ZTE CBTSI219 CDMA 2000 Compact Base Transceiver Station-I2 User Manual Q78 CBTSI28A

ZTE Corporation CDMA 2000 Compact Base Transceiver Station-I2 Q78 CBTSI28A

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ZXC10 CBTS
CDMA2000 Compact Base Transceiver
Station
Installation Manual
ZTE CORPORATION
ZTE Plaza, Keji Road South,
Hi-Tech Industrial Park,
Nanshan District, Shenzhen,
P. R. China
518057
Tel: (86) 755 26771900 800-9830-9830
Fax: (86) 755 26772236
URL: http://support.zte.com.cn
E-mail: doc@zte.com.cn
LEGAL INFORMATION
Copyright © 2005 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or distribution of
this document or any portion of this document, in any form by any means, without the prior written consent of ZTE
CORPORATION is prohibited. Additionally, the contents of this document are protected by contractual confidentiality
obligations.
All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE
CORPORATION or of their respective owners.
This document is provided “as is”, and all express, implied, or statutory warranties, representations or conditions are
disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose, title or noninfringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the use of or reliance on
the information contained herein.
ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications covering the
subject matter of this document. Except as expressly provided in any written license between ZTE CORPORATION and its
licensee, the user of this document shall not acquire any license to the subject matter herein.
The contents of this document and all policies of ZTE CORPORATION, including without limitation policies related to support
or training are subject to change without notice.
Revision History
Date
Revision No.
04/04/2006 R1.0
Serial No.
Description
sjzl20060563
CDMA2000 Compact Base Transceiver Station - English
Contents
ZTE CORPORATION
Values Your Comments & Suggestions!
Your opinion is of great value and will help us improve the quality of our
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Please fax to: (86) 755-26772236; or mail to Publications R&D
Department, ZTE CORPORATION, ZTE Plaza, A Wing, Keji Road South,
Hi-Tech Industrial Park, Shenzhen, P. R. China 518057.
Thank you for your cooperation!
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Name
ZXC10 CBTS CDMA2000 Compact Base Transceiver Station Installation Manual
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Contents
About this Manual ................................................................................... xi
Purpose of this Manual ........................................................................................... xi
Typographical Conventions ..................................................................................... xi
Mouse Operation Conventions................................................................................ xii
Safety Signs.........................................................................................................xiii
How to Get in Touch............................................................................................. xiv
Customer Support..............................................................................................................xiv
Documentation Support......................................................................................................xiv
Chapter 1.................................................................................... 15
Installation Preparation.........................................................................15
Hardware Installation Flow.....................................................................................16
CBTS Installation Precautions.................................................................................17
Environment Inspections .......................................................................................17
Installation Location Specifications .......................................................................................17
Temperature and Humidity Range .......................................................................................17
Power Supply Requirements................................................................................................18
Electromagnetic Radiation Protection....................................................................................18
Antenna Feeder System Requirements.................................................................................18
Other Accessory Devices.....................................................................................................19
Tool and Meter List for Installation..........................................................................19
Technical Documentation Preparation .....................................................................21
Project Commissioning Documents ......................................................................................21
Acceptance Reports ............................................................................................................21
Reference Documents.........................................................................................................21
Chapter 2.................................................................................... 23
Unpacking and Handover.......................................................................23
Checking Equipment List .......................................................................................24
Unpacking Wooden Box.........................................................................................25
Unpacking Procedure..........................................................................................................25
Checking Cabinet................................................................................................................26
Unpacking Carton .................................................................................................26
Carton Structure.................................................................................................................26
Unpacking Procedure..........................................................................................................26
Unpacking Precautions........................................................................................................27
Checking Boards.................................................................................................................27
Acceptance and Handover .....................................................................................27
Chapter 3.................................................................................... 29
Cabinet Installation................................................................................29
Cabinet Structure..................................................................................................30
Cabinet Installation Precautions..............................................................................31
Installation Location Specification ...........................................................................31
Cabinet Installation Modes.....................................................................................32
Direct Installation Mode.........................................................................................33
Direct Installation Mode Flow...............................................................................................33
Direct Installation Mode Procedure.......................................................................................34
Adjustable Base Installation Mode ..........................................................................39
Adjustable Base Structure...................................................................................................40
Adjustable Base Installation Mode Flow ................................................................................41
Adjustable Base Installation Procedure .................................................................................42
Cabinet Accessories Installation ...........................................................................................48
Cabling Runway .................................................................................................................48
CBTS Cabinet Interfaces........................................................................................49
Power Interface..................................................................................................................50
Feeder Cable Interface........................................................................................................50
E1/T1 Interfaces.................................................................................................................51
FE Interfaces......................................................................................................................51
Room Monitoring Interface..................................................................................................52
Order Wire Phone Interface.................................................................................................52
Power Monitoring Interface..................................................................................................53
External BDS Interface........................................................................................................53
External Monitoring Interface...............................................................................................54
GPS Interface.....................................................................................................................54
Chapter 4.................................................................................... 55
Cable Installation ...................................................................................55
Power and Grounding Cables .................................................................................56
Power Cable Types .............................................................................................................56
Power Cable Preparation .....................................................................................................56
Power and Grounding Cable Connections..............................................................................57
Cable Installation Requirements...........................................................................................58
Trunk Cable Installation.........................................................................................60
T1 Cable Installation...........................................................................................................60
E1 Cable Installation...........................................................................................................61
Trunk Cable Processing.......................................................................................................64
Trunk Cable Conversion ......................................................................................................66
E1/T1 Cable Installation Requirements.................................................................................68
Feeder cable installation......................................................................................................69
Chapter 5.................................................................................... 71
Monitoring System Installation..............................................................71
Smog Sensor Installation.......................................................................................72
Installation Procedure .........................................................................................................72
Terminal Connections .........................................................................................................73
Temperature and Humidity Sensor Installation ........................................................73
Installation Procedure .........................................................................................................73
Terminal Connections .........................................................................................................75
Installation Precautions.......................................................................................................75
Infrared Sensor Installation....................................................................................75
External Monitoring Cable Installation .....................................................................77
Chapter 6.................................................................................... 79
Main Antenna Feeder System Installation.............................................79
Main Antenna System Installation ..........................................................................80
Antenna Installation Preparation..........................................................................................80
Antenna Installation Precautions..........................................................................................80
Main Antenna Feeder System Structure................................................................................80
Antenna Installation Technical Parameters............................................................................82
Antenna Installation Flow Chart ...........................................................................................83
Selecting Installation Position...............................................................................................83
Moving and Hoisting Antenna ..............................................................................................83
Uni-Directional Antenna Installation .....................................................................................85
Omni-Directional Antenna Installation ..................................................................................87
Main Feeder Installation.........................................................................................88
Feeder Window Installation .................................................................................................89
Feeder Connector Preparation..............................................................................................90
Feeder Cutting ...................................................................................................................93
Jumper Installation.............................................................................................................93
Waterproofing Joints...........................................................................................................94
Feeder Grounding Clip Installation........................................................................................95
Routing Feeders .................................................................................................................96
Hoisting Feeders to Tower...................................................................................................97
CBTS Grounding System.....................................................................................................99
Grounding Principles.........................................................................................................100
Grounding Copper Busbar Installation ................................................................................100
Lightning Arrester Installation............................................................................................101
Routing Feeders into Equipment Room...............................................................................102
Chapter 7.................................................................................. 105
GPS Antenna Feeder System Installation............................................105
GPS Antenna Feeder System Structure.................................................................106
Installation Position and Requirements..................................................................107
Installation Requirements..................................................................................................108
Lightning Protection Requirements.....................................................................................109
NJ-9 Connector Preparation .................................................................................109
NJ-9 Connector ................................................................................................................109
Connector Preparation Procedure.......................................................................................110
GPS Connector Installation check.......................................................................................115
Chapter 8.................................................................................. 117
Board Installation.................................................................................117
Installation Flow Chart.........................................................................................118
Installation Procedure and Precautions..................................................................119
CTSB Board Slot...............................................................................................................119
RFS Board Installation.......................................................................................................120
BDS Board Installation......................................................................................................121
Installation Precautions.....................................................................................................122
Chapter 9.................................................................................. 123
Hardware Installation Check ...............................................................123
Cabinet Installation Check ...................................................................................124
Cabling Rack Installation Check............................................................................124
Cable Installation Check ......................................................................................125
Power and Grounding Cables.............................................................................................125
Trunk and RF Cables.........................................................................................................126
Board and Sensor Installation Check.....................................................................126
Antenna and GPS Feeder System Installation Check ..............................................127
1/2” Indoor Jumper..........................................................................................................127
Lightning arrester.............................................................................................................127
Main GPS Feeder..............................................................................................................127
Feeder Window and Waterproof Curve ...............................................................................128
Three – Way Feeder Clamp ...............................................................................................128
1/2” Outdoor Jumper........................................................................................................129
Antenna...........................................................................................................................129
Feeder SWR.....................................................................................................................130
Environment Check.............................................................................................130
Chapter 10................................................................................ 131
Power On and Off Mechanism..............................................................131
Power Supply Inspection .....................................................................................132
Power-on Procedure............................................................................................133
First Time Power-on..........................................................................................................133
Normal Power-on .............................................................................................................133
Power-off Procedure............................................................................................133
Appendix A ............................................................................... 135
Packing, Storage and Transportation ..................................................135
Packaging ..........................................................................................................136
Cabinet packing................................................................................................................136
Cabinet Packing Procedure ................................................................................................137
Board Packing..................................................................................................................139
Board packing procedure...................................................................................................139
Base Packing....................................................................................................................144
Engineering Materials Packing............................................................................................144
Transportation....................................................................................................144
Storage..............................................................................................................145
Appendix B ............................................................................... 147
SiteMaster Usage..................................................................................147
Frequency Range Selection..................................................................................148
SiteMaster Check................................................................................................148
Feeder Input Parameters.....................................................................................148
Tester Installation ...............................................................................................149
Measuring SWR ..................................................................................................149
Measuring DTF ...................................................................................................150
Appendix C ............................................................................... 151
Cabinet Working Modes .......................................................................151
Appendix D ............................................................................... 153
Monitoring Cables Definition................................................................153
Acronyms.................................................................................. 157
Figures...................................................................................... 159
Tables ....................................................................................... 163
Index ........................................................................................ 165
This page is intentionally blank.
About this Manual
Purpose of this Manual
This manual describes ZXC10 Compact Base Transceiver Station
hardware installation.
Typographical Conventions
ZTE documents employ the following typographical conventions.
TABLE 1 - TYPOGR APHICAL CONVENTIONS
Typeface
Meaning
Italics
References to other guides and documents.
“Quotes”
Links on screens.
Bold
Menus, menu options, input fields, radio button names, check
boxes, drop-down lists, dialog box names, window names
Bold,
with
first
letter capitalized
Keys on the keyboard and buttons on screens
Constant width
Text that you type, program code, files and directory names,
and function names
[]
Optional parameters
{}
Mandatory parameters
Select one of the parameters that are delimited by it
Note: Provides additional information about a certain topic.
Checkpoint: Indicates that a particular step needs to be checked
before proceeding further.
Tip: Indicates a suggestion or hint to make things easier or
more productive for the reader.
Confidential and Proprietary Information of ZTE CORPORATION
xi
ZXC10 CBTS I2 Installation Manual
Mouse Operation Conventions
TABLE 2 - M OUSE OPERATION CONVENTIONS
xii
Typeface
Meaning
Click
Refers to clicking the primary mouse button (usually the left
mouse button) once.
Double-click
Refers to quickly clicking the primary mouse button (usually the
left mouse button) twice.
Right-click
Refers to clicking the secondary mouse button (usually the right
mouse button) once.
Drag
Refers to pressing and holding a mouse button and moving the
mouse.
Confidential and Proprietary Information of ZTE CORPORATION
About this Manual
Safety Signs
TABLE 3 - S AFETY S IGNS
Safety Signs
Meaning
Danger: Indicates an imminently hazardous situation, which if
not avoided, will result in death or serious injury. This signal
word should be limited to only extreme situations.
Warning: Indicates a potentially hazardous situation, which if
not avoided, could result in death or serious injury.
Caution: Indicates a potentially hazardous situation, which if not
avoided, could result in minor or moderate injury. It may also
be used to alert against unsafe practices.
Note: Indicates a potentially hazardous situation, which if not
avoided, could result in injuries, equipment damage or
interruption of services.
Erosion: Beware of erosion.
Electric shock: There is a risk of electric shock.
Electrostatic: The device may be sensitive to static electricity.
Microwave: Beware of strong electromagnetic field.
Laser: Beware of strong laser beam.
No flammables: No flammables can be stored.
No touching: Do not touch.
No smoking: Smoking is forbidden.
Confidential and Proprietary Information of ZTE CORPORATION
xiii
ZXC10 CBTS I2 Installation Manual
How to Get in Touch
The following section provides information on how to obtain support for
the documentation and the software.
Customer Support
If you have problems, questions, comments, or suggestions regarding
your product, contact us by e-mail at support@zte.com.cn. You can also
call our customer support center at (86) 755 26771900 and (86) 8009830-9830.
Documentation Support
ZTE welcomes your comments and suggestions on the quality and
usefulness of this document. For further questions, comments, or
suggestions on the documentation, you can contact us by e-mail at
doc@zte.com.cn; or you can fax your comments and suggestions to (86)
755
26772236.
You
can
also
explore
our
website
at
http://support.zte.com.cn, which contains various interesting subjects like
documentation, knowledge base, forum and service request.
FCC STATEMENT
Before using this CDMA ZXC10 CBTS I28A and CBTS I219, read this
important RF energy awareness and control information and operational
instructions to ensure compliance with the FCC RF exposure guidelines.
NOTICE: Working with the equipment while in operation, may expose the
technician to RF electromagnetic fields that exceed FCC rules for human
exposure. Visit the FCC website at www.fcc.gov/oet/rfsafety to learn more
about the effects of exposure to RF electromagnetic fields.
Changes or modifications to this unit not expressly approved by the party
responsible for compliance will void the user’s authority to operate the
equipment. Any change to the equipment will void FCC grant.
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to the FCC Rules. This equipment
generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation.
xiv
Confidential and Proprietary Information of ZTE CORPORATION
Chapter
Installation Preparation
This chapter describes:
Hardware installation flow
CBTS installation precautions
Environment inspections
 Installation location specifications
 Temperature and humidity requirements
 Power supply requirements
 Electromagnetic radiation protection
 Antenna feeder system requirements
 Other accessory devices
Tool and meter list for installation
Technical documentation preparation
 Project commissioning documents
 Acceptance reports
 Reference documents
Confidential and Proprietary Information of ZTE CORPORATION
15
ZXC10 CBTS I2 Installation Manual
Hardware Installation Flow
Figure 1 shows ZXC10 Compact Base Transceiver Station (CBTS) hardware
installation flow.
FIGURE 1 - HARDWARE I NSTALL ATION FLOW
16
Confidential and Proprietary Information of ZTE CORPORATION
CBTS Installation Precautions
Take following precautions during CBTS installation.
Avoid hot swap during board installation.
Never install antenna feeder system in case of lightning.
Check that lightening arresters are in proper contact. Replace damaged
arresters immediately.
Environment Inspections
Before installation, the operator should finalize and prepare installation
location, arrange power supply and grounding cables, and provide
necessary facilities for installation.
Installation Location Specifications
Installation location must fulfill the engineering requirements. Table 4 lists
equipment room basic requirements.
TABLE 4 - INSTALL ATION LOCATION SPECIFICATIONS
Item
Requirements
Space
Keep an extra space for future expansion
Doors
windows
and Ensure doors and windows are dust proof
Floor bearing
Keep floor bearing capacity greater than 450 kg/m2
Air conditioning
Ensure air-conditioning facilities are available to maintain required
temperature and humidity
Anti-seismic
design
Design equipment room to overcome anti-seismic factor
Grounding
Install lightning arrester and proper grounding equipment to avoid any
damage due to short circuits
Temperature and Humidity Range
Table 5 shows CBTS
temperature and humidity range.
TABLE 5 - TEMPER ATURE AN D HUMIDITY R ANGE
Item
Working range
Recommended range
Temperature
-5 °C ~ +45 °C
+15 °C ~ +35 °C
Humidity
15% RH ~ 93% RH
40% RH ~ 60% RH
Confidential and Proprietary Information of ZTE CORPORATION
17
ZXC10 CBTS I2 Installation Manual
Power Supply Requirements
Table 6 illustrates ZXC10 CBTS power supply requirements under normal
operation.
