Grizzly G05281 G0528 Manual User E4ea664f Bb76 1d54 E93b 53381a2b5739

User Manual: grizzly g05281 Grizzly Router G0528 User Guide |

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ROUTER TABLE
MODEL G0528

INSTRUCTION MANUAL

COPYRIGHT © SEPTEMBER, 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TR5457 REVISED MAY, 2004. PRINTED IN TAIWAN

WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and
other masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

SECTION 1: SAFETY ....................................................................................................................... 2
Safety Instructions For Power Tools .......................................................................................... 2
Additional Safety Instructions For Router Tables....................................................................... 4
SECTION 2: INTRODUCTION ......................................................................................................... 5
Commentary ............................................................................................................................... 5
SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................ 6
General....................................................................................................................................... 6
Electrical ..................................................................................................................................... 6
SECTION 4: MACHINE FEATURES ................................................................................................ 7
SECTION 5: SET UP ........................................................................................................................ 8
G0528 Inventory ......................................................................................................................... 8
Hardware Recognition Chart ...................................................................................................... 9
Clean Up .................................................................................................................................. 10
Site Considerations .................................................................................................................. 10
Assembly .................................................................................................................................. 11
Rubber Feet ............................................................................................................................. 11
Cross Supports ........................................................................................................................ 12
Stand ........................................................................................................................................ 13
Table Braces ............................................................................................................................ 13
Fence ....................................................................................................................................... 14
Hold-Downs .............................................................................................................................. 14
Miter ......................................................................................................................................... 15
Router To Table ....................................................................................................................... 15
Switch ....................................................................................................................................... 16
Dust Port Hook-Up ................................................................................................................... 17
SECTION 6: OPERATIONS............................................................................................................ 18
Before Routing ......................................................................................................................... 18
Routing ..................................................................................................................................... 18
SECTION 7: REFERENCE INFO ................................................................................................... 21
G0528 Machine Data Sheet ..................................................................................................... 22
G0528 Parts Breakdown .......................................................................................................... 23
Warranty & Returns.................................................................................................................. 26

SECTION 1: SAFETY
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.

NOTICE

This symbol is used to alert the user to useful information about
proper operation of the equipment.

Safety Instructions For Power Tools
1.

KEEP GUARDS IN PLACE and in working
order.

REMOVE ADJUSTING KEYS AND
WRENCHES. Form a habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.

KEEP CHILDREN AND VISITORS AWAY.
All children and visitors should be kept at a
safe distance from work area.

MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.

KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.

NEVER
USE
IN
DANGEROUS
ENVIRONMENT. DO NOT use power tools
in damp or wet locations, or where any
flammable or noxious fumes may exist.
Keep work area well lighted.

NEVER FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.

USE RIGHT TOOL. DO NOT force tool or
attachment to do a job for which it was not
designed.

-2-

G0528 Sliding Router Table

Safety Instructions For Power Tools
9.

USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause
a drop in line voltage resulting in loss of
power and overheating. Your extension
cord must also contain a ground wire and
plug pin. Always repair or replace extension cords if they become damaged.
Minimum Gauge for Extension Cords
LENGTH
AMP RATING
25ft
50ft
100ft
0-6
16
16
16
7-10
16
16
14
11-12
16
16
14
13-16
14
12
12
17-20
12
12
10
21-30
10
10
No

10. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear
is recommended. Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation
is dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT safety
glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than using
your hand and frees both hands to operate
tool.
13. DO NOT OVER-REACH. Keep proper
footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubri-

G0528 Sliding Router Table

cating and changing accessories.
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended accessories. The use of improper
accessories may cause risk of injury.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. On machines with magnetic
contact starting switches there is a risk of
starting if the machine is bumped or jarred.
Always disconnect from power source
before adjusting or servicing. Make sure
switch is in OFF position before reconnecting.
17. CHECK DAMAGED PARTS. Before further
use of the tool, a guard or other part that
is damaged should be carefully checked
to determine that it will operate properly
and perform its intended function. Check
for alignment of moving parts, binding of
moving parts, breakage of parts, mounting,
and any other conditions that may affect
its operation. A guard or other part that is
damaged should be properly repaired or
replaced.
18. NEVER LEAVE TOOL RUNNING
UNATTENDED. TURN POWER OFF. DO
NOT leave tool until it comes to a complete
stop.
19. NEVER OPERATE A MACHINE WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Full mental alertness is required at all times when running
a machine.
20. NEVER ALLOW UNSUPERVISED OR
UNTRAINED PERSONNEL TO OPERATE
THE MACHINE. Make sure any instructions you give in regards to machine operation are approved, correct, safe, and clearly
understood.
21. IF AT ANY TIME YOU ARE EXPERIENCING DIFFICULTIES performing the intended operation, stop using the machine! Then
contact our service department or ask a

-3-

Additional Safety Instructions
For Router Tables
1.

HAND POSITIONING. Never pass your
hands directly over or in front of the cutter.
As one hand approaches cutter, move it in
an arc motion away from the cutter to the
outfeed side and reposition that hand beyond
the cutter.

