaust VFD - it will be in the unit. REAR CENTER OF GRAVITY RIGHT END CONDENSER COILS C B D Exhaust1 Exhaust Type Barometric Modulated Exhaust Motor 5hp 7.5hp 10hp 15hp Exhaust Motor VFD Std. Econ. Econ. w/ERV Disconnect 110V outlet Optilogic Partial Curb 1. 64 45 140 65 275 65 275 X 92” Y A FRONT 240” 80 110 145 200 Economizer 235 50 Control 15 55 20 Roof Curb 415 80 110 145 200 See Table 55 80 110 145 200 235 50 235 50 15 55 20 15 55 20 415 415 FIGURE 27 - CENTER OF GRAVITY TABLE 56: UNIT CENTER OF GRAVITY If ERV and Supply Fan VAV are selected, add the weight of an Exhaust VFD, Table 54. MODEL BASIC UNIT BASIC UNIT /W ECON. BASIC UNIT /W ECON. & GAS OR ELECT. HEAT, STEAM OR HOT WATER HEAT BASIC UNIT /W ECON. & GAS OR ELECT. HEAT, & POWER EXHAUST 25 TON X* Y 99” 48” 30 TON X* Y 100” 47” 40 TON X* Y 96” 46" 110” 48” 110” 47” 100” 46" 104” 48” 104” 46” 99” 45" 118” 47” 114” 46” 111” 45" Johnson Controls Unitary Products 246837-YTG-L-1012 TABLE 57: UNIT CORNERWEIGHT UNIT DESCRIPTION BASIC UNIT BASIC UNIT WITH ECONOMIZER BASIC UNIT WITH ECONOMIZER AND GAS OR ELECTRIC HEAT BASIC UNIT WITH ECONOMIZER AND GAS OR ELECTRIC HEAT AND POWER EXHAUST A 870 25 TON B C 949 1352 D 1239 A 930 B 972 30 TON C 1360 D 1303 A 969 B 969 40 TON C 1454 D 1454 1018 1111 1313 1203 1076 1124 1328 1272 1058 1058 1482 1482 994 1084 1418 1300 1073 1073 1403 1403 1102 1055 1503 1570 1220 1275 1318 1262 1275 1275 1410 1410 1335 1278 1485 1551 NOTES:Basic Unit = cooling only, 10hp FC fan. + Econ = +235lb + Heat = single stage gas, 180 lb + Power Exhaust = modulating 7.5hp TABLE 58: INDOOR SOUND POWER RATING MODEL NUMBER Z42 Z33 Z34 CFM 10,000 12750 17500 ESP IWG 1.5 1.5 1.3 BLOWER RPM 750 840 800 BHP 7.5 12.8 20 63 90 93 95 Sound Power Ratings for Supply Air Blowers in our Millenium Units with High Gas Heat, Economizer, 2: T/A Filters and Wet DX Sound power calculations complements of Lau’s revised “Whirlwind” application selection software for air moving components. SOUND POWER (DB 10-12 WATTS) OCTAVE BAND CENTERLINE FREQUENCY (Hz) 125 250 500 1000 2000 4000 88 85 85 80 78 74 91 88 88 83 81 77 92 89 89 84 83 78 8000 68 71 72 dba 87 90 91 The sound ratings above occur at the blower wheel. To determine the sound rating at a unit’s supply and return air duct connection, subtract the attenuation factors listed below. TABLE 59: ATTENUATION FACTORS LOCATION SUPPLY AIR RETURN AIR Johnson Controls Unitary Products 63 11 13 125 OCTAVE BAND CENTERLINE FREQUENCY (HZ) 250 500 1000 2000 4000 8000 13 15 SOUND ATTENUATION (DB12 WATTS) 10 21 23 25 23 29 23 29 18 22 21 25 65 246837-YTG-L-1012 TABLE 60: OUTDOOR SOUND POWER RATING MODEL 65 125 250 Z42 Z33 Z34 88 87 88 91 90 91 89 88 89 Octave Band Centerline Frequency (Hertz) 500 1000 2000 Sound Power Level, db (10)-12 Watts 86 82 79 86 82 80 86 82 80 4000 8000 db(A) 76 77 77 72 73 73 88 88 88 knowing the details of each system. This constitutes an exception to any specification or guarantee requiring a dBA value or sound data in any other form than sound power level ratings. NOTE: These values have been accessed using a model of sound propagation from a point source into the hemispheric free field (AMCA 303-79). The dBA values provided are to be used for reference only. Calculation of dBA values cover matters of system design, and the fan manufacturer has no way of EVAPORATOR COIL AND DRAIN PAN ACCESS FILTER ACCESS POWER & CONTROL WIRING COMPRESSOR ACCESS REAR RIGHT END HEAT SECTION FRONT OPTIONAL POWER OUTLET (115V) LEFT END POWER EXHAUST ACCESS HEAT SECTION FILTER DRIERS EVAPORATOR COIL AND DRAIN PAN ACCESS FILTER ACCESS REAR SUPPLY BLOWER & MOTOR FIGURE 28 - COMPONENT LOCATION 66 Johnson Controls Unitary Products 246837-YTG-L-1012 NOTE: FACTORY INSTALLED POWER EXHAUST CANNOT BE ORDERED WITH END RETURN. RETURN AIR SUPPLY AIR REAR RIGHT END SEE DETAIL B 7-7/8” SEE DETAIL C 64" 72.25” 24.9” " 6.25” 76-3/8” LEFT END 99.5” 131.5” FRONT 92" REAR RIGHT END 4.5" OPEN 80.93" 3.625" SEE DETAIL A 71.61" 26" 12" MIN 6.46" 15.89" C L 88.7" FRONT LEFT END 240" TO GAS VALVE MANIFOLD 2-1/2” DIA. HOLES 3-5/8" 4-5/8” 7” 28” BASE RAIL 2.31” 6.45" 11” BASE RAIL 2-1/2" 1-1/2" FPT DETAIL A (DRAIN CONNECTION) DETAIL B (ELECTRICAL CONNECTION) FOR COOLING ONLY AND ALL HEATING APPLICATIONS 1-1/4” NPT DETAIL C (GAS CONNECTION THROUGH CURB) FIGURE 29 - END RETURN, BOTTOM SUPPLY Johnson Controls Unitary Products 67 246837-YTG-L-1012 RETURN AIR SUPPLY AIR REAR RIGHT END SEE SEE DETAIL C DETAIL B 64" 72.25” 99.5” FRONT 92" LEFT END 131.5” RIGHT END REAR 4.5" OPEN 3.625" 80.93" SEE DETAIL A 4.5" 26" 71.61" 12" M IN 15.89" 6.46" 88.7" 38.59" LEFT END 127.5" FRONT 83" CL 240" 4.5" CL TO GAS VALVE MANIFOLD 2-1/2” DIA. HOLES 3-5/8" 4-5/8” 7” BASE RAIL 2.31” BASE RAIL 28” 11” Ø 2-1/2” 1 -1 /2 " F P T DETAIL A (DRAIN CONNECTION) 6.45" DETAIL B (ELECTRICAL CONNECTION) FOR COOLING ONLY AND ALL HEATING APPLICATIONS 1-1/4” NPT DETAIL C (GAS CONNECTION THROUGH CURB) FIGURE 30 - BOTTOM SUPPLY AND RETURN 68 Johnson Controls Unitary Products 246837-YTG-L-1012 FRONT SUPPLY: FOR COOLING ONLY APPLICATIONS REAR SUPPLY: FOR COOLING ONLY OR GAS HEAT APPLICATIONS FRONT REAR RETURN AIR SUPPLY AIR REAR RIGHT END 26" 55" 64" SEE DETAIL B 92" 8.15" SEE DETAIL C RIGHT END REAR 80.93" SEE DETAIL A 4.5" OPEN 3.625" 12" MIN 6.46" 38.59" FRONT 83" LEFT END 99.5” 131.5” FRONT