Trane Pkgsvx17aen Installation Owner Diagnostic Split System Cooling Condensers CTA 7 1/2 To 15 Tons User Manual D8375ee7 7eed 427a B5cf 9e43c58a113e

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Installation
Owner
Diagnostics
Split System Cooling Condensers
Model CTA 7 1/2 to 15 Tons

Models
“A” and later Design Sequence
CTA

090A***A –
120A***A –
120B***A –
180B***A –

60 HZ
60 HZ
60 HZ
60 HZ

September 2007

PKG-SVX17A-EN

Notice

Overview of Manual
Note: One copy of this document
ships inside each unit and is customer
property. It must be retained by the
unit’s maintenance personnel.

NOTICE:
Warnings and Cautions appear at
appropriate sections throughout this
manual. Read these carefully.

This booklet describes proper installation, operation, and maintenance procedures for air cooled systems. By
carefully reviewing the information
within this manual and following the
instructions, the risk of improper
operation and/or component damage
will be minimized.

WARNING– Indicates a
potentially hazardous situation
which, if not avoided, could
result in death or serious injury.

It is important that periodic maintenance be performed to help assure
trouble free operation. A maintenance
schedule is provided at the end of this
manual. Should equipment failure
occur, contact a qualified service
organization with qualified, experienced HVAC technicians to properly
diagnose and repair this equipment.

CAUTION – Indicates a
potentially hazardous situation
which, if not avoided, may result
in minor or moderate injury. It
may also be used to alert against
unsafe practices.
CAUTION – Indicates a situation that may result in equipment
or property-damage-only accidents.
IMPORTANT NOTE: All phases of this
installation must comply with the
NATIONAL, STATE & LOCAL CODES.
In addition to local codes, the installation must conform with National Electric Code -ANSI/NFPA NO. 70 LATEST
REVISION.
Note: Do Not release refrigerant
to the atmosphere! If adding or
removing refrigerant is required, the
service technician must comply with
all federal, state, and local laws.

© 2007 American Standard All rights reserved

PKG-SVX17A-EN

Contents

PKG-SVX17A-EN

Installation/Startup/Commissioning

4

Model Number Description

4

Unit Dimensions

5

Electrical Data

8

Unit Inspection

9

Initial Leak Test

9

Lifting Recommendations

9

Clearances

10

Unit Mounting

10

Refrigerant Piping

10

Leak Check

12

System Evacuation

12

Refrigeration Charging

12

Electrical Wiring

13

Low Voltage Wiring

14

Refrigeration Schematic

20

Installation Checklist

21

Sequence of Operation

22

Maintenance

23

Warranty

25

3

Model Number
Description
Model Number Description
All products are identified by a multiple-character model number that precisely identifies a particular type of
unit. An explanation of the alphanumeric identification code is provided
below. Its use will enable the owner/
operator, installing contractors, and
service engineers to define the operation, specific components, and other
options for any specific unit.
When ordering replacement parts or
requesting service, be sure to refer to
the specific model number, serial
number, and DL number (if applicable) stamped on the unit nameplate.

4

Split System Condensing Model Nomenclature

CTA

090

A

1

0

0

A

A

1 2

4 5 6

7

8

9

10

11

12

3

Digits 1,2,3 - Product Type
CTA = Remote Air-Cooled Condenser
Digits 4,5,6 - Nominal Gross
Cooling Capacity (MBh)
090 = 090 MBh-used with
3 & 5T SCRH
120 = 120 MBh - used with
7.5 & 10T SCRH
180 = 180 MBh - used with
12 & 15T SCRH
Digits 7 - Major Development
Sequence
A = 1 Refrig Cir.(3, 5, 7.5T SCRH)
B = 2 Refrig Cir. (10, 12, 15T SCRH)

Digits 8 - Electrical
Characteristics
1 = 208-230/60/1
2 = 460/60/1
8 = 575/60/1
Digits 9,10 - Factory Installed
Options
00 = Packed Stock
0A = Coated Coil
Digits 11 - Minor Design Sequence
A = First
Digits 12 - Service Digit
A = First

PKG-SVX17A-EN

Unit
Dimensions
Figure 1

— CTA090A

Figure 2

— CTA120A

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5

Unit
Dimensions
Figure 3

6

— CTA120B

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Unit
Dimensions
Figure 4

— CTA180B

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7

Electrical
Data
Table 1: CTA Unit Electrical Data
Basic Unit Characteristics

8

Outdoor Fan Motor

Allowable
Voltage
Range

Minimum
Circuit
Ampacity

Maximum
Fuse
Size

Qty.

