Advantech Co ADAM-2017PZ Wireless Sensor Network Data Acquisistion Modules User Manual V4 12 EA User Manual
Advantech Co Ltd Wireless Sensor Network Data Acquisistion Modules V4 12 EA User Manual
User manual
User Manual ADAM-2000 Series Wireless Sensor Network Data Acquisition Modules Copyright The documentation and the software included with this product are copyrighted 2012 by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right to make improvements in the products described in this manual at any time without notice. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd. Information provided in this manual is intended to be accurate and reliable. However, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringements of the rights of third parties, which may result from its use. Acknowledgements Intel and Pentium are trademarks of Intel Corporation. Microsoft Windows and MS-DOS are registered trademarks of Microsoft Corp. All other product names or trademarks are properties of their respective owners. Product Warranty (2 years) Advantech warrants to you, the original purchaser, that each of its products will be free from defects in materials and workmanship for two years from the date of purchase. This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech, or which have been subject to misuse, abuse, accident or improper installation. Advantech assumes no liability under the terms of this warranty as a consequence of such events. Because of Advantech’s high quality-control standards and rigorous testing, most of our customers never need to use our repair service. If an Advantech product is defective, it will be repaired or replaced at no charge during the warranty period. For outof-warranty repairs, you will be billed according to the cost of replacement materials, service time and freight. Please consult your dealer for more details. If you think you have a defective product, follow these steps: 1. Collect all the information about the problem encountered. (For example, CPU speed, Advantech products used, other hardware and software used, etc.) Note anything abnormal and list any onscreen messages you get when the problem occurs. 2. Call your dealer and describe the problem. Please have your manual, product, and any helpful information readily available. 3. If your product is diagnosed as defective, obtain an RMA (return merchandize authorization) number from your dealer. This allows us to process your return more quickly. 4. Carefully pack the defective product, a fully-completed Repair and Replacement Order Card and a photocopy proof of purchase date (such as your sales receipt) in a shippable container. A product returned without proof of the purchase date is not eligible for warranty service. 5. Write the RMA number visibly on the outside of the package and ship it prepaid to your dealer. Part No. 2003D01111 Edition 2 Printed in Taiwan May 2013 ADAM-2000 Series User Manual ii Declaration of Conformity FCC This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. CE This product has passed the CE test for environmental specifications when shielded cables are used for external wiring. We recommend the use of shielded cables. This kind of cable is available from Advantech. Please contact your local supplier for ordering information. CE This product has passed the CE test for environmental specifications. Test conditions for passing included the equipment being operated within an industrial enclosure. In order to protect the product from being damaged by ESD (Electrostatic Discharge) and EMI leakage, we strongly recommend the use of CE-compliant industrial enclosure products. Technical Support and Assistance 1. 2. Visit the Advantech web site at www.advantech.com/support where you can find the latest information about the product. Contact your distributor, sales representative, or Advantech's customer service center for technical support if you need additional assistance. Please have the following information ready before you call: – Product name and serial number – Description of your peripheral attachments – Description of your software (operating system, version, application software, etc.) – A complete description of the problem – The exact wording of any error messages iii ADAM-2000 Series User Manual Warnings, Cautions and Notes Warning! Warnings indicate conditions, which if not observed, can cause personal injury! Caution! Cautions are included to help you avoid damaging hardware or losing data. e.g. There is a danger of a new battery exploding if it is incorrectly installed. Do not attempt to recharge, force open, or heat the battery. Replace the battery only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer's instructions. Note! Advantech reserves the right to change this manual at any time without notice. Document Feedback To assist us in making improvements to this manual, we would welcome comments and constructive criticism. Please send all such - in writing to: support@advantech.com Packing List Before setting up the system, check that the items listed below are included and in good condition. If any item does not accord with the table, please contact your dealer immediately. 1x ADAM-2000 Series Device 1x 2dBi Antenna (ADAM-2520Z, ADAM-2510Z, ADAM-2051PZ only) 2 x Mounting Kits 1x CD Safety Instructions 1. 2. 3. 4. 5. 6. 7. 8. Read these safety instructions carefully. Keep this User Manual for later reference. Disconnect this equipment from any AC outlet before cleaning. Use a damp cloth. Do not use liquid or spray detergents for cleaning. For plug-in equipment, the power outlet socket must be located near the equipment and must be easily accessible. Keep this equipment away from humidity. Put this equipment on a reliable surface during installation. Dropping it or letting it fall may cause damage. The openings on the enclosure are for air convection. Protect the equipment from overheating. DO NOT COVER THE OPENINGS. Make sure the voltage of the power source is correct before connecting the equipment to the power outlet. ADAM-2000 Series User Manual iv 9. Position the power cord so that people cannot step on it. Do not place anything over the power cord. 10. All cautions and warnings on the equipment should be noted. 11. If the equipment is not used for a long time, disconnect it from the power source to avoid damage by transient overvoltage. 12. Never pour any liquid into an opening. This may cause fire or electrical shock. 13. Never open the equipment. For safety reasons, the equipment should be opened only by qualified service personnel. 14. If one of the following situations arises, get the equipment checked by service personnel: 15. The power cord or plug is damaged. 16. Liquid has penetrated into the equipment. 17. The equipment has been exposed to moisture. 18. The equipment does not work well, or you cannot get it to work according to the user's manual. 19. The equipment has been dropped and damaged. 20. The equipment has obvious signs of breakage. 21. DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT WHERE THE STORAGE TEMPERATURE MAY GO BELOW -40°C (-40°F) OR ABOVE 85°C (185°F). THIS COULD DAMAGE THE EQUIPMENT. THE EQUIPMENT SHOULD BE IN A CONTROLLED ENVIRONMENT. 22. CAUTION: DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY REPLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE RECOMMENDED BY THE MANUFACTURER, DISCARD USED BATTERIES ACCORDING TO THE MANUFACTURER'S INSTRUCTIONS. 23. The sound pressure level at the operator's position according to IEC 704-1:1982 is no more than 70 dB (A). DISCLAIMER: This set of instructions is given according to IEC 704-1. Advantech disclaims all responsibility for the accuracy of any statements contained herein. Safety Precaution - Static Electricity Follow these simple precautions to protect yourself from harm and the products from damage. Disconnect power before making any configuration changes. The sudden rush of power as you connect a jumper or install a card may damage sensitive electronic components. ADAM-2000 Series User Manual ADAM-2000 Series User Manual vi Contents Chapter Understanding Your System ..............1 1.1 Introduction ............................................................................................... 2 Figure 1.1 ADAM-2000 Series System Architecture.................... 2 Figure 1.2 ADAM-2000 Series Operating Distance ..................... 2 1.1.1 IEEE 802.15.4 Wireless Standard ................................................ 3 Table 1.1: Wireless Specifications............................................... 3 1.1.2 Wireless Sensor Network.............................................................. 3 1.1.3 Low-power Consumption and Battery-Powered Design ............... 4 1.1.4 Sensor Embedded Design ............................................................ 4 1.1.5 Wireless Signal Indicator .............................................................. 4 1.1.6 Industrial Standard Modbus Protocol............................................ 4 1.1.7 SCADA Software Support............................................................. 4 1.1.8 Advantech Software Alignment..................................................... 4 Specifications ............................................................................................ 5 1.2.1 ADAM-2000 Series Hardware Specification ................................. 5 1.2.2 LED Status.................................................................................... 6 Figure 1.3 LED Indicators ............................................................ 6 Table 1.2: LED Indicator Definitions ............................................ 6 1.2.3 Wireless Communication Range................................................... 7 1.2.4 Selecting Topology ..................................................................... 10 Table 1.3: Topology Comparison Table .................................... 10 Dimensions ............................................................................................. 11 Figure 1.4 ADAM-2000 Series Dimensions ............................... 11 Mounting ................................................................................................. 12 1.4.1 Panel Mounting ........................................................................... 12 Figure 1.5 Panel Mounting Dimensions..................................... 12 1.4.2 DIN-rail Mounting ........................................................................ 13 Figure 1.6 Fixing ADAM-2000 to DIN rail adaptor ..................... 13 Figure 1.7 Fixed ADAM-2000 to DIN rail ................................... 13 Wiring & Connections.............................................................................. 14 1.5.1 Power Supply Wiring................................................................... 14 Figure 1.8 Power Wiring Diagram.............................................. 14 1.5.2 I/O Module Wiring ....................................................................... 15 1.5.3 Communication Wiring................................................................ 15 Figure 1.9 RS-422/485 and USB interface of ADAM-2520Z. .... 15 Figure 1.10Wiring Diagram for ADAM-2520Z............................. 16 1.2 1.3 1.4 1.5 Chapter Chapter Selecting Your Hardware ..................17 2.1 2.2 Selecting an ADAM-2000 Module ........................................................... 18 2.1.1 Selecting a Communication Module ........................................... 18 Table 2.1: Communication Module Selection Guidelines .......... 18 2.1.2 Selecting an I/O .......................................................................... 19 Table 2.2: I/O Selection Guidelines ........................................... 19 2.1.3 Selecting a Sensor Module ......................................................... 19 Table 2.3: Sensor Mode Selection ............................................ 19 Selecting an Operator Interface .............................................................. 