LEFT END 72.25” TO GAS VALVE MANIFOLD 240" 4.5" 2-1/2” DIA. HOLES 3-5/8" 4-5/8” 7” 28” BASE RAIL 2.31” 6.45" 11” BASE RAIL 1-1/2" FPT DETAIL A (DRAIN CONNECTION) 2-1/2" DETAIL B (ELECTRICAL CONNECTION) FOR COOLING ONLY AND ALL HEATING APPLICATIONS 1-1/4” NPT DETAIL C (GAS CONNECTION THROUGH CURB) FIGURE 31 - BOTTOM RETURN, FRONT & REAR SUPPLY Johnson Controls Unitary Products 69 246837-YTG-L-1012 FRONT SUPPLY: FOR COOLING ONLY APPLICATIONS REAR SUPPLY: FOR COOLING ONLY OR GAS HEAT APPLICATIONS FRONT 26 26"" 55" REAR RETURN AIR SUPPLY AIR REAR RIGHT END 26" 55" 64” 7-7/8” 24.9” 72.25” 76-3/8” 8.15" 6.25” SEE DETAIL B 92” LEFT END SEE DETAIL C 99.5” 131.5” FRONT RIGHT END REAR OPEN 3.625" 80.93" SEE DETAIL A 12" MIN 6.46" FRONT LEFT END 240" TO GAS VALVE MANIFOLD 2-1/2” DIA. HOLES 3-5/8" 4-5/8” 7” 28” BASE RAIL 2.31” 6.45" 11” BASE RAIL 1-1/2" FPT DETAIL A (DRAIN CONNECTION) 2-1/2" DETAIL B (ELECTRICAL CONNECTION) FOR COOLING ONLY AND ALL HEATING APPLICATIONS 1-1/4” NPT DETAIL C (GAS CONNECTION THROUGH CURB) FIGURE 32 - END RETURN, FRONT & REAR SUPPLY 70 Johnson Controls Unitary Products 246837-YTG-L-1012 259.68 35.42 39.31 93.43 241.22 FIGURE 33 - MILLENNIUM OVERHEAD VIEW GAS HEAT SECTION 25.95” CONDENSER SECTION 75.93” BLOWER SECTION 36.08” EVAPORATOR SECTION 29.73” FILTER SECTION 31.13” ECONOMIZER POWER EXHAUST SECTION 41.94” 4.19” 64” FIGURE 34 - MILLENNIUM MAJOR COMPONENT LAYOUT 40 TON CONDENSER SECTION 255.00 40 TON ONLY 15.00 15.00 FIGURE 35 - 40 TON SIDE & CONDENSER END VIEW Johnson Controls Unitary Products 71 246837-YTG-L-1012 Hinged, Tool-Free Door Optional Hinged, Tool-Free Door Hinged, Tool-Free Door Hinged, Tool-Free w/PE Option 1 2 3 4 BACK VIEW Hinged, Tool-Free Door Optional Hinged, Tool-Free Door Hinged, Tool-Free Door Hinged, Tool-Free w/Gas or Other Heat Source 6 7 8 9 Hinged, Tool-Free w/PE Option 5 FRONT VIEW 1. STD Cabinet Option includes Hinged, Tool-Free Doors # 1, 3, 6, 8. 4. Doors 1, 2, 3, 6, 7, 8 & 9 are 56.31 inches high by 27.33 inches wide. 2. Premium Cabinet Option includes Hinged, Tool-Free Doors # 1, 2, 3, 6, 7, 8. 5. Doors 4 & 5 are 26.5 inches high by 33.63 inches wide. 3. Doors # 4, 5, 9 are dependent upon unit Heating and Power Exhaust Options. FIGURE 36 - MILLENNIUM CABINET DOOR CONFIGURATION 72 Johnson Controls Unitary Products 246837-YTG-L-1012 FIGURE 37 - CLEARANCES - HOOD/ECONOMIZER & MOTOR DRIVE - SIDE LEFT END 15.93 79.0 FRONT SIDE 15.93 20.12 19.6 RAIN HOOD FOR FIXED OUTSIDE AIR OR ECONOMIZER 33.90 33.90 HOOD FOR OPTIONAL EXHAUST AIR (NOT AVAILABLE WITH END RETURN OR WITH FIXED OUTSIDE AIR) 29.36 59.52 7.94 RAIN HOOD FOR OPTIONAL POWER EXHAUST OR BAROMETRIC RELIEF (NOT AVAILABLE WITH END RETURN OR WITH FIXED OUTSIDE AIR) FIGURE 38 - CLEARANCES - HOOD/ECONOMIZER & MOTOR DRIVE - FRONT & END Johnson Controls Unitary Products 73 246837-YTG-L-1012 2 3 5 .0 0 9 5 .0 9 3 8 .5 9 7 1 .6 1 R E T U R N A IR O P E N IN G 8 3 .0 0 2 6 .0 0 S U P P L Y A IR O P E N IN G 8 7 .0 0 1 1 .3 9 4 .0 0 2 .0 0 1 4 .0 0 In s u la tio P ro te (S h e e t N o s e P n E c to M e ie c r d g e ta l e ) A A F IE L D S U P P L IE D D U C T A T y p ic a l In s u la tio n B A S E E S E C T IO N "A -A " B - IF - IF U N IT U N IT IS IS N O T IN S T A L L E D A L R E A D Y IN S T A L L E D N O T E : P r o te c t in s u la tio n w ith a s h e e t m e ta l n o s e p ie c e w h e n in s ta llin g a in te r n a lly in s u la te d d u c t w o rk . T Y P IC A L D U C T IN S T A L L A T IO N S B A S E R A IL (Y O R K U N IT ) C U R B G A S K E T B A S E R A IL C R O S S -S E C T IO N 1 .2 5 " 1 .7 5 " 4 .6 3 " 2 " X 4 " N A IL E R 2 .5 0 " 1 .5 0 " (1 4 .0 0 ) 1 4 G A . G A L V S T E E L R O O F C U R B 2 .0 0 " S E C T IO N "A -A " FIGURE 39 - PARTIAL ROOF CURB MODEL 1RC0455P 74 Johnson Controls Unitary Products 246837-YTG-L-1012 GUIDE SPECIFICATIONS - YORK MILLENNIUM 25, 30, & 40 TON UNITS GENERAL Units shall be manufactured by Johnson Controls Unitary Products in an ISO 9001 certified facility. Introducing the YORK Millennium 25, 30, & 40 ton rooftop line - units designed to provide peak performance and value both today and for years to come. Millennium units are manufactured at an ISO 9001 registered facility, and each rooftop is completely computer-run tested prior to shipment. The Millennium is designed to be flexible enough to meet your needs today and in the future. The true value of York's Millennium is that it can be designed to fit any need, from cooling only, constant volume applications to variable air volume systems with variable frequency drive. DESCRIPTION Supply York Millennium packaged rooftop system in accordance with the capacities in the plans. Units shall be rated by the manufacturer at a minimum 10.0 EER according to AHRI 360. Units shall be shipped in a single package, fully charged with R-410A refrigerant. The manufacturing facility shall be registered under ISO 9001 Quality Standards for Manufacturing. Units shall carry both ETL and CGA safety approval ratings. Tags and decals to aid in the service or indicate caution areas shall be provided. Installation and maintenance manuals shall be supplied with each unit. Units shall be capable of providing mechanical cooling down to 40°F (0°F with low ambient kit). Unit shall be capable of starting and running at 125°F. Unit electric and gas connections