Agfa NV 5366A Drystar 5302 /xxx Medical tabletop printer User Manual Print Composer Module for CR Quality System 3 0
Agfa Gevaert N V Drystar 5302 /xxx Medical tabletop printer Print Composer Module for CR Quality System 3 0
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Drystar 5302 User manual DRYSTAR 5302 USER MANUAL This product is registered in China under the registration number: S5 el d A l efine SF Be d To 02 For more information on Agfa products and Agfa HealthCare products, please visit www.agfa.com, your Point of Knowledge. © Agfa-Gevaert N.V. 2004. No parts of this document may be reproduced, copied, adapted or transmitted in any form or by any means without the written permission of Agfa-Gevaert N.V. Agfa-Gevaert N.V. makes no warranties or representation, expressed or implied, with respect to the accuracy, completeness or usefulness of the information contained in this document and specifically disclaims warranties of suitability for any particular purpose. Agfa-Gevaert N.V. shall under no circumstances be liable for any damage arising from the use or inability to use any information, apparatus, method or process disclosed in this document. Agfa-Gevaert N.V. reserves the right to make changes to this document without prior notice. Agfa-Gevaert N.V., Septestraat 27, B-2640 Mortsel, Belgium. Drystar 5302 is a trademark of Agfa-Gevaert N.V., Belgium. Agfa and Agfa-Rhombus are trademarks of Agfa-Gevaert AG, Germany. 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Table of contents Chapter 1: Introducing the Drystar 5302 ..................................................5 Drystar 5302 features .....................................................................................6 Safety precautions ..........................................................................................9 Security precautions .....................................................................................12 Safety compliance .........................................................................................13 Privacy and security .....................................................................................15 Operating modes .......................................................................................... 17 Control modes (local and remote) ............................................................... 19 The user interface .........................................................................................20 Switching on the Drystar 5302 .....................................................................30 Switching off the Drystar 5302 ....................................................................32 Chapter 2: Basic operation (Operator mode) ..........................................33 Overview of operator functions ...................................................................34 Managing the print queue ............................................................................35 About Drystar 5302 consumables ................................................................37 Loading films ................................................................................................38 Chapter 3: Advanced operation (key-operator mode) ..........................45 Overview of key-operator functions .............................................................46 Quality Control .............................................................................................47 Preventive maintenance schedule ................................................................59 Cleaning the exterior ....................................................................................60 Cleaning the print head ................................................................................ 61 Troubleshooting checklist ............................................................................65 Appendix A: Equipment information sheet ..............................................67 Specifications ...............................................................................................68 Viewing the System info area on a film ........................................................72 Options and accessories ...............................................................................73 Connectivity .................................................................................................. 74 Appendix B: Quality Control Charts ..........................................................75 2831A EN 20041201 DRYSTAR 5302 USER MANUAL 2831A EN 20041201 Chapter Introducing the Drystar 5302 This chapter introduces the Drystar 5302 to the user and draws attention to important safety precautions. Drystar 5302 features Safety precautions Security precautions Safety compliance Privacy and security Operating modes Control modes (local and remote) The user interface Switching on the Drystar 5302 Switching off the Drystar 5302 DRYSTAR 5302 USER MANUAL Drystar 5302 features The Drystar 5302 is a dry digital tabletop printer for producing medical diagnostic images. It can print multiple formats (8x10” up to 14x17”) of bluebased and clear-based film and offers crisp, dense grayscale images. The Drystar 5302 is a Dicom-only network printer. The Drystar 5302 offers the following features: " Dry technology for printing diagnostic quality hardcopies in full daylight offers important advantages: no chemistry, no wet processing, simple cleaning procedures, no time-consuming adjustments, no darkroom and no chemical disposal costs. The consumables can be loaded in full daylight. " With its compact design, the Drystar 5302 needs little work space and allows easy customer access. Maintenance and service activities are reduced to a minimum. " The direct thermal printing system provides grayscale images with high quality: 320 pixels per inch resolution, each pixel with 12 bit contrast resolution and an optical density ranging from 0.2 up to 3.1 (measured with an X-Rite 310 densitometer). " Multiple film formats (8x10”, 10x12”, 11x14”, 14x14” and 14x17”) can be used. Any combination of two film formats can be used “online”. Both input trays can be adjusted for all film formats. " The input trays of the Drystar 5302 are equipped with an RF-tag reader, which automatically traces the films used in the printer and protects the printer when detecting non-identified media. " Number of input trays. The Drystar 5302 is equipped with 2 input trays. Both input trays can use multiple formats (8x10” up to 14x17”). Introducing the Drystar 5302 2831A EN 20041201 DRYSTAR 5302 USER MANUAL " Number of output trays. The Drystar 5302 is equipped with 1 output tray, which is suitable for the multiple formats without any adjustment. " Integrated A#sharp technology A#sharp is a technology that enhances image sharpness for the Drystar 5302. An A#sharp label on the lower tray shows that the imager has been upgraded with this technology. A#Sharp label Network features " The modular design offers optimal application functionality for your specific networking requirements. In a network configuration, the Drystar 5302 is fully compatible with Agfa’s diagnostic imaging systems, including the ADC Compact and ADC Quality System software, the Paxport and the entire line of Impax Review Systems, Storage Stations and Transmitting Stations. For more information, contact your Agfa representative. " The functionality of the Drystar 5302 is completely controlled via the network. " You can control the working of the Drystar 5302 via the local keypad or via a remote PC with a functioning web browser. 