3 Elite Join APOLLO11282004 Industrial Radio Remote Control User Manual
3-Elite Join Industrial Pte Ltd. Industrial Radio Remote Control Users Manual
Users Manual
OPERATION GUIDE Industrial Radio Remote Controller Nov 2004 Our duty is ensure your safety, so you can rely on an excellent device English Version TABLE OF CONTENTS INTRODUCTION .......................................................................................................................................3 MODEL OPTIONS ..................................................................................................................... 3 TECHNICAL SPECIFICATIONS .................................................................................................... 4 HOW TO INSTALL ..................................................................................................................... 4 OPERATION STEPS.................................................................................................................. 5 FUNCTION SETTING ................................................................................................................. 6 FUNCTION SWITCH FOR MULTI-HOIST ....................................................................................... 8 AUTO SHUT DOWN & AUTO SLEEP MODE .................................................................................. 9 STATUS INDICATOR ................................................................................................................. 9 PRECAUTION .......................................................................................................................... 10 ID LABEL ................................................................................................................................ 11 SPARE PARTS PHOTO ............................................................................................................. 11 SPARE PARTS LIST ................................................................................................................. 12 TROUBLE SHOOTING ............................................................................................................... 13 TRANSMITTER & RECEIVER DIMENSION..................................................................................... 17 WIRING DIAGRAMS .................................................................................................................. 18 WARRANTY PERIOD ................................................................................................................ APOLLO C1-6PB 6 Push Buttons, we offer 4/6/8/10/12 push buttons C for Crane/Hoist used, 1 for single step, 2 for double steps, 3 for triple steps Model Note: The device complies with part 15 of FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference , and (2) This device must not accept any interference received, including interference that may cause undesired operation. To comply with the FCC RF exposure compliance requirements, this device and its antenna must not be co-located or operating to conjunction with any other antenna or transmitter. The changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Our duty is ensure your safety, so you can rely on an excellent device Introduction ☺ To satisfy various requests in remote controller, we are now finally researched a high quality, industrial grade remote controller --- APOLLO system. Provided 8 push buttons, further on you can decide if taking with reserved functions or not, and really feel the convenience! APOLLO system, a reliable, durable remote controller, which can be instead of the original wired control when the environment is too dangerous, something as electroplate field, steel factory, or the field temperature is too high. Of course, it can also raising the producing efficiency! Except the dust / water / oil proof casing, APOLLO can even resist strong shock, or the extreme weather. Our professionalism surpass the original design, improved possible faults, the section assembled push button parts save lots of pennies from unnecessary spend, which can also easily up-grade to different models. Your equipment does not have to adapt the remote controller, but it can really become an accessory! Once the transmitter housing has to be renewed, you can just exchanging the damaged section, but not the whole one. Only the reasonable spend can be accepted, in this point, we have considered thoroughly in APOLLO system. Take instant fix holder, APOLLO receiver makes installation steps much faster and easier. The internal diagram / components scheme are hundred percent precision but not complex, easy to