3 Elite Join APOLLO11282004 Industrial Radio Remote Control User Manual

3-Elite Join Industrial Pte Ltd. Industrial Radio Remote Control Users Manual

Users Manual

Nov 2004 Industrial Radio Remote Controller OPERATION GUIDE
Our duty is ensure your safety, so you can rely on an excellent device Note: The device complies with part 15 of FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference , and (2) This device must not accept any interference received, including interference that may cause undesired operation.To comply with the FCC RF exposure compliance requirements, this device and its antennamust not be co-located or operating to conjunction with any other antenna or transmitter.The changes or modifications not expressly approved by the party responsible for compliancecould void the user's authority to operate the equipment. TABLE OF CONTENTS INTRODUCTION.......................................................................................................................................3 MODEL OPTIONS..................................................................................................................... 3 TECHNICAL SPECIFICATIONS .................................................................................................... 4 HOW TO INSTALL..................................................................................................................... 4 OPERATION STEPS.................................................................................................................. 5 FUNCTION SETTING................................................................................................................. 6 FUNCTION SWITCH FOR MULTI-HOIST ....................................................................................... 8 AUTO SHUT DOWN & AUTO SLEEP MODE.................................................................................. 9 STATUS INDICATOR ................................................................................................................. 9 PRECAUTION .......................................................................................................................... 10 ID LABEL ................................................................................................................................11 SPARE PARTS PHOTO ............................................................................................................. 11 SPARE PARTS LIST ................................................................................................................. 12 TROUBLE SHOOTING ............................................................................................................... 13 TRANSMITTER & RECEIVER DIMENSION..................................................................................... 17 WIRING DIAGRAMS.................................................................................................................. 18 WARRANTY PERIOD ................................................................................................................ APOLLO C1-6PB 6 Push Buttons, we offer 4/6/8/10/12 push buttons C for Crane/Hoist used, 1 for single step, 2 for double steps, 3 for triple steps Model English Version
Our duty is ensure your safety, so you can rely on an excellent device Introduction ☺ To satisfy various requests in remote controller, we are now finally researched a high quality, industrial grade remote controller --- APOLLO system. Provided 8 push buttons, further on you can decide if taking with reserved functions or not, and really feel the convenience! APOLLO system, a reliable, durable remote controller, which can be instead of the original wired control when the environment is too dangerous, something as electroplate field, steel factory, or the field temperature is too high. Of course, it can also raising the producing efficiency! Except the dust / water / oil proof casing, APOLLO can even resist strong shock, or the extreme weather. Our professionalism surpass the original design, improved possible faults, the section assembled push button parts save lots of pennies from unnecessary spend, which can also easily up-grade to different models. Your equipment does not have to adapt the remote controller, but it can really become an accessory! Once the transmitter housing has to be renewed, you can just exchanging the damaged section, but not the whole one. Only the reasonable spend can be accepted, in this point, we have considered thoroughly in APOLLO system. Take instant fix holder, APOLLO receiver makes installation steps much faster and easier. The internal diagram / components scheme are hundred percent precision but not complex, easy to understand and repair, specially save time in periodic maintenance. Components have been placed into a tough control box, protection ups to IP65, contains dust / water / oil and ultraviolet, light weight, easy carry on, save energy and time in device installation. Model Option ☺ Model No. description ONE STEP: C1-4PB 4 pushbuttons, w/ EMS stop button C1-6PB 6 pushbuttons, w/ EMS stop button C1-8PB 8 pushbuttons, w/ EMS stop button C1-8PB/AB 8 pushbuttons , A/B hoist use, w/ EMS stop button C211 1st line two steps, 2nd, 3rd one step, w/ EMS stop button C1-10PB 10 pushbuttons, w/ EMS stop button C1-12PB 12 pushbuttons, w/ EMS stop button TWO STEPS: C2-4PB 4 pushbuttons, w/ EMS stop button C2-6PB 6 pushbuttons, w/ EMS stop button C2-8PB 8 pushbuttons, w/ EMS stop button C2-8PB/AB 8 pushbuttons , A/B hoist use, w/ EMS stop button C2-8PB/AL 8 pushbuttons, alarm & light, w/ EMS stop button C2-10PB 10 pushbuttons, w/ EMS stop button C2-12PB 12 pushbuttons, w/ EMS stop button ※ 3 steps are available on demand.