shall be either through the curb or the side of the unit. CONSTRUCTION Base The base rail shall be constructed of 12 gauge galvanized steel, extending the full perimeter of the unit. All components shall be supported from the base, and the base shall include integral lifting lugs. The unit base rail shall overhang the roof curb for water runoff and shall have a fabricated recess with a continuous flat surface to seat on the roof curb gasket, providing a positive, weather tight seal between the unit and the curb. Casing The unit cabinet shall be double wall construction to provide both maximum resistance to bacterial growth in the air stream and superior structural integrity. All sheet metal shall be G90 mill galvanized sheet metal, formed and reinforced to provide a rigid assembly. Sheet metal shall be cleaned in an alkaline and zinc phosphate bath, and the exterior surfaces shall be coated with a 1.5 mil powder paint, capable of withstanding 1000 salt spray hours in accordance with ASTM B-117. The Johnson Controls Unitary Products unit shall be insulated with 1-1/2," 1 pound fiberglass insulation between the two sheet metal skins. Insulation shall meet NFPA-90A regulations for smoke and flame spread ratings. The cabinet corner post and the intermediate side supports shall be 16 gauge steel. All access doors shall be 18 gauge on the exterior surfaces, and 20 gauge on the interior. Floor shall be 18 gauge, and 24 gauge. All serviceable sections shall have hinged access doors with latches on both sides of the unit. All access doors shall be constructed of 20 gauge steel on the outside, with 24 gauge on the inside. Each door shall seal against a rubber gasket to prevent air and water leakage. The roof shall be double wall, with 18 gauge on the external surface and 24 gauge on the interior. The roof shall be formed with a 45 degree drip lip overhanging the sidewalls to prevent precipitation drainage from streaming down the side of the unit. Roof sections shall be connected together via integral channels fastened with screws and sealed with rubber gasketing. Each fastened seam shall be further protected by a sheet metal channel covering the full length of the gasket surface, making a completely water tight seal. SUPPLY AIR SYSTEM SUPPLY AIR FAN Fans shall be centrifugal type - Class I or Class II, statically and dynamically balanced in the factory. Fan wheels shall be designed for continuous operation at the maximum rate of fan speed and motor HP. The fan and motor assembly shall be mounted on a common base to allow consistent belt tension with no relative motion between the fan and motor shafts. The entire assembly shall be isolated from the unit base with (optional 1”, 2" deflection springs or rubber isolators). The fan discharge shall be connected to the cabinet through a reinforced neoprene flexible connection to eliminate vibration transmission from the fan to the unit casing. Fans shall be double-width, double-inlet with forward curved blades. OPTIONAL On variable air volume units without variable frequency drives, fans shall be provided with heavy gauge, corrosion resistant blades, with zinc-plated steel inter-locking operating mechanism. Both inlet vanes must operate from a single shaft and be synchronized for precise control. Units equipped with variable frequency drive on supply fan must be controlled by a duct static transducer providing a 210 VDC signal to the drive. Supply fan variable frequency drives shall have factory option of being equipped with a manual drive bypass. BEARINGS AND DRIVES Bearings shall be self-aligning pillow-block re-greasable ball bearings with an average life expectancy of 200,000 hours. Grease fittings shall be accessible through access doors. Fan motors shall be NEMA designed, Standard efficiency (option, Hi-efficiency) ball bearing type with electrical characteristics 75 246837-YTG-L-1012 and horsepower as specified. Motors shall be 1750 RPM, open drip proof type. The motor shall be located within the unit on an adjustable, heavy steel base. All fan motor drives shall be selected for a minimum service factor of 1.2 and have fixed pitched sheaves. AIR FILTERING SYSTEM All filter holding frames shall be of heavy duty construction designed for industrial applications. All filters shall be either side accessible or front loading with access doors provided on both sides of the filter section. All filter media shall be Class II listed under UL Standard 900. Filter efficiencies shall be rated in accordance with ASHRAE Standard 52-76 2" Throwaway Filters with fiberglass media multiple shall be standard OPTIONAL Two inch pleated, throwaway filters with 30% efficiency. Rigid filters shall be high performance, expanded area, disposable type filters. Rigid filter sections shall be preceded by a 2 throwaway prefilter assembly. Filter efficiency shall be 95% (Option: 65%) based on ASHRAE Standard 52-76. AIR INLET SYSTEM General Outside Air inlet openings shall be covered by a factory installed rain hood permanently attached to the cabinet to prevent windblown precipitation from entering the unit. The rain hoods on the front and back of the unit shall be rotated into the cabinet and secured for shipment so that upon installation they need only be rotated upwards and screwed into place. The outside