Yorkville 3400 Users Manual
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2015-02-03
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3400
HIGH EFFICIENCY STEREO POWER AMPLIFIER
WORLD HEADQUARTERS
CANADA
U.S.A.
Yorkville Sound
Yorkville Sound Inc.
550 Granite Court
Pickering, Ontario
L1W-3Y8 CANADA
4625 Witmer Industrial Estate
Niagara Falls, New York
14305 USA
Voice: (905) 837-8481
Fax: (905) 837-8746
Voice: (716) 297-2920
Fax: (716) 297-3689
SERVICE MANUAL
Quality and Innovation Since 1963
Printed in Canada
Manual-Service-AP3400-00-1v6.pdf
IMPORTANT SAFETY INSTRUCTIONS
The exclamation point within an equilatereal
triangle is intended to alert the user to the
presence of important operating and
maintenance (servicing) instructions in the
literature accompanying the appliance.
This lightning flash with arrowhead symbol,
within an equilateral triangle, is intended to alert
the user to the presence of uninsulated
“dangerous voltage” within the product’s enclosure
that may be of sufficient magnitude to constitute a risk of
electric shock to persons.
Le point d’exclamation à l’intérieur d’un triangle équilatéral
est prévu pour alerter l’utilisateur de la présence
d’instructions importantes dans la littérature accompagnant l’appareil en ce qui concerne l’opération et la
maintenance de cet appareil.
Ce symbole d’éclair avec tête de flèche dans un triangle
équilatéral est prévu pour alerter l’utilisateur de la présence
d’un « voltage dangereux » non-isolé à proximité de l’enceinte
du produit qui pourrait être d’ampleur suffisante pour présenter
un risque de choque électrique.
S2125A
M1012A “THE INPUT BOARD”
FOLLOW ALL INSTRUCTIONS
Instructions pertaining to a risk of fire,
electric shock, or injury to a person
SUIVEZ TOUTES LES INSTRUCTIONS
Instructions relatives au risque de feu,
choc électrique, ou blessures aux personnes
CAUTION: TO REDUCE THE RISK OF ELECTRIC
AVIS: AFIN DE REDUIRE LES RISQUE DE CHOC
SHOCK, DO NOT REMOVE COVER (OR BACK).
ELECTRIQUE, N’ENLEVEZ PAS LE COUVERT (OU LE
PANNEAU ARRIERE) NE CONTIENT AUCUNE PIECE
NO USER SERVICEABLE PARTS INSIDE.
REPARABLE PAR L’UTILISATEUR.
REFER SERVICING TO QUALIFIED
SERVICE PERSONNEL.
CONSULTEZ UN TECHNICIEN QUALIFIE
POUR L’ENTRETIENT
Read Instructions: The Owner’s Manual should be read and
understood before operation of your unit. Please, save these instructions for future reference and heed all warnings.
Clean only with dry cloth.
Packaging: Keep the box and packaging materials, in case the unit
needs to be returned for service.
Warning: To reduce the risk or fire or electric shock, do not expose
this apparatus to rain or moisture. Do not use this apparatus near water!
Warning: When using electric products, basic precautions should
always be followed, including the following:
Power Sources
Your unit should be connected to a power source only of the voltage specified in the
owners manual or as marked on the unit. This unit has a polarized plug. Do not use
with an extension cord or receptacle unless the plug can be fully inserted. Precautions should be taken so that the grounding scheme on the unit is not defeated.
Hazards
Do not place this product on an unstable cart, stand, tripod, bracket or table. The
product may fall, causing serious personal injury and serious damage to the product.
Use only with cart, stand, tripod, bracket, or table recommended by the manufacturer
or sold with the product. Follow the manufacturer’s instructions when installing the
product and use mounting accessories recommended by the manufacturer.
The apparatus should not be exposed to dripping or splashing water; no objects
filled with liquids should be placed on the apparatus.
Terminals marked with the “lightning bolt” are hazardous live; the external wiring
connected to these terminals require installation by an instructed person or the use of
ready made leads or cords.
Ensure that proper ventilation is provided around the appliance. Do not install near
any heat sources such as radiators, heat registers, stoves, or other apparatus
(including amplifiers) that produce heat.
No naked flame sources, such as lighted candles, should be placed on the apparatus.
Power Cord
Do not defeat the safety purpose of the polarized or grounding-type plug. A polarized plug
has two blades with one wider than the other. A grounding type plug has two blades and a
third grounding prong. The wide blade or the third prong are provided for your safety. If the
provided plug does not fit into your outlet, consult an electrician for replacement of the
obsolete outlet. The AC supply cord should be routed so that it is unlikely that it will be
damaged. If the AC supply cord is damaged DO NOT OPERATE THE UNIT.
Unplug this apparatus during lightning storms or when unused for long periods of time.
Service
The unit should be serviced only by qualified service personnel.
AUDIOPRO AP-3400 SERVICE MANUAL
Veuillez Lire le Manuel: Il contient des informations qui devraient
êtres comprises avant l’opération de votre appareil. Conservez.
Gardez S.V.P. ces instructions pour consultations ultérieures et
observez tous les avertissements.
Nettoyez seulement avec le tissu sec.
The input board processes the audio signal from the input jacks to the voltage amplifier board, (M1011A).
Each channel consists of a balanced gain stage, defeatable bass boost filter, and a preemphasis filter network.
The balanced input, (XLR Jack) and unbalanced input (phone jack) are wired in parallel to the input of a balanced
operational amplifier, (U1). The gain of this stage is 1.6 (4dB) balanced and 1.6 (4dB) unbalanced. Resistors R1, R5
along with capacitors C1 and C2 form a radio interference elimination filter.
Switch S1 selects a flat or bass boosted frequency response. The bass boost filter provides a 20Hz high pass, high Q
filter response with a +4dB peak at 55Hz. The filter consists of a tee network on the input of U1A along with R9, R10,
R11, C5 and C6. The gain is 1 (0dB) in the passband, (above 100Hz).
Operational amplifier U3B is a high pass shelving filter with a +2dB shelf above 20KHz. This filter provides the preemphasis required to obtain a flat frequency response (to 20KHz) on the power amplifier output at full power.
Emballage: Conservez la boite au cas ou l’appareil devait être
M1011A "VOLTAGE AMPLIFIERS AND SYSTEM CONTROL"
Attention: Lors de l’utilisation de produits électrique, assurez-vous
This board contains:
• Voltage amplifiers to drive the current amplifiers on the M1002A boards.
• The front panel volume control circuitry.
• The EMS control system with its associated circuits: Pre clipping and line current sensing heater circuits.
• Clip and activity LED's. Driver circuitry for the amplifier disable relay (used during amplifier turn on, turn off,
thermal shutdown and current limiting).
retourner pour réparation.
Avertissement: Pour réduire le risque de feu ou la décharge
électrique, n'exposez pas cet appareil à la pluie ou à l'humidité.
N’utilisez pas cet appareil près de l’eau!
d’adhérer à des précautions de bases incluant celle qui suivent:
Alimentation
L’appareil ne doit être branché qu’à une source d’alimentation correspondant au
voltage spécifié dans le manuel ou tel qu’indiqué sur l’appareil. Cet appareil est
équipé d’une prise d’alimentation polarisée. Ne pas utiliser cet appareil avec un
cordon de raccordement à moins qu’il soit possible d’insérer complètement les trois
lames. Des précautions doivent êtres prises afin d’eviter que le système de mise à la
terre de l’appareil ne soit désengagé.
Risque
Ne pas placer cet appareil sur un chariot, un support, un trépied ou une table instables.
L’appareil pourrait tomber et blesser quelqu’un ou subir des dommages importants.
Utiliser seulement un chariot, un support, un trépied ou une table recommandés par le
fabricant ou vendus avec le produit. Suivre les instructions du fabricant pour installer
l’appareil et utiliser les accessoires recommandés par le fabricant.
Il convient de ne pas placer sur l’appareil de sources de flammes nues, telles que
des bougies allumées.
L’appeil ne doit pas être exposé à des égouttements d’eau ou des éclaboussures
et qu’aucun objet rempli de liquide tel que des vases ne doit être placé sur l’appareil.
Assurez que lappareil est fourni de la propre ventilation. Ne procédez pas à
l’installation près de source de chaleur tels que radiateurs, registre de chaleur, fours
ou autres appareils (incluant les amplificateurs) qui produisent de la chaleur.
Les dispositifs marqués d’une symbole “d’éclair” sont des parties dangereuses
au toucher et que les câblages extérieurs connectés à ces dispositifs de
connection extérieure doivent être effectivés par un opérateur formé ou en utilisant
des cordons déjà préparés.
Cordon d’Alimentation
Ne pas enlever le dispositif de sécurité sur la prise polarisée ou la prise avec tige de
mise à la masse du cordon d’alimentation. Une prise polarisée dispose de deux
lames dont une plus large que l’autre. Une prise avec tige de mise à la masse
dispose de deux lames en plus d’une troisième tige qui connecte à la masse. La
lame plus large ou la tige de mise à la masse est prévu pour votre sécurité. La prise
murale est désuète si elle n’est pas conçue pour accepter ce type de prise avec
dispositif de sécurité. Dans ce cas, contactez un électricien pour faire remplacer la
prise murale. Évitez d’endommager le cordon d’alimentation. N’UTILISEZ PAS
L’APPAREIL si le cordon d’alimentation est endommagé.
Circuit Explanation:
Refer to the schematic of M1011A as the sections of the circuit are explained.
The audio signal enters the board from M1012A through connector MS4. The two channels are marked "L" and "R"
for left and right. The signals are to be considered as differential sources and therefore are marked as L+, L-,R+ and
R-. Since the left channel has the same topology as the right channel we will only look at the left channel.
The signal ("L+") at the terminal block (MS4) passes through the front panel level control (P1) and the desired level
enters the inverting input of U1.
Op amp U1 is an inverting amplifier with a set gain of 2.40 (7.6dB). Built around U1 is a dual purpose circuit controlled
by a voltage divider consisting of R15, R16, R17, R18, R19, R20 and R21. The voltage divider sets two reference
levels, (HDRM & CLP). Reference voltage levels vary with the voltage levels on the +/-144VDC supply rails. As the
amplifier?s output is loaded, the supply rails voltage decreases and so do the reference levels.
Transistors Q1, Q3 the surrounding resistors provide a pre-clipping function that tracks the supply rails through the
HDRM voltage reference and clips the audio signal at approximately 11.2V pk. The clip LED indicator circuit is
connected through D1 and D2 to the output of U1, The bases of Q2 and Q4 are connected to the “CLP” reference
voltage, and when the peak output voltage of U1 (+/-Vp) is enough to forward bias the transistor junctions, Q2 or Q4
will trigger the clip led circuit (Q5), and illuminate the clip LED.
The audio signal on the output of U1 enters U3 through R43 and RV1. Under normal operating conditions the gain of
U3 is 1(0dB). The signal then passes through U2 to the voltage amplifier.
Débranchez cet appareil durant les orages ou si inutilisé pendant de longues périodes.
Service
Consultez un technicien qualifié pour l’entretien de votre appareil.
safety-4v5.eps • April 3/2007
1
VOLTAGE AMPLIFIER:
The voltage amplifier amplifies the audio signal?s voltage from 4.8 volts peak (at the output of U2) to approximently
97v peak which is required to drive the current amplifier board M1002A. M1002A provides the current required for the
97v peak signal to drive 1200 watts into 4 ohms out of the binding posts.
Before the circuit is described in detail here is a quick rundown on the signal?s path through the voltage amplifier
stage. Refer to the schematic of M1011A. Let's consider that a positive going AC signal is present @ test point 3. The
positive going signal will turn on the positive side of the voltage amplifier. The signal at test point 3 turns on Q12
(through R40, D14 and D13). The collector of Q12 pulls down on the base of Q14, turns this transistor on further and
allows a greater current to flow out of Q14?s collector. This increase in current passes through Q15 and it?s collector to
emitter voltage drop decreases. The collector of Q15 now being more positive in voltage turns the base of Q18 on
causing an increase in Q18?s collector current resulting in test point 5 going positive.
As the positive side of the amplifier was turning on the negative side would have been turning off. This is how test
point 5 was able to move positive following the input signal. The reverse would hold true if a negative going signal was
present on the input of the voltage amplifier.
CIRCUIT DESCRIPTION:
The voltage amplifier is a mirrored image with circuitry connected to the positive power supply rail being identical (but
opposite polarity) to the circuitry connected to the negative power supply rail.
For this reason we will look in detail at the positive side of the amplifier.
The audio signal enters the voltage amplifier at test point 3. The signal passes through R40, D14 and D13 to the base
of Q12. Diodes D13 and D14 set up the DC bias on Q12 to approximately 0.6 mA.
The first voltage gain stage consists of Q12 along with the resistor chain on its collector and the emitter resistor (R44).
Transistor Q12 drives the base of Q14 through the resistor chain. A DC current of approximately 6 mA should flow
through the collector of Q14. The voltage drop across Q14 remains constant and is derived from the voltage drop
across the voltage reference Q20, resistor R58, and the base/emitter junction of Q15. This total voltage should equal
approximately 3 VDC. Transistor Q14 is the second gain stage and its output current flows through Q15. Transistor
Q15 is a common base stage with the collector driving the base of output buffer Q18.
SHUTDOWN CIRCUIT:
The last circuit on board M1011A is the shutdown relay and its associated drive circuitry. The relay circuit has two
possible operating states.
1. Amplifier on under normal operating conditions.
2. Amplifier power switch has just been turned OFF/ON or the amplfier is in current limit protecting the amplifier?s
output or the amplifier has overheated.
CIRCUIT DESCRIPTION
Here is how the circuit accomplishes these functions. The relay?s normally closed contacts short the output of the
voltage amplifiers to ground when the power switch is off. When the power switch is turned on, the relay remains off
(normally closed) for about 6 seconds. C52 charges to 35V and results in Q37 turning off allowing Q36 to turn on. As
Q36 turns on, it connects the negative terminal of the relay?s coil (Pin 16) to ground energizing the relay and opening
the normally closed contacts.
If prolonged current limiting occurs on the amplifier?s output transistors then D50 or D51 (depending on which channel
is current limiting) will be forward biased turning on Q38 (from its off state). Now +144VDC appears on the collector of
Q38 and through R130 and R128 turn on Q37 therefore turning off Q36 by shorting its base emitter junction. Q36
turning off will turn the relay off and the normally closed contacts (off state) will short the outputs of the voltage
amplifiers to ground so as not to continuously stress the amplifier?s output transistors. A cycle now occurs. With the
voltage amplifiers now disabled there is no signal driving the output transistors (Q14 to Q28) on board M1002A.
The current limit circuit on M1002A turns off and D50 and/or D51 are not forward biased and Q38 turns off. Through
Q37 and Q36 the relay is turned back on and the voltage amplifiers are now active again, driving the output
transistors. If current limiting still occurs, then the same cycle will occur. If the cause of current limiting (low impedance
or short on the speaker output terminals) has been removed, then the amplifier will continue to operate normally.
The third operation that the relay provides is "overheat shutdown". If for some reason the fan cannot keep the
heatsinks in a safe operating temperature area then the fan control circuit (on board M1013A) will deliver through the
"kill" signal line a positive current to turn Q37 on and turn Q36 off to turn off the relay and disable the voltage
amplifiers. When the temperature of the amplifier has been cooled down by the fan, then the kill signal will disappear
and the relay circuit will turn on the relay to resume normal operation. Anytime the relay is in the "protect" mode (due
to the abnormal states) then contact pin 8 of the relay will illuminate LD5 (the protect LED on the front panel).
M1002A “CURRENT AMPLIFIER BOARD”
Diode D17 is a clamping diode that prevents the maximum peak of the audio signal from coming within 4V of the 144
VDC rail. This is to prevent the output current amplifier (board M1002A) from going into saturation during clipping and
therefore having storage delay problems.
Transistor Q18 buffers the high impedance present on the collector of Q15. The output of the buffer provides a low
output impedance at test point 5 and is current limited to 25mA through the clamping action of D19, D20 and D23.
The signal at TP-5 drives the current amp board M1002A.
The current amplifier board (M1002A) receives a high voltage audio signal from voltage amplifier board (M1011A) and
provides the current drive necessary to drive speaker cabinets.
The current amplifier is a two tier complimentary output driver design controlled by a complimentary mos-fet stage.
CIRCUIT DESCRIPTION - REFER TO THE SIMPLIFIED SCHEMATIC #1 ON THE FOLLOWING PAGE
DC offset on the amplifier?s output is corrected by operational amplifier U2. The DC offset forms a current through
R54, R14 and is blocked by C5 giving a DC offset correction gain of -1.
The activity L.E.D. function is a simple charge pump circuit with a transistor that redirects a constant current path
through the activity L.E.D.
2
3
QUIESCENT CONDITION:
This design is class A/B and therefore the output driver transistors must be forward biased to provide low crossover
distortion. In most class A/B designs, a diode chain or VBE multiplier is used to control the bias voltage and provide a
means of adjusting the bias. This design is different as there isn't a diode chain or VBE multiplier. For simplicity lets
consider only the positive side of the current amplifier, that is all parts between the positive power supply rails and the
audio signal output/input terminals. The negative side is the same as the positive, except for polarity changes.
To bias Q14, greater than 0.5V is needed from base to emitter, (or for simplicity from base to amplifier output). Points
A and B are at the same potential, so consider them to be connected. If this is true then 0.5V from test point 2 to the
amplifier output must appear across R12. There must be some way of developing this voltage across R12, and there
is using the mos-fet (Q5) driver along with local feedback.