HP

Amps
FLA

Amps
LRA

Model
Number

Electrical
Characteristics

CTA090A1

208-230/60/1

187-254

15

15

1

1/2

3.1

8.1

CTA090A2

460/60/1

414-506

15

15

1

1/2

1.6

3.7

CTA090A8

575/60/1

518-632

15

15

1

1/2

1.2

3.0

CTA120A1

208-230/60/1

187-254

15

15

1

1

6.0

17.0

CTA120A2

460/60/1

414-506

15

15

1

1

2.7

7.0

CTA120A8

575/60/1

518-632

15

15

1

1

2.0

5.7

CTA120B1

208-230/60/1

187-254

15

15

1

1

6.0

17.0

CTA120B2

460/60/1

414-506

15

15

1

1

2.7

7.0

CTA120B8

575/60/1

518-632

15

15

1

1

2.0

5.7

CTA180B1

208-230/60/1

187-254

15

15

2

1/2

3.1

8.1

CTA180B2

460/60/1

414-506

15

15

2

1/2

1.6

3.7

CTA180B8

575/60/1

518-632

15

15

2

1/2

1.2

3.0

PKG-SVX17A-EN

Installation
Installation procedures should be performed in the sequence that they
appear in this manual. Do not destroy
or remove the manual from the unit.
The manual should remain weatherprotected with the unit until all installation procedures are complete.
Note: It is not the intention of this
manual to cover all possible variations in systems that may occur or to
provide comprehensive information
concerning every possible contingency that may be encountered during an installation. If additional
information is required or if specific
problems arise that are not fully discussed in this manual, contact your
local Sales office.
Note: “Warnings” and “Cautions”
appear at appropriate
places in this manual. Your personal
safety and the proper
operation of this machine require that
you follow them carefully. The Company assumes no liability for installations or servicing performed by
unqualified personnel.
Installation Checklist
An “Installation Checklist” is provided
at the end of the installation section of
this manual. Use the checklist to verify
that all necessary installation procedures have been completed. Do not
use the checklist as a substitute for
reading the information contained in
the manual. Read the entire manual
before beginning installation procedures.
Unit Inspection
Inspect material carefully for any shipping damage. If damaged, it must be
reported to, and claims made against
the transportation company. Compare
the information that
appears on the unit nameplate with
ordering and submittal
data to insure the proper unit was
shipped. Available power supply must
PKG-SVX17A-EN

be compatible with electrical characteristics specified on component
nameplates. Replace damaged parts
with authorized parts only.
Inspection Checklist
To protect against loss due to damage
incurred in transit, complete the following checklist upon receipt of the
unit.
[ ] Inspect individual pieces of the
shipment before accepting the unit.
Check for obvious damage to the
unit or packing material.
[ ] Inspect the unit for concealed damage before it is stored and as soon
as possible after delivery. Concealed damage must be reported
within 15 days. If concealed damage is discovered, stop unpacking
the shipment. Do not remove damaged material from the receiving
location. Take photos of the damage if possible. The owner must
provide reasonable evidence that
the damage did not occur after
delivery.
[ ] Notify the carrier’s terminal of damage immediately by phone and by
mail. Request an immediate joint
inspection of the damage by the
carrier and the consignee.
[ ] Notify the sales representative and
arrange for repair. Do not repair the
unit until the damage is inspected
by the carrier’s representative.
Initial Leak Test
All CTA units are shipped with a holding charge of nitrogen in each circuit.
Remove the service access panel(s)
shown in Figures 1 to 4. Locate the
discharge or liquid line gauge ports
for each circuit. Install gauges to
determine if the circuits are still pressurized. If not, the charge has
escaped. Repair as required to obtain
a leak-free circuit.

