Instruction Manual for KINGSMAN models including: ZCV39NE, Traditional Direct Vent Gas Fireplace 39-Inch IPI Natural Gas, ZCV39N, ZCV39NE, ZCV39NE2, ZCV39LP, ZCV39LPE, ZCV39LPE2, ZCV42N, ZCV42NE, ZCV42NE2, ZCV42LP, ZCV42LPE, ZCV42LPE2, ZCV39NH, ZCV39NHE, ZCV39NHE2, ZCV39LPH, ZCV39LPHE, ZCV39LPHE2, ZCV42NH, ZCV42NHE, ZCV42NHE2, ZCV42LPH, ZCV42LPHE, ZCV42LPHE2
Model Numbers: Certified to: Installation Instructions ZCV39N, ZCV39NE, ZCV39NE2, ZCV39LP, ZCV39LPE, ZCV39LPE2 ZCV42N, ZCV42NE, ZCV42NE2, ZCV42LP, ZCV42LPE, ZCV42LPE2 ANSI Z21.88-2017 · CSA 2.33-2017, CSA 2.17-2017 Vented Gas Fireplace Heaters BENTLEY Model Numbers: Certified to: ZCV39NH, ZCV39NHE, ZCV39NHE2, ZCV39LPH, ZCV39LPHE, ZCV39LPHE2 ZCV42NH, ZCV42NHE, ZCV42NHE2, ZCV42LPH, ZCV42LPHE, ZCV42LPHE2 ANSI Z21.88-2017 · CSA 2.33-2017, CSA 2.17-2017 Vented Gas Fireplace Heaters This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used. WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. -Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. -WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department -Installation and service must be performed by a qualified installer, service agency or the gas supplier. For Propane Horizontal installations the venting must be an additional one foot above the minimum vertical rise off the flue before going horizontal. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. VENTED GAS FIREPLACE HEATER: NOT FOR USE WITH SOLID FUEL. A Division of R-Co. Inc. 2340 Logan Ave. Winnipeg, Manitoba Canada R2R 2V3 Ph.: (204) 632-1962 Printed in Canada December 14, 2020 Part# 39ZCV-MAN17 Table of Contents INFORMATION Table of Contents...................................................................................................................................... 2-3 Pre-installation Questions and Answers / Operations and Maintenance Instructions............................................. 4 Warnings, Installations, and Operations......................................................................................................... 5 Installation Requirements for the Commonwealth of Massachusetts / Carbon Monoxide (CO) Detector.............. 6 Fireplace Installations in Covered Outdoor Locations............................................................................................ 7 Recommendations for Finishing of Clean View Installations.................................................................................. 8 Mobile Home/Manufactured Housing Installation............................................................................................... 9 Nailing Tab Guide................................................................................................................................................... 10 ZCV39 / ZCV42 Framing Your Gas Fireplace........................................................................................ 11 ZCV39 INSTALLATION Locating Your Appliance / Fireplace Dimensions................................................................................... 12 Framing Dimensions........................................................................................................................ 13 Clearance to Combustibles............................................................................................................... 14 Facing Requirements...................................................................................................................... 15 ZCV42 INSTALLATION Locating Your Appliance / Fireplace Dimensions................................................................................... 16 Framing Dimensions........................................................................................................................ 17 Clearance to Combustibles............................................................................................................... 18 Facing Requirements...................................................................................................................... 19 BASIC FINISHING: ZCV39 & ZCV42 Basic Finishing 1: With Screen Only................................................................................................. ZCV39CSS / ZCV42CSS Child Safety Screen Installation........................................................................ ZCV39CSS2 / ZCV42CSS2 / ZCV48CSS2 Inside Fit Safety Screens................................................................... Basic Finishing 2: With S1 or S1PF Surround..................................................................................... Basic Finishing 3: Concrete Board Behind S2PF Surround (3/4" Maximum Total Thickness)........................ Basic Finishing 4: Stone or Brick Around S2PF Surround..................................................................... Basic Finishing 5: Tile Border Behind S2PF Surround (3/4" Maximum Total Thickness).............................. ZCV39 / ZCV42 Surround Installations................................................................................................ Basic Finishing 6: With MQZCV42DD & Stone, Brick, or Tile Border........................................................ MQZCV39DD / MQZCV42DD Designer Door Installations....................................................................... ZCV-TLK Optional Tile Lip Kit ............................................................................................................... 39ZCV Mantel Clearances................................................................................................................ 42ZCV Mantel Clearances................................................................................................................ 20 21 22 23-24 25 26 27 28 29-30 31 32 33 34 ACCESSORIES ZCV39 / ZCV42 51UHS Box / Component Locations.............................................................................. ZCV39 / ZCV42 Z46FK Fan Kit Installation.......................................................................................... Fan Speed Control Outside of Fireplace.............................................................................................. ZCV39PL / ZCV42PL Porcelain Liner Installation.................................................................................. ZCV39RL / ZCV42RL Brick Liner Installation........................................................................................ Cutting Refractory Liners to work with GT Glass Trays.......................................................................................... ZCV39GT / ZCV42GT Glass Tray Setup............................................................................................. ULK2 Universal Light Kit.................................................................................................................. Log C3 / F3 Setup........................................................................................................................... MQLOGF39BW 7 Piece Birch Log Set................................................................................................ MQ42D Setup......................................................................................................................................................... RBCB1 Cannonballs....................................................................................................................... MQ Dealer Accessories for ZCV39 / ZCV42......................................................................................... MQ Log F9 Setup............................................................................................................................ 35 36 37 38 39 40 41 42-43 44 45 46-47 48 49-51 52-53 GENERAL INSTALLATION, USE, AND MAINTENANCE ZCV39 & ZCV42 Door Installation...................................................................................................... 54 2 Door and Glass Information.............................................................................................................. 55 Gas Line Installation........................................................................................................................ 56 Millivolt System, Lighting, and Burner Control....................................................................................... 57 Annual Inspection List for Determining Safe Operation of a Direct Vent Gas Fireplace......................................... 58 Burner System Maintenance............................................................................................................. 59 Conversion Kit Instructions PART A................................................................................................. 60 Gas Conversion Kit For Top Convertible Pilot PART B........................................................................... 61 Gas Conversion for Modulator PART C............................................................................................. 62 Burner Removal / Burner System Removal / Installation......................................................................... 63 PROFLAME 1 IPI Electronic Ignition System............................................................................................................ Remote Control Operation................................................................................................................ IPI Electronic Ignition Parts List ......................................................................................................... Configuration 1: Basic Manual Hi / Lo and manual Off............................................................................ Configuration 2: Remote On / Off and manual Hi / Lo............................................................................. Operating the Receiver Without Batteries For GT / EGT / GTM / EGTM Remote Controls.............................. Configuration 3: Remote ON/OFF, Variable HI/LO, and Fan.................................................................... Electronic Ignition Lighting Instructions................................................................................................ PROFLAME 2 Proflame 2- Parts List- Basic System, Parts List, Configuration GTMFL................................................................ Proflame 2 Remote Control.................................................................................................................................... Cold Climates CPI Setting - Proflame 2 Remote Control..................................................................................... Proflame 2 Remote Control.................................................................................................................................... Proflame 2 Schematic............................................................................................................................................. 64 65 66 67 68 69 70 71 72 73 74 75-76 77 VENTING Vent Terminal Clearances...................................................................................................................................... General Vent Installation.................................................................................................................. Installation of Side Wall Venting......................................................................................................... Venting Routes And Components...................................................................................................... Horizontal Venting Table.................................................................................................................. Z47ST24 / Z47ST36 Horizontal Snorkel Terminations............................................................................ Venting Straight Up Through Roof...................................................................................................... Installations Using Co Linear Flex Kits................................................................................................................... Approved for Power Vent PVH58 / PVH58FM....................................................................................... Power Vent Control Module Installation.................................................................................................................. PARTS LISTS Power Vent Parts List 4/7 Venting....................................................................................................................... ZCV39 Parts List............................................................................................................................ ZCV42 Parts List............................................................................................................................ Troubleshooting the Gas Control System Troubleshooting the Gas Control System............................................................................................................... Glass Safety / Termination Cap Safety................................................................................................................... WARRANTY Limited Lifetime Warranty.................................................................................................................. 78 79 80 81 81 82 83-84 85 86 87 88 89-90 91-92 93 94 95 3 Pre-installation Questions and Answers About curing of the paint Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the paint fully hard and durable. Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important to remove this white deposit from the glass doors using a fireplace glass cleaner. Babies, small children, pregnant women and pets should leave the area during the cure phase. Ventilate well, open doors and windows. Do not touch during curing. Why does my fireplace or stove give off odor? It is normal for your fireplace to give off some odor at first. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odors). It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off (if a fan is present) after the curing of the paint has been completed. These odors can last upward to 40 hours of burn time; keep burning at a minimum of four hours per use until odors dissipate. Noise coming from the fireplace? Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace. It is also normal for the fan to make some noise when it comes on. This noise can be reduced somewhat by turning down the speed of the fan with the variable speed control. Be aware, however, that this will reduce the volume of heated air circulated into the room by the fan. Note to the Installer: Be sure appliance is working properly and its operation (including remote control operation, if included) is fully explained to and understood by the customer. Operations and Maintenance Instructions For safe installation and operation note the following: Be sure to read and understand all the instructions in this manual before operation of appliance. Ensure all wiring is correct and properly enclosed to prevent possible shock. Check for gas leaks. Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door removed. Make sure venting and termination cap are installed and unobstructed. If brick or porcelain liners are used, ensure they are installed. Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect. If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it. Venting systems should be periodically examined by a qualified agency. The flow of combustion and ventilation air must not be obstructed. The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control. Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas. See Log Placement page to remove logs. Vacuum burner parts and replace logs. Never use your gas fireplace as a cooking device. Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Areas in and around the Chase Vent Openings should be cleaned annually. 4 Warnings, Installations and Operations - Installation Regulations This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CSA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1- NFPA 54 when installed in the United States. This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the National Electrical Code; ANSI/NFPA 70 when installed in the United States. WARNING FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING: 1. Do not clean when the glass is hot. 2. Do not use abrasive cleaners. 3. Using a substitute glass will void all product warranties. 4. For safe operation, glass doors must be closed. 5. When purging the gas line, the glass front must be removed. 6. Do not strike or abuse glass. Take care to avoid breakage. 7. Do not alter gas orifice. 8. No substitute materials may be used other than factory supplied components. 9. This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and draperies. 10. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing. 11. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces. 12. Under no circumstances should any solid fuels (wood, paper) be used in this appliance. 13. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing should be replaced prior to operating this appliance. 14. Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance. 15. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit. 16. Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a drying rack for clothing nor should Christmas stockings or decorations be hung from it. 17. Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water. 18. Do not operate appliance unless completely installed as per installation instructions. 19. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. 20. WARNING: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. 21. The appliance area must be kept clear and free from combustible materials, gasoline, and other flammable vapors and liquids. 22. The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of the unit. 23. Ensure that power to the Fireplace is turned off before servicing. 24. Do not operate this Fireplace without the glass front or with a broken glass. 25. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner's information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency, or the gas supplier. 26. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death. 27. This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. 28. NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE. This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations. 29. This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance. 5 Installation Requirements for the Commonwealth of Massachusetts In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth. When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the requirements listed below. 