802265 HT NEW BCS Compact Commercial 09.16 V3.01
2016-09-13
: Zip Water 802265 - Ht New Bcs Compact Commercial 09.16 V3.01 802265 - HT NEW BCS Compact Commercial 09.16 v3.01 zipwater.manuals zipwater.hydrotaps zipwater.products zipwater.australia
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Installation Instructions Zip HydroTap ® Filtered boiling, chilled and Sparkling drinking water for commercial kitchens and tea rooms. BCS Compact models Affix Model Number Label Here 802265 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Page 1 of 28 Tap options The HydroTap applaince series offers a range of interchangeable taps to suit the customer’s needs (See options below). For ease of installation, it is recommended to fit the tap before installing the undersink unit. The installation procedure for each of the taps is detailed in a separate tap installation instruction book No. 803341, supplied with the tap. For all operational features of the HydroTap, please refer to the User manual No.802266. Tap options: These three taps are directly compatible with the G4 under bench unit. The Mixer tap is an additional tap that may be used in conjunction with any one of the three taps shown above, to create 4-IN-1 models The All-In-One Tap is a stand alone tap that may be used as an alternative to any of the above combinations. The A-I-O is compatible with the G4 underbench unit. Page 2 of 28 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Index HydroTap Specifications Installation check list .................................................................................................................... 4 General Product Features ............................................................................................................ 5 Important Safety Instructions ....................................................................................................... 6 Warnings and Regulatory Information.......................................................................................... 7 Major components and Accessories ............................................................................................ 8 Technical Specification ................................................................................................................ 9 Before Installation and site requirements ..................................................................................... 10 Installation procedure: STEP 1 - Fit the tap to the benchtop or sink, before installing the undersink unit. (Refer to the Tap installation instruction book 803341) STEP 2 - Check for adequate ventilation Section 2 - Ventilation 2.1 - Cut out details .......................................................................................................... 11-13 STEP 3 - Install the Booster Heater (if required) Section 3 - Booster heater Installation 3.1 - Booster Heater specifications and Installation .......................................................... 14-16 STEP 4 - Fit the CO2 Gas cylinder Section 4 - CO2 Cylinder 4.1 - Connect and secure the 2.64kg CO2 gas cylinder .................................................... 17-18 4.5 - Leak Test .................................................................................................................. 18 STEP 5 - Install the undersink unit Section 5 - Undersink unit installation 5.1 - Check the external bypass valve setting................................................................... 19 5.2 - Mains water supply hose .......................................................................................... 19 5.3 - Model BCS ................................................................................................................ 20 5.4 - Model BCSHA - AIO Mains ....................................................................................... 21 5.5 - Model BCSHAV - AIO Vented................................................................................... 22 5.6 - Model 5-IN-1 Vented ................................................................................................. 23 STEP 6- Commission the HydroTap Section 6 - Commissioning 6.1 - CO2 Purge ................................................................................................................. 24 6.2 - Filter Flush ................................................................................................................ 24 6.3 - Boiling Calibration ..................................................................................................... 25 6.4 - Booster activation ..................................................................................................... 25-26 6.5 - Sensor calibration ..................................................................................................... 26 6.6 - Check Date and Time settings .................................................................................. 