air hood shall contain a removable and cleanable filter with an efficiency rating of 50% based on ASHRAE 52- 76. All damper assemblies shall be of low leak design. Damper blades shall be fabricated from a minimum of 16 gauge galvanized steel. Blade ends and edges shall be covered with vinyl seals. Damper shafts shall be fabricated from solid steel and mounted in the frame with bronze bearings. Economizer (Optional) An economizer shall have outdoor air and return air dampers that are interlocked and positioned by fully modulating, solid state damper actuators. The actuators shall be spring loaded so that the outside air damper will close when power to the unit is interrupted. The operation of the economizer shall be fully integrated into the cooling control system. The economizer shall be available for control via a dry bulb sensor (Optional: single or dual enthalpy sensors). RELIEF SYSTEM (Optional) All units with relief must have an economizer. 76 On all units not equipped with an economizer, an option shall be available for a manually adjustable outside air damper that shall be capable of admitting 0-25% outside air. Barometric Relief (Optional) Building air exhaust shall be accomplished through barometric relief dampers installed in the return air plenum. The dampers will open relative to the building pressure. The opening pressure shall be adjustable. Exhaust Air Fans (Optional) General - forward curved centrifugal fan(s) shall be installed in the return air plenum for positive power exhaust. Fans shall be on a common shaft, driven by a single motor. The fans, motors and drives shall be of the same quality and design as specified for the Supply Air Fan, except the fans shall be Class I. Fans shall be capable of exhausting up to 100% of the nominal CFM of the unit. Non-modulating Exhaust - Units with non-modulating power exhaust shall have a barometric relief damper to prevent outside air from entering in the off cycle. The fans shall cycle on and off with building pressure. Modulating Operation - The fans shall be capable of modulating the amount of air from 0% to 100% of nominal CFM. Modulation shall be through discharge dampers or variable frequency motor speed modulation. Dampers or VFD shall be controlled by static pressure in the conditioned space or return air duct. ENERGY RECOVERY VENTILATION (FIELD INSTALLED OPTION) General The packaged rooftop unit shall have attached at the jobsite a powered exhaust combined with an air intake through a rotating energy receovery wheel, which captures sensible and latent heat from the exhaust air stream and returns it to the incoming air stream. The energy recovery module will be contained in a separate enclosure designed to attach to the end of the Millennium packaged rooftop unit equipped with Simplicity® Elite™ control. The Energy Recovery Ventilation module will be capable of exhausting up to 8,000 (13,000) CFM. Control parameters for the ERV will be preset in the unit control. HEATING SYSTEM Gas-fired Heating Section (Optional) One or more gas-fired heating modules shall be installed to provide the heating requirements per the schedule shown on the plans. The heat exchanger shall be of tubular design. Tubes shall be 2-1/4” OD and constructed of minimum 20 gauge, G160 aluminized steel (1.6 mil aluminum silicone alloy) for corrosion resistance (Optional: 409 Stainless Steel). Johnson Controls Unitary Products 246837-YTG-L-1012 Flue baffles shall be made of 430 stainless steel. Each gasfired heat module shall have an induced draft combustion fan with energy efficient intermittent pilot spark ignition and redundant main gas valves with pressure regulator. Units with standing pilot ignition shall not be acceptable. An induced draft fan shall be provided to maintain a positive flow of air through each tube, to expel the flue gas and to maintain a negative pressure within the heat exchanger relative to the conditioned space. Induced draft fans shall be direct-drive. One (1) high limit controller per heating module, with automatic reset to prevent the heat exchanger from operating at an excessive temperature will be installed. A pressure switch on the combustion section must be provided to prevent ignition until sufficient air flow is established through the heat exchanger. Secondary airflow safety shall be provided by rollout switch protection. The rollout switch shall discontinue furnace operation if the flue becomes restricted. Units shall ship with an external flue to be shipped in the unit and mounted on the job site. The flue shall discharge products of combustion above the unit, preventing recycling of corrosive combustion gases back through the heat exchanger. Gas heating sections shall be both ETL and CGA approved to both US and Canadian safety standards. Optional Modulating Furnace control or Single Stage control available. Electric Heating Section An electric slip-in heater shall be installed within the rooftop unit to provide the heating requirements per the schedule shown on the plans. The electric heater shall be wired in such a manner as to provide two equal steps of capacity (80 and 108 kW) or a single step of capacity (40 kW). The furnace shall be an industrial grade design using an open coil(s) made of the highest grade resistance wire containing 80% nickel