Lifting Recommendations
Before preparing the unit for lifting,
estimate the approximate center of
gravity for lifting safety. Because of
placement of internal components,
the unit weight may be unevenly distributed. Approximate unit weights
are given in Table 2.
Table 2: Unit and corner weights (lbs)
Model

Corner Weights
Ship Net
Max. Max. #1 #2 #3 #4

CTA090A 254 210
CTA120A
CTA120B

325 281

59

63

39

49

62

85

57

77

CTA180B 532 447 100 105 124 118

WARNING
Heavy Objects!
Do not use cables (chains or
slings) except as shown. Each of
the cables (chains or slings) used
to lift the unit must be capable of
supporting the entire weight of
the unit. Lifting cables (chains or
slings) may not be of the same
length. Adjust as necessary for
even unit lift. Other lifting
arrangements may cause equipment or property-only damage.
Failure to properly lift unit could
result in death or serious injury.
See details below.
The crated unit can be moved using a
forklift of suitable capacity. For lifting
the unit, attach lifting straps or slings
securely to the lifting holes at each
corner. Use spreader bars to protect
the unit casing from damage. Test lift
the unit to determine proper balance
and stability.

CAUTION
Equipment Damage!
Use spreader bars to prevent lifting straps from damaging the
unit. Install bars between lifting
straps. Failure to properly lift unit
may result in crushing unit cabinet or damaging unit finish.

9

Installation
Clearances
Provide enough space around the unit
to allow unrestricted access to all service points. Refer to Figure 1 through
Figure 4 for unit dimensions and minimum required service and free air
clearances. Observe the following
points to insure proper unit operation.

Figure 5 Roof Mounted Unit

A. Do not install the unit under a low
overhang. Condenser discharge must
not be restricted. See Notes in Figure
1 through Figure 4.
NOTICE: Do not obstruct condenser
discharge air. This can result in warm
air recirculation through the coil.
B. Do not locate the unit in a position
where runoff water can fall into the
fan discharge openings.

WARNING
C. Condenser intake air is supplied
from three or four sides of the unit.
Adhere to the minimum required
clearances given in Figure 1 through
Figure 4.
Unit Mounting
Rooftop Mounting: If the unit will be
roof mounted, determine for certain
that the structure is strong enough to
support the unit and any required
accessories. Unit weights are given in
Table 2. The unit should be elevated
on a level, field fabricated four-inch
steel or wood 4" x 4" mounting frame.
Complete the frame and secure it into
position before lifting the unit to the
roof. The mounting frame must support a minimum of three of the unit’s
four sides and should span roof supports to distribute the load on the
roof.

10

Structural Failure!
Ensure that the roof structure
supports are strong enough to
support the weight of the unit
and any accessories. Failure to do
this could result in death or serious injury due to structural failure and could seriously damage
the unit and the building.
Ground Level Mounting
“For ground level installation, the unit
base should be adequately supported
and hold the unit near level. The
installation must meet the guidelines
set forth in local codes.” The support
should extend two inches beyond the
unit base channels at all points. The
unit and support must be isolated
from any adjacent structure to prevent
possible noise or vibration problems.
Any ground level location must comply with required clearances given in
Figure 1 through Figure 4.

Holes must be made in the structure
to run refrigerant lines. For the majority of ground-level installations, the
holes can be made in the header that
rests on top of the foundation. Alternatively, these holes may also be
made in the foundation itself. On roofmounted units, refrigerant lines
should enter the building as close to
the unit as possible; preferably within
three to four inches of the refrigerant
connection on the unit, plus a six-inch
(long radius) 90 degree "L" entering
the building (See Figure 5).
Refrigerant Piping Guidelines
A. Maximum recommended line
lengths: (per circuit)
Maximum linear length..............200 Ft.
(w/o accumulator)
Maximum discharge line lift......200 Ft.
Maximum liquid line lift..............60 Ft.
B. Maximum allowable pressure
drops (R-410A):
Discharge line...............................10 psi
Liquid line (without subcooler)...50 psi
Route refrigerant piping for minimum
linear length, minimum number of
bends and fittings (no reducers) and
minimum amount of line exposed to
outdoor ambients.
C. Recommended line sizes:
CTA090, 120A (single circuit)
CTA120B, 180B (dual circuit)
Discharge line - 7/8 inch sealed type L
refrigerant tubing.
Liquid line - 1/2 inch sealed type L
refrigerant tubing.