understand and repair, specially save time in periodic maintenance. Components have been placed into a tough control box, protection ups to IP65, contains dust / water / oil and ultraviolet, light weight, easy carry on, save energy and time in device installation. Model Option ☺ Model No. ONE STEP: description C1-4PB C1-6PB C1-8PB 4 pushbuttons, w/ EMS stop button 6 pushbuttons, w/ EMS stop button 8 pushbuttons, w/ EMS stop button C1-8PB/AB 8 pushbuttons , A/B hoist use, w/ EMS stop button C211 C1-10PB C1-12PB 1st line two steps, 2nd, 3rd one step, w/ EMS stop button 10 pushbuttons, w/ EMS stop button 12 pushbuttons, w/ EMS stop button TWO STEPS: C2-4PB C2-6PB C2-8PB C2-8PB/AB C2-8PB/AL C2-10PB C2-12PB ※ 3 steps are available on demand. 4 pushbuttons, w/ EMS stop button 6 pushbuttons, w/ EMS stop button 8 pushbuttons, w/ EMS stop button 8 pushbuttons , A/B hoist use, w/ EMS stop button 8 pushbuttons, alarm & light, w/ EMS stop button 10 pushbuttons, w/ EMS stop button 12 pushbuttons, w/ EMS stop button Our duty is ensure your safety, so you can rely on an excellent device Technical Specifications ☺ Take dual-security design, equipment protected thoroughly, every output will automatically break when CPU out of work. Take common mode non-earth ground EMI noise-rejection circuit, which can against receiver malfunction occurred by operator’s error connection, also releasing the installation complex. Transmitter Receiver Frequency range: 300 MHz ( 20 channels ) – for Asian. 433 MHz ( 20 channels ) – for American 868 MHz ( 20 channels ) –for Europe Channel spacing: 50KHz , 60KHz Transmitting power: < 10mW ( 10dBm ) Antenna: Internal type, impedance as 50Ω Security codes: 256 sets Operation temperature: 0°C ~ +70°C Enclosure: IP65 Source voltage: 4xAA ( 1.5V )alkaline batteries or nickel rechargeable batteries Consumption: < 7mA Size: 217×70×49 mm Weight: 515g Frequency range: 300 MHz ( 20 channels ) – for Asian 433 MHz ( 20 channels ) – for American use. 868 MHz ( 20 channels ) – for Europe use. Channel spacing: 50KHz , 60KHz Antenna: Internal type, impedance as 50Ω Relay: 5A, 250V, AC Operation temperature: -10°C ~ +70°C Enclosure: IP65 Source voltage: 220V AC, 50 / 60Hz (STD) Consumption: < 12W Size: 250×120×75 mm Weight: 1080g How to install ☺ It would be very easy to install APOLLO receiver, the necessary tools are as following: Long nose pliers diagonal cutting pliers cross head screwdriver Hexagonal head wrench multimeter Electric drill Cable and feeder Steps: (a) Ensure the original wired control of crane is correct. (b) Ensure shut down the main power source of crane before installation. (c) Mount in a firmed site where the receiver can be seen easily by operator. (d) Keep away the mounted site from motors, relays, cables, high voltage wiring and devices, or the protrusion of building where crane moves. Select a firmed site without metal shielding around. (e) Do not install the other same channel remote controller within 50 meters. (f) Ensure the wiring layout correctly and safely. (g) Test each motion / function after installation, ensure transmitter output have the same motion as the original wired control. Our duty is ensure your safety, so you can rely on an excellent device (h) Fix the wired pendant in safe position. Mounted receiver in a firmed site where the dual color LED can be seen Take 4pcs of 8mm tap screws, screw tightly by electronic tools. caution ( fig. 1 ) ( example for fix / install receiver ) (a) Ensure the output contact as Main / A / B/ C / D / E/ F / G / H can not over 5A Wiring diagram after page 18 ). ( see (b) Please double check exactly the wiring layout after receiver’s installation, then turn the power on. (c) Please mount the receiver away from INVERTER, MOTOR and connected CABLE at least 3M to avoid interference happened Operation steps ☺ How to start up the Apollo device: 1. Power on receiver. 2. Insert the transmitter power-on key and turn on the “ mushroom “ EMS push button. 3. Press any button and release to start-up receiver. How to turn off the APOLLO device: 1. Press down the “ mushroom “ EMS push button ( At this moment, the internal Main contact will be OFF ). 2. Pull out the transmitter power-on key. 3. Shut down the receiver. Our duty is ensure your safety, so you can rely on an excellent device EMS-stop push button Power-on key ( fig. 2 ) Special push button E, G, I, K : Press to start-up Function Setting : ☺ APOLLO system has complete setting software, which accepts different requests from customers. An extra Function Kit may be needed for custom-made settings. ( See fig. 3 ) NOTE: 1) The function setting program is only operated under Window 98 Version. 