Simplified schematic Fig. #1 shows the biasing circuit. The current needed to develop 0.5V across R12 comes from
the source of Q5. When the amplifier is first turned on the current source (Q3) turns on Q5 and current flows through
R12 developing a voltage. When this voltage approaches 0.5V Q1 turns on and robs current from the gate of Q5.
This causes Q5 to turn off until the reduced current flowing through Q5 maintains 0.5V across R12. Q1 will turn off
slightly causing Q5 to increase its source current. The circuit reaches a point of equilibrium with approximately 0.5V
across R12.
Because all output devices are not identical and base emitter voltages vary, some adjustment must be available to
slightly adjust the 0.5V across R12. This is accomplished with RT1. RT1 causes Q1 to turn on slightly more or less
resulting in Q5 turning on slightly more or less and therefore R12? s voltage will be slightly more or less than 0.5v. The
proper quiescent current adjustment is 4mV ( to be measured between test points 8 and 9).
THE SECOND TIER:
Refer to the simplified schematic Fig. #1 while reading the following text. One way of making an amplifier more
efficient is to vary the Power Supply Voltage on the collectors of the output transistors (Q14 & Q22). The lower the
voltage from collector to emitter, the lower the device dissipation. During quiescent conditions, there is 78VDC on the
collectors of output transistors Q14 and Q22. The peak AC voltage that can appear on the amplifier's output is
approximately 132V peak. How can an output transistor deliver a 132V peak when its collector is only at 78VDC? It
can if its collector is pulled up to 144VDC as the output signal's peak rises above 78VDC. (refer to Fig. #2). The
second tier voltage must remain above the amplifier's output voltage by amount Vm. Therefore the circuitry controlling
the second tier voltage must increase the tier voltage before the amplifier's output voltage reaches 78VDC. This
leading voltage is necessary to compensate for time lag of the second tier circuit during fast rising amplifier output
signals.
4
5
The voltage between the
amplifier?s output and test point
4 is approximately 14.7VDC
derived from the voltage drop
across ZD3 @ ZD4. We call this
voltage the “floating battery”
because it floats on top of the
output audio signal with point 4
always being 14.7VDC greater
than the peak of the output
signal. Point 4 drives the gate of
mos-fet Q11. Q11 controls the
transistors of the upper tier. As
Q11 turns on it's source foward
biases the base of Q13 and Q13
pulls the collector of Q14
towards the 144 volt rail. The
gate to source voltage needed to
turn on Q11 is approximately 3.5
volts. When the peak output
signal is about 67vp (55v-(14.7v3.5v)) then Q11 will start to turn on the second tier. The second tier voltage will remain about 11 volts (Vm) above the
peak of the output signal to the point of clipping where this voltage is reduced to about 4 volts. Zener ZD8 protects the
gate source junction of Q11 and also provides a current path through R29 for the “floating battery”.
DC Protection
If a DC voltage greater than 8 volts appears on the output of the amplifier for more than 200 milliseconds then triac
Q30 will turn on holding the output at ground potential. MBS4992 is a device that turns on at either + or - 8 volts DC.
Current Limit Protection Circuitry
To have an amplifier drive 3000 watts into practically any combination of speaker cabinets and know what is a safe
load and what is not is a very difficult task. An extensive amount of time was spent on the current limit circuitry so that
it may simulate the safe operating area of the output transistors (SOAR curve). No matter how reactive the load may
be the phase shift that it presents, along with it's resistive component is used to set the output current limit of the
output transistor stage.
Refer to the schematic of board M1002A while reading the following text. The current limit circuitry is a mirrored image
with circuitry connected to the positive power supply rail being identical (but opposite polarity) to the circuitry
connected to the negative power supply rail. For this reason we will look at the positive side of the circuitry.
Transistor Q9 measures the peak current flowing through resistor R53. The voltage across R53 (as a result of the
current flowing through it) is scaled down by R55, R35, R36, R37, D7 and D11- these parts make up the safe
operating area along with the time constants of C26, R34, C12 and R26. Fig. #3 shows a waveform of the current that
passes through R52 and R53 when the output of the amplifier is shorted to ground. This can only be seen by using an
oscilloscope to measure differentially across R52 and R53. The conditions of the measurement are contained on the
diagram. During current limit when Q9 turns on it reduces the voltage across R42. R42 is in series with a 16 volt zener
(ZD7) and is also in parallel with the junction of Q8. Q8 is normally saturated by the current that flows through R20,
ZD7, R42, and R22. When Q9 reduces the voltage across ZD9 and R42 to below 16.6 volts then Q8 turns off allowing
a charge to build up on C8 through resistors R24 and R25. If current limiting occurs for a long enough duration to
allow C8 to charge to 1.2 volts then Q7 will turn on tripping the relay circuit on board M1011A. As soon as the relay is
turned off the audio signal will be turned off at the voltage amplifiers and will remain off for about 5 seconds before the
relay turns on and allows the audio signal to pass through the amplifier. If a current limit condition is still present then
the whole cycle will occur again and repeat until the load conditions on the amplifier's output are safe for the amplifier.
When a safe load reappears the amplifier will automatically reset and drive that load (the speaker cabinet).
Subwoofers present large inductive loads to the amplifier and are driven at low frequencies where the large current
peaks must be tolerated for short periods of time. To accomodate this type of loading C26 and R34 are used to retard
the firing of Q9 at low frequencies.
6
NOTE: Everytime you replace blown output transistors on a M1002A board
test the DC protection triac with the following circuit.
Conditions of test:
A. Pass a 100Hz 25v peak signal through the M1002A board under test with no load connected to the amplifier
output.
B. Connect points 1 and 2 as shown in the diagram. The amplifier should go into protect mode as the triac ( if
working) shorted the output of the amplifier to ground, and the amplifier goes into current limit.
C. Disconnect the triac test circuit and allow the amplifier to complete it?s protect cycle.
D. Reverse connections 1 to 2 and 2 to 1 and test again. The same results as in B) should be observed if the triac is
working.
Only test the triac for one protect cycle as prolonged testing will heat the triac to a high temperature.
7
EMS Circuit
Identifying Defective Boards in the AP-3400
The Energy Management System circuit only applies to North American line voltage products. A North American AC
receptacle can provide 1850 watts before the wall breaker would trip, but how can a amplifier provide 2 x 1200 watts
out when only 1850 watts is avaliable out of the AC receptacle? A sinewave source connected to the amplifier driving
the amplfier to full power output will cause the circuit breaker on the amplifier to trip. Music driving the amplfier to
clipping can be equal an average power output between 12 and 30 percent of the amplifier?s maximum capable power
output. Under this condition less than 12 ampheres of current is drawn from the AC line. Some synthesized music
may go beyond the 12 to 30 percent level and make the amplfier draw more than 12 amperes from the AC line. If this
occurs the coil on board M1013A heats up to the point where through the heating of thermistor RV5, Q32 sinks
current through R109. On board M1011A Q11 starts conducting through the connection to R109. Q11 heats
thermistors RV2 and RV4 attenuating the audio signal going to each amplfier channel, thus decreasing the current
drawn from the AC line to the point where less than 12 ampheres is being drawn.
STEP 1: VISUAL INSPECTION OF FRONT PANEL AND FAN
A. Check to see whether the green power LED is lit. If not, the amplifier has a power supply (M1013A board),
transformer, A.C. switch or line cord problem.
B. If the red protect LED stays on or samples off and on, this usually indicates a problem with one or both of the
M1002A current amplifier modules and possibly damage to the M1011A voltage amplifier board. Check for
misaligned pin connections or see if the ribbon cables have been cut or pinched through their insulation.
C. The fan running at full speed on power up usually indicates a problem with the fan circuitry on the M1013A board,
but it can also be caused by M1011A circuit problems. Erractic fan behaviour can be caused by damaged
thermistors located under the M1002A heatsinks.
D. No output on either or both channels can be caused by intermittent push switches at the input.
Fan Circuit
STEP 2: VISUAL INSPECTION OF INTERNAL CHASSIS
Looking at the schematic to
board M1013A, here is a quick
explaination of the fan control
circuit. There is a thermistor on
each M1002A board. When the
amplifier is first turned on, Q33
is saturated sinking the current
source through ZD10. As either
negative temperature coefficient
thermistor begins to heat up,
more current flows through D38
or D39 decreasing the conductor
of Q33 until the increasing VCE
of Q33 is enough to turn on Q34
and Q35. Further heating of the
thermistor causes an increasing
of Q33?s collector to emitter
voltage. Q34 and Q35 are a
common emitter stage with Q35
providing the drive current for the fan. To lower the dissipation of Q35, D42, D43, ZD12, ZD13 and R118 turn off Q35
when the full wave rectified voltage present of the collector of Q35 reaches approximently 50V by robbing current from
the base of Q34. The maximum fan voltage is 20.5 VDC. ZD14 and R120, R121 and R122 provide a current limiting
function. Figure #4 shows the current throught these resistors when there is 12VDC across the fan.
A. a) After removing the lid, look for any signs of smoke, charring or burnt components. If the M1002A boards have
such damage there may be some damage to the M1011A voltage amp board in the form of blown ICs, or possibly
open or shorted diodes, LED?s, resistors, transistors or capacitors. Exploded electrolytic capacitors indicate you
have major repairs to the M1002A, M1011A and M1013A boards.
Thermal Shutdown Circuit
Test point 7 in the fan circuit is the measuring point for the shutdown voltage. As the temperature sensing thermistors that
control the fan circuit heat up the voltage on test point 7 rises until at 85 degrees celcius on the M1002A heatsinks the
voltage on test point 7 reaches 34.5 VDC and the amplifier must be shutdown to protect the output power transistors. ZD15
and D47 become forward biased and through the kill connection to board M1011A, Q37 on M1011A turns on turning the
relay off and muting the audio signal. After the amplifier cools down the kill voltage will decrease FIGURE #4 AP3400 Fan
Current Waveform until Q37 turns off turning the relay back on enabling the amplifier.
8
9
STEP 3: POWER UP PROCEDURE WITHOUT M1002A BOARDS
It is extremely important that you never power up an AP3400 with the interconnecting cablesbetween the circuit
boards not connected.
Time and possible further damage will be reduced if you test M1011A and M1002A boards separately. To do this you
must use the M1011A and M1002A test connecters. These are shown in figures #5 and #6. These can be made if the
Molex connector parts are available or order them from the Yorkville Service Parts Dept. With the test connectors
connected to every board, slowly variac up the line AC voltage.
NOTE: It may be simplier to remove the power supply connections to M1002A boards not being troubleshooted to
reduce the possibility of further damage. With the M1011A test connector connected, a sinewave can be passed
through the board and be seen on test points 5 and 6. With the M1002 Atest connector installed, static DC
measurements can be made. A slight DC offset may be present on the board?s output as there will not be any DC
correcting feedback.
STEP 4: DISMANTLING AND REASSEMBLY PRECAUTIONS
SPECIFICATIONS
POWER
•
•
•
All values are in WATTS at 1KHz, except FTC 20Hz-20KHz.
Measurements made with regulated 120 VAC sine wave at line cord.
All values are rounded down to the nearest 25 watts
BURST AVERAGE
Measured as a 2 cycle burst at 1KHz, 8:1 duty. (Continuous measurements may require line currents >15 Amps).
ONE CHANNEL DRIVEN (WATTS).
LOAD
8ohms900
4ohms1500
1250
2250
CONT. AVG.
3000
6000
BURST AVG.
PEAK INSTANT
FTC 20-20KHz
BURST AVG.
PEAK INSTANT
FTC 20-20KHz
BURST AVG.
PEAK INSTANT
FTC 20-20KHz
800
1200
BOTH CHANNELS DRIVEN (WATTS).
LOAD
8ohms750
4ohms1200
1200
2175
CONT. AVG.
3000
6000
650
950
2400
4350
CONT. AVG.
6000
12000
1300
1900
BRIDGED (WATTS)
A. When removing power supply wires or resoldering wires to eyelets on the M1011A board, double check that there
are no solder bridges or icicles bridging traces or other eyelets. Failure to do so will result in the destruction of
newly installed boards as well as other boards in the unit. Also make sure wire color codes are correctly oriented
in their proper eyelets, and be careful that ribbon cables don?t get pinched or cut under the M1011A board.
B. When reinstalling M1002A boards, make sure the output wires, i.e. the red and yellow signal and black ground
wires, are not reversed. If either or both channels are reversed, the amp will stay in protect mode with the red
protect LED staying on or sampling on and off.
LOAD
16ohms1500
8ohms2400
THD DISTORTION
LOAD
8 ohms
4 ohms
AT 1KHz
<0.003 %
<0.004%
20Hz - 20KHz
<0.04 %
<0.05 %
CROSSTALK:
INPUT IMPEDANCE:
INPUT SENSITIVITY:
FREQUENCY RESPONSE:
HUM AND NOISE:
DC OFFSET:
PROTECTION:
COOLING:
SLEW RATE:
DAMPING FACTOR:
MAX OUTPUT CURRENT:
TURN ON/OFF:
EFFICIENCY:
WEIGHT:
SIZE:
POWER SUPPLY:
POWER COMSUMPTION:
10
-75 dB below full power at 1KHz
-60 dB below full power, 20Hz - 20KHz
20K ohms balanced, 10 Kohms unbalanced
1.4 VRMS sine wave = full power (36 dB gain).
Within 1dB, 20Hz to 20KHz (50Hz boost sw out)
-105 dB below max output RMS voltage, unweighted
less than 25 millivolts
fully protected, DC, LOAD and THERMAL
interleaved heatsink with DC servo controlled fan
Power amp: 30 V/usec, 60 V/usec in bridged mode
(rise time limited to 18 V/usec by input filter).
>500, 20Hz - 400Hz, into 8 ohms
100 amperes for 10 milliseconds, 50 amperes continuous
< 15 milliwatts / seconds, 0.5 Wpk (1s on delay).
Better than 75% at full power into 4 ohms
42 pounds 17.75 Kilograms
3.5" x 19" x 15.75" (front panel to binding posts)
Toroidal transformer and combination
power switch/circuit breaker
Will not exceed 13.5 Amps under actual conditions
11
AP3400 Parts List 10/28/98
Identifying Defective Boards in the AP-3000 & AP-3400
Please note:
All boards used in the AP-3400 are designated with an `A' suffix (e.g. M1002A) and
use bright red solder mask
STEP 1: VISUAL INSPECTION OF FRONT PANEL AND FAN
a) Check to see whether the green power LED is lit. If not, the amplifier has a power supply (M1013
board), transformer, A.C. switch or line cord problem.
b) If the red protect LED stays on or samples off and on, this usually indicates a problem with one or both
of the M1002 current amplifier modules and possibly damage to the M1012 voltage amplifier board.
Note: Any of the Molex cables from the M1011 circuit board to the M1012 input board as well as the
M1002 current amplifiers can cause the protect LED to stay on or sample on and off. Check for
misaligned pin connections or see if the ribbon cables have been cut or pinched through their insulation.
c) The fan running at full speed on power up usually indicates a problem with the fan circuitry on the
M1013 board, but it can also be caused by M1011 circuit problems. Erratic fan behaviour can be caused
by damaged thermistors located under the M1002 heat sinks.
d) No output on either or both channels can be caused by intermittent push switches at the input.
STEP 2: VISUAL INSPECTION OF INTERNAL CHASSIS
a) After removing the lid, look for any signs of smoke, charring or burnt components. If the M1002
boards have such damage, the M1011, M1012 and M1013 boards may also be damaged even if there is
no similar charring on their components. At the least, there will be some damage to the M1011 voltage
amp board in the form of blown ICs, or possibly open or shorted diodes, LEDs, resistors, transistors or
capacitors. Exploded electrolytic capacitors indicate you have major repairs to the M1002, M1011 and
M1013 boards.
STEP 3: POWER UP PROCEDURE WITHOUT M1002 BOARDS
It is extremely important that you never power up an AP-3000 or AP-3400 without following the
procedure located on the M1011 schematic highlighted within the box drawn in dashed lines. Failure to do
so will possibly result in damaging a good board. This procedure should only be done on a no load
scoped output to insure the rest of the circuit boards are working before installing new or repaired M1011
modules. The output of a fully operational M1011 will give a 70V peak to peak sinusoidal (undistorted)
wave form when a patch plug is attached at Pin #1. If the wave form is distorted or non- existent, or there
is DC offset, do not attempt to connect any M1002 module to the M1011 or you will immediately destroy
the new or repaired M1002 and will also cause more damage to the rest of the amplifier.
Note: M1002?spower supply wires (red, yellow, white, blue and black) must be removed as well as the
input Molex ribbon to the M1002 when attempting to power up an M1011.
STEP 4: DISMANTLING AND REASSEMBLY PRECAUTIONS
a) When removing power supply wires or resoldering wires to eyelets on the M1011 board, double check
that there are no solder bridges or icicles bridging traces or other eyelets. Failure to do so will result in the
destruction of newly installed boards as well as other boards in the unit. Also make sure wire color codes
are correctly oriented in their proper eyelets, and be careful that ribbon cables don?t get pinched or cut
under the M1011 boards as this will result in shut down into the protect mode or even destruction of more
boards.
b) When reinstalling M1002 boards, make sure the output wires, i.e. the red and yellow signal and black
ground wires, are not reversed. If either channels or both are reversed, the amp will stay in protect mode
with the red LED staying on or sampling on and off.