2831A EN 20041201 Introducing the Drystar 5302 DRYSTAR 5302 USER MANUAL Customizable features " Consumables. The Drystar 5302 can handle Drystar DT 2B and Drystar DT 2C consumables, both in multiple formats (8x10” up to 14x17”). Software license information " The Drystar 5302 uses software developed by the Apache Software Foundation (http://www.apache.org/licenses/LICENSE). Introducing the Drystar 5302 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Safety precautions The Drystar 5302 must only be operated according to its specifications and its intended use. Any operation not corresponding to the specifications or intended use may result in hazards, which in turn may lead to serious injuries or fatal accidents (for example electric shocks). AGFA will not assume any liability whatsoever in these cases. All images created using any image technology can show artifacts which could be mixed up with diagnostic relevant information. If there is any doubt that the diagnostic information could not be absolutely true, additional investigations must be performed to get a clear diagnostic. When operating or maintaining the Drystar 5302, always observe the following safety guidelines: • • • • Have electrical or mechanical defects repaired by qualified personnel only! Do not override or disconnect the integrated safety features. Ventilation openings should not be covered. Always switch off the Drystar 5302 and disconnect the power cord from the outlet before carrying out any maintenance work. Film jam removal or cleaning the printer thermal head can be done without switching the power off. Nevertheless, care should be taken and the following instructions should be respected: Always take into account the markings provided on the inside and outside of the printer. A brief overview of these markings and their meaning is given below. Safety warning, indicating that the Drystar 5302 manuals should be consulted before making any connections to other equipment. The use of accessory equipment not complying with the equivalent safety requirements of this printer may lead to a reduced level of safety of the resulting system. Consideration relating to the choice of accessory equipment shall include: • Use of the accessory equipment in the patient vicinity, • Evidence that the safety certification of the accessory equipment has been performed in accordance with the appropriate IEC 601-1 and IEC 601-1-2 harmonized national standard. In addition all configurations must comply with the medical electrical systems standard IEC 601-1-2. The party that makes the connections acts as system configurator and is responsible for complying with the systems standard. If required contact your local service organization. 2831A EN 20041201 Introducing the Drystar 5302 DRYSTAR 5302 USER MANUAL Caution hot: Keep hands clear from the thermal print head. In order to reduce the risk of electric shock, do not remove any covers. Type B equipment: Indicates that the Drystar 5302 complies with the limits for type B equipment. Supplementary protective earth connector: Provides a connection between the Drystar 5302 and the potential equalization busbar of the electrical system as found in medical environments. This plug should never be unplugged before the power is turned off and the power plug has been removed. Intergrounding connector: Provides a connection between the printer and other equipment which might exhibit minor ground potential differences. These differences may degrade the quality of communication between different equipment. Never remove connections to this terminal. Protective earth (ground): Provides a connection between the printer and the protective earth of the mains. Do not remove this connection, because this will have a negative influence on the leakage current. Power button: Note that the power cord has to be disconnected from the wall outlet in order to disconnect the unit entirely from the mains. Precautions for use in USA only: Make sure that the circuit is single-phase center-tapped, if the printer is connected to a 240 V/60 Hz source instead of a 120 V/60 Hz source. Transport after installation Before moving the printer, always switch off the machine. The Drystar 5302 should be transported by 3 persons or if not possible with 2. Refer to ‘Remove Drystar 5302 from pallet’ on page 5 of the Installation manual. When doing this, the stability and the structure of the table top have to be taken into account. The printer should not be placed on a soft surface, since this might prevent appropriate ventilation and cause overheating. The printer must only be transported with all covers closed. The appliance may not be transported 10 Introducing the Drystar 5302 2831A EN 20041201 DRYSTAR 5302 USER MANUAL continuously from one location to the other. Do not lift the printer by the output tray. Waste disposal and environmental regulations In most countries Drystar film is considered industrial waste and consequently it is not allowed to be disposed as household waste. Please consult your local waste disposal regulations. Agfa recommends having waste Drystar film collected by a licensed company. After its life span, do not dispose of the Drystar 5302 without consideration of local waste disposal regulations. Please consult your local service organization. 2831A EN 20041201 Introducing the Drystar 5302 11 DRYSTAR 5302 USER MANUAL Security precautions U.S. Law restricts this device to sale to or on the order of a licensed physician. Printed images should be treated as patient records and should only be viewed by authorized personnel. If the power to the printer is unexpectedly interrupted, ensure that unprinted images are not deleted from the modality prior to printing. To avoid loss of images in such conditions, a UPS (Uninterruptable Power Supply) needs to be supplied to the printer. 12 Introducing the Drystar 5302 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Safety compliance EMC issues • USA: This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the Drystar 5302 Reference manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at its own expense. If required, contact your local service organization. • Canada: This class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations. • EC: This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. Compliances The Drystar 5302 has been tested and found to comply with the following international standards and regulations: • the Medical Devices Directive 93/42/EEC • CFR Part 21 Safety standards • • • • • IEC 60601-1 + A1 + A2 EN 60601-1 + A1 + A2 UL 60601-1 CSA 22.2 No. 601.1-M90 GB4943-2001 (for CCC-Mark) 2831A EN 20041201 Introducing the Drystar 5302 13 DRYSTAR 5302 USER MANUAL Radio-interference regulations (interference suppression) FCC Rules 47 CFR part 15 subpart B IEC 60601-1-2 CISPR 11, class A CISPR 22, class A IEC 61000-4-3 IEC 61000-4-4 IEC 61000-4-5 IEC 61000-4-6 IEC 61000-3-2 IEC 61000-3-3 IEC 61000-4-11 ETSI 300330 GB9254-1998(Class A) (for CCC-Mark) GB17625.1-2003 (for CCC-Mark) • • • • • • • • • • • • • • Labels The Drystar 5302 carries the CE, TÜV, cULus and CCC labels. 14 CCC label CE, TÜV and cULus label Introducing the Drystar 5302 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Privacy and security Within the healthcare industry, several standardization efforts are ongoing as a response to Privacy and Security legislation and regulations. The purpose of this standardization for hospitals and vendors is to enable information sharing, interoperability and to support the workflow of hospitals in a multiple vendor environment. In order to allow hospitals to comply with HIPAA regulations (Health Insurance Portability and Accountability Act) and to meet the IHE standards (Integrated Healthcare Enterprise) some security features are included in the user interface of the Drystar 5302 (available via the web pages only: under ‘Security tools’. Refer to Chapter 4, ‘Controlling the Drystar 5302 via a remote PC (with browser)’ of the Drystar 5302 Reference manual): • User authentication. The administrator can configure different user accounts. Each account consists of a user name and a password. • Audit logging. This implies logging to a central log server of specific Drystar 5302 ‘actions’, e.g. startup/shutdown, user authentication (failures), received print job ID information, etc. • Node authentication, using certificates. Working with SSL (Secure Sockets Layer) allows secure communications over an insecure network. SSL is the security layer on top of TCP/IP. The first two functions are available when access to the Administrator is granted (i.e. when the Administrator password has been correctly entered). To activate the SSL, please contact your Agfa representative. Node authentication, certificates and Certification Authority Each device - connected to a network - will receive a unique identifier: the X.509 certificate, a digital passport. Any device on the network is only allowed to communicate with another node of which it is holding the certificate in a ‘communication allowed’ table. A Certification Authority (CA) is responsible for creating a certificate. The CA can be the hospital, Agfa or a third party. 2831A EN 20041201 Introducing the Drystar 5302 15 DRYSTAR 5302 USER MANUAL This CA distributes the certificate to the hospital security responsible or service technician, who for his part: • Imports the device certificate, created by the CA. • Imports the certificates of all peer devices with which communication is authorized, i.e. creates the list of ‘communication allowed’ device certificates. 