TABLE 6 - POWER SUPPLY I NDICES
Indices Name
Index Requirements
Power
range
system -48 V power supply in range of -43.2 V ~ -56.5 V
DC power
Power noise level
supply
Power protection
Power
range
Satisfies Ministry of Post and Telecom technical
specifications
Includes Over-voltage/Over-current
indication
protection
and
system 110 V power supply in range of 85 V ~ 135 V
220 V power supply in range of 150 V ~ 300 V
AC power
Power noise level
supply
Power protection
Satisfies Ministry of Post and Telecom technical
specifications
Includes Over-voltage/Over-current
indication
protection
and
Electromagnetic Radiation Protection
Table 7 shows electromagnetic radiation protection requirements.
TABLE 7 - R ADIATION P ROTECTION REQUIREMENTS
Item
Requirements
Public exposure
In 24 hours of a day, average value of electromagnetic power density
(in six consecutive minutes) should be less than 0.4 W/m2 (30 MHz ~
3000 MHz)
Professional
radiation
In 8 hours of a day, average value of electromagnetic power density (in
six consecutive minutes) should be less than 2 W/m2 (30 MHz ~ 3000
MHz)
Antenna Feeder System Requirements
Check whether following items comply with CBTS requirements and
project design.
18
Height and dimensions of feeder window
Height, weight bearing and grounding of outdoor cable rack
Height, weight bearing and grounding of indoor cable rack
Height, diameter, weight bearing, wind resisting, grounding, lightning
protection, and direction of antenna installation pole of building BS
Height, diameter, weight bearing, wind resisting, grounding, lightning
protection, and direction of antenna installation pole of iron tower BS
Confidential and Proprietary Information of ZTE CORPORATION
Other Accessory Devices
According to requirements in the contract, check whether following items
are available:
Cables for external power supply and cabinet
E1 cable connecting CBTS and BSC
Fire extinguisher
Tool and Meter List for Installation
Table 8 shows tools and meters list required during installation.
TABLE 8 - TOOL AND M ETER LIST
Category
Name
Special-purpose tools
One feeder connector knife
One wire stripper for 75 Ω coaxial cables
One crimping pliers for 75 Ω coaxial cables
One multi-functional crimping pliers
One multimeter
One SiteMaster VSWR tester
Earth resistance tester
Concrete drilling tools
One electric percussion drill
Auxiliary and sample bits
One vacuum cleaner
Power socket (two-phase and three-phase socket, with current
capacity greater than 15 A)
General-purpose tools
Cross screwdrivers (4”, 6” and 8” each)
Flathead screwdrivers (4”, 6” and 8” each)
Adjustable wrenches (6’, 8’, 10’ and 12’)
Dual-purpose spanners (17” and 19” each)
One set of socket wrench
11.02 lb (5 kg) nail hammer
One 300 W iron
One 40 W iron
Solder wires
Confidential and Proprietary Information of ZTE CORPORATION
19
ZXC10 CBTS I2 Installation Manual
Category
Name
Measurement tools
One 50 m tape measure
One 5 m steel tape
One 400 mm level bar
One angle meter
One compass
Plumb
Protection tools
Antistatic wrist strap
Safety helmet
Pair of gloves
Small tools
One hacksaw (with several saw blades)
One pair of sharp-nose pliers (8”)
One pair of diagonal pliers (8”)
One pair of slip joint pliers (8")
One pair of vices (8”)
One needle file set (medium sized)
Tweezers
One paintbrush
One pair of scissors
One hot blower
One solder sucker
One pair of hydraulic pliers
Crowbar
Auxiliary tools
Pulley block
Rope
Ladder
Forklift
Meter
Spectrum analyzer
SITE MASTER BS tester
Qualcomm test MS
Compass
Multimeter
Field strength tester
Note:
20
Do not use meters unless they are strictly calibrated and proven qualified.
Confidential and Proprietary Information of ZTE CORPORATION
Technical Documentation
Preparation
Project Commissioning Documents
Prepare following technical documents for equipment commissioning
Project Survey Report
Engineering staff should prepare a Project Survey Report during onsite
survey.
Engineering design documents
Engineering design documents should be completed by designing unit
that the subscriber entrusts. Its duplication copy should be provided to
the equipment provider before equipment delivery.
Environment Acceptance Report
Environment Acceptance Report is used for first environment
acceptance in BSC survey, showing whether CBTS installation
requirements are satisfied. If installation environment is not
appropriate, the customer should improve the conditions and solve the
problems. Conduct second environment inspection before the
engineering starts.
Acceptance Reports
Installation Acceptance Report and Test Acceptance Report are post
commissioning acceptance documents. The equipment supplier provides
these documents to the customer at delivery time. The installation staff
should complete these documents in presence of the customer after CBTS
system commissioning.
Reference Documents
Use following manuals for reference during installation:
ZXC10 Compact Base Transceiver Station Installation Manual
ZXC10 Compact Base Transceiver Station Technical Manual
ZXC10 Compact Base Transceiver Station Hardware Manual
Confidential and Proprietary Information of ZTE CORPORATION
21
ZXC10 CBTS I2 Installation Manual
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22
Confidential and Proprietary Information of ZTE CORPORATION
Chapter
Unpacking and Handover
This chapter describes:
Checking equipment list
Unpacking wooden case
 Unpacking procedure
 Checking cabinet
Unpacking carton
 Carton structure
 Unpacking procedure
 Unpacking precautions
 Checking boards
 Acceptance and handover
Confidential and Proprietary Information of ZTE CORPORATION
23
ZXC10 CBTS I2 Installation Manual
Checking Equipment List
Count goods during unpacking and note following points:
Check Delivery Checklist of ZTE CORPORATION.
Check total number of goods, intactness of packing boxes, and check
whether arrival place is actual installation place against packing list
number attached to packing boxes.
If goods are intact, start to unpack and inspect them.
Contact ZTE headquarters, if any item is damaged or missing during
unpacking inspection process.
Use appropriate tools to open cartons to avoid any equipment damage.
Note:
24
Handle CBTS equipment with care and protect it from direct sunlight and rain.
Count goods against attached list and keep a record.
Confidential and Proprietary Information of ZTE CORPORATION
Unpacking Wooden Box
Unpacking Procedure
Take following steps to unpack a wooden box:
1. Arrange appropriate tools such as nail hammer, pliers, straight
screwdriver and crowbar.
2. Insert a flat-tip screwdriver into slit between case and front cover
board to make it loose. Then insert a crowbar to unclench cover board.
3. Erect wooden case. Make sure that supports are at the bottom and pull
cabinet out from case gently.
4. Remove packing adhesive cabinet tape.
Note:
Handle CBTS cabinet with care during movement to avoid damage.
Confidential and Proprietary Information of ZTE CORPORATION
25
ZXC10 CBTS I2 Installation Manual
Checking Cabinet
Check cabinet according to packing list and ensure following:
There are no dents, bulges, scratches, peels, blithers, blisters or
smudges on outer surface of cabinets.
Busbars, fans and installation positions on cabinets are free from
damage or distortion.
Cabinet slots for plug-in frames are intact. Guide rails of plug-in slots
are not damaged.
Installation slot labels are intact.
Fastening screws are not loosen, disconnected, or mistakenly placed.
Accessories and fittings needed for cabinet installation are complete.
Unpacking Carton
Carton Structure
Figure 2 shows carton box structure.
FIGURE 2 - CARTON BOX
ZXC10 CBTS I2
Unpacking Procedure
Take following steps to unpack a carton:
1. Use diagonal pliers to cut packing straps.
2. Use a paper knife to cut adhesive tape along slits on carton covers.
26
Confidential and Proprietary Information of ZTE CORPORATION
Unpacking Precautions
Take following precautions to unpack carton:
Take anti-static measures to avoid equipment damage.
To avoid damage to goods, do not cut too deep.
Wait for 30 minutes before unpacking equipment, when equipment is
moved from a colder and drier place to a hotter and damper place.
Properly recycle desiccants.
Checking Boards
Check quality, quantity, type, cracks and model of all boards inside carton
against packing list provided by ZTE office.
Acceptance and Handover
Upon completion of unpacking, representative of customer and project
supervisor should sign Unpacking for Inspection Report to acknowledge
acceptance. Each party should have a copy of Unpacking for Inspection
Report.
Confidential and Proprietary Information of ZTE CORPORATION
27
ZXC10 CBTS I2 Installation Manual
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28
Confidential and Proprietary Information of ZTE CORPORATION
Chapter
Cabinet Installation
This chapter describes:
Cabinet structure
Cabinet installation precautions
Installation location specification
Cabinet installation modes
Direct installation
 Direct installation mode flow
 Direct installation mode procedure
Adjustable base installation
 Adjustable base structure
 Adjustable base installation mode flow
 Adjustable base installation procedure
Cabinet accessories installation
 Cabling runway
CBTS cabinet interfaces
 Power interface
 Feeder cable interface
 E1 and T1 cable interface
 FE cable interface
 Room monitoring interface
 Order wire phone interface
 Power monitoring interface
 External BDS interface
 External monitoring interface
 GPS cable interface
Confidential and Proprietary Information of ZTE CORPORATION
29
ZXC10 CBTS I2 Installation Manual
Cabinet Structure
Figure 3 shows CBTS cabinet outer view.
FIGURE 3 - CABINET OUTER VIEW
Cabinet dimensions: 850 mm (H) × 600 mm (D) × 600 mm (W)
Cabinet dimensions: 33.46 inch (H) × 23.62 inch (D) × 23.62 inch (W)
Cabinet total height with base is (900 mm) 35.43 inch
Single cabinet with full configuration (4C3S) weighs about (155.5 kg)
342.81 lb
30
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Cabinet Installation Precautions
Install cabinet according to engineering design specifications.
Vertical and horizontal errors should be less than 0.1181 inch (0.3 m)
and 0.196 inch (0.5 m) respectively.
Screw all nuts and bolts tightly.
Handle equipment carefully.
Installation Location Specification
Below figure illustrates installation equipment room specifications:
From top view distance between walls and cabinet must be more than
1.96 inch (600 mm) indicated by letter C.
When cabinet is installed with other equipment distance between
cabinets must be installed as close as possible, indicated by letter A
and B. When cabinet is installed beside walls distance between cabinet
and wall must be more than (100 mm) 3.93 inch indicated by letter A
and B.
Minimum distance between cabinet top and roof must be more than
19.68 inch (500 mm). Minimum distance between front cabinet and
wall or other cabinet must be more than 31.49 inch (800 mm).
Figure 4 shows CBTS cabinet installation location specification.
FIGURE 4 - I NSTALLATION LOCATION S PECIFIC ATION
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ZXC10 CBTS I2 Installation Manual
Cabinet Installation Modes
ZXC10 CBTS cabinet installation modes:
32
Direct installation mode
Follow direct installation mode when equipment room is without
antistatic floor.
Adjustable base installation mode
Follow adjustable base installation mode when equipment room has
antistatic floor.
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Direct Installation Mode
This section describes CBTS cabinet direct installation mode installation
procedure.
Direct Installation Mode Flow
Figure 5 illustrates direct installation mode flow chart.
FIGURE 5 - DIRECT I NSTALLATION M ODE FLOW CHART
Start
Holes marking and positioning
Drilling holes
Installing expansion bolts
Fixing cabinet base
Insulation test
No
Yes
Fixing cabinet
End
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ZXC10 CBTS I2 Installation Manual
Direct Installation Mode Procedure
Take following steps for direct base installation mode:
1. Hole Marking and Positioning
Use lineation model to determine position of cabinet base and draw
lines according to provided template. If template is not available
determine holes position according to engineering design drawings.
Figure 6 illustrates this process.
FIGURE 6 - HOLES POSITION IN DIRECT INSTALL ATION M ODE (UNITS MM)
2. Drilling holes
For M12 expansion bolt, use φ 10 drilling bit to drill 3.149 inch (80 mm)
deep hole. Use vacuum cleaner to clean dust meanwhile.
3. Installing expansion bolts
Put tubes in drilled holes and hammer them and insert expansion bolts.
Fix bolt with nut and remove nut for cabinet installation. Figure 7
illustrates this process.
FIGURE 7 - E XP ANSION BOLTS INSTALL ATION
34
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4. Fixing cabinet base
Take following steps to fix cabinet base:
i. Move cabinet to installation position. Figure 8 illustrates to install
all items one by one on foundation.
FIGURE 8 - CABINET B ASE FIXING
1. Hexagonal nut
3. Insulation board
5. Hexagonal nut
7. Spring washer
2. Frame
4. Level adjusting washer
6. Plain washer
8. Insulating washer
ii. Adjust base level with adjusting washer.
iii. Tight expansion bolts screw with wrench.
Figure 9 shows cabinet base installation final view.
FIGURE 9 - CABINET B ASE I NSTALLATION
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ZXC10 CBTS I2 Installation Manual
5. Insulation test
Use multimeter to measure resistance between expansion bolts and
cabinet. Open circuit indicates proper insulation. If result is otherwise,
check insulation again and repeat the test.
6. Cabinet fixing
Take following steps to fix cabinet:
 Take out front side screws and washer from cabinet base to fix
cabinet. Figure 10 illustrates this process.
F I G U R E 1 0 - U N I N S T AL L I N G S C R E W S AN D W AS H E R S
1. Screw
Place cabinet on cabinet base from front side. Figure 11 illustrates
this process.
FIGURE 11 - PLACING C ABINET ON B ASE
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Push cabinet gently and slide on rails until it adjusts at cabinet base
ends. Figure 12 illustrates this process.
F I G U R E 1 2 - AD J U S T I N G C A B I N E T O N B AS E
Use screws and washers to fix cabinet with base. Figure 13
illustrates this process.
FIGURE 13 - FIXING CABINET AND BASE
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ZXC10 CBTS I2 Installation Manual
Figure 14 shows CBTS direct installation mode final view.
FIGURE 14 - DIRECT INSTALLATION M ODE FINAL VIEW
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Adjustable Base Installation Mode
This section describes adjustable base installation mode. Use two types of
cabinet bases: fixed and adjustable. Figure 15 shows position of antistatic
floor, adjustable base and cemented floor.
F I G U R E 1 5 - AD J U S T AB L E B AS E I N S T AL L AT I O N M O D E
1. Antistatic floor
3. Cemented floor
2. Adjustable base
Slide cabinet onto cabinet base and fix adjustable base with cabinet base
using expansion bolts. To open door easily, keep distance between
antistatic floor and door in range of 0.39 inch (10 mm) ~ 1.57 inch (40
mm). Adjust base according to antistatic floor height in 0.98 inch (25 mm)
steps each time.
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ZXC10 CBTS I2 Installation Manual
Adjustable Base Structure
There are three adjustable base types: A, B and C. This section describes
type A. Use hexagonal nut to adjust base height according to conditions.
Figure 16 shows adjustable base structure.
F I G U R E 1 6 - AD J U S T AB L E B AS E
1. Upper frame
3. Lower leg
5. Hexagonal nut
7. Adjusting washer 2
2. Upper leg
4. Lower frame
6. Adjusting washer 1
Table 9 illustrates selection of adjustable base type according to antistatic
floor height.
T AB L E 9 - AD J U S T AB L E B AS E S E L E C T I O N
40
Model
Antistatic floor height
4.52 inch ~ 5.90 inch (115 mm ~ 150 mm)
6.49 inch ~ 9.84 inch (165 mm ~ 250 mm)
9.84 inch ~ 16.14 inch (250 mm ~ 410 mm)
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Adjustable Base Installation Mode Flow
Figure 17 shows adjustable base installation mode flow chart.
F I G U R E 1 7 - AD J U S T AB L E B AS E I N S T AL L AT I O N M O D E F L O W C H AR T
Start
Cabinet positioning
Adjustable base positioning
Drilling holes
Installing expansion bolts
Fixing adjustable base
Fixing cabinet base
Insulation test
No
Yes
Fixing cabinet
End
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ZXC10 CBTS I2 Installation Manual
Adjustable Base Installation Procedure
Take following steps for adjustable base installation mode:
1. Cabinet positioning
Determine cabinet location according to specific engineering design
drawing.
2. Adjustable base positioning
Use lineation model to determine position of cabinet base and draw
lines according to provided template. If template is not available
determine holes position according to engineering design drawings.
Figure 18 illustrates this process.
F I G U R E 1 8 - H O L E S P O S I TI O N I N AD J U S T AB L E B AS E I N S T AL L AT I O N M O D E ( U N I T S M M )
3. Drilling holes
For M12 expansion bolt, use φ14 drilling bit to drill 3.14 inch (80 mm)
deep hole. Use vacuum cleaner to clean dust meanwhile.
4. Installing expansion bolt
Put tubes in drilled holes and hammer them and insert expansion bolts.
Fix bolt with nut and remove nut for cabinet installation. Figure 19
illustrates this process.
FIGURE 19 - EXPANSION BOLTS INSTALL ATION
42
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5. Fixing adjustable base
Take following steps to fix adjustable base:
i. Clean cabinet base and cemented floor, fix lower adjustable base
on floor with corresponding expansion bolts. Use plain and spring
washers with expansion bolts. Fix adjustable base on floor with
screw caps. Ensure that torque should be at least 45 Nm. Figure 20
shows lower adjustable base and cemented floor contact.
