On Track Innovations 13560K915MCON VST/PST Controller User Manual
On Track Innovations Ltd VST/PST Controller Users Manual
Contents
Users Manual
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Vst/Pst Controller Ver. A1.00
P/N 1100035 page a
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Vst/Pst Controller Ver. A1.00
FCC Compliance
P/N 1100035 page a
FCC Compliance
Labeling Requirements CFR 47, FCC part 15, Sections 15, 19, 109.
A device shall bear the following label in a conspicuous location on the device.
a) VST/PST Controller
OTI GMS FCC ID: JNX-13560M915MCON
Manufacturer: On Track Innovations Ltd.
This device complies with Part 15, of the FCC Rules.
Operation is subject to the following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received,
including interference that may cause undesired operation.
b) VST Tag
This device complies with Part 15, of the FCC Rules.
Operation is subject to the following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including
interference that may cause undesired operation.
NOTE: This equipment has been tested and found to comply with the limits
for a Class B digital device, pursuant to part 15, subpart C of the FCC Rules.
These limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates, uses and
can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not
occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to
which this receiver is connected.
Consult the dealer or an experienced radio/TV technician for help
Changes or modifications in this equipment, not expressly approved by the
party responsible for compliance (On Track Innovations Ltd,) could void the
user’s authority to operate the equipment.
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Vst/Pst Controller Ver. A1.00
Table of Contents
P/N 1100035 page 1-1
Table of Contents
FCC COMPLIANCE............................................................................................................A
TABLE OF CONTENTS............................................................................................................. 1-1
1. SAFETY REQUIREMENT ........................................................................................ 1-2
1.1 USA................................................................................................................................ 1-2
2. VST/PST SYSTEM ETU PRODUCT OVERVIEW......................................................... 2-1
2.1 PRODUCT DESCRIPTION.................................................................................................. 2-1
2.2 GENERAL DESCRIPTION:........................................................................................ 2-1
2.3 ADDITIONAL DETAILS:........................................................................................... 2-1
2.3.1 Power supply:......................................................................................................... 2-1
2.3.2 Communication:..................................................................................................... 2-2
2.3.3 Antennas:............................................................................................................... 2-2
3. INSTALLATION REQUIREMENTS ............................................................................... 3-3
3.1 PST ANTENNA WIRING.................................................................................................. 3-4
3.2 SUPERVISOR ANTENNA WIRING....................................................................................... 3-4
3.3 VST ANTENNA WIRING.................................................................................................. 3-4
3.3.1 Installation Guide Lines......................................................................................... 3-5
3.3.2 Wiring Guidelines .................................................................................................. 3-5
3.3.3 Grounding .............................................................................................................. 3-5
3.4 VST/PST CONTROLLER ................................................................................................. 3-5
3.4.1 Safety ...................................................................................................................... 3-5
3.4.2 Installation Guidelines ........................................................................................... 3-6
3.4.3 Wiring Guidelines .................................................................................................. 3-6
4. MECHANICAL INSTALLATION.................................................................................... 4-1
5. ELECTRICAL INSTALLATION...................................................................................... 5-1
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Vst/Pst Controller Ver. A1.00
Safety Requirement
P/N 1100035 page 1-2
1. Safety Requirement
1.1 USA
Installation of 120VAC supply to the VST/PST Controller must be done in accordance
with National Electric Code (NEC) requirements.
The VST/PST controller uses 120VAC power supply connected terminals in a
partitioned area marked by a yellow triangle with lightning bolt
indicating presence of hazardous voltage.
Keep hand off this area!
Warning!
Unit is supplied with 120VAC plug-in power cord.
Do not connect the main supply before installation is complete.
Disconnect power from the main supply before attempting to replace 1A fuse in AC
supply terminal.
Removal of VST/PST controller cover for inspection or maintenance is permitted for
qualified personnel only.
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Vst/Pst Controller Ver. A1.00
VST/PST System ETU Product Overview
P/N 1100035 page 2-1
2. VST/PST System ETU Product Overview
2.1 Product Description
The VST/PST Controller supports both long-range vehicle smart tags operating at
900 MHz and passive proximity transponders operating at 13.56MHz.
It’s main use is Smart Card/Tag Payment System.
It can serve as interface to a host computer or be used as a standalone unit.
At the heart of the VST/PST controller lies OTI’s MCI2 PCB.
The MCI2 is a microprocessor based smart transceiver supporting two 13.56MHz
transmission channels, so as to enable communication with PST tags carried by users.
The plug in VST Transceiver mounted on the MCI enables communication with VST in the
vehicle.
2.2 General description:
The VST/PST system comprises three elements:
• VST/PST Controller
• VST tag
• PST tag
The VST portion of the system support communication between the VST tag and the
controller over distances of up to few tens of meters, utilizing 915MHz communication
frequency.
The PST portion of the system support communication of the PST tag and the
controller over distances of up to 10cm, utilizing 13.56MHz frequency.
The Controller support one VST communication channel and two PST communication
channels.
It also support RS232 communication to host channel and one signaling channel
comprising two indication signals.
