Alcatel Lucent USA ONEBTS-11 UMTS-CDMA Transceiver System (850) User Manual 401703454i1

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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Prepare the previous
Modular Cell cabinet for
connection of a 4.0B dual
band cabinet
Perform the following steps to prepare the previous Modular Cell
cabinet for the attachment of a Modular Cell 4.0B dual band cabinet.
The following steps must be performed before moving a 4.0B dual
band cabinet into position against the previous Modular Cell cabinet.
............................................................................................................................................................................
If present, remove the left solar shield from the previous cabinet and
reinstall it on the left side of the 4.0B dual band cabinet being installed.
............................................................................................................................................................................
Using a #8 drilled spanner driver, remove the right rear panel and right
end panel from the antenna cable cover. Refer to the figure below.
............................................................................................................................................................................
Remove the square panel from the left side of the previous cabinet
(viewed from the front) by using one of the following procedures:
•
Remove the square panel nuts on the inside of the previous cabinet
(all outdoor 1.0, 2.0, and 3.0 first or second growth cabinets)
•
Remove the square panel screws from the outside of the previous
cabinet (all 4.0 growth cabinets and 4.0B primary cabinets)
Important! Skip the next step if the 4.0B dual band cabinet
being installed is equipped with integrated power
............................................................................................................................................................................
Remove the AC port cover from the bottom-left side of the previous
cabinet. Refer to the figure below.
PREVIOUS MODULAR CELL CABINET
ANTENNA
CABLE
COVER
(ACC)
REMOVE ACC
END PANEL AND
PLACE
CATERPILLAR
GROMMET
AROUND
OPENING
(METAL CABLE
COVER ONLY)
REMOVE
THIS PANEL
REMOVE SQUARE
SIDE PANEL
REAR VIEW
SIDE VIEW
REMOVE ROUND AC PORT COVER
IF THE DUAL BAND CABINET
BEING INSTALLED DOES NOT
HAVE INTEGRATED POWER
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
............................................................................................................................................................................
Locate the supplied square RF cable guide, shown in the figure below.
............................................................................................................................................................................
Place the cable guide against the side of the previous cabinet, as shown
in the figure below.
Important! When performing the following step in a 4.0 or
4.0B previous cabinet, only the top (#9) screw is utilized.
............................................................................................................................................................................
Temporarily attach the cable guide with the supplied self- tapping
screws in positions #9, and #10 if applicable, as shown in the figure
below.
SELF TAPPING
SCREWS (2 of 2)
GUIDE
FRONT
NOTE:
Locations 9 and 10
are provided to hold the RF
cable guide in place on the
previous cabinet during the
subsequent connection of
the cabinets.
10
EXISTING CABINET
INSIDE VIEW
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Partially install the AC
cable guide in the previous
Modular Cell cabinet, if
applicable
Important! If the 4.0B dual band cabinet being installed is
equipped with integrated power, skip to Prepare the 4.0B dual band
cabinet for connection to the previous Modular Cell cabinet on Page 2 54
Perform the following steps to partially install the AC cable guide in
the cabinet. These steps must be performed before moving the 4.0B
dual band cabinet into position against the previous Modular Cell
cabinet. Do not perform these steps if the 4.0B dual band cabinet being
installed is equipped with integrated power
............................................................................................................................................................................
Place a sealing washer ("BOX SIDE" facing the cabinet wall) and lock
nut on one end of the 2-inch feed-through coupling.
Important! Do not disfigure the sealing washer in any way.
Otherwise, the watertight seal will be lost (at a point near the
bottom of the cabinet).
............................................................................................................................................................................
Insert the other end of the 2-inch coupling through the cabinet wall.
............................................................................................................................................................................
Position the 10-mm spacer on the coupling on the outside of the cabinet,
as shown in the figure below.
PREVIOUS
MODULAR CELL CABINET
SEALING WASHER
(”BOX SIDE” FACING
CABINET WALL)
LOCK NUT
2-inch FEED-THROUGH COUPLING
BOTTOM FRONT VIEW
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Prepare the 4.0B dual band
cabinet for connection to
the previous Modular Cell
cabinet
Important! The following steps must be performed before
moving the 4.0B dual band cabinet into position against the
previous Modular Cell cabinet.
Perform the following steps to prepare the 4.0B dual band cabinet for
attachment to the previous Modular Cell cabinet.
............................................................................................................................................................................
Using a #8 drilled spanner driver, remove the left rear panel from the
antenna cable cover of the 4.0B dual band cabinet. Refer to the figure on
Page 2-55.
............................................................................................................................................................................
Remove the square side panel from the right side of the 4.0B dual band
cabinet. Refer to the figure on Page 2-55.
............................................................................................................................................................................
Attach the DC cable support to the 4.0B dual band cabinet antenna cable
cover using the two self-tapping screws supplied with the kit. Refer to
the figure below.
SELF
TAPPING SCREWS
(2 of 2)
TOP AND BOTTOM
(USED WITH
PLASTIC
ASSEMBLIES
ONLY)
*GROMMET
USED ON
METAL CABLE
COVERS ONLY
...........................................................................................................................................................................................................................................................
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Important! Skip the next step if the 4.0B dual band cabinet
being installed is equipped with integrated power, and proceed to
Position the 4.0B dual band Modular Cell cabinet on Page 2 - 56
............................................................................................................................................................................
Open the door of the 4.0B dual band cabinet and remove the AC port
cover from the bottom right side.
MODULAR CELL 4.0B DUAL BAND CABINET
PLACE
CATERPILLAR
GROMMET
AROUND OPENING
(METAL CABLE
COVERS ONLY)
REMOVE LEFT
REAR PANEL
REMOVE SQUARE
SIDE PANEL
ANTENNA
CABLE
COVER
REMOVE ROUND AC PORT COVER
IF THE DUAL BAND CABINET
BEING INSTALLED DOES NOT
HAVE INTEGRATED POWER
SIDE VIEW
REAR VIEW
ATTACH THE DC CABLE SUPPORT HERE
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Position the 4.0B dual band
Modular Cell cabinet
WARNING
Personnel injury or equipment damage
Cabinets are too heavy to move without appropriate lifting
devices. When moving the cabinet, use appropriate lifting
devices and a sufficient number of personnel.
Perform the following steps to position the 4.0B dual band cabinet and
install the anchor bolts.
Important! When performing the next step, align the AC feedthrough conduit with the port opening in the wall of the 4.0B dual
band cabinet.
............................................................................................................................................................................
If installing directly to a concrete surface, remove tape and any debris
covering the anchor holes.
............................................................................................................................................................................
Place the cabinet into position.
•
On mounting bases, or
•
On concrete, over the anchor holes or the set anchors.
............................................................................................................................................................................
Open the front door of the cabinet to view the front mounting holes.
Note that the key must remain in the latch to open the door.
............................................................................................................................................................................
Position the 4.0B dual band cabinet against the RF cable guide on the
previous Modular Cell cabinet.
Important! If installing on mounting bases, you must
immediately install the bolts that secure the cabinet to the base.
Leave these bolts loose. They will be tightened later.
...........................................................................................................................................................................................................................................................
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Important! Skip the next step if the 4.0B dual band cabinet
being installed is equipped with integrated power, and proceed to
Install anchoring bolts or anchor assemblies and level the 4.0B dual
band cabinet
on Page 2 - 58
............................................................................................................................................................................
Insert the AC feed-through coupling through the wall of the cabinet and
temporarily thread a locknut onto the AC feed-through coupling inside
of the 4.0B dual band cabinet. This is to hold the feed-through coupling
in place until it is permanently attached.
END OF STEPS
.............................................................................................................................................................................
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Install anchoring bolts or
anchor assemblies and
level the 4.0B dual band
cabinet
Use the following procedure to install anchoring bolts or anchor
assemblies and level the 4.0B dual band cabinet.
Important! When performing the next step, do not seal the
anchor holes. In the event that water should collect, it must be
allowed to drain out of the cabinet through the anchor holes.
...........................................................................................................................................
Anchor the cabinet.
•
•
Seismic zones 0, 1, and 2:
a.
If the anchors have not been preset, tap in the anchors and set
them using the setting tool. Refer to the figure on Page 2-59.
Then, install the four anchor bolts with two washers each.
b.
If the anchors have already been set, install the four anchor
bolts with two washers each.
c.
Do not torque the bolts at this time.
Seismic zones 3 and 4:
Note that the black shouldered spacer and red cap, included in
each zone 3 and 4 anchor kit, are not used.
–
If the anchors have not been preset, you will be inserting the
entire anchor assembly (12-mm expansion stud assembly)
into each hole, but without the large washer for the rear holes.