STOCK LENGTH. Do not rout stock shorter
than 12 inches without special fixtures or jigs.
Where practical, rout longer stock and cut to
size.

BLIND CUT WHENEVER POSSIBLE. This
keeps the cutters on the underside of the
workpiece and provides a distance guard for
the operator.

TEST ROTATION. Always rotate the spindle
by hand, with the machine unplugged, to test
any new setup to ensure proper cutter clearance before starting the machine.

KEEP ANY UNUSED PORTION OF THE
CUTTER BELOW THE TABLE SURFACE.

DEPTH OF CUT. Never remove too much
material in one pass. Several light passes are
safer and give a cleaner finish.

IF AT ANYTIME YOU ARE EXPERIENCING DIFFICULTIES PERFORMING THE
INTENDED OPERATION, STOP USING
THE ROUTER TABLE! Then contact our
service department or ask a qualified expert
how the operation should be performed.

Unfamiliarity with this manual could result
in serious personal injury. Read and
become familiar with the contents of this
manual, including all the safety warnings.

-4-

SAFETY DEVICES. The use of push sticks
as safety devices in some applications is
smart; in others it can be quite dangerous.
If the push stick comes in contact with the
cutter on the end grain, it can fly out of your
hand like a bullet, potentially causing serious injury.
We recommend using some type of fixture,
jig, or hold-down device as a safer alternative. Use a guard or other type of protective
device at all times.

ALWAYS FEED AGAINST THE ROTATION OF THE CUTTER.

10. DO NOT REMOVE THE RETRACTABLE
GUARD ON THE FENCE.
11. BE AWARE THAT CERTAIN WOODS
MAY CAUSE AN ALLERGIC REACTION
in people and animals, especially when
exposed to fine dust. Make sure you know
what type of wood dust you will be exposed
to, the possibility of a allergic reaction and
always wear an approved respirator.
12. READ AND UNDERSTAND THE
INSTRUCTION MANUAL SUPPLIED
WITH THE ROUTER TO BE INSTALLED
IN THIS TABLE.
13. DO NOT REACH UNDER THE ROUTER
TABLE WHILE THE ROUTER IS
PLUGGED IN OR RUNNING.

No list of safety guidelines can be complete. Operating this machinery may
require additional safety precautions specific to your shop environment. Failure to
use reasonable caution while operating
this machine could result in serious personal injury.
G0528 Sliding Router Table

SECTION 2: INTRODUCTION
Commentary
Lack of familiarity
with this manual could
cause serious personal injury. Become
familiar with the contents of this manual,
including all the safety
warnings.
We are proud to offer the Model G0528 Router
Table. This machine is part of a growing Grizzly
family of fine woodworking machinery. When
used according to the guidelines set forth in this
manual, you can expect years of trouble-free,
enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
We are pleased to provide this manual with the
Model G0528. It was written to guide you through
assembly, review safety considerations, and
cover general operating procedures. It represents
our effort to produce the best documentation possible. If you have any comments regarding this
manual, please write to us at the address below:

Most importantly, we stand behind our machines.
If you have any service questions or parts
requests, please call or write us at the location
listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0528 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the latest updates to this manual!

Grizzly Industrial, Inc.
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
C

G0528 Sliding Router Table

-5-

SECTION 3: CIRCUIT REQUIREMENTS
General

Electrical
The power switch plugs into a wall outlet that is
properly grounded as shown in Figure 1.

If the machine is wired incorrectly a fire
could result. Make sure your wiring, receptacle, plug, and circuit breaker can handle
the current draw of the machine. If you are
not sure that your electrical circuit can handle the current draw, get a qualified electrician to test your electrical system and do
any required upgrades. Do not attempt to
modify an existing circuit by only replacing the circuit breaker with one rated for
a higher amperage draw than the wiring,
receptacle, and plug are rated for.
The Model G0528 power switch (page 16, Figure
13) is designed to accept 2-prong DOUBLE
INSULATED plugs or 3-prong grounding type
plugs. The power switch provides the convenience of switching power to the router at the
front of the router table instead of having to reach
under the table and locate the switch. The power
switch also allows multiple devices such as lights
or vacuums to be powered when the router is
turned ON.

-6-

Figure 1. A 3-prong plug and ground outlet.

G0528 Sliding Router Table

SECTION 4: MACHINE FEATURES
Set up and operation instructions will be easier to understand if you become familiar with the location and
names of the machine features shown in Figure 2.
Workpiece Hold-Downs

Dust Port
Infeed Fence

Outfeed Fence

Main Table

Sliding Table
Miter Gauge

Power Switch
Table Tilt Brackets

Figure 2. Machine features.