2) The function kit has to extra plug in the JP3 ( DB9 pin ) on RECEIVER decoder ( relay ) board to work the function setting. 3) Operation steps: Clip ‘ start ‘ in Window 98 Select ‘ program ‘ Select ‘ Apollo ‘ Clip ‘ project – AP3 ‘ … set up program starts now Every set of motion ( A/B, C/D, E/F, G/H, I/J, K/L ) all can be set function per customer’s Need. Function setting options are as the following: ( See fig. 4 ) 1) Interlock – ex-factory setting, when pressing A and B simultaneously, no function output , this is for security reason. 2) Non-Interlock – For some occasions if the interlock is not necessary, just clip the ‘ non-interlock ‘ function. Our duty is ensure your safety, so you can rely on an excellent device 3) 3 Speed – Pushbutton A and B will share their 2nd step relay to apply as the 2nd/3rd relay , i.e. A2 relay for 2nd step relay, B2 is for 3rd step replay. The above pushbuttons can also be set independently for the following functions : 1) Normal – Normal function, press button and RELAY is on, release button is off. 2) Toggle – Press Firstly is ON, press again is OFF, please note the function is only for 1st speed , 2nd speed is no such function. 3) Special – For some special application, such as for hoist 1st step and 2nd step is operated by two different motor, the special function setting can be set to SWITCH the first motor and second motor. And 1st step and 2nd step can set “ SWITCH DELAY TIME “ from 0.1~5 sec. Or you may set two Trolleys ( Trolley A/B ) be operated by turns. < using Toggle & Interlock setting >. ( see fig.4 ) Function Kit ( fig. 3 ) 4) Main Relay “ linked with “ – Main relay can be set to link with movement relay, this function normally to apply on hydraulic system for oil pump use. ( see fig. 5 ) NOTE !! Every set of motion ( A/B, C/D, E/F, G/H, I/J, K/L ) is interlocked to each other as ex-factory Setting. That means to press up/down simultaneously , there is no function output for security reason. ( fig. 4 ) Our duty is ensure your safety, so you can rely on an excellent device ( fig. 5 ) APOLLO Function Switch for Multi-Hoists: Function: A, B or A+B hoist function switch. Operation: -press button A, then corresponded relay A will keep hold ( for hoist A , relay B will release. Press button B, then corresponded relay B will keep hold ( for hoist B ), relay A will release. Press button A and B together, then corresponded relay A and B both will keep hold. Position: K9, K10, K11, K12, K13, K14 Our duty is ensure your safety, so you can rely on an excellent device Function : A or B or C or D hoist function switch. Operation: Press button A or B or C or D, then corresponded relay A or B or C or D will keep hold. Position: K9, K10, K11, K12, K11, K12, K13, K14 Auto Sleep Mode on Transmitter ☺ APOLLO transmitter could be set to sleep mode automatically, for higher security request, shorten S3 ( could be found in encoder board ) would make transmitter into sleep mode automatically after 5 minutes without operation. Simply return EMS push button to re-start APOLLO Transmitter. ( setting already ex-works ) Auto shut down on Receiver ☺ APOLLO receiver could be set to shut down mode automatically, for higher security request, shorten S2.4 would make receiver shut down automatically after 5 minutes without operation ( only setting ex-work on demand ). Status Indicator of transmitter ☺ APOLLO transmitter has a dual-color indicator ( green*/red** ) to show various status as follows : Stand-by green indicator light is blinking 1 time every 4 sec. ( EMS is on ) operation green indicator light is blinking 1 time every 1 sec. ( EMS is on ) Sleep mode No indicator light is blinking ( EMS is on ) Power off No indicator light is blinking. ( EMS is off ) Green*: battery power is sufficient. Red** : battery power low. Please re-new 4pcs of AA/UM-3 ( 1.5V ) alkaline batteries, or nickel rechargeable batteries immediately. Our duty is ensure your safety, so you can rely on an excellent device Status Indicator of Receiver ☺ APOLLO receiver has a dual-color indicator, GREEN for POWER, RED for SQ*. And the dual-color indicator ( green/red ) also shows various status as follows: Stand-by both green and red indicator light is ON. operation green indicator light is ON, SQ ( red light ) is off. Power off both green and red light is OFF. SQ Red light blinking slowly ( 1 time/sec. ) SQ Red light blinking fast ( 3 times/sec. ) Malfunction may be incurred, please follow our trouble shooting for repair or call service. the ID codes between transmitter and receiver is switched different. Please check the codes on both transmitters and receivers, and switch them to