dormakaba Canada CSC79X Door Lock User Manual Manual

Kaba Ilco Inc. Door Lock Manual

Manual

INSTALLATION GUIDE79 Series Multi-housing LockASM, ESM, ASM Auto Deadbolt Mortises &    Cylindrical Models 23/8" and 23/4" BacksetPK356179 Series Multi-housing Lock
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE11.   Introduction and Disclaimers  ...................................................22.   Checklist and Exploded Views  2.1.  Parts and Tools List  ..........................................................3  2.2.  ASM/ESM 79M Standard Mode  ................................................4  2.3.  ASM/ESM 79T Toggle Mode  ...................................................5  2.4.  Autodeadbolt; ASM Inside Trim Assembly 79T  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  2.6.  Inside Trim Assembly for 79T Toggle Mode Cylindrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63.   Installation of Standard ASM or ESM Models  3.1.  Check the Mortise Handing  ....................................................7  3.2.  Install the Strike  .............................................................8  3.3.  Install the Mortise  ...........................................................9  3.4.  Install the Outside Housing & Inside Trim Assembly without key override  . . . . . . . . . . . . . . . 10  3.5.  Reversing the Outside Lever  ..................................................114    Lock Testing ................................................................125.   Lock Programming ...........................................................136.   Installing the Mechanical Override  ..............................................15  Appendices  A. Mortise Models  A.1.  Reversing the Mortise Handing ................................................23    A.1.1. Reversible ASM .......................................................24    A.1.2. Reversible ESM .......................................................26  A.2.  Additional Steps for Autodeadbolt ASM for 79M Standard Mode only   . . . . . . . . . . . . . . . . . 28  A.3.  Additional Steps for ASM Office for 79M Standard Mode only  . . . . . . . . . . . . . . . . . . . . . . . . 29  A.4.  Additional Steps for ASM/ESM Storeroom for 79M Standard Mode only   . . . . . . . . . . . . . . . 29  B. Cylindrical Models  B.1.  Installing Cylindrical Models  ..................................................30    B.1. Install the Strike. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30    B.2. Install the Latch .........................................................30    B.3. Install the Cylindrical Unit .................................................31    B.4. Inside Trim Assembly ....................................................32    B.5. Install Outside Housing & Trim Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Note:  This installation Guide is for the 79 Series Multi-housing lock. Images of the lock may be different than your model. See photo on front cover.©2009 Kaba Lodging Systems. All trademarks and registered trademarks are the property of their respective owners.Table of Contents
1 • Introduction and DisclaimersPK3561_10_09 • 79 SERIES INSTALLATION GUIDE2Target AudienceThese instructions are designed for use by maintenance professionals or lock installers who are familiar with common safety practices and competent to perform the steps described. Kaba Lodging Systems is not responsible for damage or malfunction due to incorrect installation however arising.Definition of TermsIn these instructions, the term ASM refers to American Standard Mortise, ESM refers to European Slim Mortise, and ADB refers to Autodeadbolt Mortise.Technical AssistanceFor technical assistance, call: 1 800 906-4526 / +1 514 340 9025Warnings and CautionsDoor     Door FrameMortise Max. 3/16"Please read and follow all directions carefully.Important: Carefully inspect windows, doorframe, door, etc. to ensure that the recommended procedures will not cause damage. Kaba Lodging Systems standard warranty does not cover damages caused by installation.Important: The gap between the mortise front plate and the strike must not exceed 3/16" Caution: Wear safety glasses when making the holes.!!!!
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE32 • Checklist and Exploded Views2.1  Parts and Tools ListEach lockset includes:(A)  Ouside lever handle(or)  Parts for Mechanical override model only:    (A1) Outside lever handle    (B1) Outside housing 79M Standard mode or B3 for 79T Toggle mode    (C1) Cylinder plug    (D1) Cylinder (79M Series with cylinders keyed different only)    (E1) Cylinder cap    (E2) Instruction sheet “How to attach lever on lock"(B)  Outside housing 79M Standard mode(B2)  Outside housing 79T Toggle mode(C)  Battery holder with 3 AA batteries(D)  Mortise (ASM only shipped assembled with faceplate and 2 x 8-32 x 1/4" screws) (or)  Parts for cylindrical models (see illustrations in appendix B):    - cylindrical latch (see B3 page 31)    - cylindrical unit assembled with one pair of screws & 3 spacers     - four (4) other pairs of screws & 3 spacers in hardware bag    - additional extension spring  (E)  Inside trim assembly, details depend on lock model (see 2.2, 2.3, 2.4, 2.5, 2.6, A2, A3, A4)  (E2) Inside Trim assembly for 79T Toggle mode (see 2.4 & 2.6 at page 6)(N)  Outdoor gasket to be ordered. ESSENTIAL FOR OUTDOOR INSTALLATIONS(N1) Tension Spring Parts inside hardware bag:(F)  Thumbturn (hex) spindle(G)  Square spindle(H)   Torx-head screw(I)  3 x mounting screws (10-24, 1/8 Hex Head) or (12-24, 1/8" Hex Head for recent models only)(J)  2 Machined screws (12-24X 1/2" Philips) & 2 wood screws (#12 X 1" Philips)(K)  Strike kit (screws, strike and ASM or Cylindrical dustbox)(L)  1 extension spring(M)  Parts required to control thumbturn motion(Q1)  4 pairs of Flat Head Screws 10-24 (for cylindrical only)(R1)  3 Spacers (for cylindrical only)(R2)  1 Cylinder with 2 keys for locks with override and cylinders keyed different only (S)  3 spacers (see page 28) for recent Models onlyTools Required:Safety glasses1/2" (13mm) chisel1/8" (3mm) drill bit1/4" (6.5mm) drill bit (ESM only) 1/2" (13mm) drill bit7/8" (22mm) drill bit or hole sawDrillAwl or center punch 3/4 (19mm) drill bit2 1/8" (54mm) hole saw (Cylindrical Only)Hammer Rubber malletSmall flat screwdriverTorx screwdriver (T-15)Phillips screwdriver (#2)Fine steel fileMortising machineRouterMortise faceplate router templateAdjustable squareTape measurePencilTapeCleaning supplies (drop cloth,  vacuum)Spanner screwdriver #6For doors more than 2 1/2" thick up to 3 3/4", order the appropriate hardware bag to receive the correct length of spindles and mounting screws. Part# 062-510189-XXX; (XXX = choice of finish).iFor outdoor installations, order gasket 033-512017-1. i