26 Trouble Shooting Trouble Shooting Table ................................................................................................................ 27 End of life disposal ....................................................................................................................... 27 Contact details ............................................................................................................................. 28 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Page 3 of 28 Installation checklist Before Installation: A. Read the instructions and check if there is adequate space to mount all of the components. B. Note: Not all fittings are supplied with the appliance kit. Isolation valves are not supplied. C. Check the mains water pressure is between 250 - 700kPa D. Check the water quality to determine if extra filtration will be required. NOTE: This product must be fitted to a potable water supply E. Check the appliance rating plate and ensure correct power is available for the appliance. F. Check the under counter cupboard supporting the appliance is adequate for the total weight of the appliance, when full of water. Before Commissioning: 1. Check the unit has been installed correctly. 2. Check all plumbing fittings have been tightened. 3. Ensure the outlet and vent pipes are positioned to drain correctly. 4. Ensure there is adequate ventilation. 5. Check all tubes from the undersink unit to the tap, have a constant rise and there are no sags or kinks in the hoses. 6. Check all electrical connections are correct and there are no loose wires. Commission: (See section 6) 7. Flush the supply line before connecting. 8. Turn on the water and check for leaks. 9. Flush the filters (This commences auto calibration for Boiling models) 10. Activate / enable the Booster (If fitted) 11. Purge the CO2 12. Calibrate the safety sensor (for Boiling models) 13. Where applicable, programme the unit to suit the customer’s requirements. Page 4 of 28 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 General Product Features Thank you for purchasing a Zip HydroTap. Please read and follow these instructions carefully to ensure safe and trouble free service. If service is required, please call 1800 638 633 What is the Zip HydroTap ? The Zip HydroTaps are electronically controlled, filtered, Boiling, Chilled and Sparkling water, drinking systems for kitchens and tea rooms. The HydroTap units are under bench drinking water appliances with a dispensing tap mounted on a sink or bench, which may be used for residential or commercial applications. These units utilise a conventional refrigerant compressor to chill the water and (for BCS) an immersion heating element to boil the water and all utilise a CO2 gas cylinder to carbonate the chilled water. Depending on the model, these units will dispense boiling water (factory set to 98°C) chilled water (factory set to 5-10°C) These units are NOT designed to be used for sanitary fixtures. The boiling water units are fitted with a tap mounted, child safety lock. In addition, there are various energy saving options accessible via the main menu. Each boiling unit is equipped with a self-calibrating program which caters for altitude adjustment. The 2.64kg CO2 bottle is refillable and should be returned to your nearest HydroTap agency for exchange, whereas the water filter is a disposable item. Both will require periodic replacement and are covered by a limited OEM warranty. It is important that the Installation be done safely, correctly and completely, in order to utilise all the benefits the HydroTap can provide. Each unit can be ordered with the Tap Head Assembly for Disabled use. The disabled levers are supplied with Braille caps for the visually impaired. HydroTap BCS Compact Din plug (for accessories) Command centre ON-OFF Switch 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Page 5 of 28 Important Safety Instructions This manual contains important safety, Installation instructions for the Zip HydroTap G4. Safety This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. For products sold in Europe, this appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision. Refrigerant The Zip HydroTap unit contains R134A refrigerant under pressure. Maintenance of the refrigeration unit must be carried out by an accredited service provider or qualified refrigeration technician. Qualifications If the power cable is damaged it must be repaired only by a qualified technician. To avoid hazards, all Installation procedures must be carried out by a suitably qualified tradesperson. The power cable and power outlet must be in a safe visible position for connection. Venting Sometimes steam and / or condensed droplets may discharge through a vent outlet at the tap. If the tap is not installed using the Font pedestal, ensure the tap body is located so the tap outlet safely dispenses into the sink bowl area. Lifting Take care when lifting the Zip HydroTap unit. Some units may exceed safe lifting limits. If