20 Module Introduction ..........................21 3.1 Communication Modules......................................................................... 22 3.1.1 ADAM-2510Z .............................................................................. 22 3.1.2 ADAM-2520Z .............................................................................. 23 vii ADAM-2000 Series User Manual Chapter 3.2 I/O and Sensor Modules ......................................................................... 24 3.2.1 ADAM-2017PZ............................................................................ 24 Figure 3.1 Current Input Wiring Diagram of ADAM-2017PZ ..... 26 Figure 3.2 Voltage Input Wiring Diagram of ADAM-2017PZ ..... 26 3.2.2 ADAM-2031Z .............................................................................. 27 3.2.3 ADAM-2051Z .............................................................................. 29 3.2.4 ADAM-2051PZ............................................................................ 30 Figure 3.3 ADAM-2051Z/2051PZ Wet Contact Diagram........... 31 Figure 3.4 ADAM-2051Z/2051PZ Dry Contact Diagram ........... 31 Installation Guide.............................. 33 4.1 Determining the Proper Environment...................................................... 34 4.1.1 Package Contents ...................................................................... 34 4.1.2 System Requirements ................................................................ 34 4.1.3 Perform a Wireless Sensor Network........................................... 34 Figure 4.1 The Architecture of the Wireless Sensor Network.... 35 Establish the Connection ........................................................................ 36 4.2.1 Basic Installation......................................................................... 36 Figure 4.2 Multi-End Device Network performance................... 38 Figure 4.3 Multi-End Device and Router Network Relationship 39 4.2.2 ADAM-2000 Series Installation Flowcharts ................................ 39 Figure 4.4 ADAM-2000 Installation Chart.................................. 40 Advanced Functions ............................................................................... 44 4.3.1 Link Quality Indicator .................................................................. 44 Table 4.1: Level of LQI .............................................................. 44 4.3.2 Battery Level............................................................................... 44 Table 4.2: Level of battery power .............................................. 44 4.3.3 Pairing......................................................................................... 45 4.3.4 Associating Devices.................................................................... 45 4.3.5 Reboot ........................................................................................ 45 4.3.6 Button Function Table................................................................. 45 Table 4.3: Button Functions ...................................................... 45 Conduct a Site Survey ............................................................................ 46 4.4.1 Before Going Onsite ................................................................... 46 4.4.2 Onsite Survey ............................................................................. 46 4.2 4.3 4.4 Chapter Software Configuration Guide ......... 47 5.1 5.2 5.3 System Software Configuration Utility..................................................... 48 Installing AdamApax .NET Utility Software ............................................. 48 AdamApax .NET Utility Operation .......................................................... 48 Figure 5.1 AdamApax .NET Utility Operation Window .............. 48 Figure 5.2 AdamApax .NET Utility Toolbar................................ 50 5.3.1 USB Driver Installation................................................................ 51 5.3.2 Search and Configure the ADAM-2000 Series ........................... 51 Figure 5.3 ADAM-2000 Series AdamApax .NET Utility Support 51 Figure 5.4 Search the USB interface ADAM-2000 devices on the host PC for the virtual COM port. ............................. 52 Figure 5.5 Search the COM port for the ADAM-2000 devices. . 52 Figure 5.6 Searching the network dialog ................................... 53 Figure 5.7 Searching the ADAM-2000 coordinators.................. 53 Figure 5.8 ADAM-2000 devices lists on the Tree View and Information page.............................................................. 54 Figure 5.9 The overview of ADAM-2000 end devices. .............. 55 Figure 5.10The overview of ADAM-2000 routers ....................... 55 Figure 5.11Information page of ADAM-2520Z............................ 56 Figure 5.12Wireless Configuration page of the ADAM-2520Z. .. 56 Figure 5.13 Information page of ADAM-2510Z........................... 57 ADAM-2000 Series User Manual viii 5.3.3 5.3.4 5.3.5 Chapter Chapter Figure 5.14Wireless Configuration page of ADAM-2510Z.......... 57 Figure 5.15 The Device Status page of the ADAM-2510Z ......... 58 Figure 5.16 Information Page ..................................................... 58 Figure 5.17Wireless Configuration page .................................... 59 Figure 5.18The Device Status page ........................................... 59 Figure 5.19The Signal page ....................................................... 60 Network Topology of ADAM-2000 Series ................................... 61 Figure 5.20Topology of the ADAM-2000 series.......................... 61 Figure 5.21Topology of ADAM-2000 network with specific background image............................................................ 61 Module Locate Function of ADAM-2000 Series (Except ADAM2520Z)......................................................................................... 62 Figure 5.22Node Tree................................................................. 62 Group Configuration.................................................................... 63 Figure 5.23Group Configuration ................................................. 63 Figure 5.24Firmware Update in Group Configuration................. 63 Figure 5.25Wireless Setting of Group Configuration .................. 64 ADAM-2000 Series Functions...........65 A.1 A.2 Introduction ............................................................................................. 66 ADAM-2000 I/O Modbus Mapping Table ................................................ 66 Table A.1: Modbus ID Table of ADAM-2000 series ................... 66 A.2.1 ADAM-2520Z .............................................................................. 67 Table A.2: ADAM-2520Z Mapping Table ................................... 67 A.2.2 ADAM-2510Z .............................................................................. 68 Table A.3: ADAM-2510Z Mapping Table ................................... 68 A.2.3 ADAM-2017PZ............................................................................ 69 Table A.4: ADAM-2017PZ Mapping Table................................. 69 A.2.4 ADAM-2031Z .............................................................................. 72 Table A.5: ADAM-2031Z Mapping Table ................................... 72 A.2.5 ADAM-2051Z .............................................................................. 74 Table A.6: ADAM-2051Z Mapping Table ................................... 74 A.2.6 ADAM-2051PZ............................................................................ 75 Table A.7: ADAM-2051PZ Mapping Table................................. 75 Troubleshooting ................................77 B.1 B.2 Troubleshooting ...................................................................................... 78 Notice ...................................................................................................... 79 ix ADAM-2000 Series User Manual ADAM-2000 Series User Manual Chapter Understanding Your System 1.1 Introduction ADAM-2000 series is the wireless solution of the ADAM families and integrates the IEEE 802.15.4 standard, I/O and Sensor technologies known as Wireless Sensor Network. Different from the wired solution, the flexible network capability makes it easy to extend or construct a cost-effective distributed monitoring system for variety of applications. Through popular industrial Modbus protocol, the ADAM-2000 can be integrated into any HMI and SCADA system. The low-power consumption design also makes it possible for standalone applications with batteries. The sensor embedded design provides compact size for specified application. With the ADAM-4000 and ADAM-6000, the ADAM provides the total solutions of remote I/O. Please refer to Figure 1-1 for a brief overview of the ADAM-2000 system architecture.. Figure 1.1 ADAM-2000 Series System Architecture Figure 1.2 ADAM-2000 Series Operating Distance ADAM-2000 Series User Manual Table 1.1: Wireless Specifications Feature(s) IEEE 802.11b Bluetooth IEEE 802.15.4 Data Rate 11Mbps 1Mbps 250Kbps Power Consumption Hours (High) Days Years (Low) Connection Very Complex Complex Simple Connection Speed Up to 3 seconds Up to 10 seconds 30ms Extendibility Roaming possible No Yes Reliability Low High High 1.1.2 Wireless Sensor Network The Wireless Sensor Network is based on the IEEE 802.15.4 standard and inherits all the characteristics. Coordinator, Router and End Device (or called End Node) are the basic components to perform the PAN. A coordinator is the data collection center in a PAN and also plays as a gateway to transfer and translate wireless data to other interfaces, such as RS-232, RS-485, Ethernet and so on. A router is a wireless repeater to enhance the wireless signal and a wireless router to select optimized path for wireless communication between coordinator and end nodes. An end node is a wireless remote I/O for data acquisition. The data acquires from sensors or devices can be transmitted through it. The end node can communicate with coordinator directly or via a router to coordinator. As traditional network, the Wireless Sensor Network provides the star, tree and mesh topologies for various applications. ADAM-2000 Series User Manual Understanding Your System IEEE 802.15.4 is a wireless standard defined as Low Rate Wireless Personal Area Network (LR-WPAN) or usually called Wireless Personal Area Network (WPAN) instead. It is designed for low-power consumption and robust wireless communication, especially for small data packet applications, such as sensor, I/O and etc. IEEE 802.15.4 is a low data rate, low power consumption, low cost, wireless networking protocol targeted towards automation and remote control applications. It is expected to provide low cost and low power connectivity for equipment that needs battery life as long as several months to several years but does not require data transfer rates as high as those enabled by Bluetooth. The IEEE 802.15.4 standard only defines the PHY and MAC layers. The working RF are 918MHz for EU, 868MHz for USA and 2.4GHz for World Wide. Chapter 1 1.1.1 IEEE 802.15.4 Wireless Standard 1.1.3 Low-power Consumption and Battery-Powered Design ADAM-2000 is designed as a standalone device for applications that require longtime operation without maintenance. Therefore power consumption taken into consideration during its design. The ADAM-2000 not only follows the IEEE 802.15.4 standard for low-power consumption wireless communication, but also optimizes the peripheral HW and FW design to achieve the uA-level power consumption: making it capable of being powered using 2 AA batteries. Note! 1. 2. When Device adopts batteries for main power source, long network disconnection or association fail which will cause device into network reassociation mechanism then sharply reduce battery life. For the choice of battery, we suggest Energizer L91 Ultimate Lithium AA battery. 