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE4Notes:  D: American Standard Mortise illustrated.ACHBNFDSGJJLIEKB1D1C1A1E12.2    ASM, ESM, 79M Standard Mode (For Cylindrical, see Appendix B)
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE5Notes:  D: American Standard Mortise illustrated.ACHB2W1W2N1H1NFDSGJJLIE2KB3D1C1A1E12.3    ASM, ESM, 79T Toggle Mode (For Cylindrical, see Appendix B)
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE6For Right Hand LockAutodeadbolt Right HandAutodeadbolt Left HandASM Right & Left HandFor Left Hand LockE2M2M2N1 N1L LLEVER2.4  Autodeadbolt; ASM Inside Trim Assembly for 79T (Toggle Mode)    (for 79M standard mode with Autodeadbolt; ASM Office and ASM/ESM Storeroom models, use parts (M) as shown in Appendix A2)NOTE:  The inside trim assembly (E) for ASM and ADB on 79T models includes the parts (M) as shown below. Position of stopper M2 is very important2.5  Cylindrical Unit and Inside Trim Assembly for 79M Standard Mode see Appendix B2.6  Inside Trim Assembly 79T Toggle Mode Cylindrical
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE7 3 • Installation of Standard ASM OR ESM Models3.1  Check the Mortise HandingCompare the mortise with the diagram below. If the mortise is the correct handing for the door, continue with step 3.2.Refer to Appendix A.1 to change the handing of a  field-reversible mortise.iFor LH (left hand) and RHR (right hand reverse)For RH (right hand) and LHR (left hand reverse)ASMFor LH (left hand) and RHR (right hand reverse)For RH (right hand) and LHR (left hand reverse)ESMDoor Handing (Top View)Right Hand (RH)Left Hand (LH)Right Hand Reverse (RHR)Left Hand Reverse (LHR)
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE83.2  Install the Strike1. Align the paper template on the door frame at the desired handle height ( ), and along the vertical center line of the mortise (CL),  which  is also  the  center line  of  the door  edge, allowing for any bumpers on the door frame. Respect applicable building codes regarding handle height.Note that the centerline of an ESM mortise does  NOT pass through the screw holes on the strike. !2.  Mark  the  locations  of  the  dust  box  cutout  and  mounting screws for the strike.3. Mortise the door frame to receive the dust box, and drill the pilot  holes  for  the  mounting  screws  (dimensions  and  depths marked on template).4. Position the strike against the doorframe and align it with the  mounting screw holes. Trace the outline of the strike.5. Remove material from within the strike outline so that the strike will be flush with the doorframe.6. For ASM, install the dust box (optional for wood door frames, required for metal door frames), and check the strike handing on the template. Install the strike using the screws provided. Use  wood  screws  for  wood  frame  and  machine  screws  for steel frames.When strike is installed on wood frames under one inch thick, wood screws supplied are not adequate. use screws of efficient length to engage the structural stud behind the frame. Use only the strike and dust box sup-plied. Use of non-approved parts may void the warranty. !(CL)
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE9If using the installation jig to prepare the door, refer to the instructions provided with the jig, then proceed with step 6 below.i1.  Mark  the  handle  ( ) height  on the edge of the door, as determined directly from the strike. For  ASM,  the  axis  of  rotation of  the  handle  is level  with  the bottom lip of the strike.For ESM, the axis of rotation of the handle is 1-1/4" above the bottom lip of the strike.For cylindrical models, see B2 in Appendix B2. Align the template along the vertical center line of the mor-tise (CL) at the desired  handle height, and tape it to the door. Mark all holes and cutouts for the mortise in the edge of the door and remove the template.3.  Locate  the  two  sets  of  vertical  fold  lines  on  the  template allowing you to adjust the positioning of the template depend-ing on the bevel of the door.If the door has no bevel, fold the template along the solid lines. Align the fold with the edge of the door and mark the holes for the lock. Repeat on the other side of the door.If  the  door  has  a  3º  bevel,  fold  and  align  the  dashed  line marked  “H"  on  the  template  with  the  higher-beveled  edge of the door and mark the lock holes on that side of the door. Repeat  on  the  side  with  the  lower-beveled  edge  using  the dashed line marked “L". Remove the template.4. Prepare the cut-outs for the mortise in the edge of the door using a mortising machine, router and chisel (for dimensions, refer to template). Ensure  clearance  is  provided  for  moving  latch  parts  as  indi-cated on the template.5. Drill the holes in the sides of the door (for dimensions, refer to template).Drill from both sides of the door to prevent unsightly damage!6.  For  ASM  only,  check  the  bevel  of  the  mortise.  If  adjust-ment is required, loosen bevel screws (R) and adjust mortise front  plate  angle  to  match  the  bevel  of  the  door.  Re-tighten screws.Install  the  mortise  with  2  screws  (Q).  Use  wood  screws  for wood doors and machined screws for steel doors.Install mortise faceplate (P) with the two 8-32 x 1/4" screws provided. The ESM faceplate must be installed so you can read the logo (see arrow in figure above right-side-up for proper operation.)!3.3  Install the MortiseESM Strike(ESM)ASM Strike11/4"Door(CL)2543RH/LHR    (ASM shown)    LH/RHRLogoPQRR
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE103.4   Install the Outside Housing and Inside Trim Assembly for 79 Series (for 79 with Mechanical Override, see page 15)A- For Mortise1.Install the gasket (N) (if required) on the outside housing prior to assembly, aligning the notch in the gasket with the battery compartment. See page 3 for gasket information.2. Insert the slotted end of the square spindle (G) into the out-side lever hub until it locks, at an angle of 45º. (The spindle can be removed by pulling on it, if oriented incorrectly.)3.  Insert  the  thumbturn  spindle  (F)  in  the  upper  hub  of  the outside housing. (It will clip in place.) If installing the lock with mortise outdoors, order the proper Gasket (See page 3). For doors more than 2 1/2" thick, order the appropriate hardware bag to receive the correct length of spindles and mounting screws. (See page 3)i4. Place the outside housing on the door so that the spindles engage the hubs on the mortise. For 79T Toggle Mode, insert cable W1 in hole H1 on the door (See fig. above)5.  On  the  inside  trim  assembly  turn  the  lever  to  the  correct horizontal rest position for the handing of the door. Install the tension spring (L) between the handle (H) and the post (P).For 79M with ASM Office and ASM/ESM Store- room models, refer to Appendix A.2, A.3, A.4 at this point.  For 79M Cylindrical, refer to Appendix B. For 79T Toggle Mode, see 2.6 on page 6!5. Put the thumbturn (T) in a vertical position. Place 3 spacers (S) on the door (for  recent models only) and  place the inside trim assembly on the door so that the upper and lower spindles (F) and (G) engage the thumbturn and the inside lever. Fasten to the outside housing using the three 1/8" hex drive mount-ing screws (I   ). Install the screws without tightening. Verify the inside lever and thumbturn operates smootly. If not move the inside and outside housings slightly. Then tighten the screws.For Autodeadbolt only, apply the privacy thumbturn sticker as shown. If in doubt as to the direction of the arrow press the auxiliary latch  (X) to extend the deadbolt,  and verify in which direction to rotate the thumbturn to reach the horizontal (pri-vacy) position.Outdoor GasketNotchSquare Spindle Positioncorrect       incorrectH1W1 (Toggle mode only)RH/LHR            LH/RHRX