The system is used to perform “transaction” of data between the VST or PST tags and
the controller for various applications.
2.3 Additional details:
2.3.1 Power supply:
Controller – 110/220VAC.
VSR tag – 3.6V battery at few tens of mA.
PST tag – no independent power source. It draws its power from the controller’s
antenna transmitted power. Current consumption is in the range of few mA.
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Vst/Pst Controller Ver. A1.00
VST/PST System ETU Product Overview
P/N 1100035 page 2-2
2.3.2 Communication:
VST tag:
• 915MHz.
• Normal bi-directional, transmit/receive, half-duplex.
• Digital data, Binary FSK.
PST tag:
• 13.56 MHz.
• Special bi-directional, half duplex:
o Controller to tag communication – AM.
o Tag to controller communication – Load modulation.
• Digital data, pulse width coding.
2.3.3 Antennas:
2.3.3.1 VST channel:
Controller:
• Detachable directional antenna.
VST tag:
• Integral “L” antenna.
2.3.3.2 PST channel:
Controller:
• Detachable loop antennas.
PST tag:
• Integral loop antenna.
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Vst/Pst Controller Ver. A1.00
Installation Requirements
P/N 1100035 page 3-3
3. Installation Requirements
• The intended application of the system is for the commercial and or industrial uses.
• The product can not be sold to the general public, but only to the system’s Operating
Company. When the system is sold by the Operating Company to the customers, the
Product is installed only by the professional installers, qualified (“licensed”) by the
company for this purpose.
• The installation must be controlled and follow the requirement of “Installation Manual”.
Each potential installer receives special training, which is a condition for receiving the
license from the Operating Company to become a “licensed” installer. The installation
itself is a complex procedure, as described in the “Installation Manual”. It includes not
only the mechanical installation, but additional procedure of interconnection to the main
computer via modem, software initialization, registration of the specific Product in the
Operating Company’s control center, performance of the initial test procedure. All these
are the tasks of the Product installer, which can only performed by specially trained
professional.
system requires installation of certain electrical equipment that must be performed by a licensed
electrician.
120VAC supply to the VST/PST Controller must be done in accordance with National
Electric Code (NEC) requirements.
Installation and wiring of VST antenna must be performed by a qualified technician.
The VST antenna requires separate grounding Use 10AWG wire to connect between
the antenna mounting bracket and ground.
.Note: Outdoor units and antennas should be installed ONLY by experienced
installation professionals who are familiar with local building and safety codes
and, wherever applicable, are licensed by the appropriate government
regulatory authorities. Failure to do so my void the OTI product warranty and
my expose the end user or the service provider to legal and financial liabilities.
OTI and its resellers or distributors are not liable for injury, damage or
violation of regulations associated with the installation of outdoor units or
antennas.
WARNING: It is the responsibility of the installer to ensure that when using the outdoor
antenna kits in the United States (or where FCC rules apply), only those antennas
certified with the product are used. The use of any antenna other than those
certified with the product is expressly forbidden in accordance with FCC rules
CFR47 part 15.204."
The installer should configure the output power level of antennas, according to
country regulations and per antenna type.
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Vst/Pst Controller Ver. A1.00
Installation Requirements
P/N 1100035 page 3-4
3.1 PST Antenna Wiring.
The PST antenna in the window panel is wired to the VST/PST Controller via BNC
connector near the window panel. Wiring should be performed by qualified technetium
only.
The PST antenna in the window panel has a 23” coax cable terminated with a BNC
connector.
Connect this cable to a 22 foot long RG174 coax cable routed through protected
conduit and connected to the VST/PST Controller MCI terminal strip (refer to Figure 3-
2: VST/PST Signal Wiring).
THE ANTENNA CABLES MUST NOT BE CUT! They must be used in the length
provided.
Note:
After connecting the PST antenna cable to the cable from the VST/PST controller, wrap
3M Scotch-Seal 2229 Mastic Tape over the BNC connectors to seal them against
moisture
3.2
Supervisor Antenna wiring
The Supervisor antenna should be placed near the payment window terminal printer. It
is intended as interface between the Supervisor card and the system.
Secure antenna in place with mounting screws.
Make sure the antenna is not mounted over or placed near a metallic surface!
The antenna is supplied with a 23 feet 11 inch RG174 coax cable. The coax cable
should be routed through protected conduit and connected to the VST/PST Controller
MCI terminal strip (Refer to Figure 3-2: VST/PST Signal Wiring).
THE ANTENNA CABLE MUST NOT BE CUT! It must be used in the length
provided.
3.3 VST Antenna wiring
Use RG58 coax cable. The VST antenna is wired to the VST/PST controller. Both VST
antenna and VST/PST Controller have SMA connectors. Wiring should be performed
by qualified technetium only.
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Vst/Pst Controller Ver. A1.00
Installation Requirements
P/N 1100035 page 3-5
3.3.1 Installation Guide Lines
The VST antenna should be mounted outside window counter. The antenna should be
mounted horizontal facing down approximately 10 feet above road level.
Connect mounting brackets to VST antenna mounting bolts.