1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent terminal and the air intake is installed below four feet above grade the following requirements must be satisfied: A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720. B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall: Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services both the appliance and the carbon monoxide detector; Have battery back-up power; Meet ANSI./UL 2034 Standards and comply with NFPA 720; and Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR. C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in strict compliance with the manufacturer's instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation. D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read "Gas Vent Directly Below". 2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent terminal and the air intake is installed above four feet above grade the following requirements must be satisfied: A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720. B. A carbon monoxide detector shall: Be located in the room that houses the appliance or equipment; Be either hard-wired or battery powered or both; and Shall comply with NFPA 720. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation. For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shutoff valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238. Carbon Monoxide (CO) Detector NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home. Place a detector about 15ft [4.5m] outside the room that houses your gas appliance. Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat. In USA see local codes. 6 Fireplace Installations in Covered Outdoor Locations FOR BASIC MILLIVOLT UNITS ONLY- NO FAN NO LIGHTS- CAUTION Installation of an indoor gas fireplace with an outdoor exposure is not covered under the (ANSI Z21.88 CSA 2.22 or ANSI Z21.50 CSA 2.33) standard(s) used to certify the indoor gas-fired fireplace. The Intertek safety certification will not apply to this installation method. This installation method must be deemed acceptable by the Authority Having Jurisdiction (AHJ) prior to the indoor gas fireplace being installed. Kingsman and Marquis Direct Vent fireplaces may be installed into outdoor locations provided they are suitably protected from direct water impingement. However, all installation clearances in the appliance manual must be observed. Framing, Clearances to Combustibles, Mantel Heights, Facing Requirements, Venting Installation, etc. Use supplied Safety Screen. All wiring connections to line power shall be in accordance with outdoor requirements of; -NECA NFPA 70 in the USA -Canadian Electrical Code, CSA C22.1 for Canada. The Fireplace is not to be operated in temperatures below freezing (0°C / 32°F). NOTE: TEMPERED GLASS WARNING: Tempered glass is vulnerable to rapid and/or extreme changes in temperature (thermal shock). Take care to prevent water from contacting the fireplace, especially if it is hot. See-Through Units are suitable for an outdoor location, but not on the outside wall of a house or other structure, as air flows through both sides of the fireplace. A Minimum sheltering cover (overhang) of 1/2 the distance from the base of the fireplace to the ceiling (base of roofline) is required. EXAMPLE: The bottom of the fireplace is 84" from the ceiling. Therefore, 42" of sheltering cover is required above fireplace. Glass Door OUTDOOR AREA Glass Door Glass Door Outside Wall of House 7 Recommendations for Finishing of Clean View Installations When finishing the wall around the fireplace, it is critical that the wall covering be fastened properly. It is acceptable to pre-drill holes and use self-tapping screws which may be used to fasten a backer for tile, marble, etc. Screws being installed through non-combustible board should be self-tapping type with a maximum length of 2 inches. Wall covering fasteners, such as screws or nails, are not permitted in some locations. Do not drill or install longer screws which may penetrate into the lower panel area as this may damage internal components. Only non-combustible materials may be used over the face of the appliance. Finishing Recommendations (Obtained from professional construction contractors and finishers): Frame unit with metal studs (minimum 20 gauge). Notice: DurockR Brand Cement Board: The manufacturer recommends CGC SheetrockR Brand DurabondR 90 Setting- Type Drywall Compound rather than a ready-mix product for finishing. Use fiberglass (mesh) tape for all joints in area of the fireplace. Use Yellow joint mud (contains high amounts of glue) two coats, finishing with one coat of green topping mud, sand and prep for painting. If not using a surround, a metal "L" Trim may be used to finish perimeter of DUROCK. -A full single sheet of non-combustible board (no joints) above the unit is recommended if possible. -It is preferred to attach the non-combustible board to framing only and not directly to the unit to allow for expansion and contraction during normal operation. -Lighter colored painted surfaces may discolor due to heat exposure. Notice: Granite or other facing materials are not covered by the fireplace warranty. Natural stone and other facing materials may crack regardless of how they are installed. 8 Mobile Home/Manufactured Housing Installation This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada. Appliance Must Be Secured To Structure Using Supplied Nailing Tabs And Or Fastened To Floor. Serrated Or Star Washer Use Existing Hole Or Remove Existing Screw To Mount Ground Wire (Nailing Tab Screw). Ground Wire From Appliance To Steel Chassis Of Mobile Home. USE 8GA COPPER WIRE. THE VENTED GAS FIREPLACE HEATERS IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES AFTER FIRST SALE IN THE USA. THE VENTED GAS FIREPLACE HEATERS IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES IN CANADA. Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in Canada. An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding. Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor. Warning: Do not compromise the structural integrity of the manufactured home wall, floor or ceiling, during installation of appliance or venting. For required venting components see venting installation in appropriate section of this manual. Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat. In USA see local codes. 9 ZCV39 / ZCV42 Framing- Nailing Tab Guide [Qty]2 Nailing Tabs are located on each side of the front frame. These Nailing Tabs can be used in two ways: 1/2" Drywall Flush with Face of Fireplace Framing Flush with Face of Fireplace -Fireplace to be covered Fireplace and Combustible Wall to be covered with Non-Combustibles (e.g. Concrete Board) for Flat Wall with a surround or Non-Combustible Materials appearance. (e.g. Stone around Fireplace). Nailing Tab Framing Stud Drywall Non-Combustible Material (eg. Stone) Nailing Tab Framing Mount Nailing Tabs Must Be Rotated 180° And Folded Back Onto Framing Stud. Nailing Tab Framing Stud Drywall Non-Combustible Material (eg. Concrete Board) Framing Stud Nailing Tab Framing Stud Nailing Tab Flush Surface 10 ZCV39 / ZCV42 Framing Your Gas Fireplace This section is intended for qualified installers only. Before beginning, make note of where the gas and electrical accesses are located on the unit. This will streamline the construction process. Furthermore, familiarize yourself with the venting and clearance requirements (see Venting section) for this appliance. Failure to comply with those requirements can seriously compromise the safety and operation of the fireplace. Specifications 1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase, it is recommended that the outer walls be insulated to conform to applicable insulation codes. Drywall & vapor barrier must be installed over insulation to prevent contact of insulation and unit. 2. Choose fireplace location and frame in accordance with the fireplace framing dimensions specified (view diagrams). 3. Drywall or other combustible material can extend up to the Drywall Stops located on the sides of the unit, and up to the bottom and top. 4. A Hearth is not required for this unit. Vertical Venting in Cold Climates In cold climate conditions where temperatures go below -10 degrees Celsius or 14 degrees Fahrenheit, we recommend that the chase be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an insulated Mylar sleeve. This will increase the temperature of the vent and help the appliance to vent properly in cold weather conditions. It is also important in vertical vented direct vent appliances that the appliance be operated daily during the winter months as this will help stop the termination from freezing up. We recommend using a thermostat set at room temperature to allow the unit to cycle. For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to startup. Certified for installation in a bedroom or bedsitting room. In Canada must be installed with listed millivolt thermostat (In USA see local codes). Stand-off Locations Make note of where the stand-off locations are. These stand-offs are provided as indicators to illustrate the boundaries for framing. Therefore, no framing material is permitted to extend beyond these stand-offs. Caution: Standoffs on top of the unit must be folded into position & screwed down Prior to installation. Holes are provided in bottom of unit to secure appliance to floor after installation. Nailing Tabs 11 ZCV39 LOCATION KEY: A. Flat on Wall B. Across the Corner C. As an Island D. As a Room Divider E. Flat on Wall Corner F. Exterior Wall See Mantel Leg Clearances Instruction for the proper placement of fireplace. Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m). Locating Your Appliance ZCV39 Fireplace Dimensions LEFT SIDE FRONT TOP 12 ZCV39 Framing Dimensions Determine whether face of fireplace will be: Flush with finished wall (e.g., for surround, cultured stone or other non combustible covering). Flush with framing (to be covered with concrete board for a Flat Wall appearance). Refer to Nailing Tab Guide section also. These structures are not load bearing. Recessed Combustible Wall Fig. 1 48" MIN for NG 60" MIN for LP Plus Rise of 1/4" Per Foot* Framing Depth: 18-1/2" for Drywall flush with face of unit. 19" for Framing flush with face of unit. RIGHT SIDE *For Propane Horizontal installations the venting must be an additional one foot above the minimum vertical rise off the flue before going horizontal. Vertical Venting MUST maintain 1" clearance to combustibles. Fig.1 Framing for Horizontal Vent Termination (See Installation of Side Wall Venting Section) 13 ZCV39 Clearance to Combustibles Clearance to Combustibles ZCV39 Front Back (from Stand-offs) Side (from Stand-offs) Floor* Minimum Ceiling Height (from bottom of fireplace) Top (from Stand-offs) Top of 90° Bend in minimum Enclosure of 55-1/2" Top of 90° Bend in Enclosure over 55-1/2" VENTING SYSTEMS Top of Horizontal Pipe Side & Bottom of Horizontal Pipe Vertical Vent Pipe 36" [92cm] 0" [0cm] 0" [0cm] 0" [0cm] 55-1/2" [141cm] 0" [0cm] 4" [10.2cm] 4" [10.2cm] 1/1/2" [3.8cm] 1" [2.5cm] All Vent Systems 1" [2.5cm] All Vent Systems 48" MIN for NG 60" MIN for LP Plus Rise of 1/4" Per Foot* *Note: If appliance is installed directly on carpeting or other combustible material other than wood flooring, a metal or wood panel extending the full width and depth of the appliance must be used. Carpet may extend 1 inch above the floor of the appliance. 14 ZCV39 Facing Requirements Required Non-Combustible Areas FIREPLACE WITH SCREEN ONLY (AS SHIPPED) SHOWN HERE. Refer to BASIC FINISHING Sections 1-6 for important finishing details. Recommended: Non-Combustible 39-1/2" x 41" This is to allow concrete board to be screwed to framing if used. Required: ANY MATERIALS COVERING THE FACE OF THE FIREPLACE MUST BE NON-COMBUSTIBLE (i.e. brick, stone, tile, concrete board). ZCV39 Fireplace Opening Note: Do not drive excessively long screws into the face of the unit as internal parts may be damaged. Recommended NonCombustible (i.e. Concrete Board) 39- 1/2" x 41"Screwed to Framing 55-1/2" MIN 31-9/16" Fireplace Opening Recessed Combustible Wall. (Optional) 48" MIN for NG 60" MIN for LP Plus Rise of 1/4" Per Foot* This area can have a combustible surface (i.e. hearth) Refer to BASIC FINISHING Sections 1-6 for important finishing details. Recommended NonCombustible (i.e. Concrete Board) Screwed to Framing 15 ZCV42 LOCATION KEY: A. Flat on Wall B. Across the Corner C. As an Island D. As a Room Divider E. Flat on Wall Corner F. Exterior Wall See Mantel Leg Clearances Instruction for the proper placement of fireplace. Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m). Locating Your Appliance ZCV42 Fireplace Dimensions LEFT SIDE FRONT TOP 16 ZCV42 Framing Dimensions Determine whether face of fireplace will be: Flush with finished wall (e.g., for surround, cultured stone or other non combustible covering). Flush with framing (to be covered with concrete board for a Flat Wall appearance). Refer to Nailing Tab Guide section also. These structures are not load bearing. Recessed Combustible Wall Fig. 1 52-1/2" MIN for NG 64-1/2" MIN for LP Plus Rise of 1/4" Per Foot* Framing Depth: 18-1/2" for Drywall flush with face of unit. 19" for Framing flush with face of unit. RIGHT SIDE *For Propane Horizontal installations the venting must be an additional one foot above the minimum vertical rise off the flue before going horizontal. Vertical Venting MUST maintain 1" clearance to combustibles. Fig.1 Framing for Horizontal Vent Termination (See Installation of Side Wall Venting Section) 17 ZCV42 Clearance to Combustibles Clearance to Combustibles ZCV42 Front Back (from Stand-offs) Side (from Stand-offs) Floor* Minimum Ceiling Height (from bottom of fireplace) Top (from Stand-offs) Top of 90° Bend in minimum Enclosure of 59.5" Top of 90° Bend in Enclosure over 59.5" VENTING SYSTEMS Top of Horizontal Pipe Side & Bottom of Horizontal Pipe Vertical Vent Pipe 36" [92cm] 0" [0cm] 0" [0cm] 0" [0cm] 59.5" [151cm] 0" [0cm] 3-1/2" [8.9] 3-1/2" [8.9] 1/1/2" [3.8cm] 1" [2.5cm] All Vent Systems 1" [2.5cm] All Vent Systems 52-1/2" MIN for NG 64-1/2" MIN for LP Plus Rise of 1/4" Per Foot* *Note: If appliance is installed directly on carpeting or other combustible material other than wood flooring, a metal or wood panel extending the full width and depth of the appliance must be used. Carpet may extend 1 inch above the floor of the appliance. 18 ZCV42 Facing Requirements Required Non-Combustible Areas FIREPLACE WITH SCREEN ONLY (AS SHIPPED) SHOWN HERE. Refer to BASIC FINISHING Sections 1-6 for important finishing details. Recommended: Non-Combustible 42-5/8" x 44" This is to allow concrete board to be screwed to framing if used. Required: ANY MATERIALS COVERING THE FACE OF THE FIREPLACE MUST BE NON-COMBUSTIBLE (i.e. brick, stone, tile, concrete board). ZCV42 Fireplace Opening 34-11/16" MIN 39-1/8" MIN Note: Do not drive excessively long screws into the face of the unit as internal parts may be damaged. Recommended NonCombustible (i.e. Concrete Board) 42- 5/8" x 44"Screwed to Framing Recessed Combustible Wall (Optional) 59-1/2" MIN 34-11/16" Fireplace Opening This area can have a combustible surface (i.e. hearth) Recommended Non-Combustible (i.e. Concrete Board) Screwed to Framing 52-1/2" MIN for NG 64-1/2" MIN for LP Plus Rise of 1/4" Per Foot* Refer to BASIC FINISHING Sections 1-6 for important finishing details. 19 ZCV39 / ZCV42 Basic Finishing 1: With Screen Only Step One: Frame Fireplace with nailing tabs oriented as shown. Step Two: Use Drywall to finish face of wall. NOTE: Drywall will be flush with fireplace face. Drywall Nailing Tab Fireplace Frame Step 3: A brick, tile, or other non-combustible border may be applied over fireplace face to conceal border. 1-3/16" MIN IMPORTANT NOTE!: If installing tile, brick, or other non- combustible material around the perimeter of the screen: you MUST Leave 1" of the face exposed around the fireplace opening on the Bottom and Sides, and 1-3/16" exposed on the top. This is to install and remove the safety screen. See drawings below. A Tile Lip Kit is Available. Part No. ZCV-TLK 1" MIN ZCV39 Fireplace Opening Bottom of Unit Required Clearance ZCV42 Fireplace Opening Bottom of Unit Required Clearance 20 ZCV39CSS / ZCV42CSS Child Safety Screen Installation Contents of Kit: [1] Child Safety Screen- Ready to Install Assembly Instructions: Attach screen to fireplace as per instructions below. WARNING: Wait until unit is COMPLETELY cool before touching glass or attempting to install or remove Child Safety Screen. Place hook at bottom of screen onto frame of fireplace below Access Panel. Push top of screen up against fireplace and hook onto screws in side frame. Push down on screen to lock in place. Screen is locked in place. To remove Safety Screen, WAIT UNTIL FIREPLACE IS COMPLETELY COOL. Push up at center of Screen Frame and pull bottom away from fireplace. 