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE116. Assemble the lever on the outside housing, in the horizontal rest  position appropriate to the handing of the door. Simply push the lever onto the tube until it clicks in place. If more force is required, use a  rubber  mallet.  Test  the  attachment  of  the  handle  by  pulling smartly on it. (For locks with mechanical override, see p.15) 7. Three AA batteries should already be installed in the battery holder  (C).  Insert  the  battery  holder  into  the  outside  housing and secure it using the 6-32 x 5/16" (7.9mm) Torx drive screw (H).3.5   Reversing the Outside Lever (for Series without Mechanical Override)The lever is field reversible. If the handing is incorrect, insert a small pick or flat screwdriver in the hole in the hub as shown. Gently pry back the spring clip inside the hub, and remove the handle.3.6  For Cylindrical, see p.29If the lock makes a continuous buzzing noise or the red LED lights continuously, reset the electronics by removing the battery holder for ten seconds then reinsert it. !C   Access Holecut-away view
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE12Caution! Perform the following procedures in order, with the door OPEN unless otherwise indicated.!Inside Lever:Turn the inside lever downward. The latch bolt retracts fully. If the lever or the thumbturn feels tight (hard to turn or does not return easily to its horizontal position), check the alignment of the lock assemblies. Loosen the mounting screws and shift the inside trim assembly slightly until the friction is eliminated. If the problem persists check the position of the holes on the door (compared to the mortise). Standard Deadbolt:Turn the thumbturn back and forth. The deadbolt extends and retracts fully and without undue friction.Turn the thumbturn to extend the deadbolt again then turn the inside lever. The deadbolt and the latch bolt retract simultane-ously and fully without undue friction.Optional Autodeadbolt:Press  and  hold  the  auxiliary  bolt  (X).  The  deadbolt  (D)  will extend. Keep the auxiliary bolt depressed, and turn the inside lever  all  the  way  down  and  hold  it  there.  The  latch  (L)  and deadbolt retract together. Release the auxiliary bolt (X), then let the inside lever return to a horizontal position. The deadbolt will remain retracted while the latch will extend. Outside Lever:Turn  the  outside  lever  downward.  The  latch  bolt  does  not retract.If the latch bolt retracts, verify that the batteries are properly installed.If the lever feels tight (hard to turn, or does not return easily to its horizontal position), ensure the square spindle is not too long.Electronics and Card Reader:Test the lock’s response to keycards: a Test keycard, a Grand Master keycard, and an Emergency keycard. Present card to reader.A.   Test the Lock Before ProgrammingNormal Entry: Verify that the deadbolt is retracted. Present test keycard to  reader.  The red and  green LEDs each  flash  once and then the green LED flashes for four seconds.Turn the outside lever downward while the green LED is flash-ing. The latch retracts fully. Release the lever then turn it again after the LED stops flashing. The latch must not retract after the LED stops flashing without first presenting the keycard.Privacy Switch: Turn the thumbturn to the horizontal position. (On autodeadbolt models, first extend the deadbolt by pressing the auxiliary latch (X). On storeroom locks, skip this test.) Use the Test keycard in the reader but do not turn the lever. Instead of the normal sequence of indicator lights you should see the following: the red and green LEDs each flash once and then the green LED flashes once, followed by the red LED flashing continuously  for  four  seconds.  If  you  see  the  flashing  green LED there is a problem with the privacy switch..4 • Lock Testing For mechanical override testing , see Step 8 Page 19
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE13B.   Privacy Function: Lockout of KeycardsTurn the thumbturn to the horizontal position for privacy. (On autodeadbolt models press and hold the auxiliary latch  (X) to extend the deadbolt, then turn the thumbturn for privacy. On storeroom locks, skip this test.)Present the Grand Master Keycard to the reader. The red LED flashes once. Then turn the outside lever downward. The latch does not retract.C.    Emergency Keycard Access: Deadbolt OverridePresent  the  Emergency  keycard  to  the  reader.  The  red  LED flashes for 4 seconds. Turn the outside lever downward while the  red  LED is  flashing.  The  deadbolt  and  latch  bolt  retract simultaneously and fully.While standing outside the room close the door and ensure that it is properly latched. Open the door using the Grand Master keycard using the same procedure.D.    Inside and Outside Lever Detection for 79T Toggle Mode only.Before  fastening  the  inside  trim  assembly  to  the  outside housing  assembly,  check  that  the  lever  switch  (W2)  is  well connected to the wire harness (W1) (see p.5). Check that the thumbturn  (T)  is  in  the  vertical  position  as  shown  in  step  5 page 10.Present the emergency card to the reader. (The LED will flash for  4  seconds).  Rotate  the  lever  as  soon  as  the  LED  starts flashing - The LED will stop flashing. If it does not, there is a problem with the lever detectionDeadbolt Deactivation:A.  Deadbolt Deactivation by ThumbturnWhile standing inside the room, close the door, and then turn the thumbturn to extend the deadbolt. (If the lock has an auto-deadbolt mortise go to step B below).Turn the thumbturn to retract the deadbolt. Repeat.B.  Deadbolt Deactivation by LeverWhile standing  inside the  room, close  the door  and turn  the thumbturn  to  the  horizontal  position  to  extend  the  deadbolt (or to select privacy on autodeadbolt models). Open the door by  turning  the  lever.  