1.1.4 Sensor Embedded Design Sensor embedded design makes the ADAM-2000 even better in some specified and compact applications. The ADAM-2031Z integrates a temperature and a humidity sensor. The module is suitable for building automation, Green-house, environment applications which require the specified sensors. With the batteries installed into the ADAM-2031Z no extra wiring is required to power the module. 1.1.5 Wireless Signal Indicator There are LEDs in the front of the panel to display the status of device. The LEDs can indicate the device's status, wireless signal strength, battery power level and error conditions. With the LEDs, users can easily check the status of the ADAM-2000 by pressing a button on the side of the ADAM-2000. 1.1.6 Industrial Standard Modbus Protocol Modbus is an industrial standard serial communication protocol, and a commonly available way of connecting industrial electronic devices. Modbus allows for communication between many devices connected to the same network. Modbus RTU is used in serial communication and makes use of a compact binary representation of the data for protocol communication. The RTU format follows the commands/data with a cyclic redundancy check checksum as an error check mechanism to ensure the reliability of data. 1.1.7 SCADA Software Support ADAM-2000 supports industrial standard Modbus protocol and can be integrated into Advantech HMI- WOP, SCADA - WebAccess and 3rd party HMI. With the different ADAM-2000 modules, it is able to acquire signal from digital input, analog input, temperature, humidity and concentration then the signals can be apply to your application. 1.1.8 Advantech Software Alignment As with all other ADAM devices, the ADAM-2000 series is integrated into the AdamApax .NET Utility, therefore users will have an identical user experience. With the powerful Advantech software, only a few steps are required to search and configure the ADAM-2000 series. ADAM-2000 Series User Manual 1.2.1 ADAM-2000 Series Hardware Specification Operating Temperature Range (Battery Powered): 0oC ~ 50oC (32oF~122oF) Storage Temperature: -40oC ~ 85oC (-40oF~185oF) Operation Humidity: 20% ~ 95% Storage Humidity: 0% ~ 95% Note! * Outdoor Range is estimated with line of sight. The real transmitting distance would be affected by the environment of application site. Please perform site survey to determine the set up range of wireless network. ADAM-2000 Series User Manual Understanding Your System IEEE Standards: IEEE 802.15.4 Modulation Type: OQPSK Frequency Band: 2.4GHz ~ 2.4835GHz Channels: 11 - 26 RF Data Rate: 250 kbps Transmit Power: 3dBm (1.6mW), 15dBm(20mW) & 19dBm(79mW) Receiver Sensitivity: -97 dBm Transmission Power: – ADAM-2031Z, ADAM-2051Z: 3 ± 1dBm – ADAM-2017PZ: 16 dBm(max peak power) – ADAM-2051PZ, ADAM-2510Z, ADAM-2520Z: 19 ± 1dBm Outdoor Range (Line of Sight *): – ADAM-2031Z, ADAM-2051Z: 110m – ADAM-2017PZ, ADAM-2051PZ, ADAM-2510Z, ADAM-2520Z: 1000m Topology: Star/Tree/Mesh Range Extenders: Maximum 5 Hops Operating Temperature Range: -20°C ~ 70°C (-4°F ~ 157.9°F) Chapter 1 1.2 Specifications 1.2.2 LED Status There are four types of LED status on the front panel of ADAM-2000 series. 1. Ext PWR: Green LED 2. Error: Red LED 3. Status: Yellow LED 4. Level Index:4x Amber LEDs Figure 1.3 LED Indicators Table 1.2: LED Indicator Definitions Name Color Ext PWR Green Error Red Status Level Index Yellow Amber ADAM-2000 Series User Manual LED Status Definition On External/USB Power Input Off No External/USB Power Input Blinking Network Connecting On Error, refer to Appendix B for more information Off No error On Initial Mode Off Normal Mode Blinking Configure Pairing ID (Initial Mode) On Pair ID Off No LQI / Battery Level Blinking LQI Level and Battery Level Thought the wireless technology brings the advantage of flexibility, cost-effective wiring and easy deployment, but users must understand its limitations to enjoy the benefits of the wireless technology. The Link Quality Indicator (LQI) of the ADAM-2000 displays how the facts below affect the wireless signal. Its indicator represents the Received Signal Strength Indication (RSSI) and the retransmission times of a packet. The better the LQI, the better the wireless data packet transmission quality. The limitation of the wireless communication range depends on following factors: Transmission power Interference Antenna Performance Altitude above Ground Receiver sensitivity Line of Sight Shelter Free Space Loss 1.2.3.1 Line of Sight The distance of each node is defined as the clear path between the antennas which known as line of sight. Anything within the path will interrupt the radio transmission that interference the communication. Beware of the trees, buildings, moving objects, or other obstacles in between the antennas. ADAM-2000 Series User Manual Understanding Your System Chapter 1 1.2.3 Wireless Communication Range 1.2.3.2 Multi-path and Reflection of Signal When the modules used in indoor place, beware of the signal reflection. The reflection can help the signal cross the obstacle. It can also generate the multi-paths which will also cause signal attenuation. This is the reason why the transmission distance may be reduced in indoor place. 1.2.3.3 Distance between Different Types of Modules Following figure demonstrate the transmission distance between each type of modules. The distance between the modules with power amplifier can be around 1000m under clear line of sight. But if the module without power amplifier is used here, the distance will be restricted by the power of the antenna of the module. So the path will be around 110m. ADAM-2000 Series User Manual For improving better performance of signal, user may need to adjust the angle of the antenna to change the antenna pattern. Beware of the relationship of the angle between position of router and end-devices. The transmission distance of the modules is defined under the condition of clear line of sight. Following are the top view of antenna. The modules with power amplifier has less than 1000 m distance as the figure on the left, and the modules without power amplifier are less than 110 m. ADAM-2000 Series User Manual Understanding Your System The modules without power amplifier use a build-in antenna inside the module. The build-in antenna is shown as a white bar on the left figure below. Its antenna pattern is also looks like a doughnut which vertical to antenna. The modules including: ADAM-2031Z and ADAM-2051Z. Chapter 1 1.2.3.4 ADAM-2000 Antenna Pattern The antenna of the modules with power amplifier uses the Omni-directional antenna. Its antenna pattern looks like a doughnut as the figure on the left below. The crosssectional view of the antenna pattern is on the right below. The plane vertical to antenna has stronger signal, but the region on or under the antenna has lower signal. The modules including: ADAM-2520Z, ADAM-2510Z, ADAM-2017PZ, and ADAM2051PZ. 1.2.4 Selecting Topology Usually, when building a network solution, the user has to take into consideration the topology that will be used since different topologies have different characteristics. The ADAM-2000 series provides start, tree and mesh topologies. No further configuration is required, the ADAM-2000 series will automatically associate the network by the locations of the ADAM-2000 series units. Users may select the correct topology and install ADAM-2000s for their application systems. The topology is depend on the number and the position of routers.See the image below and Table 1.3 provide the illustrations and characteristics comparison table of the three topologies. Table 1.3: Topology Comparison Table Topology Star Tree Mesh Power Consumption Low Medium High Installation Fee Low Medium High Network Coverage Small Large Large Network Capability Small Large Large ADAM-2000 Series User Manual 10 Chapter 1 1.3 Dimensions 11 ADAM-2000 Series User Manual Understanding Your System Figure 1.4 ADAM-2000 Series Dimensions 1.4 Mounting ADAM-2000 series modules are designed as compact units and are allowed to be installed in the field site with the following methods. 1.4.1 Panel Mounting Each ADAM-2000 Module is packed with a plastic panel mounting bracket. Users can refer the dimensions of the bracket to configure an optimal placement in a panel or cabinet. Fix the bracket first, then, fix the ADAM-2000 module on the bracket. Figure 1.5 Panel Mounting Dimensions ADAM-2000 Series User Manual 12 The ADAM-2000 module can also be secured to the cabinet by using mounting rails. Fix the ADAM-2000 module with the DIN-rail adapter as Figure 1.6. Then secure it on the DIN-rail as Figure 1.7. If you mount the module on a rail, you should also consider using end brackets at each end of the rail. The end brackets help keep the modules from sliding horizontally along the rail. Figure 1.7 Fixed ADAM-2000 to DIN rail 13 ADAM-2000 Series User Manual Understanding Your System Figure 1.6 Fixing ADAM-2000 to DIN rail adaptor Chapter 1 1.4.2 DIN-rail Mounting 1.5 Wiring & Connections This section provides basic information of wiring the power supply, I/O units, communication units, and network connection. 1.5.1 Power Supply Wiring You can choose power supply type with 3 types: external power terminal, USB port, and battery for ADAM-2520Z gateway, other devices can use external power or battery to get power. 1.5.1.1 External Power Input Although the ADAM-2000 systems are designed for a standard industrial unregulated 24 VDC power supply, they accept any power unit that supplies within the range of +10 to +30 VDC. The power supply ripple must be limited to 200mV peak-to-peak, and the immediate ripple voltage should be maintained between +10 and +30 VDC. Screw terminals +Vs and GND are for power supply wiring. Figure 1.8 Power Wiring Diagram 1.5.1.2 ADAM-2520Z Basic Configuration with USB Power Supply To use the USB cable as a power supply from a PC, connect the A Type USB connector to the computer and the other end (USB Type B) to the ADAM-2520Z Gateway. 1.5.1.3 Battery Power Slot The ADAM-2000 series can be powered by batteries. Remove the name plate in the front of the ADAM-2000 series device and install 2 AA batteries for backup power or standard operation (depends on the power consumption of the devices). The ADAM2000 is powered by batteries only if the external power is not available. Note! The batteries will not be charged when using external input power. ADAM-2000 Series User Manual 14 Note! ADAM-2510Z router and ADAM-2520Z gateway are always in normal transmission mode during operation, and which power consumption will be higher than other end devices to shorten battery life, therefore, suggest ADAM-2510Z and ADAM-2520Z adopt external power input for main power source and battery power for backup power source. 1.5.2 I/O Module Wiring The system uses a plug-in screw terminal block as the interface between I/O modules and external devices. When connecting external devices to the I/O modules, follows the guideline below. 1. The maximum wire diameter allowed for the terminal block is 0.5 mm to 2.5 mm. 2. Always use an integrity wire. 3. Keep wires as short as possible. 4. Use wire trays or wire holders to secure wires. 5. Avoid running wires close to high energy wiring. 6. Keep input wiring and output wiring apart. 7. Avoid any sharp bend to the wires. 8. Follow the (+) and (-) symbols on the side panel to wire correctly. 1.5.3 Communication Wiring In a WPAN, only the Gateway needs to connect to a host. The ADAM-2520Z is the Wireless Sensor Network Modbus RTU Gateway of the ADAM-2000 series and provides RS-422/485 and USB interfaces to connect to host. Users can choose one of the interfaces by pushing the switch to RS-422/485 or USB position. Figure 1.9 RS-422/485 and USB interface of ADAM-2520Z. 15 ADAM-2000 Series User Manual Understanding Your System If both external power input and battery power exist at the same time, that external power will have high priority of main power source. Chapter 1 Note! Figure 1.10 Wiring Diagram for ADAM-2520Z When you want to set up ADAM-2520Z gateway, please see as a wireless receiver to use USB or RS-485 to do data transfer between router or end-device. Note! On the base of ADAM-2520Z: 1. Move the switch to the left to select USB as main communication interface. 