Autec s r l R402156D Remote Control Receiver User Manual Copertina esterna fronte LI14CAA0 00

Autec s.r.l. Remote Control Receiver Copertina esterna fronte LI14CAA0 00

Users Manual

AC Receiver SystemUSER’S MANUAL
AC Receiver SystemUSER’S MANUAL
Follow the indications and warnings given by the machine producer regarding the machine controlled by the radio remote control.The information contained in this manual considers a representative configuration of the radio remote control: please find radio remote control real configuration in the technical data sheet (attached to the manual).If this manual is lost or damaged, ask for a copy from AUTEC. Please specify the serial number of the relative radio remote control.Contact AUTEC if any of the instructions and/or warnings given in this manual are not clear.The information contained in this manual is subject to modification without notice and is not binding.No parts of this manual may be reproduced by any means without the written permission of AUTEC (including recording and photocopying).
LI14CAA0-00 - AmEn.fm 1 - Index and conventions Page 1 1 INDEX AND CONVENTIONS1.1 INDEX1 Index and conventions .......................................................................................... 11.1 Index ........................................................................................................................ 11.2 Conventions............................................................................................................. 12 Introduction ............................................................................................................ 22.1 General description.................................................................................................. 22.2 Documentation......................................................................................................... 32.3 General technical data............................................................................................. 43 Receiving unit Type R402 ..................................................................................... 53.1 Receiving unit Type R402 technical data................................................................. 64 Warnings for installation....................................................................................... 75 Warnings for maintenance.................................................................................... 85.1 Routine maintenance............................................................................................... 85.2 Special maintenance (Service Center) .................................................................... 95.3 Disposal ................................................................................................................... 96 Light signals......................................................................................................... 106.1 External signals...................................................................................................... 106.2 Internal signals....................................................................................................... 107 Programming........................................................................................................ 117.1 Programming the E16SRXUS1 radio receiving module ........................................ 117.2 Programming the E16B14AC mother board .......................................................... 127.3 Programming the E16RI02B bus board ................................................................. 128 Receiving unit diagnostics ................................................................................. 131.2 CONVENTIONSIn this manual, all important information is highlighted in the following symbols and conven-tions: abcd… : WARNINGS abcd… : TECHNICAL DATAabcd… : IMPORTANT TEXTSTHIS MANUAL REFERS EXCLUSIVELY TO THE RECEIVING UNIT: THE GENERAL USAGE WARNINGS ARE INCLUDED IN THE TRANSMITTING UNIT MANUAL.BEFORE INSTALLING, STARTING AND USING THE RADIO REMOTE CONTROL, THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PEOPLE WHO IN-STALL, USE AND CARRY OUT MAINTENANCE ON THE RADIO REMOTE CONTROL.
Page 2 2 - Introduction LI14CAA0-00 - AmEn.fm 2 INTRODUCTION2.1 GENERAL DESCRIPTIONTransmit-ting unitReceiving unitIndustrial radio remote controls are used to control machines from a distance. Each industrial radio re-mote control is made up of a portable transmitting unit, from which the user can remotely control the machine, and a receiving unit installed on board the machine it-self.The transmitting unit uses radio frequencies to trans-mit a coded message which contains a value called address. Each receiving unit can only decode the messages coming from its own transmitting unit with the same address.This excludes the possibility of an interference activat-ing any system function. If the radio transmission is disturbed, incorrect or interrupted, the receiving unit autonomously stops the whole system.Each radio remote control complies with Part 15 of the FCC rules.Operation is subject to the following conditions:- this device may not cause a harmful interference, and- this device must accept any interference received, including interference that may cause undesired operation.Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruc-tions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television recep-tion, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:- Reorient or relocate the receiving antenna.- Increase the separation between the equipment and receiver.- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.- Consult the dealer or an experienced radio/TV technician for help.