The  deadbolt  and  the  latch  bolt  retract simultaneously  and  fully.  Take  note  of  any  excess  friction which might necessitate filing the strike (deadbolt area only). Repeat.Once a lock is correctly installed on the door and the battery pack inserted, it will go into locked mode (always locked).  In this unprogrammed state (virgin mode), a lock can be unlocked using one of the Test Keycards provided in a pack with the installation equipment.  While in virgin mode, the lock has no address or date/time and will relock automatically after 4 sec-onds once unlocked using a Test Keycard.Locks need to be programmed to give them their door ID, to synchronize them with the system date and time and program them with all of the property setup settings (employees, sub-master levels, etc.)Once ATLAS-Multi-housing is installed on the dedicated laptop or PC and the property’s System Setup has been configured by the customer, locks are programmed using a Maintenance Unit (M-Unit) and an Infrared Programming Module (IPM). STEP 1 - Create Lock Configuration FileLog  in  to  ATLAS-Multi-Housing  and  select  Transfer  Files M-Unit > PC from the main Admin menuSelect Expiry for the length of time you want the files to remain in the M-Unit. 24 hours is the defaultIf you select “Yes” to Electrical Override, another field “Number of  Overrides”  appears,  enabling  you  to  limit  the  maximum  5 • Lock Programming
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE14number  of  times  lock  electronic  overrides  can  be  performed with the M-Unit before resynchronizationSelect unit(s) from list that appears when you click on the tree at rightClick on SaveThe folder to hold your files to transfer to the locks, is called ATLAS M-Unit and is located in the Main folder for your ATLAS applicationLeave the default name that shows the date the file was cre-ated. The extension is .lcf for “lock configuration file”Click Save STEP 2 –  Create Initialization and Programming key-cardsAn Initialization keycard initializes the lock during a first-time installation, or after an interruption of battery power (e.g. dur-ing a  battery replacement,  or  whenever the  battery  power  is temporarily disconnected).Log  in  to  ATLAS-Multi-Housing  and  select  Make  keycards from the main Staff menuSelect Initialization from the drop down menuEnter the number of cards requiredPlaced the keycards on the encoderClear label the Initialization keycardsA Programming keycard prepares the lock for communica-tion with the M-Unit. If the lock has never been initialized, the Initialization keycard must be presented to the lock prior to the Programming  keycard.  If  communication  with  the  lock  does not begin within 30 seconds, the lock will return to the normal state with no changes to its programming.Log  in  to  ATLAS-Multi-Housing  and  select  Make  keycards from the main Staff menuSelect Programming from the drop down menuEnter the number of cards requiredPlaced the keycards on the encoderClear label the Programming keycardsSTEP 3 -  Synchronize ATLAS-Multi-Housing with the M-UnitTurn on M-Unit Ensure that your M-Unit is connected directly to the USB portClick on the HotSync icon and you will receive a message that the HotSync is in progressReturn to the main screen by clicking on the Applications iconSTEP 4 -  Program Infrared Programming Module (IPM)Go to the main page of the ATLAS application on the M-UnitLogin with the same name and password you use for the main applicationClick  on  ATLAS  at  top  left,  and  it  changes  to  Tools,  with  a dropdown menuSelect IPM from the pulldown menu under ToolsClick on IPM Configuration. A list of available IPMs appearsSelect the IPM you want to useClick on Program and hold the M-Unit up to the IPM you are programming. The M-Unit must be at least 2” away from the IPM and the panel on top of the M-Unit must be parallel to the IrDA window (small red glass panel) in the IPM, with the M-Unit screen facing upwards.STEP 5 -  Program LockClick on ATLAS on the M-Unit screenTap on Doors. The list appears with all the lock numbers that need to be programmed
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE156 •  Installation of Mechanical Override Model(E)(L)OverrideShaftParts and Tools ListTools Required:Cylinder (J, provided with lock) or equivalent    ( T )  Small flat scewdriver (less that 1/8")(A)  Lock housing(B)  Inside drive hub(C)  Nylon washer(D)  Spring washer(E)  Drive tube(F)   Lever catch(G)   Countersink (H)   Lever handle(I)   Cap(J)   Cylinder (K)   Cylinder plug (L)   Override shaftDiagram of lock:Facing view of drive tube: (E)BackFront(A)(H)(E)(B)(D)(F)(I)(J)(K)(E)(L)(F)(G)(C)(F)(N)
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE162. Push in the lever catch (F) firmly. (see Fig. 2) to be flush with drive tube diameter2.  Preparing the outside housing for the installation of the lever handle1. Insert the cylinder (J) to be used as a tool or equivalent tool  to rotate the override shaft (L) and turn it clockwise until it stops  so that the two small indents (M) on the cross are now  vertically in line. (Fig.1)(F) (L)(E)(M)(C)(N)(J)Fig. 1 Fig. 2lever catch (F)Push lever  catch (F) in1.   Upon unpacking, lock housing with mechanical override should look like the diagram below with:  (M)  The small indents on the cross of the override shaft in line Horizontally  (C)   The nylon washer and the spring washer on the drive tube  (F)  The lever catch in the out position   (J)   Cylinder and 2 keys for 79M keyed different only included in the hardware bag(F)Override Shaft (L)Indents (M)In vertical position(L)(E)Important: Assemble the lever, cylinder and lock  components before affixing the entire unit to the door.i
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE17NOTE: For locks with Best Removable core, skip steps a,b & c below. Assemble Best core and adaptors as per instructions F5, F6 & F7 on page 21. Then follow step 4 of this page. Step to attach the lever handle to the lock housing.a. Insert the cylinder (J) without key (N) into the lever handle (H) (see Fig.3)b. Put the cylinder plug (K) into the lever (H) (see Fig.4) c. Insert key (N) into cylinder (J). Hold plug (K) in position. (See Fig. 5).Caution: If the Lever is Not Assembled with the key in the position shown in Fig. 6 & Fig. 7, the inside mechanism of the lock could be damaged if the lever is rotated and forced.!3.   