21 ZCV39CSS2 / ZCV42CSS2 / ZCV48CSS2 Inside Fit Safety Screens Contents of Kit: [1] Child Safety Screen- Ready to Install Assembly Instructions: Attach screen to fireplace as per instructions below. WARNING: Wait until unit is COMPLETELY cool before touching glass or attempting to install or remove Child Safety Screen. Hook Lower Clip onto glass door frame. To install screens hook bottom clip onto glass door frame, then press down and push upper clip under top glass door frame, then release. Clip will hook onto frame. Note: Screen is symmetrical. Press down and push Upper Clip under top glass door frame. SIDE VIEW 1-1/16" 3/4" Safety Screen Screen is locked in place. To remove Safety Screens WAIT UNTIL FIREPLACE IS COMPLETELY COOL. Press down on upper clips and remove screen from fireplace glass door. 22 ZCV39 / ZCV42 Basic Finishing 2: With S1 or S1PF Surround Step One: Frame Fireplace with nailing tabs oriented as shown. Step Two: Use Drywall to finish face of wall. NOTE: Drywall will be flush with fireplace face. Drywall Nailing Tab Fireplace Frame Step 3: Once wall is completely finished, Screen with Surround may be installed. Surround will conceal edges of fireplace. Drywall S1 or S1PF Surround IMPORTANT NOTE!: If installing tile, brick, or other non- combustible material around the perimeter of the surround: you MUST Leave 4" of the face exposed around the fireplace opening on the Bottom and Sides, and 4-1/16" exposed on the top. This is to install and remove the surround. See drawings below. A Tile Lip Kit is Available. Part No. ZCV-TLK Drywall 4-1/16" MIN 4" MIN Required Clearance ZCV39 Fireplace Opening S1 Surround Bottom of Unit (Continued on Next Page) 23 Required Clearance ZCV39 Fireplace Opening Required Clearance ZCV42 Fireplace Opening Required Clearance ZCV42 Fireplace Opening Bottom of Unit Bottom of Unit Bottom of Unit S1PF Surround S1 Surround S1PF Surround 24 ZCV39 / ZCV42 Basic Finishing 3: Concrete Board Behind S2PF Surround (3/4" Maximum Total Thickness) Step One: Frame Fireplace with nailing tabs oriented as shown Step Two: Use Concrete Board to cover fireplace face. (flush with face of fireplace). NOTE: Optional ZCV-TLK Tile Kit is available. Maintain clearances shown. See bottom drawings also. Nailing Tab Optional ZCV-TLK Tile Kit 1-3/16" MIN 1" MIN Step 3: Concrete Board with optional Tile Lip shown below. Concrete Board Optional ZCV-TLK Tile Kit 1-3/16" MIN Concrete Board IMPORTANT NOTE!: If installing tile, brick, or other non- combustible material around the perimeter of the S2PF2 Surround, Maintain clearances shown below. Also See Basic Finishing 4. Concrete Board Concrete Board 1-15/16" MIN S2PF Surround 1-3/4" MIN 1" MIN ZCV39 Fireplace Opening Required Clearance ZCV42 Fireplace Opening Required Clearance 25 ZCV39 / ZCV42 Basic Finishing 4: Stone or Brick Around S2PF Surround Step One: Frame Fireplace with nailing tabs oriented as Step Two: Use Drywall to finish face of wall. shown. NOTE: Drywall will be flush with fireplace face. Drywall Nailing Tab Fireplace Frame Step 3: A stone, brick, or other non-combustible border may be applied over fireplace face to conceal border. Stone, Brick, etc. IMPORTANT NOTE!: If installing stone, brick, or other non- combustible material around the perimeter of the surround: you MUST Leave 1-3/4" of the face exposed around the fireplace opening on the Bottom and Sides, and 1-15/16" exposed on the top. This is to install and remove the surround. See drawings below. A Tile Lip Kit (ZCV-TLK) is available. 1-15/16" MIN Stone, Brick, etc. 1-3/4" MIN S2PF Surround Required Clearance Required Clearance ZCV39 Fireplace Opening Bottom of Unit ZCV42 Fireplace Opening Bottom of Unit 26 ZCV39 / ZCV42 Basic Finishing 5: Tile Border Behind S2PF Surround (3/4" Maximum Total Thickness) Step One: Frame Fireplace with nailing tabs oriented as Step Two: Use Drywall to finish face of wall. shown. NOTE: Drywall will be flush with fireplace face. Drywall Nailing Tab Fireplace Frame Step 3: A tile, brick, or other non-combustible border may be applied over fireplace face to conceal border. Tile IMPORTANT NOTE!: If installing tile, brick, or other non- combustible material around the perimeter of the surround: you MUST Leave 1" of the face exposed around the fireplace opening on the Bottom and Sides, and 1-3/16" exposed on the top. This is to install and remove the surround. See drawings below. A Tile Lip Kit (ZCV-TLK) is available. Tile 1-3/16" MIN Drywall S2PF Surround Tile 1" MIN ZCV39 Fireplace Opening Bottom of Unit Required Clearance ZCV42 Fireplace Opening Bottom of Unit Required Clearance 27 ZCV39 / ZCV42 Surround Installations Each Kit contains surround and [8] DT screws. NOTE: ZCV39CSS or ZCV42CSS Safety Screen is required to use these surrounds. All surrounds are mounted onto Screen as described below. Screen and surround are then mounted on unit as described in Child Safety Screen Installation section. Surrounds require a 5/16" space on top to allow for installation & removal. If protruding facing materials (i.e., concrete board, brick or tile) are to be used, refer to Facing Material Dimension Requirements section. A Tile Lip Kit is available: ZCV-TLK. Follow instructions included with kit to use. ZCV39S1 / ZCV39S1PF/ ZCV39S2PF / ZCV42S1 / ZCV42S1PF / ZCV42S2PF To Attach Surround to Screen: 1. Place surround face down on protected surface. 2. Lay Screen onto back side of surround. 3. Fold up tabs on top & bottom of surround. 4. Drive screws into screen through holes in top & sides as shown. Install Screen with Surround attached as described in in Child Safety Screen Installation section. 28 ZCV39 / ZCV42 Basic Finishing 6: With MQZCV42DD & Stone, Brick, or Tile Border Step One: Frame Fireplace with nailing tabs oriented as Step Two: Use Drywall to finish face of wall. shown. NOTE: Wall will be flush with fireplace face. Drywall Nailing Tab Fireplace Frame Step 3: A stone, brick, or other non-combustible border may be applied to the wall. Maintain clearances from fireplace opening below. Stone, Brick, Tile, etc. IMPORTANT NOTE! When installing stone, brick, or other material around the perimeter of the surround: You MUST Leave 2-5/8" of the fireplace face exposed around the fireplace opening on the Sides, 2" at the Bottom, and 31/8" must be exposed on the top. This is to install and remove the Door Frame. See drawings below. A Tile Lip Kit (ZCV-TLK) is available. 3-1/8" MIN Back Frame of MQZCV42DD Door 2-5/8" MIN ZCV39 Fireplace Opening Required Clearance Required Clearance Bottom of Fireplace 2-5/8" ZCV42 Fireplace Opening 2-5/8" 2" Bottom of Fireplace (Continued) 29 1/2" Clearance is Required for Door to Open All DD Doors are flush with bottom of appliance. NOTE FINISHED AREA IN FRONT OF FIREPLACE (FLOOR, HEARTH, ETC.) MUST BE FLUSH WITH BOTTOM OF FIREPLACE WHEN USING DESIGNER DOORS. 1/2" Clearance is required for Door to Open INSTALL BACK FRAME OF DESIGNER DOOR ONTO FIREPLACE BEFORE FINISHING THE FIREPLACE. FINISHED AREA IN FRONT OF FIREPLACE (FLOOR, HEARTH, ETC.) 30 MQZCV39DD / MQZCV42DD Designer Door Installations Each Kit contains: Back Frame, Front Frame, and Screen. If protruding facing materials (i.e., concrete board, brick or tile) are to be used, refer to Facing Material Dimension Requirements section. Designer Doors require a minimum 1/8" space on top and sides to allow for installation & removal. An optional Tile Lip Kit is available: ZCV-TLK. Follow instructions included with kit to use. Back frame can be installed and used as tile lip also. To Assemble Designer Door: 1. Slide Screen into Front Frame. 2. Set Hinge Sockets on Front Frame onto Hinge Pins of Back Frame. Back Frame Front Frame MQDD1 MQDD2 MQDD3 To Install Designer Door: 1. Remove Front Frame from Back Frame. 2. Set Back Frame onto Lower Ledge of fireplace below Access Panel. 3. Use Screws in top corners of fireplace frame sides to attach Back Frame to fireplace. 4. Insert Screen into Front Frame. 5. Set Hinge Sockets on Front Frame onto Hinge Pins of Back Frame. 31 ZCV-TLK Tile Lip Kit Contents of Kit: Qty. [4] Tile Lip pieces 45-1/16" long, Qty. [12] screws. Instructions: Refer to the charts below to find your installation choice. -Cut [2] tile lip pieces to height of sides, and [2] to length of top & bottom. -Install onto face of fireplace so that screwing flange will be beneath facing materials. NOTE: Pay close attention to minimum clearance from fireplace opening. ZCV39 Fireplace Facing Choice Screen Only ZCV39S2PF Surround -with 1/2" thick facing material behind ZCV39S2PF Surround -Facing Materials Up to Edge of Surround ZCV39S1 Hearth Mount Surround Height of Side Pieces 31-9/16" 31-9/16" 33-1/16" 35-7/16" Side Clearance from Opening 1" 1" 1-3/4" 4" ZCV39S1PF 4" Picture Frame Surround ZCV39DD Designer Door 37-7/16" 34-1/2" 4" 2-5/8" ZCV42 / MCVST42 Fireplace Facing Choice Screen Only ZCV42S2PF Surround -with 1/2" thick facing material behind ZCV42S2PF Surround -Facing Materials Up to Edge of Surround ZCV42S1 Hearth Mount Surround Height of Side Pieces 34-11/16" 34-11/16" 36-3/16" 38-9/16" Side Clearance from Opening 1" 1" 1-3/4" 4" ZCV42S1PF 4" Picture Frame Surround ZCV42DD Designer Door 40-9/16" 37-5/8" 4" 2-5/8" Length of Top & Bottom Pieces 35" 35" 36-1/2" 41" (Top Only Required) 41" 38-1/4" Length of Top & Bottom Pieces 39-1/16" 39-1/16" 40-9/16" 45-1/16" (Top Only Required) 45-1/16" 42-1/4" Top Clearance from Opening 1-3/16" 1-3/16" Bottom Clearance from Opening 1" 1" 1-15/16" 1-3/4" 4-1/16" 4-1/16" 3-1/8" No Bottom piece required 4" 2" (No Bottom piece required if installed at hearth level) Top Clearance from Opening 1-3/16" 1-3/16" Bottom Clearance from Opening 1" 1" 1-15/16" 1-3/4" 4-1/16" 4-1/16" 3-1/8" No Bottom piece required 4" 2" (No Bottom piece required if installed at hearth level) 32 39ZCV Mantel Clearances Before installing any mantels it is important to determine the combustibility of its material(s). There are two types of mantels to consider: Combustible and Non-Combustible. A Combustible Mantel is one that consists of material(s) that may discolor, combust, or lose its integrity in the presence of heat. These types of mantels must strictly conform to the dimensional requirements shown. Conversely, a Non-Combustible Mantel is one that is constructed with material(s) that will not combust. Check your local codes and regulations to determine whether your mantel is combustible or Non-Combustible. The advantage to Non-Combustible Mantels is that it may extend right up to the tile lip of the fireplace. Combustible mantels must adhere to the dimensional restrictions shown. -Combustible Objects on NonCombustible Mantel WarningCombustible objects must not be placed on a Non-combustible Mantel unless the mantel meets the dimensional requirements for a Combustible Mantel. Determine whether your mantel conforms to the requirements of a Combustible Mantel. Mantel Dimensions are from front face or Non-Combustible Facing Materials covering fireplace. Mantel Leg Clearances Adjacent Wall Top View Adjacent Wall 33 42ZCV Before installing any mantels it is important to determine the combustibility of its material(s). There are two types of mantels to consider: Combustible and Non-Combustible. A Combustible Mantel is one that consists of material(s) that may discolor, combust, or lose its integrity in the presence of heat. These types of mantels must strictly conform to the dimensional requirements shown. Conversely, a Non-Combustible Mantel is one that is constructed with material(s) that will not combust. Check your local codes and regulations to determine whether your mantel is combustible or NonCombustible. The advantage to Non-Combustible Mantels is that it may extend right up to the tile lip of the fireplace. Combustible mantels must adhere to the dimensional restrictions shown. -Combustible Objects on NonCombustible Mantel WarningCombustible objects must not be placed on a Non-combustible Mantel unless the mantel meets the dimensional requirements for a Combustible Mantel. Determine whether your mantel conforms to the requirements of a Combustible Mantel. Mantel Clearances Mantel Dimensions are from front face or Non-Combustible Facing Materials covering fireplace. Mantel Leg Clearances Adjacent Wall Top View Adjacent Wall 34 ZCV39 / ZCV42 51UHS Box Included with base model. The 51-UHS is designed for millivolt and IPI units for in-unit installation of the Remote Receiver, Fan Control Module, and the IPI Module. 51-UHS can be inserted & removed from beneath fireplace through access panel opening (Remove glass door first). NOTE: When using a remote control, the 51-UHS must be used. Batteries for Remote Receiver can be changed by lifting 51-UHS up through opening. IPI Module Remote Receiver Fan Control Module Access Panel 51-UHS Box 51-UHS can be inserted & removed from beneath fireplace through access panel opening (Remove glass door first). Batteries COMPONENT LOCATIONS (See Each Section For Connections & Wiring) NOTE: The gas line connection may be made of 1/2" rigid pipe or an Approved Kingsman Flex Connector, such as FP15GC. Since some municipalities have additional local codes, it is always best to consult your local authorities and the current CAN/CGA - B149.1 or .2 installation code in Canada or the National Fuel Gas code ANSI Z223.1 in the U.S.A Gas line Power Vent Control Module Valve ULK Transformer Fan UHS Box 35 ZCV39 / ZCV42 Z46FK Fan Kit Installation The fan can be installed through WARNING the side of the fireplace. Electrical Grounding Instructions If fireplace is already installed, the burner pan must be removed to install the fan (See Burner System This appliance is equipped with a three prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this. Removal section). Before Servicing 1. Ensure all power supply is shut off. To install the fan from the side of the unit, remove the two screws in the Fan Access Cover on the left side of the fireplace. Bend the cover up 2. Label all wires prior to disconnecting when servicing control. Wiring errors can cause improper and dangerous operation. 3. For fan servicing: Vacuum and clean lint/dirt build-up on the fan blades and motor. 4. When resealing the Burner Pan, use Mill Pac. and pull bottom tab down. Insert fan through opening as shown. Mount fan on tabs in bottom of fireplace. Connect fan as per wiring diagram below. Replace all components. Fan Speed Control is located outside of fireplace. Thermodisc is Located under Burner pan. NOTE: Do not allow cords or wires to come into contact with the firebox or the underside of the burner pan. Fan Mount Tabs Fan Speed Control (Located Outside of Fireplace) Thermodisc Located under Burner pan 36 Split Receptacle- Fan Speed Control Outside of Fireplace If you plan to locate the variable speed control switch for the fan outside of the fireplace and you require a constant source of AC power inside the unit for another accessory such as lights or an IPI valve system, follow one of the procedures below. WARNING A qualified electrician must connect electrical wiring to junction outlet for built-in installation. Follow all codes. WARNING Electrical Grounding Instructions This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. WARNING Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation and servicing. Caution: Electrical installation to be done by a qualified installer. All wires must be connected and grounded in accordance with CSA Standard C22.1- Canadian Electrical Code part 1 or with the National Electrical Code, ANSI /NFPA 70 (latest edition) and /or in accordance with local codes. Switch Controlled Split Receptacle With Switch At START Of Cable Run Switch Controlled Split Receptacle With Switch At END Of Cable Run 37 ZCV39PL / ZCV42PL Liner Installation WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. ZCV39PL / ZCV42PL Consists of: [1] Back Liner [1] Left Side Liner [1] Right Side Liner [2] Liner Retainer Clips FLANGE FACING FRONT OF FIREPLACE Step One: Remove Log Holder. Back Liner goes behind lip of burner pan. Top Corner of side liner fits between top and side bends of back liner Step Two: Place Back Liner against back wall of firebox. NOTE: For Ceramic Glass units (ZCV39NH, ZCV39NEH, ZCV39LPH, ZCV39LPEH, ZCV42NH, ZCV42NEH, ZCV42LPH, and ZCV42LPEH) burner must be removed. See Burner Removal section of manual. Step Three: Tilt and slide left and right Side Liners into place. Step Four: Fix Side Liners in place using Liner Retainer Clips. Step Five: Reinstall all components. Note: Warping and Discoloration of Porcelain or Painted Metal Liners Is Not Covered Under Warranty. Both Porcelain and Painted Metal Liners may discolor and warp during normal operation of your appliance. This is normal, and not considered a defect. 38 ZCV39 RLT / RLH / RRH / RLS & ZCV 42RLT / RLH / RRH / RLS Brick Liner Installation NOTE: To use with GT Glass Tray, refer to Cutting Refractory Liners page in manual. Step One: Remove Log Holder. Step Two: Place Back Liner against back wall of firebox. NOTE: For Ceramic Glass units (ZCV39NH, ZCV39NEH, ZCV39LPH, ZCV39LPEH, ZCV42NH, ZCV42NEH, ZCV42LPH, and ZCV42LPEH) burner must be removed. See Burner Removal section of manual. Step Three: Tilt and slide left and right Side Liners into place. Step Five: Reinstall Log Holder. Step Four: Fix Side Liners in place using Liner Retainer Clips. WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. 39 ZCV39 / ZCV42 -Cutting Refractory Liners to work with GT Glass Trays- Refractory Liners must be cut if they are to be used with a Glass Tray. Caution: Liners are extremely fragile. Handle with care. 1. Using a utility knife, measure and cut Back Liner, removing the two side portions at the bottom. 2. Make a cardboard template using the following dimensions: 1-1/8" 10-3/4" 3. Use this template to mark and cut the bottom of the side liners. 1" 1-7/8" 3-3/8" 1-1/8" 1-7/8" 1" 4-3/8" 3-3/8" 1-7/8" 1" 4-3/8" 3-3/8" 10-3/4" LEFT SIDE LINER 10-3/4" RIGHT SIDE LINER 1-1/8" 40 ZCV39GT/ ZCV42GT Glass Tray Setup Parts List: [1] Glass Tray,[1] Pilot Shield, [1] Glass Retainer, [3] DT Screws. NOTE: To use with Refractory Liners, refer to Cutting Refractory Liners page in manual. Installation: Remove Log Holder and Log Grate. Place Glass Tray over Burner. Insert Pilot Cover into slots in Glass Tray. Glass Tray sits behind Door Latch Screws. WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. DO NOT COVER PILOT SHIELD AREA WITH MEDIA. Visually Inspect Pilot Shield Monthly for signs of deterioration due to flame exposure. Replace if necessary. Glass Tray sits behind Door Latch Screws. Glass Retainer may be attached to Glass Tray if desired. 41 ULK2 Universal Light Kit (Optional Accent Lighting Kit) Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in Canada. Contents of Kit: [2] 12V Halogen Lamps Lamp Plate with Insulated Studs & wiring 12VAC Transformer with 3 prong plug & wire connectors Light Switch & Cover Plate c/w10ft wire c/w [1] Loose Female & [1] Loose Male wire connector Lamp Lamp Inside Firebox Bottom of Firebox Connect Switch Here NOTE: Must be used with ZCV39GT/ ZCV42GT Glass Tray INSTALLATION: STEP 1: Remove Burner (See Burner Removal Section). Remove Cover Plate. Remove old sealant. STEP 2: Insert Lamp Wires through access hole in firebox. Apply New Sealant (Mill-Pac). Secure Lamp Plate with screws. 42 Screw Screw ZCV39 / ZCV42 STEP 3: Place Lamps in position in firebox. Attach to fireplace with a single screw at the locations shown above for each unit. Lamps can be placed facing upward or sideways. Replace burner and false bottom if used, along with pilot shield. STEP 4: Connect switch wires between lamp wire and transformer (see schematic). Connect remaining lamp wire to transformer. Transformer can then be plugged in and the housing fastened to the bottom of the fireplace. Glass may be used to cover perforations in false bottom ULK TRANSFORMER ASSEMBLY 120 VAC ULK TRANSFORMER ASSEMBLY WHEN PLUGGED INTO FAN CONTROL MODULE 43 ZCV39 / ZCV42 Log C3 / F3 NOTE: Set Primary Air Opening at 1/8" for Natural Gas. Refer to Gas Conversion and Burner Removal sections in manual. 