YS #
6410
6411
6419
6425
6438
6825
6934
6439
6440
6459
6461
6450
6822
6824
6432
6465
6433
5101
5102
5103
5107
5113
5114
6854
5105
5106
5123
6456
6873
6874
6891
6893
6779
6911
6912
6752
6923
6924
6925
6900
6927
6840
6884
5190
6444
6477
5401
5404
5408
5410
5412
5201
5416
5816
5422
5273
5427
6451
5272
5204
5834
5210
6435
5224
5226
5228
5314
5229
5882
5234
5255
5257
5259
5281
5629
5260
5627
5267
5619
5630
Description
GREEN 3MM LED 1V7 5MA BULK BRT CLR
RED 3MM LED 1V9 5MA BULK BRIGHT
BRIDGE 35A 400V WIRE LEAD GI3504
BAV21 200V 0A25 DIODE T&R
1N4004 400V 1A0 DIODE T&R
1N4148 75V 0A45 DIODE T&R
MR854 400V 3A0 DIODE FAST RECOV
1N5225B
3V0 0W5 ZENER 5% T&R
1N750ARL 4V7 0W5 ZENER 5% T&R
1N4732A
4V7 1W0 ZENER 5% T&R
1N5240BRL 10V0 0W5 ZENER 5% T&R
1N5242B 12V0 0W5 ZENER 5% T&R
1N4745A 16V0 1W0 ZENER 5% T&R
1N5246B 16V0 0W5 ZENER 5% T&R
1N5248B 18V0 0W5 ZENER 5% T&R
1N5250B 20V0 0W5 ZENER 5% T&R
1N5257B 33V0 0W5 ZENER 5% T&R
BC550C
TO92 NPN TRANS. T&R
BC560C
TO92 PNP TRANS. T&R
MPSA06
TO92 NPN TRANS. T&R
2N5551
TO92 NPN TRANS. T&R
MPSA42
TO92 NPN TRANS T&R
MPSA92
TO92 PNP TRANS T&R
2N6517
TO92 NPN TRANS.
MPSA13
TO92 NPN DARLINGTONT&R
MPSA63
TO92 PNP DARLINGTONT&R
NJM431L TO92 SHUNT REG T&R2V
BF872
TO202 PNP TRANS.
MJE340
TO126 NPN TRANS
MJE350
TO126 PNP TRANS.
TIP50 TO220 NPN TRANS
MJE5730 TO220 PNP TRANS
MJH11018 TO218 NPN DARLINGTON
BDX54C
TO220 PNP DARLINGTON
BDX53C
TO220 NPN DARLINGTON
MTP10N15L TO220 N CHAN MOSFET
MTP2P50E TO220 P CHAN MOSFET
MTW10N40E TO247 N CHAN MOSFET
MTP8P20
O220 P CHAN MOSFET
YS6900 (22) TO3 NPN TRANS.
YS6927 (23) TO3 PNP TRANS.
MC33078P IC DUAL OP AMP
NE5532N IC DUAL OP AMP
MBS4992 TO92 8V5 DIAC T&R
MAC224-4 TO220 40A TRIAC 200V
100K 5% 1/4W THERMISTOR T&R 0.2
_10P 500V 5%CAP T&R RAD CER.2"NPO
_27P 100V 10%CAP T&R TUBULAR NPO
_47P 100V 10%CAP T&R BEAD
NPO
100P 100V 10%CAP T&R BEAD
NPO
220P 100V 10%CAP T&R BEAD
NPO
470P 100V 5%CAP T&R RAD CER.2"NPO
470P 50V 10%CAP T&R BEAD
NPO
680P 100V 5%CAP T&R RAD CER.2"NPO
__1N 50V 10%CAP T&R BEAD
NPO
__1N5 200V 5%CAP T&R RAD CER.2"NPO
__2N2 500V 10%CAP T&R RAD CER.2" YB
__4N7 250V 20%CAP AC Y ONLY RAD10MM
__6N8 100V 5%CAP T&R RADIAL.2"FILM
_10N 100V 10%CAP T&R RADIAL.2"FILM
_10N 250V 20%CAP RAD POLYFILM BULK
_22N 100V 10%CAP T&R RADIAL.2"FILM
_22N 275V 20%CAP AC X2 RAD BLK15MM
_47N 100V 10%CAP T&R RADIAL.2"FILM
_68N 100V 5%CAP T&R RADIAL.2"FILM
100N 100V 5%CAP T&R RADIAL.2"FILM
100N 50V 10%CAP T&R BEAD
X7R
150N 63V 10%CAP T&R RADIAL.2"FILM
220N 250V 10%CAP RAD POLYFILM BULK
470N 63V 10%CAP T&R RADIAL.2"FILM
__1U 63V 20%CAP T&R RADIAL ELE.2"
__2U2 63V 20%CAP T&R RADIAL ELE.2"
__4U7 63V 20%CAP T&R RADIAL ELE.2"
_10U 16V 20%CAP NONPOLAR T&R .2"
_10U 160V 20%CAP RADIAL ELECT BULK
_22U 50V 20%CAP T&R RADIAL ELE.2"
_47U 10V 20%CAP NONPOLAR RAD BULK
100U 25V 20%CAP T&R RADIAL ELE.2"
330U 100V 20%CAP RADIAL ELECT BULK
330U 25V 20%CAP RADIAL ELECT BULK
Qty.
3
3
2
6
10
71
24
4
5
2
1
4
4
4
2
4
3
19
10
1
5
4
5
2
1
3
4
1
2
2
2
2
1
1
1
2
4
2
2
16
16
5
1
2
2
8
4
2
4
4
2
2
6
2
2
2
4
1
2
2
2
11
2
2
2
4
9
2
6
2
2
4
5
6
4
12
2
2
4
6
YS #
5621
5892
4522
4400
3590
3822
3820
3464
3465
3486
3489
3490
3682
3447
3498
3660
3451
3542
3630
3860
3692
3893
3894
3501
3750
3789
3806
8682
8498
8499
3795
3468
3821
3521
3541
3543
3593
8701
8793
8760
8800
8854
8787
8797
3797
3815
3846
4597
4599
5299
4745
4749
4974
4677
4877
4973
4688
4911
4748
4733
4610
4875
4592
4591
4607
4899
4817
6134
4811
4593
4859
4645
4857
4770
4867
4855
4821
4822
4609
4823
Description
Qty.
470U 63V 20%CAP RADIAL ELECT BULK
1
6800U 80V 10%CAP RADIAL ELECT BULK
8
4K7 TRIM POT
2
_10K 25A-AUD/DETENT STYLE"P15"16MM
2
12.0 AMP SWITCH BREAKER WHITE
1
500NH COIL 18AWG 0R000 AIR CORE
1
4UH COIL 14AWG ZOBEL HORIZONTAL
2
WIRE TO BOARD CRIMP 18-24 AWGT/LEAD
2
WIRE TO BOARD CRIMP 16-18 AWG TIN
4
CLIP 250X032 22-18AWG DISCO-LOK
14
CLIP 250X032 18-22AWG DISCO/INSL
2
CLIP 250X032 14-16AWG DISCO/INSL
1
250 MALE PCB TAB BULK ON CATRIGE
14
DUAL BINDING POST TPP3
2
M203-02 PLAIN PC MNT JK SKT
2
FEMALE PC MOUNT XLR NTRX.NC3FPR-H-O
2
0.089 OD SMALL EYELET ELECTROPLATED
18
SE44 LARGE EYELET TIN-PLATED BRASS
23
FAN GUARD METAL 80MM CHROME
1
FAN 80MM X 80MM 40CFM 12VDC
1
HEATSINK THERMALOY 6079-PB
5
AAVID HEATSINK 5811B
2
AAVID 5972-B H/S W/TAB B.O.
4
B52200F006 COMP WASH #4 SMALL
13
VINYL CAP SC 0.500 BLACK 1/2"
1
TERMINAL STRIP (BEAU INTERCONNECT)
1
RECTANGULAR WASHER FOR TRANS SUPPRT 1
#4 TEFLON WASHER .125ID .281OD .031
1
6-32 X 3/8 STEEL PEM STUD
4
6-32X1 STEEL PEM STUD
7
#8 GROUND LUG ZIERICK 505-169
3
8? 3/16 SJT AC LINE CORD STRIP 17"
1
HEYCO #1200 STRAIN RELIEF
1
SIDE ENTRY PCB CONN .156 8POS
1
24 PIN BREAKAWAY 90 .156
0.333
20 PIN BRKAWAY 90 LOCK .156
0.75
PCB CONN 90 5 CIR .156
3
4-40 KEPS NUT ZINC
17
4-40 HEX NUT ZINC
6
6-32 KEPS NUT TIN PLATED
64
6-32 KEPS NUT ZINC
28
6-32 X 1/4 HEX NUT ZINC
6
8-32 KEPS NUT ZINC
3
5/16-18 KEPS NUT SJ500
1
TO-247 THERMO CONDUCTIVE PAD
3
TO3 PREGREASED MICA 56-03-2AP
32
TO220 MICA THERMAL CONDUCTOR 56359B
8
22AWG STRAN TC WIR
19
22AWG SOLID SC WIR T&R
79
24AWG SOLID SC WIR RAD
43
5.0W 0R1 5%
BLK RES
12
5.0W 0R15 5%
BLK RES
4
1.0W 0R47 5%FLAME PROOF T&R RES
4
1/2W 1R 5%
T&R RES
4
1/4W 1R 5%
T&R RES
2
1.0W 1R 5%FLAME PROOF T&R RES
4
1/2W 2R2 5%
T&R RES
7
1/4W 2R2 5%
T&R RES
8
2.0W 3R9 5%
BLK RES
2
5.0W 5R6 5%
BLK RES
2
1/4W 10R 2%FLAME PROOF T&R RES
8
1/4W 10R 5%
T&R RES
2
1/8W 15R 2%FLAME PROOF T&R RES
1
1/8W 22R1 1%FLAME PROOF T&R RES
2
1/8W 39R 2%FLAME PROOF T&R RES
8
1/4W 39R 5%
T&R RES
8
1/4W 47R 5%
T&R RES
6
1/4W 47R 5%MINI
T&R RES
4
1/4W 68R 5%
T&R RES
2
1/8W 150R 2%FLAME PROOF T&R RES
4
1/4W 150R 5%
T&R RES
4
1/8W 220R0 1%FLAME PROOF T&R RES
4
1/4W 220R 5%
T&R RES
3
1/4W 249R 1%
T&R RES
12
1/4W 270R 5%
T&R RES
7
1/4W 330R 5%
T&R RES
3
1/4W 470R 5%
T&R RES
10
1/4W 820R 5%
T&R RES
2
1/8W 1K 2%FLAME PROOF T&R RES
4
1/4W 1K 5%
T&R RES
17
YS #
4854
4624
4824
4847
4804
6124
4744
4827
4982
4778
4862
4887
4990
4800
4829
4775
4630
4830
4771
6125
4885
4777
4832
4833
4840
4868
4908
4834
4836
4772
4898
4838
4776
4839
4668
4841
6126
4843
6127
4844
4797
4888
3699
3594
3595
8865
8742
8861
8741
8871
8799
8801
8829
8747
8761
8806
8802
8749
8762
8833
8783
8736
3433
8663
8629
3741
3743
8679
8667
8818
3511
8485
8491
8817
8850
8873
3436
3422
1288
Description
1/4W 1K2 5%
T&R RES
1/2W 1K5 5%
T&R RES
1/4W 1K5 5%
T&R RES
1/4W 2K2 5%
T&R RES
1/4W 3K 5%
T&R RES
1/4W 3K 5%MINI
T&R RES
5.0W 3K6 5%
BLK RES
1/4W 4K7 5%
T&R RES
1/4W 4K7 5%MINI
T&R RES
1/4W 5K36 1%
T&R RES
1/4W 5K6 5%
T&R RES
1/4W 7K5 5%
T&R RES
1/4W 8K2 5%MINI
T&R RES
1/4W 10K0 1%
T&R RES
1/4W 10K 5%
T&R RES
1/4W 14K0 1%
T&R RES
1/2W 15K 5%
T&R RES
1/4W 15K 5%
T&R RES
1/4W 17K8 1%
T&R RES
1/4W 18K 5%MINI
T&R RES
1/4W 20K 5%
T&R RES
1/4W 21K5 1%
T&R RES
1/4W 22K 5%
T&R RES
1/4W 27K 5%
T&R RES
1/4W 33K 5%
T&R RES
1/4W 36K 5%
T&R RES
1/4W 45K3 1%
T&R RES
1/4W 47K 5%
T&R RES
1/4W 68K 5%
T&R RES
1/4W 82K5 1%
T&R RES
1/4W 91K 5%
T&R RES
1/4W 100K 5%
T&R RES
1/4W 113K 1%
T&R RES
1/4W 150K 5%
T&R RES
2.0W 220K 5%10MM BODY T&R RES
1/4W 220K 5%
T&R RES
1/4W 220K 5%MINI
T&R RES
1/4W 470K 5%
T&R RES
1/4W 470K 5%MINI
T&R RES
1/4W 1M 5%
T&R RES
1/4W 1M2 5%
T&R RES
1/4W 4M7 5%
T&R RES
RELAY 2C 01AMP DC48 ???MA PC-S
9.5" 5C-24AWG RIBBON HEAVY DUT.100"
17" 8C-24AWG RIBBON HEAVY DUT.100"
4-40 X 5/16 PAN PH MS SJ500
4-40 X 3/8 PAN PH TAPTITE JS500
4-40 X 3/8 PAN PH MS SJ500
4-40 X 1/2 PAN PH MS JS500
4-40 X 5/8 PAN PH MS SJ500
#6 X 1/4 PAN PH TYPE B JS500
6-32 X 3/8 PAN PH TAPTITE SJ500
6-32 X 3/8 FLAT PH TAPTITE BO#4 HEA
6-32 X 1/2 HEX ND MS ZINC
6-32 X 1/2 PAN PHIL MS ZINC CLEAR
6-32 X 1/2 PAN PH TAPTITE SJ500
8-32 X 3/8 PAN QUAD TPTTE SJ500 #6H
10-32 X 1/2 QDX PH TAPTITE JS500
10-32 X1/2 TRUSS QUAD TAPTITE JS500
10-32 X 7/8 HEX CAP GRD 5 SJ500
10-32 X 1 PAN QUAD TT JS500 BLACK
5/16-18X2-3/4 GRD 5 HEX BOLT JS500
0.080 SPACER OD.700 ID.330 PLASTIC
11/64 NYLON SPACER (MICRO PLASTIC)
10-32 X 1/4 SPACER PHENOLIC
.5 SPACER ID-.171 OD-.25 #912-500
SNAP ON 0.5" SPACER RICHCO
6-32 X 1/4 X 1.75 NYLON SPACER(HEX)
SHOULDER WASHER SWS-229 LENGTH 1/8
3/4 OD X 5/16 ID X .08 THICK WASHER
#6 FLAT WASHER NYLON
#6 SPLIT WASHER ZINC
#10 SPLIT LOCK WASHER BO
#10 FLAT WASHER BLACK OXIDE
#10 INT TOOTH LOCKWASHER BO
1.250ODX5/16ID FENDER WASHER BARE
DPDT PUSH SW PCMT H BREAK B4 MAKE
THERMO/BRKR:N/CLOSED OPEN@60C
AP-3400
T?RD
Qty.
2
1
12
2
8
2
8
7
4
2
2
11
2
20
2
5
10
5
11
2
4
2
1
6
6
2
1
8
6
6
4
4
2
4
2
3
4
4
2
1
1
2
1
3
1
4
4
1
13
2
2
1
15
16
64
2
7
6
4
4
10
1
2
66
16
2
3
1
9
1
2
6
10
8
4
1
2
1
1
EY8
EY7
RED
RED
4
EY6 YELLOW
EY5 YELLOW
C45
80V
330u
2
13AMP
DB2
EY10 BLUE
EY9 BLUE
3
1
C46
80V
330u
2
C47
80V
330u
EY12 WHITE
4
CSA
+145
WC8
+78
WC1
GND
EY11
YELLOW +78
EY12
EY7
EY8
BLACK
EY9
EY10
-78
EY4
WHITE -78
-145
EY5
EY1
EY2
1N4004
D43
1N4004
D42
R108
47K
SENSOR:
100K @ 25~
50K @ 40~
25K @ 55~
10K @ 80~
D37
220uA
530uA
D45
1N4004
RMS IN
RV5
47K
100K R109
GROUND
STRAP
13.5v
Q32 10.7v
15.6v
IDLE
RV6 2N5551
100K
17K8:1%
R111
AMBIENT
TO WC1 ON M1012
R116
27K
28v @ 80~
33v
500mW
ZD15
R115
27K
68K 68K
R113 R112
D41
D38
R124
1K
D40
R123
7K5
MODEL(S):- AP-3400
# DATE
VER# DESCRIPTION OF CHANGE
D48
4v7
500mW
ZD11
25v
PC#4529_BD651->BDX53C_BD652->BDX54C
PC#4651_DEL_LD9->LD14_ADD_NJM431L
Q20A/B_Q21A/B
PC#5353_R60A_1/2W_220K->2W_220K
N
N
N
N
N
N
GND
U1
C14 R33
2u2 10K:1%
5
U2
R29
3K
ROG
20v
500mW
ZD8
R103
+18
HDRM-
GND
15K
D9
D10
C13
100n
R122
2R2
C31
27p
EY14
+18
LTSENSE
RTSENSE
RMS
KILL
40CFM
FAN
MC1
MC1
1
MC1
2
MC1
3
MC1
4
5
RDRV T1
C23
80V
T8 6800u
C24
80V
T9 6800u
C25
80V
6800u
R73
100K
-145
T5
D
ISOTHERMAL
TO HEATSINK
RV1
0.5W
-78
16mA
100K
R66
15K
SERVICE
IDLE CURRENT:
ADJUST FOR 3 TO 5 MILLIVOLTS
BETWEEN TESTPOINTS 8 & 9
ALL UNMARKED DIODES ARE 1N4148.
