AMETEK Magnetrol USA R82 Pulse Burst Radar Level Transmitter User Manual 58 610 R82 IO

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Document Title	58-610 R82 IO
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PRELIMINARY
Model R82
R82 software v1.0a
Installation and Operating Manual
Pulse Burst Radar
Level Transmitter
Read this Manual Before Installing
This manual provides information on the R82 Radar transmitter. It is
important that all instructions are read carefully and followed in
sequence. The QuickStart Installation instructions are a brief guide to
the sequence of steps for experienced technicians to follow when
installing the equipment. Detailed instructions are included in the
Complete Installation section of this manual.
radio or television reception, which can be determined by turning
the equipment off and on, the use is encouraged to try to correct the
interference by one or more of the following measures:
Conventions Used in this Manual
Certain conventions are used in this manual to convey specific types of
information. General technical material, support data, and safety
information are presented in narrative form. The following styles are
used for notes, cautions, and warnings.
• Consult the dealer or an experienced radio/TV technician for
help.
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from
that to which the receiver is connected.
Any unauthorized changes or modifications not expressly approved by
Magnetrol International, Incorporated could void user’s authority to
operate this equipment.
NOTES
Notes contain information that augments or clarifies an operating
step. Notes do not normally contain actions. They follow the procedural steps to which they refer.
WARNING! Explosion hazard. Do not connect or disconnect designs
Cautions
Notice of Copyright and Limitations
Magnetrol & Magnetrol logotype are registered trademarks of
Magnetrol International.
Cautions alert the technician to special conditions that could injure
personnel, damage equipment, or reduce a component’s mechanical integrity. Cautions are also used to alert the technician to unsafe
practices or the need for special protective equipment or specific
materials. In this manual, a caution box indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
WARNINGS
Warnings identify potentially dangerous situations or serious hazards. In this manual, a warning indicates an imminently hazardous
situation which, if not avoided, could result in serious injury or
death.
Safety Messages
The Through-Air Radar system is designed for use in Category II,
Pollution Degree 2 installations. Follow all standard industry procedures for servicing electrical and computer equipment when working
with or around high voltage. Always shut off the power supply before
touching any components. Although high voltage is not present in this
system, it may be present in other systems.
Electrical components are sensitive to electrostatic discharge. To prevent equipment damage, observe safety procedures when working with
electrostatic sensitive components.
Low Voltage Directive
For use in Installations Category II, Pollution Degree 2. If equipment
is used in a manner not specified by the manufacturer, protection provided by equipment may be impaired.
NOTE: This equipment has been tested and found to comply with
the limits for a Class B digital device, pursuant to Part 15 of the
FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This
equipment generates, uses and can radiate radio frequency energy
and, if not installed and used in accordance with the instructions,
may cause harmful interference to radio communications. However,
there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to the
rated Explosion-proof or Non-incendive unless power has been
switched off and/or the area is known to be non-hazardous
Copyright © 2009 Magnetrol International, Incorporated
All rights reserved.
Performance specifications are effective with date of issue and are subject to change without notice. Magnetrol reserves the right to make
changes to the product described in this manual at any time without
notice. Magnetrol makes no warranty with respect to the accuracy of the
information in this manual.
Warranty
All Magnetrol electronic level and flow controls are warranted free of
defects in materials or workmanship for one full year from the date of
original factory shipment.
If returned within the warranty period; and, upon factory inspection of
the control, the cause of the claim is determined to be covered under
the warranty; then, Magnetrol will repair or replace the control at no
cost to the purchaser (or owner) other than transportation.
Magnetrol shall not be liable for misapplication, labor claims, direct or
consequential damage or expense arising from the installation or use of
equipment. There are no other warranties expressed or implied, except
special written warranties covering some Magnetrol products.
Quality Assurance
The quality assurance system in place at Magnetrol guarantees the
highest level of quality throughout the company. Magnetrol is
committed to providing full customer satisfaction both in quality
products and quality service.
Magnetrol’s quality assurance system is registered
to ISO 9001 affirming its commitment to known
international quality standards providing the
strongest assurance of product/service quality
available.
58-610 Model R82 Radar Transmitter
R82 Pulse Burst Radar Level Transmitter
Table of Contents
1.0 QuickStart Installation
1.1 Getting Started..........................................................4
1.1.1 Equipment and Tools .....................................4
1.1.2 Configuration Information.............................5
1.2 QuickStart Mounting................................................6
1.2.1 Transmitter/Antenna ......................................6
1.3 QuickStart Wiring ....................................................6
1.4 QuickStart Configuration .........................................7
2.0 Complete Installation
2.1 Unpacking ................................................................9
2.2 Electronic Discharge (ESD) Handling Procedure......9
2.3 Before You Begin.....................................................10
2.3.1 Site Preparation ............................................10
2.3.2 Equipment and Tools ...................................10
2.3.3 Operational Considerations..........................10
2.3.3.1 Maximum Distance...............................10
2.3.3.2 Minimum Distance...............................10
2.3.3.3 Problematic Applications;
GWR Alternative ..................................11
2.4 Mounting................................................................12
2.4.1 Installing the Antenna ..................................12
2.4.1.1 Location................................................12
2.4.1.2 Beam Angle...........................................12
2.4.1.3 Obstructions .........................................13
2.4.1.4 Nozzles..................................................13
2.4.1.5 Standpipes and Stillwells .......................14
2.4.2 Installing the Transmitter .............................14
2.4.2.1 Orientation ...........................................14
2.4.2.2 Initial Installation..................................15
2.4.2.3 Poor Signal Quality ...............................15
2.5 Wiring ....................................................................16
2.5.1 General Purpose or Non-Incendive ..............16
2.6 Configuring the Transmitter....................................17
2.6.1 Operating Parameters ...................................17
2.6.2 Setting Up for Shop Configuration ..............17
2.6.3 Transmitter Display and Keypad ..................17
58-610 Model R82 Radar Transmitter
2.6.4 Menu Traversal .............................................18
2.6.4.1 Navigating Menu.....................................18
2.6.4.2 Entering Character Data .........................18
2.6.4.3 Entering numeric data using Digit Entry 19
2.6.4.4 Entering numeric data using
Increment/Decrement .............................19
2.6.5 Password Protection (Default = 0) ................20
2.6.6 Menu: Step-By-Step Procedure.....................21
2.6.5.1 Radar Transmitter User Menu ..............22
2.6.5.2 Radar Transmitter Factory Menu ..........26
2.6.7 HART Menu................................................27
3.0 Reference Information
3.1 Description .............................................................29
3.2 Theory of Operation...............................................29
3.2.1 Pulse Burst Radar .........................................29
3.2.2 Equivalent Time Sampling ...........................30
3.3 Troubleshooting ......................................................31
3.3.1 System Problems ..........................................31
3.3.2 Error Messages .............................................32
3.4 Agency Approvals....................................................35
3.4.1 Agency Drawing and Entity Parameters .......36
3.5 Parts ........................................................................37
3.5.1 Replacement Parts ........................................37
3.5.2 Recommended Spare Parts ...........................37
3.6 Specifications ..........................................................38
3.6.1 Functional – Transmitter ..............................38
3.6.2 Performance .................................................39
3.6.3 Functional ....................................................40
3.6.4 Antenna Pressure/Temperature Ratings ........40
3.6.5 Physical ........................................................41
3.7 Model Numbers ......................................................36
3.7.1 R82 Radar Transmitter .................................42
Glossary .........................................................................43
Model R82 Configuration Data Sheet ..........................46
1.0
QuickStart Installation
The QuickStart Installation procedures provide the key
steps for mounting, wiring, and configuring the R82 radar
level transmitter. These procedures are intended for experienced installers of electronic level measurement instruments.
See Complete Installation, Section 2.0, for detailed installation instructions.
1.1
Getting Started
Before beginning the QuickStart Installation procedures,
have the right equipment, tools, and information available.
1.1.1 Equipment and Tools
•
•
•
•
No special tools are needed. The following items are
recommended:
Threaded antenna and transmitter . . . . . . 2" (50 mm)
Flat-blade screwdriver
Digital multimeter or volt/ammeter . . . . . Optional
24 VDC (23 mA) power supply. . . . . . . . Optional
58-610 Model R82 Radar Transmitter
1.1.2 Configuration Information
Some key information is needed to configure the R82 radar
transmitter. Complete the following operating parameters
table before beginning configuration.
NOTE: The transmitter will already be configured if this information was
provided with the order.
Display
Units
Question
What units of measurement will be
used?
Will the unit measure in Level or
Volume?
What are the Volume units?
What is the relationship between Level
and Volume? (Enter up to 20 points)
58-610 Model R82 Radar Transmitter
Answer
_____________
_____________
_____________
_____________
Sensor
Offset
What is the distance from the top (100%)
of the tank and the Sensor Reference
point (bottom of NPT thread, top of BSP
thread, or face of flange?)
_____________
Tank Top
Is the Tank Top Flat, Horizontal Cylinder,
Dome, Irregular or other (non-metallic)?
_____________
Tank
Height
What is the tank height?
NOTE: Sensor Offset + Tank Height =
Distance from process
connection to tank bottom
_____________
Blocking
Distance
What is the distance from Sensor
Reference point to Maximum Level?
Maximum level should never be less
than 15" (375 mm) from the bottom of the
process connection (threaded or flanged). _____________
Level
Offset
Is there a region at the very bottom of the
vessel that cannot be measured due to
heating coils, angle tank bottom, etc.?
_____________
Dielectric
What is the dielectric of the process
medium?
_____________
Turbulence Is turbulence a consideration?
_____________
Foam
Will there be foam on the surface?
_____________
Rate of
Change
What is the maximum rate the level
will rise or fall?
_____________
4.0 mA
Setpoint
What is the 0% reference point for the
4.0 mA value?
_____________
20.0 mA
Setpoint
What is the 100% reference point for
the 20.0 mA value?
_____________
1.2
QuickStart Mounting
1.2.1 Transmitter/Antenna
Launcher Adjustment
(with #9 Position Selected)
Ground
)+(
45°
)-(
1. The device is manufactured as one unit that includes the
transmitter and antenna.
2. Remove any protective material from the antenna before
installing.
3. Install the transmitter/antenna into the process connection.
If threaded, tighten securely by hand using the housing for
grip. Ensure there is no cross-threading and do not over
tighten as this may cause damage to the plastic threads.
4. Adjust the beam position by turning the internal launcher
adjustment (Fig ??). The internal launcher adjustment is
numbered 1-18 that equates to 10-180 degrees of adjustment; 9 is the midpoint where long axis of the beam is at
45 degrees to the Display (Fig ??). After positioning the
transmitter display, rotate the launcher adjustment so the
beam is at an angle of 45° to a line from the radar unit to
the nearest tank wall (Fig ??). Do not optimize the Quality
(signal strength) at one level in the vessel.
• Do not place insulating material around any part of the
Radar transmitter including the antenna process connection.
Figure X
Beam Orientation with #9
Launcher Position
1.3
QuickStart Wiring
NOTE: Make sure the electrical wiring to the R82 radar transmitter is
complete and in compliance with all regulations and codes.
1. Remove the cover of the wiring compartment.
2. Attach a conduit fitting and mount the conduit plug in the
spare opening. Pull the power supply wire through the conduit fitting.