Note that if a 4-inch hole depth was not attained for the
anchor, the removable spacer may be removed from the
anchor assembly, and 1 inch cut from the end of the threaded
rod.
–
If the anchors have been preset, you will be inserting only the
threaded rod into each hole, but without the large washer for
the rear holes. Note that if a 4-inch hole depth was not
attained for the anchor, and the 1-inch spacer was removed
from the anchor assembly, 1 inch must be cut from the end of
the threaded rod.
If it is necessary to tap the anchor assembly into place when
performing the next procedure, use a 1/4-inch socket to protect the
head of the threaded rod.
a.
Place two expansion stud assemblies, or threaded rods, into
the front mounting holes using both washers on each
assembly. Refer to the figure below.
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Modular Cell 4.0B and WNG24-BC cabinet handling,
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b.
Place two expansion stud assemblies, or threaded rods, in the
back mounting holes, without the large washer on each
assembly.
c.
Do not torque the nuts at this time.
THREADED
ROD
FLAT
WASHER
NUT
REMOVABLE
SPACER
PLATE WASHER
(REMOVED FOR
REAR MOUNTING
HOLES ONLY)
SPREADER
NUT
Important! When performing the next step, if the cabinet door
does not align properly when closed, the cabinet may be releveled
until correct door alignment is achieved, or the door may be
adjusted, as applicable. Refer to Door adjustment procedure on Page
2 - 76 for the adjustment procedure. Since it may be necessary to
re-level the previous cabinet when connecting a dual band cabinet,
you may wish to delay adjustment of the door(s) until all cabinets
have been placed, leveled, and anchored.
............................................................................................................................................................................
Verify that the cabinet door aligns properly when closed.
END OF STEPS
.............................................................................................................................................................................
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Finish the installation of
the AC cable guide and
tighten the anchor bolts
Important! If the 4.0B dual band cabinet being installed is
equipped with integrated power, skip to Attach the 4.0B dual band
Modular Cell cabinet to the previous Modular Cell cabinet at the RF
cable guide
on Page 2 - 62
Perform the following steps to finish the installation of the AC cable
guide between the 4.0B dual band cabinet and the previous cabinet and
tighten the anchor bolts. Do not perform these steps if the 4.0B dual
band cabinet being installed is equipped with integrated power
Important! When performing the next step, do not disfigure
the sealing washer in any way. Otherwise, the watertight seal will
be lost (at a point near the bottom of the cabinet).
............................................................................................................................................................................
Remove the temporary locknut from the AC coupling inside of the 4.0B
dual band cabinet and fully install a sealing washer (“BOX SIDE”
facing the cabinet wall) on one end of the 2-inch feed-through coupling.
Refer to the figure on Page 2-61.
............................................................................................................................................................................
Replace and hand-tighten the locknut and install a 2-inch plastic bushing
on the end of the coupling.
............................................................................................................................................................................
Tighten the locknut inside of the 4.0B dual band cabinet and install a 2inch plastic bushing on the end of the coupling.
Important! When performing the next step, do not seal the
anchor holes in any way. In the event that water should collect, it
must be allowed to drain out of the cabinet through the anchor
holes.
...........................................................................................................................................................................................................................................................
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
............................................................................................................................................................................
Tighten the anchor bolts or nuts on both cabinets as follows:
•
On mounting bases: torque to 50 ft-lb (68 Nm)
•
Seismic zones 0, 1, and 2: Torque the bolts to 18 ft-lb (24 Nm)
•
Seismic zones 3 and 4: Torque the nuts to 58 ft-lb (79 Nm).
Refer to the table on Page 2 - 29
MODULAR CELL
DUAL BAND CABINET
(WITHOUT INTEGRATED
POWER)
PREVIOUS CABINET
SEALING WASHER*
SEALING WASHER*
2-inch
PLASTIC BUSHING
2-inch
PLASTIC BUSHING
LOCK NUT
LOCK NUT
2-inch
FEED-THROUGH COUPLING
AREA BETWEEN
CABINETS
*(”BOX SIDE” FACING
CABINET WALL)
BOTTOM FRONT VIEW
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Attach the 4.0B dual band
Modular Cell cabinet to the
previous Modular Cell
cabinet at the RF cable
guide
WARNING
Equipment damage
When performing the next step, the correct method to align
the 4.0B dual band cabinet to the previous cabinet is to relevel
the 4.0B dual band cabinet.
Perform the following steps to attach the 4.0B dual band cabinet to the
previous cabinet at the RF cable guide.
Important! Before performing the next step, the end panel must
have been removed from the antenna cable cover of the previous
cabinet.
...........................................................................................................................................
Attach the 4.0B dual band cabinet to the previous cabinet at the RF cable
guide using one of the following procedures, whichever is applicable:
•
For 1.0, 2.0, or 3.0 previous cabinets only: Using the eight sets
of hex head cap screws, plain washers, lock washers and nuts
supplied with the previously mounted RF cable, attach the 4.0B
dual band cabinet with the screws on the inside of the 4.0B dual
band cabinet being installed and the nuts on the inside of the
previous cabinet
•
It is preferred that the screws be installed from inside of the
4.0B dual band cabinet so that all of the nuts are inside of the
previous cabinet when they are tightened in Step 2 .
...........................................................................................................................................................................................................................................................
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
•
For 4.0 and 4.0B previous cabinets only: Using the eight sets of
hex head cap screws, plain washers, and lock washers supplied
with the previously mounted RF cable, attach the 4.0B dual band
cabinet with the screws on the inside of the 4.0B dual band cabinet
being installed.
Loose nuts and washers
not needed on 4.0 or 4.0B
existing cabinets
GUIDE
Important! When performing the next step the screws must be
tightened to a point that no gasket material is visible around the
RF cable guide.
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
............................................................................................................................................................................
Refer to the figure below and tighten the RF cable guide screws using
the tightening sequence shown.
NOTE:
For 1.0, 2.0, and 3.0 existing
cabinets screws 1 through 8
are threaded into loose nuts
inside the existing cabinet.
For 4.0 and 4.0B existing cabinets screws 1 through 8 are
threaded into permanent nuts
attached inside the existing
cabinet.
FRONT
DUAL BAND CABINETINSIDE VIEW
...........................................................................................................................................................................................................................................................
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Post placement and anchoring procedures
.............................................................................................................................................................................................................................................................
Install the cabinet
grounding cables
All Lucent cabinets at a Modular Cell site require two grounding cables
that connect the cabinet to the grounding system. Lugs with installation
hardware are shipped with the cabinet. Refer to the figure on Page 266, or those following, as applicable, which show the grounding lug
locations on the rear of the cabinet. Use the following procedure to
install cabinet grounding cables.
Important! Two bare solid or stranded #2 AWG grounding
cables should already be connected to the grounding electrode
system as part of site preparation.
............................................................................................................................................................................
Locate the two #2 AWG grounding cables that are connected to the
grounding electrode system.
............................................................................................................................................................................
Remove the double-hole grounding lug from the bottom rear of the
cabinet, or from the loose parts bag shipped with the cabinet. Refer to
the figure on Page 2-66, or those following, as applicable.
............................................................................................................................................................................
Cut each cable to the proper length.
Important! When performing the next step, double crimp the
lug if the wire is stranded.
............................................................................................................................................................................
Crimp a double-hole terminal lug onto the end of each cable.
............................................................................................................................................................................
Verify that the cabinet grounding lug location is free of paint and polish,
if required.
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
............................................................................................................................................................................
Connect both grounding cables to the cabinet grounding locations. Refer
to the figure below, or those following, as applicable. Antioxidant
compound is required.
............................................................................................................................................................................
Torque all connections in accordance with the electrical torque
requirements provided in Chapter 1.
MODULAR CELL 4.0B CABINET OR
WNG24-BC BATTERY CABINET (REAR VIEW)
MODULAR
CELL 4.0B
CABINET
or WNG24-BC
BATTERY
CABINET
TO GROUNDING ELECTRODE SYSTEM
TO GROUNDING
ELECTRODE SYSTEM
GROUNDING LUG
CABINET WALL
STAINLESS STEEL
LOCKWASHER
CRIMP HERE
STAINLESS STEEL BOLTS
...........................................................................................................................................................................................................................................................
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Remove the lifting eye
bolts
Use the following procedure to remove the lifting eye bolts.
Important! Modular Cell cabinets require a top solar shield. If
installing Modular Cell primary or dual band cabinets, perform
only Step 1 and then skip to Solar shield table on Page 2 - 69 to
continue the installation.
............................................................................................................................................................................
Remove the lifting eye bolts (if installed).
Important! Perform the next steps only for battery cabinets
(which do not require a top solar shield).