G0528 Sliding Router Table

-7-

SECTION 5: SET UP
G0528 Inventory
F

M
A

S
I

K
B

J
Figure 3. G0528 Inventory.
DESCRIPTION
QTY
A. Left Fence .....................................................1
B. Right Fence ...................................................1
C. Dust Hood .....................................................1
D. Power Cord ...................................................1
E. Switch ............................................................1
F. Switch Box.....................................................1
G. Workpiece Hold-Downs .................................2
H. Miter Plate .....................................................1
I. Miter Fence ...................................................1
J. Router Clamps ..............................................4
K. 29MM Table Insert ........................................1
L. 60MM Table Insert ........................................1
M. Fence Lock Handles......................................2
N. Hardware Bag
— Rubber Stops .........................................2
— Phillips Screws 1⁄4"-20 x 11⁄2" ..................2
— Flat Washers 1⁄4" .....................................4
— Hex Nuts 1⁄4"-20 ......................................2
— Hex Bolts 5⁄16"-18 x 1" .............................2
— Hex Nuts 5⁄16"-18 .....................................4
-8-

DESCRIPTION
QTY
5
— Flat Washers ⁄16" ....................................8
— Cap Screws 5⁄16"-18 x 11⁄2" ......................2
— Spacers ..................................................2
O. Hardware Bag
— Carriage Bolts 5⁄16"-18 x 1⁄2" ...................32
— Flat Washers 5⁄16" ..................................32
— Lock Washers 5⁄16" ................................32
— Hex Nuts 5⁄16"-18 ...................................32
— Rubber Feet ...........................................4
— Phillips Screws 1⁄4"-20 x 1" .....................4
— Flat Washers 1⁄4" .....................................4
— Hex Nuts 1⁄4"-20 ......................................4
P. Diagonal Supports ..........................................2
Q. Stand Legs ....................................................4
R. Cross Supports ..............................................4
S. Strain Relief ...................................................1

G0528 Sliding Router Table

2 ⁄ ''
12

23⁄4''
3

WASH

S
WA H
ASH

DIA
ER

8mm

ASH
W

ASHE

6mm

DI
ER

ASH

R DIA

⁄ ''

D
ER I

ASH

21⁄4''

⁄ ''

5 16

ET
AM

LINES ARE 1⁄16'' INCH APART

LINES ARE 1MM APART

10mm

R DIA

ET
AM

1 ⁄ ''
34

4mm

MET

11⁄2''

D
ER IA

⁄ ''

METE

G0528 Sliding Router Table

⁄ ''
⁄ ''
⁄ ''
⁄ ''
⁄ ''
1''
11⁄4''

5 16
7 16
9 16
34
78

TE
ME R

16mm

''
''
''
''

MET

12mm

⁄
⁄
⁄
⁄

14
38
12
58

DI
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ETER
M

10mm

5mm
10mm
15mm
20mm
25mm
30mm
35mm
40mm
45mm
50mm
55mm
60mm
65mm
70mm
75mm

⁄ ''

7 16

D
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6mm

12mm

⁄ ''

DIA
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DIAM
ER

ASHE

4mm

WASH

Hex
Nut

WASH

Lock
Washer

Washer

D
ER IA

TE
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⁄ ''

S
WA H

Hex
Head
Bolt

Setscrew

Phillips
Head
Sheet
Metal
Screw

Phillips
Head
Hex
Bolt

WASHERS ARE MEASURED BY THE INSIDE DIAMETER

⁄ ''

WASH

⁄ ''

7 16

⁄ ''

9 16

ETER
M

Button
Head
Screw

Flange
Bolt

D
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W
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Carriage
Bolt

Cap
Screw

W
ER

⁄ ''

Slotted
Screw

W
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⁄ ''

5 16

Flat Head
Phillips
Screw

ETER
M

Phillips
Head
Screw

W
ER

Thumb
Screw

W
ER

⁄ ''

8mm

⁄ ''

ETER

MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE

Wing
Nut

Lock
Nut

D
ER IAM
R
ETE

USE THIS CHART TO MATCH UP
HARDWARE DURING THE ASSEMBLY
PROCESS!

WASH

Hardware Recognition Chart

-9-

Clean Up

Site Considerations

Metal components are often coated with a wax
or oil to prevent rusting during shipment. Clean
all coated parts with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895
Degreaser. To clean thoroughly, some parts may
need to be removed. For optimum performance
from your machine, make sure you clean all
moving parts or sliding contact surfaces that
are coated. Avoid chlorine-based solvents as
they may damage painted surfaces should they
come in contact.

Weight Load
The Model G0528 weighs 125 lbs. Most shop
floors should be sufficient to carry the weight of
the machine. Reinforce the floor if you question
its ability to support the weight.

Gasoline and petroleum
products have low flash
points and could explode
if used to clean machinery. DO NOT use gasoline
or petroleum products to
clean the machinery.

Smoking near solvents
could ignite an explosion
or fire and cause serious
injury. DO NOT smoke
while using solvents.

Lack of ventilation while
using solvents could
cause serious personal health risks, fire, or
environmental hazards.
Always work in a well
ventilated area to prevent the accumulation
of dangerous fumes.
Supply the work area
with a constant source
of fresh air.