you feel this is beyond your personal capabilities, please seek assistance with the lift. The weights of the units are marked on the packaging. Do not lift the unit by the front cover or any connections at the top rear of the unit. Refer to section 1.2 technical specification for the weight of your product. Airflow The ambient temperatures, when installed in a cupboard, must be between 5ºC - 35ºC. Proper air circulation must be provided. The system will operate satisfactorily only if the recommended air gaps of 50mm on each side are provided. See section 2 for correct installation details Altitude Water boils at varying temperatures at different altitudes. Your HydroTap adjusts for this during startup calibration and will recalibrate itself on a regular basis. Frost Protection If this appliance is located where the ambient air temperature could fall below 5ºC when the heater is not in use, do not turn off the appliance electrically. This safeguard does not offer the same protection to the connecting pipework and fittings.ed Positioning It is important to ensure the undersink unit is positioned in an accessible area close to the floor level. The unit must have it’s base mounted in a horizontal position with all inlets and outlets facing up. The Tap must be located above the undersink unit. See page 12 for details. Page 6 of 28 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Important Safety Instructions WARNINGS 1. 2. 3. 4. 5. 6. 7. 8. 9. The Zip HydroTap unit must be earthed. The resistance of the earth connection from each exposed metal part must be less than 1 ohm. All Installation and service work must be completed by trained and suitably qualified Tradespeople. Faulty operation due to unqualified persons working on this product, or any other Zip product may void warranty coverage. All Plumbing must comply with AS/NZS3500. All Electrical must comply with AS/NZS3000 All Plumbing and Electrical connections must be made in accordance with local regulations. This HydroTap product is rated for 230V 50Hz AC operation. Undersink units must never be located near, or cleaned with water jets. Zip HydroTaps are not to be exposed to the elements of nature Due to the process of continuous improvement, Zip Heaters reserves the right to change details mentioned in this manual, without notice. 2.64 Kg CO2 Cylinder Warnings: • Pressurised container. • Protect from sunlight. • Contains gas under pressure, may explode if heated. • Do not expose to temperatures exceeding 50˚C. • Do not pierce or burn, even after use. • Do not expose to naked flame or any incandescent material. • Keep out of reach of children. • High concentration of gas may cause asphyxiation. • Use only in ventilated areas. • Store in a location with a volume no less than 50 cubic meters for each 2.64 Kg bottle. • Use only in an upright position. • This bottle must be used with the approved pressure regulator. • Avoid shock. • Use according to MSDS. (Material Safety Data Sheet). 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Page 7 of 28 Major components and accessories Parts supplied Description 1 off 4 HydroTaps with hoses (Classic tap shown) 1 off HydroTap Undersink Unit with air and water filters 1 off Mains water connection hose Vent Kit 1 x Inlet vent 1 x Outlet vent 9 x Screws User Manual Quick start guide Accessories Description Softener and head assembly Font Kit for Arc & Cube Models Font Kit for Classic & Elite Models Replacement Filter 1 x User manual and 1 x Quick start guide 1 off CO2 gas cylinder & regulator assy. HydroTap Booster Water System with connection hoses. (Model BCSHAV 140/75) Disabled lever Kit 5-in-1 upgrage Kit (Arc mixer shown) 1 x Restrictaflow valve and Tee piece for BCSHAV and select models Page 8 of 28 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Technical Specifications Model Cups of Boiling Water per Hour Glasses of Chilled Water per Hour 100 75 BCS Models BCS Boiling ; Chilled and Sparkling BCSHA 5 in One BCSHA-A All-In-One Mains option BCSHA-AV All-In-One Vented option D Disabled lever controls (optional accessory) Note: • the Cup measurement =167ml and the Glass measurement = 200ml • chilled water will continue to be dispensed after the rated capacity has been used, although this may be at slightly higher temperature. Product covered by these instructions: Capacity Capacity Chilled Boiling (glasses) (cups) Boiling Chilled Sparkling BCS100/75 100 75 All-In-One BCSHA-A 100/75 BCSHA-AV 140/75 5-In-1 BCSHA 100/75 Boost (10A) GPO's Required Power Rating (kW) Boost Rating (kW) Unit Dimensions W x D x H (mm) **Dry Weight (Kg) no 1x10A 2.125 NA 339 x 460 x 335 30 100 75 no 1x10A 2.125 NA 339 x 460 x 335 30 140 75 no 1x10A 2.125 2.2 339 x 460 x 335 30 100 75 no 1x10A 2.125 NA 339 x 460 x 335 30 ** Add an extra 4-5 kg when full of water 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Page 9 of 28 Before Installation Before installing ensure that the following have been provided at the Installation