2 1 Pull Up [4] Log Tabs 5 4 3 *These items are supplied with the fireplace. *Insulation Wool *Lava Rock Pull up [4] Log Tabs on Burner. Match with Holes in Logs 3 & 4. *Vermiculite *Embers 1 2 3 Log 1 is placed against back wall of firebox. Log 2 is placed against left back wall of firebox. Log 3 is placed on right side Log Tabs. 4 5 Log 4 is placed on left side Log Tabs. Log 5 is placed against right back wall of firebox. Embers, Lava Rock & Insulation Wool on Burner Lava Rock & Vermiculite on Firebox Bottom WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. 44 MQLOGF39BW 7 Piece Birch Log Set NOTE: THESE COMPONENTS ARE SUPPLIED WITH THE FIREPLACE. Lava Rock Insulation Vermiculite Wool Embers Lava Rock 2 WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury 1 Place on Log Holder behind Burner. 5 3 4 Place on Log Holder behind Burner. 2 Pilot MQZCV39 / 42 Vermiculite Insulation Wool 1 6 Embers 7 Place on the center of the Burner. 3 Place in between Grate Bars as shown. Vermiculite Lava Rock 4 Place Wool & Embers on Burner in between Log 3 & Grate. Lava Rock Vermiculite Lava Rock & Vermiculite Place in between 6 Grate Bars as shown. 7 5 45 ZCV39 / ZCV42 MQ42D NOTE: ZCV39GT OR ZCV42GT REQUIRED. LOG 4 LOG 1 *NOTE: THESE ITEMS ARE SUPPLIED WITH THE FIREPLACE: *Lava Rock LOG 2 LOG 5 LOG 3 STEP 1: Place LOG 1, LOG 2, and LOG 3 as shown. NOTE: If Crushed Glass and 2 ULK2 Light Kit are used, place Glass onto front area of Burner and over left and right rear lights. *Embers LOG 6 *Vermiculite *Insulation Wool 1 3 PILOT Embers, Lava Rock & Insulation Wool on Burner Place Log 4 on the center-left site of the burner as shown. Place Log 5 as shown. Lava Rock & Vermiculite on Glass Tray PILOT LOG 4 LOG 5 46 LOG 6 Place Log 6 as shown above. Setup is complete. WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury 47 RBCB1 -Cannonballs- Installation Instructions *Must be used with ZCV39GT/ ZCV42GT Glass Tray Assorted size and colors. Place randomly as desired inside fireplace. Can be used with MQ Glass, MQ Ember, and / or Lava Rock. Do not place Cannonballs directly on burner ports. If sooting occurs change position of or remove affected objects. MQ Glass can be placed directly on Burner and on Glass Tray. MQ Ember can be placed directly on Burner Only. Lava Rock (Supplied with Base Unit) CANNOT be placed on Burner. Place Lava Rock in channel in front of Glass Tray & on Glass Tray. NOTE Pilot Area Must Not Be Covered, as delayed ignition can occur. Do not place Cannonballs directly on burner ports. Pilot Area Must Not Be Covered *Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary. 48 MQ Dealer Accessories for ZCV39 / ZCV42 The following Accessories are available through MQ Dealers only. ACCESSORY ITEM DESCRIPTION MQG5W* Decorative Glass 1/2" White MQG5A* Decorative Ember Glass Cobalt Blue MQG5B* Decorative Ember Glass - Black MQG5ZG* Decorative Glass- Zircon Glacier Ice NOTE: All glass is sold in 5 pound bags. MQ39D* Driftwood Log Set- 4pcs. MQROCK2* Rock Set Natural MQROCK3* Rock Set Multi-Color MQSTONE* Decorative Stones MQEMBER* Glowing Embers MQLOG F9 Log Set- 9pcs GLASS (MQG5W, MQG5C, MQG5A, MQG5B, MQG5ZG) If you wish to use this media evenly spread the glass embers onto the false bottom and burner. Ensure the glass embers do not excessively overlap as this will affect the flame pattern. Use care when placing glass embers near the pilot area so as not block or have the glass fall over the crossover holes from the pilot to the burner, as delayed ignition can occur. The following types of glass are approved: ½" Ember Glass Material from American Fireglass. Maximum amount: ZCV39: Natural Gas is 15 lbs., Propane units 15 lbs. ZCV42: Natural Gas is 20 lbs., Propane units 20 lbs. Liquid Glass from Firegear. Maximum amount: ZCV39: Natural gas is 15 lbs. ZCV42: Natural gas is 20 lbs. Not recommended for Propane appliances. *Must be used with ZCV39GT/ ZCV42GT Glass Tray Use of any other glass can alter the performance of the unit and is not covered under warranty. Discoloration of glass media may occur if placed on the burner, this is not covered under warranty. Pilot Area Must Not Be Covered *Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary. MQG5ZG Decorative Glass- Zircon Glacier Ice (15Lbs. for ZCV39 / 20Lbs. for ZCV42) Must be used with ZCV39GT/ ZCV42GT Glass Tray NOTE Pilot Area Must Not Be Covered, as delayed ignition can occur. Glass Retainer (supplied with Glass Tray) may be attached to Glass Tray if desired. 49 MQ39D Driftwood Log Set- 4pcs - Must be used with ZCV39GT/ ZCV42GT Glass Tray 2 NOTE 1 Pilot Area Must Not Be Covered, as delayed ignition can occur. Insulation Wool & MQ EMBER (shown, supplied with Base Unit), or MQ Glass can 3 4 be placed on Burner. MQ Stone (shown), MQ Rock 2 or 3, or MQ Glass can be placed on Glass Tray. Lava Rock (supplied with Base Unit). Do not place on Burner. Place Log 1 on left side of fireplace against the back wall of the firebox. Place Log 2 on the right side of fireplace against the back wall of the firebox as shown. Pull up Log Tabs on Burner. Match these with holes in bottom of logs 3 & 4. Place Logs 3 & 4 on the burner in the center of fireplace as shown. Do not place directly on burner ports. If sooting occurs change position of logs or remove affected objects. MQROCK2, MQROCK3 - Must be used with ZCV39GT/ ZCV42GT Glass Tray MQRock2 Or MQRock3 Lava Rock (Supplied with Base Unit). Do not place on Burner. MQ EMBER (shown) can be placed on Burner. MQ Glass can be placed on Burner and Glass Tray. Place rocks randomly onto False Bottom and Burner. Do not place directly on burner ports. Not all rocks will be used on some installations. If sooting occurs change position of or remove affected objects. NOTE Pilot Area Must Not Be Covered, as delayed ignition can occur. 50 MQ STONE DECORATIVE STONE SET- Must be used with ZCV39GT/ ZCV42GT Glass Tray MQ Stone can be placed on or around Burner. Lava Rock (Supplied with Base Unit). Do not place on Burner. MQ EMBER (shown) can be placed on Burner. MQ Glass can be placed on Burner and Glass Tray. Place Stones onto False Bottom and Burner. Do not place directly on burner ports or Pilot Area. Not all stones will be used on some installations. If sooting occurs change position of or remove affected objects. MQEMBER To be placed directly on Burner and Burner Ports. Place these glowing ember chunks randomly. May be used with or without other accessories. Pilot Area Must Not Be Covered *Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary. NOTE Pilot Area Must Not Be Covered, as delayed ignition can occur. 51 MQ Log F9 Setup NOTE: Set Primary Air Opening at 3/16" for Natural Gas. Refer to Gas Conversion and Burner Removal sections in manual. Pull Up [4] Log Tabs 2 3 6 1 4 5 7 *Embers *Lava Rock 10 8 9 Pull up [4] Log Tabs on Burner. *Insulation Wool Match with Holes in Logs 4 & 5. *Vermiculite *T*h1e0sPeieitceemLsoagreSseutp. pLlaievda wRiothckth, eInfsiruelaptlaiocneW. ool, Vermiculite, and Embers are supplied with fireplace. 3 2 1 Logs 1-3 are placed against back wall of firebox. LOG 6 PLACEMENT- NATURAL GAS 4 5 Logs 4 & 5 are placed onto Log Tabs on Burner. LOG 6 PLACEMENT- PROPANE 7 6 7 6 Log 6 & 7 are placed as shown, depending on which fuel is used. (Continued) 52 WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. 8 9 10 Logs 8-10 are placed along Front Grate. Embers & Insulation Wool On Burner Lava Rock & Vermiculite on Firebox Bottom 53 To install Door: ZCV39 / ZCV42 / MCVST42 / MCVP42 Door Installation 1. Remove Access Cover below Glass Door. 30° 15° 2. Engage door in lower latches at an angle of between 15 and 30 degrees. 3. Swing door up and pull top latches over door lip at each corner. 4. Replace Access Cover below Glass Door. Door Bottom Latch WARNING: Wait until unit is COMPLETELY cool before touching glass or attempting to install or remove Glass Door. 54 Door and Glass Information Glass Cleaning It will be necessary to clean the glass periodically. During startup, condensation, which is normal, forms on the inside of the glass, and causes dust, lint etc. to cling to the glass surface. Also, initial paint curing can deposit a slight film on the glass. It is therefore recommended that initially the glass be cleaned two or three times with a fireplace glass cleaner. After that, the glass should be cleaned two or three times a season depending on the circumstances. Cautions and Warnings Do not clean when the glass is hot. The use of substitute glass will void all product warranties (see Glass Replacement in this section). Care must be taken to avoid breakage of the glass. Do not operate this fireplace without the glass front or with a broken glass front. Do not strike or abuse the glass. Glass Replacement ZCV39N, ZCV39NE, ZCV39LP, ZCV39LPE, ZCV42N, ZCV42NE, ZCV42LP, ZCV42LPE must use tempered glass. Must be 5mm thick. Only Robax ceramic or coated Neoceram glass may be used for replacement for Models ZCV39NH, ZCV39NHE, ZCV39LPH, ZCV39LPHE, ZCV42NH, ZCV42NHE, ZCV42LPH, and ZCV42LPHE. Glass must be minimum 5mm thick. To replace glass, clean all materials from the door frame. Scrape off old silicone all the way down to the metal. Using high-temp silicone [rated up to 500°F (260°C)] apply a continuous bead of approximately 1/8"-3/16" to all four [4] sides of the frame. With the frame resting on a flat surface, insert the new glass with a new gasket. Gently press the glass into the silicone. Be careful not to use excessive force on the glass. Let the silicone dry for approximately 15-20minutes. Use caution when removing broken glass. Wear gloves. Removal of the Glass Door 1. Remove the door by unlatching the 2 top latches. Simply place 2 fingers in the grooves, and pull and lift upward slightly. 2. Once the top of the door is unlatched, pull it outward and lower it to unlatch the bottom. 3. To re-install, place the Bottom Door Ledge into the 2 Lower Latch assemblies first. Then swing the door closed to seal it against the firebox cavity. Re-latch the Upper Latch assembly to secure the door to the appliance. Spring Replacement *Over time, the door latch springs (P/N# 36HB-123 for 51MQ-123A and P/N# 33IDV-123 for 33IDV-123A ) may need to be replaced if tension is lost. 1. To replace latch spring, remove the 2 hex screws (located in the firebox) that secure the latch assembly in place. 2. Once the screws are removed the latches will slide out of place. 3. Remove the locknut from the latch assembly and replace the spring. Re-tighten the locknut until 2 thread turns are beyond the locknut. This is critical for proper tension. Replace latch assembly. Upper Latch Assembly 51MQ-123A Lower Latch Assembly 33IDV-123A 55 Gas Line Installation This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA - B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in the U.S.A. 1. The gas pipeline can be brought in through either the right or the left side of the appliance. A knockout is provided at either location to allow 3/8" UNION for the gas pipe installation and testing of any gas connection. 2. The gas control inlet is 3/8" NPT. Typical installation layout for rigid pipe is shown at right. 3. When using copper or flex connector, use 1/2" X 3/8" SHUTOFF VALVE only approved fittings. Always provide a union so that gas line can be easily disconnected for burner or fan servicing. See gas specification for pressure details and ratings. 4. When a vertical section of gas pipe is required for the installation, a condensation trap 1/2" GAS SUPPLY 3/8" NIPPLE is needed. See CAN/CGA-B149.1 or .2 for code details. 5. For natural gas, a minimum of 3/8" iron pipe with gas minimum pressure of 4.5" w.c. must be used for supply from the gas meter. Consult with the local gas utility if any questions arise concerning pipe sizes. 6. A 1/8" NPT plugged tappings are accessible for test gauge connection both on the inlet and outlet of the gas valve. 7. Turn the gas supply ON and check for leaks. DO NOT USE OPEN FLAME FOR THIS PURPOSE. Use an approved leak testing solution. 8. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 KPa). 9. The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any pressure testing of the gas sup- ply piping system at test pressures equal to or less than 1/2 PSIG (3.5 KPa). NOTE: The gas line connection may be made of 1/2" rigid pipe or an Approved Kingsman Flex Connector, such as FP15GC. Since some municipalities have additional local codes, it is always best to consult your local authorities and the current CAN/CGA - B149.1 or .2 installation code in Canada or the National Fuel Gas code ANSI Z223.1 in the U.S.A For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238. Important: Always check for gas leaks with a soap and water solution. Do not use open flame for leak testing. Shutoff valves installed in tubing systems shall be rigidly and securely supported independently of the tubing. MODELS Fuel Gas Control ZCV39N ZCV39NE ZCV39NE2 Natural Millivolt / IPI ZCV39LP ZCV39LPE ZCV39LPE2 Propane Millivolt / IPI Gas Specifications ZCV39NH ZCV39LPH ZCV42N ZCV39NHE ZCV39LPHE ZCV42NE ZCV39NHE2 ZCV39LPHE2 ZCV42NE2 Natural Propane Natural Millivolt / IPI Millivolt / IPI Millivolt / IPI ZCV42LP ZCV42LPE ZCV42LPE2 Propane Millivolt / IPI ZCV42NH ZCV42NHE ZCV42NHE2 Natural Millivolt / IPI ZCV42LPH ZCV42LPHE ZCV42LPHE2 Propane Millivolt / IPI INPUT Maximum 25,000 BTU 25,000 BTU 28,000 BTU 29,000 BTU 25,000 BTU Low 16,750 BTU 20,000 BTU 19,000 BTU 23,000 BTU 16,500 BTU Orifice Size #38 1/16" #37 #51 #38 (0-4500ft) Air 1/8" Fully Open 1/8" Fully Open 1/8" Shutter Gas Inlet Size S.I.T. 820 Nova, 3/8" NPT Gas Supply Pressure Minimum Normal Maximum Natural Gas 5.5" 7" 9" Propane 11" 11" 12" Manifold Pressure Natural Gas Propane Manifold Pressure High 3.5 IN. W.C./.87 KPa 10 IN. W.C./2.61 KPa Manifold Pressure Low 1.6 IN. W.C./.40 KPa 6.3 IN. W.C./1.57 KPa 25,000 BTU 19,500 BTU 1/16" Fully Open 29,500 BTU 20,000 BTU #36 1/8" 29,000 BTU 23,000 BTU #51 Fully Open 56 Millivolt System, Lighting, and Burner Control FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. BEFORE LIGHTING A This appliance has a pilot which must be lighted by hand. When Immediately call your gas supplier from a neighbour's phone. Follow the lighting the pilot, follow these instructions exactly. gas supplier's instructions. B Smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS Do not try to light an appliance. Do not touch any electrical switch; do not use any phone in your building. If you cannot reach your gas supplier, call the fire department. C Use only your hand to push or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it. Call a qualified technician. Force or attempted repair may result in a fire or explosion. D Do not use the appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system which has been under water. LIGHTING INSTRUCTIONS 1. Stop! Read the safety information above this label. If a flame has appeared then continue to depress the control knob for 20 2. Set the thermostat to lowest setting. seconds. If the flame did not appear then continue to depress the red 3. Turn off all electrical power to the appliance. igniter button every 5 seconds until a flame is established. NOTE: If 4. Locate valve under the burner assembly. 5. If the control knob is not already in the off position, i.e. the word "OFF" in the 9 o'clock position, then push in the gas control knob slightly and turn clockwise to "OFF". NOTE: Knob cannot be turned from "PILOT" to "OFF" unless knob is pushed in slightly. Do after 30 seconds a flame has not yet been established then turn the control knob back to the off position and repeat steps 5, 6 & 7. 9. Once the pilot has been established hold the control knob in the depressed position for approximately 25 seconds before releasing. If the flame goes out then repeat steps 7 and 8. not use force. If the knob does not pop up when released, stop and immediately call 6. Wait five [5] minutes to clear out any gas. If you then smell gas. your service technician or gas supplier. STOP! Follow "B" in the safety information above on this label. If If the pilot will not stay lit after several tries, turn the gas control to you don't smell gas then go to the next step. "OFF" and call your service technician. 7. Now push in the control knob slightly and turn counter-clockwise 10. Now turn the control knob to the "ON" position. The burner will not light to the "PILOT" position. unless the wall switch thermostat or remote control is turned "ON" or in 8. Push in the control knob all the way and hold it. With the other the case of the thermostat there is a call for heat. hand push in the red igniter button until you hear a click. Now 11. Close the access door and turn all electrical power back to the observe closely the pilot burner located on the rear center-left appliance. hand side of the main burner. 12. The pilot must be turned off when the unit is not in use. TO TURN OFF THE APPLIANCE 1. Set the thermostat to lowest setting. 4. Push in the gas control knob slightly and turn clockwise to the "OFF" 2. Turn off all electric power to the appliance if service is to be position. Do not force. performed. 5. Replace control access panel. 3. Open the control access door. NOTE: Only one on/off device (manual on/off, remote control, or hard wired thermostat) should be connected to the appliance at any one time, this is most important when installing an insert or stove as the on/off rocker switch is installed at the factory. Recommended Maximum Lead Length (Double Wire) When Using Wall Switch or Thermostat Wire Size Max. Length 14ga 100ft [30.4m] 16ga 64ft [19.5m] 18ga 40ft [12.1m] 20ga 25ft [7.6m] 22ga 15ft [4.5m] CAUTION: DO NOT WIRE 120V POWER TO MILLIVOLT SWITCHES OR THERMOSTAT. To ON/OFF, Wall Switch, Thermostat*, Or Remote Receiver Millivolt Valve Shown 57 Annual Inspection List for Determining Safe Operation of a Direct Vent Gas Fireplace Refer to this checklist for proper maintenance, safe use, and operation. See each section for more specific information. 1. Inspect and operate all pressure relief mechanisms (i.e., relief dampers, spring loaded door latches) installed on your appliance to verify relief mechanisms are free from obstruction to operate. Relief Dampers inside Firebox should open and close freely. Upper Damper Upper Door Latch Upper Damper Spring loaded Door Latches should extend and return to the closed position. Lower Damper Lower Door Latch 2. Clean glass window with a suitable fireplace glass cleaner. Abrasive cleaners must not be used. Be careful not to scratch the glass when cleaning. 3. Inspect the operation of the Pilot. Ensure that it is working properly. Pilot Orientation (Top View) Burner Inspect Pilot Flame 4. Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening. Visual inspection should match that outlined in the appliance instruction manual (refer to Monthly Flame Inspection). Inspect primary air openings for blockage. Burner Primary Air Opening Inspect for Blockage 5. Inspect condition of vent and vent terminal for sooting or obstruction and correct if present. 6. Vacuum and clean any debris in the firebox that is not supposed to be there. 7. Test and measure the flame failure response time of the flame safety system. It must de-energize the safety shutoff in no more than 30 seconds. Procedure for Millivolt Units: Turn on fireplace for 5 minutes. Shut off fireplace while listening to valve. A "click" should be heard within 30 seconds. This indicates the safety shutoff is working properly. Procedure for IPI Units: Turn on fireplace and allow main burner to come on. Then disconnect Flame Sense wire from IPI Module (X3 Connection). The fireplace should shut down immediately. 8. Check all accessible gas-carrying tubes, connections, pipes and other components for leaks. 58 Burner System Maintenance It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This operation should be performed by your dealer or a qualified technician. -CAUTION- Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all electrical connections to the appliance. Allow the appliance to cool to room temperature. Note that the pilot assembly may be hot in an intermittent or standing-pilot system--even if the main burner was never on. Exercise caution when working within the area. -ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIANMonthly Flame Inspection It is recommended to turn on the unit at least once a month and inspect the flame pattern to ensure there are no problems with the burner tube. The pilot flame should also be inspected monthly to ensure proper operation. Thermocouple / Flame Sense Pilot Burner Thermopile Flame should appear similar to the above picture. Pilot must maintain this relationship with Burner Tube. Conversion Kit Instructions PART A Kit Number Description 39ZCV-CKLP Propane Conversion Pilot Orifice 1001-P167SI Burner Orifice Brass (1000-255) 1/16" Brass Nipple 1000-253 closed Air Shutter Fully Open Hi/Lo Regulator 1001-P202SI 42ZCV -CKLP -Millivolt- #30 (977.167) 1/16" 1000-253 closed Fully Open (0.907.202) 39ZCV-CKNG NG Conversion 1001-P165SI #38 1000-253 closed 1/8" 1001-P201SI 42ZCV-CKNG -Millivolt- #51 (977.165) #38 1000-253 closed 1/8" (0.907.201) 39ZCV-CKLPI Propane Conversion 1001-P168SI 1/16" 1000-253 closed Fully Open 1002-P014SI 42ZCV-CKLPI -IPI - #35 (977.168) 1/16" 1000-253 closed Fully Open (0.907.014) 39ZCV-CKLP2 Propane Conversion 1001-P168SI 1/16" 1000-253 closed Fully Open 1002-P012SI 42ZCV-CKLP2 -IPI - #35 (977.168) 1/16" 1000-253 closed Fully Open (907.012) 39ZCV-CKNGI NG Conversion 1001-P166SI #38 1000-253 closed 1/8" 1002-P016SI 42ZCV-CKNGI - IPI - #62 (977.166) #38 1000-253 closed 1/8" (0.907.016) 39ZCV-CKNG2 NG Conversion 1001-P166SI #38 1000-253 closed 1/8" 1002-P013SI 42ZCV-CKNG2 - IPI - #62 (977.166) #38 1000-253 closed 1/8" (907.013) 39ZCV-CKLPH Propane Conversion 1001-P167SI #51 1000-253 closed Fully Open 1001-P202SI 42ZCV CKLPH -Millivolt- #30 (977.167) #51 1000-253 closed Fully Open (0.907.202) 39ZCV-CKNGH NG Conversion 1001-P165SI #37 1000-253 closed 1/8" 1001-P201SI 42ZCV-CKNGH -Millivolt- #51 (977.165) #36 1000-253 closed 1/8" (0.907.201) 39ZCV-CKLPHI Propane Conversion 1001-P168SI #51 1000-253 closed Fully Open 1002-P014SI 42ZCV-CKLPHI -IPI - #35 (977.168) #51 1000-253 closed Fully Open (0.907.014) 39ZCV-CKLPH2 Propane Conversion 1001-P168SI #51 1000-253 closed Fully Open 1002-P012SI 42ZCV-CKLPH2 -IPI - #35 (977.168) #51 1000-253 closed Fully Open (907.012) 39ZCV-CKNGHI NG Conversion 1001-P166SI #37 1000-253 closed 1/18" 1002-P016SI 42ZCV-CKNGHI - IPI - #62 (977.166) #36 1000-253 closed 1/8" (0.907.016) 39ZCV-CKNGH2 NG Conversion 1001-P166SI #37 1000-253 closed 1/8" 1002-P013SI 42ZCV-CKNGH2 - IPI - #62 (977.166) #36 1000-253 closed 1/8" (907.013) Refer to "Gas Specifications Chart" for inlet pressures and input ratings. Clock meter to verify input rate. Place conversion label as close to converted gas control as possible. Refer to lighting instructions to verify the normal operating sequence of the ignition system. IMPORTANT: Always check for gas leaks with a soap and water solution. DO NOT USE OPEN FLAME FOR LEAK TESTING. 59 Gas Conversion Part A ZCV39 / ZCV42 IMPORTANT: Always check for gas leaks with a soap and water solution. DO NOT USE OPEN FLAME FOR LEAK TESTING. Pilot Orifice Main Burner Air Shutter & Screw Main Burner Orifice Brass Nipple Hi / Lo Regulator 1.The Main Burner must be removed from the Burner Pan Assembly (See Burner Removal Section). Adjust the Air Shutter to the correct Primary Air setting as specified in the manual or on the label plate. To adjust the Primary Air setting, loosen screw on the side of the Air Shutter and rotate to the correct opening using a drill bit or tape measure. Retighten screw. 2.Remove the Main Burner Orifice using a ½" wrench and replace with the new Conversion Orifice which came with the Conversion Kit. 3. Replace the Main Burner. Install the new Pilot Orifice (See Pilot Conversion) and Hi/Lo valve regulator by following instructions supplied with the Conversion Kit. Parts List: HI/LO Pressure Regulator Assembly Pilot Orifice Burner Orifice Brass Nipple Instructions Conversion Kit Label Pilot Must Maintain This Relationship With Main Burner. Refer to "Gas Specifications Chart" for inlet pressures and input ratings. Clock meter to verify input rate. Place conversion label as close to converted gas control as possible. Refer to lighting instructions to verify the normal operating sequence of the ignition system. -Warning- This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer's instructions supplied with the kit. Caution: The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion. 60 Gas Conversion for Top Convertible Pilot Part B (series 0190XYZ) Instructions for converting SIT 190 series pilot burner injector from NG to PROPANE and from PROPANE to NG only. This information should be considered as supplemental to the Appliance Manufacturer's Instructions. WARNING! The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer. 1. Shut-off the gas supply to the appliance. 2. Allow the pilot burner to cool to room temperature. WARNING: Touching a hot pilot burner can result in injury. 3. The pilot hood is held in place by spring. First remove the spring, then remove the hood by pulling it up from the pilot bracket (fig. 1). 4. Insert a 5/32" or 4 mm Allen wrench into the hexagonal key-way of the injector (fig. 2), and rotate it counter-clockwise until it is free of the injector journal. 5. Verify that the new injector is proper for the application. The injector size is stamped on the side of the injector near the top. Propane injectors have a groove machined around their circumference near the top, while NG injectors do not have a groove (fig. 4). Refer to the Appliance Manufacturer's instruction sheet for the proper injector size. 6. Insert the Allen wrench into the end of the injector. Then, insert the injector into injector journal, and rotate the injector clockwise until a torque of 9 lbf in (1.0 Nm) is achieved. 7. First replace the pilot hood by aligning the tab on the base of the hood with the slot in the side of the pilot journal, and push the hood down, onto the pilot bracket (fig. 3). The hood must sit squarely on the bracket for proper operation. Then replace the spring by pushing it on his seat (fig.3). Check to insure that the hood is properly seated onto the pilot bracket and that the spring is properly inserted onto his seat. 8. Restore the gas supply to the appliance, and ignite the pilot burner. Verify proper ignition and operation. WARNING! This conversion kit must ONLY be applied as part of a conversion kit supplied by the APPLIANCE MANUFACTURER for the specific appliance, and type of gas, being converted. SIT GROUP w w w . s i t g r o u p . i t 61 Gas Conversion for Modulator PART C 62 ZCV39 / ZCV42 Burner Removal To remove grate, remove two [2] screws from grate bar assembly. To remove burner, remove four [4] screws from burner. Slide burner to the left and lift to remove. - WARNING- Turn off Unit and allow to cool before cleaning. Only a Qualified service technician should service and repair this appliance. ZCV39 / ZCV42 Burner System Removal / Installation Removal: Remove Log Holder. Remove fourteen [14] screws around edge of Burner Pan. Carefully work the burner pan loose & lift the assembly upward to remove it from the firebox cavity. Installation is the reverse of these steps. Ensure that the mounting surface is clean. Use fresh Black Mill Pac to reseal the burner pan. - WARNING- Turn off Unit and allow to cool before cleaning. Only a Qualified service technician should service and repair this appliance. Log Holder NOTE: Pilot connections through Burner Pan must be sealed with Red Silicone. Burner Pan 63 IPI Electronic Ignition System Overview The IPI system is an advanced burner controller that provides you with the option of having either a StandingPilot, or an intermittent igniting system. This alternating mode is controlled by the CPI/IPI Switch (Continuous Pilot Ignition/Intermittent Pilot Ignition) located on the IPI System Box. The difference between a Standing-Pilot and an Intermittent-Pilot is in whether the pilot stays lit or shuts off: In Standing-Pilot, the pilot assembly is lit by the IPI Main Module and continues to stay lit until 1) the CPI/IPI Switch is switched to the IPI position; 2) a loss of electrical power (battery and AC source), 3) the flame sensor loses its signal, 4) the fuel supply discontinues, or 5) the IPI Main Module malfunctions. UHS Box Cover Backup Battery Pack Remote Receiver Module CPI / IPI Switch In the Intermittent-Pilot mode, the pilot shuts off when the appliance is not in use. The advantage of this mode is that fuel is not consumed when the fireplace is not operating. NOTE: In some jurisdictions Intermittent-Pilot is required. That means the pilot cannot remain lit when the appliance is not operating. Components The core of the IPI system is the Main Module and the IPI Valve. With these two components the system is able to operate a gas fireplace. There are also other components available to complement the IPI system. IPI Module Fan Control Module AC Adapter Plug In IPI System Cover: Is essential in keeping the components at their proper operating temperatures. DO NOT OPERATE THE APPLIANCE WITHOUT THIS COVER. Modulating Servo Motor: Is an add-on valve component that permits HI/LO functionality to be controlled by the remote. Contrary to this feature is a Manual HI/LO Control Knob. The Modulating Servo Motor requires the Remote system to be present. Backup Battery Pack: This component permits the IPI system to operate without the need for an external AC Adapter power source. The advantage to using the battery backup is that in the case of a power failure, the appliance is still operable. NOTE: In certain instances the IPI Main Module requires resetting. This can occur if the system is unable to ignite the pilot or the main burner in the allotted time period. The IPI is programmed to lockout all commands. To reset this lockout you must deplete the system of all electrical power. This means to remove the batteries from the Battery Pack, remove the batteries from the Remote Receiver (if applicable), and disconnect the AC Adapter from the system. Leave the power off for approximately 25 seconds to clear its lockout. Remote Receiver: This component provides the capability of controlling the appliance with a wireless remote transmitter. Standing Pilot Mode for Colder Climates (Below Freezing) For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to startup. NOTE: The pilot system for this appliance may be equipped with a Seven Day Timer, in which case the pilot flame will be extinguished if the main burner has not been turned ON for seven days. This Seven Day Cycle is reset every time the main burner is cycled ON / OFF and the pilot remains lit. If more than seven days has passed since the main burner has been cycled ON / OFF and the pilot is also out, follow the procedures described in this manual to light the pilot. 64 Proflame 1 -Remote Control Operation- The Proflame GTM is configured to control the on/off main burner operation, its flame levels, and provides on/off and Smart *thermostatic control of the appliance. Transmitter Remote Receiver Transmitter The Transmitter is powered by 3 AAA type batteries. A Mode Key is provided to Index between the features and a *thermostat Key is used to turn on/off or index through *thermostat functions Remote Receiver The Receiver connects directly to the gas valve and stepper motor with a wiring harness. The Receiver is powered by 4 AA type batteries. The Receiver three position slider switch can be set to one of three positions: ON (Manual Override), Remote (Remote control) or Off. Initializing the System for the first time Install 4 AA batteries into the receiver battery bay. Install 3 AAA type batteries in the Transmitter battery bay. Place the 3 position slider switch in the "Remote" position. Insert the end of a paper clip into the hole marked "PRG" on the Receiver front cover. The Receiver will "beep" three (3) times to indicate that it is ready to synchronize with a Transmitter. Push the On button. The Receiver will "beep" four times to indicate the Transmitter's command is accepted. The system is now initialized. Temperature indication Display With the system in the "OFF" position, press the *thermostat Key and the Mode Key at the same time. Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperature display. Turn the Appliance On or Off Press the ON/OFF Key on the Transmitter Remote Flame Control The Proflame GTM has six (6) flame levels. Pressing the Down Arrow Key once will reduce the flame height by one step until the flame is turned off. The Up Arrow Key will increase the flame height each time it is pressed. If the Up Arrow Key is pressed while the system is on but the flame is off, the flame will come on in the high position. Room *thermostat ( Transmitter Operation) The Remote Control can operate as a room *thermostat. To activate this function, press the *thermostat Key. The LCD display on the Transmitter will change to show that the room *thermostat is "ON" and the set temperature is now displayed. To adjust the set temperature, press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter. Smart *thermostat (Transmitter Operation) The Smart *thermostat function adjusts the flame height in accordance to the difference between the set point temperature and the actual room temperatures. As the room temperature gets closer to the set point the Smart Function will modulate the flame down. To activate this function, press the *thermostat Key until the word "SMART" appears to the right of the temperature bulb graphic. To adjust the set temperature, press the Up or Down arrow Keys until the desired set point temperature is displayed. Key Lock Function This function will lock the keys to avoid unsupervised operation. To activate this function, press the MODE and the UP Arrow Key at the same time. To de-activate this function, press the MODE and the UP Arrow Key at the same time. Low Battery Detection Transmitter - When the Transmitter batteries are low, a Battery Icon will appear on the LCD display of the Transmitter. Receiver - When the Receiver batteries are low, No "beep" will be emitted from the Receiver when it receives an On/Off command from the Transmitter. When the batteries are replaced the "beep" will be emitted from the Receiver when the ON/OFF Key is pressed (See Initializing the System for the first time). Manual Bypass Of The Remote System If the batteries of the Receiver or Transmitter are low or depleted, the appliance can be turned on manually by sliding the three position slider switch on the Receiver to the ON position. This will bypass the remote control feature and the appliance main burner will come on if the gas valve is in the "On" position. Wall Mount Option 10ft. Extension Harness (Part No. 1001-P904SI) required. The Remote Receiver can be mounted on a vertical wall stud using the DCHS as a mounting bracket. Ensure that the face is protruding 1/2" so that the face plate will be flush on the face of the wall. Drywall cutout size is 2" wide by 4-1/8" tall. Must be installed within 10ft of valve assembly (6ft recommended). 65 Proflame 1 -IPI System Parts List- PART NO. 1. 1006-P002SI 2. 1006-P003SI 3. 1002-P302SI 4. 1002-P047SI 5. 1002-P033SI 6. 1002-P850SI 7. 1002-P12BH 8. 1001-P280SI 9. 1001-P166SI DESCRIPTION Valve IPI Hi/Lo NG Valve IPI Hi/Lo LP IPI Ignition Board Pilot Assembly-LP -24" Wire Pilot Assembly-NG -24" Wire AC Wall Adapter Battery Pack TC - Tubing W/Fittings 1/8 2.182.280 TC - Orifice Pilot NG 977.166 #62 (IPI) 10. 1001-P168SI TC - Orifice Pilot LP 977.168 #35 (IPI) 11. 1002-P012SI 12. 1002-P013SI 13. 1002-P014SI 14. 1002-P016SI 15. 1002-P017SI 16. 1002-P119SI 17. 1002-P903SI 18. 1002-P910SI IPI Stepper Kit - LP 907.012 IPI Stepper Kit - NG 907.013 IPI Reg Kit - LP Hi-Lo 907.014 IPI Reg Kit - NG Hi-Lo 907.016 TC - Electrode Cable & Sparker IPI 915.017 24" TC - Electrode Cable & Sparker IPI 35" (Infinite, ZCVRB47, VRB46) TC - Electrode Flame Sense IPI 007.253/915.903 24" TC - Electrode Flame Sense 35" (Infinite, ZCVRB47, VRB46) Proflame Transmitter 1001-P023SI NOTE: Fan and / or Light Options are not available on some fireplaces. Check with your dealer. 4&5 8 1&2 3 Proflame Receiver 6 1001-P221SI 7 66 Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities. 67 Receiver Module .584.523/521/221 1001-P221SI Receiver Module .584.523/521/221 1001-P221SI 68 Operating the Receiver Without Batteries For GT / EGT / GTM / EGTM Remote Controls -Wiring Harness P/N 1002-P906si required for both IPI & Millivolt systems. -Millivolt Systems will also require Power Adapter P/N 1002-P850si. The Remote Receiver & IPI or Millivolt system can be powered by the AC Adapter. This is advantageous if you do not want to use batteries. Simply connect the AC Adapter into the Remote Control Wiring Harness as per the diagrams below. IPI System EGTM Millivolt System GTM Receiver Module 0.584.523/521/221 1001-P221SI Receiver Module 0.584.523/521/221 1001-P221SI 69 Configuration #3: Remote ON/OFF, variable HI/LO, and fan capabilities. Refer to the fan installation/removal section for fan installation. 