2. Move the switch to the right to select RS-485 as main communication interface. For ADAM-2520Z, we recommend user to choose power source according to its communication interface. Please avoid the operation that insert USB power source and external power source at the same time. ADAM-2000 Series User Manual 16 Chapter Selecting Your Hardware 2.1 Selecting an ADAM-2000 Module Communication Module ADAM-2520Z, ADAM-2510Z I/O Module ADAM-2017PZ, ADAM-2051Z, ADAM-2051PZ Sensor Module ADAM-2031Z 2.1.1 Selecting a Communication Module Communication modules are fundamental when needing to perform data acquisition and control Wireless Sensor Networks systems. There are two types of communications modules: the coordinator and the router. A coordinator is essential to associate an Wireless Personal Area Network (WPAN) and as a data collector of the WPAN. Only one coordinator available in a specified WPAN of a specified RF channel. A coordinator also acts as a gateway to translate data packets between two different networks. The router is optional in a PAN. The major function of a router is to repeat the wireless signal to improve the LQI. With routers, a PAN can be easily extended. More routers in a PAN means larger coverage and capacity of the network. Table 2.1: Communication Module Selection Guidelines Choose this communication module: Description Router Routers as a wireless signal repeater extends the transmission range and communication quality Gateway A gateway collects wireless data from the end node and translate to other communication protocols, such as Modbus RTU. ADAM-2000 Series User Manual 18 To organize an ADAM-2000 series remote data acquisition and control system, you need to select proper I/O or sensor modules to connect to field devices or processes that you have previously determined. Table 2.2: I/O Selection Guidelines For these types of field devices or operations (examples): Description: Selector switches Push buttons Photoelectric eyes Limit switches Circuit breakers Proximity switches Level switches Motor starter contacts Relay contacts Thumb wheel switches Input modules sense: On/Off signals or Open/ Closed signals. Digital Input Node Thermocouple signals RTD signals Temperature transducers, Pressure transducers Load Cell transducers Humidity transducers Flow transducers, Potential meters Convert continuous analog signals into digital input values for host device Analog Input Node 2.1.3 Selecting a Sensor Module Table 2.3: Sensor Mode Selection Choose this For these types of field devices or I/O module: operations (examples): Sensors Node Temperature measurement Humidity measurement 19 Description: Directly measure the physical signal without any conversion. ADAM-2000 Series User Manual Selecting Your Hardware Choose this I/O module: Chapter 2 2.1.2 Selecting an I/O 2.2 Selecting an Operator Interface To complete your data acquisition and control system, selecting an operator interface is necessary. Adopting the Modbus protocol, ADAM-2000 series I/O modules exhibit high ability in system integration for various applications. For reading the real-time status of ADAM-2000 series modules anywhere without any engineering effort, there is a lot of third-party Modbus software available. To integrate ADAM-2000 series I/O with HMI, Human Machine Interface, software in a SCADA, Supervisory Control and Data acquisition, system, there are a lot of HMI software packages which support Modbus driver. Advantech Studio Advantech WebAccess Wonderware InTouch Intellution Fix of I-Fix Any other software which supports the Modbus protocol ADAM-2000 Series User Manual 20 Chapter Module Introduction 3.1 Communication Modules 3.1.1 ADAM-2510Z Wireless Sensor Network Router Node ADAM-2510Z is a wireless signal repeater / router which is used to extend communication range between the coordinator/gateway and the end device. 3.1.1.1 ADAM-2510Z Specifications Wireless: IEEE Standard: IEEE 802.15.4 Modulation Type: DSSS (OQPSK) Frequency Band: ISM 2.4GHz (2.4 GHz ~ 2.4835 GHz) Channels: 11-26 RF Data Rate: 250 Kbps Transmit Power: 19 ± 1dBm Receiver Sensitivity: -97dBm Antenna Type: Dipole Antenna Gain: 2 dBi Outdoor Range: 1000 m (Line of Sight) Topology: Star/ Tree/ Mesh Function: Router General: Connectors:1x plug-in terminal block (#14~22 AWG) Power Input: Unregulated 10 ~ 30 VDC Battery Input: 2 x AA Batteries Power Consumption: – 0.8 W @ 24 VDC – 0.3 W @ 3 VDC (2 x AA Batteries) Operating Humidity: 20 ~ 95% RH Storage Humidity: 0 ~ 95% RH Operating Temperature: – External Power -20°C ~ 70°C (-4°F ~ 157.9°F) – Battery Power 0°C ~ 50°C (32°F ~ 122°F) Storage Temperature:-40°C ~ 85°C (-40°F ~ 185°F) Note! ADAM-2510Z router and ADAM-2520Z gateway are always in normal transmission mode during operation, and which power consumption will be higher than other end devices to shorten battery life, therefore, suggest ADAM-2510Z and ADAM-2520Z adopt external power input for main power source and battery power for backup power source. ADAM-2000 Series User Manual 22 Wireless Sensor Network Modbus RTU Gateway The ADAM-2520Z is designed as a gateway to translate the IEEE 802.15.4 WPAN to Modbus Network. In a WPAN, the ADAM-2520Z works as a coordinator to collect and translate data from end devices to host PC. General: Connector: – 1x plug-in terminal block (#14-22 AWG) – 1x USB-type A connector (type A to B cable provide) Protocol: Modbus RTU Baud Rate: 2400~115200bps Power Input: Unregulated10 ~ 30 VDC Battery Input: 2 x AA Batteries Power Consumption: – 0.8 W @ 24 VDC – 0.5 W @ 5 VDC (USB) – 0.3 W @ 3 VDC (2 x AA Batteries) Operating Humidity: 20 ~ 95% RH Storage Humidity: 0 ~ 95% RH Operating Temperature: – External Power -20°C ~ 70°C (-4°F ~ 157.9°F) – Battery Power 0°C ~ 50°C (32°F ~ 122°F) Storage Temperature: -40°C ~ 85°C (-40°F ~ 185°F) Note! ADAM-2510Z router and ADAM-2520Z gateway are always in normal transmission mode during operation, and which power consumption will be higher than other end devices to shorten battery life, therefore, suggest ADAM-2510Z and ADAM-2520Z adopt external power input for main power source and battery power for backup power source. 23 ADAM-2000 Series User Manual Module Introduction 3.1.2.1 Specifications Wireless: IEEE Standard: IEEE 802.15.4 Modulation Type: DSSS (OQPSK) Frequency Band: ISM 2.4GHz (2.4 GHz ~ 2.4835 GHz) Channels: 11-26 RF Data Rate: 250 Kbps Transmit Power: 19 ± 1dBm Receiver Sensitivity: -97 dBm Antenna Type: Dipole Antenna Gain: 2 dBi Outdoor Range: 1000 m (Line of Sight) Topology: Star/ Tree/ Mesh Network Capacity: 32 nodes (Routers & End Devices)* Range Extenders: Maximum 5 Hops Function: Coordinator *Note: Based on user's configuration Chapter 3 3.1.2 ADAM-2520Z 3.2 I/O and Sensor Modules 3.2.1 ADAM-2017PZ Wireless Sensor Network 6-ch Analog Input Node The ADAM-2017PZ is an analog input data acquisition module with 6 channels to measure the voltage and current. 3.2.1.1 Specifications Wireless: IEEE Standard: IEEE 802.15.4 Modulation Type: DSSS (OQPSK) Frequency Band: ISM 2.4GHz (2.4 GHz ~ 2.4835 GHz) Channels: 11-26 RF Data Rate: 250 Kbps Transmit Power: 16 dBm (max peak power) Receiver Sensitivity: -97 dBm Antenna Type: Dipole Antenna Gain: 2 dBi Outdoor Range: 1000 m (Line of Sight) Topology: Star / Tree / Mesh Transmission Interval: 1 second ~ 24 hours Function: End Device General: Connector: 1x plug-in terminal block (#14-22 AWG) Power Input: Unregulated 10 ~ 30 VDC Battery Input: 2 x AA Batteries Power Consumption: 0.5 W @ 24 VDC/ 16mA – 420 uW @ 3 VDC(1 minute Tx interval with 2 x AA Batteries) – 240 uW @ 3 VDC (2 minute Tx interval with 2 x AA Batteries) – 150 uW @ 3 VDC (5 minute Tx interval with 2 x AA Batteries) * Battery Peak Power Consumption: 50mA Operating Humidity: 20 ~ 95% RH Storage Humidity: 0 ~ 95% RH Operating Temperature: – External Power -20°C ~ 70°C (-4°F ~ 157.9°F) – Battery Power 0°C ~ 50°C (32°F ~ 122°F) Storage Temperature: -40°C ~ 85°C (-40°F ~ 185°F) Note! ADAM-2017PZ's power consumption will be higher than other end devices to shorten battery life, therefore, suggest ADAM-2017PZ adopt external power input for main power source and battery power for backup power source. This device should be installed and operated with minimum distance 20cm between the radiating element of this device and the user ADAM-2000 Series User Manual 24 lnput Range: ±150 mV, ±500 mV, ±1 V, ±5 V, ±10 V, ±20 mA, 0-20 mA, 4-20 mA Accuracy: ±0.1% or Better (voltage) at 25°C, ±0.2% or Better (current) at 25°C Span Drift: ±30 ppm/°C Zero Drift: ±22 μV/°C Voltage Resolution:16 bit; ±150 mV, ±500 mV, ±1 V, ±5 V, ±10 V Current Resolution:15 bit; ±20 mA 14 bit; 0 ~ 20 mA 13.5 bit; 4 ~ 20 mA Sampling Rate: 12 sample/second (total) CMR @ 50/60 Hz 100 dB NMR @ 50/60 Hz 65 dB 3.2.1.2 Connector Pin Define & Switch Users can configure the switch define by the channel switch for each channel on PCB (refer to the Figure below to see its location): Switch: ON: ADAM-2017PZ: Current Input Mode OFF: ADAM-2017PZ: Voltage Input Mode Warning! When change analog input type please always disconnect the power and analog input from your module whenever you are working on it, do not change switch position while the power is on. 25 ADAM-2000 Series User Manual Module Introduction Chapter 3 Analog Input Channels: 6 (differential/Non-Isolation) Input Impedance: > 10 MΩ (voltage) 120 Ω (current) lnput Type: mV, V, mA (Configure Different Range for Each Channel) Input Max: Voltage: +/-15V Common Mode Voltage: Up to 10VDC Warning! Incorrect analog input configuration may cause device damage. After change analog input switch of channel please change correct input range for each channel through AdamApax .NET utility before you connect analog input signal to the module. Built-in 120 Ohm Resister (Current) Figure 3.1 Current Input Wiring Diagram of ADAM-2017PZ Figure 3.2 Voltage Input Wiring Diagram of ADAM-2017PZ ADAM-2000 Series User Manual 26 Wireless Sensor Network Temperature and Humidity Sensor Node The ADAM-2031Z is an end device embedded sensors to measure the temperature and humidity physical signal. General: Connector: 1x plug-in terminal block (#14-22 AWG) Power Input: Unregulated10 ~ 30 VDC Battery Input: 2 x AA Batteries Power Consumption: – 0.3 W @ 24 VDC – 420 uW @ 3 VDC(1 minute Tx interval with 2 x AA Batteries) – 240 uW @ 3 VDC (2 minute Tx interval with 2 x AA Batteries) – 150 uW @ 3 VDC (5 minute Tx interval with 2 x AA Batteries) * Battery Peak Current Consumption: 50mA * The battery life for 2 x AA 1.5V LR6 Alkaline batteries is 1 year, with 1 minute sampling interval. Operating Humidity: 20 ~ 95% RH (non-condensing) Storage Humidity: 0 ~ 95% RH Operating Temperature:-20°C ~ 70°C (-4°F ~ 157.9°F) Storage Temperature: -40°C ~ 85°C (-40°F ~ 185°F) Temperature Sensor Input Operating Range: -20°C ~ 70°C (-4°F ~ 157.9°F) Resolution: 0.02°C (0.04°F) Accuracy: ±1.0°C (33.8°F)(±0.5°C @ 0 ~ +35°C) Repeatability: ±0.1°C (0.4°F) Response Rate: ±1°C/min Long Term Drift: < 0.04°C/Year (0.07°F/Year) Humidity Sensor Input Operating Range: 0 ~ 100% RH Resolution: 0.15% RH Accuracy: ±3.0% RH Repeatability: ±0.1% RH 27 ADAM-2000 Series User Manual Module Introduction 3.2.2.1 Specifications Wireless: IEEE Standard: IEEE 802.15.4 Modulation Type: DSSS (OQPSK) Frequency Band: ISM 2.4GHz (2.4 GHz ~ 2.4835 GHz) Channels: 11-26 RF Data Rate: 250 Kbps Transmit Power: 3±1 dBm Receiver Sensitivity: -97dBm Antenna Type: Dipole Antenna Gain:0 dBi Outdoor Range: 110 m (Line of Sight) Transmission Interval: 1 second ~ 24 hours Function: End Device Chapter 3 3.2.2 ADAM-2031Z Response Time: 8 seconds (Achieving 63% of a step function) Long Term Drift: 0.5% RH/Year ADAM-2000 Series User Manual 28 Wireless Sensor Network 8-ch Digital Input Node The ADAM-2051Z works as an end device provides 8-ch digital input. General: Connector: 1x plug-in terminal block (#14-22 AWG) Power Input: Unregulated 10 ~ 30 VDC Battery Input: 2 x AA Batteries Power Consumption: – 0.3 W @ 24 VDC – 380 uW @ 3 VDC (1 minute Tx interval with 2 x AA Batteries) – 220 uW @ 3 VDC (2 minute Tx interval with 2 x AA Batteries) – 130 uW @ 3 VDC (5 minute Tx interval with 2 x AA Batteries) * Battery Peak Current Consumption: 50mA * The battery life for 2 x AA 1.5V LR6 Alkaline batteries is 1 year, with 1 minute sampling interval. Operating Humidity: 20 ~ 95% RH Storage Humidity: 0 ~ 95% RH Operating Temperature: -20°C ~ 70°C (-4°F ~ 157.9°F) Storage Temperature: -40°C ~ 85°C (-40°F ~ 185°F) Digital Input: Channels: 8 Input Resistance: 10 KOhm Supports wet and dry contacts Input Level: – Logical level 0: 0 ~ 0.8 Vmax – Logical level 1:2.0 Vmin ~ 5.0 Vmax 29 ADAM-2000 Series User Manual Module Introduction 3.2.3.1 ADAM-2051Z Specifications Wireless: IEEE Standard: IEEE 802.15.4 Modulation Type: DSSS (OQPSK) Frequency Band: ISM 2.4GHz (2.4 GHz ~ 2.4835 GHz) Channels: 11-26 RF Data Rate: 250 Kbps Transmit Power: 3±1 dBm Receiver Sensitivity: -97 dBm Antenna Type: Dipole Antenna Gain: 2 dBi Outdoor Range: 110 m (Line of Sight) Topology: Star / Tree / Mesh Transmission Interval: 1 second ~ 24 hours Function: End Device Chapter 3 3.2.3 ADAM-2051Z 3.2.4 ADAM-2051PZ Wireless Sensor Network 8-ch Digital Input Node with Power Amplifier The ADAM-2051PZ works as an end device provides 8-ch digital input with wireless power amplifier for better transmission power and receive sensitivity to enhance communication range and quality. 