F I G U R E 2 0 - L O W E R AD J U S T AB L E B AS E AN D C E M E N TE D F L O O R
1. Adjustable base lower part
3. Spring Washer
2. Screw cap
4. Plain washer
Use washers to level floor when required. Figure 21 shows two types of
washer 0.039 inch and 0.078 inch (1 mm and 2 mm).
F I G U R E 2 1 - W AS H E R S S P E C I F I C A T I O N S
1. 1 mm washer
2. 2 mm washer
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ZXC10 CBTS I2 Installation Manual
ii. Determine base upper part height according to antistatic floor
height. Fix upper and lower parts of base with bolts. Figure 22
illustrates this process.
FIGURE 22 - B ASE UPPER P ART INSTALL ATION
1. Base upper part
3. Spring washer
2. Plain washer
4. Hexagonal bolt
Figure 23 shows adjustable base and floor after installation.
F I G U R E 2 3 - AD J U S T AB L E B AS E AN D F L O O R I N S T AL L AT I O N F I N AL V I E W
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6. Fixing cabinet base
Take following steps to fix cabinet:
i. Put insulating board on adjustable base and align all holes. Figure
24 illustrates to assemble cabinet base, spring washer and plain
washer.
FIGURE 24 - FIXING CABINET B ASE
1. Hexagonal nut
3. Insulating washer
5. Insulating board
2. Plain washer
4. Frame
6. Adjusting washer
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ZXC10 CBTS I2 Installation Manual
ii. Ensure cabinet base is at level and measure it by level ruler. Use
adjusting washer when required to level base.
iii. Use wrench to fix adjustable base and cabinet tightly. Figure 25
shows adjustable base installation final view.
F I G U R E 2 5 - AD J U S T AB L E B AS E I N S T AL L A T I O N F I N AL V I E W
7. Insulation Test
Use multimeter to measure resistance between expansion bolts and
cabinet. Open circuit indicates proper insulation. If result is otherwise,
check insulation again and repeat the test.
8. Cabinet fixing
Cabinet fixing is same as in direct installation mode.
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Figure 26 shows adjustable base installation mode final view.
F I G U R E 2 6 - AD J U S T AB L E B AS E I N S T AL L AT I O N M O D E F I N AL V I E W
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ZXC10 CBTS I2 Installation Manual
Cabinet Accessories Installation
This section describes cabinet accessories installation.
Cabling Runway
Install cabling runway at cabinet top with four M4 X 10 bolts. Figure 27
shows cabling runway installation. Install converter on cabling runway with
four M3 X 12 bolts.
FIGURE 27 - C ABLING RUNWAY
1. M3 X 12 bolt
3. Cabling tray/pipe
48
2. Converter
4. M4 x 10 bolt
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CBTS Cabinet Interfaces
This section describes CBTS cabinet interfaces. Figure 28 illustrates
various CBTS cabinet interfaces.
FIGURE 28 - CBTS CABINET INTERF ACES
1. Power interface
3. BSC_E1_G1 interface
5. ROOM_MON interface
7. Power monitoring interface
9. EXT_MON interface
11. Feeder cable interface
2. BSC_E1_G0 interface
4. FE interface group
6. O_PH interface
8. EXT_BDS interface
10. GPS interface
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ZXC10 CBTS I2 Installation Manual
Power Interface
Power interface lies in upper right side in Figure 28. Power interface
consists of: PGND, -48 V GND and -48 V interfaces. Figure 29 shows
power interfaces.
FIGURE 29 - POWER INTERFACES
Feeder Cable Interface
Feeder cable interface lies in left lower side in Figure 30. CBTS has six
feeder cable interfaces. Figure 30 shows feeder cable interfaces.
FIGURE 30 - FEEDER CABLE INTERF ACE
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E1/T1 Interfaces
CBTS has a group of E1/T1 interfaces in a row. E1 interfaces are DB 44
connectors which lie in rightmost in Figure 28 marked as BSC.E1_G0 and
BSC.E1_G1. Figure 31 shows E1 interfaces.
FIGURE 31 - CBTS E1 INTERFACES
FE Interfaces
Figure 32 shows CBTS FE interfaces. There are eight FE interfaces laying
left to E1 interfaces in Figure 28 forming two rows.
Upper row consists of M_TEST, S_TEST, BSC_FE and R_TEST interfaces.
These interfaces are only used for testing low level messages and have
nothing to do in actual operation of CBTS. Use BSC_FE interface to
connect CBTS to BSC, when IP trunk is used to connect CBTS and BSC.
FIGURE 32 - CBTS FE I NTERFACES
Lower row consists of S_FE1, M_FE1, S_FE0 and M_FE0 interfaces. Use
these interfaces to connect multiple cabinets. Use M_FE1 and M_FE0 for
media and S_FE1 and S_FE0 for signal stream respectively.
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ZXC10 CBTS I2 Installation Manual
Room Monitoring Interface
Room monitoring interface (ROOM_MON) is DB44 connector laying left to
FE interfaces in Figure 28. Figure 33 shows room monitoring interface.
ROOM_MON interface is used to connect external monitoring cable.
FIGURE 33 - CBTS ROOM M ONITORING I NTERF ACE
Order Wire Phone Interface
Order wire phone interface (O_PH) is RJ11 connecter laying left to
ROM_MON in Figure 28. O_PH interface is used to connect order phone
wire. Figure 34 shows CBTS O_PH interface.
FIGURE 34 - CBTS ORDWER W IRE PHONE INTERF ACE
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Power Monitoring Interface
Power monitoring interfaces are DB9 connectors laying left to O_PH
interface in Figure 28. Figure 35 shows power monitoring interfaces.
FIGURE 35 - POWER M ONITORING INTERF ACES
There are two power monitoring interfaces in CBTS cabinet: EXT_COM and
PWSB. Use PWSB power interface for connecting monitoring cables in ZTE
equipment only. For equipment other than ZTE use EXT_COM interface to
connect power monitoring cables.
External BDS Interface
External BDS (EXT_BDS) interface is a DB78 connector laying left to power
monitoring interfaces. Use external BDS interface to connect cabinets side
by side in baseband extension mode. Connect EXT_BDS interface of
Master and Slave cabinet. EXT_BDS interface transmits baseband
information. Figure 36 shows CBTS external BDS interface.
FIGURE 36 - CBTS EXTERN AL BDS INTERFACE
Connect adjacent master and slave ports using FE cables in BDS extend
mode.
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ZXC10 CBTS I2 Installation Manual
External Monitoring Interface
External monitoring (EXT_MON) interface is a DB44 connector laying left
to external BDS interface. Figure 37 shows CBTS external monitoring
interface.
FIGURE 37 - CBTS EXTERN AL M ONITORING INTERF ACE
Connect master and slave CBTS cabinet side by side using EXT_MON
interface. It transmits environmental information from slave to master BTS.
GPS Interface
GPS interface lies in left lower side. Use GPS interface to connect GPS
antenna.
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Chapter
Cable Installation
This chapter describes cable installation:
Power and grounding cables
 Power cable types
 Power cable preparation
 Power and grounding cable connections
 Cable installation requirements
Trunk cable installation
 E1 cable installation
 Trunk cable processing
 Trunk cable conversion
 E1 cable installation requirements
Feeder cable installation
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ZXC10 CBTS I2 Installation Manual
Power and Grounding Cables
Power Cable Types
There are three CBTS power cables, their specifications are as follows:
Blue cable with cross section area of 25 mm2 (for -48 V power supply).
Black cable with cross section area of 25 mm2 (for -48V working
ground).
Yellowish green cable with cross section area of 35 mm2 (for protection
ground).
Power Cable Preparation
Take following steps to prepare power cables:
1. Cutting
According to design drawing, cut cable with cutter.
2. Stripping
Take power cable length 0.787 inch (20 mm) ~ 0.11 inch (30 mm)
longer than effective crimping area of wiring terminal. Strip the sheath
with a cable stripper.
3. Crimping
Select a proper wiring terminal and crimp it with a pair of crimping
pliers. Figure 38 shows tightly crimped wiring terminal.
FIGURE 38 - CRIMPING PLIERS
1. Clamping tool
4. Wrapping
After crimping, wrap up joint with insulation tapes. Use two layers of
insulation tapes one layer overlapping other. Use same color of
insulation tapes used for power cable.
5. Labeling
Label power cables 0.19 inch (5 mm) away from wiring terminals on
both ends.
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Power and Grounding Cable Connections
Figure 39 shows CBTS power and grounding cable connections top view.
FIGURE 39 - CBTS POWER AND GROUNDING CABLE CONNECTION
Table 10 describes CBTS power and ground cables connection methods.
TABLE 10 - P OWER AND GROUNDING CABLE CONNECTION
Cable
-48 V power
supply cable
-48 V GND
Connection methods
Connect one end to CBTS -48 V input terminal and another end
-48 V rectifier output terminal
cable
Connect one end to CBTS -48 V GND terminal and another end to
-48V rectifier GND output terminal
PE protection
grounding
cable
Connect one end to CBTS protection grounding terminal and
another end to indoor grounding bar.
Use 6 mm2 yellow/green shorted line as short-circuiting cable
between -48 V GND and PE terminals
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ZXC10 CBTS I2 Installation Manual
Caution:
Ensure that power and grounding cables are according to engineering
specifications and standards.
Take all measures to guarantee staff and equipment safety.
Cable Installation Requirements
Ensure following requirements during power and grounding cables
installation:
Install power supply and grounding cables separately.
Ensure that distance between cable bundles is at least 7.87 inch (200
mm).
Cut cable ties flat after making cable bundles.
Measure cable lengths before installation. Avoid cable connections or
welding.
Figure 40 illustrates this process.
FIGURE 40 - POWER SUPPLY AND GROUNDING CABLES
58
Ensure less contact resistance between cable and busbar by using plain
and spring washers while fixing the lugs.
Avoid overlapping lugs while connecting two or more cables at same
connection stud. In case if overlapping is unavoidable place bigger lug
under smaller one and bend upper lug at 450 or 900 angles.
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Figure 41 illustrates this process.
FIGURE 41 - POWER SUPPLY CABLE CONNECTIONS
1. Copper busbar
3. Nut
5. Cable
2. Plain washer
4. Bolt
6. Spring washer
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ZXC10 CBTS I2 Installation Manual
Trunk Cable Installation
There are two types of trunk cables: E1 and T1 cables.
T1 Cable Installation
 100Ω T1 cable structure
Figure 42 shows 32-core 100Ω T1 cable structure.
FIGURE 42 - 100
ΩT1 C
Ω
ABLE
S TRUCTURE
100 T1 cable connection
Ω
Connect 100
T1 cable End A (left end in Figure 32) to BSC E1
interface of conversion board at CBTS top. Connect T1 cable End B
(right end in Figure 32) to DDF.
Table 11 describes 100 T1 cable internal connections in detail.
Ω
TABLE 11 - 100
60
ΩI
NTERNAL
C ABLE CONNECTIONS
Wire number
Wire color
Wire A
Wire B
White
Blue
Signal
definition
RX0-
RX0+
White
Orange
Signal
definition
TX0-
TX0+
White
Green
Signal
definition
RX1-
RX1+
White
Brown
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Wire number
10
11
12
Wire color
Wire A
Wire B
Black
Blue
RX4-
RX4+
Black
Orange
TX4-
TX4+
Black
Green
RX5-
RX5+
Black
Brown
Wire number
Signal
definition
Wire color
Wire A
Wire B
TX1TX1+
Red
Blue
Signal
definition
RX2-
RX2+
Red
Orange
Signal
definition
TX2-
TX0+
Red
Green
Signal
definition
RX3-
RX3+
Red
Brown
Signal
definition
TX3-
TX3+
Wire number
13
14
15
16
Wire color
Wire A
Wire B
TX5TX5+
Yellow
Blue
RX6-
RX6+
Yellow
Orange
TX6-
TX6+
Yellow
Green
RX7-
RX7+
Yellow
Brown
TX7-
TX7+
Note:
For trunk cable details, see ZXC10 CBTS Hardware Manual.
This section describes processing and conversion of trunk cables taking a
75 Ohm E1 cable.
E1 Cable Installation
 75 Ω E1 cable structure
75 Ω E1 cable contains 8 E1 signals and uses two 8-core coaxial cables.
Outer diameter of a single core cable is less than 0.08 inch (2 mm).
Figure 43 shows E1 cable structure.
FIGURE 43 - 75
Ω E1 C
ABLE
S TRUCTURE
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ZXC10 CBTS I2 Installation Manual
Ω E1 cable connection
Connect 75 Ω E1 cable End A (left end in Figure 43) to BSC E1 socket
75
of conversion board at CBTS top. Connect E1 cable End B (right end in
Figure 43) to corresponding E1 interface of conversion board on feeder
shelf.
Table 12 describes 75
TABLE 12 - 75
Signal
definition
End A
number
Ω E1 C
Ω E1 cable internal connections in detail.
ABLE
IN0
INTERN AL CONNECTIONS
OUT0
pin 22
23
24
IN1
25
OUT1
Cable number
1-1-internal
1-1-external
1-2-internal
1-2-external
1-3-internal
1-3-external
1-4-internal
1-4-external
Signal
definition
IN2
OUT2
IN3
OUT3
End A
number
pin 5
10
11
12
Cable number
1-5-internal
1-5-external
1-6-internal
1-6-external
1-7-internal
1-7-external
1-8-internal
1-8-external
Signal
definition
IN4
OUT4
IN5
OUT5
End A
number
pin 13
14
43
44
39
40
41
42
Cable number
2-1-internal
2-1-external
2-2-internal
2-2-external
2-3-internal
2-3-external
2-4-internal
2-4-external
Signal
definition
IN6
OUT6
IN7
OUT7
37 38
31
2-6-internal
2-6-external
2-7-internal
2-7-external
End A
number
pin 35
Cable number
36
2-5-internal
2-5-external
Note:
32
33
34
2-8-internal
2-8-external
’1-1-internal and 1-1-external’ stands for internal and external conductors of
the 1st core in 8 core cable respectively.
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120
Ω E1 cable structure
Figure 44 shows 32-core 120
FIGURE 44 - 120
Ω
ΩE1 C
ABLE
Ω E1 cable structure.
STRUCTURE
120 E1 cable connection
Ω
Connect 120 E1 cable End A (left end in Figure 44) to BSC E1 socket
of conversion board at CBTS top. Connect E1 cable End B (right end in
Figure 44) to DDF.
Table 13 describes 120 E1 cable internal connection details.
Ω
TABLE 13 - 120
Signal
definition
End A
number
Ω E1 C
ABLE
INTERN AL CONNECTIONS
IN0
RX0- RX0+
pin 22
23
OUT0
TX0- TX0+
IN1
RX1- RX1+
OUT1
TX1- TX1+
24
25
Cable color
Blue red 1
Blue black 1
Pink red 1
Pink black 1
Green red 1
Green black 1
Yellow red 1
Yellow black 1
Signal
definition
IN2
RX2- RX2+
OUT2
TX2- TX2+
IN3
RX3- RX3+
OUT3
TX3- TX3+
11
End A
number
pin 5
10
12
Cable color
Grey red 1 Blue red 2
Grey black 1
Blue black 2
Pink red 2
Pink black 2
Green red 2
Green black 2
Signal
definition
IN4
RX4- RX4+
OUT4
TX4- TX4+
IN5
RX5- RX5+
OUT5
TX5- TX5+
43
39
41
End A
number
Cable color
pin 13
14
44
Yellow red 2 Grey red 2
Yellow black 2
Grey black 2
40
Blue red 3
Blue black 3
42
Pink red 3
Pink black 3
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ZXC10 CBTS I2 Installation Manual
Signal
definition
End A
number
Cable color
IN6
RX6- RX6+
pin 35
36
OUT6
TX6- TX6+
IN7
RX7- RX7+
OUT7
TX7- TX7+
37 38
31
33
32
34
Green red 3 Yellow red 3 Grey red 3 Blue red
Green black 3
Yellow black 3
Grey black 3
Blue black 4
Note:
’Blue red 1’ stands for there is one red label on blue cable.
’Pink red 2’ stands for there are two red labels on pink cable.
Trunk Cable Processing
Make CC4Y-J32 connector for E1 cable.
Figure 45 shows procedure to make CBTS side connector.
F I G U R E 4 5 - C C 4 Y - J 3 2 C O A X I AL C AB L E C O N N E C TO R AS S E M B L Y
Take following steps to make CC4Y-J32 connector.
i. Slip parts 1 and 2 around cable, peel cable end, tin the core wire,
and open shielding layer.
ii. Connect core wire by soldering and screw part 2 to part 3.
iii. Place crimping tube and crimp the connector.
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Make coaxial connector on DDF side.
Figure 46 shows coaxial cable connector on DDF side.