70 - Lighting Instructions - Intermittent Pilot Ignition System (IPI) FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Always light the pilot whether for the first time or if the gas supply has run out with the glass door opened or removed. BEFORE LIGHTING: A. This appliance is equipped with an ignition device which If you cannot reach your gas supplier, call the fire automatically lights the pilot. Do not try to light the pilot department. by hand. C. Do not use this appliance if any part has been under B. BEFORE OPERATING smell around the appliance water. Immediately call a qualified service technician area for gas. Be sure to smell next to the floor because to inspect the appliance and replace any part of the some gas is heavier than air and will settle on the floor. control system and any gas control which has been WHAT TO DO IF YOU SMELL GAS under water. Do not try to light any appliance. Do not touch any electric switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor's D. If the gas valve requires repair, call a qualified service technician. Force or attempted repair may result in a fire or explosion. phone. Follow the gas supplier's instructions. OPERATING INSTRUCTIONS 1. Stop! Read the safety information above on this label. 2. Remove batteries from receiver, and/or Battery Backup Pack. 3. Turn off all electric power to the appliance. 4. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. 5. Open the glass door. 6. Turn manual shutoff valve clockwise (Located behind the access panel). to off 7. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above this label. If you do not smell gas, go to next step. 8. Turn manual shutoff valve counter-clockwise to on. 9. Close the glass door. 10. Turn on all electric power to the fireplace and re-install batteries into the Transmitter/Receiver, and/or Battery Backup Pack. 11. Turn "On" Switch that operates the Main Burner. If using a Remote Control refer to Remote Control Operation Manual for activation. 12. If the appliance will not operate, follow the instructions "To Turn Off Gas To Appliance" and call your service technician or gas supplier. TO TURN OFF GAS TO APPLIANCE 1. Turn off all electric power to the fireplace if service is to be performed, including removing batteries from Remote Transmitter/Receiver and/or Battery Backup Pack. 2. Remove control access panel. 3. Turn manual shutoff valve clockwise (Located behind the access panel). to off If alternate shut-off valve was installed it can be shut off instead of going through the fireplace to access the fireplace shutoff valve. 4. Replace control access panel. 71 Proflame 2 NE2 / LPE2 -IPI System Parts List- IPI PROFLAME 2 - COMPONENT PARTS PART NO. DESCRIPTION 1. 1005-P001SI Valve IPI Proflame PF2 885.001 NG - Stepper 2. 1005-P002SI Valve IPI Proflame PF2 885.002 LP - Stepper 3. 1005-P325SI Module IPI - Proflame 2 - 584.325 4. 1005-P924SI Harness PF2 - 584.924 5. 1005-P042SI Transmitter - PF2 - Black 584.042 6. 584-PWR-C Wire Harness PF2 Power Cord 7. 584-X4P Terminal Block 8. 584-X10 Wire Harness PF2 9. 584-ACC01-C Wire Harness PF2 - Fan/Light 10. 584-X8-B Wire Harness PF2 - Optional Reset Harness 11. 584-X12 Optional Power Vent Harness NOTE: Fan and / or Light Options are not available on some fireplaces. Check with your dealer. IPI - PF1 and PF2 Common Components PART NO. DESCRIPTION 12. 1002-P033SI TC - Pilot Burner IPI (Assembled) NG 199.033 13. 1002-P047SI TC - Pilot Burner IPI (Assembled) LP 199.047 14. 1001-P166SI TC - Orifice Pilot NG 977.166 #62 (IPI) 15. 1001-P168SI TC - Orifice Pilot LP 977.168 #35 (IPI) 16. 1001-P280SI 17. 1002-P012SI 18. 1002-P013SI 19. 1002-P014SI 20. 1002-P016SI TC - Tubing W/Fittings 1/8 2.182.280 IPI Stepper Kit - LP 907.012 IPI Stepper Kit - NG 907.013 P2 CONVERSION IPI Reg Kit - LP Hi-Lo 907.014 P1 CONVERSION IPI Reg Kit - NG Hi-Lo 907.016 21. 1002-P017SI TC - Electrode Cable & Sparker IPI 915.017 24" 22. 1002-P119SI TC - Electrode Cable & Sparker IPI 35" (Infinite, ZCVRB47, VRB46) 23. 1002-P12BH IPI Battery Housing 12bh347-Gr 24. 1002-P903SI TC - Electrode Flame Sense IPI 007.253/915.903 24" 25. 1002-P910SI TC - Electrode Flame Sense 35" (Infinite, ZCVRB47, VRB46) 4 1&2 7 10 6 9 3 8 9 11 5 Proflame Transmitter 0.584.042 72 Proflame 2 Remote Control LCD Display ON / OFF Key Thermostat Key UP / DOWN Arrow Key Mode Key Batteries SW1 Button Pairing Remote Control: Install the 3 AAA type batteries in the battery bay, located on the base of the Remote Control. Note polarity of the batteries and insert them as indicated. Connect the AC power supply to the IFC. Press the SW1 button on the IFC module so the IFC will "beep" and a red LED is illuminated to indicate that the IFC is ready to synchronize with a Remote Control within 10 seconds. With the batteries already installed in the Remote Control, push the ON button. The receiver will "beep" four times to indicate the Remote Control's command is accepted. The system is now initialized. Resetting Proflame II Module for Manual Use Should the transmitter get misplaced, broken or not wanted the PF2 Module can be reset to a manual system. A manual on/off switch or thermostat may be installed at the X4 connector (this connection is Jumped at the factory) no power is required. The following sequence must be followed to reset the PF2 Module: Press the Red SW1 button until you hear three beeps. Within 10 seconds press the SW1 button again until you hear it beep. The PF2 module may now be turned on/off manually (x4 connector) by a switch (not supplied), the pilot will remain on CPI (continuous pilot ignition) mode, all other functions of main burner, fan and lights will be on the high setting. Fan Startup and Shutdown Timings: Fan setting is started with a delay of 5 minutes from the fireplace ignition and stopped with a delay of 12 minutes from the fireplace switching off. Low battery power detection When the Remote Control's batteries are low, a Battery Icon will appear on the LCD display before all power is lost. When the batteries are replaced this icon will disappear. Battery backup The PF2 module is powered by line voltage (AC) with provision of battery backup in case of main power loss. Fans and lighting features will not function with the PF2 module is powered by battery backup. It is recommended that the 4 x AA batteries are changed before each heating season. 73 Cold Climates CPI Setting - Proflame 2 Remote Control Use the CPI setting during cold weather, otherwise the fireplace may have a hard time starting up and establishing a flame. The CPI (Continuous Pilot Ignition) setting will keep the firebox and fireplace exhaust vent warm during cold weather. When the firebox and exhaust vent are warm, exhaust gasses will readily flow out of the firebox. LCD Display If the firebox and venting are too cold, there is resistance due to the heavy cushion of cold air, and combustion gasses may not rise into the ON / OFF Key exhaust vent, thus causing the fireplace to cycle or Lockout (if this happens see Lockout Reset Procedures below). Thermostat Key NOTE: The pilot system for this appliance may be equipped with a UP / DOWN Arrow Key Seven Day Timer, in which case the pilot flame will be extinguished if the main burner has not been turned ON for seven days. This Seven Mode Key Day Cycle is reset every time the main burner is cycled ON / OFF and the pilot remains lit.If more than seven days has passed since the main burner has been cycled ON / OFF and the pilot is also out, follow the procedures described in this manual to light the pilot. To switch from IPI to CPI Mode: 1. Turn the fireplace OFF using the ON / OFF Key. 2. Press the Mode Key. Display will appear as below. 3. Press UP on the UP / DOWN Arrow Key. Display will show CPI. The module in the fireplace will beep once to confirm command. TO RETURN TO IPI (INTERMITTENT PILOT) MODE: Repeat steps one and two, and then press DOWN on the UP / DOWN Arrow Key. The module in the fireplace will beep once to confirm command. Lockout Reset Procedures Proflame 2 If the fireplace has cycled too many times in a short period of time, it will shut down and become unresponsive to any new command. The LED light on the Proflame 2 module in the fireplace will be flashing red. This condition is a Lockout state. Lockout Reset Procedure: 1. Disconnect power from the Proflame 2 module in the fireplace for 10 seconds. This includes removing the backup batteries. 2. Once the 10 second interval has passed, reconnect power and reinstall backup batteries. The pilot should now try to light. 3. If the fireplace does not come on, call your fireplace technician. 74 Proflame 2 Remote Control 75 Note: When Smart Thermostat is activated, manual flame height adjustment is disabled. Note: This function is only available in Room Thermostat or Smart Thermostat Control Mode. 76 77 Vent Terminal Clearances NOTE: A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS AVAILABLE WHEN REQUIRED BY LOCAL CODES. Clearances are to the edge of the terminal plate. Add 6-3/4" to clearances to arrive at centerline. Local codes or regulations may require different clearances. N Canadian installations1 US installations2 A Clearance above grade, veranda, porch, deck, or balcony 12 in (30 cm) 12 in (30 cm) B Clearance to window or door that may be opened 6 in (15 cm) for appliances 10,000 Btu/h (3 kW), 12 in (30 cm) for appliances > 10,000 Btu/h (3 kW) and 100,000 Btu/h (30 kW), 36 in (91 cm) for appliances > 100,000 Btu/h (30 kW) 6 in (15 cm) for appliances 10,000 Btu/h (3 kW), 9 in (23 cm) for appliances > 10,000 Btu/h (3 kW) and 50,000 Btu/h (15 kW), 12 in (30 cm) for appliances > 50,000 Btu/h (15 kW) C Clearance to permanently closed window 12 inches (30cm) recommended to prevent condensation on window 12 inches (30cm). 9 inches (23cm) for appliances 50,000 Btu's and lower D Vertical clearance to ventilated soffit 18 inches (46cm) located above the terminal within a horizontal distance of 2 feet (61 cm) from the center line of the terminal 18 inches (46cm) E Clearance to unventilated soffit 12 inches (30cm) 12 inches (30cm) F Clearance to outside corner 3" * 3" * G Clearance to inside corner 3" * 3" * H Clearance to each side of center line 3 ft (91 cm) within a height 15 ft (4.5 m) above the 3 ft (91 cm) within a height 15 ft (4.5 m) above extended above meter/regulator meter/regulator assembly the meter/regulator assembly assembly I Clearance to service regulator vent outlet 3 ft (91 cm) 3 ft (91 cm)* J Clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance 6 in (15 cm) for appliances 10,000 Btu/h (3 kW), 12 in (30 cm) for appliances > 10,000 Btu/h (3 kW) and 100,000 Btu/h (30 kW), 36 in (91 cm) for appliances > 100,000 Btu/h (30 kW) 6 in (15 cm) for appliances 10,000 Btu/h (3 kW), 9 in (23 cm) for appliances > 10,000 Btu/h (3 kW) and 50,000 Btu/h (15 kW), 12 in (30 cm) for appliances > 50,000 Btu/h (15 kW) K Clearance to a mechanical air supply 6 ft (1.83 m) inlet 3 ft (91 cm) above if within 10 ft (3 m) horizontally L Clearance above paved sidewalk or 7 ft (2.13 m) paved driveway located on public property *(Notes: 2) M Clearance under veranda, porch deck, or balcony 12 in (30 cm) 12 in (30 cm) * N Where a vent termination may cause **(Notes: 1) hazardous frost or ice accumulations on adjacent property surfaces *(Notes: 2) O Clearance above highest point of exit 18 in (45cm) on roof 18 in (45cm) P Clearance to perpendicular or adjacent 24 in (60cm) wall 24 in (60cm) Notes: It is imperative that the vent termination be located observing the 1) In accordance with the current CSA B149.1, Natural Gas and Propane Installation minimum clearances as shown. There must not be any obstruction Code. such as bushes, garden sheds, fences, decks or utility buildings within 2) In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code. 24" from the front of the termination plate. * Clearance in accordance with local installation codes and the requirements of the gas supplier. Do not locate termination where excessive snow or ice build-up may occur. Be sure to check vent termination area after snow falls and clear ** A vent shall not terminate directly above a paved sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. Note: This does not apply to non-condensing appliances (Province of Ontario ONLY). Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor. to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area. Venting terminal shall not be recessed into a wall or siding. If finishing the outside wall with vinyl or wood siding it is recommended that a Siding Shield be installed, Part Number ZDVSSLR. 78 General Vent Installation Information This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex (Z-Flex) Venting Kits and components specifically approved and LABELED for this stove may be used. This appliance is also approved for use with M & G-Duravent Direct Vent system (Duravent Pro), BDM Pro Form Direct Vent, Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp. Rigid or Hard Pipe When using M & G Duravent, Ameri-Vent pipe, BDM Pro Form Direct Vent, ICC Excel Direct, Metal Fab Sure-Seal DV and or Selkirk Direct Temp a Duravent hard pipe adapter must be used (part # ZDVDFA for fire- places and part # ZDVDKA for Stoves, Serenity and ZDV3624B). Follow installation instructions provided by M & G Duravent/AmeriVent/Selkirk Direct Temp, ICC Excel Direct, and Metal Fab Sure-Seal DV for installation of pipe and adhere to the clearance to combustibles provided in this manual. Apply a bead of Mill Pac high temp sealant to all joints of pipes, adapters and termination, when using Kingsman Flex (Z-Flex) venting and M & G Duravent venting. Flex Pipe Venting Kingsman Flex pipe is shipped in unexpanded length. When installing pipe expand the lengths. Pipe can be expanded to twice their lengths e.g., 4ft. to 8ft. Fully expand pipe and cut off excess. Do not use more than 2 couplers to extend short pipes. Single sections are preferred in an installation attaching at the fireplace and termination. Place the spring spaces provided approximately every two feet to stabilize 4" flex in the center of 7" flex. When forming bends place spring in bend or before and after. (See Fig. 1). Horizontal runs require support metal straps every 2 feet. In offset installation support straps should be used to stabilize pipe. Expand 4" and 7" flex pipe to the point that the 7" protrudes approximately 2 to 3 inches past outer wall and the 4" flex protrudes approximately 2 to 3 inches past the 7" flex. (See Fig. 1). Attach the 4" pipe to the termination first and secure with sealant and screws then attach the 7" flex to the termination with caulking and screws. Termination may then be moved back to the outer wall and attached to home screwing into the framing. Silicone around termination to waterproof. If siding shield is going to be used attach this using same attaching hole as the top of termination after termination has been caulked for water proofing. Use Hi Temp Sealant Apply a bead of Mill Pac high temp sealant to all joints and use four screws to secure each pipe at fireplace, termination and any joint if joining any sections of pipe. Preventing Moisture Problems Insulate wall thimbles and support boxes for vertical attic terminations with non-combustible mineral wool Insulation (Roxul, Rockwool, Thermafiber UltraBatt, etc.). Attach and seal the outer perimeter of the wall thimble or support box to the existing vapor barrier. FRAMING DIMENSION Combustible Wall Cut an 11" hole through exterior wall and frame as shown. Non-Combustible Wall Cut or drill 8" or 204mm diameter hole. NOTE: It is critical to the proper and safe operation of this fireplace that on all connections the inner liner and the outer casing are both caulked with liberal amounts of sealant. Do not use any kind of tape or silicone other than that recommended in this manual. Use Mill Pac Sealant. WARNING: DO NOT mix parts from different systems unless stated in the manual. 79 Installation of Side Wall Venting 1. To determine the minimum distance from the bottom of fireplace to center of vent see the Framing Your Gas Fireplace section. Cut a hole through the wall allowing for an 11" x 11" (inside diameter) in combustible walls for wall thimble or an 8" diameter hole in a non-combustible wall (See Figure 2). 2. For the clearance to combustible above a 90-degree bend see Clearance to Combustibles section. 3. Select the approximate vent length, precise measurements are not needed as your flex pipe can be expanded to twice its shipped length for ease of installation. 4. To install wall thimble center over 11" x 11" (inch) framing from both sides of wall and secure. Route flex vent pipe through wall thimble (See Figure 1). 5. Before joining pipes, apply a bead of high temperature sealant (Mill Pac) to end of pipe. First attach the four-inch (4") flue pipe to the vent termination with sealant, and secure with the four screws provided. At this time make sure the spacer springs are attached to the (4") flex pipe as required. Then attach the seven-inch (7") pipe by the same method. 6. Mount vent termination and seal to wall using caulking around the wall thimble to weather proof. After installing the vent termination, double check to make sure the pipe extends properly through wall thimble and into vent termination. 7. Before joining pipes to fireplace flue, apply a bead of high temperature sealant (Mill Pac) to end of pipe. First attach the four-inch (4") flue pipe to fireplace with sealant, and secure with the four screws provided. At this time verify that the spacer springs are attached properly to the (4") flex pipe as required. Then attach the seven-inch (7") pipe by the same method. 8. Support horizontal pipes every two (2) feet (61 cm) with metal strap bands. Re-check fireplace to make sure it is levelled and properly positioned and secured. 9. Support vertical pipes to maintain a minimum of 1" or greater clearance to combustibles with metal strapping bands. 