PKG-SVX17A-EN

Installation
Note: Insulate all refrigerant piping
and connections.
Refrigerant Piping Procedures
(Outdoor Units)
Each CTA unit ships with a holding
charge of dry nitrogen. The nitrogen
should be removed and the entire system evacuated (at the proper time) to
avoid possible contamination.
1. Remove the service access panel.
2. Locate the liquid and discharge
lines. Check that the piping connection stubs on the valves (Figure 6)
line up properly with the holes in
the unit cabinet.
Figure 6

4. Unbraze the tube seal caps to reveal
the line braze connections.

WARNING:
Hazardous Pressures!
Coil has a nitrogen holding
charge. Do not remove seal caps
by heating the caps while coil is
under pressure. Depress the
gauge port valve cores to gradually relieve nitrogen holding
charge. Remove valve cores
before removing the tubing seal
caps. Failure to properly relieve
pressure could result in death or
serious injury.

CAUTION:
Equipment Damage!
Do not remove the seal caps from
refrigerant connections until prepared to braze refrigerant lines to
the connections. Excessive exposure to atmosphere may allow
moisture or dirt to contaminate
the system, damaging valve seals
and causing ice formation in system components.

above the maximum recommended unit test pressure as
specified in applicable unit literature. Failure to properly regulate
pressure could result in a violent
explosion, which could result in
death or serious injury or equipment or property-only-damage.

CAUTION:
Equipment Damage!
Wet-wrap all valves and protect
painted surfaces from excessive
heat. Heat can damage system
components and the unit finish.
6. Shut off nitrogen supply.
7. Shut off the manifold valve for the
line that is connected to the discharge line gauge port.
Figure 7

5. Cut, fit and braze tubing, starting at
the outdoor unit and work toward
the indoor unit.
Note: Use long radius bells for all 90
degree bends.

3. Locate the gauge ports on the discharge and liquid lines. Depress the
valve core to release the nitrogen
from the unit.
Note: If nitrogen is not released from
the unit, there is a leak in the system.
Locate the leak and repair before proceeding with the installation.

PKG-SVX17A-EN

All brazing should be done using a 2
to 3 psig dry nitrogen purge flowing
through the pipe being brazed (Figure
6).

WARNING:
Hazardous Pressures!
When using dry nitrogen cylinders for pressurizing units for
leak testing, always provide a
pressure regulator on the cylinder
to prevent excessively high unit
pressures. Never pressurize unit

Refrigerant Piping Procedure
(Indoor Unit)
Once liquid and discharge lines are
complete to the refrigerant connections on the indoor unit, depress the
gauge port valve cores on the suction
and discharge lines to gradually
relieve nitrogen holding charge.

11

Installation

WARNING:
Hazardous Pressures!
Coil has a nitrogen holding
charge. Do not remove seal caps
by heating the caps while coil is
under pressure. Depress the
gauge port valve cores to gradually relieve nitrogen holding
charge. Remove valve cores
before removing the tubing seal
caps. Failure to properly relieve
pressure could result in death or
serious injury.
1. Remove both seal caps from the
indoor unit connection stubs.

CAUTION:
Equipment Damage!
Do not remove the seal caps from
refrigerant connections until prepared to braze refrigerant lines to
the connections. Excessive exposure to atmosphere may allow
moisture or dirt to contaminate
the system, damaging valve seals
and causing ice formation in system components.
2. Turn nitrogen supply on. Nitrogen
enters through liquid line gauge
port.

WARNING:
Hazard of Explosion and Deadly
Gases!
Never solder, braze or weld on
refrigerant lines or any unit components that are above atmospheric pressure or where
refrigerant may be present.
Always remove refrigerant by following the guidelines established by the EPA Federal Clean
Air Act or other state or local
codes as appropriate. After refrigerant removal, use dry nitrogen to
bring system back to atmospheric
pressure before opening system
12

for repairs. Mixtures of refrigerants and air under pressure may
become combustible in the presence of an ignition source leading
to an explosion. Excessive heat
from soldering, brazing or welding with refrigerant vapors
present can form highly toxic
gases and extremely corrosive
acids. Failure to follow all proper
safe refrigerant handling practices could result in death or serious injury.