site: • Review all the technical specifications. • Ensure the underbench can support the product weight when full of water, (allow an extra 4-5kg when full. ) • Sufficient space in the cupboard to install all of the undersink units in accordance with these Installation Instructions. Refer to technical specification for dimensions. Make allowance for a booster heater and / or water softener if required. Refer to section 3 & 4, for Installation instructions. • For Zip HydroTap 100/175 models, a 220-240Vac, 10A GPO will be required. For Zip HydroTap 140/75 models, two 220-240Vac, 10A GPOs will be required. (One GPO is for the Zip HydroTap and the other for the Booster heater). Note Check all cable and hose lengths against inlet /outlet positions before proNote: ceeding (See section 5 for general layout). • A potable water supply connection with isolating valve inside the cupboard within reach of the braided hoses and positioned so that the connection point and the stop cock will not be obstructed when the undersink units are installed. • For the mains pressure All-IN-ONE, an external hot and cold water supply will be required. • If an external filtration or water softening device is required, then it is important to allow extra space for these items. • A cold water supply with a minimum working pressure of 250kPa and a maximum working pressure of 700kPa connected via an isolation valve. • The fitting of an air flow duct, attached to the right hand side of the unit, requires a rectangular cut size of 284mm x 45mm, to provide adequate warm air displacement. See section 2. • The appliance must be placed with it’s base in a horizontal position. IMPORTANT! Do not proceed with the Installation if these requirements are not met. Special Tools Required: In addition to normal tools, the following will be required: For the standard and Mixer taps: • 35mm diameter sheet metal hole punch for sink tops. (Not supplied) • 35mm diameter hole saw for timber bench tops. (Not supplied) • Nut runner tube spanner (supplied) for fixing tap assembly. For the All-In-One tap: • 50mm diameter sheet metal hole punch for sink tops. (Not supplied) • 50mm diameter hole saw for timber bench tops. (Not supplied) • Nut runner tube spanner (supplied) for fixing tap assembly. Page 10 of 28 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Section 2 Ventilation When installing air flow ducts, the following tools will be required: • Jigsaw and 12mm Drill • Keyhole or Wall Board saw. 2.1 Ventilation for All Models Proper air circulation must be provided for all Boiling and Chilled models. The system will operate correctly only if the recommended air gaps are achieved during Installation. The minimum requirement is for a 50mm air gap either side and 300mm above of the undersink unit. It is important that the 4mm door buffers (For all installations ) are fitted to the inside edge of the cupboard door to allow suficient air circulation inside the cupboard. (See the diagram below). IMPORTANT: See section 4 for clearances. Min 300mm 4 min. Buffer Pad Clear Gap 460mm 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Page 11 of 28 Ventilation 2.2 The following instructions are critical if there is insufficient cupboard air circulation. If the air flow, using the silicon door buffers, is insufficient, it will be necessary to fit a standard HydroTap vent kit, which ensures heat dissipation through natural convection via installed vents. For high use applications, where the cupboard space temperature is near 35°C, or higher, the inlet vent (See Item B below) and silicon buffers, need to be fitted. If the airflow is still insufficient to maintain normal operating temperatures then the inlet vent and door outlet vent (See item D below) will need to be fitted. Alternatively a fan kit may be installed, using the AUX din plug of the right hand side of the appliance (Contact your local service centre for availability). Note: The vent kit has to be installed in a way that allows air to be drawn in from the bottom of the cupboard and expelled through the top of the cupboard. Therefore placement of the outlet vent should be towards the top of the door or on the side of the cupboard. Airflow through the cupboard rd Warm air OUT Door outlet vent D Cool air IN Cutout details Air inlet vent position B Drill four pilot holes 12mm dia. 2. Finish the cutout using a jig saw and keyhole or Wall Board saw 1. Page 12 of 28 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Ventilation Typical Cut out procedure for B D Mark out and cut the air inlet and door outlet holes as shown 2. Ensure the air inlet vent and air outlet vent are positioned at opposite ends of the same cupboard space. 