3. Connect shield to an earth ground at power supply and
leave floating at the transmitter.
4. Connect the positive supply wire to the (+) terminal and the
negative supply wire to the (-) terminal. For Explosion
Proof Installations, see Wiring, Section 2.5.3.
5. Replace the cover and tighten.
58-610 Model R82 Radar Transmitter
1.4
Ground
)+(
)-(
Launcher
Adjustment
QuickStart Configuration
The Radar transmitter comes factory-calibrated and can be
configured in minutes for specific applications. Bench configuration provides a convenient and efficient way to set up
the transmitter before going to the tank site to complete the
installation. The minimum configuration instructions follow. Use the information from the operating parameters
table before beginning configuration. See Configuration
Information, Section 1.1.2.
1. Power-up the transmitter.
During normal operation the display changes every 3 seconds to show one of the various measured values that can be
chosen for display: Level, Volume, Distance, Echo Strength,
%Output, Loop Current and Local Tag.
2. Remove the cover of the electronic compartment.
3. The Pushbuttons offer multiple forms of functionality for
menu navigation and data entry. (See Section 2.6.3???? for
complete explanation)
UP arrow moves up through menu or increases displayed value
DOWN arrow moves down through menu or decreases
displayed value
BACK arrow exits a branch of the menu or exits without accepting entered value
ENTER arrow enters a branch of the menu or accepts
entered value
If a PASSWORD is requested, enter it now. The Default=0
(no password necessary). The last character in the first
line of the display changes to an exclamation point (!).
58-610 Model R82 Radar Transmitter
The following configuration entries are the minimum
required for configuration. The default password is 0.
Sensor Offset
14
Blocking
Distance
12
10
Tank Height
11
Level
7 Offset
Measure
Type
Select if Level or Level & Volume
Level Units
(select)
Select the Units of measure for the
display (cm, inches, meters, feet).
Sensor Offset
Enter the Sensor Offset value; the
distance from the top (100%) point of
the vessel to the Sensor Reference
point (bottom of an NPT thread, top
of a BSP thread, face of a flange).
xxxx
Tank Top
(select)
Select the type of Tank Top; choices
are Flat, Horizontal cylinder, Dome,
Irregular, or Other (nonmetallic).
Tank Height
xxxx
Enter the exact Tank Height; inaccurate values will create inaccurate level
readings.
Blocking Dist
Enter the Blocking Distance; the
distance close to the antenna where
measurement is unreliable. Minimum
value = 15" (375 mm)???? as measured from the process connection.
xxxx
Level Offset
xxx.x
Enter the Level Offset; the distance
at the bottom of the vessel where
measurement may be unreliable due
to heating coils, irregular bottom, etc.
13
Dielectric
(select)
Select the proper Dielectric range for
the process medium.
Turbulence
(select)
Select the value of Turbulence that
corresponds to the application.
10
Foam
(select)
Rate of Change
11
12
(select)
Echo Profile
Select the Foam value that corresponds to the application.
Select the Rate of Change value that
corresponds to the maximum rate the
level will rise or fall.
Examine the list of reflections detected by the transmitter to ensure the
actual level reflection is present. It
may be necessary to rotate the
launcher for optimal performance.
Run the Echo Rejection routine by
choosing the correct LEVEL thereby
cancelling all false reflections in the
vessel; ideally with tank empty.
13
Set 4mA
xx.x
Enter the minimum level value (0%)
for the 4 mA point.
14
Set 20mA
xx.x
Enter the maximum level (100%) for
the 20 mA point.
58-610 Model R82 Radar Transmitter
2.0
Complete Installation
This section provides detailed procedures for properly
installing, configuring, and, as needed, troubleshooting the
R82 Radar Level Transmitter.
2.1
Unpacking
Unpack the instrument carefully. Make sure all components
have been removed from the packing material. Check all the
contents against the packing slip and report any discrepancies
to the factory.
Before proceeding with the installation, do the following:
• Inspect all components for damage. Report any damage to
the carrier within 24 hours.
• Make sure the nameplate model number on the transmitter
agree with the packing slip and purchase order.
• Record the model and serial numbers for future reference
when ordering parts.
2.2
Electrostatic Discharge (ESD)
Handling Procedure
Magnetrol’s electronic instruments are manufactured to the
highest quality standards. These instruments use electronic
components that may be damaged by static electricity present in most work environments.
•
•
•
•
58-610 Model R82 Radar Transmitter
The following steps are recommended to reduce the risk of
component failure due to electrostatic discharge.
Ship and store circuit boards in anti-static bags. If an antistatic bag is not available, wrap the board in aluminum foil.
Do not place boards on foam packing materials.
Use a grounding wrist strap when installing and removing
circuit boards. A grounded workstation is recommended.
Handle circuit boards only by the edges. Do not touch
components or connector pins.
Make sure that all electrical connections are completely
made and none are partial or floating. Ground all equipment to a good, earth ground.
2.3
Before You Begin
2.3.1 Site Preparation
Each R82 Radar transmitter is built to match the specific
physical specifications of the required installation. Make
sure the antenna connection is correct for the threaded or
flanged mounting on the vessel or tank where the transmitter will be placed. See Mounting, Section 2.4.
Make sure that the wiring between the power supply and
Radar transmitter are complete and correct for the type of
installation.
When installing the Radar transmitter in a general purpose
or hazardous area, all local, state, and federal regulations and
guidelines must be observed. See Wiring, Section 2.5.
2.3.2 Equipment and Tools
•
•
•
•
•
No special tools are needed. The following items are
recommended:
Threaded antenna and transmitter . . . . . . 2" (50 mm)
Torque wrench . . . . . . . . . . . . . . . . . . . . . highly desirable
Flat-blade screwdriver
Digital multimeter or volt/ammeter . . . . . Optional
24 VDC (23 mA) power supply. . . . . . . . Optional
2.3.3 Operational Considerations
MAXIMUM DISTANCE
Dielectric
1.7-3.0
3.0-10.0
10.0-100
10
Radar applications are characterized by three basic conditions;
Dielectric, Distance (measuring range) and Disturbances
(turbulence, foam, false targets, multiple reflections and rate
of change).
feet (meters)
Turbulence
R82
None
26 (8.0)
Light, < 0.5"
21 (6.4)
Moderate, < 1.0"
14 (4.3)
Heavy, > 1.0"
7 (2.1)
None
33 (10.1)
Light, < 0.5"
26 (7.9)
Moderate, < 1.0"
19 (5.8)
Heavy, > 1.0"
12 (3.7)
None
40 (12)
Light, < 0.5"
32 (9.8)
Moderate, < 1.0"
24 (7.3)
Heavy, > 1.0"
17 (5.2)
2.3.3.1 Maximum Distance
The chart below shows the maximum measuring range
(Distance) of each antenna based on fundamental conditions of Dielectric, Distance and Turbulence. Maximum distance is calculated as Tank Height + Sensor Offset
(see page 17). It is measured from the Sensor Reference
Point (bottom of NPT thread, top of BSP thread or face of
a flange).
2.3.3.2 Minimum Distance
If the liquid level is allowed onto the antenna, noise and
media build-up drastically decrease reliable measurement.
Liquid should not be allowed closer than 15 inches
(380 mm) from the bottom of the antenna mounting
threads (or face of sanitary flange).
58-610 Model R82 Radar Transmitter
2-inch (50 mm) Antenna
15" (380 mm) Minimum
(measured from
bottom of threads or
flange face)
8-inch (200 mm) Antenna
13"
(330 mm)
7"
(178 mm)
Figure X

Maximum Recess (m) is 2 × Nozzle Diameter (d)
(example: 2" diameter nozzle)
8-inch (200 mm)
Antenna
2-inch (50 mm)
Antenna
8" (200 mm)
2" (50 mm)
4" (100 mm)
15"
(380 mm)
4" (100 mm)
15"
(380 mm)
3" (75 mm)
9" (225 mm)
Maximum
Liquid Level
Maximum
Liquid Level
Figure X

2.3.3.3 Problematic Applications; GWR Alternative
•
•
•
•
58-610 Model R82 Radar Transmitter
Some application concerns can be problematic for Radar.
For these, Guided Wave Radar is recommended:
Extremely low dielectric media (εr<2.0)
Very weak reflections from the liquid surface, particularly
during turbulence, can cause poor performance.
Tanks heavily cluttered with false targets (mixers, pumps,
ladders, pipes, etc.)
During times of very low liquid levels of low dielectric media,
the metal tank bottom may be detected deteriorating performance.
11
• Foam can either absorb or reflect the microwave energy
depending upon the depth, dielectric, density and wall
thickness of the bubbles. Due to typical variations in the
amount (depth) of foam, it is impossible to quantify performance. It may be possible to receive most, some or none
of the transmitted energy.
• Extremely high liquid levels (Overflow) conditions when
liquid very near the antenna can cause erroneous readings
and measurement failure.
> 10"
(25 cm)
1/2
Radius
2.4 Mounting
The R82 Radar transmitter can be mounted to a vessel
using a variety of process connections. Generally, either a
threaded or flanged connection is used.
2.4.1 Installing the Antenna
•
•
•
•
Before installing, make sure:
Process temperature, pressure, dielectric, turbulence and
distance are within the antenna specifications for the
installation.
End of antenna is protected from bending or breaking.
Insulating material is not placed around any part of the
Radar transmitter including the antenna flange.
Antenna is being mounted in the optimal location. See following sections: Location, Beam Angle, Obstructions and
Nozzles for specific information.
2.4.1.1 Location
Ideally, the Radar transmitter should be mounted providing
an unobstructed signal path to the liquid surface where it
should illuminate (with microwave energy) the largest,
possible surface area. See Section 2.4.1.2, Beam Angle.
Unavoidable obstacles will produce reflections that must be
minimized during field configuration. See Section 2.6.5.1,
Target Rejection. Mount in a location equal to 1⁄2 the radius
of tank top. Do not mount in center of vessel nor closer
than 10" (25 cm) of tank wall.
2.4.1.2 Beam Angle
Distance
12
Beam Spread
Feet
Meters
Feet
Meters
10
1.7
0.52
20
3.5
1.05
30
5.2
1.57
40
12
7.0
2.10
The various antenna designs exhibit different beam patterns.
Ideally, the beam pattern should illuminate the maximum
liquid surface with a minimum striking other objects in the
vessel including the tank wall. Use these drawings to determine the optimum installation location.
58-610 Model R82 Radar Transmitter
2.4.1.3 Obstructions
Almost any object that falls within the beam pattern will
cause reflections that may be misinterpreted as a false liquid
level. Although Model R82 has a powerful False Target
Rejection routine, all possible precautions should be taken
to minimize false target reflections with proper installation
and orientation.
2.4.1.4 Nozzles
Improper installation in a nozzle creates “ringing” which
will adversely affect measurement. Refer to Figure 9???. Two
Antenna extension lengths are offered to allow the R82
transmitter to work reliably in a variety of nozzles.
The Minimum Blocking Distance of 15" (380 mm) is
always measured from the bottom of the threads or face of
a flange. The related distance as measured from the end of
the antenna varies depending on the antenna extension
chosen. See Figure ??.