FIGURE 46 - COAXI AL CABLE ON DDF SIDE
Y-shape connector
with a testing end
Cable connector
Cable connector
Socket
Socket
Figure 47 illustrates coaxial connector assembly on DDF side.
F I G U R E 4 7 - C O AX I AL C O N N E C T O R AS S E M B L Y O N D D F S I D E
1. Connector sheath
3. Crimping tube
2. Heat shrink tube
4. Crimping plier
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ZXC10 CBTS I2 Installation Manual
Take following steps to make coaxial connector on DDF side.
i. Strip cable covering about 0.55 inch (14 mm).
ii. Slip cable connector sheath, heat-shrink tube and crimping tube in
sequence. Open shielding net with a net opening sleeve or by hand.
Strip internal insulation layer to expose 0.11 inch (2.5 mm) of
internal conductor.
iii. Insert core into plug. Insert core wire into soldering pin at back of
inner conductor and solder it. Trim shielding mesh with 0.23 inch (6
mm) crimping tube.
iv. Push crimping tube and shielding net into connector tail.
v. Use crimp pliers to crimp the crimping tube into a regular
hexahedron. Crimp twice in different angles.
vi. Slip the heat shrink tube onto crimped tube; heat it with an air
blower to make it shrink, and screw the tail cover.
 Trunk cable test
Solder, connectors internal conductors at both ends and coaxial
cables inner conductors leaving no dry joint. Ensure not to short
internal and external conductors.
Trunk Cable Conversion
Implement conversion from 75 Ohm to 120 Ohm trunk cable according to
specifications provided by ZTE. One converter serves as one E1 cable. 75
Ohm trunk cable uses BNC connectors and 120 Ohm trunk cable uses
8P8C Ethernet cable sockets.
Impedance converter
Figure 48 shows impedance converter structure.
FIGURE 48 - IMPEDANCE CONVERTER
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Wiring relationship for impedance converter
Figure 49 shows impedance converter wiring relationship.
Take following steps to establish impedance converter wiring
relationship.
i. To receive a balanced signal, connect pin 1 and pin 2. Use
converting chip to convert balanced signal into unbalanced signal
and get output from coaxial TX end.
ii. Convert unbalanced signal into balanced signal at RX end using
converting chip and feed it to RJ-45 socket.
iii. Connect shielding layer at RX end to Pin 6 of RJ-45 socket through
jumper JP2.
iv. Directly connect shielding layer of TX end to shielding layer of RJ45 or connect it to Pin 3 of RJ-45 through jumper JP1.
FIGURE 49 - IMPEDANCE CONVERTER W IRING RELATIONSHIP
Table 14 describes specific wiring relationship.
TABLE 14 - I MPED ANCE CONVERTER W IRING REL ATIONSHIP
RJ-45 Socket
Chip
Related function
1&2
JP1
TX core line
JP1
TX shield
4&5
JP2
RX core line
JP2
RX shield
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ZXC10 CBTS I2 Installation Manual
E1/T1 Cable Installation Requirements
Separately install E1/T1 cable for each single cabinet.
E1/T1 cable type, quantity, routing, length and installation position
must be according to engineering design drawings.
Before cable installation, ensure that are not damaged and all cables
have delivery logs and quality certificate to ensure product quality.
Use cable tie or wax cable bundle during cable installation. Keep cable
tie maximum length between two cables up to 39.37 inch (1000 mm).
Ensure cable ties are not too tight.
Use different cable strap according to circumstance, avoid using two or
more cable straps for bundling. Cut cable straps flat after bundling.
Figure 50 shows difference between correct and incorrect bundle.
FIGURE 50 - C ABLE S TR APS REQUIREMENTS
Keep space between each two cable straps up to 3~4 times longer
than bundle diameter. Figure 51 shows this process.
FIGURE 51 - C ABLE S TR APS
3d ～ 4d
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Feeder cable installation
Take following steps to install feeder cable.
1.
2.
3.
4.
5.
Remove cover from cabinet top to install feeder cable.
Insert RFE board.
Put the cover back and tight it with screws.
Insert lightning arrester into feeder nut.
Use wrench to fasten nut.
Figure 52 illustrates this process.
FIGURE 52 - FEEDER CABLE INSTALLATION
1. Feeder nut
3. Feeder cable installation wrench
5. RFE board
2. Lid
4. Feeder cable interface
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Chapter
Monitoring System Installation
This chapter describes monitoring system installation:
Smog sensor installation
 Installation procedure
 Terminal connections
Temperature and humidity sensor installation
 Installation procedure
 Terminal connections
Infrared sensor installation
 Installation precautions
External monitoring cable installation
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ZXC10 CBTS I2 Installation Manual
Note:
Use all sensors according to engineering design requirements.
Smog Sensor Installation
This section explains smog sensor installation procedure and terminal
connections.
Installation Procedure
Install smog sensor on ceiling close to cabinet.
Take following steps to install smog sensor:
1. Separate smog sensor upper and lower parts.
Figure 53 shows smog sensor upper and lower parts.
FIGURE 53 - SMOG SENSOR
2. Figure 55 shows to connect both red and blue wires of End B to pins 1
and 3 at sensor base.
FIGURE 54 - SMOG S ENSOR CABLE
3. Reassemble sensor upper and lower parts.
4. Connect DB25 connector at smog sensor End A to DB25 socket at
cabinet top.
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Figure 55 shows terminal connections at smoke sensor base.
FIGURE 55 - TERMIN AL CONNECTIONS AT SMOKE S ENSOR B ASE
Terminal Connections
Table 15 shows smog sensor terminal connections.
TABLE 15 - TERMINAL CONNECTIONS
Signal
25-pin Male Connector
at End A
Cable Color
Smog Sensor Base at
End B
+12V
10
Red
3(+)
-12V
11
Green
1(-)
Temperature and Humidity
Sensor Installation
This section explains temperature and humidity sensor installation
procedure and wiring relationship.
Installation Procedure
Take following steps to install temperature and humidity sensor:
1. Select an appropriate position on the wall and drill a Φ6 hole. Insert a
plastic stuffing tube into hole, fasten a tapping screw, and hang sensor
through hole.
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ZXC10 CBTS I2 Installation Manual
Figure 56 shows temperature and humidity sensor installation
dimensions.
FIGURE 56 - TEMPER ATURE AND HUMIDITY S ENSOR INSTALL ATION (UNIT: MM)
10 6
R2
90
F 2
84
Figure 57 shows that temperature and humidity sensor both ends are
DB9 connectors.
2. Connect male DB9 at End A to DB9 socket at cabinet top. Connect
female DB9 at End B to temperature and humidity sensor.
FIGURE 57 - TEMPER ATURE AND HUMIDITY S ENSOR CAB LE
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Terminal Connections
Table 16 shows temperature and humidity sensor terminal connections.
TABLE 16 - TEMPERATURE AND HUMIDITY SENSOR W IRING REL ATIONSHIP
Signal
Pin No at End A
Cable Color
Pin No at End B
HUM
White
TEMP
Blue
GND
White
+5V
Orange
Null
Shielded wire
Null
Installation Precautions
Following are infrared sensor installation precautions:
Lay out cables along wall to upper cabling tray or cabling tray under
antistatic floor, then to set top.
Keep cable tail with smooth turn and with no tension.
Cover PVC cabling tray after cabling.
Infrared Sensor Installation
Infrared sensor structure
Figure 58 shows infrared cable sensor cable structure.
FIGURE 58 - INFRARED SENSOR CABLE S TRUCTURE
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ZXC10 CBTS I2 Installation Manual
Figure 59 shows infrared sensor dimensions.
FIGURE 59 - INFRARED SENSOR DIMENSIONS
1. Reserved hole
3. Reserved hole
1.
2.
3.
4.
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2． Cable outlet
4． Cable outlet
Infrared sensor installation
Take following steps to install infrared sensor:
Drill two 6 holes on the wall, keep hole depth same as that of
expansion bolt, no less than 1.18 inch (30 mm).
Ensure line between the two holes is 3.21 inch (80 mm) and is vertical
to ground.
Hammer expansion bolts into the two holes.
Fix infrared sensor to its base. Connect the connection line one end to
sensor and other with CBTS monitoring cable B5 terminal DB9
connector.
Φ
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External Monitoring Cable
Installation
Figure 60 shows CBTS external monitoring conversion cable structure.
FIGURE 60 - CBTS EXTERN AL M ONITORING CONVERSION CABLE
Table 17 describes label details on each socket end.
TABLE 17 - E XTERN AL M ONITORING CONVERSION C ABLE LABELS
End A
Cable code /A
OUT_MON
End B1
End B2
End B3
Cable code /B1~B10
SW_IN
Cable code /B11~B15
CTRL_OUT
Cable code /B16
HUM.TEMP_MON
B4 end
B5 end
B6 end
Cable code /B17
DOOR_MON
Cable code /B18
INFRARED_MON
Cable code /B19
SMOG_MON
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ZXC10 CBTS I2 Installation Manual
Connect End A to CBTS cabinet top conversion board ROOM_MON sockets:
B1 ~ B3, B5 ~ B6 ends connect to sensor converter.
B1 end is 10 pairs on/off input
B2 end is 5 pairs control output
B3 end connects to the temperature/humidity sensor cable
B4 end connects to the equipment room access control sensor
B5 end connects to the infrared sensor cable
B6 end connects to the smog sensor cable
Note:
78
For external monitoring cable details refer to Appendix D.
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Chapter
Main Antenna Feeder System
Installation
This chapter describes main antenna feeder system installation:
Main antenna system installation
 Antenna installation preparation
 Antenna installation precautions
 Main antenna feeder system structure
 Antenna installation technical parameters
 Antenna installation flow chart
 Selecting installation position
 Moving and hoisting antenna
 Uni-directional antenna installation
 Omni-directional antenna installation
Main feeder installation
 Feeder window installation
 Feeder connector preparation
 Feeder cutting
 Jumper installation
 Waterproofing joints
 Feeder grounding clip installation
 Routing feeders
 Hoisting feeders to tower
 CBTS grounding system
 Grounding principles
 Grounding copper busbar installation
 Lightning arrestor installation
 Routing feeders into equipment room
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ZXC10 CBTS I2 Installation Manual
Main Antenna System Installation
Antenna Installation Preparation
Proper antenna installation ensures BSS system reliable operation. Install
antenna according to specific network planning engineering design. Install
antenna in correct direction, elevation, gain and diversity reception modes
including correct tilt and azimuth for each sector. Ensure antennas wind
resistance capability maximum up to 150 km/h.
Before antenna system installation, ensure that installation personnel
working at tower height are qualified. Inspect installation tools and feeder
equipment.
Antenna Installation Precautions
Take necessary measures for personal and equipment safety.
Operator on tower must wear safety belt.
Personnel under tower must wear safety helmets.
Never climb tower with loose clothes and wet/slippery shoes.
While active antenna adjustment, wear radiation-shielding clothing and
turn off high power amplifier to avoid radiation effects.
Main Antenna Feeder System Structure
The main antenna feeder system consists of:
80
Antenna
Antenna jumper
Lightning rod
Lightning grounding clip
Iron tower
Main feeder
Lightning arrestor
Cabinet top jumper
Cabling rack
CBTS cabinet
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Figure 61 shows 3-sector antenna feeder system structure.
F I G U R E 6 1 - 3 - S E C T O R AN T E N N A F E E D E R S Y S T E M
1. Lightning rod
3. Antenna jumper
5. Main feeder
7. Cabling tray
9. Cabinet top jumper
2. Antenna
4. Lightning protection grounding clip
6. Iron tower
8. Lightning arrester
10. CBTS cabinet
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ZXC10 CBTS I2 Installation Manual
Antenna Installation Technical Parameters
Height
It depends upon network planning.
Azimuth
It depends upon network planning.
Tilt
It depends upon network planning and ranges from 0° ~ 10°.
Antenna direction
It depends upon antenna azimuth. Two antennas in same sector should
point to same direction.
Spacing between diversity antennas
Two antennas in same sector act as diversity receiving antennas for
each other, and have same vertical height. Maximum horizontal
distance (d) between antennas satisfies engineering requirements.
Following formula determines value of horizontal distance (d):
Unit of measurement: m
d ≥ 10λ 20λ (or H/d = 11).
–
Where:
d is horizontal distance between diversity antennas.
H is vertical height from antenna to ground.
λ is carrier wavelength.
For example, diversity distance of 1900 MHz carrier must be more than
59.05 inch (1.5 m) while that of 800 MHz carrier must be more than
137.79 inch (3.5 m).
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Antenna Installation Flow Chart
Figure 62 shows antenna installation flow chart.
F I G U R E 6 2 - AN T E N N A I N S T A L L A T I O N F L O W C H AR T
Selecting Installation Position
Select installation position according to engineering design. Incase of
failure prepare a secondary engineering design, negotiating with customer
and design institute, based on: local coverage requirements, spatial
diversity requirements, antenna azimuth and tilt.
Moving and Hoisting Antenna
To mount an antenna on a tower, use rope and pulley block to hoist
antenna. Carry antenna jumper and all accessories such as measuring
tools, safety belts, adhesive tapes and straps to tower top platform and
keep them in a safe place.
Put small metal articles like antenna fixing parts and wrenches in a sealed
canvas tool bag before hoisting. Knot rope at both ends of antenna for
easy coordination of staff both on and under the tower.
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ZXC10 CBTS I2 Installation Manual
Figure 63 illustrates hoisting process.
F I G U R E 6 3 - H O I S TI N G AN T E N N A
1. Rope
3. Knot rope at both ends of antenna
2. Pulley block
To mount an antenna on roof, move antenna and installation materials to
installation position manually.
Caution:
Personnel on and under the tower should coordinate in hoisting an antenna.
Personnel under the tower should pull antenna away from tower body to avoid
damage.
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Uni-Directional Antenna Installation
This section describes Kathrein antenna installation procedure. Follow
installation instructions provided with antenna.
Take following steps to install uni-directional antenna:
1. Assembling antenna accessories
Directional antenna has a number of installation fasteners. Follow
instructions provided along with antenna. For example, Kathrein
antenna has two types of fasteners: 738516 and 737974. Before fixing
antenna, assemble fastener 737974 to antenna ends and then connect
fasteners 737974 and 738516. Install all accessories with spring and
flat washers. Fix antenna angle adjustment accessories to antenna
under the tower.
Figure 64 illustrates Kathrein antenna installation process.
F I G U R E 6 4 - K AT H R E I N AN T E N N A I N S T AL L AT I O N
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ZXC10 CBTS I2 Installation Manual
2. Fastening antenna onto the pole
Fix uni-directional antenna with accessories installed onto antenna pole.
Do not tighten screws to facilitate possible azimuth adjustment and tilt.
3. Adjusting antenna azimuth
Take following steps to adjust antenna azimuth.
 Determine antenna azimuth using a compass and installation
direction according to engineering design drawing.
 Turn antenna slightly to adjust direction. At the same time measure
antenna direction with a compass to minimize error (generally not
more than 5°).
 Tighten fastener 738516, after adjusting antenna azimuth.
4. Adjusting antenna tilt
 Adjust tilt meter angle required by the engineering design.
 Turn antenna top slightly and hold antenna from its top. Adjust tilt,
till the bead is centered and adjusted tilt meter is next to antenna.
 After adjusting tilt, tighten the fastener 737974. Figure 65 shows to
adjust antenna tilt.
F I G U R E 6 5 - AD J U S T I N G AN T E N N A T I L T
1. Antenna pole
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2. Kathrein antenna
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Omni-Directional Antenna Installation
Take following steps to install an omni-directional antenna:
1. Put jacket at antenna lower part close to support backbone. Jacket
should be flush with or slightly higher than support top.
2. Fix jacket at antenna lower part, support backbone at two points with
antenna fixing clips to bear weight and withstand wind. They should
not be too loose or too tight to damage antenna jacket.
3. Keep antenna vertical and fix it to antenna pole.
4. Stick the support installed with antenna out of tower platform, and
adjust the support to make antenna vertical.
Note:
To reduce working time at heights and to improve joint connection and
waterproof quality. Connect jumper and antenna, and conduct waterproof
treatment on the joint before fixing antenna on the pole.
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ZXC10 CBTS I2 Installation Manual
Main Feeder Installation
Install the main feeder properly to minimize signal loss and for reliable
function. This section describes 7/8" feeder installation. Figure 66 shows
CBTS main feeder overall structure.
FIGURE 66 - CBTS M AIN FEEDER
Note:
ZTE provides feeder windows with dimension 15.74 inch x 15.74 inch (400 mm
x 400 mm). It is a four-hole window and allows 12 pieces of feeder cables to pass
through. A 11.81 inch x 11.81 inch (300 mm x 300 mm) hole should be made on
the wall for its installation.