and 20% chromium. The resistance coil(s) shall be adequately supported in the air stream using ceramic bushings in the supporting framework. Terminals of the coil(s) shall be stainless steel with high temperature ceramic bushings. The primary high temperature protection shall be an automatic reset type thermal cut out. Secondary protection shall be an automatic reset type thermal cut out. Secondary protection shall be a replaceable thermal link. The operation of the electric heater shall be an integral part of the roof top control system. Power connection to the strip heater shall be through the single power point connection for the entire unit. Electric heat shall be ETL certified to both US and Canadian safety standards. Hot Water Heating Coil The manufacturer shall furnish and factory install a hot water coil in the rooftop units, as described in the following specifications. Water coil capacities and pressure drops shall be certified in accordance with AHRI Standard 410. The hot water coil shall have eight fins per inch, 2 tubes per circuit, and 2" inlet and outlet connection. Primary surface shall be 1/ 2" OD copper tube, staggered in direction of airflow. Tubes shall be mandrel expanded to form fin bond and provide bur- Johnson Controls Unitary Products nished, work-hardened interior surface. Return bends shall be die formed and silver-brazed to tubes. Headers shall be of heavy seamless copper tubing, silver-brazed to tubes. Connections shall be of red brass, with male pipe threads, silver brazed to headers. Connections also have 1/4" FPT drain plug on each connection. Extended surface shall consist of die-formed, continuous, aluminum fins with formed channels, and surface treatment to minimize moisture carry-over. Fins shall have fully drawn collars to accurately space fins, and to form a protective sheath for the primary surface. A structural galvanized steel casing shall protect the coil. Tube sheets on each end shall have drawn collars to support tubes. An intermediate coil support shall be provided. The coil shall be circuited to provide free draining and venting, through one vent and drain. Completed coil, including headers, connections and return bends shall be tested with 325 pounds compressed air under water. Coils shall be designed for operation at 250 psig design working pressure. Steam Heating Coil The manufacturer shall furnish and factory install a steam heating coil in the rooftop units, as described in the following specifications. Steam coil capacities and pressure drops shall be certified in accordance with AHRI standard 410. The steam coil shall be constructed in the non-freeze style. The steam coil shall have six fins per inch, and 2" inlet, and 1 1/2" outlet connection. Tubes shall be 1" OD seamless copper tubing with a minimum wall thickness of 0.035" and expanded into the fin collars for maximum fin-tube bond. Inner distributing tubes shall be 5/8" OD seamless copper tubing with a minimum wall thickness of 1/4". The copper to copper joints shall be joined with high temperature, silver solder. Corrugated fins with integral spacing collars shall cover the entire tube surface. Headers shall be constructed of seamless copper. The header tube holes shall be extruded providing better tube to header contact for a stronger braze connection. All header connections shall be of red brass or steel, with male pipe threads and silver braze to headers. Casing shall be 16 gauge galvanized steel. Chafing shall be prevented by extruding and flaring the holes in the tube sheet and intermediate tube sheet. The core shall be pitched in the direction of the condensate connection for proper drainage. The completed coil (including headers and connections) shall be tested underwater with 325 lbs. compressed air to ensure a leak free coil. REFRIGERATION SYSTEM Units shall have four independent refrigerant circuits for maximum load-matching capability. Each refrigerant circuit shall be controlled with a balance-port thermal expansion valve for maximum control at low load conditions. Evaporator Coils Evaporator coils shall be direct expansion type with intertwined circuiting to assure complete coil face activity during part load operation. Coil fins shall be enhanced aluminum 77 246837-YTG-L-1012 type. Coil types shall be 3/8” OD copper, internally enhanced and mechanically expanded to bond with the fins. Coil casing shall be fabricated from heavy gauge galvanized steel. All coils shall be pressure tested at a minimum of 450 PSIG. A galvanized powder painted steel drain pan shall be provided under the entire length and width of the evaporator coil, including all return bends. The main drain pan shall be sloped a total of 1/4” per foot towards the drainage point. Main drain pan shall be easily cleanable in the field. The condensate drain opening shall be flush with the bottom of the drain pan to allow complete drainage. Coils in excess of 48 inches high shall have an intermediate drain pan, also fabricated of galvanized powder painted steel extending the entire finned length of the coil to provide better water drainage. Drainage from the intermediate drain pan shall be to the primary drain pan. OPTIONAL: Drain pans shall be constructed of stainless steel. OPTIONAL: Evaporator coils shall be protected by the