-10-

Working Clearance
Working clearances can be thought of as the
distances between machines and obstacles that
allow safe operation of every machine without limitation. Consider existing and anticipated
machine needs, size of material to be processed
through each machine, and space for auxiliary
stands or work tables. Also, consider the relative
position of each machine to one another for efficient material handling.
Lighting And Outlets
Lighting should be bright enough to eliminate
shadow and prevent eye strain. Electrical circuits
should be dedicated or large enough to handle
the amperage draw. Outlets should be located
near each machine so power or extension cords
are clear of high-traffic areas. Observe local electrical codes for proper installation of new lighting,
outlets, or circuits.

Unsupervised children and
visitors inside your shop
could receive serious personal injury. Ensure child
and visitor safety by keeping all entrances to the
shop locked at all times.
DO NOT allow unsupervised children or visitors
in the shop at any time.

G0528 Sliding Router Table

Assembly

Rubber Feet

This section covers the basic assembly and
adjustment instructions needed to begin operation. Complete the assembly in the order provided in this manual and then read the remaining
portion of the manual before attempting any type
of operation.

Components Needed:
Qty
Rubber Feet .......................................................4
Phillips Screws 1⁄4"-20 x 1" .................................4
Hex Nuts 1⁄4"-20 ..................................................4
Flat Washers 1⁄4" .................................................4

Your safety is important! Please follow the
warnings below during this entire section:

Loose hair and clothing could get caught
in machinery causing
serious personal injury. Keep loose clothing
rolled up and long hair
tied up and away from
machinery.

Disconnect power to
the machine during the
entire assembly process.
Failure to do this may
result in serious personal injury.

Tools Needed:
10mm Wrench or Socket ....................................1
Phillips Head Screwdriver ..................................1
To install the rubber feet:
Secure the rubber feet to the stand legs with the
Phillips screws, the hex nuts, and the flat washers
(Figure 4).

Figure 4. Rubber feet installation.

Projectiles thrown from
the machine could cause
serious eye injury. Wear
safety glasses during
assembly.

Sharp edges on metal
parts may cause personal
injury. Examine the edges
of all metal parts before
handling.

G0528 Sliding Router Table

-11-

Cross Supports
Components Needed:
Qty
Table Assembly ..................................................1
Table Cross Supports.........................................3
Rubber Stops .....................................................2
Cap Screws 5⁄16"-18 x 11⁄2" ..................................2
Flat Washers 5⁄16" ................................................8
Hex Nuts 5⁄16"-18 .................................................4
Hex Bolts 5⁄16"-18 x 1" .........................................2

Secure bolt holes “A” (Figure 5) with 2 hex
bolts, 4 flat washers, and 2 hex nuts.

Secure bolts holes “B” (Figure 5) with the
rubber stops, 2 cap screws, 4 flat washers,
and 2 hex nuts (Figure 6).

Tools Needed:
12mm Wrench or Socket ....................................1
6mm Allen Wrench .............................................1
To attach the table to the stand:
1.

Place the table assembly face-down on the
floor.

Position the table cross supports on the table
assembly and align the bolt holes (Figure
5).

Figure 6. Securing cross supports to table.

Bolt Holes “B”

Bolt Holes “A”

Figure 5. Table cross supports.

-12-

G0528 Sliding Router Table

Stand

Table Braces

Components Needed:
Qty
Stand Legs .........................................................4
Diagonal Supports ..............................................2
Tray ....................................................................1
Carriage Bolts 5⁄16"-18 x 1⁄2" ...............................32
Flat Washers 5⁄16" ..............................................32
Lock Washers 5⁄16" ............................................32
Hex Nuts 5⁄16"-18 ...............................................32

Components Needed:
Qty
Spacers ..............................................................2
Phillips Head Screws 1⁄4"-20 x 11⁄2" .....................2
Flat Washers 1⁄4" .................................................4
Hex Nuts 1⁄4"-20 ..................................................2
Tools Needed:
Phillips Head Screwdriver ..................................1
Adjustable Wrench .............................................1

Tools Needed:
12mm Wrench or Socket ....................................1

Hands and fingers can become seriously
injured if they are pinched between the
stand edge and the table. DO NOT place
hands or fingers near the stand edge while
the table is in the raised position.

To assemble the stand:
1.

Secure the stand legs to the table cross supports with 12 carriage bolts, 12 flat washers,
12 lock washers, and 12 hex nuts. Note—
The stand leg with the switch cut-out should
be facing the front of the machine.

To assemble the braces:

Secure the tray to the stand legs with 16 carriage bolts, 16 flat washers, 16 lock washers,
and 16 hex nuts.
Secure the diagonal supports (Figure 7) to
the stand legs and the tray with 4 carriage
bolts, 4 flat washers, 4 lock washers, and 4
hex nuts.

Slide a washer over the screws.

Slide the screws through each brace.

Thread the screws through the spacers.
Note—Allow just enough of a gap between
the washers and the spacers for the table
braces to slide freely.

Secure the screw/spacer assemblies to the
stand with the washers and the hex nuts.

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Figure 7. Table diagonal support positions.

14.
BEF
15. INS
OR
NEV
TALE
16. FEN
STA
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BEF
RTI
17. DIR CE MA
CO
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18. PR KE E
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Figure 8. Assembling the table braces.