the same positions.. SQ*: RF indicator light Please NOTE that the SQ will NOT be lighted ( off ) when using its own transmitter , it means the transmitted signal has been received by receiver and decoded correctly. Main, A, B, C, D, E, F, G, H, I, J, K, L has its own indicator. When indicator is light, it means the relay contact is ” On “, vice versa. Precaution ☺ For safety consideration, complete training can only be offered / authorized to the operator. Please read thoroughly the operation manual before using APOLLO system. Regular maintenance / testing can extend the components’ life, malfunction will also be found prior. Before operating the transmitter please check by power-on key, see if the battery power is sufficient. If not, please change a whole set of new battery. For a long term period without operation we suggest you to take out of the batteries. Do not try to change or move the internal components without authorization, please contact your supplier, or the professional engineer who has the experience in industrial remote controller for maintenance / repairs. When the remote controller be struck by lightning, please stop operation and contact your supplier as soon as possible. Our duty is ensure your safety, so you can rely on an excellent device ID Label ☺ Every APOLLO system has its identification PC label, which defines the device’s type, ID, service number, frequency and channel. For any inquiry please advise your supplier the service number for a faster solution. Type Channel / ID Service No. Frequency FCC ID: PCSAPOLLO11282004 Transmitter ID label ( fig. 6 receiver ID label ( fig. 7 ) Spare Parts Photo ☺ ( C1-6PB ) BOX.1 4TH 2TH TOC CAP16 RFP ED61 BOC TFP DD61 ANT NB Our duty is ensure your safety, so you can rely on an excellent device Trouble shooting ☺ We have come across problems that are not associated with wireless remote control unit but are crane/hoist or the device is subjected to control. Therefore it is essential that before trouble shooting, the problem is identified to be relating the wireless remote control unit. When malfunction occurs, please check APOLLO system per the following stating or the brief trouble shooting chart step by step, or contact your supplier if device still can not be operated normally. IF: Press any push button in transmitter but there has no output, the indicator does not show… Possibility: Check if the power-key has been inserted. IF: The power-key has been inserted, but still has no output, the indicator also does not show… Possibility: Check if the EMS-stop push button has been pressed, if so, turn to “ on “. Under the normal operation, EMS-stop push button shall not be pressed down. IF: The EMS-stop push button has been turned to “ On “ , the power-key is inserted, but still has no output, the indicator does not show either… Possibility: Check if batteries have been inserted, or the power is sufficient. Renew a whole set of batteries and place with correct poles directions, and keep these contacts clean ( see fig.8 ). Press push button and see if indicator is responded to blink as 1 time every sec. If no, contact your supplier immediately. Keep these contacts clean Power SQ indicator ( fig. 8 ) ( fig. 9 ) IF: Crane moves by itself, can not be controlled by both APOLLO and the original wired-control… Possibility: Malfunction occurs in crane. Please repair the crane. IF: Power on the receiver, but power SQ indicator ( see fig. 9 ) does not light… Possibility: Power has not been sent to receiver. Check if F2* fuse is burn and renew a 0.5A fuse. IF: Replaced a new 0.5A fuse, but still be burn after power on… Possibility: Receiver’s internal circuit has some problems. Please contact your supplier. Our duty is ensure your safety, so you can rely on an excellent device IF: F2* fuse has not been burn… Possibility: The power input has some problems. Check if the input voltage is correct, if the input voltage has no problem, find out the reason of abnormal voltage, or contact your supplier. IF: The indicator of output Main contact has light, but its relay has no output… Possibility: The fuse of Main contact, F1 is broken. Renew another 5A fuse. Over 5A contact relay source AC220 Caution Ext. contact relay JP4 Every fuse be taken shall not over 5A, if larger output contact current is requested, use another larger amp relay to control its relay. ( see left diagram ) For example, if a fuse which over 5A be taken, it may cause Main output contact be melt as overheat, and can not break, this will cost much more in repairing. power in 5A ( fig. 10 ) F1*: power fuse ( 0.5A ) F2*: protection fuse ( 5A ) Please do follow the trouble-shooting