TechniCoat 10-1 four coat process. Coils shall be dipped in a phenolic coating, which provides substantial resistance to corrosion of aluminum and copper. OPTIONAL: Copper-tube/ Copper-finned evaporator coil assemblies. Compressors Units shall have four industrial duty hermetic scroll compressors, independently piped and charged. Compressors shall have an enlarged liquid carrying capacity to withstand rugged operating conditions. Compressor frame shall be cast iron, with cast iron fixed and orbiting scrolls. Each compressor shall feature a solid state protection module, designed to protect the compressor from over temperature and overcurrent conditions. Each compressor shall include the following safety and convenience devices: replaceable suction screen, discharge line check valve, and oil sight glass. Compressors shall be vibration isolated from the unit, and installed in an easily accessible area of the unit. Condenser Coils Condenser coils shall have 3/8” seamless copper tubes, arranged in staggered rows, mechanically expanded into aluminum fins. Coils shall be protected from hail damage with a V configuration, with individual flat coils rotated 30 from the vertical plane for each condensing circuit. Condensing coils shall have an integral subcooler for more efficient, stable operation. OPTIONAL: Condenser coils shall be protected by the TechniCoat 10-1 four coat process. Coils shall be dipped in a phenolic coating, which provides substantial resistance to corrosion of aluminum and copper. OPTIONAL: Coppertube/Copper-finned condenser coil assemblies. Condenser Fans and Motors Condenser fans shall be direct drive, propeller type, discharging vertically. Condenser fan motors shall be 3 phase, totally enclosed air over (TEAO) type, with built in thermal overload protection. 78 Refrigerant Piping All interconnecting piping between refrigeration components shall be copper tubing with brazed joints. Each refrigerant circuit shall be equipped with liquid line filter drier, and moisture indicating sight glass. Each circuit shall also have both high and low pressure switches installed on either side of the compressor and include shrader depressors for replacement of the pressure switches without removing charge. All small diameter distributor tubing to the evaporator coil shall be protected by polyurethane sleeves over the length of the tubing to prevent the tubes from copper-to-copper contact during shipment or operation. Hot Gas Bypass (Optional on CV; standard on VAV) Unit shall have hot gas bypass factory installed on the lead compressor. CONTROLS GENERAL DESCRIPTION Equipment with Simplicity® as standard shall be factory runtested through the control, after the test is complete; there will be no wires to re-connect. All control wiring points shall be tested and verified through communication. The control shall be UL or CSA recognized. The control shall be manufactured in a manufacturing facility that is certified to ISO 9001. COMPRESSOR CONTROL The control shall have a five-minute Anti-Short Cycle Delay to prevent excessive compressor cycling. The control shall have a three-minute minimum run time to insure that oil gets returned to the compressor each time it starts. The minimum runtime shall be programmable up to 10 minutes. The control shall monitor the High Pressure switch, the Low Pressure switch, and the Compressor Overloads separately for each refrigeration circuit. The control shall have a 30 second Low Pressure Switch bypass when it starts any compressor. A hard compressor lockout shall occur if the control detects the same switch trip three times in a two-hour window, which starts when the first trip occurs. On the first and second trips, the control will turn the compressor off and wait five-minutes after the switch re-closes, before restarting the compressor. The control shall be capable of operating both compressors and the economizer when there is a call for both stages of cooling. The control shall have a means of locking out mechanical compression below a programmable low ambient trip point. This must be done without adding extra components to the unit. Johnson Controls Unitary Products 246837-YTG-L-1012 The control shall have a means of locking out the mechanical compression when the economizer is operating in free cooling mode without additional components The control shall have a means of starting the compressor before the indoor Fan comes on when operating with a Thermostat in the AUTO FAN mode. FAN CONTROL The control shall have fully adjustable Fan ON and Fan OFF delays for both Heating and Cooling settable at the control or via communication. The control's default Fan OFF delay for Cooling shall be 30 seconds to take advantage of the remaining capacity in the coil after the compressor has been turned off. The control shall lock on the Fan if the high temperature limit trips three times in one hour of operation. The control will have a software programmable Fan Mode Switch for Auto operation or Continuous operation. When the Fan is in the Continuous mode, it will run continuously during the occupied schedule and in the Auto mode when in an unoccupied schedule. The control shall be capable of operating the fan without a G or fan signal from the thermostat. EQUIPMENT CONTROL FEATURES The control shall