C53
22n
R7
150R
R67
15K -145
SCH ISSUE: 1.00
BRN
GRN/YEL
BLU
R1
39R
NOTE: Q1 AND Q2 MUST BE
THERMALLY COUPLED
TO Q14 AND Q22
FOR PROPER THERMAL
TRACKING!
C1
150v
1n5
MJE5730
.
MTP2P45 BDX53C MTP8P20
MTW10N40E MJH11018 MAC224 MTP245 BDX54C MTP10N12L MJE2361T BF872
MJ15023
MJ15022
G
MT2
MT1
BBOTTOM E
VIEW
BCE
GDS
B CE
B CE
BC550C MPSA42 MPSA13 MPSA06
NJM431L 2N5517 MBS4992 BC560C MPSA92 MPSA63 2N5551
123
EBC
MT1
NC
MT2
1 REF
2 ANODE
3 CATHODE
TO WC1 ON M1012
BCE
CBE
EBC
EBC
EBC
BCE
MPSA92
MPSA42
R9
249R:1%
LIN
RT1
4K7
R4
2R2
R10
4K7
R13
36K
R19
249R:1%
Q2
BC560
D50
R131
1K5
D51
R132
1K5
Q20B
NJM431 2V5
Q38
MPSA92
R130
10K
63v
1N4004
D49
R128
220K
R129
1M
GND
OVERHEAT SHUTDOWN
R15
150R
2
R79
R11
22R1 0R47
4V7
1W
ZD10
D21
Q13
3V0
500mW
C6 ZD3
R12 16v
39R 330u 12V0
500mW
ZD4
C7
R14
39R 16v
330u
R20
3K
R21
2K2
5
R22
3K
R23
4K7
D5
R70
18K
Q8
BC550
2R2
R41
4K7
R42
Q10
BC560
R43
470R
C8
10v
2u2
C13
16v 22n
D4
1R FLMPRF
270R
C26
16v 22n
R34
GND
2OK
R40A
20K
R35A
GND
R35
1K
MR854
MR854
MR854
D13
D14
D15
Q14
Q16
Q18
Q4
BC550
C5
10v
22u
4v ACROSS R17
R38
D9 27K D10
R39
BAV21
91K
R40
1K
-145 -78
C27
16v 22n
R49
270R
R50
1R
7
R53
0R15
R56
0R1
R58
0R1
R60
0R1
R52
0R15
R57
0R1
R59
0R1
R61
0R1
R62
3R9
C19
150v
10n
9
R51
220R0
GND
Q22
Q24
Q26
Q28
YS#6927
D16
YS#6927
D17
YS#6927
D18
YS#6927
D19
MR854
D23
MR854
MR854
MR854
MR854
16v
1W
5W
3K6
R45
5W
R46
1K
YS#6900
0.5W
Q6B
-F15
YS#6900
R55
220R0
BAV21
R48
39R
E CB
Q20
YS#6900
10
D11
R44
C14
GND 160V 220n
+78
YS#6900
8
R36
91K
D7
R37
27K
0R47
2R2
2R2
2X R49B R49A
MTP2P50E
R71 G PS Q6A
D
47R
S
R72
GP
D
47R
Q19
YS#6900
D12
YS#6900
+145 +78
1W
ZD2
Q17
YS#6900
D22
MR854
1R
18V
500mW
ZD7
2R2
R27
R24
220K
Q7
2N6517
350V
12V0
500mW
ZD5
3V0
500mW
ZD6
R25
220K
Q15
YS#6900
MR854
R32
39R
6
0.5W
R26
470R
Q9
BC550
C12
16v 22n
D1
3
16v
500mW
R16
15K
C4
470p
BCE
MJE340
MJE350
Q11
MTP10N15L
R33
D3
GND
R17
R18
249R:1% 10K:1%
EBC
500mW
16v
4
R3
2R2
220/240 VAC 50 Hz LINE
GROUND
STRAP
Q36
2N5551
R127
4K7
0.5W
1
R2
68R
CHASSIS
UNDER CAP:
L1
S
C11
GND 160V 220n
ZD1
R8
15K
Q1
BC550
THE MAXIMUM CURRENT AVAILABLE FROM
RDRV (LDRV) IS LIMITED TO 75 mA.
NOTE THAT THE CAPACITOR VOLTAGES SHOWN ARE
THE MINIMUM REQUIRED FOR PROPER OPERATION.
ACTUAL VOLTAGE RATINGS MAY BE HIGHER.
WC10
9
Q37
BC550
ZD8
16v
1W
R28
4 WATTS
Q5
MTW10N40E
D2
T10
CAUTION: VOLTAGES GREATER THAN
300 VOLTS ARE PRESENT
ON THIS CIRCUIT BOARD.
OUTPUTS
GND
G N
C2
1n
GND
CSA
10V
500mW
ZD17
C52
4u7
R126
10K
1N4004
D48
+145
MR854
75mA IDLE
Q3
BC560
+78
GND
D
GN
S
5W
0.5W
-78
EY12 WHITE
EY2
GREEN
R124
1K5
RELAY
R2
C10
100v 680p
3K6
MTP2P50E
C18
10n
RTSENSE
R31
47R
3K6
R29A
C3
10v
22u
FLMPRF
R76
8K2
T7
GND R5
R6
249R:1% 10K:1%
T4
0.5W
1N4004
C55 4n7
TITLE: AP3400
D28
D25
C17
100N D27
GND
R77
470K
R68 +145
15K
FLMPRF
BRN
Q33
2N5551
R69
15K
CW
8A/SW
EY10 BLUE
EY9 BLUE
C22
80V
6800u
R78
470K
+78
Q31
MPSA92
D24
CSA
AC LINE FILTER
PCB#&VER: M1002A/M1011A/M1012A/M1013A
C54 22n
CSA EY4
BROWN
GRN/YEL
BLUE
MODELS: AP-3400
POWER_AMP
TB1
PC#5444_R120->122_1/4W->1/2W
N
N
N
N
N
N
N
N
N
DATE: AUG/17/98
YORKVILLE NAME: AP3400
220/240VAC
YSL#1288E
R74
150K
C9
300V 2n2
R29
5W
+F15
1W
GRN
R75
150K
Q32
BC550
EY6 YELLOW
EY5 YELLOW
MODEL(S):- AP3400
# DATE
VER# DESCRIPTION OF CHANGE
1.40
V
V
V
V
V
V
V
V
V
RDRV
RDRV
EY8 RED
EY7 RED
M1013A.SCH_DATABASE_HISTORY
1 AUG/12/97
2 D
3 D
4 D
5 D
6 D
7 D
8 D
9 D
10 D
EY11 GREY
D26
Q34
MPSA42
R30
1K2
FLMPRF
230V
+145
1N4004
11
LD6
-18
MW35 RMS
MW3 KILL
4v ACROSS R5
ROG T2
RCLIM T3
T6
0.5W
WC11
EY3
ORANGE WIRE TO
EY3 FOR 245V
GREEN WIRE TO
EY3 FOR 230V
TR1
245V ORN
RTSENSE
RTSENSE
0.5W
TB2
13A/85C
R66B
10R
FP
+145
CE AC WIRING
PC#5546_R55,R51 249R->220R0_R40A,
R35A_470R->20K_R36,R39_27K->91K
R37,R38_10K->27K_R34,R50_249R->270R
C26,C27_10u->22N_R52,R53_0R1->0R15
R11,R12,R14,R33,->FLAMEPROOF
PC#5551_ADD_R79,ZD10_ACROSS_R11
ADD_R79,R80
PC#5656_R49,R79->0R47/1W_ZD7->18V
N
N
+18
CONTROL
INTERFACE:
1
MW32 +18
GND
R70B
68K
C29B
16v
330u
R65B
10R
FP
C25B
10v
4u7
WARNING: 300 VDC IS BETWEEN THE POWER SUPPLIES. THIS PRESENTS A SIGNIFICANT SHOCK HAZARD. PLEASE, USE EXTREME CAUTION WHEN SERVICING!
0.5W
2.00
.
.
.
.
2.10
.
2.20
V
V
-18
RED
R69B
33K
C28B
160V
10u
13
GND
S2 C2 RELAY
48V VERSION
8 1 16 9
ACTGND
+78
TO ACTIVITY LEDS.
MW33 LTSENSE
MW34 RTSENSE
RCLIM
1 DEC/09/97
2 .
3 .
4 .
5 .
6 JAN/14/98
7 .
8 MAR/12/98
9 D
10 D
C49
25v
100u
LD2
M1002A.SCH_DATABASE_HISTORY
MODEL(S):- AP-3400
# DATE
VER# DESCRIPTION OF CHANGE
RED
POWER
-78
R30
820R
PROTECT
C48
25v
100u
FP=FLAMEPROOF
Q10
A63
C1 S1
LD5
+18
R107
Q31 10R
FP
BDX54C
R105
1K
0.5W
R31
220K
R106
10R
FP
BDX53C
C24B
22u
R64B
150R
FP
R1
4
Q30
20v
500mW
ZD7
4
33078
R35
249R:1%
R32
249R:1%
15K
LOG
-145
D46
R104
1K
0.5W
10v
1/2
8
R121
2R2
D11
7
R102
Q19B
MJE350
R63B
C23B
39R
300V
10p
Q17B
BC550
6
GND
47u
D23B
D21B
R52B
1K5
R66A
10R
FP
TO AMP
1 A (LEFT)
LDRV
MW12
LOG
MW13
LCLIM
MW14
LFB
MW15
LTSENSE
MW1
LOG
10v
R53B
470R
+78
C17
D12
6
R62B
47R
Q16B
R51B
1K5
C29A
16v
330u
-145
R34
10K:1%
6
BC550
Q9
R28
47K
C12
47p
R50B
4K7
D18B
-18
R42
10K:1%
CLPD8
R70A
68K
D22B
MJE2361T
R41B
7K5
R65A
10R
FP
C25A
10v
4u7
Q18B
MJE340 ROG
1.6 WATTS
47R
R61B
D20B
R45B
1K
C28A
160V
10u
C51
470u
EY13
GND
CLP+
MJH11018
R120
2R2
7
2
Q8
BC550
ABOUT
5 WATTS
Q35
C24A
22u
R64A
150R
220K
R60B
D19B
Q13B
MPSA92
R63A
39R
LOG
R44B
1K
R42B
7K5
Q17A
BC550
R69A
33K
R58B
39R
Q15B
D16B LOG
Q19A
MJE350
C27B
160V
10u
MJE5730
ROG
R52A
1K5
10v
R53A
470R
R46B
4K7
D14B
C20B R43B
16v 22n
3K
D15B
C19B
16v
22u
R68B
68K
THIS BOARD MAY
BE OPERATED
WITHOUT THE POWER
AMP MODULES. SEE
NOTE ABOUT TEST
FIXTURE PLUG.
TO AMP B (RIGHT)
1 RDRV
MW22
ROG
MW23
RCLIM
MW24
RFB
MW25
RTSENSE
MW2
R59B
10R
FP
C26B
10v
4u7
Q12B
MPSA42
R125
270R
16v
33078
Q33
A06
GND
6
U3
R40
10K:1%
Q7
BC550
R27
47K
D7
R25
17K8:1%
R24
1K
Q34
2N5551
R119
220R
4v7
500mW
ZD14
5
R62A
47R
D23A
D21A
C23A
300V
10p
6
1/2
C50
25v
22n
-18
R56B
17K8:1%
D13B
R40B
220R
5
D20A
R45A
1K
R51A
1K5
1/2
HDRM+
47R
R61A
D22A
MJE2361T
33078
R26
3K
R23
1K
5
R117
15K
R39
82K5:1%
D19A
R44A
1K
C18B
16v
22u
10v
C22B
R47B
300V
1K5
10p
D17B
R39B
7K5
Q18A
MJE340
220K
R60A
R50A
Q16A
4K7
D18A
R42A
7K5
100K
R41
82K5:1%
R38B
7K5
ROG
Q13A
MPSA92
R41A
7K5
R55B
21K5:1%
R58A
39R
Q15A
ROG
D16A
RV4
100K
CLP-
7
R118
22K
4v7
500mW
ZD10
D39
2.30
2.40
.
2.50
V
V
V
V
V
V
R22
5K36:1%
ZD13
500mW
33V
7
D47
M1011A.SCH_DATABASE_HISTORY
C25
ZD12
500mW
33V
R110
14K0:1%
RV3
R21
10K:1%
BC560
Q6
25A
16v
D44
1N4004
0.5W
UNDER CAP:
L1
R114
1.2M
330R
R36
+18
C27A
160V
10u
MJE5730
R56A
D14A
17K8:1%
C20A R43A
16v 22n
3K
D15A
C19A
16v
22u
R59A
10R
FP
Q12A
MPSA42
D13A
R40A
220R
Q11
BF872
GND
C11
47p
R_LEVEL
-145
EY3
0.5W
AT 25~ AMBIENT:
11 A = 33K
13 A = 15K
1u
C10
HDRM-
C18A
16v
22u
+78
-78
EY6
BLUE -145
+78
D46
1 JUN/22/94
2 DEC/02/94
3 .
4 APR/08/97
5 D
6 D
7 D
8 D
9 D
10 D
-145
C15
10u
GND
100K
R19
45K3:1%
R18
270R
10u
GREEN WHITE
CHASSIS
120 VAC 60 Hz LINE
16v
100K
GND
HDRM - CLP = 300mV
R16
113K0:1%
RV2
ISOTHERMAL
R37
15R
FP
16v
R46A
4K7
R39A
7K5
RV1
R20
10k:1%
16v
WC10
BLACK
C3
1u
+78
EY13
GND
R17
270R
R15
113K0:1%
HIGH CURRENT INTERFACE:
FROM M1013 BRIDGE RECT PCB,
TO AMP A AND AMP B.
EY14
EY15
+145
+145
EY16
CLP+ 9.5
R38A
7K5
R38
82K5:1%
C26A
10v
4u7
+145
R67B
33K
R57B
150R
FP
R49B
470R
C21B
22u
R48B
1K5
0.5W
+145
C53
22n
+78
-18
GND
P2
10K
GND
-18
-18
+2dB
RED
R43
82K5:1%
R67A
33K
R68A
68K
Q14A
BC560
C22A
R47A
300V
1K5
10p
D17A
33078
C29
100n
EY17
20KHz
BLACK
WC4
WC7
C26
100n
-18
GND
13AMP
CSA
C6
100n
HDRM+ 9.85
WC6
C55 4n7
EY2
GND
-18
10v
U3
1/2
EY2
C44
80V
330u
EY11 GREY
MS4
+18
R57A
150R
3K6
C15
300V 2n2
ZD9
S
GP
D
Q21
Q23
Q25
Q27
YS#6927
YS#6927
YS#6927
YS#6927
-78
Q12
MTP8P20
D20
MR854
L1
R47
C16
39R 100v 470p
4uH
10u
16v
R64
33K
MT1 MBS4992 Q30 MT2
C21
TRIAC_MAC224
G
R65 G MT1
MT2
-145
BP1
EY1
10R
GND
GND
BP2
EY2
5W
WC3
1
1
3
1
0.5W
TR1
WC11
EY3 BLK
TYPE_H
1KVA
120VAC
YSL#1288
CSA
UI
C54 22n
EY4 BLK
12A/SW
TB1
DB1
3
2
+18
+145
R49A
470R
C21A
22u
R48A
1K5
2W
R36
1K5
C20
16v
6n8
TB2
13A/85C
2
18Ga BLACK WIRE
TO M1011 GND GND
1/2
R45
10K:1%
3
U3
5532
HDRM-
4
C24
T1 -18
100n
16v
Q21B
R24
10K:1%
-18
1
3
33078 BYPASS:
+18
+18
R54A
47K
R55A
21K5:1%
R14
10K:1%
R44
10K:1%
R54B
47K
47u
C9
D6
D5
R13
C5
2u2 10K:1%
16v
R100
100K
C23
220p
3
1
NJM431 2V5
R23
1K
R34
470R
2
5
U2
2
5W
LEFT = CHAN A
10K:1%
R21
C11
470p
C12
470p
6
T3 GND
T2
+18
3
1
C27
220p
5W
1K
R20
+18
C2
47p
L+
LR+
R+18
5: LTSENSE
R96
100K
BC560
Q14B
JB3 1 3 5
CW
3
MUST BE BREAK BEFORE MAKE, #3436
C17
R33
16v 470n
17K8:1%
R32
C15
16v 68n
4M7
14K0:1%
33078
R27
R28
R29
1/2
R22
C18
C19
10K:1%
17K8:1%
17K8:1%
3 U2
6
16v 150n
1 16v 47n
7
C16
16v
2
5 U2
R35
100n
1/2
82K5:1%
2
R30
R31
33078
5K6
7K5
R25
R26
14K0:1% 1R
C22
TO PIN 4 OF 5532
100n
C14
100p
C13
100p
JB4
2
BAL_IN
3
NUTRIX 1
2
1
IN
FROM INPUT
PCB:
7
R12
249R:1% LOG
33078
BAV21
D35
220n 250v
C43
ACTGND
R97
470K
220n 250v
C42
BAV21
D36
EXTRA BRIGHT LEDS!