Our duty is ensure your safety, so you can rely on an excellent device Transmitter Technical Specifications ☺  Take dual-security design, equipment protected thoroughly, every output will automatically break when CPU out of work.  Take common mode non-earth ground EMI noise-rejection circuit, which can against receiver malfunction occurred by operator’s error connection, also releasing the installation complex. Frequency range: 300 MHz ( 20 channels ) – for Asian. 433 MHz ( 20 channels ) – for American 868 MHz ( 20 channels ) –for Europe Channel spacing: 50KHz , 60KHz Transmitting power: < 10mW ( 10dBm ) Antenna: Internal type, impedance as 50Ω Security codes: 256 sets Operation temperature: 0°C ~ +70°C Enclosure: IP65 Source voltage: 4xAA ( 1.5V )alkaline batteriesor nickel rechargeable batteriesConsumption: < 7mA Size: 217×70×49 mm Weight: 515g Frequency range: 300 MHz ( 20 channels ) – for Asian 433 MHz ( 20 channels ) – for American use. 868 MHz ( 20 channels ) – for Europe use. Channel spacing: 50KHz , 60KHz Antenna: Internal type, impedance as 50Ω Relay: 5A, 250V, AC Operation temperature: -10°C ~ +70°C Enclosure: IP65 Source voltage: 220V AC, 50 / 60Hz (STD) Consumption: < 12W Size: 250×120×75 mm Weight: 1080g How to install ☺ It would be very easy to install APOLLO receiver, the necessary tools are as following: Long nose pliers diagonal cutting pliers 　cross head screwdriver Hexagonal head wrench multimeter Electric drill Cable and feeder Steps: (a) Ensure the original wired control of crane is correct. (b) Ensure shut down the main power source of crane before installation. (c) Mount in a firmed site where the receiver can be seen easily by operator. (d) Keep away the mounted site from motors, relays, cables, high voltage wiring and devices, or the protrusion of building where crane moves. Select a firmed site without metal shielding around. (e) Do not install the other same channel remote controller within 50 meters. (f) Ensure the wiring layout correctly and safely. (g) Test each motion / function after installation, ensure transmitter output have the same motion as the original wired control. Receiver
5Our duty is ensure your safety, so you can rely on an excellent device (h) Fix the wired pendant in safe position. ( fig. 1 ) ( example for fix / install receiver ) (a) Ensure the output contact as Main / A / B/ C / D / E/ F / G / H can not over 5A ( see Wiring diagram after page 18 ). (b) Please double check exactly the wiring layout after receiver’s installation, then turn the power on. (c) Please mount the receiver away from INVERTER, MOTOR and connected CABLE at least 3M to avoid interference happened Operation steps ☺ How to start up the Apollo device: 1. Power on receiver. 2. Insert the transmitter power-on key and turn on the “ mushroom “ EMS push button. 3. Press any button and release to start-up receiver. How to turn off the APOLLO device: 1. Press down the “ mushroom “ EMS push button ( At this moment, the internal Main contact will be OFF ). 2. Pull out the transmitter power-on key. 3. Shut down the receiver. Take 4pcs of 8mm tap screws, screw tightly by electronic tools. Mounted receiver in a firmed site where the dual color LED can be seen caution
Our duty is ensure your safety, so you can rely on an excellent device Function Setting : ☺ APOLLO system has complete setting software, which accepts different requests from customers. An extra Function Kit may be needed for custom-made settings. ( See fig. 3 ) NOTE: 1) The function setting program is only operated under Window 98 Version. 2) The function kit has to extra plug in the JP3 ( DB9 pin ) on RECEIVER decoder ( relay ) board to work the function setting. 3) Operation steps:  Clip ‘ start ‘ in Window 98  Select ‘ program ‘  Select ‘ Apollo ‘  Clip ‘ project – AP3 ‘ … set up program starts now Every set of motion ( A/B, C/D, E/F, G/H, I/J, K/L ) all can be set function per customer’s Need. Function setting options are as the following: ( See fig. 4 ) 1) Interlock – ex-factory setting, when pressing A and B simultaneously, no function output , this is for security reason. 2) Non-Interlock – For some occasions if the interlock is not necessary, just clip the ‘ non-interlock ‘ function. Special push button E, G, I, K : Press to start-up Power-on keyEMS-stop push button ( fig. 2 )