G0528 Sliding Router Table

-13-

Fence

Hold-Downs

Components Needed:
Qty
Left Fence .........................................................1

Components Needed:
Qty
Workpiece Hold-Down Assemblies ....................2

Right Fence ........................................................1
Dust Hood ..........................................................1
Fence Lock Handles...........................................2

Tools Needed:
19mm Wrench ....................................................1
To attach the hold-downs:

Tools Needed:
10mm Wrench or Socket ....................................1
11mm Wrench or Socket ....................................1

Remove one of the hex bolts from each of
the hold-down brackets.

To attach the fence assembly:

Secure the left and right fence assemblies
to the table with the fence lock handles.
Note—Use the holes located closest to the
edge of the cast iron table.

Slide the hold-down brackets through the
mounting holes on the dust cover and secure
them from the underside of the dust cover
with the hex nuts removed in step 1.

Tighten the hex nuts until the hold-down
brackets are secure.

Secure the dust hood to the top of each
fence assembly (Figure 9).

Secure the hold-down finders to the holddown brackets by tightening the threaded
star knob (Figure 10). Note—Do not worry
about precise placement of the hold-down
brackets or fingers at this time.

Dust Hood

Workpiece HoldDown Assemblies

Figure 9. Installed fence and dust hood.

Threaded Star
Knobs

Figure 10. Installed hold-down assemblies.

-14-

G0528 Sliding Router Table

Miter

Router To Table

Components Needed:
Qty
Miter Fence ........................................................1
Miter Plate ..........................................................1

Components Needed:
Qty
Router Clamps ...................................................4

To attach the sliding table:
1.

Secure the miter plate to the sliding table by
sliding the T-bolts into the table T-track.

Position the miter plate in the desired position and tighten the threaded star knobs.
Note—Do not worry about precise placement
of the of the miter plate at this time.

Secure the miter fence to the miter plate with
the threaded star knobs (Figure 11).

Tools Needed:
10mm Wrench ....................................................1
14mm Wrench ....................................................1
To attach the router to the table:
1.

Lift the table assembly up and engage the
table braces on each side. Note—Ensure
that the table brace lock tabs are engaged
completely around the lock screws (Figure
12).

Lock Screw

Miter Fence

Miter Plate

Threaded
Star
Knobs

Table Brace
Lock Tab

Locked Position

Figure 12. Locked table brace.
Figure 11. Installed sliding table fence.

Slide each of the four router clamps into the
T-slots on the underside of the cast iron table
(Figure 13).

T-Slots

Router Clamps

G0528 Sliding Router Table

Figure 13. Installing the router clamps
-15-

Loosen the router clamps enough to allow
the base of the router to press flat against the
underside of the cast iron table. Note—The
router spindle should be centered under the
cut out in the cast iron table.

Adjust the thickness bolts and the jam nuts
on each of the router clamps to allow the
router base to be secured against the table
(Figure 14).

Jam Nut

Switch
Qty
Components Needed:
Switch .................................................................1
Switch Box..........................................................1
Power Cord ........................................................1
Strain Relief ........................................................1
Tools Needed:
Phillips Head Screwdriver ..................................1
Adjustable Wrench .............................................1
To attach the switch to the stand leg:

Thickness Bolt

Figure 14. Adjust the router clamp
thickness bolts.
5.

-16-

Tighten the router clamps to secure the
router base into position.

Install the strain relief on the outside of the
switch, using the plastic nut from the inside
to secure the strain relief to the switch box.

Feed the power wires through the strain relief
and tighten the strain relief screw against the
main cord jacket.

Secure the green ground wires from the
power cord and the switch box to the stand
leg, using the Phillips head screw and hex
nut already installed in the frame.

Push the switch through the cut-out on the
stand leg.

G0528 Sliding Router Table

Attach the black and white power wires to the
back of the switch (Figure 15), at the clips
labeled “B” and “W."

Dust Port Hook-Up
DO NOT use the router table without adequate
dust collection. Hook the dust port up to a shop
vacuum or dust collection system.

Figure 15. Securing the power wires
to the switch.
6.

Secure the switch box to the back of the
switch using the Phillips head screws, the
external toothed washers, and the hex nuts
already installed in the frame.

G0528 Sliding Router Table

-17-

SECTION 6: OPERATIONS
Before Routing

Routing

Your safety is important! Please follow the
warnings below during this entire section:

Routing operations on your Model G0528 are
grouped into three main techniques:

To avoid serious personal injury, read and
become familiar with the entire instruction
manual before using the Model G0528.

Damage to your eyes, lungs, and ears
could result from failure to wear safety
glasses, a respirator, and hearing protection while using this machine.

• Jointing an edge (page 18)
• Groove cutting (page 19)
• Profile cutting (page 19)
Jointing an edge:
Jointing the edge of a board involves using a
straight cutting router bit to remove wood from the
edge face of a board. The result is a perfectly flat
and square edge.
1.

Secure a straight cutting router bit into your
router according to the router manufacturer’s
instructions.

Snap the smallest table insert into the
recessed hole that still allows the router bit
to freely rotate.