3.2.4.1 ADAM-2051PZ Specifications Wireless: IEEE Standard: IEEE 802.15.4 Modulation Type: DSSS (OQPSK) Frequency Band: ISM 2.4GHz (2.4 GHz ~ 2.4835 GHz) Channels: 11-26 RF Data Rate: 250 Kbps Transmit Power: 19 ±1 dBm Receiver Sensitivity: -97 dBm Antenna Type: Dipole Antenna Gain: 2 dBi Outdoor Range: 1000 m (Line of Sight) Topology: Star / Tree / Mesh Transmission Interval: 1 second ~ 24 hours Function: End Device General: Connectors: 1x Plug-in terminal block (#14-22 AWG) Power Input: Unregulated 10 ~ 30 VDC Battery Input: 2 x AA Batteries Power Consumption: – 0.3 W @ 24 VDC – 380 uW @ 3 VDC (1 minute Tx interval with 2 x AA Batteries) – 220 uW @ 3 VDC (2 minute Tx interval with 2 x AA Batteries) – 130 uW @ 3 VDC (5 minute Tx interval with 2 x AA Batteries) * Battery Peak Current Consumption: 60mA * The battery life for 2 x AA 1.5V LR6 Alkaline batteries is 1 year, with 1 minute sampling interval. Operating Humidity: 20 ~ 95% RH Storage Humidity: 0 ~ 95% RH Operating Temperature:-20°C ~ 70°C (-4°F ~ 157.9°F) Storage Temperature: -40°C ~ 85°C (-40°F ~ 185°F) Digital Input: Channels: 8 Input Resistance: 10 KOhm Supports wet and dry contacts Input Level: – Logical level 0: 0 ~ 0.8 Vmax – Logical level 1: 2.0 Vmin ~ 5.0 Vmax ADAM-2000 Series User Manual 30 Chapter 3 Application Wiring: Figure 3.4 ADAM-2051Z/2051PZ Dry Contact Diagram 31 ADAM-2000 Series User Manual Module Introduction Figure 3.3 ADAM-2051Z/2051PZ Wet Contact Diagram ADAM-2000 Series User Manual 32 Chapter Installation Guide 4.1 Determining the Proper Environment Prior to installing ADAM-2000 series modules, please check the following. 4.1.1 Package Contents Unpack the package and make sure that the contents include: ADAM-2000 series module 2 dBi antenna (ADAM-2520Z, ADAM-2510Z, ADAM-2051PZ only) 2 x Mounting kits ADAM-2000 series CD (User manual, datasheet, Quick start guide and AdamApax .NET Utility) 4.1.2 System Requirements IBM PC compatible computer with at least 486 CPU (Pentium recommended) Microsoft Windows 2000, XP, Vista and 7 (32/64Bit) At least 32 MB RAM 20 MB of hard disk space available VGA color monitor CD-ROM or DVD-ROM Mouse or other pointing devices Power Supply for ADAM-2000 Series (+10 ~ +30 VDC Unregulated) or 2 AA batteries 4.1.3 Perform a Wireless Sensor Network Coordinator, Router and End Device are three basic elements of the Wireless Sensor Network. Each of them has different functions. All the nodes have to set the same PAN ID and RF channel to perform the communication. A Coordinator is essential to associate a PAN of the Wireless Sensor Network in a specific PAN ID and RF channel. It is also a data collector of the PAN and usually works as a gateway to translate wireless data into any other data formats, such as Modbus RTU. A router is optional in a PAN. It works as a wireless repeater to enhance the wireless signal strength and selects the optimistic path for a end node to route data back to the coordinator. A PAN with routers can make the network work as tree or mesh topology. ADAM-2000 Series User Manual 34 35 ADAM-2000 Series User Manual Installation Guide Figure 4.1 The Architecture of the Wireless Sensor Network Chapter 4 An End Device (End Node) is the basic element to acquire the physical signals and data from I/O, sensor and even communication interface. It can be designed for many different functions and is possible for standalone applications by battery-power. 4.2 Establish the Connection 4.2.1 Basic Installation In the side of the ADAM-2000 series, users can find Mode Switch and Function Button. The two hardware keys contain several combinations for device operations. The default position of Mode Switch is set in the Initial Mode to configure the device and establish connection for Normal Mode. It is easily to use the ADAM-2000 series with default configuration. Push the Mode Switch on the side of ADAM-2000 devices to Normal position then the PAN can be operated to collect data from modules. The ADAM-2000 series also provides advanced functions for further operations. Initial Mode The Initial Mode is for user to configure parameters of the ADAM-2000 devices. While the device is in the Initial Mode, Status LED turns on. 1. Push the Mode Switch to the Initial position. 2. Open the AdamApax .NET Utility to search and configure the ADAM-2000 devices. Normal Mode After all the ADAM-2000 devices are configured in the same PAN ID and RF channel, push the Mode Switch to Normal position to perform the Wireless Sensor Network. Connection Steps in Initial Mode: 4.2.1.1 Coordinator 1. Power on. 2. All LEDs turn on for 0.5 second then turn off. 3. Status LED turns on, Error LED blinks. 4. Level Index turns on to indicate Pair ID 1. (Pair ID will automatically count if there is a coordinator nearby. 5. Error LED turns off when it hosts a PAN. ADAM-2000 Series User Manual 36 Chapter 4 5. 6. 7. Level Index turns on to indicate Pair ID 1. (Pair ID needs to be properly configured if there are coordinators. For advanced settings, please refer to section 4.3) If the Coordinator Pair ID is not 1, hold the Function Button for 2 seconds to reboot your router or end-devices, then press Function Button 5 times to enter Pair ID selection, the click N times according the Coordinator Pair ID, then hold the Function Button for 2 seconds to confirm your setting, finally press the Function Button 3 times to join a PAN. Error LED turns off when it join a PAN. 37 ADAM-2000 Series User Manual Installation Guide 4.2.1.2 Router/End Device Routers and End Devices must have to associate with corresponding Pair ID Coordinator in Initial Mode to build up the wireless communication. The function is for Router and End Devices only. 1. Power on. 2. All LEDs turn on for 0.5 second then turn off. 3. Press the Function Button 3 times to join a PAN with the default Pair ID 1. 4. Status LED turns on, Error LED blinks. Once the Coordinator, Routers and End Devices are connected in the same Pair ID then all devices can be configured through AdamApax .NET Utility for Normal Mode operation. (For detailed operation and functionality of AdamApax .NET Utility, please refer to Chapter 5.) Push the Mode Switch to the Normal position to reboot the device to Normal Mode. Note! To set up the Coordinator, Routers and End Devices, make sure they are in the same mode, otherwise they can't be configured. 4.2.1.3 Router and End Device Connection Network limitation When we adopt a large number of ADAM-2000 devices in one application architecture, which may cause low network performance or data package transmission collision. Assume ADAM-2520Z like a funnel which receives data around routers and end devices, if setting too fast transmission interval that will generate high data package transmission collision during the transmission then affect network performance and data receiving. The images below comparisons between Multi-End Device performance and the relationship between Multi-End Devices and Routers. Their purpose is to assist the user in installing the ADAM-2000 devices in a proper network configuration and operation. Figure 4.2 Multi-End Device Network performance ADAM-2000 Series User Manual 38 Chapter 4 4.2.2 ADAM-2000 Series Installation Flowcharts The following flowcharts are designed to tell you how to install the ADAM-2000 models. 4.2.2.1 ADAM-2000 Series Installation Overview The section describes how to host a WPAN for the ADAM-2000 series. The coordinator, end devices are basic component for the wireless data acquisition system. Routers are optional to enhance the network coverage and mesh mechanism. Please refer to the following flowchart for the overview of the ADAM-2000 installation, configuration and operation. 39 ADAM-2000 Series User Manual Installation Guide Figure 4.3 Multi-End Device and Router Network Relationship Install power of ADAM-2000 devices. No Coordinator host a PAN in Initial Mode All ADAM-2000 devices setup ready to perform a PAN. Yes Routers and End Devices join the PAN in Initial Mode Connect the coordinator to the PC. Open AdamApax .NET Utility to configure the Coordinator, Routers and End Devices for Normal Mode. Set the Coordinator, Routers and End Devices to Normal Mode. All the ADAM-2000 devices set in the same PAN and RF channel will automatically associate the PAN for data acquisition. Figure 4.4 ADAM-2000 Installation Chart ADAM-2000 Series User Manual 40 Install Power Installation Guide Please refer to Appendix B for troubleshooting. Please refer to Appendix B for troubleshooting. Connect to PC through USB or RS-422/485 All LEDs turn On (Green LED turns on while powering by external/USB power) Initial Mode: Status LED turns on, Error LED blinks. No Configured ready for Normal Mode Yes Normal Mode: Status LED turns off, Error LED blinks. No Error LED turns off Error LED turns off No Yes Yes Successfully host a PAN with default PAN ID and RF channel then Amber LED turns on indicating Pair ID. Successfully host a PAN with user defined PAN ID and RF channel then Amber LED turns on indicating Modbus ID. Open AdamApax.NET Utility to configure the ADAM-2000 series, refer to Chapter 5 for more information. Collect and transmit data/signal from end nodes to host. 41 Chapter 4 4.2.2.2 Coordinator Configuration Flowchart The section tells the user how to setup the Coordinator to host a PAN for a wireless sensor network. ADAM-2000 Series User Manual 4.2.2.3 Router Configuration Flowchart The section tells the user how to setup the Router to enhance the wireless communication range and coverage of a PAN for a wireless sensor network. Install Power Please refer to Appendix B for troubleshooting. Initial Mode: Status LED turns on Join PAN with Pair ID 1 Please refer to Appendix B for troubleshooting. All LEDs turn On (Green LED turns on while powering by external power) No No Configured ready for Normal Mode Yes Normal Mode: Status LED turns off, Error LED blinks. Press Function Button 5 times to change Pair ID. Yes Press Function Button 3 times to join the PAN. Amber LED turns on. Error LED blinks. Error LED turns off Yes No Successfully join a PAN with user defined PAN ID and RF channel. Error LED turns off Yes Repeat and pass data/ signal from end nodes to coordinator. Successfully join a PAN with default PAN ID and RF channel. Amber LED indicating Pair ID. Open AdamApax .NET Utility to configure the ADAM-2000 series, refer to Chapter 5 for more information. ADAM-2000 Series User Manual 42 No Install Power Initial Mode: Status LED turns on, Join PAN with Pair ID 1 Please refer to Appendix B for troubleshooting. All LEDs turn On (Green LED turns on while powering by external/USB power) No No Configured ready for Normal Mode Installation Guide Please refer to Appendix B for troubleshooting. Yes Normal Mode: Status LED turns off, Error LED blinks. Press Function Button 5 times to change Pair ID. Yes Press Function Button 3 times to join the PAN. Amber LED turns on. Error LED blinks. Error LED turns off No Yes No Successfully join a PAN with user defined PAN ID and RF channel. Error LED turns off Yes Successfully join a PAN with default PAN ID and RF channel. Amber LED indicating Pair ID. Transmit data/signal to Coordinator. Open AdamApax .NET Utility to configure the ADAM-2000 series, refer to Chapter 5 for more information. 