Alcatel Lucent USA ONEBTS-11 UMTS-CDMA Transceiver System (850) User Manual 401703454i1

Download:
Mirror Download [FCC.gov]
Document ID	635460
Application ID	hJiQHsm2QbXgx4Q59K5tTw==
Document Description	usres manual h
Short Term Confidential	No
Permanent Confidential	No
Supercede	No
Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	240.98kB (3012309 bits)
Date Submitted	2006-03-10 00:00:00
Date Available	2006-03-09 00:00:00
Creation Date	2006-03-06 15:05:25
Producing Software	Acrobat Distiller 5.0.5 (Windows)
Document Lastmod	2006-03-08 15:57:11
Document Title	401703454i1.book
Document Creator	PScript5.dll Version 5.2.2

Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Disconnect first battery
cabinet 24-VDC return
wires in the Modular Cell
4.0B primary cabinet
DANGER
Electrical Shock and Equipment Damage Hazard
When performing the following procedure, power should not
be applied to the Modular Cell 4.0B primary cabinet.
Before the installation of the second battery cabinet can begin, the
following steps must be performed to disconnect DC power from the
Modular Cell 4.0B primary cabinet to the first battery cabinet.
...........................................................................................................................................
Refer to the figure below and disconnect (and tape or insulate) the four
DC return lugs (to/from the first battery cabinet) in the Modular Cell
4.0B primary cabinet.
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
4 - 47
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
How to route and connect the DC cables between the first and second
WNG24-BC battery cabinets
.............................................................................................................................................................................................................................................................
Prepare the first and
second battery cabinets for
connection of the DC
cables
Perform the following steps to prepare the first and second battery
cabinets for connection of the DC cables.
Important! To determine the battery shelf type, refer to
Determine the battery shelf type on Page 4 - 19. If the battery cabinet
has type 1 battery shelves, skip the first step.
............................................................................................................................................................................
Remove the top (shelf 5) battery retaining bracket from the second
battery cabinet (and also from the first battery cabinet if you have not
already done so). Refer to the figure below. Refer to the figure on Page
4 - 49, as well.
BATTERYSHELF 5
SHELF 5 BATTERY
RETAINING BRACKET
BATTERYSHELF 4
FRONT VIEW
Important! When performing the next step, carefully note the
proper battery connections before disconnecting cables and/or
removing bus bars.
............................................................................................................................................................................
Disconnect and remove the following batteries from the top shelf (5) of
the first battery cabinet.
•
L1, L2, and 12IR125 batteries: The left-hand string (9)
•
C-11 batteries: The left-hand three batteries (1, 2, and 3)
...........................................................................................................................................................................................................................................................
4 - 48
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Important! If the battery cabinet has type 1 battery shelves,
skip the next step.
............................................................................................................................................................................
Refer to the figure below, and remove the left-hand side rail from the top
shelf (5) in the second battery cabinet.
TOP SHELF (5)
BATTERY
RETAINING
BRACKET
REMOVE THESE 2 SCREWS
FROM BOTH THE LEFT AND
RIGHT SIDES OF THE RETAINING
BRACKET
LEFT SIDE RAIL
TOP BATTERY SHELF
REMOVE THESE
SCREWS FROM
ACROSS THE BOTTOM
OF THE BATTERY
RETAINING BRACKET
RIGHT SIDE VIEW
REMOVE THESE
TWO SCREWS FROM
THE REAR OF THE
LEFT SIDE RAIL
............................................................................................................................................................................
Remove the plastic cover from the DC bus bar panel in both battery
cabinets. Refer to the figure below.
PLASTIC COVER
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
4 - 49
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Connect the DC cables in
the second battery cabinet
Perform the following steps to connect the DC cables in the second
battery cabinet.
............................................................................................................................................................................
Connect the two +24-VDC cables (marked red) to the +24-VDC
(lower) bus bar in the bottom two positions, leaving the top four
positions blank. Refer to the figure on Page 4 - 51.
............................................................................................................................................................................
Connect the two 24-VDC return cables (black) to the 24-VDC return
(upper) bus bar in the bottom two positions, leaving the top four
positions blank. Refer to the figure on Page 4 - 51.
............................................................................................................................................................................
Torque all four DC cable connections. Refer to the electrical torque
specifications provided in Chapter 1.
............................................................................................................................................................................
Route the cables into the first battery cabinet through the square opening
between the cabinets.
............................................................................................................................................................................
Using wire ties, dress the DC cables to the interior left side of the second
battery cabinet.
............................................................................................................................................................................
Do not replace the plastic cover on the DC bus bar panel or the left-hand
side rail, if applicable (in the second battery cabinet), at this time. The
fuse alarm connection remains to be completed.
Important! If the battery cabinet has type 1 battery shelves,
skip the next step.
...........................................................................................................................................................................................................................................................
4 - 50
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
............................................................................................................................................................................
Do not replace the top shelf battery retaining bracket in the second
battery cabinet (batteries must be installed prior to reinstallation of the
retaining bracket).
24-VDC RETURN
CABLES
+24-VDC CABLES
(MARKED RED)
DC BUS PANELS
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
4 - 51
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Connect the battery cabinet
cables in the first battery
cabinet
Perform the following steps to connect the DC cables in the first
WNG24-BC battery cabinet.
............................................................................................................................................................................
Route and dress the DC cables from the second battery cabinet to the DC
bus bars in the first battery cabinet. Do this in such a way that they do
not interfere with replacement of batteries or door closure. Refer to the
figure below.
TIE POINTS FOR DC
CABLES
"U" CHANNEL
FOUR DC CABLES
FROM THE SECOND
BATTERY CABINET
FIRST WNG24-BC BATTERY CABINET
............................................................................................................................................................................
Connect the two +24-VDC cables (marked red) to the +24-VDC
(lower) bus bar in the top two positions. Refer to the figure on Page 4 53.
............................................................................................................................................................................
Connect the two 24-VDC return cables (black) to the 24-VDC return
(upper) bus bar in the top two positions. Refer to the figure on Page 4 53.
............................................................................................................................................................................
Torque all four DC cable connections. Refer to the electrical torque
specifications provided in Chapter 1.
...........................................................................................................................................................................................................................................................
4 - 52
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
............................................................................................................................................................................
Replace the plastic cover on the DC bus bar panel (in the first battery
cabinet). Refer to the figure below.
24-VDC
RETURN
CABLES
+24-VDC CABLES
(MARKED RED)
DC BUS PANELS
FOUR EACH 24-VDC RETURN AND +24-VDC CABLES TO/FROM THE
POWER CABINET WERE CONNECTED HERE WHEN THE FIRST BATTERY
CABINET WAS INSTALLED
............................................................................................................................................................................
Replace the batteries that were previously removed.
Important! When performing the next step, do not plug in the
battery connectors on the retaining bracket.
............................................................................................................................................................................
Replace the top shelf battery retaining bracket.
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
4 - 53
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
How to route and connect the alarm and fan power/alarm cables in the
second WNG24-BC battery cabinet
.............................................................................................................................................................................................................................................................
Overview
The AC cable was shipped already terminated in the second WNG24BC battery cabinet. The remaining cables, all of which will pass
between the two battery cabinets, are not yet terminated in the second
battery cabinet.
Identify and place the alarm
and fan power/alarm cables
between the two battery
cabinets
Perform the following steps to place the alarm and fan power/alarm
cables between the two battery cabinets and identify the second battery
cabinet ends.
Identify the following cables shipped with the second WNG24-BC
battery cabinet. Refer to the figure on Page 4 - 55 cable and connector
identification.
...........................................................................................................................................
1.
2.
3.
The fuse alarm cable
a.
Connectors SW1 and SW4
b.
Connector P309 (not used)
The intrusion alarm cable
a.
Connector P307 (not used)
b.
Connectors "C" and "NC" FRONT
c.
Connectors "C" and "NC" REAR
The fan power/alarm cable
a.
Connector "FAN" (the fan power/alarm connector)
b.
P9 (not used)
Important! A thermal probe cable and thermal probe are not
shipped with the second battery cabinet. A thermal probe cable
and probe, shipped with the first battery cabinet, was installed in
the first battery cabinet. This cable and probe will be moved to the
second battery cabinet after installation of the batteries. Refer to
Chapter 5
...........................................................................................................................................................................................................................................................
4 - 54
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
............................................................................................................................................................................
Place the cables through the square opening between the cabinets as
shown in the figure below.
a. SW1 / SW4
FUSE ALARM
CABLE (J309)
b. P309 (NOT USED)
INTRUSION
ALARM CABLE
(J307)
a. P307 (NOT USED)
b. "C" AND "NC" (FRONT)
c. "C" AND "NC" (REAR)
BATTERY CABINET
FAN POWER CABLE
(J9)
a. “FAN”
b. P9 (NOT
USED)
FIRST WNG24-BC
BATTERY
CABINET
SECOND WNG24-BC
BATTERY
CABINET
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
4 - 55
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Route and connect the fan
power/alarm cable in the
second WNG24-BC battery
cabinet
Perform the following steps to route and connect the fan power/alarm
cable in the second WNG24-BC battery cabinet.
............................................................................................................................................................................
Attach the fan power/alarm cable (labeled "FAN") in the second
WNG24-BC battery cabinet. Refer to the figure on Page 4 - 57.
............................................................................................................................................................................
Using wire ties, dress the fan power/alarm cable and the P9 cable
connector to the left interior wall of the battery cabinet.
...........................................................................................................................................................................................................................................................
4 - 56
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
............................................................................................................................................................................
Route and attach the cables in such a way that they do not interfere with
door closure or installation/replacement of parts. Refer to the figure
below.
"FAN" FOR
SECOND
WNG24-BC
BATTERY
CABINET
FAN
FAN
GROUND
STRAP
P9
(NOT USED)
P9
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
4 - 57
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Route and connect the fuse
alarm cable in the second
WNG24-BC battery cabinet
Perform the following steps to route and connect the fuse alarm cables
in the second WNG24-BC battery cabinet.
............................................................................................................................................................................
Dress the fuse alarm cable that have spade lugs to the interior left wall
of the battery cabinet and secure it with wire ties. Refer to the figure
below.
............................................................................................................................................................................
Route the P309 cable and connector across the interior top of the cabinet
to the square opening. (on the right side of the cabinet). Refer to the
figure below.