3. Fit the inlet vent, as shown and secure with 5 screws 4. Fit the outlet vent, as shown in the hottest part (top) of the cupboard and secure with 4 screws 1. Air inlet vent B Cutout deatils 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Page 13 of 28 Section 3 Booster Heater 3.1 Product Description The boost unit is a compact electronically controlled auxillary water heater. It is intended to provide pre heating of water before it enters the Zip HydroTap G4 boiling tank. The Booster is supplied with the BCSHAV model. However, it may be later installed, as an accessory for the BCS model, to increase its delivery. Note1: water connection :Blue marking - water in :Red marking - water out. The braided hoses cannot be lengthened. Note2: The electrical cable length is 1.0 metre. Note3: Position the Booster within reach of the fixed hose lengths, keeping the Booster as close as possible to the undersink unit inlet/ outlet fittings. Note4: Ensure the Booster heater is mounted in an upright position (as shown) with a horizontal base Mount base Horizontally 339 mm Booster Specifications: Nominal Power Rating Nominal Current Electric Supply 50Hz AC Elect flex and plug (black) - 1 meter length (with 90º Australian plug) Fixed Flow Rate Minimum water pressure Page 14 of 28 Rating 2.2 10 230 10 Unit kW A V A 1.2 200 L/min kPa 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Booster Installation 3.2 Installation Procedure Site requirements • Appliance must only be installed in a frost-free area. Never expose appliance to frost. • The Appliance is designed for wall mounted Installation and must to be installed with water connectors facing upwards. • The appliance complies with protection class IP 25. • The 400mm braided hoses supplied with the unit cannot be lengthened. • The 90° elbow hose ends, should be fitted to the inlet and outlet connections on top of the Booster. • The hot water outlet hose must be thermally insulated with the insulation provided. 3.3 1. 2. 3. 4. 5. To Remove / Install the appliance Insert a flat head screwdriver all the way into the lock. Gently angle the screwdriver upwards by approximately 10° as shown in the image below. Pull the appliance forwards by approximately 15° as shown. Carefully pull the appliance upwards to complete the removal process. Taking care not to break the lower clips. To install; Place the appliance on the wall bracket and snap into position (See installation below). NOTE: Remove the backing plate for wall mounting Tilt Forward Lift UP Take care not to break the lower clips when removing or installing the Booster Release Installation 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Page 15 of 28 Booster System NOTE1: This appliance is intended for use with the Zip HydroTap under sink unit. NOTE2: Water connections must be pointing vertically upwards. NOTE3: The booster unit should be installed as close as possible to the Zip HydroTap Unit as the 400mm connection hoses cannot be lengthened. 3.4 Braided hose connections The cold water inlet (blue) and hot water outlet (red) are marked on the rating plate. Connect the braided hoses from the ‘Bypass Out’ fitting to the water inlet of the booster unit (Marked Blue) and from the outlet of the booster unit (Marked Red) to the ‘Bypass IN’ fitting on the Zip HydroTap unit. Avoid exerting any mechanical pressure on the appliance. This can be achieved by applying a spanner on the flats of the inlet and outlet connections when tightening the braided hose connectors. Do not overtighten ! Tighten the braided hoses by hand, then turn an additional 90° - 180° with a spanner 2. Once the water connections have been made, check for any leaks and rectify as necessary. 1. Typical Installation Braided Hoses Strainer Cold Water Connection (inlet, G1/2”) Hot Water Connection (outlet, G1/2”) Hold the hexagon while tightening the braided hose fittings Page 16 of 28 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Section 4 - CO2 Cylinder STORAGE WARNING: A CO2 gas cylinder of 2.640kg must be installed in an open plan area or in an enclosed room, with a volume no less than 50m3. If more than 1 gas cylinder containing CO2 is present within the same location, the recommended ventilated area should be in proportion to the number of gas cylinders stored in that location. A ventilated area is a non-enclosed area which could include the kitchen, living room etc. See gas bottle and MSDS sheet for a complete list of warnings. (See: www.zipindustries.com) 4.1 Secure the cylinder cradle After marking out the cradle location, secure it to a suitable wall, within 1 metre of the unit. Make sure the gas bottle, regulator and cradle assembly can comfortably fit, with sufficient clearances, before securing the cradle inside the cupboard. Due to regulatory requirements the gas bottle must be stored securely and in an upright position. Secure the bottle with the hook-and-loop straps provided. 