Zonar Systems 81010 81010 User Manual

Zonar Systems Inc 81010

User Manual

REV: 08/24/12
As Zonar Systems is continuously improving the Product, Zonar may make changes to the Product at any time which may not be reflected in this document.INTRODUCTION2Zonar Systems Virtual Trainer™ Hardware InstallationTips for Professional InstallersZonar Systems’ equipment will provide years of reliable service if properly installed and maintained.Zonar equipment is typically installed in heavy vehicle applications and is often subject to extremetemperatures, dust, dirt, vibration, and shock. Proper installation is the critical first step to equipmentlongevity and optimal performance.This guide is meant to be a general guideline for the professional installer and technician. While weattempt to point out the most common installation questions and issues; common sense, goodhousekeeping procedures, attention to detail, safety adherence, and technical competence of theprofessional installer is critical for a successful installation.Please refer to your specific vehicle manufacturer guidelines for the installation of electrical componentsand wiring.A professional team of Zonar support technicians and engineers are available to answer your installationquestions. Contact Zonar at 1-877-843-3847 or by email at customercare@zonarsystems.com.Thank you,Jeff WellsField Service Manager - Zonar Systems
TABLE OF CONTENTS3© 2012 Zonar Systems • EVIR, ZPass,Ground Traffic Control and V3 are trademarks ofZonar Systems. All Rights Reserved.Products and services protected by one or more of the following US patents: 6,671,646;6,804,626; 7,557,696; 7,117,121; 7,362,229; 7,564,375; 7,680,595; 7,776,499;7,808,369; 7,944,345; 8,106,757, plus EP 2756504.3 and the AU.REV: 08/24/12Virtual Trainer™Introduction .......................................................................................2System Overview...............................................................................4Equipment.........................................................................................5System Specifications........................................................................6General Guidelines.............................................................................7Installation ........................................................................................8System Checklist...............................................................................9Warranty & Notices - FCC Compliance ............................................10Notes...............................................................................................11
SYSTEM OVERVIEW4• RFID to log drivers into vehicle•Displays warnings and alerts toimprove driver performance• Track driver performance overtimeCUSTOMEROn-Site LocationZONARSecure ServersEncrypted DataTransmissionsCELL TOWERINTERNET
VIRTUAL TRAINER™EQUIPMENT5A.VIRTUAL TRAINERB.VIRTUAL TRAINER Mounting Plate and Mounting Screws(Provided)C. Mounting Plate adhesive pad
VIRTUAL TRAINERSPECIFICATIONS/DIMENSIONS61.8273.627.927DIMENSIONS IN INCHESSystem SpecificationsVIRTUAL TRAINER™• Operating Temp -40C to +85C• Operating Humidity to 95%• DC Input range, 5Vdc - Supplied from HostConnector• 6 pin MolexRFID Reader• Reads Driver Card from a range of at least 1/2 inchHost Devices• V2™, V2J™, VTECU™, V3™Important NoticeIt is the Owner's sole responsibility to install and use the Zonarproducts in a manner that will not cause accidents, personal injuryor property damage. For the purposes of this notice, "Owner","you" and "your" means the party (including any person authorizedby that party to use and/or install the Product) that has either: (a)purchased the Product; or (b) leased the Product from ZonarSystems, Inc or its related companies. The Owner of this productis solely responsible for observing safe driving practices. Thechoice, location, and installation of all components of the Productis critical. If installation is not correct, the Product may not performat its designed potential or specifications. If in doubt, consult yourvehicle's manufacturer.
7GENERAL GUIDELINESLayout1) V3 unit must be located a minimum of 8” from any person.2) V3 has a temperature range of -40˚C (-40˚F) to +85˚C (+185˚F). Do not mount V3 in hot engine compartments or near hotexhaust components.3) Lay all components out prior to installation to check for propercable length and interference issues.4) Avoid mounting Zonar equipment, antennas and wiring nearother radio equipment (e.g.,two-way radios), PA equipmentand high energy electrical sources (e.g., cables, relays,amplifiers, etc.).Electrical1) Consult the vehicle’s manufacturer for specificinstallation guidelines. (HIGHLY RECOMMENDED forMultiplex electrical systems)2) All power leads (Red and White Power leads) must beconnected to the vehicles protected circuitry (e.g. fuse panel,circuit breaker panel, protected circuits). Never electricallyconnect Zonar equipment to unprotected circuits (e.g. directlyto battery).3) It is also required that all power leads (Red and White Powerleads) be protected with a 3 to 5 amp fuse and inline fuseholder (included) for optimal system protection.4) Electrical fuses should be installed as close as possible tothe source of power.Drill Holes1) Do not drill into the V3 unit. This will void the warranty.2) Capture all drill chips during drilling operations. Do not allowchips to fall onto equipment, furnishings, etc.3) Deburr all drill holes on both sides of drilled surface. Exampledeburr tool:4) All drill holes must have a rubber grommet or similar anti-chaffing system installed to protect cable assemblies (e.g.plastic conduit).5) Seal all penetration drill holes which may pass rain water.Cable Management1) Strain relieve and support all cable installations.2) Avoid sharp bends and tight radius installations of cables.3) Avoid moving components (e.g. doors, steering shafts, handles,fans, etc.).4) Provide an adequate “Service Loop” i.e. “cable slack” to allowfor servicing of equipment.5) Avoid routing cables thru doors, windows, and other pinchpoints.6) Avoid routing cables in high personnel traffic areas.7) Avoid routing antenna cables near radio and PA equipment.INCORRECT• Bend radius too tight• Hole has sharp edges• Hole has no grommetCORRECT• Bend radius adequate• Hole has grommetGeneral Housekeeping1) Capture all drill chips during drilling operations. Do not allowdrill chips to fall onto electrical equipment, furnishings, heatingducts, etc. Magnets, sticky tape, vacuums, physical barriers,etc. may all be used to accomplish this task.2) Remove excess sealant. Sealant should be debris/contaminantfree (e.g. drill chips), consistent, and uniform in appearance.3) Clip excess wire tie protrusions.