4. Evacuate the system to hold a 350
micron vacuum.

3. Braze the liquid line connections.

7. With vacuum pump and micron
gauge blanked off, open the valve
on R-410A cylinder and allow refrigerant pressure to build up to 100
psig.

4. Open the gauge port on the discharge line and then braze the discharge line to the connection stub.
Nitrogen will bleed out the open
gauge port on the discharge line.
5. Shut off nitrogen supply.
Leak Check
After the brazing operation of the outdoor and indoor refrigerant lines is
complete, check the field brazed connections for leaks. Pressurize the system through the gauge port with dry
nitrogen to 200 psi. Use soap bubbles
or other leak-checking methods to
ensure that all field joints are leak
free. If not, release pressure, repair
and repeat the leak test.
System Evacuation
1. After completion of leak check,
replace suction, liquid and discharge valve cores, and evacuate
the system.
2. Attach appropriate hoses from the
manifold gauge to suction and discharge line gauge ports.
Note: Unnecessary switching of hoses
can be avoided and complete evacuation of lines leading to a sealed system can be accomplished with
manifold center hose and connecting
branch hose to cylinder of R-410A and
vacuum pump.
3. Attach center hose of manifold
gauges to the vacuum pump.

5. Close off the valve to the vacuum
pump and observe the micron
gauge. If gauge pressure rises
above 500 microns in one (1)
minute, evacuation is incomplete or
the system has a leak.
6. If vacuum gauge does not rise
above 500 microns in one (1)
minute, the evacuation should be
complete.

8. Close valve on the R-410A supply
cylinder. Close valves on the manifold gauge. Set and remove the
refrigerant charging hoses from the
discharge and suction gauge ports.
9. Leak test the entire system. Using
proper procedures and caution,
repair any leaks found and repeat
the leak test.
Refrigerant Charging Procedure
If charging by weight, refer to refrigerant charges that are provided in Table
3. If additional refrigerant is needed
because of length of line, calculate the
requirements using Table 4. Charge
by weight through the gauge port on
the suction line in the indoor unit.
When charging is complete, replace
the cap on the gauge port.
Insulating and Isolating
Refrigerant Lines
Insulate the entire discharge line with
refrigerant piping insulation. Also
insulate any portion of the liquid line
exposed to temperature extremes.
Insulate and isolate liquid and discharge lines from each other. Isolate
refrigerant lines from the structure
and any ductwork.
Note: To prevent possible noise or
vibration, be certain to isolate refrigerant lines from the building.
PKG-SVX17A-EN

Installation
Table 3: CTA Refrigerant Charge
Model

Refrigerant Charge
(R-410A)*

CTA090A
w/SCRH030

18.1 lbs

CTA090A
w/SCRH050

19.9 lbs

CTA120A
w/SCRH075

20.8 lbs

CTA120B
w/SCRH100

11.9 lbs
(Ckt. #1 & #2)

CTA180B
w/SCRH120

16.8 lbs. (Ckt. #1)
16.0 lbs. (Ckt. #2)

CTA180B
w/SCRH150

17.5 lbs. (Ckt. #1)
16.9 lbs. (Ckt. #2)

* Sufficient operating charge for listed unit
and 33 feet of nominally sized refrigerant
piping.

Table 4: Additional Refrigerant
Tubing Sizes

Additional
Additional
Tubing
Refrig.
Length

Discharge

Liquid

7/8"

1/2"

15 ft.

1.3 lbs

7/8"

1/2"

25 ft.

2.2 lbs

7/8"

1/2"

32 ft.

2.8 lbs

7/8"

1/2"

40 ft.

3.5 lbs

Note: Amounts shown are based on 0.087
lbs of refrigerant per foot of 7/8" and 1/2"
lines.

Note: For tubing over 40 feet, calculate
the additional refrigerant needed,
based on notes above.
Gaseous Charging
This procedure is accomplished with
the unit operating. Electrical connections must be complete. Do not proceed until the system is ready to
operate.
Procedure
1. Connect R-410A drum with gauge
manifold to the gauge ports (pressure taps) on the compressor discharge and suction lines (Figure 7).
Note: On the CTA units, the service
access panel must be installed when
the unit is running and being charged.