............................................................................................................................................................................
Secure the P309 fuse alarm cable to the interior top of the battery cabinet
with wire ties at the "U" channel, and at the tie point locations. Refer to
the figure below.
"U" CHANNEL
TIE POINTS FOR
FUSE ALARM
CABLES
FUSE ALARM
CABLES
SPADE LUG CONNECTIONS FOR
FUSE ALARM IN SECOND
WNG24-BC BATTERY CABINET
P309
(NOT
USED)
...........................................................................................................................................................................................................................................................
4 - 58
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
............................................................................................................................................................................
Connect the fuse alarm cable. Refer to the figure below.
SW1
SW4
P309
(NOT USED)
P309
............................................................................................................................................................................
Replace the plastic cover on the DC bus bar panel in the second battery
cabinet, putting the four screws in the top four locations, only.
Important! If the battery cabinet has type 1 battery shelves,
skip the next step.
............................................................................................................................................................................
Replace the left-hand side rail on the top battery shelf in the second
battery cabinet.
Important! If the battery cabinet has type 1 battery shelves, do
not reinstall the top shelf battery retaining bracket at this time,
unless the top shelf will not be populated with batteries.
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
4 - 59
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Route and connect the
intrusion alarm cables in
the second WNG24-BC
battery cabinet
Perform the following steps to route and connect the intrusion alarm
cables in the second WNG24-BC battery cabinet.
............................................................................................................................................................................
Route the intrusion alarm cables across the interior top of the cabinet to
the square opening (on the right side of the cabinet). Refer to the figure
below.
............................................................................................................................................................................
Secure the cables to the interior top of the battery cabinet with wire ties
at the "U" channel, and at the tie point locations shown. Refer to the
figure below.
"U" CHANNEL
TIE POINTS FOR
INTRUSION ALARM
CABLES
FRONT VIEW
FRONT
INTRUSION ALARM
CABLES
P307
(NOT
USED)
TIE POINTS FOR
REAR INTRUSION
ALARM CABLE
REAR
TO REAR
INTRUSION
ALARM
INSIDE RIGHT VIEW
...........................................................................................................................................................................................................................................................
4 - 60
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
............................................................................................................................................................................
Connect the front intrusion cable as shown. Refer to the figure below.
SHORTER CABLE (FRONT)
P307
(NOT USED)
DOOR NC
P307
............................................................................................................................................................................
Route and secure the rear intrusion cable to the interior right side of the
battery cabinet with wire ties at the tie point locations. Refer to the
figure on Page 4 - 60.
............................................................................................................................................................................
Connect the rear intrusion cable as shown. Refer to the figure below.
NO
(NOT USED)
LONGER CABLE
(REAR)
DOOR NC
NC
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
4 - 61
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
How to route and connect the alarm and fan power/alarm cables in the
first WNG24-BC battery cabinet
.............................................................................................................................................................................................................................................................
Overview
Route alarm and fan power/
alarm cables in the first
WNG24-BC battery cabinet
This section provides instructions on how to route and connect the
alarm and fan power/alarm cables in the first WNG24-BC battery
cabinet.
Perform the following steps to route the alarm and fan power/alarm
cables in the first WNG24-BC battery cabinet.
1.
The fuse alarm cable (J309 on the first battery cabinet end)
2.
The intrusion alarm cable (J307 on the first battery cabinet end)
Refer to the figure below.
3.
The battery cabinet fan power/alarm cable (J9 on the first battery
cabinet end)
FUSE ALARM CABLE
SW1 / SW4
P309 (NOT USED)
1. FUSE ALARM
CABLE (J309)
2. INTRUSION
ALARM CABLE
(J307)
INTRUSION ALARM
P307 (NOT USED)
C / DOOR NC (FRONT)
C / DOOR NC (REAR)
3. BATTERY CABINET
FAN POWER CABLE
(J9)
FAN POWER
”“FAN
P9 (NOT
USED)
FIRST WNG24-BC
BATTERY CABINET
SECOND WNG24-BC
BATTERY CABINET
...........................................................................................................................................................................................................................................................
4 - 62
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
............................................................................................................................................................................
Route the identified cables from the second WNG24-BC battery
cabinet, into the first, and to the locations shown in the figure below.
•
Route the fuse alarm cable (J309) and intrusion alarm cable (J307)
to right side of the first battery cabinet, just above the feedthrough opening from the second cabinet.
•
Route the fan power/alarm cable (J9) across the top of the first
battery cabinet, through the "U" channel, to the left side of the
cabinet.
Important! When performing the next step, the tied-down
cables must not interfere with:
•
Replacement of batteries
•
Opening or closure of the first WNG24-BC battery cabinet
front door
............................................................................................................................................................................
Using wire ties, secure the cables to the "flash" tie point locations. Refer
to the figure below.
TIE POINTS FOR FAN
POWER CABLE
"U" CHANNEL
TIE POINT FOR FAN
POWER CABLE AND
TWO ALARM
CABLES
FUSE ALARM
CABLE (J309)
BATTERY CABINET
FAN POWER CABLE
(J9)
INTRUSION
ALARM CABLE
(J307)
FIRST WNG24-BC BATTERY CABINET
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
4 - 63
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Connect alarm cables in
the first WNG24-BC battery
cabinet
Perform the following steps to connect the alarm cables in the first
WNG24-BC battery cabinet.
............................................................................................................................................................................
Connect the J307 connector to connector P307 in the first WNG24-BC
battery cabinet. Refer to the figure below.
............................................................................................................................................................................
Connect the J309 connector to connector P309 in the first WNG24-BC
battery cabinet. Refer to the figure below.
............................................................................................................................................................................
Using wire ties, dress the alarm cables to the interior right side of the
first WNG24-BC battery cabinet. Do this in such a way that they do not
interfere with door opening and closure, or installation/replacement of
parts. Refer to the figure below.
IN FIRST WNG24-BC BATTERY
CABINET
P307
P309
J307
J309
RIGHT SIDE
OF FIRST
WNG24-BC
BATTERY
CABINET:
FRONT VIEW
FROM SECOND WNG24-BC
BATTERY CABINET
...........................................................................................................................................................................................................................................................
4 - 64
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Connect the fan power/
alarm cable in the first
WNG24-BC battery cabinet
Perform the following steps to connect the fan power/alarm cable in the
first WNG24-BC battery cabinet.
............................................................................................................................................................................
Attach the fan power/alarm cable (labeled "J9") to "P9" in the first
WNG24-BC battery cabinet. Refer to the figure below.
............................................................................................................................................................................
Using wire ties, dress the fan power/alarm cables to the interior left side
of the first battery cabinet. Do this in such a way that they do not
interfere with door opening and closure, or installation/replacement of
parts.
GROUND
STRAP
FAN
P9
"FAN" FOR
FIRST
WNG24-BC
BATTERY
CABINET FAN
(FROM POWER
CABINET)
FAN
POWER
CABLE
FROM
SECOND
BATTERY
CABINET
J9
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
4 - 65
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
How to route and connect the AC power cable in the first battery
cabinet
.............................................................................................................................................................................................................................................................
DANGER
Electrical Shock Hazard
Failure to follow the order of the installation procedure (as
written) can result in an energized AC or DC circuit, which
creates an electrical shock hazard.
Follow these rules:
1.
Make sure that the battery cabinet heater AC circuit
breaker, in the primary cabinet, is in the OFF position.
2.
Perform installation steps in the order provided. Do not
connect AC power until instructed to do so.
3.
Do not connect battery connectors.
4.
Observe and strictly follow all safety precautions.
5.
When completing electrical connections, always use
tools that are properly insulated.
...........................................................................................................................................................................................................................................................
4 - 66
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Route the AC power cable
into the first WNG24-BC
battery cabinet
Perform the following steps to route the AC power cable into the first
WNG24-BC battery cabinet.
............................................................................................................................................................................
The AC power cable is shipped already terminated at the AC junction
box in the second WNG24-BC battery cabinet. The AC power cable is
shipped coiled in the bottom of the battery cabinet. Refer to the figure
on Page 4 - 67 and the figure below.
AC JUNCTION
BOX
............................................................................................................................................................................
Remove the AC power cable from the bottom of the second battery
cabinet and uncoil. Refer to the figure below.
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
4 - 67
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
............................................................................................................................................................................
Thread the AC power cable through the AC coupling into the first
WNG24-BC battery cabinet. Refer to the figure below.
FIRST WNG24-BC
BATTERY CABINET
SECOND WNG24-BC
BATTERY CABINET
SEALING WASHER*
SEALING WASHER*
2-inch
PLASTIC BUSHING
2-inch
PLASTIC BUSHING
AC POWER
CABLE
LOCK NUT
LOCK NUT
AREA BETWEEN
CABINETS
2-inch
FEED-THROUGH COUPLING
*(”BOX SIDE” FACING
CABINET WALL)
BOTTOM FRONT VIEW
............................................................................................................................................................................
Route the AC cable up the interior right wall of the first battery cabinet.
Refer to the figure on Page 4 - 69.
...........................................................................................................................................................................................................................................................
4 - 68
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Connect AC cable in the
first WNG24-BC battery
cabinet
Perform the following steps to connect the second WNG24-BC battery
cabinet AC cable in the first WNG24-BC battery cabinet.
............................................................................................................................................................................
In the Modular Cell 4.0B primary cabinet, place the circuit breaker
"BATTERY HEATER" to the off position.
............................................................................................................................................................................
Route the AC cable to the AC junction box in the first battery cabinet.
Refer to the figure below.
AC JUNCTION
BOX
............................................................................................................................................................................
Remove the AC junction box cover.
............................................................................................................................................................................
Cut the AC cable to the desired length.
............................................................................................................................................................................
Remove the outer cable insulation to expose the individual wires and
strip 15 mm (3/8 inch) of insulation from each wire.
Important! When performing the next step, it may be necessary
to remove the entire AC junction box from the cabinet wall, in
order to access the screws for the black (left) wires.
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
4 - 69
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
............................................................................................................................................................................
Connect the wires of the AC cable to the terminal strip and the
grounding screw as follows. Refer to the figure below.
•
Black (L1) to left terminal strip
•
Red (L2) to right terminal strip
•
Green to grounding screw
............................................................................................................................................................................
Replace the AC junction box cover.
............................................................................................................................................................................