Preparing the lever handle and cylinder for installationRight-handed Lever handle: Turn the key (N) aprroximately to 100º clockwise so that it is in the vertical position and the recess entry for key is in the top position. (See Fig. 6)Left-handed  lever  handle:  Turn  the  key  (N)  approximately to 100º  clockwise  so  that  it  is  in  the  vertical  position  and  the recess entry for key is in the bottom position. (See Fig. 7)The key (N) and the recess entry for key must be in the  positions shown in Figs 6 & 7 before placing the lever handle on the housing or the lever and the override mechanism will not work.!Troubleshooting:If  you  have  assembled  the  lever  and  housing  with the  key  (N)  in  the  wrong  position,  the  key  (N)  will get  stuck.  To  remove  the  key  (N),  turn  it  so  that it  is  in  the  vertical  position  and  insert  a  small  flat screwdriver  (T)  (see  page  15)  into  the  hole  under  the lever  handle  to  push  Lever  Catch  (F)  in  (see  page16 Fig.2).  Remove  lever,  remove  key.  If  it  is  still  stuck, turn  the  key  90º  clockwise  to  the  horizontal  position and  push  the  Lever  Catch  (F)  in  again  with  the  small  screwdriver (T). Remove key (N).Fig. 6Recess entry for key in the top positionFig. 7Recess entry for key in the bottom position4.   Steps to attach the lever handle to the lock housing *NOTE: the position of the key is very importantFig. 3(J)(H)Fig. 4(H)(K)Fig. 5(N)
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE187. Fit the lever handle (H) onto the drive tube (E) see page 15. It should rest approximately 1/16" from the body of the hous-ing. If not, wiggle and jiggle key (N) to align cylinder (J) with override shaft (L)(See Fig. 8)If it can’t be pushed that close to the housing, the lever catch (F) is  probably not pushed in. Push it in. (see fig 2 page 16)If the lever catch (F) is stuck, the override shaft (L) is in the wrong position. (see fig 2 page 16) The two small indents (M) on the cross of the override shaft (L) must be vertically aligned as in fig 2 page 16right-handed lockRecess entry for key in TOP PositionRecess entry for key in BOTTOM Positionleft-handed lockFig. 8(H)(N)(H)8. Press the  lever  (H) firmly against the  housing  while turning the key (N) counterclockwise (this applies to both right-handed and left-handed locks) until it is in the horizontal position. (Fig. 9)Fig. 9right-handed lockleft-handed lock(Housing)(N)(H)If it is not possible to turn the key (N) counter-clockwise  to complete this step, the spring washer (D, see page 15) may be too tense:!Hit the lever carefully with a rubber mallet to loosen the spring washer (D). (you may want to cover the lever handle (H) with a cloth or other material to protect the finish of the metal)9. Remove the key (N). The lock will look as shown in Fig.10.right-handed lockleft-handed lockFig. 10Gently  check  the  rotation  of  the  lever  handle  (H).  It  should easily rotate approximately 45º. Troubleshooting:Right-handed Lock: Turn the lever handle (H) clockwise without forcing it. If it stops at approximately 15º, it was not assembled correctly as shown in step 4 (Fig. 6 & 7). Do not try to force it to turn. Release the lever handle (H). Insert the small screwdriver (T, page 15) into the small hole on the underside of the lever handle (H) and push in the lever catch (F) see page 16 fig.2.  Re-do steps 2, 3, 4 & 5.Left-handed Lock: Turn the lever handle (H) counter-clockwise without forcing. The drive hub (B) (Fig.12 page 19) should not rotate when the lever handle (H) is turned. If it does, it was not assembled correctly as shown in step 4 (Fig. 6 & 7). Release the  lever  handle  (H).  Insert  the  small  screwdriver  (T,  page 15) into the small hole on the underside  of the lever handle (H) and push in the lever catch (F). Re-do steps 2, 3, 4 & 5. 5. Attaching the Lever Handle to the Lock (with the key as shown in Fig. 6 & Fig. 7)
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE196. Verify the attachment of the lever handle Very Important: To verify that the lever handle has been correctly attached to the housing: !10. Remove key (N)11.  Insert  a  small  flat  screwdriver  (tool  T,  page  15)  into  the  hole on the underside of the lever handle (H) and push in the lever catch (F) see fig 10A.12. Pull on the lever handle (H). You should not be able to remove the lever handle (H). If it comes off  of  the  housing,  you  did  not  assemble  the  lock  correctly. Return to steps 2, 3, 4 & 5 and make sure that the lever (H) looks like Fig. 10 page 18 and repeat this verification process. (Step 6)Fig. 10A(T) Small screwdriver or equivalent tool(H)7.  Test the movement of the lever handle (remove the key (N) in cylinder (J))13. Turn the handle (H) clockwise (for a right-handed lock) or counter-clockwise (for a left-handed lock)14. Release the handle (H) slowly. It should return freely to its horizontal position. (Fig.11)15. If the handle (H) doesn’t easily return to its original posi-tion,  the  spring  washer  (D)  (page  15)  is  probably  too  tight. Use a  rubber mallet  to hit  the lever  (H) carefully  against the housing to reduce the tension of the spring washer (D), until the handle (H) moves freely back to its horizontal position when turned slowly.Fig. 11(H)Cylinder (J)8.  Test  the  mechanical  override  function  (Complete all  tests  in  Section  4,  pages  12  &  13  after  lock  is assembled on the door) *  This test can only be performed when the lock   is not affixed to the door.!16. Without using the key (N), turn the lever handle (H) clock-wise  (for  Right-handed  locks)  or  counter-clockwise  (for  Left-handed locks). The inside drive hub (B) should not rotate when the handle (H) turns. (Fig. 12)Fig. 12(B) inside drive hub does not move(H)17. With the lever handle (H) in the horizontal position, insert the key (N) into the cylinder (J) and turn it clockwise until it stops. (This applies to both Right and Left-handed locks, see Fig.13) Fig. 13(H)(N)18. Let go of the key (N), and again turn the lever handle (H) clockwise  (for  Right-handed  locks)  or  counter-clockwise  (for Left-handed locks). Now the inside drive hub (B) should rotate in the same direction as the lever handle (H) when it is turned. (Fig. 14)Fig. 14(B) inside drive hub rotates