LI14CAA0-00 - AmEn.fm 2 - Introduction Page 3Autec cannot be held responsible if the radio remote control is installed on applica-tions that are different from those permitted:PERMITTED USESHoisting machines (construction cranes, bridge cranes, machines for material handling in general,…).FORBIDDEN USESMachines installed in areas where equipment with explosion-proof character-istics is required.Machines for moving, raising and transporting people.All machines must undergo a risk analysis: it is therefore necessary to evaluate, within the limits of this analysis, if the machine can be radio remote controlled.The machine producer and/or the person who decides upon radio remote control use and installation is responsible for this analysis.Autec cannot be held responsible if the risk analysis is not carried out correctly.To guarantee correct radio remote control operation, all current regulations regarding safety at work and accident prevention should be respected. All applicable standards and regula-tions valid in the user country regarding the use of both the machine and the radio remote control MUST ALWAYS be respected.Autec cannot be held responsible if the radio remote control is used in unlawful working conditions.System must be installed by a licensed technician and in accordance with all rele-vant local, state/provincial and federal regulations, including but not limited to NEC, OSHA, CE etc.In case of malfunction and/or emergency, disable the system “machine radio remote control” until the problem has been completely solved.Any damaged part can ONLY be replaced by authorized Autec personnel or service representative, and ONLY using original Autec spare parts.2.2 DOCUMENTATIONDocumentation enclosed with each radio remote control includes at least the following:- transmitting unit manual- receiving unit manual- battery charger manual- certificate of guarantee- technical data sheet.Make sure that such documents have been supplied: if they are not, please request them from Autec or an authorized representative, specifying the product serial num-ber.
Page 4 2 - Introduction LI14CAA0-00 - AmEn.fmTechnical data sheetThe technical data sheet shows the wiring diagram between the receiving unit and the ma-chine. The technical data sheet must be filled in and checked by the installer, who is re-sponsible for a correct wiring. Once all necessary checks have been carried out, the installer must undersign the technical data sheet, which must be kept with the user's man-ual (always keep a copy of this data sheet for administrative purposes).Identification platesThe radio remote control identification and approval data is given on plates that are on both the transmitting unit and the receiving unit.These plates MUST NOT be:- removed from their position- altered or damaged (contact Autec or an authorized representative for replacement)2.3 GENERAL TECHNICAL DATADue to the characteristics of radio propagation (i.e.: EM interferences, near out-of-range condition), a delay up to one second may occasionally occur be-tween command release and actual deactivation of the corresponding output. Care must be taken to ensure that this could never lead to a dangerous situa-tion in the specific uses.Frequency band ...................................................................................... 902 -928 MHzAvailable radio channels ........................................................................................... 32Hamming distance .................................................................................................... ≥ 8Probability of undetected error..................................................................... <10 exp-11Typical working range............................................................................. 330 ft (100 m)Command response time................................................................................ ~ 100 msSTOP command response time.......................................................................~ 100 msPassive emergency time (or passive stop) *................................................ 0.35/1 sec.*refer to paragraph 7.1 "Programming the E16SRXUS1 radio receiving module" DIP nr. 1 settings.
LI14CAA0-00 - AmEn.fm 3 - Receiving unit Type R402 Page 5 3 RECEIVING UNIT TYPE R402The receiving units Type R402 can be used with the transmitting units of the following se-ries:- LIGHT SERIES- MODULAR SERIESThese receiving units are equipped with a safety function called SAFETY that pro-tects the system “machine+radio remote control”, when it is in neutral (rest) posi-tion, from unintended movements caused by possible radio remote control faults. For this to happen, both the wiring instructions in the technical data sheet and the recommendations for correct installation included in the following manual have to be respected.ABCDEFGHL Acable gland (opt. plug) DPOWER/ENABLE lightBidentification plate EantennaCtechnical data plateDRILLING TEMPLATEF= 5.8” (148 mm)G= 4.6” (116 mm)H= 10” (253 mm)L= 10” (253 mm)The mother board of this receiving unit is the E16B14AC board for configurations up to 14 commands. This number can be modified using the bus E16RI02_ board.F5F4F3F2F1F1 POWER SUPPLYprotection fuseF2 F3 STOP circuit protection fusesF4 F5 SAFETY circuit protection fuses
Page 6 3 - Receiving unit Type R402 LI14CAA0-00 - AmEn.fm3.1 RECEIVING UNIT TYPE R402 TECHNICAL DATAPower supply MIN. NOM. MAX.Voltage (Vac) 18 25 3025 35 4236 50 6270 110 132Frequency (Hz) 50 60Absorbed power (VA) 11Climatic conditionsTEMPERATURE RELATIVE HUMIDITY AIR PRESSUREWORKINGClass 4K4H-5°F to +160°F(-20°C to +70°C)Class 4K4H4% to 100%Class 4K4H86 kPa to 106 kPaSTORAGEClass 1K5-40°F to + 160°F(-40°C to +70°C)Class 1K35% to 95%Class 1K486 kPa to 106 kPaTRANSPOR-TATIONClass 2K3-13°F to + 160°F(-25°C to +70°C)Class 2K395%Class 2K370 kPa to 106 kPaAntenna ......................................................................................................... dedicatedSTOP contact rated current........................................................................ 4A (250Vac)SAFETY contact rated current.................................................................... 4A (250Vac)Command contact rated current ................................................................6A (250Vac)*Fuse F1 (POWER SUPPLY) ................................ 1.25A T 250V [0.2”x0.8” (5x20 mm)]Fuse F2 and F3 (STOP circuit)...................................4A T 250V [0.2”x0.8” (5x20 mm)]Fuse F4 and F5 (SAFETY circuit) ..............................4A T 250V [0.2”x0.8” (5x20 mm)]Housing ....................................................................................................PA 6 (20% fg)Protection degree ...................................................................................NEMA 4 (IP65)Dimensions....................................................... (7.1”x9.1”x3.7”) [(180 x 230 x 95) mm]Weight ................................................................................................... 5.7 lbs (2.6 kg)*The maximum command contact rated current for the optional modules that may be present is given in the tech-nical data sheet.