8VIRTUAL TRAINER Mounting Plate & Unit1) Follow General Guideline on page 7.2) Suggested mounting areas include horizontallyatop dashboard. Verify placement acceptabilitywith state DOT/law enforcement prior to installation.See Fig 7-1.3) Mount onto interior surface large enough toaccommodate mounting bracket footprint.4) Do not install below windows or doors which opento the vehicles exterior to prevent water damage.5) Avoid mounting equipment in difficult to accessareas. Avoid mounting in areas which do not allowfor direct viewing.6) Avoid mounting Zonar Equipment, antennas andwiring near other radio equipment (e.g., two-wayradios), PA equipment and high energy electricalsources (e.g., cables, relays, amplifiers, etc.).7) Avoid mounting equipment in dirty, dusty, or dampareas (e.g. near floors and entrance ways).Fig 7-1VIRTUAL TRAINER™INSTALLATION6 Pin MolexTo HostMountAdhesivePadFig 7-2
9VIRTUAL TRAINER™CHECK LISTINSTALLER SIGNATURE DateSystem Check Yes/No NotesGeneral LayoutGeneral condition - components level, even, straight, etc?System layout conforms to your established standard?Clearance check - Vehicle Mount to 2010 Hand Held?Drilling and CuttingAll drill holes grommeted (or otherwise protected), deburred,sealed (weather penetrations only)All chips captured?Vacuumed and visually verified to be free ofdrill chips or other debris?Cable ManagementAll cables properly ran (no tight radius, no interference, strainrelieved, supported, service looped)?ElectricalSystem hookup complies to your established standard?Red lead voltage verified? (12V constant)White lead voltage verified? Engine on-12V, engine off-OV,key-accessory position with engine off-OVBlack lead continuity verified? (Grounded to vehicle chassis)Verify crimp integrity?Post JobKey accounted for?Vehicle secure?Lights, electrical off?All debris, refuse, chips removed?Customer: Yard: Date: Asset #:Installer: Location: GPS ID:Vehicle Odometer Value: Vehicle I.D. (e.g., Vin, Plate#, Make, Model, YearVehicle Hour Meter value (if monitoring engine hours)
10Limited WarrantyLIMITED WARRANTY: Zonar warrants that the Hardware providedunder this agreement is free from all material defects in workmanshipunder normal use and service. Zonar’s warranty period for itsHardware is as follows:V3 Product Line - 5 YearsEVIRTM - 3 YearsAll Other Hardware - 1 YearThe above warranty periods run from the date of shipment. Providedthat the Hardware is used and handled as intended, Zonar willreplace any failed or functionally impaired Hardware with equivalentHardware in terms of performance and functionality.This warranty does not apply to any Hardware that has beenmisused, altered, willfully abused or that has been damaged dueto improper installation by the customer.† Hardware installationsmust follow Zonar’s equipment specific installation guidelines.† Ifproduct returned is determined to be damaged due to any of theaforementioned circumstances, the Customer will be charged theprice of a refurbished unit plus shipping and handling.CUSTOMER’S SOLE AND EXCLUSIVE REMEDY AND ZONAR’SENTIRE OBLIGATION UNDER THESE LIMITED WARRANTIES fordefective equipment is the repair and replacement of the equipmentfree of charge by Zonar. Zonar shall not be liable to Customer orany third party for any general, special, punitive, incidental, indirector consequential damages, or any lost profits or business, arisingout of Zonar’s Subscription Agreement.FCC Compliance Statement (Part 15.19)IC Compliance Statement (RSS-210)This device complies with Part 15 of the FCC Rules and with RSS-210 of Industry Canada (IC). Operation is subject to the followingtwo conditions:1. This device may not cause harmful interference, and2. This device must accept any interference received, includinginterference that may cause undesired operation.Warning: (Part 15.21)Changes or modifications not expressly approved by Zonar Systemscould void the user's authority to operate the equipment. Caution: RF Exposure (OET Bulletin 65)To comply with FCC RF exposure requirements for mobiletransmitting devices, the antenna(s) used for this transmitter mustbe installed to provide a separation distance of at least 20cm (8Inches) from all persons and must not be co-located or operatingin conjunction with any other antenna or transmitter. Users andinstallers must be provided with antenna installation instructionsand transmitter operating conditions for satisfying RF exposurecompliance.Use only supplied and approved antenna's. Use of unauthorizedantenna's or modifications could impair signal quality, void yourwarranty and/or result in violation of FCC regulations.Industry Canada Compliance Statements"This device has been designed to operate with an antenna havinga maximum gain of [5] dB. Antenna having a higher gain is strictlyprohibited per regulations of Industry Canada. The required antennaimpedance is [50] ohms.""To reduce potential radio interference to other users, the antennatype and its gain should be so chosen that the equivalent isisotropically radiated power (EIRP) is not more than that requiredfor successful communication.""The installer of this radio equipment must ensure that the antennais located or pointed such that it does not emit RF field in excessof Health Canada limits for the general population; consult SafetyCode 6, obtainable from Health Canada's website, www.hc-sc.gc.ca/rpb."WARRANTY & NOTICESFCC/IC COMPLIANCE
11NOTES
VIRTUAL TRAINER™USERS MANUAL& INSTALLATION GUIDE12© 2012 Zonar Systems • All Rights Reserved.REV: 08/24/12

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