Adjust the outfeed fence even with the left
edge of the router bit (Figure 16).

Loose hair and clothing could get caught in
machinery and cause
serious personal injury. Keep loose clothing
rolled up and long hair
tied up and away from
machinery.

Figure 16. Jointing setup.
(Top View)

-18-

G0528 Sliding Router Table

Raise the bit to a height slightly higher than
that of the board thickness.

Adjust the infeed fence to the right of the
outfeed fence, so that the distance is equal
to the desired depth of cut (Figure 17).

Distance From
Edge Of Board
To Center Of
V-Groove

Figure 18. Groove cutting setup.
(Top View)
Depth Of Cut
Distance From
Edge Of Board
To Center Of
V-Groove

Figure 17. Jointing setup.
(Top View)

Groove cutting:
Beading is commonly defined as cutting a groove
or bead in the face of a board.
1.

Mount a router bit into your router according
to the router manufacturer’s instructions.

Snap the smallest table insert into the
recessed hole that still allows the router bit
to freely rotate.

Raise the router bit to the desired height.

Adjust the main fence until the center of the
V-groove bit is the desired distance away as
shown in Figure 18 & 19.

G0528 Sliding Router Table

Figure 19. Groove cutting setup.
(Side View)
Profile cutting:
Profile cutting is usually performed using a bit
with a ball bearing. The ball bearing is used to
control the depth of cut into the edge face of a
board. A good example would be a chamfer cut.
The bearing rides along the uncut edge of the
board while the cutter removes the wood.
1.

Mount a router bit into your router according
to the router manufacturer’s instructions.

Snap the smallest table insert into the
recessed hole that still allows the router bit
to freely rotate.

-19-

Raise the router bit to the desired height.

Adjust the fence back and away from the bit
only enough to allow the ball bearing to control the depth of cut as shown in Figures 20
& 21.

Adjust the fence as close as possible to the
bearing. The fence will serve as a back-up
support, reducing the chance of an accident.

Ball Bearing
Router Bit

Fence
Ball Bearing

Figure 21. Proper setup for profile cutting.
(Side View)

Router Bit

Figure 20. Proper setup for profile cutting.
(Top View)

-20-

G0528 Sliding Router Table

SECTION 7: REFERENCE INFO
If you need parts or help in assembling your
machine, or if you need operational information,
call the Grizzly Service Department. Trained service technicians will be glad to help you.
If you have any comments regarding this manual,
please write to Grizzly at the address below:
Grizzly Industrial, Inc.
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
C

Important safety measures that are essential
to the operation of this machine have been
explained in Section 1: Safety. While most safety measures are generally universal, Grizzly
reminds you that each workshop is different and
safety rules should be considered as they apply
to your specific situation.

G0528 Sliding Router Table

We recommend you keep a copy of our current catalog for complete information regarding
Grizzly's warranty and return policy. If you need
additional technical information relating to this
machine, or if you need general assistance or
replacement parts, please contact the Service
Department at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com.
Additional information sources are necessary to
realize the full potential of this machine. Trade
journals, woodworking magazines, and your local
library are good places to start.

-21-

MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MODEL G0528 ROUTER TABLE
Design Type ..................................................................................................... Floor Model
Overall Dimensions:
Main Table ................................................................................31" W x 10" D x 13⁄4" T
Sliding Table .......................................................................................... 31" W x 12" D
Total Table Surface ................................................................................ 31" W x 22" D
Overall Height ...................................................................................................... 42" H
Height From Table To Floor ................................................................................. 34" H
Overall Width ........................................................................................................ 40"W
Overall Length ...................................................................................................... 30" D
Shipping Weight ............................................................................................... 132 lbs.
Net Machine Weight ......................................................................................... 125 lbs.
Box Size ................................................................................... 351⁄2" W x 26" D x 8" H
Footprint ................................................................................................. 40" W x 30" D
Capacities:
Suitable Routers For Mounting ................................................................. 3⁄4 HP - 5 HP
Table Counterbore .................................................................................................. 31⁄2"
Table Insert Diameters ................................................................................ 11⁄8" & 25⁄16"
Fence Size ..................................................................................3" x 12" (Each Piece)
Maximum Fence Working Surface ....................................................................3" x 36"
Dust Port ................................................................................................................. 21⁄2"
Construction:
Main Table ....................................................................... Precision-Ground Cast Iron
Sliding Table ................................................................................................. Aluminum
Fence Assembly ............................................................................... Aluminum & Steel
Stand ...........................................................................................Powder-Coated Steel
Miter Body ..................................................................................................... Aluminum
Features:
................................................................................................ Workpiece Hold-Downs
.................................................................................................. Clamping Miter Gauge
........................................................................................ Toggle Switch W/Safety Key
................................. Dual Power Outlets For Convenient Router/Accessory Plug-Ins
......................................................................45˚ Table Tilt For Easy Router Mounting
................................................................................................................. Sliding Table