10. If finishing the outside wall with vinyl or wood siding it is recommended that a Siding Shield be installed, Part Number ZDVSSLR. Note: Vent Termination must not be recessed into wall or siding. WARNING: A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS AVAILABLE WHEN REQUIRED BY LOCAL CODES. MINIMUM 1" TO COMBUSTIBLES MIN 48" FOR ZCV39N, 60" FOR PROPANE MIN 52-1/2" FOR ZCV42N, + 64-1/2" FOR PROPANE Figure 1 MIN 48" FOR ZCV39N, 60" FOR PROPANE MIN 52-1/2" FOR ZCV42N, + 64-1/2" FOR PROPANE THROUGH COMBUSTIBLE WALL THROUGH NON-COMBUSTIBLE WALL Figure 2 80 Venting Routes And Components Venting Routes and Components Since it is very important that the vent system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to. The table showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths. The maximum horizontal run is 20 ft/6.1 m when the vertical run is 7 ft/2.1m (Figure #2). Note: 1/4" vertical rise is required for every 12" of horizontal run. The maximum number of 45 degree bends per side wall installation is two (2) in the horizontal run and then you must reduce the length of the horizontal by 18 inches for each 45 degree bend. The maximum vertical run is 43 ft./13.1meters. Special Note: For each 45 degree bend installed in the horizontal run, the length of the horizontal run must be reduced by 18" (45cm). This does not apply if the 45 degree bends are installed on the vertical part of the vent system. Example: If according to the table, the length of the horizontal run is 10 feet, and two 45 degree bends are required, the horizontal run length must be reduced to 7 feet. 2 additional 90° bends or equals are allowed. The horizontal run must be reduced by 36" per each 90° bend, or 18" per each 45° bend. IMPORTANT: Always locate the fireplace in such a way that a minimum of offsets and/or horizontal runs are required. 1/4" vertical rise is required for every 12" horizontal run. Figure 1 12 FEET How to Use the Horizontal Vent Table 1. Determine the height of the system and the number of bends required. 2. Having determined the vertical distance determine the maximum horizontal section allowed. 3. Vent table has been established for 90° horizontal/vertical runs. With use of flex pipe distance not having 90° bends will not fall into vent table standards. See Fig. B. -Horizontal Venting Table from Bottom of Fireplace- For venting to a maximum of 43ft (13.1 meters). Total Vertical Max Total Horizontal Feet Meters Feet Meters 48" (ZCV39N) 1.2 5 1.5 52-1/2" (ZCV42N) 1.3 5 1.5 60" (ZCV39LP) 1.5 8 2.4 64-1/2" (ZCV42LP) 1.6 8 2.4 6 1.8 12 3.7 7 2.1 20 6.1 8 2.4 20 6.1 9 1.8 20 6.1 10 3.0 20 6.1 11 3.4 20 6.1 12 3.7 20 6.1 13 4.0 20 6.1 14 4.3 20 6.1 15 4.6 20 6.1 20 6.1 20 6.1 25 7.6 15 4.6 30 9.1 10 3.0 43 (Max) 13.1 0 0 Figure 2 7 FEET 20 FEET MAX Support Straps Every 2 Feet 6 FEET Plus ¼" Rise/Ft = 73-1/2" Example A: If the vertical dimension from the floor of the fire- place is 6ft, the horizontal run to the wall flange of the vent termination must not exceed 12ft. NOTE: The final location of the fireplace must be such that the horizontal vent dimensions fall within those stated on the graph. The Maximum Vertical vent run is 43ft. (13.1 meters). Important: Minimum clearance between vent pipes and combustible materials is1 inch (25mm). For Propane Horizontal installations the venting must be an additional one foot above the minimum vertical rise off the flue before going horizontal. 12 FEET MAX 81 Z47ST24 / Z47ST36 Horizontal Snorkel Terminations Two snorkel terminations are available if a vertical rise is necessary on the exterior side of a building: Z47ST24 (24" Tall, 14-1/2" Center to Center) Z47ST36 (36" Tall, 26-1/2" Center to Center) Follow standard horizontal venting installation procedures. If the Snorkel Termination is to be located below grade, a window well is recommended with adequate and proper drainage as per local codes. Leave 2" clearance below snorkel to prevent water from entering the Snorkel Termination. Do not enclose the Snorkel within a wall or other type of enclosure and do not back fill. Ensure that grade level slopes away from the building. Follow all local codes. Maintain All Clearances, including proper rise and run. Ensure adequate drainage. -FOLLOW ALL LOCAL CODES- A safety cage (Z57STSC) is also available. Place safety cage over snorkel and mount with [4] DT screws (supplied with safety cage). 82 Venting Straight Up Through Roof An Attic Insulation Shield must be installed where the vent passes from a lower living space into an attic space where the chimney is not enclosed. It is designed to keep insulation materials away from the chimney. When installing the Attic Insulation Shield where the chimney passes from a living space to an attic space, install the shield from below and nail in place using 1" spiral nails. A fire stop must be installed on the bottom side of the joists when passing through a ceiling or floor. If an attic insulation shield is to be used, a fire stop is not required. Attic Insulation Shield Fire Stop Using Flex Bends Avoid cutting joists by offsetting the flex pipe. When using 45° bends a bend support is required directly above the highest bend. When installing a bend in a joist area a minimum of 4" clearance to combustible to the top of bend must be maintained, sides and bottom of pipe, a 1" clearance to combustibles must be maintained. If running horizontal through an area a 1-1/2" minimum clearance to the top of the horizontal pipe must be maintained. Maximum vertical height of system should not exceed 43 feet. Use roof support and rigid pipe at roof level. Flex pipe is not permitted within roof support. When penetrating the roof a rigid galvanized pipe must be used. Attach flex pipe to the rigid pipe with high temperature sealant, secure with four screws assuring the flex pipe and rigid pipe are secured. Attach rigid pipe to termination with sealant and screw with 4 sheet metal screws. The Inner flex pipe must be secured with 4 screws which must penetrate both the flex pipe and inner section of termination. Attach 7" rigid pipe to 7" termination with sealant and screw with 4 sheet metal screws. Vertical termination clearance is 18" [45.7cm] above the roof, measured from highest point of exit on the roof line. Support vertical pipes to maintain minimum of one inch or greater clearances to combustibles. Roof Flashing Ensure that you have the proper roof flashing by checking your roof pitch using a level and two rulers, or by using a roof pitch card. Slide a Roof Flashing suitable to your roof slope over the vent. Place the edge of the flashing plate that will be on the higher part of the roof slope under the shingles. Both the sides and the lower edge lay on top of the shingles. NOTE: At the top edge of the flashing plate, lift the shingles and nail the plate to the roof deck, then cement the shingles to the plate with a suitable waterproof mastic. Ensure that the chimney is plumb. Square up the flashing plate and nail in place to the roof deck. Use 12 nails with neoprene washers or cover the heads with a suitable waterproof mastic. Wrap the storm collar around the vent above the flashing. Secure the ends together loosely with nut and bolt supplied. Slide the collar down the vent until it comes in contact with the flashing. Tighten the bolt and seal the Storm Collar to the vent with a suitable waterproof non-combustible mastic. The flashing and storm collar should be painted to match the roof shingles. This will extend its life and improve the appearance. Clean, prime and paint with suitable painting products. Vertical Venting in Cold Climates In cold climate conditions where temperatures go below -10 degrees Celsius or 14 degrees Fahrenheit, we recommend that the chase be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an insulated Mylar sleeve. This will increase the temperature of the vent and help the appliance to vent properly in cold weather conditions. It is also important in vertical vented direct vent appliances that the appliance be operated daily during the winter months as this will help stop the termination from freezing up. We recommend using a thermostat set at room temperature to allow the unit to cycle. For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to start up. -ALSO SEE DIAGRAMS ON FOLLOWING PAGE- 83 -RestrictorRemove for Runs Under 15 Feet Clearances in horizontal venting. Clearance to perpendicular wall 24 inches (60 cm). (Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.) 24" FDVVT40 18" MIN Clearance above highest point of exit on roof 18 inches (45cm) 43ft A) B) C) A) Straight-through roof support configuration; B) Flex bend configuration; C) Termination mounting 84 Fireplace Installations Using Co Linear Flex Kits CAUTION The following installation procedure is not covered under the appliance safety standard (ANSI Z21.88 CSA 2.22 or ANSI Z21.50 CSA 2.33) used in the safety certification of this appliance. The Intertek safety certification does not apply to this installation. Before installing the appliance using this method, contact the Authority Having Jurisdiction to determine if this installation is acceptable in your area. STANDARD VERTICAL TERMINATION CAP 46DVA-VC DIRECT VENT CHIMNEY LINER TERMINATION KIT (BASEPLATE & CO-LINEAR TO CO-AXIAL ADAPTER) 46DVA-GK (3") HIGH WIND TERMINATION CAP 46DVA-VCH CO-AXIAL TO CO-LINEAR APPLIANCE CONNECTOR 46DVA-GCL HARD PIPE ADAPTER ZDVDFA - FIREPLACES ZDVDKA STOVES (FLAT) FLEX LINER IDVVT36 CO-LINEAR TERMINATION SEAL PLATE SEALANT FLEX LINER These kits may be used when installing a fireplace using a masonry chimney. 85 Approved for Power Vent PVH58 / PVH58FM - This appliance is approved for use with a Kingsman PVH58 Horizontal Power Vent A Horizontal Power Vent Termination is intended for use where standard venting configurations are not possible. NOTE: MODELS EQUIPPPED WITH MILLIVOLT/ STANDING PILOT IGNITION: Downward vertical vent runs are NOT permitted. NOTE: MODELS EQUIPPPED WITH INTERMITTENT PILOT IGNITION (Proflame 1 or Proflame 2): Downward vertical vent runs are permitted, however, Cold Climate Switch (Standing Pilot Mode) must NOT be used. Maximum / Minimum Vent Lengths: Maximum Vent Length is 125 ft plus six 90° elbows with Air Intake Shutter fully closed. Termination must not be below unit. This power vent can be installed up to 8ft below the installed fireplace on runs less than 100ft and not more than four 90° elbows. Minimum Vent Length is 1 FT vertical x 3 FT horizontal x 3 FT vertical x 3 FT horizontal (See PVH58 manual). Seven 90° elbows are possible if the total horizontal is not more than 25ft and the vertical does not exceed 15ft. Refer to Power Vent Manual for proper installation and use. 86 Bentley ZCV39 / ZCV42 Power Vent Control Module Installation FIREPLACE IS SUPPLIED WITH ONE JUNCTION BOX. ADDITIONAL OUTLETS MAY BE REQUIRED. CONSULT A QUALIFIED ELECTRICIAN. MAIN WIRING HARNESS POWER VENT CONTROL MODULE DOUBLE POLE SWITCH MV SYSTEMS ONLY MAIN WIRING HARNESS IPI SYSTEM NOTE: Fireplace glass door must be removed to Install or remove Power Vent Control Module. FOLLOW EITHER MILLIVOLT OR IPI SYSTEM INSTRUCTIONS TO COMPLETE THE INSTALLATION. Power Vent Control Module Mounted inside fireplace. 87 Power Vent Parts List 4/7 Venting NUMBER PVH58 DESCRIPTION Horizontal Power Vent Starter Kit - Exterior Mount PVH58FM Horizontal Power Vent Kit - Flush Mount Note: Must use a one foot section of 5/8 DV hard pipe to connect to the Power Vent Termination (not supplied) CHOOSE CONTROL MODULE OR HARNESS DEPENDENT ON VALVE SYSTEM PVC58MV Power Vent Control Module - for Millivolt Models PVC58IPI Power Vent Control Module - for Proflame 1 - IPI Models 584-X12 Harness for Proflame 2 IPI - Deluxe Models PVH20H Main Wiring Harness Assembly Extension Harness (20ft) CHOOSE VENTING TO BE USED: SECTION 1 - HARD PIPE, SECTION 2 FLEX VENT SECTION 1 DIRECT VENT HARD PIPE 4x6-5/8" for entire installation (Two Adapters needed: one at Flue and one at Termination) Flue of Fireplace ZDVDKA Duravent Adapter for Flat Flue ZDVDFA Duravent Adapter for Sloped Flue Termination End ZDVDIA Duravent Hard Pipe Adapter- (used to connect 4x6-/8" to 5/8 Hard Pipe) Note: Must use a one-foot section of 5/8 DV hard pipe (not supplied) to connect to the Power Vent Termination. SECTION 2 FLEX VENT - Used for entire installation order Z47PVA Note: Must use a one-foot section of 5/8 DV hard pipe connected to the power vent on all installations. Termination End Z47PVA Flex Pipe Adapter Kit - (to adapt flex pipe to power vent to hard pipe) Note: Must use a one-foot section of 5/8 DV hard pipe (not supplied) to connect to the Power Vent Termination. FLEX VENTING KITS ZDVFK5 Flex Kit (4" & 7" Dia.) x 2.5' (Unexpanded) 5' Expanded ZDVFK8 Flex Kit (4" & 7" Dia.) x 8' (c/w Springs, Screws, Mill Pac) ZDVFK20 Flex Kit (4" & 7" Dia.) x 20' (c/w Springs, Screws, Mill Pac) POWER VENT ACCESSORIES ZDV4FC Flex Connector 4" Diameter ZDV7FC Flex Connector 7" Diameter ZDV4FCL Flex Clamp 4" ZDV7FCL Flex Clamp 7" ZDV4SS Spring 4" Standoff Spacer PVH58WT Wall Thimble for Power Vent 88 ZCV39 Parts List Fireplace Part Numbers ZCV39N (Millivolt) Fireplace Heater rated, NG, Tempered Glass, Safety Screen ZCV39NH (Millivolt) Fireplace Heater rated, NG, Ceramic Glass, Safety Screen ZCV39NE (IPI) Fireplace Heater Rated NG, Tempered Glass, Safety Screen ZCV39NE2 (Proflame 2) Fireplace Heater Rated NG, Tempered Glass, Safety Screen, Remote Control ZCV39NHE (IPI) Fireplace Heater Rated NG, Ceramic Glass, Safety Screen ZCV39NHE2 (Proflame 2) Fireplace Heater Rated NG, Ceramic Glass, Safety Screen, Remote Control ZCV39LP (Millivolt) Fireplace Heater Rated LP, Tempered Glass, Safety Screen ZCV39LPH (Millivolt) Fireplace Heater Rated LP, Ceramic Glass, Safety Screen ZCV39LPE (IPI) Fireplace Heater Rated LP, Tempered Glass, Safety Screen ZCV39LPE2 (Proflame 2) Fireplace Heater Rated LP, Tempered Glass, Safety Screen, Remote Control ZCV39LPHE (IPI) Fireplace Heater Rated LP, Ceramic Glass, Safety Screen ZCV39LPHE2 (Proflame 2) Fireplace Heater Rated LP, Ceramic Glass, Safety Screen, Remote Control Wall Surrounds ZCV39 ZCV39S1BL Surround - Hearth Mount (40-5/8"W x 35") Black ZCV39S1PFBL Surround Wide Picture Frame (40-5/8"W x 37" x 4") Black ZCV39S2PFBL ZCV-TLK Surround - Picture Frame (36-1/8"W x 32-1/2" x 1-5/8") Black Tile Lip Kit ZCV39 Options LOG F3 VLBIT4 VLBIT6 ZCV39GT 39ZCV-258 ZG5C RBCB1 ULK2 3927ZDV-P779-1 5143-P77912 3927ZDV-P601 Log Set- 5 Pcs Log Bits - Large Four Piece Kit Log Bits - Small Six Piece Kit Glass Tray- Requires 15LBS Glass Pilot Shield - for ZCV39GT Decorative Ember Glass Bronze 5LB Cannonballs- Assorted size and colors Universal Light Kit Bulb 10W 12V 64418 or [Sylvania 58691] (light bulbs NOT covered under Warranty.) Lamp Assembly 58mm (light bulbs NOT covered under Warranty.) Transformer MET60-1 ZCV39 Options MQ Dealer Only - MQ39DD1BL Heavy Iron Door (38"W x 34-3/8") Black MQ39DD2BL Heavy Iron Door (38"W x 34-3/8") Black MQ39DD3BL Heavy Iron Door (38"W x 34-3/8") Black MQLOG F9 Log Set- 9pcs MQ39D Driftwood Log Set- 4pcs MQSTONE Decorative Stones MQROCK2 Rock Set Natural MQROCK3 MQEMBER MQG5W MQG5A MQG5B MQG5ZG Rock Set Multi-Color Glowing Embers Decorative Glass 1/2" White 5LB Decorative Ember Glass Cobalt Blue 5LB Decorative Ember Glass Black 5LB Decorative Glass- Zircon Glacier Ice 5LB Refractory Liners ZCV39RLT Refractory Liner Traditional ZCV39RLH Refractory Liner Herringbone ZCV39RRH Refractory Liner Red Herringbone ZCV39RLS ZCV39PL Refractory Liner Stacked Brick Porcelain Reflective Liner Optional Fan Kit / Blower Z46FK 26IDV-P260 Fan Kit w/Variable Speed Wall Mount Control (Temperature Sensing) Blower Motor (Replacement) Safety Screens ZCV39CSS Safety Screen Replacement Door Glass 39ZCV-310 39ZCV-311 Ceramic Glass- for ZCV39-H Units Tempered Glass- for ZCV39 Units 51MQ-123A Door Latch Assembly Replacement Burner Assembly / Burner 39ZCV-200A 39ZCV-BLPSI 39ZCV-BLPSIH 39ZCV-BNGSI 39ZCV-BNGSIH Fireplace Burner Burner Assembly- Propane c/w Valve System (ZCV39LP) Burner Assembly- Propane c/w Valve System (ZCV39LPH) Burner Assembly- Natural Gas c/w Valve System (ZCV39N) Burner Assembly- Natural Gas c/w Valve System (ZCV39NH) 39ZCV-BLPSIE 39ZCV-BLPSIHE 39ZCV-BNGSIE 39ZCV-BNGSIHE Burner Assembly- Propane c/w Valve System (ZCV39LPE) Burner Assembly- Propane c/w Valve System (ZCV39LPHE) Burner Assembly- Natural Gas c/w Valve System (ZCV39NE) Burner Assembly- Natural Gas c/w Valve System (ZCV39NHE) Conversion Kit 39ZCV-CKLP 39ZCV-CKLPH 39ZCV-CKNG 39ZCV-CKNGH LP Conversion Kit for 39ZCV Millivolt LP Conversion Kit for 39ZCVH Millivolt NG Conversion Kit for 39ZCV Millivolt NG Conversion Kit for 39ZCVH Millivolt 39ZCV-CKLPI LP Conversion Kit for 39ZCV IPI 39ZCV-CKLPHI LP Conversion Kit for 39ZCVH IPI 39ZCV-CKNGI NG Conversion Kit for 39ZCV IPI 39ZCV-CKNGHI NG Conversion Kit for 39ZCVH IPI Baffle Conversion Kit 39ZCV-BCKNG 39ZCV-BCKLP NG Ceramic Glass upgrade Kit for ZCV39N / NE to ZCV39NH /NHE LP Ceramic Glass / upgrade Kit for ZCV39LP / LPE to ZCV39LPH /LPHE Accessories Z1MT Thermostat Millivolt Wall Mount 89 Z80PT Thermostat Programmable Digital Millivolt Wall Mount (1F80-40) Valve System Parts / Millivolt 1000-P136WR Generator / Thermopile 1001-P069SI Electrode Sparker 915.069 TC SIT 1001-P216SI Thermocouple 290.216 TC SIT 1001-P165SI Orifice Pilot NG 977.165 TC SIT 1001-P167SI Orifice Pilot LP 977.167 TC SIT 1001-P633SI Valve Nova LP Hi/Lo 0820651 1001-P634SI Valve Nova NG Hi/Lo 0820652 1001-P713SI Pilot Burner LP 199.713 TC SIT 1001-P714SI Pilot Burner NG 199.714 TC SIT Remote Control / Millivolt GFRC Remote Control Millivolt / IPI On/Off GTRC Remote Control Millivolt - Thermostat GTMRCN Remote Control Millivolt Thermostat/Modulating - NG GTMRCP Remote Control Millivolt Thermostat/Modulating - LP GTFRCN Remote Control Millivolt Thermostat/Modulating/Fan - NG GTFRCP Remote Control Millivolt Thermostat/Modulating/Fan - LP Electronic Ignition/Remote Control IPI EGTRC Remote Control IPI (Thermostat) EGTMRCN Remote Control IPI (Thermostat/Modulating - NG) EGTMRCP Remote Control IPI (Thermostat/Modulating - LP) EGTFRCN EGTFRCP Remote Control IPI (Thermostat/Modulating/Fan - NG) Remote Control IPI (Thermostat/Modulating/Fan - LP) Electronic Ignition Replacement Parts IPI 1006-P002si Valve IPI (NG; Hi/Lo) 1006-P003si Valve IPI (LP; Hi/Lo) 1002-P047si Pilot Assembly (LP) 1002-P033si Pilot Assembly (NG) 1002-P089si Spark Electrode (Long) 1002-P113si Electrode Flame Sensor (Long) 1002-P302si IPI Ignition Board 1002-P850si AC Wall Adapter 1002-P12BH Battery Pack 1002-P912si Wiring Harness 1001-P166si Orifice Pilot (NG) 1001-P168si Orifice Pilot (LP) 1002-P013si Stepper Motor (NG) 1002-P012si Stepper Motor (LP) 1002-P016si Hi/Lo Regulator (NG) 1002-P014si Hi/Lo Regulator (LP) Miscellaneous Parts 1000-150GE Silicone GE Red IS806 #736 1000-150MP Hi-Temp Millpac Sealant 840099 1000-214 Piezo-Igniter 1244-17 MARK 21 1000-215 Pal Nut (18MMXI.5MM)BLK (1364.03) 1000-218 Switch Ivory (1451/001) 1000-227 Cover Ivory (86001/001) 1000-255 Orifice Brass - (State Size) 2000-080 Thermodisc 2450 (For Blower) 1000-306 Thermalcord - Adhesive Back for Door Frame 1000-085 FP15GC Control Variable Speed KBWC-13BV Stainless Steel Gas Connector Kingsman Fireplace Venting ZDVHSK Horizontal Vent Starter Kit - 3 FT Length Horizontal Vent Termination, Wall Thimble, 36" Flex Pipe, Mill Pac ZDVHSK5 Horizontal Vent Starter Kit - 5 FT Length Horizontal Vent Termination, Wall Thimble, 60" Flex Pipe, Mill Pac ZDVHSKSQ Horizontal Square Termination Vent Starter