be capable of communicating on the Standard Open protocol, Modbus® RTU. The control shall have a button to reset compressor lockouts without powering the unit down. The control shall have a button to clear compressor AntiShort Cycle Delays. When this button is pressed it will only clear the Anti-Short Cycle Delays for one cycle only and not permanently. The control will be compatible with any BAS (Building Automation System). Any BAS shall be able to control the equipment when wired to the control's Thermostat Terminal Strip. The control shall have loading of at least 25 milliamps on all thermostat inputs for controllers and thermostats that use output TRIACs. The control shall have a Smoke Detector Shutdown input on the board. The control shall be powered through this input, so when the Smoke Detector trips, the control will shut down the unit immediately. The control will have low voltage protection for the contactors and will not energize a contactor if the voltage is below 19.2 VAC, to insure contactor pull-in. If the control has a compressor contactor energized when the voltage drops, it shall not de-energize the contactor until the voltage drops below 16 VAC, which is the drop out voltage for most contactors. The control shall have a means of storing compressor run time. This data shall be available through communication. The control shall have the ability to clear this data when a compressor is replaced. The register data for the Modbus® must be publicly available and open. The control shall have the ability to store a name of at least 26 characters in length. The control will leave the factory with the serial number of the equipment it is in, stored in non-volatile memory in the Name location. Monitoring Software shall be provided at no cost. The monitoring software shall have a flashing icon when any unit wired to the computer has an alarm. Clicking the flashing icon shall display the fault code and the details of the fault. The control shall have the ability to store the model number of the equipment of at least 26 characters in length. The control will leave the factory with the model number of the equipment it is in, stored in non-volatile memory. The networking setup shall be completed by connecting a three-wire daisy chain cable to each unit, then powering all the units up and pushing a button on each control. There shall not be any dipswitches to configure the network address. The control shall have the ability to store the serial number of the equipment of at least 26 characters in length. The control will leave the factory with the serial number of the equipment it is in, stored in non-volatile memory. The control shall use a communication driver that is capable of having 64 nodes on the bus before a repeater is needed. The control shall use non-volatile memory to store the last five alarms. There shall be a single button to push to recall these last five alarms. The alarms shall be stored first in last out. The first flash code shall be the last alarm that occurred. There shall be a button press sequence to clear the alarms in non-volatile memory. Johnson Controls Unitary Products The control shall not power the contactors through the thermostat wiring. Dropping voltage over the thermostat wiring causes chattering contactors when the contactors are powered in this manner. The control will operate and monitor up to 3 stages of heat independently. The control shall monitor the Gas Heat operation in the heating mode. It shall monitor the gas valve when there is a call 79 246837-YTG-L-1012 for heating. The control shall alarm when there is a call for heat and no gas valve voltage after 5 minutes. There will only be one control board for this series of units, for both CV and VAV operation. The control will use two setpoints for Supply Air Temperature for the Economizer operation. One will be for a small space cooling demand and one for a large space cooling demand. The control will have the ability to do Demand Ventilation using one CO2 sensor. COMFORT CONTROL FEATURES The control will be installed and tested at the factory where the equipment is assembled. The control will use a Wall Senor that has a means of overriding the unoccupied mode for a programmable amount of time. The Unoccupied Override time will be programmed in minutes up to 4 hours. The control will have a programmable maximum Outside Air Damper Position for IAQ operation. The control will have the ability to temper the ventilation air during times when heating or cooling is not required. The control will have the ability to offset the operating setpoint based on high Humidity in the Space. The control will have programmable limits when offsetting the Operating Setpoint to control Humidity. The control will use a Wall Sensor that has a warmer/cooler dial so the occupants can offset the programmed setpoint by a programmed amount between 1 and 5 degrees. The control must be able to lockout Cooling below a programmable Outside Air Temperature Setpoint. The control will have a Supply Air Sensor as standard. The control will be able to lockout Heating above a programmable Outside Air Temperature Setpoint. The control will have a Return Air Sensor as standard. The control will have an Outside Air Sensor as standard. The control will use the Return