The narrow beam width of the 26 GHz, R82 does allow
mounting so that the antenna can be recessed inside the
nozzle. Optimally, the recessed dimension should never
exceed 2× the nozzle diameter. See Figure??????
NOTE: If the antenna is recessed in a nozzle it is mandatory that Echo
Rejection is run to eliminate any possibility of false reflections.
Maximum Recess (m) is 2 × Nozzle Diameter (d)
(example: 2" diameter nozzle)
8-inch (200 mm)
Antenna
2-inch (50 mm)
Antenna
8" (200 mm)
2" (50 mm)
4" (100 mm)
15"
(380 mm)
4" (100 mm)
15"
(380 mm)
3" (75 mm)
9" (225 mm)
Maximum
Liquid Level
58-610 Model R82 Radar Transmitter
Maximum
Liquid Level
13
2.4.1.5 Standpipes and Stillwells
•
•
•
•
•
•
•
Figure X
R82 Mounted in Stillwell (Bridle)
•
•
The R82 can be mounted in a standpipe or stillwell but
certain considerations should be given:
Metal stillwells only: 2" (Sched 40 max.) to 4" (50–100 mm).
Diameter must be consistent throughout length; no reducers.
Stillwell length must cover complete range of measurement
(i.e., liquid must be in stillwell).
Welds should be smooth.
Vents: holes <0.125" diameter, slots <0.125" width.
If an isolation valve is used, it must be a full port ball valve
with an I.D. equal to the pipe diameter.
Bridles/Bypass Installations: The launcher should be rotated
90° from process connections.
Configuration must include an entry for PIPE I.D.
See Section 2.6.5.1, Item 34- PIPE I.D.
There will be some increased dielectric sensitivity; system
GAIN will be reduced when PIPE ID >0.
2.4.2 Installing the Transmitter
45°
Install the Transmitter with its integral antenna by threading
into the vessel. DO NOT OVERTIGHTHEN as this may
cause damage to the plastic threads.
• Do not place insulating material around any part of the
radar transmitter including the antenna flange.
• Installation for NEMA 6P/IP 68- the transmitter can be
installed to allow for temporary submergence to 6 feet (1.8m):
- use TFE paste to seal conduit entries and antenna process
connection
- Do not overtighten housing cover; O-ring develops
water-tight seal without excessive tightening
Figure X
Polarization Pattern
Launcher Adjustment
(with #9 Position Selected)
2.4.2.1 Orientation
Ground
)+(
45°
)-(
The R82 transmitter utilizes a linearly polarized, microwave
beam that can be rotated to improve its performance. Proper
orientation can minimize unwanted target reflections, decrease
sidewall reflections (multipath) and maximize direct reflections from the liquid surface.
The internal launcher mechanism can be turned to optimize
performance. The launcher has index marks numbered
1–18 (representing 10–180 degrees). The Polarization
pattern is at 45 degrees to the transmitter display when
the mechanism is at the #9 position.
Figure X
Beam Orientation with #9
Launcher Position
14
58-610 Model R82 Radar Transmitter
2.4.2.2 Initial Installation
Ideally, the transmitter should be mounted half the radius
from the tank wall. In a typical vertical tank, the Launcher
should be adjusted so the polarization pattern is 45 degrees
to the closest tank sidewall. See Figures ? & ?.
in
M rie
e n
#9 ch tat
po ani ion
si sm
tio
For horizontal cylindrical vessels, aim beam down the long
axis of the vessel. Do not optimize the Quality (signal
strength) at one level in the vessel.
1/2 Radius
90°
A transmitter mounted within 10" (25 cm) of a tank wall
may demand orientation adjustments to limit multipath
and optimize performance. See Section 2.4.2.3, Poor Echo
Strength.
45°
Figure X
Top View
Mounted 1⁄2 radius
2.4.2.3 Poor Echo Strength
Poor signal quality has many potential causes. Following are
two initial areas for investigation.
Launcher Orientation: Initial launcher orientation is always
45 degrees (see Sections 2.4.1 & 2.4.2). In tall vessels and
when antenna is mounted close to the tank wall, improvement in signal quality may be attained by rotating the
launcher to 90 degrees.
Ground
)+(
)-(
Figure X
xxxx
58-610 Model R82 Radar Transmitter
Launcher
Adjustment
Signal Loss: If the Level signal is lost repeatedly at a specific
point in the vessel, it is usually a symptom that multipath
(side-wall reflections) are causing cancellation by returning
to the transmitter exactly 180° out of phase with the Level
signal. Utilize the following procedure:
• Go to transmitter screen #5 which shows both Level and
Echo Strength.
• Bring the Level up (or down) to the exact point where the
signal is repeatedly lost. Monitor the Echo Strength this
point is being approached. The Echo Strength will degrade
to a low point before it begins to increase.
• At the poorest Echo Strength slowly rotate the launcher
1–2 notches. Allow the unit to stabilize for approximately
one minute. Repeat this process until the Echo Strength is
optimized.
15
2.5
Wiring
Caution
The R82 Radar transmitter operates at voltages of 16–36
VDC (GP) and 16-28.6 VDC (IS). Higher voltage will damage the transmitter.
Wiring between the power supply and the Radar transmitter
should be made using 18–22 AWG shielded twisted pair
instrument cable. Within the transmitter enclosure, connections are made to the terminal strip and the ground
connections. Trim excess wiring to minimize clutter, noise
issues and allow access to Launcher adjustment (see
Figure ??). The directions for wiring the Radar transmitter
depend on the application:
• General Purpose or Non-incendive (Cl I, Div. 2)
• Intrinsically Safe
NOTE: For ATEX installation guidelines refer to bulletin BE 58-610.
Ground
)+(
)-(
Figure X
xxxx
16
Launcher
Adjustment
2.5.1 General Purpose or Non-incendive (Cl I, Div. 2)
A general purpose installation does not have flammable
media present. Areas rated non-incendive (Cl I, Div. 2) have
flammable media present only under abnormal conditions.
No special electrical connections are required. If flammable
media is contained in the vessel, the transmitter must be
installed per Cl I, Div. 1 standards of area classification.
To install General Purpose or Non-incendive wiring:
1. Remove the cover to the wiring compartment of the transmitter. Install the conduit plug in the unused opening.
2. Install a conduit fitting and pull the supply wires.
3. Connect shield to an earth ground at power supply and
leave floating at the transmitter.
4. Connect an earth ground wire to the nearest green ground
screw per local electrical code (not shown in illustration).
5. Connect the positive supply wire to the (+) terminal and
the negative supply wire to the (-) terminal.
6. Replace cover to the wiring compartment of transmitter.
58-610 Model R82 Radar Transmitter
2.6
Configuring the Transmitter
The Radar transmitter comes factory-calibrated and can be
configured in minutes for specific applications.
Before configuring the transmitter, collect the operating
parameters information. Then, power-up the transmitter
on the bench and follow through the step-by-step procedures for the menu-driven transmitter display. Information
on configuring the transmitter using a HART communicator is given in Configuration Using HART (Section 2.7).
2.6.1 Operating Parameters
Some key information is needed to configure the Radar
transmitter. If necessary, complete the configuration information table in Section 1.1.2.
2.6.2 Setting Up for Shop Configuration
The Radar transmitter can be configured at a test bench by
connecting a 24 VDC power supply directly to the transmitter terminals. The connections are illustrated in the
accompanying diagrams. An optional digital multimeter is
shown if current measurements are desired.
When using a HART communicator for configuration, a
minimum 250 Ω line load resistance is required. See the
HART communicator manual for more information.
2.6.3 Transmitter Display and Keypad
Ground
)+(
Launcher
Adjustment
The R82 transmitter has a local user interface consisting of
a 2-line by 16-character liquid-crystal display (LCD) and
4-push-button keypad. All transmitter measurement data
and configuration information is shown in the LCD.
The transmitter default display is the measurement screen.
It cycles every 5 seconds to display *STATUS*, *LEVEL*,
*ECHO STRENGTH*, *%OUTPUT*, *LOOP CURRENT* and *LOCAL TAG* information. The transmitter defaults to this display after 5 minutes if no keystrokes
are sensed. You can also access each of these screens individually. The display will not return to the default screen
if left in one of these screens. For example, the device can
be left to read only LEVEL indefinitely if left in this
screen.
)-(
Figure X
xxxx
58-610 Model R82 Radar Transmitter
17
2.6.4 Menu Traversal
The push buttons offer multiple forms of functionality
2.6.4.1 Navigating Menu
Push button
Up
Keystroke Action
Moves to the previous item in the menu branch
Down Moves to the next item in the menu branch
Back
Enter
Moves back one level to the previous higher
branch item
Enters into the lower level branch or switches to
the entry mode
2.6.4.2 Entering Character Data
Push button
Keystroke Action
Moves to the previous character (Z,Y,X,W). If held
down the characters scroll until the push button
is released.
Moves to the next item character (A,B,C,D). If
Down held down the characters scroll until the push
button is released.
Moves the cursor back to the left. If the cursor is
already at the leftmost position, then the screen
Back
is exited without changing the original tag
characters.
Moves the cursor forward to the right. If the
Enter cursor is at the rightmost position, then the
new tag is saved.
Up
18
58-610 Model R82 Radar Transmitter
2.6.4.3 Entering numeric data using Digit Entry
Push button
Keystroke Action
Moves up to the next highest digit (0,1,2,3,....,9).
If held down the digits scroll until the push button
is released.
Moves down to the next lowest digit
Down (9,8,7,6,….,0). If held down the digits scroll until
the push button is released.
Moves the cursor to the left and deletes a digit. If
the cursor is already at the leftmost position,
Back
then the screen is exited without changing the
previously saved value.
Moves the cursor to the right. If the cursor is
Enter located at a blank character position, the new
value is saved.
Up
NOTES: All numeric values are left-justified, and new values are
entered from left to right. A decimal point can be entered after
the first digit is entered, such that .9 is entered as 0.9.
A few configuration items can have a negative value. In this
case, the leftmost position is reserved for the sign (either “-“
for a negative value, or “+” for a positive value)
2.6.4.4 Entering numeric data using Increment/Decrement
Push button
Up
Keystroke Action
Increments the displayed value. If held down the
digits scroll until the push button is released.
Depending on which screen is being revised, the
increment amount may increase by a factor of 10
after the value has been incremented 10 times.
Decrements the displayed value. If held down the
digits scroll until the push button is released.
Down Depending on which screen is being revised, the
decrement amount may increase by a factor of 10
after the value has been decremented 10 times.
Returns to the previous menu without changing
Back the original value, which is immediately redisplayed.
Accepts the displayed value and returns to the
Enter
previous menu.
58-610 Model R82 Radar Transmitter
19
2.6.5 Password Protection (Default = 0)
The Radar transmitter is password protected to restrict
access to certain portions of the menu structure that affect
the operation of the system. When the proper password is
entered, an exclamation point (!) appears as the last character of the first line of the display. The password can be
changed to any numerical value up to 255. The password
is required whenever configuration values are changed.
The default password installed in the transmitter at the factory is 0 (password disabled). The last step in the configuration menu provides the option to enter a new password. If
0 is entered as a password, the transmitter is no longer password protected and any value in the menu can be altered
(except diagnostic values) without entering a confirming
password.