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Feeder Window Installation
Mount feeder window on the wall outside the equipment room between
indoor and outdoor cabling racks. To mount feeder window on the roof,
proper sealing and water treatment should be ensured.
Figure 67 shows 4-hole feeder window structure.
FIGURE 67 - 4-HOLE FEEDER W INDOW (UNIT: MM)
Table 18 lists models and dimensions of all types of feeder window.
TABLE 18 - FEEDER M ODELS AND DIMENSIONS
Model of
feeder
window
4 hole-5/4
feeder
window
9 hole-7/8
feeder
window
4 hole-7/8
feeder
window
″
″
″
Dimensions
Smallest Hole
Required
Preferred Hole
Recommended
(15.74 x 15.74) inches
(400 x 400 ) mm
(9.44 x 9.44) inches
(240 x 240) mm
(11.81 x 11.81) inches
(300 x 300) mm
(19.68 x 19.68) inches
(500 x 500 ) mm
(14.17 x 14.17) inches
(360 x 360) mm
(15.74 x 15.74) inches
(400 x 400) mm
(15.74 x 15.74) inches
(400 x 400 ) mm
(9.44 x 9.44) inches
(240 mm x 240) mm
(11.02 x 11.02) inches
(280 x 280) mm
Take following steps to install the feeder window:
1. Locate feeder window installation position required by engineering
design drawing.
2. Make a cavity on the wall according to the size of the feeder window.
3. Drill holes using a percussion drill and fix the main board of the feeder
window with expansion bolts.
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ZXC10 CBTS I2 Installation Manual
4. Install the feeder window sealing washer and sealing cover together
while the feeder are indoors.
Feeder Connector Preparation
This section describes procedure to prepare ROSENBERGER 7/8" feeder
connectors:
1. Take a feeder connector cutting tool.
Figure 68 shows a common cutting tool used for feeder connectors.
FIGURE 68 - CUTTING TOOL FOR M AKING 7/8" FEEDER CONNECTOR
2. Measure a straight feeder section of about 5.90 inch (150 mm) to be
installed with the connector. Cut and strip the feeder sheath at 50 mm
away from end.
3. Place feeder at the opening of cutter, keep a length of four
corrugations behind main blade, and turn cutter handle to close the
opening. The main blade should be right on the wave crest of a feeder
corrugation.
4. Turn the cutter in direction as marked till handles are completely
closed and internal and external copper conductors of feeder are cut
completely. Figure 69 shows that at the same time, auxiliary blade
cuts feeder external plastic protection sheath.
FIGURE 69 - CUTTING FEEDER WITH A CUTTER
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5. Check length of the cut section, Figure 70 shows the cut section length.
FIGURE 70 - CHECKING CUT SECTION LENGTH
6. Separate front and back parts of feeder connector, and insert back part
into feeder till it contacts with the first corrugation of feeder.
7. Firmly insert the cutter tube expander into feeder and turn it left and
right to expand feeder external copper conductor, so that it presses
against feeder connector back part . See Figure 71.
FIGURE 71 - FEEDER EXP ANDING EXTERN AL CONDUCTOR
8. Check for residual copper scraps and the external copper sheath is
evenly expanded without burrs. Pull feeder connector back part
outward to protect it from slipping away from the feeder.
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ZXC10 CBTS I2 Installation Manual
9. Figure 72 shows to connect feeder connector front and back parts.
FIGURE 72 - CONNECTING FRONT AND B ACK P ARTS
10. Turn the feeder connector front part and fix it with an appropriate
wrench, to restrict its movement against the feeder. Figure 73 shows
to turn the feeder connector back part with wrench till it fixes.
FIGURE 73 - FIXING FEEDER CONNECTOR FRONT AND BACK P ARTS
Caution:
92
Take care while using cutting tool to avoid serious injury.
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Feeder Cutting
Caution:
While feeder cutting, label its both ends and stick a temporary label to the
feeder middle. Labels must be correct to get correct connections and sector
matching.
Feeder cutting varies with antenna installation position:
Roof mounted antenna feeder installation
 Determine main feeder length in each sector again with a tape
measure according to actual route.
 Add some margin about 0.039 inch ~ 0.078 inch ( 1 mm ~ 2 mm)
to measured lengths when cutting cables.
 Attach corresponding temporary labels (such as ANT1, ANT2, ANT3,
ANT4, ANT5 and ANT6) to both main feeder ends after each cut.
Attach formal labels after feeder installation.
Tower mounted antenna feeder installation
 Use a roller support, a pulley block and a hoisting rope to lift one
feeder end to the tower top. The personnel under the tower must
cut feeder sufficient length, to reach lightning arrester frame inside
equipment room. Attach a temporary label to the feeder lower part.
Attach formal label after the feeder is led into the equipment room.
 To reduce working time at heights and to ensure feeder connector
installation quality, make main feeder upper connector before
hoisting it.
Jumper Installation
Make 1/2'' feeders according to specific length of each jumper. Assemble
proper feeder connectors on both feeder ends according to feeder
connector assembly instructions. Connect jumpers between lightning
arrester and rack top.
Follow procedure below to ensure connections are waterproof:
1. Wrap connection starting from the root of the antenna joint with
waterproof adhesive tape in same direction as fastening antenna
jumper.
2. Stretch waterproof adhesive tape and apply it layer by layer till it
reaches about 1.96 inch lower than bottom of feeder joint. Make sure
upper layer overlaps lower layer by half the width of tape.
3. Apply PVC tape layer by layer on top of waterproof adhesive tape.
Make sure upper layer overlaps lower layer by half the width of tape.
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ZXC10 CBTS I2 Installation Manual
Waterproofing Joints
Use 1/2'' jumper between the antenna and the main feeder for transition.
Connect the 1/2'' jumper and the feeder and seal their connectors for
waterproof treatment as follows:
1. Connect and fasten the antenna jumper and main feeder connector.
2. Make waterproof treatment on connectors as follows:
 Cut 7.87 inch (200 mm) long waterproof adhesive tapes.
 Wrap waterproof adhesive tapes from lower position where the
connector is connected, and apply about 7.87 inch (200 mm) long
to fill the lower-lying parts of the connector. Figure 74 illustrates
this process
F I G U R E 7 4 - W R AP P I N G W AT E R P R O O F AD H E S I V E T AP E S ( 1 )
While wrapping, extend the adhesive tapes to double their length.
Keep wrapping direction same as that of screwing the feeder
connector, to avoid the feeder connector to loose.
Wrap adhesive tapes layer by layer and also in the reverse
direction. Cover upper layer with lower layer about 1/3 to avoid
water penetration. Apply the tape with three layers without any cut
in the entire process. Wrap the tapes around the feeder connector
till they protrude about 0.787 inch (20 mm) from the feeder
connector. Figure 75 shows wrapping waterproof adhesive tape.
F I G U R E 7 5 - W R AP P I N G W AT E R P R O O F AD H E S I V E T AP E S ( 2 )
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Grip the waterproof adhesive tapes after wrapping to ensure firm
bonding between the tapes and the feeder connectors. Figure 76
shows this process.
F I G U R E 7 6 - W R AP P I N G 9 W A T E R P R O O F AD H E S I V E T AP E S ( 3 )
Apply two layers of PVC tape on top of waterproof adhesive tape.
Ensure that the upper layer overlaps the lower layer by half the
width of tape.
Grip PVC tapes and waterproof adhesive tapes to make them
tightly adhered to each other.
To prevent from damage, bundle cable straps tightly at adhesive
tape on both ends.
Feeder Grounding Clip Installation
Take following steps to install grounding clip.
1. Prepare required tools including paper cutter, flathead screwdrivers,
wrench and sharp-nose pliers.
2. Cut 7/8" sheath according to size of grounding clip.
Figure 77 shows structure of grounding clip.
FIGURE 77 - GROUNDING CLIP
1. Grounding end
3. Feeder
5. Feeder external cooper core
2. Grounding cable
4. Grounding spring lock
6. Grounding cable cooper piece
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ZXC10 CBTS I2 Installation Manual
3. Lay grounding cable up to the ground grid. Avoid bending and folding.
Adjust grounding cable according to installation specifications.
Figure 78 shows to improve sealing effect, wrap grounding cable at
grounding clip end with waterproof adhesive tape.
F I G U R E 7 8 - W R AP P I N G G R O U N D I N G C AB L E
4. Clamp the feeder external conductor with grounding cable copper
sheet and locking spring plate.
5. Make joint of grounding clip and feeder waterproof using waterproof
adhesive tapes.
6. Connect grounding end of the grounding clip to the main tower body.
Remove paint and oxide at connection place, to ensure good electric
contact.
7. Connect grounding end of grounding clip to outdoor grounding bar,
before laying main feeder into the room.
Caution:
Don’t install grounding clip in case of any lightning strike.
Routing Feeders
96
Feeder routing principles
 Note down feeder actual route on paper to avoid rework.
 Rout the feeder neatly without crossing the indoor cabling rack.
 Rout the main feeder along the outdoor cabling rack and the
cabling rack on the tower with no crossing.
 The minimum bending radius of the main feeder should not be less
than 20 times the radius of the main feeder. For one-time bending,
the minimum bending radius is 3.54 inch (90 mm). For multi-time
bending, the minimum bending radius is 7.87 inch (200 mm).
 The maximum spacing between feeder clips is 64.96 inch (1.6 m).
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Feeder routing procedure
i. Install a three-feeder clip every 59.05 inch (1.5 m) (or according to
actual installation condition that it is within 64.96 inch) (1.6 m)
along tower cabling rack and indoor cabling rack. Keep spacing as
even as possible and ensure feeder clips installation direction same.
While installing two rows of feeder clips inside same cabling ladder,
keep the two rows parallel and arrange them neatly. Figure 79
shows layout of three feeder clip.
FIGURE 79 - THREE-FEEDER CLIP
ii. Sort the feeders roughly in order.
iii. Fix main feeders from top to bottom and sort them out while
attaching with three-feeder clips. Fasten the feeder clips after
smoothing the main feeders. Keep main feeders flat and straight.
iv. Fix the main feeders with three-feeder clips along the outdoor
cabling ladders.
Hoisting Feeders to Tower
For a tower mounted feeder, use pulley blocks to hoist it. For the
installation, follow the steps below:
1. Ensure that the labels attached at 11.81 inch (300 mm) away from
main feeder both ends are correct.
2. Wrap the main feeder connector made under the tower with flax (or
antistatic packing bag together with foam) and strap it tightly.
3. Knot and fix the hoisting rope 409.4 inch (1.5 m) away from the feeder
connector. It helps the staff both on and under the tower in pulling up
the feeder, and prevents the feeder and its connector from colliding
with tower during hoisting process.
4. After hoisting main feeder to the tower top, fix upper end at multiple
points to prevent it from slipping down the tower.
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ZXC10 CBTS I2 Installation Manual
Figure 80 shows hoisting feeder up to tower.
FIGURE 80 - HOISTING FEEDER UP TO TOWER
1. Pulley block
3. Feeder label
5. Downward rope
2. Feeder connector bundling
4. Knotting position in the upward rope
Caution:
98
Raise feeder with care to avoid damaging its sheath.
Take care for personal safety when hoisting the feeders.
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CBTS Grounding System
Figure 81 shows CBTS grounding system for cable connection.
FIGURE 81 - BTS GROUNDING S YSTEM CABLE CONNECTION
1. Iron tower platform
3. Feeder
5. Outdoor grounding copper busbar
7. Lightning arrester
9. Grounding cable (35 mm2)
2. Feeder grounding clip
4. Grounding cable of lightning arrester rack
6. Grounding cable (50 mm2)
8. Indoor grounding copper busbar
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ZXC10 CBTS I2 Installation Manual
Take following steps to connect BTS grounding system cables. Figure 81
shows this process.
1. Connect feeder grounding cable to outdoor copper busbar, before
entering into equipment room.
2. Connect indoor lightning arrester ground to outdoor copper busbar
through the conductive wire.
3. Connect indoor BTS cabinet protection ground (PGND) to indoor
grounding copper busbar.
4. Connect BTS ground (–48 VGND) cable to BTS DC ground terminal.
5. Connect any PGND, inside equipment room (including cabling rack) to
indoor copper grounding busbar.
6. Connect indoor copper and outdoor grounding busbars to grounding
cable (50 mm2).
Grounding Principles
Following are grounding principles:
While iron tower installation, install a grounding clip on feeder at every
787.4 inch (20 m) distance.
Ground feeder at three positions: where it leaves antenna installation
pole, rooftop, and where it enters equipment room.
Ground, the outdoor cabling ladder provided by network operator.
Grounding Copper Busbar Installation
Figure 82 shows grounding copper busbar structure.
FIGURE 82 - OUTER VIEW OF GROUNDING COPPER BUSBAR (UNITS MM)
There are two types of copper grounding busbars outdoor and indoor, their
installation methods are same.
Determine installation position of feeder window as required by
engineering design drawing. Use expansion bolts to fix copper busbar onto
the wall.
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Lightning Arrester Installation
Take following steps to install lightning arrester.
1. First install lightning arrester on its frame.
Ensure that, one end is a DIN male connector (DIN-M) and other is a
DIN female connector (DIN-F).
2. Fix assembled lightning arrester to cabling rack.
Connect main feeder and cabinet top jumper to the lightning arrester.
Make sure that DIN-M connector, points to main feeder and DIN-F
connector, points to connection line from jumper to rack.
3. Install lightning arrester inside the room. Connect its grounding cable
to the outdoor grounding copper busbar and insulate lightning arrester
frame.
Figure 83 shows lightning arrester installation.
F I G U R E 8 3 - L I G H T N I N G AR R E S T E R F R AM E I N S T AL L AT I O N
1. Jumper
2. Lightning arrester rack
3. Antenna lightening arrester
4. Lightning arrester fixing plate
5. Feeder window
6. Wall
7. Antenna feeder
8. GPS feeder
9. Grounding cable of lightning arrester rack 10. Insulating tube
11. GPS lightning arrester
12. Cable rack
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Routing Feeders into Equipment Room
Precautions
 Ensure to avoid rain into the equipment room through feeders.
 Use cabling racks both indoors and outdoors to guide the feeders
Figure 84 and Figure 85 illustrate feeder route through equipment room.
FIGURE 84 - RUNNING FEEDERS INTO EQUIPMENT ROOM (METHOD 1)
1. Feeder window
3. Feeder clip
2. Cabling rack
FIGURE 85 - RUNNING FEEDERS INTO EQUIPMENT ROOM (METHOD 2)
1. Feeder window
3. Feeder clip
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2. Cabling rack

Procedure
i. Loosen the sealing fixture hoop in the feeder window to a proper
degree. Remove the holes covers to run the feeders through.
ii. Lead the feeders into the equipment room. Avoid damaging the
indoor equipment or the feeder while forcing the outdoor feeder.
Fasten the fixing hoop after pulling the feeders in place.
iii. Cut the feeders and ensure that the temporary labels on the
feeders are complete before and after feeder cutting. Determine
the cutting position according to the present conditions.
iv. Make the indoor connectors for the main feeders.
v. Connect the main feeders to lightning arresters.
Note:
After installing all antenna feeders, conduct SWR test . The SWR should be less
than 1.5. Otherwise, check the feeder connector, antenna, feeder and lightning
arrester to fix the problem.
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Chapter
GPS Antenna Feeder System
Installation
This chapter describes GPS antenna feeder system installation:
GPS antenna feeder system structure
Installation position and requirements
 Installation requirements
 Lightning protection requirements
GPS connector preparation
 NJ-9 GPS connector
 GPS connector preparation procedure
 GPS connector installation check
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ZXC10 CBTS I2 Installation Manual
GPS Antenna Feeder System
Structure
Figure 86 shows GPS antenna feeder system composition.
F I G U R E 8 6 - G P S AN T E N N A F E E D E R S YS T E M
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Installation Position and
Requirements
There are two types of GPS antenna installation positions:
Tower Mounted
Figure 87 shows position of a tower mounted GPS antenna.
F I G U R E 8 7 - TO W E R M O U N T E D G P S AN T E N N A
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ZXC10 CBTS I2 Installation Manual
Roof Mounted
Figure 88 shows position of a roof mounted GPS antenna.
F I G U R E 8 8 - R O O F M O U N T E D G P S AN T E N N A
Caution:
Both installation modes require that no obstacles are present in 150° GPS
antenna elevation.
Installation Requirements
Following are GPS antenna installation requirements:
108
GPS antenna installation position should have a broader view to track
on maximum satellites.
Keep coaxial cable short to reduce signal loss and lightning induction.
For a tower mounted GPS antenna, keep horizontal distance between
GPS pole and tower up to 11.81 inch (300 mm).
Do not install GPS antenna under microwave antenna, high-voltage
lines, television transmitting tower, or within radiation range of a
mobile system antenna.
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Lightning Protection Requirements
Following are lightning protection requirements to install a GPS antenna:
Install GPS antenna within 45° lightning protection coverage area of
tower. Otherwise, install a special lightning arrester for the GPS
antenna.