Using wire ties, dress the AC cable in both cabinets so that it will not
interfere with door closure or installation/replacement of parts.
CONNECT AC FROM
SECOND BATTERY
CABINET HERE
AC FROM POWER
CABINET IS ALREADY
CONNECTED HERE
GROUND SCREW
............................................................................................................................................................................
If not installing a growth cabinet at this time, skip to Chapter 5 to install
the batteries in the second battery cabinet, and reconnect DC power.
END OF STEPS
.............................................................................................................................................................................
...........................................................................................................................................................................................................................................................
4 - 70
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
How to install 60ECv2 battery cabinets with a 4.0B primary cabinet
with integrated power (reference)
.............................................................................................................................................................................................................................................................
How to install a first
60ECv2 battery cabinet
with a 4.0B primary cabinet
Refer to: Comcode 109559757, Interface Kit for Attachment of 60EC
or 60ECv2 Battery Cabinets to Modular Cell 3.0/4.0B Cabinets with
Integrated Power.
For general installation instructions, refer to the table below. For
changes in battery cables and bus bar wiring, refer to Current and revised
battery cables on Page 4 - 72 and Revised power wiring to the cabinet bus
bars on Page 4 - 74
How to install a second
60ECv2 battery cabinet
with a 4.0B primary cabinet
A second 60ECv2 battery cabinet may be installed with a first 60ECv2
battery cabinet using instruction provided in the Outdoor Flexent
Modular Cell 1.0/2.0 Cabinet Installation Manual, 401-710-123. Refer
to the chapter and revised battery cable references below:
Step-by-step instructions are provided in the following chapters of the
above document.
•
Chapter 5:
•
•
Chapter 5B
•
•
Battery cabinet optional mounting base installation
Second 60ECv2/60ECv2G battery cabinet installation
Revisions to referenced Chapter 5B:
•
Battery Cables
(Revisions to existing procedures in Chapter 5B of Flexent
Modular Cell Outdoor 1.0/2.0 Cabinet Installation Manual, 401710-123)
•
Refer to Current and revised battery cables on Page 4 - 72 and
Revised power wiring to the cabinet bus bars on Page 4 - 74
Important! Note that the battery cable and bus bar wiring
revisions were made to reduce the battery installation time, and
cable congestion in the 66ECv2 battery cabinet
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
4 - 71
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Current and revised battery
cables
The following figures illustrate the current and revised battery cables
with both 12IR125 and SBS C11 batteries. Note that C11 battery
installation was not covered in the referenced document.
CURRENT 12IR125 BATTERY WIRING
Two quick-disconnect connectors.
(-)
(+)
Black (-)
(-)
(+)
(-)
Red (+)
(+)
Black (-)
(-)
(+)
Red (+)
J401
P401
J401
J401
P401
J401
Bus Bars
(-)
(+)
Black (-)
(-)
(+)
(-)
Red (+)
(+)
Black (-)
(-)
(+)
Red (+)
J401
P401
J401
REVISED 12IR125 BATTERY WIRING
One quick-disconnect connectors.
...........................................................................................................................................................................................................................................................
4 - 72
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
CURRENT SBS C11 BATTERY WIRING
Two quick-disconnect connectors.
Inter-Battery
Bus Bar
Bus Bar Over
Negative Terminal Studs (-)
(-)
(+)
(-)
(+)
(-)
(+)
Bus Bar Over
Negative Terminal Studs (-)
(-)
(+)
(-)
(+)
(-)
(+)
J401
P401
J401
J401
P401
Inter-Battery
Bus Bar
Bus Bar Over
Negative Terminal Studs (-)
(-)
(+)
J401
(-)
(+)
(-)
(+)
(-)
Bus Bar Over
Negative Terminal Studs (-)
(+)
(-)
(+)
(-)
(+)
J401
P401
J401
REVISED SBS C11 BATTERY WIRING
One quick-disconnect connectors.
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
4 - 73
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Revised power wiring to
the cabinet bus bars
The following figures illustrate the current and revised factory installed
power wiring to the cabinet bus bars
CURRENT WIRING TO CABINET BUS BARS
Ten sets of battery cables to the bus bars
Nut and Washer
(1 Set of 10)
P401-9
P401-10
J401-5
Battery Shelf 5
P401-8
P401-7
J401-4
Battery Shelf 4
P401-5
P401-6
J401-3
Battery Shelf 3
P401-3
P401-4
J401-2
Battery Shelf 2
J401-1
Battery Shelf 1
P401-1
P401-2
...........................................................................................................................................................................................................................................................
4 - 74
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
CURRENT WIRING TO CABINET BUS BARS
Five sets of battery cables to the bus bars
Nut and Washer
(1 Set of 10)
P401-10
Battery Shelf 5
J401-5
P401-8
Battery Shelf 4
J401-4
P401-6
Battery Shelf 3
J401-3
P401-4
Battery Shelf 2
J401-2
J401-1
Battery Shelf 1
P401-2
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
4 - 75
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
...........................................................................................................................................................................................................................................................
4 - 76
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
5
Component installation in the
Modular Cell 4.0B and the
WNG24-BC battery cabinets
Overview
.............................................................................................................................................................................................................................................................
Purpose
Contents
This chapter provides instructions for the installation of rectifiers in
integrated power Modular Cell 4.0B cabinets, and for the installation of
batteries in integrated power Modular Cell 4.0B cabinets and WNG24BC battery cabinets connected to primary cabinets. Also provided are
instructions for thermal probe installation and final connection of DC
cables after installation of batteries in a newly installed battery cabinet.
This chapter contains the following sections.
How to install components in Modular Cell 4.0B cabinets
5-2
How to install batteries in a WNG24-BC battery cabinet
5 - 10
How to route the thermal probe cable(s) and mount the thermal probe(s) in the
battery cabinets
5 - 81
How to make final DC connections after installation of a battery cabinet
5 - 84
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 1
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
How to install components in Modular
Cell 4.0B cabinets
Overview
.............................................................................................................................................................................................................................................................
Purpose
This section contains the following procedures.
How to install rectifiers in Modular Cell 4.0B cabinets
How to install batteries in Modular Cell 4.0B cabinets
5-3
5-5
...........................................................................................................................................................................................................................................................
5 - 2
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
How to install rectifiers in Modular Cell 4.0B cabinets
.............................................................................................................................................................................................................................................................
Install rectifiers in a
Modular Cell 4.0B primary
cabinet
The rectifiers required for a given cabinet configuration are shipped
already installed in the Modular Cell 4.0B cabinets. Rectifiers may
need to be added as part of a field upgrade, in which case the
instructions are included in the upgrade kit. These instructions are
provided for the convenience of the installer only. Perform the
following steps to install rectifiers in a Modular Cell 4.0B cabinet.
............................................................................................................................................................................
Consult the following table to obtain the rectifier quantity required to
support the installation of the cabinet being installed, depending upon
the number of carriers, as well as the cabinet model and configuration.
............................................................................................................................................................................
The table on Page 5 - 4 identifies the rectifiers needed (N+1) for a PCS
or 850 Modular Cell 4.0B primary cabinet. Refer to the figure on Page
5-4 for rectifier positions.
............................................................................................................................................................................
When performing the following steps, install the rectifiers in the order
shown on the front of the AC module. Refer to the figure on Page 5-4.
............................................................................................................................................................................
Remove the blank rectifier panel, if applicable. Refer to the figure on
Page 5-4.
............................................................................................................................................................................
Slide the rectifier into the enclosure.Refer to the figure on Page 5-4.
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 3
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
Tighten the thumb screws.
Blank Plate
Auxiliary
Controller
1 2
1 2
1 2
3 4
3 4
3 4
Primary
Rectifier
Shelf
Modular
Cell
4.0B
cabinet
Total
carriers
Modular
Cell
4.0B
Primary
Cabinet
(PCS only)
10
(PCS only)
Primary
Controller
Auxiliary
Rectifier
Shelf
Primary
Rectifier
Shelf
ACPDA
ACPDA
Integrated Power
Configuration
(up to 4 rectifiers)
Integrated Power
Configuration
(>5 rectifiers)
Rectifiers
needed per
cabinet (N+1)
850
Rectifier
positions for 850
P = Primary
Controller.
A = Auxiliary
Controller
1,2,3 P
1,2,3 P
1,2,3,4 P
1,2,3,4 P / 1 A
1,2,3,4 P / 1 A
1,2,3,4 P / 1,2 A
1,2,3,4 P / 1,2,3 A
1,2,3,4 P / 1,2,3 A
1,2,3,4 P / 1,2,3,4 A
N/A
N/A
1,2,3 P
1,2,3 P
1,2,3,4 P
1,2,3,4 P
1,2,3,4 P / 1 A
1,2,3,4 P / 1 A
1,2,3,4 P / 1,2 A
N/A
N/A
1,2,3,4 P / 1,2,3,4 A
N/A
N/A
PCS
Rectifier positions
for PCS
P = Primary
Controller.
A = Auxiliary
Controller
Rectifiers
needed per
cabinet (N+1)
...........................................................................................................................................................................................................................................................
5 - 4
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
How to install batteries in Modular Cell 4.0B cabinets
.............................................................................................................................................................................................................................................................
CAUTION
Damage to equipment
The battery cables in the primary cabinet must not be
connected until after the AC utility wires are connected and
AC power is turned on at the main panel. Do not connect the
battery cables until instructed to do so in Chapter 7
"Finishing the installation".
Install batteries in a
Modular Cell 4.0B cabinet
The batteries required for a given cabinet configuration are shipped
already installed in the Modular Cell 4.0B primary cabinet. Under
certain circumstances, batteries may need to be installed. These
instructions are provided for the convenience of the installer. Perform
the following steps to remove and install batteries in a Modular Cell
4.0B cabinet.
............................................................................................................................................................................
Remove the two bolts shown in the figure below, and remove the air
baffle from above the rectifier module.
RECTIFIER
BAFFLE
MOUNTING BOLT
MOUNTING BOLT
LOCATION
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 5
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
Unplug the battery connectors. Refer to the figure below.
............................................................................................................................................................................
Remove the eight flanged nuts that hold the battery front panel in place.
Refer to the figure on Page 5-7.
...........................................................................................................................................................................................................................................................
5 - 6
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
Remove the battery module front panel. Refer to the figure below.
............................................................................................................................................................................
Lay aside the battery compartment front panel.