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE20Test the Mechanical Override Function (continued)Verify the functionality of the override after the lock is installed on the door: (Door must be opened)!19. With the door open, insert key (N) in cylinder (J) and turn it clockwise until it stops.20. Let go of the key (N) and turn the lever handle (H) (clock-wise  for  right-handed  and  counter-clockwise  for  left-handed locks). The latch must retract.21. Extend deadbolt and repeat the above operation (turn key (N)  clockwise  until  it  stops),  latch  and deadbolt  must  retract completely.9. cover the keyhole & cylinder with the cap22. The cap (I) has a small groove on one edge (to allow ease of removal) this should be facing down. Insert bottom snap of cap (I), (see Fig. 15) in handle hole below the cylinder (J). With a small screwdriver, push top snap of cap down while pushing the cap (I) into place to cover the keyhole (Fig. 15)Groove facing downFig. 15(I)Hole below cylinderBottom snap (First)Top snap (Second)Push (Third)(H)23. To remove the cap (I), insert a small flat screwdriver into the  groove  and  gently  pry  the  cap  off,  being  careful  not  to damage it. (You may want to cover the bottom of the lever to protect the finish from being scratched through the process of removing the cap). (Fig.16)Fig. 16(H)(I)(T)10. How to change lock cylinders 24. Remove the cap (I) from the lever handle (H) (see step 23, Fig. 16).25. Insert key (N).26. Turn the key (N) clockwise until it stops. 27. Release key (N).28. Use a small flat screwdriver to push in the lever catch (F) through the  small hole  underneath  the  lever  handle (H)  (Fig. 17).Fig. 17(H)(T)Small screwdriver or equivalent tool(N)29. Pull the lever handle (H) off of the lock housing (be careful not to lose the cylinder plug (K) see page 15).30.  Replace  the  old  cylinder  with  the  new  one  in  the  lever handle (H). Only same kind of cylinder with 2 grooves in cross, in  the  end  of  the  cylinder  plug  could  be  used  on  the  locks. (Fig. 18)Fig. 18 2 Grooves in cross(H)(J)Groove
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE21How to change lock cylinders (continued)31. Re-insert the cylinder plug (K) (Fig. 19)Fig. 19(H)(K)32. While holding the cylinder (J) and plug (K) in place, insert the key (N)33. Turn the key (N) approximately 100º clockwise34. Repeat the steps 1 to 9 to attach the lever handle (H) to the lock housing. (see Fig. 20)Fig. 20Right-handed lockLeft-handed lock(H)(N)Important: The Key Override itself does not retract the latch or deadbolt. Do not use too much force when turn-ing the key as this may damage the unit. To retract the latch, turn the key clockwise until it stops, release the  key and turn the lever handle (H). See page 19!Note: The lever handle must stay in the horizontal posi-tion when turning the key (do not try to turn the key while turning the handle) or the override mechanism will not work.!Important: Always keep the door open while installing and verifying the functionality of the 79 Series lock with the  keycard or key override. Do not close the door until you are certain that you have installed the unit correctly.!Preparing the lever handle for Best Removable CoreF-5   Insert  6-pin  Best  adapter  (thicker)  into  6-pin interchangeable core or insert 7-pin Best adapter (thinner) into 7-pin interchangeable core. Insert the adapter until it makes contact with the removable core.F-6   Using  the  control  key,  assemble  the  removable core with its adapter into the lever. Remove control key.F-7   Insert the change key into the removable core.Follow the rest of instructions from step 3.C of page 177 Pins Thinner Adapter6 Pins Thicker Adapter
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE22Important: Read the following instructions before using any of the 3 keys supplied !The 79M with a recodable cylinder can be operated with three different  keys.  The  keys  are  numbered  1,  2  &  3,  and  each key is labeled and supplied in a separate plastic bag. It is very important to use them in order. *  Always read the label instructions on the label before using a key.Caution:  The  use  of  key  #2  automatically  cancels  the function of key #1, and the use of key #3 automatically cancels both keys #1 and #2.If key #3 is used first, it will immediately make keys #1 and #2 unusable. Once a key is cancelled, it can’t be reactivated unless the cylinder itself is re-pinned.   Fig. 21Key #1Key #2 (cancels key #1)Key #3 (cancels keys  #1and #2)cylinder         How to change lock combination from key #1 to key #2:35. Insert key #2 into cylinder. 36. Turn the key clockwise until it stops (see Fig. 22) for both left-handed and right-handed locks.Right-handed lockLeft-handed lockFig. 2237. Turn the key back counter-clockwise until it is in the hori-zontal position.Fig. 23 Right-handed lockLeft-handed lock38. Remove the key.Now the lock should work with key #2, and key #1 has been cancelled.*Test: Try to use key #1 in the lock. It should no longer work.How to change lock combination from key #2 to key #339. Insert key #3 into cylinder.40. Turn the key clockwise until it stops.41.  Turn  the  key  back  counter-clockwise  until  it  is  in  the  horizontal position.42. Remove the key.Now the lock should work with key #3, and key #2 has been cancelled.*Test:  Try  to  use  key  #2  in  the  lock.    It  should  no  longer work.11. The Recodable Cylinder with 3 different keys
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE23APPENDIX A.1 • Reversing the Mortise HandingA.1.1  Reversible ASM 1. Remove the mortise faceplate. Remove screw (V) and lock washer  (W)  if  applicable  and  place  the  mortise  on  a  flat surface for the following steps.WV2. Partially extend the deadbolt:For normal ASM, rotate hub (H) using a screwdriver, until the deadbolt (D) extends approximately 1/4".D1/4"HProceed to step 3.For Autodeadbolt ASM, rotate hub (H) until the deadbolt (D) is fully retracted. The deadbolt will extend approx. 1/16" from the mortise case.D1/16"HHold deadbolt (D) gently. Press and release the auxiliary latch (X). You should feel the deadbolt trigger and begin to extend under the force of the spring.D (hold gently)X (press and release)Release  the  deadbolt  (D)  gently.  It  should  extend  to  5/16" approx. and stop. If the deadbolt extends past this point, gently press it in until it locks at 5/16" throw, or start step 2 again.D5/16"Only apply to mortise no deadbolt,  auto-deadbolt and armed automatic deadbolt (if applicable)
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE24A.1.1  Reversible ASM (continued)3. Push in the latch bolt (L) to the middle of its stroke, and hold it there. ( Continue Step 1 and 2)Hold the  latch  (L) inside the  mortise,  and insert the  tailpiece retaining  tool  (S,  part  #027-510382  available  separately)  so that the tailpiece (T) will not drop inside the mortise case. Hold the tool and the latch with one hand, and slide up the tailpiece using a small screwdriver. LTS (part #027-510382)Continue to hold tool (S). Release the latch bolt (L) and keep the anti-friction latch (F) toward the flat side of the latch bolt so that the bolt extends fully.LFS4. Pull out the latch bolt (L), until it just clears the front plate. (Note: If you remove the bolt completely, you must turn it 90° to re-insert it.)L180°Rotate  the  latch  bolt  (L)  180°.  Re-insert  it  to  the  end  of  its stroke.LHolding tool (S) in place, re-engage tailpiece (T) with latch bolt (L) (slide tailpiece down). There may be some play required to align the parts. Remove the tool (S).LTSRelease the latch to the middle of the stroke and hold it there. Use a small screwdriver to push the lock mechanism back on lock position (see step 1 and 2) .Important: The lock mechanism has to be horizontal on lock position !12Use a small screwdriver to lift unlock mechanism.Unlock PositionLock PositionPush in the latchbolt to the end of the stroke, and hold it there.LL