.............................................................................................................................................................................
WARNING
Equipment damage
If performing the next three steps, the nut must be held in
position while the replacement bolt is tightened. Otherwise,
the nut can become loose and result in water leakage into the
cabinet.
Thread one of the stainless steel bolts (provided with the cabinet) in
place of the removed lifting eye bolt.
............................................................................................................................................................................
Hold the nut on the top of the cabinet with a 1-1/8 inch (29 mm) wrench.
Refer to the figure on Page 2-68.
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
............................................................................................................................................................................
While holding the nut stationary with the wrench, tighten the stainless
steel bolt with a torque wrench to 50 in.-lb. (5.6 Nm).
............................................................................................................................................................................
Repeat Steps 2 through 4 for all lifting eye bolt locations (on battery
cabinets only).
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Solar shield table
.............................................................................................................................................................................................................................................................
Heat exchanger and solar
shield configurations for
Modular Cell 4.0B cabinets
The following table provides the heat exchanger and solar shield
configuration for Modular Cell 4.0B primary and dual band cabinets.
The cabinet configuration depends upon the outside ambient operating
temperature range, the amplifier type, and whether the cabinet has
integrated or non-integrated power.
TEMPERATURE
RANGE
POWER TYPE
HEAT EXCHANGER
TYPE REQUIRED
(NOTE 1)
SOLAR SHIELDS REQUIRED
(NOTE 2)
-40C TO +46 C
INTEGRATED POWER
FRONT
LEFT SOLAR SHIELD (NOTE 3)
RIGHT SOLAR SHIELD (NOTE 5)
-40C TO +52C
NON INTEGRATED POWER
(1 through 5 Carriers)
REAR
NONE
NON INTEGRATED POWER
(6 Carriers or greater)
REAR
FRONT SOLAR SHIELD (NOTE 4)
NON INTEGRATED POWER
(9 Carriers or greater) *
REAR
FRONT SOLAR SHIELD (NOTE 4)
INTEGRATED POWER
FRONT
NON INTEGRATED POWER
FRONT
LEFT SOLAR SHIELD (NOTE 3)
LEFT SOLAR SHIELD (NOTE 3)
RIGHT SOLAR SHIELD (NOTE 5)
LEFT SOLAR SHIELD (NOTE 3)
RIGHT SOLAR SHIELD (NOTE 5)
TABLE NOTES
NOTE 1: Heat exchangers are shipped installed, as applicable.
NOTE 2: A top solar shield (standard for all cabinets) is shipped loose with the cabinet,
to be installed in the field.
NOTE 3: The left solar shield is shipped attached to the
primary cabinet. The left solar shield is not shipped with dual band cabinets. When
installing a dual band cabinet, you would attach the left solar shield removed from the
4.0B primary cabinet.
NOTE 4: The front solar shield is shipped installed only on 40-46C non-integrated
power cabinets with 6 carriers or greater (carriers 6 through 11, as applicable)
NOTE 5: The right solar shield is shipped loose, to be installed in the field. Installation
instructions are included with the parts. The right solar shield would not be mounted if
installing a battery cabinet or frame at the same time as the primary cabinet. When
subsequently installing a battery cabinet or frame, the right solar shield must be
removed from the primary cabinet. It will not be reused
* PCS cabinets
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
Installation of the solar shields
.............................................................................................................................................................................................................................................................
Overview
This section presents an overview of solar shield configurations, as
they relate to temperature range, integrated power in the cabinet and
related heat exchanger applications. Also provided are top solar shield
installation procedures (mandatory) and references to left and right
solar shield installation procedures (optional, depending upon
temperature range and cabinet configuration).
The following information, procedures, and procedure references are
included.
Remove the lifting eye bolts
2 - 69
Install the top solar shield
2 - 70
Install the right side solar shield on the primary cabinet
2 - 75
(reference, if applicable)
Install the top solar shield
Perform the following steps to install the top solar shield on Modular
Cell 4.0B cabinets. Refer to TOP SOLAR SHIELD PARTS on Page 2 - 73,
and TOP SOLAR SHIELD ASSEMBLY on Page 2 - 74, when performing
the steps.
............................................................................................................................................................................
Refer to the figure below for the top solar shield mounting hole locations
on a Modular Cell 4.0B cabinet.
...........................................................................................................................................................................................................................................................
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
............................................................................................................................................................................
Thread the four stand-offs (“insulating spacers”, Item 3 on Page 2 - 73)
into the mounting hole locations and tighten to 50 in.-lb. (5.6 Nm).
MODULAR CELL 4.0B CABINET
REAR
ANTENNA
CABLE
COVER
MOUNTING HOLE
LOCATIONS
MOUNTING HOLE
LOCATIONS
TOP VIEW
FRONT
............................................................................................................................................................................
Place the solar shield assembly (Items 1 and 2 on Page 2 - 73) on top of
the four stand-offs installed in the previous step, with the five slotted
screw heads facing up and the five nuts down. Refer to the figure on
Page 2-74.
............................................................................................................................................................................
Align the open slots of the solar shield assembly over the stand-offs as
shown in the figure below.
THREADED HOLE
IN STAND-OFF
OPEN SLOTS IN SOLAR SHIELD
ASSEMBLY (ONE OF FOUR TOP
AND BOTTOM SETS)
FRONT
STAND-OFF
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Modular Cell 4.0B and WNG24-BC cabinet handling,
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............................................................................................................................................................................
Carefully lift up each corner of the solar shield assembly and insert a
washer (Item 4) between the bottom surface of the solar shield assembly
and the top of the four stand-offs. Refer to the figure on Page 2-74.
............................................................................................................................................................................
Assemble a bolt (Item 5) and washer (Item 4), and insert the bolt through
both solar shields and thread into one of the stand-offs. Repeat the
previous step for the three remaining slot locations. Do not tighten.
Important! When performing the next step, note that the front
to back orientation of the solar shield assembly allows it to be slid
forward to gain access to the cable cover assembly, which is
located at the top-rear of the cabinet.
............................................................................................................................................................................
Slide the solar shield fully to the front of the cabinet, to allow access to
the inside of the antenna cable cover during the installation.
............................................................................................................................................................................
Slide the solar shield towards the rear and position it exactly over the
cabinet. Tighten the bolts to 30 inch-lb (3.4 Nm). Do not overtighten.
Important!If it is necessary to move a Modular Cell 4.0B cabinet
in the future, the top solar shield must be removed and lifting eye
bolts reinstalled.
END OF STEPS
................................................................................................................................................................................
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Modular Cell 4.0B and WNG24-BC cabinet handling,
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TOP SOLAR SHIELD PARTS
KIT FOR SOLAR SHIELD INSTALLATION
ITEM
DESCRIPTION
QUANTITY
SHIELD, SOLAR (TOP)*
ASSEMBLY, SOLAR SHIELD (BOTTOM)*
SPACER, INSULATING, SOLAR SHIELD
WASHER, FLAT, 1/2-INCH DIA., STAINLESS STEEL
BOLT, HEX HEAD 12mm, LG, STAINLESS STEEL
SOLAR SHIELD KIT INSTALLATION INSTRUCTIONS
* Items 1 and 2 are shipped as an assembly, attached together by five screws
SHIELD, SOLAR (TOP)
SPACER, INSULATING, SOLAR SHIELD
ASSEMBLY, SOLAR SHIELD (BOTTOM)
WASHER, FLAT, 1/2-INCH DIA., SS
12mm LG, SS
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Modular Cell 4.0B and WNG24-BC cabinet handling,
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TOP SOLAR SHIELD ASSEMBLY
ITEM 1,
SHIELD,
SOLAR
(TOP)
ITEM 5, BOLT (TORQUE TO
26 INCH_LBS (3.0 Nm)*
ITEM 4,
WASHERS
ITEM 3,
SPACER
PART OF CABINET
SPACER, SCREW, NUT, AND
WASHERS (1 SET OF 5 - PRE ASSEMBLED WITH TOP AND
BOTTOM SOLAR SHIELD)
ITEM 2, ASSEMBLY,
SOLAR SHIELD (BOTTOM)
FINAL POSITION:
MOVE SOLAR
SHIELD FULLY TO
REAR
SOLAR SHIELD
FRONT
ANTENNA CABLE
COVER AND TOP
PANEL
FRONT HEAT
EXCHANGER
LOCATION, IF
EQUIPPED
FRONT HEAT EXCHANGER
LOCATION, IF EQUIPPED
* DO NOT TIGHTEN THE BOLTS UNTIL AFTER THE INSTALLATION IS COMPLETED
(CHAPTER 7). THIS IS TO ALLOW THE SOLAR SHIELD TO BE SLID FORWARD TO
ALLOW ACCESS TO THE INSIDE OF THE ANTENNA CABLE COVER DURING THE
INSTALLATION.