............................................................................................................................................................................
Remove the top spacer from the applicable shelf. Refer to the figure on
Page 5-8.
............................................................................................................................................................................
Unscrew the nut and remove the battery retaining bracket.
............................................................................................................................................................................
Remove the interconnecting bus bar.
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 7
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
Remove the positive and negative battery cables from the batteries, and
the two batteries from the shelf.
............................................................................................................................................................................
10
Install the batteries by reversing the previous four steps. Refer to the
figure below. Carefully observe the polarity while reconnecting the
battery cables.
...........................................................................................................................................................................................................................................................
5 - 8
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
11
Measure the voltage at the battery cable external connector to determine
that the polarity is correct. Refer to the figure below.
•
Digital meter - no symbol or positive symbol = correct
connection.
•
Digital meter - negative symbol = incorrect connection.
•
Analog meter - positive deflection = correct connection.
•
Analog meter - negative deflection = incorrect connection.
All of the above assume correct meter lead connection.
BATTERY
CONNECTOR
NEGATIVE
SYMBOL
DIGITAL
26.25*
EXAMPLE VOLTAGE ONLY
ANALOG
POSITIVE
DEFLECTION
NEGATIVE
DEFLECTION
............................................................................................................................................................................
12
If necessary, rewire the battery cables found to be incorrectly wired.
............................................................................................................................................................................
13
Replace the front panel and air baffle.
............................................................................................................................................................................
14
Reconnect the battery connector.
END OF STEPS
.............................................................................................................................................................................
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 9
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
How to install batteries in a
WNG24-BC battery cabinet
Overview
.............................................................................................................................................................................................................................................................
Purpose
This section provides the instructions for the installation and
connection of the batteries. The instructions are the same for both a first
or second battery cabinet, except in the case of thermal probes, where
the exceptions are noted.
Important! If installing an EZBFo battery module, proceed to
Appendix A.
This section contains the following procedures.
Contents
How to determine battery shelf type
5 - 15
How to install L1, L2, and 12IR125 batteries on type 1 battery
shelves
5 - 16
How to install C-11 batteries on type 1 battery shelves
5 - 32
How to install 12IR125 type batteries on type 2 battery shelves
5 - 49
How to install C-11 type batteries on type 2 battery shelves
5 - 63
...........................................................................................................................................................................................................................................................
5 - 10
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
.............................................................................................................................................................................................................................................................
Battery safety and
precautions
Your understanding of the following information is important to ensure
a proper and safe installation of the batteries.
CAUTION
To batteries in this product can present a risk of high short
circuit and fire. The following precautions should be observed
when working on batteries:
•
Remove watches, rings, or other metal objects
•
Use insulated tools
•
Wear rubber gloves and boots
•
Disconnect charging source prior to connecting or
disconnecting battery terminals
DANGER
Injury to Personnel - Chemical Burns
The batteries contain electrolyte (sulfuric acid and water),
which can generate hydrogen gas, even under open circuit
conditions. Extreme caution must be taken when handling
batteries. Carefully follow all applicable procedures.
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 11
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
WARNING
Injury to Personnel
Lifting of the batteries by one person can result in a serious
injury. Always use two people (or use a lifting device) to
handle the batteries.
WARNING
High Energy hazard
The following procedures are the safest method to install and
connect the batteries. If these procedures are not followed in
the exact sequence listed, a serious electrical shock hazard
will result. Ensure that loose cables cannot cause a short
circuit. Since the batteries are charged, do not touch battery
terminals or cross terminals with metal objects. Do not
remove the insulated cover from the battery terminals until
you are preparing to complete each connection.
CAUTION
To reduce the risk of fire or injury to persons, read and follow
these instructions:
•
Use only batteries approved for use with this product.
Refer to Approved batteries on Page 5 - 14 for the list of
approved batteries
...........................................................................................................................................................................................................................................................
5 - 12
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Description of the battery
compartment
•
Do not dispose of the batteries in a fire. The cell may
explode. Check with local codes for possible disposal
instructions
•
Do not open or mutilate the batteries. Released
electrolyte is corrosive and may cause damage to the eye
and skin. It may be toxic if swallowed
•
Exercise care in handling batteries in order not to short
the battery with conductive materials such as rings,
bracelets, and keys. The battery or conductor may
overheat and cause burns
•
Do not mix old and new batteries in this product.
The battery cabinet provides facilities to support five shelves of
batteries. The bottom shelf (shelf 1) is the initial shelf for installation
purposes. Each shelf provides space for four 12IR125 batteries (two
strings) or six C-11 batteries (one string). During installation, batteries
will be connected together to form strings. Battery heaters are located
under each shelf. Battery heater thermostats are present for each battery
shelf. The battery compartment has battery cables preinstalled from the
bus bars for all five shelves. For type 1 shelves, the bus bar cable
connectors are not attached to the uninstalled retaining brackets. For
type 2 shelves, the bus bar cable connectors are attached to the installed
retaining brackets. Refer to the figure below.
SHELF 2
TYPE 1 BATTERY
SHELF EXAMPLE:
BUS BAR CONNECTORS
NOT CONNECTED TO
LOOSE RETAINING
BRACKET (1 of 5)
SHELF 1
TYPE 2 BATTERY SHELF
EXAMPLE: BUS BAR
CONNECTORS
CONNECTED TO
INSTALLED RETAINING
BRACKET (1 of 5)
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 13
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Approved batteries
QUANTITY
As required per
site
specification
The following batteries are approved for use in the WNG24-BC battery
cabinet.
WNG24 - BC SHELF
TYPE
BATTERY TYPE
Shelf type 1
Power CSL-12100 L1-type batteries
Shelf type 1
Marathon GNB M12V100FT L1-type
batteries
Shelf types 1 and 2
12IR125
Shelf types 1 and 2
C-11
and battery type
...........................................................................................................................................................................................................................................................
5 - 14
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
How to determine battery shelf type
.............................................................................................................................................................................................................................................................
Overview
Before proceeding to battery installation, it is necessary to determine
the specific battery shelf, type 1 or type 2, that is installed in the
WNG24-BC battery cabinet. The following figures illustrate both
battery shelves. Note that type 1 shelves have twenty-four threaded
holes in the rear shelf bracket, while the type 2 shelf has none.
If the battery shelf is type 1, proceed to How to install L1, L2, and 12IR125
batteries on type 1 battery shelves on Page 5 - 16 or How to install C-11
batteries on type 1 battery shelves on Page 5 - 32 to continue the
installation.
If the battery shelf is type 2, skip to How to install 12IR125 type batteries
on type 2 battery shelves on Page 5 - 49, or to How to install C-11 type
batteries on type 2 battery shelves on Page 5 - 63, as applicable, to
continue the installation.
Type 1 shelf
THREADED HOLES
REAR SHELF BRACKET
Type 2 shelf
NO HOLES
SIDE RAIL (1 of 2)
REAR SHELF BRACKET
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 15
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
How to install L1, L2, and 12IR125 batteries on type 1 battery shelves
.............................................................................................................................................................................................................................................................
Overview
This section provides instructions for the installation and connection of
L1, L2, and 12IR125 batteries on type 1 battery shelves. The
instructions are the same for both a first or second battery cabinet (that
have type 1 shelves), except in the case of thermal probes, where the
exceptions are noted. This section contains the following procedures
Place the batteries on a shelf
5 - 18
Install the battery retaining bracket
5 - 21
Attach the two battery cable assemblies to the retaining
5 - 23
bracket (L1,L2, and 12IR125 batteries only)
Read battery installation
procedure overview
Examples of L1 and L2 battery shelf positions
5 - 24
Connect positive battery cables to all battery strings
5 - 26
Attach interconnecting bus bars to all battery strings
5 - 28
Connect the negative battery cables to all battery strings
5 - 30
Important! In the event that the battery compartment is
removed from the primary cabinet because of an upgrade that adds
the A6 amplifier shelf (carriers 5 and 6), up to four spare L1
batteries will result. The end user may wish to use these batteries
in the battery cabinet, in which case a shelf must be left vacant.
Therefore, while performing any task involving a type 1 top
battery shelf (shelf 5), it may be desirable to plan on leaving that
shelf empty when installing the batteries.
The battery cabinet can contain up to twenty L1, L2, or 12IR125
batteries that are wired in a series/parallel configuration which provides
24-volt backup. For L1, L2, or 12IR125 batteries, two strings (four
batteries) can be mounted on each of the five type 1 battery shelves.
Refer to the figure on Page 5-18.
Prepare the batteries for
installation
To prepare the batteries, follow all appropriate standard practices for
the storage and handling of batteries. Complete the warranty
procedures and the following steps.
...........................................................................................................................................................................................................................................................
5 - 16
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
Check and record battery initial voltages and all battery date codes.
............................................................................................................................................................................
Include this information with documentation supplied to the customer.
END OF STEPS
.............................................................................................................................................................................
Description of the batteries
The battery terminals are located on one end of the battery. Positive and
negative terminals are clearly labeled “+” and “-”. Terminals are either
threaded studs or threaded holes, depending upon the battery type.
Strap handles are permanently attached to the battery. Refer to the
example figure below.
NUT or BOLT
FOR
BATTERY
CABLE
ATTACHMENT
BATTERY
STRAP
Important! To prevent an inadvertent electrical short during
battery installation, certain battery types have an insulated cover
that is factory-installed over the terminals on the individual
batteries. Do not remove this cover until you are preparing to
complete each connection.
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 17
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
The figure below illustrates the battery string positions and battery
numbers for L1, L2, and 12IR125 batteries on type 1 shelves.
BATTERYSHELF 5
BATTERYSHELF 4
STRING 10
STRING 9
BATTERYSHELF 3
BATTERYSHELF 1
STRING 4
STRING 2
STRING 1
STRING 6
STRING 3
BATTERYSHELF 2
STRING 8
STRING 5
STRING 7
FRONT VIEW
Place the batteries on a
shelf
Use the following procedure to place batteries on a shelf, starting with
shelf 1 (bottom).
...........................................................................................................................................................................................................................................................
5 - 18
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Important! This procedure, and the illustrations it contains,
uses 12IR125 batteries as an example. Refer to Examples of L1 and
L2 battery shelf positions on Page 5 - 24 for examples of L1 and L2
battery shelf positions.
............................................................................................................................................................................