5W
6
CLPBC550
D2
Q4
R7
47K
Q3
BC550 R8
3K
R4
1K
8
RED
R101
470K
GND AT
HIGH CURRENT
INTERFACE
(REQUIRED FOR OPERATION)
GREEN
GREEN
5W
3
IN
T
C23
100n
6
R
+4dB 55Hz
FILTER
5
S
-1dB 30Hz
OUT
LFB
1/2
33078
SIG_L
T8 REF_L
T7 SIG_R
T6 REF_R
T5
T4 +18
GND
R11
249R:1%
HARD LIMIT @ 11.2 Vp
1/2
+2dB
IN
CH_A_IN
20KHz
R3
2 17K8:1%
1
3 U1
4:
LD1
R9
820R
Q28
A63
5W
5
R1
5K36:1%
10u
LCLIM
Q29
A13
5W
4
2
C16
D1
LOG
3:
500mW
4v7
LD4
R99
330R
0.5W
1
OUT
NO_GOLD 2 4 6
16v
1/2
5532
TO PIN 4 OF 5532
4
NO_GOLD 2 4 6
U3
R18
1K5
C10
16v
6n8
C21
100n
IN = MONO
S2 S2
T
C9
16v 150n
R17
82K5:1%
R13
7K5
S1
R
C8
7 16v 47n
U1
6
OUT
S
R4
1R
C4
100p
5
R2
1K
10u
2:
R98
330R
LD3
5W
JB2 1 3 5
CH_B_IN
1
1/2
33078
R3
14K0:1%
17K8:1% 17K8:1%
C6
16v
100n
R12
5K6
GND
C32
27p
500mW
4v7
THE OPERATION OF THE FAN
AND THE HI-TEMP SHUT DOWN
MAY BE VERIFIED BY GROUNDING
RTSENSE OR LTSENSE.
LDRV
5W
U1
C28
7
5
D4
Q5
A63
C4
100n
1:
2W
1
3
6
1/2
6.4 uA ->
Q2 300mV/47K
BC550
R5
CLP+
47K
BC560
Q1
16v
Iled=20mA
R10
220K
Q20A
2
C2
470p
R2
10K:1%
R1
1K
R9
10K:1%
P1
10K
HDRM+
NJM431 2V5
C1
470p
JB1
2
BAL_IN
3
NUTRIX 1
R16
470R
R6
3K
C1
47p
25A
LEFT ACTIVITY ZD2
ZD1 RIGHT ACTIVITY
D3
Q21A
14K0:1%
R7
RIGHT = CHAN B
R15
17K8:1%
GREEN WIRE TO
GROUND STRAP:
WC1
GND
CW
C3
100p
IN
10K:1%
R6
OUT
1K
R5
MUST BE BREAK BEFORE MAKE, #3436
C7
16v 470n
R14
C5
16v 68n
4M7
33078
R10
R11
TO TEST THIS PCB WITHOUT POWER OUTPUT MODULES CONNECTED,
THE FOLLOWING PATCH PLUGS FOR MW1 AND MW2 SHOULD BE ASSEMBLED.
(LOG AND ROG MUST BE GROUNDED TO THE HIGH CURRENT INTERFACE GROUND) +18
+18
L_LEVEL
NJM431 2V5
+4dB 55Hz
FILTER
S1
-1dB 30Hz
R63
5R6
6
5
33078 BYPASS:
+18
+18
1
U2
D5
16v
C9
D6
R14
10K:1%
R13
C5
2u2 10K:1%
47u
R54A
47K
R55A
21K5:1%
16v
HDRMR44
10K:1%
R45
10K:1%
2
+18
1
3
4
+18
U3
1/2
2
C6
100n
1
MS4
C26
100n
GND
BLACK WIRE
DIRECT TO
M1012
-18
GND
-18
-18
CLP+ 9.5
HDRM+ 9.85
+145
R17
270R
R15
113K0:1%
C3
1u
16v
-145
C15
1u
C10
CW
P2
10K
10u
16v
R26
3K
C25
R22
5K36:1%
R23
1K
D7
R25
17K8:1%
6
Q7
BC550
R27
47K
33078
R24
1K
Q8
BC550
C12
47p
+78
R39
82K5:1%
HDRM+
5
R40
10K:1%
CLP+
10v
R68A
68K
Q14A
BC560
C26A
10v
4u7
R58A
39R
220K
R60A
R50A
Q16A
4K7
D18A
C23A
300V
10p
C24A
22u
R64A
150R
R63A
39R
Q17A
BC550
R69A
33K
R70A
68K
C17
D12
U2
10v
+145
4
1/2
33078
R35
249R:1%
47u
+78
GND
ROG
-78
-145
+18
HIGH CURRENT INTERFACE:
FROM M1013 BRIDGE RECT PCB,
TO AMP A AND AMP B.
EY14
EY15
+145
EY16
EY11
EY12
+78
EY13
EY7
EY8 EY9
GND
EY10
EY4
EY5
-78
EY6
EY2
EY1
-14 5
EY3
+18
CONTROL
INTERFACE:
1
+18
MW32
LTSENSE
MW33
RTSENSE
MW34
RMS
MW35
KILL
MW3
D9
R102
0.5W
15K
R104
1K
Q30
R106
10R
BDX53C
FP
20v
500mW
ZD7
20v
500mW
ZD8
R103
0.5W
15K
GND
R105
1K
R107
Q31 10R
FP
BDX54C
+18
C48
25v
100u
C49
25v
100u
-18
R31
220K
D10
C13
100n
TO TEST THIS PCB WITHOUT POWER OUTPUT MODULES CONNECTED,
THE FOLLOWING PATCH PLUGS FOR MW1 AND MW2 SHOULD BE ASSEMBLED.
(LOG AND ROG MUST BE GROUNDED TO THE HIGH CURRENT INTERFACE GROUND)
Q10
A63
C31
27p
R30
820R
LD2
GND
RED
SERVICE CAUTION: VOLTAGES GREATER THAN
300 VOLTS ARE PRESENT
ON THIS CIRCUIT BOARD.
THE MAXIMUM CURRENT AVAILABLE FROM
RDRV (LDRV) IS LIMITED TO 75 mA.
1:
LDRV
2:
LOG
3:
LCLIM
4:
LFB
5: LTSENSE
220K
R60B
D20B
Q18B
MJE340 ROG
1.6 WATTS
47R
R61B
6
R62B
47R
D23B
D21B
R63B
C23B
39R
300V
10p
Q17B
BC550
C24B
22u
R64B
150R
FP
10v
R53B
470R
R66A
10R
FP
LOG
LOG
R52B
1K5
C29A
16v
330u
TO AMP
1 A (LEFT)
LDRV
MW12
LOG
MW13
LCLIM
MW14
LFB
MW15
LTSENSE
MW1
Q19B
MJE350
Q16B
R51B
1K5
R69B
33K
C28B
160V
10u
R70B
68K
R65B
10R
FP
C25B
10v
4u7
BDX53C BF872
BDX54C
C29B
16v
330u
R66B
10R
FP
BCE
-145
11
6
4
GND
D46
LD5
PROTECT
RED
R2
R1
LD6
POWER
GREEN
10V
500mW
ZD17
C52
4u7
R126
10K
1N4004
D48
R124
1K5
-18
13
9
Q36
2N5551
Q37
BC550
R127
4K7
+145
D50
D51
E CB
R131
1K5
Q38
MPSA92
63v
BCE
MJE5730
MJE340 MJE2361T
MJE350
RELAY
GND
C1 S1
S2 C2 RELAY
48V VERSION
8 1 16 9
ACTGND
+78
TO ACTIVITY LEDS.
R132
1K5
BCE
NJM431L
1 REF
2 ANODE
3 CATHODE
123
R130
10K
BC550C MPSA13
BC560C MPSA63
R128
220K
R129
1M
1N4004
D49
CBE
EBC
MPSA42
MPSA92 2N5551
GND
OVERHEAT SHUTDOWN
EBC
NOTE: ALL UNMARKED DIODES ARE 1N4148
DATE: AUG/05/98
FP=FLAMEPROOF
LOG
THIS BOARD MAY
BE OPERATED
WITHOUT THE POWER
AMP MODULES. SEE
NOTE ABOUT TEST
FIXTURE PLUG.
TO AMP B (RIGHT)
1
RDRV
MW22
ROG
MW23
RCLIM
MW24
RFB
MW25
RTSENSE
MW2
D22B
R45B
1K
THE OPERATION OF THE FAN
AND THE HI-TEMP SHUT DOWN
MAY BE VERIFIED BY GROUNDING
RTSENSE OR LTSENSE.
GND AT
HIGH CURRENT
INTERFACE
(REQUIRED FOR OPERATION)
D19B
R50B
4K7
D18B
-18
R125
270R
D11
7
HDRM-
R65A
10R
FP
C25A
10v
4u7
R58B
39R
TIP50
R42B
7K5
C28A
160V
10u
C27B
160V
10u
MJE5730
Q13B
MPSA92
R41B
7K5
R59B
10R
FP
C26B
10v
4u7
Q15B
R44B
1K
D16B LOG
ROG
-145
R34
10K:1%
5
C19B
16v
22u
Q19A
MJE350
TIP50
R56B
D14B
17K8:1%
C20B R43B
16v 22n
3K
D15B
R67B
33K
R68B
68K
Q12B
MPSA42
D13B
R40B
220R
5
R62A
47R
D23A
D21A
Q13A
MPSA92
10v
R53A
470R
C18B
16v
22u
47R
R61A
D20A
R46B
4K7
R39B
7K5
Q18A
MJE340
10v
C22B
R47B
300V
10p
1K5
D17B
R38B
7K5
D22A
R45A
1K
R51A
1K5
+18
ROG
R57B
150R
FP
R49B
470R
C21B
22u
R48B
1K5
R59A
10R
FP
MJE5730
D19A
+145
R55B
21K5:1%
C27A
160V
10u
Q15A
R44A
1K
R52A
1K5
7
6
R32
249R:1%
ROG
R67A
33K
R57A
150R
R42
10K:1%
C14 R33
2u2 10K:1%
BC550
Q9
R28
47K
R29
3K
-18
U3
6
CLPD8
R42A
7K5
1/2
2
1/2
R41A
7K5
100K
R41
82K5:1%
16v
U1
D16A
33078
7
5
R56A
D14A
17K8:1%
C20A R43A
16v 22n
3K
D15A
RV4
100K
BC560
Q6
25A
330R
R36
RV3
16v
C19A
16v
22u
R49A
470R
C21A
22u
R48A
1K5
Q12A
MPSA42
D13A
R40A
220R
Q11
BF872
R21
10K:1%
CLP-
C11
47p
C18A
16v
22u
+78
ISOTHERMAL
R37
15R
FP
GND
HDRM-
R_LEVEL
100K
R19
45K3:1%
R18
270R
10u
100K
GND
HDRM - CLP = 300mV
R16
113K0:1%
RV2
+145
R46A
4K7
R39A
7K5
RV1
R20
10k:1%
16v
R38A
7K5
R38
82K5:1%
R43
82K5:1%
R54B
47K
C22A
R47A
300V
1K5
10p
D17A
33078
C29
100n
-18
EY17
-78
1
2
3
-18
3
0.5W
+18
7
3
C27
220p
NJM431 2V5
8
LOG
C23
220p
PC#4529_BD651->BDX53C_BD652->BDX54C
PC#4651_DEL_LD9->LD14_ADD_NJM431L
Q20A/B_Q21A/B
PC#5353_R60A_1/2W_220K->2W_220K
PC#5528_Q16 A,B REPLACE WITH TIP50#6891
N
N
N
N
N
NJM431 2V5
L+
LR+
R+18
R12
249R:1%
33078
R96
100K
R100
100K
2.30
2.40
.
2.50
2.60
V
V
V
V
V
Q20B
BC550
Q4
R7
47K
Q3
BC550 R8
3K
C2
47p
RED
BAV21
D35
220n 250v
C43
R97
470K
220n 250v
C42
BAV21
D36
EXTRA BRIGHT LEDS!
1 JUN/22/94
2 DEC/02/94
3 .
4 APR/08/97
5 AUG/05/98
6 D
7 D
8 D
9 D
10 D
ACTGND
Q21B
FROM INPUT
PCB:
GND
GREEN
Q29
A13
GREEN
BC560
Q14B
CLPD2
R4
1K
R9
820R
R11
249R:1%
R101
470K
LD1
1/2
1/2
33078
Q28
A63
MODEL(S):- AP-3400
# DATE
VER# DESCRIPTION OF CHANGE
0.5W
10u
R3
2 17K8:1%
1
3 U1
C32
27p
LD3
R99
330R
NJM431 2V5
R1
5K36:1%
Q5
A63
C4
100n
R98
330R
500mW
4v7
LD4
2W
R2
1K
10u
16v
6.4 uA ->
300mV/47K
Q2
BC550
R5
D1
CLP+
47K
HARD LIMIT @ 11.2 Vp
BC560
Q1
500mW
4v7
Iled=20mA
R10
220K
D4
+18
NJM431 2V5
C28
HDRM+
D3
ZD1 RIGHT ACTIVITY
Q20A
25A
16v
C16
R6
3K
C1
47p
M1011A.SCH_DATABASE_HISTORY
LEFT ACTIVITY ZD2
+18
Q21A
P1
10K
CW
L_LEVEL
YORKVILLE NAME: M1011A26
CAPACITOR VOLTAGES SHOWN ARE MINIMUM REQUIRED.
MODELS: AP-3400
.
PCB#:
EBC
M1011A
SCH ISSUE: 2.60
TITLE: SCH_NAME
#XXXX
1
MW4
D8POS.RT.ANGLE_MOLEX
RAINPUT_BOARD
OB TUPNI
BLK
WIRE
4148
270R
R125
330R
R36
R124
C11
R31
@ZD1
BLANK SIZE=16.000"X11.050"
D48
1N4004
AMP_A
POT
AMP_B
1
MOTTOB
B
4K7
220K
10K
1M
R129
FUNCTION
C42
250V
220N
R26
E
1
_MW3
C3
1N4004
J4
J6
1K5
J7
J8
J9
10K0
BLK WIRE
R12
R96
C27
R14
47K
C26
R34
D12
D11
J10
113K0
R21
16V
1U
@R2
16V
1U
@R2
113K0
10K0
220P
C23
R100
R54A
R33
4148
4148
10K0
10K0
100N
33078
10K0
@U1
R131
1K5
1
TP9
10K
R126
C52
10V
R28
PART#
FUNCTION
BF872
R27
82K5
100N
R38
J11
C29
82K5
10K0
J13
R44
10K0
R32
J20
J21
R11
R7
R8
R5
R6
220P
100K
249R
J26
C9
D5
D49
R132
10R
F
RED
F
R106
BDX53C
B
FUNCTION
E
PART#
J3
HS1
F
YELL
F
J1
F
F
BLK
WHT
F
F
PART#
BDX54C
B
20V
FUNCTION
E
C49 R66A
10R
4148
25V
100U
D23A
F
F
BLUE
ZD8
47R @R9
R62A
4148
D21A
4148
D20A
PART#
4148
D22A
R63A
39R
47R @R9 R61A
D19A
4148
@R11 33K
R67A
PART#
10R
R65A
68K @R12
10R
R59A
R68A
C25A
150R @R7 R57A
R15 HS2 @C1300V
220K
@R7
150R
R64A
2WATT @R8
C22A 10P
R49A
470R
R60A
R58A
33K @R11
R53A
39R
470R
R69A
68K @R12 R70A
1K5
C21A
NJM431 Q14A
2V5
Q21A
MJE340
M1011-5.13
M1011-5.13
C32
R18
270R
45K3
4148
D6
MJE350
ASSEMBLY
PCB MECH
3K
47K
3K
47K
J22
249R
249R
J19
J18
J16
R39
R40
47K
1
PPOWER_SUPPLY
US WOP
AZ
D46 HOLE
RE1
220K
47K
C1
3K
ZD17
NO NC C
AROMAT_RELAY
48V_COIL
#3699
C31
470K
47P
BAV21
D7
4148
4148
D8
C12
R29
3K
47P
R24
R23
R3
R4
R2
1K
1K
17K8
J17
@U1
U1
33078
5K36
R1
R97
D36
27P
NOTE RELAY HAS 48V COIL
@10R
4148
100N
820R
4148
4V7
1K5
0.5W
+
GRN
LD6
+
RED
LD5
C13
R30
D10
D9
ZD2
Q29
@R13
5K36
R25
TP2
@R1
16V
10u
17K8
1K
1K
4148
TP1
C2
47P
D1
4148
47P
27P
@R14
270R
4148
J27
BLUE
EY4
R47A
R16
R46A
R20
R50A
J24
100K
47K
249R
R54B
@R5
4148
4148
@R5
4K7
4K7
D50
1
300V
D17A
R51A
4148
1K5
4148
4148
17K8
1K
1K
4148
R41A
7K5
7K5
R39A
22U
C19A 16V
1
_MW2
D13A
D18A
D16A
R56A
R45A
R55A R44A
21K5
R35
4K7
4K7
1K5
39R
1K
1K
1K5
R51B
4148
D18B
4148
BC560
1K5
C18B
16V C18A
22U
22U
16V
D16B
17K8
4148
7K5
7K5
_MW1 16V
C19B 22U
R44B
R41B
D13B
R39B
D51
21K5
R55B
FUNCTION
R50B
R46B
R47B
R58B
4148
D17B
MJE340
R67B
33K @R11
68K @R12 R68B
Q20B
C25B
10V
4U7
C26B 4U7
PART#
HS3
10V
PT#4790
R60B @R8 220K
4148
2_WATT
47R @R9
D19B
4148
R61B
R63B
39R
4148
D22B
@R9
3K
1K5
22N
4148
4148
7K5
7K5
220R
220R
7K5
7K5
4148
4148
22N
1K5
3K
22U
10V
1K5
470R
10R
10R
470R
150R
150R
C29B
R48A
@R7
@R7
R52A
R43A
R53B
R64B
R57B
R59B
R65B
R49B
R48B
C24B
R43B
R52B
C20B
D15B
D14B
R42B
R38B
R40B
R40A
R38A
R42A
C20A
D15A
D14A
10V
22U
PT#4400
25A10K
@R1
16V
10u
D2
ZD1
R9
220K
R10
R19
R17
M1011A
AP-3400
VER 5.13
4148
47R
R62B
10R
R66B
C24A
C25
J15
R22
+
RED
LD2
+
GRN
LD4 -
-18
NC
NC
+18
RR+
LL+
4V7
820R
LD1
D4
C4
D35
BAV21
470K
R101
D21B
D23B
4148
BC550
GUIDE
ETCH
PT#4400
25A10K
+
RED
4148
LD3
100N
4148
PART#
"500.