...........................................................................................................................................................................................................................................................
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Modular Cell 4.0B and WNG24-BC cabinet handling,
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Install the right side solar
shield on the primary
cabinet (reference, if
applicable)
Important! When installing a battery cabinet at the same time
as a Modular Cell 4.0B primary cabinet, do not install the right
side solar shield, if it is received. It will not be used.
If applicable, the left solar shield is shipped installed, to be moved to a
dual band cabinet when it is subsequently installed. The right solar
shield is shipped as a kit, if applicable, and therefore must be installed
in the field. Instructions are included in the kit. The right solar shield
must be removed when a battery cabinet is installed. It will not be
reused.
............................................................................................................................................................................
Install the right side solar shield according to the instructions provided
in the kit. Refer to the figure below for the completed installation
MODULAR CELL 4.0B PRIMARY CABINET
REAR
LEFT SIDE
RIGHT SIDE
FRONT
TOP VIEW
(TOP SOLAR SHIELD NOT SHOWN )
............................................................................................................................................................................
Check that the right side solar shield is properly secured.
............................................................................................................................................................................................................................................................
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Modular Cell 4.0B and WNG24-BC cabinet handling,
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Door adjustment procedure
.............................................................................................................................................................................................................................................................
Adjust the door roller
bearing (if required)
Perform the following steps to adjust the door roller bearing.
............................................................................................................................................................................
Check the top of the door with the door closed. The top surface of the
door should be flush with the top surface of the cabinet +/- 1 mm (.039
inch) when the door is closed. If the door is too low, skip to Step 6. If
the door is too high, continue from Step 1.
............................................................................................................................................................................
Turn the height adjustment screw three turns counter-clockwise. Refer
to the figure below.
............................................................................................................................................................................
Loosen the six clamping screws by one full turn each. Refer to the figure
below.
............................................................................................................................................................................
Move the roller upward until the bracket comes into contact with the
height adjustment screw, and then tighten the six clamping screws.
...........................................................................................................................................................................................................................................................
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............................................................................................................................................................................
Close and check the top of the door. If the door is still too high, so the
roller needs to be lifted higher, repeat the previous steps, but turn the
height adjustment screw counter-clockwise one turn at a time. If the
door is now too low, proceed to the next step, but turn the height
adjustment screw only one turn at a time.
............................................................................................................................................................................
Loosen the six clamping screws by one full turn each.
............................................................................................................................................................................
Turn the height adjustment screw three turns clockwise.
............................................................................................................................................................................
Tighten the six clamping screws.
............................................................................................................................................................................
Close and check the top of the door. If the door is still too low, so the
roller needs to be lowered further, repeat the previous steps, but turn the
height adjustment screw clockwise one turn at a time. If the door is now
too high, return to Step 2, but turn the height adjustment screw only one
turn at a time.
END OF STEPS
.............................................................................................................................................................................
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Modular Cell 4.0B and WNG24-BC cabinet handling,
placement, anchoring and grounding
...........................................................................................................................................................................................................................................................
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3
Cable connections in the
Modular Cell 4.0B cabinets
Overview
.............................................................................................................................................................................................................................................................
Purpose
This chapter provides instructions for routing and connecting the GPS
antenna, T1/E1, and user alarm cables required for installing the
Modular Cell 4.0B primary cabinet (and T1/E1 only for dual band
cabinets). See Chapter 4 for AC power connections and WNG battery
cabinet installation. See Appendix A for EZBFo battery frame
installation. See Appendix B for Non-Lucent power and power alarm
connections. The T1/E1 installation will vary depending upon the
Universal Radio Controller (URC or URCII) in use.
Cable connection references
3-2
Installation of the GPS antenna jumper cable for the 4.0B primary cabinet
3-3
Connection of the conduit with T1/E1 lines and external user alarms cables to a 4.0B
3 - 13
primary cabinet
How to route the T1/E1 cable(s) to a Modular Cell 4.0B dual band cabinet in a line-up that
3 - 16
has a Modular Cell 3.0, 4.0, or 4.0B primary cabinet with integrated power
How to route the T1/E1 cable(s) to a Modular Cell 4.0B dual band cabinet in a line-up that
3 - 18
has a Modular Cell 1.0, 2.0, 3.0, 4.0, or 4.0B primary cabinet without integrated power
Routing of T1/E1 and user alarm cables into a Modular Cell 4.0B cabinet
3 - 27
Connection of T1/E1 Lines to the EFIM punchdowns in Modular Cell 4.0B cabinets
3 - 35
Connection of user alarms to the EFIM punchdown blocks in the Modular Cell 4.0B primary
3 - 48
cabinet
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Cable connections in the Modular Cell 4.0B cabinets
Cable connection references
.............................................................................................................................................................................................................................................................
Cable connections covered
in this chapter
The following wiring interfaces to the Modular Cell primary cabinet
are covered in this chapter.
•
GPS antenna jumper cable
•
T1/E1 cable(s)
•
External user alarm cable
•
All first WNG battery cabinet wiring
The following wiring interfaces to the Modular Cell 4.0B dual band
cabinet are covered in this chapter.
Cable connections not
covered in this chapter
•
T1/E1 cable(s)
•
Note that EZBFo battery frame installation and wiring is
performed in Appendix A.
Procedures for RF antenna connections:
The procedures for RF antenna connections to primary and dual band
cabinets are not covered in this chapter, since they are not connected
until after certain tests are completed. Refer to Chapter 7, "Finishing
the installation" in this manual for RF antenna connections.
Procedures for power alarm connections to cabinets without
integrated power:
Refer to Appendix B. for all customer supplied power connections.
...........................................................................................................................................................................................................................................................
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Cable connections in the Modular Cell 4.0B cabinets
Installation of the GPS antenna jumper cable for the 4.0B primary
cabinet
.............................................................................................................................................................................................................................................................
Overview
This procedure module provides instructions for the connection of the
GPS antenna jumper cable for outdoor installations.
Step-by-step instructions are provided for the following tasks.
Connect the unterminated end of the GPS jumper cables to the
3-4
Modular Cell 4.0B primary cabinet, if applicable
Connect a terminated end of the GPS antenna jumper cables to
3-8
the Modular Cell 4.0B primary cabinet, if applicable
Connect the GPS antenna jumper cable to the GPS surge
3 - 11
protector at the GPS antenna cable
Important! The GPS antenna jumper cable must be connected
before initial start-up and testing can take place. DO NOT connect
RF jumper cables at this time.
Refer to Flexent Modular Cell 4.0/4.0B Outdoor Site Preparation
Guidelines, 401-703-413, to verify correct installation of the GPS
antenna.
The Modular Cell 4.0B primary cabinet requires one GPS antenna
jumper cable. The jumper cable may be unterminated on one end, or
terminated on both ends. The GPS antenna jumper cable will be
attached to the GPS IN connection on the Modular Cell 4.0B cabinet,
which is reached through the entry opening on the antenna cable cover
of the cabinet. The other end of the GPS antenna jumper cable connects
directly to the surge suppressor on the GPS antenna at the outdoor cable
rack support. Refer to the figure on Page 3-11
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Cable connections in the Modular Cell 4.0B cabinets
Connect the unterminated
end of the GPS jumper
cables to the Modular Cell
4.0B primary cabinet, if
applicable
Important! If both ends of the GPS jumper cable are
terminated, skip to Connect a terminated end of the GPS antenna
jumper cables to the Modular Cell 4.0B primary cabinet, if applicable on
Page 3 - 8 to continue the installation.
If the GPS antenna jumper cable is terminated on only one end, the
unterminated end will be terminated and attached to the GPS connector
on the Modular Cell 4.0B cabinet. Use the following procedure to
connect the GPS antenna jumper cable to the Modular Cell 4.0B
primary cabinet.
............................................................................................................................................................................
Cut the unterminated end of the cable to the correct length. Allow
adequate slack for a drip loop and cut the cable to the correct length.
Refer to the figure on Page 3-11
Important! When performing the next step, do not prepare the
unterminated end of the cable for the subsequent attachment of the
connector. The sharp edges that would result will damage the
rubber boot when it is slid onto the cable.
............................................................................................................................................................................
Sprinkle talcum powder on the inside and outside of the tapered (small)
end of the boot (because it will turn inside-out). Slide the boot onto the
antenna cable (tapered end towards antenna). Position the boot
approximately 8 inches from the end of the cable. Refer to the figure
below.
............................................................................................................................................................................