Locate the 25 threaded rods shipped with the cabinet. Five will be used
per shelf. Thread a rod into the center hole of the rear bracket as shown
in the Step 5 figure on Page 5- 20, item 1.
Important! To avoid damage to the heater pad and wires when
performing the next step, the right-hand (or right-most) battery
(especially 12IR125 and C-11 types) should be tilted forward (at
the front of the shelf) as it is slid onto the shelf. Refer to the figure
below for the heater pad location.
............................................................................................................................................................................
When installed, the battery terminals on the front, narrow end of the
battery should face out of the cabinet. Slide two batteries onto the shelf,
one on each side of the center threaded rod. Refer to the figure on Page
5-20, item 2.
HEATER PAD
............................................................................................................................................................................
Thread a rod into the appropriate hole on the outside of the two batteries
installed in the previous step. Refer to the figure on Page 5-20,
item 3.
............................................................................................................................................................................
Slide two batteries onto the shelf, one on each side of the threaded rods
installed in the previous step. Refer to the figure on Page 5-20, item 4.
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 19
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
Thread a rod into the appropriate hole on the outside of the two batteries
installed in the previous step. Refer to the figure below, item 5.
REAR SHELF BRACKET
CENTER THREADED HOLE
............................................................................................................................................................................
Repeat Steps 1 through 6 for all battery shelves to be populated.
Important! Up to four batteries may be subsequently removed
from the primary cabinet. Therefore, it may be desirable to
provide future space for these batteries by leaving the top battery
cabinet shelf empty when installing the batteries in the following
steps.
............................................................................................................................................................................
Carefully wrap and store the remaining threaded rods, retaining bracket
and associated hardware on all shelves not being populated with
batteries at this time.
...........................................................................................................................................................................................................................................................
5 - 20
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Install the battery retaining
bracket
Perform the following steps to install the battery retaining bracket.
............................................................................................................................................................................
Preposition the retaining bracket in position 1 for L1 and L2 batteries,
or position 2 for 12IR125 batteries, as applicable. Refer to the figure
below.
LEFT SIDE VIEWS
BATTERIES
L1 and L2
RETAINING
BRACKET
(POSITION 2)
THREADED ROD
(1 0f 5)
BATTERIES
12IR125
RETAINING
BRACKET
(POSITION 1)
THREADED ROD
(1 of 5)
Important! This procedure, and the illustrations it contains,
uses 12IR125 batteries as an example. Refer to Examples of L1 and
L2 battery shelf positions on Page 5 - 24 for examples of L1 and L2
battery shelf positions.
............................................................................................................................................................................
Slide the retaining bracket over the installed threaded rods.
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 21
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
END THREADED ROD
Using the nuts and washers provided, attach the retaining bracket at the
center and end threaded rods only. Do not tighten the nuts.
CENTER
THREADED ROD
END THREADED ROD
12IR125
RETAINING
BRACKET
............................................................................................................................................................................
Using the supplied bolts, washers and nuts, attach the retaining bracket
to the shelf. Four sets of hardware are used, two on each side of the
bracket. Refer to the figure below.
............................................................................................................................................................................
RETAINING
BRACKET
(POSITION 1)
BATTERIES
L1 and L2
BOLTS AND NUTS FOR
RETAINING BRACKETS
Repeat Steps 1 through 4 for all populated battery shelves.
LEFT SIDE VIEWS
RETAINING
BRACKET
(POSITION 2)
BATTERIES 12IR125
BOLTS AND NUTS FOR
RETAINING BRACKETS
...........................................................................................................................................................................................................................................................
5 - 22
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Attach the two battery
cable assemblies to the
retaining bracket (L1,L2,
and 12IR125 batteries only)
Important! This procedure, and the illustrations it contains,
uses 12IR125 batteries as an example. Refer to Examples of L1 and
L2 battery shelf positions on Page 5 - 24 for examples of L1 and L2
battery shelf positions.
Perform the following steps to attach the battery cable assemblies to the
retaining bracket (for L1, L2, and 12IR125 batteries only).
............................................................................................................................................................................
Attach the battery cable assemblies to the threaded rods that are
positioned between the left and right pair (string) of batteries, using the
nuts and washers provided. Do not connect the cables to the batteries at
this time. Refer to the figure below.
............................................................................................................................................................................
Repeat the previous step for all populated shelves.
LEFT BATTERY
STRING CABLE
BRACKET AND
CONNECTOR
RIGHT BATTERY
STRING CABLE
BRACKET AND
CONNECTOR
RETAINING BRACKET
THREADED ROD
BETWEEN LEFT
BATTERY STRINGPAIR
THREADED ROD
BETWEEN RIGHT
BATTERY STRING
PAIR
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 23
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Examples of L1 and L2
battery shelf positions
Refer to the three figures below for examples of L1 and L2 battery
shelf positions.
CENTER
THREADED HOLE
BOTTOM ROW HOLES
MIDDLE ROW HOLES
L1
CENTER
THREADED HOLE
L1
...........................................................................................................................................................................................................................................................
5 - 24
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
TOP ROW HOLES
CENTER
THREADED HOLE
L2
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 25
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Connect positive battery
cables to all battery strings
Important! When performing the following steps, do not
connect the negative battery cables. The negative battery cables
are not connected until after the interconnecting bus bars have
been installed in the next procedure.
Perform the following steps to connect the positive battery cables to all
battery strings.
............................................................................................................................................................................
Locate the ten battery cable assemblies. Refer to the figure below.
............................................................................................................................................................................
Starting with string 2 on the right side of shelf 1, remove the protective
cap (if present) from the terminals of battery 2. Refer to the figure below.
RED (+)
(-) BLACK
BATTERY CABLE
ASSEMBLIES
(2 of 10)
STRING 1
RED (+)
(-) BLACK
STRING 2
............................................................................................................................................................................
Apply antioxidant compound to the positive (+) terminal of battery 2 of
string 2.
...........................................................................................................................................................................................................................................................
5 - 26
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
Connect the positive (+) battery cable to the positive (+) terminal on
battery 2 of string 2, using either:
•
a flat washer, lock washer and nut, or
•
a flat washer, lock washer and bolt, if applicable
Refer to the figure on Page 5-29 for a top view of a typical battery
cable connection.
............................................................................................................................................................................
Torque the positive battery connections using an insulated socket and
torque wrench set at 60 in.-lb. (6.8 Nm). Do not use the torque
specifications provided in Chapter 1.
............................................................................................................................................................................
Repeat Steps 1 through 5 for the number 2 battery in all remaining
battery strings.
END OF STEPS
.............................................................................................................................................................................
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 27
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Attach interconnecting bus
bars to all battery strings
Perform the following steps to attach interconnecting bus bars to all
battery strings.
............................................................................................................................................................................
Starting with string 2 on the right side of shelf 1, remove the protective
cap (if present) from the terminals of battery 1.
............................................................................................................................................................................
Remove the interconnecting bus bar from the kit that is provided with
each pair of batteries.
............................................................................................................................................................................
Polish the interconnecting bus bar.
............................................................................................................................................................................
Apply antioxidant compound to the interconnecting bus bar.
............................................................................................................................................................................
Apply antioxidant compound to the positive (+) terminal of battery 1
and the negative (-) terminal of battery 2 of string 2.
............................................................................................................................................................................
On string 2, place an interconnecting bus bar between the positive
terminal of the left-hand battery (#1) and the negative terminal of the
right-hand battery (#2). Refer to the figure below.
BATTERY STRING
BUS BARS
RED (+)
(-) BLACK
STRING 1
RED (+)
(-) BLACK
BATTERY CABLE
ASSEMBLIES
(2 of 10)
STRING 2
...........................................................................................................................................................................................................................................................
5 - 28
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
Connect the interconnecting bus bar using either:
•
a flat washer, lock washer and nut, or
•
a flat washer, lock washer and bolt, if applicable
Refer to the figure below, which illustrates the interconnecting bus
bar installation, including the installation order of the washers.
FLAT WASHER
BATTERY
CABLE
LOCK WASHER
NUT OR BOLT
TOP VIEW
BATTERY 2
BATTERY 1
BATTERY
CABLE
LOCK WASHER
NUT OR BOLT
FLAT WASHER
............................................................................................................................................................................
Torque the two bus bar connections using an insulated socket and torque
wrench set at 60 in.-lb. (6.8 Nm). Do not use the torque specifications
provided in Chapter 1.
............................................................................................................................................................................
Repeat Steps 1 through 8 for the remaining battery strings.
END OF STEPS
.............................................................................................................................................................................
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 29
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Connect the negative
battery cables to all battery
strings
Perform the following steps to connect the negative battery cables to all
battery strings. Refer to the figure below.
............................................................................................................................................................................
Apply antioxidant compound to the negative (-) terminal of battery 1 of
string 2.
............................................................................................................................................................................
Place the negative (-) battery cable on the negative (-) terminal on
battery 1, string 2, using either:
•
a flat washer, lock washer and nut, or
•
a flat washer, lock washer and bolt, if applicable
Refer to the figure on Page 5-29 for a top view of a typical battery
cable connection. Refer to the figure on Page 5-31 for negative
battery cable connections.
............................................................................................................................................................................
Repeat Steps 1 and 2 for all remaining battery strings.
...........................................................................................................................................................................................................................................................
5 - 30
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
Torque the negative battery connections using an insulated socket and
torque wrench set at 60 in.-lb. (6.8 Nm). Do not use the torque
specifications provided in Chapter 1.
BATTERY STRING
BUS BARS
(-) BLACK
(-) BLACK
RED (+)
STRING 1
RED (+)
BATTERY CABLE
ASSEMBLIES
(2 of 10)
STRING 2
Important!Skip to How to route the thermal probe cable(s) and mount
the thermal probe(s) in the battery cabinets on Page 5 - 81 to continue
the installation.
END OF STEPS
...............................................................................................................................................................................
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 31
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
How to install C-11 batteries on type 1 battery shelves
.............................................................................................................................................................................................................................................................
Overview
This section provides instructions for the installation and connection of
C-11 batteries on type 1 battery shelves. The instructions are the same
for both a first or second battery cabinet (that have type 1 shelves),
except in the case of thermal probes, where the exceptions are noted.
This section contains the following procedures.