steps, or we shall have no direct/indirect duty for any of your property loss! Apollo System- Transmitter ( TX ) General trouble shooting NOTE: Please make certain the following status before trouble shooting. (1) The hoist/crane or device is subject to control works (2) The TX outlook is in good condition without any leakage (3) Receiver works. If TX green indicator light is blinking 1 time every 4 sec. after power-on NO No light or in RED light YES YES If indicator is blinking fast when TX in operation ( 1 time per 1 sec ) If working after re-new batteries ( AA x 4pcs ) NO NO Pull out power-on key, and check if TX works after re-power NO TX faulty Call service YES If SQ on RX is in response NO YES YES If operation is only available in short distance YES If antenna of TX is in bad shape or broken Apollo System- Receiver ( RX ) General trouble shooting NOTE: Please make certain the following status before trouble shooting: (1) The crane or device being subject to control works. (2) The RX outlook is in good condition without any leakage (3) Transmitter works. If power ( green ) and SQ indicator ( red ) both are lighting If cables is faulty ( open or short ) NO Check crane control panel or call service NO YES If SQ lighting when TX is in operation YES If correspondent relay is response to the commands from TX NO YES RF on RX is in malfunction. Call service. If fuse is burn NO SQ red light blinking slowly ( 1 time per sec. ) If RX works after re-power Or NO SQ red light fast blinking ( 3 times per sec. ) YES YES NO Re-new fuse YES If output cable is short If code ID switch RX and TX corresponds NO NO YES Replace cable Receiver faulty Call service NO Our duty is ensure your safety, so you can rely on an excellent device APOLLO Transmitter Dimension IP65 4PB 6PB 8PB 10PB 12PB L1 188.5 215 240.5 267 292.5 L2 227.5 254 279.5 306 331.5 2H 26.5 4H 52 APOLLO Box.1/Box.2 Receiver Dimension 12 Box.1 Box.2 Box.1 For :P700,C1-4PB,C1-6PB,C1-8PB,C2-4PB, C211 Box.2 For: C1-10PB,C1-12PB,C2-6PB,C2-8PB,C2-10PB,C2-12PB Box.1: IP65 Box.2: IP67 Unit mm Our duty is ensure your safety, so you can rely on an excellent device Apollo System Installation Wiring Diagrams Remarks: For standard models only Custom-made is available on demand Our duty is ensure your safety, so you can rely on an excellent device APOLLO C2-8PB Installation Wiring Diagram 11 12 21 17 18 21 COMMON L3 L4 COMMON Jp22 L5 L5 L6 COMMON Jp23 L7 COMMON COMMON JP13 K7 21 21 L6 JP12 K5 K6 21 L4 JP11 K3 K4 21 L2 JP21 L3 COMMON K2 K4 K13 COMMON Jp24 25 24 23 22 AC-110V AC-220V AC-380V K5 K6 K8 JP14 K14 L7 L8 JP5 K7 COMMON K8 COMMON K3 FUSE 0.5A K13 COMMON FUSE 5A HF board 15 16 21 L1 L2 HF board 13 14 21 L1 21 POWER POWER F1 F2 K1 K1 K2 AC-415V L8 K14 CPU Connect w/LED 87654321 2nd step relay board ON CPU ID codes Connect w/HF decoder & relay board (REV:3.21) F1 0.5A Power Fuse F2 5A Main Fuse K14 CPU K13 Main ST K1 1 step ST K2 1 step ST K3 1 step ST K4 1 step ST K5 1 step ST K6 1 step ST K7 1 step ST K8 1 step ND L1 2 step L2 2ND step L3 2ND step L4 2ND step L5 2ND step L6 2ND step L7 2ND step L8 2ND step in A in B in C in D in E in F in G in H in A in B in C in D in E in F in G in H 11 12 13 14 15 16 17 18 21 ST 1 step in A ST 1 step in B ST 1 step in C 1 ST step in D 1 ST step in E ST 1 step in F ST 1 step in G ST 1 step in H ND 2 step in A ND 2 step in B ND 2 step in C 2 ND step in D 2 ND step in E ND 2 step in F ND 2 step in G ND 2 step in H Common 22 EMS-Stop 23 Common FUSE 0.5A Button-legend (custom-made on demand) 24 Power 25 AC-110V AC-220V AC-380V AC-415V APOLLO C2-8PB C2-8PB Our duty is ensure your safety, so you can rely on an excellent device Limited One Year Warranty The equipment is warranted for one year from date of purchase against defects in materials or workmanship provided it was purchased from 3-Elite or authorized dealer. This warranty does not cover equipment which has been abused or damaged by careless handling or shipping, OR damaged by nature disaster such as earthquake, typhoon …etc. The careless handling including self-change components, antenna, voltage; or circuits, and switches increased would be deemed as end of warranty, user should cover the repairing fee. Should any defect develop, we will, at our option, repair or replace any defective parts without charge for either parts or labor. If we cannot correct the defect in your equipment, we will replace it at no charge with a new one. We will pay for the cost of returning your merchandise to you. This warranty applies only to items returned to us, shipping costs prepaid, within one year from the date of purchase.
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