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE255. Release the latch bolt (L). Position the latch bolt so that the bottom  tooth  of  the  anti-friction  latch  (F)  remains  inside  the mortise case as shown.If the tooth of (F) is outside the mortise, you will not be able to re-assemble the faceplate on the mortise.!LFLF (tooth)mortisebottom view6. If the auxiliary latch (X) is shaped like a triangle, there is no need to change its handing.X (triangular = OK)If the auxiliary latch (X) is a crescent shape, remove it, turn it 180°, and replace it. The auxiliary latch slides easily in and out of the mortise.X (crescent = must be reversed)180°(re-insert)7. Assemble back screw (V) and lock washer (W) if applicable. The screw (V) must be tightened.IMPORTANT: Screw (V) must not touch the back wall of  mortise cut-out on the door8. The mortise should look like the diagram below. (Check the orientation of the latch bolt and auxiliary latch.) Check the bevel of the mortise and change it if required as described in section 3.3, paragraph 6 page 9.For LH (left hand) and RHR (right hand reverse)For RH (right hand) and LHR (left hand reverse)ASMWVWVOnly apply to mortise no deadbolt,  auto-deadbolt and armed automatic deadbolt
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE26A.1.2  Reversible ESM1. Remove the mortise faceplate, and place the mortise on a flat surface for the following steps.2. Retract deadbolt (D) as shown by turning the hub (H) with a small screwdriver, then push in the latch bolt (L) to the end of its stroke.DHLRelease the latch bolt, and guide anti-friction latch (F) against the flat side of the latch bolt so that it will slide out of the mor-tise beyond its normal throw.Fmortisebottom viewLFL3. Using a small screwdriver, slide up the locking pin (P). Pull out the latch bolt (L) and rotate it 180°.P180°4. Re-insert the rotated latch bolt (L) until it stops. Push down pin (P) to lock the latch bolt in the mortise.LP
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE275. Push in the latch bolt (L) to the end of its stroke.LRelease  the  latch  bolt  (L)  while  positioning  anti-friction  latch (F) so that it will remain inside the mortise. Ensure the bottom tooth  of  the  anti-friction  latch  (F)  remains  inside  the  mortise case as shown.LF (tooth)mortisebottom viewLFIf the bottom tooth of (F) is outside the mortise, you will NOT be able to re-assemble the faceplate on the mortise.!
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE28 APPENDIX A.2 •  Additional steps for Autodeadbolt ASM for 79M Standard mode onlyDo the following INSTEAD OF page 10, step 5:A. 2.1 79M Standard mode inside trim assembly for ASM. See E on page 4A. 2.2 79T Toggle mode inside trim assembly, for cylindrical; autodeadbolt and ASM. See page 6A. 2.3 79M Standard mode autodeadbolt inside trim assembly. If not already installed at the factory, put the thumbturn in the vertical position and install all four parts (M) as shown on the inside trim assembly.Install clip M1 diagonally on hubThe thumbturn has to be in the vertical position as shown in Fig. A.2.3. For Right Hand installation, the arrow of M2 points UP. For a Left Hand installation the arrow of stopper M2 points down.Place 3 spacers (S) on the door (for recent models only). For 79T Toggle mode, connect switch cable (W2) to outside hous-ing cable(W1). Place the inside trim assembly with thumbturn "T"  in  position  shown  below,  on  the  door so  that  the  upper and lower spindles (F) and (G) engage the thumbturn and the inside lever. For 79T Toggle mode, push  the 2 connectors & the maximum of their cable in hole (H1).Fasten to the outside housing using the three 1/8" hex head mounting screws (I).Apply the  privacy thumbturn sticker as shown. If in  doubt  as to  the  direction  of  the  arrow,  press  the  auxiliary  latch  (X)  to extend the deadbolt, and verify in which direction to rotate the thumbturn to reach the horizontal (privacy) position.RH/LHR            LH/RHRXW1W2E or E2H1Fig. A.2.3
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE29APPENDIX A.3 •  Additional steps for ASM Office for 79M Standard mode OnlyDo the following BEFORE placing the inside trim assembly on the door (page 9, step 5):Install only parts (M3 and M4) as shown, on the inside trim assembly.APPENDIX A.4 •  Additional steps for ASM/ESM STOREROOM for 79M Standard mode OnlyDo the following BEFORE placing the inside trim assembly on the door (page 8, step 5):Put the thumbturn in the vertical position and install only parts (M2 and M4) as shown, on the inside trim assembly. The notch on the stopper cam (M2) must engage the tab on the plate (M4), so that the thumbturn is locked in the vertical position. Install M3 onto M4, then slide both parts onto the thumbturn.Install M2 onto M4, then slide both parts onto the thumbturn.The thumbturn should be locked in the vertical position
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE30 APPENDIX B • Installing Cylindrical Models 23/8" & 23/4" BacksetB.1  Install the Strike Follow the same steps as for a mortise model strike (see page 8,  all  steps  in  section  3.2).  Note  that  the  handle  height  is aligned with the center of the strike.For cylindrical latch models, ensure the dead-locking pin will stop against the strike when the door is closed (see figure). An incorrect installation that permits the pin to slip inside the strike may result in a total lockout and will void the warranty of the complete lock mechanism.!CorrectIncorrect46B.2  Install the LatchFollow the instructions on page 9, steps 1 to 3.Note that for cylindrical models, the axis of rotation of the handle is level with the center of the strike. Mark this height on the edge of the door in step 1 on page 9.Respect applicable building codes regarding handle height.!4.  Drill  the  holes  for  the  cylindrical  unit, thumbturn  spindle, and lock mounting screws. Refer to template for dimensions and depths.Drill from both sides of the door to prevent unsightly damage.!5. Drill the hole for the latch, and chisel out clearance for the latch  plate.6. Install the latch using 1" Phillips mounting screws. Position the  deadlocking  pin  (D)  opposite  to  the  closing  direction  as shown. 7. Install Strike and strike box.Use only the strike and strike box supplied. The use of non-approved parts will result in a functionality problem and may void the warranty.!Strike KitD2534Closing Direction