Place the C-11 batteries on a shelf
5 - 35
Install the battery retaining bracket
5 - 37
Attach the two battery cable assemblies to the retaining
5 - 39
bracket (C-11 batteries only)
Read battery installation
procedure overview
Place the battery negative and positive bus bars
5 - 40
Connect the positive battery cables to the batteries
5 - 42
Attach the interconnecting bus bars
5 - 44
Connect the negative battery cables to the batteries
5 - 46
Install the insulating battery terminal covers
5 - 48
Important! In the event that the battery compartment is
removed from the primary cabinet because of an upgrade that adds
the A6 amplifier shelf (carriers 5 and 6), up to four spare L1
batteries will result. The end user may wish to use these batteries
in the battery cabinet, in which case a shelf must be left vacant.
Therefore, while performing any task involving a type 1 top
battery shelf (shelf 5), it may be desirable to plan on leaving that
shelf empty when installing the batteries.
The battery cabinet can contain up to thirty C-11 batteries that are
wired in a series/parallel configuration which provides 24-volt backup.
For C-11 batteries, one string (six batteries) can be mounted on each of
the five type 1 battery shelves. Refer to the figure on Page 5-34.
Prepare the batteries for
installation
To prepare the batteries, follow all appropriate standard practices for
the storage and handling of batteries. Complete the warranty
procedures and the following steps.
...........................................................................................................................................................................................................................................................
5 - 32
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
Check and record battery initial voltages and all battery date codes.
............................................................................................................................................................................
Include this information with documentation supplied to the customer.
END OF STEPS
.............................................................................................................................................................................
Description of the batteries
The battery terminals are located on one end of the battery. Positive and
negative terminals are clearly labeled “+” and “-”. Strap handles are
permanently attached to the battery. Refer to the example figure below.
TERMINAL
FOR
BATTERY
CABLE
ATTACHMENT
BATTERY
STRAP
Important! To prevent an inadvertent electrical short during
battery installation, the C-11 batteries have an insulated cover that
is factory-installed over the terminals on the individual batteries.
Do not remove this cover until you are preparing to complete each
connection.
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 33
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
The figure below illustrates the battery string positions and battery
numbers for C-11 batteries on type 1 shelves.
STRING 5
STRING 4
STRING 3
STRING 2
STRING 1
FRONT VIEW
...........................................................................................................................................................................................................................................................
5 - 34
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Place the C-11 batteries on
a shelf
Use the following procedure to place batteries on a shelf, starting with
shelf 1 (bottom).
Important! This procedure, and the illustrations it contains, are
generic in nature, in order that they may be used for all battery
types.
............................................................................................................................................................................
Locate the 25 threaded rods shipped with the cabinet.
............................................................................................................................................................................
Thread a rod into the center hole of the rear bracket as shown in the Step
8 figure on Page 5- 36, item 1.
............................................................................................................................................................................
Slide two batteries onto the shelf, one on each side of the center threaded
rod. Refer to the figure on Page 5-36, item 2.
(-) BLACK
RED (+)
POSITIVE
BATTERY
TERMINAL
NEGATIVE
BATTERY
TERMINAL
Important! When installed, the battery terminals on the front,
narrow end of the battery should face out of the cabinet. Refer to
the figure below.
............................................................................................................................................................................
Place a spacer (supplied with the batteries) on the outside of the two
batteries installed in the previous step. Refer to the figure on Page 5-36,
item 3.
............................................................................................................................................................................
Slide two batteries onto the shelf, one on each side of the spacers
installed in the previous step. Refer to the figure on Page 5-36, item 4.
............................................................................................................................................................................
Thread a rod into the appropriate hole on the outside of the two batteries
installed in the previous step. Refer to the figure below, item 5.
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 35
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
Slide the last two C-11 batteries onto the shelf on each side of the
threaded rods installed in the previous step. Refer to the figure below,
item 6.
............................................................................................................................................................................
Thread a rod into the appropriate hole on the outside of the last two
batteries installed in the previous step. Refer to the figure below, item 7.
REAR SHELF BRACKET
CENTER THREADED HOLE
............................................................................................................................................................................
Repeat Steps 1 through 8 for all battery shelves to be populated.
Important! In the event of an upgrade of the primary cabinet
that adds the A6 amplifier shelf, the battery compartment is
removed. This results in four spare L1 batteries.
...........................................................................................................................................................................................................................................................
5 - 36
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Therefore, it may be desirable to plan on leaving the top shelf
empty when installing the batteries.
............................................................................................................................................................................
10
Install the battery retaining
bracket
Carefully wrap and store the remaining threaded rods, retaining bracket
and associated hardware on all shelves not being populated with
batteries at this time.
Perform the following steps to install the battery retaining bracket.
............................................................................................................................................................................
Preposition the retaining bracket in the position shown below for C-11
batteries.
LEFT SIDE VIEW
RETAINING
BRACKET
POSITION 2
C-11 BATTERIES
THREADED ROD
(1 of 5 per shelf)
Important! When performing the next steps, note that the figure
illustrates an example only.
............................................................................................................................................................................
Slide the retaining bracket over the installed threaded rods.
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 37
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
Using the nuts and washers provided, attach the retaining bracket at the
center and end threaded rods only. Do not tighten the nuts.
CENTER
THREADED ROD
RETAINING BRACKET
END THREADED ROD
END THREADED ROD
............................................................................................................................................................................
Using the supplied bolts, washers and nuts, attach the retaining bracket
to the shelf. Four sets of hardware are used, two on each side of the
bracket. Refer to the figure below.
............................................................................................................................................................................
Repeat Steps 1 through 4 for all populated battery shelves.
LEFT SIDE VIEW
BOLTS AND NUTS FOR
RETAINING BRACKETS
RETAINING
BRACKET
POSITION FOR C-11
BATTERIES
...........................................................................................................................................................................................................................................................
5 - 38
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Attach the two battery
cable assemblies to the
retaining bracket (C-11
batteries only)
Perform the following steps to attach the battery cable assemblies to the
retaining bracket (for C-11 batteries only).
............................................................................................................................................................................
Attach the battery cable assemblies to the threaded rods that are
positioned between the left two batteries and between the right two
batteries. Do not connect the cables to the batteries at this time. Refer to
the figure below.
RIGHT BATTERY
CABLE BRACKET
AND CONNECTOR
LEFT BATTERY
CABLE BRACKET
AND CONNECTOR
THREADED ROD
BETWEEN LEFT
TWO BATTERIES
THREADED ROD
BETWEEN RIGHT
TWO BATTERIES
............................................................................................................................................................................
Tighten all five nuts.
END OF STEPS
.............................................................................................................................................................................
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 39
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Place the battery negative
and positive bus bars
Important! Although all four parallel bus bars are identical,
observe that the orientation of the positive and negative parallel
bus bars is different on the left three batteries (1, 2 and 3) than on
the right three batteries (4, 5 and 6). Also observe that the negative
and positive pairs are positioned in a reverse orientation to each
other. Refer to the figure on Page 5-41.
Refer to the figure on Page 5-41, and perform the following steps to
connect the negative and positive bus bars.
............................................................................................................................................................................
Apply antioxidant compound to the positive (+) terminal and
negative (-) terminal of all batteries.
Important! When performing the next two steps, refer to the
Step 5 figure on Page 5- 41. For batteries 1, 2, and 3, use "A" for
positive bus bar installation and "B" for negative bus bar
installation. For batteries 4, 5, and 6, use "C" for negative bus bar
installation and "D" for positive bus bar installation.
............................................................................................................................................................................
Place bus bars on batteries 1, 2, and 3.
•
Place a bus bar (A) on the positive terminals with the bend facing
toward the batteries.
•
Place a bus bar (B) on the negative terminals with the bend facing
away from the batteries.
............................................................................................................................................................................
Place bus bars on batteries 4, 5, and 6.
•
Place a bus bar (C) on the negative terminals with the bend facing
toward the batteries.
•
Place a bus bar (D) on the positive terminals with the bend facing
away from the batteries.
............................................................................................................................................................................
Temporarily secure each bus bar in place with a washer and nut.
...........................................................................................................................................................................................................................................................
5 - 40
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
Repeat Steps 1 through 4 for all remaining battery shelves, if applicable.
Refer to the figure below.
LEFT: BATTERIES 1, 2, 3
RIGHT SIDE VIEW
RIGHT: BATTERIES 4, 5, 6
RIGHT SIDE VIEW
C+D
A+B
_ +
POSITIVE
BEND FACING
TOWARD BATTERIES (A)
NEGATIVE
BEND FACING
AWAY FROM
BATTERIES (B)
+ _
POSITIVE BEND
FACING AWAY
FROM BATTERIES
(D)
FRONT VIEW
NEGATIVE
BEND FACING
TOWARD BATTERIES (C)
FRONT VIEW
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 41
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Connect the positive
battery cables to the
batteries
Important! When performing the following steps, for safety
reasons, always connect the positive battery cables first and the
negative battery cables last (when instructed to do so).
Perform the following steps to connect the positive battery cables to the
batteries.
............................................................................................................................................................................
Locate the previously mounted battery cable assemblies on the bottom
shelf.
............................................................................................................................................................................
Separate two of the battery cables. The positive cables from each of the
two battery cable assemblies will be connected to the batteries in the
next step.
Important! When performing the next step, note that the two
positive battery cables being connected come from two separate
battery connectors. Refer to the figure on Page 5-43.
............................................................................................................................................................................
Apply antioxidant compound to the two positive (+) terminals of
batteries 5 and 6. Refer to the figure on Page 5-43.
............................................................................................................................................................................
Connect the two positive (+) battery cables (from separate connectors)
to the positive (+) terminals of batteries 5 and 6, using the flat washers,
lock washers and nuts.
...........................................................................................................................................................................................................................................................
5 - 42
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
..............................................................................................................................................................................
Repeat Steps 2 through 4 for all populated battery shelves. Remember,
for safety reasons, to connect the positive battery cables first and the
negative battery cables last (when instructed to do so).
S-2
S-1
++
..............................................................................................................................................................................
Do not torque the nuts on the positive battery connections at this time.
The nuts on all positive battery connections will be torqued after
mounting of the series bus bars in the next procedure.
END OF STEPS
...............................................................................................................................................................................
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 43
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Attach the interconnecting
bus bars
Perform the following steps to connect the interconnecting bus bars. Do
the bottom shelf first.
............................................................................................................................................................................
Remove the series bus bar from the kit provided with the batteries.