LI14CAA0-00 - AmEn.fm 4 - Warnings for installation Page 7 4 WARNINGS FOR INSTALLATIONInstallation must only be carried out by qualified people and in accordance with installation country rules.The installer MUST ALWAYS respect the following warnings:PLACE the receiving unit vertically, with the cable gland (or plug) facing down. PLACE the receiving unit so that it is not completely shielded by metal parts and that it is easily reachable.FIX the receiving unit at least in four points, using the specific holes located in the housing.If installing on machines that vibrate, FIX the receiving unit to the machine with its appropriate vibration dampers.DO NOT MODIFY or TAMPER WITH the radio remote control, the machine or its electrical panel. DO NOT PERFORATE the receiving unit in any case.CHECK that the receiving unit power supply is within the voltage range given in the “Technical Data”, and that the voltages and currents being used do not exceed the maximum permitted values.DO NOT BYPASS the radio remote control safety devices and/or those present inside the machine.RESPECT all the requirements for machines and for hoisting machines (see corresponding IEC60204-1 and IEC60204-32 prescriptions).NEVER POWER the receiving unit directly from the mains. A main switch should always be present to allow power supply removal.REMEMBER to carefully wire the SAFETY contact in series with the movement commands inside the receiving unit.GROUP the wiring away from the radio module, in order to avoid interferences and hazards related to electrical safety.NEVER REMOVE the jumper between the contacts 2 and 3 of the STOP com-mand, unless a circuit with 2 separate contacts (4 wires) is required. If it is re-moved, the STOP circuit could lose its safety function.After installation and wiring, ALWAYS CHECK that the manoeuvres carried out are exactly the same as the commands given (in particular check the STOP command).FAILURE TO COMPLY WITH THE ABOVE WARNINGS MAY RESULT IN SERI-OUS INJURY OR DEATH TO PERSONNEL AND DAMAGE TO EQUIPMENT.WARNING: If the receiving unit is covered by metal structures or installed inside met-al electrical panels, use the appropriate extension kit for the antenna. The dedicated antenna stylus should never come into contact with metallic parts.The installer must CHECK and/or FILL IN the “Technical Data Sheet”, indicating the date the system has been put into service, signing and stamping it.
Page 8 5 - Warnings for maintenance LI14CAA0-00 - AmEn.fm 5 WARNINGS FOR MAINTENANCEALWAYS ENSURE THAT THE RECEIVING UNIT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE CARRYING OUT ANY MAINTENANCE WORK.All control and maintenance actions carried out on the radio remote control must be verified and recorded by the person in charge of carrying out maintenance on the machine.Routine maintenance carried out as described in this manual is fundamental for using the radio remote control safely.After each maintenance action, always make sure that commands sent by the transmitting unit only activate the corresponding expected operations.5.1 ROUTINE MAINTENANCEThe following instructions allow to maintain the radio remote control in perfect conditions, guaranteeing it to function safely and correctly for a long period.Special applications may need more specific routine maintenance actions to be carried out at different periods.These instructions do not in any case substitute the norms and laws that regulate work safe-ty, nor do they limit the responsibility of the purchaser and user of the radio remote control.All given instructions must be followed correctly each time the machine and the ra-dio remote control are put into service.If irregularities are noted while carrying out routine maintenance, put the “ma-chine+radio remote control” system out of order, following the indications giv-en (see paragraph 8 "Receiving unit diagnostics").Receiving unitIt is recommended every three months to:1. remove dust or accumulations of other material from the receiving unit. Never use sol-vents or flammable/corrosive materials to clean, and do not use high pressure water clean-ers or steam cleaners2. make sure that the receiving unit is intact in its structure3. verify the integrity and connection of the internal wiring to the receiving unit4. make sure that the panel symbols can be easily recognized and replace the panel if nec-essary5. check that the identification plate is readable and not damaged.Electrical operationIt is recommended every six months to:1. make sure that all the relay contacts of the receiving unit operate correctly, and check that the contact closes when the corresponding manoeuvre is enabled and opens when the manoeuvre is disabled2. check the correct correspondence between the commands that are sent and the ma-noeuvres that are carried out3. check that the contact for the SAFETY relay is open when no movement command has been sent. This is safety critical maintenance: it’s necessary to keep a record (date, signa-ture, comments) showing that this check has been performed regularly, together with other installation documents.