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE31B.3  Install the Cylindrical UnitDepending  on  the  kind  of  Spacers  shipped  with  the  lock assembled  in  the  factory  for  1  3/4"  door  thickness,  choose door thickness Table 1 or door thickness Table 2 to prepare the  attachement  plate  and  cylindrical  drive  unit  for  the  door thickness other than 1 3/4" It is very important to assemble the spacers in position shown.!HANDING1.  Lock with 3 DIFFERENT SPACERS (see fig.2)The cylindrical Unit and Attachement Plate assembly is shipped assembled in the factory for 1 3/4" door thickness (44mm) with 2 spacers "04", 1 spacer "02" and 2 flat head screws "06" 5/8" LG (see fig.2).2.  Lock with 2 DIFFERENT SPACERS (see fig.3)The cylindrical Unit and Attachement Plate assembly is shipped assembled in the factory for 1 3/4" door thickness (44mm) with 2 spacers "07", 1 spacer "08" and 2 flat head screws "06" 5/8" LG (see fig.3).Fig. 4Screw Length (Full Scale)Length  3/8"  Length  1/2"  Length  5/8"  Length  3/4"  Length  7/8" Door Thickness  Spacer Spacer Spacer Screw   02  04  05  06 1-3/8" (35mm) up to 1-9/16" (40mm)  -  1  -  3/8 (10mm)  Over 1-9/16" (40mm) to less than 1-11/16" (43mm)  -  2  -  1/2 (13mm) 1-3/4" (44mm)  1-11/16" (43mm) to less than 1-7/8" (48mm)  1  2  -  5/8 (16mm)  1-7/8" (48mm) to 1-15/16" (49mm)  1  -  1  5/8 (16mm)  Over 1-15/16" (49mm) to less than 2-1/8" (54mm)  2  -  1  3/4 (19mm)  2-1/8" (54mm) to 2-3/16" (56mm)  -  1  1  3/4 (19mm)  Over 2-3/16" (56mm) to 2-3/8" (60mm)  2  1  1  7/8 (22mm)  Over 2-3/8" (60mm) to 2-1/2" (64mm)  -  -  2  7/8 (22mm) Door Thickness    Spacer Spacer Screw     07  08  06 1-3/8" (35mm) to 1-9/16" (40mm)    2  -  3/8 (10mm)  1-5/8" (41mm) to 1-11/16" (43mm)    1  1  1/2 (13mm) 1-3/4" (44mm) to 1-13/16" (46mm)    2  1  5/8 (16mm)  1-7/8" (48mm) to 1-15/16" (49mm)    -  2  5/8 (16mm)  2" (51mm) to 2-1/16" (52.5mm)    1  2  3/4 (19mm)  2-1/8" (54mm) to 2-3/16" (56mm)    2  2  3/4 (19mm)  2-1/4" (57mm) to 2-5/16" (59mm)    -  3  7/8 (22mm)  2-3/8" (60mm) to 2-1/2" (64mm)    1  3  7/8 (22mm)Door Thickness Table 1Door Thickness Table 2See 1See 2ScrewsScrewsAttachement PlateAttachement PlateCylindrical Unit AssemblyCylindrical Unit AssemblyFig.2 Fig.3 Fig.1 02070408050606
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE32B.3  Install the Cylindrical Unit (con’t) 2. Insert the cylindrical unit from the outside of the door toward the inside, so that it engages the latch as shown. This opera-tion is to be done at B.5 step 3.(outside)cylindrical unitlatchB.4   Inside Trim Assembly for Cylindrical 79M Standard SeriesThe inside trim assembly for cylindrical includes parts assembled  at  the  factory  to  control  the  motion  of  the thumbturn, and an additional spring. Do the following BEFORE placing the inside trim assem-bly on the door (page 34, step6):Install the additional tension spring (N) between the plate (P) and the post (Q), on the side opposite the lever handle spring installed in the last step. NQPPut the thumbturn in the vertical position as shown on page 34 so that the arrow (A) on the disc points UP. VWDAP For Inside Trim assembly for cylindrical 79T Toggle mode use the inside trim assembly shown on page 6.
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE33B.5  Install Outside Housing and Trim Assembly for Cylindrical 1.  Insert  the  slotted  end  of  the  square  spindle  (G)  into  the outside lever hub until it locks, at an angle of 45º. (The spindle can be removed by pulling on it, if oriented incorrectly.)Square Spindle Positioncorrect       incorrect2.  Insert  the  thumbturn  spindle  (F)  in  the  upper  hub  of  the outside housing. (It will clip in place.) 3. Assemble gasket onto the outside housing. Assemble cylin-drical plate assembly onto the outside housing. 4. For 79T Toggle mode, pass cable (W1) through hole (H1) on the door. 5. Place the outside housing on the door so that spindle (F) engages thumbturn hole and spindle(G) engage hub of cylin-drical unit. The cylindrical unit will engage the latch as shown in step 2 of B.3 (page 32).Lock HousingGasketW1Cylindrical Plate AssemblyFH1G
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE346. Put the thumbturn (T) in a vertical position as shown below. Assemble 3 spacers (S) on the door (for recent models only). For 79T  Toggle  mode connect  (W2)  to (W1) and  push both connectors and all excess of wire in hole (H1). Place the inside trim assembly on the door so that the upper and lower spindles (F) and (G) engage the thumbturn and the inside lever. Fasten to the outside housing using the three 1/8" hex drive mounting  screws  (I).  Install  the  screws  without  tightening. Verify the inside lever and thumbturn operates smootly. If not move  the  inside  and  outside  housings  slightly.  Then  tighten the screws.7. Three AA batteries should already be installed in the battery holder (C).  Insert the  battery  holder  into  the outside  housing and  secure  it  using  the  6-32  x  5/16"  (7.9mm)  Torx  drive screw (H).C   8. Testing the cylindrical lock: Follow all steps of page 12 or 13 but extension and retraction will be for latch only.If the lock makes a continuous buzzing noise or the red LED lights continuously, reset the electronics by removing the battery holder for ten seconds, then reinsert it. !W1W2E or E2H1
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE35Note for customers: Statement according to FCC part 15.105 This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC  Rules.  These  limits  are  designed  to  provide  reasonable protection against harmful interference in a residential instal-lation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interfer-ence will not occur in a particular installation. If this equipment does cause harmful interference to radio or television recep-tion,  which  can  be  determined  by  turning  the equipment  off and on, the user is encouraged to try to correct the interfer-ence by one or more of the following measures: • Reorient or relocate the receiving antenna. •  Increase  the  separation  between  the  equipment  and receiver. •  Consult  the  dealer  or  an  experienced  radio/TV  technician for help. Statement according to FCC part 15.21 Modifications not expressly approved by Kaba Ilco could void the user's authority to operate the equipment. Statement according to FCC part 15.19 This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, includ-ing interference that may cause undesired operation.
PK3561_10_09 • 79 SERIES INSTALLATION GUIDE36
Kaba Ilco Inc.7301 Boul. Décarie Montréal (QC) H4P 2G7Technical Support: 1.800.906.4526 Customer Service: T: 1.877.468.3555 F: 514.735.6589General Information: www.ilcolodging.comOnline Consumable Orders: www.keycard.comTo access all of our easy steps, please visit our Support Website: http://connect.kabalodging.comPrinted in Canada  PK3561_10_09

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