43 Chapter 4 4.2.2.4 End Device Configuration Flowchart The section tells the user how to setup the End Devices to do data acquisition of a PAN for a wireless sensor network. ADAM-2000 Series User Manual 4.3 Advanced Functions 4.3.1 Link Quality Indicator The LQI represents the wireless signal index and can assist the user to install the ADAM-2000 devices in proper location for good communication quality. The LQI function is only available for Router and End Devices. Press the Function Button once and the Level Index in the front panel will turn on to indicate the level of LQI. Table 4.1: Level of LQI Level Index Conditions 3 LED ON, 1 LED Blink 2 LED ON, 1 LED Blink 1 LED ON, 1 LED Blink 1 LED Blink No LED on, Error LED blinks Description Excellent Good Normal Poor No Signal 4.3.2 Battery Level All ADAM-2000 devices are all designed to be used with batteries. Users can install 2 AA batteries for extended operation or back-up power. Press the Function Button twice and the Level Index in the front panel will turn on to indicate the level of battery power. Table 4.2: Level of battery power Level Index Conditions Description 3 LED ON, 1 LED Blink 2 LED ON, 1 LED Blink 1 LED ON, 1 LED Blink 1 LED Blink No LED on, Error LED blinks Excellent Good Normal Poor Low battery ADAM-2000 Series User Manual 44 Percentage of Battery 100%~ 81% 80%~ 61% 60%~ 41% 40%~ 21% Below 21% 4.3.4 Associating Devices Routers and End Devices must have to associate with corresponding Pair ID Coordinator in Initial Mode to build up the wireless communication. The function is for Router and End Devices only. 1. Press the Function Button 3 times to join a PAN with specific Pair ID Coordinator. 2. Status LED turns on, Error LED blinks. 3. Level LED turns on to indicate the Pair ID to associate with. 4. Error LED turns off when it joins a PAN. 4.3.5 Reboot Press the Function Button for over 3 seconds to reboot the device. 4.3.6 Button Function Table Table 4.3: Button Functions Press Button Function 2 Seconds Confirm the Pair ID 3 Seconds Reboot Once Link Quality Indicator 2 Times Battery Level 3 Times Network Association 5 Times Pair ID Selection 45 ADAM-2000 Series User Manual Installation Guide In the Initial Mode, Routers and End Devices must be associated with the corresponding Coordinator. The function is for Router and End Devices only. 1. Press the Function Button 5 times to enter the change Pair ID mode. 2. Status LED blinks 3. Level Index LED turns on to indicate Pair ID. 4. Press the Function Button once to change Pair ID. 5. Press and hold the Function Button for over 2 seconds to save and confirm the Pair ID. 6. Press the Function Button 3 times to associate with specific Pair ID Coordinator. 7. Error LED turns off when it join a PAN. Chapter 4 4.3.3 Pairing 4.4 Conduct a Site Survey Performing a Site Survey before installing the WSN is a necessary procedure to ensure reliable communication. The following description demonstrates the standard process of Site Survey. 4.4.1 Before Going Onsite 1. 2. 3. Ask the customer for the maps and collect the information in previous chapter the more the merrier. Check with the customer for the possible position to install the coordinator. Setup all modules Prepare the following items: – ADAM-2520Z *1 – ADAM-2510Z *8, it depends on the area of site, 8 router can organize two 5hop network – ADAM-2051PZ *1 – 2 AA batteries for the above modules Set all modules in same PAN ID and RF Channel. The RF Channel suggests to be set to channel 15 or 20 to avoid the interference of WLAN. Set all modules' data cycle to 5 second. Set all modules as individual ID address. Install batteries for all modules. Switch all modules to normal mode and use utility to check all modules are work. Switch all modules to initial mode and remove the batteries. 4.4.2 Onsite Survey 1. 2. Setup Coordinator When arriving the site, power up ADAM-2520Z with batteries and switch it to normal mode. Install ADAM-2520Z at the place that can be seen from most of the place or corner to ensure the signal can be easier to be accessed. If possible, do not install on the concrete wall, heavy column, or girder. The antenna should be vertical to the plane that going to install other modules. Add Router Install batteries to one of the ADAM-2051PZ, and switch it to normal mode. Press the button of ADAM-2051PZ one time to check the link quality Walk away from coordinator and keep checking the LQI until only one LED level is on. Add one router with batteries and work in normal mode at that position Check the LQI of router 5 times to make sure a least one LED level is on. Check the ADAM-2051PZ has full LED level at the same place, if only one LED level is on, switch it to initial mode and then back to normal mode to re-register the routing. Walk away from the new added router and use the same way to add next router until the position of end-devices that will install can access the network. ADAM-2000 Series User Manual 46 Chapter Software Configuration Guide 5.1 System Software Configuration Utility The AdamApax .NET Utility software offers a graphical interface that helps you configure the ADAM-2000 series. It is also very convenient to test and monitor your remote data acquisition and control system. The following guidelines will give you some brief instructions on how to use this Utility. Before installing the ADAM.NET Utility, remember to first install .NET Framework 3.5 or later from Microsoft website. 5.2 Installing AdamApax .NET Utility Software Caution! 1. Make sure both coordination and devices are in Initial Mode 2. Ensure that you are using a minimum of Windows 2000, XP or Windows 7 3. Before installing ADAM.NET Utility, you need to install the .NET Framework 3.5 or later. Advantech provides a free download of AdamApax .NET Utility software for module operation and configuration. You can find the Utility installation file in the CD with your module, or on our website at: http://www.advantech.com and click the Download Area under Service & Support to get the latest version of the ADAM.NET Utility. Once you download and setup the Utility software, there will be a shortcut of the Utility program on the desktop. 5.3 AdamApax .NET Utility Operation After you have successfully installed AdamApax.NET Utility, there will be one shortcut icon on the desktop. Double click the shortcut icon that you should be able to see the operation window. Figure 5.1 AdamApax .NET Utility Operation Window ADAM-2000 Series User Manual 48 Menus The menus at the top of the operation window contain: Tools Menu: 1. Search- Search all the ADAM-2000, ADAM-4000, ADAM-5000 and ADAM-6000 modules you connected. 2. Add Devices to Group - You can add ADAM-2000 modules to your favorite group by this option. You need to select the device you want to add in the Module Tree Display area (it will be described below) first, and then select this option to add. 3. Print Screen - You can save current AdamApax .NET Utility screen into an image file by this option. Setup Menu: 1. Favorite Group - You can configure your favorite group including add one new device, modify or delete one current device, sort current devices and diagnose connection to one device. 2. Refresh COM and LAN node - AdamApax .NET Utility will refresh the serial and LAN network connection situation. 3. Add COM Port Tree Nodes - This option is used to add serial COM ports in AdamApax.NET Utility. 4. Show TreeView - Check this option to display the Module Tree Display area. Help Menu: 1. Check Up-to-Date on the Web - Choose this option, it will automatically connect to Advantech download website.You can download the latest utility there. 2. About AdamApax .NET Utility- Choose this option, you can see version of AdamApax .NET Utility installed on your computer. Note! The Favorite Group function is for the ADAM-4000, ADAM-5000/TCP and ADAM-6000 49 ADAM-2000 Series User Manual Software Configuration Guide File Menu: 1. Open Favorite Group - You can configure your favorite group and save the configuration into one file. Using this option, you can load your configuration file for favorite group. 2. Save Favorite Group - You can configure your favorite group and save the configuration into one file. Using this option, you can save your favorite group into one configuration file. 3. Auto-Initial Group - If you want to have the same favorite group configuration when you exit AdamApax .NET Utility and launch it again, you need to check this option. 4. Exit - Exit AdamApax.NET Utility. Chapter 5 The operation window consists of four areas --- the Menus, the Toolbar, the Module Tree Display Area and the Status Display Area. Toolbar There are 8 graphical icons on the toolbar for 8 common used options of Menus. Figure 5.2 below shows definition for each graphical icon. Figure 5.2 AdamApax .NET Utility Toolbar Module Tree Display Area AdamApax .NET Utility is one complete software tool that all ADAM remote I/O module and controller can be configured and operated in this utility. The Module Tree Display is on the left part of the utility operation window. There are five categories in the Module Tree Display Area: Serial All serial I/O Modules (ADAM-4000 and ADAM-5000 RS-485 serial modules) connected to the host PC will be listed in this category. Ethernet All Ethernet I/O Modules (ADAM-6000 and ADAM-5000 TCP modules) connected to the host PC will be listed in this category. ADAM-4500_5510 Series This is a DOS interface utility for remote controllers such as ADAM-4500 and ADAM-5510 series. Favorite Group You can define which devices listed in the three categories above into your personal favorite group. This will make you easier to find your interested modules. Right click on the ADAM device item under the Favorite Group item and you can select New >> Group to create a new group. After you create your own group, right click on your group and select New >> Adam device to add ADAM devices into your group. You can also select Diagnose connection to check the communication. Wireless Sensor Networks The category contains the ADAM-2000 series. You can connect the ADAM2000 series, through the serial interface. The ADAM-2000 series will be listed for further configuration. Status Display Area Status Display area, on the right part of utility operation window, is the main screen for operation. When you select different items in Module Tree Display, Status Display will change dependently. You can do all configurations and test in this area. ADAM-2000 Series User Manual 50 If the user wants to use USB cable to connection with AdamApax .NET Utility on PC, they need to install USB chip driver in CD. Step 1 Connect a USB cable between the ADAM-2520Z and the PC, and the system will pop out message to install new device, find the USB folder to select USB chip driver in out CD. Then restart the AdamApax .NET Utility. 