PKG-SVX17A-EN

WARNING:
Hazardous Energy Sources!
Use extreme caution while servicing the unit when the control box
access panel is removed and
power is applied to the unit. Failure to observe all safety precautions could result in death or
serious injury.
2. Turn on power to the unit. Allow the
system to run for five to ten minutes
to stabilize operating conditions.
3. Measure airflow across the indoor
coil. Compare the measurements
with the fan performance data in the
Data/Submittal.
4. Check suction line superheat and
condenser sub-cooling to ensure
the unit is operating properly.
5. Disconnect all power to the unit.

Electrical Wiring
CTA field wiring consists of providing
power supply to the unit, installing the
system indoor thermostat and providing low voltage system interconnecting wiring. Access to electrical
connection locations is shown in Figures 1 through 4.
Unit Power Supply
The installer must provide line voltage
circuit(s) to the unit main power terminals as shown by the unit wiring diagrams in Figures 9 and 10 on page 15.
Power supply must include a disconnect switch in a location convenient to
the unit. Ground the unit according to
local codes and provide flexible conduit if codes require and/or if vibration
transmission may cause noise problems.

CAUTION:
Use Copper Conductors Only!
Unit terminals are not designed to
accept other types of conductors.
Failure to use copper conductors
may result in equipment damage.

CAUTION:
WARNING:
Hazardous Voltage
w/Capacitors!
Disconnect all electrical power,
including remote disconnects and
discharge all motor start/run capacitors before servicing. Follow
proper lockout/tagout procedures
to ensure the power cannot be inadvertently energized. Verify with
an appropriate voltmeter that all
capacitors have discharged. Failure to diconnect power and discharge capacitors before
servicing could result in death or
serious injury.
Note: For additional information
regarding the safe discharge of
capacitors, see PROD-SVB06A-EN
or PROD-SVB06A-FR.
6. Remove the charging system from
the unit and replace all access panels.

All wiring must comply with applicable local and national NEC
codes. Type and location of disconnect switches must comply
with all applicable codes.

WARNING:
Ground Wire!
All field-installed wiring must be
completed by qualified personnel.
All field-installed wiring must
comply with NEC and applicable
local codes. Failure to follow this
instruction could result in death
or serious injuries.

WARNING:
Grounding Required!
Follow proper local and state electrical code on requirements for
grounding. Failure to follow code
could result in death or serious injury
13

Wiring
Low Voltage

WARNING:
Hazardous Voltage w/Capacitors!
Disconnect all electrical power,
including remote disconnects and
discharge all motor start/run capacitors before servicing. Follow
proper lockout/tagout procedures
to ensure the power cannot be inadvertently energized. Verify with
an appropriate voltmeter that all
capacitors have discharged. Failure to diconnect power and discharge capacitors before
servicing could result in death or
serious injury.

Figure 8: Typical Field Wiring
Note:
1. Wiring shown with dashed lines is to
be furnished and installed by the customer. All customer supplied wiring
must be copper only and must conform to NEC and local electrical codes.
Codes may require line of sight between disconnect switch and unit.
CTA090A/S(C,I)RH030
CTA090A/S(C,I)RH050
CTA120A/S(C,I)RH075
CTA120B/S(C,I)RH100
Field Wiring:

CTA180B/S(C,I)RH120
CTA180B/S(C,I)RH150
Field Wiring:
A — 2 power wires. Line voltage for
single phase
B — 3 power wires. Line voltage for
3 phase
C — Cooling only thermostat: 4 wires,
24 volts.
D — 3 control wires, 24 volts.

Note: For additional information
regarding the safe discharge of
capacitors, see PROD-SVB06A-EN
or PROD-SVB06A-FR.
Determine proper wire sizes and unit
protective fusing requirements by
referring to the unit nameplate. Field
wiring diagrams for accessories
are shipped with the accessory.