Our duty is ensure your safety, so you can rely on an excellent device 3) 3 Speed – Pushbutton A and B will share their 2nd step relay to apply as the 2nd/3rd relay , i.e. A2 relay for 2nd step relay, B2 is for 3rd step replay. The above pushbuttons can also be set independently for the following functions : 1) Normal – Normal function, press button and RELAY is on, release button is off. 2) Toggle – Press Firstly is ON, press again is OFF, please note the function is only for 1st speed , 2nd speed is no such function. 3) Special – For some special application, such as for hoist 1st step and 2nd step is operated by two different motor, the special function setting can be set to SWITCH the first motor and second motor. And 1st step and 2nd step can set “ SWITCH DELAY TIME “ from 0.1~5 sec. Or you may set two Trolleys ( Trolley A/B ) be operated by turns. < using Toggle & Interlock setting >. ( see fig.4 ) 4) Main Relay “ linked with “ – Main relay can be set to link with movement relay, this function normally to apply on hydraulic system for oil pump use. ( see fig. 5 ) NOTE !! Every set of motion ( A/B, C/D, E/F, G/H, I/J, K/L ) is interlocked to each other as ex-factory Setting. That means to press up/down simultaneously , there is no function output for security reason. Function Kit ( fig. 3 ) ( fig. 4 )
Our duty is ensure your safety, so you can rely on an excellent device APOLLO Function Switch for Multi-Hoists: Function: A, B or A+B hoist function switch. Operation: -press button A, then corresponded relay A will keep hold ( for hoist A , relay B will release. Press button B, then corresponded relay B will keep hold ( for hoist B ), relay A will release. Press button A and B together, then corresponded relay A and B both will keep hold. Position: K9, K10, K11, K12, K13, K14 ( fig. 5 )
Our duty is ensure your safety, so you can rely on an excellent device Function : A or B or C or D hoist function switch. Operation: Press button A or B or C or D, then corresponded relay A or B or C or D will keep hold. Position: K9, K10, K11, K12, K11, K12, K13, K14 Auto Sleep Mode on Transmitter ☺ APOLLO transmitter could be set to sleep mode automatically, for higher security request, shorten S3 ( could be found in encoder board ) would make transmitter into sleep mode automatically after 5 minutes without operation. Simply return EMS push button to re-start APOLLO Transmitter. ( setting already ex-works ) Auto shut down on Receiver ☺ APOLLO receiver could be set to shut down mode automatically, for higher security request, shorten S2.4 would make receiver shut down automatically after 5 minutes without operation ( only setting ex-work on demand ). Status Indicator of transmitter ☺ APOLLO transmitter has a dual-color indicator ( green*/red** ) to show various status as follows : Green*: battery power is sufficient. Red** : battery power low. Please re-new 4pcs of AA/UM-3 ( 1.5V ) alkaline batteries, or nickel rechargeable batteries immediately. Stand-by green indicator light is blinking 1 time every 4 sec. ( EMS is on ) operation green indicator light is blinking 1 time every 1 sec. ( EMS is on ) Sleep mode No indicator light is blinking ( EMS is on ) Power off No indicator light is blinking. ( EMS is off )
Our duty is ensure your safety, so you can rely on an excellent device Status Indicator of Receiver ☺ APOLLO receiver has a dual-color indicator, GREEN for POWER, RED for SQ*. And the dual-color indicator ( green/red ) also shows various status as follows: SQ*: RF indicator light Please NOTE that the SQ will NOT be lighted ( off ) when using its own transmitter , it means the transmitted signal has been received by receiver and decoded correctly. Main, A, B, C, D, E, F, G, H, I, J, K, L has its own indicator. When indicator is light, it means the relay contact is ” On “, vice versa. Precaution ☺  For safety consideration, complete training can only be offered / authorized to the operator.  Please read thoroughly the operation manual before using APOLLO system.  Regular maintenance / testing can extend the components’ life, malfunction will also be found prior.  Before operating the transmitter please check by power-on key, see if the battery power is sufficient. If not, please change a whole set of new battery. For a long term period without operation we suggest you to take out of the batteries.  Do not try to change or move the internal components without authorization, please contact your supplier, or the professional engineer who has the experience in industrial remote controller for maintenance / repairs. When the remote controller be struck by lightning, please stop operation and contact your supplier as soon as possible. Stand-by both green and red indicator light is ON. operation green indicator light is ON, SQ ( red light ) is off. Power off both green and red light is OFF. SQ Red light blinking slowly ( 1 time/sec. ) Malfunction may be incurred, please follow our trouble shooting for repair or call service. SQ Red light blinking fast ( 3 times/sec. ) the ID codes between transmitter and receiver is switched different. Please check the codes on both transmitters and receivers, and switch them to the same positions..