............................................................................................................................................................................
Apply antioxidant compound to the interconnecting bus bar, the positive
(+) terminal of battery 3, and the negative (-) terminal of battery 4. Refer
to the figure below.
............................................................................................................................................................................
Place the interconnecting bus bar between the positive terminal of
battery 3 and the negative terminal of battery 4.
............................................................................................................................................................................
Connect the interconnecting bus bar using the flat washers, lock washers
and nuts. Refer to the figure below for a top view (for mounting order).
Refer to the figure on Page 5-45 for a front view.
TOP VIEW
SERIES BUS BAR
FLAT WASHER
LOCK WASHER
NUT
BATTERY 4
BATTERY 3
BATTERY 2
SERIES BUS BAR
BATTERY 5
LOCK WASHER
NUT
FLAT WASHER
PARALLEL BUS BARS AND CABLES NOT SHOWN FOR CLARITY
...........................................................................................................................................................................................................................................................
5 - 44
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
Repeat Steps 1 through 4 for the remaining battery shelves, if applicable.
Refer to the figure below.
SERIES
BUS BARS
S2
S1
BATTERY CABLES NOT SHOWN FOR CLARITY
............................................................................................................................................................................
Torque the following connections using an insulated 10-mm socket and
torque wrench set at 62 in.-lb. (7.0 Nm). Do not use the torque
specifications provided in Chapter 1.
•
All series bus bar connections (+ and -, all shelves)
•
All remaining positive battery connections, all shelves
•
Negative battery connections on batteries 5 and 6, all shelves
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 45
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Connect the negative
battery cables to the
batteries
Perform the following steps to connect the negative battery cables to
the batteries.
............................................................................................................................................................................
Separate two of the battery cables. The negative cables from each of the
two battery cables will be connected to the batteries in the next step.
Important! When performing the next step, note that the two
negative battery cables being connected come from two separate
battery connectors. Refer to the figure on Page 5-47.
............................................................................................................................................................................
Apply antioxidant compound to the two negative (-) battery terminals of
batteries 1 and 2. Refer to the figure on Page 5-47.
............................................................................................................................................................................
Connect the two negative (-) battery cables (from separate connectors)
to the negative (-) terminal of batteries 1 and 2, using the flat washers,
lock washers and nuts. Refer to the figure on Page 5-47.
...........................................................................................................................................................................................................................................................
5 - 46
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
Repeat Steps 2 and 3 for all remaining battery shelves, if applicable.
S-2
S-1
+ +
............................................................................................................................................................................
Torque all remaining negative connections using an insulated 7/16-inch
socket and torque wrench set at 62 in.-lb. (7.0 Nm). Do not use the
torque specifications provided in Chapter 1.
END OF STEPS
.............................................................................................................................................................................
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 47
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Install the insulating
battery terminal covers
Perform the following steps to install the insulating battery terminal
covers.
............................................................................................................................................................................
Place all insulating covers on the battery terminals, as shown in the
figure below.
INSULATING
COVER
(EXAMPLE:
1 per BATTERY)
S-2
S-1
++
Important!Skip to How to route the thermal probe cable(s) and mount
the thermal probe(s) in the battery cabinets on Page 5 - 81 to continue
the installation.
END OF STEPS
...............................................................................................................................................................................
...........................................................................................................................................................................................................................................................
5 - 48
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
How to install 12IR125 type batteries on type 2 battery shelves
.............................................................................................................................................................................................................................................................
Overview
Read battery installation
procedure overview
This section provides instructions for the installation and connection of
12IR125 batteries. The instructions are the same for both a first or
second battery cabinet, except in the case of thermal probes, where the
exceptions are noted. This section contains the following procedures.
Place the 12IR125 batteries on a shelf
5 - 52
Adjust and secure the front battery retaining brackets
5 - 55
Connect positive battery cables to all battery strings
5 - 57
Attach interconnecting bus bars to all battery strings
5 - 59
Connect the negative battery cables to all battery strings
5 - 61
Important! In the event that the battery compartment is
removed from the primary cabinet because of an upgrade that adds
the A6 amplifier shelf (carriers 5 and 6), up to four spare L1
batteries will result. The end user may wish to use these batteries
in the battery cabinet, in which case a shelf must be left vacant.
Therefore, while performing any task involving a type 1 top
battery shelf (shelf 5), it may be desirable to plan on leaving that
shelf empty when installing the batteries.
The battery cabinet can contain up to 20 batteries that are wired in a
series/parallel configuration which provides 24-volt backup. Two
strings (four batteries) can be mounted on each shelf of the battery
cabinet. Refer to the figure on Page 5-51.
Prepare the 12IR125
batteries for installation
To prepare the12IR125 batteries, follow all appropriate standard
practices for the storage and handling of batteries. Complete the
warranty procedures and the following steps.
............................................................................................................................................................................
Check and record battery initial voltages.
............................................................................................................................................................................
Record all battery date codes.
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 49
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
Include this information with documentation supplied to the customer.
END OF STEPS
.............................................................................................................................................................................
Description of the batteries
The 12IR125 battery terminals are located on one end of the battery.
Positive and negative terminals are clearly labeled “+” and “-”. Strap
handles are permanently attached to the battery. Refer to the example
figure below.
NUT or BOLT
BATTERY
CABLE
ATTACHMENT
BATTERY
STRAP
Important! To prevent an inadvertent electrical short during
battery installation, certain battery types have an insulated cover
that is factory-installed over the terminals on the individual
batteries. Do not remove this cover until you are preparing to
complete each connection.
...........................................................................................................................................................................................................................................................
5 - 50
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
The figure below illustrates the12IR125 battery string positions and
battery numbers in the WNG24-BC battery cabinet.
BATTERYSHELF 5
BATTERYSHELF 4
STRING 7
STRING 3
BATTERYSHELF 2
BATTERYSHELF 1
STRING 1
STRING 2
STRING 4
STRING 6
STRING 8
STRING 5
BATTERYSHELF 3
STRING 10
STRING 9
FRONT VIEW
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 51
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Place the 12IR125 batteries
on a shelf
Use the following procedure to place batteries on a shelf, starting with
shelf 1 (bottom).
............................................................................................................................................................................
Remove the battery retaining brackets that are located on each of the
five battery cabinet shelves (if they will be populated with batteries),
and carefully lay them aside. Refer to the figure below.
...........................................................................................................................................................................................................................................................
5 - 52
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Important! Carefully slide a battery into the center position on
the bottom battery shelf (1). Then, slide the battery to the right
side of the cabinet shelf. Refer to item 1 in the figure below.
BATTERY
RETAINING
BRACKET
(1 of 5)
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 53
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Important! When installed, the battery terminals on the front,
narrow end of the battery should face out of the cabinet. The
terminals should have a protective cap. Refer to the figure below.
(-) BLACK
NEGATIVE
BATTERY
TERMINAL
RED (+)
POSITIVE
BATTERY
TERMINAL
............................................................................................................................................................................
Slide another battery into the center of the cabinet shelf. Also, slide this
battery to the right side of the shelf. Refer to the figure on Page 5-53,
item 2.
............................................................................................................................................................................
Slide the remaining the remaining two batteries onto the shelf.
............................................................................................................................................................................
Repeat steps 2 through 4 to install batteries on shelves 2 through 5, as
applicable.
............................................................................................................................................................................
Push all batteries to the rear of the battery shelf.
END OF STEPS
.............................................................................................................................................................................
...........................................................................................................................................................................................................................................................
5 - 54
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Adjust and secure the front
battery retaining brackets
Important! When performing the following steps, the battery
retaining brackets must be installed as shown in the figure below
and the Step 5 figure on Page 5- 56. If the brackets were not
shipped installed in the orientation shown, they must be reversed
as described in the following steps.
Perform the following steps to correctly install the retaining brackets.
............................................................................................................................................................................
Observe the orientation of the battery retaining brackets shown in the
figure below. If the battery retaining brackets were not shipped in the
orientation shown, they must be reversed, which requires the battery
connectors to be moved to the other side of the bracket.
12IR125 HOLES
............................................................................................................................................................................
If the battery retaining brackets were shipped in the orientation shown,
reinstall the brackets as shown in the Step 5 figure on Page 5- 56, and
then skip to Connect positive battery cables to all battery strings on Page 5 57. If not, proceed to the next step, to reverse the brackets, which
requires the battery connectors to be moved to the other side of the
bracket.
............................................................................................................................................................................
Remove the nuts and washers from each battery connector and remove
the connectors from the bracket.
............................................................................................................................................................................
Remove the inside nuts, and then the connector mounting bolts from
their existing holes in the bracket.
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 55
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
INSIDE
NUT
Reverse and reinstall the brackets as shown in the figure below.
BATTERY
RETAINING
BRACKET
(1 of 5)
BATTERY SHELF
RIGHT SIDE VIEW
ANDERSON
CONNECTOR
Important! When performing the next step, note that after the
retaining bracket is reversed, the holes counter-sunk on the inside
of the bracket will be the correct holes to use. Also note that the
correct holes will always be the right-hand set viewed from the
front of the correctly installed bracket.
............................................................................................................................................................................
Reinstall the connector mounting bolts in the 12IR125 holes. Refer to
the figure on Page 5-55.
............................................................................................................................................................................
Replace the battery connectors on the brackets, and then reinstall the
brackets on the shelf. Refer to the figure above.
END OF STEPS
.............................................................................................................................................................................
...........................................................................................................................................................................................................................................................
5 - 56
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Connect positive battery
cables to all battery strings
Important! When performing the following steps, do not
connect the negative battery cables. The negative battery cables
are not connected until after the interconnecting bus bars have
been installed in the next procedure.
Perform the following steps to connect the positive battery cables to all
battery strings.
............................................................................................................................................................................
Locate the ten battery cable assemblies. Refer to the figure below.
............................................................................................................................................................................
Starting with string 2 on the right side of shelf 1, remove the protective
cap from the terminals of battery 2. Refer to the figure below.
RED (+)
(-) BLACK
BATTERY CABLE
ASSEMBLIES
(2 of 10)
STRING 1
RED (+)
(-) BLACK
STRING 2
............................................................................................................................................................................
Apply antioxidant compound to the positive (+) terminal of battery 2 of
string 2.
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 57
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
Connect the positive (+) battery cable to the positive (+) terminal on
battery 2 of string 2, using the flat washer, lock washer and nut provided.