16 Introducing the Drystar 5302 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Operating modes The Drystar 5302 can be operated in five modes: Operator mode, Keyoperator mode, Service mode, Specialist mode and Administrator mode. Operator mode The Operator mode groups all basic functions that are intended for radiographers without special technical skills: • Producing diagnostic usable hardcopies; • Loading consumables; • Ensuring normal operation of the printer. All functions of the Operator mode are described in both User and Reference manuals. Refer to Chapter 2, ‘Basic operation (Operator mode)’. Key-operator mode The Key-operator mode groups advanced functions that are intended for technically skilled operators such as X-ray operators, network managers and service and hospital technicians. The Key-operator mode is menu-driven. The Key-operator functions are described in the Drystar 5302 Reference manual only. Refer to Chapter 3, ‘Advanced operation (Key-operator mode)’. Service mode The Service mode functions are reserved for trained Service personnel. The Service mode is password protected and is only accessible by browser via a remote PC. Specialist mode The specialist mode functions are reserved for trained service personnel of the Agfa Customer Support Center. The specialist mode is password protected and is only accessible by browser via a remote PC. 2831A EN 20041201 Introducing the Drystar 5302 17 DRYSTAR 5302 USER MANUAL Administrator mode (also known as Security) The Administrator mode functions are reserved for the System Administrator. The Administrator mode is password protected and is only accessible by browser via a remote PC. 18 Introducing the Drystar 5302 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Control modes (local and remote) You can control the working of the Drystar 5302 via the local keypad or via a network remote PC. The table below gives an overview of the operating modes you can access locally and/or via the remote PC. Local Password protected Remote Password protected Operator mode No ––– ––– Key-operator mode No Key-operator mode Yes ––– ––– Service mode Yes ––– ––– Specialist mode Yes ––– ––– Administrator Yes The manual describes the controlling of the Drystar 5302 via the local keypad. The menus for controlling the Drystar 5302 via a remote PC are structured in the same way and sometimes they offer even more possibilities. Refer to Chapter 4, ‘Controlling the Drystar 5302 via a remote PC (with browser)’ of the Drystar 5302 Reference manual. 2831A EN 20041201 Introducing the Drystar 5302 19 DRYSTAR 5302 USER MANUAL The user interface The Drystar 5302 interfaces with the user via the following controls: Power/Reset button; a keypad and a display; a status indicator LED; audio signals. • • • • Overview of user interface controls Power/Reset button Display Keypad Status indicator LED Film input trays Film output tray Never try to open the printer when the Drystar 5302 is printing a film. Always follow the instructions on the display! 20 Introducing the Drystar 5302 2831A EN 20041201 DRYSTAR 5302 USER MANUAL The status indicator LED On the right side of the display, an LED indicates the status of the Drystar 5302. Color / Light Green Red Status Action Constant Ready (stand-by) Proceed Blinking Busy or in keyoperator mode Wait Blinking Warning status Constant Error status Check the display for messages. Refer to ‘Checking the status indicator LED’ on page 157 of the Drystar 5302 Reference manual. The control buttons One control button has been provided: Power/Reset button • To power on or off the printer. • To reset the printer. Do NOT press the Power/Reset button without first following the procedure to stop printing when the Drystar 5302 is printing a film. Refer to ‘Switching off the Drystar 5302’ on page 32. 2831A EN 20041201 Introducing the Drystar 5302 21 DRYSTAR 5302 USER MANUAL Rear panel At the rear side of the printer, one slot and three connectors are available: 22 CF-card slot • To insert an external CF-card for software installation, backup, etc. Network connector • To connect to the hospital network. Input/output connector • To connect a terminal PC (used by the Service engineer). Power connector • To connect the printer power cord. Introducing the Drystar 5302 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Working with Compact flash cards (CF-card) The Drystar 5302 is equipped with an external CF-card slot. A CF-card has the following physical characteristics: • a flat surface on one side (there is also often a label present), • a small rim on the other side, • connector holes on the opposite side of the rim side. Inserting a CF-card To insert a CF-card in the Drystar 5302 (the slot is located at the rear side): Hold the CF-card vertically with the connector holes in front of the slot and with the flat surface pointing to the left. Insert the CF-card gently into the slot and push it until the unlocking lever underneath the slot comes out. If you cannot push the CF-card completely into its position, this means that you have to turn it 180 degrees (while keeping the connector holes faced to the slot). 2831A EN 20041201 Introducing the Drystar 5302 23 DRYSTAR 5302 USER MANUAL Removing a CF-card To remove a CF-card from the Drystar 5302 slot: Push the unlocking lever underneath the CF-card slot. The CF-card is pushed slightly outward. 24 Remove the CF-card gently from the slot. Introducing the Drystar 5302 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Audio signals The Drystar 5302 gives status information via beeps. The length of the beep indicates the response of the system to a key command. • A short beep means that Drystar 5302 has accepted the key command and is starting the operation. • A long beep means that you have pressed a non-active key or that the Drystar 5302 has rejected the key command. Certain conditions can cause an interval beep. An interval beep accompanies an error or warning message. Refer to ‘Troubleshooting checklist’ on page 65. The keypad The keypad is located below the display panel. 2831A EN 20041201 Introducing the Drystar 5302 25 DRYSTAR 5302 USER MANUAL The Drystar 5302 keypad features the following keys: Keyoperator key To access the advanced functions of the keyoperator mode. Refer to Chapter 3, ‘Advanced operation (Key-operator mode)’. Escape key To quit the current function or exit a menu without saving modifications. (In key-operator mode) Confirm key • To select a menu. • To accept an entry in a menu. • To move the cursor to the previous entry field. Up key • To scroll upwards. • To increment the number in a(n) (alpha)numerical entry field. • To move the cursor to the next entry field. Down key • To scroll downwards. • To decrement the number in a(n) (alpha)numerical entry field. • To scroll backwards through multiple choices within a field. Left key • To move the entry position in a(n) (alpha)numerical entry field from right to left. • To toggle between values in a field. • To scroll forwards through multiple choices within a field. Right key • To move the entry position in a(n) (alpha)numerical entry field from left to right. • To toggle between values in a field. All keys (except the key-operator key) have an LED that is on when the key is valid in a certain situation. You can press and hold down an arrow key to scroll quickly through a list or a menu. 26 Introducing the Drystar 5302 2831A EN 20041201 DRYSTAR 5302 USER MANUAL The display The Drystar 5302 control panel has a backlit LCD display. We distinguish two panel types depending on the selected language: • a backlit LCD display with 4 lines for Western languages (e.g. Dutch, French, Portuguese, Swedish, ...). please WAIT Self Test proceeding • a backlit LCD display with 2 lines for Eastern language (e.g. Greek, Chinese, Korean, Polish, ...). Autotest: CZEKAJ... Whether a display is translated or not depends on the operating mode. General display features The figure below shows how the display is illustrated in this manual: Show settings KO Change settings Print image Save configuration Restore config. Calibration Service actions Quality control Installation Visible Reachable with Up/Down arrow keys The visible display lines are indicated in the grey zone. The other possible lines are shown in the white area and can be reached by scrolling using the Up/Down arrow keys on the Keypad. In the upper right corner, the current printer status is displayed: • In Operator mode, two characters display the print queue status. Refer to ‘Managing the print queue’ on page 35. • In Key-operator mode, two characters are displayed in reverse video to indicate the current menu- or submenu level (e.g. ‘KO’ for Key-operator main level). • A warning, an error or a maintenance request is displayed respectively with the character W, E and M. 2831A