Air Sensor in place of the Space Sensor if the Space Sensor fails for any reason, the control will have a 365 day Real Time Clock. The Real Time Clock will be able to do automatic Daylight Savings Time adjustment. The control will have an Occupancy Schedule that allows two different Occupied schedules per day for each of the seven days of the week individually. The control will have 20 Holiday Schedules, each capable of 99 days. The control's Holiday Schedules will have a start time associated with each schedule. The control will control the Economizer directly. The control will be capable of operating the Economizer using Dry Bulb, Outside Enthalpy, or Differential Enthalpy. When the control is using Enthalpy to control the Economizer, it will also have an Outside Air Temperature enable Setpoint. 80 The control will have a Space Temperature Alarm. The control will have a Supply Air Temperature Alarm for Heating and Cooling. The Alarm temperature will be programmable The Control will be able to do a Pre-Occupancy Purge at a Programmable Time. The control will have a hardware Smoke-Purge input. The control will have the ability to read a dirty filter switch. The control will have the capability of reading a Fan proving switch. The control will have an intelligent recovery function that will bring the space to the Occupied Setpoint just before or at the beginning of the first Occupied schedule each day. The control will learn and apply the minimum run time required to heat or cool the space to setpoint for the first Occupied period of a day. The control will have Software controllable Mode Switches (Heat, Cool, and Fan). The control will meter and track Unoccupied Override Time for billing purposes. Johnson Controls Unitary Products 246837-YTG-L-1012 OPTIONAL SIMPLICITY®LINC GATEWAY Burglar Bars Overview This accessory mounts in the supply and return opening of the partial perimeter curb to prevent entry into the building through the ductwork. The Simplicity®LINC Gateway operates as a Modbus® Client providing an interface between a BACnet® control system and devices that communicate using the Modbus® RTU protocol. The Simplicity®LINC is preconfigured to provide an interface to YORK UP products equipped with an Intelli-Comfort or Simplicity® controller and allows monitoring and control by a third-party BACnet® Building Automation System (BAS). The Simplicity®LINC mounts inside the control panel of the UP unit and utilizes 24 VAC power from the unit's control transformer. One port is connected to the UP controller. The other port must be connected to the BACnet® network. Field Installed Barometric Relief This accessory is a set of barometric relief dampers and hood used for the millennium barometric relief option that is fully assembled for mounting to return ductwork. This accessory is intended for use on horizontal return applications. Programmable thermostat, with or without remote sensor (required for constant volume units) Provides 2 Heat/4 Cool control and 7 day programming. Remote Wall Mounted Temperature Sensors The Simplicity®LINC Gateway is preconfigured to obtain operational data points from the controller and expose them on a BACnet® network. "The Simplicity®LINC device is primary a control offered and configured by York's ESG (Engineering Systems Group). The device can be used with other BACnet® MS/TP systems, but a qualified controls contractor must be involved. UP cannot support the Simplicity®LINC device beyond its hardware functionality and cannot guarantee functionality with the ISN or other third party BAS device." Attractive wall mounted temperature sensors are available to precisely control multiple or individual zone temperature. Sensors are available without adjustment, with override and override with programmable setpoint adjustment. Dirty Filter Switch A Dirty Filter pressure switch kit is available for field installation. Switches will monitor pressure drop across the units air filters and provide an alarm when filters become dirty. Propane conversion kits Please refer to the Simplicity®LINC Application manual Part Number 514067. OPTIONAL CONTROL York Commercial Comfort System (YCCS) Provides rooftop system integration for YCCS single zone, change-over bypass and VAV systems. Contains the necessary orifices and gas valve parts to convert from natural gas to propane. Propane cannot be used on modulating gas heat units. High altitude conversion kits These kits are required for natural gas applications between 2,000 and 6,000 feet. Energy Recovery Ventilators AVAILABLE ACCESSORIES The following accessories shall be available: 8,000 and 13,000 CFM models available. Great applications involving 30% or more of required outdoor air where energy use and comfort must be optimized. Partial perimeter roof curbs 14" high roof curb with wood nailer. The partial perimeter roof curb surrounds the portion of the unit which has airflow, and includes a support at the compressor end of the unit. Johnson Controls Unitary Products 81 Subject to change without notice. Published in U.S.A. Copyright © 2012 by Johnson Controls, Inc. All rights reserved. Johnson Controls Unitary Products 5005 York Drive Norman, OK 73069 246837-YTG-L-1012 Supersedes: 246837-YTG-K-0712
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