4.2 Connect the regulator: After removing all packing material, fit the regulator to the gas bottle as shown in the diagrams. Ensure the plastic seal is fitted securely inside the large chrome nut, before attaching to the gas bottle. If the plastic seal is not an easy fit over the spigot, soak it in hot water, before re-applying. Do not force the seal to fit. Turn the regulator OFF by rotating the regulator knob, all the way out, in an anti-clockwise direction. NOTE: Two plastic seals are supplied with a new regulator. Only one is required, the other is supplied as a spare part. 4.3 Connect the gas hose: Connect the braided gas hose to the top of the underbench unit via the John Guest fitting marked ‘Gas IN’ Then connect the threaded end to the regulator (Do not lose the small sealing olive). When commissioning, first, turn the regulator, grey knob, all the way out (anticlockwise). Then turn the gas ON by rotating the black knob on top of the cylinder, anti-clockwise. Finally, adjust the outlet pressure by rotating the grey regulator knob in a clockwise direction, to between 2.7- 3.0 bar (green zone) NOTE: The arrow should sit in the green zone of the regulator gauge; it should not fall in the red or yellow sections. 4.4 Test for gas leaks: When commissioning, use soapy water to perform a leak test. Apply the soapy water to the gas connections using a sponge or brush. If any bubbles appear and grow, there is a gas leak at the connection. Clean away the soapy residue and tighten or refit the leaking connection. Make sure the gas is turned off when tightening or refitting the leaking connection. Fit the gas bottle into the cradle and secure with the Hook-and-loop strap. Ensure the bottle is in an upright position. NOTE: Care must be taken when working with high pressure carbon dioxide, and in no cases should the normal operating pressure of between 2.7- 3.0 bar be exceeded. 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Page 17 of 28 CO2 Regulator This gauge shows the pressure in the bottle and indicates when the bottle is empty. Initial bottle pressure will be 35-40 bar. This gauge shows the adjustable limit (2.7- 3.0 bar) required for the HydroTap to function correctly Green zone Relief valve ON - OFF knob NOTE: be careful not to lose the small sealing olive in the end of the braided hose. This olive is necessary to ensure a gas tight seal between the braided hose and the regulator. Pressure regulating knob 4.5 - Leak Test After replacing a bottle or after making a gas connection, perform a Leak Test: Stage1: Turn the gas OFF 2. Using soapy water applied with a sponge, or with a brush, cover all of the gas joints with a liberal amount of suds. 1. Stage 2: Turn ON the gas 2. Adjust the pressure to between 2.7- 3.0 bar 3. Inspect the joint for leaks 4. If any bubbles appear, the joint will need to be resealed. 1. Page 18 of 28 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Section 5 Undersink Unit Installation NOTE: Before you install a unit, determine whether a water softener or an external filter is required. 5.1 External Bypass Valve The diverter bypass valve allows the user to choose to have the boiling feed water bypass the internal filter and only be filtered by the external filtration. This diverter valve is located at the rear panel of the Zip HydroTap undersink unit on the filter door side, see the image below. If no external filter is installed, select position A $ 5RWDWH RQO\ Check to determine which filter bypass position you need for your product. % 5RWDWH RQO\ If an external filter is installed, select position B 5.2 Hose and tube fitting. (Do not overtighten) • Remove all caps from the top of the undersink unit (except the mixer caps) • Only remove the mixer caps if a mixer tap is to be fitted. • Fit the foam insulation to the Blue and to the White tubes after trimming them to length • Install the mains water braided hoses to the undersink unit before locating the unit in place. John Guest fittings (Insertion and removal) Be careful when cutting the poly tube so that there are no rough edges and that the tube is not distorted. 1. Use a sharp knife to ensure the tube has a clean, straight edge. Do not cut at an angle. 2. Remove any swarf or unwanted material. 3. Push the tube into the John Guest fitting making sure all connections to the John Guest fittings are pushed in past the “O”ring to full depth, at least 15-16mm. 4. Check for a good joint by pulling back on the tube. If the tube comes out, of the fitting, repeat the above step. 5. To remove the tube, press the collet into the fitting and at the same time pull back on the tube. 