EN 20041201 Introducing the Drystar 5302 27 DRYSTAR 5302 USER MANUAL Operator mode In operator mode, appropriate information is displayed in accordance with the status of the printer. The operator basic screen looks as follows, indicating that the Drystar 5302 is ready for operation and that no job is currently being executed. READY When the printer is busy with at least one print job, the print queue screen is displayed: Modaname 10:21:34 PR film 1 of 6 62% Modaname 10:21:34 CA xx Jobs in memory WA The progress indicator keeps the user informed of the progress of a process (e.g., calculation of a bitmap, printing of a film). The line is gradually filled from left to right, from 0% to 100% as the process proceeds. On the print queue screen the modality name defined during installation will be used to refer to the corresponding modality. In case a nickname (daily used name) has been defined during installation, this nickname will be used. Refer to ‘Managing the print queue’ on page 35. Key-operator mode In key-operator mode, operation is menu driven. The menu displays the keyoperator functions. Show settings KO Change settings Print image Save configuration Restore config. Calibration Service actions Quality control Installation Visible Reachable with Up/Down arrow keys The display shows only four lines. In the above figure, they are indicated in the grey zone. The other possible lines are shown in the white area and can be reached by scrolling using the Up/Down arrow keys on the Keypad. 28 Introducing the Drystar 5302 2831A EN 20041201 DRYSTAR 5302 USER MANUAL The active keys are indicated by their respective LEDs. Data entry When entering numerical or alphanumerical data, always adhere to the following principles: • Only (alpha)numerical data can be entered. • During data entry, the field is displayed in reverse mode. • Increment the number in a(n) (alpha)numerical entry field by pressing the • • • • • • • Up key. Transition from 9 to 0 of one figure will also increment the next figure to the left, respecting the valid limits of the range. Decrement the number in a(n) (alpha)numerical entry field by pressing the Down key. Transition from 0 to 9 of one figure will also decrement the next figure to the left, respecting the valid limits of the range. Move the entry position in a(n) (alpha)numerical entry field from right to left by pressing the Left key. Move the entry position in a(n) (alpha)numerical entry field from left to right by pressing the Right key. Press and hold down a key to repeat arrow key actions. To accept an entry in a menu, press the Confirm key. A short beep acknowledges and terminates the entry. The Drystar 5302 will sound a long beep if you press a key that is not to be used at that moment. 2831A EN 20041201 Introducing the Drystar 5302 29 DRYSTAR 5302 USER MANUAL Switching on the Drystar 5302 Before switching on the Drystar 5302, read the safety instructions. Refer to ‘Safety precautions’ on page 9. Follow the procedure below to ensure proper startup of the Drystar 5302 and to check that everything is working correctly. Check that the power cord is plugged in and then switch on the printer by pressing the Power/Reset button. On the display, the following message is displayed. After a short while, a progress indicator will show the proceeding of the self-test. Please WAIT Self Test proceeding 62% • If anything goes wrong during the self-test, refer to ‘Startup errors’ on page 172 of the Drystar 5302 Reference manual. 30 Introducing the Drystar 5302 2831A EN 20041201 DRYSTAR 5302 USER MANUAL The printer is ready for operation: • If, on the front panel display, the READY message is shown, the status indicator LED is constantly green. READY It takes 13 minutes (starting up of the Drystar 5302 and heating up of the thermal print head) before you can start printing. The display will inform you that the printer is warming up: WARMING UP Please wait • If, on the front panel display, the print queue screen is shown, the status indicator LED is green and blinking. Modaname 10:21:34 PR film 1 of 6 62% Modaname 10:21:34 CA xx Jobs in memory WA Make sure that the printer is loaded with appropriate consumables. Refer to page 38 for detailed information on loading films. If the job status displays a warning or error indication, refer to ‘Troubleshooting checklist’ on page 65. 2831A EN 20041201 Introducing the Drystar 5302 31 DRYSTAR 5302 USER MANUAL Switching off the Drystar 5302 When you want to switch off the printer, it is recommended to follow the procedure as described below, to make sure that any pending print jobs have finished printing. Make sure that pending jobs are correctly finished. If necessary, follow the procedure to stop printing. Press the Power/Reset button to switch off the Drystar 5302. • If the printer is ready, it shuts down immediately: Power off initiated Please wait • If the printer is busy printing images, it will first print all images in the memory before shutting down: Power off after finishing images in memory Please wait • If there is an error/warning/incident during power off and there are still unprinted images in the memory, the following message is displayed: Are you sure to power off the printer? (images in queue will be lost) Press the Confirm button (YES) to proceed with the power-off, or the Escape button (NO) to quit. Powering off the printer with unprinted images in memory may result in image loss! 32 Introducing the Drystar 5302 2831A EN 20041201 Chapter Basic operation (Operator mode) This chapter will inform on how to manage the print queue, how to print films with priority and how to load new films. Overview of operator functions Managing the print queue About Drystar 5302 consumables Loading films DRYSTAR 5302 USER MANUAL Overview of operator functions This section focuses on the basic operating principles of the Drystar 5302. After reading this chapter, the operator should be able to produce diagnostic usable hardcopies. No special technical skills are required. All basic operator functions can be activated directly by pressing a single key on the keypad. Function / Task 34 Description Page ‘Managing the print queue’ Jobs that have been received are put in a print queue, waiting to be printed. 35 ‘Loading films’ Instructions for loading new films on the printer. 38 Basic operation (Operator mode) 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Managing the print queue You can always check the status of the print jobs. Keep in mind that one print job can hold several films to be printed. In accordance with the acquisition modality used and with the actual settings, films can be grouped in a folder to be submitted as one print job for the Drystar 5302. Refer to the User manual of the acquisition modality for more information. Checking the print queue If jobs have been transmitted from the network to the Drystar 5302, they are put in the print queue on a first in, first out schedule. New jobs that are added to the queue get the ‘waiting’ status. As soon as the last film of a job is ejected in the output tray, the next job that has been calculated will be put in printing status. Example of the print queue screen: Modaname 10:21:34 PR film 1 of 6 62% Modaname 10:21:34 CA xx Jobs in memory WA • The first line shows information on the job that is currently being printed: the modality name, the time of receipt of the job and the job status (refer to the table below). • The second line shows how many films are to be printed for the current job and also which film from that total is currently being printed. • The progress indicator keeps the user informed of the progress of a process (e.g., calculation of a bitmap, printing of a film). The line is gradually filled from left to right, from 0% to 100% as the process proceeds. • The last line (reachable by using the down arrow key) displays the number (xx) of print jobs that are in the Waiting (WA) status. These jobs have been loaded into the print queue and they are waiting to be printed. 