NOTE: If the password is not known, the menu item New Password
(Section 2.6.6.1, item #39) displays an encrypted value representing the present password. Call the factory with this
encrypted value to determine the actual password.
20
58-610 Model R82 Radar Transmitter
2.6.6 Menu: Step-By-Step Procedure
The following table provides a complete explanation of the
software menus displayed by the Radar transmitter. Use this
table as a step-by-step guide to configure the transmitter.
The first column presents the menus shown on the transmitter display. The displays are in the order they would
appear if the arrow keys were used to scroll through the
menu. The numbers are not shown on the display. They
are provided as a reference only.
The second column provides the actions to take when
configuring the transmitter. Additional information or an
explanation of an action is given in the third column.
The following drawings are provided as reference for the
configuration procedure.
Use of the included PACTware™ PC program is highly
recommended and invaluable for troubleshooting and
advanced calibration. A HART RS232 or USB modem
(purchased separately) is required. See Magnetrol
PACTware™ bulletin 59-101.
Sensor Reference Point
Sensor Offset (+)
Blocking
Distance
20 mA
Safe Zone
Distance
Sensor Offset + Tank Height =
Distance from process
connection to tank bottom
Tank
Height
Media
Level
Lowest
Measurable
Value
4 mA
Level Offset
58-610 Model R82 Radar Transmitter
21
2.6.6.1 Radar Transmitter User Menu
Note: Press UP arrow 5 times to reach screen where menu language can be chosen.
Display
Action
Comment
Transmitter default display: Status, Level, Volume (if chosen)
Echo Strength, % Output, Loop Current and Local Tag values
cycle every 5 seconds. All screens (except 2-8) default to this
screen after 5 minutes of no keystrokes or if a Fault or Warning
message is displayed.
*Status*
*Level*
*Volume*
*Distance*
*Echo Str xx*
*%Output*
*Loop Current*
*Local Tag*
Transmitter Display
Level
xxx.x units
Transmitter Display
Transmitter displays Level measurement in chosen unit of
measure.
Volume
xxx.x units
Transmitter Display
Transmitter displays Volume measurement in chosen unit of
measure (if chosen)
Default display will show the highest priority Fault or Warning (or
OK if no current messages). If more than one Fault or Warning
exists they will be displayed in the History screen (#46) in
chronological order.
To Add/Remove what information is shown in default display:
• Go to specific parameter in question (screens 2-8)
• Press Enter
• Choose On or Off
• Press Enter to confirm
Distance
xxx.x units
Transmitter Display
Transmitter displays Distance measurement in chosen unit of
measure; measurement includes Sensor Offset value. This value
may not represent reciprocal of Level if the liquid level is within
the Blocking Distance or Level Offset where the Level value is
clamped.
Echo Strength xx
xxx.x units
Transmitter Display
Transmitter display showing Level and Echo Strength of signal
reflection. Good values are 20-99.
% Output
xx.x%
Transmitter Display
Transmitter displays % Output measurement derived from
20 mA span.
Loop Current
xx.xx mA
Transmitter Display
Local Tag
xxxxxxxxxxxx
Transmitter Display
Transmitter displays Loop Current value (mA).
Transmitter displays Local Tag information.
Select Type of Measurement
Select Level Only or Level and Volume. Volume, Volume Units,
Loop Control, and Strapping Table screens appear only when
Level & Volume is selected. Note that the Volume screen is
selected for rotation when Measure Type is set to Level &
Volume and is deselected when Measure Type is set to Level
Only.
10
Level Units
(select)
Select Units of measure.
Select cm (xxxx), meters (xx.xx), inches (xxx.x), or feet (xx.xx).
Allowable decimal position is controlled; four characters is
maximum reading. Decimal position is controlled by Units and
Tank Height
11
Volume Units
(select)
Select Volume units of
measure.
12
Strapping Table
(enter)
Enter Strapping Table
information
13
Sensor Offset
xx.x units
Enter the Sensor Offset value
Sensor Offset is the distance (+ or -) from the Sensor reference
point (bottom of NPT thread or flange face, top of BSP thread)
to the top of the tank.
14
Tank Top
(select)
Enter the shape/type of tank
top
Select the metallic tank top structure Flat, Horizontal Cylinder,
Dome, Irregular, or Other (non-metallic).
15
Tank Height
xxx.xx units
Enter the Tank Height.
Measure Type
(select)
22
Select Liters (xxxx) or Gallons (xxxx).
Enter up to 20 pairs of data for Level and Volume.
Tank Height is distance from the bottom to the top of the tank.
58-610 Model R82 Radar Transmitter
Display
16
Blocking Distance
(xxx.x)
Action
Comment
Enter the Blocking Distance.
Blocking Distance defines an area near the antenna
where reflections can not be measured effectively due to
antenna ringing. It is measured from the Sensor
Reference point. Minimum value is 2î (50mm) minimum
longer than Antenna length; longer lengths are encouraged. Output will be held at value corresponding to
Blocking Distance. Do not allow liquid into the Blocking
Distance.
Level Offset defines an area at the bottom of the vessel
where reflections can not be measured effectively due to
angled bottoms, heating coils, reflections from flat metal
tank bottoms in low dielectric applications, etc. It is the
distance from the bottom of the tank to the lowest valid
level reading. Level reading will never be lower than
Level Offset value.
17
Level Offset
(xxx.x units)
Enter the Level Offset.
18
Dielectric
(select)
Enter the Dielectric range value.
19
Turbulence
(select)
Select amount of
Turbulence of the liquid.
None, Light, Medium, Heavy. Increase selection if
Quality value if Echo is often lost or Strength is <20.
20
Foam
(select)
Select amount of Foam.
None, Light, Medium, Heavy. Increase selection if
Quality value if Echo is often lost or Strength is <20.
21
Rate of Change
(select)
Select the maximum rate of change of the level surface,
Select Rate of Change of the liquid. rising or falling, in inches (cm)/minute; <5 (13), 5-20 (1350), 20-60 (50-150), >60 (150)
Press Enter to
- Review all Echoes
- Run a new Echo Rejection Profile
22
1.7-3.0; 3.0-10.0; 10.0-100.0
Echo Profile
1.) Echo List Mode- Choose to review echoes in
Distance or Level
2.) Review all echoes using UP/DOWN arrows; listed in
descending Level value
3.) To run a new Echo Rejection Profile
a.) Choose the echo that corresponds to the actual
liquid level
b.) Press ENTER and confirm a new Echo Rejection
profile should be run. If necessary, Press ESCAPE
to exit at any time.
NOTES:
- FALSE TARGET REJECTION should run with vessel
at or near empty when all targets are exposed
- Re-run this routine if intial calibration is done with
significant liquid in vessel
- The false target profile will be disabled and this
routine must be re-run if the following parameters
are modified: SENSOR OFFSET, TANK HEIGHT,
BLOCKING DISTANCE, DIELECTRIC,
TURBULENCE, FOAM
- The NO FALSE TARGET REJECTION message will
be displayed if this algorithm is DISABLED.
continued on next page
58-610 Model R82 Radar Transmitter
23
Display
Action
Comment
continued from previous page
4.) Enter Level- use this entry to manually enter the
correct level value
Error messages:
"Echo to Close" indicates the liquid is too close to the antenna.
Liquid should not be closer than 30" (750 mm).
22
(cont.)
Echo Profile
"Echo to High" indicates an echo being rejected is too large.
a.) Ensure it is not the actual liquid level
b.) Rotate the Launcher to minimize the echo
- Review an existing Echo
Rejection Profile
5.) Saved Echo Rejection Profilea.) Enable or Disable an existing profile
b.) Review Echoes from an existing profile
c.) Review Level value where existing profile was run
Select Level or Volume.
23
Loop Control
(select)
24
4 mA Set Point
(xxx.x units)
Enter the value for the 4 mA
point.
During normal operation, mA value will clamp at boundary
defined by the Level Offset value (refer to #17).
25
20 mA Set Point
(xxx.x units)
Enter the value for the 20 mA
point.
During normal operation, mA value will clamp at boundary
defined by the Blocking Distance value (refer to #16).
26
Damping
(xx sec)
Enter the Damping factor.
A damping factor (0-45) may be added to smooth a noisy
display and/or output due to turbulence.
27
System Fault
(select)
Select the System Fault value.
28
Echo Loss Fault
(select)
Select the Echo Loss Fault
value.
Select 3.6 mA, 22 mA or HOLD (last value)
29
Echo Loss Delay
(xxx sec)
Enter the value for the Echo
Loss Delay.
Select a value 0-1000; 30 is default
Select mode for Loop Control
Select 3.6 mA, 22 mA or HOLD (last value).
30
Safe Zone Fault
(select)
Select the Safe Zone Fault.
Safe Zone is a user-defined area just below the Blocking
Distance. Set this Fault if it necessary to ensure safe, reliable
high-level readings in critical applications. Choices are 3.6 mA,
22 mA, Latch 3.6 or Latch 22. If Latch 3.6 or Latch 22 is chosen,
the loop current will remain in alarm until it it cleared by customer in SZ Latch below (refer to #32)
31
Safe Zone Height
(xx.x units)
Enter a Safe Zone Distance.
Enter a distance value that develops a zone just below the
Blocking Distance. At this point the unit will report a Safety
Zone Fault (refer to #30) if the level rises into this area.
32
Safe Zone Alarm
(Reset)
Clear Safe Zone Alarm
33
Trim Level
(xxx.x units)
34
Pipe I.D.
(xx.x units)
35
24
Trim 4 mA
Enter a Trim Level value
Enter Pipe I.D.
Fine tune the 4mA point.
Clear a latched Safe Zone alarm.
Trim Level is an offset value to be used to force the transmitter
to output the proper Level. This should only be used after Tank
Height and Sensor Offset have been confirmed as correct.
-24 to +24 inches (-61 to +61 cm)
For measuring in a standpipe/stillwell. Enter a value for inside
diameter of the pipe. Range of values 0, 3-20 inches
(0, 40-500mm). Value must be left as 0 if no standpipe/stillwell
is present.
Attach a mA meter to the output. If the output does not equal
4.00 mA, adjust the value on the display until meter reads
4.00 mA. This is not for setting the 4mA point (refer to #24).
58-610 Model R82 Radar Transmitter
Display
36
Trim 20 mA
Action
Fine tune the 20mA point.
37
Test 4–20 Loop
(xx.xx mA)
Enter a mA Output value.
38
Hart Poll Addr
(xx)
Select HART Poll Address
number.
39
New Password
(enter)
Enter new Password.
40
Language
(select)
Select Language.
41
Input Local Tag
(enter)
Enter Local Tag.
42
Magnetrol S/N
Transmitter Display
43
Model R82 version
Transmitter Display
44
Factory Params
58-610 Model R82 Radar Transmitter
Enter to display Factory
Parameters
Comment
Attach a mA meter to the output. If the output does not equal
20.00 mA, adjust the value on the display until meter reads
20.00 mA. This is not for setting the 20mA point (refer to #25).
This screen serves two functions:
1.) Calibrate Loop: Enter mA output value to send a constant
current. Present current will be returned upon exiting screen
2.) Check for sufficient loop voltage @20mA:
a.) Drive current value to 4.00mA
b.) Drive current value to >10mA
c.) Press ENT; top line of display will show
- (????) if done incorrectly
- (OK) if sufficient VDC is calculated
- (Low) if insufficient VDC is calculated
d.) Bottom line of display will show calculated loop voltage
at 20mA
Select HART Poll Address number.Select a HART Poll Address
(0-15). Enter 0 for a single transmitter installation; enter 1-15 for
multi-drop HART network.