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Page 19 of 28 Installation Instructions BRAIDED WHITE BLUE CLEAR RED Model BCS 100/75 BRAIDED 5.3 MAINS MIXER MIXER BOILING BYPASS VENT BYPASS CHILLED CO2 OUTLET IN OUT IN OUT IN OUT IN SPARKLING OUTLET Note: All silicon tubes must be cut to size. They must have a constant fall back to the unit. USB POWER CORD Note: - Mains hose length is 750mm - Plug and Cord length is 1800mm Max. 1000mm Min. 50 mm side Clearance 339mm Position the under sink unit close to the outlet tap, within reach of the hose and cord lengths supplied Max. 500mm Note: The tube lengths are matched to the pumps performance and therefore CANNOT be lengthened : Not required for standard BCS HydroTap models. Page 20 of 28 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Installation Instructions BRAIDED WHITE BLUE CLEAR RED Model BCSHA 100/75 All-In-One (Mains) BRAIDED 5.4 MAINS MIXER MIXER BOILING BYPASS VENT BYPASS CHILLED CO2 OUTLET IN OUT IN OUT IN OUT IN SPARKLING OUTLET Note: All silicon tubes must be cut to size. They must have a constant fall back to the unit. USB POWER CORD Note: - Mains hose length is 750mm - Plug and Cord length is 1800mm Position the under sink unit close to the outlet tap, within reach of the hose and cord lengths supplied External HOT and COLD isolation valves (Not Supplied) Note: The tube lengths are matched to the pumps performance and therefore CANNOT be lengthened : Not required for standard BCSHA HydroTap models 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Page 21 of 28 Installation Instructions Model BCSHAV 140/74 All-In-One (Vented) Note: All silicon tubes must be cut to size. They must have a constant fall back to the unit. BRAIDED WHITE BLUE BRAIDED BRAIDED Booster RED BRAIDED HydroTap Mixer Connections CLEAR 5.5 MAINS MIXER MIXER BOILING BYPASS VENT BYPASS CHILLED CO2 OUTLET IN OUT IN OUT IN OUT IN SPARKLING OUTLET USB POWER CORD Note: - Mains hose length is 750mm - Plug and Cord length is 1800mm Position the under sink unit close to the outlet tap, within reach of the hose and cord lengths supplied Tee piece (Supplied) Note: The tube lengths are matched to the pumps performance and therefore CANNOT be lengthened Note: to activate the filter, flush at least 10L of water through the filter before connecting to a Booster heater. Page 22 of 28 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Installation Instructions Model BCSHA 140/75 HydroTap 5-In-1 Vented Note: All silicon tubes must be cut to size. They must have a constant fall back to the unit. BRAIDED WHITE BLUE BRAIDED BRAIDED Booster RED BRAIDED HydroTap Mixer Connections CLEAR 5.6 MAINS MIXER MIXER BOILING BYPASS VENT BYPASS CHILLED CO2 IN OUT IN OUT IN OUT OUTLET IN SPARKLING OUTLET USB POWER CORD Note: - Mains hose length is 750mm - Plug and Cord length is 1800mm Position the under sink unit close to the outlet tap, within reach of the hose and cord lengths supplied Restrictaflow valve (Supplied) COLD isolation valve (not supplied) Tee piece (Supplied) Note: The tube lengths are matched to the pumps performance and therefore CANNOT be lengthened 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Page 23 of 28 Section 6 Commissioning The HydroTap is now ready to be commissioned. • Turn ON the water and gas and check for any leaks. • Turn the power ON at the GPO and at the side of the undersink unit • If fitted, ensure the Booster is turned OFF. (The Booster is commissioned, later, at section 6.4) • Familiarise yourself with the operation of the Tap, in preparation for use (See User Guide) • Follow the Installation instructions below (and review Section C of the User Guide). • Initially you will be prompted to select a language • After commissioning, the system may be customised by selecting further options in Section G - Settings, within the User Guide. 6.1 - CO 2 Purge Press the [START] button to commence the purging process. 2. Purge for 10 seconds and ensure all water has stopped flowing through the tap. (You will hear the CO2 gas escaping from the tap). 3. Press the [Stop] button. 4. Press [Next] for the filter flush screen 1. 6.2 - Filter Flush Have a 10L bucket or similar container (not supplied) at the ready to hold a quantity of water that will be ejected while the Filter Flush Mode is in operation. Open the filter access door on the front of the HydroTap and the filter cartridge will be exposed. Located to the rear RHS of the cartridge is a flush line, approx 600mm long and the flush line stop cock. Place the valve end of the flush line into the 10L bucket or container. 1. 2. 3. 4. 5. 6. Page 24 of 28 Press [Start] [Stop] buttons to start and stop the filter flush. Turn the flush line stop cock ON (See diagram). Press [Start] and allow at least 10 litres of water to flush through the filter. The product details will be displayed in the screen. Once the filter flush is finished, Turn the stop cock OFF then press [Stop] to end filter flush mode. Press [Next] for the Boiling Calibration screen. 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Commissioning OPEN Position ON Stop cock operation CLOSED Position OFF NOTE: For any subsequent filter changes or any operational procedures, please refer to the HydroTap user guide, located inside the filter housing access door. 6.3 - Boiling Calibration (Boiling models) • Press the calibration button and the system will commence the Boiling calibration procedure. This will take aprox 5-6 minutes. 6.4 - Booster • Upon completion, a Booster reminder screen will appear and allow you to return home by pressing the [Home] button. NOTE: failing to make the correct selection for the “Booster”, will affect product performance. 