Prepare the end of the cable for the DIN connector. Use the appropriate
stripping tool part number provided in Chapter 1. Refer to Tools, supplies,
and parts required (master list) on Page 1 - 31.
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Cable connections in the Modular Cell 4.0B cabinets
............................................................................................................................................................................
Terminate the end of the cable with the DIN connector provided.
............................................................................................................................................................................
Remove the five tamper-proof screws that attach the top panel to the
antenna cable cover and remove the cover. Refer to the figure below.
............................................................................................................................................................................
Insert the connector end of the jumper cable through the applicable
opening in the antenna cable cover. Refer to the figure below.
MODULAR CELL 4.0B PRIMARY CABINET
TOP COVER
REMOVED
GPS
ANTENNA
ENTRY
REAR VIEW
............................................................................................................................................................................
Connect the GPS antenna jumper cable to the "GPS IN". Refer to the
figure below.
Connect GPS
antenna jumper
cable here
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Cable connections in the Modular Cell 4.0B cabinets
............................................................................................................................................................................
Torque the antenna jumper cable connections at the Modular Cell 4.0B
cabinet to 221 in.-lb. (25 Nm) using the method shown in the figure
below.
Important! When connecting/disconnecting a Lucent RF
coaxial jumper cable assembly to/from any fixed panel mounted
7-16 DIN female receptacle, it is highly recommended that the
cable assembly be connected/disconnected as shown in the figure
below. Please note that the mating receptacle is not shown because
it is a fixed and secured interface. Wrenches for connecting/
disconnecting the mating RF coaxial jumper cable's 7-16 DIN
male plug, which is equipped with a rotating coupling nut, are
required.
...........................................................................................................................................................................................................................................................
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Cable connections in the Modular Cell 4.0B cabinets
............................................................................................................................................................................
Slowly slide the boot towards the cabinet and insert it into the opening
on the antenna cover. Refer to the figure below.
GPS ANTENNA
JUMPER CABLE
............................................................................................................................................................................
10
Pull the boot back towards you to ensure that the boot is fully seated.
Refer to the figure above.
Important!Skip to Connect the GPS antenna jumper cable to the
GPS surge protector at the GPS antenna cable on Page 3 - 11 to
continue the installation.
END OF STEPS
...............................................................................................................................................................................
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Cable connections in the Modular Cell 4.0B cabinets
Connect a terminated end
of the GPS antenna jumper
cables to the Modular Cell
4.0B primary cabinet, if
applicable
Important! If the GPS antenna jumper cable has already been
connected at the Modular Cell primary cabinet, skip to Connect the
GPS antenna jumper cable to the GPS surge protector at the GPS
antenna cable on
Page 3 - 11 to continue the installation.
If the GPS antenna jumper cable is terminated on both ends, use the
following procedure to connect it to the Modular Cell 4.0B primary
cabinet.
............................................................................................................................................................................
Obtain a rubber boot and slit it as shown in the Step 2 figure on Page 38
............................................................................................................................................................................
Slip the boot over the antenna cable (tapered end towards antenna).
Position the boot approximately 8 inches from the end of the cable.
Refer to the figure below.
Split Boot
BOTTOM VIEW
............................................................................................................................................................................
Insert one end of the jumper cable through the applicable opening in the
antenna cable cover.
...........................................................................................................................................................................................................................................................
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Cable connections in the Modular Cell 4.0B cabinets
............................................................................................................................................................................
Connect the GPS antenna jumper cable to the applicable connector on
the Modular Cell 4.0B primary cabinet. Refer to the figure below.
Connect GPS
antenna jumper
cable here
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Cable connections in the Modular Cell 4.0B cabinets
............................................................................................................................................................................
Slide the boot towards the cabinet and install it into the opening on the
antenna cover. Refer to the figure below.
............................................................................................................................................................................
Turn the boot so that the split is at the bottom of the cable.
............................................................................................................................................................................
Ensure that the lip of the boot is fully seated in the antenna cable cover.
............................................................................................................................................................................
Tape the small end of the boot as shown in the figure below.
GPS ANTENNA
Cable Boot
GPS Antenna
Cable
JUMPER CABLE
Connector
Tape Here
SIDE VIEW
............................................................................................................................................................................
Repeat steps 2 through 9 for all antenna jumper cables.
............................................................................................................................................................................
10
Torque the antenna jumper cable connections to 221 in.-lb. (25 Nm).
Refer to Step 8 on Page 3 - 6 for the correct method
............................................................................................................................................................................
11
Replace the top panel on the antenna cable cover. Torque the tamperproof screws to 15-20 in.-lb. (1.7 - 2.3 Nm).
END OF STEPS
.............................................................................................................................................................................
...........................................................................................................................................................................................................................................................
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Cable connections in the Modular Cell 4.0B cabinets
Connect the GPS antenna
jumper cable to the GPS
surge protector at the GPS
antenna cable
Use the following procedure to terminate and connect the GPS antenna
jumper cable to the GPS surge protector at the GPS antenna cable.
............................................................................................................................................................................
Route the GPS antenna jumper cable from the Modular Cell 4.0B
primary cabinet to the GPS antenna connection. Refer to the figure
below.
ANTENNA JUMPER
CABLE SUPPORT STRUCTURE
ICE BRIDGE
(IF REQUIRED)
GPS ANTENNA
JUMPER CABLE
SOUND MUFFLER
GPS ANTENNA
SURGE PROTECTOR
#6AWG STRANDED INSULATED
GROUND WIRE TO MAIN GROUND BUS
MAIN GROUND BUS
MODULAR CELL
CABINET
2-INCH HUB/COUPLING
2-INCH LIQUID-TIGHT STEEL
FLEXIBLE CONDUIT
2-INCH LIQUID-TIGHT
CONNECTOR (ASSEMBLY)
2-INCH RIGID STEEL CONDUIT
FOR AC POWER SUPPLY
STRAP
(2) #2 AWG BARE
SOLID TINNED COPPER
WIRE TO GROUND ELECTRODE
SYSTEM
CONCRETE PAD
FINISHED GRADE
MOUNTING BASE
(OPTIONAL)
Important! The figure above is an example only. For side views
of the various configurations, refer to Chapter 1, starting at
Modular Cell 4.0B cabinet side view 1 on Page 1 - 26.
............................................................................................................................................................................
Connect the GPS antenna jumper cable to the GPS antenna cable at the
surge suppressor.
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Cable connections in the Modular Cell 4.0B cabinets
Important! When connecting/disconnecting a Lucent RF
coaxial jumper cable assembly to/from any 7-16 DIN female
receptacle connector, it is highly recommended that the cable
assembly be connected/disconnected as shown in the figure that
follows. Please note that the mating receptacle connector requires
a wrench for support. Wrenches for connecting/disconnecting the
mating RF coaxial jumper cable's 7-16 DIN male plug, which is
equipped with a rotating coupling nut, are required.
............................................................................................................................................................................
Torque the antenna jumper cable connections at the antenna connection
to 221 in.-lb. (25 Nm) using the method shown in the figure below.
...........................................................................................................................................................................................................................................................
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Cable connections in the Modular Cell 4.0B cabinets
Connection of the conduit with T1/E1 lines and external user alarms
cables to a 4.0B primary cabinet
.............................................................................................................................................................................................................................................................
Important! If installing a Modular Cell 4.0B dual band cabinet
in a line up that has a 3.0, 4.0, or 4.0B primary cabinet with
integrated power, skip to How to route the T1/E1 cable(s) to a
Modular Cell 4.0B dual band cabinet in a line-up that has a Modular Cell
3.0, 4.0, or 4.0B primary cabinet with integrated power
on Page 3 - 16
and continue the installation from that point.
If installing a Modular Cell 4.0B dual band cabinet in a line up
that has a 1.0, 2.0., 3.0 or 4.0 primary cabinet without integrated
power, skip to How to route the T1/E1 cable(s) to a Modular Cell 4.0B
dual band cabinet in a line-up that has a Modular Cell 1.0, 2.0, 3.0, 4.0,
or 4.0B primary cabinet without integrated power on
Page 3 - 18 and
continue the installation from that point.
Connect the conduit
between the metal conduits
and the antenna cable
cover of the 4.0B primary
cabinet
Perform the following steps to connect the conduit (flexible or rigid,
depending upon local code), containing the T1/E1 and user alarm
cables, between the metal conduit and the antenna cable cover of the
4.0B primary cabinet. The metal conduit was installed as part of site
preparation.
Important! Before connecting the conduit at the 4.0B primary
cabinet, the T1/E1 and external user alarm cables most be pulled
through the unconnected conduit and into the antenna cable cover
............................................................................................................................................................................