Kit -3 FT Length Horizontal Vent Termination, Wall Thimble, Wall Thimble, 36" Flex Pipe, Mill Pac ZDVHSKSQ5 Horizontal Square Termination Vent Starter Kit -5 FT Length Horizontal Vent Termination, Wall Thimble, Wall Thimble, 60" Flex Pipe, Mill Pac FDVVT40 Vertical Vent Termination with restrictor for runs over 15ft FDVHT Horizontal Vent Termination FDVHSQ Horizontal Square Termination Z47ST24 Horizontal Snorkel Termination (24" Tall, 14-1/2" Center to Center) Z47ST36 Horizontal Snorkel Termination (36" Tall, 26-1/2" Center to Center) Z57STSC Safety Cage for Horizontal Snorkel Termination FDVHSCU Safety Cage for Horizontal Termination ZDVAIS Attic Insulation Shield ZDVAIS24 Attic Insulation Shield 24" ZDVVOS Offset Support ZDVFS Firestop Spacer ZDVRS Roof Support ZDVWT Wall Thimble (Horizontal Venting) ZDVSS Siding Shield for FDVHT ZDVSSLR Siding Shield - Large Return Z47GP36 Galvanized Pipe 7" Dia. x 36" (Vertical Installations) Z47GP48 Galvanized Pipe 7" Dia. x 48" (Vertical Installations) ZDVAAF Flashing 7" c/w Storm Collar (1/12 to 7/12) ZDVAF2 Flashing 7" c/w Storm Collar (8/12 to 12/12) ZDVAF3 Flashing 7" c/w Storm Collar Flat ZDV7SC Storm Collar 7" ZDVFK5 Flex Kit (4" & 7" Dia.) x 2.5' (Unexpanded) 5' Expanded ZDVFK8 Flex Kit (4" & 7" Dia.) x 4' (Unexpanded) 8' Expanded ZDVFK20 ZDV4FC ZDV7FC ZDV4SS Flex Kit (4" & 7" Dia.) x 10' (Unexpanded) 20' Expanded *Kits are complete with spring stand-offs & silicone. Flex Connector 4" Diameter Flex Connector 7" Diameter Spring 4" Standoff Spacer 90 ZCV42 Parts List Fireplace Part Numbers ZCV42N (Millivolt) Fireplace Heater rated, NG, Tempered Glass, Safety Screen ZCV42NH (Millivolt) Fireplace Heater rated, NG, Ceramic Glass, Safety Screen ZCV42NE (IPI) Fireplace Heater Rated NG, Tempered Glass, Safety Screen ZCV42NE2 (IPI) Fireplace Heater Rated NG, Tempered Glass, Safety Screen, Remote Control ZCV42NHE (IPI) Fireplace Heater Rated NG, Ceramic Glass, Safety Screen ZCV42NHE2 (IPI) Fireplace Heater Rated NG, Ceramic Glass, Safety Screen, Remote Control ZCV42LP (Millivolt) Fireplace Heater Rated LP, Tempered Glass, Safety Screen ZCV42LPH (Millivolt) Fireplace Heater Rated LP, Ceramic Glass, Safety Screen ZCV42LPE (IPI) Fireplace Heater Rated LP, Tempered Glass, Safety Screen ZCV42LPE2 (IPI) Fireplace Heater Rated LP, Tempered Glass, Safety Screen, Remote Control ZCV42LPHE (IPI) Fireplace Heater Rated LP, Ceramic Glass, Safety Screen ZCV42LPHE2 (IPI) Fireplace Heater Rated LP, Ceramic Glass, Safety Screen, Remote Control Wall Surrounds ZCV42 ZCV42S1BL Surround - Hearth Mount (44-11/16"W x 38-1/8") Black ZCV42S1PFBL Surround Wide Picture Frame (44-11/16"W x 40-1/8" x 4") Black ZCV42S2PFBL ZCV-TLK Surround - Picture Frame (40-3/16"W x 35-5/8" x 1-5/8") Black Tile Lip Kit ZCV42 Options LOG F3 VLBIT4 VLBIT6 ZCV42GT 39ZCV-258 ZG5C RBCB1 ULK2 3927ZDV-P779-1 5143-P77912 3927ZDV-P601 Log Set- 5 Pcs Log Bits - Large Four Piece Kit Log Bits - Small Six Piece Kit Glass Tray- Requires 20LBS Glass Pilot Shield - for ZCV42GT Decorative Ember Glass Bronze 5LB Cannonballs- Assorted size and colors Universal Light Kit Bulb 10W 12V 64418 or [Sylvania 58691] (light bulbs NOT covered under Warranty.) Lamp Assembly 58mm (light bulbs NOT covered under Warranty.) Transformer MET60-1 ZCV42 Options MQ Dealer Only - MQ42DD1BL Heavy Iron Door (42"W x 37-1/2") Black MQ42DD2BL Heavy Iron Door (42"W x 37-1/2") Black MQ42DD3BL Heavy Iron Door (42"W x 37-1/2") Black MQLOG F9 Log Set- 9pcs MQ39D Driftwood Log Set- 4pcs MQSTONE Decorative Stones MQROCK2 Rock Set Natural MQROCK3 Rock Set Multi-Color MQEMBER Glowing Embers MQG5W Decorative Glass 1/2" White 5LB MQG5A Decorative Ember Glass Cobalt Blue 5LB MQG5B Decorative Ember Glass Black 5LB MQG5ZG Decorative Glass- Zircon Glacier Ice 5LB Refractory Liners ZCV42RLT Refractory Liner Traditional ZCV42RLH Refractory Liner Herringbone ZCV42RRH Refractory Liner Red Herringbone ZCV42RLS Refractory Liner Stacked Brick ZCV42PL Porcelain Reflective Liner Optional Fan Kit / Blower Z46FK 26IDV-P260 Fan Kit w/Variable Speed Wall Mount Control (Temperature Sensing) Blower Motor (Replacement) Safety Screens ZCV42CSS Safety Screen Replacement Door Glass 42ZCV-310 42ZCV-311 51MQ-123A Ceramic Glass- for ZCV42-H Units Tempered Glass- for ZCV42 Units Door Latch Assembly Replacement Burner Assembly / Burner 39ZCV-200A Fireplace Burner 42ZCV-BLPSI 42ZCV-BLPSIH 42ZCV-BNGSI 42ZCV-BNGSIH 42ZCV-BLPSIE 42ZCV-BLPSIHE 42ZCV-BNGSIE 42ZCV-BNGSIHE Burner Assembly- Propane c/w Valve System (ZCV42LP) Burner Assembly- Propane c/w Valve System (ZCV42LPH) Burner Assembly- Natural Gas c/w Valve System (ZCV42N) Burner Assembly- Natural Gas c/w Valve System (ZCV42NH) Burner Assembly- Propane c/w Valve System (ZCV42LPE) Burner Assembly- Propane c/w Valve System (ZCV42LPHE) Burner Assembly- Natural Gas c/w Valve System (ZCV42NE) Burner Assembly- Natural Gas c/w Valve System (ZCV42NHE) Conversion Kit 42ZCV-CKLP 42ZCV-CKLPH 42ZCV-CKNG 42ZCV-CKNGH 42ZCV-CKLPI 42ZCV-CKLPHI 42ZCV-CKNGI 42ZCV-CKNGHI LP Conversion Kit for 42ZCV Millivolt LP Conversion Kit for 42ZCVH Millivolt NG Conversion Kit for 42ZCV Millivolt NG Conversion Kit for 42ZCVH Millivolt LP Conversion Kit for 42ZCV IPI LP Conversion Kit for 42ZCVH IPI NG Conversion Kit for 42ZCV IPI NG Conversion Kit for 42ZCVH IPI Baffle Conversion Kit 42ZCV-BCKNG NG Ceramic Glass / upgrade Kit for ZCV42N / NE to ZCV42NH /NHE 42ZCV-BCKLP LP Ceramic Glass / upgrade Kit for ZCV42LP / LPE to ZCV42LPH /LPHE Accessories Z1MT Z80PT Thermostat Millivolt Wall Mount Thermostat Programmable Digital Millivolt Wall Mount (1F80-40) Valve System Parts / Millivolt 1000-P136WR Generator / Thermopile 1001-P069SI Electrode Sparker 915.069 TC SIT 91 1001-P216SI 1001-P165SI 1001-P167SI 1001-P633SI 1001-P634SI 1001-P713SI 1001-P714SI Thermocouple 290.216 TC SIT Orifice Pilot NG 977.165 TC SIT Orifice Pilot LP 977.167 TC SIT Valve Nova LP Hi/Lo 0820651 Valve Nova NG Hi/Lo 0820652 Pilot Burner LP 199.713 TC SIT Pilot Burner NG 199.714 TC SIT Remote Control / Millivolt GFRC Remote Control Millivolt / IPI On/Off GTRC Remote Control Millivolt - Thermostat GTMRCN Remote Control Millivolt Thermostat/Modulating - NG GTMRCP Remote Control Millivolt Thermostat/Modulating - LP GTFRCN Remote Control Millivolt Thermostat/Modulating/Fan - NG GTFRCP Remote Control Millivolt Thermostat/Modulating/Fan - LP Electronic Ignition/Remote Control IPI EGTRC Remote Control IPI (Thermostat) EGTMRCN Remote Control IPI (Thermostat/Modulating - NG) EGTMRCP Remote Control IPI (Thermostat/Modulating - LP) EGTFRCN Remote Control IPI (Thermostat/Modulating/Fan - NG) EGTFRCP Remote Control IPI (Thermostat/Modulating/Fan - LP) Electronic Ignition Replacement Parts IPI 1006-P002si Valve IPI (NG; Hi/Lo) 1006-P003si Valve IPI (LP; Hi/Lo) 1002-P047si Pilot Assembly (LP) 1002-P033si Pilot Assembly (NG) 1002-P089si Spark Electrode (Long) 1002-P113si Electrode Flame Sensor (Long) 1002-P302si IPI Ignition Board 1002-P850si AC Wall Adapter 1002-P12BH Battery Pack 1002-P912si Wiring Harness 1001-P166si Orifice Pilot (NG) 1001-P168si Orifice Pilot (LP) 1002-P013si Stepper Motor (NG) 1002-P012si Stepper Motor (LP) 1002-P016si Hi/Lo Regulator (NG) 1002-P014si Hi/Lo Regulator (LP) Miscellaneous Parts 1000-150GE Silicone GE Red IS806 #736 1000-150MP Hi-Temp Millpac Sealant 840099 1000-214 Piezo-Igniter 1244-17 MARK 21 1000-215 Pal Nut (18MMXI.5MM)BLK (1364.03) 1000-218 Switch Ivory (1451/001) 1000-227 Cover Ivory (86001/001) 1000-255 Orifice Brass - (State Size) 2000-080 Thermodisc 2450 (For Blower) 1000-306 Thermalcord - Adhesive Back for Door Frame 1000-085 Control Variable Speed KBWC-13BV FP15GC Stainless Steel Gas Connector Kingsman Fireplace Venting ZDVHSK Horizontal Vent Starter Kit - 3 FT Length ZDVHSK5 ZDVHSKSQ ZDVHSKSQ5 FDVVT40 FDVHT FDVHSQ Z47ST24 Z47ST36 Z57STSC FDVHSCU ZDVAIS ZDVAIS24 ZDVVOS ZDVFS ZDVRS ZDVWT ZDVSS ZDVSSLR Z47GP36 Z47GP48 ZDVAAF ZDVAF2 ZDVAF3 ZDV7SC ZDVFK5 ZDVFK8 ZDVFK20 ZDV4FC ZDV7FC ZDV4SS Horizontal Vent Termination, Wall Thimble, 36" Flex Pipe, Mill Pac Horizontal Vent Starter Kit - 5 FT Length Horizontal Vent Termination, Wall Thimble, 60" Flex Pipe, Mill Pac Horizontal Square Termination Vent Starter Kit -3 FT Length Horizontal Vent Termination, Wall Thimble, Wall Thimble, 36" Flex Pipe, Mill Pac Horizontal Square Termination Vent Starter Kit -5 FT Length Horizontal Vent Termination, Wall Thimble, Wall Thimble, 60" Flex Pipe, Mill Pac Vertical Vent Termination with restrictor for runs over 15ft Horizontal Vent Termination Horizontal Square Termination Horizontal Snorkel Termination (24" Tall, 14-1/2" Center to Center) Horizontal Snorkel Termination (36" Tall, 26-1/2" Center to Center) Safety Cage for Horizontal Snorkel Termination Safety Cage for Horizontal Termination Attic Insulation Shield Attic Insulation Shield 24" Offset Support Firestop Spacer Roof Support Wall Thimble (Horizontal Venting) Siding Shield for FDVHT Siding Shield - Large Return Galvanized Pipe 7" Dia. x 36" (Vertical Installations) Galvanized Pipe 7" Dia. x 48" (Vertical Installations) Flashing 7" c/w Storm Collar (1/12 to 7/12) Flashing 7" c/w Storm Collar (8/12 to 12/12) Flashing 7" c/w Storm Collar Flat Storm Collar 7" Flex Kit (4" & 7" Dia.) x 2.5' (Unexpanded) 5' Expanded Flex Kit (4" & 7" Dia.) x 4' (Unexpanded) 8' Expanded Flex Kit (4" & 7" Dia.) x 10' (Unexpanded) 20' Expanded *Kits are complete with spring stand-offs & silicone. Flex Connector 4" Diameter Flex Connector 7" Diameter Spring 4" Standoff Spacer 92 Troubleshooting the Gas Control System WARNING BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the "On" position. Problem Spark igniter will not light. Possible Causes Defective or misaligned electrode at pilot. Defective igniter (pushbutton). Pilot will not stay lit after carefully following lighting instructions. Defective thermocouple (flame switch where applicable). Pilot burning, no gas to burner, valve knob "ON", and wall switch "ON". Defective valve magnet. Wall switch or wires defective. Generator may not be generating sufficient voltage. Plugged burner orifice. Defective automatic valve operator. Frequent pilot outage problem. Flame lifts off burner and goes out in less than 30 seconds. Flame lifts off burner on one side while the rest of the flame remains lit. Pilot flame may be too low or blowing (high) causing the pilot safety to drop out. Inner 4" liner has come off flue or termination, flame is starving for oxygen. Improper installation of firebrick. Firebrick is likely leaning. Corrective Action Check for spark at electrode and pilot: if no spark and electrode wire is properly connected, replace igniter. Using a match, light pilot. If pilot lights, turn off pilot and push the red button again. If pilot will not light - check gap at electrode and pilot should be 1/8" to 1/4" to have a strong spark. Check pilot flame. Must impinge on generator and thermocouple. Clean and/or adjust pilot for maximum flame impingement on generator and thermocouple. Replace thermocouple if pilot will not hold. (Hand tight 1/8 turn on replacement) Replace valve, if pilot won't hold after the thermocouple is replaced. Check wall switch and wires for proper connections. Jumper wire across terminals at wall switch. If burner comes on, replace defective wall switch. If okay, jumper wires, across wall switch wires at valve. If burner comes on, wires are faulty or connections are bad. Check generator with millivolt meter. Take reading at generator terminals of gas valve. Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch "off" Replace faulty generator if reading is below specified minimum. Check burner orifice for stoppage and remove. Remove wall switch wires from gas valve. Install jumper wires from top bottom terminals of gas valve. Turn valve on "ON". If main burner does not light, replace valve. Clean and/or adjust pilot flame for maximum flame impingement on generator and thermocouple. *See NOTE below Seven Day Timer Attach 4" liner to flue or termination using screws, silicone and clamps as stated in manual. Be sure to position firebrick against firebox walls and be sure to use brick clips attached to the inner side of firebox. *NOTE: The pilot system for this appliance may be equipped with a Seven Day Timer, in which case the pilot flame will be extinguished if the main burner has not been turned ON for seven days. This Seven Day Cycle is reset every time the main burner is cycled ON / OFF and the pilot remains lit. If more than seven days has passed since the main burner has been cycled ON / OFF and the pilot is also out, follow the procedures described in this manual to light the pilot. NOTE: MILLIVOLT UNITS WITH 7 DAY TIMER When lighting pilot, the Pilot Knob must be pressed until a BEEP is heard. This procedure may take up to TWO MINUTES. 93 -Glass Safety- All Units IT IS THE RESPONSIBILITY OF THE HOME OWNER TO ENSURE THAT NO ONE TOUCHES A HOT APPLIANCE. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance. Any safety screen, guard, or barrier removed for servicing the appliance, must be replaced prior to operating the appliance. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing. Do not clean when the glass is hot. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces. Do not leave the fireplace remote control where it is accessible to children. -Termination Cap Safety- All Units WARNING: A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS AVAILABLE WHEN REQUIRED BY LOCAL CODES. SAFETY CAGES ARE AVAILABLE FOR ALL HORIZONTAL VENT TERMINATIONS. CHECK WITH YOUR DEALER. TERMINATION CAP IS HOT! Do not place flammable materials on or within 24 inches of termination caps. It is imperative that the vent termination be located observing the minimum clearances as shown in manual. There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24" from the front of the termination plate. Do not locate termination where excessive snow or ice build-up may occur. Be sure to check vent termination area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area. Venting terminal shall not be recessed into a wall or siding. 94 This Limited Lifetime Warranty applies only while the unit remains at the site of the original installation and only if the unit is installed inside the continental United States, Alaska, Hawaii, and Canada. The warranty applies only if the unit is installed and operated in accordance with the printed instructions and in compliance with applicable installation and building codes and good trade practices. BASIC ONE YEAR WARRANTY During the first year after installation of the appliance, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer. (Excluded Components: Accent Light Bulbs, Gasketing and Paint) LIMITED LIFETIME WARRANTY The heat exchanger, combustion chamber and burner of every Kingsman product excluding the Outdoor Firepit are warranted against materials or workmanship during the period the product is owned by the original owner. The part to be replaced must be returned to our distributor in exchange for the replacement part. Any labor, material, freight and/or handling charges associated with any repair or replacement pursuant to this Limited Lifetime Warranty will not be covered by this warranty. GENERAL TERMS In lieu of providing a replacement part, we may, at our option, provide the distributor's component purchase price from us or a credit equal to the distributor's component purchase price from us toward the purchase of any new unit which we distribute. If a credit is given in lieu of a replacement part, the rating plate from the unit being replaced must be submitted on a warranty claim, and the unit being replaced must be made available to our distributor for disposition. In establishing the date of installation for any purpose, including determination of the starting date for the term of this Limited Lifetime Warranty, reasonable proof of the original installation date must be presented*, otherwise the effective date will be based upon the date of manufacture plus thirty (30) days. We will not be responsible for and you, the user, will pay for: (a) damages caused by accident, abuse, negligence, misuse, riot, fire, flood, or Acts of God (b) damages caused by operating the unit where there is a corrosive atmosphere containing chlorine, fluorine, or any other damaging chemicals (other than in a normal residential environment) (c) damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance (d) damages caused by improper matching or application of the unit or the unit's components (e) damages caused by failing to provide proper maintenance and service to the unit (f) any expenses incurred for erecting, disconnecting or dismantling the unit (g) parts or supplies used in connection with service or maintenance (h) damage repairs, inoperation or inefficiency resulting from faulty installation or application (i) electricity or fuel costs or any increase in electricity or fuel cost whatsoever including additional or unusual use of supplemental electric heat. We shall not be liable for any incidental, consequential, or special damages or expenses in connection with any use or failure of this unit. We have not made and do not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose. We make no express warranties except as stated in this Limited Lifetime Warranty. No one is authorized to change this Limited Lifetime Warranty or to create for us any other obligation or liability in connections with this unit. Any implied warranties shall last for one year after the original installation. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty or condition lasts, so the above limitations or exclusions may not apply to you. The provisions of this limited warranty are in additions to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law. Save this certificate. It gives you specific legal rights, and you may also have other rights which may vary from state to state and province to province. In the event your unit needs servicing, contact your dealer or contractor who installed or serviced your unit. When requesting service, please have the model and serial number from each unit readily available. If your dealer needs assistance, the distributor is available for support and we, in turn support the distributor's efforts. Fill in the installation date and model and serial numbers of the unit in the space provided below and retain this limited warranty for your files. Model No. Serial No. Date installed Dealer or Contractor Name: *To receive advantage of your warranty, you must retain the original records that can establish the installation date of your unit. The Ultimate in Design, Engineering & Quality 95Acrobat Distiller 10.1.5 (Windows)