Enter the desired Password value between 0 and 255; O = No
Password. During normal operation an encrypted password is
shown. Consult factory to decrypt this value, if necessary.
Select Language that will be displayed on the transmitter
screen. English, Espanol, Deutsch and Francais.
Local Tag can be a maximum of 12 characters.
Shows Magnetrol Serial Number for reference.
Base Model Number with Communication type (HT = HART)
Firmware Version and Date
Enter to display Factory Parameters. This section displays
twenty-nine screens. The History screens are of particular
importance to the user as they show a listing of chronological,
diagnostic events, most recent first.
25
2.6.5.2 Radar Transmitter Factory Menu
45
Display
Action
Factory Params
Select Enter to reveal Factory
Parameters; Back to escape.
Comment
Review Factory parameters
Displays history of diagnostic information
- Main screen displays active message
- Press Enter to display chronological listing of diagnostic events
- Use Up/Down arrows to view list of events
- Press Enter when viewing an event to see its timing information
- Press Up/Down arrows to view Occured or Duration
NOTE: All times are in seconds from moment of power up
- Press Back to exit
46
History
47
Run Time
Display Run Time
48
History Reset
Reset History
49
System Code
50
Electrical Temp
51
Max Temp
Display Max Temperature
Displays maximum temperature recorded for circuit board
52
Min Temp
Display Min Temperature
Displays minimum temperature recorded for circuit board
53
VDC Chk Midpoint
None, do not adjust
Diagnostic factory setting
54
Echo Profile
None, do not adjust
Diagnostic factory setting
55
Target Algorithm
None, do not adjust
Diagnostic factory setting
56
TVG Type
None, do not adjust
Diagnostic factory setting
57
TVG Maximum
None, do not adjust
Diagnostic factory setting
58
Peak Detect Ref
None, do not adjust
Diagnostic factory setting
59
Peak Detect Thresh
None, do not adjust
Diagnostic factory setting
60
Min Threshold
None, do not adjust
Diagnostic factory setting
61
# Run Average
None, do not adjust
Diagnostic factory setting
62
Adaptive Filter
None, do not adjust
Diagnostic factory setting
63
# Adap Average
None, do not adjust
Diagnostic factory setting
64
Scatter HiLimit
None, do not adjust
Diagnostic factory setting
65
Rate HiLimit
None, do not adjust
Diagnostic factory setting
66
Scatter Rate
None, do not adjust
Diagnostic factory setting
67
Lvl ROC Per Min
None, do not adjust
Diagnostic factory setting
68
Max ROC Per Min
None, do not adjust
Diagnostic factory setting
69
Max Distance Jump
None, do not adjust
Diagnostic factory setting
70
Boundary State
None, do not adjust
Diagnostic factory setting
71
EmptyState Delay
None, do not adjust
Diagnostic factory setting
72
NSPValue
None, do not adjust
Diagnostic factory setting
73
Factory Calib
None, do not adjust
Diagnostic factory setting
74
Antenna Type
None, do not adjust
Diagnostic factory setting
75
Antenna Extn
None, do not adjust
Diagnostic factory setting
76
Antenna Mount
None, do not adjust
Diagnostic factory setting
77
Window
None, do not adjust
Diagnostic factory setting
78
Target Distance
None, do not adjust
Diagnostic factory setting
79
Conversion Factor
None, do not adjust
Diagnostic factory setting
80
Scale Offset
None, do not adjust
Diagnostic factory setting
81
System Gain
None, do not adjust
Diagnostic factory setting
26
Displays amount of time in seconds since the last power-up.
Press Enter to clear diagnostic information in History and reset
Run Time to zero.
Displays System Code errors Diagnostic, factory setting
Display Electrical Temperature Displays current temperature on circuit board
58-610 Model R82 Radar Transmitter
2.6.7 HART Menu
10
Device Setup
PV
Level
Volume
Distance
Echo Strength
PV % Output
PV Loop
Diagnostics
Local Tag
1 Basic
Configuration
2 Advanced
Configuration
3 Device
Description
58-610 Model R82 Radar Transmitter
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Measurement Type
Level Units
Volume Units
Strapping Table
Sensor Offset
Tank Top
Tank Height
Blocking Distance
Level Offset
Dielectric
Turbulence
Foam
Rate of Change
Echo Profile
PV is
4–20mA Setpoints
Variable Selection
Damping
System Fault
Echo Loss Fault
Echo Loss Delay
Safe Zone Fault
Safe Zone Height
Trim Level
Pipe ID
Trim Loop Current
Local Tag
New User Password
Antenna Mount
Factory Parameters
Tag
Descriptor
Date
Message
Poll Address
Magnetrol S/N
Device ID
Final asmbly num
Table Type‐ Linear
Table Length
Point 01 Level
Point 01 Volume
5 Point 20 Level
6 Point 20 Volume
1 Echo List Mode
2 Echo 1 Location
3 Echo 1 Strength
18
19
20
21
Echo 9 Location
Echo 9 Strength
Enter Distance
SavedEchoRejPrfl
1 4mA Set Point
2 20ma Set Point
1 Echo Rejection
2 Echo 1 Location
3 Echo 1 Strength
18 Echo 9 Location
19 Echo 9 Strength
20 Saved Distance @
1 SV is
2 TV is
3 4V is
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Enter Password
Reset Temperatures
Echo Profile
Target Algorithm
TVG Type
TVG Maximum
Peak Detect Ref
Peak Detect Thresh
Min Threshold
# Run Average
# Adaptive Average
Scatter High Limit
Rate High Limit
Scatter
Filter Level Rate
Level Velocity
Max Rate
Max ROC per Min
Max Distance Jump
Boundary Condition
State
Empty State Delay
FactPar1
FactPar 2
NSPValue
Factory Calibration
Refresh Echo List
Location Mode
Signal Units
Echo 1 Location
Echo 1 Strength
18 Echo 9 Location
19 Echo 9 Strength
Enter Password
Window
Target Distance
Conversion Factor
Scale Offset
System Gain
27
2.6.7 HART Menu (cont.)
Device Setup
Level
Volume
Distance
Echo Strength
% Output
Loop Current
Diagnostics
Local Tag
1 Basic
Configuration
2 Advanced
Configuration
3 Device
Description
4 Review
10
11
12
13
14
15
16
17
18
19
20
21
Model
Manufacturer
Magnetrol S/N
Firmware Version
Tag
Descriptor
Date
Message
Final asmbly num
Poll Address
Local Tag
Device ID
Date/Time/Initials
Universal rev
Fld dev rev
Sofware rev
Num req preams
Measurement Type
Level Units
Volume Units
Sensor Offset
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
Tank Top
Tank Height
Blocking Distance
Level Offset
Dielectric
Turbulence
Foam
Rate of Change
PV is
SV is
TV is
4V is
4 mA Set Point
20 mA Set Point
Damping
System Fault
Echo Loss Fault
Echo Loss Delay
Safety Zone Fault
Safety Zone Height
Trim Level
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
Pipe ID
4mA Trim Value
20mA Trim Value
Target Algorithm
TVG Type
TVG Maximum
Peak Detect Ref
Peak Detect Thresh
Min Threshold
# Run Average
# Adapt Average
Scatter High Limit
Rate High Limit
Max Rate
Max Distance Jump
Empty State Delay
Window
Target Distance
Conversion Factor
Scale Offset
System Gain
5 Date/Time/Initials
1 Present Status
1 Device Status
2 Faults
3 Warnings
2 History
1 View History
2 Reset History
3 Extended Diagnostics
4 Trend Chart
5 Echo Graph
28
10
Loop Test
Manual Low VDC Check
Low VDC Check State
Low VDC Check Voltage
VDC Check Midpoint
Electronics Temperature
Max Temperature
Min Temperature
Reset Safe Zone Alarm
Firmware Version
Primary variable out of limits
Non‐primary variable out of limits
Primary variable analog output saturated
Primary variable analog output fixed
More status available
Cold start
Configuration changed
Field device malfunction
10
11
12
13
14
15
16
DfltParmFact
DfltParm Sys
DfltParm Adv
DfltParm I/O
DfltParmHART
DfltStrapTbl
Fault 4
CnfgConflict
RFBrdFailure
Loop Failure
Fault 3
SafeZoneAlrm
Echo Lost
Fault 2
HiVolumeAlrm
Fault 1
10
11
12
13
14
Initializing
Warning 4
LowVDC@20mA
Warning 3
NoEchoRej
EchoRejCrpt
EchoRejInvl
EchoRejDisable
Warning 2
ElecTemp Hi
Elec Temp Low
Rate Of Change
Warning 1
System Code
58-610 Model R82 Radar Transmitter
3.0 Reference Information
This section presents an overview of the operation of the
Model R82 Radar Level Transmitter, information on troubleshooting, common problems, listings of agency
approvals, lists of replacement and recommended spare
parts, and detailed physical, functional and performance
specifications.
3.1 Description
The Model R82 is a two-wire, 24 VDC level transmitter
based on the concept of pulse burst radar operating at
26GHz. The electronics are mounted in a metal or plastic
housing with an innovative, internal launcher orientation
mechanism.
3.2 Theory of Operation
Pulse
Pulse Burst
3.2.1 Pulse Burst Radar
The Model R82 is a top-mounted, downward-looking pulse
burst radar operating at 26 GHz. Unlike true pulse devices
that transmit a single, sharp (fast rise-time) waveform of
wide-band energy, the R82 emits short bursts of 5.8 or
26GHz energy and measures the transit time of the signal
reflected off the liquid surface. Distance is calculated utilizing the equation Distance = C × Transit time/2, then developing the Level value by factoring in Tank Height and
Sensor Offset information. The exact reference point for
distance and level calculations is the Sensor Reference
Point—bottom of an NPT thread, top of a BSP thread or
face of a flange.
1 ns
500 ns
NPT
Process
Connection
Distance = c ´ (time ¸ 2)
58-610 Model R82 Radar Transmitter
BSP
Process
Connection
Sanitary
Sensor Reference Point
29
The exact level measurement is extracted from false echo
reflections and other background noise via the use of sophisticated signal processing. The new R82 circuitry is extremely energy efficient so no duty cycling is necessary to accomplish effective measurement. For this reason, the R82 can
track high rates of change that were heretofore impossible
with existing loop-powered radar transmitters.
Sensor Reference Point
Sensor Offset (+)
Blocking
Distance
20 mA
Safe Zone
Distance
Sensor Offset + Tank Height =
Distance from process
connection to tank bottom
Tank
Height
Media
Level
4 mA
Lowest
Measurable
Value
Level Offset
3.2.2 Equivalent Time Sampling
ETS, or Equivalent Time Sampling, is used to measure the
high speed, low power EM (electromagnetic) energy. ETS is
a critical key in the application of Radar to vessel level
measurement technology. The high speed electromagnetic
energy (1000 ft/µs) is difficult to measure over short distances and at the resolution required in the process industry.
ETS captures the EM signals in real time (nanoseconds) and
reconstructs them in equivalent time (milliseconds), which
is much easier to measure with today’s technology.