Locate the metal conduit for the T1/E1 and user alarm cables, and, if
installed, remove the end cap from the metal conduit.
............................................................................................................................................................................
Remove the end panel from the antenna cable cover, and then remove
the 2-inch hole cover from the left panel on the rear of the cover.
............................................................................................................................................................................
Pull the T1/E1 and user alarm cables out of the metal conduit.
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Cable connections in the Modular Cell 4.0B cabinets
............................................................................................................................................................................
Prepare a conduit section for installation between the existing metal
conduit and the antenna cable cover. Refer to the figure on Page 3-14
............................................................................................................................................................................
Thread the T1/E1 and user alarm cables through the assembled conduit
section and into the antenna cable cover through the 2-inch hole cover
on the left rear panel.
............................................................................................................................................................................
Install the conduit section between the existing metal conduit and the
antenna cable cover. Refer to the figure below.
............................................................................................................................................................................
Assemble the parts as shown in the figure below, and attach the conduit
with the locknut on the inside of the cabinet.
LUCENT TECHNOLOGIES
EQUIPMENT
CUSTOMER
PROVIDED
LOCK NUT
(METAL)
PLASTIC
BUSHING
2-INCH SEAL-TIGHT
CONNECTOR ASSEMBLY
2-INCH LIQUID-TIGHT
STEEL FLEXIBLE CONDUIT
SEALING RING
............................................................................................................................................................................
Thread the plastic bushing onto the end of the connector assembly,
inside the cabinet. Refer to the figure above.
...........................................................................................................................................................................................................................................................
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Cable connections in the Modular Cell 4.0B cabinets
............................................................................................................................................................................
Refer to the figure below for the completed installation.
ANTENNA JUMPER
CABLE SUPPORT STRUCTURE
ICE BRIDGE
(IF REQUIRED)
STRAP
2-INCH RIGID STEEL
FOR TI/E1 & USER ALARMS
#6AWG STRANDED INSULATED
GROUND WIRE TO MAIN GROUND BUS
2-INCH LIQUID-TIGHT
CONNECTOR (ASSEMBLY)
MODULAR CELL
PRIMARY CABINET
MAIN GROUND BUS
REAR HEAT
EXCHANGER
2-INCH LIQUID-TIGHT STEEL
FLEXIBLE CONDUIT
(2) #2 AWG BARE
SOLID TINNED COPPER
WIRE TO GROUND ELECTRODE
SYSTEM
CONCRETE PAD
FINISHED GRADE
MOUNTING BASE
(OPTIONAL)
Important! Proceed to Routing of T1/E1 and user alarm cables into
a Modular Cell 4.0B cabinet on Page 3 - 27 to route the T1/E1 and
user alarm cables into the Modular Cell 4.0B primary cabinet.
Important! Refer to the figure on Page 3-11 for a profile view
of a cabinet with a sound muffler. For a profile view of a cabinet
with alternate cable routings, refer to Chapter 1, Modular Cell 4.0B
cabinet side view 2 on Page 1 - 27
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3 - 15
Cable connections in the Modular Cell 4.0B cabinets
How to route the T1/E1 cable(s) to a Modular Cell 4.0B dual band
cabinet in a line-up that has a Modular Cell 3.0, 4.0, or 4.0B primary
cabinet with integrated power
.............................................................................................................................................................................................................................................................
Important! If installing a Modular Cell 4.0B dual band cabinet
in a line up that has a 1.0, 2.0, 3.0, 4.0 or 4.0B primary cabinet
without integrated power, skip to How to route the T1/E1 cable(s) to
a Modular Cell 4.0B dual band cabinet in a line-up that has a Modular
Cell 1.0, 2.0, 3.0, 4.0, or 4.0B primary cabinet without integrated power
on Page 3 - 18 and continue the installation from that point.
Important! This procedure module provides instructions for the
routing of the T1/E1 cable(s) to a Modular Cell 4.0B dual band
cabinet, that has been installed with a line-up that has an existing
3.0, 4.0, or 4.0B Modular Cell primary cabinet with integrated
power.
Route T1/E1 cables to the
Modular Cell 4.0B dual
band cabinet
Important! The number T1/E1 cables to be routed will vary
depending upon the Universal Radio Controller (URC or URCII)
in use in the 4.0B dual band cabinet being installed. A URC
accepts a maximum of twelve TI/E1 lines, and requires only one
cable. A URCII accepts a maximum of twenty TI/E1 lines, which
requires an additional cable.
Perform the following steps to route the T1/E1 cables to the Modular
Cell 4.0B dual band cabinet.
Important! If the existing primary cabinet has a 66ECv2
battery cabinet attached (which utilizes a vertical duct for cable
routing) do not route the T1/E1 cables through the vertical duct
unless the antenna cable cover conduit is not present
...........................................................................................................................................
Locate the T1/E1 cables and pull them through the existing conduit and
into the antenna cable cover of the primary cabinet. Refer to the figure
on Page 3-17.
............................................................................................................................................................................
Using a #8 drilled spanner driver, remove the applicable rear panels
from the antenna cable covers of the Modular Cell cabinets. Refer to the
figure on Page 3-17.
...........................................................................................................................................................................................................................................................
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Cable connections in the Modular Cell 4.0B cabinets
............................................................................................................................................................................
If necessary, use a #14 drilled spanner driver to remove the top panels
from the antenna cable cover of the applicable cabinets.
............................................................................................................................................................................
PRIMARY CABINET
Route the T1/E1 through the antenna cable cover(s) to the location of the
feed-through cord grip seal in the 4.0B dual band cabinet being installed.
Refer to the figure on Page 3-29 and the figure below.
G-1 POSITION
G-2 POSITION
REMOVE THESE REAR
PANELS, AS REQUIRED
G-3 POSITION
REMOVE TOP
PANELS, AS
REQUIRED
REAR VIEW
NOT ALL OF THE LINE-UPS BELOW ARE EXISTING CONFIGURATIONS
PRIMARY
G-1
G-2
4.0B
4.0B
4.0
4.0
4.0B
3.0
4.0
4.0B
3.0
3.0
4.0
G-3
4.0B
Important! Proceed to Routing of T1/E1 and user alarm cables into
a Modular Cell 4.0B cabinet on Page 3 - 27 to route and connect the
T1/E1 cables in a Modular Cell 4.0B dual band cabinet
............................................................................................................................................................................................................................................................
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FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
3 - 17
Cable connections in the Modular Cell 4.0B cabinets
How to route the T1/E1 cable(s) to a Modular Cell 4.0B dual band
cabinet in a line-up that has a Modular Cell 1.0, 2.0, 3.0, 4.0, or 4.0B
primary cabinet without integrated power
.............................................................................................................................................................................................................................................................
Important! If installing a Modular Cell 4.0B primary cabinet
only, skip to Routing of T1/E1 and user alarm cables into a Modular
Cell 4.0B cabinet on Page 3 - 27 and continue the installation from
that point.
Important! The number T1/E1 cables to be routed will vary
depending upon the Universal Radio Controller (URC or URCII)
in use in the 4.0B dual band cabinet being installed. A URC
accepts a maximum of twelve TI/E1 lines, and requires only one
cable. A URCII accepts a maximum of twenty TI/E1 lines, which
requires an additional cable.
This procedure module provides instructions for the routing of the T1/
E1 cable(s) to a Modular Cell 4.0B dual band cabinet, if it has been
installed in a line-up that has an existing 1.0, 2.0, 3.0, 4.0, or 4.0B
Modular Cell primary cabinet without integrated power. The
procedures vary depending upon the type of power source
Step-by-step instructions are provided for the following tasks.
Route the T1/E1 cable(s) to the Modular Cell 4.0B dual
3 - 19
band cabinet (in line-ups that utilize existing
PowerHouse24 or customer supplied power)
Route the T1/E1 cable(s) to the Modular Cell 4.0B dual
3 - 24
band cabinet (in installations that utilize an existing WNG
power cabinet)
...........................................................................................................................................................................................................................................................
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Cable connections in the Modular Cell 4.0B cabinets
Route the T1/E1 cable(s) to
the Modular Cell 4.0B dual
band cabinet (in line-ups
that utilize existing
PowerHouse24 or
customer supplied power)
Important! If installing the Modular Cell 4.0B dual band
cabinet in a line-up that utilizes an existing WNG power cabinet,
skip to Route the T1/E1 cable(s) to the Modular Cell 4.0B dual band
cabinet (in installations that utilize an existing WNG power cabinet) on
Page 3 - 24 and continue the installation from that point.
Perform the following steps to route the T1/E1 cable(s) to a 4.0B dual
band cabinet in a line-up that has an existing PowerHouse power
cabinet or customer supplied power.