2831A EN 20041201 Basic operation (Operator mode) 35 DRYSTAR 5302 USER MANUAL A description of the possible status of the jobs is listed in the table below: Status Description PR Printing Printing of this job is in progress. CA Calculating The necessary calculations are already being made before printing of the job can be started. WA Waiting Jobs are queued in the printer memory. On the print queue screen the modality name defined during installation will be used to refer to the corresponding modality. If there is also a nickname (daily used name) defined during installation, the nickname is used. 36 Basic operation (Operator mode) 2831A EN 20041201 DRYSTAR 5302 USER MANUAL About Drystar 5302 consumables The Drystar 5302 can handle blue-transparent and clear-transparent films. Available film formats are 8x10”, 10x12”, 11x14”, 14x14” and 14x17”. When a new film pack is loaded, the Film Identification tag is read and the printer settings are automatically adjusted. The key-operator can overrule the film settings for the input tray. Refer to ‘Changing the configuration settings’ on page 56 of the Drystar 5302 Reference manual. The following film types can be used: Drystar DT2 B 8x10” up to 14x17” Drystar DT2 C 8x10” up to 14x17” If you want to change the film format, the tray configuration must be modified. Refer to ‘Drystar 5302 network configuration’ on page 148 of the Drystar 5302 Reference manual for more information. 14 x 17" 10 x 12" 14 x 14" 14 x 11" 10 x 8" 2831A EN 20041201 Basic operation (Operator mode) 37 DRYSTAR 5302 USER MANUAL Loading films This section describes how to load the Drystar 5302 with appropriate films. The Drystar 5302 can be loaded with 8x10”, 10x12”, 11x14”, 14x14” and 14x17” films. The Drystar 5302 can be loaded with new films in full daylight. Loading films is easy and can be done very quickly. Follow the procedures as described in this section. The Drystar 5302 will inform you in several ways when a film tray is empty: • an audible signal, • the status indicator LED is flashing (red color), • the display screen shows a message informing you that the input tray is empty. The procedure is slightly different, depending on the fact whether the Drystar 5302 is printing/calculating or in the ready state. When the printer is in the ready state, go to Step 3. Make sure not to load more than one film pack in an input tray. Loading more than one film pack in the input tray may damage the Drystar 5302. When the Drystar 5302 is printing or calculating and an input tray is empty: The display shows the following message: Lower input tray empty DO NOT OPEN TRAY YET Get new film pack Wait while the printer finishes printing any current jobs. When the film path is cleared, proceed with step 3. 38 Basic operation (Operator mode) 2831A EN 20041201 DRYSTAR 5302 USER MANUAL When the Drystar 5302 is in the ready state and an input tray is empty: The display shows the following message: Lower input tray empty OK to Open the INPUT TRAY Open the empty input tray. To avoid possible film jams, make sure to open input tray all the way. The printer is ready to receive a new film when the following message appears: Remove cover sheet from tray Load new film Close tray 2831A EN 20041201 Basic operation (Operator mode) 39 DRYSTAR 5302 USER MANUAL Remove the white (protective) film sheet. Take film pack, and open it. Verify that the film type on the film pack corresponds with the sticker on the tray! If you do use an other film type, you are advised to change the label on the tray. You can put the film pack onto a table to make manipulation easier. Before you do this, make sure that the table is dust-free! 40 Remove the sticker from the film pack. Basic operation (Operator mode) 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Remove the plastic film bag partially. 10 Slide the film pack into the input tray, and remove the plastic film bag completely. 2831A EN 20041201 Basic operation (Operator mode) 41 DRYSTAR 5302 USER MANUAL 11 Tear the plastic tape from around the film pack. 12 Close the input tray. The Drystar 5302 resumes printing as soon as the tray is closed. Loading instructions are also available on the input tray cover. Never reuse a jammed film. Refer to ‘Clearing of film jams’ on page 161 of the Drystar 5302 Reference manual. 42 Basic operation (Operator mode) 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Checking the correct position of a film in the input tray You can verify that the film is properly loaded by watching the lower right corner of the films in the input tray. The rounding of this corner should be smaller than the other three corners. This is also indicated on the sticker at the right side of the input tray cover. When a new film is loaded, the Film Identification tag is read and the printer settings are automatically adjusted. The Film Identification tag is located on the protective sheet on the backside of the film pack. The figure below shows the film pack upside down. 2831A EN 20041201 Basic operation (Operator mode) 43 DRYSTAR 5302 USER MANUAL 44 Basic operation (Operator mode) 2831A EN 20041201 Chapter Advanced operation (key-operator mode) This chapter gives an overview of functions for the advanced user: Overview of key-operator functions Quality Control Preventive maintenance schedule Cleaning the exterior Cleaning the print head Troubleshooting checklist DRYSTAR 5302 USER MANUAL Overview of key-operator functions The key-operator menus make it possible to use the Drystar 5302 advanced functions. These functions are described in detail in the Drystar 5302 Reference manual. For general information on the key functions of the Drystar 5302, refer to ‘The user interface’ on page 20. Overview The Drystar 5302 features the following functions on the main menu level of the key-operator mode: Menu item Page (Ref. Man.) Function Show settings To consult the current settings of the printer. 50 Change settings To change the current settings of the printer. 56 To print one of the Drystar 5302 test images. Print image To load and print images from an external CF-card. 86 Save configuration To make a backup of the printer settings. 90 Restore configuration To restore the backup of the printer settings. 92 Calibration To calibrate the printer. 97 Service actions To view error, repair and maintenance data. 105 Quality Control To perform the QC procedure. Installation To install or update the Drystar 5302 software. (User Manual) 47 118 Refer to the indicated page of the Drystar 5302 Reference manual for an explanation of the function and the appropriate procedures. 46 Advanced operation (key-operator mode) 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Quality Control In order to establish and maintain consistent image quality, a regular evaluation of image quality is advised. The Drystar 5302 contains an automatic QC feature that has been designed to comply with the grayscale reproduction constancy test, according to the international standard IEC 1223-2-4. Local Regulations may require other procedures. The Drystar 5302 QC procedure consists of two main steps: • Before initial use, establishing a number of reference values that will be used for further follow-up and verifying initial image quality. • After establishing these values, performing regular daily, weekly and annual quality tests. The results of these tests are recorded on Quality Control Charts. The QC image (Refer to ‘QC test image’ on page 52) has several additional fields where the QC data can be filled in. This image should be filed as part of the QC procedure. For more information, please refer to ‘Quality Control Charts’ on page 75. 2831A EN 20041201 Advanced operation (key-operator mode) 47 DRYSTAR 5302 USER MANUAL Establishing the reference values and verifying image quality After installation of a new Drystar 5302 and before initial use you must establish Quality Control aim values. These values will be used as the base line for comparison when daily Quality Control is done. These values should be determined again after major service, repair or software update. The following Quality Control aim values must be determined: • The daily operating density levels. Refer to ‘Establishing the daily operating reference density levels’ on page 49. • Drystar 5302 image geometry. Refer to ‘Establishing the image geometry reference values’ on page 52. Once Quality Control aim values are established you must evaluate the Spatial Resolution, the Artifact Levels and the Low Contrast Visibility to determine if the image quality is acceptable. Refer to ‘Verifying Acceptable Spatial Resolution, Artifact Levels and Low Contrast Visibility’ on page 54. The Quality Control aim values, the Spatial Resolution and Artifact Levels and the Image Geometry values are all recorded on the Quality Control charts. Refer to ‘Quality Control Charts’ on page 75. On these charts, the following test conditions are also recorded: • The type and serial number of the Drystar 5302. • The type and emulsion number of the film used to determine the reference values. • The time (day, month, year) that the values were established. Before you can establish the daily operating levels, the Drystar 5302 must be switched on for at least 15 minutes and it must be calibrated as well. Refer to ‘Switching on the Drystar 5302’ on page 30 and ‘Performing the calibration procedures’ on page 97 of the Drystar 5302 Reference manual. 