Place GPS antenna away from lightning strikes. If it is tower mounted,
install it in a safe place on the roof or in tower lower part.
Ensure that pole supporting GPS antenna is grounded.
NJ-9 Connector Preparation
This section describes NJ9 GPS connector preparation procedure:
NJ-9 Connector
For GPS feeder cables shorter than 80 m use NJ-9 GPS connector. Figure
89 shows NJ-9 GPS connector.
FIGURE 89 - NJ-9 GPS CONNECTOR
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ZXC10 CBTS I2 Installation Manual
Figure 90 shows NJ-9 GPS connector parts.
FIGURE 90 - NJ-9 GPS CONNECTOR P ARTS
1.
3.
5.
7.
Shell
Air proof washer 1
Air proof washer 3
Insulating washer
2. Tail connector
4. Air proof washer 2
6. Insulating washer
8. Insulation plate
9. Inner conductor pin
Connector Preparation Procedure
Take following steps to prepare GPS connector:
1. Stripping GPS cable shell
Use sharp knife to strip GPS cable outer covers about 0.41 inch
0.009 inch (10.5 mm 0.25 mm). Avoid damaging inner copper wires.
Figure 91 shows stripped cable.
±
FIGURE 91 - S TRIPPING GPS CABLE
10.5 mm ±0.25 mm
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±
2. Installing connector outer parts
Assemble all NJ-9 outer parts from left to right on cable. Figure 92
shows external conductor assembly.
F I G U R E 9 2 - E X T E R N AL C O N D U C T O R AS S E M B L Y
Stretch copper wires back at one end to metal washer. Figure 93
shows white shielded layer after stretching copper wires.
FIGURE 93 - SHIELDED L AYE R
Put sliver coated flange between shielded layer and insulation layer.
Finally adjust shielded layer between flange and metal washer. Figure
94 shows inserting external conductor flange.
FIGURE 94 - INSERTING EXTERN AL CONDUCTOR FLANGE
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ZXC10 CBTS I2 Installation Manual
3. Stripping insulation layer
Strip insulation layer so that copper core appears. Avoid damaging
copper core and cut insulation layer at equal lengths. Keep outer
copper core length between 0.275 inch ~ 0.287 inch (7.0 mm ~ 7.3
mm) . Figure 95 shows stripping insulation layer.
FIGURE 95 - S TRIPPING I NSULATION L AYER
7.0 mm ~ 7.3 mm
Figure 96 shows cable after stripping insulation layer.
F I G U R E 9 6 - AF T E R S T R I P P I N G I N S U L A T I O N L A Y E R
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4. Welding inner conductor pin
Insert white insulation plate till it touches flange tightly. Figure 97
shows insulation plate insertion.
FIGURE 97 - INSERTING INSULATING PL ATE
Melt a very thin layer of tin (Sn) and cover copper core homogeneously.
For fixed temperature iron, adjust temperature to 350 degree Celsius
and keep it for 10 seconds. For normal iron add more time till tin is
melted properly. Insert copper core into pin tail hole. Ensure that pin
tail touches insulation plate. Use iron to raise temperature when
required. Figure 98 shows welding inner conductor pin.
FIGURE 98 - WELDING INNER CONDUCTOR PIN
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5. Cutting Shielded layer
Use plier to cut copper wires on shielded layer. Figure 99 shows this
process.
FIGURE 99 - CUTTING SHIELDED LAYER
Plug pin into white supporting ring and assemble shell and cable.
Figure 100 shows this process.
F I G U R E 1 0 0 - AS S E M B L I N G S H E L L AN D C AB L E
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6. Shell tightening
Put a piece of cloth between wrench and shell, use wrench to tighten
shell and tail connecting parts. Figure 101 shows this process. Ensure
that torque lies in the range of 98 Nm to 120 Nm and pin is at one
level throughout the cable.
FIGURE 101 - SHELL TIGHTENING
GPS Connector Installation check
After GPS connector installation check following:
Pin should be at same level inside the shell.
Connector strength should be more than 60 N.
Insulation resistance between pin and shell should be more than 5000
M ohms.
Check resistance between feeder cable pins and conductors head.
Check resistance between conductors head.
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Chapter
Board Installation
This chapter describes CBTS board installation:
Installation flow chart
Installation procedure and precautions
 CBTS board slot
 RFS board installation
 BDS boards installation
 Installation precautions
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ZXC10 CBTS I2 Installation Manual
Installation Flow Chart
Figure 102 shows board installation flow chart.
FIGURE 102 - BO ARD INSTALLATION FLOW CHART
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Installation Procedure and
Precautions
This section describes board installation in different plug-in boxes.
Caution:
Ensure power is switched off before board installation. Only TRX and RFE are
hot pluggable.
CTSB Board Slot
Figure 103 shows CBTS board slot.
FIGURE 103 - CBTS BO ARD SLOT
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ZXC10 CBTS I2 Installation Manual
RFS Board Installation
Figure 104 shows RFS board back end for connecting backplane.
FIGURE 104 - RFS BOARD BACK-END
1. Fixed pin
2. Connector
Take following steps to install RFS boards:
1.
2.
3.
4.
5.
120
Wear anti-static wrist straps.
Take boards out of anti-static bags and check damaged parts.
Select slot position for board installation.
Gently insert board vertically along the guide slot.
Lock board by pressing down ejector lever.
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BDS Board Installation
Take following steps to install BDS board:
1. Preparations
Before installation, take board out of antistatic bag and check them. If
any damages are found, register fault types, and pack them for repair.
2. Board insertion in plug-in box.
 While board insertion, determine board type and its slot, keep
ejector lever in de-locking position. Push board along guide rail
slowly into slot. Figure 105 shows to push board along guide rails
till it reaches bayonet of extraction tool.
FIGURE 105 - BO ARD PLUGGING (S TEP 1)
Push board forward and turn down extraction tool ejector levers on
both sides. A click indicates that extraction tool is in the position
and its ejector levers are hooked. Figure 106 shows this process.
FIGURE 106 - BO ARD PLUGGING (S TEP 1)
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ZXC10 CBTS I2 Installation Manual
3. Tightening screws
Tighten captive screws on extraction tools with flathead or Philips
screwdrivers. Figure 107 shows this process.
FIGURE 107 - BO ARD PLUGGING (S TEP 3)
Note:
To uninstall a board follow the reverse process that of board installation.
Installation Precautions
Take following precautions while board installation:
122
Ensure anti-static wrist strap is grounded before operation.
Ensure that slots for installing boards are consistent with required slots.
To avoid damage, push boards slowly along the guide rail.
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Chapter
Hardware Installation Check
This chapter describes CBTS hardware installation check:
Cabinet installation check
Cabling rack installation check
Cable installation check
 Power and grounding cables
 Trunk and RF cables
Board and sensor installation check
Antenna and GPS feeder system installation check
 1/2” indoor jumper
 Lightning arrester
 Primary and GPS feeder
 Feeder window and waterproof curve
 Three-way feeder clamp
 1/2” outdoor jumper
 Antenna
 Feeder SWR
Environment check
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ZXC10 CBTS I2 Installation Manual
Cabinet Installation Check
Check following after CBTS cabinet installation.
Ensure that cabinet installation location complies with the engineering
design drawing.
Erect cabinet firmly that must resist an earthquake measuring up to
7.0 on Richter scale.
Ensure that horizontal and verticality error and the gap between
adjacent bases is less than 0.11 inch (0.3 m).
Ensure all other equipment and cabinet front door are in one line.
Ensure cabinet front and rear parts are at a distance of 39.37 inch (1
m) and 31.49 inch (8 m) away from the walls respectively.
Ensure that all cabinet components are present.
Ensure that all cabinet parts are fixed properly.
Ensure inside cabinet is clean and all screws are tight with flat washers
or spring washers.
Ensure each base is equipped with four insulation spacers and base
supporters are consistent with expansion screws holes.
Ensure small cover plates at cabinet top are pushed forward to cover
wire outlets.
Cabling Rack Installation Check
Ensure that:
124
Cabling rack location and height meet the engineering design
requirements.
Cabling rack is in good shape.
Cabling rack is laid out with a grounding cable.
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Cable Installation Check
Check following CBTSB cables after installation.
Power and Grounding Cables
Check for following after laying power and grounding cables:
Ensure that the equipment room power and grounding cables are in
accordance with engineering design specifications.
PGND protective grounding wire on a CBTS cabinet employs 35 mm2
yellowish green or yellow copper-core cable connected with indoor
PGND grounding copper bars.
Ensure that grounding cable is black copper core cable of 25 mm2, -48
V power cable is blue copper core cable of 25 mm2, and grounding bus
has a diameter more than 35 mm2.
Each grounding point on grounding copper busbar is connected with
one piece of equipment.
Protective grounding and AC neutral cables are laid out separately.
AC neutral line in power room is independently grounded.
The outdoor grounding resistance is less than 5 ohm.
Labels on both ends of power and grounding cables are correct.
Avoid cable overlapping. All lengthy cables must be shortened or well
coiled up.
Copper lugs on both ends of power and grounding cables are soldered
or pressed firmly.
Entire power and grounding cables are made from one material with no
connections in between.
Grounding busbar is insulated from walls and shortest possible
grounding cable is used.
Connection of power supply to cabinet terminals is correct.
Insulating protective sleeves are installed on both power supply
connecting terminals.
Power and grounding cables are not damaged.
Wires at connecting terminals and lug handle are properly insulated.
Connecting terminals are equipped with flat and spring washers.
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ZXC10 CBTS I2 Installation Manual
Trunk and RF Cables
Ensure that:
Trunk cable connectors are properly installed, labelled and are not
loose.
Trunk cables have some margin for expansion.
Cable connector shell is properly connected with grounding system.
RF cables between modules in cabinet are properly connected.
Unused connectors are screwed on with a matching terminal.
RF cables between TRX, HPA and DUP are in parallel and ensure some
margin at bends.
Board and Sensor Installation
Check
Ensure that:
126
Slots for board installation comply with the engineering design.
Board screws on cabinet are tightened properly.
Board is properly connected with backplane.
Temperature and humidity sensor are vertically installed and cables
are properly connected to cabinet top.
Smog sensor is horizontally installed and cables are properly connected
to cabinet top
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Antenna and GPS Feeder
System Installation Check
Ensure that antenna and GPS feeder system are installed according to
engineering design specifications. Check for following after antenna and
GPS feeder system installation:
1/2” Indoor Jumper
Indoor jumper is properly connected to terminal on cabinet top.
Indoor jumpers are tidy, in appropriate length and bound on cabling
rack in order.
Jumpers are laid in layers according to sectors.
30 cm straight jumpers are connected between cabinet and a lightning
arrester.
Lightning arrester
RF lightning arrester is connected to feeder connector and fastened
tightly.
GPS lightning arrester 6 mm2 yellow grounding cable is properly
connected with outdoor grounding copper busbar.
RF and GPS lightning arresters are mounted between two crosspieces
of cabling rack without touching cabling rack.
Lightning arrester is insulated from cabling rack.
Lightning arrester rack grounding cable is grounded and routed to
outdoor grounding bar for reliable grounding.
Main GPS Feeder
Ensure the main feeder profile is flat and smooth. There are no copper
scraps in copper tube. Feeder connectors are connected tightly. Use a
special cutter to prepare main feeder connector.
7/8" feeder connector is installed properly and tightened well to avoid
any abnormal SWR caused by false connections.
Feeder between the tower top and the equipment room is grounded in
at least three points. Grounding points are bound firmly with proper
waterproof measures.
When tower is 2362.20 inch above and needs a longer feeder, place
another feeder grounding clip in middle of the tower.
Feeder grounding clip terminals are fixed on steel plate of a nearby
tower.
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ZXC10 CBTS I2 Installation Manual
Outer grounding copper busbar employs a special reliable path to an
underground ground grid. The line width is more than 50 mm2.
For a building without a tower, antenna feeder ground at top is
connected with nearby lightning protection ground grid on the roof.
Feeder grounding cable is led from top to bottom. Separation angle
between feeder and grounding cable is no more than 15º.
Feeder cabling has no crisscrossing. Cables are arranged properly
without twists and turns.
Minimum bending radius of feeder is no more than 20 times the feeder
radius, and bending radius of main feeder is more than 11.81 inch.
Main feeder cabling is well planned. Main feeders within a sector are
arranged in a row and column consistently.
Two name labels are bound on both feeder terminals, to ensure that
feeders correspond to antennas with corresponding lengths on a feeder
name plate.
There is no dry joint in soldering GPS core wire.
GPS copper core and outer layer are not short-circuited.
GPS feeder connectors are tight.
Feeder Window and Waterproof Curve
Feeder window is fixed on indoor wall and feeder hole faces outdoors.
Glue injection hole is sealed upward and window boards are installed
on indoor wall.
Feeder window installed at building top is well sealed.
Necessary waterproof bents are made. Lowest point of waterproof
bend is 3.93 inch ~ 7.87 inch (100 mm ~ 200 mm) lower than lower
edge of feeder window.
Feeder cable minimum bending radius is 20 times the semi-diameter of
feeder cables. Bending radius of primary feeder cables is more than
11.81 inch (300 mm).
Three – Way Feeder Clamp
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Three-way feeder clamp is fixed on outdoor cabling rack.
Intervals between feeder fixed clips are even and in same direction.
A feeder clamp is installed every 59.15 inch (1.5 m) on primary feeder.
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1/2” Outdoor Jumper
Antenna and 1/2" jumper, 1/2" jumper and main feeder are properly
connected, connector threads are tightened and wrapped with
waterproof adhesive tape.
Jumper and antenna are parallel to each other with 11.81 inch (300
mm) distance in between at the joint.
All outdoor jumper connectors are made waterproof and jumper is
equipped with a waterproof curve.
Antenna
Antenna support and tower are properly installed.
Antenna model is according to networking planning design.
Actual hanging height of an antenna is according to network planning
design.
RF and GPS antennas are included in the protection area of a lightning
arrester (area within 450 down tilt from lightning arrester).
Azimuth of antenna is according to network planning. Azimuth error of
directional antenna is no more than 50.
Actual mechanical down tilt of an antenna is according to network
planning and two uni-polarization antennas have same down tilts.
Actual electrically controlled down tilt of an antenna is according to
network planning and two uni-polarization antennas have consistent
down tilt.
All antenna poles are firmly installed and properly grounded. Vertical
error is less than 20. All antennas must be vertical to ground.
Receive/transmit horizontal interval of an omni-directional antenna is
not less than 137.79 inch (3.5 m).
An omni-directional antenna is at least 59.05 inch (1.5 m) away from
the tower while a directional antenna is at least 39.37 inch (1 m) away
from the tower.
While installing an omni-directional antenna on a roof, horizontal
interval between omni-directional antenna and antenna lightning
arrester is not less than 98.42 inch (2.5 m).
An omni-directional antenna installed on a roof avoids blind area.
Main diversity antennas match each other within the sectors and the
set top jumpers on the rack.
Diversity distance is 137.79 inch (3.5 m) for 800 MHz system, 59.05
inch (1.5 m) for 1.9G system, and 263.7 inch (6.7 m) for 450 MHz
system.
Vertical interval between directional antennas within different sectors,
installed on same antenna support is more than 23.62 inch (0.6 m).
GPS spatial angle is more than 900.
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ZXC10 CBTS I2 Installation Manual
While installing GPS antenna on building top, it is equipped with an
independent lightning arrester.
Feeder SWR
SWR is measured after antennas and all feeders are installed.
Indoor 1/2" jumper terminal is connected with an SWR tester for
testing. SWR should be less than 1.5.
Related Voltage Standing Wave Ratio (VSWR) value is specified, and a
VSWR test diagram is available.
Environment Check
Ensure that:
130
Outdoor engineering wastes are cleaned after the installation is over.
Front and rear doors and cabinet sides are cleaned.
Clean all fingerprint and other stains on cabinet surface.
Indoor unused materials are put away. Material in equipment room is
kept in order. Everything indoor is clean and tidy.
Any engineering waste materials are disposed off. Leave no cable clips
or sundries at the installation site.
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Chapter
10
Power On and Off Mechanism
This chapter describes:
Power supply inspection
Power-on procedure
 First time power-on
 Normal power-on
Power-off procedure
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ZXC10 CBTS I2 Installation Manual
Power Supply Inspection
Check following requirements before powering up a system.
Power supply range is according to engineering requirements.
AC and DC power supply cables are correctly installed.
PWS input and output power supply cables are connected correctly.
UPS cable is correctly installed and provides voltage in range of 43.2
V DC ~ 56.5 V DC.
System grounding is provided.
Power supply switch is at OFF position.
All cables are according to specified labels.
Caution :
If anything goes wrong in any of below steps, shut down power supply
immediately, find fault and repeat the step again. Do not power on cabinet until
fault is removed.