Our duty is ensure your safety, so you can rely on an excellent device ID Label ☺ Every APOLLO system has its identification PC label, which defines the device’s type, ID, service number, frequency and channel. For any inquiry please advise your supplier the service number for a faster solution. Spare Parts Photo ☺ ( C1-6PB ) Type Channel / ID Service No. Frequency Transmitter ID label ( fig. 6 ) receiver ID label ( fig. 7 ) TOC BOC ED61 TFP BOX.1 RFP CAP16NB 2TH 4TH ANTDD61 FCC ID: PCSAPOLLO11282004
Our duty is ensure your safety, so you can rely on an excellent device Trouble shooting ☺ We have come across problems that are not associated with wireless remote control unit but are crane/hoist or the device is subjected to control. Therefore it is essential that before trouble shooting, the problem is identified to be relating the wireless remote control unit. When malfunction occurs, please check APOLLO system per the following stating or the brief trouble shooting chart step by step, or contact your supplier if device still can not be operated normally.  IF: Press any push button in transmitter but there has no output, the indicator does not show… Possibility: Check if the power-key has been inserted.  IF: The power-key has been inserted, but still has no output, the indicator also does not show… Possibility: Check if the EMS-stop push button has been pressed, if so, turn to “ on “. Under the normal operation, EMS-stop push button shall not be pressed down.  IF: The EMS-stop push button has been turned to “ On “ , the power-key is inserted, but still has no output, the indicator does not show either… Possibility: Check if batteries have been inserted, or the power is sufficient. Renew a whole set of batteries and place with correct poles directions, and keep these contacts clean ( see fig.8 ). Press push button and see if indicator is responded to blink as 1 time every sec. If no, contact your supplier immediately. ( fig. 8 )  IF: Crane moves by itself, can not be controlled by both APOLLO and the original wired-control… Possibility: Malfunction occurs in crane. Please repair the crane.  IF: Power on the receiver, but power SQ indicator ( see fig. 9 ) does not light… Possibility: Power has not been sent to receiver. Check if F2* fuse is burn and renew a 0.5A fuse.  IF: Replaced a new 0.5A fuse, but still be burn after power on… Possibility: Receiver’s internal circuit has some problems. Please contact your supplier. Keep these contacts clean Power SQ indicator ( fig. 9 )
Our duty is ensure your safety, so you can rely on an excellent device  IF: F2* fuse has not been burn… Possibility: The power input has some problems. Check if the input voltage is correct, if the input voltage has no problem, find out the reason of abnormal voltage, or contact your supplier.  IF: The indicator of output Main contact has light, but its relay has no output… Possibility: The fuse of Main contact, F1 is broken. Renew another 5A fuse. F1*: power fuse ( 0.5A ) F2*: protection fuse ( 5A ) JP4 5A Over 5A contact Ext. contact relay Every fuse be taken shall not over 5A, if larger output contact current is requested, use another larger amp relay to control its relay. ( see left diagram ) For example, if a fuse which over 5A be taken, it may cause Main output contact be melt as overheat, and can not break, this will cost much more in repairing. Please do follow the trouble-shooting steps, or we shall have no direct/indirect duty for any of your property loss! Caution( fig. 10 ) relay source AC220 power in
Apollo System- Transmitter ( TX )General trouble shootingIf TX green indicator light is blinking 1 time every 4 sec. after power-on No light or in RED lightIf working after re-new batteries ( AA x 4pcs )If indicator is blinking fast when TX in operation( 1 time per 1 sec )Pull out power-on key, and check if TX works after re-powerTX faultyCall serviceIf SQ on RX is in responseIf operation is only available in short distanceIf antenna of TX is in bad shape or brokenNO YESYESNOYESNOYESYESYESNONONOTE:Please make certain the following status before trouble shooting.(1) The hoist/crane or device is subject to control works(2) The TX outlook is in good condition without any leakage(3) Receiver works.