Important! If a 4.0B dual band cabinet is installed in a line-up
with existing 1.0, 2.0, 3.0, or 4.0 cabinets that utilize a
PowerHouse24 cabinet, the total load for all cabinets is limited to
17Kw. The total number of carriers possible in the 4.0B dual band
cabinet may be limited. Use of a dual band cabinet with Integrated
Power is recommended to overcome this limitation
............................................................................................................................................................................
Using a #8 drilled spanner driver, remove the rear panels from the
antenna cable covers of the Modular Cell cabinets, as required. Refer to
the figure on Page 3-21.
............................................................................................................................................................................
If necessary, use a #14 drilled spanner driver to remove the top panels
from the antenna cable cover of the applicable cabinets. Refer to the
figure on Page 3-21
............................................................................................................................................................................
Locate the entry point for the T1/E1 cable(s) into the Modular Cell
primary cabinet.
Important! For 1.0/2.0 primary cabinets, the T1/E1 cable(s) are
typically routed through the conduit at the bottom of the cable
duct assembly. Refer to the figure on Page 3-21. Before
proceeding, note the following:
•
In the case of customer supplied power, the T1/E1 cable(s)
should not be routed through the cable duct if AC cables are
also present.
•
If the primary cabinet is a 3.0, 4.0, or 4.0B, skip to Step 9
............................................................................................................................................................................................................................................................
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January, 2006
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See notice on first page
3 - 19
Cable connections in the Modular Cell 4.0B cabinets
............................................................................................................................................................................
PRIMARY CABINET
Remove the rear cover from the cable duct assembly. Refer to the figure
below and the figure on Page 3 - 21.
G-1 POSITION
G-2 POSITION
G-3 POSITION
T1/E1 ENTRY
FOR
3.0/4.0/4.0B
CABINETS
CABLE DUCT
ASSEMBLY
CABLE DUCT
COVER
REMOVE THESE REAR
PANELS, AS REQUIRED
REMOVE TOP
PANELS, AS
REQUIRED
T1/E1 ENTRY
FOR 1.0/2.0
CABINETS
REAR VIEW
............................................................................................................................................................................
Locate the T1/E1 cable(s) for the Modular Cell 4.0B dual band cabinet.
(coiled up inside the cable duct assembly as part of site preparation).
Refer to the figure on Page 3-21 for the cable duct location.
...........................................................................................................................................................................................................................................................
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Cable connections in the Modular Cell 4.0B cabinets
............................................................................................................................................................................
Remove the cable(s) from the cable duct and fully unroll.
CABLE DUCT
ASSEMBLY
TOP VIEW
PowerHouse 24
Cabinet
Modular Cell
Primary 1.0/
2.0
Cabinet
PowerHouse
24 Cabinet
CABLE DUCT
REAR PANEL
CABLE DUCT
ASSEMBLY
T1/E1 CABLE
FOR MODULAR
CELL 4.0 B DUAL
BAND CABINET
USER ALARMS
METAL
CONDUIT
FLEXIBLE
CONDUIT
VIEW A - A
............................................................................................................................................................................
Route the T1/E1 cable(s) through the cable duct assembly to the top of
the Modular Cell primary cabinet, between the correct set of cable
brackets, depending upon the position of the cabinet being installed (G1, G-2 or G-3). Refer to the figure on Page 3-22
............................................................................................................................................................................................................................................................
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3 - 21
Cable connections in the Modular Cell 4.0B cabinets
............................................................................................................................................................................
Route the T1/E1 cable(s) into the Modular Cell primary cabinet antenna
cable cover at the position shown in the figure below.
ROUTE CABLE(S) INTO
ANTENNA CABLE
COVER IN THIS
POSITION
PowerHouse 24
Cabinet
OPENING TO 1.0/2.0
MODULAR CELL
PRIMARY CABINET
T1/E1 CABLE(S)
TO
G-3 MODULAR
CELL POSITION
CABLE DUCT
ASSEMBLY
CABLE
BRACKET
(1 of 6)
PowerHouse
24 Cabinet
CABLE
DUCT
ASSEMBLY
T1/E1 CABLE(S)
TO
G-2 MODULAR
CELL POSITION
Modular Cell
Primary 1.0/
2.0
Cabinet
T1/E1 CABLE(S)
TO MODULAR
CELL 4.0B DUAL
BAND CABINET
VIEW A - A
T1/E1 / USER
ALARM CABLES
TO G-1
MODULAR CELL
POSITION
............................................................................................................................................................................
Route the T1/E1 cable(s) through the Modular Cell primary cabinet
antenna cable cover and into the next an.tenna cable cover. Refer to the
figure on Page 3-23
............................................................................................................................................................................
10
Continue to route the T1/E1 cable(s) through antenna cable covers until
the position of the 4.0B dual band cabinet is reached. Refer to the figure
on Page 3-23
............................................................................................................................................................................
11
Locate the T1/E1 cable entry point(s) at the top of the Modular Cell 4.0B
dual band cabinet. Refer to the figure on Page 3-29.
...........................................................................................................................................................................................................................................................
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January, 2006
Cable connections in the Modular Cell 4.0B cabinets
Important! Skip to Routing of T1/E1 and user alarm cables into a
Modular Cell 4.0B cabinet on Page 3 - 27 and continue the
installation from that point.
PRIMARY CABINET
G-1 POSITION
G-2 POSITION
G-3 POSITION
T1/E1 ENTRY
FOR
3.0/4.0/4.0B
CABINETS
CABLE DUCT
ASSEMBLY
CABLE DUCT
COVER
T1/E1 ENTRY
FOR 1.0/2.0
CABINETS
REAR VIEW
NOT ALL OF THE LINE-UPS BELOW ARE EXISTING
CONFIGURATIONS
PRIMARY
G-1
G-2
4.0B
4.0B
4.0
4.0
4.0B
3.0
4.0
4.0B
3.0
3.0
4.0
1.0/2.0
4.0
4.0B*
1.0/2.0
1.0/2.0/3.0
4.0
G-3
4.0B
4.0B*
* With a PowerHouse24 cabinet, the total load for all cabinets is limited to
17Kw. The total number of carriers possible in the 4.0B dual band cabinet
may be limited.
............................................................................................................................................................................................................................................................
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January, 2006
Lucent Technologies – Proprietary
See notice on first page
3 - 23
Cable connections in the Modular Cell 4.0B cabinets
Route the T1/E1 cable(s) to
the Modular Cell 4.0B dual
band cabinet (in
installations that utilize an
existing WNG power
cabinet)
Important! This procedure applies to WNG power cabinets
installed with 1.0/2.0 primary cabinets only. For WNG power
cabinets installed with 3.0 and 4.0 primary cabinets, use the
procedure Route T1/E1 cables to the Modular Cell 4.0B dual band
cabinet on Page 3 - 16
Perform the following steps to route the T1/E1 cable(s) to a 4.0B dual
band cabinet in a line-up that utilizes an existing WNG power cabinet
with a 1.0/2.0 primary cabinet. The 2-inch conduit was installed as part
of Modular Cell 1.0/2.0 cabinet installation with a WNG power
cabinet.
Important! If a 4.0B dual band cabinet is installed in a line-up
with existing 1.0, 2.0, 3.0, or 4.0 cabinets that utilize a WNG
power cabinet, the total load for all cabinets is limited to 17Kw.
The total number of carriers possible in the 4.0B dual band cabinet
may be limited. Use of a dual band cabinet with Integrated Power
is recommended to overcome this limitation
............................................................................................................................................................................
Using a #14 drilled spanner driver, remove the top panel from the
antenna cable covers of the Modular Cell cabinets. Refer to the figure
below.
............................................................................................................................................................................
POWER CABINET
Using a #8 drilled spanner driver, remove the rear panels from the
antenna cable covers of the Modular Cell cabinets, as required.
PRIMARY CABINET
G-1 POSITION
REMOVE REAR
PANELS AS
REQUIRED
WNG POWER
CABINET
G-2 POSITION
G-3 POSITION
REMOVE TOP
PANEL(S) AS
REQUIRED
MODULAR CELL
1.0/2.0 PRIMARY
CABINET
...........................................................................................................................................................................................................................................................
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January, 2006
Cable connections in the Modular Cell 4.0B cabinets
............................................................................................................................................................................
At the WNG power cabinet, locate the conduit previously installed for
routing of the T1/E1 cable(s) to the Modular Cell 1.0/2.0 cabinet. Refer
to the figure below.
............................................................................................................................................................................
Locate the T1/E1 cable(s) and pull through the conduit.
............................................................................................................................................................................