LI14CAA0-00 - AmEn.fm 5 - Warnings for maintenance Page 9External electric conductorsIt is recommended every twelve months to:1. verify integrity along the full length of the cable which connects the receiving unit to the machine2. verify the integrity and the electrical connection of the plugs and the connection socket3. check the strips or other fixing systems and replace them if necessary4. make sure that the connecting cable is not deteriorated, especially the part near the cable holder.5.2 SPECIAL MAINTENANCE (SERVICE CENTER)Any fault should be repaired by authorized personnel (contact Service), using original Autec spare parts only.Authorized Service CenterWhen it is necessary to carry out special maintenance (radio remote control repair and re-placement of damaged or faulty parts), do not contact anyone other than our Authorized Service Center. In order to make the intervention faster and more reliable, please help us identify the radio remote control correctly and completely by giving:- serial number- purchase date- description of the problem found- address and telephone number of the place where the device is being used (with the name of the person to contact)- local supplier.It is recommended to read and understand all parts of this manual, and make sure that all the instructions it contains have been followed correctly before contacting the Service technicians.5.3 DISPOSALWhen disposing of a radio remote control, give it to the waste separate collecting services in the user's country.Please pay particular attention when recycling the batteries, applying local rules. Do not throw them away with domestic trash.
Page 10 6 - Light signals LI14CAA0-00 - AmEn.fm 6 LIGHT SIGNALS6.1 EXTERNAL SIGNALSEach receiving unit is equipped with a status indicating light:SIGNAL TYPE MEANINGLIGHT SWITCHED OFF Receiving unit not poweredSTEADY LIGHT Receiving unit powered (POWER ON)BLINKING LIGHTRadio link between the transmitting and receiving unit is present (ENABLE ON)6.2 INTERNAL SIGNALSThe activation of each relay on the E16B14AC mother board is signalled by a LED (A) near the relay. The same indication is repeated on the bus board (E16RI02_) if present. E16B14AC mother board E16RI02_ bus boardASTOP/ENASAFETYRL 1RL 2RL 3RL 4RL 5RL ..Led 1Led 2START/ABData memoryTwo diagnostic LEDs (B) are present on the E16RI02B bus board that indicate:LED 1 (GREEN)LED 2 (RED)Three LEDs are present on the E16SRXUS1 radio receiving module that indicate:1. power supply on2. radio link on3. frequency scanning search123diagnostic LEDcode alarm in the data memory (see paragraph 7.3 "Program-ming the E16RI02B bus board")
LI14CAA0-00 - AmEn.fm 7 - Programming Page 11 7 PROGRAMMINGThe dip switches must be programmed when the receiving unit is not powered. Programming must only be carried out by authorized personnel.For the correct functioning, the group of 8 dip switches (excluding DIP 1) for the radio modules E16STXUS1 (transmitting unit) and E16SRXUS1 (receiving unit) must be set in the same way.The incorrect closure of the receiving unit can compromise the seal between the casings and thereby the protection degree from dust and water.7.1 PROGRAMMING THE E16SRXUS1 RADIO RECEIVING MODULEGroup of 8 dip switchesGroup of 4 dip switchesThe group of eight dip switches locat-ed on the radio module are used to program some functions and set the working frequency.The programming set in the other group of four dip switches must never be modified.Group of 8 dip switchesDIP STATE FUNCTION1ON Stop after 0.35 sec with invalid radio signalOFF Stop after 1 sec with invalid radio signal2ON Deactivation of low battery warning from horn on machineOFF Activation of low battery warning from horn on machine3ON If DIP 8 is OFF automatic scan of the frequencies in the band 915 - 928 MHzOFF If DIP 8 is OFF automatic scan of the frequencies in the band 902 - 915 MHz3-7 ON/OFF If DIP 8 is ON see “Appendix: Frequency Table”8ON Manual selection mode of the frequencies using DIP 3 - DIP 7 (refer to “Appendix: Frequency Table”)OFF Automatic scan mode of the frequencies in the band selected by DIP 3 (DIP 4 - DIP 7 indifferent)