48 Advanced operation (key-operator mode) 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Establishing the daily operating reference density levels This procedure enables you to establish the base line values for: • Low density • Mid density • High density The densitometer of the Drystar 5302 is calibrated at installation. Authorized service personnel should recalibrate the densitometer annually or after major service or repair. To establish the daily operating levels, proceed as follows: Press the Key-operator key to enter the Key-operator mode. Press the down key seven times, followed by the ok key to select ‘QC’. 1 Show settings 2 Change settings 3 Print image 4 Save configuration 5 Restore configuration 6 Calibration 7 Installation 8 QC Key-operator main menu quit ok select The ‘QC’ screen appears: QC Key-operator QC Start printing test image to perform: daily / weekly and yearly control quit ok Press the ok key to continue. The Drystar 5302 will automatically print the QC Test image. After the image is printed, the system will display the optical density values: QC Internal Density readings Low density :0.26 Mid density :1.35 High density :1.89 (copy on control chart) 2831A EN 20041201 Key-operator QC ok Advanced operation (key-operator mode) 49 DRYSTAR 5302 USER MANUAL The displayed values represent the following steps on the test film: • Low density: the density of the Low density step. Target: 0.4. • Mid density: the density value of the Mid density step. Target: 1.2. • High density: the density value of the High density step. Target: 2.0. If the mid density value does not meet or exceeds the recommended values, the reason must be found and the problem solved before any further clinical films can be printed. Refer to ‘Preventive maintenance schedule’ on page 59 and ‘Maintaining image quality and resolving image quality problems’ on page 173 of the Drystar 5302 Reference manual, or call your local Agfa service organization. Record the density levels on the Drystar 5302 Chart 1 (‘Determination of the operating levels’). Refer to ‘Quality Control Charts’ on page 75. Press the ok key. The following screen is displayed: QC Proceed with the QC procedure as stated in the User manual 50 Advanced operation (key-operator mode) Key-operator QC ok 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Press the ok key to return to the main menu. Repeat 1 steps through 7 once a day for five consecutive days, as indicated on the Drystar 5302 Chart 1. Calculate the average value of the densities from the five images. These values represent operating levels, or aim values, for each density. 10 Record the respective aim (average) values as the ‘Operating levels’ on the Drystar 5302 Charts 2a and 2b (‘daily Drystar 5302 control chart’). Refer to ‘Quality Control Charts’ on page 75. The calculated ‘Operating levels’ should be as following: Operating Level Value (according IEC 1223-2-4 or beter) Low density 0.4 ± 0.05 Mid density 1.2 ± 0.15 High density 2.0 ± 0.2 11 These charts will be used for the daily quality test. For more information, refer to ‘Performing the daily QC test’ on page 55. 2831A EN 20041201 Advanced operation (key-operator mode) 51 DRYSTAR 5302 USER MANUAL Establishing the image geometry reference values Print the QC test image or use the previously printed test image. You should obtain an image looking like this (without the dimensions A and B): QC test image Drystar 5302 Quality Control Test Image Initials: ________ Date: __________ Time: __________ Geometry Test Weekly Spatial Resolution Test Sets of dots visible? Daily density test Yes No Dimension B Max D Hi D Mid D Lo D Base + Fog DD Density Difference (Hi D - Lo D) Dimension A To determine the reference values for geometry, measure the dimensions A and B of the geometric square on the test image. Make sure to measure distance A from the left edge of the left line to the right edge of the right line and distance B from the upper edge of the upper line to the lower edge of the lower line. We strongly recommend using a 30 cm (12-inch) machinist scale with 0.5 mm divisions (1/64 inch). 52 Advanced operation (key-operator mode) 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Record these values as reference dimensions A ref and B ref on the Drystar 5302 Chart 4 (‘Drystar 5302 Geometric Consistency Control Chart’). Refer to ‘Quality Control Charts’ on page 75. These charts will be used for the annual quality test. For more information, refer to ‘Performing the Annual QC tests’ on page 58. Save this film for future reference. 2831A EN 20041201 Advanced operation (key-operator mode) 53 DRYSTAR 5302 USER MANUAL Verifying Acceptable Spatial Resolution, Artifact Levels and Low Contrast Visibility Good viewing conditions are important for the correct interpretation of both diagnostic and test images. Make sure that the lightbox intensity (luminance) is between 2000 and 4000 cd/m² (4500 and 6500 °K). Use a magnifying glass and use shutters to collimate. Make sure the ambient light is low. Print the QC Test image or use the previously printed QC Test image used to establish the daily operating density levels. Visually check the QC test image for artifacts: no significant disturbing artifacts should be visible. Check the spatial resolution in each of the three ovals. Within each oval there are three groups, each having five dots. All five dots of each group must be visible with a magnifying glass. The smallest cluster of 5 dots are only visible if the viewing conditions are good. Record these values at the top of the Drystar 5302 Chart 3 (Drystar 5302 Artifacts and Spatial Resolution Control Chart). Refer to ‘Quality Control Charts’ on page 75. Check the Low Contrast Visibility at both the high (100 / 95%) and low end (0 / 5%) of the density scale. You should be able to see the circle in the square (refer to item 1 on the ‘QC test image’ on page 52) and the upper circle (refer to item 2 on the ‘QC test image’ on page 52). These charts will be used for the weekly quality test. For more information, refer to ‘Performing the Weekly QC tests’ on page 57. In case of significant artifacts or insufficient spatial resolution, the reason must be found and the problem solved before any further clinical films can be printed. Refer to ‘Preventive maintenance schedule’ on page 59 and ‘Maintaining image quality and resolving image quality problems’ on page 173 of the Drystar 5302 Reference manual, or call your local Agfa service organization. 54 Advanced operation (key-operator mode) 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Performing quality control (QC) tests The following procedures must be performed daily, weekly or annually as indicated. The reason for performing quality control tests is to determine if any significant image quality variation or deterioration has occurred which may require corrective action. Comparing the results of the tests with the reference values previously established does this. This procedure allows the operator to take the necessary preventive actions before any image quality loss can take place. Performing the daily QC test This test must be performed every day before any clinical film can be processed. Turn on the Drystar 5302 and wait at least for 15 minutes. Refer to ‘Switching on the Drystar 5302’ on page 30. Press the Key-operator Press the down key seven times, followed by the ok key to select ‘QC’. key to enter the Key-operator mode. 1 Show settings 2 Change settings 3 Print image 4 Save configuration 5 Restore configuration 6 Calibration 7 Installation 8 QC Key-operator main menu quit ok select The ‘QC’ screen appears: QC Start printing test image to perform: daily / weekly and yearly control Key-operator QC quit ok Press the ok key to continue. The Drystar 5302 will automatically print the QC Test image. 2831A EN 20041201 Advanced operation (key-operator mode) 55 DRYSTAR 5302 USER MANUAL After the image is printed, the system will display the optical density values: QC Internal Density readings Low density :0.19 Mid density :1.25 High density: 1.78 (copy on control chart) Key-operator QC ok Record the density values on the Drystar 5302 Charts 2A and 2B (Drystar 5302 Daily Density Control Chart’). Also record the date and time of the test on the charts and on the QC test images. Refer to ‘Quality Control Charts’ on page 75. Press the ok key. The following screen is displayed: QC Proceed with the QC procedure as stated in the User manual Key-operator QC ok Press the ok key to return to the main menu. In case the measure results are not within the aim values, the reason for the unacceptable density variations must be identified and resolved before any further clinical films can be processed. This may include repeating the film calibration procedure. For possible causes of non-compliance and the respective actions, refer to ‘Preventive maintenance schedule’ on page 59 and ‘Maintaining image quality and resolving image quality problems’ on page 173 of the Drystar 5302 Reference manual. 