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Power-on Procedure
Following section describes procedure for first time power–on and normal
power-on.
First Time Power-on
Take following steps to power-on CBTS for the first time.
1. Turn on main AC power switch and check D-level lightning protection
indicators.
2. Insert six rectifier boards (PRM) one by one and check output DC
voltage range. Unplug rectifier boards, if indicators show normal status.
Leave only one PRM board and insert PMM board.
3. Turn on CBTS power supply switch. Insert boards and check if boards
are powered on then unplug boards.
4. Turn on power amplifier (PA), if status is normal then turn off amplifier.
5. Turn on Uninterrupted Power Supply (UPS), if no warning indicators
are on then turn UPS off.
6. Insert all PRM boards.
7. Finally turn on UPS.
Normal Power-on
Tale following steps to power-on CBTS normally:
1.
2.
3.
4.
Turn on -48 V main power switch.
Turn on PWS AC power input switch.
Turn on the UPS switch.
Finally, turn on power amplifier (PA) switch.
Power-off Procedure
CBTS power-off procedure is reverse of power-on procedure. Take
following steps to power-off CBTS:
1.
2.
3.
4.
Turn off power amplifier (PA) switch.
Turn off UPS switch.
Turn off PWS AC power supply switch.
Finally, turn off -48 V main power switch.
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Appendix
Packing, Storage and
Transportation
This appendix describes:
Packaging
 Cabinet packing
 Cabinet packing procedure
 Board packing
 Board packing procedure
 Base packing
 Engineering material packing
Transportation
Storage
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ZXC10 CBTS I2 Installation Manual
Packaging
Following sections describes packing cabinet parts in a wooden box.
Cabinet packing
Figure 108 shows wooden box to pack cabinet.
FIGURE 108 - W OODEN P AC KING BOX FOR C ABINET
Pack RFE board in a paper packing box made for RFE boards. Pack TRX
and HPA boards in a universal paper packing box. Pack power board in a
universal paper packing box for parts. Pack the base in a paper packing
box made for base and put in a wooden packing box for parts.
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Figure 109 shows wooden box used for packing parts. Pack engineering
accessories in a universal external paper packing box and put them in a
wooden packing.
FIGURE 109 - W OODEN P AC KING BOX FOR P ARTS
Cabinet Packing Procedure
Follow procedure below to pack a cabinet:
1. Blow away dirt from cabinet and clean it with ethyl alcohol.
2. Put dustproof caps onto DB9 socket and N-type socket at the set top,
SAA socket and DB25 socket at E1 cable set top, and 17W2 female
sockets at the HPA layer.
3. Lay cabinet onto the ground covered with a foam cushion, with cabinet
door upward. Lower hook of an electric crane to a proper location. Put
nylon rope on the hook around four hanging points. Hoist the hook to
lift cabinet.
4. Open aluminum foil compound film bag and put cabinet into the bag.
5. Put a cushion into a wooden packing box, push wooden packing box
until it is under the hoisted cabinet and put the cabinet slowly into the
wooden box.
6. Put desiccant bags into aluminum foil compound film bag. To wrap
cabinet tightly by aluminum foil compound film bag, extract air in the
bag with a cleaner. Seal the aluminum foil compound film bag.
7. Put cushions around cabinet and put cabinet into a wooden packing
box for cabinets, Figure 110 shows this process.
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ZXC10 CBTS I2 Installation Manual
FIGURE 110 - CABINET P ACKING
8. Seal a wooden packing box for cabinets. Put cushions around rack,
cover the box and drive nails into wooden case. Figure 111 shows
sealing a box.
FIGURE 111 - SE ALING A BOX
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Board Packing
Before packing a CBTS cabinet ensures to dismount heavy boards such as
RFE-DUP, RFE-DIV, HPA, TRX and PPM from the cabinet, which are packed
separately.
Board packing procedure
RFE, TRX and HPA Packing
Figure 112 shows that these boards are packed inside a packing foam
box first and then put in the packing boxes.
FIGURE 112 - I NNER P ACKING FO AM BOX
Packing procedure is as follows:
i. Clean the board panels with alcohol.
ii. Place RFE, TRX and HPA boards into their own inner packing foam
boxes. Mark cover and bottom of foam box with silkscreen for
packing.
iii. After TRX and HPA boards are put into a foam box, put them into a
universal paper packing box made for boards. Figure 113 shows
this packing box.
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ZXC10 CBTS I2 Installation Manual
FIGURE 113 - GENER AL P APER P ACKING BOX FOR BOAR DS
Put RFE board into a foam box and then into a paper packing box. Figure
114 shows this box.
FIGURE 114 - P APER P ACKING BOX FOR RFE BOARDS
140
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Figure 115 shows procedure for board packing.
FIGURE 115 - P ACKING RFE, HP A AND TRX BOARD
1. Board
3. Inner packing foam box bottom
5. Paper packing box
2. Inner packing foam box cover
4. Closed foam box
iv. Put packing list into a paper packing box and some packets of
desiccant.
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ZXC10 CBTS I2 Installation Manual
v. Seal the box top with a tape according to H shape. Figure 116
shows to put straps around the paper box at 3.93 inch (10 cm)
away from the end.
FIGURE 116 - SE ALING AND P ACKING
142
PPM Packing.
Follow procedure below to pack PPM:
i. Clean board panels with alcohol after power boards are dismounted.
ii. Pack power board into antistatic bag and put 2 bags of desiccant (3
g per bag) into the bag. Press excessive parts of a plastic bag and
wrap it with an adhesive tape.
iii. Put a foam pad to packing carton bottom.
iv. Put two power supply pads (face to face) into a general packing
box for parts. Figure 117 shows to put power board into paper
packing box.
v. Put foam baffles between boards and paper boxes for separation
and fixing.
vi. Cover it with one packing material.
vii. Put packing list into a paper packing box and 5 packets of desiccant.
Seal the box top with a tape according to H shape.
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FIGURE 117 - P ACKING POWER BO ARD
Figure 118 shows to put straps around the paper box at 3.93 inch (10 cm)
away from the end.
FIGURE 118 - SE ALING POWER BO ARD P ACKING BOX
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ZXC10 CBTS I2 Installation Manual
Base Packing
CBTS cabinet base is packed in a paper packing box for base. Pack 8 M10
x 80 expansion bolts and washers in a small plastic bag and put into a
paper packing box for bases. After packing, put the paper packing box for
bases into a general wooden packing box for parts.
Engineering Materials Packing
Put engineering materials (such as antenna, power and transmission
cables, 1/2" jumper, GPS cable, three-way feeder clamp, and grounding
clip) into original paper packing boxes.
Put small engineering materials (such as the lightning arrester, adhesive
tape and connecting nose) into a general external paper packing box for
engineering accessories according to their quantity codes.
Seal above paper packing boxes and put them into a wooden packing box
for engineering accessories.
Transportation
Take following measure for equipment transportation:
144
Products are in a specified container and according to container
transportation marks.
There are no more than 3 layers for wooden packing box and 4 layers
for paper packing box. Sophisticated equipment is placed above and
others below. Centre of gravity height is no more than 78.74 inch, and
vehicle is not overloaded.
Vehicle velocity is such to ensure safety based on road conditions.
Products are away from flammable, explosive or corrosive articles.
Protect equipment from rain, snow or other liquids, dirt, sunlight,
collision and materials with strong magnetism and radiation while
transportation.
Cover equipment with tarpaulin during open-air transportation.
In long-distance transportation, do not load equipment on an open ship
or carriage. In case of transhipment, do not store equipment in an
open storehouse.
Deliver and store precision instrument, meters, computers and
monitors according to moisture, shock and pressure-proof labels in the
packing box.
Always keep products upright.
Pay attention to safety while handling equipment. Ensure that only
skilled workers are operating the handling tools.
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Storage
Take following measure for equipment storage:
Products and its components are in original packages.
Storage sites are clean, dry, and ventilated, with air-conditioning and
lighting facilities. Temperature and humidity range is according to the
requirement.
Equipment is not under direct sunlight.
Storehouse is equipped with moisture-proof, dustproof, shockproof and
corrosion-resistance facilities, and the corresponding antistatic facilities
for static-sensitive materials.
All goods are clean and in order with clear labels.
Keep a record of all equipment. Ensure goods location codes or other
necessary marks for the stored materials.
Check stock conditions regularly. Update inventory record once a
month.
Install antistatic floorboards at warehouse entrance.
Place material in warehouses based on “First-in-first-out” principle.
Check equipment conditions by performing tests, if the product is
stored for more than six months.
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Appendix
SiteMaster Usage
This appendix describes SiteMaster usage:
Frequency range selection
SiteMaster check
Feeder input parameters
Tester installation
Measuring SWR
Measuring DTF
Note:
SiteMaster usage depends on model type used. Refer to device usage
documents attached for usage.
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ZXC10 CBTS I2 Installation Manual
Frequency Range Selection
Take following steps to select a frequency range using SiteMaster:
Press  to turn on SiteMaster meter.
Press  on the main menu.
Press  on the [Frequency] menu.
Input [Lower] frequency, such as 825 MHz, and press  for
confirmation.
5. Press  on the [Frequency] menu.
6. Input [Higher] frequency, such as 880 MHz, and press for
confirmation.
7. After confirmation, press [Main] to return to the main menu.
1.
2.
3.
4.
SiteMaster Check
Check the SiteMaster for frequency, environment and feeder parameters
changes. Take following steps to check:
1. Before check, ensure that input frequency range in SiteMaster is
correct.
2. Press  to start check.
3. Press ,  and  as indicated to complete the check.
4. Include the extension cable attached with the meter to ensure
measurement accuracy.
Feeder Input Parameters
Take following steps to input feeder parameters:
1. Press 
2. Press 
3. Press  to enter input feeder loss (dB) per meter. Press
 for confirmation.
4. Press  to enter relative transmission rate. Press  for
confirmation.
5. Press 
 to return to the main menu.
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Tester Installation
Connect extension cables one end to RFE jumper connector inside the
cabinet and other end to Refl meter interface.
If active devices such as tower top amplifier or trunk amplifier are used for
feeder measurement, use jumpers to dodge it.
Measuring SWR
Take following steps to measure SWR:
1. Press 
2. Press  and select [MODE]
3. Press  or  to choose  and press  for
confirmation.
4. Press 
to return to the main menu.
5. Input a proper frequency range if required.
6. Check meter if required.
7. Press 
to return to the main menu.
8. Press  to take measurement.
9. Press  to adjust screen Y-coordinates.
10. View the frequency SWR values within this frequency band, Figure 119
shows this process.
11. Press  to store data.
F I G U R E 1 1 9 - AN T E N N A F E E D E R S W R TE S T
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ZXC10 CBTS I2 Installation Manual
Measuring DTF
Take following steps to measure DTF:
1. Press 
2. Press and select {MODE}
3. Press  or  to choose [SWR] and press  for
confirmation.
4. Press 
 to return to the main menu.
5. Input a proper frequency range if required.
6. Check meter if required.
7. Input a proper feeder length if required.
8. Press 
 to return to the main menu.
9. Press  to take measurement.
10. Press  to adjust screen Y-coordinates.
11. Press to view SWR value of each frequency point within this
frequency band. Check the fault points. Figure 120 shows DTF
measurement.
12. Press to save data.
F I G U R E 1 2 0 - M E AS U R E M E N T O F AN T E N N A F E E D E R D TF
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Appendix
Cabinet Working Modes
This appendix describes cabinet working modes.
Table 19 illustrates six cabinet working modes.
TABLE 19 - CBTS W ORKING M ODES
Working
mode
Description
System features
LS
Local single mode
Supports 4C3S (1X/DO) and most cost effective
RS
Remote single mode
Supports 4C3S (1X/DO)
LEA
Local extended mode A
This mode use two rack configuration with single
BDS rack. It supports 24 CS for (1X) and 8C3S and
4C6S configuration
LEB
Local extended mode B
This mode uses two BDS rack configuration. It
supports 24 CS for (1X/EV-DO), 8C3S and 4C6S
configuration. Use fiber to connect two BDS racks
RE
Remote extended mode
Use optical fiber to enable remote extension RRFS.
Supports 12 CS for (DO) or 24 CS for (1X)
ME
Mix extended mode
This mode uses two RFS racks i.e. local and remote.
This mode supports 24 CS for EV-DO and 48 CS for
1X. Uses optical fiber to enable remote extension,
remote side can be CBTS and MBTS-RFS.
Installation in LS mode is described before. Following section introduces
cabling for remaining five modes.
RS installation
In RS mode, baseband module is not needed in remote CBTS. Insert
optical fibre from baseband side into RMM board on remote CBTS.
RE installation
In RE mode, CBTS is primary base station. Upon completion of other
equipments, it is only needed to lead an optical fibre out from RIM
board. Then lead optical fibre to remote RF module via transmission
device.
LEA installation
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ZXC10 CBTS I2 Installation Manual
LEA refers to extension of CBTS RF module. Use optical fibre to
connect RIM on primary CBTS and RMM on extended CBTS. Connect
EXT_MON ports on both primary and extensive CBTS.
Figure 121 shows micro coaxial cable connectors on CBTS back plane.
FIGURE 121 - M ICRO CO AXIAL CONNECTORS
In LEA mode, 6 micro coaxial connectors on primary CBTS must be
connected with interfaces on extensive CBTS in 1 to 1 relationship.
152
LEB installation
LEB refers CBTS cabinet combination of extended RF modules and
baseband modules. EXT_BDS and EXT_MON interfaces on both cabinet
must be connected. Connect M_FE0,M_FE1, S_FE0 and S_FE1
interfaces on primary cabinet with same interfaces on secondary
cabinet.
ME installation
ME mode is integration of LEB and RE. First implement local cabinet
combination to extend baseband/RF and then implement remote
extension with remote RF. It only needs to lead optical fibre out after
LEB installation is complete.
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Appendix
Monitoring Cables Definition
This section describes signal definition of four external monitoring
cables used in CBTS.
RS232 Connector
Figure 122 shows RS232 connector.
FIGURE 122 - RS232 CONNECTOR
Table 20 illustrates RS232 signal definition.
TABLE 20 - RS232 SIGN AL DEFINITION
End A No. Colour Signal Definition
White
RS232 transmit
Blue
RS232 receive
White
Ground
Remark
First twisted-pair
Second twisted-pair
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ZXC10 CBTS I2 Installation Manual
RS485 connector
Figure 123 shows RS485 connector.
FIGURE 123 - RS485 CONNECTOR
Table 21 illustrates RS485 signal definition.
TABLE 21 - RS485 SIGN AL DEFINITION
End A
No.
Colour
Signal Definition Remark
White
O _RS485-RX
First
Blue
O _RS485-RX+_EM
twisted-pair
White
I _RS485-TX
Second
Orange
－_EM
－_EM
I _RS485-TX＋_EM
Note:
twisted-pair
Connect wires according to above definition. Insert two four-core cables into a
DE9 connector while using both RS232 and RS485 connectors.
154
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（
On/off input cable B1 interface
）
There are 10 pairs of on/off input signals. These are DB25 cable connector.
Figure 124 shows on/off input cable.
FIGURE 124 - ON/OFF INPUT CABLE
Table 22 illustrates On/off input signal definition.
TABLE 22 - ON/OFF I NPUT S IGN AL DEFINITION
End A No. Colour
White
Blue
White
Orange
White
Green
White
Brown
Red
10
Blue
14
Red
15
Brown
16
Red
17
Green
18
Red
19
Brown
20
Black
21
Blue
22
Black
23
Orange
Signal Definition Remark
First
I＿SW-ONA[0]
twisted-pair
I＿SW-ONB[0]
I＿SW-ONA[2]
Second
twisted-pair
I＿SW-ONB[2]
I＿SW-ONA[4]
Third
twisted-pair
I＿SW-ONB[4]
I＿SW-ONA[6]
Fourth
twisted-pair
I＿SW-ONB[6]
I＿SW-ONA[8]
Fifth
twisted-pair
I＿SW-ONB[8]
I＿SW-ONA[1]
Sixth
twisted-pair
I＿SW-ONB[1]
I＿SW-ONA[3]
Seventh
twisted-pair
I＿SW-ONB[3]
I＿SW-ONA[5]
Eighth
twisted-pair
I＿SW-ONB[5]
Ninth
I＿SW-ONA[7]
twisted-pair
I＿SW-ONB[7]
I＿SW-ONA[9]
Tenth
twisted-pair
I＿SW-ONB[9]
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ZXC10 CBTS I2 Installation Manual
（
Control output cables B2 interface
）
Figure 125 shows control output cable.
FIGURE 125 - CONTROL OUTPUT C ABLE
Table 23 illustrates control output signal definition.