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Page 25 of 28 Commissioning To enabled when a Booster unit is installed. Zip BC Sparkling Booster Disable 10:30 Wed 14, Nov 2013 Enable A HOME 1. 2. 3. 4. Press the [MENU] button for main menu. Press the [Install] button. Press the [Booster] button. In the next screen, press button A to enable the Booster. 5. Water must be run through the Booster for a min of 30 seconds, before the heater will activate. 6. Dispense boiling water for 30secs and check the Booster outlet hose is warm when the boiling water tank is replenishing. 6.5- Safety Sensor Calibration (Classic and All-In-One models) Light intensity varies from site to site, therefore it is recommended that a re-calibration be performed at the time of the installation. All direct natural sun light must be shaded from the HydroTap, during the calibration. This can be achieved by closing any nearby curtains, blinds, or by shielding the HydroTap with a dark cloth. 1. 2. 3. 4. 5. 6. 7. With the unit in Normal operating mode and with the safety enabled Turn the power OFF Pull both tap levers to the forward position Turn ON the power The unit will calibrate the safety switch Return the levers to the neutral position. To check the calibration, dispense Boiling water, in normal light conditions with the safety enabled. Pull both levers forward Safety sensor 6.6 - Date and Time check NOTE: Depending on your location you may need to re-set the internal clock. See section G of the user guide to check and if necessary, reset the Date and Time for your time zone. Page 26 of 28 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Trouble Shooting System Fault Message Power board fault Interface fault Level board fault Condenser screen blocked Water leak, Isolate mains Compressor over-run Water supply failed Hot sensor Open Hot sensor Closed Cold sensor Open Cold sensor Closed Flood sensor Open Condenser sensor Closed Condenser sensor Open Heater fuse / driver fault Heater driver fault Compressor driver fault Hot sensor degraded Condenser overtemp. A DC Pump is faulty Steam is too cool Steam sensor Open Steam sensor Closed Over Steamed Hot tank overfilled Comp Fuse/Driver Fault Hot tank under filled Boil dry protection Flash Mem corrupted Flow Sensor Fault Possible Cause Electrical disruption Internal fault Internal fault Blocked Air filter Water leak Compressor too Hot No water Internal fault Internal fault Internal fault Internal fault Internal fault Internal fault Internal fault Internal fault No hot water No chilled water Internal fault Blocked air filter Internal fault Internal fault Internal fault Internal fault Internal fault Internal fault Internal fault Low water pressure Safety activated Internal fault Internal fault Solutions Check power supply and all fuses Call Zip Service Call Zip Service Remove blockage / Clean filter / check user guide Turn off mains water supply / Call for service Check ventilation Check water supply is turned ON Call Zip Service Call Zip Service Call Zip Service Call Zip Service Call Zip Service Check Ventilation / Call Zip Service Check ventilation / Call Zip service Call Zip Service Call Zip Service Call Zip Service Call Zip Service Remove blockage / Clean filter / check user guide Call Zip Service Call Zip Service Call Zip Service Call Zip Service Call Zip Service Call Zip Service Call Zip Service Check water supply Turn OFF / On power to reset Call Zip Service Call Zip Service Call an electrician, a plumber, or Zip for a free call in Australia on 1800-638-633 for assistance, service, spare parts or enquiries. End of Life Disposal In order to help preserve our environment we ask that you dispose of this product correctly. Please contact your local city council for collection centre details. 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01 Page 27 of 28 Contact Details Head Office Zip Heaters (Aust) Pty. Ltd. ABN: 46 000 578 727 67 Allingham Street Condell Park NSW 2200 Postal: Locked Bag 80 Bankstown 1885 Australia Website: www.zipwater.com Facsimile: (02) 9796 3858 Telephone: (02) 9796 3100 Free Call: 1 800 638 633 As Zip policy is one of continuous product improvement, changes to specifications may be made without prior notice. Images in this booklet have been modified and may not be true representations of the finished goods. WMKA00099 AS 3498 The standard cup referred to in this publication is 167 ml (6 fl oz). The standard glass is 200 ml (7 fl oz). The terms “Zip” and “HydroTap” are registered trade marks of Zip Heaters (Aust) Pty Ltd. Zip products described in this publication are manufactured under one or more of the following patents: AU675601, AU637412, AU635979, GB0422305, GB2065848, US4354049, US5103859, US5099825 and SA2006/08043. Other patents are in force and patent applications are pending. Page 28 of 28 802265 - Sparkling HT- BCS Compact Commercial - Installation Instructions - 09.16 - v3.01
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