Page 12 7 - Programming LI14CAA0-00 - AmEn.fm7.2 PROGRAMMING THE E16B14AC MOTHER BOARDDSW1Dip switch programming shall correspond to that given on the technical data sheet.Dip switches 4-5-6 of the DSW1 group are used to program some of the radio remote control functions as illustrated in the following table:DSW1PROG. DIP SWITCHSEL.POS. FUNCTION7.3 PROGRAMMING THE E16RI02B BUS BOARDAutec programs this bus board and programming is recorded in the data memory.DATA MEMORYP1 4ONRL3 held by RL2 (or RL1) and RL4 by RL3**Once RL4 and RL3 have been activated after RL2 or RL1 (and therefore held by RL2 (or RL1)) they can be easily disabled by activating them in the reverse order. The same applies for RL8 and RL7 with RL5 (or RL6).4 OFF disabled functionP2 5 ON RL7 held by RL5 (or RL6) and RL8 by RL7*5 OFF disabled functionP3 6ONIf RL1 (or RL3) is active then RL2 and RL4 are disabledIf RL2 (or RL4) is active then RL1 and RL3 are disabled6 OFF disabled function
LI14CAA0-00 - AmEn.fm 8 - Receiving unit diagnostics Page 13 8 RECEIVING UNIT DIAGNOSTICSIf the system “machine+radio remote control” does not start, check if the problem is caused by the radio remote control or the machine. Therefore, before carrying out any verification connect the cable control unit: if the machine does not start, the problem lies with the ma-chine itself.If, on the other hand, the machine only starts using the cable control panel, the problem lies with the radio remote control. In this case, follow the diagnostics procedure of the transmit-ting unit and then proceed as follows:Is the external signal light continuously switched on?Is the connecting plug between the radio remote control and the machine connected correctly?Correctly insertthe connecting plugand start the radio remote control.Is the external signal light blinking?Remove power from the receiving unit. Check fuses. Are they intact?Check the power supply connections.Carry out the frequency change procedure (see transmitting unit manual). Does the machine start?CALL TECHNICAL ASSISTANCEReplace blown fus-es. Connect to pow-er source and switch on radio remote control. Does the machine start?NOYESNONOYESNOYESNO NOYESIf the address keys have been changed it is necessary to re-configure the receiv-ing unit (*). Does the machine start?NO(*) If the address keys (E16SCHUS1) have been replaced, do the following:1. check that the transmitting unit is off and the receiving unit is powered2. switch on the transmitting unit3. press the START pushbutton without releasing it for at least 5 sec.
Page 14 8 - Receiving unit diagnostics LI14CAA0-00 - AmEn.fm
3344885566 77OFF OFF OFF902.150 915.350 ON916.250903.050OFFONOFF OFFONOFFOFF OFFONONON917.050917.850918.675919.525903.850906.325905.525904.650ONONOFF OFFONOFFONONOFF OFFONDIP SWITCH DIP SWITCHMHz MHzONONONONOFFONOFF920.375921.175922.050907.175908.850907.975ONONONOFFOFFONONON909.650910.450912.125912.925911.250913.775914.525923.650922.850926.925927.725926.175925.325924.450ONOFFOFFONONOFFOFFONONONONONONONONONONOFFONON ONONONONON ONONONONONONONONONONONONOFFOFFOFFONOFFOFFOFF OFF OFFONONOFFOFFOFFOFFOFFOFFONOFFOFFONOFFONOFFOFF OFFONOFFOFFONOFFOFFONOFF OFF OFF OFFOFFONOFF OFFOFFOFF OFFOFF OFFONOFFONOFF OFFONONOFFONOFFONOFFOFFOFFOFFONOFFOFFONONONONONONONOFFONONONON ONONONONOFFOFF OFFONONOFFONONONOFFOFFONONOFFONOFFONONONONONONONONONONONONONONONONONOFFONONAppendix: FREQUENCY TABLEE16SRXUS1
Via Pomaroli, 6536030 Caldogno (VI) ITALYTel : ++39 - 0444/901000 r.a.Fax: ++39 - 0444/901011email: info@autec.ithttp://www.autec.itVia Pomaroli, 6536030 Caldogno (VI) ITALYTel : ++39 - 0444/901000 r.a.Fax: ++39 - 0444/901011email: info@autec.ithttp://www.autec.it

Navigation menu