ETS is accomplished by scanning the tank to collect thousands of samples. The round-trip event on a 40-foot (12.3m)
tank takes only 82 nanoseconds in real time. After it is
reconstructed in equivalent time it measures 123 milliseconds.
30
58-610 Model R82 Radar Transmitter
3.3
Troubleshooting
The Model R82 transmitter is designed and engineered for
trouble-free operation over a wide range of operating
conditions. Common transmitter problems are discussed
in terms of their symptoms and recommended corrective
actions.
WARNING! Explosion hazard. Do not remove covers unless power
has been switched off or the area is known to be nonhazardous.
Use of the included PACTware™ PC program is highly
recommended and invaluable for troubleshooting and
advanced calibration. A HART RS232 or USB modem
(purchased separately) is required. See Magnetrol
PACTware™ bulletin 59-101.
3.3.1 Troubleshooting System Problems
Symptom
Problem
Solution
Level reading drops out at a Multipath is cancelling good Orient launcher to reduce multipath; turn launcher 10–20 degrees (1–2 index
repeatable position in the
level signal
marks) at a time until multipath at this point disappears. Refer to Section 2.4.2.3
vessel
Level reading locked onto a
value that is not correct
Level
Measurement engine finding 1. Is high dielectric (ε>10) foam present
a reflection it believes is
2. Run False Target Rejection routine with Level below this point (or with Empty
level signal
tank) to eliminate false echoes
LEVEL, % Output and LOOP Basic configuration data
values are all inaccurate
questionable
1. Check validity of all configuration data
2. Check DISTANCE value of device against manually measured distance
LEVEL readings are repeat- Configuration data does not 1. Ensure proper values for Tank Height and Sensor Offset
able but consistently high (or accurately match tank
2. Check vessel for present liquid level. Trim Level can be used to ensure
low) from actual by a fixed
dimensions
exact measurement
amount
3. Reconfigure LOOP values if necessary
LEVEL reading on Display is HART Poll Address set a
correct but LOOP is stuck at value of 1-15
4 mA
Set HART Poll Address to 0
LEVEL reading on Display
stuck at value related to
Blocking Distance
Check actual level. If antenna is not flooded, power down, then power up
transmitter with the level well below the antenna.
Device believes antenna is
flooded (level very near or
on antenna)
58-610 Model R82 Radar Transmitter
31
3.3.2 Error Messages
The Model R82 Radar transmitter utilizes a 3-section
hierarchy for reporting diagnostic conditions: FAULTS,
WARNINGS, and INFORMATION. This information
will be shown in the Home screen when the message is
active. A chronological listing of messages can be viewed
in the HISTORY screen.
FAULT: The highest level in the hierarchy of diagnostics
annunciating a defect or failure in circuitry or software that
precludes reliable measurement. The current (mA) value
unit defaults to 3.6, 22, or HOLD and the Home screen
will freeze showing the highest priority Fault. Other Faults
can also be viewed using the UP/DOWN arrows. A chronological listing of messages can be viewed in the HISTORY
screen.
WARNING (MESSAGE): The second level in the hierarchy of Diagnostics annunciating conditions that are not
fatal but may affect measurement. The highest priority
Warning will be placed on the main (rotating) screen when
a Warning is detected but will not affect output current.
Other Warnings can also be viewed using the UP/DOWN
arrows. A chronological listing of messages can be viewed
in the HISTORY screen.
INFORMATION (MESSAGE): The lowest level in the
hierarchy of diagnostic conditions providing operational
factors that are not critical to measurement. A chronological
listing of messages can be viewed in the HISTORY screen
EFFECTS OF EACH DIAGNOSTIC MESSAGE
mA Loop
Display Message
History Screen 
Fault
3.6/22/HOLD
Yes
Yes
Warning
No Effect
Yes
Yes
Information
No Effect
No
Yes
 Also listed in History screen are changes of "state". For example, "BC Level" which
means Boundary Condition Level. This is an expression of the transmitter’s internal logic.
32
58-610 Model R82 Radar Transmitter
DIAGNOSTIC MESSAGES
Symptom
Condition(s)
Solution(s)
DfltParmFact
DfltParm Sys
DfltParm Adv
DfltParm I/O
Non-volatile memory corrupted
• Modify one parameter in the section then return
setting to original value (e.g., change HART
POLL ADR from 0 to 1 then back to 0.
• Consult Factory if this does not resolve the
problem
DfltParmHART
DfltStrapTbl
RFBrdFailure
Ramp interval out of tolerance
Loop Failure
The actual current generated in the 4-20 mA loop
differs significantly (> 1 mA) from the intended
Consult Factory
loop current.
Consult Factory
Level has risen to within SZ Height of Blocking
Distance point.
Faults
SZ Alarm notification choices:
i) 22 mA: loop driven to 22 mA while detected
level remains within SZ Height of Blocking
Distance point
SafeZoneAlrm
• Normal operation
ii) 3.6 mA: loop driven to 3.6 mA while detected • Change parameters to modify transmitter
level remains within SZ Height of Deadband
actions
iii) Latch 22 mA: loop held at 22 mA until
manually reset
• Keep liquid from entering this area
iv) Latch 3.6 mA: loop held at 3.6 mA until
manually reset
None: safety zone not enabled. (default Safety
Zone Alarm state)
• Increase Turbulence setting
Echo Lost
No valid echo from the liquid surface has been
received for a period exceeding the Echo Loss
Delay.
• Decrease Dielectric setting
• Increase Foam setting
• Increase ROC setting
Warnings
• Increase LOE Delay
• Increase the maximum Level/Volume capability
of the table
HiVolumeAlrm
The measured level exceeds the strapping table
SPAN by more than 5%.
Initializing
Instrument is warming up
Normal operation
LowVDC@20mA
Test_Power reading is so low that brownout may
occur at high current values.
• Reduce resistance in loop
No EchoRej
No Echo Rejection Profile has been saved
EchoRej Crpt
Non-volatile memory exception in Echo Rejection • Re-run Echo Rejection Profile
Profile partition
• Consult Factory
EchoRej Invl
A stored Echo Rejection Profile has been invalidated; typically because a key configuration
parameter was changed.
EchoRej Dsbl
Echo Rejection has been disabled
EchoRej Insf
Re-run Echo Rejection Profile at a higher or lower
Echo Rejection Curve ended within a partial Echo
Level to avoid capturing a partial echo
Elec Temp Hi1
Electronics temperature presently above 80°C
Reduce exposure of transmitter to high temperature to avoid damage
Elec Temp Lo2
Electronics temperature presently below -40°C
Reduce exposure of transmitter to low temperature to avoid damage
RateOfChange
Rate of level change has exceeded user setting
for ROC.
Increase Rate of Change setting
58-610 Model R82 Radar Transmitter
• Prevent liquid from reaching this level
• Increase power supply voltage
• Run new Echo Rejection Profile
• Turn OFF Echo Rejection warning
Re-run Echo Rejection Profile
• Enable Echo Rejection
• Turn OFF Echo Rejection warning
33
DIAGNOSTIC MESSAGES
Symptom
System Code
Condition(s)
Solution(s)
Unexpected but non-fatal software condition has
occurred
Consult Factory
Boundary Condition State
Normal operation
BC Initial
BC Level
BC Empty
BC Full
Informational
BC EchoMiss
BC EchoLost
BC Restart
• Ensure proper installation
NoTargetFound
Echo processing module detected no echoes
above threshold
• Ensure proper configuration-specifically
Dielectric, Turbulence, Foam
• Ensure proper application for radar
• Consult Factory
34
Dist Jump
Echo processing module detected actual or
Transmitter detecting echoes other than valid
impending discontinuity in distance measurement liquid level and may jump to erroneous level
Target??
Target distance uncertain due to abnormal shape
of location
Consult Factory
58-610 Model R82 Radar Transmitter
3.4
Agency Approvals
AGENCY
FM
CSA
ATEX
MODEL
PROTECTION METHOD
AREA CLASSIFICATION
R82-52XA-0XX
Intrinsically Safe
R82-52XA-0XX
Non-Incendive 
R82-52XA-0XX
Intrinsically Safe
R82-52XA-0XX
Non-Incendive 
R82-5BXA-0XX
Intrinsically Safe 
Class I, Div. 1; Groups A, B, C, & D
NEMA 4X, IP 66 T4 @80°C 
Entity
Class I, Div. 2; Groups A, B, C, & D
NEMA 4X, IP 66 
Class I, Div. 1; Groups A, B, C, & D
NEMA 4X, IP 66 T4 @80°C 
Entity
Class I, Div. 2; Groups A, B, C, & D
NEMA 4X, IP 66 T4 @80°C 
ATEX II 1G Ex ia T4 @70°C
Ambient Temp: -40° to +70° C 
(EN60079-0: 2007, EN60079-11: 2007
& EN60079-26: 2007 standards applied
 NEMA rating: -20 to +80C (Tefzel® antenna only)
 For Division 2 the measured media inside the vessel must be non-flam-
These units have been tested to
EN 61326 and are in compliance
with the EMC Directive 2004/108/EC.
mable only and the apparatus must be only connected to an inherently
limited power source (Class 2 power supply) as defined in the NEC
table 11
Special conditions for safe use (ATEX Ex i)
 Materials marked as category 1 equipment and mounted in hazardous
areas requiring this category shall be installed in such way that, even in
the event of rare incidents, the aluminum enclosure cannot be an ignition
source due to impact or friction.
 The transmitter shall be installed so that electrostatic discharges on
plastic parts are prevented.
COMMUNICATIONS APPROVALS
Region
Agency
US
FCC
Canada
IC
Europe
ATEX Entity Parameters
Frequency
26 Ghz
RTTE
Vi
28.4 VDC
li
120 mA
Pi
0.82 w
Ci
5.5 nF
Li
370 µH
SIL
Model R82
SIL
1 as 1oo1
Instrument Type
SFF
73.7%
9.72E-04
PFDavg
Fail Dangerous Undetected
Fail Dangerous Detected
Safe
58-610 Model R82 Radar Transmitter
FITS
Annual
222
1.94E-03
314
2.70E-03
308
2.75E-03
35
3.4.1 Agency (FM/CSA) Drawing and Entity Parameters
<< Drawing pending approval >>
36
58-610 Model R82 Radar Transmitter
3.5
Parts
3.5.1 Replacement Parts
Item
Description
Electronic Module – 26 GHz
O-ring: Viton
Part Number
Aluminum Housing
Lexan® Housing
89-9124-001
89-9124-002
012-2201-237
Housing Cover, Aluminum
GP/IS
036-4410-010
Housing Cover, Lexan
GP/IS
003-1226-003
3.5.2 Recommended Spare Parts
Description
Electronic Module – 26 GHz
Part Number
Aluminum Housing
Lexan Housing
89-9124-001
89-9124-002
58-610 Model R82 Radar Transmitter
37
3.6
Specifications
3.6.1 Functional – Transmitter
System Design
Pulse burst radar @ 26 GHz 
Measurement Principle
Input
Measured Variable
Level, determined by the time-of-flight of a radar pulse from
transmitter to product surface and back
15" to 40 feet (380 mm to 12.2 m) measured from threads
Span
Output
Type
Analog
4 to 20 mA with optional HART digital signal
Range
Analog
3.8 to 20.5 mA useable (Namur NE43)
Digital
0 to 999" (0 to 9999 cm)
Resolution
Analog
0.01 mA
Digital
0.1"
Loop Resistance
GP/IS/XP - 400 Ω @ 24 VDC/20 mA, 350 Ω @ 24 VDC/22 mA
Diagnostic Alarm
Adjustable 3.6 mA, 22 mA, HOLD
Damping
Adjustable 0-45
Output at Antenna
< .01 mW (avg), < 2 mW (max)
User Interface
Keypad
4-button menu-driven data entry and system security
2-line × 16-character display
Indication
Digital Communication 
HART Version 5 compatible
Power (Measured at instrument terminals)
General Purpose/Intrinsically Safe
16 to 36 VDC
 RTTE: European approval, FCC & IC: North American approval
1200
36 V
1000 Ω
1000
800
Ω
General Purpose &
Explosion Proof
28.6 V
630 Ω
600
Intrinsically Safe
@ 20 mA
400
(350 @ 22 mA)
350
200
10
16
20
24
30
40
VDC
38
58-610 Model R82 Radar Transmitter
3.6.1 Functional – Transmitter (cont.)
Housing
Material:
Lexan® base and cover
Cast aluminum A356T6 (<0.2% copper)
Cable Entry:
¾" NPT, M20
Ingress Protection:
Lexan Housing:
NEMA 6P (IP67/68)
Aluminum Housing:
NEMA 4X/6P (IP67/68)
Short Lexan
23 oz.