MJE350
"800.
ETCH
"210.
GUIDE
"020.
SHEAR
ETUOR
EGAG
ELOH/"10.0
PC#4443_R17,R18_470R->270R
R19_51K->43K
PC#4533_R19_43K->45K3
PC#4545_R1/R22_6K2->5K36
SHEAR
PC#4529_BD651->BDX53C_BD652->BDX54C
PC#4651_LED’S->NJM431+2_RESISTORS
Q14A/Q21A_MOVED_TO_AID_INSERTION
PC#5353_R60A/B->2_WATT
PC#5497_R66A/B_1/8WFP->1/4WFP
PC#5528_Q16 A,B REPLACE WITH TIP50#6891
N
4.51
.
4.52
4.52
4.53
5.00
5.10
5.11
5.12
5.13
V
1 AUG/06/93
2 .
3 JAN/18/94
4 FEB/94
5 JUN/22/94
6 NOV/29/94
7 FEB/15/95
8 APR/08/97
9 OCT/27/97
10 AUG/05/98
11 D
PC#4529_BD651->BDX53C_BD652->BDX54C
PC4651_LED’S->NJM431+2_RESISTORS
Q14A/Q21A_MOVED_TO_AID_RAD_INSERT
PC#5497_R66A/B_1/8WFP->1/4WFP
SHEAR
N
N
N
N
N
N
N
4.53
5.00
5.10
5.12
V
V
V
V
V
V
V
JUN/22/94
NOV/29/94
FEB/15/95
OCT/27/97
D
D
D
D
D
D
D
C28B
MODEL(S):- AP-3400
# DATE
VER# DESCRIPTION OF CHANGE
MODEL(S):- AP-3000
# DATE
VER# DESCRIPTION OF CHANGE
-55
C29A
10V
22U
Q17A
R69B
33K
2V5
16V
330U NJM431 TJH1
Q21B
R70B @R12 68K
@R11
+
GRN
-
D3
-1101M
31.5
SHEAR
NJM431
TP6
M1011A.PCB_DATABASE_HISTORY
EY10
4U7
10V
2V5
22U
10V
10V
4U7
BC550 Q17B R56B
Q13A
PRODUCTION NOTES
1 RV2,RV4 TO BE HAND
INSERTED C3 1U 16V
TO BE HAND INSERTED
1
2
3
4
5
6
7
8
9
10
11
D20B
C21B
10U
160V
160V
10U
@C1 C22B
J14
"500.
R103
C28A
@C2
@C2
C27B
Q18B
Q19B
C27A
@C2
@C2
B
E
"800.
ETCH
"210.
GUIDE
"020.
M1011.PCB_DATABASE_HISTORY
EY1
BLUEY2
EY3
@R3
0.5W
R105
1K
15K
WHT
EY6
EY5
TP5
-100
Q31
10U
160V
160V
10U
WHT
330U
16V
EY7
HS5
BLK
EY9 EY8
10R
Q20A
2V5
NJM431
BLKL
15K
R102
EY17
R107
C48
25V
100U
EY11
GND
0.5W
@R3
YELL
1K
EY13
BLKEY12
ZD7
20V
C26A
+55
Q30
Q19A
R104
EY14
YELEY15
EY16
Q18A
@Q4
MPSA92
B
E
@Q3
MPSA42
10P
C23A
@C1
10P
300V
300V
10P
C23B
@C1 Q14B
BC560
Q12A
Q12B
MPSA42
@Q3
MPSA92
@Q4
Q13B
R45B
B
E
MS3
MW3
+100
RED
B
E
MS1
1 MW1
J28
TIP50
RED
HS6PART#
@Q2
Q16A
@Q1
Q15A
2
C10
C17
U3
U2
MJE5730
MPSA92
@Q5
10K0
R45
R130
100K
RV1
47U
10V
J29
MS2
TP4
FACE
DOWN
@Q1
Q15B
@Q2
Q16B
10K0
J25
Q38
MJE5730
FACE
DOWN
TIP50
R13
TP3
250V
220N
C43
"210.
"800.
"500.
M1011A
MW2
RV2
@U1
Q11
100K
82K5
63V
10K0
2U2
R42 100K
C14
RV3 R43
82K5
10V
47U
R41
33078
R127
R128
@Q6 Q36
2N5551
BC550
Q37
2
63V
4U7
RV4
100K
C5
2U2
63V
Q7
@R4
15R
R37
3
BC550
TJH2
BC550
BC550
BC550
Q9
A63
Q10
BC550
J5
Q4
MS4
BC560
Q1
BC560
Q3
Q2
Q6
Q8
100N
J23
A63
@R6
C16
C28
C6
Q28
Q5
C15
330R
1/4W
R99
@R6
A13
10u
16V
_MW4
1
16V
10u
R98
1/4W
330R
A63
BC550
L+M
L-M
R+M
R-M
+18M
NC
NC
-18M
P2
P1
"020.
VCD
BLANK SIZE=16.000"X11.050"
SOLDERSIDE M1011-5.10
BLK
WIRE
@10R
100N
820R
4148
5K36
4148
4V7
1K5
4148
270R
R125
330R
R36
R124
C11
R25
D7
D46 AZ
HOLE RE1
C31
R97
D36
R31
#3699
47K
ASSEMBLY
PCB MECH
BLK WIRE
@R14
@ZD1
3K
D48
1N4004
TP9
10K
R126
C52
10V
B
R44
4K7
220K
10K
1M
R129
E
10K0
C3
1
_MW3
100N
82K5
FUNCTION
BF872
PART#
FUNCTION
C42
250V
220N
R26
R27
R38
C29
82K5
10K0
J13
R32
R6
R5
R8
R11
R7
J20
J21
J11
R28
R39
R40
J16
J18
249R
J19
249R
J22
47K
3K
47K
3K
C32
R18
270R
45K3
16V
1U
R131
1K5
J4
J6
1N4004
1K5
J7
J8
J9
D12
D11
R12
R96
C27
R14
47K
C26
R34
J10
113K0
10K0
R21
@R2
16V
1U
@R2
113K0
10K0
220P
C23
R100
R54A
R33
4148
4148
10K0
10K0
100N
33078
@U1
10K0
220P
100K
249R
J26
C9
D5
D49
R132
R63A
E
B
10R
F
RED
F
R106
FUNCTION
BDX53C
PART#
HS1
4148
39R
PART#
J3
PART#
D19A
@R5
4148
@R5
@R8
4K7
4K7
4K7
4K7
1K5
39R
PART#
MJE340
4148
220K
2_WATT
F
YELL
F
J1
25V
100U
D23A
F
F
BLK
C49
4148
E
R66A
10R
F
F
WHT
FUNCTION
PART#
BDX54C
B
20V
F
F
BLUE
ZD8
47R @R9
R62A
4148
D21A
4148
D20A
4148
D22A
47R @R9 R61A
@R11 33K
R67A
10R
R65A
68K @R12
10R
R59A
R68A
C25A
150R @R7 R57A
220K
150R @R7 R64A
2WATT @R8
R49A
470R
R60A
R53A
33K @R11
470R
R69A
68K @R12 R70A
C21A
NJM431
Q14A
2V5
Q21A
4148
1K5
4148
4148
17K8
1K
1K
4148
R41A
7K5
22U
16V
7K5
R39A
22U
16V
16V
22U
R51A
300V
D17A
D18A
D16A
R56A
R45A
R44A
D13A
_MW2
1
C19A
1K
1K
4148D16B
1K5
R51B
4148
D18B
17K8
4148
7K5
7K5
1_MW1 16V
C19B 22U
R44B
R41B
D13B
R39B
D51
D50
R55A
21K5
R35
21K5
R55B
FUNCTION
4148
1K5
R15 HS2
@C1 300V
C22A
10P
R58A
39R
R47A
R16
R46A
R20
R50A
J24
100K
47K
249R
R54B
R50B
R46B
R47B
R58B
HS3
PT#4790
R60B
MJE340
M1011-5.13
M1011-5.13
C1
47K
ZD17
NO NC
C
AROMAT_RELAY
48V_COIL
220K
470K
U1
R24
R23
R29
3K
@U1
1K
1K
C12
R1
47P
47P
BAV21
4148
5K36
R3
R4
R2
27P
33078
J17
17K8
4148
D8
TP2
@R1
16V
10u
17K8
1K
1K
4148
TP1
C2
47P
D1
4148
47P
220K
R10
R19
R17
4148
MJE350
0.5W
@R1
16V
10u
27P
NOTE RELAY HAS 48V COIL
+
GRN
LD6
+
RED
-LD5
C13
R30
D10
D9
ZD2
Q29
@R13
C25
J15
R22
+
RED
LD2 +
GRN
LD4 -
-18
NC
NC
+18
RR+
LL+
D2
ZD1
R9
D4
C4
270R
D6
D19B
R63B
39R
10V
C26B
4U7
D22B
4148
D17B
33K
68K
Q20B
4148
4148
47R
R61B
BC560
1K5
C18A
C18B
R68B
C25B
R67B
@R11
@R9
4U7
10V
@R12
@R9
1K5
3K
22N
4148
4148
7K5
7K5
220R
220R
7K5
7K5
4148
4148
22N
3K
1K5
1K5
470R
10R
10R
470R
150R
150R
R48A
@R7
@R7
R53B
R64B
R57B
R65B
R59B
R49B
R48B
C24B
R43B
R52B
C20B
D15B
D14B
R42B
R38B
R40B
R40A
R38A
R42A
C20A
D15A
D14A
R52A
R43A
C24A
PT#4400
25A10K
PT#4400
25A10K
4V7
820R
LD1
4148
LD3
100N
4148
J27
47R
R62B
4.51
.
4.52
4.52
4.53
5.00
5.10
5.11
5.12
5.13
V
AUG/06/93
.
JAN/18/94
FEB/94
JUN/22/94
NOV/29/94
FEB/15/95
APR/08/97
OCT/27/97
AUG/05/98
D
1
2
3
4
5
6
7
8
9
10
11
PC#4529_BD651->BDX53C_BD652->BDX54C
PC4651_LED’S->NJM431+2_RESISTORS
Q14A/Q21A_MOVED_TO_AID_RAD_INSERT
PC#5497_R66A/B_1/8WFP->1/4WFP
N
N
N
N
N
N
N
4.53
5.00
5.10
5.12
V
V
V
V
V
V
V
JUN/22/94
NOV/29/94
FEB/15/95
OCT/27/97
D
D
D
D
D
D
D
D35
M1011A
AP-3400
VER 5.12
4148
C29B
AP-3400
VER# DESCRIPTION OF CHANGE
MODEL(S):# DATE
AP-3000
VER# DESCRIPTION OF CHANGE
1
2
3
4
5
6
7
8
9
10
11
BAV21
470K
R101
D21B
D23B
4148
10R
R66B
PC#4443_R17,R18_470R->270R
R19_51K->43K
PC#4533_R19_43K->45K3
PC#4545_R1/R22_6K2->5K36
PC#4529_BD651->BDX53C_BD652->BDX54C
PC#4651_LED’S->NJM431+2_RESISTORS
Q14A/Q21A_MOVED_TO_AID_INSERTION
PC#5353_R60A/B->2_WATT
PC#5497_R66A/B_1/8WFP->1/4WFP
PC#5528_Q16 A,B REPLACE WITH TIP50#6891
N
PRODUCTION NOTES
1 RV2,RV4 TO BE HAND
INSERTED C3 1U 16V
TO BE HAND INSERTED
MODEL(S):# DATE
C28B
C27B
M1011A.PCB_DATABASE_HISTORY
-100
10V
22U
22U
10V
ETCH
GUIDE
R103
C28A
@C2
EY4
22U
10V
C29A
BC550
R69B
33K
16V
2V5
NJM431
330U
TJH1
Q21B
R70B @R12 68K
+
RED
+
GRN
-
D3
4148
PART#
ETCH
GUIDE
@R11
C21B
10U
160V
Q20A
2V5
NJM431
Q17A
BC550 Q17B
R56B
10V
4U7
NJM431
TP6
10V
22U
160V
10U
M1011.PCB_DATABASE_HISTORY
EY2
EY1
0.5W
@R3
EY3
R105
1K
15K
-55
EY5
EY6
WHT
330U
16V
EY9 EY8
10R
EY7
HS5
BLK
EY10
BLUE
Q31
10U
160V
160V
10U
0.5WZD7
@R3
R102
EY17
R107
C48
25V
100U
EY13 EY12
EY11
GND
BLKL
15K
2V5
J14
@C1 C22B
10P
300V
300V
10P
C23B
@C1
Q14BBC560
D20B
C27A
@C2
@C2
@C2
B
TP5
1K
R104
20V
+55
YELL
Q30
@Q4
MPSA92
C26A
4U7
10V
EY14
EY16 EY15
Q13A
@Q3
MPSA42
Q18B
Q19B
B
E
2
Q16B
10P
C23A
@C1
B
E
B
E
@Q2
@Q1
Q19A
Q18A
+100
RED
HS6PART#
Q16A
Q15A
Q12A
Q12B
MPSA42
@Q3
MPSA92
@Q4
Q13B
R45B
E
FACE
DOWN
R128
1
J28
TIP50
MJE5730
J29
@Q1
Q15B
@Q2
C17
FACE
DOWN
Q38
MJE5730
TIP50
C10
10K0
R45
U2
RV2
MPSA92
@Q5
U3
47U
10V
33078
63V
4U7
@R4
15R
R37
R130
100K
RV1
@U1
Q11
100K
C14
TP4
10V
47U
R13
10K0
M1011A
BLANK SIZE=16.000"X11.050"
P:\1011APRT.PRN
J25
Q9
@Q6 Q36
2N5551
BC550
Q37
2
R42
63V
2U2
TP3
Q7
R127
82K5
10K0
100K
RV3 R43
82K5
C43
BC550
RV4
100K
R41
C5
2U2
63V
250V
220N
BC550
3
BC550
BC550
BC550
A63
Q10
Q1
BC560
J5
Q4
TJH2
Q2
BC560
Q6
Q8
Q5
BC550
C28
C6
100N
J23
A63
@R6
C16
_MW4
C15
A13
10u
16V
1
@R6
330R
1/4W
R99
Q28
P1
R98
1/4W
330R
A63
Q3
L+M
L-M
R+M
R-M
+18M
NC
NC
-18M
P2
16V
10u
GUIDE
ETCH
MJE350
+4dB 55Hz
FILTER
S1
-1dB 30Hz
RIGHT = CHAN B
C1
470p
JB1
2
BAL_IN
3
NUTRIX 1
R1
1K
C2
470p
R2
10K:1%
JB2 1 3 5
IN = MONO
S2 S2
1
4
OUT
CH_A_IN
S
R
T
2
5
3
6
1K
R20
LEFT = CHAN A
GREEN WIRE TO
GROUND STRAP:
WC1
GND
2
1
3
U3
1/2
5532
R18
1K5
20KHz
C10
16v
6n8
+2dB
+18
IN
JB3 1 3 5
JB4
2
BAL_IN
3
NUTRIX 1
7
5
+4dB 55Hz
FILTER
OUT
IN
6
R23
1K
10K:1%
R21
C11
470p
C12
470p
R24
10K:1%
MUST BE BREAK BEFORE MAKE, #3436
C13
C17
R33
100p
16v 470n
17K8:1%
R32
C15
16v 68n
4M7
14K0:1%
33078
R27
R28
R29
1/2
R22
C18
C19
10K:1% 17K8:1% 17K8:1% 3 U2
6
16v 150n
1 16v 47n
7
C16
2
16v
5 U2
R35
100n
1/2
82K5:1%
2
R30
R31
33078
5K6
7K5
R25
R26
14K0:1% 1R
C22
TO PIN 4 OF 5532
100n
C14
100p
DATE: SEP/19/94
GND
YORKVILLE NAME: M1012A.SCH
6
NO_GOLD 2 4 6
-1dB 30Hz
R16
470R
IN
NO_GOLD 2 4 6
5
T
4
R
S1
S
OUT
CH_B_IN
MUST BE BREAK BEFORE MAKE, #3436
R15
C3
C7
100p
16v 470n
17K8:1%
R14
C5
14K0:1%
16v 68n
4M7
33078
R7
R9
R10
R11
1/2
C8
C9
10K:1% 17K8:1% 17K8:1% 5 U1
2
16v
47n
16v
150n
7
1
C6
6
16v
3 U1
R17
100n
1/2
82K5:1%
1
R12
R13
33078
R3
R4
5K6
7K5
14K0:1%
1R
C21
TO PIN 4 OF 5532
100n
C4
100p
IN
10K:1%
R6
OUT
1K
R5
MODELS: AUDIO-PRO
AP-3400
PCB#&VER: M1012-2.00
R34
470R
2
1
3
-18
T8
T7
T6
T5
T4
C23 T3
100n T2
T1
SIG_L
REF_L
SIG_R
REF_R
+18
GND
-18
C24
100n
U3
1/2
5532
R36
1K5
C20
16v
6n8
20KHz
+2dB
GND
EY2
18Ga BLACK WIRE
TO M1011 GND
SCH ISSUE: 0.00
TITLE: INPUT_&_FILTER
5
ASSEMBLY
PCB MECH
M1012-2.10 BLANK SIZE=15.700"X10.000"
M1012-2.00
GREY_BUTTON
SHEAR
"
0
0
0
.