Specifications, while deemed accurate, are not guaranteed.
8/2003

-22-

G0528 Sliding Router Table

117

121 115116

307

127
141

113
114
128

228

202

140
223 224

203

221

218

219

125
230
314

111
140

120

122 118

130

119

139

130
307

139

220
201

222 230

332
112 128

138

209
133
132

330
211 140

213

342

142
210

226

200

212
308

316

307
309
215

142
145

303
307
230

315
307

329
311
308

333

306

305

147 328
317

304

312
313

112

310

142

217

126

330

225

227
148

230
337
326
314
327
146
302

335
307
308

318
318-1

G0528 Sliding Router Table

129

139

136
331

216

131
137
137-1
124
314
140
129

134
135
136
334
123

319
143

225
226
227
336
301

144
314
324
323

320

-23-

REF

PART #

111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
130
131
132
133
134
135
136

P0528111
P0528112
P0528113
P0528114
P0528115
P0528116
P0528117
P0528118
P0528119
P0528120
P0528121
PB16
P0528111
P0528112
P0528113
P0528114
PN34
P0528128
P0528130
P0528131
P0528132
P0528133
P0528134
P0528135
PS06

-24-

DESCRIPTION
FENCE HALF
T-BOLT 1/4-20 X 3/4"
MICRO-ADJUSTMENT ROD
FENCE BODY (LEFT)
FENCE BODY GUARD
MICRO-ADJUSTMENT NUT
HOLD-DOWN BRACKET
HOLD-DOWN
L-BRACKET
KNOB BOLT 5/16-18 X 5/8"
HANDLE BOLT 3/8-16 X 3/4"
HEX BOLT 3/8-16 X 1-1/2"
FENCE PLATE
CLAMP HOLDER
DUST HOOD
SHORT FENCE
HEX NUT 1/2-12
CLAMP PLATE
HEAVY HANDLE
CLAMP BRACKET
BRACKET
CLAMP ROD
HANDLE BOLT 1/4-20 X 5/8"
CLAMP PLATE
PHLP HD SCR 10-24 X 3/8"

REF

PART #

137
137-1
138
139
140
141
142
143
145
146
147
148
200
201
202
203
209
210
211
212
213
215
216
217
218

PSB04
PLW02
PB18
PLN02
PB19
PS06
PB03
PN07
PLN03
PTLW01
PS08
P0528148
P0528200
P0528201
P0528202
P0528203
P0528209
P0528210
P0528211
P0528212
P0528213
P0528215
P0528216
P0528217
P0528218

DESCRIPTION
CAP SCREW 1/4-20 X 1/2"
LOCK WASHER 1/4"
HEX BOLT 3/8-16 X 1"
LOCK NUT 1/4-20
HEX BOLT 1/4-20 X 1/2"
PHLP HD SCR 10-24 X 3/8"
HEX BOLT 5/16-18 X 1"
HEX NUT 10-24
LOCK NUT 5/16"-18
EXT TOOTH WASHER #10
PHLP HD SCR 10-24 X 3/4"
LOCK PRESSURE PLATE
TABLE FRAME
SLIDING TABLE
UPPER PLATE
FIXED TABLE
SLIDEWAY
MIDDLE BRACKET
SLIDE RAIL
TABLE RIGHT SUPPORT
FIX PIECE
TABLE LEFT SUPPORT
45˚ POSITIONER (LEFT)
SPACER
60MM INSERT PLATE

G0528 Sliding Router Table

REF

PART #

219
220
221
222
223
224
226
227
228
229
230
301
302
303
304
305
306
307
308
309
310
311
312
313

P0528219
P0528220
P0528221
P0528222
P0528223
PB26
PS38M
PS38M
PHTEK26
PB19
PN05
P0528301
P0528302
P0528303
P0528304
P0528305
P0528306
PW07
PN02
P0528309
PSB11
PLW01
P0528312
PS19

DESCRIPTION
GUARD
29MM INSERT PLATE
MOTOR CLAMP PIECE
HEX CLAMP SHAFT
T-BOLT 1/4-20 X 2"
HEX BOLT 1/4-20 X 1-1/2"
PHLP HD SCR M4-0.7 X 10
PHLP HD SCR M4-.7 X 10
TAP SCREW #10 X 1/2”
HEX BOLT 1/4-20 X 1/2"
HEX NUT 1/4-20
FLOOR STAND
FRONT STAND (WITH SWITCH)
UPPER ANGLE PLATE (LEFT)
MIDDLE PLATE
FRONT UPPER ANGLE PLATE
RIGHT BRACKET
FLAT WASHER 5/16"
HEX NUT 5/16-18
RUBBER STOP
CAP SCREW 5/16-18 X 1-1/4
LOCK WASHER 5/16
PAD
PHLP HD SCR 1/4-20 X 1"

G0528 Sliding Router Table

REF

PART #

314
315
316
317
318
318-1
319
320
321
322
323
324
326
327
328
329
330
331
332
333
334
335
342

PW06
PCB01
P0528316
P0528317
P0528318
P0528318-1
P0528319
P0528320
P0528321
P0528322
P0528323
PS14
P0528326
PLABEL-11
PLABEL-14
PLABEL-12
P0528330
P0528331
P0528332
P0528333
P0528334
P0528335
P0528342