5.3.2 Search and Configure the ADAM-2000 Series The ADAM-2000 series can be searched and configured through AdamApax .NET Utility. Make sure the ADAM-2000 devices are installed properly in Initial Mode. For more information, please refer to the Chapter 4.2. The supported Wireless Sensor Networks Modules are listed in the information page Figure 5.3 ADAM-2000 Series AdamApax .NET Utility Support 51 ADAM-2000 Series User Manual Software Configuration Guide Base on your PC for 32 bit or 64 bit to select your suitable USB chip driver, then PC will auto install. After install finished, you can see which port your system get in device manager like bellow one. (Note: base on your system, this picture just for sample) Chapter 5 5.3.1 USB Driver Installation Click the “Serial” in the Wireless Sensor Networks category then click right button to select the “Refresh Subnode” to search the virtual COM port on the host PC. Figure 5.4 Search the USB interface ADAM-2000 devices on the host PC for the virtual COM port. Click the COM port then click right button to select the "Search" to find the ADAM2000 devices. Figure 5.5 Search the COM port for the ADAM-2000 devices. ADAM-2000 Series User Manual 52 The ADAM-2000 coordinators will be listed on the Tree View of the selected COM port. Figure 5.7 Searching the ADAM-2000 coordinators. If you also want to connect ADAM-2000 series to utility at the same time, 1. Make sure they are in initial mode 2. Set PAN ID in the same group 53 ADAM-2000 Series User Manual Software Configuration Guide Figure 5.6 Searching the network dialog Chapter 5 The “Searching the network” dialog will pop up, click “Start” to search the ADAM2000 devices. The AdamApax .NET Utility search the ADAM-2000 Coordinators from Initial mode Modbus ID 241(F1h)-244(F4h) [for Normal mode Modbus ID 245(F5h)249(F5h)], refer to Appendix A.2 for more information. Bellow picture is router or end-device signal label for you reference, it also list on ADAM-2000 series part. Press Button Function 2 seconds Reboot / Confirm 1 time Link Quality Indicator 2 times Battery Level 3 times Associate 5 times Pair ID Note! ADAM-2520Z each time you turn to initial mode, beware its Pair ID would be changed because system will depend on your wireless environment to get Pair ID to avoid ID conflict. So must make sure your device using same Pair ID and in same group. While the searching is done, the ADAM-2000 devices will be listed on the Tree View with information and parameter pages. The ADAM-Router folder lists routers under the coordinator (Gateway). The ADAM-End Device folder lists end devices also under the coordinator (Gateway). Figure 5.8 ADAM-2000 devices lists on the Tree View and Information page. Note! When End Device and Router are set in same slave ID that modules tree view will be highlighted in yellow. ADAM-2000 Series User Manual 54 Folder of ADAM-Router lists the ADAM-2000 routers in Tree View and List View of Router page. The page contains an overview of the routers and the status. Figure 5.10 The overview of ADAM-2000 routers 55 ADAM-2000 Series User Manual Software Configuration Guide Figure 5.9 The overview of ADAM-2000 end devices. Chapter 5 Folder of ADAM-End Device lists the ADAM-2000 end devices in Tree View and List View of End Device page. The page contains an overview of the end devices and the status. 5.3.2.1 Gateway - ADAM-2520Z Click the ADAM-2520Z, it will display the Information and Wireless Configuration pages. In the Information page: 1. User can download the firmware to the ADAM-2520Z if there is any upgrade firmware from the Advantech. 2. User can modify the COM port parameters for Normal Mode. Figure 5.11 Information page of ADAM-2520Z Select the "Wireless Configuration" page. 1. Set PAN ID and RF Channel to host a PAN for wireless communication in Normal Mode. 2. Set Slave ID for Modbus communication in Normal Mode. Figure 5.12 Wireless Configuration page of the ADAM-2520Z. ADAM-2000 Series User Manual 56 Router - ADAM-2510Z Click the ADAM-2510Z, it will display the Information, Wireless Configurations and Device Status. In the Information page, users can download the firmware to the ADAM-2510Z if there is any upgrade firmware from the Advantech. In the Wireless Configuration page, set PAN ID and RF Channel to host a PAN for wireless communication in Normal Mode. Figure 5.14 Wireless Configuration page of ADAM-2510Z 57 ADAM-2000 Series User Manual Software Configuration Guide Figure 5.13 Information page of ADAM-2510Z Chapter 5 5.3.2.2 In the Device Status page, user can check the Module Status, Link Quality, Battery Status and External Power of a device. Figure 5.15 The Device Status page of the ADAM-2510Z 5.3.2.3 End Device - ADAM-2017PZ, ADAM-2031Z, ADAM-2051Z, ADAM-2051PZ Click the ADAM End device icon, it will display the Information and Wireless Configuration pages in Status Display area. In the Information page, user can download the firmware to the ADAM End device if have any upgrade firmware from Advantech. Figure 5.16 Information Page ADAM-2000 Series User Manual 58 In the Device Status page, user can check the Module Status, Link Quality, Battery Status and External Power of a device. Figure 5.18 The Device Status page 59 ADAM-2000 Series User Manual Software Configuration Guide Figure 5.17 Wireless Configuration page Chapter 5 In the “Wireless Configuration page”: 1. Set PAN ID and RF Channel to host a PAN for wireless communication in Normal Mode. 2. The Duty Cycle is the transmit interval of the device, the device can update the data by 1 second to 1 day. In the Signal page, user can check the physical value and Modbus address of the device by related channel or sensor. Figure 5.19 The Signal page Note! During the process of device firmware update, the data of firmware will be transferred from the coordinator to the end devices through the wireless communication. Due to the environment limitation or the interference from other wireless equipment, the complete time of firmware update is dependent on the wireless environment in the real site. Under the non-interference environment and good level of LQI signal, firmware update for an end device would normally be completed in 3 minutes. ADAM-2000 Series User Manual 60 After the ADAM-2000 devices have been discovered, all the devices will be listed on the Tree View and the Topology also lists the relations between devices in advance. Click the Topology, the relations of ADAM-2000 devices will be illustrated in the Topology page. There are three components with model name and status listed on the Topology. The "C" represents the role of Coordinator, the "R" represents the role of Router and the "E" represents the role of End Device. You can scroll position on the screen using a mouse. Figure 5.21 Topology of ADAM-2000 network with specific background image 61 ADAM-2000 Series User Manual Software Configuration Guide Figure 5.20 Topology of the ADAM-2000 series The function allows user to put a picture on the background and drag the components to any positions of the background. With the function, user can easily maintain and check the status of the ADAM-2000 network. Chapter 5 5.3.3 Network Topology of ADAM-2000 Series 5.3.4 Module Locate Function of ADAM-2000 Series (Except ADAM2520Z) Knowing where module positions are located is one of the most important things for users creating a network topology with a utility. In the initial mode, the AdamApax .NET utility supports locate function for user to find out where current module positions are located. Locate function allows user to locate more than one module at the same time, user just need to select a module that you want to be located then click “Enable” button in status display area as Figure 5.22. Located module's LED indicator of Level Index will keep flashing when it is located, when click “Disable” button that module locate function will be terminated and LED indicator of Level Index will stop flashing. Figure 5.22 Node Tree ADAM-2000 Series User Manual 62 The Group Configuration is an efficient function which can support user to configure multiple end devices. Figure 5.24 Firmware Update in Group Configuration 63 ADAM-2000 Series User Manual Software Configuration Guide Figure 5.23 Group Configuration The firmware configuration option, can perform firmware updates for multiple end devices which users select. After selecting the types of modules and specifying the file source, the selected modules would be updated by sequence. Chapter 5 5.3.5 Group Configuration The wireless setting option, can set the value of Slave ID and Data Cycle for multiple modules which users select. Figure 5.25 Wireless Setting of Group Configuration ADAM-2000 Series User Manual 64 Appendix ADAM-2000 Series Functions A.1 Introduction ADAM-2000 series supports Modbus RTU protocol and serves as Modbus slave devices that takes commands from a Modbus master. Each module has its own unique Modbus ID such that master can address each individual slave. The ADAM2000 series are the Modbus RTU ready communication solution for Wireless Sensor Network data acquisition applications. A.2 ADAM-2000 I/O Modbus Mapping Table To use the Modbus devices properly, the Modbus ID, Function code, Register Address and Value must be properly configured. In this section, you can find the detail Modbus information of the ADAM-2000 series. Table A.1: Modbus ID Table of ADAM-2000 series Function Modbus ID Range Coordinator 241 ~ 244 (Initial Mode), 245 ~ 248(Normal Mode) Router 1~240 End Device 1~240 Note! * Modbus registers below are based on the firmware version A2.10 B03 and later on. ADAM-2000 Series User Manual 66 Wireless Sensor Network Modbus RTU Gateway 03 Read Holding Registers Table A.2: ADAM-2520Z Mapping Table Address 4x Description Attribute Value 40211 Module Name 1 Read 0x2520 40212 Module Name 2 Read 0x5A00 (ASCII Code of 'Z') 40213 Wireless Module Firmware Version 1 Read Version Number (ex: 0xA210 means version A2.10) Read Build Version Number (ex: 0x0003 means version B03) Read Version Number (ex: 0xA210 means version A2.10) Read Build Version Number (ex: 0x0500 means version B05) 40214 40217 40218 Wireless Module Firmware Version 2 Kernel Firmware Version 1 Kernel Firmware Version 2 Bit 0: 0; Initial Mode 40301 Module Status Read Bit 0: 1; Normal Mode Bit 1: 0; *No External Power Input Bit 1: 1; External Power Input 0x0000; Low 0x4000; Poor 40303 Battery Level Read 0x8000; Normal 0xC000; Good 0xFFFF; Excellent 40304 Connection failed threshold (N times of data cycle) Read 0x0002 40305 Disconnection threshold (N times of connection failed threshold) Read 0x0002 40306 Link Status Read Bit 0: Connected Bit 1: Link Failure Bit 2: Disconnected Bit 3: Connecting 40310 Device Short Address Read 0x0000~0xFFFF Note! * It should be USB or battery power input. It does not recommend user to use battery as power source for ADAM-2520Z. 67 ADAM-2000 Series User Manual Appendix A ADAM-2000 Series Functions A.2.1 ADAM-2520Z A.2.2 ADAM-2510Z Wireless Sensor Network Router Node 03 Read Holding Registers Table A.3: ADAM-2510Z Mapping Table Address 4x Description Attribute Value 40211 Module Name 1 Read 0x2510 40212 Module Name 2 Read 0x5A00 (ASCII Code of 'Z') 40213 Wireless Module Firmware Version 1 Read Version Number (ex: 0xA210 means version A2.10) 40214 Wireless Module Firmware Version 2 Read Build Version Number (ex: 0x0003 means version B03) Bit 0: 0; Initial Mode 40301 Module Status Read Bit 0: 1; Normal Mode Bit 1: 0; No External Power Input Bit 1: 1; External Power Input 40302 LQI Read 0x0000~0x00FF 0x0000: No Signal 0x00FF: Excellent 0x0000; Low 0x4000; Poor 40303 Battery Level Read 0x8000; Normal 0xC000; Good 0xFFFF; Excellent 40304 40305 Device Inactive Period (Upper word) Device Inactive Period (Lower word) Read 0 ~ 259200 seconds; Maximum 3 days record (Total 51840 steps; 5 seconds per step) Read Bit 0: Connected Bit 1: Link Failure Bit 2: Disconnected Bit 3: Connecting Read 0x00000001~0x00015180 (1 ~ 864000 seconds) Read 0x0000~0x0064 (0~100%) 40306 Link Status 40307 Data Cycle Time (Upper) 40308 Data Cycle Time (Lower) 40309 LQI Percentage 40310 Device Short Address Read 0x0000~0xFFFF 40311 Parent Address Read 0x0000~0xFFFF ADAM-2000 Series User Manual 68 Wireless Sensor Network 6-ch Analog Input Node 01 Read Coils 03 Read Holding Registers Table A.4: ADAM-2017PZ Mapping Table Address Description 00121 AI Ch 0 Burn-Out Flag Read 1: Burn Out 