Route the T1/E1 cable(s) into the WNG power cabinet cable cover, as
shown in the figure below.
CABLE
COVER
WNG
POWER
CABINET
FLEXIBLE
CONDUIT
METAL
CONDUIT
REAR VIEW
SIDE VIEW
............................................................................................................................................................................
Route the T1/E1 cable(s) to the right through the WNG cable cover and
through the cable support into the antenna cable cover of the Modular
Cell 1.0/2.0 primary cabinet. Refer to the figure on Page 3-26.
............................................................................................................................................................................
Route the T1/E1 cable(s) through the Modular Cell 1.0/2.0 primary
cabinet antenna cable cover and into the next an.tenna cable cover. Refer
to the figure on Page 3-26.
............................................................................................................................................................................................................................................................
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January, 2006
Lucent Technologies – Proprietary
See notice on first page
3 - 25
Cable connections in the Modular Cell 4.0B cabinets
............................................................................................................................................................................
POWER CABINET
Continue to route the T1/E1 cable(s) through antenna cable covers until
the position of the 4.0B dual band cabinet is reached. Refer to the figure
below.
PRIMARY CABINET
G-2 POSITION
G-1 POSITION
G-3 POSITION
USE THIS ENTRY FOR 3.0/4.0/
4.0B PRIMARY CABINETS
WNG POWER
CABINET
MODULAR CELL
1.0/2.0 PRIMARY
CABINET
NOT ALL OF THE LINE-UPS BELOW ARE EXISTING CONFIGURATIONS
PRIMARY
G-1
G-2
1.0/2.0
4.0
4.0B*
1.0/2.0
1.0/2.0/3.0
4.0
G-3
4.0B*
* With a WNG power cabinet, the total load for all cabinets is limited to 17Kw. The total
number of carriers possible in the 4.0B dual band cabinet may be limited.
............................................................................................................................................................................
Locate the T1/E1 cable entry point(s) at the top of the Modular Cell 4.0B
dual band cabinet. Refer to the figure on Page 3-29.
Important! Skip to Routing of T1/E1 and user alarm cables into a
Modular Cell 4.0B cabinet on Page 3 - 27 and continue the
installation from that point.
...........................................................................................................................................................................................................................................................
3 - 26
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January, 2006
Cable connections in the Modular Cell 4.0B cabinets
Routing of T1/E1 and user alarm cables into a Modular Cell 4.0B
cabinet
.............................................................................................................................................................................................................................................................
Overview
This procedure module provides instructions for the routing of the T1/
E1 and user alarm cables into the Modular Cell 4.0B primary or 4.0B
dual band cabinet.
T1/E1 installation will vary depending upon the Universal Radio
Controller (URC or URCII) in use in the cabinet being installed. A
URC accepts a maximum of twelve TI/E1 lines, and requires one T1/
E1 cable. A URCII accepts a maximum of twenty TI/E1 lines, and will
require two T1/E1 cables if the additional eight T1/E1 lines are utilized.
Step-by-step instructions are provided for the following tasks.
Install the EMI / RFI cord grip seals with T1/E1 and user alarm
3 - 29
cables
Prepare the T1/E1 and user alarm cables for punchdown and
3 - 33
ground connection at the facilities interface module
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3 - 27
Cable connections in the Modular Cell 4.0B cabinets
Description of T1/E1 and
user alarm cables
The Modular Cell 4.0B cabinets require one T1/E1 cable if equipped
with the "URC" Universal Radio Controller (1 - 12 T1/E1 lines). The
Modular Cell 4.0B cabinet requires two T1/E1 cables if equipped with
"URCIIs", and the additional eight T1/E1 lines (13 - 20) are utilized.
The recommended cable is specified in Flexent Modular Cell 4.0/4.0B
Site Preparation Guidelines, 401-703-413.
Pair No.
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Color Code specified cable
Colors
White-Blue
White-Orange
White-Green
White-Brown
White-Slate
Red-Blue
Red-Orange
Red-Green
Red-Brown
Red-Slate
Black-Blue
Black-Orange
Black-Green
Black-Brown
Black-Slate
Yellow-Blue
Yellow-Orange
Yellow-Green
Yellow-Brown
Yellow-Slate
Violet-Blue
Violet-Orange
Violet-Green
Violet-Brown
Blue-White
Orange-White
Green-White
Brown-White
Slate-White
Blue-Red
Orange-Red
Green-Red
Brown-Red
Slate-Red
Blue-Black
Orange-Black
Green-Black
Brown-Black
Slate-Black
Blue-Yellow
Orange-Yellow
Green-Yellow
Brown-Yellow
Slate-Yellow
Blue-Violet
Orange-Violet
Green-Violet
Brown-Violet
Important! Installation procedures contained in this document
are based on the recommended 24-pair cable. Refer to the table
below. If a different cable is used, the wire colors may vary.
Important! The outside diameter of the twisted-pair cable must
be within the range of 6 mm (0.24 inches) to 12 mm (0.47 inches),
in order to fit through the cord grip seal supplied on the Modular
Cell 4.0B cabinet, and also be firmly held in place with proper
grounding.
...........................................................................................................................................................................................................................................................
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Cable connections in the Modular Cell 4.0B cabinets
Install the EMI / RFI cord
grip seals with T1/E1 and
user alarm cables
The T1/E1 or user alarm cables enter the cabinet through an EMI / RFI
cord grip seal. This seal grounds the cable shield to the cabinet.
Perform the following steps to install the EMI / RFI cord grip seals
with T1/E1 and/or user alarm cables as applicable
............................................................................................................................................................................
Identify the correct cable entry point cord grip seals for the cable(s) at
the top of Modular Cell 4.0B cabinet, as shown in the figures below;
Type 1 with three feed throughs, and Type 2 with six feed throughs.
TYPE 1
USER ALARMS
T1/E1 CABLE
POWER ALARMS
OR
EXTERNAL DC
(OPTION)
USER ALARMS
TYPE 1
USER ALARMS
TYPE 2
SPARE
SPARE
T1/E1 CABLE
POWER ALARMS
OR
EXTERNAL DC
(OPTION)
T1/E1 CABLE #1
POWER ALARMS
OR
EXTERNAL DC
(OPTION)
T1/E1 CABLE #2
............................................................................................................................................................................................................................................................
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January, 2006
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See notice on first page
3 - 29
Cable connections in the Modular Cell 4.0B cabinets
............................................................................................................................................................................
The figure below shows the various parts of the cord grip seal. Note that
the cord grip seal should not be disassembled. Refer to the figure on
Page 3-31 for the completed installation
............................................................................................................................................................................
From the front of the cabinet, loosen the thumb screws on the EFIT
(facilities interface tray), and open the tray. Refer to the figure on Page
3-36.
............................................................................................................................................................................
Loosen the dome.
Important! When performing the next two steps, it is necessary
to have a second person help by pulling the cable through the
facilities interface panel from the front of the cabinet.
............................................................................................................................................................................
Insert the end of the cable into the top of the cord grip seal assembly (on
the top of the cabinet).
............................................................................................................................................................................
Slowly push the cable through the cord grip seal assembly until the cable
is fully into the cabinet.
...........................................................................................................................................................................................................................................................
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Cable connections in the Modular Cell 4.0B cabinets
Important!
The figure below is not drawn to scale.
............................................................................................................................................................................
Pull the cable back a few inches, and strip the outer insulation from the
cable to expose approximately 38 mm (1.5 inch) of the shield as shown
in the figure below. Do not cut the shield.cable
Important! When performing the next step, take care not to
insert the cable insulation (above the stripped area) more than
3/8-inch into the rubber strain relief insert.
Important!
The figure below is not drawn to scale.
............................................................................................................................................................................
Insert the cable back into the seal as shown in the figure below.
............................................................................................................................................................................
Tighten the dome.
............................................................................................................................................................................................................................................................
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3 - 31
Cable connections in the Modular Cell 4.0B cabinets
As the dome is tightened, the fingers at the top of the flex fitting are
compressed against the rubber strain relief insert, which is, in turn,
compressed against the cable insulation. Simultaneously, the nickelplated EMI spring fingers at the bottom of the flex fitting are
compressed against the exposed cable shield. The EMI spring fingers
are grounded to the feed-through body, which, in turn, is bonded to the
cabinet enclosure. This effectively grounds the cable shield.
............................................................................................................................................................................
10
Repeat Steps 1 through 9 for all T1/E1 and user alarm cables and then
replace the top cover on the antenna cable cover.
Use the following procedure to prepare the T1/E1 and user alarm
cables for punchdown and ground connection at the facilities interface
panel.
...........................................................................................................................................................................................................................................................
3 - 32
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January, 2006

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