A — 2 power wires. Line voltage for
single phase
B — 3 power wires. Line voltage for
3 phase; 2 wires for single phase
C — Cooling only thermostat: 3 wires,
24 volts.
— Digital thermostat: add 1 additional wire, 24 volts.
D — 2 control wires, 24 volts.

14

PKG-SVX17A-EN

Field Wiring

PKG-SVX17A-EN

15

Wiring

16

PKG-SVX17A-EN

Wiring

PKG-SVX17A-EN

17

Wiring

18

PKG-SVX17A-EN

Wiring

PKG-SVX17A-EN

19

Refrigeration
Diagram

Figure 11: Typical Split System Cooling Diagram

20

PKG-SVX17A-EN

System
Pre-Start Procedure
Installation Checklist
Complete this checklist once the unit
is installed to verify that all recommended procedures have been
accomplished before starting the system. Do not operate the system until
all items covered by this checklist are
complete.
[ ] Inspect unit location for proper
required service clearances.
[ ] Inspect unit location for proper free
air clearances.
[ ] Inspect unit location for secure,
level mounting position.
Refrigerant Piping
[ ] Performed initial leak test?
[ ] Connected properly sized and constructed liquid and discharge lines
to the connection stubs at both the
indoor and outdoor units?

WARNING:
Hazardous Voltage
w/Capacitors!
Disconnect all electrical power,
including remote disconnects and
discharge all motor start/run capacitors before servicing. Follow
proper lockout/tagout procedures
to ensure the power cannot be inadvertently energized. Verify with
an appropriate voltmeter that all
capacitors have discharged. Failure to diconnect power and discharge capacitors before
servicing could result in death or
serious injury.
Note: For additional information
regarding the safe discharge of
capacitors, see PROD-SVB06AEN or PROD-SVB06A-FR.

[ ] Insulated the entire discharge line?

[ ] Provided unit power wiring (with
disconnect) to proper terminals in
the unit control section?

[ ] Insulated portions of liquid line
exposed to extremes in temperature?

[ ] Installed system indoor thermostat?

[ ] Evacuated each refrigerant circuit
to 350 microns?
[ ] Charged each circuit with proper
amount of R-410A?

PKG-SVX17A-EN

Electrical Wiring

[ ] Installed system low voltage interconnecting wiring to proper terminals of outdoor unit, indoor unit
and system thermostat?

21

System
Pre-Start Procedure
Unit Start-Up
Once the unit is properly installed and
pre-start procedures
are complete, start the unit by turning
the System Switch on the indoor thermostat to either HEAT, COOL or AUTO.
The system should operate normally.

Sequence of Operation
General
Operation of the system cooling (and
optional heating) cycles is controlled
by the position of the system switch
on the room thermostat. Once the
system switch is placed in either the
HEAT or COOL position, unit operation is automatic. The optional automatic changeover thermostat, when
in the AUTO position, automatically
changes to heat or cool with sufficient
room temperature change.

Cooling Mode
When the room thermostat system
switch is positioned at COOL and the
fan switch is at AUTO, the condenser
fan relay energizes on a call for cooling. When the contacts of the condenser fan relay close, operation of
the condenser fan begins. The evaporator fan contactor also energizes on a
call for cooling and initiates evaporator fan operation.
On units with dual circuits, the second
stage of cooling is initiated as a result
of the 2-stage thermostat calling for
additional cooling.

Evaporator Fan (Indoor Supply
Air)
The evaporator fan is controlled by an
ON/AUTO switch on the room thermostat. With the switch positioned at
AUTO and the system operating in
the cooling mode, fan operation coincides with the cooling run cycles. If
the system is equipped with heat and
is operating in the heating mode
while the fan switch is at AUTO, fan
operation coincides with the heating
run cycles. When the fan switch is
positioned at ON, fan operation is
continuous.

22

PKG-SVX17A-EN

Maintenance

WARNING:
Hazardous Service Procedures!
The maintenance and troubleshooting procedures recommended in this section of the manual
could result in exposure to electrical, mechanical or other potential
safety hazards. Always refer to
the safety warnings provided
throughout this manual concerning these procedures. When possible, disconnect all electrical
power including remote disconnects before servicing. Follow
proper lockout/tagout procedures
to ensure the power can not be inadvertently energized. When necessary to work with live electrical
components, have a qualified licensed electrician or other individual who has been trained in
handling live electrical components perform these tasks. Failure
to follow all of the recommended
safety warnings provided, could
result in death or serious injury.