56 Advanced operation (key-operator mode) 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Performing the Weekly QC tests Spatial Resolution, Artifact Test and Low Contrast Visibility To identify artifacts and verify spatial resolution you must perform the following test weekly or as needed for troubleshooting image quality problems. Good viewing conditions are important for the correct interpretation of both diagnostic and test images. Make sure that the lightbox intensity (luminance) is between 2000 and 4000 cd/m² (4500 and 6500 °K). Use a magnifying glass and use shutters to collimate. Make sure the ambient light is low. Check the QC test image visually for artifacts: no significant disturbing artifacts should be visible. Check the spatial resolution. The test film also shows three squares which each contains an oval. These 3 ovals contain 3 groups, each having 5 dots. All five dots of each group must be visible with a magnifying glass. The smallest cluster of 5 dots are only visible if the viewing conditions are good. Check the Low Contrast Visibility at both the high (100 / 95%) and low end (0 / 5%) of the density scale. You should be able to see the circle in the square (refer to item 1 on the ‘QC test image’ on page 52) and the upper circle (refer to item 2 on the ‘QC test image’ on page 52). Record these values on the Drystar 5302 Chart 3 (Drystar 5302 Artifacts and Spatial Resolution Control Chart). In case of significant artifacts, insufficient spatial resolution or failure of any other recommended QC tests, the cause of the problem must be identified, and corrective action must be taken before the Drystar 5302 can be used for any further clinical imaging. Refer to‘Preventive maintenance schedule’ on page 59 and ‘Maintaining image quality and resolving image quality problems’ on page 173 of the Drystar 5302 Reference manual, or call your local Agfa service organization for assistance. 2831A EN 20041201 Advanced operation (key-operator mode) 57 DRYSTAR 5302 USER MANUAL Performing the Annual QC tests Geometric Consistency Test To be able to notice fluctuations in image size and aspect ratio, you must perform this procedure once a year. First, perform the daily test. Use the QC test image of the weekly test and measure the dimensions A and B of the geometric square. Refer to ‘Establishing the image geometry reference values’ on page 52. Make sure to measure distance A from the left edge of the left line to the right edge of the right line and distance B from the upper edge of the upper line to the lower edge of the lower line. We strongly recommend using a 30 cm (12-inch) machinist scale with 0.5 mm divisions (1/64 inch). Record these values as measured dimensions A and B on Chart 4 (‘Drystar 5302 Geometric Consistency Control Chart’). Compare the measured A and B dimensions with the reference dimension values, A ref and B ref on the Drystar 5302 Chart 4 (‘Drystar 5302 Geometric Consistency Control Chart’). The differences between measured dimensions of A and B and the reference values A ref and B ref should be less than or equal to 1.0%. Check for image distortion. Calculate the aspect ratio by dividing A by B. The result must be 1 +/- 0.01 If the image size or distortion values are outside of limits, contact Agfa service to resolve the problem. 58 Advanced operation (key-operator mode) 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Preventive maintenance schedule The Drystar 5302 is designed for trouble-free service. Maintenance and cleaning involve only some minor user tasks. Refer to the following pages for the appropriate cleaning procedure. Interval What to do? Page Ad hoc ‘Cleaning the exterior’ 60 When image quality tends to degrade. An appropriate warning message is displayed. ‘Cleaning the print head’ 61 Safety guidelines To prevent damage to the printer while performing maintenance, observe the following safety precautions: • • • • Do not lubricate the printer. Do not attempt to disassemble the printer. Do not touch the resistor line of the print head. Always switch off the Drystar 5302 and disconnect the power cord from the outlet before carrying out any maintenance work inside the printer. Film jam removal or cleaning the printer head can be done without switching the power off. Nevertheless, care should be taken and the ‘Safety precautions’ on page 9 should be respected. 2831A EN 20041201 Advanced operation (key-operator mode) 59 DRYSTAR 5302 USER MANUAL Cleaning the exterior Switch off the Drystar 5302 by following the procedure as described in ‘Switching off the Drystar 5302’ on page 32. Remove the power plug from the socket. Wipe the exterior of the printer with a clean, soft, damp cloth. Use a mild soap or detergent if required but never use an ammonia–based cleaner. Be careful not to get any liquid in the power cord port. 60 Plug in the printer and switch it on by following the procedure as described in ‘Switching on the Drystar 5302’ on page 30. Advanced operation (key-operator mode) 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Cleaning the print head Print head cleaning must be done when image quality problems occur. To clean the print head: Press the Key-operator key to enter the key-operator mode. On the key-operator main menu, press the Down key five times, followed by the Confirm key to select ‘Calibration’. Show settings KO Change settings Print image Save configuration Restore config. Calibration Service actions Quality control Installation On the Calibration menu, press the Down key, followed by the Confirm key to select ‘Therm. Head clean.’. CALIBRATION CA 1 Film Calibration 2 Therm. Head clean. The ‘Thermal head cleaning’ screen will give step by step instructions on what to do: THERMAL HEAD CA CLEANING Open top cover 2831A EN 20041201 Advanced operation (key-operator mode) 61 DRYSTAR 5302 USER MANUAL Open the top cover. As soon as the top cover is opened, the ‘Thermal head cleaning’ screen continues giving the following instructions: THERMAL HEAD CA CLEANING Clean thermal head Close top cover 62 Open the hold-down bracket. Advanced operation (key-operator mode) 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Open the print head unit. The print head unit can be warm. Locate and check on sight the print head resistor line. Be careful not to touch the print head resistor line with your fingers. 2831A EN 20041201 Advanced operation (key-operator mode) 63 DRYSTAR 5302 USER MANUAL 10 Clean the print head resistor line. Gently pass over the resistor line a few times with a lint free cloth, slightly moistened with Isopropyl alcohol or Ethanol. Do this only in one direction, i.e. from left to right, without lifting the cloth. Do not apply any pressure on the print head because this pressure may cause damage on the interconnections underneath the print head. 11 Close the print head unit, the hold-down bracket and finally the top cover. After you have cleaned the print head resistor line and you have closed the top cover, the printer will restart automatically. If residue dust is present as part of the cleaning procedure it will disappear after a few prints. 64 Advanced operation (key-operator mode) 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Troubleshooting checklist The table below lists some general problems which can occur when working with the Drystar 5302. Refer to the appropriate pages of the Drystar 5302 Reference manual. • The Drystar 5302 does not print. Action Page (Ref. Man.) Refer to ‘Checking the status indicator LED’ 157 ‘Checking the connections’ 158 ‘Checking the print queue’ 160 ‘Film input tray jams’ 162 ‘Film transport jams (clearing from the top)’ 165 ‘Unauthorized opening of the printer’ 167 Resolve error messages ‘Checking error messages’ 159 Handle CF-card errors ‘Checking CF-card error messages’ 159 Resolve film identification problems ‘The Film Identification tag is not readable’ 168 Check the Drystar 5302 Remove a jammed film • The quality of the printed images is bad (printing remains possible). Page (Ref. Man.) Action Refer to Resolve film quality problems ‘Persistent white dots or lines appear in the transport direction’ 175 ‘Maintenance messages’ 177 Resolve warning messages Have electrical or mechanical defects repaired by skilled personnel only! 2831A EN 20041201 Advanced operation (key-operator mode) 65 DRYSTAR 5302 USER MANUAL 66 Advanced operation (key-operator mode) 2831A EN 20041201 Appendix Equipment information sheet DRYSTAR 5302 USER MANUAL Specifications Product description Type of product Printer Commercial name Drystar 5302 Original seller/manufacturer Agfa-Gevaert N.V. Labelling TÜV-, cULus-Certification Mark, CE-marking CCC Mark Dimensions Dimensions (approx. values in cm) Weight • Unpacked: width tbd, length tbd, height tbd • Packed: width tbd, length tbd, height tbd • Unpacked: approx. 