Long Lexan
32 oz.
Short Aluminum
49 oz.
Long Aluminum
58 oz.
Lexan
see drawings on page 41
Aluminum
see drawings on page 41
Net/Gross Weight:
Overall Dimensions:
Antenna
Encapsulated Horn
Polypropylene, Tefzel® (optional)
-40 to +200F @atmos (-40 to 93C)
Vacuum to 200 psig @ 70F (-14.5 to 13.8 bar) Tefzel
Wetted Surfaces
Polypropylene or Tefzel (optional)
Environment
Operating Temperature
-40 to +175° F
(-40 to +80° C)
-5 to +160° F
(-20 to +70° C)
Storage Temperature
-50 to +175° F
(-46 to +80° C)
Humidity
0-99%, non-condensing
Electromagnetic
Meets CE Requirements: EN 50081-2, EN 50082-2
Surge Protection
Meets CE Requirements: EN 61326 (1000 volts)
Shock Class
ANSI/ISA-S71.03 Class SA1
Vibration Class
ANSI/ISA-S71.03 Class VC2
LCD
3.6.2 Performance
Reference Conditions
Reflection from ideal reflector at +70° F (+20° C)
Linearity
±0.2 inch (5 mm) or 0.05% of tank height (whichever is greater)
Measured Error
±0.2 inch (5 mm) or 0.05% of tank height (whichever is greater)
Resolution
0.1 inch (2.5 mm)
Repeatability
< 0.1 inch (2.5 mm) or 0.025% of tank height
Response Time
< 1 second
Warm-up Time
30 seconds
Ambient Temp. Effect
0.05% per 10° C
Process Dielectric Effect
< 0.3 inch within selected range
Maximum Rate of Change
180 inches (450 cm)/minute
Minimum Dielectric:
1.7
58-610 Model R82 Radar Transmitter
39
3.6.3 Functional – Encapsulated Horn Antenna
Antenna
Tefzel®
Polypropylene
Process Connection
2" NPT/BSP sanitary flanges
Maximum Process
Temperature
-40° to +200° F @ atmos
(-40° to +93° C @ atmos)
Maximum Process
Pressure
Vacuum to 200 psig @ +70° F
(-14.5 to 13.8 bar @ +20° C)
Minimum Dielectric
(application dependent)
1.7
3.6.4 Antenna Pressure / Temperature Ratings
Both the Polypropylene and Tefzel antennas are rated from
full vacuum to 200psig (-14.5 to 13.8 bar) across the entire
temperature range of -40 to +200F (-40 to +93C).
40
58-610 Model R82 Radar Transmitter
3.6.5 Physical – Inches (mm)
Ø 4.00
(102)
Ø 3.78
(96)
4.00
(102)
4.50
(114)
Aluminum Housing
Top View
3.31
(84)
Lexan® Housing
Top View
4.06
(103)
2.27
(58)
3.25
(83)
5.82
(148)
2.98
(76)
2.98
(76)
8.98
(228)
Aluminum Housing
Side View
58-610 Model R82 Radar Transmitter
5.04
(128)
8.98
(228)
Lexan® Housing
Side View
41
3.7
Model Numbers
3.7.1 Model R82 Radar Transmitter
BASIC MODEL NUMBER
RADAR Level Transmitter
OPERATING FREQUENCY
26 GHz
TRANSMITTER MODEL
Economical
POWER/SIGNAL
24 VDC, Two-wire; 4-20 mA with HART®
AGENCY CLASSIFICATION
Integral,
Integral,
Integral,
Integral,
General Purpose/Non-incendive (cFMus)
Intrinsically Safe (cFMus)
General Purpose (ATEX)
Intrinsically Safe (ATEX II 1/2G EEx ia IIC T6)
HOUSING/CONDUIT CONNECTION
Cast Aluminum, Single Compartment; 3⁄4" NPT
Cast Aluminum, Single Compartment; M20
Lexan® Plastic, Single Compartment, 3⁄4" NPT
Lexan Plastic, Single Compartment, M20
ACCESSORIES
Digital display and keypad
ANTENNA TYPE
Polypropylene, 2" (50 mm) extension
Polypropylene, 8" (200 mm) extension
Tefzel®, 2" (50 mm) extension
Tefzel, 8" (200 mm) extension
PROCESS CONNECTION
42
2" NPT
2" BSP
21⁄2" Tri-Clover®
3" Tri-Clover
65 mm Tuchenhagen
80 mm Tuchenhagen
58-610 Model R82 Radar Transmitter
Glossary
Accuracy The closeness of agreement between the result of
measurement and the true value of the measure (inaccuracy
equals the maximum positive and negative % deviation over the
total span).
ANSI American National Standards Institute.
Antenna A mechanical component that serves as an impedance
match between the transmission of a signal in a cable (or waveguide) and air.
AntnaMnt Antenna Mount The type of process mounting
(NPT, BSP or Flange) utilized in the installation. This aids in
establishing an exact Sensor Reference Point for Radar propagation and measurement.
AntnaTyp Antenna Type A particular antenna configuration or
design. Each antenna design has a set of unique performance
characteristics.
ATEX ATmosphere EXplosive European regulations governing the
use in hazardous areas.
BlockDist Blocking Distance The area near the antenna where
reflections cannot be measured effectively due to antenna ringing
and noise.
CE Conformité Européene Standards and performance criteria for
the new European Union.
CENELEC Comité Européen de Normalisation Electrotechnique
European organization that sets standards for electrical equipment.
CSA Canadian Standards Association Canadian, third party
agency that qualifies the safety of electrical equipment.
Damping Factor applied to smooth output variations due to
turbulence.
Default Screen The main position of the menu structure that
displays the primary measurement values of LEVEL, Quality,
% OUTPUT, and LOOP. The transmitter returns to this
position after 5 minutes of inactivity (except Screens 2-6).
Diagnostics Three levels of error messages; Fault, Warning and
Information.
Dielectric Constant (ε) The electrical permittivity of a material.
The units are farad/meter. Typical values: Hydrocarbons 1.9–3,
Glycol 32, Water-based media 80. See Technical Handbook
41-600 for complete listing.
Dielectric Rod antenna A non-metallic (TFE and polypropylene
typical) transition between the microwave waveguide and air.
Distance The present reading measured from the transmitter’s
Sensor Reference Point to the material in a vessel; compliment
of Level.
58-610 Model R82 Radar Transmitter
DVM/DMM Digital Volt Meter/Digital Multimeter.
Electromagnetic Energy The radiation that travels through
space as electric and magnetic fields varying with position and
time. Examples in increasing frequency: radio waves, microwave,
infrared light, visible light, ultraviolet light, x-rays, gamma
waves, and cosmic waves.
EM See Electromagnetic Energy.
EMI Electromagnetic Interference Electrical noise caused by electromagnetic fields that may affect electrical circuits, particularly
low-power electronic devices.
EN European Normal Committee guidelines in EC countries
that take precedence over local, country guidelines.
ENV Preliminary EN guidelines, or pre-standards.
Ergonomic A mechanism that considers human capability in its
design or function.
ETS Equivalent Time Sampling Process that captures high speed
electromagnetic events in real time (nanoseconds) and reconstructs them into an equivalent time (milliseconds).
Explosion Proof Enclosure An enclosure designed to withstand
an explosion of gas or vapor within it and prevent the explosion
from spreading outside the enclosure.
Factory Sealed A third-party-approved Explosion Proof seal
installed in the unit during manufacturing. This alleviates the
end user from installing an external XP seal adjacent (within
18") to the device.
Fault The highest level in the hierarchy of diagnostics annunciating a defect or failure in circuitry or software that preclude reliable measurement. The current (mA) value unit defaults to 3.6,
22, or Hold and a message is displayed on the rotating screen.
Further information can be obtained by viewing the Status or
Diagnostic (Factory Menu) screens.
Feedthrough A small, connecting cavity between the main housing compartments, carrying the cable that supplies the operating
energy to the measurement circuitry and returns the output
value proportional to level. This cavity is potted to maintain the
environmental isolation between the two compartments.
Fiducial A reference signal (baseline) to which all measurements
are referenced.
FM Factory Mutual American, third party agency that qualifies
the safety of electrical equipment.
Foam The entraining of air in a liquid. The effect of foam on
radar measurement is based on four factors; 1.) dielectric of the
liquid from which the foam has developed, 2.) density of the
foam (bubble size), 3.) amount of foam above the liquid and, to
a lesser extent, 4.) wall thickness of the bubbles.
43
Four Wire An electronic instrument design that uses one set of
wires to supply power (120/240 VAC, 24 VDC) and another set
to carry the process measurement signal (4–20 mA). Also called
Line Powered.
FSK Frequency Shift Keying See HART.
Gain Amplification adjustment to attain optimum performance
in various product dielectric ranges. (Factory setting).
LOE Loss of Echo Condition where a level measurement is
impossible due to the absence of valid reflections from the liquid
surface.
LOE Delay Loss of Echo Delay The amount of time the transmitter spends looking for a valid Level signal before going into
Loss of Echo Fault The last valid Level reading is held during
this search.
Ground An electrical connection to the Earth’s potential that is
used as a reference for the system and electrical safety.
LOE Fault Loss of Echo Fault The mA value to which the output
is driven after the Loss of Echo Delay times out; choices are
3.6mA, 22mA and HOLD.
Grounded A state where no electrical potential exists between
the ground (green) connection on the transmitter and the Earth
or system ground.
Loop The present reading of the 4–20 mA current output.
Guided Wave Radar See TDR.
HART Highway Addressable Remote Transducer Protocol that
uses the Bell 202 frequency shift keying (FSK) method to superimpose low level frequencies (1200/2000 Hz) on top of the standard 4–20 mA loop to provide digital communication.