Maintenance
Perform all of the indicated maintenance procedures at the
intervals scheduled. This will prolong
the life of the unit and reduce the possibility of costly equipment failure.
Monthly
Conduct the following maintenance
inspections once per month.

WARNING:
Hazardous Voltage w/Capacitors!
Disconnect all electrical power,
including remote disconnects and
discharge all motor start/run capacitors before servicing. Follow
proper lockout/tagout procedures
to ensure the power cannot be inadvertently energized. Verify with
an appropriate voltmeter that all
capacitors have discharged. Failure to diconnect power and discharge capacitors before
servicing could result in death or
serious injury.
Note: For additional information
regarding the safe discharge of
capacitors, see PROD-SVB06A-EN
or PROD-SVB06A-FR.
1. Inspect air filters and clean if necessary.
2. Check unit wiring to ensure all connections are tight and that the wiring insulation is intact.
3. Check drain pans and condensate
piping to insure they are free of obstacles.

ing mode, check the suction and discharge pressures. Record these
readings on the “Maintenance
Log.”
7. Observe indoor fan operation and
correct any unusual or excessive vibration. Clean blower wheels as
needed.
Annually (Cooling Season)
The following maintenance procedures must be performed at the beginning of each cooling season to insure
efficient unit operation.
1. Perform all of the monthly maintenance inspections.
2. With the unit operating, check unit
superheat and record the reading in
the Maintenance Log.
3. Remove any accumulation of dust
and/or dirt from the unit casing.
4. Remove corrosion from any surface
and repaint. Check the gasket
around the control panel door to insure it fits correctly and is in good
condition to prevent water leakage.
5. Inspect the evaporator fan belt. If it
is worn or frayed, replace it.
6. Inspect the control panel wiring to
insure that all connections are tight
and that the insulation is intact.
7. Check refrigerant piping and fittings
for leaks.

4. Manually rotate the indoor fan to insure proper operation.
5. Inspect the evaporator and condenser coils for dirt and debris. If the
coils appear dirty, clean them.
6. With the unit operating in the cool-

PKG-SVX17A-EN

23

Maintenance
Maintenance Log
Date

Ambient
Temp.
F

Evaporator Entering Air
Dry Bulb

Wet Bulb

Compressor
Suction
Pressure

Discharge
Pressure

Superheat

Subcooling

Circuit #1 (F)

Circuit #1 (F)

Note: Perform each inspection once per month (during cooling season) while unit is operating.

24

PKG-SVX17A-EN

Warranty
CTA
Warranty Information
Standard Warranty
The standard split system cooling condenser warranty is Trane’s partsonly warranty, running 12-months from startup, not to exceed 18months from shipment.
Extended Warranty
The optional extended warranty is a second through fifth year warranty.
The time starts at the end of standard 1-year coverage through the fifth
year.
These extended warranties apply only to new equipment installed in domestic Trane Commercial Systems Group sales territories and must be
ordered prior to start-up.

PKG-SVX17A-EN

25

Trane
A business of American Standard Companies
www.trane.com
For more information, contact your local Trane
office or e-mail us at comfort@trane.com

Literature Order Number

PKG-SVX17A-EN

Date

September 2007

Supersedes

SS-SVN11A-EN October 2004

Trane has a policy of continuous product and product data improvement and reserves the right to
change design and specifications without notice.



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Metadata Date                   : 2007:10:15 16:01:50-05:00
Format                          : application/pdf
Description                     : Split System Cooling Condensers Model CTA 7 1/2 to 15 Tons
Creator                         : Roy Burkhead
Title                           : Installation Owner Diagnostic Split System Cooling Condensers Model CTA 7 1/2 to 15 Tons
Copyright                       : © 2007 American Standard All rights reserved
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Subject                         : Split System Cooling Condensers Model CTA 7 1/2 to 15 Tons
Author                          : Roy Burkhead
Keywords                        : Split, System, Cooling, Condensers, Model, CTA, 7, 1/2, to, 15, Tons
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