00122 AI Ch 1 Burn-Out Flag Read 1: Burn Out 00123 AI Ch 2 Burn-Out Flag Read 1: Burn Out 00124 AI Ch 3 Burn-Out Flag Read 1: Burn Out 00125 AI Ch 4 Burn-Out Flag Read 1: Burn Out 00126 AI Ch 5 Burn-Out Flag Read 1: Burn Out 40001 AI Value Ch 0 Read 0x0000~0xFFFF; Selected input range 40002 AI Value Ch 1 Read 0x0000~0xFFFF; Selected input range 40003 AI Value Ch 2 Read 0x0000~0xFFFF; Selected input range 40004 AI Value Ch 3 Read 0x0000~0xFFFF; Selected input range 40005 AI Value Ch 4 Read 0x0000~0xFFFF; Selected input range 40006 AI Value Ch 5 Read 0x0000~0xFFFF; Selected input range AI Status Ch 0 Read *See the table below AI Status Ch 1 Read *See the table below AI Status Ch 2 Read *See the table below AI Status Ch 3 Read *See the table below AI Status Ch 4 Read *See the table below AI Status Ch 5 Read *See the table below 40201 AI Type Ch 0 Read *See the table below 40202 AI Type Ch 1 Read *See the table below 40203 AI Type Ch 2 Read *See the table below 40204 AI Type Ch 3 Read *See the table below 40205 AI Type Ch 4 Read *See the table below 40206 AI Type Ch 5 Read *See the table below 40211 Module Name 1 Read 0x2017 40212 Module Name 2 Read 0x5A00 (ASCII Code of 'Z') 40213 Wireless Module Firmware Version 1 Read Version Number (ex: 0xA210 means version A2.10) 40214 Wireless Module Firmware Version 2 Read Build Version Number (ex: 0x0003 means version B03) 40101 40102 40103 40104 40105 40106 40107 40108 40109 40110 40111 40112 Attribute Value Bit 0: 0; Initial Mode 40301 Module Status Read Bit 0: 1; Normal Mode Bit 1: 0; No External Power Input Bit 1: 1; External Power Input 69 ADAM-2000 Series User Manual Appendix A ADAM-2000 Series Functions A.2.3 ADAM-2017PZ Table A.4: ADAM-2017PZ Mapping Table 40302 LQI Read 0x0000~0x00FF 0x0000: No Signal 0x00FF: Excellent 0x0000; Low 0x4000; Poor 40303 Battery Level Read 0x8000; Normal 0xC000; Good 0xFFFF; Excellent 40304 40305 Device Inactive Period (Upper word) Device Inactive Period (Lower word) Read 0 ~ 259200 seconds; Maximum 3 days record (Total 51840 steps; 5 seconds per step) Read Bit 0: Connected Bit 1: Link Failure Bit 2: Disconnected Bit 3: Connecting Read 0x00000001~0x00015180 (1 ~ 864000 seconds) Read 0x0000~0x0064 (0~100%) 40306 Link Status 40307 Data Cycle Time (Upper word) 40308 Data Cycle Time (Lower word) 40309 LQI Percentage 40310 Device Short Address Read 0x0000~0xFFFF 40311 Parent Address Read 0x0000~0xFFFF ADAM-2000 Series User Manual 70 Appendix A ADAM-2000 Series Functions *ADAM-2017PZ AI Type Code (Range Code) Input Range Value +/- 10V 0x0143 +/- 5 V 0x0142 +/- 1 V 0x0140 +/- 500 mV 0x0104 +/- 150 mV 0x0103 +/- 20 mA 0x0181 0 ~ 20 mA 0x0182 4 ~ 20 mA 0x0180 *ADAM-2017PZ AI Status (1 st Status Description Register at Low Address) Bit Order A/D Convert Timeout (Fail) Over Range Under Range Open Circuit (Burn-Out) Reserved Not Converted Yet Reserved ADC Initializing Error Reserved Zero Span Calibration Error Reserved 10 ~ 15 *ADAM-2017PZ AI Status (2nd Register at Low Address) Status Description Bit Order Reserved 0 ~ 15 71 ADAM-2000 Series User Manual A.2.4 ADAM-2031Z Wireless Sensor Network Temperature and Humidity Sensors Node 03 Read Holding Registers Table A.5: ADAM-2031Z Mapping Table Address 4X Description Attribute Value 40001 Temperature Input Read 0x0000 ~ 0xFFFF* 40002 Humidity Input Read 0x0000 ~ 0xFFFF** 40211 Module Name 1 Read 0x2031 40212 Module Name 2 Read 0x5A00 (ASCII Code of 'Z') 40213 Wireless Module Firmware Version 1 Read Version Number (ex: 0xA210 means version A2.10) 40214 Wireless Module Firmware Version 2 Read Build Version Number (ex: 0x0003 means version B03) Bit 0: 0; Initial Mode 40301 Module Status Read Bit 0: 1; Normal Mode Bit 1: 0; No External Power Input Bit 1: 1; External Power Input 40302 LQI Read 0x0000~0x00FF; 0x0000: No Signal 0x00FF: Excellent 0x0000; Low 0x4000; Poor 40303 Battery Level Read 0x8000; Normal 0xC000; Good 0xFFFF; Excellent 40304 40305 Device Inactive Period (Upper word) Device Inactive Period (Lower word) 40306 Link Status 40307 Data Cycle Time (Upper) 40308 Data Cycle Time (Lower) Read 0 ~ 259200 seconds; Maximum 3 days record (Total 51840 steps; 5 seconds per step) Read Bit 0: Connected Bit 1: Link Failure Bit 2: Disconnected Bit 3: Connecting Read 0x00000001~0x00015180 (1 ~ 864000 seconds) 40309 LQI Percentage Read 0x0000~0x0064 (0~100%) 40310 Device Short Address Read 0x0000~0xFFFF 40311 Parent Address Read 0x0000~0xFFFF Note! * The temperature T is calculated by inserting temperature signal output ST into the following formula (result is in oC). ST T = – 46.85 + 175.72x -----16 ADAM-2000 Series User Manual 72 ** The humidity RH is calculated by inserting humidity signal output SRH into the following formula (result is in %RH) S RH RH = – 6 + 125x -------16 73 ADAM-2000 Series User Manual Appendix A ADAM-2000 Series Functions Note! A.2.5 ADAM-2051Z Wireless Sensor Network 8-ch Digital Input Node 01 Read Coils 03 Read Holding Registers Table A.6: ADAM-2051Z Mapping Table Address Description Attribute Value 00001 DI 0 Read Digital Input Value 00002 DI 1 Read Digital Input Value 00003 DI 2 Read Digital Input Value 00004 DI 3 Read Digital Input Value 00005 DI 4 Read Digital Input Value 00006 DI 5 Read Digital Input Value 00007 DI 6 Read Digital Input Value 00008 DI 7 Read N/A 40001 The Value for All DI Read 40211 Module Name 1 Read 0x2051 40212 Module Name 2 Read 0x5A00 (ASCII Code of 'Z') 40213 Wireless Module Firmware Version 1 Read Version Number (ex: 0xA210 means version A2.10) 40214 Wireless Module Firmware Version 2 Read Build Version Number (ex: 0x0003 means version B03) Bit 0 ~ 7 of reading value represent DI 0 ~ 7 Bit 0: 0; Initial Mode 40301 Module Status Read Bit 0: 1; Normal Mode Bit 1: 0; No External Power Input Bit 1: 1; External Power Input 40302 LQI Read 0x0000~0x00FF; 0x0000: No Signal 0x00FF: Excellent 0x0000; Low 0x4000; Poor 40303 Battery Level Read 0x8000; Normal 0xC000; Good 0xFFFF; Excellent 40304 40305 Device Inactive Period (Upper word) Device Inactive Period (Lower word) 40306 Link Status 40307 Data Cycle Time (Upper) Read 0 ~ 259200 seconds; Maximum 3 days record (Total 51840 steps; 5 seconds per step) Read Bit 0: Connected Bit 1: Link Failure Bit 2: Disconnected Bit 3: Connecting Read 0x00000001~0x00015180 (1 ~ 864000 seconds) 40308 Data Cycle Time (Lower) 40309 LQI Percentage Read 0x0000~0x0064 (0~100%) 40310 Device Short Address Read 0x0000~0xFFFF 40311 Parent Address Read 0x0000~0xFFFF ADAM-2000 Series User Manual 74 Wireless Sensor Network 8-ch Digital Input Node with Power Amplifier 01 Read Coils 03 Read Holding Registers Table A.7: ADAM-2051PZ Mapping Table Address Description Attribute Value 00001 DI 0 Read Digital Input Value 00002 DI 1 Read Digital Input Value 00003 DI 2 Read Digital Input Value 00004 DI 3 Read Digital Input Value 00005 DI 4 Read Digital Input Value 00006 DI 5 Read Digital Input Value 00007 DI 6 Read Digital Input Value 00008 DI 7 Read Digital Input Value 40001 The Value for All DI Read 40211 Module Name 1 Read 0x2051 40212 Module Name 2 Read 0x505A (PZ) 40213 Wireless Module Firmware Version 1 Read Version Number (ex: 0xA210 means version A2.10) 40214 Wireless Module Firmware Version 2 Read Build Version Number (ex: 0x0300 means version B03) Bit 0 ~ 7 of reading value represent DI 0 ~ 7 Bit 0: 0; Initial Mode 40301 Module Status Read Bit 0: 1; Normal Mode Bit 1: 0; No External Power Input Bit 1: 1; External Power Input 40302 LQI Read 0x0000~0x00FF; 0x0000: No Signal 0x00FF: Excellent 0x0000; Low 0x4000; Poor 40303 Battery Level Read 0x8000; Normal 0xC000; Good 0xFFFF; Excellent 40304 40305 Device Inactive Period (Upper word) Device Inactive Period (Lower word) 40306 Link Status 40307 Data Cycle Time (Upper) Read 0 ~ 259200 seconds; Maximum 3 days record (Total 51840 steps; 5 seconds per step) Read Bit 0: Connected Bit 1: Link Failure Bit 2: Disconnected Bit 3: Connecting Read 0x00000001~0x00015180 (1 ~ 864000 seconds) 40308 Data Cycle Time (Lower) 40309 LQI Percentage Read 0x0000~0x0064 (0~100%) 40310 Device Short Address Read 0x0000~0xFFFF 40311 Parent Address Read 0x0000~0xFFFF 75 ADAM-2000 Series User Manual Appendix A ADAM-2000 Series Functions A.2.6 ADAM-2051PZ ADAM-2000 Series User Manual 76 Appendix Troubleshooting B.1 Troubleshooting Q1: Why is the Error LED blinking? A1: 1. The Coordinator is not hosting a PAN yet. The PAN ID and Channel might be occupied by another Coordinators. Change to different PAN ID and Channel in initial mode. 2. The Router/End Device is not joining a PAN. Check if there is a coordinator with specified PAN ID and Channel to join. 3. Battery level is low. 4. Network is associating. Q2: Why does the amber LED on Coordinator automatically add a count in initial mode? A2: The Coordinator will automatically add the Pair ID while there is another Coordinator nearby and can be detected. Q3: What are the functions of the amber LEDs in Router and End Device? A3: 1. Press side button 1 time for LQI. 2. Press side button 2 times for battery level. 3. Press side button 3 times for network association 4. Press side button 5 times to change the Pair ID to associate with the specified Pair ID coordinator. Q4: Why are all the amber LEDs on coordinator blinking while operating in initial mode? A4: Four Pair ID can be selected in initial mode of coordinators. If there are five coordinators set in initial mode at the same time, the last one will blink to indicate there are no available Pair ID to use. Q5: Does the ADAM-2520Z support the HW/SW flow control of serial communication? A5: The ADAM-2520Z does not support the HW/SW flow control and the user application/software must turn off the HW/SW flow control. Q6: Can I use the rechargeable battery as the ADAM-2000 series power input? A6: The ADAM-2000 can not use rechargeable batteries. Besides, the battery will not be charged while using the external power. We suggest using Energizer L91 Ultimate Lithium AA battery. Q7. Does the utility support Microsoft Windows 7 32 & 64 bit versions? A7. Yes, AdamApax .NET Utility can support Microsoft Windows 7 32 & 64 bit versions from Advantech AdamApax .NET Utility Ver 2.05.02. Q8. While switching communication interface from RS-485 to USB, it sometimes will cause USB unworkable. A8. If this situation occurs, re-plug in the USB cable. ADAM-2000 Series User Manual 78 h 1. 2. 3. 4. 5. 6. 7. 8. When there are 4 set of devices being coordinated at the same time, the level Index light will be lit by turns. Devices in initial mode will in high power consumption status, beware of your power status when using batteries. When using the AdamApax .NET Utility the initial value of an ADAM-2051Z is 1. The ADAM-2051Z also supports dry contacts. If customers want to connect an ADAM-2000 model with SCADA software, they can use AdamApax .NET Utility to get ADAM-2000 system parameters then SCADA software can connect them according these parameters. ADAM-2000 models do not support the “My Favorite” function in the AdamApax .NET Utility. When two set of devices are to be coordinated at the same time, the second set router and end-device connect to first set of devices. When there are 2 sets of devices to coordinate with at the same time, they need to reset power to re-initial PAN ID if they want to connect to another set. The device must not be co-located or operating in conjunction with any other antenna or transmitter. The changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. 79 ADAM-2000 Series User Manual Appendix B Troubleshooting B.2 Notice www.advantech.com Please verify specifications before quoting. This guide is intended for reference purposes only. All product specifications are subject to change without notice. No part of this publication may be reproduced in any form or by any means, electronic, photocopying, recording or otherwise, without prior written permission of the publisher. All brand and product names are trademarks or registered trademarks of their respective companies. © Advantech Co., Ltd. 2012
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