Refer to the figure on Page 5-60 for a top view of a typical battery cable
connection.
............................................................................................................................................................................
Torque the positive battery connections using an insulated socket and
torque wrench set at 60 in.-lb. (6.8 Nm). Do not use the torque
specifications provided in Chapter 1.
............................................................................................................................................................................
Repeat steps 1 through 5 for the number 2 battery in all remaining
battery strings.
END OF STEPS
.............................................................................................................................................................................
...........................................................................................................................................................................................................................................................
5 - 58
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Attach interconnecting bus
bars to all battery strings
Perform the following steps to attach interconnecting bus bars to all
battery strings.
............................................................................................................................................................................
Starting with string 2 on the right side of shelf 1, remove the protective
cap from the terminals of battery 1.
............................................................................................................................................................................
Remove the interconnecting bus bar from the kit that is provided with
each pair of batteries.
............................................................................................................................................................................
Polish the interconnecting bus bar.
............................................................................................................................................................................
Apply antioxidant compound to the interconnecting bus bar.
............................................................................................................................................................................
Apply antioxidant compound to the positive (+) terminal of battery 1
and the negative (-) terminal of battery 2 of string 2.
............................................................................................................................................................................
On string 2, place an interconnecting bus bar between the positive
terminal of the left-hand battery (#1) and the negative terminal of the
right-hand battery (#2). Refer to the figure below.
BATTERY STRING
BUS BARS
RED (+)
(-) BLACK
STRING 1
RED (+)
(-) BLACK
BATTERY CABLE
ASSEMBLIES
(2 of 10)
STRING 2
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 59
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
Connect the interconnecting bus bar using the flat washer, lock washer
and nut provided. Refer to the figure below, which illustrates the
interconnecting bus bar installation, including the installation order of
the washers.
FLAT WASHER
BATTERY
CABLE
LOCK WASHER
NUT OR BOLT
TOP VIEW
BATTERY 2
BATTERY 1
BATTERY
CABLE
LOCK WASHER
NUT OR BOLT
FLAT WASHER
............................................................................................................................................................................
Torque the two bus bar connections using an insulated socket and torque
wrench set at 60 in.-lb. (6.8 Nm). Do not use the torque specifications
provided in Chapter 1.
............................................................................................................................................................................
Repeat steps 1 through 8 for the remaining battery strings.
END OF STEPS
.............................................................................................................................................................................
...........................................................................................................................................................................................................................................................
5 - 60
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Connect the negative
battery cables to all battery
strings
Perform the following steps to connect the negative battery cables to all
battery strings. Refer to the Step 4 figure on Page 5- 62
............................................................................................................................................................................
Apply antioxidant compound to the negative (-) terminal of battery 1 of
string 2.
............................................................................................................................................................................
Place the negative (-) battery cable on the negative (-) terminal on
battery 1, string 2, using the flat washer, lock washer and nut provided.
Refer to the figure on Page 5-60 for a top view of a typical battery cable
connection.
............................................................................................................................................................................
Repeat steps 1 and 2 for all remaining battery strings.
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 61
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
Torque the negative battery connections using an insulated socket and
torque wrench set at 60 in.-lb. (6.8 Nm). Do not use the torque
specifications provided in Chapter 1.
BATTERY STRING
BUS BARS
(-) BLACK
(-) BLACK
RED (+)
STRING 1
RED (+)
BATTERY CABLE
ASSEMBLIES
(2 of 10)
STRING 2
Important!Skip to How to route the thermal probe cable(s) and mount
the thermal probe(s) in the battery cabinets on Page 5 - 81 to continue
the installation.
END OF STEPS
...............................................................................................................................................................................
...........................................................................................................................................................................................................................................................
5 - 62
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
How to install C-11 type batteries on type 2 battery shelves
.............................................................................................................................................................................................................................................................
Overview
This section provides the instructions for the installation and
connection of the C-11 batteries. The instructions are the same for both
a first or second battery cabinet, except in the case of thermal probe
cables, where the exceptions are noted.
Place the C-11 batteries on a shelf
5 - 67
Reinstall the battery retaining brackets
5 - 70
Place the battery negative and positive bus bars
5 - 72
Connect the positive battery cables to the batteries
5 - 74
Attach the interconnecting bus bars
5 - 76
Connect the negative battery cables to the batteries
5 - 78
Install the insulating battery terminal covers
5 - 80
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 63
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Read battery installation
procedure overview
Important! In the event that the battery compartment is
removed from the primary cabinet because of an upgrade that adds
the A6 amplifier shelf (carriers 5 and 6), up to four spare L1
batteries will result. The end user may wish to use these batteries
in the battery cabinet, in which case a shelf must be left vacant.
Therefore, while performing any task involving a type 1 top
battery shelf (shelf 5), it may be desirable to plan on leaving that
shelf empty when installing the batteries.
The battery cabinet can contain up to 30 batteries that are wired in a
series/parallel configuration, which provides 24-volt backup. One
string (six batteries) of C-11 batteries can be mounted on each shelf of
the battery cabinet. Refer to the figure on Page 5-65.
Prepare the batteries for
installation
To prepare the batteries, follow all appropriate standard practices for
the storage and handling of batteries. Complete the warranty
procedures and the following steps.
............................................................................................................................................................................
Check and record battery initial voltages.
............................................................................................................................................................................
Record all battery date codes.
............................................................................................................................................................................
Include this information with documentation supplied to the customer.
END OF STEPS
.............................................................................................................................................................................
...........................................................................................................................................................................................................................................................
5 - 64
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
The figure below illustrates the battery string positions and battery
numbers for the C-11 batteries in the WNG24-BC battery cabinet.
STRING 5
STRING 4
STRING 3
STRING 2
STRING 1
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 65
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
The battery terminals are located on one end of the battery. Positive and
negative terminals are clearly labeled “+” and “-”. Strap handles are
permanently attached to the battery. Refer to the figure below.
Important! To prevent an inadvertent electrical short during
battery installation, an insulated cover is factory-installed over the
terminals on the batteries. Do not remove this cover until you are
instructed to do so.
The following label is attached to the front of each battery. Refer to the
figure below.
...........................................................................................................................................................................................................................................................
5 - 66
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
CAUTION
The batteries weigh about 66 pounds (30 kg) each. Use care when lifting
them.
Place the C-11 batteries on
a shelf
Use the following procedure to place batteries on a shelf, starting with
shelf 1 (bottom).
............................................................................................................................................................................
Remove the retaining brackets that are located on each of the five
battery cabinet shelves (if they will be populated with batteries), and
carefully lay them aside. Refer to the figure below.
Important! Before performing the next step, carefully observe
the installation of the battery retaining brackets before removing
them. Refer to the figure on Page 5-71 for the correct retaining
bracket installation for C-11 batteries. If they are not installed
properly for C-11 batteries, they must be reversed in the next
procedure block. This requires the removal of the battery
connectors. It may be easier to remove the battery connectors from
the retaining bracket prior to removal of the brackets from the
shelves.
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 67
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
BATTERY
RETAINING
BRACKET
(1 of 5)
Lift and place one battery on the center of the bottom shelf, with the
battery terminals facing towards the front. Refer to the figure below.
............................................................................................................................................................................
Slide the first battery to the right-most position. Refer to the figure on
Page 5-68, item 1.
............................................................................................................................................................................
Place the left-most battery, and then the four center batteries. Refer to
the figure on Page 5-68, item 2.
...........................................................................................................................................................................................................................................................
5 - 68
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
............................................................................................................................................................................
BATTERY
SPACER
(1 of 10)
Install the battery spacers in the locations shown in the figure below
(five per shelf).
S2
S1
Important! Note the position numbers of the batteries in the
figure above, which will be used for identification purposes when
connecting the bus bars, battery cables, and the thermal probes.
............................................................................................................................................................................
Repeat steps 1 through 5 for the remaining battery shelves, if applicable.
END OF STEPS
.............................................................................................................................................................................
............................................................................................................................................................................................................................................................
401-703-454
FOA Draft Issue 1
January, 2006
Lucent Technologies – Proprietary
See notice on first page
5 - 69
Component installation in the Modular Cell 4.0B and the
WNG24-BC battery cabinets
Reinstall the battery
retaining brackets
Important! When performing the following steps, the battery
retaining brackets must be installed as shown in the Step 5 figure
on Page 5- 71, for C-11 batteries. If the brackets were not shipped
installed in the orientation shown, they must be reversed as
described in the following steps.
Perform the following steps to correctly install the retaining brackets.
............................................................................................................................................................................
Observe the orientation of the battery retaining brackets shown in the
figure below. If the battery retaining brackets were not shipped in the
orientation shown, they must be reversed, which requires the battery
connectors to be moved to the other side of the bracket. Refer to the
figure below and the Step 5 figure on Page 5- 71.
C-11 HOLES
............................................................................................................................................................................
If the battery retaining brackets were shipped in the orientation shown,
reinstall the brackets as shown in the Step 5 figure on Page 5- 71, and
then skip to Place the battery negative and positive bus bars on Page 5 - 72
of this procedure. If not, proceed to the next step.
Important! If the battery retaining brackets were not shipped in
the orientation shown, they must be reversed, which requires the
battery connectors to be moved to the other side of the
brackets.The following steps provide the applicable instructions.
............................................................................................................................................................................
Remove the nuts and washers from each battery connector and remove
the connectors from the bracket.
...........................................................................................................................................................................................................................................................
5 - 70
Lucent Technologies – Proprietary
See notice on first page
401-703-454
FOA Draft Issue 1
January, 2006

---

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.4
Linearized                      : No
Encryption                      : Standard V1.2 (40-bit)
User Access                     : Print, Fill forms, Extract, Assemble, Print high-res
Modify Date                     : 2006:03:08 15:57:11-05:00
Create Date                     : 2006:03:06 15:05:25-05:00
Title                           : 401703454i1.book
Creator                         : PScript5.dll Version 5.2.2
Producer                        : Acrobat Distiller 5.0.5 (Windows)
Page Count                      : 100
Mod Date                        : 2006:03:08 15:57:11-05:00
Creation Date                   : 2006:03:06 15:05:25-05:00
Metadata Date                   : 2006:03:08 15:57:11-05:00

EXIF Metadata provided by EXIF.tools