0
1
X
"
0
0
7
.
5
1
=
E
Z
I
S
K
N
A
L
B
GREY_BUTTON
B_BAL_INPUT
5
15
SHEAR
5
A_BAL_INPUT
15
BUT2
SHEAR
VCD
59
52
52
52
"520.
030.
LINEWIDTH "
"GAUGE
040.
"050.
"060.
59
40
J12
J11
52
52
52
52
R26
C22
100N
R24
R25
10K0
10K0
14K0
100P
@R1
C14
40
40
40
10K0
40
40
40
33078@U1
40
40
40
U2
40
40
40
40
40
40
40
40
40
40
40
40
40
R30
128
TJH2
AP-3400
LLIM1012A
RD
SHEAR
00.2-2101M EDISREDLOS
00.2-2101M LTED
J13
40
40
40
C16
52
C12
470P
100P
@R1
40
R29
52
1R
C11
470P
1K
1K
R23
C17
470N
40
47N
TP2
J14
30
30
30
30
C20
52
40
40
52
40
100N
59
40
17K8
59
40
C13
R27
82
MC1GRN
FUNCTION
59
40
40
5K6
59
40
7K5
59
40
68N
100N
59
40
52
C24
82
16AWG
40
6N8
40
4M7
R32
30
30
30
MONO
40
40
40
40
100N
52
R35
R34
6N8
C10
30
30
30
C8
30
J2
J1
40
52
J10
WC2 WC1J9
BLK 13"
16AWG
40
40
R21
R31
40
J3
40
J19
40
52
40
40
40
J15
40
40
40
17K8
40
40
C15
R13
J4
40
40
R22
C18
U3
40
14K0
R36 R33
150N
40
52
40
40
J16
30
40
40
40
40
R28
R12
5
40
40
40
40
52
J17
2101M
40
R10
40
4
15
30
40
40
30
30
40
52
SIG_L
REF_L
SIG_R
REF_R
+18V
GND
GND
-18V
40
40
40
40
40
52
40
40
52
C23
17K8
7K5
5K6
100N
40
40
17K8
1
40
40
40
C6
40
40
52
40
68N
15
R11
40
TP1
2101M
00.2
40
R9
40
47N
10K0
@U1
40
C5
SHEAR
33078
40
4M7
40
40
U1
R14
470N
14K0
40
40
52
40
40
40
40
98’TPES
40
40
J18
M1012A
AP-3400
VER.
02.12.10
C4
40
40
J5
40
40
40
40
52
40
40
JB3
47
40
40
52
R20
30
40
40
40
52
40
40
30
C19
52
47
59
42
52
5532
40
40
82K5
40
R7
40
40
C3
40
40
J6
C9
R17
99
47
40
40
52
59
40
47
52
52
@R1
100P
10K0
14K0
@R1
10K0
1R
100P
40
52
40
40
42
52
470R
40
42
1K5
40
47
30
40
C7
40
40
R4
40
47
R15
J7
R2
R3
R6
40
47
R18
R16
40
52
30
1K
40
42
47
J8
30
470P
40
00.2
30
470P
40
2101MS2
JB2
1K
100N
40
30
40
40
47
30
C2
C1
R1
R5
40
40
PART#
59
59
#3436
40
UNBAL_IN_B
52
1K5
59
PT#3660
16
S1
17K8
59
16
59
#3436
150N
47
40
59
52
17K8
52
C21
AZ HOLE
59
99
TJH1
16
BUT1
470R
128
59
BASS_BOOST
SWITCH/S
ARE #3436
BREAK
BEFORE
MAKE!!!!
59
30
16
UNBAL_IN_A
59
30
16
82K5
16
30
16
30
16
4
PT#3660
15
5
MJH11018
TB2
3
1
C44
80V
330u
4
2
C45
80V
330u
EY11 GREY
RED
RED
EY6 YELLOW
EY5 YELLOW
13AMP
DB2
EY10 BLUE
EY9 BLUE
3
1
C46
80V
330u
4
2
C47
80V
330u
EY12 WHITE
CSA
+78
WC1
GND
YELLOW
BLACK
BLACK
GND
C55 4n7
WC4
-78
WHITE
WC7
-145
BLUE
MPSA06
2N5551
EBC
B CE
C53
22n
GND
+78
+78
1N4004
D43
1N4004
D42
WC10
GREEN WHITE
CHASSIS
120 VAC 60 Hz LINE
AT 25~ AMBIENT:
11 A = 33K
13 A = 15K
R108
47K
SENSOR:
100K @ 25~
50K @ 40~
25K @ 55~
10K @ 80~
D37
D46
UNDER CAP:
L1
220uA
530uA
RMS IN
RV5
47K
100K R109
GROUND
STRAP
TO WC1 ON M1012
R114
1.2M
R116
27K
ZD12
500mW
33V
R110
14K0:1%
13.5v
Q32 10.7v
15.6v
IDLE
RV6 2N5551
100K
17K8:1%
AMBIENT
R111
7
28v @ 80~
33v
500mW
ZD15
R118
22K
4v7
500mW
ZD10
68K 68K
R113 R112
R117
15K
D41
D38
D47
R124
1K
D39
C50
25v
22n
D48
4v7
500mW
ZD11
25v
GND
1 AUG/12/97
2 D
3 D
4 D
5 D
6 D
7 D
8 D
9 D
10 D
1.40
V
V
V
V
V
V
V
V
V
PC#5444_R120->122_1/4W->1/2W
N
N
N
N
N
N
N
N
N
TO M1011A: MC1
+18
1
MC1
LTSENSE
2
MC1
RTSENSE
3
MC1
RMS
4
MC1
KILL
5
GND
ABOUT
5 WATTS
Q35
Q34
2N5551
R119
220R
4v7
500mW
ZD14
Q33
A06
D40
R123
7K5
M1013A.SCH_DATABASE_HISTORY
D44
1N4004
ZD13
500mW
33V
R115
27K
GND
MODEL(S):- AP3400
# DATE
VER# DESCRIPTION OF CHANGE
D45
1N4004
MJH11018
8
0.5W
BLACK
R120
2R2
R121
2R2
0.5W
CSA
WC8
RED
WC6
13AMP
EY2
+145
0.5W
EY8
EY7
WC3
HIGH CURRENT TO M1011A
DB1
TR1
WC11
EY3 BLK
TYPE_H
1KVA
120VAC
YSL#
CSA
UI
C54 22n
EY4 BLK
12A/SW
TB1
13A/85C
R122
2R2
C51
470u
EY13
40CFM
EY14
FAN
NOTE: CAPACITOR VOLTAGE RATINGS SHOWN ARE MINIMUM REQUIRED.
ACTUAL PARTS MAY HAVE HIGHER VOLTAGE RATINGS.
ALL UNMARKED DIODES ARE 1N4148.
DATE: AUG/12/97
YORKVILLE NAME: M1013A.SCH
MODELS: AP-3400
PCB#&VER: M1013A
SCH ISSUE: 1.40
TITLE: SUPPLY/FAN_PCB
WC11
EY3
ORANGE WIRE TO
EY3 FOR 240V
GREEN WIRE TO
EY3 FOR 220V
TR1
240V ORN
220V
DB1
EY8
EY7
GRN
3
1
C44
80V
330u
4
2
C45
80V
330u
EY11 GREY
RED
RED
EY6 YELLOW
EY5 YELLOW
TB1
8A/SW
C54 22n
CSA EY4
13AMP
DB2
220/240VAC
YSL#1288E
EY10 BLUE
EY9 BLUE
BRN
3
1
C46
80V
330u
4
2
C47
80V
330u
EY12 WHITE
CSA
WC8
+78
WC1
GND
RED
YELLOW
BLACK
BLACK
GND
13AMP
CSA
+145
WC6
C55 4n7
EY2
WC3
WC4
-78
WHITE
WC7
-145
BLUE
HIGH CURRENT TO M1011A
TB2
13A/85C
C53
22n
+78
GND
+78
1N4004
D43
1N4004
D42
BRN
GRN/YEL
BLU
AT 25~ AMBIENT:
11 A = 33K
13 A = 15K
CHASSIS
BROWN
GRN/YEL
BLUE
AC LINE FILTER
WC10
R108
47K
SENSOR:
100K @ 25~
50K @ 40~
25K @ 55~
10K @ 80~
D37
D46
220uA
530uA
UNDER CAP:
L1
R110
14K0:1%
Q32 10.7v
13.5v
15.6v
IDLE
RV6 2N5551
100K
17K8:1%
R111
AMBIENT
GROUND
STRAP
R116
27K
ZD13
500mW
33V
R115
27K
7
28v @ 80~
33v
500mW
ZD15
R118
22K
4v7
500mW
ZD10
68K 68K
R113 R112
R117
15K
D41
D38
D47
R124
1K
D39
D40
R123
7K5
MJH11018
C50
25v
22n
LTSENSE
RTSENSE
RMS
EBC
KILL
B CE
GND
MC1
1
MC1
2
MC1
3
MC1
4
MC1
5
1 SEPT/28/95
2 D
3 D
4 D
5 D
6 D
7 D
8 D
9 D
10 D
1.40
V
V
V
V
V
V
V
V
V
PC#4883 ADDED EMI AC LINE FILTER
N
N
N
N
N
N
N
N
N
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
V
N
C51
470u
EY13
40CFM
EY14
NOTE: CAPACITOR VOLTAGE RATINGS SHOWN ARE MINIMUM REQUIRED.
ACTUAL PARTS MAY HAVE HIGHER VOLTAGE RATINGS.
ALL UNMARKED DIODES ARE 1N4148.
DATE: SEP/28/95
M1013AE.SCH_DATABASE_HISTORY
8
FAN
YORKVILLE NAME: M1013AE.SCH
MODEL(S):- AP-3400E
# DATE
VER# DESCRIPTION OF CHANGE
MJH11018
R120 R121 R122
2R2 2R2 2R2
4v7
500mW
ZD11
GND
TO M1011A:
+18
ABOUT
5 WATTS
Q35
D48
25v
MPSA06
2N5551
Q34
2N5551
R119
220R
4v7
500mW
ZD14
Q33
A06
GND
TO WC1 ON M1012
D44
1N4004
ZD12
500mW
33V
RMS IN
RV5
47K
100K R109
220/240 VAC 50 Hz LINE
R114
1.2M
D45
1N4004
MODELS: AP-3400E
PCB#&VER: M1013A-2.20
SCH ISSUE: 1.40
TITLE: SUPPLY/FAN_PCB
MC1
@R1
68K
17K8
68K
#3743
Q33
A06
4V7
ZD10
4148
D40
4148
D48
2R2_1/2W R120
TP7
4V7
@R2
27K
4148
2R2_1/2W
33V
2M5551
27K
4148
Q34
@Q1
R122
TP8
2R2_1/2W
15K
22K
220R
R121
R117
R118
R119
ZD14
ZD13
4V7
33V
J1
J2
33V
C51
J3
@R2
FAN_CTRL
KBPC3506-W
D42
D45
ASSEMBLY
PCB MECH
M1013-2.30
M1013-2.30
1N4004
1N4004
1N4004
EY13
B Q35
MJH11018
SHEAR
EY7
D44
E
1N4004
EY14
D43
AP-3400
TJH1
2M5551
1K
R124
4148
4148
ZD12
LEADS UP
TP9
1M2
BLU
03.2 -3101M
LAY DOWN
BLU
EY8
RED RED
YELLOW
EY5
J24
EY10
@Q1
Q32
14K0
4148
22N
C50
EY9
330U
VCD
SHEAR
+18
L T-SEN
R T-SEN
RMS
KILL
WHITE
LEADS UP
KBPC3506-W
EY11
GREY
J21
J22
EY12
R110
D37
R114
D38
D39
R112
R111
R113
ZD11
R115
D47
ZD15
R116
D41
7K5
R123
J25
@C1 80V
4148
47K
470U
63V
DUMMY
#6477
RV6
100K
X-F,BLACK
EY4
LAY DOWN
AC-WHITE
AP-3400
J23
R109
47K
D46
M1013A
C47
LAY DOWN
EY6
330U
M1013A
FUNCTION
R108
EY2
L1
#3822
C45
C44
DUMMY
#3743
SPARE
WC11
X-F,BLACK
22N
250V
C53
TJH2
J20
330U
C46
YEL
LAY DOWN
BLK
BLK
M1013A
@C1 80V
@C1 80V
LAY DOWN
SHEAR
EY3
C54
22N
250V
WC4 WC6
WC7
C55
WC10 4N7
250V
WC3
330U
WC1
WC8
@C1 80V
REPPOC ZO 2
"210.
"800.
"500.
RV5
100K
#6477
YELLOW
BLANK SIZE=12.600"X6.500"
SIX WIRES 16AWG
#3743 12" 12"
11" 11" 11" 11"
WHT
RED
GRN
18AWG
10.5" 8_1/2"BLK_DBL/INS
GUIDE
ETCH
T-BRK
BLU
SHEAR "005.6X"006.21=EZIS KNALB
SHEAR
"020.
FAN- FAN03.2-3101M LTED LLIRD
SHEAR
"020.
GUIDE
ETCH
"210.
"800.
"500.
M1013.PCB_DATABASE_HISTORY
MODEL(S):- AP-3000
# DATE
VER# DESCRIPTION OF CHANGE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
JUN/23/94
.
SEP/20/94
NOV/24/95
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
2.21
.
2.21
2.30
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
PC#4529
.
PC#4576
PC#49**
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
R115,R116 22K TO 27K - ZD13 20V TO 33V
WC11 WIRE DBL INSULATED
ADD EXTRA EYELETS FOR
EURO XFMR 245/230V
M1013A.PCB_DATABASE_HISTORY
MODEL(S):- AP-3400
# DATE
VER# DESCRIPTION OF CHANGE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
SHEAR 03.2-3101M EDISREDLOS
MAY/26/94
SEP/20/94
NOV/24/95
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
2.20
2.21
2.30
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
V
PC#4609
PC#4576
PC#49**
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
BD651 TO BDX53C
WC11 WIRE DBL INSULATED
ADD EXTRA EYELETS FOR
EURO XFMR 245/230V
"500.
"800.
ETCH
"210.
GUIDE
"020.
SHEAR
P:\1002APRT.PRN
M1002A
AP-3400
Q19
YS#6900
.
D15
MR854
1
R53
YS#6900
.
MR854
Q14
Q20
5WATT
0R1
5WATT
0R1
D22
MR854
Q18
MR854
R60
D14
MR854
D12
R58
D13
YS#6900
.
YS#6900
.
MR854
2
R56
Q16
Q13
YS#6900
.
5WATT
0R1
Q15
5WATT
0R15
YS#6900
.
D21
Q17
_WC7
YS6900
.
YS#6900
.
BC550
WC6
R61
MR854
RV1
Q21
YS#6927
.
J18
R3
R4
RT1
2R2
VBE
2R2
4K7
22R
22N
4V7/1W
ZD10
4148
D4
0.R47
1W
R79
4148
D3
J16
470R
249R
39R
R43 R14
R12
39R
J2
4K7
39R
TP1
68R
J3
R1
TP9
R2
220R0
R51
2R2
2R2
D9
27K
1K
R38
R40
R11
R41
C7
R27
J4
330U
16V
22N
C27
R35
1K
R34
270R
R26
470R
BC550
22N
Q9
C12
R50
270R
3V
3K
12V
R10
R9
C13
22N
C26
16V
330U
R39
D10
91K
J17
D1
4148
4148
TP2
@R3
TP4
J15
C6
4004
BC550 MPSA42
R8
R7
C2
D2
R6
R5
Q7
18K
4K7
R24
@R2
BAV21
R40A
20K
12V
3K
18V
220K
R25
3V
R22
ZD7
4148
10V
C5 C3
2N6517
Q34
ZD1
16V
J19
10K0
15K
150R
1N
10V R13 22U
249R
36K
D5
C8
D28
4148
Q3
ZD4
ZD3
R20
249R
R18
10K0
249R
R19
R42
4K7
BC550
4148
D25
Q33
C17
Q4
22U
R70
Q32 R23
470P
150R
15K
C4
R15
R16
D7
27K
4148
@R3
BAV21
MPSA92 R76
M1002-9.00
M1002-9.00
@Q2
R33
SS
1R
1W_FP
GG
@Q1
4148
TP7
R35A
20K
R37
D11
TO M1011
ASSEMBLY
PCB MECH
100N
-145V
Q8
2U2
10V
2N5551
D27
-78V
TAB5
8K2
TAB3
TAB4
RED WIRE
470K
10N C18
150K
R75
R74
150K
4004
D24
R73
100K
4148
TAB2
GND
@C3
SS
D23
@R6
2K2
Q31
+78V
+145V
TAB1
@C3
J9
J22
@C3
@Q1
47R
R49A
1/2W
1/4WATT
2R2
16V
R72 @R6 47R
1/4WATT R49B
1/2W J21
2R2 @R1
ZD2
R17 BC550 BC560
R71
R77
C11 C14
FUNCTION
MC1
R21
91K
PART#
R36
J12
R46
220N
250V
220N
250V
#5892
80V
6800U
#5892
470K
J7
J8
80V
6800U
#5892
80V
6800U
#5892
80V
6800U
@C3
R48 J20
39R
470P
C16
R44
R47
1R
0.5W
ZD9
3K6
TP6
R78
BLUE
WIRE
S
39R
16V/1W
G
2N2
5WATT #5427
3K6
39R
GG
R49
0.R47
1WATT
@Q1
R45AQ12
500V
C15
@R5
R32
16V/1W
3K6
C25
MTP2P50E
TP5
47R
680P
3K6
5WATT
#5427
C9
C24
MR854
MTW10N40E
MTP2P50E
1K
C23
500V
2N2
4uH
MR854
D20
3
R6
5R6
5WATT
L1
R65 R64
33K
R62
7"YEL
16AWG
1R
0.5W
C22
TP10
2WATT
3R9
WC7
R28
15K
0.5W
C19
S
ZD8
R67
10N
250V
C10
M1002A
AP-3400
VER. 9.10
5.5"BLK
16AWG
WC6
C21
G
Q5
@Q3
MTP8P20
Q11 R45
@R5
@R4
15K
0.5W
MBS4992
R31
MTP10N15L
1K2
R66
Q29
R29A
R29
R30
R69
R68
15K
0.5W
16V
10U
OUTPUT
+
J5
J6
@R4
@R4
15K
0.5W
10R
MAC224-4
DC_PROT
TRIAC
@R4
OUTPUT
TAB7
Q30
TAB6
Q6B
220K
ZD6
ZD5
Q27
HOLE
J10
J11
AUTO ADJUST
Q25Q6A
.