TABLE 23 - CONTROL OUTPUT SIGNAL DEFINITION
A End No. Colour Signal Definition Remark
156
White
O_CONTROL[1]
First
Blue
GNDD
twisted-pair
White
O_CONTROL[3]
Second
Orange
GNDD
twisted-pair
White
O_CONTROL[0]
Third
Green
GNDD
twisted-pair
White
O_CONTROL[2]
Fourth
Brown
GNDD
twisted-pair
Red
O_CONTROL[4]
Fifth
10
Blue
GNDD
twisted-pair
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Acronyms
Abbreviation
Full Name
1x EV
1x Evolution
1x EV - DO
1x Evolution Data Only
1x EV - DV
1x Evolution Data & Voice
2C3S
Two carriers and three sectors
4C3S
Four carriers and three sectors
A Interface - Interface between BSC and MSC
AAA
Authentication, Authorization and Accounting
Abis
Abis Interface - Interface between BSC and BTS
ATM
Asynchronous Transfer Mode
BDS
Baseband Digital System
BIM
BDS Interface Module
BSC
Base Station Controller
BSS
Base Station System
BTS
Base Transceiver Station
CBTS
Compact Base Transceiver Station
CCM
Communication Control Module
CDM
Clock Distribution Module
CHM
Channel Processing Module
DBS
Database Subsystem
DSM
Data Service Module
EPLD
Electrically Programmable Logic Device
FA
Foreign Agent
FER
Frame Error Rate
FPGA
Field Programmable Gate Arrays
GCM
GPS Control Module
GCKM
GPS Clock Module
HA
Home Agent
HDLC
High Level Data Link Control
HDR
High Data Rate
HLR
Home Location Register
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ZXC10 CBTS I2 Installation Manual
158
Abbreviation
Full Name
HPA
High Power Amplifier
IP
Internet Protocol
LNA
Low Noise Amplifier
MAC
Media Access Control
MBTS
Master BTS
MSC
Mobile Switching Center
MTBCF
Mean Time Between Critical Failure
MTBF
Mean Time Between Failure
MTTR
Mean Time To Recovery
O&M
Operations and Maintenance
OMC
Operation and Maintenance Center
OSS
Operating System Subsystem
OTD
Orthogonal Transmit Diversity
OW
Order Wire
PA
Power Amplifier
PCF
Packet Control Function
PDSN
Packet Data Serving Node
PP2S
Pulse Per 2 seconds
PPP
Point to Point Protocol
RF
Radio Frequency
RFS
Radio Frequency Subsystem
RIM
Radio Interface Module
RRFS
Remote RFS
RSSI
Received Signal Strength Indicator
RX
Receiver
SAM
Site Alarm Module
SBTS
Slave BTS
SCH
Synchronization Channel
SCS
System Control Subsystem
SDH
Synchronous Digital Hierarchy
SNM
SDH Net Module
STS
Space Time Spreading
TOD
Time of Date
TX
Transmit
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Figures
Figure 1 - Hardware Installation Flow.............................................................16
Figure 2 - Carton Box...................................................................................26
Figure 3 - Cabinet Outer View .......................................................................30
Figure 4 - Installation Location Specification ...................................................31
Figure 5 - Direct Installation Mode Flow Chart.................................................33
Figure 6 - Holes Position in Direct Installation Mode (Units mm)........................34
Figure 7 - Expansion bolts Installation............................................................34
Figure 8 - Cabinet Base Fixing.......................................................................35
Figure 9 - Cabinet Base Installation ...............................................................35
Figure 10 - Uninstalling Screws and Washers ..................................................36
Figure 11 - Placing Cabinet on Base...............................................................36
Figure 12 - Adjusting Cabinet on Base ...........................................................37
Figure 13 - Fixing Cabinet and Base...............................................................37
Figure 14 - Direct Installation Mode Final View................................................38
Figure 15 - Adjustable Base Installation Mode.................................................39
Figure 16 - Adjustable Base..........................................................................40
Figure 17 - Adjustable Base Installation Mode Flow Chart .................................41
Figure 18 - Holes Position in Adjustable Base Installation Mode (Units mm) ........42
Figure 19 - Expansion Bolts Installation..........................................................42
Figure 20 - Lower Adjustable Base and Cemented Floor ...................................43
Figure 21 - Washers Specifications ................................................................43
Figure 22 - Base Upper Part Installation .........................................................44
Figure 23 - Adjustable Base and Floor Installation Final View ............................44
Figure 24 - Fixing Cabinet Base.....................................................................45
Figure 25 - Adjustable Base installation Final View...........................................46
Figure 26 - Adjustable Base Installation Mode Final View..................................47
Figure 27 - Cabling Runway..........................................................................48
Figure 28 - CBTS Cabinet Interfaces ..............................................................49
Figure 29 - Power Interfaces.........................................................................50
Figure 30 - Feeder Cable Interface ................................................................50
Figure 31 - CBTS E1 Interfaces .....................................................................51
Figure 32 - CBTS FE Interfaces .....................................................................51
Figure 33 - CBTS Room Monitoring Interface...................................................52
Figure 34 - CBTS Ordwer Wire Phone Interface ...............................................52
Figure 35 - Power Monitoring Interfaces .........................................................53
Figure 36 - CBTS External BDS Interface........................................................53
Figure 37 - CBTS External Monitoring Interface ...............................................54
Figure 38 - Crimping Pliers ...........................................................................56
Figure 39 - CBTS Power and Grounding Cable Connection.................................57
Figure 40 - Power Supply and Grounding Cables .............................................58
Figure 41 - Power Supply Cable Connections...................................................59
Figure 42 - 100ΩT1 Cable Structure ..............................................................60
Figure 43 - 75Ω E1 Cable Structure ...............................................................61
Figure 44 - 120ΩE1 Cable Structure ..............................................................63
Figure 45 - CC4Y-J32 Coaxial Cable Connector Assembly..................................64
Figure 46 - Coaxial Cable on DDF Side ...........................................................65
Figure 47 - Coaxial Connector Assembly on DDF Side ......................................65
Figure 48 - Impedance Converter ..................................................................66
Figure 49 - Impedance Converter Wiring Relationship ......................................67
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Figure 50 - Cable Straps Requirements ..........................................................68
Figure 51 - Cable Straps...............................................................................68
Figure 52 - Feeder Cable Installation .............................................................69
Figure 53 - Smog Sensor..............................................................................72
Figure 54 - Smog Sensor Cable.....................................................................72
Figure 55 - Terminal Connections at Smoke Sensor Base..................................73
Figure 56 - Temperature and Humidity Sensor Installation (Unit: mm)...............74
Figure 57 - Temperature and Humidity Sensor Cable .......................................74
Figure 58 - Infrared Sensor Cable Structure....................................................75
Figure 59 - Infrared Sensor Dimensions .........................................................76
Figure 60 - CBTS External Monitoring Conversion Cable ...................................77
Figure 61 - 3-Sector Antenna Feeder System..................................................81
Figure 62 - Antenna Installation Flow Chart ....................................................83
Figure 63 - Hoisting Antenna ........................................................................84
Figure 64 - Kathrein Antenna Installation .......................................................85
Figure 65 - Adjusting Antenna Tilt .................................................................86
Figure 66 - CBTS Main Feeder.......................................................................88
Figure 67 - 4-Hole Feeder Window (Unit: mm)................................................89
Figure 68 - Cutting Tool for Making 7/8" Feeder Connector...............................90
Figure 69 - Cutting Feeder with a Cutter ........................................................90
Figure 70 - Checking Cut Section Length ........................................................91
Figure 71 - Feeder Expanding External Conductor............................................91
Figure 72 - Connecting Front and Back Parts...................................................92
Figure 73 - Fixing Feeder Connector Front and Back Parts ................................92
Figure 74 - Wrapping Waterproof Adhesive Tapes (1) ......................................94
Figure 75 - Wrapping Waterproof Adhesive Tapes (2) ......................................94
Figure 76 - Wrapping 9 Waterproof Adhesive Tapes (3)....................................95
Figure 77 - Grounding Clip............................................................................95
Figure 78 - Wrapping Grounding Cable...........................................................96
Figure 79 - Three-Feeder Clip .......................................................................97
Figure 80 - Hoisting Feeder Up to Tower.........................................................98
Figure 81 - BTS Grounding System Cable Connection.......................................99
Figure 82 - Outer View of Grounding Copper busbar (Units mm) ..................... 100
Figure 83 - Lightning Arrester Frame Installation........................................... 101
Figure 84 - Running Feeders into Equipment Room (Method 1) ....................... 102
Figure 85 - Running Feeders into Equipment Room (Method 2) ....................... 102
Figure 86 - GPS Antenna Feeder System ...................................................... 106
Figure 87 - Tower Mounted GPS Antenna...................................................... 107
Figure 88 - Roof Mounted GPS Antenna........................................................ 108
Figure 89 - NJ-9 GPS Connector .................................................................. 109
Figure 90 - NJ-9 GPS Connector Parts .......................................................... 110
Figure 91 - Stripping GPS Cable .................................................................. 110
Figure 92 - External Conductor Assembly ..................................................... 111
Figure 93 - Shielded Layer.......................................................................... 111
Figure 94 - Inserting External Conductor Flange............................................ 111
Figure 95 - Stripping Insulation Layer .......................................................... 112
Figure 96 - After Stripping Insulation Layer .................................................. 112
Figure 97 - Inserting Insulating Plate ........................................................... 113
Figure 98 - Welding Inner Conductor Pin ...................................................... 113
Figure 99 - Cutting Shielded Layer............................................................... 114
Figure 100 - Assembling Shell and Cable...................................................... 114
Figure 101 - Shell Tightening ...................................................................... 115
Figure 102 - Board Installation Flow Chart.................................................... 118
Figure 103 - CBTS Board Slot ..................................................................... 119
Figure 104 - RFS Board Back-End................................................................ 120
Figure 105 - Board Plugging (Step 1)........................................................... 121
Figure 106 - Board Plugging (Step 1)........................................................... 121
Figure 107 - Board Plugging (Step 3)........................................................... 122
Figure 108 - Wooden Packing Box for Cabinet ............................................... 136
Figure 109 - Wooden Packing Box for Parts................................................... 137
Figure 110 - Cabinet Packing ...................................................................... 138
160
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Figure 111 - Sealing a Box ......................................................................... 138
Figure 112 - Inner Packing Foam Box .......................................................... 139
Figure 113 - General Paper Packing Box for Boards........................................ 140
Figure 114 - Paper Packing Box for RFE Boards ............................................. 140
Figure 115 - Packing RFE, HPA and TRX Board .............................................. 141
Figure 116 - Sealing and Packing................................................................. 142
Figure 117 - Packing Power Board ............................................................... 143
Figure 118 - Sealing Power Board Packing Box.............................................. 143
Figure 119 - Antenna Feeder SWR Test ........................................................ 149
Figure 120 - Measurement of Antenna Feeder DTF......................................... 150
Figure 121 - Micro Coaxial Connectors ......................................................... 152
Figure 122 - RS232 Connector .................................................................... 153
Figure 123 - RS485 Connector .................................................................... 154
Figure 124 - On/Off Input Cable.................................................................. 155
Figure 125 - Control Output Cable ............................................................... 156
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Tables
Table 1 - Typographical Conventions...............................................................xi
Table 2 - Mouse Operation Conventions ......................................................... xii
Table 3 - Safety Signs................................................................................. xiii
Table 4 - Installation Location Specifications...................................................17
Table 5 - Temperature and Humidity Range....................................................17
Table 6 - Power Supply Indices .....................................................................18
Table 7 - Radiation Protection Requirements...................................................18
Table 8 - Tool and Meter List ........................................................................19
Table 9 - Adjustable Base Selection ...............................................................40
Table 10 - Power and Grounding Cable Connection ..........................................57
Table 11 - 100 Ω Internal Cable Connections ..................................................60
Table 12 - 75 Ω E1 Cable Internal Connections ...............................................62
Table 13 - 120Ω E1 Cable Internal Connections...............................................63
Table 14 - Impedance Converter Wiring relationship ........................................67
Table 15 - Terminal Connections ...................................................................73
Table 16 - Temperature and Humidity Sensor Wiring relationship ......................75
Table 17 - External Monitoring Conversion Cable Labels ...................................77
Table 18 - Feeder Models and Dimensions ......................................................89
Table 19 - CBTS Working Modes.................................................................. 151
Table 20 - RS232 Signal Definition .............................................................. 153
Table 21 - RS485 Signal Definition .............................................................. 154
Table 22 - On/Off Input Signal Definition...................................................... 155
Table 23 - Control Output Signal Definition................................................... 156
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Index
4C3S .................................. 30, 157
AAA .......................................... 157
AC 18, 125, 132, 133
ANT1 .......................................... 93
ATM .......................................... 157
B 39, 60, 61, 62, 63, 72, 73, 74, 75,
147, 151, 153
BDS ........... 29, 52, 53, 117, 121, 157
BIM .......................................... 157
BS 18, 20
BSC .........19, 21, 50, 60, 62, 63, 157
BSS .................................... 80, 157
BTS ................ 53, 99, 100, 157, 158
CBTS 1, 3, 15, 16, 17, 18, 19, 21, 24,
25, 29, 30, 31, 32, 37, 48, 49, 50,
51, 52, 53, 56, 57, 60, 61, 62, 63,
64, 76, 77, 78, 79, 80, 81, 88, 99,
117, 119, 123, 124, 125, 133, 139,
144, 157
CC4Y-J32 ................................... 64
CCM .......................................... 157
CDMA2000 .................................1, 2
CHM .......................................... 157
COM ............................................ 52
DB 50
DB25 ................................... 72, 137
DB44 .....................................51, 53
DB9 .......................... 52, 74, 76, 137
DBS .......................................... 157
DC 18, 100, 132, 133
DIN-F ...................................... 101
DIN-M ...................................... 101
DOOR ......................................... 77
DOOR_MON .................................. 77
DSM .......................................... 157
DUP .......................................... 126
DV 157
E 1, 3, 27, 125, 148, 149, 150
E1 19, 29, 50, 55, 60, 61, 62, 63, 64,
66, 68, 137
E1/T1 ....................................... 68
EPLD ........................................ 157
EV 157
EXT_MON ..................................... 53
FA 157
FE 29, 50, 51
FER .......................................... 157
FPGA ........................................ 157
FREQ ........................................ 148
GCM.......................................... 157
GND................................. 49, 57, 75
GPS.29, 53, 101, 105, 106, 107, 108,
109, 110, 115, 123, 127, 128, 129,
144, 157
HA 157
HDLC ........................................ 157
HDR.......................................... 157
HLR.......................................... 157
INFORMATION ............................... 2
INFRARED ...................................77
IP 50, 158
LEGAL ......................................... 2
LNA.......................................... 158
LOSS ........................................ 148
MAC.......................................... 158
MAIN ................................. 149, 150
MASTER.......................................20
MODE ................................. 149, 150
MS 20
MSC.................................. 157, 158
MTBCF ...................................... 158
MTBF ........................................ 158
MTTR ........................................ 158
N/A............................................. 3
O&M.......................................... 158
OFF.......................................... 132
OMC.......................................... 158
OPEN ........................................ 148
OSS.......................................... 158
OTD.......................................... 158
OUT............................................77
OW 158
P 1, 3, 158
PA 133, 139, 158
PCF.......................................... 158
PDSN ........................................ 158
PGND ............................ 49, 100, 125
PMM.......................................... 133
PP2S ........................................ 158
PPM................................... 139, 142
PPP.......................................... 158
PRM.......................................... 133
PWS................................... 132, 133
PWSB .......................................... 52
R&D.............................................. 3
Confidential and Proprietary Information of ZTE CORPORATION
165
ZXC10 CBTS I2 Installation Manual
R1 2
RF 123, 126, 127, 129, 158
RFE ....... 119, 136, 139, 140, 141, 149
RFE-DIV ................................... 139
RFE-DUP ................................... 139
RFS ........................... 117, 120, 158
RIM .......................................... 158
RJ11 .......................................... 51
ROOM .................................... 51, 78
ROSENBERGER .............................. 90
RSSI ........................................ 158
RX 67, 158
RX0 ...................................... 60, 63
RX1 ...................................... 60, 63
SAM .......................................... 158
SCALE ............................... 149, 150
SCH .......................................... 158
SCS .......................................... 158
166
Confidential and Proprietary Information of ZTE CORPORATION
SDH.......................................... 158
SHORT ...................................... 148
SITE ..........................................20
SMOG ..........................................77
SNM.......................................... 158
STS.......................................... 158
SWR 103, 123, 127, 130, 147, 149, 150
TEST .......................................... 50
TOD.......................................... 158
TRX.............. 119, 126, 136, 139, 141
TX 67, 158
URL............................................. 1
V 18, 49, 56, 57, 125, 132, 133, 148
VGND ........................................ 100
VSWR ................................... 19, 130
ZXC10 .... 1, 3, xi, 16, 18, 21, 31, 61
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