Anchor Mounting brackets to wall or ceiling using 6mm KS-Anchors. Drill and mount
the anchors through the mounting bracket holes.
3.3.2 Wiring Guidelines
The VST antenna panel is supplied with an SMA connector. RG58 coax cable should
be used. Cable length should not exceed 12 feet. The coax cables should be routed
through protected conduit and connected to the SMA connector on the VST/PST
controller box. Allow for a small downward loop in the cable before entering the wall
to prevent water seepage into the wall.
3.3.3 Grounding
The VST antenna requires separate grounding Use 10AWG wire to connect between
the antenna mounting bracket and ground.
3.4 VST/PST Controller
3.4.1 Safety
The VST/PST controller uses 120VAC power supply connected terminals in a
partitioned area marked by a yellow triangle with lightning bolt
indicating presence of hazardous voltage.
Keep hand off this area!
Warning!
Unit is supplied with 120VAC plug-in power cord.
Do not connect the main supply before installation is complete.
Disconnect power from the main supply before attempting to replace 1A fuse in AC
supply terminal.
Removal of VST/PST controller cover for inspection or maintenance is permitted for
qualified personnel only.
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Vst/Pst Controller Ver. A1.00
Installation Requirements
P/N 1100035 page 3-6
3.4.2 Installation Guidelines
The VST/PST Controller is supplied in a metal enclosure. The dimensions of the box
are W = 200mm, H = 300mm, D = 80mm. Weight: 4.2Kg.
The VST/PST Controller should be mounted inside the the drive thru payment window
counter. The unit should be mounted at least 3 feet above floor level.
3.4.3 Wiring Guidelines
3.4.3.1 120VAC Power
Figure 3-1: 120VAC Power Wiring
Do not apply power to the VST/PST controller until installation is complete!
GN
D
L
N
120 VAC
POWER IN
Power cable
1A
Stud
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Vst/Pst Controller Ver. A1.00
Installation Requirements
P/N 1100035 page 3-7
3.4.3.2 VST/PST Signal Wiring
GND
RXD
TXD
TB2
RS232
GND
GND
SIG
SIG
ANT2 ANT1
Screen
Center
Window Panel
PST
Antenna
654
RJ 45
Omni Terminal Printer
RS232
32 781
R2R3
3 3
4 4
C
F2
Lights
Screen
Center
#2
Supervisor
Antenna
R1
3
4
57
6
Relays
MCI PCB
3
#1
Thanks VST PST
(G) (R) (BL)
GND
IN8
VST Button
VST PCB
VST Antenna
BNC
Connector
(3A Fuse)
SMA
Connector GND
Figure 3-2: VST/PST Signal Wiring
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Vst/Pst Controller Ver. A1.00
Installation Requirements
P/N 1100035 page 3-8
3.4.3.3 VST/PST Layout
Figure 3-3: VST PST - Interface Layout
VST Transceiver
Board
+7.5V +5V-TX
+5V
REC
MCI LEDs
SAM
TR1
TR2
TR LEDs
SW1
SW2
Antenna
Terminals
RS232
Terminals
Output
Relays
Input
Terminals
230/120VAC Su
pp
l
y
In
p
ut
230/120 to
12VAC
Transformer
+VIN
+VL
8 In
p
ut LEDs
8 Out
p
ut LEDs
LOCK REC
VST Transceiver LEDs
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Vst/Pst Controller Ver. A1.00
Mechanical Installation
P/N 1100035 page 4-1
4. Mechanical Installation
160 mm
220mm 340mm
Cable Entries
VST/PST Controoler
Box Dimensions:
W = 200mm, H = 300mm, D = 80mm
8mm
Figure 4-1: VST PST - Enclosure Layout
The VST/PST Controller is intended for wall mounting. The unit should be fixed to the
wall with four mounting screws through the 4x 8mm mounting holes.
Unit can be mounted either indoors or outdoors. To prevent overheating the unit should
not on a wall fully exposed to sunlight.
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Vst/Pst Controller Ver. A1.00
Electrical Installation
P/N 1100035 page 5-1
5. Electrical Installation
5
1
4
3
2
AC
AC
GND
GND
L1
GND
L2
GND
L3
GND
RXD
TXD
TB2
RS232 TB4 TB5
SIG
GND
GND
SIG
ANT1ANT2
Transformer
2x120VAC Input
12V3.3A Output
BN OR
MCI2
PST/VST Controller
BK R
BK
BK
BK
GN GN GN
GND
IN8
P3
In8
GND
R3
5
1
4
3
2
R2
5
1
4
3
2
R1
C
3A
F
RWBKBL
12V 120V 120V
1A
H
C
POWER IN
Power cable
3x18AWG
120VAC H
C
VST Transceiver
RS232
Communication
PST
Antenna
RG174 Coax cable
RG174 Coax cable
VST Antenna
Metal Partition
GND
SMA
Connector
Stud
Y/GN
Y/GN
PST/VST Controller wiring
Y/GN
Y/GN
To cover
Y/GN
PST
Antenna
(OPTIONAL)
OUT
3OUT
2
OUT
1
IN
8
5-1: Wiring Diagram