DESCRIPTION
FLAT WASHER 1/4"
CARRIAGE BOLT 5/16-18 X 5/8"
LEFT BRACKET
SWITCH
SWITCH BOX
STRAIN RELIEF
KEY SOCKET
BLACK WIRE
WHITE WIRE
GROUND WIRE
POWER WIRE
PHLP HD SCR 1/4-20 X 1-1/2"
MACHINE ID/WARNING LABEL
SAFETY GLASSES LABEL
ELECTRICITY LABEL
READ MANUAL LABEL
PINCH FINGERS LABEL
GRIZZLY LABEL
FENCE BODY (RIGHT)
UPPER ANGLE PLATE (RIGHT)
RUBBER PLATE
45˚ POSITIONER (RIGHT)
T-BOLT 1/4-20 X 1"

-25-

Warranty & Returns
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.

-26-

G0528 Sliding Router Table

WARRANTY CARD

Name _____________________________________________________________________________________
Street _____________________________________________________________________________________
City ______________________________________________________________ State________Zip_________
Phone Number_______________________E-Mail_______________________FAX________________________
MODEL #_____________________Serial # __________________________ Order #______________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of
course, all information is strictly confidential.
1.

How did you learn about us?
___Advertisement
___Catalog
___World Wide Web

___Other__________________________________________________
___Friend
___Card Deck

How many of your woodworking machines are Grizzly? _____________

10.

Which benchtop tools do you own? Check all that apply.

___Other__________________________________________________

CUT ALONG DOTTED LINE

___1" x 42" Belt Sander
___5" - 8" Drill Press
___8" Table Saw
___8" - 10" Bandsaw
___Disc/Belt Sander
___Mini Jointer

Which of the following magazines do you subscribe to.
___American Woodworker
___Cabinetmaker
___Family Handyman
___Fine Homebuilding
___Fine Woodworking
___Home Handyman
___Journal of Light Construction
___Old House Journal
___Popular Mechanics
___Popular Science
___Popular Woodworking

___Practical Homeowner
___Shop Notes
___Today’s Homeowner
___WOOD
___Wooden Boat
___Woodshop News
___Woodsmith
___Woodwork
___Woodworker
___Woodworker’s Journal
___Workbench

___Other__________________________________________________
11.

How many of the machines checked above are Grizzly? ____________

12.

Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander
___Biscuit Joiner
___Circular Saw
___Detail Sander
___Drill/Driver
___Miter Saw

___Other__________________________________________________
3.

Which of the following woodworking/remodeling shows do you watch?
___Backyard America
___Home Time
___The American Woodworker

What machines/supplies would you like Grizzly Industrial to carry?

__________________________________________________________

___$60,000-$69,999
___$70,000-$79,999
___$80,000-$89,999
___$90,000 +

What is your age group?

14.

__________________________________________________________
15.

___Advanced
___Master Craftsman

__________________________________________________________
16.

___Panel Saw
___Planer
___Power Feeder
___Radial Arm Saw
___Shaper
___Spindle Sander
___Table Saw
___Vacuum Veneer Press
___Wide Belt Sander

Do you think your purchase represents good value?
___Yes

17.

18.

___No

Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
___Yes

19.

___No

Would you recommend Grizzly Industrial to a friend?
___Yes

What stationary woodworking tools do you own? Check all that apply.
___Air Compressor
___Bandsaw
___Drill Press
___Drum Sander
___Dust Collector
___Horizontal Boring Machine
___Jointer
___Lathe
___Mortiser

What other companies do you purchase your tools and supplies from?
__________________________________________________________

___8 - 20 Years
___20+ Years

How would you rank your woodworking skills?

What new accessories would you like Grizzly Industrial to carry?
__________________________________________________________

___50-59
___60-69
___70 +

How long have you been a woodworker?

___Simple
___Intermediate
8.

13.

__________________________________________________________

___0 - 2 Years
___2 - 8 Years
7.

___Other__________________________________________________

What is your annual household income?

___20-29
___30-39
___40-49
6.

___Orbital Sander
___Palm Sander
___Portable Planer
___Saber Saw
___Reciprocating Saw
___Router

___Other__________________________________________________

___$20,000-$29,999
___$30,000-$39,999
___$40,000-$49,999
___$50,000-$59,999
5.

___The New Yankee Workshop
___This Old House
___Woodwright’s Shop

___6" - 8" Grinder
___Mini Lathe
___10" - 12" Thickness Planer
___Scroll Saw
___Spindle/Belt Sander

___No

Comments:_________________________________________________

FOLD ALONG DOTTED LINE

Place
Stamp
Here

GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069

FOLD ALONG DOTTED LINE

Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

Buy Direct and Save with Grizzly® – Trusted, Proven and a Great Value!
Visit Our Website Today And Discover Why
Grizzly® Is The Industry Leader!
• SECURE ORDERING
• ORDERS SHIPPED WITHIN 24 HOURS
• E-MAIL RESPONSE WITHIN ONE HOUR

-OR-

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