YS#6927
1N5
.
YS#6927
NOTE #6
D16
C1
3
Q23
.
YS#6927
MR854
D18
J1
D17
BC560
MR854
D19
100K
MR854
Q2
R52
R59
R55 Q10
BC560
220R0
R57
YS#6927
.
1
Q1
5WATT
0R15
YS#6927
.
YS#6927
YS#6927
5WATT
0R1
.
Q22
@R1
.
Q24
Q26
5WATT
0R1
5WATT
0R1
Q28
TP8
D26
BLANK SIZE=14.750"X8.850"
¢
Testing Repaired Circuit Board
Now that you have rebuilt the M1002 or M1002A circuit board. It is just as important to
properly power up the board. If the sinewave doesn’t look right check the signal at test
point (1) on M1002 to ensure that the voltage amplifier on board M1011 or M1011A isn’t
distorting the signal. If there is still a damaged part on the board instantly turning it on
could blow up the board and you would be back where you started.
The best method is to connect the test connector shown in figure 3 to the 5 pin molex
connector MC1 and connect the power wires and ground to the power supply.
Connect a digital multimeter to test pins 8 and 9 to measure the bias quiescent current and
place a scope probe on the speaker output. Be sure to turn the quiescent current trimpot
RT1 fully counter clockwise.
Now using a variac slowly turn up the AC main voltage while monitoring the quiescent
voltage and the speaker output trace on the scope. Watching these two test points is a
good indicator of the health of the board. If you have a second multimeter connect it up
from the speaker output to test point 4 or 5. As you variac up also check these DC battery
voltages to ensure that they both increase in voltage to approximately +14 or –14 vdc.
If the board looks OK after variacing up to 120vac then slowly turn up the bias (RT1
trimpot) to obtain 3 to 5 millivolts of bias voltage on test points 8 and 9.
Now power down the board; connect MC1 to circuit board M1011 and variac up the
whole amplifier. Check the speaker output with a 1KHZ sinewave with no load. If this
looks good place the minimum rated load (4 ohm for M1002A, 2 ohm for M1002) on the
speaker output and increase the sinewave amplitude to the point of clipping. If the signal
looks free of oscillation, place a short across the speaker posts. The amplifier should go
into protect mode after 1/10 of a second. Remove the short and the sinewave will appear
6 seconds later.
Reassemble the complete amplifier and run just clipping music or pink noise into the
minimum rated speaker load for that model of amplifier. Let the amplifier heat up for 20
minutes. This will check the thermal mounting of the transistors and for any weak parts
not caught during troubleshooting.
If the amplifier passes this test the product is ready to return to the customer.
Figure 3.
See details of figure 3 in service manual.
YORKVILLE SOUND
AP3000 AND AP3400 SERVICE
Quick Fix for M1002 and M1002A
To speed up the servicing of the AP3000 or
AP3400 on your bench, Yorkville Sound’s service
department has developed a method to replace the
components most likely to fail when a M1002/A
amplifier board requires service.
This Quick Fix kit contains the procedure,
assembly drawings, and components to perform
the Quick Fix to a M1002 or M1002A board.
It should be understood that the person using
this procedure knows how to test resistors, diodes,
and transistors to determine if they are defective.
This procedure is not intended to be a substitute
for one’s lack of electronic capability.
Before starting, look at the board for repair
and locate the version number. It is very
important that you follow the procedure for the
appropriate circuit board version number.
A complimentary service manual for the
AP3000 power amplifier is supplied with this
M1002KIT.
STEP 1.
Locate the assembly drawing for the version number printed on
the M1002 or M1002A circuit board to be serviced.
2.
Remove all of the transistors coloured RED on the assembly drawing.
3.
Measure and remove any of the diodes coloured BLUE on the assembly
drawing that may be damaged. Replace a 1N4732A 1W 4V7 zener (#6459)
{These components already exist on version 9 and higher, add only in versions
9 and lower.] that may have been added to the component side of the board
along with a series 0.5 ohm resistor. Refer to figure 1.
Figure 1
4.
Rotate the trim pot RT1 fully counter - clockwise as in figure 2. Inspect and
replace any resistors that look burnt. Measure all of the resistor values
coloured YELLOW on the assembly drawing. The value that you measure
may not be exactly what is shown on the assembly drawing but if the resistor
doesn’t look damaged it should measure within + or – 5% of the printed value.
Figure 2
5.
Measure the resistor coloured GREEN. The measured value should measure
within + or – 5% value listed in the table below. Replace any resistor that
measured beyond the + or – 5% value listed in the table below.
Resistor
Number
R10
6.
Printed
Value
4K7
Correct
Measured Value
-5%
+5%
2K25 2K3 2K35
Measure across the pair of test points listed in the table below.
If the
measured value is not within + or – 10% of the value listed in the table then
replace the resistors shown in the table below.
Test
Points
Layout
Reference
Correct
Measured Value
A to A
TP2 to J19
-10%
+10%
15ohm 17 ohm 19 ohm
Replace
Resistors
R11, R12, R14
7.
Measure the resistors coloured ORANGE. Since the value of these resistors is
0.1 ohm, your ohmmeter will measure the higher series resistance of the test
leads if the resistor is OK. If the resistor is damaged your ohmmeter will read a
very high resistance (an open circuit). Replace any damaged resistors.
8.
Measure the output TO –3 transistors (Q13 to Q28) to determine if any are
damaged. Mark any damaged transistors with a marking pen.
9.
Replace any output transistors that you have marked as being damaged.
Replace any diodes that you have found to be damaged. Replace all of the red
transistors that were removed.
10. Inspect the traces on the circuit board for any that have ‘fused’ open or look
like they got very hot. Bridge and solder a piece of wire over any damaged
traces.
AFTER YOU HAVE REPLACED ALL OF THE NECESSARY
COMPONENTS INSPECT THE REPAIRED BOARD FOR ANY
MISSING PARTS, CORRECT VALUES IN THE CORRECT
POSITION AND THAT ALL COMPONENTS ARE SOLDERED.
M1002A
SHEAR
AP-3400
SHEAR
Q19
D13
CHECK
CHECK
R58
D14
MR854
YS#6900
.
R60
R53
D15
MR854
D22
MR854
MR854
1
5WATT
0R15
YS#6900
.
.
CHECK
Q14
5WATT
0R1
YS#6900
.
CHECK
Q20
5WATT
0R1
5WATT
0R1
YS#6900
Q16
Q18
YS6900
.
CHECK
CHECK
SHEAR
SHEAR
CHECK
2
R56
YS#6900
.
MR854
.
CHECK
Q13
D12
Q15
YS#6900
.
MR854
YS#6900
D21
Q17
_WC7
CHECK
R61
MR854
AUG/25/94
.
FEB/28/95
MAR/01/95
OCT/19/95
.
.
JAN/97
OCT/28/97
D
D
D
DEC/17/97
JAN/28/98
D
D
D
D
D
D
6.00 PC#4645 REPLACE EYELETS WITH TABS
PC#4650 ADD DON’T BLOW ME UP CIRCUIT
.
6.10 NTABS ADDED FOR SPKR OUTPUTS RTV HOLES MOVED TO
NACCOMODATE NEWER AND SMALLER FILTER CAPS
.
6.20 PC#4924 PAD SIZE FOR OUTPUT TRANSISTOR
NCOLLECTORS MADE LARGER TO ACCOMODATE
.
NROBOT ASSEMBLY. CHANGES TO TRACE ONLY
.
ADDED_ROUTING_AT_TP8-TP9
.
7.00 PC#5498 R55,R51 249R->220R0 R40A,R35A 470R->16K
.
V
R37,R38
8K2->16K,R36,R39 36K->68K R34,R50 249R
.
V
->270R
C26,C27 10u->22N,R52,R53 0R1->0R15
.
V
R11,12,14,33,49
TO FLAMEPROOF. CIRCUIT CHANGES
8.10 PC#5550_R40A/R35A_16K->13K
9.00 PC#5550_ADD_R79,ZD10_ACROSS_R11
N
V
N
V
N
V
N
V
N
V
N
V
6.00
.
.
6.10
.
6.20
.
V
7.00
.
.
.
8.00
9.00
.
9.10
.
V
V
V
8
R33
1R
1W_FP
R3
R4
J17
RT1
2R2
2R2
4K7
VBE
4K7
TP8
"058.8X"057.41=EZIS KNALB
BLANK SIZE=14.750"X8.850"
SHEAR
39R
R1
68R
TP1
C13
TP9
J3
Q10
R55BC560
220R0
220R0
R51
J1
C1 1N5 R2
2R2
R41
2R2
3V
22R
22N
4V7/1W
ZD10
4148 D4
0.R47
1W
4148 D3 R79
J16
470R
249R
39R
R43 R14
R12
39R
J2
27K
1K
D9
D1
@R3
C7
3K
12V
330U
16V
R27
R24
2N6517
Q34
22N
C27
R10
R9
J4
R35
1K
R34 270R
R26
470R
BC550
22N
Q9
C12
R50
270R
22N
C26
ZD4
ZD3
R20
R70
Q32 R23
C8
D28
D27
4148
12V
Q7
18K
4K7
100N D25
Q33
PC#4645 REPLACE EYELETS WITH TABS
PC#4650 ADD DON’T BLOW ME UP CIRCUIT
PC#4531 PT#6923 FROM MTP2P45 TO MTP2P50E
.TABS ADDED FOR SPKR OUTPUTS RTV HOLES MOVED TO
.ACCOMODATE NEWER AND SMALLER FILTER CAPS
PC#4924 PAD SIZE FOR OUTPUT TRANSISTOR
.COLLECTORS MADE LARGER TO ACCOMODATE
.
PC#5546 R55,R51 249R->220R0 R40A,R35A 470R->20K
.R37,R38 10K->27K,R36,R39 27K->91K R34,R50 249R
.->270R C26,C27 10u->22N,R52,R53 0R1->0R15
.R11,12,14,33,TO FLAMEPROOF. CIRCUIT CHANGES
PC#5546_R36,R39_1_END_78V->145V_
PC#5551_ADD_R79,ZD10_ACROSS_R11_R49
=2X_1R_1/4W_IN_PARALLEL_BY_HAND
PC#5656_R49_2X1R_1/4W->0.R47_1W_R79
1R/1W->0.R47/1W_ZD7_20V-18V
N
N
N
R40A
20K
TP4
J15
C6
4004
7
D2
C5 C3
R39
D10
BAV21
TP2
D23
J18
91K
@R2
R38
R40
22U
10V
S
ZD1
16V
4148
R13
10V
22U
R49
0.R47
1WATT
D
4148
36K
R22
3K
ZD7 18V
220K
220K
ZD6
R25
3V
ZD5
TP5
4K7
4148
Q3
16V
330U
2U2
10V
2N5551
4148
Q4
D5
MODEL(S):- AP-3400
# DATE
VER# DESCRIPTION OF CHANGE
AUG/25/94
.
.
FEB/28/95
MAR/01/95
OCT/19/95
D
D
DEC/09/97
.
.
.
DEC/08/97
JAN/28/98
.
MAR/12/98
.
D
D
D
@Q2
@Q1
C17 BC550 MPSA42
D26
MPSA92 R76
TO M1011
ASSEMBLY
M1002-9.00
SHEAR
PCB MECH
M1002-9.00
00.9-2001M EDISREDLOS
M1002A.PCB_DATABASE_HISTORY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
S
S
R5
249R
J19
10K0
R6
R8
15K
R7
150R
C2
1N
249R
R18
10K0
249R
Q8
BC550
@R3
470K
10N C18
150K
R75
R74
150K
4004
D24
R73
100K
R19
R42
470P
150R
15K
C4
R15
R16
D7
4148
27K
BAV21
2K2
R77
FUNCTION
C11 C14
RED WIRE
S
4148
TP7
R35A
20K
D11
J12
MC1
R37
C16
470P
R48 J20
39R
R44
R47
1R
0.5W
ZD9
3K6
39R
16V/1W
500V
C15
PART#
BLUE
WIRE
R21
R36
91K
220N
250V
220N
250V
-145V
-78V
M1002.PCB_DATABASE_HISTORY
TAB5
470K
MR854
A
@Q1
G
S
G
S
G
S
G
S1/2W
R49A
R71 @R6 47R
1/4WATT
2R2
16V
R72 @R6 47R
@R1
J21
1/4WATT R49B
2R2 1/2W
ZD2
R17 BC550 BC560
4148
TAB4
VCD
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
5WATT#5427
R46
@C3
SHEAR
MODEL(S):- AP-3000
# DATE
VER# DESCRIPTION OF CHANGE
2N2
@R5
R78
#5892
6800U
80V
#5892
@C3
GND
TAB3
S
G
G
G
G
Q31
+78V
TAB2
+145V
TAB1
TP6
MTP2P50E
@Q1
8K2
@C3
3K6
7"YEL
16AWG
R45A
Q12 GG D
J9
J22
@C3
R32
39R
3K6
16V/1W
WC7
J7
J8
6800U
80V
#5892
80V
6800U
#5892
C25
6800U
80V
G
Q5
MTW10N40E
MTP2P50E
MTP8P20
SQ11
Q6B
@Q3
1K
C24
HOLE
J10
J11
AUTO ADJUST
47R
680P
C10
5WATT
3K6
MR854
4uH
C23
500V
D20
#5427
2N2 C9
R6
3
5R6
5WATT
L1
33K
R62
Q6A
R45
S
.
YS#6927
Q25
MTP10N15L
1R
0.5W
C22
R29A
R31
R28 ZD8
SHEAR
15K
0.5W
C19
1K2
R67
@R4
15K
0.5W
R65 R64
M1002A
AP-3400
VER. 9.10
TP10
2WATT
3R9
10N
250V
@R5
@R4
R66
WC6
C21
MBS4992
5.5"BLK
16AWG
CHECK
CHECK
G
R30
R69
R68
15K
0.5W
Q29
OUTPUT
16V
+
10U
J5
J6
@R4
15K
0.5W
10R
MAC224-4
DC_PROT
TRIAC
@R4
OUTPUT
TAB7
Q30
Q21
YS#6927
.
Q27
R29
D16
RV1
YS#6927
TAB6
MR854
D18
3
CHECK
.
NOTE #6
BC560
MR854
D19
D17
R52
R59
100K
MR854
Q2
CHECK
R11
R57
YS#6927
YS#6927
.
1
Q1
5WATT
0R15
YS#6927
.
YS#6927
CHECK
.
Q22
5WATT
0R1
5WATT
0R1
5WATT
0R1
CHECK
.
YS#6927
Q23
Q26
@R1
.
CHECK
Q24
Q28
BC550
WC6
R ED
W C3
YEL
WC8
W C1
B LK
B LK
W C6
W C4
BL U
WHT
W C7
WC1 0
C55
4N7
250V
C54
250V
22N
T - BR K
22N
250V
C53
C44
T JH 1
WC11
EY3
C46
L1
RV5
100K
EY2
EY6
C45
Y ELLO W
EY5
C47
SHOWN WIRED FOR
230V
EY4
A C-W HITE
Y ELLO W
RV6
100K
GR EY
EY11
EY8
EY7
RED
RE D
#1289
BLU
E Y12
W HIT E
EY9
EY10
BL U
EY13
FANFAN-
EY14
AP-3400CE XFMR WIRING
NOV 13. 95
R ED
W C3
YEL
WC8
W C1
B LK
B LK
W C6
W C4
BL U
WHT
W C7
WC1 0
C55
4N7
250V
C54
250V
22N
T - BR K
22N
250V
C53
C44
T JH 1
WC11
EY3
C46
L1
RV5
100K
EY2
EY6
C45
Y ELLO W
EY5
C47
SHOWN WIRED FOR
245V
EY4
A C-W HITE
Y ELLO W
RV6
100K
GR EY
EY11
EY8
EY7
RED
RE D
#1289
BLU
E Y12
W HIT E
EY9
EY10
BL U
EY13
FANFAN-
EY14
AP-3400CE XFMR WIRING
NOV 13. 95
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