HART ID See Poll Address.
Hazardous Area An area where flammable gases or vapors are or
may be present in the air in quantities sufficient to produce
explosive or ignitable mixtures.
Horn Antenna A metallic, cone transition between the
microwave waveguide and air.
Loop Powered See Two Wire.
Loop Tst Loop Test Built-in system capability to test/calibrate a
loop (or separate loop device) by driving the transmitter output
to a particular value.
Low Voltage Directive A European Community requirement for
electrical safety and related issues of devices using 50-1000 VDC
or 75–1500 VAC.
Measured Value The typical level measurement values used to
track the level of a process: Level, % Output, and Loop.
Media The liquid material being measured by the level transmitter.
IEC International Electrotechnical Commission Organization that
sets international standards for electrical devices.
Multidrop The ability to install, wire, or communicate with
multiple devices over one cable. Each device is given a unique
address and ID.
Increased Safety Designs and procedures that minimize sparks,
arcs, and excessive temperatures in hazardous areas. Defined by
the IEC as Zone 1 environments (Ex e).
Non-hazardous Area An area where no volatile mixtures of
vapors/gas and oxygen will be found at any time. Also called
General Purpose Area.
Information (message) The lowest level in the hierarchy of diagnostic conditions providing operational factors that are not critical to measurement. Further information can be obtained by
viewing the Status or Diagnostic (Factory Menu) screens.
Non-Incendive A circuit in which any arc or thermal effect produced, under intended operating conditions of the equipment or
due to opening, shorting, or grounding of field wiring, is incapable, under specific test conditions, of igniting the flammable
gas, vapor, or dust-air mixture.
Intrinsically Safe Ground A very low resistance connecting to a
ground, in accordance with the National Electrical Code (NEC,
ANSI/NFPA 70 for FMRC), the Canadian Electrical Code
(CEC for CSA), or the local inspector.
Password A numerical value between 0 and 255 that protects
stored configuration data from unauthorized manipulation.
Intrinsic Safety A design or installation approach that limits the
amount of energy that enters a hazardous area to eliminate the
potential of creating an ignition source.
Level The present reading of the height of material in a vessel;
compliment of Distance.
LevlOfst Level Offset The distance above the tank bottom where
radar level measurement is impossible due to heating coils, baffles, angled or curved tank bottoms, etc. The mA output will
never read lower than the Level Offset value.
Linearity The worst case error calculated as a deviation from a
perfect straight line drawn between two calibration points.
Line Powered See Four Wire.
44
Percent (%) Output The present reading as a fraction of the
16 mA scale (4–20 mA).
Poll Address (HART ID) A number between 1 and 15 which
sets an address or location of a device in a multi-drop loop. Poll
address for single device configuration is 0.
Qual Quality A relative value (0–99) that shows the strength
and usefulness for a given reflected signal.
QuickStart The essential information needed for the R82 radar
transmitter and antenna to be installed, wired, and calibrated.
Radar (Radio Detection And Ranging) Uses EM energy and
high speed timing circuits to determine distance. Original Radar
devices used energy in the radio frequency range (MHz), many
current devices use much higher frequencies (GHz).
58-610 Model R82 Radar Transmitter
Range The distance over which the transmitter scans for valid
return signals.
RateChng Rate of Change The maximum velocity of vertical
movement of a liquid’s surface.
Relative Dielectric (εr) A unitless number that indicates the
relative permittivity of a material.
Repeatability The maximum error between two or more output
readings of the same process condition.
RFI Radio Frequency Interference Electrical noise that can have
an adverse affect on electrical circuits, particularly low-power
devices.
Safety Zone A user-defined area just below the Blocking
Distance where level measurement still has a high degree of reliability. Radar can develop ambiguous readings when the level
reaches the region of the antenna. An alarm can be annunciated
in this area for critical applications where reliable measurement is
a necessity for safety reasons.
Safety Zone Height The height of the region below the
Blocking Distance where an alarm will be annunciated upon
detection of liquid.
Safety Zone Fault An optional condition added, when necessary,
to ensure safe, reliable high-level readings in critical applications.
Choices are 3.6 mA, 22 mA, Latch 3.6 or Latch 22. If Latch 3.6
or Latch 22 are chosen, the loop current will remain in alarm
until it is cleared in SZ Latch menu screen.
TDR (Time Domain Reflectometry) Uses a waveguide to carry
EM energy to and from the surface of the media to measure distance; similar to conventional through-air Radar but much more
efficient. Also called Guided Wave Radar.
Trim 4/Trim 20 Built-in system capability to fine tune the
4 mA and 20 mA points so the transmitter output corresponds
exactly to user’s meter, DCS input, etc.
Trim Lvl Trim Level An offset parameter used to account for
various deviations in measurement. It is an offset value that can
force the transmitter to read the exact level reading.
Turbulnc Turbulence Agitation, or disturbance, of the liquid
level surface; greater the agitation, greater the scattering of the
radar signal (microwave energy).
Two Wire An electrical instrument design that uses one set of
wires to provide both the supply power and process measurement signal. The process measurement is achieved by varying the
current of the loop. Also called Loop Powered.
Units The engineering units used to measure level in the
system. The choices are in (inches) and cm (centimeters).
Warning (message) The second level in the hierarchy of
Diagnostics annunciating conditions that are not fatal but may
affect measurement. A message will occur on the main (rotating)
screen when a Warning is detected but will not affect output current. Further information can be obtained by viewing the Status
or Diagnostic screens.
Safety Zone Alarm Reset Use screen for clearing a Latched
Alarm set in Safety Zone Fault (above)
SnsrOfst Sensor Offset The distance (+ or -) between the
customer’s 100% reference point (tank top) and the Sensor
reference point (bottom of NPT thread, top of BSP thread
or face of flange).
Span The difference between the upper and lower limits of the
range.
Specific Gravity (SG) The ratio of the density of a material to
the density of water at the same conditions.
Sensitivity The amount of amplification applied to the Level
signal; a higher value aids in measuring low dielectric media; a
lower number assists in ignoring nearby objects.
Status The current state of the transmitter’s diagnostics; screen
updates every 10 seconds.
Targets Objects in the vessel that create reflections of the radar
signal (microwave energy).
Targ Rej Target Rejection The ability to ignore reflections from
objects in the vessel that are not the liquid level, i.e., false targets
(e.g. pipes, ladders, baffles).
Tank Ht Tank Height The tank measurement between the 0%
(tank bottom) and 100% (tank top).
Tank Top The 100% point in a vessel. Also considered for the
type of tank top; e.g. flat, dome, etc., which affects the development of multiple echoes during high level conditions. Multiple
echoes can appear as an invalid Level signal.
58-610 Model R82 Radar Transmitter
45
Company
R82 Radar Transmitter
Configuration Data Sheet
Date
Copy blank page and store calibration data for future reference and troubleshooting.
Item
Vessel Name
Vessel #
Media
Media Dielectric
Tag #
Level
Measurement Type
Units
Sensor Offset
Tank Top
Tank Height
Blocking Distance
Level Offset
Dielectric
Turbulence
Foam
Rate of Change
Echo Profile
Echo List Mode
Echoes
Echo Rejection
Loop Control
4 mA point
20 mA point
Damping
System Fault
LOE Fault
LOE Delay
SZ Fault
SZ Height
SZ Alarm Reset
Trim Level
Pipe I.D.
Trim 4 mA
Trim 20 mA
Test 4-20 Loop
HART Poll Address
New Password
Language
Serial Number
Model R82 VerX.XXX
46
Value
Value
Device Status
Run Time
Occurred
Duration
Value
Value
History
#1
#2
#3
#4
#5
Q____ - _______
Q____ - _______
Q____ - _______
Q____ - _______
Q____ - _______
Event 19
18
17
16
15
14
13
12
11
10
Item (factory defaults)
Run Time
System Code
Electronics Temp
Max. Temperature
Min. Temperature
VDC Check Midpoint
Antenna Mount
Echo Profile
Target Algorithm
TVG Minimum
TVG Maximum
Peak Detect Reference
Peak Detect Threshold
Min Thresold
# Run Average
# Adapt Average
Scatter High Limit
Rate High Limit
Scatter Rate
Lvl ROC per Min
Max ROC per Min
Max Distance Jump
Boundary State
Loop Fdbk AtoD
Empty State Delay
NSP Value
HART Device ID
58-610 Model R82 Radar Transmitter
Notes
58-610 Model R82 Radar Transmitter
47
ASSURED QUALITY & SERVICE COST LESS
Service Policy
Return Material Procedure
Owners of Magnetrol/STI controls may request the return
of a control or any part of a control for complete rebuilding or replacement. They will be rebuilt or replaced
promptly. Controls returned under our service policy
must be returned by Prepaid transportation.
Magnetrol/STI will repair or replace the control at no cost
to the purchaser (or owner) other than transportation if:
So that we may efficiently process any materials that are
returned, it is essential that a “Return Material
Authorization” (RMA) number be obtained from the factory, prior to the material's return. This is available
through Magnetrol/STI's local representative or by contacting the factory. Please supply the following information:
1. Returned within the warranty period; and
2. The factory inspection finds the cause of the claim to
be covered under the warranty.
If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be
charges for labor and the parts required to rebuild or
replace the equipment.
In some cases it may be expedient to ship replacement
parts; or, in extreme cases a complete new control, to
replace the original equipment before it is returned. If this
is desired, notify the factory of both the model and serial
numbers of the control to be replaced. In such cases, credit for the materials returned will be determined on the
basis of the applicability of our warranty.
No claims for misapplication, labor, direct or consequential damage will be allowed.
1.
2.
3.
4.
5.
Company Name
Description of Material
Serial Number
Reason for Return
Application
Any unit that was used in a process must be properly
cleaned in accordance with OSHA standards, before it is
returned to the factory.
A Material Safety Data Sheet (MSDS) must accompany
material that was used in any media.
All shipments returned to the factory must be by prepaid
transportation.
All replacements will be shipped F.O.B. factory.
5300 Belmont Road • Downers Grove, Illinois 60515-4499 • 630-969-4000 • Fax 630-969-9489 • www.magnetrol.com
145 Jardin Drive, Units 1 & 2 • Concord, Ontario Canada L4K 1X7 • 905-738-9600 • Fax 905-738-1306
Heikensstraat 6 • B 9240 Zele, Belgium • 052 45.11.11 • Fax 052 45.09.93
Regent Business Ctr., Jubilee Rd. • Burgess Hill, Sussex RH15 9TL U.K. • 01444-871313 • Fax 01444-871317
5300 Belmont Road • Downers Grove, Illinois 60515-4499 • 630-969-4028 • Fax 630-969-9489 • www.sticontrols.com
Copyright © 2009 Magnetrol International, Incorporated. All rights reserved. Printed in the USA.
Viton is a registered trademarks of DuPont Performance Elastomers.
HART is a registered trademark of the HART Communication Foundation
PACTware is a trademark of PACTware Consortium
CSA logotype is a registered trademark of Canadian Standards Association
Tri-Clover is a registered trademark of Tri-Clover, Inc.
Tefzel is a registered trademark of Du Pont de Nemours and Company
Lexan is a registered trademark of General Electric
BULLETIN: 58-610.0
EFFECTIVE: June 2009

---

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