90 kg • Packed: approx. 120 kg RAM memory 512 Mb Mass storage media (internal/external) Compact Flash Type II Electrical connection Operating voltage 100-127 V; 220-240 V AC No external mains fuses Mains frequency 68 Equipment information sheet 50/60 Hz 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Network connectivity Ethernet / connectors RJ45 twisted pair for 10/100Base-TX; Serial RS232 connection Network protocols (TCP/IP services) FTP, Telnet, HTTP, SMTP Image formats Postscript DICOM (Default) TIFF Not available Power consumption - heat dissipation During operation 250 W - 900 kJ/h In standby 70 W - 252 kJ/h Peak power (absolute max. rating) 530 W - 1908 kJ/h Protection against Electrical shocks Class 1 (grounded) Ingress of water IPXØ Environmental conditions (operation) Room temperature Relative humidity Atmospheric pressure Between +15°C and +30°C Between 20% and 75% Note: Films may not become wet! 70 kPa - 106 kPa Environmental storage conditions Climate conditions for storage are in accordance with EN60721-3-1-class 1K4. Room temperature Between -25°C and 55°C (storage) Relative humidity Between 10% and 100% Absolute humidity Between 0.1 g/m3 and 35 g/m3 Rate of change of temperature 1°C/min Atmospheric pressure 70 kPa - 106 kPa 2831A EN 20041201 Equipment information sheet 69 DRYSTAR 5302 USER MANUAL Environmental transport conditions Climate conditions for transport are in accordance with EN60721-3-2-class 2K4. Temperature Between -40°C and 70°C (transport) Relative humidity not combined with rapid temperature changes 95% at +45°C Noise emission (method of measurement in accordance with DIN 45635 part 19) During operation Max. 64 dBA In standby Max. 54 dBA Consumables Drystar DT 2B and Drystar DT 2C 8x10”, 10x12”, 11x14”, 14x14” and 14x17”film sizes Print technology Direct thermal printing Reliability 70 Estimated product life (if regularly serviced and maintained according to Agfa instructions) > 5 years and > 125,000 films Service interventions Max. 2 interventions / 3 years Earthquake (standard) Meets the CA requirements Equipment information sheet 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Imaging Array - Diagnostic area Film size 8x10” 8” dimensions in pixels 8” dimensions in mm 10” dimensions in pixels 10” dimensions in mm Diagnostic area 2375.76 188.64 3072.24 243.94 Film size 10x12” 10” dimensions in pixels 10” dimensions in mm 12” dimensions in pixels 12” dimensions in mm Diagnostic area 3072.24 243.94 3652.84 290.04 Film size 11x14” 11” dimensions in pixels 11” dimensions in mm 14” dimensions in pixels 14” dimensions in mm Diagnostic area 3348.06 265.84 4358.13 346.04 Film size 14x14” 14” dimensions in pixels 14” dimensions in mm 14” dimensions in pixels 14” dimensions in mm Diagnostic area 4358.13 346.04 4302.72 341.64 Film size 14x17” 14” dimensions in pixels 14” dimensions in mm 17” dimensions in pixels 17” dimensions in mm Diagnostic area 4358.13 346.04 5232.19 415.44 2831A EN 20041201 Equipment information sheet 71 DRYSTAR 5302 USER MANUAL Viewing the System info area on a film On the top right corner of each film, a “System info” area will be printed. This info can only be read using a magnifying glass. Film Black border Diagnostic area Clear border Transport direction System info area The System info area contains info about: • Printer: (serial number, densitometer info, film counts, software version, etc.), • Controller (image source, date, time, etc.). For more detailed information, refer to the Drystar 5302 Service documentation. 72 Equipment information sheet 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Options and accessories Mobile / Earthquake provisions Hardware The OPTIONAL mobile/earthquake installation kit allows you to use the Drystar 5302 in a van, or to use it in unstable environment. It contains the necessary equipment to fix the printer onto a table and has provisions for easy service access. The mobile/earthquake installation kit is delivered with the necessary mounting instructions. Software No additional software for mobile/earthquake use is required. ABC code ABC code: tbd 2831A EN 20041201 Equipment information sheet 73 DRYSTAR 5302 USER MANUAL Connectivity Connectivity with Agfa equipment • Connected via VIPS or CR QS • ADC Compact • ADC Compact Plus • ADC Solo • CR 25.0 • CR 75.0 • • • • • ADR Thorax Impax MG3000 Paxport MULTIFLEX For more information, contact your Agfa representative. Connectivity with non-Agfa equipment Drystar 5302 is a Dicom printer and can therefore be connected to all modalities supporting Dicom. Although, to ensure optimal operation and image quality, Agfa has made the effort to test and release the Drystar 5302 with most of modalities on the market. For the complete list or if you want to check on a specific modality, contact your Agfa representative. 74 Equipment information sheet 2831A EN 20041201 Appendix Quality Control Charts DRYSTAR 5302 USER MANUAL Chart 1 Drystar 5302: Determination of Operating Levels Imager Type: __________ Serial #: _________________ Date ____________________ Film Type: ____________ Emulsion #: ______________ Densitometer Internal: _________________ (default selection) External: Type ____________ Serial #: _________________ Step 1: Print QC Test images on five consecutive days. Record the optical densities measurements in the tables below. After five days, average the values to determine the operating (aim) levels for each of the parameters. Day 1 Day 2 Day 3 Day 4 Day 5 Month Day Initials Low Density Average of 5 Values = operating (aim) level “Low Density” Mid Density Average of 5 Values = operating (aim) level "Mid Density" High Density Average of 5 Values = operating (aim) level “High Density” Step 2: Copy the operating (aim) levels to Charts 2A/B ('Daily Density Control Chart') 76 Quality Control Charts 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Chart 2A Drystar 5302 Daily Density Control Chart Imager Type: __________ Serial #: _____________ Film Type:____________ Emul #:___________ Densitometer Internal: ____________________ (default selection) External: Type _______________ Serial #:________________ Da te : Initia ls: Upper Control limit = +0.10 Low Density Low Density Aim Lower Control Limit = -0.10 Upper Control limit = +0.20 Mid Density Mid Density Aim (High - Low) Lower Control Limit = -0.20 2831A EN 20041201 Quality Control Charts 77 DRYSTAR 5302 USER MANUAL Chart 2B Drystar 5302 Daily Density Control Chart Imager Type: __________ Serial #: _____________ Film Type:____________ Emul #:___________ Densitometer Internal: ____________________ (default selection) External: Type _______________ Serial #:________________ Upper Control limit = +0.20 High Density High Density Aim Lower Control Limit = -0.20 78 Quality Control Charts 2831A EN 20041201 DRYSTAR 5302 USER MANUAL Chart 3 Drystar 5302 Artifacts and Spatial Resolution Control Chart Test Frequency: Weekly Drystar 5302 Serial # _____________ Initial Reference Test Date Initial Reference Artifacts Initial Reference Dot Visibility Initial Reference Low Contrast Month Day Artifacts Visibility of all Dots Low Contrast Visibility Month Day Artifacts Visibility of all Dots Low Contrast Visibility Month Day Artifacts Visibility of all Dots Low Contrast Visibility Month Day Artifacts Visibility of all Dots Low Contrast Visibility Month Day Artifacts Visibility of all Dots Low Contrast Visibility 2831A EN 20041201 Quality Control Charts 79 DRYSTAR 5302 USER MANUAL Chart 4 Drystar 5302 Geometric Consistency Control Chart Test Frequency: Annually or as required Reference Dimensions Date: Measured Dimensions Date: A: Consistency Aspect Ratio A/Aref A/B Bref B: B/Bref Reference Dimensions Date: Measured Dimensions Date: A: Consistency Aspect Ratio A/Aref A/B B: B/Bref Aref Aref Bref 80 Drystar 5302 Serial # ______________ Quality Control Charts 2831A EN 20041201 DRYSTAR 5302 USER MANUAL 2831A EN 20041201 Quality Control Charts 81 Printed in Belgium Published by Agfa-Gevaert N.V., B-2640 Mortsel-Belgium 2831A EN 20041201
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