NOTE:Please make certain the following status before trouble shooting:(1) The crane or device being subject to control works.(2) The RX outlook is in good condition without any leakage(3) Transmitter works.If power ( green ) and SQ indicator ( red ) both are lightingIf cables is faulty( open or short )Check crane control panel or call serviceIf SQ lighting when TX is in operationSQ red light blinking slowly ( 1 time per sec. )If RX works after re-power SQ red light fast blinking ( 3 times per sec. )If code ID switch RX and TX correspondsIf fuse is burnIf output cable is shortReceiver faultyCall serviceReplace cableNO NONOYES NO YESYESNOYESNOYESNONORe-new fuseYESRF on RX is in malfunction.Call service.YESIf correspondent relay is responseto the commands from TXOr NO Apollo System- Receiver ( RX )General trouble shooting
APOLLO Transmitter Dimension L1 L2 4PB 188.5 227.5 6PB 215 254 8PB 240.5 279.5 10PB 267 30612PB 292.5 331.52H 26.54H 5212 Our duty is ensure your safety, so you can rely on an excellent device IP65Unit mmAPOLLO Box.1/Box.2 Receiver DimensionBox.1 For :P700,C1-4PB,C1-6PB,C1-8PB,C2-4PB, C211Box.2 For: C1-10PB,C1-12PB,C2-6PB,C2-8PB,C2-10PB,C2-12PB Box.1: IP65Box.2: IP6713Box.1 Box.2
Our duty is ensure your safety, so you can rely on an excellent device Apollo System Installation Wiring DiagramsRemarks:For standard models onlyCustom-made is available on demand
Our duty is ensure your safety, so you can rely on an excellent device APOLLO C2-8PB Installation Wiring DiagramK14 CPUK13 MainK1 AK2 BK3 CK4 DK5 EK6 FK7 GK8 HST 1 step in ST 1 step in ST 1 step in ST 1 step in ST 1 step in ST 1 step in ST 1 step in ST 1 step in ND L1 2 step in AND L2 2 step in BND L3 2 step in CND L4 2 step in DND L5 2 step in END L6 2 step in FND L7 2 step in GND L8 2 step in HF1 0.5A Power FuseF2 5A Main Fuse C2-8PBST 1 step in AST 1 step in BST 1 step in CST 1 step in DST 1 step in EST 1 step in FST 1 step in GST 1 step in HCommonEMS-StopAPOLLO C2-8PBND 2 step in AND 2 step in BND 2 step in CND 2 step in DND 2 step in END 2 step in FND 2 step in GND 2 step in HCommon1234567811121314151617211822232425Power87654321CPUON F1 K14K1K2COMMONK3K4COMMONJP11K5K6COMMONK8COMMONK13COMMON FUSE 5AK7COMMONPOWERPOWER FUSE 0.5AK14 CPUJP12JP13JP14JP5F2K3K4K5K6K7K8 K2K1K13L1L2L3L4L5L6L7L8 L1COMMONJP21 L2 L3COMMONJp22 L4 L5COMMONJp23 L6 L7COMMONJp24 L8 AC-110VAC-220VAC-380VAC-415V122134215621782121211817211615211413211211252423222nd step relay boardConnect w/LEDConnect w/HFdecoder & relay board (REV:3.21)ID codesHF boardHF board Button-legend(custom-made on demand)AC-110VAC-220VAC-380VAC-415VFUSE 0.5A
Our duty is ensure your safety, so you can rely on an excellent device Limited One Year Warranty The equipment is warranted for one year from date of purchase against defects in materials or workmanship provided it was purchased from 3-Elite or authorized dealer. This warranty does not cover equipment which has been abused or damaged by careless handling or shipping, OR damaged by nature disaster such as earthquake, typhoon …etc. The careless handling including self-change components, antenna, voltage; or circuits, and switches increased would be deemed as end of warranty, user should cover the repairing fee. Should any defect develop, we will, at our option, repair or replace any defective parts without charge for either parts or labor. If we cannot correct the defect in your equipment, we will replace it at no charge with a new one. We will pay for the cost of returning your merchandise to you. This warranty applies only to items returned to us, shipping costs prepaid, within one year from the date of purchase.

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